MULTIQUIP QP3Ti Parts Manual

OPERATION AND PARTS MANUAL
MODEL QP3Ti
TRASH PUMP
(HONDA iGX270UT2QZMD
Revision #1 (05/07/18)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
PAGE 2 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
NOTES
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 3
TABLE OF CONTENTS
QP3Ti Centrifugal Pump
Proposition 65 Warning ........................................... 2
Parts Ordering Procedures ...................................... 5
Safety Information .............................................. 6-10
Specifications (Pump) ............................................ 11
Specifications (Engine) .......................................... 12
General Information ............................................... 13
Pump Components ........................................... 14-15
Basic Engine .......................................................... 16
Control Panel .................................................... 17-18
Inspection (Engine) ................................................ 19
Setup ..................................................................... 20
Operation .......................................................... 21-23
Maintenance (Pump) ........................................ 24-25
Maintenance (Engine) ...................................... 26-28
Storage .................................................................. 29
Troubleshooting (Engine) .................................. 30-31
Troubleshooting (Pump) ........................................ 32
Wiring Diagram — Control Panel........................... 34
Wiring Locator — Control Panel ........................... 35
Explanation Of Code In Remarks Column............. 36
Suggested Spare Parts ......................................... 37
Component Drawings
Nameplate and Decals Assembly ..................... 38-39
Pump Assembly ................................................ 40-43
Control Panel Assembly ...................................44-45
Float Switches and Utility Box Assembly .......... 46-47
Frame and Battery Assembly ........................... 48-49
Engine Service Parts ........................................ 50-51
Terms And Conditions Of Sale — Parts ................ 52
NOTICE
Specifications and part numbers are subject to change without notice.
PAGE 4 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
PARTS ORDERING PROCEDURES
www.multiquip.com
Ordering parts has never been easier!
If you have an MQ Account, to obtain a Username
parts@multiquip.
To obtain an MQ Account, contact your
Effective:
, 2006
Choose from three easy options:
January 1
st
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
and Password, E-mail us at:
com.
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
When ordering parts, please supply:
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 5
Specify Preferred Method of Shipment: UPS/Fed Ex DHL
Priority One Tr uc k
Ground
Next Day
Second/Third Day
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with
safety messages.
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
or NOTICE.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
SAFETY INFORMATION
GENERAL SAFETY
PUMP SAFETY
pump volatile, explosive, fl ammable or low fl ash
The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can
The engine of this equipment requires an adequate free
operate this equipment in any
pump corrosive chemicals or water containing toxic substances. These fl uids could create serious health and environmental hazards. Contact local
emergency or safety devices. These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the infl uence of
drugs or alcohol.
NOTICE
This equipment should only be operated by trained and
qualifi ed personnel 18 years of age and older.
DANGER
NEVER
point fl uids. These fl uids could ignite or explode.
cause death if inhaled.
fl ow of cooling air. NEVER enclosed or narrow area where free fl ow of the air is restricted. If the air fl ow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fi re could result causing severe
bodily harm or even death.
WARNING
DANGEROUS
GAS FUMES
Whenever necessary, replace nameplate, operation and
safety decals when they become diffi cult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifi cations. Unauthorized equipment modifi cation will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fi re extinguisher.
ALWAYS know the location of the nearest
fi rst aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fi re department. This information will be invaluable in the case of an emergency.
NEVER
authorities for assistance.
NEVER open the priming plug when pump
is hot. Hot water inside could be pressurized much like the radiator of an automobile. Allow pump to cool to the touch before loosening plug. The possibility exists of scalding, resulting in severe bodily harm.
NEVER disconnect any
devices will void all warranties.
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 7
SAFETY INFORMATION
ENGINE SAFETY
run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter
add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
start the engine near spilled fuel or combustible
fl uids. Fuel is extremely fl ammable and its vapors can
refuel in a well-ventilated area, away from
use extreme caution when working with
CAUTION
NEVER lubricate components or attempt service on a
running machine.
NEVER block or restrict flow from discharge hose.
Remove kinks from discharge line before starting pump. Operation with a blocked discharge line can cause water inside pump to overheat.
DO NOT touch control panel with wet hands.
NOTICE
ALWAYS fi ll the pump casing with water before starting
the engine. Failure to maintain water inside the pump housing will cause severe damage to the pump and mechanical seal.
In winter drain water from pump housing to prevent
freezing.
NEVER start the pump with the clean-out cover removed.
The rotating impeller inside the pump can cut or sever objects caught in it. Before starting the pump, check that the clean-out cover is securely fastened.
CAUTION
 NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool before servicing equipment.
NOTICE
 NEVER
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
FUEL SAFETY
DANGER
 DO NOT
fi re due to static electricity.
ALWAYS keep the machine in proper running condition.
ALWAYS ensure pump is on level ground before use.
DO NOT swing or whirl around fl oat switches.
ALWAYS retract handle before operation.
Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
WARNING
NEVER operate the engine with heat shields or
guards removed.
DO NOT remove the engine oil drain plug
while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the pump.
FUEL
FUEL
 DO NOT
cause an explosion if ignited.
 ALWAYS
sparks and open fl ames.
 ALWAYS
fl ammable liquids.
PAGE 8 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
SAFETY INFORMATION
DO NOT fi ll the fuel tank while the engine is running
BATTERY SAFETY (ELECTRIC START ONLY)
 If the battery liquid (dilute sulfuric acid) comes into
, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
NEGATIVE battery terminal
keep battery cables in good working condition.
check and make sure that there is no water
allow any person or animal to stand underneath
tow unit. The wheels are for manual transport
drop the unit from a height as it may cause
damage to the unit even if the wheels are puncture-proof.
Before lifting, make sure that the equipment parts (hook and vibration insulator) are not damaged and screws are
Always make sure crane or lifting device has been properly secured to the lifting bail (hook) of the
Tighten fuel tank cap securely and close fuel cock to
Use adequate lifting cable (wire or rope) of suffi cient
or hot.
DO NOT overfi ll tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
DANGER
DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open fl ames,
sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a fl ame or spark, an explosion could occur.
contact with eyes
seek medical attention.
CAUTION
 ALWAYS disconnect the
before performing service on the equipment.
 ALWAYS
Repair or replace all worn cables.
 ALWAYS
residue inside the battery box before each operation.
TRANSPORTING SAFETY
CAUTION
NEVER
the equipment while lifting.
 DO NOT
only.
NOTICE
 DO NOT
WARNING
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation. The battery contains acids that can cause injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS recharge the battery in a well-ventilated environment to avoid the risk of a dangerous concentration of combustible gases.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water.
not loose or missing.
equipment.
 ALWAYS shutdown engine before transporting.
 NEVER lift the equipment while the engine is running.
prevent fuel from spilling.
strength.
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 9
 Use one point suspension hook and lift straight upwards.
ENVIRONMENTAL SAFETY/
Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable. If the equipment poses an unacceptable and unrepairable safety risk due to wear or damage or is no longer cost effective to maintain (beyond life-cycle reliability) and is to be decommissioned (demolition and dismantlement),be sure to follow rules below.
LIFTING BALE
 When the life cycle of this equipment is over, remove
battery and bring to appropriate facility for lead reclamation. Use safety precautions when handling
When the life cycle of this equipment is over, it is recommended that the trowel frame and all other metal
Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new product.
Recyclers and manufacturers alike promote the process of recycling metal. Using a metal recycling center
The gasoline engine used in this equipment has been designed to reduce harmful levels of carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxides (NOx)
This engine has been certifi ed to meet US EPA Evaporative
Attempting to modify or make adjustments to the engine emmission system by unauthorized personnel without proper training could damage the equipment or create an
Additionally, modifying the fuel system may adversely affect evaporative emissions, resulting in fi nes or other penalties.
The emission control label is an integral part of the emission
If a replacement emission label is needed, please contact
SAFETY INFORMATION
batteries that contain sulfuric acid.
parts be sent to a recycling center.
DO NOT lift machine to unnecessary heights.
ALWAYS tie down equipment during transport by
securing the equipment with rope.
DECOMMISSIONING
NOTICE
DO NOT pour waste or oil directly onto the ground, down
a drain or into any water source.
Contact your country's Department of
Public Works or recycling agency in your area and arrange for proper disposal of any electrical components, waste or oil associated with this equipment.
promotes energy cost savings.
EMISSIONS INFORMATION
NOTICE
contained in gasoline exhaust emissions.
emissions requirements in the installed confi guration.
unsafe condition.
Emission Control Label
system and is strictly controlled by regulation(s).
The label must remain with the engine for its entire life.
PAGE 10 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
your authorized engine distributor.
SPECIFICATIONS (PUMP)
Table 1. Specifications (Pump)
Model QP3Ti
Type Trash Pump
Suction 3.0 in. (76 mm.)
Discharge Size 3.0 in. (76 mm.)
Pump
Dry Net Weight
Maximum Pumping Capacity
396 gallons/minute
(1,500 liters/minute)
Max. Solids Diameter 1.50 in. (38 mm)
Maximum Lift 25 ft. (7.6 m)
Max. Head 95 ft. (29.0 m)
Max. Pressure 41 psi (283 kPa)
200 lbs. (91 Kg.)
G
F
E
A
B
C
D
Figure 1. QP3Ti Dimensions
NOTE: shown with optional utility box.
H
I
Table 2. Dimensions
A
B
C
D
E
39.7 in. (1010 mm)
51.1 in (1300 mm)
51.6 in. (1312.7mm)
40.2 in. (1022.7 mm)
30.3 in. (770 mm)
F
G
H
I
19.6 in. (500 mm)
20.6 in. (525 mm)
26.9 in. (685 mm)
28.8 in. (732 mm)
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 11
SPECIFICATIONS (ENGINE)
METERS
500
10
Table 3. Specifications (Engines)
Model
Type
Bore x Stroke
Displacement 270 cc (16.5 cu-in)
Engine
Net Power (in accordance with SAE J1349)
Fuel Tank Capacity
Fuel Unleaded Automobile Gasoline Lube Oil Capacity 1.16 quarts (1.10 liters) Speed Control Method STR Governor (self tuning regulator)
Starting Method
Dimension (L x W x H)
Dry Net Weight
Engine power ratings are calculated by the individual engine manufacturer and the rating method may vary among engine manufacturers. Multiquip Inc. and its subsidiary companies
*
makes no claim, representation or warranty as to the power rating of the engine on this equipment and disclaims any responsibility or liability of any kind whatsoever with respect to the accuracy of the engine power rating. Users are advised to consult the engine manufacturer’s owners manual and its website for specific information regarding the engine power rating.
TOTAL HEAD
100
30
FT.
Suction Line : 3 inch Discharge Line : 3 inch
HONDA
GX270UT2QZMD
Air-cooled 4 stroke, Single
Cylinder, OHV,
Horizontal Shaft Gasoline
Engine
3.03 in. x 2.30 in.
(77 mm x 58 mm)
8.6 H.P./3600 R.P.M.
Approx.1.4 U.S. Gallons
(5.3 Liters)
Electric Starter
(switch on control panel)
14.1 x 18.2 x 16.6 in.
(358 x 462 x 422 mm)
66.8 lbs (30.3 Kg.)
25
20
15
U.SGALLONS PER MINUTE
LITERS PER MINUTE
90
80
70
60
50
40
30
20
5
10
0
0 50 100 150 200 250 300 350 400
0
23.3 FT
16.7 FT
10 FT
1000
3.3 FT
Figure 2. QP3Ti Performance Curve
PAGE 12 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
1500
GENERAL INFORMATION
APPLICATION
The Multiquip QP3Ti Trash Pump is designed to be used for dewatering applications. Both the suction and discharge ports on the QP3Ti trash pump use a 3-inch diameter opening,which allows the pump to pump at a rate of approximately 396 gallons/minute (gpm) or 1,500 liters/ minute (lpm).
This Wet Primed pump requires that the pump casing is first filled with water to assist with initial self-priming operations. Once a partial vacuum is created within the unit, the reduced atmospheric pressure allows water to flow through the suction line and the centrifugal force of the impeller/volute assembly permits water to be expelled from the discharge ports.
TRASH PUMP
Trash pumps derive their name from their ability to handle a greater amount of debris and solids than standard centrifugal pumps. These pumps generally handle solids up to 1/2 the size of the discharge opening making them less likely to clog. Also trash pumps are capable of handling water with 25% solids by weight.
The advantage of using a trash pump is that it can be quickly and easily disassembled in the field "without tools" and easily cleaned when clogged.
POWER PLANT
This trash pump is powered by a 8.6 horsepower air cooled 4-stroke, single cylinder HONDA iGX270 gasoline engine that incorporates a low “Oil Alert Feature.”
OIL ALERT FEATURE
In the event of low oil or no oil, the HONDA iGX270 engine has a built-in oil alarm engine shut-down feature. In the event the oil level is low the engine will automatically shutdown.
SUCTION LIFT
This pump is intended to be used for dewatering applications and is capable of suction lifts up to 25 feet at sea level. For optimal suction lift performance keep the suction hose or line as short as possible. In general always place the pump as close to the water as possible.
PUMP SUPPORT
NEVER place the pump on soft soil. The suction hose or
pipe connection should always be checked for tightness and leaks. A small suction leak in the hose or fittings could prevent the pump from priming.
Elevation
Higher elevations will effect the performance of the pump. Due to less atmospheric pressure at higher altitudes, pumps DO NOT have the priming ability that they have at sea level. This is due to the “thinner air” or lack of oxygen at higher altitudes.
A general rule of thumb is that for every 1,000 feet of elevation above sea level a pump will lose one foot of priming ability.
For example, in Flagstaff, Arizona where the elevation is approximately 7,000 feet, the pump would have a suction lift of only 18 feet rather than the 25 feet at sea level. Table 4 shows suction lift at various elevations.
Table 4. Suction Lift at Various Elevations
Altitude
Feet
(Meters)
Sea Level 10.0 (3.048) 15.0 (4.572) 20.0 (6.096) 25.0 (7.620)
2,000 (610) 8.80 (2.680) 13.2 (4.023) 17.6 (5.364) 22.0 (6.705)
4,000 (1,219) 7.80 (2.377) 11.7 (3.566) 15.6 (4.754) 19.5 (5.943)
6,000 (1,829) 6.90 (2.103) 10.4 (3.169) 13.8 (4.206) 17.3 (5.273)
8,000 (2,438) 6.20 (1.889) 9.30 (2.834) 12.4 (3.779) 15.5 (4.724)
10,000 (3,048) 5.70 (1.737) 8.60 (2.621) 11.4 (3.474) 14.3 (4.358)
Table 5 shows percentage drops in performance as elevation increases.
Table 5. Performance Loss at Various Elevations
Altitude
Feet (Meters)
Sea Level 100% 100%
2,000 (610) 97% 95%
4,000 (1,219) 95% 91%
6,000 (1,829) 93% 87%
8,000 (2,438) 91% 83%
10,000 (3,048) 88% 78%
Suction Lift in Feet (Meters)
Discharge Flow Discharge Head
The pump should always be placed on solid stationary ground in a level position.
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 13
PUMP COMPONENTS
5
4
6
3
2
1
12
7
8
9
NOTE: CONTACT YOUR NEAREST MULTIQUIP DEALER FOR QUICK DISCONNECT HOSES AND FITTINGS.
11
4
10
PAGE 14 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
Figure 3. QP3Ti Key Components
PUMP COMPONENTS
Figure 3 shows key component areas of the QP3Ti.
1. Pump — The QP3Ti offers a revolutionary choice for a compact trash pumping system. It is the first gasoline­powered, compact, pipe-framed, centrifugal pump to provide unattended operations, automatic no prime shutdown, and easy manual dial water flow control. Supported by the industry recognized QPT3 pump end, this truly unique pump supports the watering/ dewatering jobs associated with: excavations, flood waters, manholes, sewage bypass, barge cleaning, foundations, and water transfer.
2. Fill Cap — Prior to operation, the pump casing MUST BE filled with water. Remove this cap to add water to the pump. After the initial prime, a sufficient amount of water will be retained in the casing so that the operator will not need to re-prime later.
3. Discharge Ports — The pump is equipped with left and right side discharge ports. These ports are 3” male NPT thread and can accommodate discharge hose or pipe. Quick disconnect (Cam & Groove lock) hoses can be fitted onto the discharge ports with an optional coupler (A300A).
4. Discharge Hose — This pump is fitted with 3” male NPT thread discharge ports and can accommodate either threaded discharge hose or pipe. Quick disconnect (Cam & Groove lock) hoses can be fitted onto the discharge ports with an optional coupler (A300A). Make sure hoses lay flat and are not kinked. Contact MQ Sales Department for ordering information.
5. Suction Port — This pump is fitted with a 3” male NPT thread suction port and can accommodate either a threaded or quick disconnect (Cam & Groove lock) hose. For quick disconnect connections, an optional coupler (A300A) is necessary. Contact MQ Parts Department for ordering assistance.
6. Suction Hose — Use only recommended suction hoses. This pump is fitted with a 3” male NPT thread suction port and can accommodate threaded or quick disconnect (Cam & Groove lock) suction hose. Cam & Groove lock hose can be fitted onto the suction port with an optional coupler (A300A). Make sure the suction hose is not kinked. Contact MQ Sales Department for ordering information.
7. Clean-out Cover — When the pump is subjected to applications where large quantity of debris is present, it may be necessary to clean out the casing cavity of large rocks and such that have not passed through the pump. To open and gain access to the pump’s clean­out cavity, loosen the four locking knobs (item 9). Grip the cover handles and twist counterclockwise. Once the cover is clear of the four knob fasteners, pull the cover out towards you.
8. Drain Plug — After usage, and for storage, remove this plug and drain all water from the pump casing.
9. Locking Knobs — Turn both knobs counterclockwise to release cover. Turn clockwise to secure clean-out cover.
10. Strainer — Always attach a strainer to bottom side of the suction hose to prevent large objects and debris from entering the pump. Strainer should be positioned so that it will remain completely under water. Running the pump with the strainer above water for long periods can damage pump.
11. Wheel Kit — The QP3Ti comes with a wheel kit that includes all necessary components and hardware. The tires are 8” diameter, rugged terrain foam filled type.
12. Utility Box — Used to store float switches and can also store tools necessary for pump use, setup, and maintenance (optional).
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 15
BASIC ENGINE
5
4
3
2
Figure 4. Engine Controls and Components
INITIAL SERVICING
The engine (See Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions and details of operation and servicing. The engine shown above is a HONDA engine, operation for other types of engines may vary somewhat.
1. Fuel Filler Cap — Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
DANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Fuel Valve Lever — OPEN to let fuel flow, CLOSE to stop the flow of fuel.
6
3. Air Cleaner — Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
NOTICE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
4. Spark Plug — Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch). Clean spark plug once a week.
5. Muffler — Used to reduce noise and emissions.
6. Fuel Tank — Holds unleaded gasoline. For additional information refer to engine owner's manual.
NOTICE
The iGX engine design does not require a choke lever.
1
PAGE 16 — QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (05/07/18)
CONTROL PANEL
1
PILOT LAMPS INDICATOR
I ) No Green or Red lights
II ) Green and Red lights on Battery power supply is on.
PILOT LAMPS ALERTS
I ) Red light Flashing in 1 second intervals
III) Red light Flashing 2 times, turns OFF for 3 seconds and repeats Low fuel.
IV ) Red light Flashing 3 times, turns OFF for 3 seconds and repeats
V ) Red light Flashing 5 times, turns OFF for 3 seconds and repeats ECU error. Contact Multiquip for service.
No Battery power.
2
III ) Green light stays on IV ) Green light Flashing in 1 second internals
Priming Failure. Inspect hose for kinds, leaks, missing gaskets,
clogged strainer or lack of water.
Check float connections.II ) Green and Red lights on Flashing in 0.5 sec interval
Check electrical connections.
Engine running.
3
Auto/Standby.
7
Figure 5. QP3Ti Control Panel
5
6
4
8
9
1. Starter Switch — Used to engage the battery, start and turn off the engine.
2. Oil Alert — Lights up where the oil is low or if there is no oil.
3. Pilot Lamp — Indicates operating status. Refer to Table 6 for the different lamp indicators and corresponding status.
4. Auto/Manual Switch — Used to select either Auto or Manual mode of operation.
5. Flow Control Switch — Used to adjust flow volume (this switch only works in Manual mode).
QP3Ti TRASH PUMP • OPERATION AND PARTS MANUAL —REV. #1 (05/07/18) — PAGE 17
6. Hourmeter — Indicates total operating hours.
7. Pilot Lamp Decal — Lists the different lamp indicators and alerts.
8. Drain/Fill Switch — Used to select Auto Drain Operation or Auto Fill Operation.
9. Float Control Terminals — Provide connection to top and bottom float switches.
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