OPERATION AND PARTS MANUAL
MULTIQUIP
MODEL QP-201TE
GASOLINE POWERED
TRASH PUMP
© COPYRIGHT 2003, MULTIQUIP INC.
Revision#1 (06/26/06)
MULTIQUIP INC
18910 WILMINGTON AVE. 800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244 800-478-1244
FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com • www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
..
. PARTS DEPARTMENT:
..
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
PAGE 2 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
MULTIQUIP’S MAIN PHONE NUMBERS
800-421-1244 FAX: 310-537-3927
310-537-3700
PARTS DEPARTMENT
800-427-1244 FAX: 800-672-7877
310-537-3700 FAX: 310-637-3284
MAYCO PARTS
800-306-2926 FAX: 800-672-7877
310-537-3700 FAX: 310-637-3284
SERVICE DEPARTMENT
800-478-1244 FAX: 310-537-4259
310-537-3700
MQ POWER SERVICE DEPARTMENT
800-835-2551 FAX: 310-638-8046
ON-HAND
WHEN CALLING
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244 FAX: 310-631-5032
WARRANTY DEPARTMENT
800-421-1244, EXT. 279 FAX: 310-537-1173
310-537-3700, EXT. 279
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 3
QP-201TE — TABLE OF CONTENTS
QP-201TE Electric
Powered Trash Pump
Here’s How To Get Help ............................................ 2
Table of Contents ...................................................... 3
Parts Ordering Procedures .................................... 4-5
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation ...................................... 8-9
Pump Specifications/Dimensions .............................10
Engine Specifications ...............................................11
General Information .................................................12
Pump Components ..................................................13
Basic Engine ............................................................14
Pre-Inspection (Engine) ........................................... 15
Pre-Set-up (Pump) ................................................... 16
Initial Start-up (Engine) ...................................... 17-18
Maintenance (Pump) ......................................... 20-21
Maintenance (Engine)........................................ 22-23
Preparation for Long-Term Storage .........................24
Troubleshooting (Pump)...........................................26
Troubleshooting (Pump/Engine) ..............................27
Explanation Of Code In Remarks Column ...............28
Suggested Spare Parts ............................................29
Pump Assy. ........................................................ 30-33
Robin EX-170D51010
Gasoline Engine
Crankcase Assembly ......................................... 34-35
Crankshaft and Piston Assembly ....................... 36-37
Intake Ehaust Assembly..................................... 38-39
Air Cleaner Assembly......................................... 40-41
Governor Assembly ........................................... 42-43
Recoil Starter Assembly..................................... 44-45
Fuel Tank Assembly ........................................... 46-47
Carburetor Assembly ......................................... 48-49
Electric Device Assembly ................................... 50-51
Terms and Condition Of Sale
— Parts .................... 54
NOTE
PAGE 4 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
Specification and part number
are subject to change without
notice.
Effective: June 1st, 2005
Ordering parts has never been easier!
PARTS ORDERING PROCEDURES
Choose from three easy options:
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■
View Parts Diagrams
■
Order Parts
■
Print Specification Information
Goto www.multiquip.com and click on
Order Par ts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the
internet
Standard orders
on
complete part numbers.*
Fax
your order in and qualify for a 3% Discount
on
Standard orders
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
and qualify for a 5% Discount
for all orders which include
for all orders which include
International Customers
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
❒❒
❒
❒❒
❒❒
❒
❒❒
❒❒
❒
❒❒
❒❒
❒
❒❒
❒❒
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❒❒
❒❒
❒
❒❒
www.multiquip.com
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 5
When ordering parts, please supply:
❒❒
Dealer Account Number
Dealer Name and Address
Shipping Address (if different than billing address)
Return Fax Number
Applicable Model Number
Quantity, Part Number and Description of Each Part
NOTE
Unless otherwise indicated by customer, all orders are treated as
within 24 hours. We will make every effort to ship
if received prior to 2PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
❒
❒❒
Stock Orders
Specify Preferred Method of Shipment:
✓
Fed Ex/UPS
■
Priority One
■
Ground
■ Next Day
■
Second/Third Day
Air Shipments
must be noted on fax or web order form.
✓ DHL
✓
Tr u ck
Standard Orders
the same day the order is received,
and will ship
QP-201TE — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating
this equipment. Failure to read and understand the Safety
Messages and Operating Instructions could result in injury to
yourself and others.
This Owner's Manual has been
developed to provide complete
instructions for the safe and efficient
NOTE
operation of the Multiquip
QP-201TE Trash Pump.
the engine manufacturers instructions
for data relative to its safe operation.
Before using these pumps,
ensure that the operating
individual has read and
understands all instructions in
this manual.
Model
Refer to
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
Explosive Fuel
GASOLINE is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
DANGER: You WILL be KILLED or
SERIOUSLY injured if you do not follow
WARNING: You CAN be KILLED or
SERIOUSLY injured if you do not follow
directions.
CAUTION: You CAN be injured if you
do not follow directions.
Potential hazards associated with the QP-201TE Trash Pump
operation will be referenced with Hazard Symbols which appear
throughout this manual, and will be referenced in conjunction
with Safety Message Alert Symbols.
Burn Hazards
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. Never operate the engine with heat
shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and
clothing away from all moving parts to prevent
injury.
PAGE 6 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
QP-201TE — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF switch in
the OFF position when the pump is not in use.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual
to help prevent damage to your pump, other property, or the
surrounding environment.
This pump, other property, or the
surrounding environment could be
NOTE
damaged if you do not follow
instructions.
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 7
RULES FOR SAFE OPERATION
■
DANGER:
Failure to follow instructions in this manual may
lead to serious injury or even death! This
equipment is to be operated by trained and
qualified personnel only! This equipment is for
industrial use only.
The following safety guidelines should always be used when
operating the
GENERAL SAFETY
■
DO NOT operate or service this equipment before
reading this entire manual.
■
This equipment should not be operated by
persons under 18 years of age.
■
NEVER operate this equipment without proper
protective clothing, shatterproof glasses, steeltoed boots and other protective devices required
by the job.
trash pump
:
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or pump.
■
High Temperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
hot
with
■
The engine of this pump requires an adequate free flow of
cooling air.
narrow area where free flow of the air is restricted. If the air
components can cause serious burns.
NEVER!
operate the roller in any enclosed or
flow is restricted it will cause
serious damage to the
pump or engine and may
cause injury to people and
property. Remember the
pump's engine gives off
DEADLY gases.
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■
NEVER operate this equipment under the
influence or drugs or alcohol.
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
ALWAYS check the machine for loosened threads or bolts
before starting.
■
ALWAYS wear proper respiratory (mask) hearing and eye
protection equipment when operating the pump.
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■
ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT
could result from fuel vapors, or if fuel is spilled on a hot
engine.
■
NEVER operate the pump in an
atmosphere
materials. An explosion or fire could result
causing severe
smoke around or near the machine. Fire or explosion
explosive
or near combustible
bodily harm or even
death.
■
Topping-off to filler port is dangerous, as it tends to spill fuel.
■
Refer to the
questions or information.
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
Engine Owner's Manual
for engine technical
■
Manufacturer does not assume responsibility for any accident
due to equipment modifications.
PAGE 8 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
■
NEVER Run engine without air cleaner. Severe engine
damage may occur.
■
ALWAYS read, understand, and follow procedures in
Operator’s Manual before attempting to operate equipment.
■
ALWAYS be sure the operator is familiar with proper safety
precautions and operation techniques before using pump.
■
ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.
■
NEVER leave the pump unattended, turn off engine when
unattended.
■
Unauthorized equipment modifications will void all
warranties.
■
NEVER pump volatile, explosive, flammable or low flash
point fluids. These fluids could ignite or explode.
■
NEVER operate the pump in an
■
Before starting the pump, check that the clean-out cover is
explosive
atmosphere.
securely fasten.
■
ALWAYS ensure pump is on level ground before use.
■
Become familiar with the components of the pump before
■
■
Maintenance Safety
■
■
■
■
■
■
operating.
■
ALWAYS replace any worn or damaged warning decals.
■
NEVER pump corrosive chemicals or water containing toxic
substances. These fluids could create serious health and
environmental hazards. Contact local authorities for
■
Emergencies
■
assistance.
RULES FOR SAFE OPERATION
High Temperatures – Always stop engine and allow the
engine to cool before adding fuel, oil or performing service
hot
and maintenance functions. Contact with
cause serious burns.
NEVER disconnect any
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
"emergency or safety devices"
NEVER lubricate components or attempt service on a running
machine.
ALWAYS allow the machine a proper amount of time to cool
before servicing.
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace
broken parts, or missing decals.
Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
ALWAYS know the location of the
nearest
fire extinguisher
.
components can
.
■
NEVER open the priming plug when pump is hot. Hot water
inside could be pressurized much like the radiator of an
automobile. Allow pump to cool to the touch before loosening
plug.
■
NEVER open the pump housing during operation or start the
pump with the clean-out cover removed. The rotating impeller
inside the pump can cut or sever objects caught in it.
■
NEVER block or restrict flow from discharge hose. Remove
kinks from discharge line before starting pump. Operation
with a blocked discharge line can cause water inside pump
to overheat.
■
ALWAYS fill the pump casing with water before starting the
engine. Failure to maintain water inside the pump housing
will cause severe damage to the pump.
■
In winter drain water from pump housing to prevent freezing.
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 9
■
■
ALWAYS know the location of the nearest
first aid kit
In emergencies
nearest phone or
.
always
know the location of the
keep a phone on the job site
.
Also know the phone numbers of the nearest
ambulance, doctor
and
fire department
. This
information will be invaluable in the case of an
emergency.
QP-201TE — SPECIFICATIONS/DIMENSIONS (PUMP)
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Figure 1. QP-201TE Dimensions
PAGE 10 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
QP-201TE — SPECIFICATIONS/DIMENSIONS (ENGINE)
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QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 11
QP-201TE — GENERAL INFORMATION
APPLICATION
QP-201TE Trash Pump
The
is designed to be used for dewatering applications. Both the suction and discharge ports on
the QP-201TE trash pump use a 2-inch diameter opening, which
allows the pump to pump at a rate of approximately 175 gallons/
minute (gpm) or 660 liters/minute (lpm).
Centrifugal or self priming pumps are designed to purge air from
the suction line and create a partial vacuum in the pump body.
The reduced atmospheric pressure inside the pump allows water
to flow through the suction line and into the pump body. The
centrifugal force created by the rotating impeller pressurizes the
Elevation
Higher elevations will effect the performance of the pump. Due to
less atmospheric pressure at higher altitudes, pumps DO NOT
have the priming ability that they have at sea level. This is due to
the “thinner air” or lack of oxygen at higher altitudes.
A general rule of thumb is that for every 1,000 feet of elevation
above sea level a pump will lose one foot of priming ability.
For example, in Flagstaff, Arizona where the elevation is
approximately 7,000 feet, the pump would have a suction lift of
only 18 feet rather than the 25 feet at sea level. Table 3 shows
suction lift at various elevations.
water and expels it from the pump.
Power Plant
This trash pump is powered by an 4.0 horsepower air cooled 4stroke, single cylinder
incorporates a low "
ROBIN EX-17
Oil Alert Feature
Oil Alert Feature
low oil
or
In the event of
no oil
, the
gasoline engine that
".
ROBIN EX-17
engine has a
leveLaeS)840.3(0.01)275.4(0.51)690.6(0.02)026.7(0.52
,2)086.2(08.8)320.4(2.31)463.5(6.71)507.6(0.22
built-in oil alarm engine shut-down feature. In the event the oil
level is low the engine will automatically shut-down.
000,6)301.2(09.6)961.3(4.01)602.4(8.31)372.5(3.71
Trash Pump
Trash pumps derive their name from their ability to handle a
,3(000,01)737.1(07.5)126.2(06.8)474.3(4.11)853.4(3.41
greater amount of debris and solids than standard centrifugal
pumps. These pumps generally handle solids up to 1/2 the size
of the discharge opening making them less likely to clog. Also
Table 4 shows percentage drops in performance as elevation
increases.
trash pumps are capable of handling water with 25% solids by
weight.
The advantage of using a trash pump is that it can be quickly and
easily disassembled in the field "
without tools
" and easily
cleaned when clogged.
Suction Lift
This pump is intended to be used for dewatering applications
and is capable of suction lifts up to 25 feet at sea level. For
optimal suction lift performance keep the suction hose or line as
short as possible. In general always place the pump as close to
the water as possible.
Pump Support
The pump should always be placed on
solid stationary ground
in a level position.
NEVER place the pump on
soft soil
. The suction hose or pipe
connection should always be checked for tightness and leaks. A
small suction leak in the hose or fittings could prevent the pump
from priming.
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PAGE 12 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
QP-201TE — PUMP COMPONENTS
Figure 2 shows a typical application using the QP-201TE Trash pump. Please note that this pump is intended
for the removal of clean water and water containing some debris and solids. Maximum size of solids should
not exceed 1-inch (25 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the strainer
above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris.
Figure 2. QP-201TE Pump Application
1. Pump – The model QP-201TE is a 2-inch trash pump used
in general de-watering applications. Typical dewatering
applications consist of manholes, septic tanks, fast and
slow seepage ditch water, silt water, mud water and muck
water.
2. Fill Cap – Prior to operation, the pump casing should be
filled with water. Remove this cap to add water to the pump.
After the initial prime, a sufficient amount of water will be
retained in the casing so that the operator will not need to
re-prime later.
If the casing is dry or has insufficient water, the pump will
have difficulty in priming which could lead to premature
mechanical seal wear thus causing damage to the pump.
3. Discharge Port – Connect a 2-inch discharge hose to this
port.
4. Worm Clamp – Used to secure the hose to the inlet and
outlet ports on the pump. Use two clamps to secure the
hose on the inlet side of the pump.
5. Discharge Hose – Connect this flexible rubber hose to
the discharge port on the pump. Make sure that the hose
lays flat and is not kinked. Use only recommended type
discharge hose. Contact Multiquip parts department for
ordering information.
6. Suction Port – Connect a 2-inch inlet hose to this port.
7. Suction Hose – Connect this flexible rubber hose to the
8. Clean-out Cover Handles – To gain access to the pump's
9. Drain Plug – Remove this plug to drain water from the
10. Clean-out Cover – Remove cover to gain access to the
11. Locking Knobs– Turn both knobs clockwise to secure
12. Strainer – Always attach a strainer to bottom side of the
Use two worm clamps to secure the hose.
suction port on the pump. Make sure that the hose lays flat
and is not kinked. Use only recommended type suction
hose. Contact Multiquip parts department for ordering
information
clean-out area, grip both handles, then pull to remove cover.
Make sure both locking knobs have been released before
attempting to remove clean-out cover.
pump.
clean-out area.
clean-out cover, turn counter-clockwise to release cover.
suction hose to prevent large objects and debris from
entering the pump. Strainer should be positioned so that it
will remain completely under water. Running the pump with
the strainer above water for long periods can damage pump.
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 13
Figure 3. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 3) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the ROBIN engine service
manual for instructions and details for proper operation and servicing.
1. Muffler – Used to reduce noise and emissions.
WARNING
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after operating. NEVER
operate the engine with the muffler removed.
2. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
3. Fuel Tank – Holds unleaded gasoline. For additional
information refer to ROBIN engine owner's manual.
4. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
DANGER
5. Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward
FAST
6. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
7. Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
8. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
9. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean
spark plug once a week.
10. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
11. Oil Drain Plug – Remove this plug to drain engine oil from
the crankcase.
12. Oil Dipstick/ Filler Cap– Remove the filler cap dipstick
when checking the engine oil level. Add engine oil through
this filler port. See Table 5 for recommended type engine
oil.
QP-201TE — BASIC ENGINE
SLOW
, lever back toward operator
).
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity to
cool down. In the event of a fuel spill, DO NOT attempt to start the
engine until the fuel residue has been completely wiped up, and the
area surrounding the engine is dry.
PAGE 14 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
NOTE
Operating the engine without an air
filter, with a damaged air filter, or a
filter in need of replacement will
allow dirt to enter the engine,
causing rapid engine wear.
QP-201TE — PRE-INSPECTION (ENGINE)
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER operate the pump in a
confined area or enclosed area
structure that does not provide
free flow of air
ample
ALWAYS wear approved eye and hearing
protection before operating the pump.
Before Starting
1. Read safety instructions at the
beginning of manual.
2. Clean the pump, removing dirt and
dust, particularly the engine
cooling air inlet, carburetor and air
cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry
compressed air.
.
3. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 5), fill to the edge of the oil filler
hole with the recommended oil type (Table 5). Maximum oil
capacity is 0.63 quarts (0.60 liters)
Figure 5. Engine Oil Dipstick (Oil Level)
epyTliO.5elbaT
nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
5. Check fastening nuts and bolts for tightness.
DANGERDANGER
DANGER
Engine Oil Check
1. To check the engine oil level, place the pump on secure
level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole
(Figure 4) and wipe clean.
Figure 4. Engine Oil Dipstick (Removal)
DANGERDANGER
Fuel Check
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low,
replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel
Explosive Fuel
Motor fuels are highly flammable and can be
dangerous if mishandled. DO NOT smoke
while refueling. DO NOT attempt to refuel the
pump if the engine is
hot! or running
immediately!
.
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 15
QP-201TE — PRE-SETUP (PUMP)
Before Starting
1. Read safety instructions at the
beginning of manual.
2. Place pump as near to water as
possible, on a firm flat, level surface.
3. To prime pump, remove fill cap (Figure 2) and fill pump casing
with water. If the pump casing is not filled with water before
starting, it will not begin pumping.
5. The discharge hose is usually a
6. Make sure the
CAUTION :
Pump casing
using pump. Otherwise pump will not be able
to begin pumping.
must
be filled with water before
CAUTION :
WARNING :
DO NOT open
inside may be under pressure.
fill cap
if pump is hot! Water
Suction and discharge hoses are
NOTE
available from Multiquip. Contact
your nearest dealer for more
information.
collapsible
hose, however if a thin-walled discharge hose is not available, a rigid suction hose can be substituted in its place.
suction strainer
securely attached to the water end of the suction hose. The
strainer is designed to protect the pump by preventing large
objects from being pulled into the pump.
The strainer should be positioned so it will remain
completely
the strainer above water for long periods can
damage the pump.
under water
(Figure 2) is clean and
. Running the pump with
(thin-walled)
CAUTION :
4. Check for
between the pump and engine housing, the seal inside the
pump may be worn or damaged. Continued operation of the
pump is not recommended. Further usage of the pump under
these conditions may cause severe water damage to engine.
Hoses and Clamps
1. Check that all hoses are
Make certain suction hose (Figure 2) does not have any air
leakage. Tighten hose clamps and couplings as required.
2. It is recommended that 2 clamps be used when securing the
suction hose to the inlet side (suction) of the pump.
3. Remember suction hoses must be
collapse when the pump is in operation.
4. Check that
Place hose so that it lays as straight as it is possible on the
ground. Remove any twists or sharp bends from hose which
may block the flow of water.
leaks
between pump and engine. If water is leaking
the
discharge
securely
hose (Figure 2) is not restricted.
attached to the pump.
rigid
enough not to
CAUTION :
DO NOT pump flammable fluids, corrosive
chemicals or fluids containing toxic substances.
These fluids can create potentially dangerous
health and environmental hazards. Contact local
authorities for assistance.
This pump uses a water-cooled
to prevent water from seeping into the engine.
The passage of water through the pump casing
lubricates the seal and prevents it from
overheating.
water in the casing as this will cause damage to
the mechanical seal.
NEVER!
operate the pump without
mechanical seal
PAGE 16 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
QP-201TE — INITIAL START-UP (ENGINE)
3. Place the
CAUTION :
DO NOT attempt to operate the pump until the Safety, General
Information and Inspection sections of this manual have been
read and thoroughly understood
This section is intended to assist the operator with the
start-up
section be read carefully before attempting to use the pump in
the field.
Starting the Engine
1. Place the engine
of the trash pump. It is extremely important that this
fuel valve lever
position.
.
initial
(Figure 6) to the "ON"
if starting a
4. Place the
starting a
choke lever
cold
Figure 8. Engine Choke Lever (Closed)
choke lever
warm engine
(Figure 8) in the "
engine.
(Figure 9) in the "
or the
CLOSED
OPEN
temperature is warm.
" position
" position if
Figure 6. Engine Fuel Valve Lever (ON Position)
2. Move the
position, about 1/3 of the way toward the fast position.
Figure 7. Throttle Lever (1/3 Start Position)
throttle lever
(Figure 7) away from the slow
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 17
Figure 9. Engine Choke Lever (Open)
5. Place the
position.
Figure 10. Engine ON/OFF Switch (ON Position)
engine ON/OFF switch
(Figure 10) in the "
ON
"
QP-201TE — INITIAL START-UP (ENGINE)
6. Grasp the starter grip (Figure 11) and slowly pull it out. The
resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly
and smoothly for starting.
Figure 11. Starter Grip
7. If the engine has started, slowly return the choke lever
(Figure 12 ) to the
started repeat steps 1 through 6.
“OPEN”
position. If the engine has not
CAUTION :
Stopping The Engine
Normal Shutdown
1. Move the throttle lever to the IDLE position (Figure 14) and
run the engine for three minutes at low speed.
2. After the engine
“OFF” position (Figure 15).
ALWAYS run engine at
pumping.
Figure 14. Throttle Lever (Idle)
cools
, turn the engine ON/OFF switch to the
full speed
while
Figure 12. Choke Lever (Open)
8. Before the pump is placed into operation, run the engine for
several minutes. Check for fuel leaks, and noises that would
associate with a lose component.
3. Place the
To begin pumping, place the throttle lever (Figure 13) in the
9.
RUN
"
"position.
Figure 13. Throttle Lever (Run)
PAGE 18 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
position.
Emergency Showdown
1. Move the throttle lever quickly to the
the engine ON/OFF switch in the
Figure 15. Engine ON/OFF Switch (OFF)
fuel shut-off lever
Figure 16. Fuel Valve Lever (OFF)
(Figure 16) in the OFF
IDLE
position, and place
OFF
position.
NOTE PAGE
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 19
QP-201TE — MAINTENANCE (PUMP)
Pump Vacuum Test
CAUTION :
DO NOT attempt to start the engine unless the
pump has previously been
Severe pump damage will occur if pump has not
been primed.
To perform the pump vacuum test do the following:
1. Remove the pump fill cap (Figure 2), and fill the pump
with water.
2. Start the engine as outlined in the initial start-up section,
and wait for the pump to begin pumping.
3. As shown in Figure 17 (next page), place a water hose
inside the discharge opening of the pump, and turn on
the water. This flow of water into the discharge opening
will
prevent
4. Place the
the pump suction (inlet) opening (Figure 17) with the
vacuum gauge facing upwards. It may be necessary to
apply a small amount of water around the rubber seal of
the vacuum tester to make a good suction fit.
the pump from running dry.
Pump Vacuum Tester
primed
(P/N 7000030) over
with water.
Adjusting Impeller Clearance
1. If it is necessary to replace impeller or volute, be sure
clearance between impeller and volute is adjusted
correctly.
2. The impeller should be as close to the volute as possible
without rubbing against it. Clearance is adjusted by
adding or removing
3. Check clearance between impeller and insert by slowly
pulling starter rope to turn impeller. Remove spark plug
to make it easier to turn impeller.
NOTE
down, additional shims may be required to maintain the
clearance between the impeller and insert.
4. Check the impeller
clearance between the impeller face and the volute. Also
check the shaft seal for wear, as well as the shaft sleeve.
shims
every six months
from behind the impeller.
It is important not to remove too
many shims or the clearance
between the impeller and volute
will become
performance will be reduced.
Remember as the impeller wear
too wide
and pump
for wear, and for
5. Check and make sure that there are no air leaks between
the vacuum tester and the inlet port on the pump. If air
leaks are present reseat vacuum tester.
6. Run the pump for a few minutes while monitoring the
vacuum gauge. If the gauge indicates a reading between
-25 and -20 in. Hg. (inches of mercury) then it can be
assumed that the pump is working correctly.
25 in. Hg (inches of mercury)
NOTE
7. If the vacuum tester gauge indicates a reading
below
is not functioning correctly, and corrective action needs
to be taken.
6. To test the
vacuum tester should remain attached to the pump
suction inlet port by vacuum. This indicates the pump's
flapper valve is seating properly to hold water in the
suction hose when the engine is stopped. This prevents
backflow and allows for faster priming when the engine
is restarted.
-20 in. Hg, it can then be assumed that the pump
flapper valve
translates into 25 feet of lift at
level
.
, shut down the engine. The
sea
Pump Cleaning
After pumping water containing large amounts of dirt and
debris, perform the following:
1. Remove the drain plug from the pump housing (Figure 2)
and drain any water left in the pump.
2. Loosen the two locking hand knobs (turn counterclockwise) and remove
3. Clean and remove dirt, debris from pump casing. Inspect
impeller and volute for wear. Replace any damaged or
worn parts.
CAUTION :
clean-out cover
The impeller may develop
extreme care when cleaning around the
impeller to prevent being cut.
.
sharp edges
. Use
PAGE 20 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
QP-201TE — MAINTENANCE (PUMP)
NOTE
Pressure reading may vary
depending on altitude. See Tables 3
and 4 on page 12.
Figure 17. Pump Vacuum Tester
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 21
QP-201TE — MAINTENANCE (ENGINE)
Engine Maintenance
Perform engine maintenance procedures as referenced by
Table 6 below:
eludehcSecnanetniaMenignE.6elbaT
TSRIF
)3(NOITPIRCSEDNOITAREPOEROFEB
KCEHCX
liOenignE
EGNAHCX
KCEHCX
renaelCriA
EGNAHC)1(X
stloB&stuNllA
gulPkrapS
sniFgnilooCKCEHCX
retserrAkrapSNAELC X
knaTleuFNAELC X
fInethgit-eR
yrasseceN
NAELC-KCEHCX
ECALPER X
X
HTNOM
RO
.SRH01
YREVE
SHTNOM3
RO
.SRH52
YREVE
SHTNOM6
RO
.SRH05
YREVE
RAEY
RO
01
.SRH0
YREVE
SRAEY2
RO
.SRH002
NOTE
retliFleuFKCEHC X
deepSeldITSUJ
ecnaraelCevlaVTSUJDA-KCEHC )2(X
senilleuFKCEHC )2()yrassecenfiecalper(sraey2yrevE
neuqerferomecivreS)1( YTSUD .saera
DA-KCEHC )2(X
nidesunehwylt
resebdluohssmetiesehT)2(
serudecorpecivresroflaunaMpohsADNOHehtotrefeR.tneiciforp
reporpenimretedotnoitarepofosruohgol,esulaicremmocroF)3(
.slavretniecnanetniam
Reference manufacturer engine
manual for specific servicing
instructions.
PAGE 22 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
yllacinahcemeradnaslootreporpehtevahuoysselnu,relaedcivresruoyybdeciv
QP-201TE — MAINTENANCE (ENGINE)
Maintenance
Perform the engine maintenance procedures as indicated below:
DAILY
■
Thoroughly remove dirt and oil from the engine and control
area. Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary. Check the
spring box and bellows for oil leaks. Repair or replace as
needed.
WEEKLY
■
Remove the fuel filter cap and clean the inside of the fuel
tank.
■
Remove or clean the filter at the bottom of the tank.
■
Remove and clean the spark plug (Figure 18), then adjust
the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm). This unit
has electronic ignition, which requires no adjustments.
DANGER :
ENGINE AIR CLEANER
1. Remove the air cleaner cover and foam filter element as
2. Wash the foam filter element in kerosene or diesel fuel.
DO NOT use gasoline as a cleaning solvent,
because that would create a risk of fire or
explosion.
shown in Figure 20.
Then saturate it in a mixture of 3 parts kerosene or diesel
fuel and 1 part engine oil. Completely squeeze the element to remove the mixture and re-install it back into the
air cleaner.
Figure 18. Spark Plug Gap
ENGINE OIL
warm
1. Drain the engine oil when the oil is
Figure 19.
2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed
in Table 5. Engine oil capacity is 0.63 quarts (0.60 liters).
DO NOT overfill.
4. Install drain bolt with sealing washer and tighten securely.
as shown in
Figure 20. Engine Air Cleaner
Figure 19. Engine Oil (Draining)
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 23
QP-201TE — PREPARATION FOR LONG -TERM STORAGE
Pump Storage
For storage of the pump for over 30 days, the following is
required:
z
Drain the fuel tank completely.
z
Run the engine until the fuel in the injection system is
completely consumed.
z
Completely drain used oil from the engine crankcase
and fill with fresh clean oil, then follow the procedures
described in the engine manual for engine storage.
z
Remove the drain plug from the pump and drain out any
water from left in the housing.
z
Remove the pump cover and clean inside of pump
housing. Coat inside of pump housing with a light film of
oil to reduce corrosion. A spray can of oil works well for
this application.
z
Cover suction and discharge ports with duct tape to
prevent any foreign matter from falling into pump.
z
Cover pump and engine with plastic covering or
equivalent and store in a clean, dry place.
z
To protect the water cooled-seals, place one-half pint of
lubricating oil (new or used) through the discharge opening
on the pump and crank the engine several times. This
will prevent excessive corrosion and also keep the
mechanical seal lubricated.
PAGE 24 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
NOTE PAGE
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 25
QP-201TE — TROUBLESHOOTING (ENGINE)
MOTPMYS MELBORPELBISSOP NOITULOS
tratsottluciffiD
?egdirbgniebgulpnoitingI .metsysnoitingikcehC
GNITOOHSELBUORTENIGNE.7ELBAT
.)elbacnoisnethgihta
rewoP(.etingitonlliw TON
noisserpmoc(setingi )lamron .
noisserpmoc(setingi wol .)
yrotcafsitastonnoitarepO
gulpkrapstubelbaliavasileuF
elbaliavarewoP(.etingitonlliw
?srotalusni
gulpkrapstubelbaliavasileuF
.)elbacnoisnethgihtaelbaliava
?stisoped
gulpkrapsdnaelbaliavasileuF
gulpkrapsdnaelbaliavasileuF
?etauqedani
?)tsud
?nrowrednilyC .rednilycecalpeR
?esoolgulpkrapS .gulpkrapsnehgiT
?noitingitatisopednobraC .noitingiecalperronaelC
evitcefedoteudtiucrictrohS
?pagkrapsreporpmI .pagtcerrocehtotpaggulpkrapsteS
?hctiwspotstatiucrictrohS .evitcefedfihctiwspotsecalpeR.tiucrichctiwspotskcehC
?evitcefedliocnoitingI .liocnoitingiecalpeR
nobrachtiwdeggolcrelffuM
siytilauqleufdexiM
,retaw(etauqedaniesunileuF
?deggolcrenaelCriA .renaelcriaecalperronaelC
?teksagdaehrednilycevitcefeD .teksagdaehecalperrostlobdaehrednilycnethgiT
.srotalusniecalpeR
.relffumecalperronaelC
.erutximliootleufkcehC
.leufhserfhtiwecalperdnametysleufhsulF
?deggolcrenaelcriA .renaelcriaecalperronaelC
elbaliavarewophguonetoN
-ssimon,lamronnoisserpmoc(
.)gnirif
elbaliavarewophguonetoN
-ssim,lamronnoisserpmoc(
.)gnirif
?)tsud
.staehrevoenignE
?enilleufniriA .enilleufmorf)riaevomer(deelB
?reporpmirebmahc
?evitcefedliocnoitingI .leufhserfhtiwecalperdnametysleufhsulF
?rebmahcnoitsubmoc
.nobrac
taolfrotaerubracnilevelleuF
?rednilycnistisopednobraC rednilycecalperronaelC
?strohsnetfogulpnoitingI .noitinginaelc,seriwnoitingiecalpeR
,retaw(etauqedaniesunileuF
ninoitsopednobracevissecxE
htiwdeggolcrelffumrotsuahxE
?tcerrocnieulavtaehgulpkrapS .gulpkrapsepyttcerrochtiwgulpkrapsecalpeR
taolfrotaerubractsujdA
.leufhserfhtiwecalperdnametysleufhsulF
.esacknarcecalperronaelC
.relffumecalperronaelC
PAGE 26 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
QP-201TE — TROUBLESHOOTING (ENGINE/PUMP)
MOTPMYS MELBORPELBISSOP NOITULOS
yrotcafsitastonnoitarepO
?reporpmitnemtsujdaronrevoG .reveltcerrocotronrevogtsujdA
?evitcefedgnirpsronrevoG .noitingiecalperronaelC
.setautculfdeepslanoitatoR
?citarrewolfleuF .enilleufkcehC
)deunitnoC(GNITOOHSELBUORTENIGNE.7ELBAT
noitcushguorhtninekatriA
.enilnoitcuskcehC
?enil
.ylreporp
gnikrowtonretratslioceR
?trapgnitatornitsuD .ylbmessaretratsliocernaelC
?eruliafgnirpsgnirpS .gnirpslairpsecalpeR
GNITOOHSELBUORTPMUP.8ELBAT
MOTPMYSMELBORPELBISSOPNOITULOS
?gnisuohehtniretawgnimirphguonetoN.retawddA
eepsenignE.elttorhtesaercnI
.retawnoekattonseodpmuP
P .retawotresolcpmupevoM
dhcumooT
kaelretaW
?enigne
tawnisekatpmuP
.egrahcsid
cuS
.gnilpuoc
.tratsotdrah
onroelttil,re
.telnitaskaelesohnoit
emaidesoH .esohecalperroesohretemaidrellamsesU
noyatstonseodegrahcsiD
sipmup:nruttonseodrellepmI
?wolootd
?deggulprenniartS.reniartsnaelC
?degamadesohnoitcuS spmalcdna,esohriaperroecal
?tropnoitcustakaelriA .delaesylreporpdnathgiterasgnittiftahtkcehC
?enilretawevobahgihootdetacolsipmu
?gnisuohpmupnignitcellocsirbeD.gnisuohpmupnaelC
?wolootdeepsenignE .deepselttorhtesaercnI
?deggulpyllaitrapreniartsnoitcuS.reniartsnaelC
?nrowetuloV/rellepmI ecalperrosmihsgniddaybecnaraelctsujdA
?ylreporpdelaestoneraspmalc/sgnittiF
?egralootsiret
?hgihooterusserP .pmalclan
?dekcolbdnerodeknikesoH.esohkcehC
brodemmajrellepmI morfsirbeddnatridnaelcdnarevocpmupnepO
?dekcol
?gnidnibetulovdnarellepmI
?enigneevitcefeD .launaMs'renwOenignEeeS
peR
.etulovdnarellepmineewtebecnatsi
dnapmupneewtebelohpeewtuogni
)pmup
.rellepmi
"020..xaM-"600..niM
etulov/rellepmi
.gnisuohedisni
.rellepmiecalperrosmihsgniddaybecnaraelctsujdA
,steksagdnalaeslacinahcemfonoitidnockcehC
.gnisuohenignednadnepmupneewteb
noslaesartxepeeK(.pmalcddaroecalper,nethgiT
oitiddadda,erusserpkcehC
orfmihsgnivomerybecnaraelctsujdA
dnihebm
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 27
QP-201TE — EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number” Column
NOTE
The contents of this catalog are
subject to change without notice
.
All parts with same symbol in the number column,
■
, belong to the same assembly or kit.
If more than one of the same
NOTE
reference number is listed, the
last one listed indicates newest (or
latest) part avaliable.
, #, +, %, or
*
PAGE 28 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
QP-201TE — SUGGESTED SPARE PARTS
QP-201TE TRASH PUMP1 TO 3 UNITS
W/ROBIN EX-170D51010 ENGINE
Qty. P/N Description
2 ............ KIT202TH ............. KIT, MECHANICAL SEAL, O-RINGS
1 ............ 1841040030 .......... IMPELLER
1 ............ 0811582543 .......... MECHANICAL SEAL SLEEVE
1 ............ 1317350350 .......... CHECK VALVE
2 ............ 0631211100 .......... FLOODING CAP
2 ............ 0480350300 .......... O-RING, FLOOD CAP
3 ............ 0655000270 .......... SPARK PLUG
3 ............ 2773261107 .......... ELEMENT, AIR CLEANER
1 ............ 2695011208 .......... ROPE STARTER
1 ............ 0430440050 .......... CAP, FUEL TANK
1 ............ 0641360010 .......... FUEL FILTER, GAS TANK
NOTE
Part number on this Suggested
Spare Parts List may super cede/
replace the P/N shown in the text
pages of this book.
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 29
PUMP ASSY.
QP-201TE — PUMP ASSY.
PAGE 30 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
QP-201TE — PUMP ASSY.
PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 EX170D51010 ENGINE, ROBIN 1
2 1841100010 CASING 1
3 1841100020 CASING COVER 1
4 1841100160 SUCTION COVER NPS3” 1
5 4251100170 DRAIN COVER 1
6 1841100740 SUCTION PLATE 2
7 1247100250 DRAIN COVER HANDLE 1
8 1841040030 IMPELLER 1
9 1317000130 VOLUTE CASING 1
10 07904330200014 NIPPLE 2
11 18410001900014 DRAIN COVER SET HANDLE 2
12 0483400700 O-RING (NIPPLE) 2
13
14 0489452300 O-RING (DRAIN COVER) 1
15
16
17 0480350300 O-RING (FLOODING DRAIN CAP) 2
18 1841330410 SUCTION PLATE PACKING 1
19 1269330370 SUCTION COVER PACKING 1
20 1317350350 CHECK VALVE 1
21 0631211100 FLOODING DRAIN CAP 2
22
23
24 0723302040 CUSHION RUBBER 4
25 1841200270 HINGE BOLT 2
26 1247220280 HINGE PIN 2
27 0641400430 SPLIT PIN 2
28 2841214010P001 BASE 1
29 18412140200014 ENGINE BASE 1
30 07472304050 STRAINER 1
31 1201390610 CASING COVER PACKING 1
32 2001625 BOLT CASING COVER 5/16-24 UNF X 25 ........... 4 ........... REPLACES 0191150525
33 0458220080 SEAL WASHER M8 4
34 0131151235 CAP SCREW (CASING) M12 X 35 2
35 0135051235 CAP SCREW SET W/ SEAL RING M12 X 35 2
35 0135051295 CAP SCREW SET W/ SEAL RING M12 X 95 2
0489353850 O-RING (CASING) 1
*
0482200750 O-RING (VOLUTE CASING) 1
*
0480240160 O-RING (MECHANICAL SEAL SLEEVE) 1
*
0811582543 MECHANICAL SEAL SLEEVE 1
*
0801123325 MECHANICAL SEAL 1
*
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 31
PUMP ASSY.
QP-201TE — PUMP ASSY.
PAGE 32 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
QP-201TE — PUMP ASSY.
PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
37 0131159830 CAP SCREW (SUCTION COVER) M8 X 30......... 4 ........... REPLACES 0131150830
38 0141090825 SCREW (DRAIN COVER HANDLE) M8 X 25 ....... 2 ........... REPLACES 0141050825
39 0141090510 SCREW (CHECK VALVE0 M5 x 10 2
40 0181050820 BOLT WITH SPRING WASHER M8 X 20 2
41 011008040 BOLT (ENGINE) M8 X 40 ..................................... 4 ........... REPLACES 0105050840
42 0105051030 BOLT (PUMP) M10 X 30 ...................................... 2 ........... 0105051030
43 0209150080 FLANGE NUT (ENGINE) 4
44 02054500100 NUT (PUMP ENG. CUSHION RUBBER) M10 .... 10 ........... REPLACES 0205450100
45 58151 WASHER M5 ........................................................ 2 ........... REPLACES 0401450050
46 0451250080 SPRING WASHER M8 4
47 0451290080 SPRING WASHER M10 ...................................... 14 ........... REPLACES 0451250080
48 0451250100 SPRING WASHER M10 10
49 18410002000014 DRAIN COVER PUSH PLATE 2
50
51
52 0458220080 SEAL WASHER M8 2
53 0458220080 BOLT (VOLUTE CASING) M8 2
54 KIT202TH KIT, MECHANICAL SEAL, O-RINGS ................... 1 ........... INCLUDES ITEMS W/
0852832516 ADJUST LINER DIA. 25 X DIA. 16 t0.3 ................ 1 ........... USE AS REQUIRED
*
0852852516 ADJUST LINER DIA. 25 X DIA. 16 t0.5 ................ 1 ........... USE AS REQUIRED
*
*
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 33
CRANKCASE ASSY.
ROBIN EX-170D51010 ENGINE— CRANKCASE ASSY.
PAGE 34 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
ROBIN EX-170D51010 ENGINE— CRANKCASE ASSY.
CRANKCASE ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2771010201 CRANKCASE CP, W/OIL SENSOR ................................. 1 .......... INCLUDES ITEMS W/
20# 2371420203 VALVE GUIDE,5.5DX9.5DX27L 2
26# 2771601001 STEM SEAL, 5DX11.6DX15DX7.8 1
30
40
50
60# 0105080250 STUD, M8X1.25X25L 2
70# 0105060351 STUD, M6X1.0X98L 2
75
80 0401140030 PLUG, M14X1.5 X20DX12L 2
90 0211140020 GASKET, 14.1DX19DX2.3T 2
210 2771100201 MAIN BEARING COVER C, FLANGE 4-5/16-24 UNF .... 1 .......... INCLUDES ITEMS W/
220% 0440250210 OIL SEAL, 24.5DX41.25DX6T 1
230% 0600250010 BALL BEARING, 6205 25DX52DX15B 1
250 2774500421 GOVERNOR GEAR CP, 52.5DX29T N=33 1
260 2634190103 GOVERNOR SLEEVE, 6DX7.6DX16DX26L 1
270 2776360103 OIL GAUGE, M18X1.5 L=70+18 1
275 2776500103 FILLER PLUG, M18X1.5 L=12+18 1
280 0213160020 GASKET, 16DX23DX2.2T 1
281 0213200050 GASKET, 16DX23DX2.2T 1
300 0010408350 FLANGE BOLT 6
610 2771300101 CYLINDER HEAD CP ...................................................... 1 .......... INCLUDES ITEMS W/#
620 2771500113 GASKET, HEAD 1
630 0110080240 FLANGE BOLT, M8X1.25 X68L 4
631 0010408350 FLANGE BOLT 1
680 2771550101 ROCKER COVER CP 1
690 2771600103 GASKET, ROCKER COVER, T=0.7 1
700 2771501103 PIPE KNOCK, 10DX8.5DX14L 2
710 0110060020 FLANGE BOLT, M6X1.0X12L 4
850 0851080210 RUBBER PIPE, 8DX11D 1
960 2779900107 GASKET SET 1
0440250200 OIL SEAL, 28.8DX45DX7.8T 1
*
0600280020 BALL BEARING, BB6206, 30DX62DX16B 1
*
2771501103 PIPE KNOCK, 10DX8.5DX14L 2
*
0440060020 OIL SEAL, 5.6DX10DX2.5T 1
*
*
%
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 35
ROBIN EX-170D51010 ENGINE— CRANKSHAFT AND PISTON ASSY.
CRANKSHAFT AND PISTON ASSY.
PAGE 36 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
ROBIN EX-170D51010 ENGINE— CRANKSHAFT, PISTON ASSY.
CRANKSHAFT AND PISTON ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2772100101 CRANKSHAFT CP, L=261 5/8-18UNFX23L 1
50 0180140020 FLANGE NUT, M14X28DX12H 1
70 0323030010 WOODRUFF KEY, 3BX6HX16D 1
80 0053005301 KEY 1
90 0200080050 WASHER, 8.5DX35DX4.5T 1
100 0011308200 BOLT & WASHER ASSY. 1
310 2772250110 CONNECTING ROD ASSY. ............................. 1 ............ INCLUDES ITEMS/
320*2772300103 CONNECTING ROD BOLT, M6X1.0X33L 2
350 2772330103 PISTON PIN, 16DX11DX48.5L 1
360 2772340103 PISTON, STD. 66DX40H 1
370 2772351107 PISTON RING SET, STD. OIL:EXPANDER 1
380 0565160010 CLIP, 15.7DX1.4D 2
*
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 37
ROBIN EX-170D51010 ENGINE— INTAKE EXHAUST ASSY.
INTAKE AND EXHAUST GROUP ASSY.
PAGE 38 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
ROBIN EX-170D51010 ENGINE— INTAKE EXHAUST ASSY.
INTAKE AND EXHAUST GROUP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2773160101 CAMSHAFT CP, 84.5DX32.4B N=40 ........ 1 ............. INCLUDES ITEMS W/
25 2773510103 PIN, CAMSHAFT, 9DX78.5L 1
27 0240060010 O RING, 5.8DX9.6DX1.9T 1
34
35
37
38
60 2793360103 VALVE SPRING, 17DX2.3DX27L N=5.8 2
70 2693370103 SPRING RETAINER 2
80 2773340113 INTAKE VALVE, 25.5DX5.5DX68.1L 1
90 2693530103 EXHAUST VALVE, 23.5DX5.5DX68.1L 1
95 13210KA031 COLLET VALVE 4
150 2773560101 TIMING CHAIN CP, 88 LINK 1
160 2773691103 TENTIONER 1
163 2773710103 SPRING, TENTIONER 1
166 2773690203 PIN, TENTIONER, 6DX9DX41L 1
170 2773691313 CHAIN GUIDE 1
200 2773500113 PIN, ROCKER, 6DX9DX41L 1
220 2773610100 ROCKER ARM ASSY. IN .......................... 1 ............. INCLUDES ITEMS W/
225 2773610200 ROCKER ARM ASSY. EX ......................... 1 ............. INCLUDES ITEMS W/#
230% 0149050010 ADJUST SCREW, M5X0.5X23L 1
231# 0149050010 ADJUST SCREW, M5X0.5X23L 1
240% 0170050020 NUT, M5X0.5X4.1H 1
241# 0170050020 NUT, M5X0.5X4.1H 1
290 0110060020 FLANGE BOLT, M6X1.0X12L 1
310 2773010111 MUFFLER, CP 1
320 2773420101 MUFFLER COVER CP 1
340 2773520103 GASKET, MUFFLER 26D 9DX58P 0.2T 1
350 9802008280 FLANGE NUT 2
360 0152060090 TAPPING BOLT, M6X1.0X10L 2
361 0110060050 FLANGE BOLT, M6X1.0X8L 1
365 0110080150 FLANGE BOLT, M8X1.25X12L 1
540 2773290113 INSULATOR 1
550 2773590113 GASKET, INSULATOR 1
2773860103 SPRING PIN, 4DX7.5DX11L 1
*
2773640103 RELEASE LEVER 1
*
2773650103 CLIP, 13.8DX20.3DX0.4T 1
*
2773870103 RETURN SPRING 1
*
*
%
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 39
AIR CLEANER ASSY.
ROBIN EX-170D51010 ENGINE — AIR CLEANER ASSY.
PAGE 40 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
ROBIN EX-170D51010 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
510 2773261500 AIR CLEANER ASSY., DUAL 1 INCLUDES ITEM
510-200*2773263008 BASE CP 1
510-220 2773260408 PACKING 1
510-250*2773264008 COVER CP 1
510-260 2773274108 LABEL 1
510-270 2773260708 WING NUT 1
510-290 2773274008 WING NUT 1
510-520 2773261107 ELEMENT ASSY, DUAL 1
570 0023806000 FLANGE NUT 2
580 0110060050 FLANGE BOLT 2
W/
*
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 41
GOVERNOR ASSY.
ROBIN EX-170D51010 ENGINE— GOVERNOR ASSY.
PAGE 42 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
ROBIN EX-170D51010 ENGINE— GOVERNOR ASSY.
GOVERNOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2774230113 GOVERNOR LEVER 1
20 2774220113 GOVERNOR SHAFT 1
30 2774270101 GOVERNOR ROD CP. 1
40 2774280113 ROD SPRING, 7DX0.5DX182L N=16 1
50 0031305000 CLIP 2
60 0130060240 BOLT AND WASHER ASSY. 1
70 0186060020 NUT 1
80 2794250223 GOVERNOR SPRING 1
310 2774330113 SPEED CONTROL LEVER 1
340 2774350103 STOP PLATE 1
350 0200060170 WASHER, 6DX24DX2T 1
360 0140060180 SCREW, M6X1.0X35L 1
370 02020203032 NUT 1
435 2774600101 SPEED CONTROL BRACKET CP 1
450 0023506000 SELF LOCK NUT 1
485 0110060020 FLANGE BOLT, M6X1.0X12L 2
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 43
RECOIL STARTER ASSY.
ROBIN EX-170D51010 ENGINE— RECOIL STARTER ASSY.
PAGE 44 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
ROBIN EX-170D51010 ENGINE— RECOIL STARTER ASSY.
RECOIL STARTER ASSY
NO. PART NO. PART NAME QTY. REMARKS
10 2775120201 BLOWER HOUSING (BLACK) 1
20 0732005140 LABEL (TRADE MARK) 1
40 0110060030 FLANGE BOLT M6 X1 X40 4
60 2775271101 BAFFLE 1 (CASE) 1
61 2775270203 BAFFLE 2 (HEAD) 1
80 0110060020 FLANGE BOLT M6 X1 X12 1
81 0110060020 FLANGE BOLT M6 X1 X12 1
210 2695020130 RECOIL STARTER ASSY., D-STD. ............... 1 ..........INCLUDES ITEM W/
210-1
210-2
210-3
210-4
210-5
210-6
210-11*2695014508 STARTER PULLEY 1
210-35*2705026108 RATCHET GUIDE 1
210-49*2275015208 SET SCREW 1
220 0110060050 FLANGE BOLT M6 X1 X8 4
2705011508 SPIRAL SPRING 1
*
2695012008 REEL 1
*
2695011208 STARTER ROPE 1
*
2615010008 STARTER KNOB 1
*
2705012508 RATCHET 2
*
2275013108 FRICTION SPRING 1
*
*
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 45
FUEL TANK ASSY.
ROBIN EX-170D51010 ENGINE— FUEL TANK ASSY.
PAGE 46 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
ROBIN EX-170D51010 ENGINE— FUEL TANK ASSY.
FUEL TANK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2776010201 FUEL TANK CP., 3.6L BLACK 1
20 0732005180 LABEL, WARNING 1
23 2779510103 LABEL, MODEL 1
30 0430440050 FUEL TANK CAP CP 1
40 2056600111 FUEL, FILTER 1
48 0505120020 UNION 1
60 0023706000 FLANGE NUT 2
63 0110060130 FLANGE BOLT, M6X1.0X25L 1
80 0851060000 RUBBER PIPE, 6DX12D 1
90 0561100030 HOSE CLAMP, 10DX8BX1T 2
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 47
CARBURETOR ASSY.
ROBIN EX-170D51010 ENGINE — CARBURETOR ASSY.
PAGE 48 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
ROBIN EX-170D51010 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
210 2776230200 CARBURETOR ASSY. ............................... 1 ................ INCLUDES ITEM
210-1
210-3
210-5
210-8
210-11
210-12
210-14
210-15
210-16
210-17
210-18
210-19*2266250608 FLOAT ASSY. 1
210-20*2776244008 MAIN NOZZLE 1
210-22*2776240108 MAIN JET, #76.3 1
210-24*2266270108 CLIP 1
210-28*2776235008 BOLT 1
210-32*2466239008 SEAL 1
210-41*2306244608 SPRING 1
210-44*1056241008 AIR JET 1
210-45*1066241008 AIR JET, PILOT 1
210-62*2366268008 SEAL 1
210-104*2366245108 PACKING 1
210-224*2774380101 CHOKE LEVER CP 1
223 2773290113 INSULATOR 1
224 2774380101 CHOKE LEVER 1
2776253508 THROTTLE VALVE 1
*
2776252508 CHOKE VALVE 1
*
2466242008 PILOT JET, #40 1
*
2776252008 CHOKE LEVER 1
*
2776253108 THROTTLE SHAFT 1
*
2276245108 BOLT 1
*
2776250008 NEEDLE 1
*
2776251508 PIN 1
*
2776250508 FLOAT BODY 1
*
2146245008 PACKING 1
*
2146254008 PACKING,CHAMBER 1
*
W/
*
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 49
ROBIN EX-170D51010 ENGINE— ELECTRIC DEVICE ASSY.
ELECTRIC DEVICE ASSY.
PAGE 50 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
ROBIN EX-170D51010 ENGINE— ELECTRIC DEVICE ASSY.
ELECTRIC DEVICE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2777923001 FLYWHEEL CP 1
11 2777943011 IGNITION COIL CP 1
30 0011406250 BOLT AND WASHER ASSY. 2
50 2777310201 WIRE 1 CP, L=360 BLACK CW104TER 1
60 X660000361 SWITCH ASSY. 1
70 0150040090 TAPPING SCREW, M4X10L 2
100 0655000270 SPARK PLUG, NGK BR6HS 1
101 0650140150 SPARK PLUG, CHAMPION 1
110 0655000270 SPARK PLUG CAP 1
700 2777630101 OIL SENSOR CP 13 1
705 KU31104301 FLOAT C/U (HARNESS) 1
740 0011406160 BOLT AND WASHER ASSY. 2
741 0152050010 TAPPING SCREW, M5X10L 1
770 2147900601 CLAMP CP 1
775 0110060020 FLANGE BOLT, M6X1.0X12L 1
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 51
Effective: February 22, 2006
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked
for instructions regarding handling of orders
not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit
will be allowed, subject to the following provisions:
1. A Returned Material Authorization must
be approved by Multiquip prior to shipment.
2. To obtain a Retur n Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quantities, and descriptions of the items to be
returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the
items were originally purchased.
e. The list must include the name and
phone number of the person requesting the RMA.
3. A copy of the Return Material Authorization must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a specific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.
Multiquip reserves the right to quote and sell
dition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were purchased more than six months prior to
the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instructions. If a reply is not received within five
days, the material will be returned to the
sender at his expense.
dealer net price at time of the original
purchase, less a 15% restocking charge.
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
PAGE 52 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
NOTE PAGE
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 53
OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
ON-HAND
WHEN CALLING
MULTIQUIP’S MAIN PHONE NUMBERS
800-421-1244 FAX: 310-537-3927
310-537-3700
PARTS DEPARTMENT
800-427-1244 FAX: 800-672-7877
310-537-3700 FAX: 310-637-3284
MAYCO PARTS
800-306-2926 FAX: 800-672-7877
310-537-3700 FAX: 310-637-3284
SERVICE DEPARTMENT
800-478-1244 FAX: 310-537-4259
310-537-3700
MQ POWER SERVICE DEPARTMENT
800-835-2551 FAX: 310-638-8046
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244 FAX: 310-631-5032
WARRANTY DEPARTMENT
800-421-1244, EXT. 279 FAX: 310-537-1173
310-537-3700, EXT. 279
MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX: 310-537-3927
E-MAIL: mq@multiquip.com
WWW: multiquip.com
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
Atlanta • Boise • Dallas • Houston • Newark
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