Multiquip RX 1510-C-I-CI User Manual

OperatiOn Manual

raMMaX viper

MODel rX 1510-C/-i/-Ci

viBratOrY trenCH rOller

(lOMBarDini lDW 1003)

Revision #0 (10/20/10)

To ﬁnd the latest revision of this

publication, visit our website at:

www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

proposition 65 warning

Diesel engine exhaust and some of

RX 1510-C/-I/-CI

Identiﬁcation:

Product identiﬁcation:

Manufacturer: Rammax Maschinenbau GmbH

Customer service: Rammax Maschinenbau GmbH

Type: RX 1510

Model: -C/-I/-CI

Series number:

Production date:

Gutenbergstraße 33

72555 Metzingen

Telephone 07123/9223-0 Telefax 07123/9223-50 E-Mail: Service@Rammax.de Germany

Gutenbergstraße 33

72555 Metzingen

E-Mail: Service@Rammax.de Germany Service: Mr. Horst Reusch +49 (0)7123/9223-27 Spare parts: Mr. Joachim Götz +49 (0)7123/9223-34 Fax: +49 (0)7123/9223-55

Document identiﬁcation:

Title: Operating instructions (Translation of the original

operating instructions)

Document number: Change index:

– 3 –

Identiﬁcation:

Identiﬁcation of the machine

RX 1510-C/-I/-CI

On transfer of the machine, please complete:

Type of machine

Series number

Engine type

Motor number

One of our staff or a dealer will instruct you on use and maintenance of the machine at delivery. For this purpose, it is absolutely necessary to observe the safety instructions

and danger warnings.

12345

Always indicate the machine series number when ordering spare parts.

Type

LOMBARDINI

LDW 1603/B2 3064770

Series number:

Engine model:

DUBLICATE

LABEL

Adjusted speed:

Customer number:

rpm

2500

792006

Typ/Gewicht

Masch.Nr./Leistung

Baujahr

Type of machine:

Series number:

– 4 –

72555 Metzingen

Tel.07123/92230 - Fax07123/922350

Typ/Gewicht

Masch.Nr./Leistung

Baujahr

Made in Germany

72555 Metzingen

Tel.07123/92230 - Fax07123/922350

Made in Germany

Year of

construction:

Output:

Weight:

RX 1510-C/-I/-CI

General information

The practical development and construction, as well as the experience of many years in manufacturing vibration trench rollers, guarantee that you have a high-quality and extremely reliable machine. The following operating and maintenance instruction comprise:

• Safety regulations • Description of the machine

• Operating instructions • Maintenance instructions

• Troubleshooting table

Rammax GmbH accepts no liability for machine function

• In the event of incorrect handling or operation not in compliance with the prescribed mode of operation and procedures,

• If used for other purposes, which do not comply with the intended use (See Intended Use Subsection 1.1.4)

or to the speciﬁed areas of application (Subsection 1.1.3).

No warranty claims may be asserted in the case of:

• Operating errors,

• Lack of maintenance and/or

• Incorrect operating ﬂuids!

General:

For your own safety and in order not to impair the function of the machine only use Rammax spare parts (Subsection 1.1.7 Changes to the Machine). The spare parts catalogue and the operating instructions are also available in other languages from your Rammax dealer, with speciﬁcation of the machine number. The warranty and liability conditions contained in the General Terms and Conditions of Rammax GmbH are not extended or replaced by the information contained above or below.

Rammax GmbH Metzingen

Purpose of the operating instructions:

The use of these operating instructions will:

• Simplify the process of familiarisation with your machine.

• Prevent malfunctions due to operating errors.

Target group:

The operating instructions are addressed to the machine operators. Detailed speciﬁcations on the necessary training and qualiﬁcation can be inferred from Chapter

2.4 Organisational/Personal Matters.

Observance of the maintenance instructions will:

• Increase the reliability during use on the building site,

• Increase the service life of the machine,

• Reduce repair costs and downtimes.

– 5 –

General:

Structure of the documentation:

RX 1510-C/-I/-CI

Operating and

Maintenance

Instructions

The machine documentation is divided into 3 individual document groups:

• The operating instructions contain: All information necessary for operating the machine.

• The spare parts list contains: All available spare parts and part sets

• The service and maintenance instructions contain: The information necessary for maintenance and repair and

Spare parts list Service

and maintenance

instructions

Speciﬁcations on the maintenance intervals and accomplishment of the maintenance work

steps

– 6 –

RX 1510-C/-I/-CI

The individual chapters of the operating instructions contain the following topics:

Chapter 1:

• Description of the machine

• Technical data

• Features

• Accessories

Chapter 2:

• General safety instructions

• Danger area of the machine

• Safety equipment

• Required qualiﬁcations of the operators and of the service staff

• Product speciﬁc and additional dangers

• Speciﬁcations for an emergency.

Chapter 3:

• Construction and function of the machine.

Chapter 4:

• Display and control elements

• Operation modes of the machine

Chapter 5:

• Start-up of the machine

Important notes on the operating instructions:

Chapter 6:

• Use of the machine

Chapter 7:

• Transport of the machine

Chapter 8:

• Maintenance of the machine

Chapter 9:

• Tightening torques for bolt connections

Chapter 10:

• Troubleshooting table

– 7 –

Important notes on the operating instructions:

Used font weights/typeface

Chapter heading: Arial 14Pt Bold

Section heading: Arial 12Pt Bold

Subsection: Arial 10Pt Bold

Main text: Arial 10Pt Regular

Marginal notes and cross references: Arial 10Pt Italic

Passages to be observed: Arial 10Pt Bold

Action steps for which a strict sequence must be observed are marked by numbers:

Subsequent steps of the action steps and results of the actions are marked by arrows: ► ► ►

RX 1510-C/-I/-CI

Enumerations are marked by dots:

•

Subitems within an enumeration or an action step are marked with an indent: – – –

Pictogram Meaning

User information

– 8 –

RX 1510-C/-I/-CI

Safekeeping and completeness of the operating instructions

These operating instructions are a ﬁrm component of the machine and must be available for the user of the machine, in order to look up. It must always be kept within reach. No chapter of these operating instructions may be removed. Missing instructions or missing pages

- particularly the section "Safety instructions" - must be replaced immediately, if they are lost. The operating instructions must be kept for the service life of the machine and be passed on to each later owner or operator. Updating service: These operating instructions are not subject to the updating service of Rammax Maschinenbau GmbH. This documentation can be changed without notiﬁcation.

Used trademarks

Important notes on the operating instructions:

The trademark POCLAIN HYDRAULICS® is property of the POCLAIN HYDRAULICS SA. Twin Lock™ is a trademark of the POCLAIN HYDRAULICS SA.

LOMBARDINI® is a registered trademark of LOMBARDINI S.R.L.

Mobil™ is a trademark of the ExxonMobil Central Europe Holding GmbH

Texaco® is a registered trademark of Chevron Products Company, USA Texaco Rando® is a registered trademark of Chevron Products Company, USA

Copyrights

Reproduction, copying or translating this document, also in part, is only permitted with written permission of the Rammax GmbH. ©Rammax 2008 Rammax Maschinenbau GmbH Gutenbergstrasse 33 72555 Metzingen Telephone 07123/9223-0 Telefax 07123/9223-50 E-Mail: Service@Rammax.de www.Rammax.de

– 9 –

Table of Contents:

Table of Contents

1. Description of the machine 14

1.1 Important notes on the machine 14

1.1.1 Orientation on the machine 14

1.1.2 Description

1.1.3 Areas of application

1.1.4 Intended use

1.1.5 Workplace

1.1.6 Danger areas

1.1.7 Modiﬁcations to the machine

1.2 Technical data 17

1.2.1 Main dimensions 17

1.2.2 Turn radius

1.2.3 Operating ﬂuids

1.3 Noise and vibration speciﬁcations 21

RX 1510-C/-I/-CI

1.4 Equipment of the machine

1.4.1 Variations of the machine/machine types 22

1.5 Stowage plan 23

15.1 Position of the hoods and hatches 23

2. Safety instructions 24

2.1 Representation and meaning of the used safety instructions 25

2.1.1 Situation-speciﬁc safety instructions 25

2.1.2 Chapter and section-speciﬁc safety instructions

2.1.3 Used symbols

2.2 Intended use/Product safety 34

2.2.1 Purpose of use of the machine 34

2.3 Danger areas 34

2.3.1 Workplace 34

2.3.2 Safety equipment

2.3.3 Observing danger warnings on the machine

2.4 Organisational, personal matters 37

2.5 Product-speciﬁc dangers

2.5.1 During operation 37

2.5.2 During maintenance work

– 10 –

RX 1510-C/-I/-CI

2.6 Additional dangers 39

Table of Contents:

2.7 Emergency measures

3. Construction and function 40

3.1 Introduction 40

3.1.1 Basic information on soil compaction 40

3.2 Mechanical construction 40

3.3 Opening and closing of the hoods

3.3.1 Opening the cockpit hatch 41

3.3.2 Turning down the control unit

3.3.3 Opening and closing of the engine hood

3.3.4 Unlocking and opening the radiator cap

3.3.5 Components

3.4 Functional description 43

3.5 Safety and monitoring equipment

3.5.1 Shut down yoke 44

3.5.2 Low distance shutdown (only with infrared control)

3.5.3 Far distance shutdown (only with infrared control)

3.5.4 Inclination indicator

3.5.5 Automatic switch-off generator failure

3.5.6 Automatic switch-off oil pressure

3.5.7 Automatic switch-off cooling water temperature

3.5.8 Automatic speed adjustment

3.5.9 Transport protection

4. Display and operating elements 47

4.1 Introduction 47

4.2 Warning signals

4.3 Display elements

4.4 Operating elements

4.4.1 Manual control device 51

4.4.2 Function codes during operation with cable control

4.4.3 Cockpit display with cable control

4.4.4 Infrared transmitter

4.4.5 Function codes during operation with infrared control

4.4.6 Cockpit display with infrared control

– 11 –

Table of Contents:

5. Start-up 59

5.1 Safety instructions 59

RX 1510-C/-I/-CI

5.2 Examination before start-up

5.2.1 Checking hydraulic oil level 59

5.2.2 Checking engine oil level

5.2.3 Checking cooling water level

5.2.4 Checking the contamination degree of the air ﬁlter

5.2.5 Checking fuel level / Tanking fuel

5.2.6 Adjusting address to transmit transmitter signals

5.3 Starting the machine 65

5.3.1 Switching ignition on 65

5.3.2 Stand-by mode

5.3.3 Starting the machine at the ignition lock

5.3.4 Starting the machine with the manual control device

5.3.5 Starting the machine with the infrared control.

5.4 Switching machine off 70

5.4.1 Switching the machine off at the ignition lock 70

5.4.2 Switching the machine off with the manual control device

5.4.3 Switching the machine off with the infrared control device

6. Using the machine 73

6.1 Safety instructions 73

6.1.1 General 73

6.1.2 Before operating the machine

6.1.3 Using the vibration function

6.2 Parking the machine 76

7. Loading and transporting the machine 77

7.1 Safety instructions 77

7.1.1 General 77

7.1.2 Loading the machine with a loading ramp

7.1.3 Loading the machine with hoisting gear

7.2 Using the transport protection 78

7.3. Loading the machine with ramps

7.4 Loading the machine with hoisting gear

7.5 Securing the machine for transport

– 12 –

RX 1510-C/-I/-CI

8. Maintaining the machine 81

8.1 Safety instructions 81

8.1.1 General 81

8.1.2 Refuelling fuel

8.1.3 Working on the engine

8.1.4 Working on electrical system components

8.1.5 Working on the fuel system

8.1.6 Cleaning work

8.1.7 After completing maintenance work

8.1.8 Repair

8.1.9 Exchanging drums

8.1.10 Working on the hydraulic system

8.2 Maintenance plan 84

Table of Contents:

8.3 Checking engine oil level

8.4 Exchanging engine oil

8.5 Checking the contamination degree of the air ﬁlter

8.6 Changing the fuel ﬁlter

8.7 Emptying the fuel tank

8.8 Checking hydraulic oil level

8.9 Hydraulic oil change/ Hydraulic ﬁlter change

8.10 Checking cooling water level

8.11 Draining /reﬁlling cooling water

8.12 Exchanging drums

9.0 Tightening torques: 98

10.0 Troubleshooting table 99

8.13 Adjusting stripper

8.14 Servicing the battery

– 13 –

Important notes on the machine

1. Description of the machine

1.1 Important notes on the machine

1.1.1 Orientation on the machine

The most important areas of the machine are described here, in order to facilitate orientation on the machine. Speciﬁcations in the text concerning situation and position are based on the following principle: All speciﬁcations on situation or position are to be seen from the cockpit in driving direction. The descriptions are therefore characterised as follows:

Right

RX 1510-C/-I/-CI

Above

Front

Left

Names of the most important assembly groups:

Rear end

Drive unit

Rear

Down

Control unit / Cockpit

Vorderwagen

Front car

Articulation

– 14 –

RX 1510-C/-I/-CI

Important notes on the machine

1.1.2 Description

Our long experience in the development and construction of vibratory trench rollers is the basis for the new development of the infrared and/or cable controlled RX 1510-CI. The enormous degree of operating convenience, which provides both for cable and infrared control, permits the user to make even more ﬂexible use of the machine. The hard-wearing, compact design offers a high degree of security even in the most difﬁcult terrain. The RX 1510-CI is equipped with hydrostatic steering, vibration, and drive. The machine is extremely maintenance friendly (with the exception of the diesel engine), no V-belts, drive belts, lubrication nipples or shiftable clutches are used. Most modern control electronics, as well as the proven 8 strippers for the drums characterise this machine.

1.1.3 Areas of application

The vibratory trench roller RX 1510-CI is a roller particularly designed for trench compaction. The complete lack of side walls on the drum enables compaction right up to the trench wall also in very small and narrow trenches. Wet, clayey soils in canalisation, pipeline construction, road substructure and construction backﬁlls, etc., are the ranges of application of this modern trench roller. The infrared control also permits driving underneath bracings when constructing trenches. During dangerous construction-site operations, it is possible for the operator to control the machine from a safe distance and not to expose himself to hazards.

1.1.4 Intended use

The machine is exclusively conceived for the compaction of loose backﬁll, such as earth, gravel, or sand, as well as mixtures of these. The machine may not be used on hard, already compacted or frozen soils.

1.1.5 Workplace

The intended workplace of the machine operator is behind the machine. The control switches of the control elements only correspond to the direction of movement of the machine from behind the machine.

1.1.6 Danger areas

There is the risk of crushing in the area of the articulation! Staying in this area during operation is not permitted. During operation of the vibration function, loose stones, earth and rubble can be hurdled into air. Persons in this area can be hit and injured by these ﬂying around objects. A safety distance of at least 2 meters must be observed around the machine, when the machine is in operation.

1.1.7 Modiﬁcations to the machine

For reasons of safety, users are prohibited from making their own modiﬁcations or conversions to the machine. This machine may only be equipped with original spare parts, which have been constructed for this machine and correspond to the requirements of the manufacturer. The installation or use of special `equipment or special parts can impair driving safety. The manufacturer does not warrant for damages, which result from the use of non-original parts or optional equipment, each adhesion of the manufacturer is impossible and all warranty claims become void.

– 15 –

Important notes on the machine

Verdichtung

EC-Declaration of Conformity / Déclaration ”CE” de Conformité

gemäß Maschinen-Richtlinie 98/37/EG, Anhang II A und der Outdoor Richtlinie 2000/14/EG

conformément à la directive "CE"' relative aux machines 98/37/CE, Annexe Il A et á la directive outdoor 2000/14/EG

Hersteller (Name und Anschrift): Rammax Maschinenbau GmbH

Manufacturer (name and adress): Gutenbergstr. 33 Fabricant (nom et adresse): Costruttore (nome ed indirizzo) D-72555 Metzingen

Hiermit erklären wir, daß die Maschine (Typ, Versionsnummer) Vibrationsgrabenwalze

Herewith we declare that the machinery (Type, version number) Vibratory trench roller / Cylindre vibrant pour fossés Par la présente, nous déclarons que la machine (Type, numèro de version) Con la presente dichiariamo che il macchinario (Tipo, numero di versione) RX 1510-C/-I/-CI / Lombardini LDW 1003 / 3B65E1

Nutzleistung: 15,8 kW / 2650 U/min

Effective output / puissance utile / capacitá utile:

Seriennummer: 1838728

Serial number / Numéro de série / Numero di serie

Ordnungsnummer: 8.1

Ordinal number / Nombre ordinal / Numero ordinale

folgenden einschlägigen Bestimmungen entspricht: 98/37/EG Anhang 11 A; 89/336/EWG; 2000/14/EG

complies with the following provisions applying to it: 98/37/EC Annex 11 A; 89/336/EC; 2000/14/EC correspond aux dispositions pertinentes suivantes: 98/37/CE Annexe 11 A, 89/336/CE, 2000/14/CE risponde a quanto richiesto dalle seguenti direttive in materia:

Angewandte harmonisierte Normen: EN 500-1; EN 500-4

Applied harmonized standards: / Normes harmonisées appliquées: / Norme armonizzate applicate:

Die gemeldete Stelle nach Anhang IX aus 2000/14/EG TÜV Süddeutschland

The notified body according to Annex IX of 2000/14/EC Niederlassung Stuttgart L´organisme habilité conformément à l'Annexe IX de 2000/14/CE L'ufficio responsabile secondo l'Allegato IX di 2000/14/CE D- 70794 Filderstadt

wurde (wird) eingeschaltet zur / was (is) engaged for / intervient pour: è intervenuto (interverrà) per:

Konformitätsbewertung nach Anhang VI aus 2000/14/EG

valuation of conformity to Annex VI of 2000/14/EC conformément à l'Annexe VI de 2000/14/CE Valutazione di conformità secondo l'Allegato VI di 2000/14/CE

An repräsentativem Baumuster gemessener Schallleistungspegel

nach ISO 3744:

Measured sound power level L construction model: Niveau de puissance de son L construction représentatif: Livello di potenza sonora L rappresentativo secondo ISO 3744:

Gemessener Schallleistungspegel L

Guaranted sound power level: 107 dB(A) Niveau de puissance de son garanti: Livello garantito di potenza sonora:

Garantierter Schallleistungspegel L

Guaranted sound power level: 109 dB(A) Niveau de puissance de son garanti: Livello garantito di potenza sonora:

Verantwortliche Person zur Aufbewahrung der Unterlagen: Frank Edmaier Responsible person for safekeeping the documents Ltg. Konstruktion/Entwicklung Presonne responsable puor garde des documents Persona responsabile per conservazione dei documenti

as defined by the Machinery Directive 98/37/EC Annex II A and Noise directive 2000/14/EG

in conformità alla Direttiva sui Macchinari 98/37/CE, Allegato II A et ala Direttiva outdoor 2000/14/EG

of ISO 3744 on represented

mesuré à ISO 3744 du modèle de

misurato su un modello

WA,m

WA,g

EG-Konformitätserklärung

Dichiarazione di conformità CE

RX 1510-C/-I/-CI

Metzingen, 11.4.2008 i. A. Stoll, Vertrieb

ppa. Thomas Remy, Ltg. Vertrieb i.A. Frank Edmaier, Ltg. Konstruktion

Ort, Datum Unterschrift, Angabe der Funktion im Unternehmen

Place, date / Lieu, date Signature, acting in the company / Signature, en qualité de

Luogo, data Firma, funzione all'interno della ditta

Rammax GmbH / Gutenbergstraße 33 / 72555 Metzingen / +49 (0) 7123 92230 / +49 (0) 7123 922350 / Service@Rammax.de

– 16 –

RX 1510-C/-I/-CI

1.2 Technical data

Ø525

1.2.1 Main dimensions

990

1912

1160

428

Speciﬁcations:

600

377

850

1907

7,5° 7,5°

91°

55°

1524

7,5°7,5°

30°

– 17 –

Speciﬁcations:

30°

RX 1510-C/-I/-CI

1.2.2 Turn radius

Ø 4,47 m

Ø 2,76 m

85 cm 63 cm

Ø 2,98 m

Ø 4,25 m

– 18 –

RX 1510-C/-I/-CI

Speciﬁcations:

Main dimensions

Dimensions:

Working width: mm 630 850 Overall width: Overall length: mm 1912 Overall height: mm 1175 Distance between axles: mm 990 Drum diameter: mm 525

Weights:

Operational weight: kg 1470 1530 Axle load front: Axle load rear: kg 735 765 Static line load: kg/cm 12 9 Dynamic line load: kg/cm 58 46

Drive system:

Engine/Type: Lombardini LDW 1003

mm 630 850

kg 735 765

drum narrow drum wide

RX 1510

Output:

Rotation speed:

No. of cylinders/cooling: 3 / Water cooled Drive mode: hydrostatic

Vibration system:

Centrifugal force:

Frequency:

Rotation speed:

Driving characteristics:

Speed:

Steering: Articulation Steering angle: +/-° 30 Inclination angle pendulum joint: +/-° 7,5

with large amplitude: with low amplitude: kN 42 with large amplitude: Hz 41 with low amplitude: Hz 41 with large amplitude: rpm 2460 with low amplitude: rpm 2460

W High speed: m/min 38

max.: rpm 2850 idling mixture: rpm 1350

orking gear: m/min 16

kW/PS 15,8 / 20,4

kN 73

– 19 –

Speciﬁcations:

RX 1510-C/-I/-CI

Main dimensions

Gradeability w. / w/o. vibration: % 50/60

urn radius

1.2.3 Operating ﬂuids

Fuels:

Diesel fuel: l 23

Hydraulics:

Hydraulic oil: l 43

Lubricants:

Engine oil: l 2,5

Bearing grease per gr approx.100 KHLPF2R Aeronix MoS2

inner: m 2,98 2,76 outer: m 4,25 4,47

Quantity Speciﬁcation Recommendation

DIN 51524-2 HLP

ISO 6743-6 CKC 46

ACEA

E2/B3/A3 API CG-4/SJ MIL-L-2104E

drum narrow drum wide

RX 1510

Fuchs Renolin B15 VG46ISO 6743-4 HM 46

Fuchs Titan universal

15W40

Cooling system:

Coolant: l 3,75

Freeze protection capability after ASTM D

ater/ethylene

glycol mixture

% 10 -4°C

% 15 -7°C

% 20 -10°C

% 25 -14°C

% 30 -18°C

% 35 -22°C

% 40 -28°C

% 45 -34°C Europe

% 50 -40°C

– 20 –

Fuchs Fricoﬁn S

RX 1510-C/-I/-CI

1.3 Noise and vibration speciﬁcations

Speciﬁcations:

Quantity Speciﬁcation Recommendation

Use drinkable tap water for making the water/ethylene glycol mixture. Do not use rainwater or distilled water, since this can create foam. The water/ethylene glycol mixture should be used all year round in a concentration of at least 35% by volume.

The noise and vibration speciﬁcations listed below in accordance with the EC Machine Directive in the draft (93/68/EEC) were determined under operating conditions typical for the machinery in question with vibration over a speciﬁed travel surface (DIN 45635).

In operational application, deviating values may result depending on the prevailing operating conditions.

Noise emission speciﬁcation:

The noise emission speciﬁcation stipulated in accordance with Annex 1, Section

1.7.4.f of the EC Machine Directive is as follows:

- Sound pressure level at the operator station: LpA = 89.9 dB(A)

- Sound power level: LWA = 103 dB(A)

These noise emission values were determined in accordance with ISO 6081 for the sound pressure level (LpA) and ISO 3744, DIN 45635, for the sound power level (LWA).

Technical modiﬁcations reserved

Rammax RX 1510

– 21 –

Equipment:

1.4 Equipment of the machine

RX 1510-C/-I/-CI

1.4.1 Variations of the machine/machine types

View of the operating unit from the worlplace.

RX 1510-C:

Articulated trench roller with cable control.

Start Stop

RX 1510-I:

Articulated trench roller with infrared control.

RX 1510-CI:

Articulated trench roller with infrared and cable control.

Start Stop

– 22 –

RX 1510-C/-I/-CI

1.5 Stowage plan

15.1 Position of the hoods and hatches

The machine is equipped with hoods and hinged components in order to be able to access all important parts.

Motor hood

Operating panel

Cockpit coverRadiator hatch

– 23 –

Safety instructions

2. Safety instructions

RX 1510-C/-I/-CI

– 24 –

RX 1510-C/-I/-CI

2.1 Representation and meaning of the used safety instructions

2.1.1 Situation-speciﬁc safety instructions

Situation-speciﬁc safety instructions are safety instructions, which directly refer to the following activity or situation. They are represented as follows:

DANGER indicates a dangerous situation, which if it is not avoided can result in death or severe injuries.

Safety instructions

Example safety instruction:

DANGER

Dangerous high voltage Contact causes electric shock Disconnect power supply before service work.

WARNING indicates a dangerous situation, which if it is not avoided can result in death or severe injuries.

Example safety instruction:

WARNING

Crushing edge Machine starts automatically. Keep hands away from draw-in rollers.

Meaning:

RISK LEVEL

Nature and source of the danger Possible consequences of the danger/reason for danger Danger prevention measures

Meaning:

RISK LEVEL

Nature and source of the danger Possible consequences of the danger/reason for danger Danger prevention measures

CAUTION indicates a dangerous situation, which if it is not avoided can result in light or medium severe injuries.

Example safety instruction:

Danger of burning! Hot surface. Do not touch.

CAUTION

Meaning:

RISK LEVEL

Nature and source of the danger Possible consequences of the danger/reason for danger Danger prevention measures

– 25 –

Safety instructions

NOTE refers to situations, which can result in damages to property, describes the consequences, if these situations cannot be avoided and indicates possibilities to avoid the damages.

RX 1510-C/-I/-CI

Example safety instruction:



Transport protection is still active Steering movement can damage the transport protection Release transport protection before using the machine

ENVIRONMENT refers to procedures with which the environment can be endangered in the case of inappropriate activities.

Example note:

ENVIRONMENT

Leaking motor oil! Lubricants and chemicals pollute the soil Collect engine oil in suitable containers and dispose in an environmentally suitable manner according to the regional regulations.

NOTE

Meaning:

RISK LEVEL

Nature and source of the danger Possible consequences of the danger/reason for danger

Danger prevention measures

Meaning:

RISK LEVEL

Nature and source of the danger Possible consequences of the danger/reason for danger Danger prevention measures

2.1.2 Chapter and section-speciﬁc safety instructions

At the beginning of each chapter or section, all safety instructions relevant for the chapter or section are collectively speciﬁed. They are highlighted in grey and marked by a "Caution!" symbol.

– 26 –

RX 1510-C/-I/-CI

Safety instructions

2.1.3 Used symbols

Imperative instructions:

Symbol:

Meaning:

Use hearing protection.

– 27 –

Safety instructions

RX 1510-C/-I/-CI

Prohibitions:

Symbol:

Meaning:

Do not drive on slopes diagonally

Do not transport persons

Turn engine off in closed areas

Do not use steam jets

– 28 –

RX 1510-C/-I/-CI

Safety instructions

Warning signs:

Symbol: Meaning:

Danger

Special speciﬁcations and/or imperative instructions and prohibitions, in order to prevent injury to persons or substantial damages to property are marked with the represented pictogram. The appropriate symbol is placed in front, if the source of danger can be indicated accurately

Danger of tilting

This sign is placed before activities, in which there is the danger of the machine tilting or overturning.

Caution downward gradient/upward gradient

This sign is placed before activities or conditions, during which there is the risk of the machine slipping or overturning.

Risk of crushing

This sign is placed before activities, during which there is the risk of being crushed or caught.

Rotating parts

This sign is placed before activities, during which there is the risk of limbs being drawn into mechanically moved parts.

– 29 –

Safety instructions

RX 1510-C/-I/-CI

Electricity

This sign is placed before activities, during which there is the risk of a possibly lethal electric shock.

Risk of chemical burns

This sign is placed before activities, during which there is the risk of chemical burns by battery acid.

Danger of burning

This sign is placed before activities, during which there is the risk of burning of the skin by hot surfaces.

Fire danger

This sign is placed before activities, during which there is an increased risk of ﬁre.

Risk of explosion

This sign is placed before activities, during which there is the risk of an explosion. The explosion can also be caused by suddenly released pressure.

– 30 –

+ 71 hidden pages