Page 1
OPERATION AND PARTS MANUAL
MODEL QP4TZ
TRASH PUMP
(
Hatz 1B40U-2203A
Revision #1 (10/10/08)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
DIESEL ENGINE)
Page 2
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
PAGE 2 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 3
NOTES
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 3
Page 4
TABLE OF CONTENTS
MQ QP4TZ Trash Pump
Proposition 65 Warning ............................................. 2
Table of Contents ...................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Information ................................................ 6-10
Pump Specifications/Dimensions ............................. 12
Engine Specifications ............................................... 13
General Information .................................................14
Pump Components .................................................. 15
Refueling ..................................................................16
Basic Engine ............................................................17
Inspection (Engine) ..................................................18
Setup (Pump) ........................................................... 19
Operation ........................................................... 20-21
Maintenance (Pump) ......................................... 22-23
Maintenance (Engine)........................................ 24-25
Preparation for Long-Term Storage ......................... 26
Troubleshooting (Engine) ......................................... 27
Troubleshooting (Pump)...........................................28
Explanation Of Code In Remarks Column ............... 30
Suggested Spare Parts ............................................ 31
Pump Assy. ........................................................ 32-35
Hatz 1B40U-2203A
Diesel Engine
Spare Parts Kit Assembly ................................... 36-37
Crankcase Assembly .......................................... 38-39
Compensation of Masses .................................. 40-41
Crankshaft Assembly ......................................... 42-43
Camshaft Assembly ........................................... 44-45
Piston, Conrod, Cylinder Assembly .................... 46-47
Cylinder Head Assembly .................................... 48-49
Oil Pump/Governor Assembly ............................ 50-53
Timing Cover Assembly ..................................... 54-57
Blower and Flywheel Assembly.......................... 58-59
Injection Equipment Assembly ........................... 60-63
Recoil Starter Assembly ..................................... 64-65
Air Duct Assembly (A) ........................................ 66-67
Air Duct Assembly (B) ........................................ 68-69
Crankcase Breathing Assembly ......................... 70-71
Fuel Tank Assembly ........................................... 72-75
Air Filter Assembly ............................................. 76-77
Exhaust Silencer Assembly ................................ 78-79
Starter, Alternator Assembly .............................. 80-81
Electric Equipment, Wiring Assembly ................. 82-83
Speed Control Assembly .................................... 84-85
Engine Stop Device Assembly ........................... 86-87
Engine Special EPA Equipment .......................... 88-89
Terms and Condition Of Sale — Parts .................... 90
NOTE
PAGE 4 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Specification and part number
are subject to change without
notice.
Page 5
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■
View Parts Diagrams
■
Order Parts
■
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
Order via Phone:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your
District Sales Manager for more information.
internet
Use the
on
Standard orders
and qualify for a 5% Discount
for all orders which include
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
❒
❒❒
❒
Dealer Account Number
❒❒
❒❒
❒
Dealer Name and Address
❒❒
❒❒
❒
Shipping Address (if different than billing address)
❒❒
❒❒
❒
Return Fax Number
❒❒
❒❒
❒
Applicable Model Number
❒❒
❒❒
❒
Quantity, Part Number and Description of Each Part
❒❒
All orders are treated as
Standard Orders
and will ship the same day if received prior
to 3PM PST.
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 5
Specify Preferred Method of Shipment:
❒❒
✓
UPS/Fed Ex
■
Priority One
■
Ground
■ Next Day
■
Second/Third Day
✓ DHL
✓
Tr u ck
Page 6
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 7
SAFETY INFORMATION
GENERAL SAFETY
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the influence of
drugs or alcohol.
NOTICE
This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
PUMP SAFETY
DANGER
NEVER pump volatile, explosive, flammable or low flash
point fluids. These fluids could ignite or explode.
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
The engine of this equipment requires an adequate free
flow of cooling air. NEVER operate this equipment in any
enclosed or narrow area
where free flow of the air is
restricted. If the air flow is
restricted it will cause injury
to people and property and
serious damage to the
equipment or engine.
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fire could result causing severe
bodily harm or even death.
WARNING
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fire extinguisher.
ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department.
This information will be invaluable in the case of an
emergency.
NEVER pump corrosive chemicals or water containing
toxic substances. These fluids could create serious
health and environmental hazards. Contact local
authorities for assistance.
NEVER open the priming plug when pump
is hot. Hot water inside could be pressurized
much like the radiator of an automobile.
Allow pump to cool to the touch before
loosening plug. The possibility exists of
scalding, resulting in severe bodily harm.
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 7
Page 8
r
SAFETY INFORMATION
CAUTION
NEVER lubricate components or attempt service on a
running machine.
NEVER block or restrict flow from discharge hose.
Remove kinks from discharge line before starting pump.
Operation with a blocked discharge line can cause water
inside pump to overheat.
NOTICE
ALWAYS fill the pump casing with water before starting
the engine. Failure to maintain water inside the pump
housing will cause severe damage to the pump and
mechanical seal.
In winter drain water from pump housing to prevent
freezing.
NEVER start the pump with the clean-out cover removed.
The rotating impeller inside the pump can cut or sever
objects caught in it. Before starting the pump, check that
the clean-out cover is securely fastened.
ALWAYS keep the machine in proper running condition.
ALWAYS ensure pump is on level ground before use.
Fix damage to machine and replace any broken parts
immediately.
ENGINE SAFETY
WARNING
NEVER operate the engine with heat shields or
guards removed.
DO NOT remove the engine oil drain plug
while the engine is hot. Hot oil will gush
out of the oil tank and severely scald any
persons in the general area of the pump.
CAUTION
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing equipment.
NOTICE
NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filte
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
PAGE 8 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 9
SAFETY INFORMATION
FUEL SAFETY
DANGER
DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
DO NOT start the engine near spilled fuel or combustible
fluids. Fuel is extremely flammable and its vapors can
cause an explosion if ignited.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
WARNING
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
ALWAYS use extreme caution when working with
flammable liquids.
DO NOT fill the fuel tank while the engine is running
or hot.
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gases.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
CAUTION
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 9
Page 10
SAFETY INFORMATION
TRANSPORTING SAFETY
CAUTION
NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are
not loose or missing.
Always make sure crane or lifting device has been
properly secured to the lifting bail (hook) of the
equipment.
ALWAYS shutdown engine before transporting.
NEVER lift the equipment while the engine is running.
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
Use adequate lifting cable (wire or rope) of sufficient
strength.
ENVIRONMENTAL SAFETY
NOTICE
Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
Use one point suspension hook and lift straight upwards.
DO NOT lift machine to unnecessary heights.
ALWAYS tie down equipment during transport by
securing the equipment with rope.
PAGE 10 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 11
NOTES
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 11
Page 12
SPECIFICATIONS/DIMENSIONS (PUMP)
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(695 mm)
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30.7 IN.
(780 mm)
30.1 IN.
(765 mm)
Figure 1. QP4TZ Dimensions
PAGE 12 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 13
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SPECIFICATIONS (ENGINE)
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QP4TZ Performance Curves
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 13
Page 14
GENERAL INFORMATION
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snoitavelE
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APPLICATION
QP4TZ Trash Pump
The
is designed to be used for dewatering
applications. Both the suction and discharge ports on the QP4TZ
trash pump use a 4-inch diameter opening, which allows the
pump to pump at a rate of approximately 526 gallons/minute
(gpm) or 2,000 liters/minute (lpm).
Trash or self-priming pumps are designed to purge air from the
suction line and create a partial vacuum in the pump body. The
reduced atmospheric pressure inside the pump allows water to
flow through the suction line and into the pump body. The
centrifugal force created by the rotating impeller pressurizes the
Elevation
Higher elevations will effect the performance of the pump. Due to
less atmospheric pressure at higher altitudes, pumps DO NOT
have the priming ability that they have at sea level. This is due to
the “thinner air” or lack of oxygen at higher altitudes.
A general rule of thumb is that for every 1,000 feet of elevation
above sea level a pump will lose one foot of priming ability.
For example, in Flagstaff, Arizona where the elevation is
approximately 7,000 feet, the pump would have a suction lift of
25 feet rather than the 18 feet at sea level. Table 3 shows suction
lift at various elevations.
water and expels it from the pump.
Engine
This trash pump is powered by a 9.9 horsepower, air-cooled,
HATZ 1B40
Trash Pump
Trash pumps derive their name from their ability to handle a
diesel engine.
leveLaeS)840.3(0.01)275.4(0.51)690.6(0.02)026.7(0.52
,2)086.2(08.8)320.4(2.31)463.5(6.71)507.6(0.22
greater amount of debris and solids than standard centrifugal
pumps. This pump generally handle solids up to 1/2 the size of
the discharge opening making them less likely to clog. Also trash
000,6)301.2(09.6)961.3(4.01)602.4(8.31)372.5(3.71
pumps are capable of handling water with 25% solids by weight.
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The advantage of using a trash pump is that it can be quickly and
easily disassembled in the field "
without tools
cleaned when clogged.
Suction Lift
" and easily
Table 4 shows percentage drops in performance as elevation
increases.
,3(000,01)737.1(07.5)126.2(06.8)474.3(4.11)853.4(3.41
This pump is intended to be used for dewatering applications
and is capable of suction lifts up to 25 feet at sea level. For
optimal suction lift performance, keep the suction hose or line as
short as possible. In general, always place the pump as close to
the water as possible.
Pump Support
The pump should always be placed on
solid stationary ground
in a level position.
NEVER place the pump on
connection should always be checked for tightness and leaks. A
soft soil
. The suction hose or pipe
small suction leak in the hose or fittings could prevent the pump
from priming.
)840
PAGE 14 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 15
PUMP COMPONENTS
Figure 2 shows a typical application using the QP4TZ Trash pump. Please note that this pump is intended for the removal of clean
water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (30 mm) in diameter. DO
NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive
amounts of sand and foreign debris.
Figure 2. QP- 4TZ Pump Application
1. Pump – The model QP4TZ is a 4-inch trash pump used in
general dewatering applications. Typical dewatering
applications consist of manholes, septic tanks, fast and
slow seepage ditch water, silt water, mud water and muck
water.
2. Fill Cap – Prior to operation, the pump casing should be
filled with water. Remove this cap to add water to the pump.
After the initial prime, a sufficient amount of water will be
retained in the casing so that the operator will not need to
re-prime later.
If the casing is dry or has insufficient water, the pump will
have difficulty in priming which could lead to premature
mechanical seal wear thus causing damage to the pump.
3. Discharge Port – Connect a 4-inch discharge hose to
either port (one of two ports).
4. Worm Clamp – Used to secure the hose to the inlet and
outlet ports on the pump. Use two clamps to secure the
hose on the inlet side of the pump.
5. Discharge Hose – Connect this flexible rubber hose to
the discharge port on the pump. Make sure that the hose
lays flat and is not kinked. Use only recommended type
discharge hose. Contact Multiquip Parts Department for
ordering information.
6. Suction Port – Connect a 4-inch inlet hose to this port.
7. Suction Hose – Connect this flexible rubber hose to the
8. Clean-out Cover Handles – To gain access to the pump's
9. Drain Plug – Remove this plug to drain water from the
10. Clean-out Cover – Remove cover to gain access to the
11. Locking Knobs – Turn both knobs clockwise to secure
12. Strainer – Always attach a strainer to the bottom side of
Use two worm clamps to secure the hose.
suction portion the pump. Make sure that the hose lays flat
and is not kinked. Use only recommended type suction
hose. Contact Multiquip Parts Department for ordering
information.
clean-out area, grip both handles, then pull to remove cover.
Make sure both locking knobs have been released before
attempting to remove clean-out cover.
pump.
clean-out area.
clean-out cover, turn counterclockwise to release cover.
the suction hose to prevent large objects and debris from
entering the pump. Strainer should be positioned so that it
will remain completely under water. Running the pump with
the strainer above water for long periods can damage pump.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 15
Page 16
DANGER
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity to
cool down. In the event of a fuel spill, DO NOT attempt to start the
engine until the fuel residue has been completely wiped up, and the
area surrounding the engine is dry. If pump is placed in a truck bed
with a plastic liner, REMOVE pump from truck bed and place on
ground (Figure 3) to refuel. The possibility of
fire
or
explosion
exists, due to static electricity.
REFUELING
PLASTIC
TRUCK-BED
LINER
DANGER
DO NOT ADD FUEL
TO TRASH PUMP IF
TRASH PUMP IS PLACED
INSIDE TRUCK-BED WITH
PLASTIC LINER. POSSIBILITY EXISTS
OF EXPLOSION OR FIRE DUE TO
.STATIC ELECTRICITY
Figure 3. Pump Refueling
PAGE 16 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 17
Figure 4. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the manufacturer’s engine
manual for instructions and details of operation and servicing.
1. Fuel Filler Cap/Fuel Tank – Pull this latch to add
fuel to the tank. After refueling, always make sure the fuel
cap is latched properly. DO NOT over fill. For additional
information refer to engine owner's manual.
diesel
WARNING
Adding fuel to the tank should be accomplished only
when the engine is stopped and has had an
opportunity to cool down. In the event of a fuel spill,
DO NOT attempt to start the engine until the fuel
residue has been completely wiped up, and the area surrounding
the engine is dry.
6. Engine Motor Mounts – Attach these engine mounts to
the pump frame. Tighten securely.
7. Oil Filter – Remove this bolt to gain access (internal) to the
engine oil filter. Service the oil filter as recommended in the
maintenance section of this manual.
8. Oil Drain Plugs – There are two oil drain plugs, one is
underneath the flywheel, the other on the side of the engine.
Remove these plugs to drain engine oil from the engine
crankcase.
9. Crankshaft – Connect this shaft to the input of the
transmission.
10. Muffler – Used to reduce noise and emissions.
11. Nameplate – Contains information about the engine.
BASIC ENGINE
WARNING
2. Engine Lifting Straps/Cover – Remove the air cleaner
cover, then lift this cover (the one with decals on it) to gain
access to the engine lifting straps.
3. Air Cleaner/Cover – Prevents dirt and other debris from
entering the fuel system. Remove wing-nut on side of air
filter cover to gain access to filter element.
4. Speed Control Lever – This lever is connected to the
throttle control which is located on the side of the engine
compartment cover. Use this lever to control engine speed.
5. Dip Stick – Remove dipstick to determine if the engine oil
level is low. If low, add oil as specified.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 17
while the engine is running or immediately after operating. NEVER
operate the engine with the muffler removed.
NOTE
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
Operating the engine without an
air filter, with a damaged air filter,
or a filter in need of replacement
will allow dirt to enter the engine,
causing rapid engine wear.
Page 18
3. Insert and remove the dipstick without screwing it into the filler
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER operate the pump in a confined
area or enclosed area structure that does
not provide ample
ALWAYS wear approved eye and hearing
protection before operating the pump.
Before Starting
1. Read safety instructions at the
beginning of manual.
2. Clean the pump, removing dirt and
dust, particularly the engine
cooling air inlet, carburetor and air
cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry
compressed air.
5. Check fastening nuts and bolts for tightness.
free flow of air
.
neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 6), fill to the edge of the oil filler
hole with the recommended oil type (Table 5). Maximum oil
capacity is 1.6 quarts (1.5 liters).
INSPECTION (ENGINE)
Figure 6. Engine Oil Dipstick (Oil Level)
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Engine Oil Check
1. To check the engine oil level, place the pump on secure
level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole
(Figure 5) and wipe clean.
Motor fuels are highly flammable and can be dangerous if
mishandled. DO NOT smoke while refueling. DO NOT attempt
to refuel the pump if the engine is
Fuel Check
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low,
Figure 5. Engine Oil Dipstick (Removal)
replenish with diesel fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel
retniW rewoLroC°0 01-W01EAS
Explosive Fuel
DANGERDANGER
DANGER
DANGERDANGER
hot! or running
.
immediately!
PAGE 18 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 19
SETUP (PUMP)
Before Starting
1. Read safety instructions at the
beginning of manual.
2. Place pump as near to water as
possible on a firm and flat level
surface.
3. To pr ime pump, remove fill cap (Figure 2) and fill pump casing
with water. If the pump casing is not filled with water before
starting, it will not begin pumping.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Pump casing
Otherwise pump will not be able to begin pumping.
DO NOT open
under pressure.
must
be filled with water before using pump.
WARNINGWARNING
WARNING
WARNINGWARNING
fill cap
if pump is hot! Water inside may be
5. The discharge hose is usually a
6. Make sure the
The strainer should be positioned so it will remain completely
under water
for long periods can damage the pump.
Suction and discharge hoses are
NOTE
hose, however if a thin-walled discharge hose is not available, a rigid suction hose can be substituted in its place.
securely attached to the water end of the suction hose. The
strainer is designed to protect the pump by preventing large
objects from being pulled into the pump.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
. Running the pump with the strainer above water
available from Multiquip. Contact
your nearest dealer for more
information.
suction strainer
collapsible
(Figure 2) is clean and
(thin-walled)
4. Check for
between the pump and engine housing, the seal inside the
pump may be worn or damaged. Continued operation of the
pump is not recommended. Further usage of the pump under
these conditions may cause severe water damage to engine.
Hoses and Clamps
1. Check that all hoses are
Make certain suction hose (Figure 2) does not have any air
leakage. Tighten hose clamps and couplings as required.
2. It is recommended that 2 clamps be used when securing the
suction hose to the inlet side (suction) of the pump.
3. Remember suction hoses must be
collapse when the pump is in operation.
4. Check that
Place hose so that it lays as straight as it is possible on the
ground. Remove any twists or sharp bends from hose which
may block the flow of water.
leaks
between pump and engine. If water is leaking
the
discharge
securely
hose (Figure 2) is not restricted.
attached to the pump.
rigid
enough not to
DO NOT pump flammable fluids, corrosive chemicals or fluids
containing toxic substances. These fluids can create potentially
dangerous health and environmental hazards. Contact local
authorities for assistance.
This pump uses a water-cooled
water from seeping into the engine. The passage of water
through the pump casing lubricates the seal and prevents it
from overheating.
the casing as this will cause damage to the mechanical seal.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER!
mechanical seal
operate the pump without water in
to prevent
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 19
Page 20
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
OPERATION
3. Pull the starter grip again, hard and fast, pulling it all the
way out to start engine.
DO NOT attempt to operate the pump
4. If the engine does not start, repeat steps 2 and 3.
until the Safety, General Information and
Inspection sections of this manual have
been
understood
This section is intended to assist the operator with the
start-up
of the trash pump. It is extremely important that this
section be read carefully before attempting to use the pump in
the field.
Starting the Engine - Recoil Start
1. Move the speed lever control to the START position
(Figure 8).
read and thoroughly
.
initial
Engine Indicators
Engine Running (Happy Face) - indicates that the engine
and associated components are functioning correctly.
Battery Charge - indicates that the battery charging
system is not working correctly. If this LED remains on,
stop the engine and correct the problem.
Oil Pressure - indicates that the oil pressure is low. If this
ALWAYS run engine at
LED remains on, stop the engine and correct the problem.
Water Temperature - indicates that the water temperature
is too high. If this LED remains on, stop the engine and
correct the problem.
Air Filter - indicates that the filter is dirty and is not
functioning correctly. If this LED remains on, stop the
engine and correct the problem.
Starting the Engine - Electric Start
CAUTICAUTI
CAUTION
CAUTICAUTI
full speed
while pumping.
1. Move the speed lever control to the START position
Figure 8. Engine Speed Lever Control (START position)
2. Grasp the starter grip (Figure 9) and slowly pull it out until
you feel the strongest resistance then return the starter grip
to the initial position.
(Figure 10).
2. Turn the key in the ignition switch to position I and verify that
the BATTERY CHARGE indicator comes on (Figure 10).
3. Continue turning the ignition key to position II. Verify that the
BATTERY CHARGE indicator and the OIL PRESSURE
indicator goes off and the ENGINE RUNNING indicator comes
on immediately as soon as the engine starts.
3 Release the key as soon as the engine runs. The key should
spring back to position I and remain there during operation.
4. If the engine does not start, return the key to position I before
starting the engine again.
Figure 9. Starter Grip
SPEED
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
ADJUSTMENT
LEVER
Do not allow the starter grip to snap back against the engine.
Return it gently to prevent damage to the starter.
½
INDICATORS:
STOP
START
0
I
II
Engine Running
Battery Charge
Oil Pressure
Engine Temperature
Air Filter
O
0
I
I
I
IGNITION SWITCH
I
II
Figure 10. Engine Electric Start
PAGE 20 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 21
Stopping The Engine
Normal Shutdown
1. Move the engine speed lever to the low speed and run the
engine for about three minutes with no load.
2. After the engine cools, move the engine speed lever to the
STOP position (Figure 11).
Figure 11. Engine Speed Lever (STOP Position)
OPERATION
3. Slowly pull the starter grip (Figure 9) until strong resistance
is felt and leave it in this position. This prevents rust from
forming while the engine is not in use.
CAUTICAUTI
CAUTION
CAUTICAUTI
When stopping the engine, reduce the load slowly. Do not
stop engine suddenly since it may cause the temperature
to rise abnormally.
Emergency Shutdown
1. To stop engine immediately, quickly place the engine speed
lever to the STOP position.
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 21
Page 22
MAINTENANCE (PUMP)
Pump Vacuum Test
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT attempt to start the engine unless the pump has
previously been
will occur if pump has not been primed.
To perform the pump vacuum test do the following:
1. Remove the pump fill cap (Figure 2), and fill the pump with
water.
2. Start the engine as outlined in the initial start-up section,
and wait for the pump to begin pumping.
3. As shown in Figure 13, place a water hose inside the
discharge opening of the pump, and turn on the water. This
flow of water into the discharge opening will
pump from running dry.
*4. Place the
pump suction (inlet) opening (Figure 13) with the vacuum
gauge facing upwards. It may be necessary to apply a small
amount of water around the rubber seal of the vacuum tester
to make a good suction fit.
primed
Pump Vacuum Tester
with water. Severe pump damage
prevent
(P/N 7000030) over the
Adjusting Impeller Clearance
1. If it is necessary to replace impeller or volute, be sure
clearance between impeller and volute is adjusted correctly.
2. The impeller should be as close to the volute as possible
without rubbing against it. Clearance is adjusted by adding
or removing
3. Check clearance between impeller and insert by slowly
pulling starter rope to turn impeller. Remove spark plug to
make it easier to turn impeller.
NOTE
the
down, additional shims may be required to maintain the
clearance between the impeller and insert.
4. Check the impeller
clearance between the impeller face and the volute. Also
check the shaft seal for wear, as well as the shaft sleeve.
shims
from behind the impeller.
It is important not to remove too
many shims or the clearance
between the impeller and volute will
become
performance will be reduced.
Remember as the impeller wears
every six months
too wide
and pump
for wear, and for
5. Check and make sure that there are no air leaks between
the vacuum tester and the inlet port on the pump. If air leaks
are present reset vacuum tester.
6. Run the pump for a few minutes while monitoring the vacuum
gauge. If the gauge indicates a reading between -25 and
-20 in. Hg. (inches of mercury), then it can be assumed that
the pump is working correctly.
25 in. Hg. (inches of mercury)
NOTE
7. If the vacuum tester gauge indicates a reading
-20 in. Hg, it can then be assumed that the pump is not
functioning correctly, and corrective action needs to be taken.
6. To test the
tester should remain attached to the pump suction inlet port
by vacuum. This indicates the pump's flapper valve is seating
properly to hold water in the suction hose when the engine
is stopped. This prevents backflow and allows for faster
priming when the engine is restarted.
flapper valve
translates into 25 feet of lift at
level
.
, shut down the engine. The vacuum
sea
below
Pump Cleaning
After pumping water containing large amounts of dirt and debris,
perform the following:
1. Remove the drain plug from the pump housing (Figure 2)
and drain any water left in the pump.
2. Loosen the two locking hand knobs (turn counterclockwise)
and remove
3. Clean and remove dirt, debris from pump casing. Inspect
impeller and volute for wear. Replace any damaged or worn
parts.
The impeller may develop
when cleaning around the impeller to prevent being cut.
clean-out cover
CAUTICAUTI
CAUTION
CAUTICAUTI
.
sharp edges
. Use extreme care
PAGE 22 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 23
MAINTENANCE (PUMP)
NOTE
Pressure reading may vary depending on
altitude. See Tables 3 and 4 on page 12.
Figure 13. Pump Vacuum Tester
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 23
Page 24
Engine Maintenance
Perform engine maintenance procedures as referenced by
Table 6 below:
MAINTENANCE (ENGINE)
eludehcSecnanetniaMenignE.6elbaT
TSRIF
)3(NOITPIRCSEDNOITAREPOEROFEB
KCEHCX
liOenignE
EGNAHCX
KCEHCX
renaelCriA
EGNAHC)1(X
stloB&stuNllA
sniFgnilooCKCEHCX
retserrAkrapSNAELC X
knaTleuFNAELC X
retliFleuFKCEHC X
deepSeldITSUJDA-KCEHC )2(X
fInethgit-eR
yrasseceN
X
HTNOM
RO
.SRH01
YREVE
SHTNOM3
RO
.SRH52
YREVE
SHTNOM6
RO
.SRH05
YREVE
RAEY
RO
01
.SRH0
YREVE
SRAEY2
RO
.SRH002
JDA-KCEHC )2(X
nidesunehwyltneuqerferomecivreS)1( YTSUD .s
osruohgol,esulaicremmocroF)3(
aera
rudecorpecivresroflaunampohsZTAHehtotrefeR.tneiciforp
.se
.slavretniecnanetniamreporpenimretedotnoitarepof
NOTE
ecnaraelCevlaVTSU
senilleuFKCEHC )2()yrassecenfiecalper(sraey2yrevE
Reference manufacturer engine
manual for specific servicing
instructions.
PAGE 24 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
yllacinahcemeradnaslootreporpehtevahuoysselnu,relaedecivresruoyybdecivresebdluohssmetiesehT)2(
Page 25
Maintenance
Perform the engine maintenance procedures as indicated below:
DAILY
■
Thoroughly remove dirt and oil from the engine and control
area. Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary. Check the
spring box and bellows for oil leaks. Repair or replace as
needed.
WEEKLY
■
Remove the fuel filter cap and clean the inside of the fuel
tank.
■
Remove or clean the filter at the bottom of the tank.
ENGINE OIL
warm
1. Drain the engine oil when the oil is
Figure 14.
2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
as shown in
DO NOT use gasoline as a cleaning solvent, because that
would create a risk of fire or explosion.
ENGINE AIR CLEANER
1. Loosen the wing nut and detach the cover of the air
cleaner shown in Figure 15.
2. Tap the element (Figure 15) several times on a hard surface
to remove dirt, or blow compressed air, not exceeding 30 psi
(207 kPa, 2.1 kgf/cm
wash the element with detergent because the element is oilsoaked type. Replace the element when the output decreases
or bad exhaust color is noticed.
MAINTENANCE (ENGINE)
DANGERDANGER
DANGER
DANGERDANGER
2
), through the element side.
NEVER
3. Replace engine oil with recommended type oil as listed
in Table 5. Engine oil capacity is 1.6 quarts (1.5 liters). DO
NOT overfill.
4. Install drain bolt with sealing washer and tighten securely.
Figure 14. Engine Oil (Draining)
Figure 15. Engine Air Cleaner
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 25
Page 26
PREPARATION FOR LONG -TERM STORAGE
Pump Storage
For storage of the pump for over 30 days, the following is
required:
z
Drain the fuel tank completely.
z
Run the engine for about 3 minutes and then stop.
z
Stop the engine. Drain the engine crankcase oil while
the engine is still warm. Fill engine crankcase with fresh
oil.
z
Pull the recoil starter grip (Figure 17) 2 or 3 times. DO
NOT start the engine.
z
Pull the recoil starter grip slowly. STOP when it feels
tight. This closes the intake and exhaust valves
(compression position), and helps prevents rust from
forming.
z
Wipe any oil or dirt that may have accumulated on the
engine.
z
Remove the drain plug from the pump and drain out any
water left in the housing.
z
Remove the pump cover and clean the inside of pump
housing. Coat the inside of pump housing with a light
film of oil to reduce corrosion. A spray can of oil works
well for this application.
z
Cover suction and discharge ports with duct tape to
prevent any foreign matter from falling into pump.
z
Cover pump and engine with plastic covering or
equivalent and store in a clean, dry place.
z
To protect the water-cooled seals, place one-half pint of
lubricating oil (new or used) through the discharge opening
on the pump and crank the engine several times. This
will prevent excessive corrosion and also keep the
mechanical seal lubricated.
Figure 17. Recoil Starter Grip
PAGE 26 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 27
TROUBLESHOOTING (ENGINE)
GNITOOHSELBUORTENIGNE.7ELBAT
MOTPMYSMELBORPELBISSOPNOITULOS
?noitisop"POTS"nisirevellortnocdeepS .noitisop"TRATS"otrevellortnocdeepsteS
itcejnignihcaerleufoN .metsysleuferitnekcehC.leufddA
?pmupleufevitcefeD.pmupleufecalpeR
F .knatnaelcdnaretlifleufecalpeR
sitratsrotratstonlliwenignE
deyaled
.revodenruteb
woltA
.tratston
nacenignehguohtla,
lliwenigneserutarepmet
?deggolcretlifleu
?enilylppusleufytluaF .enilleufriaperroecalpeR
?wolootnoisserpmoC
?wolooterusserpliO .erusserplioenignekcehC
?serutarepmetwol
?kcihtootlioenignE
?pmupno
A.sevlavdnarednilyc,notsipkcehC
.launamriaperenignerepriaper
?yltcerrocgnikrowtonrotcejnileuF
lerutarepmetgnitratswoL
dedeecxetimi
wkcehC
otecnatsiseretauqedanisahsetarapesleuF
.leuf
.launamriaperenigne
.ytisocsivlioreporp
oenigneehtpu
arcenignellifeR
.tnemnorivneretniwrof
occanirotcejniecalperroriapeR
rotsujd
htiwecnadr
dnasnoitcurtsnignitratsdlochtiwylpmoC
segremeleuf)dibrutton(raelcrehteh
noitcejnimorfhcated(enilleufehtmorf
mraw,detarapesrodibrutsileufehtfI.)pmup
leufetelpmocehtniardr
leseidedargretniwhtiwleufeR.metsysylppus
liofoepyttcerrochtiwesackn
sanoosspotstubserifenignE
.ffodehctiwssiretrats
gnirudflestiybspotsenignE
.noitarepolamron
dnatuptuo,rewopenignewoL
.deeps
dnatuptuorewopenignewoL
tsuahxekcalb,deepswol
.ekoms
etlifriA .retlifriaecalperronaelC
?dekcolbretlifleuF.r
?dekcolbylppusleuF .metsysleuferitneehtkcehC
?
ytpmeknatleuF.leufddA
?dekcolbretlifleuF.retlifleufecalpeR
?ytpmeknatleuF .l
?deggolcretlifleuF.retlifleufecalpeR
?etauqedanisignitnevknatleuF .detnevyletauqeda
niniamertonseodrevellortnocdeepS
?noitisopdetceles
?
llufootlevellioenignE?levellioenignetcerroC
?dekcolbr
?secnaraelcevlavtcerrocnI .noitacificepsenignerepsevlavtsujdA
tanoitcnuflaM.launamenigneeeS
?rotcejni
etlifleufecalpeR
eufleseid2.oNhtiwlliF
siknattahterusnE
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 27
.noitcaevitcerrocroflaunamenigneeeS
Page 28
TROUBLESHOOTING (PUMP)
GNITOOHSELBUORTPMUP.8ELBAT
MOTPMYSMELBORPELBISSOPNOITULOS
?gnisuohehtniretawgnimirphguonetoN.retawddA
eepsenignE.elttorhtesaercnI
.retawnoekattonseodpmuP
hcumooT
?enigne
awnisekatpmuP
.egrahcsid
uS
.gnilpuoc
.tratsotdrah
onroelttil,ret
.telnitaskaelesohnoitc
maidesoH .esohecalperroesohretemaidrellamsesU
noyatstonseodegrahcsiD
sipmup:nruttonseodrellepmI
?wolootd
?deggulpreniartS.reniartsnaelC
?degamadesohnoitcuS spmalcdna,esohriaperroecalp
?tropnoitcustakaelriA .delaesylreporpdnathgiterasgnittiftahtkcehC
?enilretawevobahgihootdetacolsipmuP
?gnisuohpmupnignitcellocsirbeD.gnisuohpmupnaelC
?wolootdeepsenignE .deepselttorhtesaercnI
?deggulpyllaitrapreniartsnoitcuS.reniartsnaelC
?nrowetuloV/rellepmI ecalperrosmihsgniddaybecnaraelctsujdA
?ylreporpdelaestoneraspmalc/sgnittiF
?egralootsirete
?hgihooterusserP .pmalclano
?dekcolbdnerodeknikesoH.esohkcehC
?dekcolb
rodemmajrellepmI morfsirbeddnatridnaelcdnarevocpmupnepO
?gnidnibetulovdnarellepmI
?enigneevitcefeD .launaMs'renwOenignEeeS
eR
.etulovdnarellepmineewtebecnatsid
dnapmupneewtebelohpeewtuognikaelretaW
)pmup
.rellepmi
"020..xaM-"600..niM
etulov/rellepmi
.gnisuohedisni
.retawotresolcpmupevoM
.rellepmiecalperrosmihsgniddaybecnaraelctsujdA
,steksagdnalaeslacinahcemfonoitidnockcehC
.gnisuohenignednadnepmupneewteb
noslaesartxepeeK(.pmalcddaroecalper,nethgiT
itiddadda,erusserpkcehC
rfmihsgnivomerybecnaraelctsujdA
dnihebmo
PAGE 28 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 29
NOTE PAGE
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 29
Page 30
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the help
numbers found on the back page of the manual if there are any
questions.
The contents and part numbers listed in the parts section are
subject to change
guarantee the availability of the parts listed.
Sample Parts List:
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ...................... 1 ...... INCLUDES ITEMS W/
2
*
2*12347 WASHER, 3/8 IN. ... 1 ......
3 12348 HOSE ................... A/R .... MAKE LOCALLY
4 12349 BEARING ............... 1 ...... S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
(
, #, +, %, or >) in the number column belong to the same
*
assembly or kit, which is indicated by a note in the “Remarks”
column.
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general
item, such as different size saw blade guards in use or a
part that has been updated on newer versions of the same
machine.
When ordering a part that has more than one
item number listed, check the remarks column
for help in determining the proper part to order.
without notice
WASHER, 1/4 IN. .............
. Multiquip does not
NOT SOLD SEPARATELY
MQ-45T ONLY
*
QTY. Column
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
Assembly/Kit
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use
used only with the specific model number or model number
variant listed. It can also be used to show a part is NOT
used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
- All items on the parts list with the same
- Used to list an effective serial
- Indicates that the part is
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of
publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
PAGE 30 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
“Make/Obtain Locally”
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
“Not Sold Separately”
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
- Indicates that the part can be
- Indicates that an item cannot be
Page 31
QP4TZ TRASH PUMP
1 TO 3 UNITS W/ 1B40U-2203A
Qty. P/N Description
2 ............ KIT4TH ................. KIT, MECHANICAL SEAL, O-RINGS
1 ............ 1471040030 .......... IMPELLER
4 ............ 0631211159 .......... FLOODING CAP
3 ............ 50484100 .............. ELEMENT, AIR CLEANER
1 ............ 05088901 .............. ROPE STARTER
1 ............ 01535302 .............. CAP, FUEL TANK
3 ............ 01635210 .............. FUEL FILTER ASSY
3 ............ 50404900 .............. KEY, STARTER SWITCH
3 ............ 01542702 .............. OIL SUCTION FILTER ASSY
Part number on this Suggested
NOTE
Spare Parts List may supersede/
replace the P/N shown in the text
pages of this manual.
SUGGESTED SPARE PARTS
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 31
Page 32
PUMP ASSY.
PUMP ASSY.
PAGE 32 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 33
PUMP ASSY.
PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 14660600100002 CASING 1
2 14460600200002 CASING COVER ..................................................... 1 ...... OCTOBER 2007 AND BELOW
2 14460600210002 CASING COVER ..................................................... 1 ...... NOVEMBER 2007 AND ABOVE
3 14660000900002 SUCTION COVER 1
4 14660000900002 DELIVERY COVER 2
5 14660601700002 DRAIN COVER 1
6 12470002500002 DRAIN COVER KNOB 2
7 1471040030 IMPELLER 1
8 1466000130 VOLUTE CASING 1
9 1466040700 SUCTION PLATE 1
10 14660002200002 DRAIN COVER SET HANDLE 4
11# 0482200240 O’RING (MECHANICAL SEAL SLEEVE) 1
12 0641400430 SPLIT PIN 4
13 0131190820 CAP SCREW (VOLUTE CASING) 3
14 1401350350 CHECK VALVE 1
15 0105051030 BOLT (ENGINE), M10 X 30 4
16# 0483602750 O’RING (DRAIN COVER) 1
17 1466330460 O’RING (CASING) 1
18 1471214010P002 BASE, SS400 1
19 1401330360 DELIVERY COVER PACKING 2
20 0451290080 SPRING WASHER M8 3
21 14712140200014 ENGINE BASE, SS400 1
22 0631211159 FLOODING CAP, PF 1 1/2" 1
23 0631211159 DRAIN CAP, PF1 1/2" 2
24# 0803442930 MECHANICAL SEAL 1
25# 0811885433 MECHANICAL SEAL SLEEVE 1
26# 0852834525 ADJUST LINER, 45 x 25.4 MM T0.3 1
27# 0852854525 ADJUST LINER, 45 x25.4 MM T0.5 1
28 0131091065 CAP SCREW (CASING), M10 X 65 4
29 0141050825 SCREW (DRAIN COVER SET HANDLE),
30 0131151225 CAP SCREW (SUCTION COVER), M12 X 25 4
31 0131190820 CAP SCREW (WEAR PLATE), M8 X 20 3
32 0131151230 CAP SCREW (CASING), M12 X 30 6
33 0105051040 BOLT (PUMP), M10 X 40 2
M8 X 25 4
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 33
Page 34
PUMP ASSY.
PUMP ASSY.
PAGE 34 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 35
PUMP ASSY. (CONTINUED)
PUMP ASSY. (CONTINUED)
NO. PART NO. PART NAME QTY. REMARKS
34 0520040451 KEY 1
35 0723302546 CUSHION RUBBER 4
36 0451290070 SPRING WASHER, IMPELLER 1
37 0107090645 BOLT, IMPELLER 1
38 1466200270 HINGE BOLT M10 X 65 4
39 1446220280 HINGE PIN 4
40 1466251240 IMPELLER WASHER 1
41 0458220100 SEAL WASHER (CASING COVER), M10 4
42 0205450100 NUT (ENGINE), M10 4
43 0205450100 NUT (CUSHION RUBBER), M10 8
44 0205450100 NUT (PUMP), M10 2
45 0401450100 WASHER (ENGINE), M10 4
46 0451290080 SPRING WASHER (VOLUTE CASING), M8 3
47 0451250080 SPRING WASHER (DRAIN COVER HANDLE), M8 4
48 0451250100 SPRING WASHER (CUSHION RUBBER), M10 8
49 0451250100 SPRING WASHER (ENGINE), M10 4
50 0451250100 SPRING WASHER (PUMP), M10 2
51# 0481572500 O-RING (VOLUTE CASING) 1
52 1466068050 CAP 1
53 0742214100 STRAINER 1
54 0131151220 CAP SCREW (DELIVERY COVER) 8
55 09592250000014 BATTERY COVER 1
56 0950241265AP002 BATTERY BOLT WITH NUT 2
57 0451250080 SPRING WASHER 2
58 0401450080 WASHER (BATTERY) 2
59 1412317030 CAP 3
60 0975209300 SHORT CORD WITH TERMINALS 1
61 0976209450 LONG CORD WITH TERMINALS 1
62 1B40U-2203A ENGINE, HATZ 1
63 KIT4TH KIT, MECHANICAL SEAL, SLEEVE, O-RINGS ........ 1 .............INCLUDES ITEMS W/ #
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 35
Page 36
SPARE PARTS KITS ASSY.
HATZ 1B40U-2203A — SPARE PARTS KITS ASSY.
1
2
3
PAGE 36 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
4
Page 37
HATZ 1B40U-2203A — SPARE PARTS KITS ASSY.
SPARE PARTS KITS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01679202 GASKET SET CYL.HEAD 1
2 01679302 GASKET SET CRK.CASE 1
3 01679400 1000H MAINTE.KIT 1
4 01679510 EMERGENCY KIT 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 37
Page 38
HATZ 1B40U-2203A — CRANKCASE ASSY.
CRANKCASE ASSY.
20
19
21
31
7
11
SEALING AND BONDING
32
10
13
8
9
33
ADHESIVES
14
15
17
H
D
30
31
5
6
30
26
29
27
19
4
5
25
24
23
36
37
38
26
21
16
20
22
1
Parts not available separately
PAGE 38 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 39
HATZ 1B40U-2203A — CRANKCASE ASSY.
CRANKCASE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
D 50223300 LOCTITE221 50ML 1
H 50282501 SILICON 30ML 1
1 01679100 CRANKCASE ASSY ............................... 1 ........... INCLUDES ITEMS W/ #
2# CRANKCASE .......................................... 1 ........... NOT SOLD SEPARATELY
3# PLUG ....................................................... 1 ........... NOT SOLD SEPARATELY
4# 04141600 COVER SHEET 1
5# 40002600 BLIND RIVET3.2 1
6# 01336400 COVER SHEET (SIDE) 4
7# 50502801 CYL.PIN M6X24 1
8# 50440300 O-RING 8X1.5 1
9# 50249102 CYL.PIN M6X24 1
10# 50062400 JOINT A10X13.5 1
11# 50062300 CLOS.SCREW M10X1 1
12# PLUG....................................................... 1 ........... NOT SOLD SEPARATELY
13# 40022300 O-RING 8X2 1
14 50479000 OIL SEAL 45X60X8 1
15 04144401 GRUB SCREW 1
16 01342800 DIPSTICK ASSY ..................................... 1 ........... INCLUDES ITEMS W/ $
17$ 04125000 SEALING RING 1
18$ DIPSTICK................................................ 1 ........... NOT SOLD SEPARATELY
19 50208500 SPRING WASHER 8 8
20 04219500 ALLEN SCREW M8X40 8
21 04144701 ENGINE BRACKET 4
22 04141500 TUBE F.OIL FILTER 1
23 01542702 OIL SUCTION FILTER ASSY .................. 1 ........... INCLUDES ITEMS W/ %
24 50373100 DRAIN PLG.MAGNT.M22 1
25 50001600 JOINT A22X27 1
26 05036900 HOSE CLIP 2
27 04163000 T-PIECE 1
29 50478900 GROOV.BALLBEAR.6310 1
30 04133800 PLATE 3
31 50564200 ALLEN SCREW M6X18 6
32 01555800 COVER 1
33 03568701 OIL SUPPLEMENT PLUG 1
35% FILTER, OIL SUCTION ........................... 1 ........... NOT SOLD SEPARATELY
36% 50475901 O-RING 20X4 1
37% 05148200 PLATE SPRING 2
38% 50170700 ALLEN SCREW M6X16 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 39
Page 40
HATZ 1B40U-2203A — COMPENSATION OF MASSES ASSY.
COMPENSATION OF MASSES ASSY.
PAGE 40 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 41
HATZ 1B40U-2203A — COMPENSATION OF MASSES ASSY.
COMPENSATION OF MASSES ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01349201 COMPENSATING SHAFT 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 41
Page 42
CRANKSHAFT ASSY.
HATZ 1B40U-2203A — CRANKSHAFT ASSY.
PAGE 42 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 43
HATZ 1B40U-2203A — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
3# 50529700 COVER 14 1
9 05141600 KEY 6,35X61 1
11 01359201 CRANKSHAFT ASSY ............................... 1 ......... INCLUDES ITEMS W/ #
12# CRANKSHAFT .......................................... 1 ......... NOT SOLD SEPARATELY
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 43
Page 44
CAMSHAFT ASSY.
HATZ 1B40U-2203A — CAMSHAFT ASSY.
1
4
7
6
4
6
Parts not available separately
3
9
5
10
11
12
13
14
PAGE 44 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 45
HATZ 1B40U-2203A — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01345003 CAMSHAFT ASSY. ................................... 1 ......... INCLUDES ITEMS W/ #
3# 01326401 CAMLEVER 1
4# 50123200 SHIM 5X10X0.5 2
5# 01326600 FLYWEIGHT 1
6# 50255300 LOCKING WASHER 3.2 2
7# 01326501 F.WEIGHT HAND-ST. 1
8# CAMSHAFT............................................... 1 ......... NOT SOLD SEPARATELY
9 04121700 SHIM 23X38X0.9 1
10 04112100 SHIM 23X38X1.0 1
11 04112200 SHIM 23X38X1.1 1
12 04112300 SHIM 23X38X1.2 1
13 04125100 SHIM 23X38X1.3 1
14 04125200 SHIM 23X38X1.4 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 45
Page 46
HATZ 1B40U-2203A — PISTON, CONROD, CYLINDER ASSY.
PISTON, CONROD, CYLINDER ASSY.
6
8
4
1
3
; 10
9
12
13
11
Parts not available separately
PAGE 46 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 47
HATZ 1B40U-2203A — PISTON, CONROD, CYLINDER ASSY.
PISTON, CONROD, CYLINDER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01374810 PISTON ASSY 88 EPA2 ........................... 1 ......... INCLUDES ITEMS W/ %
2#% PISTON ..................................................... 1 ......... NOT SOLD SEPARATELY
3#% 50482300 CIRCLIP 22X1 2
4#% 50527100 GUDGEON PIN 1
5#% 01374701 PISTON RING SET 88 1
6# 50479301 0-RING 93 X 1.5 1
7# CYLINDER ................................................ 1 ......... NOT SOLD SEPARATELY
8 01679610 CYLINDER W/ PISTON ASSY .................. 1 ........ INCLUDES ITEMS W/ #
9 01343500 CONROD ASSY ........................................ 1 ........ INCLUDES ITEMS W/ $
10$ CONROD ................................................... 1 ........ NOT SOLD SEPARATELY
11$ 04100500 CONROD SCREW 2
12 01679800 BIG END BEARING 1
13 01692700 BIG END BEAR.US0.5 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 47
Page 48
CYLINDER HEAD ASSY.
18
19
20
16
15
17
30
15
14
HATZ 1B40U-2203A — CYLINDER HEAD ASSY.
29
28
16
29
28
24
23
20
7
19
18
5
44
45
46
16
17
16
15
14
13
12
11
3
3
13
12
11
22
21
21
44
45
46
7
5
1
43
6
42
10
34
6
9
34-1
35
35-1
36
36-1
37
37-1
38
39
40
Parts not available separately
PAGE 48 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 49
HATZ 1B40U-2203A — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01850900 CYLINDER HEAD ASSY EPA2 ................. 1 ......... INCLUDES ITEMS W/ #
2# CYLINDER HEAD ...................................... 1 ......... NOT SOLD SEPARATELY
3# 05209700 VALVE GUIDE 2
5 05159600 STUD CYL. HEAD 2
6 05159700 STUD CYL. HEAD 2
7 01374000 PUSHROD 2
9 05145100 VALVE INLET 1
10 05145200 VALVE EXHAUST 1
11 50425800 STEM SEAL CAP 2
12 04147100 WASHER 2
13 04146900 VALVE SPRING 2
14 04147000 SPRING PLATE 2
15 50425700 COLLET 2
16 05240700 SUPP.DISC 6X12X1.35 4
17 05091101 SLIDER 2
18 50513100 GRUB SCREW M8X10 2
19 05054700 NUT F. ROCKERARM 2
20 05146701 ROCKER 2
21 05099300 WASHER 10.1X24X3 2
22 50396600 HEXAGON NUT M 10 2
23 05156401 GASKET CYL. HEAD 1
24 05146501 COVER F. CYL. HEAD 1
28 50081200 SPRING WASHER A 6 3
29 50374900 ALLEN SCREW M 6X35 3
30 04117701 LIFTING STRAP 1
31 04126100 PROTECTION HOSE 2
32 40028600 HEX.NUT M10 2
34 05158903 GASKET F.CYL.HEAD 0.4 1
34-1 04248400 GASKET F.CYL.H. 0.45 1
35 04248500 GASKET F.CYL.H. 0.55 1
35-1 05159003 GASKET F.CYL.H. 0.5 1
36 05159103 GASKET F.CYL.HEAD 0.6 1
36-1 04248600 GASKET F.CYL.H. 0.65 1
37 05159203 GASKET F.CYL.HEAD 0.7 1
37-1 04248700 GASKET F.CYL.H. 0.75 1
38 05159303 GASKET F.CYL.HEAD 0.8 1
39 05159403 GASKET F.CYL.HEAD 0.9 1
40 05159503 GASKET F.CYL.HEAD 1.0 1
42 04174500 CENTR.BUSH 2
43 04106500 SEALING RING TIM.COV. 2
44 03171800 COLLAR NUT 2
45 04243700 DISC 8.1X12X2.0 2
46 50563900 O-RING 10X2.5 2
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 49
Page 50
HATZ 1B40U-2203A — OIL PUMP AND GOVERNOR ASSY.
OIL PUMP AND GOVERNOR ASSY.
PAGE 50 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 51
HATZ 1B40U-2203A — OIL PUMP AND GOVERNOR ASSY.
OIL PUMP AND GOVERNOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
D 50223300 LOCTITE221 50ML 1
H 50282501 SILICON 30ML 1
M 50485100 SCHLEIF PASTE 80G 1
1 01344510 OILPUMP CP. ASSY....................................... 1 .......... INCLUDES ITEMS W/ #
2# OIL PUMP ...................................................... 1 .......... NOT SOLD SEPARATELY
3# 04210910 CIRCLIP 1
4# GEAR, OIL PUMP .......................................... 1 .......... NOT SOLD SEPARATELY
5# HOUSING, OIL PUMP ................................... 1 .......... NOT SOLD SEPARATELY
6 05078110 COVER, OIL PUMP 1
7 05097100 RETAINING STRAP 1
8 50447900 BALL 3.5 MM G100 1
9 50429400
10 05097300 FLAT SPRING 0.4 1
11 01346000 TUBE OIL SUCTION 1
12 04153400 FISHPLATE 1
13 40002600 BLINDRIVET3.2 2
14 05078600 SHAFT 1
15 50434800 CIRCLIP 1.9 2
16 01345901 LEVER 1
17 50422400 SHIM 8X14X1 2
18 01365200 GOVERNOR LEVER 1
19 50125800 DISC 8X14X0.5 1
20 05130910 GOVERNOR SPRING 1
21 05130800 STOP 1
22 05079800 INTERMEDIATE PLATE 1
23 50465300
24 50435000
25 05148600 STOP SPRING 1
ALLEN SCREW M5X12 4
ALLEN SCREW M3X8 2
ALLEN SCREW M3X12 2
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 51
Page 52
HATZ 1B40U-2203A — OIL PUMP AND GOVERNOR ASSY.
OIL PUMP AND GOVERNOR ASSY.
PAGE 52 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 53
HATZ 1B40U-2203A — OIL PUMP AND GOVERNOR ASSY. (C0NTINUED)
OIL PUMP AND GOVERNOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
26 05078900 GOV. SPRING 0.3 1
27 05131600 GOV. SPRING 0.2 1
28 50346500 HEXAGON NUT, M6 1
29 50144500 FLAT WASHER 1
30 04095600 LEVER 1
31 50092700 CIRCLIP 7 1
32 05079301 SHAFT 1
33 03927300 SCREW M6 X 32 1
34 50563400 TENSION SPRING 1
35 40022401 O-RING 8X2 GRAY 1
36 05151700 PLUG 1
37 50488700 PRESSURE SPRING 1
38 50475700 GRUB SCREW M10X10 4
39 05178810 ECCENTRIC SCREW 1
40 05178400 PLATE 1
41 50492300 FILL.HEAD SCREW M5X12 1
42 50216300 WASHER 5.3 2
43 50492200 ALL.SCR. M5X25 1
44 05178500 STOP 2
45 50422700 SQUARE NUT M5 1
46 05079611 CENTRIFUGAL WEIGHT 2
47 05160211 CENTRIFUGAL WEIGHT 1
48 05078502 GOVERNOR SLEEVE 1
49 50057900 CYL.PIN 4 M6X8 1
50 05179100 SPRING 1
51 05179000 BUSHING 1
52 50400600 GRUB SCREW M5 X 10 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 53
Page 54
HATZ 1B40U-2203A — TIMING COVER ASSY.
TIMING COVER ASSY.
45
43
10
39
38
37
40
44
42
11
9
41
36
42
42
51
1
49
46
48
12
13
46
47
12
13
6
3
4
7
5
32
35
8
53
24
25
26
27
28
33
31
30
34
29
D
E
K
H
Parts not available separately
PAGE 54 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
15
Page 55
HATZ 1B40U-2203A — TIMING COVER ASSY.
TIMING COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
D 50223300 LOCTITE221 50ML 1
E 50223400 LOCTITE648 10ML 1
H 50282501 SILICON 30ML 1
K 50342601 HOCHTEMP.FETT 400G 1
1 01894200 TIMING COVER CP. ASSY ....................... 1 ......... INCLUDES ITEMS W/ #
2# TIMING COVER ........................................ 1 ......... NOT SOLD SEPARATELY
3# 04185800 CLOSING PLUG 1
4# 50464100 O-RING 2X1 1
5# 04185700 CLOSING PLUG 4X15 1
6# 04168600 PLUG 4.3 1
7# 01344600 BOLT F.GOV.HOUSING 1
8# 04148800 MAIN BEARING 1
9# 50530600 GRUB SCREW M8X10 4
10# 50479500 OIL SEAL 35X47X7 1
11# 50400600 GRUB SCREW M 5X10 2
12 03794201 CAM FOLLOW SP. 2
13 50469900 ALLEN SCREW M6X30 2
15# 01346710 ROCKER LEVER ASSY ........................... 1 ......... INCLUDES ITEMS W/ $
16$ ROCKER LEVER ...................................... 1 ......... NOT SOLD SEPARATELY
17$ BUSHING, ROCKER LEVER .................... 1 ......... NOT SOLD SEPARATELY
18$ PIN, ROCKER LEVER .............................. 1 ......... NOT SOLD SEPARATELY
19$ PIN, ROCKER LEVER .............................. 1 ......... NOT SOLD SEPARATELY
20$ CLAMP, ROCKER LEVER ........................ 1 ......... NOT SOLD SEPARATELY
21$ CLAMP, ROCKER LEVER ........................ 1 ......... NOT SOLD SEPARATELY
22$ SPINDLE ................................................... 1 ......... NOT SOLD SEPARATELY
24# 50561800 CTR.SUNK SCREW M6X40 1
25 04094700 DRAW ROD 1
26 04095700 PRESSURE SPRING 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 55
Page 56
HATZ 1B40U-2203A — TIMING COVER ASSY.
TIMING COVER ASSY.
45
43
10
39
38
37
40
44
42
9
41
36
11
42
42
51
1
49
46
48
12
13
46
47
12
13
6
3
4
7
5
32
8
35
53
25
26
27
28
33
31
30
34
29
D
E
K
H
Parts not available separately
PAGE 56 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
15
24
Page 57
HATZ 1B40U-2203A — TIMING COVER ASSY. (CONTINUED)
TIMING COVER ASSY. (CONTINUED)
NO. PART NO. PART NAME QTY. REMARKS
27 04133900 DISC 10.7X19X0.5 1
28 04094802 CUP 1
29 05095210 SPRING F.GOVERNOR 1
30 50499300 GRUB SCREW M6X35 1
31 50144400 HEXAGON NUT M6 1
32 50499400 GRUB SCREW M4X25 1
33 50384200 ALLEN SCREW M6X12 1
34 04095210 COVER 1
35 50463000 ALLEN SCREW M8X130 2
36 50162900 JOINT A8X14 2
37 50459100 JOINT A22X27 1
38 50373100 DRAIN PLG.MAGNT.M22 1
39 50397100 ALLEN SCREW M4X10 4
40 01351700 COVER 1
41 50329000 O-RING 9.5X2.5 1
42 50095100 SPRING WASHER A8 15
43 50288800 ALLEN SCREW M8X55 11
44 50177500 ALLEN SCREW M8X40 2
45 50392900 ALLEN SCREW M8X50 2
46 03794100 WASHER 2
47 04146600 CAM FOLLOWER 1
48 04146000 CAM FOLLOWER 1
49 05127100 LEVER 1
51# 50262400 THREADED PIN M6X10 1
53 04189500 CUP 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 57
Page 58
BLOWER, FLYWHEEL ASSY.
HATZ 1B40U-2203A — BLOWER AND FLYWHEEL ASSY.
PAGE 58 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 59
HATZ 1B40U-2203A — BLOWER AND FLYWHEEL ASSY.
BLOWER, FLYWHEEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 04205800 BLOWER RING 1
2 50003400 SPRING WASHER A4 6
3 50327300 ALLEN SCREW M4X20 6
4 04153901 FLYWHEEL 1
5 50205600 ROLL PIN 10 X 12 1
6 04155101 PLATE 1
7 50502501 ALLEN SCREW M8X35 6
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 59
Page 60
HATZ 1B40U-2203A — INJECTION EQUIPMENT ASSY.
INJECTION EQUIPMENT ASSY.
51
D
35
50
49
45
66
53
68
52
54
55
54
4
2
1
60
62
61
57
58
59
43
67
63
64
65
29
30
31
32
28
33
34
36
56
37
38
39
40
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
41
PAGE 60 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 61
HATZ 1B40U-2203A — INJECTION EQUIPMENT ASSY.
INJECTION EQUIPMENT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
D 50223300 LOCTITE221 50ML 1
1 01389700 INJECTOR CPL. ..................................... 1............. INCLUDES ITEMS W/ %
2% 01680600 NOZZLE HOLD.+PIPE ........................... 1 ............. INCLUDES ITEM W/ &
3%& PIPE ....................................................... 1............. NOT SOLD SEPARATELY
4%& 05070601 SEALING CONE 1
5%& NIPPLE BODY ....................................... 1 ............. NOT SOLD SEPARATELY
8% 50436400 SHIM 1.0 1
9% 50436500 SHIM 1.04 1
10% 50436600 SHIM 1.10 1
11% 50436700 SHIM 1.14 1
12% 50436800 SHIM 1.20 1
13% 50436900 SHIM 1.24 1
14% 50437000 SHIM 1.30 1
15% 50437100 SHIM 1.34 1
16% 50437200 SHIM 1.40 1
17% 50437300 SHIM 1.44 1
18% 50437400 SHIM 1.50 1
19% 50437500 SHIM 1.54 1
20% 50437600 SHIM 1.60 1
21% 50437700 SHIM 1.64 1
22% 50437800 SHIM 1.70 1
23% 50437900 SHIM 1.74 1
24% 50438000 SHIM 1.80 1
25% 50438100 SHIM 1.84 1
26% 50438200 SHIM 1.90 1
27% 50438300 SHIM 1.94 1
28% 01389900 PARTS SET NOZZLE ASSY EPA ..........1............. INCLUDES ITEMS W/ $
29$% SPRING .................................................. 1 ............. NOT SOLD SEPARATELY
30$% SPRING WASHER ................................. 1............. NOT SOLD SEPARATELY
31$% PLATE .................................................... 1............. NOT SOLD SEPARATELY
32$% 50566600 NOZZLE 1
33$% BODY ..................................................... 1 ............. NOT SOLD SEPARATELY
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 61
Page 62
INJECTION EQUIPMENT ASSY.
51
D
35
50
49
45
HATZ 1B40U-2203A — INJECTION EQUIPMENT ASSY.
66
53
68
52
4
54
55
54
2
1
60
62
61
57
58
59
43
67
63
64
65
29
30
31
32
28
33
34
36
56
37
38
39
40
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
41
PAGE 62 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 63
HATZ 1B40U-2203A — INJECTION EQUIPMENT ASSY.
INJECTION EQUIPMENT ASSY. (CONTINUED)
NO. PART NO. PART NAME QTY. REMARKS
34% 05070500 JOINT WASH.F.INJECT 1
35 01680810 FUEL INJECTOR PUMP CP .................. 1 ............. INCLUDES ITEMS W/ @
36@ 01330801 CONTROL SLEEVE 1
37@ 04096300 SHIM 14X18X0.2 1
38@ 04096400 SHIM 14X18X0.3 1
39@ 04096500 SHIM 14X18X0.4 1
40@ 04096600 SHIM 14X18X0.5 1
41@ 04096700 SHIM 14X18X0.6 1
42#@ VALVE, FUEL INJECTOR PUMP ...........1 ............. NOT SOLD SEPARATELY
43#@ 04165200 CON.SPR.WASHER 8 1
44#@ BODY, FUEL INJECTOR PUMP .............1............. NOT SOLD SEPARATELY
45#@ 50476900 JOINT WASHER 1
46#@ SPRING, FUEL INJECTOR PUMP ........ 1 ............. NOT SOLD SEPARATELY
47#@ VALVE, FUEL INJECTOR PUMP ...........1 ............. NOT SOLD SEPARATELY
48#@ BODY, FUEL ...........................................1 ............. NOT SOLD SEPARATELY
49@ 05180800 VALVE PLATE 1
50@ 50489200 O-RING 17X2 1
51@ 05181100 DELIV.VALVE HOLDER 1
52% 05215000 HOSE 2.5X195 1
53% 50464500 HEXSCREW A M4X16 1
54% 50110800 JOINT A4X8 2
55% 05129000 CONNECTING NIPPLE 1
56 04161800 HOLDING SPRING 1
57 50476000 DISC 8 1
58 50330100 O-RING 4X1.2 1
59 04097710 ECCENTRIC PIN 1
60 01756800 NIPPLE 1
61 50154300 O-RING 7.5X10.5X1.5 1
62 05183100 SUPPORT 1
63 50323900 ALL.SCR. M6X30 1
64 05089300 RETAINING YOKE 1
65 05056700 FORK F. INJECTOR 1
66 05267900 INSUL.HOSE 120MM 1
67 01828510 F. INJ.PUMP BODY ................................ 1 ............. INCLUDES ITEMS W/ #
68 50577900 CLAMP 0.5X6.0XA6.0 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 63
Page 64
RECOIL STARTER ASSY.
SEALING AND BONDING
ADHESIVES
HATZ 1B40U-2203A — RECOIL STARTER ASSY.
D
11
13
K
14
18
17
15
16
12
20
22
2
4
8
7
9
6
5
21
1
19
Not available separately
PAGE 64 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 65
HATZ 1B40U-2203A — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
D 50223300 LOCTITE221 50ML 1
K 50342601 HOCHTEMP.FETT 400G 1
1 01851900 RECOIL-STARTER .................................... 1 ......... INCLUDES ITEMS W/ %
2% 01497800 HANDLE ASSY. ......................................... 1 ......... INCLUDES ITEMS W/ #
3%# HANDLE .................................................... 1 ......... NOT SOLD SEPARATELY
4%# 03665200 RUBBER SLEEVE 1
5% 05045201 RETURN SPRING 1
6% 01569300 HOUSING F.R.START 1
7% 50081200 SPRING WASHER A6 4
8% 50062700 ALLEN SCREW M6X10 4
9% 05088901 ROPE F.R.START 1
10%$ ROPE PULLEY ......................................... 1 ......... NOT SOLD SEPARATELY
11% 05044901 BRAKE SPRING 1
12% 05045001 BRAKE DISC 1
13% 50146300 HEX SCREW M6X18 1
14% 50390701 CON.SPR.WASHER 6 1
15%$ 05044800 RATCHET 1
16% 05061300 RETURN SPRING 1
17 50062700 ALLEN SCREW M6X10 3
18 50170900 SPRING WASHER 6 3
19 04155000 DRIVING SLEEVE 1
20 05298100 STICKER LABEL 1
21 01548800 ROPE PULLEY ......................................... 1.......... INCLUDES ITEM W/ $
22% 50514600 WASHER 5.3 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 65
Page 66
HATZ 1B40U-2203A — AIR DUCTING ASSY. (A)
AIR DUCTING ASSY. (A)
1
20
21
19
18
2
17
22
13
24
12
23
12
9
10
11
Parts not available separately
15
SEALING AND BONDING
ADHESIVES
G
23
12
8
11
10
4
25
6
16
9
PAGE 66 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 67
HATZ 1B40U-2203A — AIR DUCTING ASSY. (A)
AIR DUCTING ASSY. (A)
NO. PART NO. PART NAME QTY. REMARKS
G 50256501 LOCTITE IS407 20G 1
1 01853100 HOOD ASSY ............................................. 1 ......... INCLUDES ITEM W/ #
2# HOOD ........................................................ 1 ......... NOT SOLD SEPARATELY
3# 05152100 SPRING CLIP 1
4 01345400 COOLING AIR DUCT ASSY ..................... 1 ......... INCLUDES ITEM W/ $
5$ AIR DUCT .................................................. 1 ......... NOT SOLD SEPARATELY
6$ 04144200 SEALING STRIP 119MM 1
8$ 50334800 RUBBER SLEEVE 1
9 50445401 FILL.HEAD SCREW M4X10 4
10 50441600 WASHER 4.3 4
11 50163801 RUBBER SLEEVE 4
12 50528100 ALLEN SCREW M6X16 3
13 01345300 COOLING AIR DUCT ASSY ..................... 1 ......... INCLUDES ITEMS W/ %
14% AIR DUCT .................................................. 1 ......... NOT SOLD SEPARATELY
15% 04144200 SEALING STRIP 119MM 1
16 50495000 SCREW M6X12 1
17 50144400 HEXAGON NUT M6 2
18 50170900 SPRING WASHER 6 2
19 03354600 SPACER BUSH 2
20 01698200 COVER 1
21 50334800 RUBBER SLEEVE 1
22 03577200 SEALING STRIP 1
23 50144500 FLAT WASHER 6.4 2
24 04060600 WASHER 6.4X16X1.5 1
25 05001200 CLIP 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 67
Page 68
HATZ 1B40U-2203A — AIR DUCTING ASSY. (B)
AIR DUCTING ASSY. (B)
SEALING AND BONDING
ADHESIVES
F
36
17
29
28
24
28
1
3
10
12
31
9
8
39
38
4
7
6
11
10
24
30
12
10
11
27
22
16
10
29
26
24
5
11
16
34
33
32
23
24
18
20
21
24
37
17
17
19
13
14
28
16
34
17
35
16
16
16
Parts not available separately
PAGE 68 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 69
HATZ 1B40U-2203A — AIR DUCTING ASSY. (B)
AIR DUCTING ASSY. (B)
NO. PART NO. PART NAME QTY. REMARKS
F 50223800 TECHNICOLL8058 0.75KG 1
1 01831300 BLOWER DUCTING ASSY ....................... 1 ......... INCLUDES ITEMS W/ #
2# BLOWER DUCTING .................................. 1 ......... NOT SOLD SEPARATELY
3 01331300 SUPPORT 2
4# 50453300 RUBBER SLEEVE 1
5# 05189400 SEALING STRIP 655MM 1
6# 05189300 SEALING STRIP 1
7# 05227000 SEALING STRIP 54MM 1
8 50144400 HEXAGON NUT M6 2
9 50170900 SPRING WASHER 6 2
10 50144400 HEXAGON NUT M6 7
11 50170900 SPRING WASHER 6 8
12 50120000 DISC A6.4 3
13 01661900 PARTING SHEET ASSY ........................... 1 ......... INCLUDES ITEMS W/ $
14 01347600 PARTING SHEET ASSY E-ST.NO FT ...... 1 ......... INCLUDES ITEMS W/ %
15$% PARTING SHEET ...................................... 1 ......... NOT SOLD SEPARATELY
16$% 01378300 SPACER BUSH 4
17$% 03575500 RUBBER SEAL RING 4
18 04146800 RUBBER INSERT 1
19 04150800 COVER, RUBBER INSERT 1
20$% 04215200 CLOSING COVER 1
21 50458100 STUD M6 X45 2
22 50114300 DISC 6.4 2
23 50464401 STUD M6FO X35 2
24 04042000 WASHER 6.5X22.5X1 7
26 05188600 SPACER BUSH 7X12X7 2
27 50328300 HEXAGON NUT VM6 2
28 04139000 SPAC.TUBE 6.5X12X18 4
29 04098400 SPAC.TUBE 7X12X16.3 2
30 05184000 HEXAGON NUT M6X17 1
31 50026400 HEXSCREW M6X35 1
32 01669400 SUPPORT 1
33 50144400 HEXAGON NUT M6 1
34 50170900 SPRING WASHER 6 2
35 50170700 ALLEN SCREW M6X16 1
36 01683300 SUPPORT 1
37% 04099500 SEALING RING 1
38 05140900 WASHER 1
39# 50392610 RUBBER BUSH 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 69
Page 70
HATZ 1B40U-2203A — CRANKCASE BREATHING SYSTEM ASSY.
CRANKCASE BREATHING SYSTEM ASSY.
SEALING AND BONDING
ADHESIVES
F
H
E
4
1
3
5
8
7
6
Parts not available separately
PAGE 70 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 71
HATZ 1B40U-2203A — CRANKCASE BREATHING SYSTEM ASSY.
CRANKCASE BREATHING SYSTEM ASSY.
NO. PART NO. PART NAME QTY. REMARKS
E 50223400 LOCTITE648 10ML 1
F 50223800 TECHNICOLL8058 0.75KG 1
H 50282501 SILICON 30ML 1
1 01885800 CRANKCASE BREATHER CP .................. 1 ......... INCLUDES ITEMS W/ #
2# OIL SEPARATOR ....................................... 1 ......... NOT SOLD SEPARATELY
3# 05102900 FILTER BREATHING SYSTEM 1
4# 05098100 PLUG 1
5# 05197200 FUEL PIPE LW 7X35 1
6# 05196000 NIPPLE 1
7 01626900 SUCTION PIPE 1
8 50456800 CLAMP 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 71
Page 72
FUEL TANK ASSY.
HATZ 1B40U-2203A — FUEL TANK ASSY.
1
2
D
55 (56-59)
83
59
58
33
41
42
43
76
82
57
81
54
56
40 38
53
39
3
71
30
31
32
36
29
72
32
37
15
73
6
7
28
29
44
27
10
29
26
45
46
8
27
18
52
69
52
70
67
20
67
22
67
23
48
24
48
78
79
17
9
13
10
11
12
77
16
6
19
52
15
68
52
52
47
65
67
64
49
67
66
52
21
64
63
25
50
51
60
75
61
74
80
75
61
Parts not available separately
PAGE 72 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
62
Page 73
HATZ 1B40U-2203A — FUEL TANK ASSY.
FUEL TANK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
D 50223300 LOCTITE221 50ML 1
1 01853200 FUEL TANK ASSY 5L F.SEP. .................... 1 ......... INCLUDES ITEMS W/ #
2# 01535302 CAP F. FUEL TANK 1
3# 01635210 FUEL FILTER ASSY. ................................. 1 ......... INCLUDES ITEMS W/ $
4#$ FUEL FILTER ............................................ 1 ......... NOT SOLD SEPARATELY
5#$ SPACER .................................................... 1 ......... NOT SOLD SEPARATELY
6#$ 50440901 RUBBER SLEEVE 2
7# 05189001 CONNECTING NIPPLE 1
8# 01628900 ROPE 1
9# 50500800 CIRCLIP 8 1
10# 05160700 FUEL HOSE 3.5X340 1
11# 50399801 CLAMP 11.3 1
12# 05084010 CONNECTING NIPPLE 1
13# 01534900 FUEL VENT. VALVE 1
14# FUEL TANK ............................................... 1 ......... NOT SOLD SEPARATELY
15# 50440800 RUBBER SLEEVE 2
16# 05130400 RUBBER SLEEVE 1
17# 05184400 CONNECTING NIPPLE 1
18# 05189700 BREATHER HOSE 1
19% 05289300 FUEL HOSE 5.0X50 1
20% 05175601 HOSE NIPPLE T 1
21 05215000 HOSE 2.5X195 1
22% 03664210 HOSE 5X130 1
23% 01534601 FUEL VENTG. VALVE 1
24% 05214800 FUEL HOSE 4.5X40 1
25% 05284010 FUEL HOSE 3.5X160 1
26 05190900 TUBE 1
27 50120000 DISC A 6.4 4
28 01331300 SUPPORT 2
29 05110010 DISC 7.1X17.9X2 10
30 40028400 HEX NUT M 8 2
31 50148100 FLAT WASHER 8.4 2
32 05109810 DISC 8.2X22X2 4
33 01655800 INSULATING TUBE ................................... 2 ......... INCLUDES ITEMS W/ &
34& INSULATING SLEEVE .............................. 1 ......... NOT SOLD SEPARATELY
35& RUBBER SHELL ....................................... 1 ......... NOT SOLD SEPARATELY
36 05170110 SUPPORT 1
37 50231900 STUD M8X25 2
38 01557000 HEXSCREW M6X16 4
39 50170900 SPRING WASHER 6 2
40 50144000 HEXSCREW M8X40 2
41 50120000 DISC A6.4 4
42 50170900 SPRING WASHER 6 4
43 50170700 ALLEN SCREW M6X16 4
44 04118800 DISC 6.5X13X4.8 2
45 04042000 WASHER 6.5X22.5X1 2
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 73
Page 74
FUEL TANK ASSY.
HATZ 1B40U-2203A — FUEL TANK ASSY.
1
2
D
55 (56-59)
83
59
58
33
41
42
43
76
82
57
81
54
56
40 38
53
39
3
71
30
31
32
36
29
72
32
37
15
73
6
7
28
29
44
27
10
29
26
45
46
8
27
18
52
69
52
70
67
20
67
22
67
23
48
24
48
78
79
17
9
13
10
11
12
77
16
6
19
52
15
68
52
52
47
65
67
64
49
67
66
52
21
64
63
25
50
51
60
75
61
74
80
75
61
Parts not available separately
PAGE 74 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
62
Page 75
HATZ 1B40U-2203A — FUEL TANK ASSY.
FUEL TANK ASSY. (CONTINUED)
NO. PART NO. PART NAME QTY. REMARKS
46 50453300 RUBBER SLEEVE 1
47 05213010 FUEL HOSE 7X25 1
48% 50441100 HOSE CLIP 2
49% 00805502 VENT VALVE 1
50% 05301200 NIPPLE 1
51% 03663710 FUEL HOSE 5.0/50 1
52% 50399801 CLAMP 11.3 6
53 05172300 CONNECTING NIPPLE 1
54 50448000 CLAMP 1
55 01519402 WATER SEPARATOR 1
56 05044001 HOSE 20/12 MM 1
57 05036900 HOSE CLIP 1
58 05043901 WATER SEPARATOR 1
59 50414800 CLOS. SCREW M10 1
60% 50539200 FUEL FILT. EXT. MOUNT 1
61% 50441600 WASHER 4.3 2
62% 50446900 ALLEN SCREW M4X16 2
63% 05279500 SUPPORT 1
64% 50501600 HEX NUT M 4 2
65% 03663610 FUEL HOSE 5X330 1
66% 03663610 FUEL HOSE 5X330 1
67% 50570900 CLAMP 12.8 5
68% 05289300 FUEL HOSE 5.0X50 1
69% 05122701 HOSE NIPPLE
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 75
Page 76
AIR FILTER ASSY.
HATZ 1B40U-2203A — AIR FILTER ASSY.
PAGE 76 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 77
HATZ 1B40U-2203A — AIR FILTER ASSY.
AIR FILTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01637410 AIR FILTER HOUSING ASSY ................... 1 ......... INCLUDES ITEMS W/ #
2# AIR FILTER HOUSING .............................. 1 ......... NOT AVAILABLE SEPARATELY
3# 05167700 SEALING STRIP 665MM 1
4# 05166200 RUBBER SHELL 32MM 1
5 50095100 SPRING WASHER A8 3
6 50171500 ALLEN SCREW M 8X 25 3
7# 50484100 AIR FILTER ELEMENT 1
8 50454300 KNURLED NUT M6 1
9 01822000 COVER ASSY, AIR FILTER ..................... 1 ......... INCLUDES ITEMS W/ $
10$ 05158000 SEALING STRIP 1
11$ COVER, AIR FILTER ................................. 1 ......... NOT AVAILABLE SEPARATELY
12 50435800 RUBBER SLEEVE 1
13 50452200 WING NUT M6 1
14 04150800 COVER, RUBBER INSERT 1
15 04146800 RUBBER INSERT 1
16 05149900 GASKET AIR FILTER 2
17 05149800 INSULATING FLANGE 1
18 04215200 CLOSING COVER 1
37 04215300 CLOSING COVER 1
38 05309300 BREATHER TUBE 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 77
Page 78
EXHAUST SILENCER ASSY.
HATZ 1B40U-2203A — EXHAUST SILENCER ASSY.
PAGE 78 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 79
HATZ 1B40U-2203A — EXHAUST SILENCER ASSY.
EXHAUST SILENCER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01682501 EXHAUST SILENCER ASSY .................... 1 ......... INCLUDES ITEMS W/ #
2# EXHAUST SILENCER ............................... 1 ......... NOT SOLD SEPARATELY
3# 01732701 GASKET MUFFLER 1
4# 50403900 ALLEN SCREW M8X25 3
7 50474200 ALLEN SCREW M6X16 1
8 50114300 DISC 6.4 1
9 05177900 THREADED BOLT M6 1
10 01655601 EXHAUST END PIPE 1
11 50144500 FLAT WASHER 1
12 40028300 HEX NUT M6 1
13 01629000 PROTECT. GUARD EXHAUST 1
14 50422500 CTR. SUNK SCREW M6X12 2
15 50114300 DISC 6.4 1
16 50170900 SPRING WASHER 6 1
17 50177100 HEX SCREW M6X16 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 79
Page 80
STARTER, ALTERNATOR ASSY.
HATZ 1B40U-2203A — STARTER, ALTERNATOR ASSY.
PAGE 80 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 81
HATZ 1B40U-2203A — STARTER, ALTERNATOR ASSY.
STARTER, ALTERNATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 50402300 ALLEN SCREW M6X70 2
2 50170900 SPRING WASHER 6 4
3 50144500 FLAT WASHER 6.4 3
4 04099100 RETAINING BRACKET 1
5 50483500 EL. STARTER 12V 1.0KW 1
7 04161502 FLYWHEEL 1
8 04151100 GEAR RING 1
9 50495100 ALTERNATOR ASSY 12V 200W ............... 1 ......... INCLUDES ITEMS W/ #
10# FLYWHEEL COVER .................................. 1 ......... NOT SOLD SEPARATELY
11# ALTERNATOR............................................ 1 ......... NOT SOLD SEPARATELY
12 50081900 SPRING WASHER A5 4
13 50547000 ALLEN SCREW M5X25 4
14 50236600 ALLEN SCREW M6X25 5
15 50081200 SPRING WASHER A6 5
16 50165400 ALLEN SCREW M8X16 2
17 50148100 FLAT WASHER 8.4 6
18 05100701 TENS. REGULATOR 12V 1
19 01663000 SUPPORT 1
20 05182912 SUPPORT 1
21 50144400 HEXAGON NUT M6 2
22 50439500 STRAP 2.6X200 3
23 50344700 HEXAGON NUT M8 1
24 50025400 HEXSCREW M6X10 1
25 50120000 DISC A6.4 2
26 03714100 SPACER BUSH 1
27 50095100 SPRING WASHER A8 1
28 50392900 ALLEN SCREW M8X50 1
29 50402100 PLUG SLEEVE HOUSING 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 81
Page 82
HATZ 1B40U-2203A — ELECTRIC EQUIPMENT, WIRING ASSY.
ELECTRIC EQUIPMENT, WIRING ASSY.
PAGE 82 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 83
HATZ 1B40U-2203A — ELECTRIC EQUIPMENT, WIRING ASSY.
ELECTRIC EQUIPMENT, WIRING ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01560802 INSTRUMENT BOX ................................... 1 ......... INCLUDES ITEMS W/ #
1 01796500 INSTRUMENT BOX, AUTOMATIC 1
2# 50384401 STARTING SWITCH .................................. 1 ......... INCLUDES ITEMS W/ $
3#$ STARTING SWITCH BODY ....................... 1 ......... NOT SOLD SEPARATELY
4#$ NUT, STARTING SWITCH ......................... 1 ......... NOT SOLD SEPARATELY
5#$ FACE PLATE, STARTING SWITCH .......... 1 ......... NOT SOLD SEPARATELY
6 05126402 PROTECTION CAP 1
7#$ 50404900 KEY, SWITCH BOX 1
8# HOUSING, INSTRUMENT BOX ................ 1 ......... NOT SOLD SEPARATELY
9# LED DISPLAY ........................................... 1 ......... NOT SOLD SEPARATELY
10 50149100 ALLEN SCREW M6 X 12 2
11 50144500 FLAT WASHER 2
12 01785900 WIRING HARNESS 1
13 50167400 STRAP 1
14 50439500 STRAP 2.6X200 4
15 01546800 ELECTRIC WIRE 1
16 01778000 ELECTRIC WIRE 1
17 50469100 OIL PRESSURE SWITCH 1
19 01546500 ELECTRIC WIRE 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 83
Page 84
SPEED CONTROL ASSY.
HATZ 1B40U-2203A — SPEED CONTROL ASSY.
PAGE 84 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 85
HATZ 1B40U-2203A — SPEED CONTROL ASSY.
SPEED CONTROL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 05141200 ADJUSTING SCREW 1
2 50144400 HEXAGON NUT M6 2
3 50025000 HEX SCREW M 4X10 1
4 50483000 CABLE CLAMP 1
5 50511900 ALLEN SCREW M 5X30 1
6 50216300 WASHER 5.3 2
7 05117700 LEVER 1
8 50094300 HEXAGON NUT M5 1
9 50484600 PRESSURE SPRING 1
10 50483100 CABLE CLAMP 2.2MM 2
11 50025000 HEX SCREW M 4X10 1
12 50342400 ALLEN SCREW M 8X50 1
13 50148100 FLAT WASHER 8.4 1
14 05189600 PLATE 1
15 03599600 SPACER BUSH 1
16 50328300 HEXAGON NUT VM6 1
17 50208500 SPRING WASHER 8 1
18 05117610 CONSOLE 1
19 50423900 CTR.SUNK SCREW M6X20 1
20 50380800 CTR.SUNK SCREW M6X10 1
21 03292900 SPACER TUBE 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 85
Page 86
ENGINE STOP DEVICE ASSY.
HATZ 1B40U-2203A — ENGINE STOP DEVICE ASSY.
PAGE 86 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 87
HATZ 1B40U-2203A — ENGINE STOP DEVICE ASSY.
ENGINE STOP DEVICE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01786400 STOP DEVICE ASSY ............................... 1 ......... INCLUDES ITEMS W/ #
2# STOP DEVICE .......................................... 1 ......... NOT AVAILABLE SEPARATELY
3# 50446900 ALLEN SCREW, M4 X 16 4
4# 50329000 O-RING 1
5# 05221301 STICKER LABEL 1
6 01786000 LIFT, MGT. EG. STOP ASSY .................... 1 ......... INCLUDES ITEMS W/ $
8$ LIFT, MGT. EG. STOP ............................... 1 ......... NOT AVAILABLE SEPARATELY
9$ 01547101 ELECTRICAL WIRE 1
11$ 05223200 STICKER LABEL 1
12$ 40021500 SEAL WIRE 1
13$ 40021400 LEAD SEAL, 8 MM 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 87
Page 88
HATZ 1B40U-2203A — ENGINE SPECIAL EPA EQUIPMENT
ENGINE SPECIAL EPA EQUIPMENT ASSY.
PAGE 88 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 89
HATZ 1B40U-2203A — ENGINE SPECIAL EPA EQUIPMENT
ENGINE SPECIAL EPA EQUIPMENT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 04198800 GRUB SCREW 1
2 04202600 PLUG 1
3 04170600 PLUG 1
4 50495000 SCREW M6 X 12 1
5 04195700 GUARD 1
6 05201500 CLOSING PLUG 1
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 89
Page 90
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit
will be allowed, subject to the following provisions:
1. A Returned Material Authorization must
be approved by Multiquip prior to shipment.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quantities, and descriptions of the items to be
returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the
items were originally purchased.
e. The list must include the name and
phone number of the person requesting the RMA.
3. A copy of the Return Material Authorization must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a specific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.
Multiquip reserves the right to quote and sell
dition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were purchased more than six months prior to
the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instructions. If a reply is not received within five
days, the material will be returned to the
sender at his expense.
dealer net price at time of the original
purchase, less a 15% restocking charge.
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
Effective: February 22, 2006
PAGE 90 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08)
Page 91
NOTES
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 91
Page 92
OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877
Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284
Contact: mq@multiquip.com
Mayco Parts Warranty Department
800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173
310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279
Service Department Technical Assistance
800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032
310-537-3700
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223
Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226
Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL
CANADA BRAZIL
Multiquip Multiquip
4110 Industriel Boul. Tel: (450) 625-2244 Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055
Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664 Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
Contact: jmartin@multiquip.com Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br
ON-HAND
WHEN CALLING
Contact: sales@multiquip.co.uk
© COPYRIGHT 2008, MULTIQUIP INC.
Multiquip Inc., Mikasa, and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other
trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data
contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or
the information published in this publication at any time without notice and without incurring any obligations.
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