Multiquip Qp4tZt10p, Qp4tZtMp16F, Qp4tZtMpXF User Manual

OPERATION AND PARTS MANUAL
MODELS
QP4TZT10P
QP4TZTMP16F
TRASH PUMP
(Hatz 1B40U-2203A Diesel Engine)
Revision #1 (08/29/11)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
PAGE 2 — QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11)
REPORTING SAFETY DEFECTS
If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffi c Safety
To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at 1-888-
Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244.
If NHTSA receives similar complaints, it may open an investigation, and if it fi nds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Multiquip.
327-4236 (TTY: 1-800-424-9153), go to http://www.nhtsa.dot.gov; or write to:
Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, DC 20590
You can also obtain information about motor vehicle safety from http://www.safecar.gov.
QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11) — PAGE 3
TABLE OF CONTENTS
QP4TZT10P/TMP16F/TMPXF Trash Pump
Proposition 65 Warning ........................................... 2
Reporting Safety Defects ......................................... 3
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Information ..............................................6-10
Specifications ........................................................ 12
Dimensions ............................................................ 13
General Information ............................................... 14
Components (Pump) ............................................. 15
Basic Engine .......................................................... 16
Inspection (Engine) ................................................ 17
Setup ..................................................................... 18
Operation ..........................................................19-20
Maintenance ..................................................... 21-26
Trailer Safety Guidelines ................................... 27-41
Troubleshooting ..................................................... 42
Troubleshooting ..................................................... 43
Troubleshooting ..................................................... 44
Explanation Of Code In Remarks Column............. 46
Suggested Spare Parts ......................................... 47
Hatz 1B40U-2203A Diesel Engine
Spare Parts Kit .................................................72-73
Crankcase Kit ................................................... 74-75
Compensation Of Masses Assy. ....................... 76-77
Crankshaft Assy. ...............................................78-79
Camshaft Assy. ................................................80-81
Piston, Conrod, Cylinder Assy. ......................... 82-83
Cylinder Head Assy...........................................84-85
Oil Pump And Governor Assy. .......................... 86-87
Timing Cover Assy. ........................................... 88-89
Blower And Flywheel Assy. ............................... 90-91
Injection Equipment Assy. ................................. 92-93
Recoil Starter Assy. .......................................... 94-95
Air Ducting Assy. (A) ......................................... 96-97
Air Ducting Assy. (B) ......................................... 98-99
Crankcase Breathing System Assy. .............. 100-101
Air Filter Assy. ...............................................102-103
Exhaust Silencer Assy. ................................. 104-105
Starter, Alternator Assy. ................................106-107
Electric Equipment, Wiring Assy. .................. 108-109
Speed Control Assy. ..................................... 110-111
Engine Stop Device Assy. ............................. 112-113
Engine Special Epa Equipment .................... 114-115
Illustrations
QP4TZ Pump Assy. .......................................... 48-49
QP4TZTMP16F/QP4TZTMPXF Decals ........... 50-51
QP4TZT10P Decals .........................................52-53
Trailer Assy. (QP4TZTMP16F/QP4TZTMPXF) . 54-55
Trailer Assy. (TRLR10P) ................................... 56-57
Axle Assy. ......................................................... 58-59
Lifting Bail Assy. (QP4TZTMP16F/QP4TZTMPXF) .. 60-61
Fuel Assy. (QP4TZTMPXF) ................................ 62-63
Fuel Assy. (QP4TZTMP16F) ..............................64-65
Battery Assy. (QP4TZTMP16F/QP4TZTMPXF) ... 66-67
Pump Assy. (QP4TZTMP16F/QP4TZTMPXF) ..... 68-69
Pump And Battery Assy. (QP4TZT10P) ...........70-71
Terms And Conditions Of Sale — Parts ....... 116-117
NOTICE
Specifications and part numbers are subject to change without notice.
PAGE 4 — QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11)
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
If you have an MQ Account, to obtain a Username
Effective:
Choose from three easy options:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specifi cation Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
and Password, E-mail us at: parts@multiquip.
com.
To ob tai n an MQ Ac cou n t, con tac t your District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
When ordering parts, please supply:
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
Specify Preferred Method of Shipment: UPS/Fed Ex DHL
Priority One ✓ Truck
Ground
■ Next Day
Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11) — PAGE 5
SAFETY INFORMATION
Do not operate or service the equipment before reading
Potential hazards associated with the operation of this
the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS INJURY.
equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11)
SAFETY INFORMATION
GENERAL SAFETY
PUMP SAFETY
pump volatile, explosive, fl ammable or low fl ash
The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can
The engine of this equipment requires an adequate free
operate this equipment in any
pump corrosive chemicals or water containing
emergency or safety devices.
Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these
CAUTION
 NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the infl uence of
drugs or alcohol.
NOTICE
This equipment should only be operated by trained and
qualifi ed personnel 18 years of age and older.
DANGER
NEVER
point fl uids. These fl uids could ignite or explode.
cause death if inhaled.
fl ow of cooling air. NEVER enclosed or narrow area where free fl ow of the air is restricted. If the air fl ow is restricted it will cause injury to people and property and ser iou s da m age t o t h e equipment or engine.
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fi re could result causing severe
bodily harm or even death.
WARNING
Whenever necessary, replace nameplate, operation and
safety decals when they become diffi cult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifi cations. Unauthorized equipment modifi cation will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fi re extinguisher.
ALWAYS know the location of the nearest
fi rst aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fi re department. This information will be invaluable in the case of an emergency.
NEVER
toxic substances. These fl uids could create serious health and environmental hazards. Contact local authorities for assistance.
NEVER open the priming plug when pump
is hot. Hot water inside could be pressurized much like the radiator of an automobile. Allow pump to cool to the touch before loosening plug. The possibility exists of scalding, resulting in severe bodily harm.
NEVER disconnect any
These devices are intended for operator safety.
devices will void all warranties.
QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11) — PAGE 7
SAFETY INFORMATION
run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter
start the engine near spilled fuel or combustible
fl uids. Fuel is extremely fl ammable and its vapors can
overfi ll tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
CAUTION
 NEVER lubricate components or attempt service on a
running machine.
NEVER block or restrict flow from discharge hose.
Remove kinks from discharge line before starting pump. Operation with a blocked discharge line can cause water inside pump to overheat.
NOTICE
ALWAYS fi ll the pump casing with water before starting
the engine. Failure to maintain water inside the pump housing will cause severe damage to the pump and mechanical seal.
 In winter drain water from pump housing to prevent
freezing.
NEVER start the pump with the clean-out cover removed.
The rotating impeller inside the pump can cut or sever objects caught in it. Before starting the pump, check that the clean-out cover is securely fastened.
ALWAYS keep the machine in proper running condition.
ALWAYS ensure pump is on level ground before use.
 Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
ENGINE SAFETY
WARNING
 DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
DO NOT remove the engine oil drain plug
while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the pump.
CAUTION
 NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool before servicing equipment.
NOTICE
 NEVER
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
FUEL SAFETY
DANGER
 DO NOT
cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
 ALWAYS use extreme caution when working with
fl ammable liquids.
 DO NOT fi ll the fuel tank while the engine is running
or hot.
 DO NOT
the ignition system.
 Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
 NEVER use fuel as a cleaning agent.
 DO NOT sm o ke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
PAGE 8 — QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11)
SAFETY INFORMATION
BATTERY SAFETY (ELECTRIC START ONLY)
NEGATIVE battery terminal
keep battery cables in good working condition.
NEVER allow any person or animal to stand underneath
Before lifting, make sure that the equipment parts are not
make sure forklift forks are inserted into pockets
(if applicable) as far as possible when lifting the pump.
Use one point suspension hook and lift straight upwards.
Never allow any person or animal to stand underneath the
CAUTION
DANGER
 DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open fl ames,
sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a fl ame or spark, an explosion could occur.
WARNING
 ALWAYS wear safe t y glasses when
handling the battery to avoid eye irritation. The battery contains acids that can cause injury to the eyes and skin.
 Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS disconnect the
before performing service on the equipment.
 ALWAYS
Repair or replace all worn cables.
TRANSPORTING SAFETY
CAUTION
the equipment while lifting.
NOTICE
damaged and screws are not loose or missing.
ALWAYS
 ALWAYS shutdown engine before transporting.
 NEVER lift the equipment while the engine is running.
 Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration of combustible gases.
 If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water.
 If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.
 DO NOT lift machine to unnecessary heights.
 ALWAYS tie down equipment during transport by
securing the equipment with rope.
equipment while lifting.
QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11) — PAGE 9
TOWING SAFETY
CAUTION
 Avoid sudden stops and starts. This can cause skidding,
Trailer should be adjusted to a level position at all times
rolling
underneath the trailer’s bumper
Use the trailer’s swivel jack to adjust the trailer height to
pour waste, oil or fuel directly onto the ground,
SAFETY INFORMATION
or jack-knifi ng. Smooth, gradual starts and stops will improve towing.
 Check with your local county or state safety
towing regulations, in addition to meeting
Department of Transportation (DOT) Safety Towing Regulations, before towing
your generator.
 Refer to MQ Power trailer manual for additional safety
information.
 In order to reduce the possibility of an accident while
transporting the generator on public roads, ALWAYS make sure the trailer that supports the generator and the towing vehicle are mechanically sound and in good operating condition.
ALWAYS shutdown engine before transporting
 Make sure the hitch and coupling of the towing vehicle
are rated equal to, or greater than the trailer “gross vehicle weight rating.”
ALWAYS inspect the hitch and coupling for wear. NEVER
tow a trailer with defective hitches, couplings, chains, etc.
 Check the tire air pressure on both towing vehicle and
trailer. Trailer tires should be infl ated to 50 psi cold. Also check the tire tread wear on both vehicles.
 ALWAYS make sure the trailer is equipped with a safety
chain.
 Avoid sharp turns to prevent rolling.
when towing.
 Raise and lock trailer wheel stand in up position when
towing.
 Place chock blocks underneath wheel to prevent
while parked.
 Place support blocks
to prevent tipping while parked.
a level position while parked.
ENVIRONMENTAL SAFETY
NOTICE
 Dispose of hazardous waste properly.
Examples of potentially hazardous waste are used motor oil, fuel and fuel fi lters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
 DO NOT
down a drain or into any water source.
 ALWAYS properly attach trailer’s safety chains to towing
vehicle.
ALWAYS make sure the vehicle and trailer directional,
backup, brake and trailer lights are connected and working properly.
 DOT Requirements include the following:
• Connect and test electric brake operation.
• Secure portable power cables in cable tray with tie wraps.
 The maximum speed for highway towing is 55 MPH unless
posted otherwise. Recommended off-road towing is not to exceed 15 MPH or less depending on type of terrain.
PAGE 10 — QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11)
NOTES
QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11) — PAGE 11
SPECIFICATIONS
Table 1. Pump Specifications
Model QP4TZT10P QP4TZTMP16F QP4TZTMPXF
Type Trash Pump
Suction x Discharge Size 4 x 4 in. (100 x 100 mm)
Maximum Pumping Capacity 526 gal/minute (2000 liters/minute)
Maximum Solids Diameter 1.50 in. (38 mm)
Maximum Lift 25 ft. (7.62 m)
Maximum Head 85 ft. (26 m)
Dry Net Weight (Pump) 265 lb (120 kg)
Dry Net Weight (Pump and Trailer) 550 lb (250 kg) 665 lb (302 kg) 735 lb (334 kg)
Fuel Tank Capacity 5.2 quarts (5 liters) 16 gal (60.6 liters) 28 gal (106 liters)
Table 2. Engine Specifications
Engine Make HATZ 1B40U-2203A
Engine Type Air-Cooled, 4-Stroke, Single Cylinder, Diesel Engine
Cylinder Bore x Stroke 3.5 x 3in (88 x 76 mm)
3
Displacement 29 in.
(462 cm3 )
Maximum Output 9.9 HP @3600 RPM (7.4 kW)
Fuel Tank Capacity 5.2 quarts (5 liters)
Oil Capacity 1.6 quarts (1.5 liters)
Starting Method Electric/Recoil Start
Dry Net Weight 121.25 lbs (55 kg)
Figure 1. Performance Curve
PAGE 12 — QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11)
DIMENSIONS
A
Table 3. Dimensions
B
Reference
Letter
QP4TZTMP16F/
QP4TZTMPXF
in. (mm)
QP4TZT10P
in. (mm)
A 19 (485)
B 24.2 (615)
C
C 13.5 (343)
D 49 (1,245)
E 56.5 (1,435) 52.4 (1,331)
F 44.5 (1,130)
G 23.5 (597)
H 102 (2,591) 91.6 (2,327)
J 25 (635)
K 67 (1,702)
L 28.4 (721)
K
D
F
J
L
E
G
H
Figure 2. Dimensions
QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11) — PAGE 13
GENERAL INFORMATION
APPLICATION
The QP4TZ Trash Pump is designed to be used for dewatering applications. Both the suction and discharge ports on the trash pump use a 4-inch diameter opening, which allows it to pump at a rate of approximately 526 gallons/minute (gpm) or 2,000 liters/minute (lpm).
Trash or self-priming pumps are designed to purge air from the suction line and create a partial vacuum in the pump body. The reduced atmospheric pressure inside the pump allows water to flow through the suction line and into the pump body. The centrifugal force created by the rotating impeller pressurizes the water and expels it from the pump.
ENGINE
This trash pump is powered by a 9.9 horsepower, air­cooled, HATZ 1B40 diesel engine.
TRASH PUMP
Trash pumps derive their name from their ability to handle a greater amount of debris and solids than standard centrifugal pumps. This pump generally handles solids up to 1/2 the size of the discharge opening making them less likely to clog. Also trash pumps are capable of handling water with 25% solids by weight.
The advantage of using a trash pump is that it can be quickly and easily disassembled in the field "without tools" and easily cleaned when clogged.
SUCTION LIFT
This pump is intended to be used for dewatering applications and is capable of suction lifts up to 25 feet at sea level. For optimal suction lift performance, keep the suction hose or line as short as possible. In general, always place the pump as close to the water as possible.
TRAILER
ELEVATION
Higher elevations will effect the performance of the pump. Due to less atmospheric pressure at higher altitudes, pumps DO NOT have the priming ability that they have at sea level. This is due to the “thinner air” or lack of oxygen at higher altitudes.
A general rule of thumb is that for every 1,000 feet of elevation above sea level a pump will lose one foot of priming ability.
For example, in Flagstaff, Arizona where the elevation is approximately 7,000 feet, the pump would have a suction lift of 25 feet rather than the 18 feet at sea level. Table 4 shows suction lift at various elevations.
Table 4. Suction Lift at Various Elevations
Altitude
Feet (Meters)
Sea Level 10.0 (3.048) 15.0 (4.572) 20.0 (6.096) 25.0 (7.620)
2,000 (610) 8.80 (2.680) 13.2 (4.023) 17.6 (5.364) 22.0 (6.705)
4,000 (1,219) 7.80 (2.377) 11.7 (3.566) 15.6 (4.754) 19.5 (5.943)
6,000 (1,829) 6.90 (2.103) 10.4 (3.169) 13.8 (4.206) 17.3 (5.273)
8,000 (2,438) 6.20 (1.889) 9.30 (2.834) 12.4 (3.779) 15.5 (4.724)
10,000 (3,048) 5.70 (1.737) 8.60 (2.621) 11.4 (3.474) 14.3 (4.358)
Table 5 shows percentage drops in performance as elevation increases.
Table 5. Performance Loss at Various Elevations
Altitude
Feet (Meters)
Sea Level 100% 100%
2,000 (610) 97% 95%
4,000 (1,219) 95% 91%
6,000 (1,829) 93% 87%
8,000 (2,438) 91% 83%
10,000 (3,048) 88% 78%
Suction Lift in Feet (Meters)
Discharge Flow Discharge Head
The QP4TZT10P is equipped with the TRLR10P trailer (without fuel cell) for basic trailer application.
The QP4TZTMP16F is equipped with the 16-gallon Multi­Purpose TRLRMP16FP trailer.
The QP4TZTMPXF is equipped with the 28-gallon Multi­Purpose TRLRMPXFP trailer.
PAGE 14 — QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11)
COMPONENTS (PUMP)
Figure 3 shows a typical application using the QP4TZ trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (30 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris.
2
5
Figure 3. QP4TZ Pump Application
1. Pump — The model QP4TZ is a 4-inch trash pump
used in general dewatering applications. Typical dewatering applications consist of manholes, septic tanks, fast and slow seepage ditch water, silt water, mud water, and muck water.
2. Fill Cap — Prior to operation, the pump casing should
be filled with water. Remove this cap to add water to the pump. After the initial prime, a sufficient amount of water will be retained in the casing so that the operator will not need to re-prime later.
If the casing is dry or has insufficient water, the pump will
have difficulty in priming which could lead to premature mechanical seal wear thus causing damage to the pump.
3. Discharge Port — Connect a 4-inch discharge hose
to either port (one of two ports).
4. Worm Clamp — Used to secure the hose to the inlet
and outlet ports on the pump. Use two clamps to secure the hose on the inlet side of the pump.
5. Discharge Hose — Connect this flexible rubber
hose to the discharge port on the pump. Make sure that the hose lays flat and is not kinked. Use only recommended type discharge hose. Contact Multiquip Parts Department for ordering information.
1
4
3
6
11
10
9
8
5
7
12
6. Suction Port — Connect a 4-inch inlet hose to this port. Use two worm clamps to secure the hose.
7. Suction Hose — Connect this flexible rubber hose to the suction portion the pump. Make sure that the hose lays flat and is not kinked. Use only recommended type suction hose. Contact Multiquip Parts Department for ordering information.
8. Clean-out Cover Handles — To gain access to the pump's clean-out area, grip both handles, then pull to remove cover. Make sure both locking knobs have been released before attempting to remove clean-out cover.
9. Drain Plug — Remove this plug to drain water from the pump.
10. Clean-out Cover — Remove cover to gain access to the clean-out area.
11. Locking Knobs — Turn both knobs clockwise to secure clean-out cover, turn counterclockwise to release cover.
12. Strainer — Always attach a strainer to the bottom side of the suction hose to prevent large objects and debris from entering the pump. Strainer should be positioned so that it will remain completely under water. Running the pump with the strainer above water for long periods can damage pump.
QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11) — PAGE 15
BASIC ENGINE
1 2
HATZ DIESEL
scs
HATZ
DIESEL
FRONT VIEW
Figure 4. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer’s engine manual for instructions and details of operation and servicing.
1. Fuel Filler Cap/Fuel Tank — Pull this latch to add diesel fuel to the tank. After refueling, always make sure the fuel cap is latched properly. DO NOT over fill. For additional information refer to engine owner's manual.
DANGER
Adding fue l to the tank sho u l d be accomplished only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO
NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Engine Lifting Straps/Cover — Remove the air cleaner cover, then lift this cover (the one with decals on it) to gain access to the engine lifting straps.
3
11
10
4
5
9
REAR VIEW
8
6
7
5. Dip Stick — Remove dipstick to determine if the engine oil level is low. If low, add oil as specified.
6. Engine Motor Mounts — Attach these engine mounts to the pump frame. Tighten securely.
7. Oil Filter — Remove this bolt to gain access (internal) to the engine oil filter. Service the oil filter as recommended in the maintenance section of this manual.
8. Oil Drain Plugs — There are two oil drain plugs, one is underneath the flywheel, the other on the side of the engine. Remove these plugs to drain engine oil from the engine crankcase.
9. Crankshaft — Connect this shaft to the input of the transmission.
10. Muffler — Used to reduce noise and emissions.
11. Nameplate — Contains information about the engine.
WARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
3. Air Cleaner/Cover — Prevents dirt and other debris from entering the fuel system. Remove wing-nut on side of air filter cover to gain access to filter element.
4. Speed Control Lever — This lever is connected to the throttle control which is located on the side of the engine
NOTICE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
compartment cover. Use this lever to control engine speed.
PAGE 16 — QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11)
INSPECTION (ENGINE)
DANGER
NEVER operate the pump in a confined
area or enclosed area structure that does not provide ample free flow of air.
CAUTION
ALWAYS wear approved eye and hearing
protection before operating the pump.
BEFORE STARTING
1. Read safety instructions at the beginning of manual.
2. Clean the pump, removing dirt and dust, particularly
the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with
dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the pump on secure
level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole
(Figure 5) and wipe clean.
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 6). Maximum oil capacity is 1.6 quarts (1.5 liters).
Figure 6. Engine Oil Dipstick (Oil Level)
Table 6. Oil Type
Season Temperature Oil Type
Summer 25°C or Higher SAE 10W-30
Spring/Fall 25°C ~ 10°C SAE 10W-30/20
Winter 0°C or Lower SAE 10W-10
DANGER
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the pump if the engine is hot! or running.
Fuel Check
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with diesel fuel.
3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel immediately!
Figure 5. Engine Oil Dipstick (Removal)
QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11) — PAGE 17
SETUP
BEFORE STARTING
1. Read safety instructions at the beginning of manual.
2. Move the trailer as near to the water as possible.
3. To prime pump, remove fill cap (Figure 3) and fill pump casing with water. If the pump casing is not filled with water before starting, it will not begin pumping.
NOTICE
Pump casing must be filled with water before using pump. Otherwise pump will not be able to begin pumping.
WARNING
DO NOT open fill cap if pump is hot! Water inside may be under pressure.
4. Check for leaks between pump and engine. If water is leaking between the pump and engine housing, the seal inside the pump may be worn or damaged. Continued operation of the pump is not recommended. Further usage of the pump under these conditions may cause severe water damage to engine.
HOSES AND CLAMPS
1. Check that all hoses are securely attached to the pump. Make certain suction hose (Figure 3) does not have any air leakage. Tighten hose clamps and couplings as required.
6. The discharge hose is usually a collapsible (thin­walled) hose, however if a thin-walled discharge hose is not available, a rigid suction hose can be substituted in its place.
7. Make sure the suction strainer (Figure 3) is clean and securely attached to the water end of the suction hose. The strainer is designed to protect the pump by preventing large objects from being pulled into the pump.
CAUTION
The strainer should be positioned so it will remain completely under water. Running the pump with the strainer above water for long periods can damage the pump.
CAUTION
DO NOT pump flammable fluids, corrosive chemicals or fluids containing toxic substances. These fluids can create potentially dangerous health and environmental hazards. Contact local authorities for assistance.
CAUTION
This pump uses a water-cooled mechanical seal to prevent water from seeping into the engine. The passage of water through the pump casing lubricates the seal and prevents it from overheating. NEVER operate the pump without water in the casing as this will cause damage to the mechanical seal.
2. It is recommended that 2 clamps be used when securing the suction hose to the inlet side (suction) of the pump.
3. Remember suction hoses must be rigid enough not to collapse when the pump is in operation.
4. Check that the discharge hose (Figure 3) is not restricted. Place hose so that it lays as straight as it is possible on the ground. Remove any twists or sharp bends from hose which may block the flow of water.
5.
NOTICE
Suction and discharge hoses are available from Multiquip. Contact your nearest dealer for more information.
PAGE 18 — QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11)
OPERATION
CAUTION
DO NOT attempt to operate the pump until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood.
STARTING THE ENGINE - RECOIL START
1. Move the speed lever control to the START position
(Figure 7).
Figure 7. Engine Speed Lever Control (START)
Engine Indicators
Engine Running (Happy Face) — indicates that the engine
and associated components are functioning correctly.
Battery Charge — indicates that the battery charging system is not working correctly. If this LED remains on, stop the engine and correct the problem.
Oil Pressure — indicates that the oil pressure is low. If this LED remains on, stop the engine and correct the problem.
Water Temperature — indicates that the water temperature is too high. If this LED remains on, stop the engine and correct the problem.
Air Filter — indicates that the filter is dirty and is not functioning correctly. If this LED remains on, stop the engine and correct the problem.
STARTING THE ENGINE — ELECTRIC START
1. Move the speed lever control to the START position (Figure 9).
2. Grasp the starter grip (Figure 8) and slowly pull it out until you feel the strongest resistance then return the starter grip to the initial position.
Figure 8. Starter Grip
CAUTION
Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter.
3. Pull the starter grip again, hard and fast, pulling it all the way out to start engine.
4. If the engine does not start, repeat steps 2 and 3.
CAUTION
ALWAYS run engine at full speed while pumping.
½
INDICATORS: Engine Running Battery Charge Oil Pressure Engine Temperature Air Filter
O
0
I
II
IGNITION SWITCH
I
II
SPEED
ADJUSTMENT
LEVER
STOP
START
0
I
II
Figure 9. Engine Electric Start
2. Turn the key in the ignition switch to position I and verify that the BATTERY CHARGE indicator comes on (Figure 9).
3. Continue turning the ignition key to position II. Verify that the BATTERY CHARGE indicator and the OIL PRESSURE indicator goes off and the ENGINE RUNNING indicator comes on immediately as soon as the engine starts.
4. Release the key as soon as the engine runs. The key should spring back to position I and remain there during operation.
5. If the engine does not start, return the key to position I before starting the engine again.
QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11) — PAGE 19
STOPPING THE ENGINE
Normal Shutdown
1. Move the engine speed lever to the low speed and run the engine for about three minutes with no load.
2. After the engine cools, move the engine speed lever to the STOP position (Figure 10).
Figure 10. Engine Speed Lever Control (STOP)
OPERATION
3. Slowly pull the starter grip (Figure 8) until strong resistance is felt and leave it in this position. This prevents rust from forming while the engine is not in use.
CAUTION
When stopping the engine, reduce the load slowly. Do not stop engine suddenly since it may cause the temperature to rise abnormally.
Emergency Shutdown
1. To stop engine immediately, quickly place the engine speed lever to the STOP position.
PAGE 20 — QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11)
MAINTENANCE
PUMP VACUUM TEST
To perform the pump vacuum test do the following:
NOTICE
DO NOT attempt to start the engine unless the pump has previously been primed with water. Severe pump damage will occur if pump has not been primed.
1. Remove the pump fill cap (Figure 3), and fill the pump
with water.
2. Start the engine as outlined in the initial start-up
section, and wait for the pump to begin pumping.
3. As shown in Figure 11, place a water hose inside
the discharge opening of the pump, and turn on the water. This flow of water into the discharge opening will prevent the pump from running dry.
4. Place the Pump Vacuum Tester (P/N 7000030) over
the pump suction (inlet) opening (Figure 11) with the vacuum gauge facing upwards. It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit.
5. Check and make sure that there are no air leaks
between the vacuum tester and the inlet port on the pump. If air leaks are present, reset vacuum tester.
6. Run the pump for a few minutes while monitoring
the vacuum gauge. If the gauge indicates a reading between -25 and -20 in. Hg. (inches of mercury), then it can be assumed that the pump is working correctly.
NOTICE
25 in. Hg. (inches of mercury) translates into 25 feet of lift at sea level.
7. If the vacuum tester gauge indicates a reading below
-20 in. Hg, it can then be assumed that the pump is not functioning
8. To test the flapper valve, shut down the engine. The
vacuum tester should remain attached to the pump suction inlet port by vacuum. This indicates the pump's flapper valve is seating properly to hold water in the suction hose when the engine is stopped. This prevents backflow and allows for faster priming when the engine is restarted.
ADJUSTING IMPELLER CLEARANCE
1. If it is necessary to replace impeller or volute, be sure clearance between impeller and volute is adjusted correctly.
2. The impeller should be as close to the volute as possible without rubbing against it. Clearance is adjusted by adding or removing shims from behind the impeller.
3. Check clearance between impeller and insert by slowly pulling starter rope to turn impeller. Remove spark plug to make it easier to turn impeller.
NOTICE
It is important not to remove too many shims or the clearance between the impeller and volute will become too wide and pump performance will be reduced. Remember as the impeller wears down, additional shims may be required to maintain the clearance between the impeller and insert.
4. Check the impeller every six months for wear, and for clearance between the impeller face and the volute. Also check the shaft seal for wear, as well as the shaft sleeve.
PUMP CLEANING
After pumping water containing large amounts of dirt and debris, perform the following:
1. Remove the drain plug from the pump housing (Figure
3) and drain any water left in the pump.
2. Loo se n the t wo l o c ki ng h an d kno bs ( t u r n counterclockwise) and remove clean-out cover.
3. Clean and remove dirt, debris from pump casing. Inspect impeller and volute for wear. Replace any damaged or worn parts.
CAUTION
The impeller may develop sharp edges. Use extreme care when cleaning around the impeller to prevent being cut.
QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11) — PAGE 21
MAINTENANCE
Figure 11. Pump Vacuum Tester
PAGE 22 — QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11)
ENGINE MAINTENANCE
Perform engine maintenance procedures as referenced by Table 7 below:
Table 7. Engine Maintenance Schedule
MAINTENANCE
FIRST
DESCRIPTION (3) OPERATION
Engine Oil CHECK X
CHANGE X
Air Cleaner CHECK X
CHANGE X (1)
All Nuts and Bolts
Cooling Fins CHECK X
Spark Arrester CLEAN X
Fuel Tank CLEAN X
Fuel Filter CHECK X
Idle Speed CHECK-ADJUST X (2)
Valve Clearance CHECK-ADJUST X (2)
Fuel Lines CHECK Every 2 years - replace if necesary (2)
(1) Service more frequently when used in dusty areas.
Retighten if necessary
BEFORE
USE
X
MONTH
OR
1O HRS.
EVERY
3 MONTHS
OR
25 HRS.
EVERY
6 MONTHS
OR
50 HRS.
EVERY
YEAR
OR
100 HRS
EVERY
2 YEARS
OR
200 HRS
(2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically proficent. Refer to the Hatz shop manual for service procedures.
(3) For commercial use, log hours of operation to determine proper maintenance intervals.
NOTICE
Refer to engine manual for specific servicing instructions.
QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11) — PAGE 23
MAINTENANCE
Perform the engine maintenance procedures as indicated below:
DAILY
1. Thoroughly remove dirt and oil from the engine and control area.
2. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary.
3. Check the spring box and bellows for oil leaks. Repair or replace as needed.
WEEKLY
1. Remove the fuel filter cap and clean the inside of the fuel tank.
2. Remove or clean the filter at the bottom of the tank.
ENGINE OIL
1. Drain the engine oil when the oil is warm as shown in Figure 12.
ENGINE AIR CLEANER
1. Loosen the wing nut and detach the cover of the air cleaner shown in Figure 13.
Figure 13. Engine Air Cleaner
2. Tap the element (Figure 13) several times on a hard surface to remove dirt, or blow compressed air, not exceeding 30 psi (207 kPa, 2.1 kgf/cm2), through the element side. NEVER wash the element with detergent because the element is oil-soaked type. Replace the element when the output decreases or bad exhaust color is noticed.
Figure 12. Engine Oil (Draining)
2. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed in Table 6. Engine oil capacity is 1.6 quarts (1.5 liters). DO NOT overfill.
4. Install drain bolt with sealing washer and tighten securely.
PAGE 24 — QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11)
TRAILER MAINTENANCE
The following trailer maintenance guidelines are intended
If the trailer has not been used for an extended amount
Follow the steps below to disassemble the wheel hub and
After removing the dust cap, cotter pin, spindle nut and spindle washer, remove the hub to inspect the bearings
Replace bearings that have fl at spots on rollers, broken
Every time the wheel hub is removed and the bearings are
Turn the hub slowly, by hand, while tightening the spindle
(the spindle nut) by hand. Do not turn the hub while the
Install a new cotter pin through the spindle nut and axle.
Check the adjustments. Both the hub and the spindle nut
to assist the operator in preventive maintenance.
MAINTENANCE
of time, have the bearings inspected and packed more frequently, at least every six months and prior to use.
Adjustable Channel
Your trailer may be equipped with an adjustable channel (Figure I) that allows the coupler to be raised or lowered to a desired height. Periodically check the channel bolts for damage or loosening.
NOTICE
When replacing channel mounting hardware (nuts, bolts and washers), NEVER substitute substandard hardware. Pay close attention to bolt length and grade. ALWAYS use manufacturer's recommended parts when replacing channel mounting hardware.
SEAL
BEARING
WHEEL
HUB
OIL
BEARING
BEARING
CUP
LUG NUT
SPINDLE
WASHER
Figure II. Wheel Hub Components
COTTER
CUP
BEARING
SPINDLE
NUT
for wear and damage.
roller cages, rust or pitting. Always replace bearings
service the wheel bearings. See Figure II.
and cups in sets. The inner and outer bearings are to be replaced at the same time.
PIN
DUST
CAP
Figure I. Adjustable Channel
Wheel Bearings
Wheel bearings (Figure II) must be inspected and lubricated once a year or 12,000 miles to insure safe operation of your trailer.
If trailer wheel bearings are immersed in water, they must be replaced.
DANGER
If trailer wheels are under water for a long period of time, wheel bearings may fail. If this is the case, service wheel bearings immediately.
The possibility exists of the wheels falling off causing equipment damage and severe bodily harm even death!
 Replace seals that have nicks, tears or wear.
 Lubricate the bearings with a high quality EP-2
automotive wheel bearing grease.
Wheel Hub Adjustment
reassembled, follow the steps below to check the wheel bearings for free running and adjust.
nut until you can no longer turn the hub by hand.
 Loosen the spindle nut just until you are able to turn it
spindle nut is loose.
should be able to move freely (the spindle nut motion will be limited by the cotter pin).
QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11) — PAGE 25
DANGER
Leaf Suspension
The leaf suspension springs and associated components (Figure III) should be visually inspected every 6,000 miles for signs of excessive wear, elongation of bolt holes, and
control, damage to equipment and severe bodily injury,
NEVER crawl under the trailer unless it is on fi rm and level ground and resting on properly placed and secured jackstands.
The possibility exists of the trailer falling thus causing equipment damage and severe bodily harm even death!
DANGER
When performing trailer inspection and maintenance activities, you must jack up the trailer using jacks and jackstands.
When jacking and using jackstands, place them so as to clear wiring, brake lines, and suspension parts (i.e., springs, torsion bars). Place jacks and jackstands inside of the perimeter strip on the supporting structure to which the axles are attached.
MAINTENANCE
loosening of fasteners. Replace all damaged parts (suspension) immediately.
AXLE
U-BOLT
HANGER SUPPORT
BRACKET IS WELDED
TO FRAME
FRONT
HANGER NUT
HANGER BOLT
FRONT
U-BOLT
LOCKING
NUT
TIE PLATE
SUSPENSION
LEAF
DANGER
Improper weld repair will lead to early failure of the trailer structure and can cause serious injury or death.
DO NOT repair cracked or broken welds unless you have a certifi ed welder perform the repair. If not, have the welds repaired by your dealer.
WARNING
If the trailer is involved in an accident, have it inspected immediately by qualifi ed personnel. In addition, the trailer should be inspected annually for signs of wear or deformations.
Figure III. Leaf Suspension Components
DANGER
Worn or broken suspension parts can cause loss of
even death!
Check suspension regularly.
PAGE 26 — QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11)
TRAILER SAFETY GUIDELINES
The following guidelines are intended to assist the operator
 Shift your automatic transmission into a lower gear for
use lower gears for climbing and descending
ride the brakes while descending grades, they
Slow down for bumps in the road. Take your foot off the
curve and power through the curve. This way, the towing
swaying. Continued pulling of the trailer, and even slight
trucks and buses. Continued pulling of the trailer provides a stabilizing force to correct swaying. DO NOT apply the
Use lower gear when driving down steep or long grades.
in the operation and handling of a trailer.
Safety precautions should be followed at all times when operating a trailer. Failure to read, understand and follow the safety guidelines could result in injury to yourself and others. Loss of control of the trailer or tow vehicle can result in death or serious injury.
COMMON CAUSES FOR LOSS OF TRAILER
 Driving too fast for the conditions (maximum speed when
towing a trailer is 55 mph).
 Overloading the trailer or loading the trailer unevenly.
 Trailer improperly coupled to the hitch.
 No braking on trailer.
 Not maintaining proper tire pressure.
 Not keeping lug nuts tight.
 Not properly maintaining the trailer structure.
 Ensure machine is towed level to tow vehicle.
TRAILER TOWING GUIDELINES
 Recheck the load tiedowns to make sure the load will
not shift during towing.
city driving.
 ALWAYS
grades.
 DO NOT
may get so hot that they stop working. Then you will potentially have a runaway tow vehicle and trailer.
 To conserve fuel, don’t use full throttle to climb a hill.
Instead, build speed on the approach.
brake when crossing the bump.
DO NOT brake while in a curve unless absolutely
necessary. Instead, slow down before you enter the
vehicle remains in charge.
DO NOT apply the brakes to correct extreme trailer
acceleration, will provide a stabilizing force.
 Anticipate the trailer “swaying.” Swaying is the trailer
reaction to the air pressure wave caused by passing
brakes to correct trailer swaying.
 Before towing, check coupling, safety chain, safety
brake, tires, wheels and lights.
 Check the lug nuts or bolts for tightness.
 Check coupler tightness after towing 50 miles.
 Use your mirrors to verify that you have room to change
lanes or pull into traffi c.
 Use your turn signals well in advance. Allow plenty of
stopping space for your trailer and tow vehicle.
 Allow plenty of stopping space for your trailer and tow
vehicle.
DO NOT drive so fast that the trailer begins to sway
due to speed.
 Allow plenty of room for passing. A rule of thumb is that
the passing distance with a trailer is 4 times the passing distance without the trailer.
Use the engine and transmission as a brake. Do not ride the brakes, as they can overheat and become ineffective.
 Be aware of your trailer height, especially when
approaching roofed areas and around trees.
 Make regular stops, about once each hour. Confi rm
that:
• Coupler is secure to the hitch and is locked.
• Electrical connectors are secure.
• There is appropriate slack in the safety chains.
• There is appropriate slack in the breakaway switch pullpin cable.
• Tires are not visibly low on pressure.
QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11) — PAGE 27
DRIVING CONDITIONS
When towing a trailer, you will have decreased acceleration,
for the use of your trailer. Again, be sure your hitch and tow
The breakaway switch is connected to the tow vehicle.
Use of a hitch with a load rating less than the load rating
the load rating of the trailer can result in loss of control,
increased stopping distance, and increased turning radius (which means you must make wider turns to keep from hitting curbs, vehicles, and anything else that is on the inside corner). In addition, you will need a longer distance to pass, due to slower acceleration and increased length.
 Be alert for slippery conditions. You are more likely to be
affected by slippery road surfaces when driving a tow vehicle with a trailer, than driving a tow vehicle without a trailer.
 Check rearview mirrors frequently to observe the trailer
and traffi c.
 NEVER drive faster than what is safe.
WARNING
Driving too fast for severe road conditions can result in loss of control and cause death or serious injury.
Decrease your speed as road, weather, and lighting conditions deteriorate.
Always check for local trailer tow speed limits in your area.
WARNING
Do not transport people on the trailer. The transport of people puts their lives at risk and may be illegal.
COUPLING TO THE TOW VEHICLE
TRAILER SAFETY GUIDELINES
vehicle are rated for the Gross Vehicle Weight Rating of your trailer.
WARNING
Proper selection and condition of the coupler and hitch are essential to safely towing your trailer. A loss of coupling may result in death or serious injury.
• Be sure the hitch load rating is equal to or greater than the load rating of the coupler.
• Be sure the hitch size matches the coupler size.
• Observe the hitch for wear, corrosion and cracks before coupling. Replace worn, corroded or cracked hitch components before coupling the trailer to the tow vehicle.
• Be sure the hitch components are tight before coupling the trailer to the tow vehicle.
WARNING
An improperly coupled trailer can result in death or serious injury.
DO NOT move the trailer until:
• The coupler is secured and locked to hitch.
• The safety chains are secured to the tow vehicle.
• The trailer jack(s) are fully retracted.
DO NOT tow the trailer on the road until:
• Tires and wheels are checked.
• The trailer brakes are checked.
Follow all of the safety precautions and instructions in this manual to ensure safety of persons, equipment, and satisfactory life of the trailer. Always use an adequate tow vehicle and hitch. If the vehicle or hitch is not properly selected and matched to the Gross Vehicle Weight Rating (GVWR) of your trailer, you can cause an accident that could lead to death or serious injury.
If you already have a tow vehicle, know your vehicle tow rating and make certain the trailer’s rated capacity is less than or equal to the tow vehicle’s rated towing capacity. If you already have (or plan to buy) a trailer, make certain that the tow rating of the tow vehicle is equal to or greater than that of the trailer.
The trailer VIN tag contains the critical safetyinformation
PAGE 28 — QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11)
• The load is secured to the trailer.
• The trailer lights are connected and checked.
WARNING
of the trailer can result in loss of control and may lead to death or serious injury.
Use of a tow vehicle with a towing capacity less than
and may lead to death or serious injury.
Be sure your hitch and tow vehicle are rated for the Gross Vehicle Weight Rating of your trailer.
INOPERABLE BRAKES, LIGHTS OR MIRRORS
Drive slowly at fi rst, 5 mph or so, and turn the wheel to get the feel of how the tow vehicle and trailer combination
different combinations of trailer brake and tow vehicle brake. Note the effect that the trailer brakes have when they are the only brakes used. When properly adjusted, the trailer
with a trailer attached. Take it slow. Before backing up, get out of the tow vehicle and look behind the trailer to make
Some drivers place their hands at the bottom of the steering wheel, and while the tow vehicle is in reverse, “think” of the hands as being on the top of the wheel. When the hands
turn the tow vehicle to the left when moving forward), the rear of the trailer moves to the right. Conversely, rotating the steering wheel clockwise with your hands at the bottom of the wheel will move the rear of the trailer to the left while
If you are towing a bumper hitch rig, be careful not to allow the trailer to turn too much because it will hit the rear of the tow vehicle. To straighten the rig, either pull forward or turn
Number (VIN) Tag which is typically located on the left front
TRAILER SAFETY GUIDELINES
Be sure that the brakes and all of the lights on your trailer are functioning properly before towing your trailer. Check the trailer taillights by turning on your tow vehicle headlights. Check the trailer brake lights by having someone step on the tow vehicle brake pedal while you look at trailer lights. Do the same thing to check the turn signal lights. See Trailer Wiring Diagram section in this manual.
Standard mirrors usually do not provide adequate visibility for viewing traffi c to the sides and rear of a towed trailer. You must provide mirrors that allow you to safely observe approaching traffi c.
WARNING
Improper electrical connection between the tow vehicle and the trailer will result in inoperable lights and can lead to collision.
Before each tow, check that the tail lights, brake lights and turn signals work.
TRAILER TOWING TIPS
Driving a vehicle with a trailer in tow is vastly different from driving the same vehicle without a trailer in tow. Acceleration, maneuverability and braking are all diminished with a trailer in tow.
It takes longer to get up to speed, you need more room to turn and pass, and more distance to stop when towing a trailer. You will need to spend time adjusting to the different feel and maneuverability of the tow vehicle with a loaded trailer.
Because of the signifi cant differences in all aspects of maneuverability when towing a trailer, the hazards and risks of injury are also much greater than when driving without a trailer. You are responsible for keeping your vehicle and trailer in control, and for all the damage that is caused if you lose control of your vehicle and trailer.
responds. Next, make some right and left hand turns. Watch in your side mirrors to see how the trailer follows the tow vehicle. Turning with a trailer attached requires more room.
Stop the rig a few times from speeds no greater than 10 mph. If your trailer is equipped with brakes, try using
brakes will come on just before the tow vehicle brakes.
It will take practice to learn how to back up a tow vehicle
sure that there are no obstacles.
move to the right (counterclockwise, as you would do to
backing up.
the steering wheel in the opposite direction.
TRAILER VIN TAG
Figure A below is a sample of the Vehicle Identifi cation
of the trailer. See Figure B for location.
As you did when learning to drive an automobile, fi nd an open area with little or no traffi c for your fi rst practice trailering. Of course, before you start towing the trailer, you must follow all of the instructions for inspection, testing, loading and coupling. Also, before you start towing, adjust the mirrors so you can see the trailer as well as the area to the rear of it.
QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11) — PAGE 29
Figure A. Vehicle VIN Tag
To determine the “empty” or “net” weight of your trailer, weigh it on an axle scale. To fi nd the weight of the trailer
trailer weight will be transferred from the trailer to the tow vehicle axles, and an axle scale weighs all axles, including
The towing hitch attached to your tow vehicle must have a capacity equal to or greater than the load rating of the trailer you intend to tow. The hitch capacity must also be matched to the tow vehicle capacity. Your vehicle dealer can provide
law regulations determine the size of the mirrors. However,
A Heavy Duty Flasher is an electrical component that may be required when your trailer turn signal lights are attached
EMERGENCY FLARES AND TRIANGLE REFLECTORS
not towing a trailer. It is particularly important to have these when towing a trailer because the hazard fl ashers of your towing vehicle will not operate for as long a period of time when the battery is running both the trailer lights and tow
TRAILER SAFETY GUIDELINES
using an axle scale, you must know the axle weights of your tow vehicle without the trailer coupled. Some of the
VIN TAG
the tow vehicle axles.
TOW VEHICLE
VIN TAG
Figure B. VIN Tag Location
The trailer VIN Tag contains the following critical safety information for the use of your trailer.
GAWR: The maximum gross weight that an axle cansupport. It is the lowest of axle, wheel, or tire rating.
Usually, the tire or wheel rating is lower than the axle rating, and determines GAWR.
GVWR: The maximum allowable gross weight of the trailer and its contents. The gross weight of the trailer includes the weight of the trailer and all of the items within it. GVWR is sometimes referred to as GTWR (Gross Trailer Weight Rating), or MGTW (Maximum Gross Trailer Weight). GVWR, GTWR and MGTW are all the same rating.
The sum total of the GAWR for all trailer axles may be less than the GVWR for the trailer, because some of the trailer load is to be carried by the tow vehicle, rather than by the trailer axle(s). The total weight of the cargo and trailer must not exceed the GVWR, and the load on an axle must not exceed its GAWR.
PSIC: The tire pressure (psi) measured when cold.
VIN: The Vehicle Identifi cation Number.
EMPTY WEIGHT: Some information that comes with the
trailer (such as the Manufacturer’s Statement of Origin) is not a reliable source for “empty” or “net” weight. The shipping documents list average or standard weights and your trailer may be equipped with options.
and install the proper hitch on your tow vehicle.
SUSPENSION SYSTEM
Sway bars, shock absorbers, heavy duty springs, heavy duty tires and other suspension components may be required to suffi ciently tow the trailer and pump.
SIDE VIEW MIRRORS
The size of the trailer that is being towed and your state
some states prohibit extended mirrors on a tow vehicle, except while a trailer is actually being towed. In this situation, detachable extended mirrors are necessary. Check with your dealer or the appropriate state agency for mirror requirements.
HEAVY DUTY FLASHER
to the tow vehicle fl asher circuit.
ELECTRICAL CONNECTOR
An Electrical Connector connects the lights on the trailer to the lights on the towing vehicle.
It is wise to carry these warning devices even if you are
vehicle lights.
PAGE 30 — QP4TZT10P/TMP16F/TMPXF TRASH PUMP • OPERATION & PARTS MANUAL — REV. #1 (08/29/11)
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