OPERATION AND PARTS MANUAL
MODEL QP-2TZ
TRASH PUMP
(Diesel Engine)
Revision #0 (03/25/05)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.
PAGE 2 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244
Carson, CA 90746
Email: mq@multiquip.com
Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244
310-537-3700
MAYCO PARTS
800-306-2926
310-537-3700
SERVICE DEPARTMENT
800-421-1244
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244,
310-537-3700,
ON-HAND
EXT.
279
EXT.
279
WHEN CALLING
FAX:
310-537-3927
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
310-537-4259
FAX:
310-631-5032
FAX:
310-537-1173
© COPYRIGHT 2004, Multiquip INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written
permission. All other trademarks are the property of their respective owners and used with permission.
This manual
remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are
based on the
for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications,
design or the information published in this publication at any time without notice and without incurring any obligations.
MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should
MQ Model QP-2TZ Trash Pump.
Illustrations, descriptions, references and technical data contained in this manual are
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 3
QP-2TZ — TABLE OF CONTENTS
MQ QP-2TZ Trash Pump
Here’s How To Get Help ............................................ 3
Table of Contents ...................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation ...................................... 8-9
Pump Specifications/Dimensions .............................10
Engine Specifications ...............................................11
General Information .................................................12
Pump Components .................................................. 13
Refueling .................................................................. 14
Basic Engine ............................................................15
Pre-Inspection (Engine) ...........................................16
Pre-Setup (Pump) .................................................... 17
Initial Start-up (Engine) ............................................ 18
Maintenance (Pump) ......................................... 19-20
Maintenance (Engine)........................................ 21-22
Preparation for Long-Term Storage .........................23
Troubleshooting (Engine) .........................................24
Troubleshooting (Pump)........................................... 25
Explanation Of Code In Remarks Column ...............26
Suggested Spare Parts ............................................27
Pump Assy. ........................................................ 28-31
Hatz 1B20 Diesel Engine
Spare Parts Kit Assembly ................................. 32-33
Accessories Assembly...................................... 34-35
Crankcase and Engine Mount Assembly ......... 36-37
Crankshaft Assembly ....................................... 38-39
Camshaft Assembly ......................................... 40-41
Piston Assembly ............................................... 42-43
Cylinder Head Assembly .................................. 44-45
Oil Pump/Governor Assembly .......................... 46-49
Timing Cover Assembly ................................... 50-51
Flywheel Assembly ........................................... 52-53
Fuel Injection Assembly ................................... 54-57
Recoil Starter Assembly ................................... 58-59
Air Duct Assembly ............................................ 60-63
Crankcase Breather Assembly......................... 64-65
Fuel Tank Assembly ......................................... 66-67
Air Filter Assembly ........................................... 68-69
Muffler Assembly .............................................. 70-71
Sealing and Bonding Adhesives............................ 72
Terms and Condition Of Sale — Parts .................. 73
NOTE
PAGE 4 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
Specification and part number
are subject to change without
notice.
PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒❒
❒ Dealer account number
❒❒
❒❒
❒ Dealer name and address
❒❒
❒❒
❒ Shipping address (if different than billing address)
❒❒
❒❒
❒ Return fax number
❒❒
❒❒
❒ Applicable model number
❒❒
❒❒
❒ Quantity, part number and description of each part
❒❒
❒❒
❒ Specify preferred method of shipment:
❒❒
✓ FedEx or UPS Ground
✓ FedEx or UPS Second Day or Third Day
✓ FedEx or UPS Next Day
✓ Federal Express Priority One
✓ DHL
✓ Tr u c k
Note: Unless otherwise indicated by customer, all
orders are treated as “Standard Orders”, and will
ship within 24 hours. We will make every effort to ship
“Air Shipments” the same day that the order is
received, if prior to 2PM west coast time. “Stock
Orders” must be so noted on fax or web forms.
Here’s how to get help...
Please have the model and serial number
on hand when calling.
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244
FAX:
Carson, CA 90746
Email: mq@multiquip.com
Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244
310-537-3700
MAYCO PARTS
800-306-2926
310-537-3700
SERVICE DEPARTMENT
800-421-1244
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244,
310-537-3700,
EXT.
EXT.
279
279
310-537-3927
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
310-537-4259
FAX:
310-631-5032
FAX:
310-537-1173
Place Your Parts Order Via Web or Fax
For Even More Savings!
(Domestic USA Dealers Only)
Extra Discounts!
All parts orders which include complete part numbers and
are received by our automated web parts order system, or
by fax qualify for the following extra discounts:
Ordered Standard Stock orders
via orders ($750 list and above)
Fax 3% 10%
Web 5% 10%
Special freight allowances
when you order 10 or more
line items via Web or Fax!**
FedEx Ground Service
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00
list price) do not count towards the 10+ line items.
NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
at no charge for freight
MULTIQUIP INC.
18910 WILMINGTON AVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244
FAX: 310-537-3927
E-MAIL: mq@multiquip.com
INTERNET: www.multiquip.com
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 5
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
Toll-free FAX — 800-6-PARTS-7
(800/672-7877)
QP-2TZ — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating
this equipment. Failure to read and understand the Safety
Messages and Operating Instructions could result in injury to
yourself and others.
This Owner's Manual has been
developed to provide complete
instructions for the safe and efficient
NOTE
operation of the Multiquip
QP-2TZ Trash Pump.
engine manufacturers instructions for
data relative to its safe operation.
Before using this pump, ensure
that the operating individual has
read and understands all
instructions in this manual.
Model
Refer to the
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
Explosive Fuel
GASOLINE is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
DANGERDANGER
DANGER
DANGERDANGER
You WILL be
if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or
you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be
these directions.
Potential hazards associated with the QP-2TZ Trash Pump
operation will be referenced with Hazard Symbols which appear
throughout this manual, and will be referenced in conjunction
with Safety Message Alert Symbols.
KILLED
INJURED
if you DO NOT follow
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if
Burn Hazards
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. Never operate the engine with heat
shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and
clothing away from all moving parts to prevent
injury.
PAGE 6 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
QP-2TZ — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF switch in
the OFF position when the pump is not in use.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual
to help prevent damage to your pump, other property, or the
surrounding environment.
This pump, other property, or the
surrounding environment could be
NOTE
damaged if you do not follow
instructions.
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 7
RULES FOR SAFE OPERATION
■
DANGERDANGER
DANGER
DANGERDANGER
Failure to follow instructions in this manual may lead to
serious injury or even death! This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
The following safety guidelines should always be used when
operating the
GENERAL SAFETY
■
DO NOT operate or service this equipment before
reading this entire manual.
■
This equipment should not be operated by persons under 18
years of age.
■
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
trash pump
:
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing engine or pump.
■
High Temperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
hot
with
■
The engine of this pump
requires an adequate
free flow of cooling air.
NEVER!
pump in any enclosed or
narrow area where free
flow of the air is
restricted. If the air flow
is restricted it will cause
serious damage to the
pump or engine and may cause injury to people and property.
Remember the pump's engine gives off DEADLY gases.
components can cause serious burns.
operate the
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■
NEVER operate this equipment under the influence or drugs or
alcohol.
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
ALWAYS check the machine for loosened threads or bolts
before starting.
■
ALWAYS wear proper respiratory (mask) hearing and eye
protection equipment when operating the pump.
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■
ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT
could result from fuel vapors, or if fuel is spilled on a hot
engine.
■
NEVER operate the pump in an
atmosphere
materials. An explosion or fire could result
causing severe
death.
■
Topping-off to filler port is dangerous, as it
tends to spill fuel.
■
Refer to the
questions or information.
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■
Manufacturer does not assume responsibility for any accident
due to equipment modifications.
smoke around or near the machine. Fire or explosion
explosive
or near combustible
bodily harm or even
Engine Owner's Manual
for engine technical
PAGE 8 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
■
■
NEVER Run engine without air cleaner. Severe engine
damage may occur.
■
ALWAYS read, understand, and follow procedures in
Operator’s Manual before attempting to operate equipment.
■
ALWAYS be sure the operator is familiar with proper safety
precautions and operation techniques before using pump.
■
ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.
High Temperatures – Always stop engine and allow the
engine to cool before adding fuel, oil or performing service
and maintenance functions. Contact with
cause serious burns.
■
NEVER disconnect any
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
Maintenance Safety
■
NEVER leave the pump unattended, turn off engine when
unattended.
■
Unauthorized equipment modifications will void all
warranties.
■
NEVER pump volatile, explosive, flammable or low flash
point fluids. These fluids could ignite or explode.
■
NEVER operate the pump in an
■
Before starting the pump, check that the clean-out cover is
explosive
atmosphere.
securely fasten.
■
ALWAYS ensure pump is on level ground before use.
■
Become familiar with the components of the pump before
operating.
■
NEVER pump corrosive chemicals or water containing toxic
substances. These fluids could create serious health and
environmental hazards. Contact local authorities for
assistance.
■
NEVER open the priming plug when pump is hot. Hot water
inside could be pressurized much like the radiator of an
automobile. Allow pump to cool to the touch before loosening
plug.
■
NEVER open the pump housing during operation or start the
pump with the clean-out cover removed. The rotating impeller
inside the pump can cut or sever objects caught in it.
■
NEVER block or restrict flow from discharge hose. Remove
kinks from discharge line before starting pump. Operation
with a blocked discharge line can cause water inside pump
to overheat.
■
ALWAYS fill the pump casing with water before starting the
engine. Failure to maintain water inside the pump housing
will cause severe damage to the pump.
■
■
■
■
■
■
■
Emergencies
■
ALWAYS know the location of the
nearest
■
ALWAYS know the location of the nearest
first aid kit
■
RULES FOR SAFE OPERATION
hot
components can
"emergency or safety devices"
NEVER lubricate components or attempt service on a running
machine.
ALWAYS allow the machine a proper amount of time to cool
before servicing.
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace
broken parts, or missing decals.
Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
fire extinguisher
.
.
In emergencies
nearest phone or
always
know the location of the
keep a phone on the job site
.
Also know the phone numbers of the nearest
ambulance, doctor
and
fire department
. This
information will be invaluable in case of an
emergency.
.
■
In winter drain water from pump housing to prevent freezing.
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 9
QP-2TZ — SPECIFICATIONS/DIMENSIONS (PUMP)
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ledoMZT2-PQ
epyTpmuPhsarT
eziSegrahcsiD&noitcuS).mm05(.ni00.2
pmuP
nemiD
nois
)HxWxL(
thgieWteNyrD
yticapaC
tfiL.xaM)sretem26.7(.tf52
daeH.xaM)sretem0.92(.tf59
gnipmuPmumixaM
retemaiDsdiloS.xaM).mm4.52(.ni05.1
18.3 IN.
(46.5 CM.)
etunim/snollag891
tunim/sretil057(
)e
.ni2.32X3.81x5.62
).mc0.95X5.64X5.76(
).gK5.95(.sbl131
23.2 IN.
(59 CM.)
26.5 IN.
(67.5 CM.)
Figure 1. QP-2TZ Dimensions
PAGE 10 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
QP-2TZ — SPECIFICATIONS (ENGINE)
)02B1ZTAH(snoitacificepSenignE.2elbaT
leseiDZTAH
02B1ledoM
delooC-riA
liOenignE
epyT
leuFepyT
.oN
srednilyC
1ni5.41
3
tnemecalpsiDeldI
)sretil232.(
liOebuL
deepS
MPR008
yticapaC
.stq59.0
)sretil9.0(
DPHSroGC-FC-EC
D2/D1-579DMTSA
riAepyT
renaelC
yrD
tnemelE
-DC-IPAro@DP-5D-4D-CMCC
-2A/1A9682SB10615NID-095NE
gnitratS
dohteM
lioceR
tratS
thgieW
.sbl27
).gk33(
110
100
TOTAL
HEAD
FT.
90
80
70
60
50
40
30
20
10
0
050
US GALLONS PER MINUTE
23.3 FT.
100
16.7 FT. 10.0 FT.
150 200
1.6 FT.
3.3 FT.
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 11
QP-2TZ — GENERAL INFORMATION
APPLICATION
QP-2TZ Trash Pump
The
is designed to be used for dewatering
applications. Both the suction and discharge ports on the
QP-2TZ trash pump use a 2-inch diameter opening, which
allows the pump to pump at a rate of approximately 211 gallons/
minute (gpm) or 800 liters/minute (lpm).
Trash or self-priming pumps are designed to purge air from the
suction line and create a partial vacuum in the pump body. The
reduced atmospheric pressure inside the pump allows water to
flow through the suction line and into the pump body. The
centrifugal force created by the rotating impeller pressurizes the
Elevation
Higher elevations will effect the performance of the pump. Due to
less atmospheric pressure at higher altitudes, pumps DO NOT
have the priming ability that they have at sea level. This is due to
the “thinner air” or lack of oxygen at higher altitudes.
A general rule of thumb is that for every 1,000 feet of elevation
above sea level a pump will lose one foot of priming ability.
For example, in Flagstaff, Arizona where the elevation is
approximately 7,000 feet, the pump would have a suction lift of
25 feet rather than the 18 feet at sea level. Table 3 shows suction
lift at various elevations.
water and expels it from the pump.
Engine
This trash pump is powered by a 4.6 horsepower, air-cooled,
HATZ 1B20
Trash Pump
Trash pumps derive their name from their ability to handle a
diesel engine.
leveLaeS)840.3(0.01)275.4(0.51)690.6(0.02)026.7(0.52
,2)086.2(08.8)320.4(2.31)463.5(6.71)507.6(0.22
greater amount of debris and solids than standard centrifugal
pumps. This pump generally handle solids up to 1/2 the size of
the discharge opening making them less likely to clog. Also trash
000,6)301.2(09.6)961.3(4.01)602.4(8.31)372.5(3.71
pumps are capable of handling water with 25% solids by weight.
edutitlA
)sreteM(teeF
)016(000
)912,1(000,4)773.2(08.7)665.3(7.11)457.4(6.51)349.5(5.91
)928,1(
)834,2(000,8)988.1(02.6)438.2(03.9)977.3(4.21)427.4(5.51
snoitavelEsuoiraVtatfiLnoitcuS.3elbaT
)sreteM(teeFnitfiLnoitcuS
The advantage of using a trash pump is that it can be quickly and
easily disassembled in the field "
without tools
cleaned when clogged.
Suction Lift
" and easily
Table 4 shows percentage drops in performance as elevation
increases.
,3(000,01)737.1(07.5)126.2(06.8)474.3(4.11)853.4(3.41
This pump is intended to be used for dewatering applications
and is capable of suction lifts up to 25 feet at sea level. For
optimal suction lift performance, keep the suction hose or line as
short as possible. In general, always place the pump as close to
the water as possible.
Pump Support
The pump should always be placed on
solid stationary ground
in a level position.
NEVER place the pump on
soft soil
. The suction hose or pipe
connection should always be checked for tightness and leaks. A
small suction leak in the hose or fittings could prevent the pump
from priming.
)840
snoitavelE
edutitlA
sreteM(teeF
leveLaeS%001%001
)016(000,2%79%59
)912,1(000,4%59%19
)928,1(000,6%3
9%78
)834,2(000,8%19%38
)840,3(000,01%88%87
wolFegrahcsiDdaeHegrahcsiD
suoiraVtassoLecnamrofreP.4elbaT
PAGE 12 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
QP-2TZ — PUMP COMPONENTS
Figure 2 shows a typical application using the QP-2TZ Trash pump. Please note that this pump is intended for the removal of clean
water and water containing some debris and solids. Maximum size of solids should not exceed 1.0 inch (25 mm) in diameter. DO
NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive
amounts of sand and foreign debris.
Figure 2. QP-2TZ Pump Application
1. Pump – The model QP-2TZ is a 2-inch trash pump used
in general dewatering applications. Typical dewatering
applications consist of manholes, septic tanks, fast and
slow seepage ditch water, silt water, mud water and muck
water.
2. Fill Cap – Prior to operation, the pump casing should be
filled with water. Remove this cap to add water to the pump.
After the initial prime, a sufficient amount of water will be
retained in the casing so that the operator will not need to
re-prime later.
If the casing is dry or has insufficient water, the pump will
have difficulty in priming which could lead to premature
mechanical seal wear thus causing damage to the pump.
3. Discharge Port – Connect a 2-inch discharge hose to this
port.
4. Worm Clamp – Used to secure the hose to the inlet and
outlet ports on the pump. Use two clamps to secure the
hose on the inlet side of the pump.
5. Discharge Hose – Connect this flexible rubber hose to
the discharge port on the pump. Make sure that the hose
lays flat and is not kinked. Use only recommended type
discharge hose. Contact Multiquip Parts Department for
ordering information.
6. Suction Port – Connect a 2-inch inlet hose to this port.
7. Suction Hose – Connect this flexible rubber hose to the
8. Clean-out Cover Handles – To gain access to the pump's
9. Drain Plug – Remove this plug to drain water from the
10. Clean-out Cover – Remove cover to gain access to the
11. Locking Knobs – Turn both knobs clockwise to secure
12. Strainer – Always attach a strainer to the bottom side of
Use two worm clamps to secure the hose.
suction portion the pump. Make sure that the hose lays flat
and is not kinked. Use only recommended type suction
hose. Contact Multiquip Parts Department for ordering
information.
clean-out area, grip both handles, then pull to remove cover.
Make sure both locking knobs have been released before
attempting to remove clean-out cover.
pump.
clean-out area.
clean-out cover, turn counterclockwise to release cover.
the suction hose to prevent large objects and debris from
entering the pump. Strainer should be positioned so that it
will remain completely under water. Running the pump with
the strainer above water for long periods can damage pump.
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 13
DANGER
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity to
cool down. In the event of a fuel spill, DO NOT attempt to start the
engine until the fuel residue has been completely wiped up, and the
area surrounding the engine is dry. If pump is placed in a truck bed
with a plastic liner, REMOVE pump from truck bed and place on
ground (Figure 3) to refuel. The possibility of
exists, due to static electricity.
fire
or
explosion
QP-2TZ — REFUELING
PLASTIC
TRUCK-BED
LINER
DANGER
DO NOT ADD FUEL
TO TRASH PUMP IF
TRASH PUMP IS PLACED
INSIDE TRUCK-BED WITH
PLASTIC LINER. POSSIBILITY EXISTS
OF EXPLOSION OR FIRE DUE TO
.STATIC ELECTRICITY
Figure 3. Pump Refueling
PAGE 14 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
Figure 4. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the manufacturer’s Engine
manual for instructions & details of operation and servicing.
1. Fuel Filler Cap/Fuel Tank – Pull this latch to add
fuel to the tank. After refueling, always make sure the fuel
cap is latched properly. DO NOT over fill. For additional
information refer to engine owner's manual.
diesel
WARNING
Adding fuel to the tank should be accomplished only
when the engine is stopped and has had an
opportunity to cool down. In the event of a fuel spill,
DO NOT attempt to start the engine until the fuel
residue has been completely wiped up, and the area surrounding
the engine is dry.
6. Engine Motor Mounts – Attach these engine mounts to
the pump frame. Tighten securely.
7. Oil Filter – Remove this bolt to gain access (internal) to the
engine oil filter. Service the oil filter as recommended in the
maintenance section of this manual.
8. Oil Drain Plugs – There are two oil drain plugs, one is
underneath the flywheel, the other on the side of the engine.
Remove these plugs to drain engine oil from the engine
crankcase.
9. Crankshaft – Connect this shaft to the input of the
transmission.
10. Muffler – Used to reduce noise and emissions.
11. Nameplate – Contains information about the engine.
QP-2TZ — BASIC ENGINE
WARNING
2. Engine Lifting Straps/Cover – Remove the air cleaner
cover, then lift this cover (the one with decals on it) to gain
access to the engine lifting straps.
3. Air Cleaner/Cover – Prevents dirt and other debris from
entering the fuel system. Remove wing-nut on side of air
filter cover to gain access to filter element.
4. Speed Control Lever – This lever is connected to the
throttle control which is located on the side of the engine
compartment cover. Use this lever to control engine speed.
5. Dip Stick – Remove dipstick to determine if the engine oil
level is low. If low add oil as specified.
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 15
while the engine is running or immediately after operating. NEVER
operate the engine with the muffler removed.
NOTE
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
Operating the engine without an
air filter, with a damaged air filter,
or a filter in need of replacement
will allow dirt to enter the engine,
causing rapid engine wear.
QP-2TZ — PRE-INSPECTION (ENGINE)
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER operate the pump in a confined
area or enclosed area structure that does
not provide ample
ALWAYS wear approved eye and hearing
protection before operating the pump.
Before Starting
1. Read safety instructions at the
beginning of manual.
2. Clean the pump, removing dirt and
dust, particularly the engine
cooling air inlet, carburetor and air
cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry
compressed air.
free flow of air
.
3. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 6), fill to the edge of the oil filler
hole with the recommended oil type (Table 5). Maximum oil
capacity is 1.16 quarts (1.1 liters)
Figure 6. Engine Oil Dipstick (Oil Level)
epyTliO.5elbaT
nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the pump on secure
level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole
(Figure 5) and wipe clean.
Motor fuels are highly flammable and can be dangerous if
mishandled. DO NOT smoke while refueling. DO NOT attempt
to refuel the pump if the engine is
Fuel Check
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low,
replenish with unleaded fuel.
Figure 5. Engine Oil Dipstick (Removal)
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
Explosive Fuel
DANGERDANGER
DANGER
DANGERDANGER
hot! or running
.
immediately!
PAGE 16 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
QP-2TZ — PRE-SETUP (PUMP)
Before Starting
1. Read safety instructions at the
beginning of manual.
2. Place pump as near to water as
possible, on a firm flat, level surface.
3. To prime pump, remove fill cap (Figure 2) and fill pump casing
with water. If the pump casing is not filled with water before
starting, it will not begin pumping.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Pump casing
Otherwise pump will not be able to begin pumping.
DO NOT open
under pressure.
must
be filled with water before using pump.
WARNINGWARNING
WARNING
WARNINGWARNING
fill cap
if pump is hot! Water inside may be
5. The discharge hose is usually a
6. Make sure the
The strainer should be positioned so it will remain completely
under water
for long periods can damage the pump.
Suction and discharge hoses are
NOTE
hose, however if a thin-walled discharge hose is not available, a rigid suction hose can be substituted in its place.
securely attached to the water end of the suction hose. The
strainer is designed to protect the pump by preventing large
objects from being pulled into the pump.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
. Running the pump with the strainer above water
available from Multiquip. Contact
your nearest dealer for more
information.
suction strainer
collapsible
(Figure 2) is clean and
(thin-walled)
4. Check for
between the pump and engine housing, the seal inside the
pump may be worn or damaged. Continued operation of the
pump is not recommended. Further usage of the pump under
these conditions may cause severe water damage to engine.
Hoses and Clamps
1. Check that all hoses are
Make certain suction hose (Figure 2) does not have any air
leakage. Tighten hose clamps and couplings as required.
2. It is recommended that 2 clamps be used when securing the
suction hose to the inlet side (suction) of the pump.
3. Remember suction hoses must be
collapse when the pump is in operation.
4. Check that
Place hose so that it lays as straight as it is possible on the
ground. Remove any twists or sharp bends from hose which
may block the flow of water.
leaks
between pump and engine. If water is leaking
the
discharge
securely
hose (Figure 2) is not restricted.
attached to the pump.
rigid
enough not to
DO NOT pump flammable fluids, corrosive chemicals or fluids
containing toxic substances. These fluids can create potentially
dangerous health and environmental hazards. Contact local
authorities for assistance.
This pump uses a water-cooled
water from seeping into the engine. The passage of water
through the pump casing lubricates the seal and prevents it
from overheating.
the casing as this will cause damage to the mechanical seal.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER!
mechanical seal
operate the pump without water in
to prevent
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 17
QP-2TZ — INITIAL START-UP (ENGINE)
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
DO NOT attempt to operate the pump
until the Safety, General Information and
Inspection sections of this manual have
been
understood
This section is intended to assist the operator with the
start-up
section be read carefully before attempting to use the pump in
the field.
Starting the Engine (
3. Move the engine speed lever to the START position
of the trash pump. It is extremely important that this
HATZ
(Figure 8).
read and thoroughly
.
initial
engine)
Do not allow the starter grip to snap back against the engine.
Return it gently to prevent damage to the starter.
5. Pull the starter grip again, hard and fast, pulling it all the
way out to start engine.
6. If the engine does not start, repeat steps 4 and 5.
ALWAYS run engine at
Stopping The Engine
Normal Shutdown
1. Move the engine speed lever to the low speed and run the
engine for about three minutes with no load.
2. After the engine cools, move the engine speed lever to the
STOP position (Figure 11).
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
CAUTICAUTI
CAUTION
CAUTICAUTI
full speed
while pumping.
Figure 8. Engine Speed Lever (START position)
4. Grasp the starter grip (Figure 9) and slowly pull it out until
you feel the strongest resistance then return the starter grip
to the initial position.
Figure 9. Starter Grip
PAGE 18 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
Figure 11. Engine Speed Lever (STOP Position)
4. Slowly pull the starter grip (Figure 9) until strong resistance
is felt and leave it in this position. This prevents rust from
forming while the engine is not in use.
When stopping the engine, reduce the load slowly. Do
not stop engine suddenly since it may cause the
temperature to rise abnormally.
Emergency Shutdown
1. To stop engine immediately, quickly place the engine speed
lever to the STOP position.
CAUTICAUTI
CAUTION
CAUTICAUTI
QP-2TZ — MAINTENANCE (PUMP)
Pump Vacuum Test
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT attempt to start the engine unless the pump has
previously been
will occur if pump has not been primed.
To perform the pump vacuum test do the following:
1. Remove the pump fill cap (Figure 2), and fill the pump with
water.
2. Start the engine as outlined in the initial start-up section,
and wait for the pump to begin pumping.
3. As shown in Figure 13, place a water hose inside the
discharge opening of the pump, and turn on the water. This
flow of water into the discharge opening will
pump from running dry.
4. Place the
pump suction (inlet) opening (Figure 13) with the vacuum
gauge facing upwards. It may be necessary to apply a small
amount of water around the rubber seal of the vacuum tester
to make a good suction fit.
5. Check and make sure that there are no air leaks between
the vacuum tester and the inlet port on the pump. If air leaks
are present reset vacuum tester.
6. Run the pump for a few minutes while monitoring the vacuum
gauge. If the gauge indicates a reading between -25 and
-20 in. Hg. (inches of mercury), then it can be assumed that
the pump is working correctly.
primed
Pump Vacuum Tester
with water. Severe pump damage
prevent
(P/N 7000030) over the
Adjusting Impeller Clearance
1. If it is necessary to replace impeller or volute, be sure
clearance between impeller and volute is adjusted correctly.
2. The impeller should be as close to the volute as possible
without rubbing against it. Clearance is adjusted by adding
or removing
3. Check clearance between impeller and insert by slowly
pulling starter rope to turn impeller. Remove spark plug to
make it easier to turn impeller.
NOTE
the
down, additional shims may be required to maintain the
clearance between the impeller and insert.
4. Check the impeller
clearance between the impeller face and the volute. Also
check the shaft seal for wear, as well as the shaft sleeve.
Pump Cleaning
After pumping water containing large amounts of dirt and debris,
perform the following:
1. Remove the drain plug from the pump housing (Figure 2)
and drain any water left in the pump.
2. Loosen the two locking hand knobs (turn counterclockwise)
and remove
shims
from behind the impeller.
It is important not to remove too
many shims or the clearance
between the impeller and volute will
become
performance will be reduced.
Remember as the impeller wears
every six months
clean-out cover
too wide
.
and pump
for wear, and for
25 in. Hg. (inches of mercury)
NOTE
7. If the vacuum tester gauge indicates a reading
-20 in. Hg, it can then be assumed that the pump is not
functioning correctly, and corrective action needs to be taken.
6. To test the
tester should remain attached to the pump suction inlet port
by vacuum. This indicates the pump's flapper valve is seating
properly to hold water in the suction hose when the engine
is stopped. This prevents backflow and allows for faster
priming when the engine is restarted.
flapper valve
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 19
translates into 25 feet of lift at
level
.
, shut down the engine. The vacuum
sea
below
3. Clean and remove dirt, debris from pump casing. Inspect
impeller and volute for wear. Replace any damaged or worn
parts.
CAUTICAUTI
CAUTION
CAUTICAUTI
The impeller may develop
when cleaning around the impeller to prevent being cut.
sharp edges
. Use extreme care
QP-2TZ — MAINTENANCE (PUMP)
NOTE
Pressure reading may vary depending on
altitude. See Tables 3 and 4 on page 12.
Figure 13. Pump Vacuum Tester
PAGE 20 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
Engine Maintenance
Perform engine maintenance procedures as referenced by
Table 6 below:
QP-2TZ — MAINTENANCE (ENGINE)
eludehcSecnanetniaMenignE.6elbaT
TSRIF
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KCEHCX
liOenignE
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NOTE
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.se
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.slavretniecnanetniamreporpenimretedotnoitarepof
Reference manufacturer engine
manual for specific servicing
instructions.
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 21
QP-2TZ — MAINTENANCE (ENGINE)
Maintenance
Perform the engine maintenance procedures as indicated below:
DAILY
■
Thoroughly remove dirt and oil from the engine and control
area. Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary. Check the
spring box and bellows for oil leaks. Repair or replace as
needed.
WEEKLY
■
Remove the fuel filter cap and clean the inside of the fuel
tank.
■
Remove or clean the filter at the bottom of the tank.
ENGINE OIL
warm
1. Drain the engine oil when the oil is
Figure 14.
2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
as shown in
DO NOT use gasoline as a cleaning solvent, because that
would create a risk of fire or explosion.
ENGINE AIR CLEANER
1. Loosen the wing nut and detach the cover of the air
cleaner shown in Figure 15.
2. Tap the element (Figure 15) several times on a hard surface
to remove dirt, or blow compressed air [not exceeding 30 psi
(207 kPa, 2.1 kgf/cm
wash the element with detergent because the element is oilsoaked type. Replace the element when the output decreases
or bad exhaust color is noticed.
DANGERDANGER
DANGER
DANGERDANGER
2
)] through the element side.
NEVER
3. Replace engine oil with recommended type oil as listed
in Table 5. Engine oil capacity is 0.95 quarts (0.9 liters).
DO NOT overfill.
4. Install drain bolt with sealing washer and tighten securely.
Figure 14. Engine Oil (Draining)
Figure 15. Engine Air Cleaner
PAGE 22 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
QP-2TZ — PREPARATION FOR LONG -TERM STORAGE
z
Pump Storage
For storage of the pump for over 30 days, the following is
required:
z
Drain the fuel tank completely.
z
Run the engine for about 3 minutes and then stop.
z
Stop the engine. Drain the engine crankcase oil while
the engine is still warm. Fill engine crankcase with fresh
oil.
z
Pull the recoil starter grip (Figure 17) 2 or 3 times. DO
NOT start the engine.
Figure 17. Recoil Starter Grip
Pull the recoil starter grip slowly. STOP when it feels
tight. This closes the intake and exhaust valves
(compression position) , and helps prevents rust from
forming.
z
Wipe any oil or dirt that may have accumulated on the
engine.
z
Remove the drain plug from the pump and drain out any
water left in the housing.
z
Remove the pump cover and clean the inside of pump
housing. Coat the inside of pump housing with a light
film of oil to reduce corrosion. A spray can of oil works
well for this application.
z
Cover suction and discharge ports with duct tape to
prevent any foreign matter from falling into pump.
z
Cover pump and engine with plastic covering or
equivalent and store in a clean, dry place.
z
To protect the water cooled-seals, place one-half pint of
lubricating oil (new or used) through the discharge opening
on the pump and crank the engine several times. This
will prevent excessive corrosion and also keep the
mechanical seal lubricated.
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 23
QP-2TZ — TROUBLESHOOTING (ENGINE)
GNITOOHSELBUORTENIGNE.7ELBAT
MOTPMYSMELBORPELBISSOPNOITULOS
?noitisop"POTS"nisirevellortnocdeepS .noitisop"TRATS"otrevellortnocdeepsteS
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F .knatnaelcdnaretlifleufecalpeR
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PAGE 24 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
QP-2TZ — TROUBLESHOOTING (PUMP)
GNITOOHSELBUORTPMUP.8ELBAT
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QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 25
QP-2TZ — EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number” Column
NOTE
The contents of this catalog are
subject to change without notice
.
All parts with same symbol in the number column,
■
, belong to the same assembly or kit.
If more than one of the same
NOTE
reference number is listed, the
last one listed indicates newest (or
latest) part available.
, #, +, %, or
*
PAGE 26 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
QP-2TZ — SUGGESTED SPARE PARTS
QP-2TZ TRASH PUMP 1 TO 3 UNITS
W/ HATZ IB20
Qty. P/N Description
2 ............ KIT2T.................... KIT, MECHANICAL SEAL, O-RINGS
1 ............ 2257040030 .......... IMPELLER
2 ............ 0631211159 .......... FLOODING CAP
3 ............ 50426000 .............. AIR FILTER ELEMENT
1 ........... 01548800 ............ ROPE RECOIL STARTER
1 ............ 01535302 .............. CAP, FUEL TANK
1 ............ 01635200 .............. FUEL FILTER, GAS TANK
NOTE
Part number on this Suggested
Spare Parts List may supersede/
replace the P/N shown in the text
pages of this book.
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 27
PUMP ASSY.
QP-2TZ — PUMP ASSY.
PAGE 28 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
QP-2TZ — PUMP ASSY.
PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 1889100011 CASING 1
2 1889100020 CASING COVER 1
3 18890001600014 SUCTION COVER 1
4 1889100171 DRAIN COVER 1
5 19920002200014 DRAIN COVER HANDLE 4
6 2257040030 IMPELLER 1
7 1889000132 VOLUTE CASING 1
8 1889100741 SUCTION PLATE 1
9 1247100250 DRAIN COVER SET HANDLE 2
10 1889330410 SUCTION PLATE PACKING 1
11 1992250700 WEAR PLATE 1
12 0105090825 BOLT (CASING COVER), M8 X 25 4
13 07904320200014 NIPPLE, NPS2" X NPT2" 2
14 1889350351 CHECK VALVE, NBR+SS400 1
15 0105090825 BOLT (ENGINE), M8 X 25 4
16 1211390610 CASING COVER PACKING, OIL SHEET, X 84 1
17
18
19 2257214010P002 BASE, SS400 1
20 0481310550 O’RING (NIPPLE), G55 2
21
22 22572140200014 ENGINE BASE, SS400 1
23 0631211159 FLOODING CAP, PF1 1/2" 1
24 0631211159 DRAIN CAP, PF1 1/2" 1
25
26
27
27-1*0852853020 ADJUST LINER, 30 X 20 T0.5 1
28 0191190525 BOLT (IMPELLER), 5/16-24 UNF X 25 1
29 0141090820 SCREW (VOLUTE CASING), M8 X 20 2
30 0141090825 SCREW (DRAIN COVER SET HANDLE), 4
31 0131191270 CAP SCREW (CASING), M12 X 70 1
32 0131191235 CAP SCREW (CASING), M12 X 35 4
33 0105091055 BOLT (PUMP), M10 X 55 2
34 0459220120 SEAL WASHER (CASING), M12, W12S1 1
35 0723302040 CUSHION RUBBER, 40 X 20 M10, 4
36 0181090820 BOLT SET WITH SPRING WASHER 2
37 0181090825 BOLT SET WITH SPRING WASHER 4
0481571950 O’RING (DRAIN COVER), G195 1
*
0489402910 O’RING (CASING) 1
*
0482200180 O’RING (MECHANICAL SEAL SLEEVE), S18 1
*
0803442930 MECHANICAL SEAL, EH791-030-T, SIC X SIC 1
*
0811345443 MECHANICAL SEAL SLEEVE, 25 H43 1
*
0852833020 ADJUST LINER, 30 X 20 T0.3 1
*
M8 X 25
NBR+SS400
(SUCTION COVER) M8 X 20
(SUCTION COVER) M8 X 25
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 29
PUMP ASSY.
QP-2TZ — PUMP ASSY.
PAGE 30 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
QP-2TZ — PUMP ASSY.
PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
38 0151191250 STUD BOLT (DRAIN COVER HANDLE), 4
M12 X 50 X15 X 20
39 0520030413 KEY, 4.7 X 16 1
40 43592012400011 IMPELLER WASHER, 35 X 9 T4.5 1
41 0204490060 U-NUT (WEAR PLATE, M6 3
42 0205490080 NUT, ENGINE, M8 4
43 0205490100 NUT, CUSHION RUBBER, M10 8
44 0205490100 NUT, PUMP, M10 2
45 0451290100 SPRING WASHER, PUMP, M10 2
46 0401650080 WASHER, ENGINE, M8 4
47 0457290080 SPRING WASHER (VOLUTE CASING), M8 2
48 0451290080 SPRING WASHER (DRAIN COVER SET), M8 4
49 0451290100 SPRING WASHER (CUSHION RUBBER), M10 8
50 0451290080 SPRING WASHER (ENGINE), M8 4
51 0451290080 SPRING WASHER (IMPELLER), M8 1
52 0451290080 SPRING WASHER (CASING COVER ), M8 3
53 0458220080 SEAL WASHER (CASING COVER) 1
54 0742214050 STRAINER 1
55 1889068050 CAP 1
56 0741310700 O’RING, G70 1
57 1B20 ENGINE, HATZ 1
58 KIT2T KIT, MECHANICAL SEAL, SLEEVE, & O-RINGS .. 1 ........... INCLUDES ITEMS W/
*
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 31
SPARE PARTS KITS ASSY.
HATZ 1B20 — SPARE PARTS KIT ASSY.
PAGE 32 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — SPARE PARTS KIT ASSY.
SPARE PARTS KITS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01554100 GASKET SET CYL. HEAD 1
2 01554200 GASKET SET CRANKCASE 1
3 01554300 MAINTENANCE KIT- 1000 HRS 1
4 01554400 EMERGENCY KIT 1
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 33
ACCESSORIES ASSY.
HATZ 1B20 — ACCESSORIES ASSY.
PAGE 34 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — ACCESSORIES ASSY.
ACCESSORIES ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01331001 TOOL KIT 1
2 05110401 DECAL MAINTENANCE 1
3 05130000 DECAL START 1
4 05130100 DECAL 1
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 35
HATZ 1B20 — CRANKCASE AND ENGINE MOUNT ASSY.
CRANKCASE AND ENGINE MOUNT ASSY.
NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.
PAGE 36 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — CRANKCASE AND ENGINE MOUNT ASSY.
CRANKCASE AND ENGINE MOUNT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01552210 CRANKCASE ASSEMBLY 1
2
*
3
*
5
*
6
*
7
*
8
*
9
*
10
11
12
13 04098000 SEALING STRIP 331.5 MM ..................... 1 ........... INCLUDED IN CRANKC.GASK. SET
14 50423200 OIL SEAL 40X55X10 ................................ 1 ........... INCLUDED IN CRANKC. GASK. SET
15 04115200 GRUB SCREW 1
16 01316000 DIPSTICK W/SEALING RING .................. 1 ........... INCLUDES ITEMS W/%
17% 04125000 SEALING RING 1
18% DIPSTICK................................................. 1 ........... NOT SOLD SEPARATELY
19 50208500 SPRING WASHER 8
20 04121900 ALL. SCREW M8X35 8
21 04099302 ENGINE BRACKET 4
22 04105710 TUBE F. OIL FILTER 1
23 01542702 OIL SUCTION FILTER ............................. 1 ........... INCLUDES ITEMS W/ #
24 50373100 DRAIN PLUG M22X1.5 ............................ 1 ........... INCLUDED IN MAINTENANCE KIT
25 50469800 JOINT A22X27 ......................................... 1 ........... INCLUDED IN CRANKC. GASK. SET
26 05036900 HOSE CLIP 2
27 04104400 SUCTION PORT 1
28 04104500 SIEVE 1
29 50423300 BALL BEARING 6308 1
30 04094400 PLATE 2
31 50328000 CENTER SUNK SCREW AM6X16 4
32 01555800 COVER 1
33 03568700 RUBBER DIAPHRAGM 1
35# FILTER, OIL SUCTION ............................ 1 ........... NOT SOLD SEPARATELY
36# 50475900 O- RING 20X4 1
37# 05148200 PLATE SPRING 2
38# 50170700 ALL. SCREW M6X16 1
39 99400696 ISOLATOR 4
40 50208500 SPRING WASHER 8
41 50022900 NUT M8 8
03455000 PLUG 6.5X7 1
40002600 BLIND RIVET 2
04105400 COVER PLATE 1
05084300 PIN 1
50440300 O- RING .................................................... 1 ........... INCLUDED IN CRANKC. GASK. SET
50249101 CYL. PIN 1
04005500 PLUG 1
*
50062300 SCREW M10X1 1
*
04112800 PLUG 1
*
CRANKCASE ........................................... 1 ........... NOT SOLD SEPARATELY
AND MAINTENANCE KIT
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 37
CRANKSHAFT ASSY.
HATZ 1B20 — CRANKSHAFT ASSY.
PAGE 38 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01552700 CRANKSHAFT NO. X W/ PLUG .......................... 1 .................INCLUDES ITEMS W/
2
*
3
*
9 05100000 STUB SHAFT 20 DIA. 1
10 40032500 SUPPORTING DISK 40X50X2.5 1
11 50120600 CIRCLIP A40X1.75 1
12 04114201 DISK 18.5X37X5 1
13 50443600 HEX. SCREW M18X1.5X55 1
15 05107301 STUB SHAFT SEM FINISHED 27 MM DIA. 1
16 50463400 FITTING KEY A5X5X36 1
04125300 CLOSING PLUG 12 MM 1
CRANKSHAFT .................................................... 1 ................. NOT SOLD SEPARATELY
*
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 39
CAMSHAFT ASSY.
HATZ 1B20 — CAMSHAFT ASSY.
PAGE 40 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01503520 CAMSHAFT ASSY. ..................................... 1 ..............INCLUDES ITEMS W/
3
4
5
6
7
8
9 04121700 WASHER 0.9MM 23X38X0.9 1
10 04112100 WASHER 1.0MM 23X38X1.0 1
11 04112200 WASHER 1.1MM 23X38X1.1 1
12 04112300 WASHER 1.2MM 23X38X1.2 1
13 04125100 WASHER 1.3MM 23X38X1.3 1
14 04125200 WASHER 1.4MM 23X38X1.4 1
01326400 CAMLEVER 1
*
50123200 SHIM 5X10X0.5 DIN988 2
*
01326600 FLYWEIGHT 1
*
50255300 LOCK WASHER 2
*
01326500 FLYWEIGHT 1
*
*
CAMSHAFT................................................. 1 .............. NOT SOLD SEPARATELY
*
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 41
PISTON ASSY.
HATZ 1B20 — PISTON ASSY.
PAGE 42 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — PISTON ASSY.
PISTON ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01317100 PISTON 69MM ASSY. ................................. 1 .............. INCLUDES ITEMS W/
2*% PISTON 69MM ............................................ 1 .............. NOT SOLD SEPARATELY
% 50425500 CIRCLIP 2
3
*
4
% 50425400 PISTON PIN 1
*
% 01317200 PISTON RING SET 69MM 1
5
*
6% CYLINDER .................................................. 1 ..............NOT SOLD SEPARATELY
7 01554500 CYLINDER WITH PISTON ASSY. ............... 1 ..............INCLUDES ITEMS W/%
8 01500100 CONROD ASSY. ......................................... 1 .............. INCLUDES ITEMS W/$
9$ CONROD ..................................................... 1 .............. NOT SOLD SEPARATELY
10$ 05046900 CONROD SCREW 2
11 01575700 BIG END BEARING 1
12 01581900 BIG END BEARING - 0.5MM 1
*
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 43
CYLINDER HEAD ASSY.
HATZ 1B20 — CYLINDER HEAD ASSY.
PAGE 44 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01500221 CYLINDER HEAD ASSY ................................. 1 ............... INCLUDES ITEMS W/
2
*
3
*
6 05062500 STUD CYLINDER HEAD 128MM 4
7 05054000 PUSH ROD 2
8 04107500 SEALING RING CYL. HEAD ........................... 2 ............... INCLUDED IN CRANKC. GASK. SET
9 05053200 VALVE, INTAKE 1
10 05053300 VALVE, EXHAUST 1
11 50425800 VALVE STEM SEAL CAP ............................... 2 ............... INCLUDED IN CRANKC. GASK. SET
12 04093700 WASHER 2
13 04093600 VALVE SPRING 2
14 04093800 SPRING PLATE 2
15 50425700 COLLET 2
16 50445100 DISK 6X12X1.2 DIN 988 4
17 05091101 SLIDER 2
18 50358000 GRUB SCREW M8X10 .................................... 2 ............... INCLUDED IN MAINTENANCE KIT
19 05054700 NUT FOR ROCKER ARM 2
20 05050900 ROCKER 2
21 05061201 WASHER 8.1X20X3 4
22 50364300 HEX. NUT M8 DIN 934 4
23 05055700 HEAD COVER GASKET ................................. 1 ............... INCLUDED IN CRANKC. GASK. SET
24 05047310 CYLINDER HEAD COVER 1
25 01509600 DOSING DEVICE ASSY ................................. 1 ............... INCLUDES ITEMS W/+
26+ 50425900 O- RING 16X2 2
27+ DOSING DEVICE ............................................ 1 ............... NOT SOLD SEPARATELY
28 50081200 SPRING WASHER A6 2
29 50374900 ALL SCREW M6X35 2
30 04117600 LIFTING STRAP 1
32 50129500 HEX. NUT M8 2
33 05059400 CYLINDER HEAD GASKET 0.3MM 1
34 05059500 CYLINDER HEAD GASKET 0.4MM ................ 1 ............... INCLUDED IN HEAD GASKET SET
35 05059600 CYLINDER HEAD GASKET 0.5MM ................ 1 ............... INCLUDED IN HEAD GASKET SET
36 05059700 CYLINDER HEAD GASKET 0.6MM 1
37 05059800 CYLINDER HEAD GASKET 0.7MM 1
38 05059900 CYLINDER HEAD GASKET 0.8MM 1
39 05060000 CYLINDER HEAD GASKET 0.9MM 1
40 05060100 CYLINDER HEAD GASKET 1.0MM 1
05119400 VALVE GUIDE 2
CYLINDER HEAD ............................................ 1 ............... NOT SOLD SEPARATELY
AND MAINTENANCE KIT
........................................................................................... INCLUDED IN EMERGENCY KIT
*
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 45
OIL PUMP/GOVERNOR
HATZ 1B20 — OIL PUMP/GOVERNOR ASSY.
NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.
PAGE 46 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — OIL PUMP/GOVERNOR ASSY.
OIL PUMP/GOVERNOR
NO. PART NO. PART NAME QTY. REMARKS
1 01530210 COVER OIL PUMP ASSY. .............................. 1 ............... INCLUDES ITEMS W/
2
*
3
*
4
*
5
*
6
*
7 05097100 RETAINING STRAP 1
8 50447900 BALL 3.5MM 1
9 50429400 ALL. SCREW M5X12 4
10 05097300 FLAT SPRING 0.4 1
11 04102900 OIL SUCTION TUBE 1
12 50447400 TUBE INSERT 1
13 50447500 TUBE INSERT 1
14 05078600 SHAFT 1
15 50434800 CIRCLIP 2
16 05079400 LEVER 1
17 01530402 GOVERNOR LEVER 1
18 50422400 SHIM 8X14X1 2
18 50125800 DISK 8X14X0.5 2
19 50435000 ALL. SCREW M3X12 2
20 05079800 INTERMED. PLATE 5
21 05131600 GOVERNOR SPRING 0.2MM 3
22 05078900 GOVERNOR SPRING 0.3 1
23 05148600 STOP SPRING 0.4MM 1
25 50144400 HEX. NUT M6 1
26 50144500 FLAT WASHER 1
27 04095600 LEVER 1
28 03927300 SCREW M6X32 1
29 05079301 SHAFT 1
30 50092700 CIRCLIP 4
31 50347100 BALL 3.175MM 1
32 01333000 CONSOLE 1
34 50114300 DISK 2
35 50144500 FLAT WASHER 1
36 50144400 HEX. NUT M6 3
37 50423900 CTR. SUNK SCREW M6X20 1
38 04122900 DISK 1
39 01316402 SUPPORT 1
50434901 CIRCLIP 1
COVER, OIL PUMP ......................................... 1 ............... NOT SOLD SEPARATELY
GEAR, OIL PUMP ........................................... 1 ............... NOT SOLD SEPARATELY
HOUSING, OIL PUMP ..................................... 1 ............... NOT SOLD SEPARATELY
HOUSING, OIL PUMP ..................................... 1 ............... NOT SOLD SEPARATELY
*
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 47
OIL PUMP/GOVERNOR
HATZ 1B20 — OIL PUMP/GOVERNOR ASSY. (CONT.)
NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.
PAGE 48 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — OIL PUMP/GOVERNOR ASSY. (CONT.)
OIL PUMP/GOVERNOR
NO. PART NO. PART NAME QTY. REMARKS
40 40022401 O- RING 8X2 1
41 50138100 THREADED PIN M6X35 2
42 50004200 THREADED PIN M6X18 1
43 05079601 CENTRIFUGAL WEIGHT 8
44 05078501 GOVERNOR SLEEVE 1
45 50475300 FILL. HEAD SCREW 5X25 1
46 05151300 SUPPORT 1
47 50475400 PIN 5X8 1
48 50328300 HEX. NUT M6 1
49 04122800 PLATE SPRING 1
50 04000200 TENSION SPRING 1
51 05130900 GOVERNOR SPRING 1
52 05130800 STOP PLATE 1
53 50465300 CYL. SCREW M3X8 2
54 05146900 CENTRIFUGAL WEIGHT 4
55 05147001 GOVERNOR SLEEVE 1
56 05151700 PLUG 1
57 50475800 PLATE SPRING 14
58 50475700 GRUB SCREW M10X10 1
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 49
TIMING COVER ASSY.
HATZ 1B20 — TIMING COVER ASSY.
NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.
PAGE 50 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — TIMING COVER ASSY.
TIMING COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01319510 TIMING COVER ASSY.................................... 1 ............... INCLUDES ITEMS W/
2
*
3
4
5
5 04124800 MAIN BEARING - 0.5 1
6
7
8 03794100 WASHER 3
9 05053400 CAM FOLLOWER 2
10 03794201 CAM FOLLOW SPINDLE 2
11 50457900 ALL. SCREW M6X25 2
12$ BUSHING, ROCKER ARM .............................. 2 ............... NOT SOLD SEPARATELY
13$ ROCKER ARM ................................................ 1 ............... NOT SOLD SEPARATELY
14$ PIN, ROCKER ARM ........................................ 1 ............... NOT SOLD SEPARATELY
15$ PIN, ROCKER ARM ........................................ 1 ............... NOT SOLD SEPARATELY
16$ CLAMP, ROCKER ARM ................................... 1 ............... NOT SOLD SEPARATELY
17$ CLAMP, ROCKER ARM ................................... 1 ............... NOT SOLD SEPARATELY
18 04094801 CUP 2
19 04095700 PRESSURE SPRING 1
20 04094700 DRAW ROD 1
21 05095210 SPRING 1
22 04133900 DISK 10.7X19X0.5 1
23 04095210 COVER 1
24 50448901 GRUB SCREW M6X30 1
25 50144400 HEX. NUT M6 1
26 50384200 ALL. SCREW M6X12 1
27 50426100 ALL. SCREW M8X120 2
28 50162900 JOINT A8X14 .................................................. 2 ............... IN CRANKCASE GASKET SET
29 50469800 JOINT A22X27 ................................................ 1 ............... IN MAINT. + CRANKCASE SET
30 50373100 DRAIN PLUG M22X1.5 .................................... 1 ............... IN MAINTENANCE KIT
31 50459200 CLOSING SCREW M12X1.5 1
32 50095100 SPRING WASHER A8 13
33 50248800 ALL. SCREW M8X60 1
34 50453400 ALL. SCREW M8X45 2
35 50392900 ALL. SCREW M8X50 9
36 04097800 CENTERING RING SAE A 1
37 04106500 SEALING RING TIMING COVER .................... 2 ............... IN HEAD GASKET SET
38
39 01319601 ROCKER ARM ................................................ 1 ............... INCLUDES ITEMS W/$
40 04096810 CAM FOLLOW SPINDLE 1
41 50469900 ALL. SCREW M6X30 1
42 50274901 GRUB SCREW M4X20 1
43 04122000 JOINT 1
44 50038700 STUD M8X50 1
45 50148000 HEX. NUT M8 1
46 05127100 LEVER 1
04130200 CLOSING PLUG 1
*
01533900 BOLT GOVERNOR HOUSING 1
*
05053100 MAIN BEARING 1
*
40033700 OIL SEAL 30X47X8 ......................................... 1 ............... IN CRANKCASE GASKET SET
*
50443400 BALL 1
*
50358000 GRUB SCREW M8X10 5
*
TIMING COVER ............................................... 1 ............... NOT SOLD SEPARATELY
*
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 51
FLYWHEEL ASSY.
HATZ 1B20 — FLYWHEEL ASSY.
PAGE 52 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01579710 FLYWHEEL W/ BLOWER ................................ 1 ............... INCLUDES ITEMS W/
2
*
3
*
4
*
5
*
01321310 BLOWER RING 1
50327300 ALL. SCREW M4X20 6
50003400 SPRING WASHER A4 6
04117300 STICKER “TDC” 1
*
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 53
FUEL INJECTION ASSY.
HATZ 1B20 — FUEL INJECTION ASSY.
PAGE 54 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — FUEL INJECTION ASSY.
FUEL INJECTION ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01621600 INJECTOR ASSY. ................................. 1 ............. INCLUDES ITEMS W/$
2$ 01577110 NOZZLE HOLDER ASSY ..................... 1 ............. INCLUDES ITEMS W/#
3#$ PIPE ..................................................... 1 ............. NOT SOLD SEPARATELY
4#$ 05096101 SEALING CONE 4.9MM ....................... 1 ............. SEE TECHNICAL ADVICE 95125801
4 05070601 SEALING CONE 5.3MM 1
5#$ NIPPLE BODY ...................................... 1 ............. NOT SOLD SEPARATELY
6#$ 05081500 SEALING CONE 1
8$ 50436400 SHIM 1.00MM 1
9$ 50436500 SHIM 1.04MM 1
10$ 50436600 SHIM 1.10MM 1
11$ 50436700 SHIM 1.14MM 1
12$ 50436800 SHIM 1.20MM 1
13$ 50436900 SHIM 1.24MM 1
14$ 50437000 SHIM 1.30MM 1
15$ 50437100 SHIM 1.34MM 1
16$ 50437200 SHIM 1.40MM 1
17$ 50437300 SHIM 1.44MM 1
18$ 50437400 SHIM 1.50MM 1
19$ 50437500 SHIM 1.54MM 1
20$ 50437600 SHIM 1.60MM 1
21$ 50437700 SHIM 1.64MM 1
22$ 50437800 SHIM 1.70MM 1
23$ 50437900 SHIM 1.74MM 1
24$ 50438000 SHIM 1.80MM 1
25$ 50438100 SHIM 1.84MM 1
26$ 50438200 SHIM 1.90MM 1
27$ 50438300 SHIM 1.94MM 1
28+$ SPRING ................................................ 1 ............. NOT SOLD SEPARATELY
29+$ SPRING WASHER ................................ 1 ............. NOT SOLD SEPARATELY
30+$ PLATE ................................................... 1 ............. NOT SOLD SEPARATELY
31+$ 50442200 NOZZLE ................................................ 1 ............. IN EMERGENCY KIT
32+ BODY .................................................... 1 ............. NOT SOLD SEPARATELY
33 05070500 JOINT ................................................... 1 ............. IN HEAD GASKET SET
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 55
FUEL INJECTION ASSY.
HATZ 1B20 — FUEL INJECTION ASSY. (CONT.)
PAGE 56 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — FUEL INJECTION ASSY. (CONT.)
FUEL INJECTION ASSY.
NO. PART NO. PART NAME QTY. REMARKS
34 01322200 INJECTION PUMP ............................... 1 ............. INCLUDES ITEMS W/
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49 50476000 DISC 8 1
50 50433900 O- RING 1.0X3.3 1
51 04097700 PIN 1
52 50323900 ALL. SCREW M6X30 1
53 05089300 RETAINING YOKE 1
54 05056700 FORK FOR INJECTOR 1
55 01326100 PARTS SET NOZZLE ASSY. ............... 1 ............. INCLUDES ITEMS W/+
56$ 50464500 HEX SCREW M6X16 1
57$ 50110800 JOINT A4X8 2
58$ 05129000 CONNECTING NIPPLE 1
59$ 05130200 HOSE 2.5X285 1
60 05084201 CONNECTING NIPPLE 1
01330800 CONTROL SLEEVE 1
*
04096300 SHIM 0.2MM 1
*
04096400 SHIM 0.3MM 1
*
04096500 SHIM 0.4MM 1
*
04096600 SHIM 0.5MM 1
*
04096700 SHIM 0.6MM 1
*
*
50471600 SPRING WASHER 8 1
*
*
50476900 WASHER 1
*
*
*
50476500 O- RING 17X2 1
*
50445900 VALVE HOLDER 1
*
VALVE, FUEL INJECTOR PUMP ......... 1 ............. NOT SOLD SEPARATELY
BODY, FUEL INJECTOR PUMP ........... 1 ............. NOT SOLD SEPARATELY
SPRING, FUEL ..................................... 1 ............. NOT SOLD SEPARATELY
BODY, FUEL ......................................... 1 ............. NOT SOLD SEPARATELY
*
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 57
RECOIL STARTER ASSY.
HATZ 1B20 — RECOIL STARTER ASSY.
NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.
PAGE 58 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01515002 RECOIL STARTER ASSY. ............................... 1 ............... INCLUDES ITEMS W/
2
*
3*# HANDLE .......................................................... 1 ............... NOT SOLD SEPARATELY
4*# 03665200 RUBBER SLEEVE 1
5
*
6
*
7
*
8
*
9
*
10
11
12
13
14
15
16
17 50062700 ALLEN SCREW M6X10 3
18 50170900 SPRING WASHER 6 3
19 50445800 DRIVING SLEEVE 1
20 05109100 STICKER LABEL 1
01497800 HANDLE ASSY. ............................................... 1 ............... INCLUDES ITEMS W/#
05045201 RETURN SPRING 1
01569300 HOUSING RECOIL STARTER 1
50081200 SPRING WASHER A6 4
50062700 ALLEN SCREW M6X10 4
05088901 ROPE RECOIL STARTER 1
01548800 ROPE PULLEY 1
*
05044901 BRAKE SPRING 1
*
05045001 BRAKE DISK 1
*
50146300 HEX SCREW M6X18 1
*
50165600 SPRING WASHER 1
*
05044800 RATCHET 1
*
05061300 RETURN SPRING 1
*
*
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 59
AIR DUCT ASSY.
HATZ 1B20 — AIR DUCT ASSY.
NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.
PAGE 60 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — AIR DUCT ASSY.
AIR DUCT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01533504 HOOD 1
2 01316800 BLOWER DUCTING 1
3 50170900 SPRING WASHER 6 7
4 50146300 HEX SCREW M6X18 1
5 50461700 RUBBER SLEEVE 2
6 50144400 HEX NUT M6 6
7 01316600 COOLING AIR DUCTING ................................ 1 ............... INCLUDES ITEMS W/
8
*
9
*
10
11 50163801 RUBBER SLEEVE 4
12 50441600 WASHER 4,3 3
13 50445400 HEX. SCREW M4X10 3
14 50335600 COMBI SCREW M6X16 3
15 50170700 ALLEN SCREW M6X16 1
17 50392610 CAP 2
18 50392800 RUBBER SLEEVE 1
19 01607000 PARTING SHEET ............................................ 1 ............... ELECTRIC START ONLY
20 04099500 SEALING RING 1
21 04139000 SPACER TUBE 6.5X12X18 5
22 01607100 PARTING SHEET 1
23 01316500 COOLING AIR DUCT ....................................... 1 ............... INCLUDES ITEMS W/#
24# AIR DUCT ........................................................ 1 ............... NOT SOLD SEPARATELY
25# 04097600 SEALING STRIP 106.5MM 1
26 04124500 SEALING STRIP 470MM 1
27 04124600 SEALING STRIP 388MM 1
04097600 SEALING STRIP 106.5 MM 1
50334800 RUBBER SLEEVE 1
*
AIR DUCT -----------------------------------------------1 ............... NOT SOLD SEPARATELY
*
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 61
AIR DUCT ASSY.
HATZ 1B20 — AIR DUCT ASSY. (CONT.)
NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.
PAGE 62 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — AIR DUCT ASSY. (CONT.)
AIR DUCT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
28 50170800 ALLEN SCREW M6X25 1
29 03575500 SEALING RING 3
30 00921400 SPACER BUSHING 3
31 04124400 SPACER 57MM 1
32 50453300 RUBBER SLEEVE 1
33 01599500 SUPPORT 1
34 04123200 THREAD, BUSH M6 1
35 50328000 CTR. SUNK SCREW AM6X16 1
36 50095100 SPRING WASHER A8 1
37 50344700 HEX. NUT M8 1
38 50144500 FLAT WASHER 6,4 2
39 50170900 SPRING WASHER 6 3
40 50144400 HEX. NUT M6 2
41 04119100 CLAMP 3
42 50458100 STUD M6X45 2
43 05007300 SEALING STRIP 48MM 1
44 04042000 WASHER 6.5X22.5X1 3
45 04124300 BUSH 6.5X13X16.5 2
46 04113800 COVER 1
47 01579300 COVER 1
48 50334800 RUBBER SLEEVE 2
49 05144100 SPRING CLIP 1
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 63
CRANKCASE BREATHER ASSY.
HATZ 1B20 — CRANKCASE BREATHER ASSY.
PAGE 64 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — CRANKCASE BREATHER ASSY.
CRANKCASE BREATHER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01556400 OIL SEPARATOR ASSY. ................................. 1 ............... INCLUDES ITEMS W/
2
*
3
*
4
*
5 01551600 SUCTION PIPE 1
05102900 FILTER BREATHER SYSTEM 1
01583700 BREATHER TUBE ........................................... 1 ............... IN CRANKCASE GASKET SET
OIL SEPARATOR ............................................. 1 ............... NOT SOLD SEPARATELY
*
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 65
FUEL TANK ASSY.
HATZ 1B20 — FUEL TANK ASSY.
NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.
PAGE 66 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — FUEL TANK ASSY.
FUEL TANK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01578820 FUEL TANK ASSY 3 LITER............................. 1 ............... INCLUDES ITEMS W/
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
11
12
13 05123100 FUEL HOSE 7/70 2
14 05085300 FUEL HOSE 3.5X45 1
15 01534600 FUEL VENT VALVE 1
16 03673300 FUEL HOSE 4.5/170 1
17 05122200 FUEL PIPE 1
18
19
20
21 50231900 STUD M8X25 2
22 05109810 DISK 8.2X22X2 4
23 05086810 RUBBER SHELL 2
24 05122800 INSULATING SLEEVE 2
25 40028400 HEX. NUT M8 2
26
27
28*# 50440900 RUBBER SLEEVE 1
29
30
31 05085500 TUBE 1.4X2X16 1
32 05107700 RUBBER SLEEVE 2
34 50170900 SPRING WASHER 6 2
35 50144400 HEX. NUT M6 2
36 05108511 SUPPORT 1
37 01331300 SUPPORT 2
38 50120000 DISK A6,4 2
39 05110010 DISK 7.1X17.9X2 4
40 01557000 HEX. SCREW M6X16 2
41 04118800 DISK 6.5X13X4.8 2
42 50144500 FLAT WASHER 6,4 2
43 50170900 SPRING WASHER 6 2
44 50170700 ALL. SCREW M6X16 2
49 05122700 HOSE NIPPLET 1
50 05123200 FUEL HOSE 3.5X38 1
51 03664300 FUEL HOSE 4.5X75 1
52 50399801 CLAMP 11,3 1
53 50459600 HOSE NIPPLE T 1
54 50148100 FLAT WASHER 8,4 2
55
01535302 CAP FOR FUEL TANK 1
05084600 SPRING 1
05085100 FUEL HOSE 7X165 1
50440600 NIPPLE FOR FUEL TANK 1
05084900 FUEL HOSE 7X190 1
01534900 FUEL VENT VALVE 1
50441100 HOSE CLIP ..................................................... 2 ............... IN EMERGENCY KIT
05084000 CONNECTING NIPPLE 1
05086401 GASKET FOR FUEL CAP 1
*
50440800 RUBBER SLEEVE 1
*
05130400 RUBBER SLEEVE 2
*
50440900 RUBBER SLEEVE 1
*
05085600 BREATHER HOSE 1
*
*
01635200 FUEL FILTER .................................................. 1 ............... IN MAINTENANCE KIT
*
05084400 CONNECTING NIPPLE 1
*
05085000 FUEL PIPE 7X70 1
*
05129610 CONNECTING NIPPLE 1
*
FUEL TANK ...................................................... 1 ............... NOT SOLD SEPARATELY
INCLUDES ITEMS W/ #
*
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 67
AIR FILTER ASSY.
HATZ 1B20 — AIR FILTER ASSY.
NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.
PAGE 68 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — AIR FILTER ASSY.
AIR FILTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1*$ $05082900 SEALING STRIP 1
2 05056400 WASHER 1
3 50171500 ALL. SCREW M8X25 3
4 50426000 AIR FILTER ELEMENT ................................... 1 ............... IN MAINTENANCE KIT
5 50454300 NUT M6 1
6 05054900 COVER AIR FILTER 1
7 50435800 RUBBER SLEEVE 1
8 01515100 AIR FILTER HOUSING ASSY ......................... 1 ............... INCLUDES ITEMS W/
9 50452200 WING NUT M6 1
10 04104200 COVER, RUBBER INSERT 1
11 04103000 RUBBER INSERT 1
12*$ 05056100 SEALING STRIP 365MM 1
13 50095100 SPRING WASHER A8 2
14*$ AIR FILTER ASSY .......................................... 1 ............... NOT SOLD SEPARATELY
15 05056300 GASKET AIR FILTER ...................................... 2 ............... IN HEAD GASKET SET
16 05088300 INSULATING FLANGE 1
17*$ 05098100 PLUG 1
18$ 05147100 VALVE PLATE 1
19$ 05147200 VALVE PLATE 1
20$ 03599000 SEALING STRIP 8X8X30 1
21$ 05043810 HOSE 2X4X215 1
22 01603600 AIR FILTER HOUSING .................................... 1 ............... INCLUDES ITEMS W/ $
*
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 69
MUFFLER ASSY.
HATZ 1B20 — MUFFLER ASSY.
PAGE 70 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
HATZ 1B20 — MUFFLER ASSY.
MUFFLER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 40028300 HEX. NUT M6 1
2 50144500 FLAT WASHER 6,4 1
3 01531311 EXHAUST END PIPE 1
4 05081101 THREADED BOLT M6 1
5 05081410 EXHAUST TUBE 1
6 50422500 CTR. SUNK SCREW M6X12 3
7 01531201 CLAMP 3
8 05081611 SUPPORTING PLATE 3
9 50128100 STUD 2
10 05080100 MUFFLER GASKET 1B20 ............................... 5 ............... IN HEAD GASKET SET
11 50144500 FLAT WASHER 6,4 1
12 40028300 HEX NUT M6 1
13 50039500 STUD M8X110 1
14 50028800 HEX. SCREW M8X90 1
15 50450500 HEX. SCREW M8X10 1
16 01587800 MUFFLER, INNER PART 1
17 05081002 COVER 1
18 05077810 MUFFLER, OUTER PART 1
19 05127000 WASHER, 28.1X34X0.5 5
20 50445000 CTR. SUNK. SCREW M6X35 1
21 40028400 HEX NUT M8 3
22 50148100 FLAT WASHER 8,4 2
23 50123000 DISK 8,4 2
25 01532300 MUFFLER GUARD 1
26 05100300 SEALING STRIP 65MM 1
27 05135000 SEALING STRIP 33MM 1
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 71
HATZ 1B20 — SEALING AND BONDING ADHESIVES
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A 10032205 rotavitcAetitcoL lm005
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E 00432205 846etitcoL lm01
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PAGE 72 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked
for instructions regarding handling of orders
not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit
will be allowed, subject to the following provisions:
1. A Returned Material Authorization must
be approved by Multiquip prior to shipment.
2. To obtain a Return Material Author ization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quantities, and descriptions of the items to be
returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the
items were originally purchased.
e. The list must include the name and
phone number of the person requesting the RMA.
3. A copy of the Return Material Authoriza-
tion must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a specific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.
Multiquip reserves the right to quote and sell
dition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were purchased more than six months prior to
the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instructions. If a reply is not received within five
days, the material will be returned to the
sender at his expense.
dealer net price at time of the original
purchase, less a 15% restocking charge.
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufactured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of warranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
QP-2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05) — PAGE 73
OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244
Carson, CA 90746
Email: mq@multiquip.com
Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244
310-537-3700
MAYCO PARTS
800-306-2926
310-537-3700
SERVICE DEPARTMENT
800-421-1244
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244,
310-537-3700,
ON-HAND
EXT.
279
EXT.
279
WHEN CALLING
FAX:
310-537-3927
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
310-537-4259
FAX:
310-631-5032
FAX:
310-537-1173
Your Local Dealer is:
MULTIQUIP INC
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746
800-421-1244 • 310-537-3700
FAX: 310-537-3927
E-mail:mq@multiquip.com
Internet:multiquip.com
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