Multiquip PS706020, PS706036, PS706016, PS706026, PS706030 User Manual 2

OPERATION MANUAL
STAY-LEVEL HANDLEBAR SERIES
MODELS
PAVEMENT SAW
(DEUTZ BF3L2011 DIESEL ENGINE)
Revision #2 (06/02/08)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 37434
PROPOSITION 65 WARNING
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:
Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfrom chemically treatedlumber.
Your risk from these exposures varies, dependingonhowoftenyoudothistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed to filter out microscopic particles.
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
PS7060 MULTIQUIP SAW TABLE OF CONTENTS
Proposition 65 Warning ........................................... 2
Silicosis/Respiratory Warnings ................................ 3
Table of Contents .................................................... 4
Dimensions ............................................................. 5
Specifications .......................................................... 6
Engine Specifications .............................................. 7
Training Checklist .................................................... 8
Daily Pre-Operation Checklist ................................. 9
Safety Message Alert Symbols ........................ 10-11
Rules For Safe Operation ................................ 12-16
Intended Use/Familiarization ................................ 17
Serial Tag Information ........................................... 19
PS7060 — MULTIQUIP SAW
Controls and Indicators ......................................... 20
Components.......................................................... 21
Basic Engine Information ...................................... 22
Choosing Proper Blade Size ............................ 23-24
Specific Tools/Saw Blades ..................................... 25
Installing the Blade ........................................... 26-27
Blade Guards ................................................... 28-29
Water Delivery System .......................................... 30
SLH and Battery .................................................... 31
Fueling the Saw .................................................... 32
Pointer Adjustment ................................................ 33
Raise/Lower Controls............................................ 34
Blade Shaft Engage/Dis-engage........................... 35
Operation ......................................................... 36-37
Loading/Transporting ............................................ 38
Maintenance .................................................... 39-55
Troubleshooting ............................................... 56-58
Electrical Diagram To SN AF3700155 ................... 60
Electrical Diagram SN AF3700156 & Up .............. 61
Hydraulic Schematic To SN AF3700155 ............... 62
Hydraulic Schematic SN AF3700156 & Up ........... 63
Terms and Condition of Sale................................. 64
PAGE 4 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
Specifications are subject to change without notice.
PS7060 MULTIQUIP SAW DIMENSIONS
E
C
D
A
B
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PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 5
PS7060 MULTIQUIP SAW SPECIFICATIONS
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PAGE 6 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
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PS7060 MULTIQUIP SAW ENGINE SPECIFICATIONS
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PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 7
TRAINING CHECKLIST
This checklist lists the minimum requirements for machine maintenance and operation. Please feel free to detach it and make copies. Use this checklist when training a new operator or use as a review for more experienced operators.
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Operator _________________________________________ Trainee __________________________________________ COMMENTS:
PAGE 8 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
DAILY PRE-OPERATION CHECKLIST
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PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 9
SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read, understand and comply with the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Operation Manual has been developed to provide instructions for the safe and efficient operation of the PS7060 MULTIQUIP Saw . For engine maintenance information, please refer to the engine manufacturer's instructions for data relative to its safe operation.
Before using this Saw, ensure that the operating individual has read, understands, and complies with all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
HAZARD SYMBOLS
Lethal Exhaust Gases
Engine exhaust gases contain harmful toxins and will displace oxygen when running in an enclosed or confined area. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
Diesel fuel is flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks
from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
DANGERDANGER
DANGER
DANGERDANGER
You WILL be if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be these directions.
Potential hazards associated with Saw operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
KILLED
INJURED
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if you DO NOT follow
if
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep and
clothing
prevent injury.
Skin Injection Hazard
NEVER use your hand to find hydraulic leaks.
Use a piece of wood or cardboard. Hydraulic fluid injected into the skin must be treated by a knowledgable physician immediately or severe injury or death can occur.
away from all moving parts to
fingers, hands, hair
PAGE 10 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
Accidental starts can cause severe injury or death. ALWAYS place the ON/OFF switch in the OFF position. Disconnect negative battery cable from battery before servicing.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
Rotating Blade
Rotating blade can cut and crush. Keep hands and feet clear.
Other important messages are provided throughout this manual to help prevent damage to your saw, other property, or the surrounding environment.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Guards and Covers In Place
NEVER operate the saw without blade guards
and covers in place. Adhere to safety guidelines and applicable local regulations.
Crush Hazard
ALWAYS ensure saw is SECURELY placed on appropriate
blocks or jackstands when performing maintenance requiring the saw to be elevated.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 11
PS7060 MULTIQUIP SAW — RULES FOR SAFE OPERATION
RULES FOR SAFE OPERATION
WARNINGWARNING
WARNING
WARNINGWARNING
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the PS7060 MULTIQUIP SAW .
SAFETY
DO NOT operate or service this equipment before you read, understand, and comply with all safety messages in this manual. The manual must be kept available and accessible to the operator.
This equipment should not be operated by persons under the minimum statutory age limit.
NEVER use this machine for any purpose other than those described in this manual.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate the saw under the influence of drugs or alcohol.
AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts, this can cause a serious injury.
Replace operation and safety decals when they become difficult to read.
The engine of this saw requires an adequate free flow of cooling air. NEVER operate the saw in any enclosed or narrow
Make certain the operator knows how to and is capable of turning the engine OFF in case of an emergency.
Turn engine OFF prior to fueling the saw.
area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the
engine and may cause injury to people. Remember the engine can give off harmful toxins and will displace oxygen.
NEVER operate the saw without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required for the job.
NEVER use accessories or attachments which are not recommended by the manufacturer for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties. Any modification which could lead to a change in the original characteristics of the machine should be made only by the manufacturer who shall confirm that the machine is in conformity with appropriate safety regulations.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
Topping-off to filler port is dangerous, as it tends to spill fuel.
NEVER use fuel as a cleaning agent.
ALWAYS use extreme caution when working with flammable
liquids. Allow the engine to cool before adding fuel or performing service and maintenance functions.
NEVER operate the saw in an explosive atmosphere where fumes are present, or near combustible materials. An explosion or fire could result in severe
death.
NEVER
Fire or explosion could result from
vapors
smoke
, or if fuel is spilled on a
bodily harm or even
around or near the machine.
fuel
hot!
engine.
PAGE 12 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
PS7060 MULTIQUIP SAW — RULES FOR SAFE OPERATION
ALWAYS keep the work area well organized.
Keep the saw clean. It will perform better and last longer.
ALWAYS Clear the cutting area of any debris, tools, etc. that would constitute a hazard while the saw is in operation.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS check to make sure that the cutting area is clear before starting the engine.
Keep all inexperienced and unauthorized people clear of the cutting area when operating the saw.
No one other than the operator is to be in the working area when the saw is in operation.
NEVER allow passengers or riders on the saw during operation or transportation.
ALWAYS check the saw for loosened hardware such as nuts and bolts before starting.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing the saw. Contact with components can cause serious burns.
DANGERDANGER
DANGER
DANGERDANGER
Pay close attention to ventilation when operating the saw in confined spaces such as tunnels, buildings or similar areas. The engine exhaust contains harmful elements. Ensure proper air flow to move engine exhaust away from the operator.
Verify the engine start switch is set to the OFF position before installing a blade.
Use proper blades and follow the blade manufacturer's recommendations. Match the blade RPM (Blade Shaft RPM) to the recommended blade surface feet per minute. (SFPM).
Ensure the 5/8" blade-mounting bolt is tightened to 125-175 foot lbs. of torque.
hot!
NEVER run the engine without the air filter. Severe engine damage could occur. Service air cleaner at recommended service intervals to prevent engine damage.
Make certain all protective guards are securely in place BEFORE operating the saw. This saw is supplied with a blade guard, blade flange guard, and a belt guard.
NEVER place your starting or operating this equipment.
DO NOT go near rotating parts, (blades, belts, pulleys or wheels), while engine is running.
Moving Parts – Shut down the engine before performing service or maintenance functions. Contact with moving parts can cause serious injury.
feet
or
hands
inside the guards while
NEVER leave the machine Ensure brakes are applied when leaving or when using on a
slope. This saw utilizes a brake system where the brakes are automatically applied when the engine is stopped.
Start engine with the Control Handle in the NEUTRAL position to prevent unexpected saw movement.
Do not start engine on a sloping surface to prevent unexpected loss of control.
DO NOT use on excessive slopes or on extremely uneven surfaces.
If the saw must be parked on a slope and engine turned off, ensure the parking brake is engaged and holds the saw safely in place. Turning the saw across the angle of the slope will help prevent accidental downhill movement. Block the saw as well when leaving.
unattended
while running.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 13
PS7060 MULTIQUIP SAW — RULES FOR SAFE OPERATION
Always store equipment properly when not being used. Equipment should be stored in a clean, dry location out of the reach of children. When storing the saw in freezing weather, blow out the water lines to prevent damage to components in the water delivery system.
DON'T POLLUTE! Waste Oils and other chemicals must be disposed of in a manner consistent with local and state environmental protection regulations.
Always observe all applicable compulsory regulations relevant to environmental protection, especially fuel storage, the handling of hazardous substances, and the wearing of protective clothing and equipment. Instruct the user as necessary, or, as the user, request this information and training.
Diamond Blade Safety
Use appropriate steel-centered diamond blades manufactured for particular use on your saw. See further blade information in this manual.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS inspect diamond blades before each use. The blade should exhibit no cracks, dings, or flaws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true.
Examine blade flanges for damage and excessive wear. Ensure the cleanliness of the blade before blade is installed.
Blade should fit snugly on the shaft and against the inside/ outside blade flanges.
Ensure the blade is marked with an operating speed greater than the spindle speed of the saw.
Only cut the material that is specified for the diamond blade. Read the specifications of the diamond blade to ensure the proper tool has been matched to the material being cut. The saw has been engineered for WET CUTTING. Ensure a WET CUTTING blade is being used and that the water supply system to the blade is properly functioning and being used.
ALWAYS keep blade guards in place. Exposure of the diamond blade must not exceed 180 degrees.
Ensure that the diamond blade does not come into contact with the ground or surface during transportation. DO NOT drop the diamond blade on ground or surface.
The engine governor is set to permit maximum engine speed in a no-load condition. Do not tamper with the engine governor to increase the speed. Increasing the engine speed could allow the maximum rated spindle speed to be exceeded, creating an unsafe condition.
Ensure that the blade is mounted for proper operating direction.
Adhere to the Blade Manufacturer's recommendations on handling, storage, and safe usage of blades.
PAGE 14 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
PS7060 MULTIQUIP SAW — RULES FOR SAFE OPERATION
Saw Lifting and Loading Safety
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
This Saw is very and DO NOT attempt to lift the by the guards.
DANGERDANGER
DANGER
DANGERDANGER
NEVER stand under or allow anyone else to stand under the saw while it is being lifted.
DO NOT use the handle bars and/or front pointer as lifting points.
ALWAYS use ramps capable of supporting the weight of the saw and the operator to load and unload the saw. If the saw must be lifted, always use two people. Never attempt to lift the saw by yourself.
NEVER tip the engine to extreme angles as it may cause oil to gravitate into the cylinder head making the engine start difficult.
NEVER transport the saw to or from the job site with the blade mounted.
heavy
. Use proper heavy lifting procedures
Towing Safety Precautions (Trailer Usage)
To reduce the possibility of an accident while transporting the saw on public roads, always make sure the trailer that supports the saw and the towing vehicle are in good operating condition and both units are mechanically sound.
The following list of suggestions should be used when towing your saw:
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Conform to
Towing Regulations
roads.
Check the tire air pressure on both towing vehicle and trailer. Refer to the tire manufacturer's recommended pressure. Also check the tire tread wear on both vehicles.
Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer "gross vehicle weight rating" (GVWR) of 6,000 lbs.
ALWAYS inspect the hitch and coupling for wear. NEVER
tow a trailer with defective hitches, couplings, chains, etc.
ALWAYS make sure the trailer is equipped with "Safety
Chains " and ensure they are attached properly.
Department of Transportation (DOT) Safety
before transporting saw on public
Transporting (Via truck/trailer)
ALWAYS shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel petcock to prevent fuel from spilling.
Drain fuel when transporting saw for long distances or over bad roads.
Use appropriate lifting equipment to ensure the safe movement of the saw.
Do not use the handlebars or front pointer as lifting points.
When placing the saw on a truck-bed for transport, tie-down the saw.
Do not use the handlebars or front pointer as tie-down points.
Never attempt to tow the saw untrailered behind a vehicle.
Never transport the saw with the blade mounted.
If the saw is being transported via a trailer, make sure the trailer complies with all local and state safety transportation laws. Refer to the following " for basic towing techniques.
Towing Safety Precautions"
always
ALWAYS make sure the vehicle and trailer directional,
backup, brake, and trailer lights are connected and working
DO NOT exceed the recommended highway speed when towing.
Use chock-blocks at each wheel when parked to prevent trailer from rolling.
Use the trailer's swivel jack to adjust the trailer height to a level position while parked.
Avoid sudden stops and starts. This can cause the trailer to skid or jack-knife. Smooth, gradual starts and stops will improve towing.
Avoid sharp turns. Trailer should be adjusted to a level position at all times
when towing. Raise and lock trailer wheel stand in the "UP" position when
transporting. DOT requirements include the following: Connect and test electric brake operation. Secure portable power cables in cable tray with tie wraps.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 15
PS7060 MULTIQUIP SAW — RULES FOR SAFE OPERATION
Battery
The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, shielding. Use well insulated gloves when picking the battery up. Use the following guidelines when handling the battery.
DO NOT drop the battery. Any impact to the battery may cause it to explode.
DO NOT expose the battery to open flames, sparks, lit cigarettes etc. The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark an explosion can occur.
ALWAYS keep the battery charged. If the battery is not
charged a buildup of combustible gas will occur.
ALWAYS recharge the battery in a vented air environment
to avoid risk of a dangerous concentration of combustible gases.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
Disconnect battery cables before inspecting electrical system and never "spark" battery terminals to test for charge.
always
wear safety glasses or face
ALWAYS allow the saw a proper amount of time to cool
before servicing.
Prior to service, level the frame surface.
Anytime the saw is lifted onto its nose, or tilted fully back such as for maintenance access, the high end of the saw MUST be blocked up to prevent the possibility of crush injury.
Make sure that there is no buildup of concrete, grease, oil or debris on the machine.
Repair damage to the saw immediately and always replace broken parts.
Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use plastic food containers to dispose of hazardous waste.
DO NOT pour waste oil or fuel directly onto the ground, down a drain or into any water source.
NEVER store saw with fuel in the tank for any extended period of time. Always clean up spilled fuel immediately.
Emergencies
In case the battery liquid (dilute sulfuric acid), comes in contact with
clothing or skin
immediately with plenty of water.
In case the battery liquid, (dilute sulfuric acid), comes in contact with your rinse eyes immediately with plenty of water, then contact the nearest doctor or hospital and seek medical attention.
Maintenance Safety
Maintain this equipment in a safe operating condition at all times.
ALWAYS shut down the engine and disconnect battery before
performing service or maintenance functions. Contact with moving parts can cause serious injury.
Securely support any saw components that must be raised.
NEVER lubricate components or attempt service on a running saw.
, rinse skin or clothing
eyes
,
ALWAYS know the location of
the nearest
ALWAYS know the location of the
nearest
Know the phone numbers of the nearest
ambulance, doctor
that a phone or radio is readily available at the jobsite. If this is not possible, know the location of the nearest phone. This information will be invaluable in the event of an emergency.
fire extinguisher
first aid kit
.
and
.
fire department
. Ensure
PAGE 16 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
PS7060 MULTIQUIP SAW — INTENDED USE / FAMILIARIZATION
Intended Use
Operate the PS7060 MULTIQUIP SAW, tools and components in accordance with the manufacturer's instructions. Use of any other tools for stated operation is considered contrary to designated use. The risk of such use lies entirely with the user. The manufacturer cannot be held liable for damages as a result of misuse.
This saw is not intended for dry cutting.
Engine
The PS7060 saw is classified in the industry as a "high" powered saw. This classification is particularly useful when selecting the proper cutting tool (blade) for an application.
The PS7060 saw is powered by a liquid cooled, 3 cylnder, turbocharged diesel engine rated at 60.2 HP (44.9 kW) at 3,000 RPM. Blade rotation is belt driven. Wheel Drive system is driven by a hydrostatic transmission consisting of a variable displacement pump and two fixed displacement wheel motors.
Refer to the regarding engine operation and maintenance practices.
Engine Owner's Manual
for specific instructions
Features
Stay-Level handlebar system adjusts handlebar angle automatically.
Engine Stop Switch conveniently located on Operators Control Panel.
Console mounted with Vibration Control System.
Chassis cold-formed welded box construction.
Oil lubricated Blade Shaft Bearings - no lubrication requirements.
Oil Bath design, fully enclosed cast iron housing.
Quick Disconnect Blade Flange system; inner flanges mounted to shaft.
Blade mounting Left side or Right side.
Saw position guide helps ensure straight cuts
Dual water lines directly deliver water to blade.
Slip-On, tapered mount Blade Guard for ease of removal and installation.
Blade Raise-Lower by electro-hydraulic pump.
Belt Drive tension automatically controlled by hydraulic tensioning system.
Water System
All PS7060 saws provide a hardy water plumbing system that evenly distributes water volume and optimum flow rate to both sides of the blade to keep it cool when cutting. The basic water system provides a valve that connects to a standard garden hose. The water is delivered (via a hose) to the saw blade.
All MULTIQUIP PS7060 saws are designed, engineered and manufactured with strict adherence to American National Standards Institute, Inc. (ANSI) guidelines B7.1 and B7.5.
Dual Filter Element Air Filter with integral turbo pre-cleaner.
Hydro-gear hydrostatic transmission pump.
Hydro-gear hydrostatic wheel motors.
Travel Speed up to 84 MPM (meters per minute)/ 275 FPM.
Automatic actuating parking brake.
Optional Night Light.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 17
NOTES
PAGE 18 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
1
2
PS7060 MULTIQUIP SAW — SERIAL TAG INFORMATION
MODEL SERIAL NO.
Figure 4. Serial Tag/Locations
Serial Tag
The serial tag contains the model number and serial number of the saw. The information details all parts that were included with the saw when it was shipped from the factory, as well as the date of manufacture.
The SERIAL TAG is bonded to the inside of the console. (Item 1, Figure 4.)
Record these numbers, in case you need to contact the manufacturer for information or service in the future.
Record your ENGINE model, (Item 2) specification number and serial number here:
REBMUNLEDOM REBMUNLAIRES REBMUNENIGNE
noitamrofnIgaTlaireS.6elbaT
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 19
PS7060 MULTIQUIP SAW — CONTROLS AND INDICATORS
INCH
MM
0
25
50
0
1
2
3
75
100
125
150
175
200
230
255
280
305
330
355
380
15
9
10
11
12
13
14
4
5
6
7
8
4
8
9
10
16
6
7
15
5
14
17
3
13
12
11
2
1
18
Figure 5. PS7060 MULTIQUIP SAW Controls and Indicators
Figures 5 and 6 show the location of the controls, indicators and
9. Depth Stop –
general maintenance parts. The function of each control, indicator or maintenance part is explained below:
1. FNR Handle – Use to engage the saw in a forward or backward direction. Push handle forward to move the saw forward; pull handle back to move saw backward.
2. Raise/Lower Switch –
Use to lift or lower the front of the
saw (and blade if installed).
3. Bladeshaft RPM –
Indicates bladeshaft speed in
revolutions per minute.
4. Throttle Control – Controls the speed of the engine.
Tu r n
knob counter-clockwise to increase engine speed. Turn knob clockwise to reduce engine speed. For quick throttle response, depress red button and push or pull knob.
5. System Status – Allows operator to monitor engine and electrical functions.
6. Ignition Switch – With key inserted turn clockwise to start
10. Left Water Flow Valve – Meters water supply.
11. Right Water Flow Valve – Opens and closes water supply
to water supply system.
12. Water Pump Switch (Optional) – or off.
13. Emergency Stop Button Press the RED Emergency Stop Button to shut the system down.
14. Socket Connector – Use to plug in optional light.
15. Blade Shaft Engage/Dis-engage Switch – Toggle switch
to engage or dis-engage the blade shaft drive.
16. Auxiliary Switch –
17. Fuel Filler Cap – Remove this cap to add fuel.
18. Rear Access Panel –
the battery, hydraulic filter, etc.
engine.
Allows repeatable cutting depths.
Toggle to turn pump on
Remove to access items such as
7. Light Switch – When activated, turns on light. Lights offer better visibility when working indoors.
8. Depth Indicator – Indicates relative depth of blade in surface.
PAGE 20 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
14
PS7060 MULTIQUIP SAW — COMPONENTS
15
1
16
2
13
10
12
11
23
1. Front Pointer Assembly
2. Blade Wrench
3. Bladeshaft Pulley Guard
4. Bladeshaft Assembly
5. Blade Flange
6. Front Axle Assembly
7. Left Wheel Motor
8. Brake Cylinder
9. Right Wheel Motor
10. Engine Guard
11. Rear Pointer
8
9
7
21
3
4
6
20
22
5
Figure 6. PS7060 MULTIQUIP SAW Components
13. Rightside Water On/Off Control Valve
14. Light Assembly
15. Engine Assembly
16. Engine Fuel Filler Cap
17. Control and Indicator Panel
18. Stay-Level Handles (SLH)
19. Rear Access Panel
20. Flange Guard
21. Leftside Water Metering Valve
22. Belt Guard
23. Slurry Strip
17
18
19
12. Documentation Box
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 21
PS7060 MULTIQUIP SAW — BASIC ENGINE INFORMATION
4
1
3
11
2
18
15
13
12
8
6
9
16
17
10
7
14
5
Figure 7. Basic Engine Components
Basic Engine Components
The following refer to basic engine components and their functions that an operator may need to reference . The manufacturer's engine manual provides further instructions and details of operation and servicing. The engine shown in Figure 7 is a Deutz BF3L2011 engine.
1. Fuel Filter – Removes dirt and water from the engine fuel.
2. Governor Lever – This lever restricts engine speed (high idle and low idle) through a speed control device linked to the accelerator system.
3. Oil Dip Stick – Remove to check amount and condition of oil in crankcase.
4. Oil Filter – Spin-on type, filters oil for contaminants.
5. Oil Drain Plug & Hose – Remove plug and attach drain hose to drain crankcase oil.
6. Oil Filler Port – Remove to add fresh crankcase oil.
7. Crankshaft V-Pulley – Check fan V-belt between V-Pulley and fan to determine proper belt tension.
8. Cooling Fan – Driven by the V-belt, the cooling fan cools the engine by cooling engine oil that circulates through the engine block and cylinder head.
9. V-belt Tension Adjustment – This bolt provides means to adjust the V-belt tension at the alternator bracket.
10. V-belt (Fan belt) – Driven by the engine crank during operation, drives the fan as well as the aternator.
11. Oil Fill Cap – Remove to add engine oil.
12. Lifting Eye – The lifting eye is provided if the removal/ installation of the engine becomes necessary.
13. Alternator – Located inside the fan assembly. Provides current to the electrical system and charges the battery. Driven by means of a crankshaft/V-belt pulley system.
14. Starter – Starts engine when ignition key is rotated to the "START" position.
15. Flywheel – Main power is taken off from the flywheel end.
16. Air Intake Port – Provides air from the air cleaner to the turbocharger unit.
17. Turbocharger – Provides pressurized intake air to the cylinder by means of a turbine energized by exhaust gas that rotates the blower.
18. Air Cleaner Assembly – Provides clean filtered air to the air intake port.
PAGE 22 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
PS7060 MULTIQUIP SAW — CHOOSING PROPER BLADE SIZE
Choosing Proper Blade Size
To select the proper size blade for the job requires an understanding of the cutting capability of your saw and its relationship between engine power, (as reflected in the engine RPM), and the speed (RPM) of the Blade Shaft. The diesel engine of the PS7060 runs at 2800 RPM (full load). If 2800 RPM was a desirable Blade Shaft speed for the average conditions in which you work, we would use the same size sheave on the engine shaft and the blade shaft making the resulting ratio between the two of 1:1. (See figure 8.)
2800 (engine RPM) / 2000 (desired BS RPM) = 1.4
This is the ratio 1.4 : 1, which means that for every 1.4 revolutions of the engine, the Blade Shaft only turns once.
Ratios greater than 1 : 1 also have the beneficial effect of
the torque of the Blade Shaft
The manufacturer advertises the Deutz 2011 Series diesel engine develops 133 ft. lbs. (max) of torque. To find the Shaft torque of our example saw setup:
Actual torque of the saw will vary somewhat. In general, more torque means more cutting power.
by the same factor (1.4 in our example).
133 x 1.4 = 186.2 ft. lbs.
increasing
theoretical
Blade
1 : 1 Ratio
Figure 8. Blade Shaft Ratios
If, however, for your cutting conditions, you need a Blade Shaft speed slower than the engine speed (and this usually is the case), we then need to INCREASE the ratio between the two speeds by using a larger diameter sheave on the Blade Shaft, which will cause the Blade Shaft to run slower than the engine speed. If, for example, you know from experience that you need a Blade Shaft speed of 2000 RPM for the size of blade you normally use, divide the engine speed RPM by the desired blade speed RPM (refer to the Blade RPM vs. SFPM Chart, Table 7.)
1.4 : 1 Ratio
Typically, however, the ratios are not used to design a level of torque; they are used to create optimum blade speed (Blade Shaft RPM) for your application.
The major factors are:
diameter of blade(s) you commonly use
cutting conditions
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 23
PS7060 MULTIQUIP SAW — CHOOSING PROPER BLADE SIZE
Blade RPM vs. Surface Feet Per Minute (SFPM)
CAUTIONCAUTION
CAUTION
When choosing a blade for your cutting conditions, follow the blade manufacturer's recommendations. Match the blade speed (Blade Shaft RPM) to the recommended blade Surface Feet Per Minute (SFPM) See table 7.
WARNINGWARNING
WARNING
WARNINGWARNING
Maximum allowable Blade Surface Feet Per Minute per ANSI Standard B.7.1 is 16,000 SFPM.
Table 7. Optimum Blade RPM Range
CAUTIONCAUTION
Verify the engine start switch is OFF before removing or installing a blade.
Tighten the 5/8" blade-mounting bolt to 125-175 ft. lbs. of torque.
OPTIMUM
BLADE
RPM
RANGE
NEVER EXCEED BLADE MANUFACTURER'S RECOMMENDED RPM'S
16" BLADE
RPM
2149 1719 1322 1146 955
2388 1910 1469 1273 1061
2627 2101 1616 1401 1167
2865 2292 1763 1528 1273
3104 2483 1910 1655 1379
3343 2674 2057 1783 1486
20" BLADE
RPM
26" BLADE
RPM
30" BLADE
RPM
36" BLADE
RPM
SURFACE FEET
PER MINUTE
9,000 SFPM
10,000 SFPM
11,000 SFPM
12,000 SFPM
13,000 SFPM
14,000 SFPM
PAGE 24 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
PS7060 MULTIQUIP SAW — SPECIFIC TOOLS / SAW BLADES
SPECIFIC TOOLS TO BE USED
This saw is to use tools (blades) as follows:
Steel Core Segmented or Continuous Diamond Rim Cutting Wheel.
Any other type of tool is not to be used.
WARNINGWARNING
WARNING
WARNINGWARNING
Failure to thoroughly inspect the diamond blade, (Figure 9) for operational safety could result in damage to the blade or the saw, and may cause injury to the user or others in the operating area. Discard damaged or worn blades and replace with fresh blade.
1. Drive Pin Hole – A commonly located hole on the diamond
2. Stress Relief Holes (Gullets) –
3. Edge Of The Steel Core – Check the diameter edge for
4. Directional Arrow – Check to ensure that the blade is
blade core that prevents operational blade slippage between the inner & outer blade flanges (collars). Inspect the diameter of the hole to ensure there is no distortion, and that a snug fit develops between the hole and drive pin.
Check the steel core for cracks that may have propagated from the slots and/or gullets. Cracks indicate extreme fatigue failure and if sawing continues, catastrophic failure will occur.
discoloration (blue oxidation) indicating an overheating condition caused by insufficient cooling water/air. Overheating of blades may lead to loss of core tension and/or increase the possibility for blade failure. Check to make sure the steel core’s width is uniform about the rim of the blade, and not succumbing to an “under cutting” condition brought about by highly abrasive material or improper under cutting core protection.
oriented properly on the spindle/arbor for sawing. Reference the directional arrow on the blade and place it so the direction of rotation “downcuts” with the turn of the shaft.
Figure 9. Diamond Blade
5. Diamond Segment or Rim – Ensure there are no cracks,
dings, or missing portions of the diamond segment/rim. DO
NOT
use a blade that is missing a segment or a portion
of
the rim
cause damage to your saw, and injury to the user or others in the operating area.
6. Specifications – Ensure that the blade specifications, size,
and diameter properly match up to the sawing operation. Wet blades must have water to act as a coolant. Utilizing a diamond blade not matched properly to the task may result in poor performance and/or blade damage.
7. Arbor Hole – It is essential that the arbor hole diameter
properly matches the shaft arbor, and that it is free from distortions. Correct blade flanges (collars) must be used. The inside face of the flanges must be clean & free of debris. An out of round arbor condition will cause damage to the blade and the saw.
8. MAX RPM – This RPM reference is the maximum safe
operating speed for the blade selected. NEVER exceed the max RPM on the diamond blade. Exceeding the MAX RPM is dangerous, and may cause poor performance and may damage the blade. All blades used must be designed for the maximum spindle RPM.
. Damaged and/or missing segments/rims may
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 25
PS7060 MULTIQUIP SAW — INSTALLING THE BLADE
Installing the Blade
The blade can be mounted on either side of the saw to accomodate different cutting jobs. With the proper sized blade selected, install the new blade referring to the following procedure.
Ensure the flange faces are kept clean and smooth as well as the inside diameter of the Blade Shaft.
1. Raise the saw so the blade will clear the ground when installed.
2. Remove the blade flange bolt. This bolt is LEFT-HAND thread on the RIGHT side of the saw and RIGHT-HAND thread on the LEFT side of the saw.
3. Verify the blade flanges are clean and not damaged. Pay particular attention to all holes and recesses. Clean or "rod­out" as necessary (Figure 10.)
Figure 10. Inspect and Clean Flange
Figure 11. Aligning Flange Pin Through Blade
WARNINGWARNING
WARNING
WARNINGWARNING
Failure to properly tighten the Blade Mounting Bolt can result in the bolts coming loose with the Blade Flange potentially falling off the rotating Blade Shaft Assembly. The Blade and other parts coming loose from the saw during operation pose a high risk of serious injury or even death!
5. With the Blade still off the ground, tighten mounting bolt as tight as can be achieved until blade spins. 12 shows tightening direction for blade mounted on RIGHT side of saw.)
(Item B, Figure
B
(Flanges from Waterjet System Shown)
3. Taking note of the direction of rotation of the blade, (Item A, Figure 12) insert the bushing and mounting bolt through the outer flange and blade. (See Figure 11.)
4. Align flange pin through the blade into the inner flange.
The Blade Mounting Bolt on the right side of the saw (as viewed from the operator's position), has
Left-hand
a the saw has a
thread, while the bolt on the left side of
Right-hand
PAGE 26 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
thread.
A
A. Blade Direction of Rotation B. Tightening Direction - Right Side
Figure 12. Blade Rotation Direction
PS7060 MULTIQUIP SAW — INSTALLING THE BLADE
Stacking Blades for Wide Cuts
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
An improperly torqued Mounting Bolt can cause the inside diameter of the Blade, Blade Shaft, and Flange Bushing to quickly wear. This can result in poor cutting characteristics or premature failure of these parts requiring replacement and machine "downtime".
2
1
1. 12 In. (30.48 cm)
2. 125-175 lbs (56.7-79.4 Kg)
Figure 13. Blade Wrench
125-175 lbs. (56.7 -79.4 Kg) of weight applied to the end of the blade wrench will provide 125-175 ft. lbs. (169.5 -237.3 Nm) of torque to the blade mounting bolt. (Figure 13.)
6. Lower the blade to the ground surface (A in Figure 14) to prevent blade from spinning and tighten the mounting bolt to 125-175 ft. lbs. (169.5 -237.3 Nm) of torque. (Item B in Figure14.)
Combining, or stacking blades together to make wide cuts requires and optional Bushing Extension Kit.
NEVER attempt to stack blades beyond the capacity of the kits described here. NEVER operate the saw without blade guards in place.
Kit #18501 allows blade stacking from .375" to .75" thickness.
Kit #18502 allows blade stacking from .75" to 1.125" thickness.
1. Remove existing blade. (See previous section.)
2. Replace the standard Flange Bushing, Outer Flange, and Mounting Bolt that came with the saw, with the extended Bolt and Bushing and the new Outer Flange supplied with the kit. Remember that the Mounting Bolt for the right side of the saw has a left-hand thread while the Mounting Bolt for the left side of the saw has a right-hand thread.
3. Insert the Bushing and Mounting Bolt through the Outer Flange and stack of Blades. Spacers are required between blades when stacking multiple blades. The longer bushing and bolt allow blades to be stacked together while maintaining proper alignment of Flange Bushing into Blade Shaft.
4. Align Flange Pin through the stack of blades into the Inner Flange.
5. Tighten the 5/8" Mounting Bolt to 125-175 ft. lbs. of torque.
WARNINGWARNING
WARNING
WARNINGWARNING
WARNINGWARNING
WARNING
WARNINGWARNING
B
A
Figure 14. Torque Flange Bolt
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 27
The operator must match the diamond blade diameter to the proper blade guard size. See Blade/Guard Sizing Chart.
trahCgniziSdrauG/edalB
drauGedalB"61"02"62"03"63
dnomaiD
edalB
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"41"61"42"42"62
"61"81"62"62"03
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PS7060 MULTIQUIP SAW — BLADE GUARDS
Blade Guard
The Blade Guards can be mounted on either side of the saw to accomodate different cutting jobs.
Removing a Blade Guard:
The saw utilizes a tapered Blade Guard mounting clip that, during operation, settles in the taper by the weight of the guard locking itself into place providing a rigid, rattle-free fit.
1. Remove the water delivery hose from the Blade Guard. (See Figure 15.)
3. With the opposite hand grasp the rear handle and rock back and forth with an upward pressure to release the Blade Guard tapered mounting clip. (See NOTE above for Blade Guards 36" or larger.) Lift straight up then pull back once the tapered lock is released. Install Blade Guard in reverse order.
Figure 15. Blade Guard Water Delivery Connector
2. Standing toward the back of the blade guard, grasp the top handle firmly with your outboard hand (this will be the right hand if the guard is mounted on the right as viewed from the operator's position), and prepare to support the weight of the blade guard. (Figure 16.)
PAGE 28 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
Installing a Blade Guard:
NEVER operate the saw with the front half of the Blade
Guard removed.
Figure 16. Removing The Blade Guard
WARNINGWARNING
WARNING
WARNINGWARNING
Bladeguards utilize one of two types of watering systems. Determine if your saw has a standard system with standard flanges (no holes in flange) and flexible water tubes (Figure 18), or a Waterjet system with flange holes as seen in Figure 10 and rigid water tubes (Figure 21).
PS7060 MULTIQUIP SAW — BLADE GUARDS
Blade Guards with Standard Water Systems:
1. Slide the Blade Guard straight downward to engage the tapered Mounting Clip. (See Figure 17.)
Figure 17. Tapered Mounting Clip
2. Connect the water delivery hose to the Blade Guard. (Figure
15.)
o
3. Ensure that the hose ends maintain a 45 maintain a light contact with the surface of the blade.
angle and
Figure 18. Water Hose Detail
Figure 19. Water Tube Detail (Inner side)
Blade Guards with Waterjet Water Systems:
1. Slide the Blade Guard straight downward to engage the tapered Mounting Clip. (See Figure 17.)
2. Ensure that the water delivery tubes are pointed toward the water distribution grooves in the Blade Flanges. (Figure
21.)
3. Ensure the front hinged section of the Blade Guard is fully closed before use.
4. Ensure the front hinged section of the Blade Guard is fully closed before use.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 29
PS7060 MULTIQUIP SAW — WATER DELIVERY SYSTEMS
Installing the Flange Guard
The Flange Guard protects the Blade Flange not in use.
1. Slide the Flange Guard onto the Guard Mounting Tab on the frame. (See Figure 20.)
2. Verify that the Blade Flange not in use is secured to the Blade Shaft, by tightening the mounting bolt.
Ensure that the hose ends maintain a 45 light contact with the surface of the blade.
Standard Water Delivery System
3. ends maintain a 45 the surface of the blade. (Figure 18.)
Water Jet Delivery System
4. tubes point toward the lower portion of the blade flanges, aimed at the delivery ports, for proper water delivery to the blade. (Figure 21.)
3
1
2
o
angle and maintain a
o
angle and maintain a light contact with
: Ensure that outlets of the water
: Ensure that the hose
Figure 20. The Flange Guard Installed
Water Delivery System
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
When storing the saw where temperatures may drop below freezing, blow out the water lines to prevent damage to the water delivery system.
1. Connect the water supply hose to the water inlet (garden hose) fitting on the left side of the saw, (Item 21, Figure 6).
2. Verify that the water hose on the saw is connected to the Blade Guard, (Figure 15), and that the water hoses or tubes are pointed into both Blade Flanges.
5. The lever on the left side of the control panel regulates water flow volume. The lever on the right side of the control panel turns the water ON and OFF.
6. If the saw is equipped with an optional water pump, the ON/OFF switch is located on the control panel next to the water ON/OFF control valve.
Figure 21. Large Bladeguard Water Tube
PAGE 30 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
PS7060 MULTIQUIP SAW — SLH AND BATTERY
Stay-Level Handlebars (SLH)
This saw incorporates a unique handlebar design that allows the handlebars to maintain a level height position regardless of the attitude of the saw. Along with this, the height of the handlebars can be adjusted for individual operator providing for more comfortable operation.
To adjust the handlebar height adjustment:
1. Loosen the SLH Linkage Adjustment Plate bolts. (Figure
22.)
2. Set the handlebars to the desired height.
Shock or Fire due to electric short­circuit. Disconnect battery cables before inspecting electrical system and never "spark" battery terminals to test for charge.
WARNINGWARNING
WARNING
WARNINGWARNING
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
3. Tighten the SLH Linkage Adjustment Plate bolts.
Figure 22. Stay-Level Handlebars
Battery Setup
Use all safety precautions specified by the battery manufacturer when working with the battery. See further specific safety information on page 18 of this manual.
This saw was shipped with a wet charged battery, (Figure 23). This battery may need to be charged for a brief period of time as per the manufacturer instructions.
Figure 23. Battery and Battery Box
WARNINGWARNING
WARNING
WARNINGWARNING
Flammable, explosive gas. (produces hydrogen gas while charging or during operation). Keep area around battery well ventilated and keep from any fire source.
Battery electrolyte contains corrosive, toxic chemical. (dilute sulfuric acid). Avoid contact with eyes and skin.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 31
To install the battery on the saw, make sure that the battery is properly clamped into the battery box. Connect the positive cable to the positive terminal on the battery first, then connect the negative cable to the negative terminal.
The PS7060 Saw uses 2 positive battery cables and 2 negative battery cables. One set is for the starter on the engine and the other set is for the raise/lower pump assembly. Make sure that both sets of cables are connected to the battery.
PS7060 MULTIQUIP SAW — FUELING THE SAW
Fueling the Saw
This saw features an 8 gallon, clear, molded plastic fuel tank for ease of checking the fuel level. It has a central drain and a shutoff valve. The fuel tank cap is located at the front of the control panel console and a fuel gauge tube is featured on the front of the console.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Handle fuel safely. Motor fuels are highly flammable and can
be dangerous if mishandled.
DO NOT smoke while refueling. DO NOT attempt to refuel the saw if the
engine is hot or running.
Avoid spilling fuel on the control panel or engine. Clean up fuel spills to avoid falls from slipping.
DO NOT overtighten the fuel tank cap.
Priming the Fuel System
Saws
UP TO
fueling the saw for the first time or re-filling after running out of fuel. Locate the fuel primer bulb inside the console beneath the fuel tank, (A in Figure 25) and squeeze the fuel priming bulb until it fills with fuel, (it will become firm when properly primed), priming the fuel transfer pump.
AFTER
Saws into the engine transfer pump. (B in Figure 25)
DO NOT crank the engine without fuel in the line between the tank and the primary fuel pump to prevent damage to the primary fuel transfer pump.
S/N ZC3700225 utilize a fuel primer bulb when
S/N ZC3700225 utilize a fuel primer button built
WARNINGWARNING
WARNING
WARNINGWARNING
A
WARNINGWARNING
WARNING
WARNINGWARNING
Use DIESEL FUEL ONLY. NEVER use gasoline or fuels not specifically for use in the
Deutz Diesel engine.
1. Determine if the engine fuel is low. ( Figure 24)
2. If fuel level is low, remove the fuel filler cap and fill with diesel fuel. (Cetane fuel number 45 or greater).
Storage With Fuel In System
Figure 24. Fuel Gauge
B
Figure 25. Fuel Primer Bulb (A) or Button (B)
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
DO NOT store with fuel in the tank for an extended period of time. Completely drain fuel system (tank, lines, etc.) if the unit is to be put into long term storage. For shorter or intermediate periods of time the tank should be filled to avoid condensation that could cause contamination of the fuel.
PAGE 32 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
PS7060 MULTIQUIP SAW — POINTER ADJUSTMENT
Cold Weather Operation
In extreme cold weather, optional Block Heaters may be used. Block Heaters are installed directly onto the crankcase and are
Glow Plugs
In weather where temperatures reach below 30
o
farenheit/ 0
Celsius, Glow Plugs may be required to start engine.
operated by plugging into a 110VAC electrical outlet. Be sure to use appropriate guage wire when using extension cords and
o
abide by all safety rules when using electical power, power cords, and extension cords. Do not use Block Heaters when the
To start engine using assistance of Glow Plugs, turn Ignition
when temperatures are above 20
Switch to ON position and monitor Glow Plug Indicator Light on System Status Indicator, (Figure 26). When Glow Plug Light goes out, rotate Ignition Switch to the START position. Release key when engine starts.
Draining the Water System
When low temperatures fall below 32
1. If the saw is equipped with an optional Water Pump, open
In cold weather Glow Plugs may stay on up to 3 minutes after engine starts.
the drain petcock on the pump and allow the pump to drain. Turn the water pump switch on for a few seconds to purge any water remaining inside the pump body.
2. Tilt the saw UP and BACK, to allow water to drain.
3. Tilt the saw FORWARD, to allow water to drain again.
3
4. If an air compressor is available, blow out the system by applying compressed air to the Water Inlet.
o
F, (-6.67o Celsius).
o
F, ( 0o C):
1
2
1. Ignition Switch w/key
2. System Status Indicator
3. Glow Plug Light
Figure 26. Ignition Switch and System Status
Block Heaters
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
DO NOT leave optional Block Heaters plugged in for extended periods when temperatures may rise above
o
F, (-6.67o Celsius). The oil could "cook" inside the
20 crankcase and damage to the engine could result.
Pointer Adjustment
1. Lower the front pointer assembly, (Figure 27).
If the water system is not drained when the saw is not in
o
use and temperatures fall below 32
F, ( 0o C), damage
may occur to optional water pumps.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 33
Figure 27. Pointer Assembly
PS7060 MULTIQUIP SAW — RAISE-LOWER CONTROLS
INCH
MM
0
25
50
0
1
2
3
75
100
125
150
175
200
230
255
280
305
330
355
380
15
9
10
11
12
13
14
4
5
6
7
8
2. Using 10-12 ft. (3-3.7 meters) of stringline, divide the length of the string in half and slide the string into one of the slots or gullets on the backside of the blade, (as viewed standing in front of the pointer). (Item 2, Figure 28) Hold both ends of the string in one hand and pull the string taut. (Item 3) Move your hand from side to side until both strings are touching
Raise - Lower Controls
The PS7060 saw uses a 12-volt hydraulic pump and cylinder to raise and lower the saw. The raise-lower function is controlled by the operator through a 3-position toggle switch on the raise­lower control handle located on the operators control panel.
both sides of the blade.
3. Adjust the pointer rod (Item 5), by loosening the lock knob (Item 4). Move the pointer directly over the middle of the two strings in your hand and tighten the pointer setscrew to lock the pointer in position. Repeat this process for the rear pointer.
4. To raise the front pointer assembly, (Item 1) first pull back and up on the pointer cable. Secure the pointer assembly in the desired raised position by locking the cable between the jaws of the cam cleat.
Figure 29. Raise-Lower Control Toggle Switch
2
5
4
1
1. To Lower the blade, push the toggle switch located on the end of the Control Handle FORWARD, ( Figure 29).
2. To Raise the blade, pull the toggle switch located on the end of the Control Handle BACKWARD.
Setting the Depth Indicator
1. Lower the blade until it just touches the cutting surface.
2. Set the Depth Indicator dial to zero. (The Depth Indicator now accurately indicates how deep the blade is cutting.) (Figure 30)
1 2 5
1 5 0
1
0 0
1 7 5
7 5
2 0 0
5
2
0
3 0
2 5 5
1
2 5
0
2 8 0
1
1
3 0
5 M M
I N C
H
1
3
2
3 0
3 5 5
1
3
3
8
0
1
4 1 5
3
Top View
Figure 28. Adjusting the Pointer Assembly
PAGE 34 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
Figure 30. Depth Indicator
PS7060 MULTIQUIP SAW — BLADESHAFT ENGAGE SYSTEM
Depth Control System
The PS7060 saw uses an electronically controlled Depth Stop to position and lock the blade at the desired cut depth.
To Control the Depth of Cut with saw running and Blade Mounted:
To Re-adjust for Full Cutting Depth:
1. Hold the Raise/Lower Switch in the Lowering position and rotate the Depth Control Knob fully lowered.
2. Rotate Depth Control Knob clockwise an additional 1 turn.
1. Raise the saw above the desired cutting depth.
2. Turn the Depth Control Knob
counterclockwis
e until the saw cannot be lowered by pushing the Raise/Lower Switch forward. (Figure 31.)
To disable the Depth Stop when it is not needed:
1. While holding the Raise-Lower toggle switch FORWARD, rotate Depth Control Knob CLOCKWISE until saw is at full depth position.
2. Rotate Depth Control Knob an additional 1-2 turns.
1
R
aises
Low
ers
2
Bladeshaft Rotation Dis-engagement System
The engine MUST be at IDLE when engaging or dis-engaging Bladeshaft Drive. (Item 1, Figure 32.)
To STOP Bladeshaft Rotation:
clockwise
until the saw is
1
Push rocker switch labeled BLADESHAFT forward, (Item 2, Figure 32). Engine will tilt forward, disengaging the belt drive.
To START Bladeshaft Rotation:
6
4
Push rocker switch labeled BLADESHAFT backward, (Item 2, Figure 32). Engine will tilt back, engaging belt drive.
5
1. Depth Control Knob
3
Figure 31. Setting Depth Gauge and Depth
3. Hold the Raise/Lower Switch in the Lowering position and rotate the Depth Control Knob cutting depth is achieved. The saw will repeat to the same depth until readjusted.
2. Turn the depth control knob counterclockwise until the saw cannot be lowered by pushing the raise/lower switch forward.
2. Raise/Lower Toggle Switch
3. Adjuster Bracket
4. Adjuster Cable/Spring assy.
5. Adjuster Nut
6. Depth Control Housing
Stop
clockwise
until desired
Figure 32. Bladeshaft Engage/Dis-engage
2
1
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 35
PS7060 MULTIQUIP SAW — OPERATION
Wheel Drive System
The PS7060 saw features a cable-controlled hydrostatic transmission with infinite Forward-Neutral-Reverse (F-N-R) speed adjustment. This is controlled by the operation through the control handle located on the operator control panel. The saw is designed with locked axle drive, and can travel at speeds up to 275 feet per minute.
A bi-directional variable displacement transmission pump powers two hydraulic wheel motors that are directly coupled to the wheels. The hydrostatic transmission provides vehicle propulsion in both forward and reverse depending on the position and direction of movement of the F-N-R control handle. The hydrostatic transmission also provides dynamic braking action.
STARTING AND STOPPING THE ENGINE
DO NOT leave the saw unattended while the engine is
running. NEVER start, park, or leave the saw unattended on a slope.
Allow the engine to warm up before increasing engine speed.
DO NOT stop the engine abruptly when hot. Reduce the throttle to idle and allow the engine to run one or two minutes before turning the ignition switch off. This allows the engine to cool down preventing damage to the Turbo charger.
WARNINGWARNING
WARNING
WARNINGWARNING
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Figure 33. F-N-R Control
Refer to Figure 33.
To increase the forward speed, slowly move the control
handle FORWARD.
To decrease the forward speed, pull the control handle
BACKWARD.
When the control handle is in the Neutral position the saw
will have neither a forward nor reverse motion.
As the control handle is passed backward through the neutral position the saw will start to move in REVERSE. Reverse speed is also controlled by the position of the control handle.
Starting the Engine
1. Move the speed control handle to the NEUTRAL position.
2. Set the throttle to IDLE.
3. Make sure the Emergency Stop Button is in the OUT position.
4. Ensure that water lines are attached and water is flowing to the saw blade.
5. Turn the Ignition Switch to the ON position. (Figure 34.)
Figure 34. ON/OFF Switch
6. Wait for the Glow Plug Indicator Light to go out.
7. Turn Ignition Switch to the START position; RELEASE switch after engine starts.
PAGE 36 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
PS7060 MULTIQUIP SAW — OPERATION
8. Allow the engine to warm up for several minutes.
9. Set the throttle to the recommended engine RPM to match the recommended blade speed of the attached blade.
10. Lower the blade to the cut depth.
11. Move the control handle FORWARD to advance the cut.
Stopping the Engine
In case of an EMERGENCY, push the RED EMERGENCY-STOP BUTTON to stop all functions. (Figure 35.) Engine will not crank when emergency stop button is depressed.
Operating Synopsis
BEFORE STARTING – Check all fluid levels. Secure blade firmly
to bladeshaft. Make sure all protective guards are in place and properly mounted. Wear eye, ear protection and protective clothing.
WATER SUPPLY
water ON/OFF CONTROL to ON position. Adjust WATER FLOW CONTROL lever to desired position. Drain watering system in cold weather to prevent damage due to freezing.
BLADES Always follow blade manufacturer's
recommendations for blade selection, speed and application. NEVER exceed blade manufacturer's maximum rated RPM. See previous steps for detailed blade mounting instructions.
STARTING ENGINE – Set CONTROL HANDLE to NEUTRAL
position. Set THROTTLE to IDLE. Turn start switch to ON position. Wait for glow plug indicator light to go out. Momentarily turn switch to start position; release switch as soon as engine starts. Allow engine to warm up for several minutes before increasing engine speed. Use approved diesel fuel only.
Connect water supply to water inlet. Move
STOPPING ENGINE Do not stop engine abruptly when hot!
Figure 35. Emergency Stop Button
1. When finished with the cut, move the control handle to the NEUTRAL position.
2. Raise the saw blade out of the cut.
3. Reduce the throttle to idle.
4. Allow the engine to run one or two minutes to let the engine cool down.
5. To stop the engine, turn the Ignition Switch to the OFF position.
Restarting After Running Out of Fuel
The 2011 series Deutz engines do not require bleeding of the fuel system if the engine is run out of fuel.
To restart the engine:
1. Re-fill the fuel tank with fresh, clean diesel fuel.
Units up to S/N ZC3700225 only
2. system by squeezing the fuel prime bulb (located inside the console, directly under the fuel tank), until the fuel primer bulb will becomes firm.
: Re-prime the fuel
Reduce THROTTLE to IDLE and allow engine to run 1 to 2 minutes before turning ignition switch off. Damage to engine may occur if not allowed to cool adequately.
FWD-NEUTRAL-REV CONTROL – The panel mounted handle
controls FORWARD, NEUTRAL AND REVERSE operation. Neutral position stops or holds saw in a stationary position. Incremental movement in the FORWARD or REVERSE direction will increase speed proportionate to amount of movement.
RAISE-LOWER FUNCTION – RAISE-LOWER function is
controlled by the switch mounted at the right side of the CONTROL HANDLE. Push toggle switch lever forward to lower saw. Pull toggle switch lever backward to raise saw.
BRAKES –
are applied automatically when engine is off and dis­engaged when engine is running.
This saw is equipped with parking brakes. Brakes
3. Crank the engine normally until it starts.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 37
PS7060 MULTIQUIP SAW — LOADING AND TRANSPORTING
LOADING/UNLOADING AND TRANSPORTING THE SAW
Loading and Unloading
WARNINGWARNING
WARNING
WARNINGWARNING
When LOADING, UNLOADING, or when on a STEEP SLOPE, the engine MUST BE at 1800 RPM or above to
prevent loss of control.
Tie-Down Points
The saw is provided with holes at each corner of the lower frame for easy tie-down during transportation.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER tie the back end of the saw down by strapping across the handlebars. Damage to the SLH (Stay Level Handles) System will occur.
Lifting Point
The convenient single point for lifting the saw with a hoist is located above the engine. (Figure 37.)
AVOID INJURY!
Stay clear of the saw while it is being hoisted. To avoid possible damage to the saw, use approved rigging
(minimum 3000 lb. test) when hoisting the saw.
Figure 37. Lifting Point
WARNINGWARNING
WARNING
WARNINGWARNING
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
The use of tie-downs to secure the saw during transportation is highly recommended. ALWAYS secure the saw during transportation to prevent unwanted movement or shifting that could result in equipment damage or injury to personel.
Night Light
The night light, (Figure 38),can be used on either side of the saw and can be extended and rotated for best illumination of the cutting area. Aim the light then lock it in position by tightening the lock knobs. The light can be removed for storage by loosening the lock knobs, disconnecting the light cord and sliding the light bar out of the saw.
To turn Lights ON, push the rocker-style switch located on the instrument panel forward. To turn Lights OFF, push rocker switch backward.
Figure 36. Tie-Down Points
PAGE 38 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
Figure 38. Night Light
MAINTENANCE
PS7060 MULTIQUIP SAW — MAINTENANCE
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
WARNINGWARNING
WARNING
WARNINGWARNING
Certain maintenance operations or machine adjustments require specialized knowledge and skill. Attempting to perform maintenance operations or adjustments without the proper knowledge, skills or training could result in equipment damage or injury to personnel. If in doubt, consult your dealer.
When performing maintenance operations on the saw or engine, follow all safety messages and rules for safe operation stated here and at the beginning of this manual.
See the engine manufacturer's manual supplied with your machine for appropriate maintenance schedule and troubleshooting guide for problems.
WARNINGWARNING
WARNING
WARNINGWARNING
Accidental starts can cause severe injury or death!
Avoid slips and falls! Clean up all engine oil, hydraulic
oil, and diesel fuel spills immediately.
Maintenance Schedule
Daily (8-10 Hours)
1. Check fluid levels in engine and reservoir; fill as necessary.
2. Visually inspect for wear and damage.
3. Visually inspect for engine leaks.
4. Check or replace the engine air filters as necessary.
5. Check operation of Emergency Stop Button.
Monthly (125-150 Hours)
1. Change Hydraulic oil and filter. (First 125 hours, then every 250 hours.)
2. Change Engine oil and filter.
Yearly (500-600 Hours)
1. Replace fuel filter cartridge and v-belt.
2. Check fuel lines for leakage.
ALWAYS place the ON/OFF switch in the OFF position.
Disconnect negative battery cable from battery before servicing.
Engine and muffler surfaces can get
HOT! Allow to cool before servicing.
ALWAYS ensure saw is SECURELY placed on appropriate
blocks or jackstands when performing maintenance requiring the saw to be elevated.
3. Check battery cables and connectors.
4. Check engine monitoring and warning system.
Air Cleaners (Daily)
The saw utilizes both a primary air filter and a safety air filter, (Figure 40). The air filter restriction light, (Item A, Figure 39) on the engine status indicator (Item B, Figure 39), will illuminate when the filter is plugged.
A
B
Figure 39. Air Filter Restriction Light
Empty the dust discharge valve daily and clean the discharge slot from time to time. (Figure 40)
While the air filters should be checked daily and replaced when necessary, there is no need to "over-service" the air filters. That is, they require no cleaning and do not require the use of oil. If the primary filter becomes clogged, simply replace it.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 39
PS7060 MULTIQUIP SAW — MAINTENANCE
Never blow dirt out with compressed air or try to clean with fluids. Damage can occur to the filter, and if re-installed, can result in damage to the engine.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Safety Air Filters are NOT intended to be used for primary air filtration. When the Primary Air Filter becomes clogged, replace it immediately. DO NOT run the saw using the Safety
only
Filter
Replace the Safety Filter element every fourth Primary Filter element. See Table 8, Air and Oil Filter Chart.
.
Engine
This saw features a 60 HP DEUTZ Tier II Turbocharged diesel engine, BF3L2011. Complete engine service details and recommendations can be found in the engine manufacturer's manual included with the saw.
18
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RETLIF REBMUNTRAP
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15
16
1
4
2
1
2
3
4
1. Air Cleaner Case
2. Primary Filter Element
3. Safety Filter Element
4. Latch
5. Dust Discharge Valve
Figure 40. Air Cleaner Components
5
5
14
1
17
7
19
3
13
9
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine causing premature wear and failure.
PAGE 40 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
6
11
10
8
12
PS7060 MULTIQUIP SAW — MAINTENANCE
1. V-belt
2. Rocker Arm Cover
3. Fuel Injection Pump
4. Alternator
5. Starter motor
6. Flywheel
7. Air Filter/Cooling System
8. Fuel Filter
9. Throttle Lever
10. Dipstick (engine oil)
11. Engine Oil Filter
12. Drain Plug (engine oil)
13. Filler Port (engine oil)
14. Crank Shaft V-pulley
15. Cooling Fan
16. Adjustment bolt (V-belt tension)
17. Belt Guard
2. Remove the oil filler cap (Figure 41, Item 13), and fill engine crankcase with recommended type oil as listed in Table 3. Fill to the upper limit of dipstick.
3. Crankcase capacity with filter replacement is 8 quarts, (7.57 liters). Refer to Table 9 for recommended viscosity grade for temperature range.
Table 9. Recommended Viscosity Grades
SAE 0W-30, 0W-40
SAE 5W-30, 5W-40
SAE 10W-30, 10W-40
SAE 15W-40
SAE 20W-50
-20
F C
-30
TEMPERATURE RANGE EXPECTED BEFORE NEXT OIL CHANGE
-20
0
-10
32 40 60 80 100
20
10
0
20 30 40
18. Fan Cover
19. Oil Cooler
Oil Filter (125 Hours)
1. Replace the engine oil filter (Figure 42) every oil change or 125 hours. Refer to your engine manual for specific
Figure 41. Engine Service Areas
details to perform this operation.
Checking Engine Oil
1. Check engine oil level daily before starting the engine.
2. When checking or adding oil, place the machine so the engine is level.
3. Pull the engine oil dipstick from its holder, (Item 10, Figure
41).
4. Determine if engine oil is low. Oil should be between the upper and lower limit (add oil) lines.
5. If oil is below the "Add Engine Oil" line, add oil up to the upper limit on the dipstick. Allow enough time for any oil to make its way to the oil pan before rechecking.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
DO NOT overfill the oil pan with engine oil. Always keep the engine oil level at the upper limit lines on the dipstick due to the tilting of the engine during operation.
2. Be sure to coat the
Changing Engine Oil And Filter
1. Change the engine oil after the first 5 hours of use, then
change every 6 months or 125 hours.
engine oil.
3. Spin on new filter until seal make contact with surface, then tighten additional 2/3 to 3/4 turn.
1
1. Engine Oil Filter
2. Filter Seal
Figure 42. Oil Filter
seal
of the new oil filter with clean
2
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 41
PS7060 MULTIQUIP SAW — MAINTENANCE
Fuel Filter (500 Hours)
Replace the engine fuel filter (Figure 43) every 500 hours. Refer to your engine manual for specific details to perform this operation.
Lubrication
This saw has many service-saving features, including fully enclosed oil bath lubricated Blade Shaft bearings that require no daily lubrication.
This saw has 4 grease fittings on the front axle assembly. Grease these fittings every 125 hours of operation with a premium
grade waterproof E.P. (extreme pressure) grease.
1
Figure 43. Fuel Filter Removal
Oil And Fuel Lines
Check the oil and fuel lines and connections regularly for leaks or damage. Repair or replace as necessary.
WARNINGWARNING
WARNING
WARNINGWARNING
Prevent Crush Injury!
Ensure the saw is securely placed on blocks before servicing lubrication points.
Engine Tune-Up
See your engine manual for specific information on tuning up your engine.
See the engine manual supplied with your machine for appropriate engine maintenance schedule and troubleshooting guide for problems.
At the front of the book (Page 9) there is a “Daily Pre-Operation Checklist”. Make copies of this checklist and use it on a daily basis.
Disconnect negative (ground) battery cable and secure away before attempting any service or maintenance on the saw.
1. Front Axle Pivot Bearing
2. Hydraulic Lift Cylinder End
Figure 44. Grease Fittings
PAGE 42 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
PS7060 MULTIQUIP SAW — MAINTENANCE
Cooling System
The Deutz 2011 Series Engine uses a robust, heavy duty oil cooler system to cool the engine. The cooling system will benefit from periodic inspection and cleaning.
1. Disconnect the Air Intake Hose at the Lifting Bale, (item A, Figure 45).
2. Remove 3 bolts that mount the air filter bracket to the engine, (item B) and cover the oil cooler, (C).
3. Remove the Air Box Cover, (Item D).
Battery/Charging System
Flammable, explosive gas. (produces hydrogen gas while charging or during operation). Keep area around battery well ventilated and keep from any fire source.
D
Shock or Fire due to electric short­circuit. Disconnect battery cables before inspecting electrical system and never "spark" battery terminals to test for charge.
B
WARNINGWARNING
WARNING
WARNINGWARNING
Battery electrolyte contains corrosive, toxic chemical. (dilute sulfuric acid). Avoid contact with eyes and skin.
A
This saw uses a Group 75, 12 Volt, 850 CCA (cold cranking
C
Figure 45. Air Cleaner Removal
4. Use a nylon bristle brush to gently brush the underside of the oil cover to break loose any accumulated dirt and debris.
5. Using compressed air, carefully blow from the top of the oil cooler to remove lodged dirt and debris. Blow out any dirt out of the Air Box.
6. Use compressed air to next blow accumulated dirt and debris from the Fan Air Intake, Fan, and Fan Tunnel.
7. Using a non-caustic degreasing agent, soak entire oil cooler and let sit for several minutes. With low pressure water, such as a garden hose with a spray nozzle, thoroughly rinse Oil Cooler and Air Box out.
8. Re-install Air Box Cover, Air Filter Assembly and mount, and tighten Air Intake Hose connector.
B
amp) AGM Technology battery.
1. Check and clean battery terminals for corrosion.
2. Never attempt to charge a battery that is frozen. The battery can explode unless first allowed to thaw.
3. Disconnect the negative terminal ( - ) of the battery during storage. If unit will be stored where ambient temperature will drop to -15 warm, dry place.
o
C or less, remove and store battery in a
Refer to your engine manual for additional information.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 43
PS7060 MULTIQUIP SAW — MAINTENANCE
Replacing the Battery
Removable Guards and Access Panels
For ease of service access, the guards and access panels shown in Fig. 48 are removable.
2
Figure 46. Battery Location
1. Remove rear access panel.
2. Disconnect both negative battery cables first, then disconnect both positive battery cables to prevent arcing.
3. Remove top battery retainer clip, (Item A, Figure 47).
3
4
5
6
1
4. Remove lower battery retainer, (Item B, Figure 47).
5. Carefully slide battery out of tray. Dispose of properly in accordance with ordinances and regulations in your area.
6. Install new battery in tray.
7. Install lower battery retainer. Push retainer tightly against battery and tighten bolt.
8. Install top battery retainer clip.
9. Re-connect both positive cables first, then both negative cables to prevent arcing.
Replace guards and panels prior to starting the engine.
A
1. Blade Guard
2. Rear Access Panel
3. Console Access Panel
4. Belt Guard
5. Flange Guard
6. Engine/SLH Guard
Figure 48. Guards & Panels
WARNINGWARNING
WARNING
WARNINGWARNING
B
Figure 47. Battery Tray and Retainer Clips
PAGE 44 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
PS7060 MULTIQUIP SAW — MAINTENANCE
Belts and Pulleys
This saw uses a pair of Blade Shaft Drive Belts, (5G 3VX 530) and a Hydrostatic Pump Belt, (AX-35).
2
1
Engine must be at idle when engaging or dis-engaging bladeshaft drive:
To STOP Bladeshaft Rotation:
Push rocker switch labeled BLADESHAFT forward. Engine will tilt forward, dis-engaging the drive belt.
To START Bladeshaft Rotation:
Push rocker switch lableled BLADESHAFT backward. Engine will tilt back, engaging the belt drive.
3
1. Blade Shaft Drive Belt
2. Pump Drive Belt
3. Belt Tensioner Pulley
1
2
3
Figure 49. Belt Locations
V-Belt Tension
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Keep belts clean of foreign material that may cause slippage. Never dress belts as this can cause premature failure.
The V-belt tension on this saw is automatically controlled by the hydraulic system that actuates the Blade Shaft Engage/ Disengage System. Hydraulic pressure exerted on the engine tilt cylinder applies force on the Belt Drive System to engage Bladeshaft rotation.
5
4
1. Engine Sheave
2. Tensioner Nut
3. Tensioner Base
4. Jackshaft Pulley
5. Tensioner Pulley
Figure 50. Belt Drive System
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 45
PS7060 MULTIQUIP SAW — MAINTENANCE
Rotary Belt Tensioner
Blade Shaft Maintenance
The fully enclosed Blade Shaft eliminates most maintenance.
The Rotary Belt Tensioner system uses a 9/16"-headed nut and
15/16" or 1" nut to set belt tension by positioning an arm
a between the Tensioner Pulley and the Tensioner Base. Ridges on the Base mark the amount of tension.
Should the Blade Shaft need service or repair however, contact the manufacturer for details.
Blade Shaft Assembly
Adjust to 3-1/2 notches on the tensioner:
1. Loosen the 9/16" nut.
2. Rotate the Tensioner Nut clockwise until the desired belt tension is achieved.
3. Tighten the 9/16"nut.
3
2
External Components
Figure 52. Blade Shaft Assembly
4
5
1
1. 9/16" Nut
2. Tensioner Nut
3. Adjustment Notches
Figure 51. Tension Adjustment Notches
1
2
3
7
1. Bolt, 5/8 GR8
2. Bushing
3. Outer Flange
4. Inner Flange
5. Drive Key
6
7
5
3
6
4
2
1
6. Bladeshaft
7. Bladeshaft Housing
Figure 53. Blade Shaft External Components
PAGE 46 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
PS7060 MULTIQUIP SAW — MAINTENANCE
Removal and Replacement
To ensure correct Blade Shaft/Wheel alignment this operation should be performed by and authorized Service Center.
Blade Alignment
Maintaining proper blade and drive system alignment will allow the saw to cut lines that are straight without much effort. Therefore the Blade Shaft Flanges MUST be equadistant to the sides of the saw, (+/- .030"). See Figure 54 below where distance A must equal distance B.
The second requirement for the blade is that it MUST be square to horizontal (90
o
to flat surface). See Figure 54.
Drive System Alignment
In addition to Blade alignment, maintaining proper blade and drive system alignment will allow the saw to cut lines that are straight without much effort. Therefore the Front Wheels and Blade Shaft Axles MUST be at right angles to the frame edge.
In Figure 55 you see the distance "A" on the right side is shown as "A + .187"" which means that the distance between centers of the front and rear drive axles are 3/16" longer than on the opposite side. This will have the effect of causing the saw to "steer" slightly to the left. After becoming familar with the saws particular sawing characteristics, the operator may wish to have this alignment altered to fit his own preferences or to fit a particular application.
A + .187”
X
A
o
B
90
Figure 54. Blade Alignment Requirements
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 47
A
Figure 55. Wheel Alignment Requirements
Drive System Alignment Adjustment
The drive wheels are aligned by adjusting the entire rear drive assembly.
1. Loosen the Transaxle Attachment Bolts just enough to move the Transaxle. Do not completely loosen the Bolts.
2. Loosen and tighten the Alignment Jackscrew nuts to move the Transaxle, and thus the wheels, in the appropriate direc­tion to achieve the desired alignment distance. (See Fig. 55)
X
PS7060 MULTIQUIP SAW — MAINTENANCE
3. Lock down the Transaxle Attachment Bolts when the appropriate alignment distance is set.
1
2
1. Blade Flange
2. Horseshoe Puller Plate
3. Puller Plate
4. Perimeter Bolt
5. Center Puller Bolt
Removing the Inner Blade Flange
3
1. With the Outer Blade Flange in place, loosen the Blade
1. Pivot Attachment Bolt
2. Adjustment Attachment Bolts
3. Adjustment Screw
Figure 56. Drive Wheel Alignment Bolt
Locations
Blade Flange Removal/Installation
Correct removal or installation of the Inner Blade Flange requires Flange Puller (p/n 18503) as shown in figure 57.
WARNINGWARNING
WARNING
WARNINGWARNING
If unfamilar with this operation seek assistance or training from someone that is familar with this operation. Because of the tapered fit between the Blade Flange and Blade Shaft, 5-10 tons of force is required to release the inner flange from the Blade Shaft. Both parts and tools can become dangerous projectiles if instructions are not followed properly.
Mounting Bolt approximately 1/4".
The Outer Flange MUST be in place to prevent the Puller assembly and Inner Flange from flying off when the taper breaks loose. Injury or equipment damage could otherwise result.
2. While the 3 perimeter bolts hold the two Puller Plates together, slide the Horseshoe Plate of the Flange Puller behind the (Shaft) side of the Inner Flange.
3. Tighten the Bolt Head.
4. With the Outer Blade Flange in place, loosen the Blade Mounting Bolt approximately 1/4".
5. While the 3 perimeter bolts hold the two Puller Plates together, slide the Horseshoe Plate of the Flange Puller behind the (Shaft) side of the Inner Flange.
6. Tighten the center puller bolt to remove the Inner Flange from the Blade Shaft.
Figure 57. Blade Flange Puller
WARNINGWARNING
WARNING
WARNINGWARNING
PAGE 48 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
PS7060 MULTIQUIP SAW — MAINTENANCE
If the Inner Flange does not readily break free from the tapered Blade Shaft while the center puller bolt is tightened, lightly tap on the center puller bolt to allow the flange to break free from the shaft.
Installing the Inner Blade Flange
Figure 58. Inner Blade Flange Installation
1. Ensure that the tapered portion of the Blade Shaft and the Inner Blade Flange are clean and free of burrs or indentations. Clean and repair as necessary.
2. Ensure the Drive Key is in place.
3. Slide the Inner Flange onto the tapered portion of the Blade Shaft.
6. Loosen the Mounting Bolt and remove the Outer Flange and Bushing.
7. Inspect the Inner Flange to ensure the proper seating of the tapered fit. The Inner Flange should be seated between .030" and 0.0" (flush) to the end of the Blade Shaft.
1. Mounting Bolt
2. Flange Bushing
3. Outer Flange
4. Dowel Pin
5. Inner Flange
6. Drive Key
7. Blade Shaft
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
DO NOT use lubricant of any kind. Lubricant prevents the tapered surface of the Flange and Shaft from mating properly.
4. Install the Outer Blade Flange, Flange Bushing, and Mounting Bolt.
5. Tighten with a 1/2" impact wrench to seat the tapered surfaces of the Inner Flange and Blade Shaft.
5
6
1
2
3
7
4
1
2
0.000” to 0.030”
3
4
1. Blade Shaft
2. Tolerance
3. Inner Flange Inside Face
4. Surface Area to be Checked
For Runout While Rotating
Figure 59. Inner Flange Seating
8. Test to ensure that the Inner Flange does not wobble when rotated. Use a dial indicator on the face of the Flange. (Item 4 Figure 59.) Maximum tolerance is .002" runout on the face of the Flange when rotated.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 49
PS7060 MULTIQUIP SAW — MAINTENANCE
Circuit Breakers and Starter Relays
Thermal circuit breakers and Glow Plug Starter Relays are located behind the console access cover at the top of the console.
1
3
4
1. Circuit Breakers
2. Relay, Glow Plug
3. Delay Timer
4. Starter Relay
Figure 60. Circuit Breakers and Starter Relay
Under normal circumstances the circuit breakers do not require service. They automatically re-set when an overload condition is corrected. If a breaker is cycling on and off, locate the cause of the electrical overload and repair as required.
Maximum Cut Depth Adjustment
2
2
1
3
4
1. Left-Side Stop Bolt
2. Right-Side Stop Bolt
3. Blade Flanges
4. Blade Shaft Housing
While adjustment of the Depth Stop Limiting Bolts can change the maximum usable cut depth, they should not be adjusted to compensate for unit "wobble" or blade/cut problems. These indications are a result of other issues that should be addressed.
The saw comes factory-adjusted for maximum usable cut depth. Should this setting need to be changed, perform the following:
1. With the BLADE REMOVED, park the saw on a flat and level surface.
2. Fully lower the saw onto the Depth Limiting Stop Bolts.
3. Measure the distance from the Blade Flanges to the surface.
4. If adjustment is required, loosen Locknut on the right-side Depth Limiting Stop Bolt and screw bolt in several turns until it no longer makes contact with the axle.
PAGE 50 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
5. Adjust the left-side Stop Bolt in or out until the Blade Flange or Lower Belt Guard achieves 1/8" to 3/16" ground clearance. Tighten lock nut on left side.
6. Raise saw and place 2 jack stands under the Blade Shaft Housing.
7. While holding the Raise-Lower Switch in the Lowering Position, raise the front axle assembly until it contacts the left-side Depth Limiting Stop Bolt.
8. While holding the axle firmly against the left-side Depth Limiting Stop Bolt, screw the right-side Depth Stop Limiting Bolt out until it makes contact with the axle. Tighten lock nut on right side.
Following this procedure will prevent torsional stresses being applied to the frame when fully lowered due to uneven adjustment of Depth Limiting Stop Bolts.
Figure 61. Depth Adjustment
PS7060 MULTIQUIP SAW — MAINTENANCE
PTO Drive Maintenance
Disassembly of the PTO Drive and replacement of the PTO Drive Sheave/Bearing Assembly requires the PTO Bearing Puller, p/n 18610. The Sheave/Bearing Assembly is not serviceable and must be replace as a complete unit. Reference Figure 62 for components.
Raise-Lower System
The saw uses a 12-volt hydraulic pump and hydraulic cylinder to power the raise-lower system.
1. Check hydraulic oil level daily.
2. When checking or adding hydraulic oil, place the machine so the saw frame is level to get an accurate reading.
1
6
2
4
2
9
7
5
1. Engine Adapter Plate
2. Belt Shoe
3. Drivebelt Pulley
4. Drivebelts
5. Bladeshaft Pulley
6. Idler Arm Tensioner
7. Idler Pulley 8 Idler Arm Belt
9. Pump Drive Pulley
Figure 62. PTO Drive Assembly
Figure 63. Hydraulic Oil Reservoir
3. Hydraulic oil should be 1/2" to 1" in the Oil Reserve when
cold.
4. If hydraulic oil level is low add oil to 1/2" to 1".
5. Use 15W-40 premium grade engine oil.
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 51
PS7060 MULTIQUIP SAW — MAINTENANCE
4
5
1
2
7
3
6
1. Pump Motor
2. Lift Pump Reservoir
3. Raise-Lower Valve (Solenoid)
4. Raise-Lower Toggle
5. Raise-Lower Wire Harness
6. Lift Cylinder
7. Lift Pump Solenoid
Figure 64. Raise-Lower System
Raise-Lower System Troubleshooting
Refer to the following table to assist in troubleshooting the Raise­Lower System.
noitacidnI sesuaCelbissoP
esiaRt'noW
rewoLt'noW
gnitoohselbuorTmetsySrewoL-esiaR.01elbaT
selbac,ytluafdionelosrewol-esiar,degrahcsidyrettab
gniriwevitcefed,degamadroesool
evlav,dablioc,noitcennocgniriwytluaf,dabhctiws
dabegdirtrac
PAGE 52 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
PS7060 MULTIQUIP SAW — MAINTENANCE
F-N-R Control Adjustment
4
Hydraulic System Maintenance
DANGERDANGER
DANGER
DANGERDANGER
NEVER use your hand to find hydraulic leaks. Use a piece of wood or cardboard. Hydraulic fluid injected into the skin must be treated by a knowledgable physician immediately or severe injury or death can occur.
Many hydraulic problems are a result of low fluid levels. Before checking any other possibilities, make sure the hydraulic fluid level is correct.
2
1. Correct hydraulic fluid level.
1
3
2
2. Plugged hydraulic oil filter
3. Loose or leaking fittings.
4. Ruptured/damaged hydraulic lines.
5. Faulty hydraulic pump.
1
1. Adjustment Nut
2. Rod End
3. Push-Pull Cable
4. Neutral Safety Switch
Figure 65. F-N-R Control Adjustment
Control (Cable) adjustment for the F-N-R should not normally be necessary, however, some adjustment can be made on each of the Rod End adjustment nuts.
3
Hydraulic Oil System
1. Check hydraulic oil level daily.
2. When checking or adding hydraulic oil, place the machine so the saw frame is level to get an accurate reading.
3. Hydraulic oil should be 1/2" to 1" in the Oil Reserve when
cold.
4. If hydraulic oil level is low add oil to 1/2" to 1".
5. Use 15W-40 premium grade engine oil.
6. Change oil and filter annually.
Figure 66. Oil Reserve Fill Line
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 53
PS7060 MULTIQUIP SAW — MAINTENANCE
1
5
1. Hydraulic Reservoir
2. Filter
3. Pump
4. Wheel Motor
5. Engine Pivot Cylinder
6. Engine Tilt Cylinder
7. Motor
8. Pump Body
3
8
4
6
1. Place an oil pan beneath the Blade Shaft Housing (1).
2. Remove the drain plug from the bottom of the Blade Shaft Housing.
3. Collect and dispose the used oil (and filter) in accordance with ordinances and regulations of your area.
4. Remove used oil filter.
5. After oil is drained, reinstall drain plug.
6. Pre-fill and install a new oil filter.
2
7
9
4
9. Lift Cylinder
Figure 67. Hydraulic System
1
2
3
Figure 68. Hydraulic System Drains
PAGE 54 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
To prevent hydraulic pump damage, pre-fill the filter with oil prior to installing it.
7. Add oil to the system reservoir.
8. The reservoir will need to be filled several times.
9. Run the engine for 5-10 minutes to cycle the oil throughout
the system.
10. Add oil as required.
11. Repeat process until oil level is stable after running engine.
PS7060 MULTIQUIP SAW — MAINTENANCE
Tips When Draining and Filling the Hydraulic Oil System
1. It will take 3-4 quarts to fill the hydraulic system when new, and somewhat less when changing the oil.
2. Remove the oil reservoir cap to speed oil draining.
3. When re-filling the system, raise the saw halfway up, then
lift the rear of the saw until the Blade Flanges touch the ground. This will help to speed the filling process.
4. After filling the system, jack the saw up so the drive wheels
are off the ground. Start the saw and move the Control Handle half way into FORWARD to purge air out of the system.
If the Blade Shaft is drained completely, it will require approximately 1 gallon to refill.
Long Term Storage
Remove the battery.
Drain fuel from fuel tank and fuel lines.
Clean exterior with a cloth soaked in clean oil.
Store unit covered with plastic sheet in moisture and dust­free location out of direct sunlight.
Never store the saw with fuel in the tank for any extended period of time. Always clean up spilled fuel immediately.
Decommissioning Saw/Components
Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable. If the equipment poses an
or damage or is no longer cost effective to maintain, (beyond life­cycle reliability) and is to be decommissioned,
dismantlement), the following procedure must take place:
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
unacceptable and unrepairable safety risk due to wear
(demolition and
1. Drain all fluids completely. These may include oil, gasoline, hydraulic oil and antifreeze. Dispose of properly in accor-
Stay-Level Handles (SLH)
The Stay-Level Handlebar system is designed to require very little maintenance. (See Figure 69. below)
NEVER try to lift the saw with the handlebars (a lift bale is provided for lifting). DO NOT try to dislodge a stuck blade by prying or using excessive force on the handlebars.
dance with local and governmental regulations. Never pour on ground or dump down drains or
2. Remove battery and bring to appropriate facility for lead reclamation. Use safety precautions when handling batter­ies that contain sulfuric acid, (See page 16).
3. The remainder can be brought to a salvage yard or metal reclamation facility for further dismantling.
sewers.
Figure 69. Stay Level Handlebar System
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 55
PS7060 MULTIQUIP SAW — MAINTENANCE
)ENIGNE(GNITOOHSELBUORT.11ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?nidehsupnottuBpotSycnegremE.nottuBpotS-Etuo
."NO"yekhtiwrewopon,tratstonlliW
iwsnoitingI
uF
?)ypme
?deggolcsenil/retlifleuF .senilleufroretlifleufecalpeR
.tneserpleufoN.tratstonlliW
nI.ecalperronaelC
dnaelbaliavasileuf",tratsottluciffiD
."lamronsinoisserpmoc
htaerbpacknatleuF .packnatleufecalperronaelC
?enilleufniriA.enilleufdeelB
?epytleufgnorW
?degrahcsidrodetcennocsidyrettaB
?evitcefedgniriw/hct
knat(knatleufnielbaliavatonle
?deggolcelohre
?evitcefedrodeggolcevlavnoitcej
)trid,retaW(?metsysleufdetanimatnoC.metsysleufhsulF
lluP
egrahc,snoitcennocelbackcehC
.yrettabecalperro
kcehC.hctiwsnoitingiecalpeR
.gniriw
.leuffoepyttcerrochtiwlliF
sysleufhsulF
.leuffoepyttcerrochtiw
ecalperdna,met
?ytridrenaelcriA.r
oitcuS.sevlavtaes-eR
dnaelbaliavasileuf",tratsottluciffiD
."wolsinoisserpmoc
aehrednilyCstlobdaehrednilyceuqroT
?degamadteksagdaeH.steksagdaehecalpeR
Certain operations referred to in this troubleshooting section such as re-seating valves or replacing piston rings may require special tools and must be performed by trained and competent personnel.
enaelcriaecalpeR
?dedurtorprokcutsevlavtsuahxe/n
?nrowrednilycro/dnagnirnotsiP
?ylreporpdenethgittond
.notsip
ro/dnasgnirnotsipecalpeR
For further engine troubleshooting, see your engine owner's manual
PAGE 56 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
PS7060 MULTIQUIP SAW — TROUBLESHOOTING
)DEUNITNOC,ENIGNE(GNITOOHSELBUORT.21ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?detcirtserriaekatnI
.yrassecen
eddnatridfoekatniriaraelC
.sirb
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.erifsimtonseoddna
?skaeleniLnoitcejnI.senilecalperroriapeR
gnikaelenilriaegrahC.enilecalperroriapeR
?
?metsysleufniretaW
reporpsinoisserpmoc"rewopnikaeW"
.serifsimtub
,egamaD.srotcejniecalperronaelC
.staehrevoenignE
?evitcefednoitingI.noitingiecalpeR
?epytleufgnorW
?detcirtserriaekatnI
fedevlaVnoitcejnI.evlavnoitcejnIecalpeR
?evitce
?leufdetanimatnocroleufreporpmI
.ytilauq
.leufepyttcerroc
?secifirorotcejnInrowro
tcerroc
.yrassecen
atnocfimetsysleufhsulF
.leuffoepyt
.detanim
debircserpfoleufnaelchtiwllifeR
htiwecalperdnametsysleufhsulF
htiwecalperdna,metsysleufhsulF
.sirbeddnatridfoekatniriaraelC
sastnemelerenaelcriaecalpeR
?ytridsnifgnilooC.snifgniloocnaelC
?hgihootrowolotlevelliO.levelre
?yltcerrocdetsujdaronrevoG.ronrevogtsujdA
.setautculfdeepslanoitatoR
mretratS
.noitcnufla
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 57
ttaB .yrettabecalperroegrahceR
nirpsronrevoG.gnirpsronrevogecalpeR
?detcirtserwolfleuF
?gniriwdegamad,esooL
?degrahcyltneiciffusniyre
?gnissimroevitcefedg
.sgolc
?detrohsyllanretnirodegamadretratS.retratSecalpeR
porpotliotsujdA
roskaelrofmetsysleuferitnekcehC
nosnoitcennocnaelc,thgiterusnE
.retratsdnayrettab
PS7060 MULTIQUIP SAW — TROUBLESHOOTING
GNITOOHSELBUORTEDALB.31ELBAT
MOTPMYS MELBORPELBISSOP NOITULOS
?tuc
?stleb-evirdnrowroesool
.gnittucspotsroswolsedalB
thgiartstuctonseodedalB
.eurtro/dna
?rewopenignetneiciffusnI .gnitoohselbuortenignEotrefeR.gnitteselttorhtkcehC
?wasnodengilasimedalB .ytirgetnitnemngilakcehC
?tucgnieblairetam
?segnalfdnasredluohs
gnieblairetamehtrofdrahootedalB
.edalbeht"sserdeR"
foesuacebdehsinimideuqrotenignE
?noitatorfonoitceridreporpmI
?tfahsedalbehtnognippilssiedalB
?elbbowedalbroevissecxe"paGtuC"
ehtrofdrahylevissecxesiedalB
?MPRreporpmitadesugniebedalB
robranodetnuomylreporpmiedalB
.tfahsedalbeht
.gnitaes
.ecalperrostlebnoisnet-eR
.noitcerid"gnittuC-nwoD"anistniopworra
.noitamrofnirofpiuqitluMrorelaeDtlusnoC.tuc
.000,01yletamixorppa
gnittucyrT.edalbtcerrocrofpiuqitluMrorelaeDtlusnoC
ot)kcolbrednic,kcirbacilis,enotsdnas(lairetamtfosyrev
lanoitatordnadetneiroylreporpsiedalbehttahtkcehC
nodellatsniylreporperanipegnalf&edalbehttahtkcehC
edalbdnaegamad,raewrofegnalfdnatfahsedalbkcehC
gnieblairetamehthtiwedalbehtfonoitacificepskcehC
si)MPFS(deepsetunimrepteefecafrusedalberusnE
.tfahsedalbehtnodexiffaylreporpsiedalberusnE
?gnittuc
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?tuc
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gnilkcarc,gnirolocsidedalB
.ylevissecxegniraewro/dna
?retaw
?dnuorfotuoelohrobrA .tfahsedalbehtnodexiffaylreporpsiedalberusnE
?tucgnieb
?gnittuc
elihwedalbotdeilppaecrofevissecxE
dnaedisenonotuogniraewedalB
gnieblairetamehtrofdrahootsedalB
robranodetnuomylreporpmiedalB
gniloochguonegniviecertonedalB
lairetamrofnesohcedalbtcerrocnI
elihwedalbotdeilppaecrofevissecxE
TONOD dnawolsaylppA.tucehtniedalbehtecrof
.gniwasnehwecapydaets
edalbdnaegamad,raewrofegnalfdnatfahsedalbkcehC
.gnitaes
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ot)kcolbrednic,kcirbacilis,enotsdnas(lairetamtfosyrev
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.tfahsedalbehtnodexiffaylreporpsiedalberusnE
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.sedalbgnittuc
gnieblairetamehthtiwedalbehtfonoitacificepskcehC
.noitamrofnirofpiuqitluMrorelaeDtlusnoC.tuc
otnidehsinrubroyawanrowlairetamevisarbadnomaiD
dnaegamadrotnemngilarofwaskcehC.latemeht
.edalbwasecalper
PAGE 58 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
NOTES
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 59
16
AWG
Red/White
16
AWG
Yellow/Blue
16
AWG
Dark
Green
16
AWG
Yellow/Orange
16
AWG
Yellow
16
AWG
Yellow/Black
16
AWG
Orange
16
AWG
Tan
16
AWG
Black
16
AWG
Black
10
AWG
Red
12
AWG
Red/Black
10
AWG
Tan
16
AWG
Black
10
AWG
Red
16
AWG
Black
16
AWG
Red
16
AWG
Red
16
AWG
Red/White
16
AWG
Black
16
AWG
Brown
16
AWG
White
16
AWG
Red/Black
16
AWG
Grey
16
AWG
Lite
Blue
16
AWG
Red
16
AWG
Orange
16
AWG
Red
12 AWG Red
12 AWG Red
10
AWG
Red
16
AWG
Red/Black
16
AWG
Black
16
AWG
Black
16
AWG
Black
16
AWG
Lite
Blue
16
AWG
Orange
16
AWG
Red
16
AWG
Lite
Blue
16
AWG
Black
10
AWG
Red
16
AWG
Black
16
AWG
Black
16
AWG
Orange
10
AWG
Red
16 AWG Red/Black
16
AWG
Red/Black
14
AWG
Purple
14
AWG
Purple
16
AWG
Red/White
14
AWG
Pink/Black
12
AWG
Red
16
AWG
Black
14
AWG
Pink/Black
16
AWG
Red
14
AWG
Pink/Black
16
AWG
Red/Black
16
AWG
Lite
Green/Black
16
AWG
Yellow/Black
16
AWG
Black
16
AWG
Black
16
AWG
Grey
+
-
PS7060 MULTIQUIP SAW — ELECTRICAL DIAGRAM TO SN AF3700155
ELECTRICAL DIAGRAM UP TO S/N AF3700155
16 AWG Red
16 AWG Black
14 AWG Pink/Black
16 AWG Black
14 AWG Pink/Black
16 AWG Black
16 AWG Tan
III
III
III
II
II
I
16 AWG Red/Black
14 AWG Purple
16 AWG Red/Black
16 AWG Red/Black
14 AWG Purple
III
12 AWG Red
12 AWG Red
16 AWG Yellow/Black
16 AWG Black
16 AWG Yellow
16 AWG Lite Green/Black
14 AWG Pink/Black
16 AWG Dark Green
16 AWG Yellow/Orange
16 AWG Yellow/Black
12 AWG Red
16 AWG Yellow/Blue
16 AWG Red
16 AWG Red
16 AWG Red/White
16 AWG Black
16 AWG Brown
16 AWG White
16 AWG Red/White
16 AWG Red/White
16 AWG Red
II
I
0
10 AWG Red
16 AWG Orange
16 AWG Red
16 AWG Lite Blue
16 AWG Grey
16 AWG Black
16 AWG Black
16 AWG Grey
16 AWG Lite Blue
16 AWG Red
16 AWG Orange
16 AWG Orange
10 AWG Red
16 AWG Lite Blue
16 AWG Black
16 AWG Black
16 AWG Orange
10 AWG Red
10 AWG Red
10 AWG Red
12 AWG Red/Black
10 AWG Tan
16 AWG Black
16 AWG Red/Black
16 AWG Red/Black
PAGE 60 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
16 AWG Black
16 AWG Black
16 AWG Black
16 AWG Black
.
.
.
.
.
.
.
. . .
.
.
I
II
III
0
I
III
III
III
II
II
MP1
J10
J28
J27
G1
CR4
MOT2
J33
V1
SP1
P3
J40
SP3
SP2
P5
SS1
SP4
J45
SP5
SS2
J43
J21
J14
J20
J3
J2
J4
RS1
P2
L1
PB1
J30
J15
V2
RS2
J44
P1
R1
J29
CR1
J16
CTL1
CR2
CR3
J17
J25
J39
J38
J34
J41
LS3
RS4
J9
J11
J12
J26
LS2
J18
RS3
J1
TG1
J36
J37
MOT1
J42
LS1
BAT1
KS1
J24
J19
J8
CB2
J13
J7
CB1
J6
J5
J31
CB4
J32
P4
J35
PJ1
J22
J23
J46
CB3
Magnetic
Pickup
Deutsch
DT
Tachometer
Lift
Lower
Valve
Deutsch
DT
Deutsch
DT
Spike
Supressor
Deutsch
DT
Spike
To
Water
Valve
PosLock
6.3mm
(1/4")
Water
Valve
Lights
E-Stop
#10
Ring
Glowplug
JPT-10
Deutz
2011F
Valve
Manifold
Lights
1/2W
Time
Delay
#10
Ring
Chassis
Console
MC6LC
Starter
Relay
Preheat
Relay
Delphi
GT
Depth
Stop
Blade
Shaft
Airflow
Restriction
Ground
Fault
Test
Solenoid
Starter
Starter
Motor
Ground
Neutral
Safety
Keyswitch
Power
Control
Engine
Lights
Deutsch
DT
Glowplug
Connector
Light
Engine
Block
1/2
Ring
Ground
Controls
A
B
30 50 15 31 R L TK H
30 85 86 87
1
2
3
4
5
6
-
+
21
A
B
B
A
21
21
21
A
B
21
1
TACHOMETER
2
D+
ALTERNATOR
3
TEMP
GAUGE
4
TEMP
SWITCH
5
PRESSURE
GAUGE
6
PRESSURE
SWITCH
7
SOLENOID
8
SOLENOID
GROUND
9
EXCESS
FUEL
10
EXCESS
FUEL
B
A
2 4 5 6 8
Out
30
IN2
IN1
31
IN2
Airflow
IN4
Preheat
GEN
PSI
Sw
IN1
D+
Alt
IN3
Aux
Sw
2
IN5
Temp
Sw
NC3
NC
KL.15
Accy
NC2
NC
KL.31
Ground
MAG
Solenoid
NC1
NC
C
B
A
1
2
3
4
5
6
1
2
3
4
5
6
+
-
31
30 50
+
-
15/54
15/54
50a
19
19
30
30
17
17
1
30
2
30
3
17
4
17
5
15/54
6
15/54
7
50A
8
19
9
19
10
58
1
2
3
4
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
2.2
k
.
.
.
.
.
.
.
.
.
.
16
AWG
Red/White
16
AWG
Yellow/Blue
16
AWG
Dark
Green
16
AWG
Yellow/Orange
16
AWG
Yellow
.
16
AWG
Yellow/Black
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
. . .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
12V
.
.
.
.
.
.
.
.
.
.
.
10A
.
.
10A
.
.
.
.
50A
.
. . .
16
AWG
Red
16
AWG
Orange
16
AWG
Tan
16
AWG
Red
16
AWG
Black
16
AWG
Black
10
AWG
Red
12
AWG
Red/Black
10
AWG
Tan
16
AWG
Black
10
AWG
Red
16
AWG
Black
16
AWG
Red
16
AWG
Red
16
AWG
Red/White
16
AWG
Black
16
AWG
Brown
16
AWG
White
16
AWG
Red/Black
16
AWG
Grey
16
AWG
Lite
Blue
16
AWG
Red
16
AWG
Orange
16
AWG
Red
12 AWG Red
12 AWG Red
16 AWG Red
10
AWG
Red
16
AWG
Red/Black
16
AWG
Black
16
AWG
Black
16
AWG
Black
16
AWG
Lite
Blue
16
AWG
Orange
16
AWG
Red
16
AWG
Lite
Blue
16
AWG
Black
.
.
.
.
.
.
.
.
.
.
.
.
16
AWG
Black
10
AWG
Red
16
AWG
Black
16
AWG
Black
16
AWG
Orange
10
AWG
Red
16 AWG Red/Black
14 AWG Pink/Black
14
AWG
Pink/Black
16 AWG Black
16
AWG
Red/Black
14
AWG
Purple
14
AWG
Purple
16
AWG
Red/Black
10A
12
AWG
Red
16
AWG
Red/White
14
AWG
Pink/Black
16
AWG
Lite
Green/Black
16
AWG
Yellow/Black
16
AWG
Black
16
AWG
Black
16
AWG
Grey
Pump
Supressor
110
115
117
120
103
106
107
160
156
105
104
101
102
119
118
121
123
163
152
116
138
151
155
161
162
128
134
109
140
112
108
131
136
137
142
146
150
153
149
154
122
125
126
133
144
147
111
129
159
132
113
157
158
135
145
143
141
114
124
130
127
148
139
PS7060 MULTIQUIP SAW — ELECTRICAL DIAGRAM SN AF3700156 & UP
ELECTRICAL DIAGRAM S/N AF3700156 AND UP
Magnetic
Lights
Deutz 2011F
TEMP GAUGE
TACHOMETER
Light
Deutsch DT
Connector
Deutsch DT
TEMP SWITCH
D+ ALTERNATOR
PRESSURE GAUGE
PRESSURE SWITCH
SOLENOID GROUND
EXCESS FUEL
EXCESS FUEL
16 AWG Red/Black
Airflow Restriction
Control
16 AWG Black
To Water Valve
16 AWG Red
16 AWG Red
6.3mm (1/4")
Water Valve
16 AWG Red
16 AWG Red/White
16 AWG Black
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 61
16 AWG Red/White
16 AWG Brown
16 AWG White
16 AWG Red/White
Lights
16 AWG Yellow/Blue
16 AWG Yellow/Black
14 AWG Pink/Black
12 AWG Red
16 AWG Dark Green
PSI Sw
16 AWG Lite Green/Black
16 AWG Yellow/Orange
D+ Alt
Ground
Aux Sw 2
Tachometer
Ground Fault Test
16 AWG Yellow
16 AWG Yellow/Black
Temp Sw
Console
14 AWG Purple
#10 Ring
14 AWG Purple
J21
16 AWG Red/Black
16 AWG Red/Black
J23
J22
Starter Relay
Time Delay
Preheat Relay
12 AWG Red
16 AWG Red/Black
12 AWG Red
Keyswitch
16 AWG Black
16 AWG Black
16 AWG Red
14 AWG Pink/Black
16 AWG Red
Glowplug
16 AWG Red/Black
10 AWG Tan
2.2 k
16 AWG Tan
#10 Ring
16 AWG Black
16 AWG Black
16 AWG Black
14 AWG Pink/Black
12 AWG Red/Black
Engine Block
Ground
J46
J37
Solenoid
1/2 Ring
10 AWG Red
10 AWG Red
10 AWG Red
Lower Valve
16 AWG Black
16 AWG Black
16 AWG Black
Deutsch DT
Deutsch DT
16 AWG Black
16 AWG Orange
16 AWG Black
16 AWG Lite Blue
Glowplug
10 AWG Red
16 AWG Orange
16 AWG Grey
16 AWG Black
Deutsch DT
16 AWG Black
16 AWG Black
16 AWG Grey
Blade Shaft
16 AWG Red
Depth Stop
16 AWG Lite Blue
16 AWG Red
16 AWG Orange
Delphi GT
16 AWG Orange
16 AWG Red
16 AWG Lite Blue
153
10 AWG Red
PS7060 MULTIQUIP SAW — HYDRAULIC SCHEMATIC TO SN AF3700155
HYDRAULIC SCHEMATIC TO SN AF3700155
1. Lift Cylinder Assembly
2. Lift Pump
3. Reservoir
4. Blade Shaft Assembly
5. Brake Cylinder
6. Spin-On Filter
7. Hydrostatic Pump
8. Engine Pivot Cylinder 2.5"
9. Valve Assembly
PAGE 62 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
10. Wheel Motor
11. Velocity Fuse
12. Check Valve (2)
13. Valve 4W2P
14. Lift Cylinder
15. Pilot Piston
16. O-Ring
17. Backup (2)
PS7060 MULTIQUIP SAW — HYDRAULIC SCHEMATIC SN AF3700156 & UP
HYDRAULIC SCHEMATIC SN AF3700156 AND UP
1. Lift Cylinder Assembly
2. Lift Pump
3. Reservoir
4. Blade Shaft Assembly
5. Brake Cylinder
6. Spin-On Filter
7. Hydrostatic Pump
8. Cylinder and Valve Assembly
9. Wheel Motor
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 63
10. Check Valve (2)
11. Velocity Fuse
12. Engine Pivot Cylinder 2.5"
13. Valve 4W2P
14. Lift Cylinder
15. Pilot Piston
16. O-Ring
17. Backup (2)
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provi­sions:
1. A Returned Material Authorization must be approved by Multiquip prior to ship­ment.
2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quanti­ties, and descriptions of the items to be returned.
a. The parts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and
phone number of the person request­ing the RMA.
3. A copy of the Return Material Authoriza­tion must accompany the return shipment.
4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a spe­cific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being re­placed by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were pur­chased more than six months prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items. e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instruc­tions. If a reply is not received within five days, the material will be returned to the sender at his expense.
dealer net price at time of the original purchase, less a 15% restocking charge.
which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
Effective: February 22, 2006
PAGE 64 — PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08)
NOTES
PS7060 MULTIQUIP SAW • OPERATION MANUAL — REV. #2 (06/02/08) — PAGE 65
OPERATION MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877 Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284 Contact: mq@multiquip.com
Mayco Parts Warranty Department
800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173 310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279
Service Department Technical Assistance
800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032 310-537-3700
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223 Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226 Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL
CANADA BRAZIL
Multiquip Multiquip
4110 Industriel Boul. Tel: (450) 625-2244 Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055 Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664 Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
Contact: jmartin@multiquip.com Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br
ON-HAND
WHEN CALLING
Contact: sales@multiquip.co.uk
© COPYRIGHT 2008, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
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