Multiquip QP201TE User Manual

OPERATION AND PARTS MANUAL
MULTIQUIP
MODEL QP-201TE
GASOLINE POWERED
TRASH PUMP
© COPYRIGHT 2003, MULTIQUIP INC.
Revision#1 (06/26/06)
MULTIQUIP INC
18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark Montreal, Canada • Manchester, UK Rio De Janiero, Brazil • Guadalajara, Mexico
..
. PARTS DEPARTMENT:
..
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
PAGE 2 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
MULTIQUIP’S MAIN PHONE NUMBERS
800-421-1244 FAX: 310-537-3927 310-537-3700
PARTS DEPARTMENT
800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284
MAYCO PARTS
800-306-2926 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284
SERVICE DEPARTMENT
800-478-1244 FAX: 310-537-4259 310-537-3700
MQ POWER SERVICE DEPARTMENT
800-835-2551 FAX: 310-638-8046
ON-HAND
WHEN CALLING
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244 FAX: 310-631-5032
WARRANTY DEPARTMENT
800-421-1244, EXT. 279 FAX: 310-537-1173 310-537-3700, EXT. 279
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 3
QP-201TE — TABLE OF CONTENTS
QP-201TE Electric Powered Trash Pump
Here’s How To Get Help ............................................ 2
Table of Contents ...................................................... 3
Parts Ordering Procedures .................................... 4-5
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation ...................................... 8-9
Pump Specifications/Dimensions .............................10
Engine Specifications ...............................................11
General Information .................................................12
Pump Components ..................................................13
Basic Engine ............................................................14
Pre-Inspection (Engine) ........................................... 15
Pre-Set-up (Pump) ................................................... 16
Initial Start-up (Engine) ...................................... 17-18
Maintenance (Pump) ......................................... 20-21
Maintenance (Engine)........................................ 22-23
Preparation for Long-Term Storage .........................24
Troubleshooting (Pump)...........................................26
Troubleshooting (Pump/Engine) ..............................27
Explanation Of Code In Remarks Column ...............28
Suggested Spare Parts ............................................29
Pump Assy. ........................................................ 30-33
Robin EX-170D51010 Gasoline Engine
Crankcase Assembly ......................................... 34-35
Crankshaft and Piston Assembly ....................... 36-37
Intake Ehaust Assembly..................................... 38-39
Air Cleaner Assembly......................................... 40-41
Governor Assembly ........................................... 42-43
Recoil Starter Assembly..................................... 44-45
Fuel Tank Assembly ........................................... 46-47
Carburetor Assembly ......................................... 48-49
Electric Device Assembly ................................... 50-51
Terms and Condition Of Sale
Parts .................... 54
NOTE
PAGE 4 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
Specification and part number are subject to change without notice.
Effective: June 1st, 2005
Ordering parts has never been easier!
PARTS ORDERING PROCEDURES
Choose from three easy options:
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Par ts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
If you have an MQ Account, to obtain a Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Use the
internet
Standard orders
on complete part numbers.*
Fax
your order in and qualify for a 3% Discount
on
Standard orders
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
and qualify for a 5% Discount
for all orders which include
for all orders which include
International Customers
their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
❒❒
❒❒
❒❒
❒❒
❒❒
❒❒
❒❒
❒❒ ❒❒
❒❒
❒❒
❒❒
www.multiquip.com
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 5
When ordering parts, please supply:
❒❒
Dealer Account Number
Dealer Name and Address Shipping Address (if different than billing address)
Return Fax Number Applicable Model Number
Quantity, Part Number and Description of Each Part
NOTE
Unless otherwise indicated by customer, all orders are treated as within 24 hours. We will make every effort to ship if received prior to 2PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
❒❒
Stock Orders
Specify Preferred Method of Shipment:
Fed Ex/UPS
Priority One
Ground
Next Day
Second/Third Day
Air Shipments
must be noted on fax or web order form.
DHL
Tr u ck
Standard Orders
the same day the order is received,
and will ship
QP-201TE — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete instructions for the safe and efficient
NOTE
operation of the Multiquip
QP-201TE Trash Pump.
the engine manufacturers instructions for data relative to its safe operation.
Before using these pumps, ensure that the operating individual has read and understands all instructions in this manual.
Model
Refer to
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled. NEVER operate this equipment in a confined
area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
GASOLINE is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER
DANGER: You WILL be KILLED or
SERIOUSLY injured if you do not follow
WARNING: You CAN be KILLED or
SERIOUSLY injured if you do not follow directions.
CAUTION: You CAN be injured if you
do not follow directions.
Potential hazards associated with the QP-201TE Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
PAGE 6 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
QP-201TE — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF switch in the OFF position when the pump is not in use.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your pump, other property, or the surrounding environment.
This pump, other property, or the surrounding environment could be
NOTE
damaged if you do not follow instructions.
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 7
RULES FOR SAFE OPERATION
DANGER:
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel­toed boots and other protective devices required by the job.
trash pump
:
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or pump.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot
with
The engine of this pump requires an adequate free flow of cooling air. narrow area where free flow of the air is restricted. If the air
components can cause serious burns.
NEVER!
operate the roller in any enclosed or
flow is restricted it will cause serious damage to the pump or engine and may cause injury to people and property. Remember the
pump's engine gives off DEADLY gases.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the influence or drugs or alcohol.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS check the machine for loosened threads or bolts before starting.
ALWAYS wear proper respiratory (mask) hearing and eye protection equipment when operating the pump.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
DO NOT
could result from fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the pump in an
atmosphere
materials. An explosion or fire could result causing severe
smoke around or near the machine. Fire or explosion
explosive
or near combustible
bodily harm or even
death.
Topping-off to filler port is dangerous, as it tends to spill fuel.
Refer to the questions or information.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Engine Owner's Manual
for engine technical
Manufacturer does not assume responsibility for any accident due to equipment modifications.
PAGE 8 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
NEVER Run engine without air cleaner. Severe engine
damage may occur.
ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.
ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
NEVER leave the pump unattended, turn off engine when unattended.
Unauthorized equipment modifications will void all warranties.
NEVER pump volatile, explosive, flammable or low flash point fluids. These fluids could ignite or explode.
NEVER operate the pump in an
Before starting the pump, check that the clean-out cover is
explosive
atmosphere.
securely fasten.
ALWAYS ensure pump is on level ground before use.
Become familiar with the components of the pump before
Maintenance Safety
operating.
ALWAYS replace any worn or damaged warning decals.
NEVER pump corrosive chemicals or water containing toxic substances. These fluids could create serious health and environmental hazards. Contact local authorities for
Emergencies
assistance.
RULES FOR SAFE OPERATION
High Temperatures – Always stop engine and allow the
engine to cool before adding fuel, oil or performing service
hot
and maintenance functions. Contact with cause serious burns.
NEVER disconnect any
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.
"emergency or safety devices"
NEVER lubricate components or attempt service on a running
machine.
ALWAYS allow the machine a proper amount of time to cool
before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace
broken parts, or missing decals. Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters. DO NOT use food or plastic containers to dispose of
hazardous waste. DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
ALWAYS know the location of the
nearest
fire extinguisher
.
components can
.
NEVER open the priming plug when pump is hot. Hot water
inside could be pressurized much like the radiator of an automobile. Allow pump to cool to the touch before loosening plug.
NEVER open the pump housing during operation or start the
pump with the clean-out cover removed. The rotating impeller inside the pump can cut or sever objects caught in it.
NEVER block or restrict flow from discharge hose. Remove
kinks from discharge line before starting pump. Operation with a blocked discharge line can cause water inside pump to overheat.
ALWAYS fill the pump casing with water before starting the engine. Failure to maintain water inside the pump housing will cause severe damage to the pump.
In winter drain water from pump housing to prevent freezing.
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 9
ALWAYS know the location of the nearest
first aid kit
In emergencies
nearest phone or
.
always
know the location of the
keep a phone on the job site
.
Also know the phone numbers of the nearest
ambulance, doctor
and
fire department
. This information will be invaluable in the case of an emergency.
QP-201TE — SPECIFICATIONS/DIMENSIONS (PUMP)
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Figure 1. QP-201TE Dimensions
PAGE 10 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
QP-201TE — SPECIFICATIONS/DIMENSIONS (ENGINE)
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QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 11
QP-201TE — GENERAL INFORMATION
APPLICATION
QP-201TE Trash Pump
The
is designed to be used for de­watering applications. Both the suction and discharge ports on the QP-201TE trash pump use a 2-inch diameter opening, which allows the pump to pump at a rate of approximately 175 gallons/ minute (gpm) or 660 liters/minute (lpm).
Centrifugal or self priming pumps are designed to purge air from the suction line and create a partial vacuum in the pump body. The reduced atmospheric pressure inside the pump allows water to flow through the suction line and into the pump body. The centrifugal force created by the rotating impeller pressurizes the
Elevation
Higher elevations will effect the performance of the pump. Due to less atmospheric pressure at higher altitudes, pumps DO NOT have the priming ability that they have at sea level. This is due to the “thinner air” or lack of oxygen at higher altitudes.
A general rule of thumb is that for every 1,000 feet of elevation above sea level a pump will lose one foot of priming ability.
For example, in Flagstaff, Arizona where the elevation is approximately 7,000 feet, the pump would have a suction lift of only 18 feet rather than the 25 feet at sea level. Table 3 shows suction lift at various elevations.
water and expels it from the pump.
Power Plant
This trash pump is powered by an 4.0 horsepower air cooled 4­stroke, single cylinder incorporates a low "
ROBIN EX-17
Oil Alert Feature
Oil Alert Feature
low oil
or
In the event of
no oil
, the
gasoline engine that
".
ROBIN EX-17
engine has a
leveLaeS)840.3(0.01)275.4(0.51)690.6(0.02)026.7(0.52
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built-in oil alarm engine shut-down feature. In the event the oil level is low the engine will automatically shut-down.
000,6)301.2(09.6)961.3(4.01)602.4(8.31)372.5(3.71
Trash Pump
Trash pumps derive their name from their ability to handle a
,3(000,01)737.1(07.5)126.2(06.8)474.3(4.11)853.4(3.41
greater amount of debris and solids than standard centrifugal pumps. These pumps generally handle solids up to 1/2 the size of the discharge opening making them less likely to clog. Also
Table 4 shows percentage drops in performance as elevation increases.
trash pumps are capable of handling water with 25% solids by weight.
The advantage of using a trash pump is that it can be quickly and easily disassembled in the field "
without tools
" and easily
cleaned when clogged.
Suction Lift
This pump is intended to be used for dewatering applications and is capable of suction lifts up to 25 feet at sea level. For optimal suction lift performance keep the suction hose or line as short as possible. In general always place the pump as close to the water as possible.
Pump Support
The pump should always be placed on
solid stationary ground
in a level position.
NEVER place the pump on
soft soil
. The suction hose or pipe connection should always be checked for tightness and leaks. A small suction leak in the hose or fittings could prevent the pump from priming.
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PAGE 12 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
QP-201TE — PUMP COMPONENTS
Figure 2 shows a typical application using the QP-201TE Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1-inch (25 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris.
Figure 2. QP-201TE Pump Application
1. Pump – The model QP-201TE is a 2-inch trash pump used in general de-watering applications. Typical dewatering applications consist of manholes, septic tanks, fast and slow seepage ditch water, silt water, mud water and muck water.
2. Fill Cap – Prior to operation, the pump casing should be filled with water. Remove this cap to add water to the pump. After the initial prime, a sufficient amount of water will be retained in the casing so that the operator will not need to re-prime later.
If the casing is dry or has insufficient water, the pump will have difficulty in priming which could lead to premature mechanical seal wear thus causing damage to the pump.
3. Discharge Port – Connect a 2-inch discharge hose to this port.
4. Worm Clamp – Used to secure the hose to the inlet and outlet ports on the pump. Use two clamps to secure the hose on the inlet side of the pump.
5. Discharge Hose – Connect this flexible rubber hose to the discharge port on the pump. Make sure that the hose lays flat and is not kinked. Use only recommended type discharge hose. Contact Multiquip parts department for ordering information.
6. Suction Port – Connect a 2-inch inlet hose to this port.
7. Suction Hose – Connect this flexible rubber hose to the
8. Clean-out Cover Handles – To gain access to the pump's
9. Drain Plug – Remove this plug to drain water from the
10. Clean-out Cover – Remove cover to gain access to the
11. Locking Knobs– Turn both knobs clockwise to secure
12. Strainer – Always attach a strainer to bottom side of the
Use two worm clamps to secure the hose.
suction port on the pump. Make sure that the hose lays flat and is not kinked. Use only recommended type suction hose. Contact Multiquip parts department for ordering information
clean-out area, grip both handles, then pull to remove cover. Make sure both locking knobs have been released before attempting to remove clean-out cover.
pump.
clean-out area.
clean-out cover, turn counter-clockwise to release cover.
suction hose to prevent large objects and debris from entering the pump. Strainer should be positioned so that it will remain completely under water. Running the pump with the strainer above water for long periods can damage pump.
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 13
Figure 3. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the ROBIN engine service manual for instructions and details for proper operation and servicing.
1. Muffler – Used to reduce noise and emissions.
WARNING
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
2. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
3. Fuel Tank – Holds unleaded gasoline. For additional
information refer to ROBIN engine owner's manual.
4. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
DANGER
5. Throttle Lever – Used to adjust engine RPM speed (lever advanced forward
FAST
6. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
7. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
8. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
9. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a week.
10. Engine ON/OFF Switch – ON position permits engine starting, OFF position stops engine operations.
11. Oil Drain Plug – Remove this plug to drain engine oil from the crankcase.
12. Oil Dipstick/ Filler Cap– Remove the filler cap dipstick when checking the engine oil level. Add engine oil through this filler port. See Table 5 for recommended type engine oil.
QP-201TE — BASIC ENGINE
SLOW
, lever back toward operator
).
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
PAGE 14 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
NOTE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
QP-201TE — PRE-INSPECTION (ENGINE)
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER operate the pump in a confined area or enclosed area structure that does not provide
free flow of air
ample
ALWAYS wear approved eye and hearing protection before operating the pump.
Before Starting
1. Read safety instructions at the beginning of manual.
2. Clean the pump, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
.
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 5), fill to the edge of the oil filler hole with the recommended oil type (Table 5). Maximum oil capacity is 0.63 quarts (0.60 liters)
Figure 5. Engine Oil Dipstick (Oil Level)
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5. Check fastening nuts and bolts for tightness.
DANGERDANGER
DANGER
Engine Oil Check
1. To check the engine oil level, place the pump on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 4) and wipe clean.
Figure 4. Engine Oil Dipstick (Removal)
DANGERDANGER
Fuel Check
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel
Explosive Fuel
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the pump if the engine is
hot! or running
immediately!
.
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 15
QP-201TE — PRE-SETUP (PUMP)
Before Starting
1. Read safety instructions at the
beginning of manual.
2. Place pump as near to water as possible, on a firm flat, level surface.
3. To prime pump, remove fill cap (Figure 2) and fill pump casing with water. If the pump casing is not filled with water before starting, it will not begin pumping.
5. The discharge hose is usually a
6. Make sure the
CAUTION :
Pump casing using pump. Otherwise pump will not be able to begin pumping.
must
be filled with water before
CAUTION :
WARNING :
DO NOT open
inside may be under pressure.
fill cap
if pump is hot! Water
Suction and discharge hoses are
NOTE
available from Multiquip. Contact your nearest dealer for more information.
collapsible
hose, however if a thin-walled discharge hose is not avail­able, a rigid suction hose can be substituted in its place.
suction strainer
securely attached to the water end of the suction hose. The strainer is designed to protect the pump by preventing large objects from being pulled into the pump.
The strainer should be positioned so it will remain
completely the strainer above water for long periods can damage the pump.
under water
(Figure 2) is clean and
. Running the pump with
(thin-walled)
CAUTION :
4. Check for between the pump and engine housing, the seal inside the pump may be worn or damaged. Continued operation of the pump is not recommended. Further usage of the pump under these conditions may cause severe water damage to engine.
Hoses and Clamps
1. Check that all hoses are Make certain suction hose (Figure 2) does not have any air leakage. Tighten hose clamps and couplings as required.
2. It is recommended that 2 clamps be used when securing the suction hose to the inlet side (suction) of the pump.
3. Remember suction hoses must be collapse when the pump is in operation.
4. Check that
Place hose so that it lays as straight as it is possible on the ground. Remove any twists or sharp bends from hose which may block the flow of water.
leaks
between pump and engine. If water is leaking
the
discharge
securely
hose (Figure 2) is not restricted.
attached to the pump.
rigid
enough not to
CAUTION :
DO NOT pump flammable fluids, corrosive
chemicals or fluids containing toxic substances. These fluids can create potentially dangerous health and environmental hazards. Contact local authorities for assistance.
This pump uses a water-cooled to prevent water from seeping into the engine.
The passage of water through the pump casing lubricates the seal and prevents it from overheating.
water in the casing as this will cause damage to the mechanical seal.
NEVER!
operate the pump without
mechanical seal
PAGE 16 — QP-201TE TRASH PUMP — PARTS MANUAL — REV. #1 (06/26/06)
QP-201TE — INITIAL START-UP (ENGINE)
3. Place the
CAUTION :
DO NOT attempt to operate the pump until the Safety, General
Information and Inspection sections of this manual have been
read and thoroughly understood
This section is intended to assist the operator with the
start-up
section be read carefully before attempting to use the pump in the field.
Starting the Engine
1. Place the engine
of the trash pump. It is extremely important that this
fuel valve lever
position.
.
initial
(Figure 6) to the "ON"
if starting a
4. Place the starting a
choke lever
cold
Figure 8. Engine Choke Lever (Closed)
choke lever
warm engine
(Figure 8) in the "
engine.
(Figure 9) in the "
or the
CLOSED
OPEN
temperature is warm.
" position
" position if
Figure 6. Engine Fuel Valve Lever (ON Position)
2. Move the position, about 1/3 of the way toward the fast position.
Figure 7. Throttle Lever (1/3 Start Position)
throttle lever
(Figure 7) away from the slow
QP-201TE TRASH PUMP — PARTS MANUAL— REV. 1 (06/26/06) — PAGE 17
Figure 9. Engine Choke Lever (Open)
5. Place the position.
Figure 10. Engine ON/OFF Switch (ON Position)
engine ON/OFF switch
(Figure 10) in the "
ON
"
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