Multiquip QP-202TH User Manual

OPERATION AND PARTS MANUAL

MULTIQUIP

MODEL QP-202TH

GASOLINE POWERED

TRASH PUMP

© COPYRIGHT 2003, MULTIQUIP INC.

Revision #1 (01/07/03)

MULTIQUIP INC

18910 WILMINGTON AVE. 800-427-1244
CARSON, CALIFORNIA 90746 FAX: [phone]
310-537-3700
800-421-1244 800-478-1244
FAX: [phone] FAX: [phone]

E-mail:[e-mail] • www:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico

..

. PARTS DEPARTMENT:

..

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

PAGE 2 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HERE'S HOW TO GET
HELP

PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING

PARTS DEPARTMENT

800-427-1244 or 310-537-3700
FAX: [phone] or 310-637-3284

SERVICE DEPARTMENT

800-421-1244
FAX: [phone]

TECHNICAL ASSISTANCE

800-478-1244
FAX: [phone]

WARRANTY DEPARTMENT

888-661-4279, or 310-661-4279
FAX: [phone]

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 3

QP-202TH — TABLE OF CONTENTS

QP-202TH Gasoline
Powered Trash Pump

Here’s How To Get Help ............................................ 2

Table of Contents ...................................................... 3

Parts Ordering Procedures .................................... 4-5

Safety Message Alert Symbols .............................. 6-7

Rules For Safe Operation ...................................... 8-9

Pump Specifications/Dimensions .............................10

Engine Specifications ...............................................11

General Information .................................................12

Pump Components .................................................. 13

Basic Engine ............................................................14

Pre-Inspection (Engine) ...........................................15

Pre-Set-up (Pump) ................................................... 16

Initial Start-up (Engine) ...................................... 17-18

Maintenance (Pump) ......................................... 20-21

Maintenance (Engine)........................................ 22-23

Preparation for Long-Term Storage .........................24

Troubleshooting (Pump)...........................................26

Troubleshooting (Pump/Engine) ..............................27

Explanation Of Code In Remarks Column ...............28

Suggested Spare Parts ............................................29

Pump Assy. ........................................................ 30-33

Honda GX160K1TX2 Engine

Air Cleaner (Dual) Assembly .............................. 34-35

Camshaft Assembly ........................................... 36-37

Carburetor Assembly ......................................... 38-39

Control Assembly ............................................... 40-41

Crankcase Cover Assembly ............................... 42-43

Crankshaft Assembly ......................................... 44-45

Cylinder Barrel Assembly ................................... 46-47

Cylinder Head Assembly .................................... 48-49

Fan Cover Assembly .......................................... 50-51

Flywheel Assembly ............................................ 52-53

Fuel Tank Assembly ........................................... 54-55

Ignition Coil Assembly ........................................ 56-57

Muffler Assembly ............................................... 58-59

Piston Assembly ................................................. 60-61

Recoil Starter Assembly..................................... 62-63

Gasket Kit Assembly ............................................... 65

Labels ................................................................ 66-67

Terms and Condition Of Sale

— Parts .................... 68

NOTE

PAGE 4 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

Specification and part number
are subject to change without
notice.

PARTS ORDERING PROCEDURES

When ordering parts,

please supply the following information:

❒❒

❒ Dealer account number

❒❒
❒❒

❒ Dealer name and address

❒❒
❒❒

❒ Shipping address (if different than billing address)

❒❒
❒❒

❒ Return fax number

❒❒
❒❒

❒ Applicable model number

❒❒
❒❒

❒ Quantity, part number and description of each part

❒❒
❒❒

❒ Specify preferred method of shipment:

❒❒

✓ FedEx or UPS Ground
✓ FedEx or UPS Second Day or Third Day
✓ FedEx or UPS Next Day
✓ Federal Express Priority One
✓ DHL
✓ Tr u ck

Note: Unless otherwise indicated by customer, all
orders are treated as “Standard Orders”, and will
ship within 24 hours. We will make every effort to
ship “Air Shipments” the same day that the order is
received, if prior to 2PM west coast time. “Stock
Orders” must be so noted on fax or web forms.

Here’s how to get help...

Please have the model and serial number on
hand when calling.

Parts Department

800-427-1244 Fax: [phone]

310-537-3700 Fax: [phone]

Mayco Parts

800-306-2926 Fax: [phone]

310-537-3700 Fax: [phone]

Service Department

800-478-1244 Fax: [phone]

310-537-3700

MQ Power Service Department

800-835-2551 Fax: [phone]

310-537-3700

Warranty Department

800-421-1244, Ext. 279 Fax: [phone]

310-537-3700, Ext. 279

Multiquip’s Main Phone Numbers

800-421-1244 Fax: [phone]

310-537-3700

Place Your Parts Order Via Web or Fax

For Even More Savings!

Extra Discounts!

All parts orders which include complete part numbers
and are received by our automated web parts order
system, or by fax qualify for the following extra
discounts:

Ordered Standard Stock orders

via orders ($750 list and above)

Fax 3% 10%

Web 5% 10%

Special freight allowances
when you order 10 or more
line items via Web or Fax!**

FedEx Ground Service

No other allowances on freight shipped by any other
carrier.

NOTE: DISCOUNTS ARE SUBJECT TO CHANGE

at no charge for freight

MULTIQUIP INC.

18910 WILMINGTON AVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244
FAX: [phone]
E-MAIL: [e-mail]
WWW: multiquip.com

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 5

Direct TOLL-FREE access

to our Parts Department:

Toll-free nationwide — 800-427-1244

QP-202TH — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating
this equipment. Failure to read and understand the Safety
Messages and Operating Instructions could result in injury to
yourself and others.

This Owner's Manual has been
developed to provide complete
instructions for the safe and efficient

NOTE

operation of the Multiquip

QP-202TH Trash Pump.

the engine manufacturers instructions
for data relative to its safe operation.

Before using these pumps,
ensure that the operating
individual has read and
understands all instructions in
this manual.

Model

Refer to

HAZARD SYMBOLS

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,

WARNING, or CAUTION.

Lethal Exhaust Gases

Engine exhaust gases contain poisonous
carbon monoxide. This gas is colorless and

odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined

area or enclosed structure that does not
provide ample free flow air.

Explosive Fuel

GASOLINE is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or

combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or

sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER

DANGER: You WILL be KILLED or

SERIOUSLY injured if you do not follow

WARNING: You CAN be KILLED or

SERIOUSLY injured if you do not follow
directions.

CAUTION: You CAN be injured if you

do not follow directions.

Potential hazards associated with the QP-202TH Trash Pump
operation will be referenced with Hazard Symbols which appear
throughout this manual, and will be referenced in conjunction
with Safety Message Alert Symbols.

Burn Hazards

Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. Never operate the engine with heat
shields or heat guards removed.

Rotating Parts

NEVER operate equipment with covers, or

guards removed. Keep fingers, hands, hair and
clothing away from all moving parts to prevent
injury.

PAGE 6 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

QP-202TH — SAFETY MESSAGE ALERT SYMBOLS

Accidental Starting

ALWAYS place the engine ON/OFF switch in
the OFF position when the pump is not in use.

Sight and Hearing hazard

ALWAYS wear approved eye and hearing

protection.

Respiratory Hazard

ALWAYS wear approved respiratory

protection.

Equipment Damage Messages

Other important messages are provided throughout this manual
to help prevent damage to your pump, other property, or the
surrounding environment.

This pump, other property, or the
surrounding environment could be

NOTE

damaged if you do not follow
instructions.

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 7

RULES FOR SAFE OPERATION

■

DANGER:

Failure to follow instructions in this manual may
lead to serious injury or even death! This
equipment is to be operated by trained and
qualified personnel only! This equipment is for
industrial use only.

The following safety guidelines should always be used when
operating the

GENERAL SAFETY

■

DO NOT operate or service this equipment before
reading this entire manual.

■

This equipment should not be operated by
persons under 18 years of age.

■

NEVER operate this equipment without proper
protective clothing, shatterproof glasses, steel­toed boots and other protective devices required
by the job.

trash pump

:

NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or pump.

■

High Temperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact

hot

with

■

The engine of this pump requires an adequate free flow of
cooling air.
narrow area where free flow of the air is restricted. If the air

components can cause serious burns.

NEVER!

operate the roller in any enclosed or

flow is restricted it will cause
serious damage to the
pump or engine and may
cause injury to people and
property. Remember the

pump's engine gives off
DEADLY gases.

■

NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.

■

NEVER operate this equipment under the
influence or drugs or alcohol.

■

Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.

■

ALWAYS check the machine for loosened threads or bolts
before starting.

■

ALWAYS wear proper respiratory (mask) hearing and eye
protection equipment when operating the pump.

■

ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.

■

ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.

DO NOT

could result from fuel vapors, or if fuel is spilled on a hot
engine.

■

NEVER operate the pump in an

atmosphere

materials. An explosion or fire could result
causing severe

smoke around or near the machine. Fire or explosion

explosive

or near combustible

bodily harm or even

death.

■

Topping-off to filler port is dangerous, as it tends to spill fuel.

■

Refer to the
questions or information.

■

NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.

Engine Owner's Manual

for engine technical

■

Manufacturer does not assume responsibility for any accident
due to equipment modifications.

PAGE 8 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

■

■

NEVER Run engine without air cleaner. Severe engine

damage may occur.

■

ALWAYS read, understand, and follow procedures in
Operator’s Manual before attempting to operate equipment.

■

ALWAYS be sure the operator is familiar with proper safety
precautions and operation techniques before using pump.

■

ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.

High Temperatures – Always stop engine and allow the
engine to cool before adding fuel, oil or performing service
and maintenance functions. Contact with
cause serious burns.

■

NEVER disconnect any

These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.

Maintenance Safety

■

NEVER leave the pump unattended, turn off engine when
unattended.

■

Unauthorized equipment modifications will void all
warranties.

■

NEVER pump volatile, explosive, flammable or low flash
point fluids. These fluids could ignite or explode.

■

NEVER operate the pump in an

■

Before starting the pump, check that the clean-out cover is

explosive

atmosphere.

securely fasten.

■

ALWAYS ensure pump is on level ground before use.

■

Become familiar with the components of the pump before
operating.

■

ALWAYS replace any worn or damaged warning decals.

■

NEVER pump corrosive chemicals or water containing toxic
substances. These fluids could create serious health and
environmental hazards. Contact local authorities for
assistance.

■

■

■

■

■

■

■

Emergencies

■

ALWAYS know the location of the

nearest

RULES FOR SAFE OPERATION

hot

components can

"emergency or safety devices"

NEVER lubricate components or attempt service on a running

machine.

ALWAYS allow the machine a proper amount of time to cool

before servicing.
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace

broken parts, or missing decals.
Dispose of hazardous waste properly. Examples of potentially

hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of

hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,

down a drain or into any water source.

fire extinguisher

.

.

■

NEVER open the priming plug when pump is hot. Hot water

inside could be pressurized much like the radiator of an
automobile. Allow pump to cool to the touch before loosening
plug.

■

NEVER open the pump housing during operation or start the

pump with the clean-out cover removed. The rotating impeller
inside the pump can cut or sever objects caught in it.

■

NEVER block or restrict flow from discharge hose. Remove

kinks from discharge line before starting pump. Operation
with a blocked discharge line can cause water inside pump
to overheat.

■

ALWAYS fill the pump casing with water before starting the
engine. Failure to maintain water inside the pump housing
will cause severe damage to the pump.

■

In winter drain water from pump housing to prevent freezing.

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 9

■

■

ALWAYS know the location of the nearest

first aid kit

In emergencies

nearest phone or

.

always

know the location of the

keep a phone on the job site

.

Also know the phone numbers of the nearest

ambulance, doctor

and

fire department

. This
information will be invaluable in the case of an
emergency.

QP-202TH — SPECIFICATIONS/DIMENSIONS (PUMP)

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Figure 1. QP-202TH Dimensions

PAGE 10 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

QP-202TH — SPECIFICATIONS/DIMENSIONS (ENGINE)

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QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 11

QP-202TH — GENERAL INFORMATION

APPLICATION

QP202TH Centrifugal Trash Pump

The

is designed to be
used for de-watering applications. Both the suction and discharge
ports on the QP-202TH pump use a 2-inch diameter opening,
which allows the pump to pump at a rate of approximately 200
gallons/minute (gpm) or 757 liters/minute (lpm).

Centrifugal or self priming pumps are designed to purge air from
the suction line and create a partial vacuum in the pump body.
The reduced atmospheric pressure inside the pump allows water
to flow through the suction line and into the pump body. The
centrifugal force created by the rotating impeller pressurizes the

Elevation

Higher elevations will effect the performance of the pump. Due to
less atmospheric pressure at higher altitudes, pumps DO NOT
have the priming ability that they have at sea level. This is due to
the “thinner air” or lack of oxygen at higher altitudes.

A general rule of thumb is that for every 1,000 feet of elevation
above sea level a pump will lose one foot of priming ability.

For example, in Flagstaff, Arizona where the elevation is
approximately 7,000 feet, the pump would have a suction lift of
only 18 feet rather than the 25 feet at sea level. Table 3 shows
suction lift at various elevations.

water and expels it from the pump.

Power Plant

This trash pump is powered by an 5.5 horsepower air cooled 4­stroke, single cylinder
incorporates a low "

HONDA GX-160

Oil Alert Feature

gasoline engine that

"

leveLaeS)840.3(0.01)275.4(0.51)690.6(0.02)026.7(0.52

Oil Alert Feature

low oil

or

no oil

In the event of

, the HONDA GX-160 engine has
a built-in oil alarm engine shut-down feature. In the event the oil
level is low the engine will automatically shut-down.

Trash Pump

Trash pumps derive their name from their ability to handle a
greater amount of debris and solids than standard centrifugal
pumps. These pumps generally handle solids up to 1/2 the size
of the discharge opening making them less likely to clog. Also

Table 4 shows percentage drops in performance as elevation
increases.

trash pumps are capable of handling water with 25% solids by
weight.

The advantage of using a trash pump is that it can be quickly and
easily disassembled in the field "

without tools

" and easily

cleaned when clogged.

Suction Lift

This pump is intended to be used for dewatering applications
and is capable of suction lifts up to 25 feet at sea level. For
optimal suction lift performance keep the suction hose or line as
short as possible. In general always place the pump as close to
the water as possible.

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Pump Support

The pump should always be placed on

solid stationary ground

in a level position.

NEVER place the pump on

soft soil

. The suction hose or pipe
connection should always be checked for tightness and leaks. A
small suction leak in the hose or fittings could prevent the pump
from priming.

PAGE 12 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

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QP-202TH — PUMP COMPONENTS

Figure 2 shows a typical application using the QP-202TH Centrifugal Trash pump. Please note that this pump
is intended for the removal of clean water and water containing some debris and solids. Maximum size of
solids should not exceed 1 inch (25 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the
strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign
debris.

Figure 2. QP-202TH Pump Application

1. Pump – The model QP-202TH is 2-inch trash pump used
in general de-watering applications. Typical dewatering
applications consist of manholes, septic tanks, fast and
slow seepage ditch water, silt water, mud water and muck
water.

2. Fill Cap – Prior to operation, the pump casing should be
filled with water. Remove this cap to add water to the pump.
After the initial prime, a sufficient amount of water will be
retained in the casing so that the operator will not need to
re-prime later.

If the casing is dry or has insufficient water, the pump will
have difficulty in priming which could lead to premature
mechanical seal wear thus causing damage to the pump.

3. Discharge Port – Connect a 2-inch discharge hose to this
port.

4. Worm Clamp – Used to secure the hose to the inlet and
outlet ports on the pump. Use two clamps to secure the
hose on the inlet side of the pump.

5. Discharge Hose – Connect this flexible rubber hose to
the discharge port on the pump. Make sure that the hose
lays flat and is not kinked. Use only recommended type
discharge hose. Contact Multiquip parts department for
ordering information.

6. Suction Port – Connect a 2-inch inlet hose to this port.

7. Suction Hose – Connect this flexible rubber hose to the

8. Clean-out Cover Handles – To gain access to the pump's

9. Drain Plug – Remove this plug to drain water from the

10. Clean-out Cover – Remove cover to gain access to the

11. Locking Knobs– Turn both knobs clockwise to secure

12. Strainer – Always attach a strainer to bottom side of the

Use two worm clamps to secure the hose.

suction port on the pump. Make sure that the hose lays flat
and is not kinked. Use only recommended type suction
hose. Contact Multiquip parts department for ordering
information

clean-out area, grip both handles, then pull to remove cover.
Make sure both locking knobs have been released before
attempting to remove clean-out cover.

pump.

clean-out area.

clean-out cover, turn counter-clockwise to release cover.

suction hose to prevent large objects and debris from
entering the pump. Strainer should be positioned so that it
will remain completely under water. Running the pump with
the strainer above water for long periods can damage pump.

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 13

QP-202TH — BASIC ENGINE

Figure 3. Engine Controls and Components

INITIAL SERVICING

The engine (Figure 3) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the manufacturers engine
manual for instructions & details of operation and servicing. The
engine shown above is a HONDA engine, operation for other
types of engines may vary somewhat.

1. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.

6. Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.

7. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.

DANGER

Adding fuel to the tank should be done only when

the engine is stopped and has had an opportunity to
cool down. In the event of a fuel spill, DO NOT attempt to start the
engine until the fuel residue has been completely wiped up, and the
area surrounding the engine is dry.

2. Throttle Lever – Used to adjust engine RPM speed (lever

advanced forward

FAST

).

SLOW

, lever back toward operator

8. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean
spark plug once a week.

9. Muffler – Used to reduce noise and emissions.

NOTE

Operating the engine without an
air filter, with a damaged air filter,
or a filter in need of replacement
will allow dirt to enter the engine,
causing rapid engine wear.

WARNING

3. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.

4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.

5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.

PAGE 14 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

while the engine is running or immediately after operating. NEVER
operate the engine with the muffler removed.

10. Fuel Tank – Holds unleaded gasoline. For additional

Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas

information refer to engine owner's manual.

QP-202TH — PRE-INSPECTION (ENGINE)

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

NEVER operate the pump
in a confined area or
enclosed area structure that
does not provide ample

flow of air

ALWAYS wear approved eye and hearing

protection before operating the pump.

Before Starting

1. Read safety instructions at the
beginning of manual.

2. Clean the pump, removing dirt and
dust, particularly the engine
cooling air inlet, carburetor and air
cleaner.

3. Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.

4. Check carburetor for external dirt and dust. Clean with dry
compressed air.

.

free

3. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.

4. If the oil level is low (Figure 5), fill to the edge of the oil filler
hole with the recommended oil type (Table 5). Maximum oil
capacity is 1.16 quarts (1.1 liters)

Figure 5. Engine Oil Dipstick (Oil Level)

epyTliO.5elbaT

nosaeS erutarepmeT epyTliO

remmuS rehgiHroC°52 03-W01EAS

llaF/gnirpS C°01~C°52 02/03-W01EAS

retniW rewoLroC°0 01-W01EAS

5. Check fastening nuts and bolts for tightness.

DANGERDANGER

DANGER

Engine Oil Check

1. To check the engine oil level, place the pump on secure
level ground with the engine stopped.

2. Remove the filler dipstick from the engine oil filler hole
(Figure 4) and wipe clean.

Figure 4. Engine Oil Dipstick (Removal)

DANGERDANGER

Fuel Check

1. Remove the gasoline cap located on top of fuel tank.

2. Visually inspect to see if the fuel level is low. If fuel is low,
replenish with unleaded fuel.

3. When refueling, be sure to use a strainer for filtration. DO

NOT top-off fuel. Wipe up any spilled fuel

Explosive Fuel

Motor fuels are highly flammable and can be
dangerous if mishandled. DO NOT smoke
while refueling. DO NOT attempt to refuel the
pump if the engine is

hot! or running

immediately!

.

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 15

QP-202TH — PRE-SETUP (PUMP)

Before Starting

1. Read safety instructions at the

beginning of manual.

2. Place pump as near to water as
possible, on a firm flat, level surface.

3. To prime pump, remove fill cap (Figure 2) and fill pump casing
with water. If the pump casing is not filled with water before
starting, it will not begin pumping.

5. The discharge hose is usually a

6. Make sure the

CAUTION :

Pump casing
before using pump. Otherwise pump will
not be able to begin pumping.

must

be filled with water

CAUTION :

WARNING :

DO NOT open

inside may be under pressure.

fill cap

if pump is hot! Water

Suction and discharge hoses are

NOTE

available from Multiquip. Contact
your nearest dealer for more
information.

collapsible

hose, however if a thin-walled discharge hose is not avail­able, a rigid suction hose can be substituted in its place.

suction strainer

securely attached to the water end of the suction hose. The
strainer is designed to protect the pump by preventing large
objects from being pulled into the pump.

The strainer should be positioned so it will

remain completely
pump with the strainer above water for long
periods can damage the pump.

(Figure 2) is clean and

under water

(thin-walled)

. Running the

CAUTION :

4. Check for
between the pump and engine housing, the seal inside the
pump may be worn or damaged. Continued operation of the
pump is not recommended. Further usage of the pump under
these conditions may cause severe water damage to engine.

Hoses and Clamps

1. Check that all hoses are
Make certain suction hose (Figure 2) does not have any air
leakage. Tighten hose clamps and couplings as required.

2. It is recommended that 2 clamps be used when securing the
suction hose to the inlet side (suction) of the pump.

3. Remember suction hoses must be
collapse when the pump is in operation.

4. Check that

Place hose so that it lays as straight as it is possible on the
ground. Remove any twists or sharp bends from hose which
may block the flow of water.

leaks

between pump and engine. If water is leaking

the

discharge

securely

hose (Figure 2) is not restricted.

attached to the pump.

rigid

enough not to

CAUTION :

DO NOT pump flammable fluids, corrosive

chemicals or fluids containing toxic substances.
These fluids can create potentially dangerous
health and environmental hazards. Contact
local authorities for assistance.

This pump uses a water-cooled

to prevent water from seeping into the

seal

engine. The passage of water through the
pump casing lubricates the seal and prevents
it from overheating.
without water in the casing as this will cause
damage to the mechanical seal.

NEVER!

mechanical

operate the pump

PAGE 16 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

QP-202TH — INITIAL START-UP (ENGINE)

CAUTION :

DO NOT attempt to operate the pump until the Safety, General

Information and Inspection sections of this manual have been

read and thoroughly understood

This section is intended to assist the operator with the

start-up

section be read carefully before attempting to use the pump in
the field.

Starting the Engine (

1. Place the engine

of the trash pump. It is extremely important that this

HONDA

fuel valve lever

position.

.

initial

engine)

(Figure 6) to the "ON"

3. Place the
starting a

4. Place the
if starting a

choke lever

cold

engine.

Figure 8. Engine Choke Lever (Open)

choke lever

warm engine

(Figure 8) in the "

(Figure 9) in the "

or the

temperature is warm.

OPEN

CLOSED

" position if

" position

Figure 6. Engine Fuel Valve Lever (ON Position)

2. Move the
position, about 1/3 of the way toward the fast position.

Figure 7. Throttle Lever (1/3 Start Position)

throttle lever

(Figure 7) away from the slow

Figure 9. Engine Choke Lever (Closed)

5. Place the
position.

Figure 10. Engine ON/OFF Switch (ON Position)

engine ON/OFF switch

(Figure 10) in the "

ON

"

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 17

QP-202TH — INITIAL START-UP (ENGINE)

6. Grasp the starter grip (Figure 11) and slowly pull it out. The
resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly
and smoothly for starting.

Figure 11. Starter Grip

7. If the engine has started, slowly return the choke lever
(Figure 12 ) to the
started repeat steps 1 through 6.

CLOSED

position. If the engine has not

CAUTION :

Stopping The Engine

Normal Shutdown

1. Move the throttle lever to the IDLE position (Figure 14) and
run the engine for three minutes at low speed.

2. After the engine
“OFF” position (Figure 15).

ALWAYS run engine at
pumping.

Figure 14. Throttle Lever (Idle)

cools

, turn the engine ON/OFF switch to the

full speed

while

Figure 12. Choke Lever (Closed)

8. Before the pump is placed into operation, run the engine for
several minutes. Check for fuel leaks, and noises that would
associate with a lose component.

To begin pumping, place the throttle lever (Figure 13) in the

9.

RUN

"position.

"

Figure 13. Throttle Lever (Run)

PAGE 18 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

3. Place the
position.

Emergency Showdown

1. Move the throttle lever quickly to the
the engine ON/OFF switch in the

Figure 15. Engine ON/OFF Switch (OFF)

fuel shut-off lever

Figure 16. Fuel Valve Lever (OFF)

(Figure 16) in the OFF

IDLE

position, and place

OFF

position.

NOTE PAGE

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 19

QP-202TH — MAINTENANCE (PUMP)

Pump Vacuum Test

CAUTION :

DO NOT attempt to start the engine unless

the pump has previously been
water. Severe pump damage will occur if
pump has not been primed.

To perform the pump vacuum test do the following:

1. Remove the pump fill cap (Figure 2), and fill the pump
with water.

2. Start the engine as outlined in the initial start-up section,
and wait for the pump to begin pumping.

3. As shown in Figure 17 (next page), place a water hose
inside the discharge opening of the pump, and turn on
the water. This flow of water into the discharge opening
will

prevent

4. Place the
the pump suction (inlet) opening (Figure 17) with the
vacuum gauge facing upwards. It may be necessary to
apply a small amount of water around the rubber seal of
the vacuum tester to make a good suction fit.

the pump from running dry.

Pump Vacuum Tester

(P/N 7000030) over

primed

with

Adjusting Impeller Clearance

1. If it is necessary to replace impeller or volute, be sure
clearance between impeller and volute is adjusted
correctly.

2. The impeller should be as close to the volute as possible
without rubbing against it. Clearance is adjusted by
adding or removing

3. Check clearance between impeller and insert by slowly
pulling starter rope to turn impeller. Remove spark plug
to make it easier to turn impeller.

NOTE

down, additional shims may be required to maintain the
clearance between the impeller and insert.

4. Check the impeller
clearance between the impeller face and the volute. Also
check the shaft seal for wear, as well as the shaft sleeve.

shims

every six months

from behind the impeller.

It is important not to remove too
many shims or the clearance
between the impeller and volute
will become
performance will be reduced.
Remember as the impeller wear

too wide

and pump

for wear, and for

5. Check and make sure that there are no air leaks between
the vacuum tester and the inlet port on the pump. If air
leaks are present reseat vacuum tester.

6. Run the pump for a few minutes while monitoring the
vacuum gauge. If the gauge indicates a reading between

-25 and -20 in. Hg. (inches of mercury) then it can be
assumed that the pump is working correctly.

25 in. Hg (inches of mercury)

NOTE

7. If the vacuum tester gauge indicates a reading

below

is not functioning correctly, and corrective action needs
to be taken.

6. To test the
vacuum tester should remain attached to the pump
suction inlet port by vacuum. This indicates the pump's
flapper valve is seating properly to hold water in the
suction hose when the engine is stopped. This prevents
backflow and allows for faster priming when the engine
is restarted.

-20 in. Hg, it can then be assumed that the pump

flapper valve

translates into 25 feet of lift at

level

.

, shut down the engine. The

sea

Pump Cleaning

After pumping water containing large amounts of dirt and
debris, perform the following:

1. Remove the drain plug from the pump housing (Figure 2)
and drain any water left in the pump.

2. Loosen the two locking hand knobs (turn counter­clockwise) and remove

3. Clean and remove dirt, debris from pump casing. Inspect
impeller and volute for wear. Replace any damaged or
worn parts.

CAUTION :

clean-out cover

The impeller may develop
Use extreme care when cleaning around
the impeller to prevent being cut.

.

sharp edges

.

PAGE 20 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

QP-202TH — MAINTENANCE (PUMP)

NOTE

Pressure reading may vary
depending on altitude. See Tables 3
and 4 on page 12.

Figure 17. Pump Vacuum Tester

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 21

QP-202TH — MAINTENANCE (ENGINE)

Engine Maintenance

Perform engine maintenance procedures as referenced by
Table 6 below:

eludehcSecnanetniaMenignE.6elbaT

TSRIF

)3(NOITPIRCSEDNOITAREPOEROFEB

KCEHCX

liOenignE

EGNAHCX

KCEHCX

renaelCriA

EGNAHC)1(X

stloB&stuNllA

gulPkrapS

sniFgnilooCKCEHCX

retserrAkrapSNAELC X

knaTleuFNAELC X

fInethgit-eR

yrasseceN

NAELC-KCEHCX

ECALPER X

X

HTNOM

RO

.SRH01

YREVE

SHTNOM3

RO

.SRH52

YREVE

SHTNOM6

RO

.SRH05

YREVE

RAEY

RO

.SRH001

YREVE

SRAEY2

RO

.SRH002

NOTE

retliFleuFKCEHC X

deepSeldITSUJDA-KCEHC )2(X

ecnaraelCevlaVTSUJDA-KCEHC )2(X

senilleuFKCEHC )2()yrassecenfiecalper(sraey2yrevE

nidesunehwyltneuqerferomecivreS)1( YTSUD .saera

yllacinahcemeradnaslootreporpehtevahuoysselnu,relaedcivresruoyybdecivresebdluohssmetiesehT)2(

serudecorpecivresroflaunaMpohsADNOHehtotrefeR.tneiciforp

.slavretniecnanetniamreporpenimretedotnoitarepofosruohgol,esulaicremmocroF)3(

Reference manufacturer engine
manual for specific servicing
instructions.

PAGE 22 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

QP-202TH — MAINTENANCE (ENGINE)

Maintenance

Perform the engine maintenance procedures as indicated below:

DAILY

■

Thoroughly remove dirt and oil from the engine and control
area. Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary. Check the
spring box and bellows for oil leaks. Repair or replace as
needed.

WEEKLY

■

Remove the fuel filter cap and clean the inside of the fuel
tank.

■

Remove or clean the filter at the bottom of the tank.

■

Remove and clean the spark plug (Figure 18), then adjust
the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm). This unit
has electronic ignition, which requires no adjustments.

DANGER :

ENGINE AIR CLEANER

1. Remove the air cleaner cover and foam filter element as

2. Tap the paper filter element (Figure 20) several times on a

3. Clean foam element in warm, soapy water or nonflammable

DO NOT use gasoline as a cleaning solvent,
because that would create a risk of fire or
explosion.

shown in Figure 20.

hard surface to remove dirt, or blow compressed air [not
exceeding 30 psi (207 kPa, 2.1 kgf/cm
element from the air cleaner case side.
Brushing will force dirt into the fibers. Replace the paper filter
element if it is excessively dirty.

solvent. Rinse and dry thoroughly. Dip the element in clean
engine oil and completely squeeze out the excess oil from the
element before installing.

2

)] through the filter

NEVER

brush off dirt.

Figure 18. Spark Plug Gap

ENGINE OIL

warm

1. Drain the engine oil when the oil is
Figure 19.

2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.

3. Replace engine oil with recommended type oil as listed
in Table 5. Engine oil capacity is 1.16 quarts (1.1 liters).
DO NOT overfill.

4. Install drain bolt with sealing washer and tighten se­curely.

as shown in

Figure 20. Engine Air Cleaner

Figure 19. Engine Oil (Draining)

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 23

QP-202TH — PREPARATION FOR LONG -TERM STORAGE

Pump Storage

For storage of the pump for over 30 days, the following is
required:

z

Drain the fuel tank completely.

z

Run the engine until the fuel in the injection system is
completely consumed.

z

Completely drain used oil from the engine crankcase
and fill with fresh clean oil, then follow the procedures
described in the engine manual for engine storage.

z

Remove the drain plug from the pump and drain out any
water from left in the housing.

z

Remove the pump cover and clean inside of pump
housing. Coat inside of pump housing with a light film of
oil to reduce corrosion. A spray can of oil works well for
this application.

z

Cover suction and discharge ports with duct tape to
prevent any foreign matter from falling into pump.

z

Cover pump and engine with plastic covering or
equivalent and store in a clean, dry place.

z

To protect the water cooled-seals, place one-half pint of
lubricating oil (new or used) through the discharge opening
on the pump and crank the engine several times. This
will prevent excessive corrosion and also keep the
mechanical seal lubricated.

PAGE 24 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

NOTE PAGE

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 25

QP-202TH — TROUBLESHOOTING (ENGINE)

MOTPMYS MELBORPELBISSOP NOITULOS

tratsottluciffiD

?egdirbgniebgulpnoitingI .metsysnoitingikcehC

GNITOOHSELBUORTENIGNE.7ELBAT

.)elbacnoisnethgihta

rewoP(.etingitonlliw TON

noisserpmoc(setingi )lamron .

noisserpmoc(setingi wol .)

yrotcafsitastonnoitarepO

gulpkrapstubelbaliavasileuF

elbaliavarewoP(.etingitonlliw

?srotalusni

gulpkrapstubelbaliavasileuF

.)elbacnoisnethgihtaelbaliava

?stisoped

gulpkrapsdnaelbaliavasileuF

gulpkrapsdnaelbaliavasileuF

?etauqedani

?)tsud

?nrowrednilyC .rednilycecalpeR

?esoolgulpkrapS .gulpkrapsnehgiT

?noitingitatisopednobraC .noitingiecalperronaelC

evitcefedoteudtiucrictrohS

?pagkrapsreporpmI .pagtcerrocehtotpaggulpkrapsteS

?hctiwspotstatiucrictrohS .evitcefedfihctiwspotsecalpeR.tiucrichctiwspotskcehC

?evitcefedliocnoitingI .liocnoitingiecalpeR

nobrachtiwdeggolcrelffuM

siytilauqleufdexiM

,retaw(etauqedaniesunileuF

?deggolcrenaelCriA .renaelcriaecalperronaelC

?teksagdaehrednilycevitcefeD .teksagdaehecalperrostlobdaehrednilycnethgiT

.srotalusniecalpeR

.relffumecalperronaelC

.erutximliootleufkcehC

.leufhserfhtiwecalperdnametysleufhsulF

?deggolcrenaelcriA .renaelcriaecalperronaelC

elbaliavarewophguonetoN

-ssimon,lamronnoisserpmoc(

.)gnirif

elbaliavarewophguonetoN

-ssim,lamronnoisserpmoc(

.)gnirif

?)tsud

.staehrevoenignE

?enilleufniriA .enilleufmorf)riaevomer(deelB

?reporpmirebmahc

?evitcefedliocnoitingI .leufhserfhtiwecalperdnametysleufhsulF

?rebmahcnoitsubmoc

.nobrac

taolfrotaerubracnilevelleuF

?rednilycnistisopednobraC rednilycecalperronaelC

?strohsnetfogulpnoitingI .noitinginaelc,seriwnoitingiecalpeR

,retaw(etauqedaniesunileuF

ninoitsopednobracevissecxE

htiwdeggolcrelffumrotsuahxE

?tcerrocnieulavtaehgulpkrapS .gulpkrapsepyttcerrochtiwgulpkrapsecalpeR

taolfrotaerubractsujdA

.leufhserfhtiwecalperdnametysleufhsulF

.esacknarcecalperronaelC

.relffumecalperronaelC

PAGE 26 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

QP-202TH — TROUBLESHOOTING (ENGINE/PUMP)

MOTPMYS MELBORPELBISSOP NOITULOS

yrotcafsitastonnoitarepO

?reporpmitnemtsujdaronrevoG .reveltcerrocotronrevogtsujdA

?evitcefedgnirpsronrevoG .noitingiecalperronaelC

.setautculfdeepslanoitatoR

?citarrewolfleuF .enilleufkcehC

)deunitnoC(GNITOOHSELBUORTENIGNE.7ELBAT

noitcushguorhtninekatriA

.enilnoitcuskcehC

?enil

.ylreporp

gnikrowtonretratslioceR

?trapgnitatornitsuD .ylbmessaretratsliocernaelC

?eruliafgnirpsgnirpS .gnirpslairpsecalpeR

GNITOOHSELBUORTPMUP.8ELBAT

MOTPMYSMELBORPELBISSOPNOITULOS

?gnisuohehtniretawgnimirphguonetoN.retawddA

?wolootdeepsenignE.elttorhtesaercnI

?deggulprenniartS.reniartsnaelC

?degamadesohnoitcuS spmalcdna,esohriaperroecalpeR

?tropnoitcustakaelriA .delaesylreporpdnathgiterasgnittiftahtkcehC

.retawnoekattonseodpmuP

?enigne

?wolootdeepsenignE .deepselttorhtesaercnI

onroelttil,retawnisekatpmuP

.egrahcsid

.telnitaskaelesohnoitcuS

noyatstonseodegrahcsiD

.gnilpuoc

sipmup:nruttonseodrellepmI

.tratsotdrah

?nrowetuloV/rellepmI ecalperrosmihsgniddaybecnaraelctsujdA

?hgihooterusserP .pmalclanoitiddadda,erusserpkcehC

?enigneevitcefeD .launaMs'renwOenignEeeS

?deggulpyllaitrapreniartsnoitcuS.reniartsnaelC

?egralootsiretemaidesoH .esohecalperroesohretemaidrellamsesU

?dekcolbdnerodeknikesoH.esohkcehC

?dekcolbrodemmajrellepmI morfsirbeddnatridnaelcdnarevocpmupnepO

?gnidnibetulovdnarellepmI

?enilretawevobahgihootdetacolsipmuP .retawotresolcpmupevoM

?gnisuohpmupnignitcellocsirbeD.gnisuohpmupnaelC

.etulovdnarellepmineewtebecnatsidhcumooT

dnapmupneewtebelohpeewtuognikaelretaW

?ylreporpdelaestoneraspmalc/sgnittiF

.rellepmiecalperrosmihsgniddaybecnaraelctsujdA

"020..xaM-"600..niM

,steksagdnalaeslacinahcemfonoitidnockcehC

.gnisuohenignednadnepmupneewteb

etulov/rellepmi

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)pmup

.gnisuohedisni

dnihebmorfmihsgnivomerybecnaraelctsujdA

.rellepmi

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 27

How to read the marks and remarks used in this parts
book.

Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.

Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.

Items Found In the “Items Number” Column

All parts with same symbol in the number column,

■

, belong to the same assembly or kit.

If more than one of the same

NOTE

reference number is listed, the
last one listed indicates newest (or
latest) part avaliable.

, #, +, %, or

*

NOTE

The contents of this catalog are
subject to change without notice

.

PAGE 28 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

QP-202TH — SUGGESTED SPARE PARTS

QP-202TH TRASH PUMP1 TO 3 UNITS WITH
HONDA GX160K1TX2 ENGINE

Qty. P/N Description

2 ............ KIT202TH ............. KIT, PUMP, MECHANICAL SEAL, O-RINGS

2 ............ 0631211100 .......... DRAIN CAP, FLOODING

2 ............ 0480350300 .......... O-RING FLOODING DRAIN CAP

1 ............ 0811582543 .......... MECHANICAL SEAL SLEEVE

1 ............ 0480240160 .......... O-RING, MECHANICAL SEAL SLEEVE

1 ............ 1841040030 .......... IMPELLER

3 ............ 17210ZE0505 ....... ELEMENT AIR CLEANER DUAL

3 ............ 9807956846 .......... SPARK PLUG

1 ............ 17620ZH7023 ....... CAP, FUEL WITH GASKET

1 ............ 28462ZH8003 ....... ROPE STARTER

Part number on this Suggested

NOTE

Spare Parts List may super cede/
replace the P/N shown in the text
pages of this book.

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 29

PUMP ASSY.

QP-202TH — PUMP ASSY.

PAGE 30 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

QP-202TH — PUMP ASSY.

PUMP ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 GX160K1TX2 ENGINE, HONDA 1
2 1841100010 CASING NPS3” 1
3 1841100020 CASING COVER 1
4 1841100160 SUCTION COVER NPS3” 1
5 1841100171 DRAIN COVER 1
6 1841100740 SUCTION PLATE 1
7 1247100250 DRAIN COVER HANDLE 1
8 1841040030 IMPELLER 5/8 18UNF 1
9 1841000131 VOLUTE CASING 1
10 0790433020 NIPPLE NPS3” X NPT2” 2
11 1841000190 DRAIN COVER SET HANDLE M16 2
12 0483400700 O’RING (NIPPLE) V7Q 2
13
14
15
16 0480240160 O’RING (MECHANICAL SEAL SLEEVE) P16 1
17 0480350300 O’RING (FLOODING DRAIN CAP) P30 2
18 1841330410 SUCTION PLATE PACKING 1
19 1269330370 SUCTION COVER PACKING 1
20 1317350350 CHECK VALVE 1
21 0631211100 FLOODING DRAIN CAP PF1” 2
22 0811582543 MECHANICAL SEAL SLEEVE 1
23
24 0723302040 CUSHION RUBBER DIA. 40H 20M10 4
25 1841200270 HINGE BOLT M16 X 90 2
26 1247220280 HINGE PIN DIA. 12 X 65 2
27 0641400430 SPLIT PIN 4 X 30 2
28 1841214010 BASE 1
29 1841214020 ENGINE BASE 1
30 07472304050 STRAINER NPT2” 1
31
32 0191150525 BOLT (CASING COVER) 5/16-24UNF X 25 4
33 0451250080 SPRING WASHER M8 4
34 0131151235 CAP SCREW (CASING) M12 X 35 2

0489353850 O’RING (CASING) DIA. 3.5 X DIA. 385 1

*

0489452300 O’RING (DRAIN COVER) DIA. 4.7 X DIA. 230 1

*

0482200750 O’RING (VOLUTE CASING) S75 1

*

0801123325 MECHANICAL SEAL 25 DIA. 1 SET

*

1201390610 CASING COVER PACKING 96 X 96 1

*

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 31

PUMP ASSY.

QP-202TH — PUMP ASSY.

PAGE 32 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

QP-202TH — PUMP ASSY.

PUMP ASSY.

NO. PART NO. PART NAME QTY. REMARKS

35 0135051235 CAP SCREW SET WITH SEAL RING 2

(CASING) M12 X 35

36 0135051295 CAP SCREW SET WITH SEAL RING 2

(CASING) M12 X 95
37 0131150830 CAP SCREW (SUCTION COVER) M8 X 30 4
38 0141050825 SCREW (DRAIN COVER HANDLE) M8 X 25 2
39 0141050510 SCREW (CHECK VALVE) M5 X 10 2
40 0181050820 BOLT WITH SPRING WASHER 2

(SUCTION PLATE) M8 X 20
41 0105050840 BOLT (ENGINE) M8 X 40 4
42 0105051035 BOLT (PUMP) M10 X 35 2
43 0205450080 NUT (ENGINE) M8 4
44 0205450100 NUT (PUMP CUSHION RUBBER) M10 10
45 0401450050 WASHER M5 2
46 0401450080 WASHER M8 4
47 0451250080 SPRING WASHER M8 8
48 0451250100 SPRING WASHER M10 10
49 1841000200 DRAIN COVER PUSH PLATE 2
50
50
51 0458220080 SEAL WASHER M8 2
52 0105090820 BOLT (VOLUTE CASING) M8 X 20 2

53 KIT 202TH KIT, PUMP .......................................................... 1 ............. INCLUDES ITEMS W/

0852832516 ADJUST LINER 25 X THICKNESS 0.3 1~3

*

0852852516 ADJUST LINER 25 X THICKNESS 0.5 1~3

*

*

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 33

HONDA GX160K1TX2 ENGINE — AIR CLEANER (DUAL) ASSY.

AIR CLEANER (DUAL) ASSY.

PAGE 34 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — AIR CLEANER (DUAL) ASSY.

AIR CLEANER (DUAL) ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16271ZE1000 GASKET, ELBOW 1
2 17210ZE1505 ELEMENT, AIR CLEANER (DUAL) 1
3 17218ZE1505 FILTER (OUTER) 1
4 17230ZE1820 COVER, AIR CLEANER (DUAL) 1
5 17232891000 GROMMET, AIR CLEANER 1
6 17238ZE7010 COLLAR, AIR CLEANER 2
7 17239ZE1000 COLLAR B, AIR CLEANER 1
8 17410ZE1020 ELBOW, AIR CLEANER 1
9 90201415000 NUT, CAP (6 MM) 2
11 90325044000 WINGNUT, TOOL BOX SETTING 1
12 90325044000 WINGNUT, TOOL BOX SETTING 1
13 957010602000 BOLT, FLANGE (6 X 20) 1

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 35

CAMSHAFT ASSY.

HONDA GX160K1TX2 ENGINE — CAMSHAFT ASSY.

PAGE 36 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — CAMSHAFT ASSY.

CAMSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 14100ZE1812 CAMSHAFT ASSY. ...................................... 1 ...... INCLUDES ITEMS W/

2 14410ZE1010 ROD, PUSH 2
3 14431ZE1000 ARM, VLAVE ROCKER 2
4 14441ZE1010 LIFTER, VALVE 2
5 14451ZE1013 PIVOT, ROCKER ARM 2
6

*

7 14711ZF1000 VALVE, IN. 1
8 14721ZH8810 VALVE, EX. (STELITE) 1
9 14751ZF1000 SPRING VALVE 2
10 14771ZE1000 RETAINER, IN. VALVE SPRING 1
11 14773ZE1000 RETAINER, EX. VALVE SPRING 1
12 14781ZE1000 ROTATOR, VALVE 1
13 14791ZE1010 PLATE, PUSH ROD GUIDE 1
14 90012ZE0010 BOLT, PIVOT (8MM) 2
15 90206ZE1000 NUT, PIVOT ADJ. 2

14568ZE1000 SPRING, WEIGHT RETURN 1

*

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 37

CARBURETOR ASSY.

HONDA GX160K1TX2 ENGINE — CARBURETOR ASSY.

PAGE 38 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — CARBURETOR ASSY.

CARBURETOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16010ZE1812 GASKET SET 1
2 16011ZE0005 VALVE SET, FLOAT 1
3 16013ZE0005 FLOAT SET 1
4 16015ZE0831 CHAMBER SET, FLOAT 1

4 16015ZE1811 CHAMBER SET, FLOAT ............................... 1 ...... USE UP TO ENGINE S/N BE65B A

5 16016ZH7W01 SCREW SET 1
6 16024ZE1811 SCREW SET, DRAIN 1
7 16028ZE0005 SCREW SET B 1
8 16044ZE0005 CHOKE SET 1

9 16100ZH8W51 CARBURETOR ASSY. (BE65B B) ................ 1 ...... INCLUDES ITEMS W/

10 16124ZE0005 SCREW, THROTTLE STOP 1
11 16166ZH8W50 NOZZLE, MAIN 1
12 16173001004 O-RING 1
13 16211ZE1000 INSULATOR, CARBURETOR 1
14 16212ZH8800 GASKET, INSULATOR 1
15 16220ZE1020 SPACER, CARBURETOR 1
16 16221ZH8801 GASKET, CARBURETOR 1
17 16610ZE1000 LEVER, CHOKE (STD) 1
18 16953ZE1812 LEVER, VALVE 1
19 16954ZE1811 PLATE, LEVER SETTING 1
20 16956ZE1811 SPRING, VALVE LEVER 1
21 16957ZE1812 GASKET, VALVE 1
22 16967ZE0811 CUP, FUEL STRAINER 1
23 93500030060H SCREW, PAN (3 X 6) 2
24 9430520122 PIN, SPRING (2 X 12) 1

25 99101ZH80650 JET, MAIN (#65) ........................................... 1 ...... OPTIONAL

25 99101ZH80680 JET, MAIN (#68) ........................................... 1 ...... OPTIONAL

25 99101ZH80700 JET, MAIN (#70) 1
26 99204ZE00350 JET, SET, PILOT (#35) 1

*

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 39

CONTROL ASSY.

HONDA GX160K1TX2 ENGINE — CONTROL ASSY.

PAGE 40 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — CONTROL ASSY.

CONTROL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16500ZH8030 CONTROL ASSY. ......................................... 1 ...... INCLUDES ITEMS W/

4 16551ZE0010 ARM, GOVERNOR 1
5 16555ZE1000 ROD, GOVERNOR 1
6 16561ZE1020 SPRING, GOVERNOR 1
7 16562ZE1020 SPRING, THROTTLE RETURN 1
8

*

9

*

10
12
13
14
17 90013883000 BOLT, FLANGE (6 X 12) (CT200) 2
18 90015ZE5010 BOLT, GOVERNOR ARM 1
19
22
24 9405006000 NUT, FLANGE (6MM) 1

16571ZH8020 LEVER, CONTROL 1
16574ZE1000 SPRING, LEVER 1
16575ZH8000 WASHER, CONTROL LEVER 1

*

16578ZE1000 SPACER, CONTROL LEVER 1

*

16580ZH8030 BASE, CONTROL 1

*

16584883300 SPRING, CONTROL ADJUSTING 1

*

90114SA0000 NUT, SELF-LOCK (6MM) 1

*

93500050250A SCREW, PAN (5 X 25) 1

*

*

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 41

HONDA GX160K1TX2 ENGINE — CRANKCASE COVER ASSY.

CRANKCASE COVER ASSY.

PAGE 42 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — CRANKCASE COVER ASSY.

CRANKCASE COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 11300ZE1641 COVER ASSY., CRANKCASE (U-TYPE) ..... 1 ...... INCLUDES ITEMS W/

3 11381ZH8801 GASKET, CASE COVER 1

4 15600ZE1003 CAP ASSY., OIL FILLER ............................. 1 ...... INCLUDES ITEMS W/

5 15600ZG4003 CAP ASSY., OIL FILLER ............................. 1 ...... INCLUDES ITEMS W/+

6# 15620ZE1003 CAP, OIL FILLER
9# 15625ZE1003 GASKET, OIL FILLER CAP 1
10+ 15625ZE1003 GASKET, OIL FILLER CAP 1
11
12 9430108140 PIN A, DOWEL (8 X 14) 2
13 957010803200 BOLT, FLANGE (8 X 32) 6
14

91202883005 OIL SEAL (25 X 41 X 6) 1

*

961006205000 BEARING, RADIAL BALL (6205) 1

*

*

#

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 43

CRANKSHAFT ASSY.

HONDA GX160K1TX2 ENGINE — CRANKSHAFT ASSY.

PAGE 44 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — CRANKSHAFT ASSY.

CRANKSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 13310ZE1660 CRANKSHAFT (T-TYPE) 1

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 45

HONDA GX160K1TX2 ENGINE — CYLINDER BARREL ASSY.

CYLINDER BARREL ASSY.

PAGE 46 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — CYLINDER BARREL ASSY.

CYLINDER BARREL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2 12000ZH8811 CYLINDER ASSY. (OIL ALERT) ................... 1 ...... INCLUDES ITEMS W/

3 15510ZE1023 SWITCH ASSY., OIL LEVEL ........................ 1 ...... USE UP TO ENGINE S/N 4367320

3 15510ZE1033 SWITCH ASSY., OIL LEVEL ........................ 1 ...... USE FROM ENGINE S/N 4367321

4 16510ZE1000 GOVERNOR ASSY. ...................................... 1 ...... INCLUDES ITEMS W/#

5# 16511ZE1000 WEIGHT, GOVERNOR 2
6# 16512ZE1000 HOLDER, GOVERNOR WEIGHT 1
8 16531ZE1000 SLIDER, GOVERNOR 1
9 16541ZE1000 SHAFT, GOVERNOR ARM 1
10 90131ZE1000 BOLT, DRAIN PLUG 2
11 90451ZE1000 WASHER, THRUST (6MM) 1
12 90601ZE1000 WASHER, DRAIN PLUG (10.2MM) 2
13 90602ZE1000 CLIP, GOVERNOR HOLDER 1
14
15
16 91353671003 O-RING (13.5 X 1.5) (ARAI) 1
17 9405010000 NUT, FLANGE (10MM) 1
18 9410106800 WASHER, PLAIN (6MM) 2
19 9425108000 PIN, LOCK (8MM) 1
20 957010601200 BOLT, FLANGE (6 X 12) 2

91001ZF1003 BEARING, RADIAL BALL (6205) 1

*

91202883005 OIL SEAL (25 X 41 X 6) 1

*

*

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 47

CYLINDER HEAD ASSY.

HONDA GX160K1TX2 ENGINE — CYLINDER HEAD ASSY.

PAGE 48 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — CYLINDER HEAD ASSY.

CYLINDER HEAD ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 12210ZH8000 CYLINDER HEAD ......................................... 1 ...... INCLUDES ITEMS W/

2

*

3

*

4

*

5 12251ZF1800 GASKET, CYLINDER HEAD 1
6 12310ZE1010 COVER, HEAD 1
7 12391ZE1000 GASKET, CYLINDER HEAD COVER 1
8 15721ZH8000 TUBE, BREATHER 1
9 90016ZE1000 BOLT, FLANGE (6 X 13) 4
10 90043ZE1020 BOLT, STUD ( 6 X 109) 2
11 90047ZE1000 BOLT, STUD (8 X 32) 2
12 9430110160 PIN A, DOWELL (10 X 16) 2
14 957230806000 BOLT, FLANGE (8 X 60) 4
15 9807955846 SPARK PLUG (BPR5ES) (NGK) 1
15 9807956846 SPARK PLUG (BPR6ES) (NGK) 1

12204ZE1306 GUIDE, VALVE (OS) (OPTIONAL) 1
12205ZE1315 GUIDE, EX. VALVE (OS) (OPTIONAL) 1
12216ZE5300 CLIP, VALVE GUIDE 1

*

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 49

FAN COVER ASSY.

HONDA GX160K1TX2 ENGINE — FAN COVER ASSY.

PAGE 50 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — FAN COVER ASSY.

FAN COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 19610ZE1000ZA COVER, FAN *R8* (BRIGHT RED) 1
2 19610ZE1000ZC COVER, FAN *NH1* (BLACK) 1

4 19612ZH8810 PLATE, SIDE (OIL ALERT) ....................1 .......... USE FROM ENGINE S/N 5372719

4 19612ZH8811 PLATE, SIDE (OIL ALERT) ....................1 .......... USE FROM ENGINE

............................................................................ S/N 4795906 TO 5066322

7 90601ZH7013 CLIP, HARNESS 1
8 19630ZH8000 SHROUD 1

10 32197ZH8003 SUB-HARNESS ...................................... 1.......... USE UP TO ENGINE S/N 4367320

11 36100ZE1015 SWITCH ASSY., ENGINE STOP 1
11 36100ZH7003 SWITCH ASSY., ENGINE STOP 1
13 90013883000 BOLT, FLANGE (6 X 12) (CT200) 6
14 90022888010 BOLT, FLANGE (6 X 20) (CT200) 1
17 34150ZH7003 ALERT UNIT, OIL 1
19 957010600800 BOLT, FLANGE (6 X 8) 1

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 51

FLYWHEEL ASSY.

HONDA GX160K1TX2 ENGINE — FLYWHEEL ASSY.

PAGE 52 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — FLYWHEEL ASSY.

FLYWHEEL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 13331357000 KEY, SPECIAL WOODRUFF (25 X 18) 1
2 19511ZE1000 FAN, COOLING 1
4 28451ZH8003 PULLEY, STARTER 1
5 31100ZE1010 FLYWHEEL 1
5 31100ZE1810 FLYWHEEL (LAMP) 1
8 90201878003 NUT, SPECIAL (14MM) 1

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 53

FUEL TANK ASSY.

HONDA GX160K1TX2 ENGINE — FUEL TANK ASSY.

PAGE 54 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — FUEL TANK ASSY.

FUEL TANK ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16854ZH8000 RUBBER, SUPPORTER (107MM) 1
2 16955ZE1000 JOINT, FUEL TANK 1
3 17510ZE1020ZB TANK, FUEL *R8* (BRIGHT RED) 1
3 17510ZE1020ZF TANK, FUEL *NH1* (BLACK) 1

5 17620ZH7023 CAP, FUEL FILLER ...................................... 1 ...... INCLUDES ITEMS W/

6

*

11 91353671003 O-RING (13.5 X 1.5) (ARAI) 1
12 9405006000 NUT, FLANGE (6MM) 2
13 950014500360M BULK HOSE, FUEL (4.5 X 3000) 1

14 9500202080 CLIP, TUBE (B8) 2
15 957010602500 BOLT, FLANGE (6 X 25) 1

17631ZH7003 GASKET, FUEL FILLER CAP 1

(4.5 X 140)

*

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 55

IGNITION COIL ASSY.

HONDA GX160K1TX2 ENGINE — IGNITION COIL ASSY.

PAGE 56 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — IGNITION COIL ASSY.

IGNITION COIL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 30500ZE1033 COIL ASSY., IGNITION 1
2 30700ZE1013 CAP ASSY., NOISE SUPPRESSOR 1
7 36101ZE1010 WIRE, STOP SWITCH (370MM) 1
11 90121952000 BOLT, FLANGE (6 X 25) 2

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 57

MUFFLER ASSY.

HONDA GX160K1TX2 ENGINE — MUFFLER ASSY.

PAGE 58 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — MUFFLER ASSY.

MUFFLER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 18310ZF1000 MUFFLER 1
1 18310ZH8810 MUFFLER (OPTIONAL) 1
3 18320ZF1H01 PROTECTOR, MUFFLER 1
7 18355ZE1000 ARRESTER, SPARK (OPTIONAL) 1
8 18381ZH8800 GASKET, MUFFLER 1
11 90050ZE1000 SCREW, TAPPING (5 X 8) 4
12 90055ZE1000 SCREW, TAPPING (4 X 6) (OPTIONAL) 1
15 94001080000S NUT, HEX (8MM) 2

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 59

PISTON ASSY.

HONDA GX160K1TX2 ENGINE — PISTON ASSY.

PAGE 60 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — PISTON ASSY.

PISTON + RINGS ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 13010ZF1023 RING SET, PISTON (STD) ................... 1 ......... USE UP TO ENGINE S/N 4733210

1 13010ZH8941 RING SET, PISTON (STD) ................... 1 ......... USE FROM ENGINE S/N 4733211

1 13011ZF1023 RING SET, PISTON (OS 0.25) ............. 1 ......... USE UP TO ENGINE S/N 4733210

1 13011ZH8941 RING SET, PISTON (OS 0.25) ............. 1 ......... USE FROM ENGINE S/N 4733211

1 13012ZF1023 RING SET, PISTON (OS 0.50) ............. 1 ......... USE UP TO ENGINE S/N 4733210

1 13012ZH8941 RING SET, PISTON (OS 0.50) ............. 1 ......... USE FROM ENGINE S/N 4733211

1 13013ZF1023 RING SET, PISTON (0.75) OPTION ..... 1 ......... USE UP TO ENGINE S/N 5495899

1 13013ZH8941 RING SET, PISTON (0.75) OPTION ..... 1 ......... USE FROM ENGINE S/N 5495900

2 13101ZH8000 PISTON (STD) 1
2 13102ZH8000 PISTON (OS 0.25) 1
2 13103ZH8000 PISTON (OS 0.50) 1
2 13104ZH8000 PISTON (0.75) 1
3 13111ZE1000 PIN, PISTON 1

4 132A0ZE1000 ROD ASSY., CONNECTING (US 0.25) 1 ......... INCLUDES ITEMS W/

4 13200ZE1000 ROD ASSY., CONNECTING ................ 1 ......... USE UP TO ENGINE S/N 3427585

4 13200ZE1010 ROD ASSY., CONNECTING ................ 1 ......... USE FROM ENGINE S/N 3427586

5

*

6 90551ZE1000 CLIP, PISTON PIN (18MM) 2

90001ZE1000 BOLT, CONNECTING ROD 2

*

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 61

HONDA GX160K1TX2 ENGINE — RECOIL STARTER ASSY.

RECOIL STARTER ASSY.

PAGE 62 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — RECOIL STARTER ASSY.

RECOIL STARTER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 28400ZH8013ZB STARTER ASSY., RECOIL “NH1”(BLACK) ............ 1 ..... INCLUDES ITEMS W/

2
3
4
5
6
7
8
9
10
11
12

*
*
*
*
*
*
*
*

28410ZH8003ZB CASE, RECOIL STARTER “NH1”(BLACK) 1
28420ZH8013 REEL, RECOIL STARTER 1
28422ZH8013 RATCHET, STARTER 2
28433ZH8003 GUIDE, RATCHET 1
28441ZH8003 SPRING, FRICTION 1
28442ZH8003 SPRING, RECOIL STARTER 1
28443ZH8003 SPRING, RETURN 2
28461ZH8003 KNOB, RECOIL STARTER 1
28462ZH8003 ROPE, RECOIL STARTER 1

*

90003ZH8003 SCREW, SETTING 1

*

90008ZE2003 BOLT, FLANGE (6 X 10) 3

*

*

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 63

NOTE PAGE

PAGE 64 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — GASKET KIT ASSY.

GASKET KIT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 06111ZH8405 GASKET KIT 1

1 11381ZH8800 GASKET, CASE COVER ........................... 1 ...... USE UP TO ENGINE S/N 3413169

1 11381ZH8801 GASKET, CASE COVER ........................... 1 ...... USE FROM ENGINE S/N 3413170

2 12251ZF1800 GASKET, CYLINDER HEAD 1
3 12391ZE1000 GASKET, CYLINDER HEAD COVER 1
4 16212ZH8800 GASKET, INSULATOR 1
5 16221ZH8801 GASKET, CARBURETOR 1
6 18381ZH8800 GASKET, MUFFLER 1

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 65

LABELS ASSY.

HONDA GX160K1TX2 ENGINE — LABELS ASSY.

PAGE 66 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

HONDA GX160K1TX2 ENGINE — LABELS ASSY.

LABELS ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 87521ZH8010 EMBLEM (INTERNAL) ............................. 1 ...... USE UP TO ENGINE S/N 7438467

1 87521ZH8020 EMBLEM (5.5) .......................................... 1 ...... USE FROM ENGINE S/N 7438468

2 87522ZE1810 MARK, CAUTION (EXTERNAL) ............... 1 ...... USE UP TO ENGINE S/N 3063877

3 87522ZH9000 LABEL, CAUTION 1
6 87528ZE1810 MARK, CHOKE 1
7 87530ZH8810 LABEL, SPECIFICATION (EXT.) 1
8 87532ZH8810 MARK, OIL ALERT (E) 1
15 87586ZH7W00 LABEL, FUEL CAUTION 1

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 67

Effective: October 1, 2002

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 10 days.

FREIGHT POLICY

All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Mul­tiquip is $15.00 net. Customers will be asked
for instructions regarding handling of orders
not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit
will be allowed, subject to the following provi­sions:

1. A Returned Material Authorization must
be approved by Multiquip prior to ship­ment.

2. To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quanti­ties, and descriptions of the items to be
returned.

a. The parts numbers and descriptions

must match the current parts price
list.

b. The list must be typed or computer

generated.

c. The list must state the reason(s) for

the return.

d. The list must reference the sales

order(s) or invoice(s) under which the
items were originally purchased.

e. The list must include the name and

phone number of the person request­ing the RMA.

3. A copy of the Return Material Authoriza­tion must accompany the return shipment.

4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.

5. Parts must be in new and resalable con-

6. The following items are not returnable:

7. The sender will be notified of any material

8. Such material will be held for five working

9. Credit on returned parts will be issued at

10. In cases where an item is accepted, for

11. Credit issued will be applied to future

PRICING AND REBATES

Prices are subject to change without prior
notice. Price changes are effective on a spe­cific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.

Multiquip reserves the right to quote and sell
dition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.

a. Obsolete parts. (If an item is in the

price book and shows as being re­placed by another item, it is obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings,
and other rubber parts) that were pur­chased more than six months prior to
the return date.

c. Any line item with an extended dealer

net price of less than $5.00.

d. Special order items.

e. Electrical components.
f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

received that is not acceptable.

days from notification, pending instruc­tions. If a reply is not received within five
days, the material will be returned to the
sender at his expense.

dealer net price at time of the original
purchase, less a 15% restocking charge.

which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.

purchases only.

direct to Government agencies, and to Original

Equipment Manufacturer accounts who use

our products as integral parts of their own

products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice

for special handling including bus shipments,

insured parcel post or in cases where Multiquip

must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable hereunder for

damages in excess of the purchase price of the

item with respect to which damages are

claimed, and in no event shall Multiquip be

liable for loss of profit or good will or for any

other special, consequential or incidental dam-

ages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made

in connection with the sale of parts or trade

accessories nor as to any engine not manufac-

tured by Multiquip. Such warranties made in

connection with the sale of new, complete units

are made exclusively by a statement of war-

ranty packaged with such units, and Multiquip

neither assumes nor authorizes any person to

assume for it any other obligation or liability

whatever in connection with the sale of its

products. Apart from such written statement of

warranty, there are no warranties, express,

implied or statutory, which extend beyond the

description of the products on the face hereof.

PAGE 68 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

NOTE PAGE

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 69

OPERATION AND PARTS MANUAL

HERE'S HOW TO GET
HELP

PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING

PARTS DEPARTMENT

800-427-1244 or 310-537-3700
FAX: [phone] or 310-637-3284

SERVICE DEPARTMENT

800-421-1244
FAX: [phone]

TECHNICAL ASSISTANCE

800-478-1244
FAX: [phone]

WARRANTY DEPARTMENT

888-661-4279, or 310-661-4279
FAX: [phone]

MULTIQUIP INC.

POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX: [phone]
E-MAIL: [e-mail]
WWW: multiquip.com

Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX

Atlanta • Boise • Dallas • Houston • Newark