Multiquip PSH User Manual

OPERATION AND PARTS MANUAL
PORTO-SCREED
MODEL PSH
EXPORT VERSION
ORIGINAL INSTRUCTIONS
MODEL # SERIAL #
© COPYRIGHT 2004, MULTIQUIP INC.
Revision #1 (03/17/04)
A DIVISION OF MULTIQUIP
HANOVER MILL
FITZROY STREET ASHTON-UNDER-LYNE
Atlanta • Boise • Newark • Quebec, Canada
Manchester, UK • Rio de Janeiro, BR • Puebla, MX
LANCASHIRE, OL7 OTL UNITED KINGDOM PH. 0161-339-2223 FAX. 0161-339-3226 E-MAIL: stow@stowmfg.com www.stowmfg.com
P/N 36505
FOR HELP AND TECHNICAL ASSISTFOR HELP AND TECHNICAL ASSIST
FOR HELP AND TECHNICAL ASSIST
FOR HELP AND TECHNICAL ASSISTFOR HELP AND TECHNICAL ASSIST
(UNITED KINGDOM AND EUROPE)
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PP
ARAR
P
PP LANCASHIRE, OL7 OLLANCASHIRE, OL7 OL
LANCASHIRE, OL7 OL
LANCASHIRE, OL7 OLLANCASHIRE, OL7 OL UNITED KINGDOM (UK) CALL:UNITED KINGDOM (UK) CALL:
UNITED KINGDOM (UK) CALL:
UNITED KINGDOM (UK) CALL:UNITED KINGDOM (UK) CALL:
TS/SERTS/SER
AR
TS/SER
ARAR
TS/SERTS/SER
VICE/ WVICE/ W
VICE/ W
VICE/ WVICE/ W
ARRANTYARRANTY
ARRANTY
ARRANTYARRANTY
TT
T
TT
PHONE: 161-339-2223 FAX: 161-339-3226
Your Local Dealer is:
ANCEANCE
ANCE
ANCEANCE
Atlanta • Boise • Newark • Quebec, Canada
Manchester, UK • Rio de Janeiro, BR • Puebla, MX
A DIVISION OF MULTIQUIP
HANOVER MILL
FITZROY STREET ASHTON-UNDER-LYNE LANCASHIRE, OL7 OTL UNITED KINGDOM PH. 0161-339-2223 FAX. 0161-339-3226 E-MAIL: stow@stowmfg.com www.stowmfg.com
PORTO-SCREED PSH— TABLE OF CONTENTS
STOW — PORTO-SCREED PSH
Help and Technical Assistance.................................. 3
Table of Contents/Introduction .................................. 4
Parts Ordering Procedures U.K. & Europe................ 5
Parts Ordering Procedures U.S. ............................... 6
Specifications (PSH) ................................................. 5
Specifications (Engine) ............................................. 6
Safety Message Alert Symbols..............................7-8
Rules For Safe Operation ....................................9-10
Operation And Safety Decals.................................. 11
Introduction/Intended Use ...................................... 12
Assembly................................................................. 13
Controls and Components ...................................... 13
Basic Engine ........................................................... 14
Pre-Inspection......................................................... 15
Initial Start-Up ....................................................16-17
Operation ................................................................ 18
Maintenance ........................................................... 19
Troubleshooting (Engine) ........................................ 20
Suggested Spare Parts........................................... 2 1
Nameplate and Decals.......................................22-23
Assembly............................................................24-25
Terms and Conditions of Sale — Parts...................26
NOTE
PAGE 4 — STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04)
Specifications and part numbers are subject to change without notice.
A
PORTO-SCREED PSH— SPECIFICATIONS (PSH)
C
B
Figure 1. PORTO-SCREED PSH Dimensions
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NOTE:
1. Sound pressure is a weighted measure. It is measured at the operator's ear position while the walk-behind PSH is operating at full throttle on concrete in a manner most often experienced in “
normal
” circumstances. Sound pressure may vary depending upon the condition of the concrete. Hearing protection is always recommended.
2. The vibration level indicated is the maximum RMS (Root Mean Square) value obtained at the handle grip while operating the walk-behind PSH on dry sand in a manner most often experienced in “ were obtained from all three axes of motion. The values shown represent the maximum RMS value from these measurements.
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normal
” circumstances. V alues
STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04) — PAGE 5
PORTO-SCREED PSH— SPECIFICATIONS (ENGINE)
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PAGE 6 — STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04)
PORTO-SCREED PSH— SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
HAZARD SYMBOLS
NOTE
This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the STOW PORTO-SCREED. For engine maintenance information, please refer to the engine manufacturers instructions for data relative to its safe operation.
Before using this Porto-Screed, ensure that the operating individual has read, understands, and complies with all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator , and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined area or enclosed structure that does not
provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
DANGERDANGER
DANGER
DANGERDANGER
You WILL be if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be these directions.
Potential hazards associated with PORTO-SCREED operation will be referenced with throughout this manual, and will be referenced in conjunction with Safety
Message Alert Symbols
KILLED
INJURED
if you DO NOT f ollo w
Hazard Symbols
or
SERIOUSLY INJURED
SERIOUSLY INJURED
which appear
.
if
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep and
clothing
prevent injury.
away from all moving parts to
fingers, hands, hair
STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04) — PAGE 7
PORTO-SCREED PSH— SAFETY MESSAGE ALERT SYMBOLS
Respiratory Hazard
ALWAYS wear approved respiratory protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your PSH, other property, or the surrounding environment.
The "NOTE" symbol will be used
NOTE
whenever important or special information should be referenced.
PAGE 8 — STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04)
PORTO-SCREED PSH — RULES FOR SAFE OPERATION
RULES FOR SAFE OPERATION
CAUTION
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the
SAFETY
ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate or service this equipment. Make sure the operating instructions are available and accessible to the operator.
This equipment should not be operated by persons under the minimum statutory age limit.
NEVER use this machine for any purpose other than those described in this manual.
NEVER operate the PSH without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
PORTO-SCREED.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate the PSH under the influence or drugs or alcohol.
ALWAYS check the PSH for loosened nuts or bolts before starting
NEVER touch the hot exhaust manifold, muffler or cylinder. Allo w these parts to cool before servicing the PSH.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with components can cause serious burns.
The engine of this PSH requires an adequate free flow of cooling air. NEVER operate the PSH in any enclosed or narro w area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the engine and may cause injury to people. Remember the engine gives off
DEADLY
monoxide gas.
hot!
carbon
Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties. Any modification which could lead to a change in the original characteristics of the machine should be made only by the manufacturer who shall confirm that the machine is in conformity with appropriate safety regulations.
ALWAYS wear proper protection equipment when operating the PSH.
respiratory
(mask),
hearing
and
eye
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
NEVER operate the PSH in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
bodily
harm or even death.
ALWAYS use extreme caution when w orking with flammable liquids. When refueling, stop the engine and allow it to cool.
NEVER
Fire or explosion could result from
vapors
T opping-off to filler port is dangerous, as it tends to spill fuel.
ALWAYS close the fuel shut-off valve bef ore refueling. NEVER use engine fuel as a cleaning agent.
smoke
, or if fuel is spilled on a
around or near the machine.
hot!
fuel
engine.
STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04) — PAGE 9
PORTO-SCREED PSH — RULES FOR SAFE OPERATION
Whenever necessary, replace nameplate, operation and
Maintenance Safety
safety decals when they become difficult read.
NEVER Run engine without air filter. Severe engine damage
may occur. Service air filter frequently to prevent carburetor malfunction.
AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts as this can cause a serious injury.
ALWAYS keep clear of
rotating
or
moving parts
while
operating the PSH.
Moving Parts – Shut down the engine before performing service or maintenance functions. Contact with moving parts
can cause serious injury.
ALWAYS clear the work area around the screed of debr is and obstructions to prevent tripping and/or falling onto the screed.
NEVER leave the machine
unattended
while running, even
Emergencies
for a brief moment. DO NOT leave the screed until it comes to a complete stop.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
ALWAYS use factor y authorized par ts for replacement.
NEVER lubricate components or attempt service on a running machine.
ALWAYS allow the machine a proper amount of time to cool
before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace
broken parts. Dispose of hazardous waste properly . Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters. DO NOT use food or plastic containers to dispose of
hazardous waste.
ALWAYS know the location of the nearest
ALWAYS know the location of the nearest and
fire extinguisher
first aid kit
.
.
Refer to the technical questions or information
HONDA Engine Owner's Manual
for engine
recommended by the manufacturer for this equipment. Damage to the equipment and/or injury to user may result.
No one other than the operator is to be in the working area when the porto-screed is in operation.
Always observe all applicable compulsory regulations
relevant to en vironmental protection, especially , fuel storage, the handling of hazardous substances, and the wearing of protective clothing and equipment. Instruct the user as necessary, or, as the user, request this information and training.
Transporting
ALWAYS shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
Drain fuel when transporting PSH over long distances or bad roads.
When placing the PSH inside a truck-bed for transport, always tie-down the PSH.
In emergencies
nearest phone or
always
know the location of the
keep a phone on the job site
.
Also know the phone numbers of the nearest
ambulance, doctor
and
fire department
. This information will be invaluable in the case of an emergency.
ALWAYS use proper lifting techniques when moving the PSH.
PAGE 10 — STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04)
PORTO-SCREED PSH— OPERATION AND SAFETY DECALS
OPERATION AND SAFETY DECALS
The PORTO-SCREED walk-behind PSH is equipped with a number of operation and saf ety decals. These decals are provided for operator safety and maintenance information. Should any of these decals become un readable, replacements can be ob tained from your dealer.
WARNING
P/N 20109-001
To avoid injury, you MUST read and understand operator’s manual before using this machine.
This machine to be operated by qualified personnel only.
Ask for training as needed.
P/N 35137
P/N35137
A
“BELT DRIVE”
B
“CHECK”
BELT DRIVE
GEAR DRIVE
CHECK
CLOCKWISE
GEAR DRIVE
CHECK
P/N 20525
P/N 36099 (ISO Blue)
WARNING!
KEEP GUARDS
IN PLACE
P/N 21302
P/N 21571
MODEL SERIAL NO.
CONTACT SERVICE DEPARTMENT
D
W
E
R
O
P
C
O
D
E
A
T
P/N 13118
P/N 25263-001
C
“HOT”
D
“LUBRICATION”
HOT
LUBRICATION
LUBRICATION
COUNTER
CLOCKWISE
LIFTING POINTLIFTING POINT
LUBRICATION
LUBRICATION
DECAL SHEET
INTL STDS ISO
P/N 11246
Figure 2. PORTO-SCREED PSH Decals
STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04) — PAGE 11
PORTO-SCREED PSH— INTRODUCTION
INTENDED USE
Operate the PSH P orto-Screed and components in accordance with the manufacturer's instructions. Any use other than for stated operation is considered contrary to designated use. The risk of such use lies entirely with the user. The manufacturer cannot be held liable for damages as a result of misuse.
INTRODUCTION
The STOW MODEL PSH PORTO-SCREED is designed for vibration screeding concrete. Vibr ation screeding with the STOW Porto-screed is the ideal way to strike-off and vibr ate concrete sidewalks, floors, patios, and even bridge decks.
The PSH Porto-Screed incorporates a variety of features that provide for ease of use. Among these are a throttle that allows selection of the appropriate vibration required for proper screeding, a free-swing handle, a handle-stop on the frame, a centrifugal clutch, recoil engine starter and a remote throttle control mounted on the handle within easy reach of the operator .
Figure 3. STOW Model PSH Porto-Screed
PAGE 12 — STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04)
PORTO-SCREED PSH— ASSEMBLY
ASSEMBLY
CONTROLS AND COMPONENTS
WARNING
Whenever assembling, lubricating or adjusting any part of the screed, make certain the engine is stopped with the spark plug wire disconnected and secured away from contact with the spark plug.
1. Handle Assembly – Gather all handle parts shown in the illustration below . Place them in front of the machine (side farthest from the engine). See Figure 4.
Figures 5 shows the location of the basic controls or components, for the of each control or component
Figure 5. Controls and Components
PORTO-SCREED PSH
. Listed below is a brief explanation
1. Throttle Control Lever – Controls the speed of the engine. Move the hand lever towards the operator to increase engine speed (high), away from the operator to decrease engine speed (low).
2. Handle Bar – When operating the PSH, place both hands on the bar to maneuver the PSH.
3. Engine – This PSH uses a Honda GX120 gasoline
Figure 4. Handle Assembly
2. Slip throttle cable "O-ring" (A) over the right handle rod (B).
3. Slide the handle bar (C) over the handle rods. Ensure the side with the two holes are to the right.
4. Fasten the handle bar to the left handle rod (D) using bolt and nut (E and F). F asten handle bar (with throttle control lever) to the right handle rod. Fasten the throttle control lever (G) to the handle bar with pan head screws (H).
5. Insert the flanged spacer (I) into the holes located in the flattened portions of the handle rods making sure the flanged end of both spacers are toward the outside.
6. Insert bolts (J) through the handle rods and the main frame (K). Install the lockwasher and nut (L and M) to both bolts.
engine. See following sections on engine components and engine operation.
4. Frame – Supports engine and handle assemblies; allows clamping to screeding beams.
NEVER attempt to assistance of another person to help lift the PSH .
Moving the PSH
CAUTION
lift
the PSH by yourself . ALWAYS get the
7. Connect throttle wire (N) to the engine. Follow instructions in the engine manual for proper attachment.
STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04) — PAGE 13
This PSH is light weight, however for safety purposes always
two people
use
to lift the PSH up onto a slab of concrete.
PORTO-SCREED PSH— BASIC ENGINE
INITIAL SERVICING
The engine (Figure 6) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer's engine manual for instructions & details of operation and servicing. The engine shown above is a HONDA engine, operation for other types of engines may vary somewhat.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT ov er fill.
Figure 6. Engine Controls and Components
6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
NOTE
DANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry .
2. Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
, lever back toward operator
8. Spark Plug – Provides spark to the ignition system. Clean spark plug once a week.
9. Muffler – Used to reduce noise and emissions.
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear .
WARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
3. Engine ON/OFF Switch –
OFF
starting,
4. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
5. Fuel Valve Lever – OPEN to let fuel flo w, CLOSE to stop the flow of fuel.
position stops engine operation.
PAGE 14 — STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04)
ON
position permits engine
10. Fuel Tank – Holds unleaded gasoline. For additional
11. Oil Drain Plug – Remove this plug to remove oil from the
12. Dipstick/Oil Filler Cap – Remove this cap to determine if
information refer to engine owner's manual. engine's crankcase.
the engine oil is low. Add oil through this filler port as recommended in Table 3.
PRE-INSPECTION
CAUTION
NEVER operate the PSH in a confined area
or enclosed area structure that does not provide ample
ALWAYS wear approved eye and hearing protection before operating the PSH.
free flow of air
.
PORTO-SCREED PSH— PRE-INSPECTION
Reference manufacturer engine
NOTE
manual for specific servicing instructions.
Before Starting
1. Read safety instructions at the beginning of manual.
2. Clean the PSH, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner .
3. Check the air filter for dirt and dust. If air filter is dirty , replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the PSH on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 7) and wipe clean.
Fuel Check
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the PSH if the engine is
running
Figure 8. Engine Oil Dipstick (Oil Level)
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nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
DANGER
hot!
or
.
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel.
Figure 7. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 8), fill to the edge of the oil filler hole with the recommended oil type (T able 3). Maximum oil capacity is .56 liters (0.59 quarts).
STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04) — PAGE 15
3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel.
V-Belt Check
A worn or damaged V -belt can adv ersely affect the performance of the PSH. If a V -belt is def ective or worn simply replace the V ­belt as outlined in the maintenance section of this manual.
PORTO-SCREED PSH — INITIAL START-UP
INITIAL START-UP
Lifting and Moving the PSH
Even though the PSH is lightweight, always use two people when lifting or moving the PSH.
This section is intended to assist the operator with the initial start-up of the PSH. It is extremely important that this section be read carefully before attempting to use the PSH in the field.
DO NOT attempt to operate the PSH until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood.
Starting the Engine
4. Place the starting a
Figure 11. Engine Choke Lever
choke lever
warm engine
(Figure 12) in the "
or the
temperature is warm.
OPEN
" position if
1. Place the engine position.
Figure 9. Engine Fuel Valve Lever
2. Place the trowel's position.
fuel valve lever
throttle lever
(Figure 9) to the "ON"
(Figure 10) to the "IDLE"
Figure 12. Engine Choke Lever (Open)
5. Place the position.
engine ON/OFF switch
(Figure 13) in the "
ON
"
Figure 10. Throttle Lever (Idle Position)
3. Place the if starting a
choke lever
Figure 13. Engine ON/OFF Switch
(Figure 11) in the "
cold
engine.
PAGE 16 — STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04)
CLOSED
" position
PORTO-SCREED PSH — INITIAL START-UP
6. Grasp the starter grip (Figure 14) and slowly pull it out. The
resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
Figure 14. Starter Grip
7. If the engine has started, slowly return the choke lever
OPEN
(Figure 12) to the repeat steps 1 through 6.
position. If the engine has not started
Stopping The Engine
1. Move the throttle lever to the IDLE or SLOW position (Figure
15) and run the engine for three minutes at low speed.
2. After the engine “OFF” position (Figure 16).
Figure 16. Engine ON/OFF Switch (OFF Position)
3. Close the valve lever to the OFF position.
cools
, turn the engine start/stop switch to the
fuel shut- off valve
(Figure 17) by moving the fuel
8. Before the PSH is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a loose V -belt cov er or component.
Figure 15. Throttle Lever (Run Position)
Figure 17. Fuel Valve Lever (OFF Position)
STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04) — PAGE 17
PORTO-SCREED PSH — OPERATION
OPERATION
4. Start the engine as previously described. Refer to the
1. Place the machine on the screeding beams (Items B, Figure 18) and install the clamping studs (Items A).
CAUTION
Do not over tighten the clamping studs. Check the clamping studs periodically during operation and retighten them if they loosen.
For beam lengths up to 14 ft. (4.2 meters) "2x4" wooden or
NOTE
lightweight beams are recommended. For longer lengths, up to 20 ft. (6 meters), "2x6" beams should be used.
5. To begin operation move the throttle le ver (Item C , Figure
Engine Manual Starting Instructions for complete starting instructions of the engine. Allow the engine to warm up 1-2 minutes before oper ating. The throttle le ver should be set to permit the engine to warm up WITHOUT engaging the centrifugal clutch and causing the machine to vibrate and move f orward under its own pow er.
18) to the high speed or “Full Throttle” position quickly to prevent damage from occurring to the clutch. The “Full Throttle” position of this machine has been pre-set at the factory.
DO NOT alter .this setting since
NOTE
damage to the eccentric bearings can result and both the engine and machine warranty will be automatically VOIDED .
C
B
TRAVEL
A
Figure 18. Screeding Beams
2. P osition the screed on the forms with the eccentric facing
the desired direction of travel.
3. P our the concrete into the f orms to a height just above the
bottom edge of the sceeding beams and at least 10 ft. ahead of the unit.
Stopping The Engine
1. Move the throttle le ver to the IDLE or SLOW position (Item C, Figure 15) and run the engine for three minutes at low speed.
cools
2. After the engine
, turn the engine start/stop switch to the
OFF” position (Figure 16).
PAGE 18 — STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04)
PORTO-SCREED PSH — MAINTENANCE
MAINTENANCE
See the engine manual supplied with your machine for appropriate engine maintenance schedule and troubleshooting guide for problems.
CAUTION
ALWAYS allow the engine to cool before servicing. NEVER attempt any maintenance
hot!
work on a
WARNING
Whenever assembling, lubricating, cleaning or adjusting any part of the screed, make certain the engine is stopped with the spark plug wire disconnected and secured away from contact with the spark plug.
engine.
B
Figure 19. V-Belt Tensioning
A
C
E
D
Lubrication
A. Engine: Lubricate the engine-refer to the “Engine Manual”.
Always check the engine for proper level of engine oil. The engine warranty is VOID if run without oil. Check the oil level daily and change the oil weekly . B. Clutch: A few drops of lightweight oil occasionally squirted between the clutch mechanism cover and the floating cone will help keep the mechanism free of debris and is the only clutch maintenance required C. Pillow Block Bearings: After every 40 hours of operation, remove the belt guard (Item B, Figure 18) and grease each bearing (Item D) with quality grade multi­purpose grease.
V-Belt Tensioning
T o tension the V -Belt (Item A, Figure 19)perform the follo wing:
1. Remove the belt guard (Item B).
2. Loosen the four (4) bolts (Item C) and slide the pillow block (Item D) away from or toward the engine to tighten or loosen the V -Belt until proper tension is achieved.
Cleaning
Clean the machine following each screeding operation before concrete is allowed to dry on the machine. This is especially important on the clamping stud threads. Keeping the belt guard in place during operation not only provides a measure of safety , b ut also helps to protect the eccentric, centrifugal clutch, and belt from foreign matter .
General
Check for broken or missing componenst before each use. Check all bolts for tightness bef ore each use. Tighten if necessary .
MAINTENANCE SCHEDULE Daily (8-10 Hours)
1. Check the oil level in the engine crankcase; fill as necessary.
2. Check V-belt.
Weekly (50-60 Hours)
1. Check the engine air filter and replace as necessary .
NOTE: Before retightening the pillow block bolts, be sure to align the eccentric assembly (Item E) perpendicular to the belt.
STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04) — PAGE 19
2. Replace engine oil and filter as necessary, see engine
manual.
PORTO-SCREED PSH — TROUBLESHOOTING (ENGINE)
)ENIGNE(GNITOOHSELBUORT.4ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?gnigdirbgulpkrapS
ontub,elbaliavasileuf",tratsottluciffiD
."gulpkrapstaKRAPS
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.resnednocecalpeR
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ecalperdna,metsysleufhsulF
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?metsysleufnitsudroretaW.metsysleufhsulF
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?dedurtorprokcutsevlavtsuahxe/noitcuS.sevlavtaes-eR
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rodnasgnirnotsipecalpeR
.notsip
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.steksag
PAGE 20 — STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04)
PORTO-SCREED PSH — SUGGESTED SPARE PARTS
SUGGESTED SPARE PARTS
PORTO-SCREED PSH
1 TO 3 UNITS WITH HONDA GX120K1QX2 ENGINE
1 to 3 Units
Qty. ..... P/N ........................ Description
1 ...........30033-401............ CABLE, THROTTLE ASM
4 ...........22094-006............ O-RING (FASTENER)
4 ........... 1162 A .................. CAP, GREASE ZERK
3 ...........07055-028............ V-BELT 4L280
3 ...........19977 ................... KNOB, CLAMP
1 ...........17620ZH7023...... TANK CAP (HONDA)
2 ...........17210ZE1505 ...... AIR CLEANER ELEMENT
3 ...........9807956846......... SPARK PLUG
1 ...........28462ZH8003...... ROPE, RECOIL STARTER
NOTE
The contents of this parts catalog are subject to change without
.
notice
STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04) — PAGE 21
NAMEPLATE AND DECALS
PORTO-SCREED PSH — NAMEPLATE AND DECALS
A
BELT DRIVE
CLOCKWISE
P/N 36099 (ISO Blue)
1
WARNING!
KEEP GUARDS
IN PLACE
P/N 21302
A
“BELT DRIVE”
GEAR DRIVE
3
B
CHECK
GEAR DRIVE
CHECK
4
C
HOT
DECAL SHEET
INTL STDS ISO
P/N 11246
2
D
LUBRICATION
P/N 20525 SM
B
“CHECK”
1-1/2 x 2-1/4
C
“HOT”
8
MODEL SERIAL NO.
LUBRICATION
CONTACT SERVICE
9
!
G
IN
N
R
A
W
S D R
A
U
G
P
E
E
C
E
A
K
L
P N I
E
D
R
W
O
P
D
C
E
O
T
A
DEPARTMENT
COUNTER
CLOCKWISE
LIFTING POINTLIFTING POINT
LUBRICATION
LUBRICATION
P/N 35137
P/N 11092
10
D
7
W
E
R
O
P
C
O
D
E
A
T
P/N 13118
6
D
LUBRICATION
P/N 20109-001
“LUBRICATION”
P/N 25263-001
PAGE 22 — STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04)
5
PORTO-SCREED PSH — NAMEPLATE AND DECALS
NAMEPLATE AND DECALS
NO. PART NO. PART NAME QTY. REMARKS
1 21302 DECAL: GU ARD WARNING .................................. 1 ....... SAFETY ITEM
2 20525 SMALL DECAL: WARNING, CA PROP 65......................... 1 ....... SAFETY ITEM
3 36099 DECAL: HELMET, SHOE AND GLOVE ................ 1 ....... SAFETY ITEM
4 11246 DECAL: SHEET-INTERNA TIONAL STAND ARDS.. 1 ....... SAFETY ITEM
5 20109-001 DECAL: STOW PORTO-SCREED 1
6 25263-001 DECAL: CAUTION GAS VIB ................................. 1 ....... SAFETY ITEM
7 13118 DECAL: POWDER COATED 1
8 NAME PLATE ........................................................ 1 ....... CONTACT PARTS DEPARTMENT
9 35137 DECAL: W ARNING, READ MANUAL .................... 1 ....... SAFETY ITEM
10 11092 DECAL: CE 1
SEE DECAL ILLUSTRATIONS ON PAGE 11
NOTE
The contents of this parts catalog are subject to change without notice.
STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04) — PAGE 23
ASSEMBLY
PORTO-SCREED PSH — ASSEMBLY
30
33
19
34
20
22
21
32
36
1
2
7
37
3
31
26
5
6
4
5
6
8
9
16
17
29
14
10
13
12
11
35
18
8
19
20
15
24
7
23
15
25
5
27
PAGE 24 — STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04)
28
19
PORTO-SCREED PSH — ASSEMBLY
ASSEMBLY
NO. PART NO. PART NAME QTY. REMARKS
1 21387 ENGINE, 4 HP. HONDA GX120K1QX2 1 2 12704-304 CLUTCH 1
3 18241-301 BEL T GUARD...................................................... 1 ......... SAFETY ITEM
4 0655 SCREW, HHC 5/16 - 18 X 3/4" 3 5 0161 C LOCK W ASHER 5/16” 9 6 0300 B FLAT W ASHER 5/16” 7 7 0949 HEX NUT 1/4- 20 8 8 0181 B LOCK W ASHER 1/4” 8 9 15488-001 PLATE, ENGINE MOUNT 1 10 5283 NUT, NYLOC 5/16 - 18 4 11 08297-008 NUT, LOCK 1/2 - 20 GRIPCO 1 12 0477 FLATWASHER, 1/2 1 13 36493 PULLEY, AS20 X 5/8 1
13A 07051-017 PULLEY, 1/8" KEYWAY ...................................... 1 .........SERVICE ONLY
14 07055-028 V-BELT4L280 1 15 27023-001 BEARING, P-BLOCK 2 16 1162 A CAP, GREASE ZERK #2 2 17 4001 FLAT WASHER 3/8” 4 18 1284 SCREW, HHCS 3/8- 16 X 1” 1 19 36494 KEY WOODRUFF #6 1 20 21101-002 SPINDLE, ECCENTRIC 1 21 0202 SCREW, HHC 5/16 - 18 X 3/4" 2 22 13658-001 SP ACER, HANDLE 2 23 4014 SCREW, 2 - 3/16 P-K TYPE U-DRIVE 2 24 11679-001 MOUNT , ISOLATION 4 25 0161 D NUT , HEX 5/16 X 18 2 26 0105 SCREW , HHC 5/16- 18 X 1-1/2” 4 27 12706-401 FRAME 1 28 19977 KNOB, CLAMP 6 29 11831-001 SP ACER, ECCENTRIC PULLEY 1 30 36491 TUBE, HANDLE LEG 2 31 36492 TUBE, HANDLE 1 32 12714-006 SCREW, PHSHT METAL 10 X 3/8 SLOTTED 2 33 30033-401 CABLE, THROTTLE ASM 1 34 22094-006 O-RING 2
35 36499 PLATE, LOWER BELT GUARD........................... 1 .........SAFETY ITEM
36 1834 DEFLECTOR, EXHA UST .................................... 1 ......... SAFETY ITEM
37 1273 SCREW, HHST 8-32 X 3/8 2
STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04) — PAGE 25
Effective: July 15, 2003
TERMS AND CONDITIONS OF SALE — PARTS
Effective: July 1, 2000
PAYMENT TERMS
Terms of payment for unit sales are 2% 15 days net 30 days from date of invoice unless otherwise specifically stated on our invoice. Parts invoices have terms of net 10 days. Minimum parts billing is $15.00 net.
Applicable discounts will be computed on merchandise value only. Late charges will be assessed at prevailing rates. Cash discounts cannot be taken on current billings if any previously billed amounts are past due.
FREIGHT POLICY
Freight policy is established to offer customers every advantage possible. Due to bulk freight ratings on some equipment and other shipping considerations, freight policies differ by equipment type. Actual back freight may be charged for shipments originating from other than specified FOB warehouses. See Freight
Policy for details.
All STOW domestic sales are FOB nearest available designated MQ/STOW warehouse. Export orders are ex-works factory located in Carson, CA or Boise, ID .
Additions to orders already shipped cannot be accepted for freight minimums.
Should STOW elect to make partial shipments of an order originally complying with the “freight allowed” requirements, transportation charges will be absorbed by STOW on any subsequent shipment applying to that order.
All other orders will be shipped collect or prepaid with charges added to the invoice. STOW’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
Parts: FOB Carson, California or Boise, Idaho. See Freight Policy for details and
additional discounts.
DROP SHIPMENTS
STOW reserves the right to refuse Drop Shipments outside the normal service area of the purchasing dealer.
FIELD WAREHOUSES
Field Warehouses are currently located in California, Georgia, Idaho, Iowa, and New Jersey
SPECIAL EXPEDITING SERVICE
The higher of a $35.00 surcharge or actual costs will be added to the invoice for special handling, including bus shipments, or in cases where STOW personnel must personally deliver the equipment or parts to the carrier.
RETURNED GOODS POLICY
1. A Returned Material Authorization (RMA) must be approved by STOW prior to shipment. Approvals for returned goods must be with just cause and are at the sole discretion of STOW. A copy of the Authorization must accompany the ship­ment to the designated Warehouse.
2. Parts being returned must be listed as currently supplied on the current parts list.
3. Parts must be in new and resalable condition in the original package, with part numbers clearly marked.
4. Units and accessories must be current models in the latest price list and in new and resalable condition.
5. Special order items are not returnable for credit.
6. Credit on returned parts and units will be issued at actual dealer net price at time of purchase less 15% restocking charge.
7. All returned shipments are to be made to the STOW designated receiving point, freight prepaid at the sender’s e xpense.
Terms and Conditions of Sale
TERMS AND CONDITIONS OF
STOW Construction Equipment
SALE — PARTS
The sender will be notified of any material received that does not meet the above provisions. Such material will be held for 30 days from notification pending instructions. If a reply is not received within 30 days, the material will be returned to the sender at his expense with no credit issued.
PRICING, REBATES AND SPECIFICATIONS
Every effort will be made to provide adequate notice of changes; however, prices and equipment specifications are subject to change without notice.
Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price.
Rebates for price reductions and added charges for price increases will not be made for stock in dealer inventory at the time of a price change.
STOW reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
LIMITATION OF SELLER’S LIABILITY
STOW shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall STOW be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
There are no warranties, express or implied, made by STOW. hereunder on Products manufactured or distributed by it except the warranty against defects in material and workmanship on new Products to the original purchaser, as set forth in the STOW New Product Limited W arranty.
A DIVISION OF MULTIQUIP
HANOVER MILL
FITZROY STREET ASHTON-UNDER-LYNE LANCASHIRE, OL7 OTL UNITED KINGDOM
Atlanta • Boise • Newark • Quebec, Canada
Manchester, UK • Rio de Janeiro, BR • Puebla, MX
PH. 0161-339-2223 FAX. 0161-339-3226 E-MAIL: stow@stowmfg.com www.stowmfg.com
PAGE 26 — STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04)
NOTE PAGE
STOW PORTO-SCREED — OPERATION & PARTS MANUAL — REV. #1 (03/17/04) — PAGE 27
OPERATION AND PARTS MANUAL
FOR HELP AND TECHNICAL ASSISTFOR HELP AND TECHNICAL ASSIST
FOR HELP AND TECHNICAL ASSIST
FOR HELP AND TECHNICAL ASSISTFOR HELP AND TECHNICAL ASSIST
(UNITED KINGDOM AND EUROPE)
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PP
ARAR
P
PP LANCASHIRE, OL7 OLLANCASHIRE, OL7 OL
LANCASHIRE, OL7 OL
LANCASHIRE, OL7 OLLANCASHIRE, OL7 OL UNITED KINGDOM (UK) CALL:UNITED KINGDOM (UK) CALL:
UNITED KINGDOM (UK) CALL:
UNITED KINGDOM (UK) CALL:UNITED KINGDOM (UK) CALL:
TS/SERTS/SER
AR
TS/SER
ARAR
TS/SERTS/SER
VICE/ WVICE/ W
VICE/ W
VICE/ WVICE/ W
ARRANTYARRANTY
ARRANTY
ARRANTYARRANTY
TT
T
TT
PHONE: 161-339-2223 FAX: 161-339-3226
ANCEANCE
ANCE
ANCEANCE
Atlanta • Boise • Newark • Quebec, Canada
Manchester, UK • Rio de Janeiro, BR • Puebla, MX
A DIVISION OF MULTIQUIP
HANOVER MILL
FITZROY STREET ASHTON-UNDER-LYNE LANCASHIRE, OL7 OTL UNITED KINGDOM PH. 0161-339-2223 FAX. 0161-339-3226 E-MAIL: stow@stowmfg.com www.stowmfg.com
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