Multiquip qp-402h User Manual

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OPERATION AND PARTS MANUAL

MODEL QP-402H

CENTRIFUGAL PUMP

(Honda GX240K1PMT2/GX240U1PMT2

Gasoline Engine)

Revision #1 (04/02/08)

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

PROPOSITION 65 WARNING

PAGE 2 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

NOTES

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 3

TABLE OF CONTENTS

QP-402H Gasoline Powered Centrifugal Pump

Proposition 65 Warning ............................................. 2

Table of Contents ...................................................... 4

Parts Ordering Procedures ....................................... 5

Safety Message Alert Symbols .............................. 6-7

Rules For Safe Operation ...................................... 8-9

Pump Specifications/Dimensions .............................10

Engine Specifications ...............................................11

General Information ................................................. 12

Pump Components .................................................. 13

Refueling .................................................................. 14

Basic Engine ............................................................15

Pre-Inspection (Engine) ...........................................16

Pre-Set-up (Pump) ................................................... 17

Initial Start-up (Engine) ...................................... 18-19

Maintenance (Pump) ......................................... 20-21

Maintenance (Engine)........................................ 22-23

Preparation for Long-Term Storage .........................24

Troubleshooting (Engine) .........................................25

Troubleshooting (Engine/Pump) ..............................26

Explanation Of Code In Remarks Column ...............28

Suggested Spare Parts ............................................29

Honda GX240K1PMT2/ GX240U1PMT2 Engines

Air Cleaner Assembly......................................... 32-33

Camshaft Assembly ........................................... 34-35

Carburetor Assembly ......................................... 36-39

Control Assembly ............................................... 40-41

Crankcase Cover Assembly ............................... 42-43

Crankshaft Assembly ......................................... 44-45

Cylinder Barrel Assembly ................................... 46-47

Cylinder Head Assembly .................................... 48-49

Fan Cover Assembly .......................................... 50-51

Flywheel Assembly ............................................ 52-53

Fuel Tank Assembly ........................................... 54-55

Ignition Coil Assembly ........................................ 56-57

Muffler Assembly ............................................... 58-59

Piston Assembly ................................................. 60-61

Recoil Starter Assembly ..................................... 62-63

Gasket Kit Assembly .......................................... 64-65

Labels Assembly ................................................ 66-67

Terms and Condition Of Sale

— Parts .................... 68

Component Drawing

Pump Assembly. ................................................ 30-31

PAGE 4 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

NOTE

Specification and part number are subject to change without notice.

PARTS ORDERING PROCEDURES

Ordering parts has never been easier!

Choose from three easy options:

Effective:

January 1

, 2006

Best Deal!

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

■

View Parts Diagrams

■

Order Parts

■

Print Specification Information

Goto www.multiquip.com and click on

Order Parts

to log in and save!

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Non-Dealer Customers:

Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.

Order via Phone:

If you have an MQ Account, to obtain a Username and Password, E-mail us at:

parts@multiquip.com.

To obtain an MQ Account, contact your District Sales Manager for more information.

internet

Use the on

Standard orders

and qualify for a 5% Discount

for all orders which include

complete part numbers.*

Fax

your order in and qualify for a 2% Discount

Standard orders

for all orders which include

complete part numbers.*

Domestic (US) Dealers Call:

1-800-427-1244

International Customers

their local Multiquip Representatives for Parts Ordering information.

Note: Discounts Are Subject To Change

should contact

When ordering parts, please supply:

❒❒

Specify Preferred Method of Shipment:

❒❒

❒

Dealer Account Number

❒❒

Dealer Name and Address

❒

❒❒

❒

Shipping Address (if different than billing address)

❒❒

❒

Return Fax Number

❒❒ ❒❒

❒

Applicable Model Number

❒❒

❒

Quantity, Part Number and Description of Each Part

❒❒

All orders are treated as and will ship the same day if received prior to 3PM PST.

www.multiquip.com

WE ACCEPT ALL MAJOR CREDIT CARDS!

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 5

❒

❒❒

✓

UPS/Fed Ex

■

Priority One

■

Ground

■ Next Day

■

Second/Third Day

Standard Orders

✓ DHL ✓

Tr uck

QP-402H — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This Owner’s Manual has been

NOTE

Refer to the engine manufacturer’s instructions for data relative to its safe operation.

Before using this centrifugal pump, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

developed to provide complete instructions for the safe and efficient operation of the Multiquip

Pump

QP-402H Centrifugal

Potential hazards associated with the operation of this equipment will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

HAZARD SYMBOLS

WARNING - Lethal Exhaust Gases

Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.

WARNING - Explosive Fuel

Gasoline is extremely flammable, and its

vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids.

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.

DANGERDANGER

DANGER

DANGERDANGER

You WILL be if you DO NOT follow these directions.

WARNINGWARNING

WARNING

WARNINGWARNING

You CAN be KILLED or you DO NOT follow these directions.

CAUTICAUTI

CAUTION

CAUTICAUTI

KILLED

SERIOUSLY INJURED

DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames.

WARNING - Burn Hazards

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.

CAUTION - Respiratory Hazard

ALWAYS wear approved

protection when required.

respiratory

You CAN be these directions.

PAGE 6 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

INJURED

if you DO NOT follow

QP-402H — SAFETY MESSAGE ALERT SYMBOLS

CAUTION - Rotating Parts

NEVER operate equipment with covers,

or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

CAUTION - Accidental Starting

ALWAYS place the engine ON/OFF

switch in the OFF position, when the pump is not in use.

CAUTION - Sight and Hearing Hazards

ALWAYS wear approved eye and

hearing protection.

CAUTION - Equipment Damage Messages

Other important messages are provided throughout this manual to help prevent damage to your pump, other property, or the surrounding environment.

This pump, other property, or the

NOTE

surrounding environment could be damaged if you do not follow instructions.

WARNING - Do Not Run the Pump Dry

If the pump loses prime while operating, the remaining water in the casing will reach near-boiling temperatures within approximately 15 minutes. NEVER operate the pump without water flowing through the pump. Allow pump casing to cool to the touch before opening the fill or drain caps or before removing any hoses to avoid serious burns and bodily injury to the operator.

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 7

QP-402H — RULES FOR SAFE OPERATION

DANGEROUS

GAS FUMES

■

DANGER - READ THIS MANUAL!

Failure to follow instructions in this manual may lead to

serious injury

or even

DEATH

! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the

QP402H Centrifugal Pump.

General Safety:

■

DO NOT operate or service this equipment before reading this entire manual.

The operator MUST BE familiar with proper safety precautions and operations techniques before using generator.

■

This equipment should not be operated by persons under 18 years of age.

■

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

■

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or pump.

■

The engine section of this pump requires an adequate free flow of cooling air. enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the pump or engine and may cause injury to people. Remember the pump's engine gives off

DEADLY

monoxide gas.

NEVER

carbon

UFLLER

operate the pump in any

■

ALWAYS refuel in a well-ventilated area, away from sparks

■

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

■

NEVER operate this equipment under the influence or drugs or alcohol.

and open flames.

■

ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

■

NEVER operate the pump in an explosive atmosphere or near combustible materials. An explosion or

■

ALWAYS wear proper respiratory (mask), hearing and eye protection equipment when

fire could result causing severe

harm or even death.

operating the generator.

■

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

■

Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized

NEVER disconnect any

These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.

equipment modification will void all warranties.

smoke

around or near

bodily

"emergency or safety devices"

PAGE 8 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

QP-402H — RULES FOR SAFE OPERATION

■

NEVER run engine without air cleaner. Severe engine damage

may occur.

■

ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.

■

ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump.

■

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

■

NEVER leave the pump unattended, turn off engine when unattended.

■

Unauthorized equipment modifications will void all warranties.

■

NEVER pump volatile, explosive, flammable or low flash point fluids. These fluids could ignite or explode.

■

NEVER operate the pump in an

■

Before starting the pump, check that the clean-out cover is

explosive

atmosphere.

securely fasten.

■

ALWAYS ensure pump is on level ground before use.

■

Become familiar with the components of the pump before operating.

■

ALWAYS replace any worn or damaged warning decals.

■

NEVER pump corrosive chemicals or water containing toxic substances. These fluids could create serious health and environmental hazards. Contact local authorities for assistance.

■

NEVER open the priming plug when

pump is hot. Hot water inside could be pressurized much like the radiator of an automobile. Allow pump to cool to the touch before loosening plug.

The possibility exists of scalding, resulting in severe bodily harm.

■

NEVER open the pump housing during operation or start the

pump with the clean-out cover removed. The rotating impeller inside the pump can cut or sever objects caught in it.

Maintenance Safety:

■

TRANSPORTING

■

EMERGENCIES

■

NEVER lubricate components or attempt service on a running machine.

ALWAYS allow the machine a proper amount of time to

cool before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace

broken parts. Dispose of hazardous waste properly. Examples of

potentially hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.

ALWAYS shutdown engine before transporting. Tighten fuel tank cap securely and close fuel cock to prevent

fuel from spilling. Drain fuel when transporting pump over long distances or

bad roads. ALWAYS tie down the pump during transportation by securing

the pump's guard frame with rope.

ALWAYS know the location of the

nearest

ALWAYS know the location of the nearest

In emergencies

fire extinguisher

always

nearest phone or

first aid kit

know the location of the

keep a phone on the job site

Also know the phone numbers of the nearest

ambulance, doctor

and

fire department

. This information will be invaluable in case of an emergency.

■

NEVER block or restrict flow from discharge hose. Remove

kinks from discharge line before starting pump. Operation with a blocked discharge line can cause water inside pump to overheat.

■

ALWAYS fill the pump casing with water before starting the engine. Failure to maintain water inside the pump housing will cause severe damage to the pump.

■

In winter drain water from pump housing to prevent freezing.

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 9

■

NEVER disconnect any

These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.

"emergency or safety devices"

QP-402H — SPECIFICATIONS/DIMENSIONS (PUMP)

)pmuP(snoitacificepS.1elbaT

ledoMH204-PQ

epyTpmuPlagufirtneC

eziSegrahcsiD&noitcuS).mm101(.ni00.4

pmuP

gnipmuPmumixaM

yticapaC

lag524

etunim/snol

)etunim/sretil5161(

tfiL.xaM)sretem26.7(.tf52

daeH.xaM)sretem0.03(.tf001

noisnemiD

91x0.03

)HxWxL(

thgieWteNyrD

19 IN.

(48.0 CM.)

.ni52.42X0.

).mc16X84X67(

).gK56(.sbl541

24.25 IN.

(61.0 CM.)

30.0 IN

(76.0 CM.)

Figure 1. QP-402H Dimensions

PAGE 10 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

QP-402H — SPECIFICATIONS/DIMENSIONS (ENGINE)

)senignE(snoitacificepS.2elbaT

ledoM

epyT

ekortSXeroB

tnemecalpsiDcc18.41

enignE

xaM.M.P.R0063/.P.H1.7

leuFenilosaGelibomotuAdedaelnU

)1K(tuptuOxaM.M.P.R0063/.P.H0.8

)1U(tuptuO

yticapaCknaTleuF

ADNOH

2TMP1U042/2TMP1K042XG

elgniS,ekorts4delooc-riA

,VHO,rednilyC

enilosaGtfahSlatnoziroH

enignE

.ni03.2X.ni09.2 )mm85xmm37(

snollaG.S.U95.1.xorppA

)sretiL6(

paCliOebuLstnip3/1-2

ytica

dohteMlortnoCdeepSepyTthgiew-ylFlagufirtneC

dohteMgnitratStratSlioceR

noisnemiD

)HxWxL(

thgieWteNyrD

.ni1.61X9.61x0.41

)mm014X034X553(

).gK52(sbl1.55

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 11

QP-402H — GENERAL INFORMATION

APPLICATION

QP204H Centrifugal Pump

The

is designed to handle all types of clear water applications. It is ideal for residential use such as dewatering basements and swimming pools. Both the suction and discharge ports on the QP-402H pump use a 4-inch diameter opening, which allows the pump to pump at a rate of approximately 425 gallons/minute (gpm) or 1,615 liters/minute

Elevation

Higher elevations will effect the performance of the pump. Due to less atmospheric pressure at higher altitudes, pumps DO NOT have the priming ability that they have at sea level. This is due to the “thinner air” or lack of oxygen at higher altitudes.

A general rule of thumb is that for every 1,000 feet of elevation above sea level a pump will lose one foot of priming ability.

(lpm).

For example, in Flagstaff, Arizona where the elevation is

Centrifugal or self priming pumps are designed to purge air from the suction line and create a partial vacuum in the pump body. The reduced atmospheric pressure inside the pump allows water

approximately 7,000 feet, the pump would have a suction lift of only 18 feet rather than the 25 feet at sea level. Table 3 shows suction lift at various elevations.

to flow through the suction line and into the pump body. The centrifugal force created by the rotating impeller pressurizes the water and expels it from the pump.

Power Plant

This centrifugal pump is powered by either a Honda GX240K1

leveLaeS)840.3(0.01)275.4(0.51)690.6(0.02)026.7(0.52

(8.0 H.P.) or a Honda GX240U1 (7.1 H.P.) air cooled 4-stroke, single cylinder

gasoline engine that incorporates a low "Oil Alert

,2)086.2(08.8)320.4(2.31)463.5(6.71)507.6(0.22

Feature."

Oil Alert Feature

low oil

no oil

In the event of

, the HONDA GX-240 engine has

a built-in oil alarm engine shut-down feature. In the event the oil

000,6)301.2(09.6)961.3(4.01)602.4(8.31)372.5(3.71

,3(000,01)737.1(07.5)126.2(06.8)474.3(4.11)853.4(3.41

level is low the engine will automatically shut-down.

edutitlA

)sreteM(teeF

)016(000

)912,1(000,4)773.2(08.7)665.3(7.11)457.4(6.51)349.5(5.91

)928,1(

)834,2(000,8)988.1(02.6)438.2(03.9)977.3(4.21)427.4(5.51

)840

snoitavelEsuoiraVtatfiLnoitcuS.3elbaT

)sreteM(teeFnitfiLnoitcuS

Standard Centrifugal Pump

Standard centrifugal pumps provide an economical choice for

Table 4 shows percentage drops in performance as elevation increases.

general purpose dewatering. These types of pumps should only be used in

clear water

applications (agricultural, industrial, residential) as they have a limited solid handling capability of only 10% by volume.

Suction Lift

This pump is intended to be used for dewatering applications and is capable of suction lifts up to 25 feet at sea level. For optimal suction lift performance keep the suction hose or line as short as possible. In general, always place the pump as close to the water as possible.

Pump Support

The pump should always be placed on

ground

NEVER place the pump on

, on a level position.

soft soil

. The suction hose or pipe

solid stationary

connection should always be checked for tightness and leaks. A small suction leak in the hose or fittings could prevent the pump from priming.

snoitavelE

edutitlA

sreteM(teeF

leveLaeS%001%001

)016(000,2%79%59

)912,1(000,4%59%19

)928,1(000,6%3

9%78

)834,2(000,8%19%38

)840,3(000,01%88%87

wolFegrahcsiDdaeHegrahcsiD

suoiraVtassoLecnamrofreP.4elbaT

PAGE 12 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

QP-402H — PUMP COMPONENTS

Figure 2 shows a typical application using the QP-402H centrifugal pump. Please note that this pump is intended for the removal of clean water.

Figure 2. QP-402H Pump Application

1. Pump – The model QP-402H is a 4-inch centrifugal pump used in general de-watering applications. Typical dewatering applications consist of dewatering basements and swimming pools.

2. Fill Cap – Prior to operation, the pump casing should be filled with water. Remove this cap to add water to the pump. After the initial prime, a sufficient amount of water will be retained in the casing so that the operator will not need to re-prime later.

If the casing is dry or has insufficient water, the pump will have difficulty in priming which could lead to premature mechanical seal wear thus causing damage to the pump.

3. Discharge Port – Connect a 4-inch discharge hose to this port.

6. Suction Port – Connect a 4-inch inlet hose to this port. Use two worm clamps to secure the hose.

7. Suction Hose – Connect this flexible rubber hose to the suction port on the pump. Make sure that the hose lays flat and is not kinked. Use only recommended type suction hose. Contact Multiquip parts department for ordering information.

8. Drain Plug – Remove this plug to drain water from the pump.

9. Strainer – Always attach a strainer to bottom side of the suction hose to prevent large objects and debris from entering the pump. Strainer should be positioned so that it will remain completely under water. Running the pump with the strainer above water for long periods can damage pump.

4. Worm Clamp – Used to secure the hose to the inlet and outlet ports on the pump. Use two clamps to secure the hose on the inlet side of the pump.

5. Discharge Hose – Connect this flexible rubber hose to the discharge port on the pump. Make sure that the hose lays flat and is not kinked. Use only recommended type discharge hose. Contact Multiquip parts department for ordering information.

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 13

DANGER - Fueling The Engine

If pump is placed in a truck bed with a plastic liner, REMOVE pump from truck bed and place on ground (Figure 3) to refuel. The possibility of or

explosion

exists, due to static electricity.

fire

QP-402H — REFUELING

PLASTIC

TRUCK-BED

LINER

DO NOT ADD FUEL

TO PUMP IF PUMP IS PLACED

INSIDE TRUCK-BED WITH

PLASTIC LINER. POSSIBILITY EXISTS

OF EXPLOSION OR FIRE DUE TO

Figure 3. Pump Refueling

DANGER

.STATIC ELECTRICITY

PAGE 14 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

QP-402H — BASIC ENGINE

Figure 4. Engine Controls and Components

INITIAL SERVICING

The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions and details of operation and servicing. The engine shown above is a HONDA engine, operation for other types of engines may vary somewhat.

1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.

6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.

7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.

CAUTION - Fueling The Engine

Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.

2. Throttle Lever – Used to adjust engine RPM speed (lever

SLOW

advanced forward

FAST

3. Engine ON/OFF Switch – ON position permits engine starting, OFF position stops engine operations.

4. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.

, lever back toward operator

8. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a week.

9. Muffler – Used to reduce noise and emissions.

CAUTION - Burn Hazard

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.

NOTE

Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.

5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 15

10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual.

Pre-Inspection (Engine)

1. Read safety instructions at the beginning of manual.

2. Clean the pump, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.

QP-402H — PRE-INSPECTION (ENGINE)

3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.

4. Check carburetor for external dirt and dust. Clean with dry compressed air.

5. Check fastening nuts and bolts for tightness.

Engine Oil Check

1. To check the engine oil level, place the pump on secure level ground with the engine stopped.

2. Remove the filler dipstick from the engine oil filler hole (Figure 5) and wipe clean.

Diesel is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT smoke while refueling. DO NOT attempt to refuel the pump if the engine is

Fuel Check

Figure 6. Engine Oil Dipstick (Oil Level)

epyTliO.5elbaT

nosaeS erutarepmeT epyTliO

remmuS rehgiHroC°52 03-W01EAS

llaF/gnirpS C°01~C°52 02/03-W01EAS

retniW rewoLroC°0 01-W01EAS

WARNING - Explosive Fuel

Explosive Fuel

hot!

running

Figure 5. Engine Oil Dipstick (Removal)

3. Insert and remove the dipstick without screwing it into the filler

neck. Check the oil level shown on the dipstick.

4. If the oil level is low (Figure 6), fill to the edge of the oil filler

hole with the recommended oil type (Table 5). Maximum oil capacity is 1.16 quarts (1.1 liters)

PAGE 16 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

1. Remove the gasoline cap located on top of fuel tank.

2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with unleaded fuel.

3. When refueling, be sure to use a strainer for filtration. DO

NOT top-off fuel. Wipe up any spilled fuel

immediately!

QP-402H — PRE-SETUP (PUMP)

Pre-Setup (Pump)

1. Read safety instructions at the

beginning of manual.

2. Place pump as near to water as possible, on a firm flat, level surface.

3. To pr ime pump, remove fill cap (Figure 2) and fill pump casing with water. If the pump casing is not filled with water before starting, it will not begin pumping.

5. The discharge hose is usually a

6. Make sure the

CAUTION - Pump Casing

Pump casing

must

be filled with water before using pump.

Otherwise pump will not be able to begin pumping.

WARNING - High Pressure

The strainer should be positioned so it will remain completely

DO NOT open

fill cap

if pump is hot!

Water inside may be under pressure.

under water

water for long periods can damage the pump.

The possibility exists of scalding, resulting in severe bodily harm.

Suction and discharge hoses are

NOTE

available from Multiquip. Contact your nearest dealer for more information.

collapsible

hose, however if a thin-walled discharge hose is not available, a rigid suction hose can be substituted in its place.

suction strainer

securely attached to the water end of the suction hose. The strainer is designed to protect the pump by preventing large objects from being pulled into the pump.

(Figure 2) is clean and

(thin-walled)

CAUTION - Strainer

. Running the pump with the strainer above

CAUTION - Flammable Fluids-Chemicals

DO NOT pump flammable fluids, corrosive chemicals or fluids

4. Check for between the pump and engine housing, the seal inside the pump may be worn or damaged. Continued operation of the pump is not recommended. Further usage of the pump under these conditions may cause severe water damage to engine.

Hoses and Clamps

1. Check that all hoses are Make certain suction hose (Figure 2) does not have any air leakage. Tighten hose clamps and couplings as required.

2. It is recommended that 2 clamps be used when securing the suction hose to the inlet side (suction) of the pump.

3. Remember suction hoses must be collapse when the pump is in operation.

Check that the

Place hose so that it lays as straight as it is possible on the ground. Remove any twists or sharp bends from hose which may block the flow of water.

leaks

between pump and engine. If water is leaking

discharge

securely

hose (Figure 2) is not restricted.

attached to the pump.

rigid

enough not to

containing toxic substances. These fluids can create potentially dangerous health and environmental hazards. Contact local authorities for assistance.

CAUTION - Mechanical Seal

This pump uses a water-cooled water from seeping into the engine. The passage of water through the pump casing lubricates the seal and prevents it from overheating. in the casing as this will cause damage to the mechanical seal.

NEVER!

operate the pump without water

mechanical seal

to prevent

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 17

QP-402H — INITIAL START-UP (ENGINE)

CAUTION - Read Manual

DO NOT attempt to operate the pump until

the Safety, General Information and Inspection sections of this manual have

read and thoroughly understood

been

This section is intended to assist the operator with the

start-up

section be read carefully before attempting to use the pump in the field.

Starting the Engine (

1. Place the engine

of the trash pump. It is extremely important that this

HONDA

engine)

fuel valve lever

position.

initial

(Figure 7) to the "ON"

3. Place the if starting a

4. Place the if starting a

choke lever

cold

Figure 9. Engine Choke Lever (Closed)

choke lever

warm engine

(Figure 9) in the "

engine.

(Figure 10) in the "

or the

CLOSED

OPEN

" position

temperature is warm.

Figure 7. Engine Fuel Valve Lever (ON Position)

2. Move the position, about 1/3 of the way toward the fast position.

Figure 8. Throttle Lever (1/3 Start Position)

throttle lever

(Figure 8) away from the slow

Figure 10. Engine Choke Lever (Open)

5. Place the position.

Figure 11. Engine ON/OFF Switch (ON Position)

engine ON/OFF switch

(Figure 11) in the "

PAGE 18 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

QP-402H — INITIAL START-UP (ENGINE)

6. Grasp the starter grip (Figure 12) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting.

ALWAYS run engine at

Stopping The Engine

Normal Shutdown

1. Move the throttle lever to the IDLE position (Figure 15) and run the engine for three minutes at low speed.

Figure 12. Starter Grip

7. If the engine has started, and the choke lever was moved to

CLOSED

the choke lever lever to the up.If the engine has not started repeat steps 1 through 6.

position to start the engine, gradually move the

OPEN

position as the engine warms

2. After the engine “OFF” position (Figure 16).

CAUTION - Maximum Engine Speed

full speed

Figure 15. Throttle Lever (Idle)

cools

, turn the engine ON/OFF switch to the

while pumping.

Figure 13. Choke Lever (Open)

8. Before the pump is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a lose component.

To begin pumping, place the throttle lever (Figure 14) in the

RUN" position

3. Place the position.

Emergency Showdown

1. Move the throttle lever quickly to the the engine ON/OFF switch in the

Figure 14. Throttle Lever (Run)

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 19

Figure 16. Engine ON/OFF Switch (OFF)

fuel shut-off lever

Figure 17. Fuel Valve Lever (OFF)

(Figure 17) in the OFF

IDLE

position, and place

OFF

position.

QP-402H — MAINTENANCE (PUMP)

Pump Vacuum Test

7. If the vacuum tester gauge indicates a reading

below

CAUTION - Pump Priming

DO NOT attempt to start the engine unless the pump has

previously been will occur if pump has not been primed.

To perform the pump vacuum test do the following:

1. Remove the pump fill cap (Figure 2), and fill the pump with water.

2. Start the engine as outlined in the initial start-up section, and wait for the pump to begin pumping.

3. As shown in Figure 18 (next page), place a water hose inside the discharge opening of the pump, and turn on the water. This flow of water into the discharge opening will

prevent

4. Place the the pump suction (inlet) opening (Figure 17) with the vacuum gauge facing upwards. It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit.

primed

the pump from running dry.

Pump Vacuum Tester

with water. Severe pump damage

(P/N 7000030) over

is not functioning correctly, and corrective action needs to be taken.

8. To test the vacuum tester should remain attached to the pump suction inlet port by vacuum. This indicates the pump's flapper valve is seating properly to hold water in the suction hose when the engine is stopped. This prevents backflow and allows for faster priming when the engine is restarted.

-20 in. Hg, it can then be assumed that the pump

flapper valve

, shut down the engine. The

5. Check and make sure that there are no air leaks between the vacuum tester and the inlet port on the pump. If air leaks are present reset vacuum tester.

6. Run the pump for a few minutes while monitoring the vacuum gauge. If the gauge indicates a reading between

-25 and -20 in. Hg. (inches of mercury) then it can be assumed that the pump is working correctly.

25 in. Hg (inches of mercury)

NOTE

translates into 25 feet of lift at

level

sea

PAGE 20 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

QP-402H — MAINTENANCE (PUMP)

CAUTION

DO NOT RUN PUMP WITHOUT WATER.

PLACE VACUUM TESTER

OVER PUMP SUCTION PORT

DISCHARGE

PORT

WATER HOSE

WATER

SOURCE

DIRECTION

OF WATER

FLOW

-15

-10

-20

-40

ACCEPTABLE READING SHOULD BE BETWEEN

-25 AND -20 IN. HG.

PUMP VACUUM

-25

-30

-80

-100

-60

in. Hg

kPa

WIKA

-20

25 IN. HG. TRANSLATES

-5

INTO 25 FEET OF LIFT AT SEA LEVEL.

TESTER

Figure 18. Pump Vacuum Tester

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 21

Engine Maintenance

Perform engine maintenance procedures as referenced by Table 6 below:

QP-402H — MAINTENANCE (ENGINE)

eludehcSecnanetniaMenignE.6elbaT

TSRIF

)3(NOITPIRCSEDNOITAREPOEROFEB

KCEHCX

liOenignE

EGNAHCX

KCEHCX

renaelCriA

EGNAHC)1(X

stloB&stuNllA

gulPkrapS

sniFgnilooCKCEHCX

retserrAkrapSNAELC X

knaTleuFNAELC X

fInethgit-eR

yrasseceN

NAELC-KCEHCX

ECALPER X

HTNOM

.SRH01

YREVE

SHTNOM3

.SRH52

YREVE

SHTNOM6

.SRH05

YREVE

RAEY

.SRH0

YREVE

SRAEY2

.SRH002

retliFleuFKCEHC X

NOTE

deepSeldITSUJ

ecnaraelCevlaVTSUJDA-KCEHC )2(X

senilleuFKCEHC )2()yrassecenfiecalper(sraey2yrevE

neuqerferomecivreS)1( YTSUD .saera

Reference manufacturer engine manual for specific servicing

DA-KCEHC )2(X

nidesunehwylt

resebdluohssmetiesehT)2(

serudecorpecivresroflaunaMpohsADNOHehtotrefeR.tneiciforp

reporpenimretedotnoitarepofosruohgol,esulaicremmocroF)3(

.slavretniecnanetniam

yllacinahcemeradnaslootreporpehtevahuoysselnu,relaedcivresruoyybdeciv

instructions.

PAGE 22 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

QP-402H — MAINTENANCE (ENGINE)

MAINTENANCE

Perform the engine maintenance procedures as indicated below:

DAILY

■

Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed.

WEEKLY

■

Remove the fuel filter cap and clean the inside of the fuel tank.

■

Remove or clean the filter at the bottom of the tank.

■

Remove and clean the spark plug (Figure 19), then adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.

ENGINE AIR CLEANER

1. Remove the air cleaner cover and foam filter element as

2. Tap the paper filter element (Figure 21) several times on a

3. Clean foam element in warm, soapy water or nonflammable

DANGER - Cleaning Solvents

The DO NOT use gasoline as a cleaning solvent, because that would create a risk of fire or explosion.

shown in Figure 21.

hard surface to remove dirt, or blow compressed air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm element from the air cleaner case side. Brushing will force dirt into the fibers. Replace the paper filter element if it is excessively dirty.

solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing.

)] through the filter

NEVER

brush off dirt.

Figure 19. Spark Plug Gap

ENGINE OIL

warm

1. Drain the engine oil when the oil is Figure 20.

2. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.

3. Replace engine oil with recommended type oil as listed in Table 5. Engine oil capacity is 1.16 quarts (1.1 liters). DO NOT overfill.

4. Install drain bolt with sealing washer and tighten securely.

as shown in

Figure 21. Engine Air Cleaner

Figure 20. Engine Oil (Draining)

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 23

QP-402H — PREPARATION FOR LONG -TERM STORAGE

Pump Storage

For storage of the pump for over 30 days, the following is required:

Drain the fuel tank completely.

Run the engine until the fuel in the carburetor is completely consumed.

Completely drain used oil from the engine crankcase and fill with fresh clean oil, then follow the procedures described in the engine manual for engine storage.

Remove the drain plug from the pump and drain out any water from left in the housing.

Remove the pump cover and clean inside of pump housing. Coat inside of pump housing with a light film of oil to reduce corrosion. A spray can of oil works well for this application.

Cover suction and discharge ports with duct tape to prevent any foreign matter from falling into pump.

Cover pump and engine with plastic covering or equivalent and store in a clean, dry place.

To protect the water cooled-seals, place one-half pint of lubricating oil (new or used) through the discharge opening on the pump and crank the engine several times. This will prevent excessive corrosion and also keep the mechanical seal lubricated.

PAGE 24 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

NOTE PAGE

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 25

QP-402H — TROUBLESHOOTING (ENGINE)

MOTPMYS MELBORPELBISSOP NOITULOS

tratsottluciffiD

?egdirbgniebgulpnoitingI .metsysnoitingikcehC

GNITOOHSELBUORTENIGNE.7ELBAT

.)elbacnoisnethgihta

rewoP(.etingitonlliw TON

noisserpmoc(setingi )lamron .

noisserpmoc(setingi wol .)

yrotcafsitastonnoitarepO

gulpkrapstubelbaliavasileuF

elbaliavarewoP(.etingitonlliw

?srotalusni

gulpkrapstubelbaliavasileuF

.)elbacnoisnethgihtaelbaliava

?stisoped

gulpkrapsdnaelbaliavasileuF

?etauqedani

?)tsud

?nrowrednilyC .rednilycecalpeR

?esoolgulpkrapS .gulpkrapsnehgiT

?noitingitatisopednobraC .noitingiecalperronaelC

evitcefedoteudtiucrictrohS

?pagkrapsreporpmI .pagtcerrocehtotpaggulpkrapsteS

?hctiwspotstatiucrictrohS .evitcefedfihctiwspotsecalpeR.tiucrichctiwspotskcehC

?evitcefedliocnoitingI .liocnoitingiecalpeR

nobrachtiwdeggolcrelffuM

siytilauqleufdexiM

,retaw(etauqedaniesunileuF

?deggolcrenaelCriA .renaelcriaecalperronaelC

?teksagdaehrednilycevitcefeD .teksagdaehecalperrostlobdaehrednilycnethgiT

.srotalusniecalpeR

.relffumecalperronaelC

.erutximliootleufkcehC

.leufhserfhtiwecalperdnametysleufhsulF

?deggolcrenaelcriA .renaelcriaecalperronaelC

elbaliavarewophguonetoN

-ssimon,lamronnoisserpmoc(

.)gnirif

elbaliavarewophguonetoN

-ssim,lamronnoisserpmoc(

.)gnirif

?)tsud

.staehrevoenignE

?enilleufniriA .enilleufmorf)riaevomer(deelB

?reporpmirebmahc

.nobrac

taolfrotaerubracnilevelleuF

?rednilycnistisopednobraC rednilycecalperronaelC

?evitcefedliocnoitingI .leufhserfhtiwecalperdnametysleufhsulF

?strohsnetfogulpnoitingI .noitinginaelc,seriwnoitingiecalpeR

,retaw(etauqedaniesunileuF

ninoitsopednobracevissecxE

?rebmahcnoitsubmoc

htiwdeggolcrelffumrotsuahxE

?tcerrocnieulavtaehgulpkrapS .gulpkrapsepyttcerrochtiwgulpkrapsecalpeR

taolfrotaerubractsujdA

.leufhserfhtiwecalperdnametysleufhsulF

.esacknarcecalperronaelC

.relffumecalperronaelC

PAGE 26 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

QP-402H — TROUBLESHOOTING (ENGINE/PUMP)

MOTPMYS MELBORPELBISSOP NOITULOS

yrotcafsitastonnoitarepO

?reporpmitnemtsujdaronrevoG .reveltcerrocotronrevogtsujdA

?evitcefedgnirpsronrevoG .noitingiecalperronaelC

.setautculfdeepslanoitatoR

?citarrewolfleuF .enilleufkcehC

)deunitnoC(GNITOOHSELBUORTENIGNE.7ELBAT

noitcushguorhtninekatriA

.enilnoitcuskcehC

?enil

.ylreporp

gnikrowtonretratslioceR

?trapgnitatornitsuD .ylbmessaretratsliocernaelC

?eruliafgnirpsgnirpS .gnirpslairpsecalpeR

GNITOOHSELBUORTPMUP.8ELBAT

MOTPMYSMELBORPELBISSOPNOITULOS

?gnisuohehtniretawgnimirphguonetoN.retawddA

eepsenignE.elttorhtesaercnI

.retawnoekattonseodpmuP

P .retawotresolcpmupevoM

dhcumooT

?enigne

onroelttil,retawnisekatpmuP

.egrahcsid

cuS

.gnilpuoc

.tratsotdrah

.telnitaskaelesohnoit

emaidesoH .esohecalperroesohretemaidrellamsesU

noyatstonseodegrahcsiD

sipmup:nruttonseodrellepmI

?wolootd

?deggulprenniartS.reniartsnaelC

?degamadesohnoitcuS spmalcdna,esohriaperroecal

?tropnoitcustakaelriA .delaesylreporpdnathgiterasgnittiftahtkcehC

?enilretawevobahgihootdetacolsipmu

?gnisuohpmupnignitcellocsirbeD.gnisuohpmupnaelC

?wolootdeepsenignE .deepselttorhtesaercnI

?deggulpyllaitrapreniartsnoitcuS.reniartsnaelC

?nrowetuloV/rellepmI ecalperrosmihsgniddaybecnaraelctsujdA

?ylreporpdelaestoneraspmalc/sgnittiF

?egralootsiret

?hgihooterusserP .pmalclan

?dekcolbdnerodeknikesoH.esohkcehC

?dekcol

brodemmajrellepmI morfsirbeddnatridnaelcdnarevocpmupnepO

?gnidnibetulovdnarellepmI

?enigneevitcefeD .launaMs'renwOenignEeeS

peR

.etulovdnarellepmineewtebecnatsi

dnapmupneewtebelohpeewtuognikaelretaW

etulov/rellepmi

)pmup

.rellepmi

"020..xaM-"600..niM

.gnisuohedisni

.rellepmiecalperrosmihsgniddaybecnaraelctsujdA

,steksagdnalaeslacinahcemfonoitidnockcehC

.gnisuohenignednadnepmupneewteb

noslaesartxepeeK(.pmalcddaroecalper,nethgiT

oitiddadda,erusserpkcehC

orfmihsgnivomerybecnaraelctsujdA

dnihebm

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 27

QP-402H — EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

The contents and part numbers listed in the parts section are subject to change guarantee the availibility of the parts listed.

Sample Parts List:

NO. PART NO. PART NAME QTY. REMARKS

1 12345 BOLT ...................... 1 ......INCLUDES ITEMS W/

2*12347 WASHER, 3/8 IN. ... 1 ......

3 12348 HOSE ................... A/R .... MAKE LOCALLY

4 12349 BEARING ............... 1 ...... S/N 2345B AND ABOVE

NO. Column

Unique Symbols - All items with same unique symbol

(

, #, +, %, or >) in the number column belong to the same

assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

without notice

WASHER, 1/4 IN. .............

. Multiquip does not

NOT SOLD SEPARATELY MQ-45T ONLY

QTY. Column

Numbers Used - Item quantity can be indicated by a

number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts

that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold

separately. Other entries will be clarified in the “Remarks” Column.

REMARKS Column

Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit

unique symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break

number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”

Specific Model Number Use

used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.

Indicated by:

“XXXXX ONLY” “NOT USED ON XXXX”

- All items on the parts list with the same

- Used to list an effective serial

- Indicates that the part is

PART NO. Column

Numbers Used - Part numbers can be indicated by a

number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part

that has not been assigned a formal part number at time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.

PAGE 28 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

“Make/Obtain Locally”

purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately”

purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.

- Indicates that the part can be

- Indicates that an item cannot be

QP-402H — SUGGESTED SPARE PARTS

QP-402H CENTRIFUGAL PUMP 1 TO 3 UNITS WITH HONDA GX240K1PMT2/GX240U1PMT2 ENGINE(S)

Qty. P/N Description

3 KIT402H................... KIT, PUMP

2 0631211100 ............. DRAIN CAP, FLOODING

2 0480350300 ............. O-RING DRAIN CAP

1 1424000030 ............. IMPELLER

3 17210ZE2822 ........... ELEMENT AIR CLEANER DUAL

3 9807956846 ............. SPARK PLUG

3 9807955855 ............. SPARK PLUG





3 3 3 1 1

2846ZE2W01 ........... ROPE STARTER, S/N 3793540 AND BELOW

 



2846ZE2W11 ........... ROPE STARTER, S/N 3793541 AND ABOVE



◊◊

◊

2846ZE2W11 ........... ROPE STARTER

◊◊





17620ZH7023 ........... CAP, FUEL WITH GASKET



◊◊

◊

17620Z0T305 ........... CAP, FUEL WITH GASKET

◊◊

NOTE

Part number on this Suggested Spare Parts List may super cede/ replace the P/N shown in the text pages of this book.





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 29

PUMP ASSY.

QP-402H — PUMP ASSY.

PUMP

KIT

PAGE 30 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

QP-402H — PUMP ASSY.

PUMP ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2 9430100010 CASING 1

3 9430100020 CASING COVER ................................................. 1............. REPLACES 0430100020

4 9430100160 SUCTION COVER 1 5 9430000130 VOLUTE CASING 1

6 1424000030 IMPELLER .......................................................... 1............. REPLACES 1401000030

7 0790434040 NIPPLE, NPS4”XNPT4” ...................................... 1 ............. REPLACES 1424101800

8 0798934040 SOCKET, M100XNPT4” ....................................... 1............. REPLACES 1424102200

9 1353214011 BASE 1 10 1975214020 ENGINE BASE 1 11 1317390610 CASING COVER PACKING 1 12% 0489353850 O-RING (CASING) DIA.3.5 X 385 1 13 0489352380 O-RING (SUCTION COVER), DIA.3.5 X 238 1 14% 0481310950 O-RING (VOLUTE CASING), G95 1 15 0481311000 O-RING (SOCKET), G100 1 16 0481311100 O-RING (NIPPLE), G110 1 17

% 0481310250 O-RING (MECHANICAL SEAL SLEEVE), G25 1

18 0480350300 O-RING (FLOODING CAP), P30 2

19% 0852834525 ADJUST LINER, DIA. 45X25 t0.3 ........................ 1............. REPLACES 7852833020

19% 0852854525 ADJUST LINER, DIA. 45X25 t0.5 ........................ 1............. REPLACES 7852853020

20 9430350350 CHECK VALVE 1

21% 0806113630 MECHANICAL SEAL, HK9A-LN DIA. 30 ........ 1SET .......... REPLACES 0801113530

22% 0811883056 MECH. SEAL SLEEVE, DIA. 1”XDIA 30 X56 ...... 1............. REPLACES 0811253056

23 0631211100 FLOODING CAP, PF1” 1 24 0631211100 DRAIN CAP, W/ O-RING, PF1” 1 25 0105050820 BOLT, CASING COVER M8X20 4

26 0105051240 BOLT, CASING M12X40 ...................................... 4............. REPLACES 0181051240

27 0105051250 BOLT, CASING M12X50 ...................................... 1............. REPLACES 0181051250

28 0451250120 WASHER, LOCK M12 5 29 0105051045 BOLT, ENGINE M10X45 4 30 0105051035 BOLT, PUMP M10X35 2 31 0451250100 WASHER, LOCK M10 20 32 0401450100 WASHER, M10 4

33 0401450060 WASHER, M6 ...................................................... 2 ............. REPLACES 0401650060

34 0205450100 NUT, ENGINE CUSHION RUBBER M10 14 35 0141090616 SCREW, CHECK ENGINE M6X16 2

36 0742213100 STRAINER, NPT4” .............................................. 1 ............. REPLACES 0742063100

37 0105051040 BOLT, SUCTION COVER M10X40 ...................... 6............. REPLACES 0181051040

38 0723302040 CUSHION RUBBER, DIA. 40 H20 M10 4 39 0191160625 BOLT, SET PLATE 3/8-16UNCX25 4 40 0451250100 WASHER, LOCK M10 4 41 4313000600 CASING COVER SET PLATE 1 42 0458220080 SEAL WASHER, M8 4 43 GX240U1PMT2 ENGINE, 5.5 HP 1

44 KIT402H KIT, PUMP .......................................................... 1............. INCLUDES ITEMS W/%

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 31

HONDA

AIR CLEANER (DUAL) ASSY.

GX240K1PMT2/

GX240U1PMT2 ENG. — AIR CLEANER (DUAL) ASSY.

PAGE 32 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

AIR CLEANER (DUAL) ASSY.

NO. PART NO. PART NAME QTY. REMARKS





16271ZE2000 GASKET, ELBOW 1



◊◊

2 17210ZE2822 ELEMENT, AIR CLEANER (DUAL) ............ 1 .........

3% 17218ZE2821 FILTER, OUTER 1 4 17230ZE2820 COVER, AIR CLEANER (DUAL) 1

% 17232891000 GROMMET, AIR CLEANER 1

6 7 17235ZE2820 NOSE, MUFFLER 1 8

10 17410ZE2020 ELBOW, AIR CLEANER ............................ 1 ......... INCLUDES ITEMS W/

13 90325044000 WINGNUT, TOOL BOX SETTING 2 14 934940602008 BOLT- WASHER 6X20 1 15 9405006000 NUT, FLANGE 6MM 2

16271ZE2010 GASKET, ELBOW 1

◊

◊◊

17238ZE2310 COLLAR, AIR CLEANER 2 17239ZE1000 COLLAR B, AIR CLEANER 1

GX240K1PMT2/

GX240U1PMT2 ENG. — AIR CLEANER (DUAL) ASSY.

INCLUDES ITEMS W/%

NOTE





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 33

HONDA

CAMSHAFT ASSY.

GX240K1PMT2/

GX240U1PMT2 ENG. — CAMSHAFT ASSY.

PAGE 34 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

CAMSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS





 





◊◊

◊

◊◊

2 14410ZE2013 ROD, PUSH 2 3 14431ZE2010 ARM, VALVE ROCKER 2 4 14441ZE2000 LIFTER, VALVE 2 5 14451ZE1013 PIVOT, ROCKER ARM 2 6# 14568ZE1000 SPRING, WEIGHT RETURN 1 7 14711ZE2000 VALVE, INTAKE 1 8 14721ZE2000 VALVE, EXHAUST 1 9 14751ZE2003 SPRING, VALVE 2 10 14771ZE2000 RETAINER, INTAKE VALVE SPRING 1 11 14773ZE2000 RETAINER, EXHAUST VALVE SPRING 1 12 14781ZE2000 ROTATOR, VALVE 1 13 14791ZE2010 PLATE, PUSH ROD GUIDE 1 14 90012ZE0010 BOLT, PIVOT 8MM 2 15 90206ZE1000 NUT, PIVOT ADJ. 2

◊◊

◊

◊◊







◊◊

◊

◊◊

14100ZE2W00 CAMSHAFT ASSEMBLY ..................................... 1 ......... INCLUDES ITEM W/#

14100ZE2W01 CAMSHAFT ASSEMBLY ..................................... 1 ......... INCLUDES ITEM W/#

14775ZE2010 SEAT, VALVE SPRING 1

12209ZE8003 SEAL, VALVE STEM ........................................... 1 ......... S/N 4081305 AND ABOVE

12209ZE8003 SEAL, VALVE STEM 1

GX240K1PMT2/

GX240U1PMT2 ENG. — CAMSHAFT ASSY.





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW

NOTE

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 35



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

HONDA

CARBURETOR ASSY.

GX240K1PMT2/

GX240U1PMT2 ENG. — CARBURETOR ASSY.

PAGE 36 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

CARBURETOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16010ZE2812 CARBURETOR, GASKET SET .............. 1 ......... INCLUDES ITEM W/+

2$%# 16011ZA0931 VALVE SET, FLOAT 1 3$%# 16013ZA0931 FLOAT SET 1





$ 16015ZE2005 CHAMBER SET, FLOAT ......................... 1 ......... INCLUDES ITEM 4A



GX240K1PMT2/

GX240U1PMT2 ENG. — CARBURETOR ASSY.

................................................................................. INCLUDES ITEM W/>

....................................................................... S/N BE70B A AND BELOW





% 16015ZE8005 CHAMBER SET, FLOAT ......................... 1 ......... INCLUDES ITEM 4A



................................................................................. INCLUDES ITEM W/>

................................................................................. S/N BE70B B AND ABOVE

◊◊

◊

# 16015ZE8005 CHAMBER SET, FLOAT ......................... 1 ......... INCLUDES ITEM 4A

◊◊

................................................................................. INCLUDES ITEM W/>

4A+ GASKET, CHAMBER SET, FLOAT .......... 1 ......... NOT SOLD SEPARATELY

5$%# 16016ZH7W01 SCREW SET, PILOT 1

6$%#> 16024ZE1811 SCREW SET, DRAIN .............................. 1 ......... INCLUDES ITEM 6A

6A+ GASKET, SCREW SET, DRAIN ............. 1 ......... NOT SOLD SEPARATELY

7$%# 16028ZE0005 SCREW SET .......................................... 1 ......... INCLUDES ITEM 7A

7A+ GASKET, SCREW SET .......................... 1 ......... NOT SOLD SEPARATELY

8$%# 16044ZE2005 CHOKE SET 1











◊◊

◊

◊◊

10$%# 16124ZE0005 SCREW, THROTTLE STOP 1 11$%# 16166ZE2W70 NOZZLE, MAIN 1 12$%# 16172ZE3W10 COLLAR, SET 1 13$%#+ 16173001004 GASKET, FUEL STRAINER CUP 1 14 16211ZE2000 INSULATOR, CARBURETOR 1

NOTE

16100ZE2W70 CARBURETOR ASSY., BE70B A ........... 1 ......... INCLUDES ITEMS W/$

................................................................................. S/N 3453330 AND BELOW

16100ZE2W71 CARBURETOR ASSY, BE70B B/C ......... 1 ......... INCLUDES ITEMS W/%

................................................................................. S/N 3453331 AND ABOVE

16100ZE2W71 CARBURETOR ASSY, BE70B B ............ 1 ......... INCLUDES ITEMS W/#





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 37

HONDA

CARBURETOR ASSY.

GX240K1PMT2/

GX240U1PMT2 ENG. — CARBURETOR ASSY.

PAGE 38 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

CARBURETOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

15 16220ZA0702 SPACER, CARBURETOR 1 16 16221ZA0800 GASKET, CARBURETOR 1 17 16223ZA0800 GASKET, INSULATOR 1

18 16610ZE1000 LEVER, COMPLETE, CHOKE (STD) .. 1 ............. INCLUDES GASKET

19$%# 16953ZE1812 LEVER, COCK 1 20$%# 16954ZE1812 PLATE, LEVER SETTING 1 21$%# 16956ZE1811 SPRING, VALVE LEVER 1 22$%#+ 16957ZE1812 GASKET, VALVE 1 23$%# 16967ZE0811 CUP, FUEL STRAINER 1 24$%# 93500030061H SCREW, PAN 3X6 2 25 9430520122 PIN, SPRING 2X12 1





 





◊◊

◊

◊◊





 





◊◊

◊

◊◊





 





◊◊

◊

◊◊















◊◊

◊

◊◊

27A

+ GASKET, JET SET, PILOT #40 ...........1 ............. NOT SOLD SEPARATELY

GX240K1PMT2/

99101ZH70820 JET, MAIN #82 (OPTIONAL) ............... 1 ............. S/N BE70B A AND BELOW

99101ZH80820 JET, MAIN #82 (OPTIONAL) ............... 1 ............. S/N BE70B B AND ABOVE

99101ZH80820 JET, MAIN #82 (OPTIONAL) 1

99101ZH70850 JET, MAIN #85 (OPTIONAL) ............... 1 ............. S/N BE70B A AND BELOW

99101ZH80850 JET, MAIN #85 (OPTIONAL) ............... 1 ............. S/N BE70B B AND ABOVE

99101ZH80850 JET, MAIN #85 (OPTIONAL) 1

99101ZH70880 JET, MAIN #88 ..................................... 1............. S/N BE70B A AND BELOW

99101ZH80880 JET, MAIN #88 ..................................... 1............. S/N BE70B B AND ABOVE

99101ZH80880 JET, MAIN #88 1

99204ZA00400 JET SET, PILOT #40 ........................... 1 ............. S/N BE70B C AND ABOVE

............................................................................. INCLUDES GASKET

99204ZE00400 JET SET, PILOT #40 ........................... 1 ............. S/N BE70B B AND ABOVE

............................................................................. INCLUDES GASKET

99204ZE20400 JET SET, PILOT #40 ........................... 1 ............. S/N BE70B A AND BELOW

.................................................................................. INCLUDES GASKET

99204ZE00400 JET SET, PILOT #40 ........................... 1 ............. INCLUDES GASKET

GX240U1PMT2 ENG. — CARBURETOR ASSY.

NOTE

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 39





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

HONDA

CONTROL ASSY.

GX240K1PMT2/

GX240U1PMT2 ENG. — CONTROL ASSY.

PAGE 40 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

CONTROL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2 16551ZE2000 ARM, GOVERNOR 1 3 16555ZE2000 ROD, GOVERNOR 1 4 16561ZE2000 SPRING, GOVERNOR 1 5 16562ZE2000 SPRING, THROTTLE RETURN 1

6 16570ZE2W00 CONTROL ASSEMBLY ............................. 1 .......... INCLUDES ITEMS W/

10 11 12 14 15 16 19 90013883000 BOLT, FLANGE 6X12(CT200) 2 20 90015ZE5010 BOLT, GOVERNOR ARM 1 21 24 27 9405006000 NUT, FLANGE 6MM 1

16571ZE2W00 LEVER, CONTROL 1

16574ZE1000 SPRING, LEVER 1

16575ZE2W00 WASHER, CONTROL LEVER 1

16578ZE1000 SPACER, CONTROL LEVER 1

16581ZE2W00 BASE, CONTROL 1

16584883300 SPRING, CONTROL ADJUSTING 1

90114SA0000 NUT, SELF-LOCK 6MM 1

93500050280A SCREW, PAN 5X28 1

GX240K1PMT2/

GX240U1PMT2 ENG. — CONTROL ASSY.

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 41

HONDA

CRANKCASE COVER ASSY.

GX240K1PMT2/

GX240U1PMT2 ENG. — CRANKCASE CVR. ASSY.

PAGE 42 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

CRANKCASE COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS







GX240K1PMT2/

11399ZE2600 COVER ASSY., CRANKCASE ....................... 1 ........ INCLUDES ITEMS W/

GX240U1PMT2 ENG. — CRANKCASE CVR. ASSY.

................................................................................... S/N 421135 AND BELOW







◊◊

◊

◊◊

3 11381ZE2801 GASKET, CASE COVER 1

4 15600ZG4003 CAP ASSEMBLY, OIL FILLER ...................... 1 ......... INCLUDES ITEMS W/ %

5 15600735003 CAP ASSEMBLY, OIL FILLER ...................... 1 ......... INCLUDES ITEMS W/ +

8+ 15625ZE1003 GASKET, OIL FILLER CAP 1 9% 15625ZE1003 GASKET, OIL FILLER CAP 1

≥≥

≥

≥≥

11#

≥

≥≥

12#

≥

≥≥

13#

≥

≥≥











◊◊

◊

$ 16531Z0A000 SLIDER, GOVERNOR 1

◊◊

≥≥

≥

≥≥

17 90701HC4000 PIN, DOWEL 8X12 2

≥≥

≥

≥≥

19 957010803500 BOLT, FLANGE 8X35 7

≥≥

≥

≥≥

≥

≥≥

11399ZE2601 COVER ASSY., CRANKCASE ...................... 1 .......... INCLUDES ITEMS W/

......................................................................................... S/N 421136 AND ABOVE

11399ZE2602 COVER ASSY., CRANKCASE ...................... 1 ......... INCLUDES ITEMS W/$

$ 16510ZE2000 GOVERNOR ASSEMBLY, STANDARD.......... 1 ......... INCLUDES ITEMS W/#

$ 16511ZE2000 WEIGHT, GOVERNOR 2 $ 16512ZE2000 HOLDER, GOVERNOR WEIGHT 1 $ 16513ZE2000 PIN, GOVERNOR WEIGHT 2

≥≥

≥

16531ZE2000 SLIDER, GOVERNOR ................................... 1 ......... S/N 421135 AND BELOW

≥≥ ≥≥

≥

16531Z0A000 SLIDER, GOVERNOR ................................... 1 ......... S/N 421136 AND ABOVE

≥≥

$ 90602ZE1000 CLIP, GOVERNOR HOLDER 1

$ 9410106800 WASHER, PLAIN 6MM 1

$ 961006206000 BEARING, RADIAL BALL 6206 1 $ 91201890003 OIL SEAL, 30X46X8 1

≥≥

≥

≥≥





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW

NOTE

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 43



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

HONDA

CRANKSHAFT ASSY.

GX240K1PMT2/

GX240U1PMT2 ENG. — CRANKSHAFT ASSY.

PAGE 44 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

CRANKSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS







◊◊

◊

◊◊

◊

◊◊

10% 961006206000 BEARING, RADIAL BALL 6206 1 11 90741ZE2000 KEY, SPECIAL WOODRUFF, 25X18 1

NOTE

GX240K1PMT2/

13310ZE2651 CRANKSHAFT COMPLETE ................... 1 ......... INCLUDES ITEMS W/%

13310ZE2651 CRANKSHAFT COMPLETE ................... 1 ......... INCLUDES ITEMS W/ %

.................................................................................. S/N 1006124 AND BELOW

13310ZE2652 CRANKSHAFT, P-TYPE ......................... 1 ......... INCLUDES ITEMS W/%

.................................................................................. S/N 1006125 AND ABOVE





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

GX240U1PMT2 ENG. — CRANKSHAFT ASSY.

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 45

HONDA

CYLINDER BARREL ASSY.

GX240K1PMT2/

GX240U1PMT2 ENG. — CYLINDER BARREL ASSY.

PAGE 46 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

CYLINDER BARREL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 15510ZE2043 SWITCH ASSEMBLY, OIL LEVEL 1 2 957010601200 BOLT, FLANGE 6X12 2 3 9405010000 NUT, FLANGE 10MM 1 4 91353671004 O-RING, 14MM (NOK) 1



5 6 7 90446KE1000 WASHER 8.21X17X0.8 1 8 9425110000 PIN, LOCK 10MM 1 9 16541ZE2010 SHAFT, GOVERNOR ARM 1 10 90013883000 BOLT, FLANGE 6X12 (CT200) 1 11 34150ZH7003 ALERT UNIT, OIL 1 12 90131883000 BOLT, DRAIN PLUG 12X15 2 13 9410912000 WASHER, DRAIN PLUG 12MM 2 14

15# 91201890003 OIL SEAL 30X46X8

32197ZE2003 SUB HARNESS......................................... 1 .......... S/N 3566259 AND BELOW



 

90013883000 BOLT, FLANGE 6X12 CT200 ..................... 1 .......... S/N 3566259 AND BELOW







12000ZE2815 CYLINDER BARREL ASSY., ALERT ........1 .......... INCLUDES ITEMS W/#



◊◊

◊

12000ZE2406 CYLINDER BARREL ASSY., ALERT ............ 1 ...........INCULDES ITEMS W/#

◊◊

GX240K1PMT2/

GX240U1PMT2 ENG. — CYLINDER BARREL ASSY.





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW

NOTE

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 47



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

HONDA

CYLINDER HEAD ASSY.

GX240K1PMT2/

GX240U1PMT2 ENG. — CYLINDER HEAD ASSY.

PAGE 48 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

CYLINDER HEAD ASSY.

NO. PART NO. PART NAME QTY. REMARKS





12200ZH9000 CYLINDER HEAD............................................... 1 ......... INCLUDES ITEMS W/#



◊◊

1 2# 12204ZE2306 GUIDE, VALVE OS (OPTION) 1 3# 12205ZE2305 GUIDE, EXHAUST VALVE OS (OPTION) 1 4# 12216ZE2300 CLIP, VALVE GUIDE 1 5 12251ZE2800 GASKET, CYLINDER HEAD 1 6 12310ZE2020 COVER, HEAD 1 7 12391ZE2020 GASKET, CYLINDER HEAD COVER 1 8 10 90014ZE2000 BOLT, HEAD COVER 1 11 90042ZE2000 BOLT, STUD 8X123 2 12 92900080320E BOLT 2, STUD 8X32 2 13 90441ZE2010 WASHER, HEAD COVER 1 14 9430112200 PIN A, DOWEL 12X20 2 15 15 16 16 17 9807956846 SPARK PLUG BPR6ES (NKG) 1 17 9807956855 SPARK PLUG (W20EPR-U) (DENSO) 1

12200ZH9405 CYLINDER HEAD............................................... 1 ......... INCLUDES ITEMS W/#

◊

◊◊





14775ZE2010 SEAT, VALVE SPRING 1





950051100130M BULK HOSE, VACUUM (11X1000) (11X100) 1



◊◊

◊

950051110030 TUBE, 11X100 .................................................... 1 ......... REPLACES 950051100130M

◊◊





957011008000 BOLT, FLANGE 10X80 4



◊◊

◊

957251008000 BOLT, FLANGE 10X80 4

◊◊

GX240K1PMT2/

GX240U1PMT2 ENG. — CYLINDER HEAD ASSY.





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW

NOTE

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 49



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

HONDA

FAN COVER ASSY.

GX240K1PMT2/

GX240U1PMT2 ENG. — FAN COVER ASSY.

PAGE 50 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

FAN COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16731ZE2003 CLIP, TUBE 1 2 19610ZE2010ZC COVER, FAN *NH1* (BLACK) 1 3 19631ZE2D00 SHROUD 1

4 32197ZH8003 SUB HARNESS ............................................. 1 .............S/N 3566259 AND BELOW





36100ZE1015 SWITCH ASSY., ENGINE STOP .................. 1.............S/N 3566259 AND BELOW

 



36100ZH7003 SWITCH ASSY., ENGINE STOP .................. 1 .............S/N 3566260 AND ABOVE



◊◊

◊

36100ZF6P81 SWITCH ASSY., ENGINE STOP 1

◊◊

7 90013883000 BOLT, FLANGE 6X12 (CT200) 6





90684ZA0601 CLIP, WIRE HARNESS 1



NOTE

GX240K1PMT2/





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

GX240U1PMT2 ENG. — FAN COVER ASSY.

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 51

HONDA

FLYWHEEL ASSY.

GX240K1PMT2/

GX240U1PMT2 ENG. — FLYWHEEL ASSY.

PAGE 52 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

FLYWHEEL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 31100ZE2010 FLYWHEEL, COMPLETE 1 2 19511ZE2000 FAN, COOLING 1 3 28450ZE2W11 PULLEY, STARTER (SCREEN GRID) 1





90201ZE3790 NUT, SPECIAL 16MM ................................... 1 ............. S/N 3467138 AND BELOW

 



90201ZE3V00 NUT, SPECIAL 16MM ................................... 1.............S/N 3467139 AND ABOVE



◊◊

◊

90201ZE3V00 NUT, SPECIAL 16MM 1

◊◊

NOTE

GX240K1PMT2/





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

GX240U1PMT2 ENG. — FLYWHEEL ASSY.

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 53

HONDA

FUEL TANK ASSY.

GX240K1PMT2/

GX240U1PMT2 ENG. — FUEL TANK ASSY.

PAGE 54 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

FUEL TANK ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16854ZH8000 RUBBER, SUPPORTER 107MM 1 2 16955ZE1000 JOINT, FUEL TANK 1



3 3 3 5 5 6 6 11 11 12 9405008000 NUT, FLANGE 8MM 2 13 13

13 14 14 14 15 957010802500 BOLT, FLANGE 8X25 2

17510ZE2010ZD TANK, FUEL *NH1* BLACK 1





◊◊

◊

17510ZE2020ZD TANK, FUEL *NH1* BLACK ........................... 1.............S/N 1016062 AND BELOW

◊◊ ◊◊

◊

17510ZE2800ZA TANK, FUEL *NH1* BLACK ........................... 1 ............. S/N 1016063 AND ABOVE

◊◊





17620ZH7023 CAP, FUEL FILLER ....................................... 1............. INCLUDES ITEMS W/



◊◊

◊

17620Z0T305 CAP, FUEL FILLER (CHROME PLATED) ...... 1 .............INCLUDES ITEMS W/#

◊◊



17631ZH7003 GASKET, FUEL FILLER CAP 1





◊◊

◊

# 17631Z0T812 GASKET, FUEL FILLER CAP 39+X62X3 1

◊◊





91353671003 O-RING 13.5X1.5 (ARAI) 1



◊◊

◊

91353671004 O-RING, 14MM (NOK) 1

◊◊





950014500360M BULK HOSE, FUEL (4.5X3000)(4.5X222) 1



◊◊

◊

950014522240 BULK HOSE, FUEL (4.5X222) ...................... 1 .............S/N 1032493 AND BELOW

◊◊

◊

91424Z5F801 BULK HOSE, FUEL (4.5X222) FKM .............. 1.............S/N 1032494 AND ABOVE

◊◊





9500202080 CLIP, TUBE B8 2



◊◊

◊

9500202080 CLIP, TUBE B8 .............................................. 2 ............ S/N 1032493 AND BELOW

◊◊ ◊◊

◊

950024080008 CLAMP, TUBE (D8) ....................................... 2 .............S/N 1032494 AND ABOVE

◊◊

GX240K1PMT2

......................................................................................REPLACE 950014500160M

/GX240U1PMT2 ENG. — FUEL TANK ASSY.





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW

NOTE

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 55



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

HONDA

IGNITION COIL ASSY.

GX240K1PMT2

/GX240U1PMT2 ENG. — IGNITION COIL ASSY.

PAGE 56 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

IGNITION COIL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 30500ZE2023 COIL ASSY., IGNITION 1 2 30700ZE1013 CAP, ASSY., NOISE SUPPRESSOR 1 3 36101ZE1010 WIRE, STOP SWITCH (370 MM) 1 4 31512ZE2000 GROMMET, CORD 1

◊◊

◊

90684ZA0601 CLIP, HARNESS 1

◊◊

6 90015883000 BOLT, FLANGE (6X28) 2

NOTE

GX240K1PMT2





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

/GX240U1PMT2 ENG. — IGNITION COIL ASSY.

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 57

HONDA

MUFFLER ASSY.

GX240K1PMT2

/GX240U1PMT2 ENG. — MUFFLER ASSY.

PAGE 58 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

MUFFLER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 18310ZE2822 MUFFLER ( SILENT) 1 2 18320ZE2P50 PROTECTOR, RIGHT MUFFLER (SILENT) 1 3 18325ZE2P50 PROTECTOR, LEFT MUFFLER (SILENT) 1 4 18330ZE2000 PIPE, EXHAUST 1 5 18333ZE3800 GASKET, EXHAUST PIPE 1 6 18336ZE2000 FLANGE, BAFFLE 1





18381ZE2800 GASKET, MUFFLER 1



◊◊

7 8 90050ZE3H00 SCREW, TAPPING 5X8 6 9 90055ZE1000 SCREW, TAPPING 4X6 1 10 9405008000 NUT, FLANGE 8MM 5 11

18381ZE2W10 GASKET, MUFFLER ARRESTER, (OPTION) 1

◊

◊◊

◊

18355ZE2010 ARRESTER, SPARK, (OPTION) 1

◊◊

GX240K1PMT2

/GX240U1PMT2 ENG. — MUFFLER ASSY.

NOTE





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 59

PISTON ASSY.

HONDA

GX240K1PMT2

/GX240U1PMT2 ENG. — PISTON ASSY.

PAGE 60 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

PISTON ASSY.

NO. PART NO. PART NAME QTY. REMARKS



1 1 1 1 1 1 1 1 1 1 1 1 2 13101ZE2W00 PISTON (STD.) 1 2 13102ZE2W00 PISTON (OS 0.25) 1 2 13103ZE2W00 PISTON (OS 0.50) 1 2 13104ZE2W00 PISTON (0.75) 1 3 13111ZE2000 PIN, PISTON 1 4 4 4 13200ZE2305 ROD ASSY., CONNECTING (0.25) 1 5# 90001ZE8000 BOLT, CONNECTING ROD 2 6 90551ZE1000 CLIP, PISTON PIN 18 MM 2

13010ZE2014 RING SET, PISTON (STD.) ................................ 1 ............ S/N 4081304 AND BELOW



 



13010ZE2921 RING SET, PISTON (STD.) ................................ 1 ............ S/N 4081305 AND ABOVE



◊◊

◊

13010ZE2921 RING SET, PISTON (STD.) 1

◊◊





13011ZE2014 RING SET, PISTON (0.25).................................. 1 ............ S/N 4081304 AND BELOW

 



13011ZE2921 RING SET, PISTON (0.25).................................. 1 ............ S/N 4081305 AND ABOVE



◊◊

13011ZE2921 RING SET, PISTON (0.25) 1

◊

◊◊





13012ZE2014 RING SET, PISTON (0.50).................................. 1 ............ S/N 4081304 AND BELOW

 



13012ZE2921 RING SET, PISTON (0.50).................................. 1 ............ S/N 4081305 AND ABOVE



◊◊

◊

13012ZE2921 RING SET, PISTON (0.50) 1

◊◊





13013ZE2014 RING SET, PISTON (0.75).................................. 1 ............. S/N 4081304 AND BELOW

 



13013ZE2921 RING SET, PISTON (0.75).................................. 1 ............. S/N 4081304 AND BELOW



◊◊

◊

13013ZE2921 RING SET, PISTON (0.75) 1

◊◊





13200ZE2000 ROD ASSY., CONNECTING (STANDARD) ......... 1 ............ INCLUDES ITEMS W/#



◊◊

◊

13200ZE2010 ROD ASSY., CONNECTING (STANDARD) ......... 1 ............ INCLUDES ITEMS W/#

◊◊

GX240K1PMT2

/GX240U1PMT2 ENG. — PISTON ASSY.





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW

NOTE

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 61



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

HONDA

RECOIL STARTER ASSY.

GX240K1PMT2

/GX240U1PMT2 ENG. — RECOIL STARTER ASSY.

PAGE 62 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

RECOIL STARTER ASSY.

NO. PART NO. PART NAME QTY. REMARKS







◊◊

◊

◊◊

2#% 28410ZE2W01ZB CASE, RECOIL STARTER *NH1* BLACK 1 3#% 28421ZE2W01 PULLEY, RECOIL STARTER 1 4#% 28422ZE2W01 RACHET, STARTER 2

#% 28441ZE2W01 SPRING, FRICTION 1

5 6#% 28442ZE2W01 SPRING, STARTER RETURN 1 7

#% 28443ZE2W01 SPRING, RATCHET 2

8#% 28444ZE2W01 RETAINER, SPRING 1



# 28469ZE2W01 GRIP. REINFORCEMENT ................................. 1............. S/N 3793540 AND BELOW





#% 28461ZE2W02 GRIP, STARTER 1





# 28462ZE2W01 ROPE, RECOIL STARTER ............................... 1 ............. S/N 3793540 AND BELOW

 



# 28462ZE2W11 ROPE, RECOIL STARTER ............................... 1 ............. S/N 3793541 AND ABOVE



◊◊

◊

% 28462ZE2W11 ROPE, RECOIL STARTER 1

◊◊

13#% 90004ZE2W01 SCREW, CENTER 1 14 90008ZE2003 BOLT, FLANGE 6X10 3

GX240K1PMT2

28400ZE2W01ZB STARTER ASSY., RECOIL *NH1* BLACK ....... 1............. INCLUDES ITEMS W/#

28400ZE2W01ZB STARTER ASSY., RECOIL *NH1* BLACK ....... 1............. INCLUDES ITEMS W/%

/GX240U1PMT2 ENG. — RECOIL STARTER ASSY.





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW

NOTE

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 63



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

HONDA GX240K1PMT2/GX240U1PMT2 ENG. — GASKET KIT ASSY.

GASKET KIT ASSY.

PAGE 64 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA GX240K1PMT2/GX240U1PMT2 ENG. — GASKET KIT ASSY.

GASKET KIT ASSY.

NO. PART NO. PART NAME QTY. REMARKS





061A1ZE2040 GASKET KIT, ENGINE ............................. 1 .......... S/N 4045100 AND ABOVE





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW

NOTE



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 65

LABELS ASSY.

HONDA

GX240K1PMT2

/GX240U1PMT2 ENG. — LABELS ASSY.

PAGE 66 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

HONDA

LABELS ASSY.

NO. PART NO. PART NAME QTY. REMARKS





1 1 1 2 3 3 4 4 5

87521ZE2W01 EMBLEM (GX240 HONDA 8.0) ..................... 1 .............S/N 4192760 AND BELOW

 



87521ZE2W02 EMBLEM (GX240 HONDA 8.0) ..................... 1 .............S/N 4192761 AND ABOVE



◊◊

◊

87521ZE2W03 EMBLEM (GX240 HONDA 8.0) ..................... 1 .............S/N 4192761 AND ABOVE

◊◊ ◊◊

◊

87532ZH7000 MARK, THROTTLE INDICATION

◊◊





87528ZE2810 MARK, CHOKE (ORANGE) 1



◊◊

◊

87528ZH7000 MARK, CHOKE (GRAY) 1

◊◊





87522ZH9010 LABEL, CAUTION 1



◊◊

◊

87516ZH7000 MARK, OPERATOR CAUTION 1

◊◊





87532ZH8810 MARK, OIL ALERT (E) 1



NOTE

GX240K1PMT2





GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW



◊◊

◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

◊◊

/GX240U1PMT2 ENG. — LABELS ASSY.

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 67

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 30 days.

FREIGHT POLICY

All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit will be allowed, subject to the following provisions:

1. A Returned Material Authorization must be approved by Multiquip prior to shipment.

2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.

a. The parts numbers and descriptions

must match the current parts price list.

b. The list must be typed or computer

generated.

c. The list must state the reason(s) for

the return.

d. The list must reference the sales

order(s) or invoice(s) under which the items were originally purchased.

e. The list must include the name and

phone number of the person requesting the RMA.

3. A copy of the Return Material Authorization must accompany the return shipment.

4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.

5. Parts must be in new and resalable con-

6. The following items are not returnable:

7. The sender will be notified of any material

8. Such material will be held for five working

9. Credit on returned parts will be issued at

10. In cases where an item is accepted, for

11. Credit issued will be applied to future

PRICING AND REBATES

Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.

a. Obsolete parts. (If an item is in the

price book and shows as being replaced by another item, it is obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

c. Any line item with an extended dealer

net price of less than $5.00.

d. Special order items. e. Electrical components.

f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

received that is not acceptable.

days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.

dealer net price at time of the original purchase, less a 15% restocking charge.

which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.

purchases only.

direct to Government agencies, and to Original

Equipment Manufacturer accounts who use

our products as integral parts of their own

products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice

for special handling including bus shipments,

insured parcel post or in cases where Multiquip

must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable hereunder for

damages in excess of the purchase price of the

item with respect to which damages are

claimed, and in no event shall Multiquip be

liable for loss of profit or good will or for any

other special, consequential or incidental dam-

ages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made

in connection with the sale of parts or trade

accessories nor as to any engine not manufac-

tured by Multiquip. Such warranties made in

connection with the sale of new, complete units

are made exclusively by a statement of war-

ranty packaged with such units, and Multiquip

neither assumes nor authorizes any person to

assume for it any other obligation or liability

whatever in connection with the sale of its

products. Apart from such written statement of

warranty, there are no warranties, express,

implied or statutory, which extend beyond the

description of the products on the face hereof.

Effective: February 22, 2006

PAGE 68 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)

NOTES

QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 69

OPERATION AND PARTS MANUAL

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

UNITED STATES

Multiquip Corporate Office MQ Parts Department

18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877 Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284 Contact: mq@multiquip.com

Mayco Parts Warranty Department

800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173 310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279

Service Department Technical Assistance

800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032 310-537-3700

MEXICO UNITED KINGDOM

MQ Cipsa Multiquip (UK) Limited Head Office

Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223 Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226 Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL

CANADA BRAZIL

Multiquip Multiquip

4110 Industriel Boul. Tel: (450) 625-2244 Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055 Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664 Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055

Contact: jmartin@multiquip.com Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br

ON-HAND

WHEN CALLING

Contact: sales@multiquip.co.uk

Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

Your Local Dealer is:

Multiquip qp-402h User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual