MULTIQUIP QP3Ti Parts Manual

Page 1
OPERATION AND PARTS MANUAL
MODEL QP3Ti
TRASH PUMP
(HONDA iGX270UT2QZMD
Revision #1 (05/07/18)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Page 2
PROPOSITION 65 WARNING
PAGE 2 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 3
NOTES
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 3
Page 4
TABLE OF CONTENTS
QP3Ti Centrifugal Pump
Proposition 65 Warning ........................................... 2
Parts Ordering Procedures ...................................... 5
Safety Information .............................................. 6-10
Specifications (Pump) ............................................ 11
Specifications (Engine) .......................................... 12
General Information ............................................... 13
Pump Components ........................................... 14-15
Basic Engine .......................................................... 16
Control Panel .................................................... 17-18
Inspection (Engine) ................................................ 19
Setup ..................................................................... 20
Operation .......................................................... 21-23
Maintenance (Pump) ........................................ 24-25
Maintenance (Engine) ...................................... 26-28
Storage .................................................................. 29
Troubleshooting (Engine) .................................. 30-31
Troubleshooting (Pump) ........................................ 32
Wiring Diagram — Control Panel........................... 34
Wiring Locator — Control Panel ........................... 35
Explanation Of Code In Remarks Column............. 36
Suggested Spare Parts ......................................... 37
Component Drawings
Nameplate and Decals Assembly ..................... 38-39
Pump Assembly ................................................ 40-43
Control Panel Assembly ...................................44-45
Float Switches and Utility Box Assembly .......... 46-47
Frame and Battery Assembly ........................... 48-49
Engine Service Parts ........................................ 50-51
Terms And Conditions Of Sale — Parts ................ 52
NOTICE
Specifications and part numbers are subject to change without notice.
PAGE 4 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 5
PARTS ORDERING PROCEDURES
www.multiquip.com
Ordering parts has never been easier!
If you have an MQ Account, to obtain a Username
parts@multiquip.
To obtain an MQ Account, contact your
Effective:
, 2006
Choose from three easy options:
January 1
st
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
and Password, E-mail us at:
com.
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
When ordering parts, please supply:
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 5
Specify Preferred Method of Shipment: UPS/Fed Ex DHL
Priority One Tr uc k
Ground
Next Day
Second/Third Day
Page 6
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with
safety messages.
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
or NOTICE.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 7
SAFETY INFORMATION
GENERAL SAFETY
PUMP SAFETY
pump volatile, explosive, fl ammable or low fl ash
The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can
The engine of this equipment requires an adequate free
operate this equipment in any
pump corrosive chemicals or water containing toxic substances. These fl uids could create serious health and environmental hazards. Contact local
emergency or safety devices. These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the infl uence of
drugs or alcohol.
NOTICE
This equipment should only be operated by trained and
qualifi ed personnel 18 years of age and older.
DANGER
NEVER
point fl uids. These fl uids could ignite or explode.
cause death if inhaled.
fl ow of cooling air. NEVER enclosed or narrow area where free fl ow of the air is restricted. If the air fl ow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fi re could result causing severe
bodily harm or even death.
WARNING
DANGEROUS
GAS FUMES
Whenever necessary, replace nameplate, operation and
safety decals when they become diffi cult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifi cations. Unauthorized equipment modifi cation will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fi re extinguisher.
ALWAYS know the location of the nearest
fi rst aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fi re department. This information will be invaluable in the case of an emergency.
NEVER
authorities for assistance.
NEVER open the priming plug when pump
is hot. Hot water inside could be pressurized much like the radiator of an automobile. Allow pump to cool to the touch before loosening plug. The possibility exists of scalding, resulting in severe bodily harm.
NEVER disconnect any
devices will void all warranties.
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 7
Page 8
SAFETY INFORMATION
ENGINE SAFETY
run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter
add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
start the engine near spilled fuel or combustible
fl uids. Fuel is extremely fl ammable and its vapors can
refuel in a well-ventilated area, away from
use extreme caution when working with
CAUTION
NEVER lubricate components or attempt service on a
running machine.
NEVER block or restrict flow from discharge hose.
Remove kinks from discharge line before starting pump. Operation with a blocked discharge line can cause water inside pump to overheat.
DO NOT touch control panel with wet hands.
NOTICE
ALWAYS fi ll the pump casing with water before starting
the engine. Failure to maintain water inside the pump housing will cause severe damage to the pump and mechanical seal.
In winter drain water from pump housing to prevent
freezing.
NEVER start the pump with the clean-out cover removed.
The rotating impeller inside the pump can cut or sever objects caught in it. Before starting the pump, check that the clean-out cover is securely fastened.
CAUTION
 NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool before servicing equipment.
NOTICE
 NEVER
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
FUEL SAFETY
DANGER
 DO NOT
fi re due to static electricity.
ALWAYS keep the machine in proper running condition.
ALWAYS ensure pump is on level ground before use.
DO NOT swing or whirl around fl oat switches.
ALWAYS retract handle before operation.
Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
WARNING
NEVER operate the engine with heat shields or
guards removed.
DO NOT remove the engine oil drain plug
while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the pump.
FUEL
FUEL
 DO NOT
cause an explosion if ignited.
 ALWAYS
sparks and open fl ames.
 ALWAYS
fl ammable liquids.
PAGE 8 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 9
SAFETY INFORMATION
DO NOT fi ll the fuel tank while the engine is running
BATTERY SAFETY (ELECTRIC START ONLY)
 If the battery liquid (dilute sulfuric acid) comes into
, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
NEGATIVE battery terminal
keep battery cables in good working condition.
check and make sure that there is no water
allow any person or animal to stand underneath
tow unit. The wheels are for manual transport
drop the unit from a height as it may cause
damage to the unit even if the wheels are puncture-proof.
Before lifting, make sure that the equipment parts (hook and vibration insulator) are not damaged and screws are
Always make sure crane or lifting device has been properly secured to the lifting bail (hook) of the
Tighten fuel tank cap securely and close fuel cock to
Use adequate lifting cable (wire or rope) of suffi cient
or hot.
DO NOT overfi ll tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
DANGER
DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open fl ames,
sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a fl ame or spark, an explosion could occur.
contact with eyes
seek medical attention.
CAUTION
 ALWAYS disconnect the
before performing service on the equipment.
 ALWAYS
Repair or replace all worn cables.
 ALWAYS
residue inside the battery box before each operation.
TRANSPORTING SAFETY
CAUTION
NEVER
the equipment while lifting.
 DO NOT
only.
NOTICE
 DO NOT
WARNING
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation. The battery contains acids that can cause injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS recharge the battery in a well-ventilated environment to avoid the risk of a dangerous concentration of combustible gases.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water.
not loose or missing.
equipment.
 ALWAYS shutdown engine before transporting.
 NEVER lift the equipment while the engine is running.
prevent fuel from spilling.
strength.
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 9
Page 10
 Use one point suspension hook and lift straight upwards.
ENVIRONMENTAL SAFETY/
Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable. If the equipment poses an unacceptable and unrepairable safety risk due to wear or damage or is no longer cost effective to maintain (beyond life-cycle reliability) and is to be decommissioned (demolition and dismantlement),be sure to follow rules below.
LIFTING BALE
 When the life cycle of this equipment is over, remove
battery and bring to appropriate facility for lead reclamation. Use safety precautions when handling
When the life cycle of this equipment is over, it is recommended that the trowel frame and all other metal
Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new product.
Recyclers and manufacturers alike promote the process of recycling metal. Using a metal recycling center
The gasoline engine used in this equipment has been designed to reduce harmful levels of carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxides (NOx)
This engine has been certifi ed to meet US EPA Evaporative
Attempting to modify or make adjustments to the engine emmission system by unauthorized personnel without proper training could damage the equipment or create an
Additionally, modifying the fuel system may adversely affect evaporative emissions, resulting in fi nes or other penalties.
The emission control label is an integral part of the emission
If a replacement emission label is needed, please contact
SAFETY INFORMATION
batteries that contain sulfuric acid.
parts be sent to a recycling center.
DO NOT lift machine to unnecessary heights.
ALWAYS tie down equipment during transport by
securing the equipment with rope.
DECOMMISSIONING
NOTICE
DO NOT pour waste or oil directly onto the ground, down
a drain or into any water source.
Contact your country's Department of
Public Works or recycling agency in your area and arrange for proper disposal of any electrical components, waste or oil associated with this equipment.
promotes energy cost savings.
EMISSIONS INFORMATION
NOTICE
contained in gasoline exhaust emissions.
emissions requirements in the installed confi guration.
unsafe condition.
Emission Control Label
system and is strictly controlled by regulation(s).
The label must remain with the engine for its entire life.
PAGE 10 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
your authorized engine distributor.
Page 11
SPECIFICATIONS (PUMP)
Table 1. Specifications (Pump)
Model QP3Ti
Type Trash Pump
Suction 3.0 in. (76 mm.)
Discharge Size 3.0 in. (76 mm.)
Pump
Dry Net Weight
Maximum Pumping Capacity
396 gallons/minute
(1,500 liters/minute)
Max. Solids Diameter 1.50 in. (38 mm)
Maximum Lift 25 ft. (7.6 m)
Max. Head 95 ft. (29.0 m)
Max. Pressure 41 psi (283 kPa)
200 lbs. (91 Kg.)
G
F
E
A
B
C
D
Figure 1. QP3Ti Dimensions
NOTE: shown with optional utility box.
H
I
Table 2. Dimensions
A
B
C
D
E
39.7 in. (1010 mm)
51.1 in (1300 mm)
51.6 in. (1312.7mm)
40.2 in. (1022.7 mm)
30.3 in. (770 mm)
F
G
H
I
19.6 in. (500 mm)
20.6 in. (525 mm)
26.9 in. (685 mm)
28.8 in. (732 mm)
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 11
Page 12
SPECIFICATIONS (ENGINE)
METERS
500
10
Table 3. Specifications (Engines)
Model
Type
Bore x Stroke
Displacement 270 cc (16.5 cu-in)
Engine
Net Power (in accordance with SAE J1349)
Fuel Tank Capacity
Fuel Unleaded Automobile Gasoline Lube Oil Capacity 1.16 quarts (1.10 liters) Speed Control Method STR Governor (self tuning regulator)
Starting Method
Dimension (L x W x H)
Dry Net Weight
Engine power ratings are calculated by the individual engine manufacturer and the rating method may vary among engine manufacturers. Multiquip Inc. and its subsidiary companies
*
makes no claim, representation or warranty as to the power rating of the engine on this equipment and disclaims any responsibility or liability of any kind whatsoever with respect to the accuracy of the engine power rating. Users are advised to consult the engine manufacturer’s owners manual and its website for specific information regarding the engine power rating.
TOTAL HEAD
100
30
FT.
Suction Line : 3 inch Discharge Line : 3 inch
HONDA
GX270UT2QZMD
Air-cooled 4 stroke, Single
Cylinder, OHV,
Horizontal Shaft Gasoline
Engine
3.03 in. x 2.30 in.
(77 mm x 58 mm)
8.6 H.P./3600 R.P.M.
Approx.1.4 U.S. Gallons
(5.3 Liters)
Electric Starter
(switch on control panel)
14.1 x 18.2 x 16.6 in.
(358 x 462 x 422 mm)
66.8 lbs (30.3 Kg.)
25
20
15
U.SGALLONS PER MINUTE
LITERS PER MINUTE
90
80
70
60
50
40
30
20
5
10
0
0 50 100 150 200 250 300 350 400
0
23.3 FT
16.7 FT
10 FT
1000
3.3 FT
Figure 2. QP3Ti Performance Curve
PAGE 12 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
1500
Page 13
GENERAL INFORMATION
APPLICATION
The Multiquip QP3Ti Trash Pump is designed to be used for dewatering applications. Both the suction and discharge ports on the QP3Ti trash pump use a 3-inch diameter opening,which allows the pump to pump at a rate of approximately 396 gallons/minute (gpm) or 1,500 liters/ minute (lpm).
This Wet Primed pump requires that the pump casing is first filled with water to assist with initial self-priming operations. Once a partial vacuum is created within the unit, the reduced atmospheric pressure allows water to flow through the suction line and the centrifugal force of the impeller/volute assembly permits water to be expelled from the discharge ports.
TRASH PUMP
Trash pumps derive their name from their ability to handle a greater amount of debris and solids than standard centrifugal pumps. These pumps generally handle solids up to 1/2 the size of the discharge opening making them less likely to clog. Also trash pumps are capable of handling water with 25% solids by weight.
The advantage of using a trash pump is that it can be quickly and easily disassembled in the field "without tools" and easily cleaned when clogged.
POWER PLANT
This trash pump is powered by a 8.6 horsepower air cooled 4-stroke, single cylinder HONDA iGX270 gasoline engine that incorporates a low “Oil Alert Feature.”
OIL ALERT FEATURE
In the event of low oil or no oil, the HONDA iGX270 engine has a built-in oil alarm engine shut-down feature. In the event the oil level is low the engine will automatically shutdown.
SUCTION LIFT
This pump is intended to be used for dewatering applications and is capable of suction lifts up to 25 feet at sea level. For optimal suction lift performance keep the suction hose or line as short as possible. In general always place the pump as close to the water as possible.
PUMP SUPPORT
NEVER place the pump on soft soil. The suction hose or
pipe connection should always be checked for tightness and leaks. A small suction leak in the hose or fittings could prevent the pump from priming.
Elevation
Higher elevations will effect the performance of the pump. Due to less atmospheric pressure at higher altitudes, pumps DO NOT have the priming ability that they have at sea level. This is due to the “thinner air” or lack of oxygen at higher altitudes.
A general rule of thumb is that for every 1,000 feet of elevation above sea level a pump will lose one foot of priming ability.
For example, in Flagstaff, Arizona where the elevation is approximately 7,000 feet, the pump would have a suction lift of only 18 feet rather than the 25 feet at sea level. Table 4 shows suction lift at various elevations.
Table 4. Suction Lift at Various Elevations
Altitude
Feet
(Meters)
Sea Level 10.0 (3.048) 15.0 (4.572) 20.0 (6.096) 25.0 (7.620)
2,000 (610) 8.80 (2.680) 13.2 (4.023) 17.6 (5.364) 22.0 (6.705)
4,000 (1,219) 7.80 (2.377) 11.7 (3.566) 15.6 (4.754) 19.5 (5.943)
6,000 (1,829) 6.90 (2.103) 10.4 (3.169) 13.8 (4.206) 17.3 (5.273)
8,000 (2,438) 6.20 (1.889) 9.30 (2.834) 12.4 (3.779) 15.5 (4.724)
10,000 (3,048) 5.70 (1.737) 8.60 (2.621) 11.4 (3.474) 14.3 (4.358)
Table 5 shows percentage drops in performance as elevation increases.
Table 5. Performance Loss at Various Elevations
Altitude
Feet (Meters)
Sea Level 100% 100%
2,000 (610) 97% 95%
4,000 (1,219) 95% 91%
6,000 (1,829) 93% 87%
8,000 (2,438) 91% 83%
10,000 (3,048) 88% 78%
Suction Lift in Feet (Meters)
Discharge Flow Discharge Head
The pump should always be placed on solid stationary ground in a level position.
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 13
Page 14
PUMP COMPONENTS
5
4
6
3
2
1
12
7
8
9
NOTE: CONTACT YOUR NEAREST MULTIQUIP DEALER FOR QUICK DISCONNECT HOSES AND FITTINGS.
11
4
10
PAGE 14 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Figure 3. QP3Ti Key Components
Page 15
PUMP COMPONENTS
Figure 3 shows key component areas of the QP3Ti.
1. Pump — The QP3Ti offers a revolutionary choice for a compact trash pumping system. It is the first gasoline­powered, compact, pipe-framed, centrifugal pump to provide unattended operations, automatic no prime shutdown, and easy manual dial water flow control. Supported by the industry recognized QPT3 pump end, this truly unique pump supports the watering/ dewatering jobs associated with: excavations, flood waters, manholes, sewage bypass, barge cleaning, foundations, and water transfer.
2. Fill Cap — Prior to operation, the pump casing MUST BE filled with water. Remove this cap to add water to the pump. After the initial prime, a sufficient amount of water will be retained in the casing so that the operator will not need to re-prime later.
3. Discharge Ports — The pump is equipped with left and right side discharge ports. These ports are 3” male NPT thread and can accommodate discharge hose or pipe. Quick disconnect (Cam & Groove lock) hoses can be fitted onto the discharge ports with an optional coupler (A300A).
4. Discharge Hose — This pump is fitted with 3” male NPT thread discharge ports and can accommodate either threaded discharge hose or pipe. Quick disconnect (Cam & Groove lock) hoses can be fitted onto the discharge ports with an optional coupler (A300A). Make sure hoses lay flat and are not kinked. Contact MQ Sales Department for ordering information.
5. Suction Port — This pump is fitted with a 3” male NPT thread suction port and can accommodate either a threaded or quick disconnect (Cam & Groove lock) hose. For quick disconnect connections, an optional coupler (A300A) is necessary. Contact MQ Parts Department for ordering assistance.
6. Suction Hose — Use only recommended suction hoses. This pump is fitted with a 3” male NPT thread suction port and can accommodate threaded or quick disconnect (Cam & Groove lock) suction hose. Cam & Groove lock hose can be fitted onto the suction port with an optional coupler (A300A). Make sure the suction hose is not kinked. Contact MQ Sales Department for ordering information.
7. Clean-out Cover — When the pump is subjected to applications where large quantity of debris is present, it may be necessary to clean out the casing cavity of large rocks and such that have not passed through the pump. To open and gain access to the pump’s clean­out cavity, loosen the four locking knobs (item 9). Grip the cover handles and twist counterclockwise. Once the cover is clear of the four knob fasteners, pull the cover out towards you.
8. Drain Plug — After usage, and for storage, remove this plug and drain all water from the pump casing.
9. Locking Knobs — Turn both knobs counterclockwise to release cover. Turn clockwise to secure clean-out cover.
10. Strainer — Always attach a strainer to bottom side of the suction hose to prevent large objects and debris from entering the pump. Strainer should be positioned so that it will remain completely under water. Running the pump with the strainer above water for long periods can damage pump.
11. Wheel Kit — The QP3Ti comes with a wheel kit that includes all necessary components and hardware. The tires are 8” diameter, rugged terrain foam filled type.
12. Utility Box — Used to store float switches and can also store tools necessary for pump use, setup, and maintenance (optional).
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 15
Page 16
BASIC ENGINE
5
4
3
2
Figure 4. Engine Controls and Components
INITIAL SERVICING
The engine (See Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions and details of operation and servicing. The engine shown above is a HONDA engine, operation for other types of engines may vary somewhat.
1. Fuel Filler Cap — Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
DANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Fuel Valve Lever — OPEN to let fuel flow, CLOSE to stop the flow of fuel.
6
3. Air Cleaner — Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
NOTICE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
4. Spark Plug — Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch). Clean spark plug once a week.
5. Muffler — Used to reduce noise and emissions.
6. Fuel Tank — Holds unleaded gasoline. For additional information refer to engine owner's manual.
NOTICE
The iGX engine design does not require a choke lever.
1
PAGE 16 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 17
CONTROL PANEL
1
PILOT LAMPS INDICATOR
I ) No Green or Red lights
II ) Green and Red lights on Battery power supply is on.
PILOT LAMPS ALERTS
I ) Red light Flashing in 1 second intervals
III) Red light Flashing 2 times, turns OFF for 3 seconds and repeats Low fuel.
IV ) Red light Flashing 3 times, turns OFF for 3 seconds and repeats
V ) Red light Flashing 5 times, turns OFF for 3 seconds and repeats ECU error. Contact Multiquip for service.
No Battery power.
2
III ) Green light stays on IV ) Green light Flashing in 1 second internals
Priming Failure. Inspect hose for kinds, leaks, missing gaskets,
clogged strainer or lack of water.
Check float connections.II ) Green and Red lights on Flashing in 0.5 sec interval
Check electrical connections.
Engine running.
3
Auto/Standby.
7
Figure 5. QP3Ti Control Panel
5
6
4
8
9
1. Starter Switch — Used to engage the battery, start and turn off the engine.
2. Oil Alert — Lights up where the oil is low or if there is no oil.
3. Pilot Lamp — Indicates operating status. Refer to Table 6 for the different lamp indicators and corresponding status.
4. Auto/Manual Switch — Used to select either Auto or Manual mode of operation.
5. Flow Control Switch — Used to adjust flow volume (this switch only works in Manual mode).
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 17
6. Hourmeter — Indicates total operating hours.
7. Pilot Lamp Decal — Lists the different lamp indicators and alerts.
8. Drain/Fill Switch — Used to select Auto Drain Operation or Auto Fill Operation.
9. Float Control Terminals — Provide connection to top and bottom float switches.
Page 18
CONTROL PANEL
Table 6. Pilot Lamps Indicators
Light/Flash Pattern Operation Status Red and Green Lamps State
Green and Red Lamps OFF
Green and Red Lamps ON
Green Lamp ON Red Lamp OFF
Green Lamp FLASHING (in 1 sec intervals) Red Lamp OFF
Red Lamp FLASHING (in 1 sec intervals) Green Lamp OFF
Green and Red Lamps FLASHING in 0.5 sec intervals
No battery power (Starter Switch — OFF).
Battery power supply is On and Standby Mode (Starter Switch — ON).
Engine running Pump priming Manual Mode.
Auto/Standby Mode.
Priming Failure (No water for priming).
Wrong float connection (suh as upsidedown connection of top/bottom).
Red Lamp FLASHING 2 times, OFF for 3 sec then repeats Green Lamp OFF
Red Lamp FLASHING 3 times, OFF for 3 sec then repeats Green Lamp OFF
Red Lamp FLASHING 5 times, OFF for 3 sec then repeats Green Lamp OFF
PAGE 18 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Abnormal Engine RPM (low fuel or starting failure).
Failure of electrical connections from engine to control box.
Circuit or ECU error in control box.
Page 19
INSPECTION (ENGINE)
UPPER LIMIT
LOWER LIMIT
CAUTION
DO NOT attempt to operate the pump untilthe Safety Information, General Information and Inspection sections of this manual have been read and thoroughly understood.
BEFORE STARTING
1. Read safety instructions at the beginning of manual.
2. Clean the pump, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the pump on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (See Figure 6) and wipe clean.
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (See Figure 7), fill to the edge of the oil filler hole with the recommended oil type (Table 7). Maximum oil capacity is 1.16 quarts (1.1 liters).
Figure 7. Engine Oil DipStick (Oil Level
Table 7. Oil Type
Season Temperature Oil Type
Summer 25°C or Higher SAE 10W-30
Spring/Fall 25°C~10°C SAE 10W-30/20
Winter 0°C or Lower SAE 10W-10
DANGER
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the pump if the engine is hot!
or running.
Fuel Check
1. Remove the gasoline cap located on top of fuel tank.
Figure 6. Engine Oil Dipstick (Removal
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 19
2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with unleaded fuel
3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel
immediately!
.
Page 20
SETUP
1. It is advantageous to place the pump as close as possible to the water source (Figure 7) on a solid, level operating surface. The most critical factor for successful pump operations is not to exceed 25’ Total Suction Lift (at sea level).
2. Ensure that the pump has the proper level of fuel and engine oil.
3. Initially prime the pump by removing the fill cap (see Figure 3) and filling the casing with water. If the pump casing is not filled with water prior to operations, it will not be able to start the pumping process and you risk overheating the mechanical seal assembly.
4. Attach the proper suction and discharge hoses to the pump ports. Ensure that the hose O-rings are in place, and that hose do not show any cracks, gouges, or holes. The hoses should not be kinked, and must be secured tightly to their respective ports.
5. A proper suction hose is commonly reinforced with rigid PVC helix and is specifically designed to safeguard against collapsing during pumping operations. It is essential that the pump utilize a suction hose with the same diameter as the suction port.
6. Ensure that the strainer is placed on the end of the suction hose, and that the hose is placed in the water source in such a manner as not to bury the strainer into sand or silt.
CAUTION
The strainer should be positioned so it will remain completely under water. Running the pump with the strainer above water for long periods can damage the pump.
7. The discharge side may utilize proper discharge hoses, PVC pipe, or concrete pipe.
8. Check that discharge hoses lay flat and as straight as possible. Remove any sharp bends or kinks from the hose so the water flow cannot be blocked.
9. Once the engine is started; and depending on the application set-up, the priming process will take a few moments before water begins to flow.
10. The performance of the pump (Flow, Head, Water Velocity, and Pressure) is dependent on the many factors that surround the application. These factors include, but are not limited to: operating altitude, suction lift, discharge and suction hose diameter and length, overall friction loss coefficients, the specify gravity of the fluid to be pumped, the fluid temperature, and total discharge head.
Figure 8. Pump Placement
PAGE 20 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 21
OPERATION
CAUTION
DO NOT attempt to start the engine unless the pump
has previously been primed with water. Severe pump damage will occur if pump has not been primed.
1. Place the engine fuel valve lever (See Figure 9) to the ON position.
Figure 9. Engine Fuel Valve Lever (ON)
2. Select the mode of operation that you require by setting the Auto/Manual switch to either AUTO/STANDBY or
MANUAL mode (Figure 10).
MANUAL MODE
If manual mode is selected, the pump flow can be controlled.
1. Make sure that the engine fuel valve lever is in the ON position (Figure 9).
2. Turn the starter switch to the START position (Figure 11).
STARTER SWITCH
(START POSITION)
PILOT LAMPS INDICATOR
I ) No Green or Red lights II ) Green and Red lights on Battery power supply is on.
PILOT LAMPS ALERTS
Figure 11. Starter Switch (START)
NOTICE
No Battery power.
III ) Green light stays on IV ) Green light Flashing in 1 second internals
Engine running.
Auto/Standby.
AUTO/MANUAL SWITCH
Figure 10. Operation Mode Selection
Recoil Starter is not available. Engine can only be started with the Starter Switch on the control panel.
3. After the engine has started, turn the flow control switch to the desired flow volume (Figure 12).
FLOW CONTROL SWITCH
Figure 12. Flow Control Switch
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 21
Page 22
OPERATION
AUTO/STANDBY MODE
In the automatic mode:
 Engine senses and adjusts RPMs automatically to match
the application's load and speed requirements.
 Engine keeps running at higher RPM right after start
which makes speedy pump priming. It then goes back automatically to normal RPM, in 15 seconds after start for smooth flow discharging.
 Engine turns off automatically one minute after water is
fully pumped, even if unattended, which prevents No­Load running and useless fuel consumption.
1. Turn the DRAIN/FILL switch to the OFF position (Figure 13).
DRAIN/FILL SWITCH
1. Prepare and connect suction hose and discharge hose to the suction port/discharge port of pump (Figure 3). Make sure suction hose is placed deep into the water source and discharge hose is not kinked and lays flat.
2. Connect the terminal plugs of float switches to the float control ports on the control panel (Figure 14)
FLOAT CONTROL
PORTS
Figure 14. Float Control Ports
NOTICE
Figure 13. DRAIN/FILL Switch
2. Make sure that the engine fuel valve lever is in the ON position (Figure 9).
3. Turn the starter switch to the START position (Figure 11).
4. Engine will run at the most suitable RPM as it senses the job-load.
NOTICE
If automatic mode is selected, the pump flow cannot be controlled by the flow control switch.
AUTO/DRAIN OPERATION
Pump starts draining water automatically at the set high level, utilizing float switches, then turns off at the set low level. When the water reaches the set high level again, pump starts draining again.
Note that there are two ports for the float control connection. One is for the high level (TOP) and the other for low level (BOTTOM).
3. Set the top (drain) and bottom (stop) water levels you expect to control with the float switches (Figure 15).
NOTICE
at least 100mm
distance to be kept
Figure 15. Float Switches
top (upper) level
range to
control
bottom (low) level
PAGE 22 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 23
OPERATION
4. Turn the AUTO/MANUAL switch on control panel to the AUTO/STANDBY position (Figure 10).
5. Turn the DRAIN/FILL switch to the DRAIN position (Figure 13).
6. Turn the starter switch to the START position (Figure 11).
7. The engine starts and pump starts draining the water Green pilot lamp starts flashing in 1 second intervals
AUTO/FILL OPERATION
Pump starts filling with water automatically at the set low level, utilizing float switches, then turns off at the set high level. When the water reaches the set low level again, pump starts filling again.
1. Prepare and connect suction hose and discharge hose to the suction port/discharge port of pump (Figure 3). Make sure suction hose is placed deep into the water source and discharge hose is not kinked and lays flat.
2. Connect the terminal plugs of float switches to the float control ports on the control panel.
NOTICE
Note that there are two ports for the float control connection. One is for the high level (TOP) and the other for low level (BOTTOM).
4. Turn the AUTO/MANUAL switch on control panel to the AUTO/STANDBY position (Figure 10).
5. Turn the DRAIN/FILL switch to the FILL position (Figure 13).
6. Turn the starter switch to the START position (Figure 11).
7. The engine starts and pump starts filling water. Green pilot lamp starts flashing in 1 second intervals.
STOPPING THE ENGINE
8. Turn the starter switch to the OFF position (Figure 16).
STARTER SWITCH
(OFF POSITION)
PILOT LAMPS INDICATOR
I ) No Green or Red lights
II ) Green and Red lights on Battery power supply is on.
PILOT LAMPS ALERTS
Figure 16. Starter Switch (OFF)
No Battery power.
III ) Green light stays on IV ) Green light Flashing in 1 second internals
Engine running.
Auto/Standby.
3. Set the top (drain) and bottom (stop) water levels you expect to control with the float switches (Figure 15).
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 23
Page 24
MAINTENANCE (PUMP)
PUMP VACUUM TEST
CAUTION
DO NOT attempt to start the engine unless the pump
has previously been primed with water. Severe pump damage will occur if pump has not been primed.
To perform the pump vacuum test do the following:
1. Remove the pump fill cap (See Figure 3), and fill the pump with water.
2. Start the engine as outlined in the initial start-up section, and wait for the pump to begin pumping.
3. As shown in Figure 17, place a water hose inside the discharge opening of the pump, and turn on the water. This flow of water into the discharge opening will prevent the pump from running dry.
4. Place the Pump Vacuum Tester (P/N 7000030) over the pump suction (inlet) opening (See Figure 17) with the vacuum gauge facing upwards. It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit.
ADJUSTING IMPELLER CLEARANCE
1. If it is necessary to replace impeller or volute, be sure clearance between impeller and volute is adjusted
2. The impeller should be as close to the volute as possible without rubbing against it. Clearance is adjusted by adding or removing shims from behind the impeller.
3. Check clearance between impeller and insert by slowly pulling starter rope to turn impeller.
NOTICE
It is important not to remove too many shims or the clearance between the impeller and volute will become too wide and pump performance will be reduced. Remember as the impeller wear down, additional shims may be required to maintain the clearance between the impeller and insert.
4. Check the impeller every six months for wear, and for clearance between the impeller face and the volute. Also check the shaft seal for wear, as well as the shaft sleeve.
5. Check and make sure that there are no air leaks between the vacuum tester and the inlet port on the pump. If air leaks are present reseat vacuum tester.
6. Run the pump for a few minutes while monitoring the vacuum gauge. If the gauge indicates a reading between -25 and -20 in. Hg. (inches of mercury) then it can be assumed that the pump is working correctly.
NOTICE
25 in. Hg (inches of mercury) translates into 25 feet of lift at sea level.
7. If the vacuum tester gauge indicates a reading below
-20 in. Hg, it can then be assumed that the pump is not functioning correctly, and corrective action needs to be taken.
8. To test the flapper valve, shutdown the engine. The vacuum tester should remain attached to the pump suction inlet port by vacuum. This indicates the pump's flapper valve is seating properly to hold water in the suction hose when the engine is stopped. This prevents backflow and allows for faster priming when the engine is restarted.
PUMP CLEANING
After pumping water containing large amounts of dirt and debris, perform the following:
1. Remove the drain plug from the pump housing (Figure 3) and drain any water left in the pump.
2. See Components section, Clean-out Cover, for pump cleaning procedure.
3. Clean and remove dirt, debris from pump casing. Inspect impeller and volute for wear. Replace any damaged or worn parts.
CAUTION
The impeller may develop sharp edges. Use extreme care when cleaning around the impeller to prevent being cut..
PAGE 24 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 25
PLACE VACUUM TESTER OVER PUMP SUCTION PORT
MAINTENANCE (PUMP)
CAUTION
DO NOT RUN PUMP
WITHOUT WATER.
DISCHARGE
PORT
WATER HOSE
ACCEPTABLE READING SHOULD BE BETWEEN
-25 AND -20 IN. HG.
PUMP VACUUM
TESTER
-25
-20
-30
-60
-80
-100
-15
-40
kPa
in. Hg
WIKA
WATER
SOURCE
DIRECTION
OF WATER
FLOW
-1 0
25 IN. HG. TRANSLATES
-20
R
-5
INTO 25 FEET OF LIFT AT SEA LEVEL.
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 25
Figure 17. Pump Vacuum Tester
Page 26
MAINTENANCE (ENGINE)
ENGINE MAINTENANCE
Perform engine maintenance procedures as referenced by Table 8 below:
Table 8. Engine Maintenance Schedule
First
Description (3) Operation Before
Engine Oil
Air Cleaner
All Nuts and
Bolts
Spark Plug
Cooling Fins CHECK X
Spark Arrester CLEAN X
Fuel Tank CLEAN X
Fuel Filter CHECK X
Idle Speed CHECK-ADJUST X (2)
Valve Clearance CHECK-ADJUST X (2)
Fuel lines CHECK Every 2 years (replace if necessary) (2)
CHECK X
CHANGE X
CHECK X
CHANGE X (1)
Re-tighten If
Necessary
CHECK-CLEAN X
REPLACE X
X
Month or
10 hrs
Every 3
Months or
25 hrs
Every 6
Months or
50 hrs
Every Year or 100 hrs
Every 2
Years or
200 hrs
1. Service more frequently when used in DUSTY areas.
2. These items should be serviced by your service dealer, unless you have the proper tools and are mechanically proficient. Refer to the HONDA shop Manual for service procedures.
3. For commercial use, log hours of operation to determine proper maintenance intervals.
NOTICE
Refer to manufacturer engine manual for specific servicing instructions.
PAGE 26 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 27
MAINTENANCE (ENGINE)
DAILY
1. Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed.
WEEKLY
1. Remove the fuel filter cap and clean the inside of the fuel tank.
2. Remove or clean the filter at the bottom of the tank.
3. Remove and clean the spark plug (See Figure
18), then adjust the spark gap to 0.028~0.031 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.
DANGER
DO NOT use gasoline as a cleaning solvent, because that would create a risk of fire or explosion.
ENGINE AIR CLEANER
1. Remove the air cleaner cover and foam filter element as shown in Figure 20.
2. Tap the paper filter element (See Figure 20) several times on a hard surface to remove dirt, or blow compressed air [not exceeding 30 psi (207 kPa,
2.1 kgf/cm cleaner case side. NEVER brush off dirt. Brushing will force dirt into the fibers. Replace the paper filter element if it is excessively dirty.
3. Clean foam element in warm, soapy water or non-flammable solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing.
2
)] through the filter element from the air
Figure 18. Spark Plug Gap
ENGINE OIL
1. Drain the engine oil when the oil is warm as shown in Figure 19.
2. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed in Table 5. Engine oil capacity is 1.16 quarts (1.1 liters). DO NOT over fill.
4. Install drain bolt with sealing washer and tighten securely.
Figure 19. Engine Oil (Draining)
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 27
Figure 20. Engine Air Cleaner
Page 28
MAINTENANCE (ENGINE)
SPARK ARRESTER CLEANING
Clean the spark arrester every 6 months or 100 hours.
1. Remove the 4 mm screw (3) from the exhaust deflector, then remove the deflector. See Figure 21.
2. Remove the 5 mm screw (4) from the muffler protector, then remove the muffler protector.
3. Remove the 4 mm screw from the spark arrester, then remove the spark arrester
4. Carefully remove carbon deposits from the spark arrester screen (Figure 22) with a wire brush.
Figure 22. Cleaning The Spark Arrester
5. If the spark arrester is damaged and has breaks or holes, replace with a new one.
6. Reinstall the spark arrester and muffler protector in reverse order of disassembly.
Figure 21. Spark Arrester Removal
PAGE 28 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 29
PUMP STORAGE
For storage of the pump for over 30 days, the following is required:
 Drain the fuel tank completely.
 Run the engine until the fuel is completely consumed.
 Completely drain used oil from the engine crankcase
and fill with fresh clean oil, then follow the procedures described in the engine manual for engine storage.
 Remove the drain plug from the pump and drain out any
water from left in the housing.
 Remove the pump cover and clean inside of pump
housing. Coat inside of pump housing with a light film of oil to reduce corrosion. A spray can of oil works well for this application.
 Cover suction and discharge ports with duct tape to
prevent any foreign matter from falling into pump.
STORAGE
 Cover pump and engine with plastic covering or
equivalent and store in a clean, dry place.
 To protect the water cooled-seals, place one-half pint
of lubricating oil (new or used) through the discharge opening on the pump and crank the engine several times. This will prevent excessive corrosion and also keep the mechanical seal lubricated.
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 29
Page 30
TROUBLESHOOTING (ENGINE)
Troubleshooting (Engine)
Symptom Pilot Lamp Status Possible Problem Solution
Difficult to start, fuel is available but spark plug will not ignite. (Power available at high tension cable).
Difficult to start, fuel is available but spark plug will not ignite. (Power NOT available at high tension cable).
Difficult to start, fuel is available, spark plug ignites (compression is normal).
Difficult to start, fuel is available, spark plug ignites. (compression is low).
Engine does not start.
Red lamp flashes 2 times, turns OFF for 3 sec and repeats.
Red lamp flashes 2 times, turns OFF for 3 sec and repeats.
Red lamp flashes 2 times, turns OFF for 3 sec and repeats.
Red light flashes 2 times, turns OFF for 3 sec and repeats.
Red light flashes 2 times, turns OFF for 3 sec and repeats.
Oil Alert Lamp On and Red light flashes 2 times and repeats.
Green and red lamps OFF.
Red light flashes 5 times and repeats.
Red light flashes 2 times, turns OFF for 3 sec and repeats
Ignition plug bridging? Check gap, insulation or replace spark plug.
Carbon deposit at ignition? Clean or replace ignition.
Short circuit due to defective insulators? Replace insulators.
Improper spark plug gap? Set to proper gap.
Short circuit at stop switch?
Ignition coil defective? Replace ignition coil.
Muffler clogged with carbon deposits? Clean or replace muffler.
Mixed fuel quality is inadequate? Check fuel-to-oil mixture.
Fuel in use inadequate (water, dust)?
Air cleaner clogged? Clean or replace air cleaner.
Defective cylinder head gasket?
Cylinder worn? Replace cylinder.
Spark plug loose? Tighten spark plug.
Low fuel or No fuel? Add fuel.
Low oil or No oil? Add oil.
No battery power?
Insufficient battery power? Charge or Replace battery.
Wrong battery? Replace with suitable size of battery.
ECU error? Contact Multiquip.
Harness disconnected? Repair harness connection.
Check switch wiring, replace switch if defective.
Flush fuel system and replace with fresh fuel.
Tighten cylinder head bolts or replace head gasket.
Check battery or battery terminal connection.
PAGE 30 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 31
TROUBLESHOOTING (ENGINE)
Troubleshooting (Engine) - continued
Symptom Pilot Lamp Status Possible Problem Solution
Air cleaner clogged? Clean or replace air cleaner.
Weak in power, compression is proper and does not misfire.
Weak in power, compression is proper but misfires.
Engine overheats. Green lamp stays on.
Rotational speed fluctuates.
Engine running and then stopped suddenly
Operation not satisfactory under DRAIN mode operation
Operation Not satisfactory under FILL mode operation
Green lamp stays on.
Green lamp stays on.
Green lamp stays on.
Red lamp flashes 2 times Low fuel or No fuel? Add fuel.
Oil Alert lamp On and red lamp flashes 2 times and repeats.
Red lamp flashes 3 times and repeats.
Green lamp stays on. Float switch connection failure?
Green and red lamps flash
in 0.5 sec interval.
Green lamp stays on. Float switch cable disconnected/broken? Replace float switch cable.
Green lamp stays on. Float switch connection failure?
Green and red lamps flash
in 0.5 sec interval.
Green lamp stays on. Float switch cable disconnected/broken? Replace float switch cable.
Air in fuel line? Bleed (remove air) from fuel line.
Fuel level in carburetor float chamber
improper?
Carbon deposits in cylinder? Clean or replace cylinder.
Ignition coil defective?
Ignition plug often shorts? Replace ignition wires, clean ignition.
Fuel in use inadequate (water, dust)?
Excessive carbon deposition in combustion chamber?
Exhaust or muffler clogged with carbon? Clean or replace muffler.
Spark plug heat value incorrect?
Fuel flow erratic? Check fuel line.
Air taken in through suction line? Check suction line.
Low oil or No oil? Add oil.
Harness disconnected? Repair harness connection.
Float switch connection failure
(upside down installation of upper/bottom
float switches)?
Float switch connection failure
(upside down installation of upper/bottom
float switches)?
Adjust carburetor float.
Flush fuel system and replace with fresh fuel.
Flush fuel system and replace with fresh fuel.
Clean or replace crankcase.
Replace spark plug with correct type spark plug.
Check for proper connection of float
switch.
Correct connection of float switches.
Check for proper connection of float
switch.
Correct connection of float switches.
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 31
Page 32
Symptom Pilot Lamp Status Possible Problem Solution
Pump does not take on water (MANUAL mode).
Troubleshooting (Trash Pump)
Green lamp stays on, when engine starts and red lamp starts flashing, when pump does not take on water in 5 minutes.
TROUBLESHOOTING (PUMP)
Not enough priming water in the housing?
Engine speed too low? Increase throttle.
Strainer plugged? Clean strainer.
Suction hose damaged? Replace or repair hose, and clamps.
Air leak at suction port?
Pump is located too high above water line?
Debris collecting in pump housing? Clean pump housing.
Too much distance between impeller and volute?
Water leaking out weep hole between pump and engine?
Not enough priming water in the housing?
Strainer plugged? Clean strainer.
Add water.
Check that fittings are tight and properly sealed.
Move pump closer to water.
Adjust clearance by adding shims or replace impeller. Min. .006 inch - Max. .020 inch
Check condition of mechanical seal and gaskets, between pump end and engine housing.
Add water.
Green lamp stays on, when
Pump does not take on water (AUTO mode).
Pump takes in water, little or no discharge.
Suction hose leaks at inlet. Green lamp stays on.
Discharge does not stay on coupling.
Impeller does not turn, pump is hard to start.
engine starts and red lamp starts flashing, when pump does not take on water in 5 minutes.
Green lamp stays on.
Green lamp stays on.
Green and red lamps OFF.
Suction hose damaged? Replace or repair hose, and clamps.
Air leak at suction port?
Pump is located too high above water line?
Debris collecting in pump housing? Clean pump housing.
Too much distance between impeller and volute.
Water leaking out weep hole between pump and engine?
Engine speed too low (MANUAL mode)?
Suction strainer partially plugged? Clean strainer.
Impeller/Volute worn?
Fittings/clamps are not sealed properly?
Hose diameter is too large?
Pressure too high? Check pressure, add additional clamp.
Hose kinked or end blocked? Check hose.
Impeller jammed or blocked?
Impeller and volute binding?
Defective engine? See Engine Owner's Manual.
Check that fittings are tight and properly sealed.
Move pump closer to water.
Adjust clearance by adding shims or replace impeller. Min. .006" - Max. .020".
Check condition of mechanical seal and gaskets, between pump end and engine housing.
Increase throttle speed (MANUAL mode).
Adjust clearance by adding shims or replace impeller/volute.
Tighten, replace or add clamp. (Keep extra seals on pump).
Use smaller diameter hose or replace hose.
Open pump cover and clean dirt and debris from inside housing.
Adjust clearance by removing shim from behind impeller.
PAGE 32 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 33
NOTES
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 33
Page 34
WIRING DIAGRAM — CONTROL PANEL
COM_12V
COM_TX
COM_RX
S_GND
OUTPUT
SW1
SW2
PWR1
PWR2
ECU
(SW VERSION)
FLOW CONTROL KNOB
INTERFACE
(B/W)
B/R
L/R
L/Y
LG
P
W
B (B) (W)
POWER
A
(LG)
(L/Y)
(L/R)
COIL
GR GR
CHARGE COIL
CONTROL PANEL
AUTO/STANDBY SW
B
AN
CONTROL BOX
RXD
COM_12V 5V
(GR)
(GR)
(P)
(GR) (GR)
L
Y
LED
OIL_ALT
IGN COILSPARK PLUG
A_GND
TXD
B
R
EXT (-)
SW1
S_GND
EXT (+)
SW2
SW3
GND
OIL
LEVEL SW
C
DRAIN/FILL/OFF SW
RED PILOT LAMP
D
GREEN PILOT LAMP
RL_OUT
LAMP_OUT
ST_SIG
ST
(Y)
BATTERY
12V
FLOAT CONTROL SW (UPPER)
FLOAT CONTROL
LO
EXT (+)
EXT (-)
STARTER SW
F
SW (LOWER)
E
H
RECTIFIER
HOUR METER OIL LAMP
I
J
LIGHT INDICTOR
G
(W)
W
MAIN FUSE
K
30A
(W)
W
FUSE
L
7.5A
(B)(B)
R(R)
(W) (B/W)
B/W (G/W) (B/W)
(R) (R)
(B/Y)
B
R
W
W
B/W
G/W
B/Y
STARTER SW
M
ENGINE
SW CONNECTION TABLE
EXT (+) FS (+) FS (-)EXT (-) LO BAT ST
OFF
ON
ST
PAGE 34 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
B BLACK BROWN
BR
BLUE
RED
ORANGEO
SKY BLUESB
LIGHT GREEN
LG
P
GR
BE
PINK GRAY BEIGE
YELLOW
Y L
GREEN
G R
WHITE
W
VIOLET
V
COLOR COMBO : GROUND/MARKING
Page 35
WIRING LOCATOR — CONTROL PANEL
ENGINE
CONTROL
UNIT
I
(ECU)
L
M
PILOT LAMPS INDICATOR
I ) No Green or Red lights II ) Green and Red lights on Battery power supply is on.
PILOT LAMPS ALERTS
I ) Red light Flashing in 1 second intervals
III) Red light Flashing 2 times, turns OFF for 3 seconds and repeats Low fuel.
IV ) Red light Flashing 3 times, turns OFF for 3 seconds and repeats
V ) Red light Flashing 5 times, turns OFF for 3 seconds and repeats ECU error. Contact Multiquip for service.
No Battery power.
J
III ) Green light stays on IV ) Green light Flashing in 1 second internals
Priming Failure. Inspect hose for kinds, leaks, missing gaskets,
clogged strainer or lack of water.
Check float connections.II ) Green and Red lights on Flashing in 0.5 sec interval
Check electrical connections.
Engine running.
DE
Auto/Standby.
K
A
B
H
F
C
G
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 35
Page 36
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
SAMPLE PARTS LIST
NO.
1 12345 BOLT 2% WASHER, 1/4 IN. 2% 12347 WASHER, 3/8 IN. 3 12348 HOSE 4 12349 BEARING
NO. Column
PART NO. Column
QTY. Column
— Item quantity can be indicated by a
A/R (As Required) is generally used for hoses or other
A blank entry generally indicates that the item is not sold separately. Other entries will be clarifi ed in the “Remarks”
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed
— All items on the parts list with the
same unique symbol will be included when this item is
— Used to list an effective serial
— Indicates that the part is used only with the specifi c model number or model number variant listed. It can also be used to show a part is NOT used on a specifi c model or model number
— Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims,
— Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available
Numbers Used
number, a blank entry, or A/R.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
PART NO. PART NAME QTY. REMARKS
.....................1 .....INCLUDES ITEMS W/%
..........NOT SOLD SEPARATELY
..1 .....MQ-45T ONLY
..................A/R ...MAKE LOCALLY
..............1 .....S/N 2345B AND ABOVE
Unique Symbols — All items with same unique symbol (@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
parts that are sold in bulk and cut to length.
Column.
REMARKS Column
to describe the item can also be shown.
Assembly/Kit
purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
Numbers Used — Part numbers can be indicated by a number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarifi ed in the “Remarks” Column.
Specifi c Model Number Use
variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally”
and certain washers and nuts.
“Not Sold Separately”
for sale through Multiquip.
PAGE 36 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 37
SUGGESTED SPARE PARTS
QP3TI TRASH PUMP 1 TO 3 UNITS
Qty. P/N Description
1............KIT3TE .................MECHANICAL SEAL KIT
1............1992040033ASSY IMPELLER KIT
1............43342012400011 ..IMPELLER WASHER
1............0480570850 ..........O-RING, VOLUTE CASING
2............0631211159 ..........CAP, FLOOD/DRAIN W/O-RING
2............1992108050 ..........CAP
HONDA iGX270UT2QZMD GASOLINE ENGINE 1 TO 3 UNITS
Qty. P/N Description
3............17210Z5KW00 ......ELEMENT COMP. A/C
1............17218ZE2505 ....... FILTER, OUTER A/C
3............9807955846 ..........SPARK PLUG
1............17620Z4H900 ....... CAP COMP. FUEL TANK
1............9820040750 ..........FUSE, MINI 7.5A
1............9820043000 ..........FUSE, MINI 30A
NOTICE
Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists.
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 37
Page 38
NAMEPLATE AND DECALS ASSEMBLY
1
This pump designed for pumping non-hazardous liquids only.
2
3
ATTENTION
CAUTION
Stop Engine at fueling.
No Smoking while Refueling.
No Smoking while Refueling.
Do not run engine in enclosed area.
CAUTION
HOT MUFFLER CAN BURN YOU.
Stay away if engine has been running.
WARNING
Gasoline is highly flammable and explosive. Turn engine off and let cool before refueling.
The engine emits toxic carbon monoxide. Do not run in an enclosed area.
Read Owner’s Manual before operation.
Thai Honda Mfg. Co., Ltd. MADE IN THAILAND
DO NOT RUN DRY
4
5
PAGE 38 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
7
Pumps manufactured exclusivel for Multiquip by: Matsusaka Engineering Co., Ltd. Japan
WARNING
6
Decal No. 0011
Page 39
NAMEPLATE AND DECALS ASSEMBLY
NO. PART NO. PART NAME QTY. REMARKS
1 TBD DECAL, CAUTION, NO SMOKING 1 2 TBD DECAL, CAUTION, HOT MUFFLER 1 3 TBD DECAL, DO NOT RUN PUMP DRY 1
4 SERIAL PLATE ......................................................1............CONTACT MQ PARTS DEPT.
5 TBD DECAL, WARNING, FLAMMABLE 1 6 TBD DECAL, WARNING, START FIRES 1 7 TBD DECAL, MQ LOGO/STRIPE 1
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 39
Page 40
PUMP ASSEMBLY
54
7
28
16
38
23
KIT
MECHANICAL
58
2
SEAL & O-RINGS
18
25
21
6
27
41
44
12
26
27-1
36
37
11
21
42
8
10
13
20
1
34
29
49
43
56
13
55
57
32
40
14
17
31
3
39
4
9
50
24
30
5
PAGE 40 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 41
PUMP ASSEMBLY
NO. PART NO. PART NAME QTY. REMARKS
1 1992100011 CASING 1 2 1992100020 CASING COVER 1 3 13910001600014 SUCTION COVER 1 4 1992100173 DRAIN COVER 1 5 19920002200014 DRAIN COVER HANDLE 4
6 1992040033ASSY IMPELLER ASSY. ..................................................1............REPLACES P/N 1992040033
............................................................................................. INCLUDES ITEMS W/#
7 1992000110 VOLUTE CASING 1 8 1992100742 SUCTION PLATE 1
9 12471002500002 DRAIN COVER SET HANDLE ...............................2............REPLACES P/N 1247100250
10 1992330410 SUCTION PLATE PACKING 1 11 1992250700 WEAR PLATE 1
12 2008020 BOLT, CASING COVER .........................................4............REPLACES P/N 0105090820
13 07904330300014 NIPPLE, NPS 3X3 NPT 2 14 1378350350 CHECK VALVE 1 16 43130006000014 CASING COVER SET PLATE 1 17@ 0483602250 O-RING, DRAIN COVER 1 18 0489403400 O-RING, CASING 1 19 0105091020 BOLT 2 20 0481310800 O-RING, NIPPLE 2 21#@ 0482200240 O-RING 2 23 0631211159 FLOODING CAP 1 24 0631211159 DRAIN CAP 1 25@ 0803442930 MECHANICAL SEAL 1 26@ 0811885446 MECHANICAL SEAL SLEEVE 1 27@ 0852834525 ADJUST LINER 1 27-1@ 0852854525 ADJUST LINER 1 28 0191170625 BOLT, CASING COVER SET PLATE 4 29 0131190823 CAP SCREW, VOLUTE CASING 4 30 0141090825 SCREW, DRAIN COVER SET HANDLE 4 31 0131191290 CAP SCREW, CASING 1 32 0131191235 CAP SCREW, CASING 4 34 0459220120 SEAL WASHER, CASING 1 36# 0458220100 SEAL WASHER, IMPELLER 1 37# 0191190750 BOLT, IMPELLER 1
NOTICE
Item 21, O-ring, is included in Impeller Kit, Item 6. When ordered as part of the kit, quantity of -ring is one. Replacement Impeller requires two O-rings, so it is necessary to order one additional O-ring.
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 41
Page 42
PUMP ASSEMBLY (CONTINUED)
54
7
28
16
38
23
KIT
MECHANICAL
58
2
SEAL & O-RINGS
18
25
21
6
27
41
44
12
26
27-1
36
37
11
21
42
8
10
13
20
1
34
29
49
43
56
13
55
57
32
40
14
17
3
31
39
5
4
24
9
50
30
PAGE 42 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 43
PUMP ASSEMBLY (CONTINUED)
NO. PART NO. PART NAME QTY. REMARKS
38 0181090820 BOLT SET WITH LOCK WASHER 2 39 0181090825 BOLT SET WITH LOCK WASHER 4 40 0151191257 STUD BOLT, DRAIN COVER HANDLE 4 41# 0520040431 KEY, IMPELLER 1
42 1466251240 IMPELLER WASHER .............................................1............REPLACES P/N 43342012400011
43 0204490060 U-NUT, WEAR PLATE 3 44 0458220080 SEAL WASHER, CASING COVER 4 49 0451290080 WASHER, LOCK VOLUTE CASING 4 50 0451290080 WASHER, LOCK SS 20 MM 4
54 0451250100 WASHER, LOCK....................................................4............REPLACES P/N 0451290100
55 0480570850 O-RING, VOLUTE CASING 1 56 1992108050 CAP 1 57 0742214080 STRAINER 1
58@ KIT3TE MECHANICAL SEAL KIT .......................................1............INCLUDES ITEMS W/@
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 43
Page 44
CONTROL PANEL ASSEMBLY
37
4
5
15
16
2
3
6
7
10
8
11
9
13
14
12
17
36
1
1
34
33
32
31
30
3
27
29
NOTES:
1
INCLUDED WITH IGNITION SWITCH ITEM 9.
2
INCLUDED WITH PILOT LAMPS ITEMS 32 AND 33.
3
INCLUDED WITH DRAIN/FILL SWITCH ITEM 20.
4
INCLUDED WITH FLOW CONTROL POTENTIOMETER ITEM 19.
5
WIRE HARNESS INCLUDED WITH CONTROL PANEL.
4
28
19
18
20
2
21
22
23
24
25
35
26
5
PAGE 44 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 45
CONTROL PANEL ASSEMBLY
NO. PART NO. PART NAME QTY. REMARKS
1# TBD IGNITION KEYS W/BOOT 2 2# TBD CONNECTOR, 2-PIN, TEST PORT 1 3# TBD FUSE HOLDER 2 4# TBD FUSE, 7.5 AMP 1 5# TBD FUSE, 30 AMP 1 6# TBD SCREW 1 7# TBD WASHER, LOCK 1 8# TBD RECTIFIER 1 9# TBD IGNITION SWITCH 1 10# TBD OIL LAMP/HOLDER 1 11# TBD SCREW 1 12# TBD WASHER, LOCK 1 13# TBD MACHINE SCREW 1 14# TBD WASHER, FLAT 1 15# TBD SCREW 2 16# TBD WASHER, LOCK 2 17# TBD WASHER, FLAT 2 18# 7308802700 ECU 1 19# TBD POTENTIOMETER 1 20# TBD DRAIN FILL SWITCH 1 21# TBD HEX NUT 8 22# TBD WASHER, FLAT 8 23# TBD WASHER, LOCK 8 24# TBD CONTROL PANEL 1 25# TBD PANEL OVERLAY 1 26# TBD WATER PROOF CAP/WCHAIN 2 27# TBD MACHINE SCREW 8 29# 7308343200 RUBBER BOOT, SWITCH 1 30# TBD HOUR METER 1 31# 7308662910 KNOB 1 32# TBD ROCKER SWITCH, AUTO/STANDBY 1 33# TBD PILOT LAMP RED 1 34# TBD PILOT LAMP GREEN 1 35# TBD WIRE HARNESS 1 36#. 0143090510 TRUSS HEAD SCREW 8
37 3TIOPTCOPN CONTROL PANEL ASSY. ......................................1............INCLUDES ITEMS W/#
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 45
Page 46
FLOAT SWITCHES AND UTILITY BOX ASSEMBLY
A
A
13
1
7
3
4
5
6
12
8
14
9
PAGE 46 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
11
10
Page 47
FLOAT SWITCHES AND UTILITY BOX ASSEMBLY
NO. PART NO. PART NAME QTY. REMARKS
1 QP3BOX UTILITY BOX, COMPLETE ...................................1............OPTION
3 TBD NUT, ACORN, SMALL 4 4 TBD WASHER, FLAT 4 5 TBD WASHER, LOCK 6 6 TBD NUT, ACORN, LARGE 6 7 TBD PAN HEAD SCREW 6 8 TBD PAD LOCK 1 9 TBD KEYS/LOCK 2 10 FS43 FLOAT SWITCH, DUAL FLT. ASSY., 43', 13M 1
11 FS65 FLOAT SWITCH, DUAL FLT. ASSY., 65', 20M .......1............OPTION
12 TBD LATCH RIGHT-SIDE 1 13 TBD LATCH LEFT-SIDE 1 14 TBD PHILLIPS HEAD SCREW 4
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 47
Page 48
FRAME AND BATTERY ASSEMBLY
26
34
27
35
32
3
33
28
29
30
2
A
4
3
5
1
6
7
2
22
21
25
24
18
23
NOTES:
1
INCLUDED WITH HINGE PIN ITEM# 9.
2
INCLUDED WITH U-BOLT ITEM 16.
3
USE WITH PUMP END ONLY.
17
16
31
20
19
13
15
A
12
9
8
1
10
11
14
15
PAGE 48 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 49
FRAME AND BATTERY ASSEMBLY
NO. PART NO. PART NAME QTY. REMARKS
1 iGX270UT2QZMD ENGINE 1 2 7308805200 BATTERY BOX 1 3 0972159055 BATTERY CABLE (-) 1 4 0972159075 BATTERY CABLE (+) 1 5 TBD BATTERY 1 6 7308214010P002 BASE, PIPE FRAME 1 7 TBD CONTROL BOX, REAR PANEL 1 8 0401650080 WASHER, FLAT 4 9 0652500830 HINGE PIN WITH SNAP RING 2 10 73082148700014 HANDLE 2 11 0732502211 GRIP, RUBBER 2 12 7308343000 GROMMET 1 13 0209190080 FLANGE NUT 4 14 73082139500014 PUMP STAND 2
15 2008020 BOLT SET WITH LOCK WASHER .........................4............REPLACES P/N 0105090820
16 0190102057 U-BOLT ..................................................................2............INCLUDES MTG.HDW
17 73082092300014 AXLE 1 18 0641400430 COTTER PIN 2 19 0105091020 BOLT 2
20 0451250100 WASHER, LOCK....................................................6............REPLACES P/N 0451290100
21 TBD BOLT 8 22 0401450200 WASHER, 20 MM 2 23 0982601906 TIRE 2 24 TBD WASHER, LOCK 8 25 TBD NUT 8 26 0725223229 CUSHION RUBBER, SLANT MOUNT 4 27 73082246500014 CUSHION RUBBER SPACER 2 28 0105090612 BOLT 4 29 0451290060 WASHER, LOCK 4 30 0401650060 WASHER, FLAT 4 31 73082445500014 CUSHION RUBBER STAY 1 32 0205490080 NUT 4 33 0451290080 WASHER, LOCK 8MM 4 34 0451290100 WASHER, LOCK 4 35 0205490101 NUT 4
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 49
Page 50
HONDA iGX270UT2QZMD ENGINE SERVICE PARTS
5
6
1
4
3
2
PAGE 50 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 51
HONDA iGX270UT2QZMD ENGINE SERVICE PARTS
NO. PART NO. PART NAME QTY. REMARKS
1 17620Z4H900 CAP COMP., FUEL TANK 1
2 17210Z5KW00 ELEMENT COMP., AIR CLEANER ........................1............INCLUDES ITEM W/ #
3# 17218ZE2505 FILTER, OUTER 1 4 9807955846 SPARK PLUG (BPR5ES) 1 5 9820040750 FUSE, MINI 7.5A 1 6 9820043000 FUSE, MINI 30A 1
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 51
Page 52
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
1.
2.
3.
4.
5. Parts must be in new and resalable
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profi t or good will or for any other special, consequential or incidental
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description
A Returned Material Authorization must be approved by Multiquip prior to shipment.
To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defi nes item numbers, quantities, and descriptions of the items to be returned.
a. The parts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s)
for the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name
and phone number of the person requesting the RMA.
A copy of the Return Material Authorization must accompany the return shipment.
Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.
TERMS AND CONDITIONS OF SALE — PARTS
condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
6. The following items are not returnable:
a. Obsolete parts. (If an item is in the
price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
c. Any line item with an extended
dealer net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
7. The sender will be notifi ed of any material received that is not acceptable.
8. Such material will be held for five working days from notifi cation, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
9. Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.
10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
11. Credit issued will be applied to future purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specifi c date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
own products.
SPECIAL EXPEDITING SERVICE
parts to the carrier.
damages.
LIMITATION OF WARRANTIES
of the products on the face hereof.
Effective: February 22, 2006
PAGE 52 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Page 53
NOTES
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 53
Page 54
OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
© COPYRIGHT 2018, MULTIQUIP INC.
Multiquip Inc
the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.
This manual
The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations.
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Offi ce MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact : mq@multiquip.com
Service Department Warranty Department
800-421-1244 310-537-3700
Technical Assistance
800-478-1244 Fax: 310-943-2238
CANADA
Multiquip Multiquip (UK) Limited Head Offi ce
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact : infocanada@multiquip.com
Tel. (800) 421-1244 Fax (310) 537-3927
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
800-427-1244 310-537-3700
800-421-1244 310-537-3700
UNITED KINGDOM
Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfi eld, Cheshire SK16 4UJ Contact : sales@multiquip.co.uk
Fax: 800-672-7877
Fax: 310-943-2249
Tel: 0161 339 2223 Fax: 0161 339 3226
,
MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
Your Local Dealer is:
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