If you believe that your vehicle has a defect that could cause a crash or could cause
injury or death, you should immediately inform the National Highway Traffi c Safety
To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at 1-888-
Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244.
If NHTSA receives similar complaints, it may open an investigation, and if it fi nds
that a safety defect exists in a group of vehicles, it may order a recall and remedy
campaign. However, NHTSA cannot become involved in individual problems
between you, your dealer, or Multiquip.
327-4236 (TTY: 1-800-424-9153), go to http://www.nhtsa.dot.gov; or write to:
Administrator
NHTSA
1200 New Jersey Avenue S.E.
Washington, DC 20590
You can also obtain information about motor vehicle safety from
http://www.safecar.gov.
Order parts on-line using Multiquip’s SmartEquip website!
■ View Parts Diagrams
■ Order Parts
■ Print Specifi cation Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
and Password, E-mail us at: parts@multiquip.
com.
To ob tai n an MQ Ac cou n t, con tac t your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
When ordering parts, please supply:
❒ Dealer Account Number
❒ Dealer Name and Address
❒ Shipping Address (if different than billing address)
❒ Return Fax Number
❒ Applicable Model Number
❒ Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
❒ Specify Preferred Method of Shipment:✓ UPS/Fed Ex ✓ DHL
Do not operate or service the equipment before reading
Potential hazards associated with the operation of this
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifi cally address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
The engine of this equipment requires an adequate free
operate this equipment in any
pump corrosive chemicals or water containing
emergency or safety devices.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the infl uence of
drugs or alcohol.
NOTICE
This equipment should only be operated by trained and
qualifi ed personnel 18 years of age and older.
DANGER
NEVER
point fl uids. These fl uids could ignite or explode.
cause death if inhaled.
fl ow of cooling air. NEVER
enclosed or narrow area
where free fl ow of the air is
restricted. If the air fl ow is
restricted it will cause injury
to people and property and
ser iou s da m age t o t h e
equipment or engine.
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fi re could result causing severe
bodily harm or even death.
WARNING
Whenever necessary, replace nameplate, operation and
safety decals when they become diffi cult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifi cations. Unauthorized
equipment modifi cation will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fi re extinguisher.
ALWAYS know the location of the nearest
fi rst aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fi re department.
This information will be invaluable in the case of an
emergency.
NEVER
toxic substances. These fl uids could create serious
health and environmental hazards. Contact local
authorities for assistance.
NEVER open the priming plug when pump
is hot. Hot water inside could be pressurized
much like the radiator of an automobile.
Allow pump to cool to the touch before
loosening plug. The possibility exists of
scalding, resulting in severe bodily harm.
run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter
start the engine near spilled fuel or combustible
fl uids. Fuel is extremely fl ammable and its vapors can
overfi ll tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
CAUTION
NEVER lubricate components or attempt service on a
running machine.
NEVER block or restrict flow from discharge hose.
Remove kinks from discharge line before starting pump.
Operation with a blocked discharge line can cause water
inside pump to overheat.
NOTICE
ALWAYS fi ll the pump casing with water before starting
the engine. Failure to maintain water inside the pump
housing will cause severe damage to the pump and
mechanical seal.
In winter drain water from pump housing to prevent
freezing.
NEVER start the pump with the clean-out cover removed.
The rotating impeller inside the pump can cut or sever
objects caught in it. Before starting the pump, check that
the clean-out cover is securely fastened.
ALWAYS keep the machine in proper running condition.
ALWAYS ensure pump is on level ground before use.
Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
ENGINE SAFETY
WARNING
DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
DO NOT remove the engine oil drain plug
while the engine is hot. Hot oil will gush
out of the oil tank and severely scald any
persons in the general area of the pump.
CAUTION
NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool
before servicing equipment.
NOTICE
NEVER
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
FUEL SAFETY
DANGER
DO NOT
cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
ALWAYS use extreme caution when working with
fl ammable liquids.
DO NOT fi ll the fuel tank while the engine is running
or hot.
DO NOT
the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
NEVER use fuel as a cleaning agent.
DO NOT sm o ke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
NEVER allow any person or animal to stand underneath
Before lifting, make sure that the equipment parts are not
make sure forklift forks are inserted into pockets
(if applicable) as far as possible when lifting the pump.
Use one point suspension hook and lift straight upwards.
Never allow any person or animal to stand underneath the
CAUTION
DANGER
DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open fl ames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with
a fl ame or spark, an explosion could occur.
WARNING
ALWAYS wear safe t y glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS disconnect the
before performing service on the equipment.
ALWAYS
Repair or replace all worn cables.
TRANSPORTING SAFETY
CAUTION
the equipment while lifting.
NOTICE
damaged and screws are not loose or missing.
ALWAYS
ALWAYS shutdown engine before transporting.
NEVER lift the equipment while the engine is running.
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gases.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
Avoid sudden stops and starts. This can cause skidding,
Trailer should be adjusted to a level position at all times
rolling
underneath the trailer’s bumper
Use the trailer’s swivel jack to adjust the trailer height to
pour waste, oil or fuel directly onto the ground,
SAFETY INFORMATION
or jack-knifi ng. Smooth, gradual starts and stops will
improve towing.
Check with your local county or state safety
towing regulations, in addition to meeting
Department of Transportation (DOT)
Safety Towing Regulations, before towing
your generator.
Refer to MQ Power trailer manual for additional safety
information.
In order to reduce the possibility of an accident while
transporting the generator on public roads, ALWAYS
make sure the trailer that supports the generator and
the towing vehicle are mechanically sound and in good
operating condition.
ALWAYS shutdown engine before transporting
Make sure the hitch and coupling of the towing vehicle
are rated equal to, or greater than the trailer “gross
vehicle weight rating.”
ALWAYS inspect the hitch and coupling for wear. NEVER
tow a trailer with defective hitches, couplings, chains, etc.
Check the tire air pressure on both towing vehicle and
trailer. Trailer tires should be infl ated to 50 psi cold.
Also check the tire tread wear on both vehicles.
ALWAYS make sure the trailer is equipped with a safety
chain.
Avoid sharp turns to prevent rolling.
when towing.
Raise and lock trailer wheel stand in up position when
towing.
Place chock blocks underneath wheel to prevent
while parked.
Place support blocks
to prevent tipping while parked.
a level position while parked.
ENVIRONMENTAL SAFETY
NOTICE
Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel fi lters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT
down a drain or into any water source.
ALWAYS properly attach trailer’s safety chains to towing
vehicle.
ALWAYS make sure the vehicle and trailer directional,
backup, brake and trailer lights are connected and
working properly.
DOT Requirements include the following:
• Connect and test electric brake operation.
• Secure portable power cables in cable tray with tie
wraps.
The maximum speed for highway towing is 55 MPH unless
posted otherwise. Recommended off-road towing is not
to exceed 15 MPH or less depending on type of terrain.
The QP4TZ Trash Pump is designed to be used for
dewatering applications. Both the suction and discharge
ports on the trash pump use a 4-inch diameter opening,
which allows it to pump at a rate of approximately 526
gallons/minute (gpm) or 2,000 liters/minute (lpm).
Trash or self-priming pumps are designed to purge air from
the suction line and create a partial vacuum in the pump
body. The reduced atmospheric pressure inside the pump
allows water to flow through the suction line and into the
pump body. The centrifugal force created by the rotating
impeller pressurizes the water and expels it from the pump.
ENGINE
This trash pump is powered by a 9.9 horsepower, aircooled, HATZ 1B40 diesel engine.
TRASH PUMP
Trash pumps derive their name from their ability to handle
a greater amount of debris and solids than standard
centrifugal pumps. This pump generally handles solids up
to 1/2 the size of the discharge opening making them less
likely to clog. Also trash pumps are capable of handling
water with 25% solids by weight.
The advantage of using a trash pump is that it can be
quickly and easily disassembled in the field "without tools"
and easily cleaned when clogged.
SUCTION LIFT
This pump is intended to be used for dewatering applications
and is capable of suction lifts up to 25 feet at sea level. For
optimal suction lift performance, keep the suction hose or
line as short as possible. In general, always place the pump
as close to the water as possible.
TRAILER
ELEVATION
Higher elevations will effect the performance of the pump.
Due to less atmospheric pressure at higher altitudes,
pumps DO NOT have the priming ability that they have at
sea level. This is due to the “thinner air” or lack of oxygen
at higher altitudes.
A general rule of thumb is that for every 1,000 feet of
elevation above sea level a pump will lose one foot of
priming ability.
For example, in Flagstaff, Arizona where the elevation is
approximately 7,000 feet, the pump would have a suction
lift of 25 feet rather than the 18 feet at sea level. Table 4
shows suction lift at various elevations.
Figure 3 shows a typical application using the QP4TZ trash pump. Please note that this pump is intended for the removal
of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (30 mm)
in diameter. DO NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump
from drawing in excessive amounts of sand and foreign debris.
2
5
Figure 3. QP4TZ Pump Application
1. Pump — The model QP4TZ is a 4-inch trash pump
used in general dewatering applications. Typical
dewatering applications consist of manholes, septic
tanks, fast and slow seepage ditch water, silt water,
mud water, and muck water.
2. Fill Cap — Prior to operation, the pump casing should
be filled with water. Remove this cap to add water to
the pump. After the initial prime, a sufficient amount of
water will be retained in the casing so that the operator
will not need to re-prime later.
If the casing is dry or has insufficient water, the pump will
have difficulty in priming which could lead to premature
mechanical seal wear thus causing damage to the pump.
3. Discharge Port — Connect a 4-inch discharge hose
to either port (one of two ports).
4. Worm Clamp — Used to secure the hose to the inlet
and outlet ports on the pump. Use two clamps to secure
the hose on the inlet side of the pump.
5. Discharge Hose — Connect this flexible rubber
hose to the discharge port on the pump. Make sure
that the hose lays flat and is not kinked. Use only
recommended type discharge hose. Contact Multiquip
Parts Department for ordering information.
1
4
3
6
11
10
9
8
5
7
12
6. Suction Port — Connect a 4-inch inlet hose to this
port. Use two worm clamps to secure the hose.
7. Suction Hose — Connect this flexible rubber hose to
the suction portion the pump. Make sure that the hose
lays flat and is not kinked. Use only recommended type
suction hose. Contact Multiquip Parts Department for
ordering information.
8. Clean-out Cover Handles — To gain access to the
pump's clean-out area, grip both handles, then pull to
remove cover. Make sure both locking knobs have been
released before attempting to remove clean-out cover.
9. Drain Plug — Remove this plug to drain water from
the pump.
10. Clean-out Cover — Remove cover to gain access to
the clean-out area.
11. Locking Knobs — Turn both knobs clockwise to secure
clean-out cover, turn counterclockwise to release cover.
12. Strainer — Always attach a strainer to the bottom side
of the suction hose to prevent large objects and debris
from entering the pump. Strainer should be positioned
so that it will remain completely under water. Running
the pump with the strainer above water for long periods
can damage pump.
The engine (Figure 4) must be checked for proper
lubrication and filled with fuel prior to operation. Refer
to the manufacturer’s engine manual for instructions and
details of operation and servicing.
1. Fuel Filler Cap/Fuel Tank — Pull this latch to add
diesel fuel to the tank. After refueling, always make
sure the fuel cap is latched properly. DO NOT over fill.
For additional information refer to engine owner's
manual.
DANGER
Adding fue l to the tank sho u l d be
accomplished only when the engine is
stopped and has had an opportunity to
cool down. In the event of a fuel spill, DO
NOT attempt to start the engine until the
fuel residue has been completely wiped up, and the
area surrounding the engine is dry.
2. Engine Lifting Straps/Cover — Remove the air
cleaner cover, then lift this cover (the one with decals
on it) to gain access to the engine lifting straps.
3
11
10
4
5
9
REAR VIEW
8
6
7
5. Dip Stick — Remove dipstick to determine if the engine
oil level is low. If low, add oil as specified.
6. Engine Motor Mounts — Attach these engine mounts
to the pump frame. Tighten securely.
7. Oil Filter — Remove this bolt to gain access (internal) to
the engine oil filter. Service the oil filter as recommended
in the maintenance section of this manual.
8. Oil Drain Plugs — There are two oil drain plugs, one
is underneath the flywheel, the other on the side of the
engine. Remove these plugs to drain engine oil from
the engine crankcase.
9. Crankshaft — Connect this shaft to the input of the
transmission.
10. Muffler — Used to reduce noise and emissions.
11. Nameplate — Contains information about the engine.
WARNING
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operating. NEVER operate
the engine with the muffler removed.
3. Air Cleaner/Cover — Prevents dirt and other debris
from entering the fuel system. Remove wing-nut on
side of air filter cover to gain access to filter element.
4. Speed Control Lever — This lever is connected to the
throttle control which is located on the side of the engine
NOTICE
Operating the engine without an air filter, with a
damaged air filter, or a filter in need of replacement will
allow dirt to enter the engine, causing rapid engine wear.
compartment cover. Use this lever to control engine speed.
area or enclosed area structure that does
not provide ample free flow of air.
CAUTION
ALWAYS wear approved eye and hearing
protection before operating the pump.
BEFORE STARTING
1. Read safety instructions at the beginning of manual.
2. Clean the pump, removing dirt and dust, particularly
the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with
dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the pump on secure
level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole
(Figure 5) and wipe clean.
3. Insert and remove the dipstick without screwing it into
the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 6), fill to the edge of the oil
filler hole with the recommended oil type (Table 6).
Maximum oil capacity is 1.6 quarts (1.5 liters).
Figure 6. Engine Oil Dipstick (Oil Level)
Table 6. Oil Type
SeasonTemperatureOil Type
Summer25°C or HigherSAE 10W-30
Spring/Fall25°C ~ 10°CSAE 10W-30/20
Winter0°C or LowerSAE 10W-10
DANGER
Motor fuels are highly flammable and can be
dangerous if mishandled. DO NOT smoke
while refueling. DO NOT attempt to refuel the
pump if the engine is hot! or running.
Fuel Check
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is
low, replenish with diesel fuel.
3. When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. Wipe up any spilled fuel
immediately!
1. Read safety instructions at the beginning of manual.
2. Move the trailer as near to the water as possible.
3. To prime pump, remove fill cap (Figure 3) and fill pump
casing with water. If the pump casing is not filled with
water before starting, it will not begin pumping.
NOTICE
Pump casing must be filled with water before using
pump. Otherwise pump will not be able to begin
pumping.
WARNING
DO NOT open fill cap if pump is hot! Water inside may be
under pressure.
4. Check for leaks between pump and engine. If water
is leaking between the pump and engine housing,
the seal inside the pump may be worn or damaged.
Continued operation of the pump is not recommended.
Further usage of the pump under these conditions may
cause severe water damage to engine.
HOSES AND CLAMPS
1. Check that all hoses are securely attached to the pump.
Make certain suction hose (Figure 3) does not have
any air leakage. Tighten hose clamps and couplings
as required.
6. The discharge hose is usually a collapsible (thinwalled) hose, however if a thin-walled discharge hose
is not available, a rigid suction hose can be substituted
in its place.
7. Make sure the suction strainer (Figure 3) is clean
and securely attached to the water end of the suction
hose. The strainer is designed to protect the pump
by preventing large objects from being pulled into the
pump.
CAUTION
The strainer should be positioned so it will remain
completely under water. Running the pump with the
strainer above water for long periods can damage the
pump.
CAUTION
DO NOT pump flammable fluids, corrosive chemicals
or fluids containing toxic substances. These fluids can
create potentially dangerous health and environmental
hazards. Contact local authorities for assistance.
CAUTION
This pump uses a water-cooled mechanical seal
to prevent water from seeping into the engine. The
passage of water through the pump casing lubricates
the seal and prevents it from overheating. NEVER
operate the pump without water in the casing as this
will cause damage to the mechanical seal.
2. It is recommended that 2 clamps be used when
securing the suction hose to the inlet side (suction)
of the pump.
3. Remember suction hoses must be rigid enough not to
collapse when the pump is in operation.
4. Check that the discharge hose (Figure 3) is not
restricted. Place hose so that it lays as straight as it is
possible on the ground. Remove any twists or sharp
bends from hose which may block the flow of water.
5.
NOTICE
Suction and discharge hoses are available from
Multiquip. Contact your nearest dealer for more
information.
DO NOT attempt to operate the pump
until the Safety, General Information and
Inspection sections of this manual have
been read and thoroughly understood.
STARTING THE ENGINE - RECOIL START
1. Move the speed lever control to the START position
(Figure 7).
Figure 7. Engine Speed Lever Control (START)
Engine Indicators
Engine Running (Happy Face) — indicates that the engine
and associated components are functioning correctly.
Battery Charge — indicates that the battery charging
system is not working correctly. If this LED remains on,
stop the engine and correct the problem.
Oil Pressure — indicates that the oil pressure is low. If this
LED remains on, stop the engine and correct the problem.
Water Temperature — indicates that the water temperature
is too high. If this LED remains on, stop the engine and
correct the problem.
Air Filter — indicates that the filter is dirty and is not
functioning correctly. If this LED remains on, stop the engine
and correct the problem.
STARTING THE ENGINE — ELECTRIC START
1. Move the speed lever control to the START position
(Figure 9).
2. Grasp the starter grip (Figure 8) and slowly pull it out
until you feel the strongest resistance then return the
starter grip to the initial position.
Figure 8. Starter Grip
CAUTION
Do not allow the starter grip to snap back against the
engine. Return it gently to prevent damage to the starter.
3. Pull the starter grip again, hard and fast, pulling it all
the way out to start engine.
4. If the engine does not start, repeat steps 2 and 3.
CAUTION
ALWAYS run engine at full speed while pumping.
½
INDICATORS:
Engine Running
Battery Charge
Oil Pressure
Engine Temperature
Air Filter
O
0
I
II
IGNITION SWITCH
I
II
SPEED
ADJUSTMENT
LEVER
STOP
START
0
I
II
Figure 9. Engine Electric Start
2. Turn the key in the ignition switch to position I and
verify that the BATTERY CHARGE indicator comes
on (Figure 9).
3. Continue turning the ignition key to position II. Verify
that the BATTERY CHARGE indicator and the OIL
PRESSURE indicator goes off and the ENGINE
RUNNING indicator comes on immediately as soon
as the engine starts.
4. Release the key as soon as the engine runs. The
key should spring back to position I and remain there
during operation.
5. If the engine does not start, return the key to position
I before starting the engine again.
1. Move the engine speed lever to the low speed and
run the engine for about three minutes with no load.
2. After the engine cools, move the engine speed lever
to the STOP position (Figure 10).
Figure 10. Engine Speed Lever Control (STOP)
OPERATION
3. Slowly pull the starter grip (Figure 8) until strong
resistance is felt and leave it in this position. This
prevents rust from forming while the engine is not in
use.
CAUTION
When stopping the engine, reduce the load slowly.
Do not stop engine suddenly since it may cause the
temperature to rise abnormally.
Emergency Shutdown
1. To stop engine immediately, quickly place the engine
speed lever to the STOP position.
DO NOT attempt to start the engine unless the pump
has previously been primed with water. Severe pump
damage will occur if pump has not been primed.
1. Remove the pump fill cap (Figure 3), and fill the pump
with water.
2. Start the engine as outlined in the initial start-up
section, and wait for the pump to begin pumping.
3. As shown in Figure 11, place a water hose inside
the discharge opening of the pump, and turn on the
water. This flow of water into the discharge opening
will prevent the pump from running dry.
4. Place the Pump Vacuum Tester (P/N 7000030) over
the pump suction (inlet) opening (Figure 11) with the
vacuum gauge facing upwards. It may be necessary
to apply a small amount of water around the rubber
seal of the vacuum tester to make a good suction fit.
5. Check and make sure that there are no air leaks
between the vacuum tester and the inlet port on the
pump. If air leaks are present, reset vacuum tester.
6. Run the pump for a few minutes while monitoring
the vacuum gauge. If the gauge indicates a reading
between -25 and -20 in. Hg. (inches of mercury), then
it can be assumed that the pump is working correctly.
NOTICE
25 in. Hg. (inches of mercury) translates into 25 feet
of lift at sea level.
7. If the vacuum tester gauge indicates a reading below
-20 in. Hg, it can then be assumed that the pump is
not functioning
8. To test the flapper valve, shut down the engine. The
vacuum tester should remain attached to the pump
suction inlet port by vacuum. This indicates the pump's
flapper valve is seating properly to hold water in the
suction hose when the engine is stopped. This prevents
backflow and allows for faster priming when the engine
is restarted.
ADJUSTING IMPELLER CLEARANCE
1. If it is necessary to replace impeller or volute, be sure
clearance between impeller and volute is adjusted
correctly.
2. The impeller should be as close to the volute as
possible without rubbing against it. Clearance is
adjusted by adding or removing shims from behind
the impeller.
3. Check clearance between impeller and insert by slowly
pulling starter rope to turn impeller. Remove spark plug
to make it easier to turn impeller.
NOTICE
It is important not to remove too many shims or the
clearance between the impeller and volute will become
too wide and pump performance will be reduced.
Remember as the impeller wears down, additional
shims may be required to maintain the clearance
between the impeller and insert.
4. Check the impeller every six months for wear, and for
clearance between the impeller face and the volute.
Also check the shaft seal for wear, as well as the shaft
sleeve.
PUMP CLEANING
After pumping water containing large amounts of dirt and
debris, perform the following:
1. Remove the drain plug from the pump housing (Figure
3) and drain any water left in the pump.
2. Loo se n the t wo l o c ki ng h an d kno bs ( t u r n
counterclockwise) and remove clean-out cover.
3. Clean and remove dirt, debris from pump casing.
Inspect impeller and volute for wear. Replace any
damaged or worn parts.
CAUTION
The impeller may develop sharp edges. Use extreme
care when cleaning around the impeller to prevent
being cut.
Perform engine maintenance procedures as referenced by Table 7 below:
Table 7. Engine Maintenance Schedule
MAINTENANCE
FIRST
DESCRIPTION (3)OPERATION
Engine OilCHECKX
CHANGEX
Air CleanerCHECKX
CHANGEX (1)
All Nuts and Bolts
Cooling FinsCHECKX
Spark ArresterCLEANX
Fuel TankCLEANX
Fuel FilterCHECKX
Idle SpeedCHECK-ADJUSTX (2)
Valve ClearanceCHECK-ADJUSTX (2)
Fuel LinesCHECKEvery 2 years - replace if necesary (2)
(1) Service more frequently when used in dusty areas.
Retighten if
necessary
BEFORE
USE
X
MONTH
OR
1O HRS.
EVERY
3 MONTHS
OR
25 HRS.
EVERY
6 MONTHS
OR
50 HRS.
EVERY
YEAR
OR
100 HRS
EVERY
2 YEARS
OR
200 HRS
(2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically
proficent. Refer to the Hatz shop manual for service procedures.
(3) For commercial use, log hours of operation to determine proper maintenance intervals.
NOTICE
Refer to engine manual for specific servicing instructions.
Perform the engine maintenance procedures as indicated
below:
DAILY
1. Thoroughly remove dirt and oil from the engine and
control area.
2. Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary.
3. Check the spring box and bellows for oil leaks. Repair
or replace as needed.
WEEKLY
1. Remove the fuel filter cap and clean the inside of the
fuel tank.
2. Remove or clean the filter at the bottom of the tank.
ENGINE OIL
1. Drain the engine oil when the oil is warm as shown in
Figure 12.
ENGINE AIR CLEANER
1. Loosen the wing nut and detach the cover of the air
cleaner shown in Figure 13.
Figure 13. Engine Air Cleaner
2. Tap the element (Figure 13) several times on a hard
surface to remove dirt, or blow compressed air, not
exceeding 30 psi (207 kPa, 2.1 kgf/cm2), through the
element side. NEVER wash the element with detergent
because the element is oil-soaked type. Replace the
element when the output decreases or bad exhaust
color is noticed.
Figure 12. Engine Oil (Draining)
2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed
in Table 6. Engine oil capacity is 1.6 quarts (1.5 liters).
DO NOT overfill.
4. Install drain bolt with sealing washer and tighten
securely.
The following trailer maintenance guidelines are intended
If the trailer has not been used for an extended amount
Follow the steps below to disassemble the wheel hub and
After removing the dust cap, cotter pin, spindle nut and
spindle washer, remove the hub to inspect the bearings
Replace bearings that have fl at spots on rollers, broken
Every time the wheel hub is removed and the bearings are
Turn the hub slowly, by hand, while tightening the spindle
(the spindle nut) by hand. Do not turn the hub while the
Install a new cotter pin through the spindle nut and axle.
Check the adjustments. Both the hub and the spindle nut
to assist the operator in preventive maintenance.
MAINTENANCE
of time, have the bearings inspected and packed more
frequently, at least every six months and prior to use.
Adjustable Channel
Your trailer may be equipped with an adjustable channel
(Figure I) that allows the coupler to be raised or lowered
to a desired height. Periodically check the channel bolts
for damage or loosening.
NOTICE
When replacing channel mounting hardware (nuts,
bolts and washers), NEVER substitute substandard
hardware. Pay close attention to bolt length and grade. ALWAYS use manufacturer's recommended parts
when replacing channel mounting hardware.
SEAL
BEARING
WHEEL
HUB
OIL
BEARING
BEARING
CUP
LUG
NUT
SPINDLE
WASHER
Figure II. Wheel Hub Components
COTTER
CUP
BEARING
SPINDLE
NUT
for wear and damage.
roller cages, rust or pitting. Always replace bearings
service the wheel bearings. See Figure II.
and cups in sets. The inner and outer bearings are to
be replaced at the same time.
PIN
DUST
CAP
Figure I. Adjustable Channel
Wheel Bearings
Wheel bearings (Figure II) must be inspected and
lubricated once a year or 12,000 miles to insure safe
operation of your trailer.
If trailer wheel bearings are immersed in water, they must
be replaced.
DANGER
If trailer wheels are under water for a long period of
time, wheel bearings may fail. If this is the case, service
wheel bearings immediately.
The possibility exists of the wheels falling off causing
equipment damage and severe bodily harm even death!
Replace seals that have nicks, tears or wear.
Lubricate the bearings with a high quality EP-2
automotive wheel bearing grease.
Wheel Hub Adjustment
reassembled, follow the steps below to check the wheel
bearings for free running and adjust.
nut until you can no longer turn the hub by hand.
Loosen the spindle nut just until you are able to turn it
spindle nut is loose.
should be able to move freely (the spindle nut motion
will be limited by the cotter pin).
The leaf suspension springs and associated components
(Figure III) should be visually inspected every 6,000 miles
for signs of excessive wear, elongation of bolt holes, and
control, damage to equipment and severe bodily injury,
NEVER crawl under the trailer unless it is on fi rm
and level ground and resting on properly placed and
secured jackstands.
The possibility exists of the trailer falling thus causing
equipment damage and severe bodily harm even death!
DANGER
When performing trailer inspection and maintenance
activities, you must jack up the trailer using jacks and
jackstands.
When jacking and using jackstands, place them so
as to clear wiring, brake lines, and suspension parts
(i.e., springs, torsion bars). Place jacks and jackstands
inside of the perimeter strip on the supporting structure
to which the axles are attached.
MAINTENANCE
loosening of fasteners. Replace all damaged parts
(suspension) immediately.
AXLE
U-BOLT
HANGER SUPPORT
BRACKET IS WELDED
TO FRAME
FRONT
HANGER NUT
HANGER BOLT
FRONT
U-BOLT
LOCKING
NUT
TIE PLATE
SUSPENSION
LEAF
DANGER
Improper weld repair will lead to early failure of the
trailer structure and can cause serious injury or death.
DO NOT repair cracked or broken welds unless you
have a certifi ed welder perform the repair. If not, have
the welds repaired by your dealer.
WARNING
If the trailer is involved in an accident, have it inspected
immediately by qualifi ed personnel. In addition, the
trailer should be inspected annually for signs of wear
or deformations.
The following guidelines are intended to assist the operator
Shift your automatic transmission into a lower gear for
use lower gears for climbing and descending
ride the brakes while descending grades, they
Slow down for bumps in the road. Take your foot off the
curve and power through the curve. This way, the towing
swaying. Continued pulling of the trailer, and even slight
trucks and buses. Continued pulling of the trailer provides
a stabilizing force to correct swaying. DO NOT apply the
Use lower gear when driving down steep or long grades.
in the operation and handling of a trailer.
Safety precautions should be followed at all times when
operating a trailer. Failure to read, understand and follow
the safety guidelines could result in injury to yourself and
others. Loss of control of the trailer or tow vehicle can result
in death or serious injury.
COMMON CAUSES FOR LOSS OF TRAILER
Driving too fast for the conditions (maximum speed when
towing a trailer is 55 mph).
Overloading the trailer or loading the trailer unevenly.
Trailer improperly coupled to the hitch.
No braking on trailer.
Not maintaining proper tire pressure.
Not keeping lug nuts tight.
Not properly maintaining the trailer structure.
Ensure machine is towed level to tow vehicle.
TRAILER TOWING GUIDELINES
Recheck the load tiedowns to make sure the load will
not shift during towing.
city driving.
ALWAYS
grades.
DO NOT
may get so hot that they stop working. Then you will
potentially have a runaway tow vehicle and trailer.
To conserve fuel, don’t use full throttle to climb a hill.
Instead, build speed on the approach.
brake when crossing the bump.
DO NOT brake while in a curve unless absolutely
necessary. Instead, slow down before you enter the
vehicle remains in charge.
DO NOT apply the brakes to correct extreme trailer
acceleration, will provide a stabilizing force.
Anticipate the trailer “swaying.” Swaying is the trailer
reaction to the air pressure wave caused by passing
brakes to correct trailer swaying.
Before towing, check coupling, safety chain, safety
brake, tires, wheels and lights.
Check the lug nuts or bolts for tightness.
Check coupler tightness after towing 50 miles.
Use your mirrors to verify that you have room to change
lanes or pull into traffi c.
Use your turn signals well in advance. Allow plenty of
stopping space for your trailer and tow vehicle.
Allow plenty of stopping space for your trailer and tow
vehicle.
DO NOT drive so fast that the trailer begins to sway
due to speed.
Allow plenty of room for passing. A rule of thumb is that
the passing distance with a trailer is 4 times the passing
distance without the trailer.
Use the engine and transmission as a brake. Do not
ride the brakes, as they can overheat and become
ineffective.
Be aware of your trailer height, especially when
approaching roofed areas and around trees.
Make regular stops, about once each hour. Confi rm
that:
• Coupler is secure to the hitch and is locked.
• Electrical connectors are secure.
• There is appropriate slack in the safety chains.
• There is appropriate slack in the breakaway switch
pullpin cable.
When towing a trailer, you will have decreased acceleration,
for the use of your trailer. Again, be sure your hitch and tow
The breakaway switch is connected to the tow vehicle.
Use of a hitch with a load rating less than the load rating
the load rating of the trailer can result in loss of control,
increased stopping distance, and increased turning radius
(which means you must make wider turns to keep from
hitting curbs, vehicles, and anything else that is on the
inside corner). In addition, you will need a longer distance
to pass, due to slower acceleration and increased length.
Be alert for slippery conditions. You are more likely to be
affected by slippery road surfaces when driving a tow
vehicle with a trailer, than driving a tow vehicle without
a trailer.
Check rearview mirrors frequently to observe the trailer
and traffi c.
NEVER drive faster than what is safe.
WARNING
Driving too fast for severe road conditions can result in
loss of control and cause death or serious injury.
Decrease your speed as road, weather, and lighting
conditions deteriorate.
Always check for local trailer tow speed limits in your
area.
WARNING
Do not transport people on the trailer. The transport of
people puts their lives at risk and may be illegal.
COUPLING TO THE TOW VEHICLE
TRAILER SAFETY GUIDELINES
vehicle are rated for the Gross Vehicle Weight Rating of
your trailer.
WARNING
Proper selection and condition of the coupler and hitch
are essential to safely towing your trailer. A loss of
coupling may result in death or serious injury.
• Be sure the hitch load rating is equal to or greater
than the load rating of the coupler.
• Be sure the hitch size matches the coupler size.
• Observe the hitch for wear, corrosion and cracks
before coupling. Replace worn, corroded or cracked
hitch components before coupling the trailer to the
tow vehicle.
• Be sure the hitch components are tight before
coupling the trailer to the tow vehicle.
WARNING
An improperly coupled trailer can result in death or
serious injury.
DO NOT move the trailer until:
• The coupler is secured and locked to hitch.
• The safety chains are secured to the tow vehicle.
• The trailer jack(s) are fully retracted.
DO NOT tow the trailer on the road until:
• Tires and wheels are checked.
• The trailer brakes are checked.
Follow all of the safety precautions and instructions in
this manual to ensure safety of persons, equipment, and
satisfactory life of the trailer. Always use an adequate tow
vehicle and hitch. If the vehicle or hitch is not properly
selected and matched to the Gross Vehicle Weight Rating
(GVWR) of your trailer, you can cause an accident that
could lead to death or serious injury.
If you already have a tow vehicle, know your vehicle tow
rating and make certain the trailer’s rated capacity is less
than or equal to the tow vehicle’s rated towing capacity. If
you already have (or plan to buy) a trailer, make certain
that the tow rating of the tow vehicle is equal to or greater
than that of the trailer.
The trailer VIN tag contains the critical safetyinformation
of the trailer can result in loss of control and may lead
to death or serious injury.
Use of a tow vehicle with a towing capacity less than
and may lead to death or serious injury.
Be sure your hitch and tow vehicle are rated for the
Gross Vehicle Weight Rating of your trailer.
INOPERABLE BRAKES, LIGHTS OR MIRRORS
Drive slowly at fi rst, 5 mph or so, and turn the wheel to
get the feel of how the tow vehicle and trailer combination
different combinations of trailer brake and tow vehicle brake.
Note the effect that the trailer brakes have when they are
the only brakes used. When properly adjusted, the trailer
with a trailer attached. Take it slow. Before backing up, get
out of the tow vehicle and look behind the trailer to make
Some drivers place their hands at the bottom of the steering
wheel, and while the tow vehicle is in reverse, “think” of the
hands as being on the top of the wheel. When the hands
turn the tow vehicle to the left when moving forward), the
rear of the trailer moves to the right. Conversely, rotating
the steering wheel clockwise with your hands at the bottom
of the wheel will move the rear of the trailer to the left while
If you are towing a bumper hitch rig, be careful not to allow
the trailer to turn too much because it will hit the rear of the
tow vehicle. To straighten the rig, either pull forward or turn
Number (VIN) Tag which is typically located on the left front
TRAILER SAFETY GUIDELINES
Be sure that the brakes and all of the lights on your trailer
are functioning properly before towing your trailer. Check
the trailer taillights by turning on your tow vehicle headlights.
Check the trailer brake lights by having someone step on
the tow vehicle brake pedal while you look at trailer lights.
Do the same thing to check the turn signal lights. See Trailer
Wiring Diagram section in this manual.
Standard mirrors usually do not provide adequate visibility
for viewing traffi c to the sides and rear of a towed trailer.
You must provide mirrors that allow you to safely observe
approaching traffi c.
WARNING
Improper electrical connection between the tow vehicle
and the trailer will result in inoperable lights and can
lead to collision.
Before each tow, check that the tail lights, brake lights
and turn signals work.
TRAILER TOWING TIPS
Driving a vehicle with a trailer in tow is vastly different
from driving the same vehicle without a trailer in tow.
Acceleration, maneuverability and braking are all diminished
with a trailer in tow.
It takes longer to get up to speed, you need more room to
turn and pass, and more distance to stop when towing a
trailer. You will need to spend time adjusting to the different
feel and maneuverability of the tow vehicle with a loaded
trailer.
Because of the signifi cant differences in all aspects of
maneuverability when towing a trailer, the hazards and risks
of injury are also much greater than when driving without
a trailer. You are responsible for keeping your vehicle and
trailer in control, and for all the damage that is caused if
you lose control of your vehicle and trailer.
responds. Next, make some right and left hand turns.
Watch in your side mirrors to see how the trailer follows
the tow vehicle. Turning with a trailer attached requires
more room.
Stop the rig a few times from speeds no greater than
10 mph. If your trailer is equipped with brakes, try using
brakes will come on just before the tow vehicle brakes.
It will take practice to learn how to back up a tow vehicle
sure that there are no obstacles.
move to the right (counterclockwise, as you would do to
backing up.
the steering wheel in the opposite direction.
TRAILER VIN TAG
Figure A below is a sample of the Vehicle Identifi cation
of the trailer. See Figure B for location.
As you did when learning to drive an automobile, fi nd
an open area with little or no traffi c for your fi rst practice
trailering. Of course, before you start towing the trailer, you
must follow all of the instructions for inspection, testing,
loading and coupling. Also, before you start towing, adjust
the mirrors so you can see the trailer as well as the area
to the rear of it.
To determine the “empty” or “net” weight of your trailer,
weigh it on an axle scale. To fi nd the weight of the trailer
trailer weight will be transferred from the trailer to the tow
vehicle axles, and an axle scale weighs all axles, including
The towing hitch attached to your tow vehicle must have a
capacity equal to or greater than the load rating of the trailer
you intend to tow. The hitch capacity must also be matched
to the tow vehicle capacity. Your vehicle dealer can provide
law regulations determine the size of the mirrors. However,
A Heavy Duty Flasher is an electrical component that may
be required when your trailer turn signal lights are attached
EMERGENCY FLARES AND TRIANGLE REFLECTORS
not towing a trailer. It is particularly important to have these
when towing a trailer because the hazard fl ashers of your
towing vehicle will not operate for as long a period of time
when the battery is running both the trailer lights and tow
TRAILER SAFETY GUIDELINES
using an axle scale, you must know the axle weights of
your tow vehicle without the trailer coupled. Some of the
VIN TAG
the tow vehicle axles.
TOW VEHICLE
VIN TAG
Figure B. VIN Tag Location
The trailer VIN Tag contains the following critical safety
information for the use of your trailer.
GAWR: The maximum gross weight that an axle cansupport.
It is the lowest of axle, wheel, or tire rating.
Usually, the tire or wheel rating is lower than the axle rating,
and determines GAWR.
GVWR: The maximum allowable gross weight of the trailer
and its contents. The gross weight of the trailer includes
the weight of the trailer and all of the items within it. GVWR
is sometimes referred to as GTWR (Gross Trailer Weight
Rating), or MGTW (Maximum Gross Trailer Weight). GVWR,
GTWR and MGTW are all the same rating.
The sum total of the GAWR for all trailer axles may be less
than the GVWR for the trailer, because some of the trailer
load is to be carried by the tow vehicle, rather than by the
trailer axle(s). The total weight of the cargo and trailer must
not exceed the GVWR, and the load on an axle must not
exceed its GAWR.
PSIC: The tire pressure (psi) measured when cold.
VIN: The Vehicle Identifi cation Number.
EMPTY WEIGHT: Some information that comes with the
trailer (such as the Manufacturer’s Statement of Origin)
is not a reliable source for “empty” or “net” weight. The
shipping documents list average or standard weights and
your trailer may be equipped with options.
and install the proper hitch on your tow vehicle.
SUSPENSION SYSTEM
Sway bars, shock absorbers, heavy duty springs, heavy
duty tires and other suspension components may be
required to suffi ciently tow the trailer and pump.
SIDE VIEW MIRRORS
The size of the trailer that is being towed and your state
some states prohibit extended mirrors on a tow vehicle,
except while a trailer is actually being towed. In this
situation, detachable extended mirrors are necessary.
Check with your dealer or the appropriate state agency
for mirror requirements.
HEAVY DUTY FLASHER
to the tow vehicle fl asher circuit.
ELECTRICAL CONNECTOR
An Electrical Connector connects the lights on the trailer
to the lights on the towing vehicle.
It is wise to carry these warning devices even if you are