MULTIQUIP RX1575, RX157533 PARTS MANUAL

PARTS MANUAL
MODELS
RX1575
RX157533
TRENCH ROLLER
S/N 5572980 AND ABOVE
(YANMAR 3TNV80F DIESEL ENGINE)
To find the latest revision of this publication or
associated operation manual, visit our
website at: www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
TABLE OF CONTENTS
RX1575/RX157533 S/N 5572980 and Above Trench Roller
Explanation Of Code In Remarks Column............... 4
Suggested Spare Parts ........................................... 5
Component Drawings
Nameplate And Decals ...................................... 6–11
Drum 24" Assembly ......................................... 12–13
Drum 24" With Extension Assembly ................ 14–15
Drum 33" Assembly ......................................... 16–17
Drum Drive Assembly ...................................... 18–19
Vibration Assembly .......................................... 20–21
Center Beam Assembly ................................... 22–23
Center Beam Hose Guide Assembly ............... 24–25
Chassis Front Assembly .................................. 26–27
Chassis Rear Assembly .................................. 28–29
Engine Hood Assembly ................................... 30–31
Cover Hood Top Assembly .............................. 32–33
Cover Hood Bottom Assembly ......................... 34–35
Compaction Meter Assembly ........................... 36–37
Sensor Assembly ............................................. 38–39
Fuel Tank Assembly ......................................... 40–41
Pendulum Support Assembly .......................... 42–43
Pendulum Joint Assembly ............................... 44–45
Steering Cylinder Assembly ............................ 46–47
Transport Securing Device Assembly .............. 48–49
Diesel Engine Assembly .................................. 50–51
Engine Coupler Assembly ............................... 52–53
Pull Magnet And Mounting Assembly .............. 54–55
Fuel Water Separator/Fuel Filter Assembly ..... 56–57
Flow Divider And Mounting Assembly ............. 58–59
Relays/Fuses And Mounting Assembly ........... 60–61
Engine Cooler Assembly ................................. 62–63
Engine Air Filter Assembly .............................. 64–65
Engine Muffler Assembly ................................. 66–67
Variable Displacement Pump Assembly .......... 68–69
Hydraulic Oil Tank Assembly ........................... 70–71
Oil Cooler Assembly ........................................ 72–73
Valve Block Assembly ...................................... 74–75
Hydraulic Block Assembly ............................... 76–77
Front Drum Hose Assembly............................. 78–79
Rear Drum Hose Assembly ............................. 80–81
Hose 1 Assembly ............................................. 82–83
Hose 2 Assembly ............................................. 84–85
Hose 3 Assembly ............................................. 86–87
Cockpit Assembly ............................................ 88–89
Holding Device With Battery Assembly ........... 90–91
Signal Horn Assembly ..................................... 92–93
Shutdown Bar Assembly (Option) ................... 94–95
Without Breaking The Yoke Assembly (Option) 96–97
Filter Set Assembly .......................................... 98–99
Cable Harness Assembly ............................ 100–101
NOTICE
Part numbers are subject to change without notice.
PAGE 2 — RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21)
NOTES
RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21) — PAGE 3
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
SAMPLE PARTS LIST
NO.
1 12345 BOLT 2% WASHER, 1/4 IN. 2% 12347 WASHER, 3/8 IN. 3 12348 HOSE 4 12349 BEARING
NO. Column
PART NO. Column
QTY. Column
— Item quantity can be indicated by a
A/R (As Required) is generally used for hoses or other
A blank entry generally indicates that the item is not sold separately. Other entries will be clarifi ed in the “Remarks”
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed
— All items on the parts list with the
same unique symbol will be included when this item is
— Used to list an effective serial
— Indicates that the part is used only with the specifi c model number or model number variant listed. It can also be used to show a part is NOT used on a specifi c model or model number
— Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims,
— Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available
Numbers Used
number, a blank entry, or A/R.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
PART NO. PART NAME QTY. REMARKS
.....................1 .....INCLUDES ITEMS W/%
..........NOT SOLD SEPARATELY
..1 .....MQ-45T ONLY
..................A/R ...MAKE LOCALLY
..............1 .....S/N 2345B AND ABOVE
Unique Symbols — All items with same unique symbol (@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
parts that are sold in bulk and cut to length.
Column.
REMARKS Column
to describe the item can also be shown.
Assembly/Kit
purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
Numbers Used — Part numbers can be indicated by a number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarifi ed in the “Remarks” Column.
Specifi c Model Number Use
variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally”
and certain washers and nuts.
“Not Sold Separately”
for sale through Multiquip.
PAGE 4 — RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21)
SUGGESTED SPARE PARTS
RAMMAX 1575 TRENCH ROLLER WITH YANMAR 3TNV80F DIESEL ENGINE
1 to 3 units
Qty. P/N Description
3............1-954075 ..............OIL FILTER
3............1-954197 ..............FUEL FILTER ELEMENT
3............1-954195 ..............WATER SEPARATOR ELEMENT
3............1300308 ................AIR FILTER ELEMENT (OUT)
3............1300309 ................AIR FILTER ELEMENT (IN)
2............1242184 ................BREATHER FILTER, HYDRAULIC
1............1183743 ................V-BELT
1............1-30005179 ..........IGNITION SWITCH
3............4-9500001014 ......IGNITION KEYS
1............1-952347 ..............OIL PRESSURE SWITCH
1............1-952346 ..............WATER TEMP., SWITCH
3............1-921583 ..............FUSE, 10 AMP
2............1-921585 ..............FUSE, 25 AMP
3............1-944544 ..............FUSE, 40 AMP
3............4-5422060016 ......FUSE, 10 AMP
NOTICE
Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists.
RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21) — PAGE 5
NAMEPLATE AND DECALS
14
13
12
EPA REGULATION
USE EXTRA LOW
SULFUR FUEL ONLY
1
L
WA
101
dB
2
4
5
2946bz
3
6
7
1155236
8
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and
11
some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
10
9
3
PAGE 6 — RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21)
NAMEPLATE AND DECALS
NO. PART NO. PART NAME QTY. REMARKS
1 4-6531013038 DECAL, NOISE LEVEL 1 2 4-6531012946 DECAL, READ MANUALS 1 3 4-6531012408 DECAL, WEAR NOISE PROTECTION 1 4 4-6531014110 DECAL, PROTECTED SAFE ZONE 2 5 4-6531012584 DECAL, SYMBOL 1 6 4-6531013960 DECAL, HYDRAULIC OIL DRAIN 1 7 4-6531013048 DECAL, TIE DOWN HOOK 1 8 1231056 DECAL, RAMMAX 1575 1
9 4-6531013795 DECAL, FLAMMABLE .......................................1................S/N 5572980 - 5572983
9 4-11291129 DECAL, FLAMMABLE .......................................1................S/N 5572984 AND ABOVE
10 4-6531013794 DECAL, ENVIRONMENTALLY DAMAGING ......1................S/N 5572980 - 5572983
10 4-11290719 DECAL, ENVIRONMENTALLY DAMAGING ......1................S/N 5572984 AND ABOVE
11 3-39617 DECAL, CALIFORNIA WARNINGS 1 12 4-6531013796 DECAL, EPA REGULATION 1 13 3-39115 DECAL, MQ RAMMAX 2 14 4-6531014126 DECAL, GREEN MACHINE 1
RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21) — PAGE 7
NAMEPLATE AND DECALS (CONT'D.)
0
1
11
A
111
1
2
3
10
9
Distributed in the Americas by
MULTIQUIP INC.
CARSON, CALIFORNIA 90749 800 / 421-1244 NATIONWIDE
www.multiquip.com
410988
4
11
6.6 ft.
7
2 m
8
1155236
A
5
6
DIESEL
PAGE 8 — RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21)
NAMEPLATE AND DECALS (CONT'D.)
NO. PART NO. PART NAME QTY. REMARKS
1 1232992 DECAL, STARTING POSITION RING 1
2 NAMEPLATE ......................................................1................CONTACT PARTS DEPT.
3 4-6531012153 DECAL, LIFTING HOOK 2 4 1233029 DECAL, ARTICULATION INFORMATION 1 5 4-6531012151 DECAL, DIESEL FUEL 1 6 4-6531013212 DECAL, OIL DRAIN 1 7 4-6531013842 DECAL, WARNING 4 8 4-6531013048 DECAL, TIE DOWN HOOK 1 9 38707 DECAL, ISO PROP. 65 1 10 1167716 ID PLATE 1 11 4-6531013815 DECAL, FILTER KITS 1
RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21) — PAGE 9
NAMEPLATE AND DECALS (CONT'D.)
1
1
2
3
7
V
0
1
11
4
111
0
1
11
111
5
3-39585
HLP46
6
PAGE 10 — RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21)
NAMEPLATE AND DECALS (CONT'D.)
NO. PART NO. PART NAME QTY. REMARKS
1 4-6531013866 DECAL, ROTATING BLADE HAZARD 2 2 4-6531013839 1 3 4-6531013873 DECAL, WARNING, INFORMATION 1 4 1233394 DECAL, BATTERY/STARTING INFORMATION 1 5 4-6531013874 DECAL, HYDRAULIC OIL 1 6 4-6531013865 DECAL, WARNING CRUSH 2 7 4-6531013733 DECAL, NO WATER SPRAY 2
RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21) — PAGE 11
DRUM 24" ASSY.
1
1
2
2
2
2
5
6
6
6
3
8
4
5
7
4
7
8
3
PAGE 12 — RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21)
DRUM 24" ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 1297958 DRUM JACKET 4 2 1298641 SCRAPER 8 3 J901787 HEX. HEAD SCREW 8 4 1-902651 CHEESE HEAD SCREW 40 5 J902126 HEX. NUT 8 6 J902287 WASHER 16 7 1270366 BOLT, M14 X 20 DIN 912 24 8 4-3002510012 HEX. HEAD SCREW 16
RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21) — PAGE 13
DRUM 24" WITH EXTENSION ASSY.
6
3
1
7
1
3
6
3
8
2
3
4
6
4
5
6
8
9
2
5
7
9
PAGE 14 — RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21)
DRUM 24" WITH EXTENSION ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 1297958 DRUM JACKET 4 2 1270135 DRUM WIDTH EXTENSION 4 3 1253446 SCRAPER 8 4 1-902651 CHEESE HEAD SCREW 40 5 1270369 SOCKET HEAD CAP SCREW 24 6 J902287 WASHER 16 7 J901787 HEX. HEAD SCREW 8 8 J902126 HEX. NUT 8 9 1270366 BOLT, M14X20 DIN 912 24
RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21) — PAGE 15
DRUM 33" ASSY.
1
5
2
6
1
2
1
6
2
1
6
3
2
4
6
3
4
5
PAGE 16 — RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21)
DRUM 33" ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 1297959 DRUM JACKET 4 2 1253446 SCRAPER 8 3 J901787 HEX. HEAD SCREW 8 4 1-902651 CHEESE HEAD SCREW 40 5 J902126 HEX. NUT 8 6 J902287 WASHER 16
RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21) — PAGE 17
49
44
43
43
45
49
44
41
DRUM DRIVE ASSY.
49
43
44
45
4
70
61
41
65
65
4
70
61
PAGE 18 — RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21)
DRUM DRIVE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
4 1216766 MOTOR SUPPORT 4 41 1316837 HYDRAULIC MOTOR 4 43 1204949 MALE STUD COUPLING BODY 8 44 1193331 MALE STUD COUPLING BODY 4 45 1183844 MALE STUD COUPLING BODY 4 49 1250593 SCREWED CONNECTION 6 61 4-3002512030 HEX. HEAD SCREW 24 65 1-902651 CHEESE HEAD SCREW 28 70 1-902387 TENSION WASHER 24
RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21) — PAGE 19
VIBRATION ASSY.
46
48
5
8
1
29
68
64
69
63
24
10
33
48
26
28
66
27
23
22
25
21
11
12
6
64
63
69
9
2
68
42
62
3
13
31
32
7
30
48-1
48-1
B
A
A
B
PAGE 20 — RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21)
VIBRATION ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 1216577 SUPPORT 2 2 1216661 COVER 2 3 1217651 SPACER PIPE 2 5 1216419 BEARING COVER 1 6 1216436 UNBALANCED MASS 1 7 1217372 TRANSFER WEIGHT 1 8 1217528 UNBALANCED MASS 1 9 1217555 UNBALANCED MASS 1 10 1217187 SPACER RING 1 11 1217200 SPACER RING 1 12 1217186 SPACER RING 1 13 1251017 HOLDING PLATE 1 21 1216944 TAPERED ROLLER BEARING 1 22 1216948 TAPERED ROLLER BEARING 1 23 J920193 GROOVE NUT 1 24 1217014 SECURING PLATE 1 25 1218344 SPACER RING 5 26 1273896 COUPLING SLEEVE 1 27 1217091 HUB 1 28 1217049 HUB 1 29 1-903813 FEATHER KEY 1 30 1217043 PLAIN BEARING BUSHING 1 31 1-903549 CIRCLIP 1 32 1239140 SPACER 1 33 1260479 SPACER RING 1 42 1216418 GEAR MOTOR 1 46 1-942821 MALE STUD COUPLING BODY 1 48 3-57644 ANGLE FLANGE 2
48-1 62039 O-RING ..............................................................2................REPLACES P/N 3-62039
62 1236079 HEX. HEAD SCREW 2 63 H0105624 HEX. HEAD SCREW 7 64 H77284445 HEX. HEAD SCREW 24 66 J902634 SOCKET HEAD CAP SCREW 6 68 1902386 STRAIN WASHER 7 69 1908693 STRAIN WASHER 24
RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21) — PAGE 21
10
CENTER BEAM ASSY.
10
6
10
10
1
6
10
6
2
6
7
67
67
PAGE 22 — RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21)
CENTER BEAM ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 4-1077036 CENTER BEAM, FRONT 1 2 4-10769999 CENTER BEAM, REAR 1 6 1217092 RUBBER CUSHION 28 7 H0105624 HEX. HEAD SCREW 28 10 4-3048500100 HEX. NUT 32 67 J902126 HEX. NUT 28
RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21) — PAGE 23
CENTER BEAM HOSE GUIDE ASSY.
16
9
8
11
2
23
10
3
5
13
4
12
8
15
14
23
9
10
3
5
12
4
11
2
13
PAGE 24 — RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21)
CENTER BEAM HOSE GUIDE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 4-10770265 HOSE GUIDE 2 3 4-10770273 HOSE GUIDE 2 4 1235441 HOSE GUIDE 2 5 1235442 HOSE GUIDE 2 8 1-921816 HEX. HEAD SCREW 4 9 1225694 HEX. HEAD SCREW 4 10 4-348500100 HEX. NUT 4 11 1-954123 HEX. PRESS NUT 8 12 J902260 WASHER 8 13 H0040591 HEX HEAD SCREW 4 14 1225564 CLAMPLING PLATE 2 15 1235443 HOSE GUIDE 1 16 J902525 TRUSS HEAD SCREW 4 23 1116413 HEX. NUT 4
RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21) — PAGE 25
CHASSIS FRONT ASSY.
26
26
27
29
20
13
7
6
16
28
20
22
FRAME
40
14
23
44
43
12
16
5
31
22
35
26
25
19
24
11
4
31
F
G
27
21
27
A
9
26
1
16
28
27
44
B
26
D
FRAME
12
A
A
G
F
41
27
31
42
E
29
C
37
36
2
28
26
26
B
3
44
52
D
26
E
C
PAGE 26 — RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21)
CHASSIS FRONT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 1226370 ROLLOVER BRACKET 1 2 4-10770054 PLATE 1 3 1225771 SIDE PLATE 1 4 1225770 SIDE PLATE 1 5 1225768 HOLDING PLATE 2 6 1225739 SUPPORT PLATE 2 7 1225764 SPACER PLATE 2 9 1225756 COVER 1 11 1-491741 RUBBER MOUNT 4 12 1-952972 BALL PIVOT 2 13 1068503 BUMPER 2 14 1-944415 SERRATED LOCK WASHER 1 16 4-3170200084 WASHER 12 19 J902265 WASHER 4
20 4-3172600084 WASHER 3 21 J902264 WASHER 8 22 4-3002508025 HEX. HEAD SCREW 3 23 H0062345 HEX. HEAD SCREW 4 24 4-3002510030 HEX. HEAD SCREW 8 25 J901782 HEX. HEAD SCREW 4 26 1283851 SCREW 36 27 1283693 HEX. NUT 40 28 4-3048500080 HEX. NUT 10 29 1-948171 HEX. PRESS NUT 8 31 1-923579 BLIND RIVET NUT 7 35 4-5160680170 BULKHEAD ELBOW NIPPLE 1 36 4-5160610014 UNION NUT 1 37 1-901276 SEALING PLUG 1 40 1233172 HOLDER 1 41 1242717 STAY ROPE 1 42 J902303 WASHER 1 43 J901768 HEX. HEAD SCREW 2 44 1308433 HEX. SCREW 4 52 4-10805571 PLATE 1
RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21) — PAGE 27
26
13
19
21
29
11
A
A
A
F
G
F
G
C
E
D
C
B
9
H
E
FRAME
26
H
8
16
20
19
21
22
22
23
25
28
26
26
28
27
16
28
25
7
12
6
A
20
30
32
33
14
B
20
3
20
20
20
4
26
2
20
20
25
20
1
11
5
CHASSIS REAR ASSY.
PAGE 28 — RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21)
CHASSIS REAR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 4-10770052 PLATE 1 2 1225800 ROLLOVER BRACKET 1 3 1225802 SIDE PLATE 1 4 1225803 SIDE PLATE 1 5 1225768 HOLDING PLATE 2 6 1225739 SUPPORT PLATE 2 7 1225764 SPACER PLATE 2 8 4-10805543 1-POINT SUSPENSION 1 9 1225741 COVER 1 11 1-952972 BALL PIVOT 2 12 1068503 BUMPER 2 13 1-944415 SERRATED LOCK WASHER 1 14 1-923579 BLIND RIVET NUT 3 16 1-902387 STRAIN WASHER 8
19 4-3172600084 WASHER 3 20 1283851 SCREW 36 21 4-3002508025 HEX. HEAD SCREW 3 22 H0062345 HEX. HEAD SCREW 4 23 4-3001712050 HEX. HEAD SCREW 4 25 4-3048500080 HEX. NUT 10 26 1283693 HEX. NUT 36 27 1185070 HEX. NUT 4 28 4-3170200084 WASHER 12 29 1242717 STAY ROPE 1 30 4-5160670029 ELBOW SOCKET 1 32 4-5160660020 ELBOW JOINT 2 33 1-901010 TUBE FITTING 1
RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21) — PAGE 29
ENGINE HOOD ASSY.
42
37
40
41
1
38
109
110
105
106
7
111
5
30
16
39
25
40
21
18
26
103
31
9
9
15
1
107
19
141
104
36
108
22
43
102
PAGE 30 — RX1575 SERIES TRENCH ROLLER • PARTS MANUAL — REV. #2 (04/12/21)
Loading...
+ 72 hidden pages