Multiquip QP4TZ User Manual
OPERATION AND PARTS MANUAL
MODEL QP4TZ
TRASH PUMP
(
Hatz 1B40U-2203A
Revision #1 (10/10/08)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
DIESEL ENGINE)
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
PAGE 2 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
NOTES
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 3
TABLE OF CONTENTS
MQ QP4TZ Trash Pump
Proposition 65 Warning ............................................. 2
Table of Contents ...................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Information ................................................ 6-10
Pump Specifications/Dimensions ............................. 12
Engine Specifications ............................................... 13
General Information .................................................14
Pump Components .................................................. 15
Refueling ..................................................................16
Basic Engine ............................................................17
Inspection (Engine) ..................................................18
Setup (Pump) ........................................................... 19
Operation ........................................................... 20-21
Maintenance (Pump) ......................................... 22-23
Maintenance (Engine)........................................ 24-25
Preparation for Long-Term Storage ......................... 26
Troubleshooting (Engine) ......................................... 27
Troubleshooting (Pump)...........................................28
Explanation Of Code In Remarks Column ............... 30
Suggested Spare Parts ............................................ 31
Pump Assy. ........................................................ 32-35
Hatz 1B40U-2203A
Diesel Engine
Spare Parts Kit Assembly ................................... 36-37
Crankcase Assembly .......................................... 38-39
Compensation of Masses .................................. 40-41
Crankshaft Assembly ......................................... 42-43
Camshaft Assembly ........................................... 44-45
Piston, Conrod, Cylinder Assembly .................... 46-47
Cylinder Head Assembly .................................... 48-49
Oil Pump/Governor Assembly ............................ 50-53
Timing Cover Assembly ..................................... 54-57
Blower and Flywheel Assembly.......................... 58-59
Injection Equipment Assembly ........................... 60-63
Recoil Starter Assembly ..................................... 64-65
Air Duct Assembly (A) ........................................ 66-67
Air Duct Assembly (B) ........................................ 68-69
Crankcase Breathing Assembly ......................... 70-71
Fuel Tank Assembly ........................................... 72-75
Air Filter Assembly ............................................. 76-77
Exhaust Silencer Assembly ................................ 78-79
Starter, Alternator Assembly .............................. 80-81
Electric Equipment, Wiring Assembly ................. 82-83
Speed Control Assembly .................................... 84-85
Engine Stop Device Assembly ........................... 86-87
Engine Special EPA Equipment .......................... 88-89
Terms and Condition Of Sale — Parts .................... 90
NOTE
PAGE 4 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Specification and part number
are subject to change without
notice.
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■
View Parts Diagrams
■
Order Parts
■
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
Order via Phone:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your
District Sales Manager for more information.
internet
Use the
on
Standard orders
and qualify for a 5% Discount
for all orders which include
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
❒
❒❒
❒
Dealer Account Number
❒❒
❒❒
❒
Dealer Name and Address
❒❒
❒❒
❒
Shipping Address (if different than billing address)
❒❒
❒❒
❒
Return Fax Number
❒❒
❒❒
❒
Applicable Model Number
❒❒
❒❒
❒
Quantity, Part Number and Description of Each Part
❒❒
All orders are treated as
Standard Orders
and will ship the same day if received prior
to 3PM PST.
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 5
Specify Preferred Method of Shipment:
❒❒
✓
UPS/Fed Ex
■
Priority One
■
Ground
■ Next Day
■
Second/Third Day
✓ DHL
✓
Tr u ck
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
SAFETY INFORMATION
GENERAL SAFETY
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the influence of
drugs or alcohol.
NOTICE
This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
PUMP SAFETY
DANGER
NEVER pump volatile, explosive, flammable or low flash
point fluids. These fluids could ignite or explode.
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
The engine of this equipment requires an adequate free
flow of cooling air. NEVER operate this equipment in any
enclosed or narrow area
where free flow of the air is
restricted. If the air flow is
restricted it will cause injury
to people and property and
serious damage to the
equipment or engine.
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fire could result causing severe
bodily harm or even death.
WARNING
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fire extinguisher.
ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department.
This information will be invaluable in the case of an
emergency.
NEVER pump corrosive chemicals or water containing
toxic substances. These fluids could create serious
health and environmental hazards. Contact local
authorities for assistance.
NEVER open the priming plug when pump
is hot. Hot water inside could be pressurized
much like the radiator of an automobile.
Allow pump to cool to the touch before
loosening plug. The possibility exists of
scalding, resulting in severe bodily harm.
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 7
r
SAFETY INFORMATION
CAUTION
NEVER lubricate components or attempt service on a
running machine.
NEVER block or restrict flow from discharge hose.
Remove kinks from discharge line before starting pump.
Operation with a blocked discharge line can cause water
inside pump to overheat.
NOTICE
ALWAYS fill the pump casing with water before starting
the engine. Failure to maintain water inside the pump
housing will cause severe damage to the pump and
mechanical seal.
In winter drain water from pump housing to prevent
freezing.
NEVER start the pump with the clean-out cover removed.
The rotating impeller inside the pump can cut or sever
objects caught in it. Before starting the pump, check that
the clean-out cover is securely fastened.
ALWAYS keep the machine in proper running condition.
ALWAYS ensure pump is on level ground before use.
Fix damage to machine and replace any broken parts
immediately.
ENGINE SAFETY
WARNING
NEVER operate the engine with heat shields or
guards removed.
DO NOT remove the engine oil drain plug
while the engine is hot. Hot oil will gush
out of the oil tank and severely scald any
persons in the general area of the pump.
CAUTION
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing equipment.
NOTICE
NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filte
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
PAGE 8 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
SAFETY INFORMATION
FUEL SAFETY
DANGER
DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
DO NOT start the engine near spilled fuel or combustible
fluids. Fuel is extremely flammable and its vapors can
cause an explosion if ignited.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
WARNING
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
ALWAYS use extreme caution when working with
flammable liquids.
DO NOT fill the fuel tank while the engine is running
or hot.
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gases.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
CAUTION
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 9
SAFETY INFORMATION
TRANSPORTING SAFETY
CAUTION
NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are
not loose or missing.
Always make sure crane or lifting device has been
properly secured to the lifting bail (hook) of the
equipment.
ALWAYS shutdown engine before transporting.
NEVER lift the equipment while the engine is running.
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
Use adequate lifting cable (wire or rope) of sufficient
strength.
ENVIRONMENTAL SAFETY
NOTICE
Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
Use one point suspension hook and lift straight upwards.
DO NOT lift machine to unnecessary heights.
ALWAYS tie down equipment during transport by
securing the equipment with rope.
PAGE 10 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
NOTES
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 11
SPECIFICATIONS/DIMENSIONS (PUMP)
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(695 mm)
25
27.3 IN.
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.ni7.03X3.72x1.03
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).gK021(.sbl562
30.7 IN.
(780 mm)
30.1 IN.
(765 mm)
Figure 1. QP4TZ Dimensions
PAGE 12 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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SPECIFICATIONS (ENGINE)
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QP4TZ Performance Curves
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 13
GENERAL INFORMATION
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snoitavelE
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APPLICATION
QP4TZ Trash Pump
The
is designed to be used for dewatering
applications. Both the suction and discharge ports on the QP4TZ
trash pump use a 4-inch diameter opening, which allows the
pump to pump at a rate of approximately 526 gallons/minute
(gpm) or 2,000 liters/minute (lpm).
Trash or self-priming pumps are designed to purge air from the
suction line and create a partial vacuum in the pump body. The
reduced atmospheric pressure inside the pump allows water to
flow through the suction line and into the pump body. The
centrifugal force created by the rotating impeller pressurizes the
Elevation
Higher elevations will effect the performance of the pump. Due to
less atmospheric pressure at higher altitudes, pumps DO NOT
have the priming ability that they have at sea level. This is due to
the “thinner air” or lack of oxygen at higher altitudes.
A general rule of thumb is that for every 1,000 feet of elevation
above sea level a pump will lose one foot of priming ability.
For example, in Flagstaff, Arizona where the elevation is
approximately 7,000 feet, the pump would have a suction lift of
25 feet rather than the 18 feet at sea level. Table 3 shows suction
lift at various elevations.
water and expels it from the pump.
Engine
This trash pump is powered by a 9.9 horsepower, air-cooled,
HATZ 1B40
Trash Pump
Trash pumps derive their name from their ability to handle a
diesel engine.
leveLaeS)840.3(0.01)275.4(0.51)690.6(0.02)026.7(0.52
,2)086.2(08.8)320.4(2.31)463.5(6.71)507.6(0.22
greater amount of debris and solids than standard centrifugal
pumps. This pump generally handle solids up to 1/2 the size of
the discharge opening making them less likely to clog. Also trash
000,6)301.2(09.6)961.3(4.01)602.4(8.31)372.5(3.71
pumps are capable of handling water with 25% solids by weight.
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)928,1(
)834,2(000,8)988.1(02.6)438.2(03.9)977.3(4.21)427.4(5.51
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The advantage of using a trash pump is that it can be quickly and
easily disassembled in the field "
without tools
cleaned when clogged.
Suction Lift
" and easily
Table 4 shows percentage drops in performance as elevation
increases.
,3(000,01)737.1(07.5)126.2(06.8)474.3(4.11)853.4(3.41
This pump is intended to be used for dewatering applications
and is capable of suction lifts up to 25 feet at sea level. For
optimal suction lift performance, keep the suction hose or line as
short as possible. In general, always place the pump as close to
the water as possible.
Pump Support
The pump should always be placed on
solid stationary ground
in a level position.
NEVER place the pump on
connection should always be checked for tightness and leaks. A
soft soil
. The suction hose or pipe
small suction leak in the hose or fittings could prevent the pump
from priming.
)840
PAGE 14 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
PUMP COMPONENTS
Figure 2 shows a typical application using the QP4TZ Trash pump. Please note that this pump is intended for the removal of clean
water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (30 mm) in diameter. DO
NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive
amounts of sand and foreign debris.
Figure 2. QP- 4TZ Pump Application
1. Pump – The model QP4TZ is a 4-inch trash pump used in
general dewatering applications. Typical dewatering
applications consist of manholes, septic tanks, fast and
slow seepage ditch water, silt water, mud water and muck
water.
2. Fill Cap – Prior to operation, the pump casing should be
filled with water. Remove this cap to add water to the pump.
After the initial prime, a sufficient amount of water will be
retained in the casing so that the operator will not need to
re-prime later.
If the casing is dry or has insufficient water, the pump will
have difficulty in priming which could lead to premature
mechanical seal wear thus causing damage to the pump.
3. Discharge Port – Connect a 4-inch discharge hose to
either port (one of two ports).
4. Worm Clamp – Used to secure the hose to the inlet and
outlet ports on the pump. Use two clamps to secure the
hose on the inlet side of the pump.
5. Discharge Hose – Connect this flexible rubber hose to
the discharge port on the pump. Make sure that the hose
lays flat and is not kinked. Use only recommended type
discharge hose. Contact Multiquip Parts Department for
ordering information.
6. Suction Port – Connect a 4-inch inlet hose to this port.
7. Suction Hose – Connect this flexible rubber hose to the
8. Clean-out Cover Handles – To gain access to the pump's
9. Drain Plug – Remove this plug to drain water from the
10. Clean-out Cover – Remove cover to gain access to the
11. Locking Knobs – Turn both knobs clockwise to secure
12. Strainer – Always attach a strainer to the bottom side of
Use two worm clamps to secure the hose.
suction portion the pump. Make sure that the hose lays flat
and is not kinked. Use only recommended type suction
hose. Contact Multiquip Parts Department for ordering
information.
clean-out area, grip both handles, then pull to remove cover.
Make sure both locking knobs have been released before
attempting to remove clean-out cover.
pump.
clean-out area.
clean-out cover, turn counterclockwise to release cover.
the suction hose to prevent large objects and debris from
entering the pump. Strainer should be positioned so that it
will remain completely under water. Running the pump with
the strainer above water for long periods can damage pump.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 15
DANGER
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity to
cool down. In the event of a fuel spill, DO NOT attempt to start the
engine until the fuel residue has been completely wiped up, and the
area surrounding the engine is dry. If pump is placed in a truck bed
with a plastic liner, REMOVE pump from truck bed and place on
ground (Figure 3) to refuel. The possibility of
fire
or
explosion
exists, due to static electricity.
REFUELING
PLASTIC
TRUCK-BED
LINER
DANGER
DO NOT ADD FUEL
TO TRASH PUMP IF
TRASH PUMP IS PLACED
INSIDE TRUCK-BED WITH
PLASTIC LINER. POSSIBILITY EXISTS
OF EXPLOSION OR FIRE DUE TO
.STATIC ELECTRICITY
Figure 3. Pump Refueling
PAGE 16 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Figure 4. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the manufacturer’s engine
manual for instructions and details of operation and servicing.
1. Fuel Filler Cap/Fuel Tank – Pull this latch to add
fuel to the tank. After refueling, always make sure the fuel
cap is latched properly. DO NOT over fill. For additional
information refer to engine owner's manual.
diesel
WARNING
Adding fuel to the tank should be accomplished only
when the engine is stopped and has had an
opportunity to cool down. In the event of a fuel spill,
DO NOT attempt to start the engine until the fuel
residue has been completely wiped up, and the area surrounding
the engine is dry.
6. Engine Motor Mounts – Attach these engine mounts to
the pump frame. Tighten securely.
7. Oil Filter – Remove this bolt to gain access (internal) to the
engine oil filter. Service the oil filter as recommended in the
maintenance section of this manual.
8. Oil Drain Plugs – There are two oil drain plugs, one is
underneath the flywheel, the other on the side of the engine.
Remove these plugs to drain engine oil from the engine
crankcase.
9. Crankshaft – Connect this shaft to the input of the
transmission.
10. Muffler – Used to reduce noise and emissions.
11. Nameplate – Contains information about the engine.
BASIC ENGINE
WARNING
2. Engine Lifting Straps/Cover – Remove the air cleaner
cover, then lift this cover (the one with decals on it) to gain
access to the engine lifting straps.
3. Air Cleaner/Cover – Prevents dirt and other debris from
entering the fuel system. Remove wing-nut on side of air
filter cover to gain access to filter element.
4. Speed Control Lever – This lever is connected to the
throttle control which is located on the side of the engine
compartment cover. Use this lever to control engine speed.
5. Dip Stick – Remove dipstick to determine if the engine oil
level is low. If low, add oil as specified.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 17
while the engine is running or immediately after operating. NEVER
operate the engine with the muffler removed.
NOTE
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
Operating the engine without an
air filter, with a damaged air filter,
or a filter in need of replacement
will allow dirt to enter the engine,
causing rapid engine wear.
3. Insert and remove the dipstick without screwing it into the filler
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER operate the pump in a confined
area or enclosed area structure that does
not provide ample
ALWAYS wear approved eye and hearing
protection before operating the pump.
Before Starting
1. Read safety instructions at the
beginning of manual.
2. Clean the pump, removing dirt and
dust, particularly the engine
cooling air inlet, carburetor and air
cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry
compressed air.
5. Check fastening nuts and bolts for tightness.
free flow of air
.
neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 6), fill to the edge of the oil filler
hole with the recommended oil type (Table 5). Maximum oil
capacity is 1.6 quarts (1.5 liters).
INSPECTION (ENGINE)
Figure 6. Engine Oil Dipstick (Oil Level)
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Engine Oil Check
1. To check the engine oil level, place the pump on secure
level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole
(Figure 5) and wipe clean.
Motor fuels are highly flammable and can be dangerous if
mishandled. DO NOT smoke while refueling. DO NOT attempt
to refuel the pump if the engine is
Fuel Check
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low,
Figure 5. Engine Oil Dipstick (Removal)
replenish with diesel fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel
retniW rewoLroC°0 01-W01EAS
Explosive Fuel
DANGERDANGER
DANGER
DANGERDANGER
hot! or running
.
immediately!
PAGE 18 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
SETUP (PUMP)
Before Starting
1. Read safety instructions at the
beginning of manual.
2. Place pump as near to water as
possible on a firm and flat level
surface.
3. To pr ime pump, remove fill cap (Figure 2) and fill pump casing
with water. If the pump casing is not filled with water before
starting, it will not begin pumping.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Pump casing
Otherwise pump will not be able to begin pumping.
DO NOT open
under pressure.
must
be filled with water before using pump.
WARNINGWARNING
WARNING
WARNINGWARNING
fill cap
if pump is hot! Water inside may be
5. The discharge hose is usually a
6. Make sure the
The strainer should be positioned so it will remain completely
under water
for long periods can damage the pump.
Suction and discharge hoses are
NOTE
hose, however if a thin-walled discharge hose is not available, a rigid suction hose can be substituted in its place.
securely attached to the water end of the suction hose. The
strainer is designed to protect the pump by preventing large
objects from being pulled into the pump.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
. Running the pump with the strainer above water
available from Multiquip. Contact
your nearest dealer for more
information.
suction strainer
collapsible
(Figure 2) is clean and
(thin-walled)
4. Check for
between the pump and engine housing, the seal inside the
pump may be worn or damaged. Continued operation of the
pump is not recommended. Further usage of the pump under
these conditions may cause severe water damage to engine.
Hoses and Clamps
1. Check that all hoses are
Make certain suction hose (Figure 2) does not have any air
leakage. Tighten hose clamps and couplings as required.
2. It is recommended that 2 clamps be used when securing the
suction hose to the inlet side (suction) of the pump.
3. Remember suction hoses must be
collapse when the pump is in operation.
4. Check that
Place hose so that it lays as straight as it is possible on the
ground. Remove any twists or sharp bends from hose which
may block the flow of water.
leaks
between pump and engine. If water is leaking
the
discharge
securely
hose (Figure 2) is not restricted.
attached to the pump.
rigid
enough not to
DO NOT pump flammable fluids, corrosive chemicals or fluids
containing toxic substances. These fluids can create potentially
dangerous health and environmental hazards. Contact local
authorities for assistance.
This pump uses a water-cooled
water from seeping into the engine. The passage of water
through the pump casing lubricates the seal and prevents it
from overheating.
the casing as this will cause damage to the mechanical seal.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER!
mechanical seal
operate the pump without water in
to prevent
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 19
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
OPERATION
3. Pull the starter grip again, hard and fast, pulling it all the
way out to start engine.
DO NOT attempt to operate the pump
4. If the engine does not start, repeat steps 2 and 3.
until the Safety, General Information and
Inspection sections of this manual have
been
understood
This section is intended to assist the operator with the
start-up
of the trash pump. It is extremely important that this
section be read carefully before attempting to use the pump in
the field.
Starting the Engine - Recoil Start
1. Move the speed lever control to the START position
(Figure 8).
read and thoroughly
.
initial
Engine Indicators
Engine Running (Happy Face) - indicates that the engine
and associated components are functioning correctly.
Battery Charge - indicates that the battery charging
system is not working correctly. If this LED remains on,
stop the engine and correct the problem.
Oil Pressure - indicates that the oil pressure is low. If this
ALWAYS run engine at
LED remains on, stop the engine and correct the problem.
Water Temperature - indicates that the water temperature
is too high. If this LED remains on, stop the engine and
correct the problem.
Air Filter - indicates that the filter is dirty and is not
functioning correctly. If this LED remains on, stop the
engine and correct the problem.
Starting the Engine - Electric Start
CAUTICAUTI
CAUTION
CAUTICAUTI
full speed
while pumping.
1. Move the speed lever control to the START position
Figure 8. Engine Speed Lever Control (START position)
2. Grasp the starter grip (Figure 9) and slowly pull it out until
you feel the strongest resistance then return the starter grip
to the initial position.
(Figure 10).
2. Turn the key in the ignition switch to position I and verify that
the BATTERY CHARGE indicator comes on (Figure 10).
3. Continue turning the ignition key to position II. Verify that the
BATTERY CHARGE indicator and the OIL PRESSURE
indicator goes off and the ENGINE RUNNING indicator comes
on immediately as soon as the engine starts.
3 Release the key as soon as the engine runs. The key should
spring back to position I and remain there during operation.
4. If the engine does not start, return the key to position I before
starting the engine again.
Figure 9. Starter Grip
SPEED
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
ADJUSTMENT
LEVER
Do not allow the starter grip to snap back against the engine.
Return it gently to prevent damage to the starter.
½
INDICATORS:
STOP
START
0
I
II
Engine Running
Battery Charge
Oil Pressure
Engine Temperature
Air Filter
O
0
I
I
I
IGNITION SWITCH
I
II
Figure 10. Engine Electric Start
PAGE 20 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Stopping The Engine
Normal Shutdown
1. Move the engine speed lever to the low speed and run the
engine for about three minutes with no load.
2. After the engine cools, move the engine speed lever to the
STOP position (Figure 11).
Figure 11. Engine Speed Lever (STOP Position)
OPERATION
3. Slowly pull the starter grip (Figure 9) until strong resistance
is felt and leave it in this position. This prevents rust from
forming while the engine is not in use.
CAUTICAUTI
CAUTION
CAUTICAUTI
When stopping the engine, reduce the load slowly. Do not
stop engine suddenly since it may cause the temperature
to rise abnormally.
Emergency Shutdown
1. To stop engine immediately, quickly place the engine speed
lever to the STOP position.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 21
MAINTENANCE (PUMP)
Pump Vacuum Test
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT attempt to start the engine unless the pump has
previously been
will occur if pump has not been primed.
To perform the pump vacuum test do the following:
1. Remove the pump fill cap (Figure 2), and fill the pump with
water.
2. Start the engine as outlined in the initial start-up section,
and wait for the pump to begin pumping.
3. As shown in Figure 13, place a water hose inside the
discharge opening of the pump, and turn on the water. This
flow of water into the discharge opening will
pump from running dry.
*4. Place the
pump suction (inlet) opening (Figure 13) with the vacuum
gauge facing upwards. It may be necessary to apply a small
amount of water around the rubber seal of the vacuum tester
to make a good suction fit.
primed
Pump Vacuum Tester
with water. Severe pump damage
prevent
(P/N 7000030) over the
Adjusting Impeller Clearance
1. If it is necessary to replace impeller or volute, be sure
clearance between impeller and volute is adjusted correctly.
2. The impeller should be as close to the volute as possible
without rubbing against it. Clearance is adjusted by adding
or removing
3. Check clearance between impeller and insert by slowly
pulling starter rope to turn impeller. Remove spark plug to
make it easier to turn impeller.
NOTE
the
down, additional shims may be required to maintain the
clearance between the impeller and insert.
4. Check the impeller
clearance between the impeller face and the volute. Also
check the shaft seal for wear, as well as the shaft sleeve.
shims
from behind the impeller.
It is important not to remove too
many shims or the clearance
between the impeller and volute will
become
performance will be reduced.
Remember as the impeller wears
every six months
too wide
and pump
for wear, and for
5. Check and make sure that there are no air leaks between
the vacuum tester and the inlet port on the pump. If air leaks
are present reset vacuum tester.
6. Run the pump for a few minutes while monitoring the vacuum
gauge. If the gauge indicates a reading between -25 and
-20 in. Hg. (inches of mercury), then it can be assumed that
the pump is working correctly.
25 in. Hg. (inches of mercury)
NOTE
7. If the vacuum tester gauge indicates a reading
-20 in. Hg, it can then be assumed that the pump is not
functioning correctly, and corrective action needs to be taken.
6. To test the
tester should remain attached to the pump suction inlet port
by vacuum. This indicates the pump's flapper valve is seating
properly to hold water in the suction hose when the engine
is stopped. This prevents backflow and allows for faster
priming when the engine is restarted.
flapper valve
translates into 25 feet of lift at
level
.
, shut down the engine. The vacuum
sea
below
Pump Cleaning
After pumping water containing large amounts of dirt and debris,
perform the following:
1. Remove the drain plug from the pump housing (Figure 2)
and drain any water left in the pump.
2. Loosen the two locking hand knobs (turn counterclockwise)
and remove
3. Clean and remove dirt, debris from pump casing. Inspect
impeller and volute for wear. Replace any damaged or worn
parts.
The impeller may develop
when cleaning around the impeller to prevent being cut.
clean-out cover
CAUTICAUTI
CAUTION
CAUTICAUTI
.
sharp edges
. Use extreme care
PAGE 22 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
MAINTENANCE (PUMP)
NOTE
Pressure reading may vary depending on
altitude. See Tables 3 and 4 on page 12.
Figure 13. Pump Vacuum Tester
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 23
Engine Maintenance
Perform engine maintenance procedures as referenced by
Table 6 below:
MAINTENANCE (ENGINE)
eludehcSecnanetniaMenignE.6elbaT
TSRIF
)3(NOITPIRCSEDNOITAREPOEROFEB
KCEHCX
liOenignE
EGNAHCX
KCEHCX
renaelCriA
EGNAHC)1(X
stloB&stuNllA
sniFgnilooCKCEHCX
retserrAkrapSNAELC X
knaTleuFNAELC X
retliFleuFKCEHC X
deepSeldITSUJDA-KCEHC )2(X
fInethgit-eR
yrasseceN
X
HTNOM
RO
.SRH01
YREVE
SHTNOM3
RO
.SRH52
YREVE
SHTNOM6
RO
.SRH05
YREVE
RAEY
RO
01
.SRH0
YREVE
SRAEY2
RO
.SRH002
JDA-KCEHC )2(X
nidesunehwyltneuqerferomecivreS)1( YTSUD .s
osruohgol,esulaicremmocroF)3(
aera
rudecorpecivresroflaunampohsZTAHehtotrefeR.tneiciforp
.se
.slavretniecnanetniamreporpenimretedotnoitarepof
NOTE
ecnaraelCevlaVTSU
senilleuFKCEHC )2()yrassecenfiecalper(sraey2yrevE
Reference manufacturer engine
manual for specific servicing
instructions.
PAGE 24 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
yllacinahcemeradnaslootreporpehtevahuoysselnu,relaedecivresruoyybdecivresebdluohssmetiesehT)2(
Maintenance
Perform the engine maintenance procedures as indicated below:
DAILY
■
Thoroughly remove dirt and oil from the engine and control
area. Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary. Check the
spring box and bellows for oil leaks. Repair or replace as
needed.
WEEKLY
■
Remove the fuel filter cap and clean the inside of the fuel
tank.
■
Remove or clean the filter at the bottom of the tank.
ENGINE OIL
warm
1. Drain the engine oil when the oil is
Figure 14.
2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
as shown in
DO NOT use gasoline as a cleaning solvent, because that
would create a risk of fire or explosion.
ENGINE AIR CLEANER
1. Loosen the wing nut and detach the cover of the air
cleaner shown in Figure 15.
2. Tap the element (Figure 15) several times on a hard surface
to remove dirt, or blow compressed air, not exceeding 30 psi
(207 kPa, 2.1 kgf/cm
wash the element with detergent because the element is oilsoaked type. Replace the element when the output decreases
or bad exhaust color is noticed.
MAINTENANCE (ENGINE)
DANGERDANGER
DANGER
DANGERDANGER
2
), through the element side.
NEVER
3. Replace engine oil with recommended type oil as listed
in Table 5. Engine oil capacity is 1.6 quarts (1.5 liters). DO
NOT overfill.
4. Install drain bolt with sealing washer and tighten securely.
Figure 14. Engine Oil (Draining)
Figure 15. Engine Air Cleaner
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 25
PREPARATION FOR LONG -TERM STORAGE
Pump Storage
For storage of the pump for over 30 days, the following is
required:
z
Drain the fuel tank completely.
z
Run the engine for about 3 minutes and then stop.
z
Stop the engine. Drain the engine crankcase oil while
the engine is still warm. Fill engine crankcase with fresh
oil.
z
Pull the recoil starter grip (Figure 17) 2 or 3 times. DO
NOT start the engine.
z
Pull the recoil starter grip slowly. STOP when it feels
tight. This closes the intake and exhaust valves
(compression position), and helps prevents rust from
forming.
z
Wipe any oil or dirt that may have accumulated on the
engine.
z
Remove the drain plug from the pump and drain out any
water left in the housing.
z
Remove the pump cover and clean the inside of pump
housing. Coat the inside of pump housing with a light
film of oil to reduce corrosion. A spray can of oil works
well for this application.
z
Cover suction and discharge ports with duct tape to
prevent any foreign matter from falling into pump.
z
Cover pump and engine with plastic covering or
equivalent and store in a clean, dry place.
z
To protect the water-cooled seals, place one-half pint of
lubricating oil (new or used) through the discharge opening
on the pump and crank the engine several times. This
will prevent excessive corrosion and also keep the
mechanical seal lubricated.
Figure 17. Recoil Starter Grip
PAGE 26 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
TROUBLESHOOTING (ENGINE)
GNITOOHSELBUORTENIGNE.7ELBAT
MOTPMYSMELBORPELBISSOPNOITULOS
?noitisop"POTS"nisirevellortnocdeepS .noitisop"TRATS"otrevellortnocdeepsteS
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?pmupleufevitcefeD.pmupleufecalpeR
F .knatnaelcdnaretlifleufecalpeR
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QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 27
.noitcaevitcerrocroflaunamenigneeeS
TROUBLESHOOTING (PUMP)
GNITOOHSELBUORTPMUP.8ELBAT
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?gnisuohehtniretawgnimirphguonetoN.retawddA
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PAGE 28 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
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