Multiquip PS403016, PS403030, PS403026, PS403020 User Manual

PARTS MANUAL
MODELS
PS403016 PS403020 PS403026 PS403030
(DEUTZ F2L2011 DIESEL ENGINE)
Revision #1 (11/03/09)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 37748
PROPOSITION 65 WARNING
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:
Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfrom chemically treatedlumber.
Your risk from these exposures varies, dependingonhowoftenyoudothistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed to filter out microscopic particles.
PAGE 2 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 3
PS4030 — MULTIQUIP SAW
Proposition 65 Warning ............................................. 2
Silicosis/Respirator Warnings .................................... 3
Table of Contents ...................................................... 4
Parts Ordering Procedures ....................................... 5
Explanation Of Code In Remarks Column ................ 6
Suggested Spare Parts ............................................. 7
Nameplate and Decals........................................... 8-9
Control Panel Decals.......................................... 10-11
Electrical Controls Assy. ..................................... 12-13
Console Mounts Assy. ........................................ 14-15
Rear Console Access Panel Assy. ..................... 16-17
Light Connector/Dash Access Assy. .................. 18-19
Belt and Engine Guards Assy. ........................... 20-21
Depth Indicator/Stop Switch Assy. ..................... 22-23
F-N-R Assy. ........................................................ 24-25
Fuel Assy. ........................................................... 26-27
Battery Assy. ...................................................... 28-29
Handelbars Assy. ............................................... 30-31
Water System Assy. ........................................... 32-33
Engine Assy. ....................................................... 34-35
Throttle Control Assy. ......................................... 36-37
Engine Mounts Assy. .......................................... 38-39
Lifting Bale & Air Cleaner Assy. .......................... 40-41
Platform Guards/Rear Pointer Assy. .................. 42-43
Wheel Drive Assy. .............................................. 44-45
Front Axle Assy. .................................................. 46-47
Hydraulic System Assy. ...................................... 48-49
Hydraulic Hoses and Fittings Assy. .................... 50-51
Front Pointer Assy. ............................................. 52-53
Belt Drive Assy. .................................................. 54-55
Drive Pulley Assy. ............................................... 56-57
Blade Shaft Assy. ............................................... 58-59
16", 20", 26" Blade Guard Assy. ........................ 60-61
30" Blade Guard Assy. ....................................... 62-63
TABLE OF CONTENTS
Terms and Conditions of Sale ................................. 65
PAGE 4 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
Specifications are subject to change without notice.
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Passw ord, E-ma il us at:
parts@multiquip.com.
To obtain an MQ Account, contact your District Sales Manager for more inform ation.
Use the
internet
on
Standard orders
and qualify for a 5% Discount
for all orders which include
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers
their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
❒❒
❒❒
❒❒
❒❒
❒❒
❒❒
❒❒
❒❒ ❒❒
❒❒
❒❒
❒❒
www.multiquip.com
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 5
When ordering parts, please supply:
❒❒
Dealer Account Number
Dealer Name and Address
Shipping Address (if different than billing address)
Return Fax Number Applicable Model Number
Quantity, Part Number and Description of Each Part
All orders are treated as and will ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
❒❒
Standard Orders
Specify Preferred Method of Shipment:
UPS/Fed Ex
Priority One
Ground
Next Day
Second/Third Day
DHL
Tr u ck
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
The contents and part numbers listed in the parts section are subject to change guarantee the availibility of the parts listed.
Sample Parts List:
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ...................... 1 ......INCLUDES ITEMS W/
2
*
2*12347 WASHER, 3/8 IN. ... 1 ......
3 12348 HOSE ................... A/R ....MAKE LOCALLY
4 12349 BEARING ............... 1 ......S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
(*, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
without notice
WASHER, 1/4 IN. .............
. Multiquip does not
NOT SOLD SEPARATELY MQ-45T ONLY
*
QTY. Column
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use
used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
- All items on the parts list with the same
- Used to list an effective serial
- Indicates that the part is
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
PAGE 6 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
“Make/Obtain Locally”
purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately”
purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
- Indicates that the part can be
- Indicates that an item cannot be
SUGGESTED SPARE PARTS
PS4030 MULTIQUIP SAW
1 TO 3 UNITS WITH DEUTZ TURBO DIESEL ENGINE
Qty. P/N Description
1 ....... 37094 .................. SWITCH, TOGGLE F-N-R
1 ....... 37198 .................. SWITCH, EMERGENCY STOP
1 ....... 406021 ................ INDICATOR, ENGINE
1 ....... 37243 .................. SWITCH, ROLLER ARM
1 ....... 37203 .................. SWITCH, ROLLER PLUNGER
2 ....... 406000 ................ SWITCH, ROCKER
2 ....... 37131 .................. FRONT WHEEL
2 ....... 37095 .................. REAR WHEEL
1 ....... 29509 .................. CAP, FUEL TANK
2 ....... 560017 ................ GRIPS, HANDLEBAR
1 ....... H9406 .................. BULB, GE H9406
1 ....... 15503 .................. KNOB, COMFORT
1 ....... 37527 .................. SPRING, EXTENSION DEPTH INDICATOR
1 ....... 37128 .................. BALL VALVE, FUEL
1 ....... 37311 .................. BALL VALVE, WATER SYSTEM
2 ....... 570005 ................ CLAMP, MUFFLER
2 ....... 37048 .................. SPRING, WHEEL DRIVE
1 ....... 37162 .................. SPRING, HYDRAULIC SYSTEM
2 ....... 15538 .................. CLAMP, WORM HOSE
1 ....... 574003 ................ ROPE, POINTER
1 ....... 37212 .................. THROTTLE ASSEMBLY
ENGINE PARTS FOR DEUTZ TURBO DIESEL ENGINE
2 ....... 1174416 .............. OIL FILTER, DEUTZ
2 ....... 1174696 .............. FUEL FILTER, DEUTZ
2 ....... P772579 .............. PRIMARY AIR FILTER ELEMENT
2 ....... P775300 .............. SAFETY AIR FILTER, DEUTZ
2 ....... 21004-003 ........... FAN BELT, AX-35
2 ....... 37577 .................. DRIVE BELT, 6G 3VX-500 OPTIBELT
1 ....... 406017 ................ IGNITION SWITCH, W/KEY
2 ....... 406017-1 ............. KEY, IGNITION
Part numbers on this Suggested Spare Parts List may supercede/replace the P/N's shown in the test pages of this manual.
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 7
NAMEPLATES AND DECALS
NAMEPLATES AND DECALS
PAGE 8 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
NAMEPLATES AND DECALS
NAMEPLATES AND DECALS
NO. PART NO. PART NAME QTY. REMARKS
1 25491 DECAL, BLADE ROTATION CW .............................. 1 .................. SAFETY ITEM
2 37742 DECAL, MULTIQUIP PS4030 3
3 37516 DECAL, REFLECTIVE TAPE 1" YELLOW ............... 4.375 ............ SAFETY ITEM
4 SERIAL TAG ............................................................ 1 .................. CONTACT PARTS DEPT.
5 M600002 DECAL, DIESEL FUEL ONLY 1
6 606004 DECAL, GUARD REMOVAL..................................... 2 .................. SAFETY ITEM
7 37161 DECAL, HOT ISO HI-TEMPERATURE .................... 2 .................. SAFETY ITEM
8 13118 DECAL, POWDER COATED 1
9 20525 DECAL, WARNING "PROP 65" 3.25 X 4.25 ............ 1 .................. SAFETY ITEM
10 36092 DECAL, WARNING DIESEL FUEL 3.5 X 1.75 ......... 1 .................. SAFETY ITEM
11 36090 DECAL, WARNING VENTILATION 2 X 4 ................. 1 .................. SAFETY ITEM
12 11912 DECAL, PATENT PENDING 1
13 23330-001 DECAL, CAUTION BELT DRIVE.............................. 2 .................. SAFETY ITEM
14 35137 DECAL, WARNING READ MANUAL ........................ 1 .................. SAFETY ITEM
15 36099 DECAL, PROTECTIVE CLOTHING ISO BLUE ........ 1 .................. SAFETY ITEM
16 37540 DECAL, HYDRAULIC RESERVOIR 1
17 21302 DECAL, WARNING KEEP GUARDS IN PLACE ...... 2 .................. SAFETY ITEM
18 22122-001 DECAL, WARNING RX-W ........................................ 3 .................. SAFETY ITEM
19 25249-001 DECAL, WARNING KEEP HANDS CLEAR ............. 2 .................. SAFETY ITEM
20 25250-001 DECAL, WARNING KEEP FEET CLEAR ................ 2 .................. SAFETY ITEM
21 25678 DECAL, BLADE ROTATION CCW ............................ 1 .................. SAFETY ITEM
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 9
CONTROL PANEL DECALS
LIGHTS
THROTTLE
TOINCREASE ENGINE SPEED: TURNKNOBCOUNTERCLOCKWISE . TOREDUCE ENGINE SPEED: TURNKNOB CLOCKWISE. FORQUICK THROTTLE ACTION: DEPRESSRED BUTTON AND PUSHOR PULL KNOB.
AUXILIARY
ON
OFF
OFF
CONTROL PANEL DECALS
1
BLADESHAFT
ON
DIS-ENGAGE
ENGAGE
ENGINEPRE-HEAT GLOWPLUG
SYSTEMS STATUS
IGNITION SWITCH
BLADE SPEED
TACHOMETER
OFF
ON
ENGINE PRE-HEAT
START
ENGINEWILL NOTCRANK WHENE-STOP
BUTTONIS
DEPRESSED
REV
37731
04
OPERATING INSTRUCTIONS
Checkall fluid levels. Secure blade firmly to
BEFORE
bladeshaft.Make sure all protective guards
STARTING:
arein place and properly mounted. Wear eye, earprotection and protective clothing.
Connectwater supply to water inlet. Move
WATER
waterON/OFF CONTROL to ON position.
SUPPLY:
AdjustWATER FLOW CONTROL lever to
2
BLADES:
STARTING ENGINE:
STOPPING ENGINE:
desiredposition. Drain watering system in coldweather to prevent freezing damage.
Alwaysfollow blade manufacturer's recommendationsfor blade selection, speedand application.
WARNING!
NEVERexceed blade manufacturer's maximumrated RPM. See operator's manual fordetailed blade mounting instructions.
SetCONTROL HANDLE to NEUTRAL position. SetTHROTTLE to IDLE. Turn start switch to ONposition. Wait for glow plug indicator light togo out. Momentarily turn switch to start position;release switch as soon as engine starts.Allow engine to warm up for several minutesbefore increasing engine speed. Use approveddiesel fuel only.
Donot stop engine abruptly when hot! Reduce THROTTLEto IDLE and allow engine to run 1 to2 minutes before turning ignition switch off. Damageto engine may occur if not allowed to cooladequately.
TOADJUST DEPTH LOOSEN POINTER KNOB, ROTATE POINTER TO
DESIREDDEPTH AND RETIGHTEN POINTER KNOB TO LOCK IN CUTTING DEPTH.
8
7
6
5
DEPTH STOP
9
220
200
180
160
140
120
100
4
240
10
80
3
11
260
60
12
280
300
20
40
1
2
DEPTH INDICATOR
TOADJUST CUT DEPTH INDICATOR
LOWERSAW UNTIL BLADE CONTACTS
SURFACE,ADJUST DIAL TO ZERO.
mm
0
Inch
0
FORWARD
NEUTRAL
REVERSE
RAISE/LOWER
CONTROL
WATERPUMP
ON
OFF
LOWER
RAISE
PAGE 10 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
CONTROL PANEL DECALS
CONTROL PANEL DECALS
NO. PART NO. PART NAME QTY. REMARKS
1 37731 DECAL, 4030 INSTRUMENT PANEL 1 2 37730 DECAL, 4030 CONSOLE OPERATION 1
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 11
ELECTRICAL CONTROL ASSY.
ELECTRICAL CONTROL ASSY.
PAGE 12 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
ELECTRICAL CONTROL ASSY.
ELECTRICAL CONTROL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 406000 SWITCH, ROCKER CH# M-58031-01 2
2 406017 IGNITION SWITCH, WITH KEYS ............................ 1 .................. INCLUDES ITEMS W/
3 37198 EMERGENCY STOP SWITCH ................................ 1 .................. SAFETY ITEM
4 37094 SWITCH, TOGGLE SPDT MOMENTARY ON-ON 1 5 37203 SWITCH, SNAP ACTION ROLLER PLUNGER 1 6 37620 HARNESS, RELAYS AND CIRCUIT BREAKERS 1 7 406021 INDICATOR, ENGINE 1 8 37378 SOLENOID, LIFT PUMP 1 9 933240 WASHER, FLAT SAE 1/4 GRD 9 YZ 2 10 405000 CONNECTOR, 4-WAY SOCKET 1 11 37368 TACHOMETER, ELECTRIC 0-3000 RPM 1 12 8381 BOOT, TOGGLE SWITCH 1 13 406020 BLANK, ROCKER SWITCH 2 14 973752 SCREW, BHHC 1/4 - 20 X 5/8 SS 2 15 37325 SCREW, SHC M5 - 0.8 X 30MM 2 16 37324 NUT, NYLOC M5 - 0.8 2 17 28922-058 WASHER, M5 2 18
406017-1 KEY, IGNITION 1
*
*
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 13
CONSOLE MOUNTS ASSY.
CONSOLE MOUNTS ASSY.
PAGE 14 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
CONSOLE MOUNTS ASSY.
CONSOLE MOUNTS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 20742 ISOLATOR, RB2 RING/BUSHING 4 2 20743 WASHER, ISO SNUB KROFUND DYN 148099-18 4 3 575001 RUBBER ISOLATOR, TPC# 60166-1 4 4 37230 MOUNT, ISOLATOR FRONT 2 5 37232 MOUNT, ISOLATOR SIDE 2 6 37608-753 MOUNT, CONSOLE ISOLATOR REAR 2 7 12832 WASHER, SNUBBING 4 8 06503-026 SCREW, HHC 1/2 - 13 X 3-1/4 4 9 0300 A SCREW, HHC 5/16 - 18 X 2 4 10 37579-753 CONSOLE W/A 1 11 37193 INSERT, ISOLATOR MOUNT 4 12 0205 SCREW, HHC 3/8 - 16 X 1 8 13 933242 WASHER, FLAT SAE 3/8 GRD 9 YZ 8 14 TBD SCREW 4 15 TBD WASHER 4
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 15
REAR CONSOLE ACCESS PANEL ASSY.
REAR CONSOLE ACCESS PANEL ASSY.
PAGE 16 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
REAR CONSOLE ACCESS PANEL ASSY.
REAR CONSOLE ACCESS PANEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1
*
2
*
3
*
4
*
5 37584 STRIP, BACKING PLATE SAW CONSOLE 1 6 37220 STRIP, VERTICAL SAW CONSOLE 2 7
*
8
*
9 37616 PANEL ASSEMBLY, REAR SAW ACCESS ............. 1 .................. INCLUDES ITEMS W/
10024 NUT, NYLOC 1/4 X 20 4 10930 WASHER, FENDER 1/4 X 1-1/4 4 12287 SCREW, THP 1/4 - 20 X 3/4 SS 4 29057 DOCUMENT BOX 1
37617-753 PANEL, REAR SAW ACCESS 1 560020 LATCH, REAR SAW ACCESS PANEL 2
*
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 17
LIGHT CONNECTOR/DASH ACCESS ASSY.
LIGHT CONNECTOR/DASH ACCESS ASSY.
PAGE 18 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
LIGHT CONNECTOR/DASH ACCESS ASSY.
LIGHT CONNECTOR/DASH ACCESS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 0655 SCREW, HHC 5/16 - 18 X 3/4 6 2
*
3
*
4
*
5 13287 NUT, NYLOC 8-32 2
6 37333 HARNESS, LIGHT KIT ............................................ 1 .................. INCLUDES ITEMS W/
7 37614-753 COVER W/A, CONSOLE DASH ACCESS 1 8 923114 SCREW, SHC 8-32 X 1/2 2 9 933241 WASHER, FLAT SAE 5/16 GRD 9YZ 6 10
11+# 0161 C WASHER, LOCK 5/16 MED 2 12+# 0161 D NUT, HEX 5/16 - 18 2 13+# 0300 A SCREW, HHC 5/16 - 18 X 2 1
14+ 2532 LIGHT ASSEMBLY .................................................. 1 .................. INCLUDES ITEMS W/#
15+ 15503 KNOB, COMFORT GRIP STAR 1 16+ 120206 LIGHT BAR 1 17+ 405001 CONNECTOR PLUG, 4-PIN FEMALE 1 18+ 405002 CORD, LIGHT EXTENDABLE 1 19+ H9406 BULB, GE H9406 1
20 M18004 LIGHT KIT, SAW ...................................................... 1 .................. INCLUDES ITEMS W/+
21+# 11963 BOLT, CARRIAGE 5/16 - 18 X 1 1
12171 SEAL, WEATHERPACK 16-18 GA,GREEN 2 12176 CONNECTOR, WEATHERPACK 2 PIN MALE 1 12179 TERMINAL, WEATHERPACK MALE 14-16 GA 2
405000 CONNECTOR, 4-WAY SOCKET CHROME 1
*
*
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 19
BELT AND ENGINE GUARDS ASSY.
BELT AND ENGINE GUARDS ASSY.
PAGE 20 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
BELT AND ENGINE GUARDS ASSY.
BELT AND ENGINE GUARDS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 0166 SCREW, HHC 3/8 - 16 X 7/8 5 3 15503 KNOB, COMFORT 1
4 37606-753 GUARD, BELT DRIVE .............................................. 1 .................. SAFETY ITEM
5 37610-753 GUARD, ENGINE ..................................................... 1 .................. SAFETY ITEM
8 584011 WRENCH, 15/16 BLADE CLOSED END 1 9 933242 WASHER, FLAT SAE 3/8 GRD 9 YZ 5
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 21
DEPTH INDICATOR/STOP SWITCH ASSY.
DEPTH INDICATOR/STOP SWITCH ASSY.
PAGE 22 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
DEPTH INDICATOR/STOP SWITCH ASSY.
DEPTH INDICATOR/STOP SWITCH ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 37598 BASE, 4030 SAW DEPTH INDICATOR 1 2 560025 KNOB, SAW DEPTH INDICATOR 1 3 110031 POINTER, CONCRETE SAW DEPTH 1 4 583059 SHIM, 0.375 OD X 0.25 ID X .020 THK 5 5 460019 FLANGE, BEARING 0.25 ID X 0.75 OD 3 6 37155 PULLEY, CABLE .75 OD 1 7 37240 PULLEY, CABLE .75 OD 2 8 10024 NUT, NYLOC 1/4 - 20 5 9 37622 STUD, 1/4 - 20 X 4" BLACK OXIDE 1 10 973752 SCREW, BHSC 1/4 - 20 X 5/8 SS 2 11 37241 SHAFT, DEPTH INDICATOR 2 12 37332 RING, 3/16 E-STYLE EXTERNAL 4 14 37922 CABLE ASSY, DEPTH STOP 1 15 37401 SCREW, SH SHLDR 1/2-20, 5/16 OD X 1/4 L 1 16 37736 CAM, DEPTH STOP POINTER 1 17 37600 ARM, W/A, 4030 DEPTH STOP POINTER 1 18 21468 KNOB, PLASTIC 1/4 - 20 X 1 STUD 1 19 37603 POINTER, DEPTH STOP 1 20 37605 SPACER, DEPTH INDICATOR POINTER 2 21 37203 SWITCH, SNAP ACTION ROLLER PLUNGER 1 22 37527 SPRING, EXT. .625 OD X 2.5L X .053 M WIRE 1 23 37766 SCREW, SHC 6-32 X 1.25 2 24 1450 WASHER, FLATSAE #6 2 25 11152 NUT, NYLOC 6-32 2
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 23
F-N-R ASSY.
F-N-R ASSY.
PAGE 24 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
F-N-R ASSY.
F-N-R ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1
*
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
10 11 12 13 14
15 37021 FNR ASSEMBLY ...................................................... 1 .................. INCLUDES ITEMS W/
16 2153 ROD END 2 17 37136 CABLE, PUSH PULL 56" 1 18 37299 STANDOFF, PUMP CONTROL 1 19 07469-004 SCREW, SHC 10-32 X 1/2 1 20 4683 SCREW, HHC 5/16 - 18 X 5/8 1 21 933241 WASHER, FLAT SAE 5/16 GRD 9 YZ 1 22 2203 WASHER, FLAT #10 1 23 10019 NUT, NYLOC 10-32 1 24 3513 SCREW, HHC 10 - 32 X 1 1
576003 SNAP RING - HO-185 1 460021 BEARING, ROLLER # 6204 2RS 2 20842 SCREW, PAN HD 6-32 X 1/4 4 579072 GROMMET, 1/2" ID 1 926917 PIN, DOWEL 1/4 X 1/2 2 37015 SPACER, FNR PIVOT 1 37014 DISC, FNR FRICTION BRAKE 1 37013 PLATE, FNR ACCESS COVER 1 37022 WELDMENT, FNR HANDLE 1 37016 PLATE, FNR BRAKE 1
*
37091 SPRING, SMALLEY WAVO RW-0250 1
*
37024 WELDMENT, FNR SPRING PLATE 1
*
37025 NUT, HEX FINISH M20-2.5 2
*
37026 SCREW, HHC M20 X 2.5 X 120 1
*
*
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 25
FUEL ASSY.
FUEL ASSY.
PAGE 26 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
FUEL ASSY.
FUEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 0205 SCREW, HHC 3/8 - 16 X 1.0 4 2 19473 CLAMP, WORM HOSE 2" 8 3 19633 BUSHING, RUBBER FUEL DAPCO 4 4 35022 CLAMP, LOOP CUSHIONED #8 1 5 29338 PRIMER BULB 5/16 HOSE BARB 1 6 29509 CAP, FUEL TANK 1 7 37128 BALL VALVE, 90 W/SCREEN #5 1 8 37621 FUEL TANK 1 9 37594-753 MOUNT, FUEL TANK 4030 1 10 304010 FILTER, FUEL PRIMARY 1 11 368006 FITTING, FUEL 90 DEG 3 12 933242 WASHER, FLAT SAE 3/8 GRD 9 YZ 6
13 60058 HOSE, 1/4 X 3/8 PVC YELLOW .............................. 1.2 ............... SOLD BY FOOT
14 0166 SCREW, HHC 3/8 - 16 X 7/8 2 15 37224 CLIP, FUEL TANK RETAINER 2 16 0202 SCREW, HHC 5/16 - 18 X 1.0 ZINC 2 17 933241 WASHER, FLAT SAE 5/16 GRD 9 YZ 2 18 35022 CLAMP, LOOM 1
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 27
BATTERY ASSY.
BATTERY ASSY.
PAGE 28 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
BATTERY ASSY.
BATTERY ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 0166 SCREW, HHC 3/8 - 16 X 7/8 1 2 0655 SCREW, HHC 5/16 - 18 X 3/4 4 3 37585 BOX, BATTERY 1 4 37098 RETAINER, BATTERY HOLD-DOWN 1 5 37258 CLIP, BATTERY RETAINER 1 6 37284 SCREW, HHC M14 - 2.0 X 20MM GRD 8.8 PLTD 1 7 37690 CABLE, POSITIVE BATTERY STARTER 1 8 37692 CABLE, POSITIVE BATT. SOLENOID LIFT PUMP 1 9 37699 CABLE, NEGATIVE BATTERY ENGINE 1 10 37691 CABLE, NEGATIVE BATTERY LIFT PUMP 1 11 37688 CABLE, POSITIVE BATT. SOLENOID LIFT PUMP 1 12 404006 BATTERY, EXIDE ORB75DT-84 1 13 915101 SCREW, HHC 3/8 - 16 X 1/2 GRD 8 2 14 933241 WASHER, FLAT SAE 5/16 GRD 9 YZ 4 15 933245 WASHER, FLAT SAE 9/16 GRD 9 YZ 1
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 29
HANDLEBARS ASSY.
HANDLEBARS ASSY.
PAGE 30 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
HANDLEBARS ASSY.
HANDLEBARS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 560023 HANDLEBAR ASSY., CONCRETE SAW 2 2 560017 GRIP, HANDLEBAR 2 3 19977 KNOB, CLAMP 1/2 - 13 THREAD 2 4 37589 SUPPORT, RH SAW HANDLEBAR GUIDE 1 5 37590 SUPPORT, LH SAW HANDLEBAR GUIDE 1
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 31
WATER SYSTEM ASSY.
WATER SYSTEM ASSY.
PAGE 32 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
WATER SYSTEM ASSY.
WATER SYSTEM ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 38313 FITTING, BRASS (F) 3/4 GHT SWIVEL 3/8 MNPT 1 2 37813 FITTING, 90 1/2MP - 3/8 FP 2 3 37311 BALL VALVE, BRASS 3/8 MNPT X FNPT 2 4 25607 FITTING, COUPLING 1/2" NPT 2
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 33
ENGINE ASSY.
ENGINE ASSY.
PAGE 34 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
ENGINE ASSY.
ENGINE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 37655 ENGINE, ASSEMBLY 4030 ..................................... 1 .................. INCLUDES ITEMS W/#
2 2299 SCREW, HHC M8 - 1.25 X 16MM 1 3 25591 WASHER, M8 1 4 10024 NUT, NYLOC 1/4 X 20 2 5 933240 WASHER, FLAT SAE 1/4 GR 9 YZ 2 6 915004 SCREW, HHC 1/4 - 20 X 7/8 2
7 37752 HEAT SHIELD .......................................................... 1 .................. SAFETY ITEM
8 37255 THROTTLE LEVER 1 9 1174696 FILTER, FUEL DEUTZ 1 10 1174416 FILTER, OIL DEUTZ 1 11# 21004-003 V-BELT, AX-35 1 12 37669 BRACKET, THROTTLE/FNR CABLE 1 13# 35374 ENGINE, DEUTZ 30HP BF2L2011 1 14# STARTER 1 15# BOLT, (BELT ADJUST) 1 16# FLYWHEEL 1 17 35365 EXHAUST, 4030 EXTENSION 1 18 35374 AIR INTAKE MOUNT AND CAP 1 19 29218 CLAMP, HOSE WORM #48 3.375 DIA. 2
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 35
THROTTLE CONTROL ASSY.
THROTTLE CONTROL ASSY.
PAGE 36 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
THROTTLE CONTROL ASSY.
THROTTLE CONTROL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 37212 THROTTLE 1 2 37669 BRACKET, THROTTLE/FNR CABLE 1 3 37255 LEVER, THROTTLE 1 4 933240 WASHER, FLAT SAE 1/4 GRD 9 YZ 1 5 25624 SWIVEL, CABLE END W/ WASHER 1 6 923113 SCREW, SHC 8 - 32 X 3/8 GRD 8 1 7 23942-097 WASHER, M6 2 8 12464 SCREW, HHC M6 - 1.0 X 16MM 2 9 25634 BULK HEAD ADAPTOR 1
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 37
ENGINE MOUNTS ASSY.
ENGINE MOUNTS ASSY.
PAGE 38 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
ENGINE MOUNTS ASSY.
ENGINE MOUNTS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 37658 MOUNT, DEUTZ ENGINE RH 1 2 37100 MOUNT, LH ENGINE 1 3 37661 PIN, 4030 ENGINE PIVOT 2 4 37031 BEARING, PLAIN 2.000 ULTRASERT UC200 2 5 37741 SPACER, 1.00 OD X .75 ID X 1 2 6 37313 RING, SPIRAL RETAINING WHM-200 2 7 37310 SCREW, HHC M14-2.0 X 40MM GRD 10.9 NP 6 8 37146 SCREW, HHC M14-2.0 X 35MM GRD 10.9 NP 2 9 913838 SCREW, HHC 3/4 - 10 X 4 GRD5 ZINC 1 10 933245 WASHER, FLAT SAE 9/16 GRD 9 YZ 8 11 4389 NUT, HEX 3/4 - 10 1 12 16530 SCREW, HHC 7/16 - 14 X 1 2 13 933243 WASHER, FLAT SAE 7/16 GRD 9 YZ 2 14 37037 WASHER, ENGINE PIVOT PIN 4 15 06505-008 SCREW, HHC 5/8 - 11 X 1.00 4 16 37166 PIN, LOWER ENGINE PIVOT 1 17 37322 SPRING, CREST-TO-CREST C100-L2 1 18 37751 TURNBUCKLE 1
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 39
LIFTING BALE AND AIR CLEANER ASSY.
LIFTING BALE AND AIR CLEANER ASSY.
PAGE 40 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
LIFTING BALE AND AIR CLEANER ASSY.
LIFTING BALE AND AIR CLEANER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 302009 HOSE, HUMP 3" X 2.75" 1 2 37761 BRACKET, AIR INTAKE BODY 2 3 940358 WASHER, FLAT 10.5MM X 20MM ZINC 3 4 12832 WASHER, SNUBBING KORF .148099-1 4 5 933244 WASHER, FLAT SAE 1/2 GRD 9 YZ 3 6 16083 NUT, HEX M12 - 1.75 NO PLATE 1 7 29218 CLAMP, HOSE WORM # 48 2 8 933241 WASHER, FLAT SAE 5/16 GRD 9 YZ 4 9 1665 SCREW, HHC 3/8 - 16 X 2 4 10 5283 NUT, NYLOC 5/16 - 18 4 11 P772579 PRIMARY FILTER, DEUTZ BF3L2013 1 12 P775300 SAFETY FILTER, DEUTZ BF3L2014 1 13 9182 SCREW, HHC M8 - 1.25 X 45MM 3 14 37314 SCREW, HHC M12 - 1.75 X 100MM TAP BOLT NP 1 15 37315 SCREW, HHC M12 - 1.75 X 100MM 10.9 NP 1 16 37144 SPACER, ENGINE LIFTING BRACKET 1 17 37663 FILTER ASSEMBLY ENGINAIRE 2-5 7 VLR 90 1 18 575001 RUBBER ISOLATOR (2-PIECE) 4
19 37664 MOUNT, 4030 LIFTING BALE/AIR CLEANER ......... 1 .................. SEE NOTE BELOW
20 25791 BUSHING, AIR INTAKE 2.75 X 3.00 1
NOTE: TYPE 2 ROPE GUIDE SYSTEM SUPERCEDES TYPE 1 ROPE GUIDE SYSTEM. SEE ILLUSTRATION ON FRONT POINTER ASSY.
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 41
PLATFORM GUARDS/REAR POINTER ASSY.
PLATFORM GUARDS/REAR POINTER ASSY.
PAGE 42 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
PLATFORM GUARDS/REAR POINTER ASSY.
PLATFORM GUARDS/REAR POINTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 37682 GUARD, BLADESHAFT PULLEY ............................ 1 .................. SAFETY ITEM
2 583091 STRAP, LOWER BELT GUARD 1 3 583092 WASHER, LOWER BELT PROTECTOR 1 4 933244 WASHER, FLAT SAE 1/2 GRD 9 YZ 4 5 3214 SCREW, HHC 1/2 - 13 X 1-1/4 4 6 915105 SCREW, HHC 3/8 - 16 X 1.0 GRD 8 1 7 110020 POINTER, REAR SAW 1 8 37728 SHIELD, CONCRETE SLURRY 1 9 915105 SCREW, HHC 3/8 - 16 X 1.0 GRD 8 3 10 933242 WASHER, FLAT SAE 3/8 GRD 9 YZ 6 11 37632 PLATFORM, W/A 1 12 37693 STRIP, SLURRY CONTROL 1 13 10133 NUT, NYLOC 3/8 - 16 3 14 20982 SCREW, FHSC 3/8 - 16 X 1-1/2 PLATED 3
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 43
WHEEL DRIVE ASSY.
WHEEL DRIVE ASSY.
PAGE 44 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
WHEEL DRIVE ASSY.
WHEEL DRIVE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 37647 MOUNT, WHEEL MOTOR 1 2 37095 WHEEL, 12 X 3 TAPERED BORE 2 3 37044 BRAKE PAD 2 4 37649 BRAKE PIVOT ROD 1 5 37138 CAP, WHEEL DUST 2 6 0655 SCREW, HHC 5/16 - 18 X 3/4 2 7 0205 SCREW, HHC 3/8 - 16 X 1.0 8 8 3214 SCREW, HHC 1/2 - 13 X 1-1/4 5 9 933213 WASHER, FENDER 5/16 X 1 ZINC 2 10 37048 SPRING, 1.125 X .187 X 4 W/EYELET 2 11 23858-001 EYEBOLT, 3/8 - 16 X 2.0 2 12 933242 WASHER, FLAT SAE 3/8 GRD 9 YZ 10 13 933244 WASHER, FLAT SAE 1/2 GRD 9 YZ 7 14 933247 WASHER, FLAT SAE 3/4 GRD 9 YZ 3 15 10133 NUT, NYLOC 3/8 - 16 2 16 968011 NUT, HEX FINISH 1/2 - 13 2 17 19974 PIN, CLEVIS 1/2 X 1.25 3 18 966166 PIN, CLEVIS 3/4 X 2 1 19 965105 PIN, COTTER 5/32 X 1-1/2 1 20 965103 PIN, COTTER 5/32 X 1 3 21 37322 SPRING, CREST TO CREST 6 22 1456 NUT, HEX FINISH 3/8 - 16 2
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 45
FRONT AXLE ASSY.
FRONT AXLE ASSY.
PAGE 46 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
FRONT AXLE ASSY.
FRONT AXLE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 37625 FRONT AXLE W/A 1 2 933246 WASHER, FLAT 5/8 SAE GRD9 YZ 2 3 06505-008 SCREW, HHC 5/8 - 11 X 1.00 2
4 37132 WHEEL ASSEMBLY, FRONT .................................. 2 .................. INCLUDES ITEMS W/
5 2621 FITTING, GREASE ZERK STR 1/4 - 28 2 6 26091 SCREW, SHS 1/4 - 28 X 1/4 CUP POINT 4 7 2186 SCREW, SHC 5/16 - 18 X 2-1/4 PLTD 1 8 926064 SCREW, SQHS CUP POINT 5/16 - 24 X 5/8 1 9 5283 NUT, NYLOC 5/16 - 18 1 10 1162 A CAP, GREASE ZERK #2 YELLOW 2 11 37040 BEARING, 1.250" FLANGE 2 12 933244 WASHER, FLAT SAE 1/2 - 13 GD 8 8 13 16629 NUT, NYLOC 12 - 13 GD 8 8 14 37260 PIN, LIFT CYLINDER 1 15 915211 SCREW, HHC 1/2 - 13 X 2 GRD8 YZ 8 16 37138 CAP, WHEEL DUST 2 17 18 19 20
37131 WHEEL, 8 X 3 POLYURETHANE 2
*
460002 BEARING, BALL KOYO # 6005 SRS 4
*
485002 SEAL, OIL CR # 28655 2
*
576003 SNAP RING, - HO-185 2
*
*
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 47
HYDRAULIC SYSTEM ASSY.
HYDRAULIC SYSTEM ASSY.
PAGE 48 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
HYDRAULIC SYSTEM ASSY.
HYDRAULIC SYSTEM ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 37213 RESERVOIR, 350ML HYDROGEAR 1 2 306006 FILTER 1 3 25617 FILTER HEAD, (FILTER MOUNT) 1 4 37121 LIFT CYLINDER ASSEMBLY 1 5 37211 CYLINDER, BRAKE 2" X 1.5" STROKE 1 6 37113 PUMP, 24V DC LIFT HYDROGEAR 1 7 37104 PUMP, BDP-6 PC-BGCC-AA1Z-XXXX 1 8 37056 MOTOR, WHEEL - HYDROGEAR HGM-15P-7131 2 9 37923 NUT, 3/4 - 20 HEX SLOTTED 2 10 0126 KEY, WOODRUFF #606 3/16 X 3/4 2
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 49
HYDRAULIC HOSES AND FITTINGS ASSY.
HYDRAULIC HOSES AND FITTINGS ASSY.
PAGE 50 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
HYDRAULIC HOSES AND FITTINGS ASSY.
HYDRAULIC HOSES AND FITTINGS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 37282 HOSE ASSY., #6 LP 1 2 37695 HOSE ASSY., #4 LP" 1 3 37696 HOSE ASSY., #6 PARFLEX 1 4 37697 HOSE ASSY., #6 PARFLEX 1 5 37698 HOSE ASSY., #4 LP 1 6 37700 HOSE ASSY., #6 LP 1 7 37701 HOSE ASSY., #6-8 LP 1 8 37702 HOSE ASSY., #6-8 LP 1 9 37704 HOSE ASSY., #6 LP 1 10 37705 HOSE ASSY., #4 LP 1 11 37708 HOSE ASSY., #6 LP 1 12 37709 HOSE ASSY., #4 LP 1 13 37710 HOSE ASSY., #4 LP 1 14 37711 HOSE ASSY., #4 HP PARFLEX 1 15 37712 HOSE ASSY., DRIVE MOTOR CROSSOVER 1 16 11721 FITTING, STR 6MJ - 6MO 3 17 15538 CLAMP, HOSE WORM #6, 7/16" TO 7/8" 2 18 21095 FITTING, STR 4MJ - 4MO 2 19 21115 FITTING, STR 6MJ - 6MO LONG 4 20 366437 FITTING, BULKHEAD #4 JIC 2 21 367470 FITTING, STR 4MJ - 6MO 3 22 367681 FITTING, STR MJ - M18MO 1 23 368699 PLUG, 6MO HEX SKT HD 2 24 368817 FITTING, 90 4MJ - 4MO 3 25 37400 FITTING, 6MJ X 6MO - 90LL 1 26 37405 FITTING, 10MO X - 6FO - ST 2 27 37406 FITTING, 6MJ X 10MO - ST 2 28 37407 FITTING, 4MJ X 6MO - 90 1 29 37825 COIL, LIFT PUMP VALVE CARTRIDGE 1 30 1579 SCREW, HHC 1/4 - 20 X .5 2 31 37432 CLAMP ASSEMBLY, HOSE 1 32 37431 CLAMP ASSEMBLY, HOSE 1 33 37433 CLAMP ASSEMBLY, HOSE 1 34 37352 CLAMP ASSEMBLY, 5/16 HOSE 1 35 35022 CLAMP, LOOP CUSHIONED #8 1 36 2621 FITTING, GREASE ZERK STR 1/4 - 28 3 37 1162 A CAP, GREASE ZERK #2 3 38 37110 VEL. FUSE VALVE, 7/8 DELTA SER. DE-CVF-00 1 39 37718 HOSE AND FITTING KIT 4030 1
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 51
FRONT POINTER ASSY.
FRONT POINTER ASSY.
PAGE 52 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
FRONT POINTER ASSY.
FRONT POINTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 37651 POINTER 1 2 582008 BUSHING, FLANGE 1.0 OD X .75 ID 4 3 500005 WHEEL, POINTER 6" X 1" 1 4 37178 AXLE, POINTER WHEEL 1 5 926006 SCREW, SQHS CP 1/4 - 20 X1/2 2 6 15503 KNOB, COMFORT GRIP STAR 1 7 110038 SAW POINTER 15" RH FRONT 1 8 1456 NUT, HEX FINISH 3/8 - 16 1
9 10133 NUT, NYLOC 3/8 - 16 ............................................... 1 .................. SEE NOTE BELOW
10 5070 B NUT, NYLOC 3/4 - 10 2 11 933247 WASHER, FLAT SAE 3/4 GRD 9 YZ 2 12 3233 WASHER, FENDER 1.50 OD X 3/8 ID 2 13 37261 PLUG, FINISHING 3/4" 2
14 544002 SHOULDER, ADAPTER........................................... 1 .................. SEE NOTE BELOW
15 125043-3 RETAINER, SAW POINTER CABLE........................ 1 .................. SEE NOTE BELOW
16 540039 PULLEY, POINTER ROPE ....................................... 1 .................. SEE NOTE BELOW
17 10136 WASHER, FLAT SAE 3/8 ......................................... 2 .................. SEE NOTE BELOW
18 1665 SCREW, HHC 3/8 - 16 X 2 ....................................... 1 .................. SEE NOTE BELOW
19 0205 SCREW, HHC 3/8 - 16 X 1.0 1
20 574003 ROPE, POINTER ASSY. ......................................... 1 .................. INCLUDES BALL & CRIMP
21 574002 CAM CLEAT 1 22 15173 WASHER, FLAT #8 2 23 13287 NUT, NYLOC 8 - 32 2 24 923199 SCREW, SHC 8 - 32 X 1-1/4 2 25 37652 MOUNT, 4030 CAM CLEAT 1
NOTE: THESE PARTS ARE USED ONLY ON “TYPE 1” ROPE GUIDE SYSTEMS SHOWN IN ILLUSTRATION.
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 53
BELT DRIVE ASSY.
BELT DRIVE ASSY.
PAGE 54 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
BELT DRIVE ASSY.
BELT DRIVE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 37001 PLATE, ENGINE ADAPTER-DEUTZ 1 3# SHAFT, 4030 ENGINE DRIVE-DEUTZ 1 4 37571 PLATE, PULLEY DRIVE COVER 1 5# FLANGE, ENGINE DRIVE-DEUTZ 1 6# FLANGE, 4030 ENGINE DRIVE PULLEY-DEUTZ 1
7 37137 BELT TENSIONER ASSY. ............................................ 1 ........ INCLUDES ITEMS W/
8 37002 PULLEY, PUMP DRIVE 3.75" A-SECTION 1 9 37319 WASHER, THRUST 1.00 OD X .265 L X .265 H 1 10 37320 SCREW, SHC 10-32 X 3/4 1 11 923201 SCREW, SHC 1/4 - 20 X 1/2 8 12 37267 SPACER, BELT TENSIONER 1 13 21004-003 BELT, AX-35 1 14 37734 FAN, CW 8" 10 BLADE 1
15 582020 BUSHING, TAPER-LOCK 1615 X 1-1/5 ....................... 1 ........ FITS 16", 26"
15 460030 BUSHING, TAPER-LOCK ............................................ 1 ........ FITS 20"
15 582019 BUSHING, TAPER-LOCK ............................................ 1 ........ FITS 30"
16 10057-061 KEY, 1/2" SQ X 3-1/2" 1 17 37269 KEY, SQUARE 1/8 X 3/4 1 18
19 37576 GUARD, PUMP DRIVE ................................................. 1 ........ SAFETY ITEM
20 582012 BUSHING, QUICK DISCONNECT BLADE SHAFT 2 21 915315 SCREW, HHC 5/8 - 11 X 3 GR8 1 22 915316 SCREW, HHC 5/8 - 11 X 3 LH GR8 1 23 10138 SCREW, SHS 1/4 - 20 X 1/2 NP 1 24 926919 PIN, DOWEL 1/4 X 3/4 1 25 37268 STUD, 3/8 - 16 X 3 SELF-LOCKING 1 26 933242 WASHER, FLAT SAE 3/8 GRD 9 YZ 5 27 1456 NUT, HEX FINISH 3/8 - 16 4 28 37735 RING, FAN MOUNT 1 29 924289 SCREW, FHSC 3/8 - 16 X 1-3/4 2 30 10133 NUT, NYLOC 3/8 - 16 2 31 939978 SCREW, FHSC M10 - 1.5 X 25MM NP 11 32 938422 SCREW, HHC M10 - 1.0 X 50MM 10.9 NP 8
33 37685 FLANGE ASSY, 4.375" OUTER BLADE ....................... 2 ........ 16", 20", 26", 30" BELT DRIVE
33 37169 FLANGE ASSY, 5.0" OUTER BLADE ........................... 2 ........ FITS 30", BELT DRIVE
34 37675 FLANGE ASSY, 4.375" INNER BLADE ......................... 2 ........ FITS 16", 20", 26" BELT DRIVE
34 37676 FLANGE ASSY, 5.0" INNER BLADE ............................. 2 ........ FITS 30", BELT DRIVE
35 37577 BELT, 6G 3 VX 500 OPTIBELT 1
36 37574 PULLEY, 3.6 6G 3V 1615 TAPER ................................. 1 ........ FITS 16" BELT DRIVE
36 540065 PULLEY, 4.2 6G 3V 2012 TAPER ................................. 1 ........ FITS 20" BELT DRIVE
36 540049 PULLEY, 4.4 6G 3V 1615 TAPER ................................. 1 ........ FITS 26" BELT DRIVE
36 37575 PULLEY, 4.75 10G 3V X 2017 TAPER .......................... 1 ........ FITS 30" BELT DRIVE
37 37671 BLADE SHAFT ASSEMBLY 4030 1 38 926790 PIN, DOWEL 3/8 X 1-3/4 2 39 25992 SCREW, SHC 12 - 24 X 1/2 4
40 37834 SPLINED DRIVE ASSY ................................................ 1 ........ INCLUDES ITEMS W/#
37266 SCREW, MODIFIED HEAD 3/8 X 1-3/4 1
*
................................................................................................. INCLUDES ITEMS W/%
................................................................................................. INCLUDES ITEMS W/%
*
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 55
DRIVE PULLEY ASSY.
DRIVE PULLEY ASSY.
PAGE 56 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
DRIVE PULLEY ASSY.
DRIVE PULLEY ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1
*
1# 37570 PULLEY, 3.7 6 3V 4.5 1A ......................................... 1 ............. FITS 16", 20" BELT DRIVE
2*# 37567 SUPPORT, 4030 BEARING 1 3*# 35314 BEARING, TAPERED ROLLER NSK #320/28XJ 2 4*# 35315 SPRING, WAVO SMALLEY RW-0150 1 5*# 37568 FLANGE, 4030 BEARING SUPPORT DRIVE 1 6*# 35318 SEAL, CR 15821 2 7*# 37035 SCREW, SHC 4-40 X 3/8 4 8*# 915004 SCREW, HHC 1/4 - 20 X 7/8 GR8 YZ 8 9*# 933240 WASHER, FLAT SAE 1/4 GRD 9 YZ 8
10 37565 DRIVE PULLEY ASSY., 3.03 6 3V 4.5 1A ............... 1 ............. FITS 26", 30", BELT DRIVE
10 37569 DRIVE PULLEY ASSY., 3.7 6 3V 4.5 1A ................. 1 ............. FITS 16", 20" BELT DRIVE
37566 PULLEY, 3.03 6 3V 4.5 1A ....................................... 1 ............. FITS 26", 30", BELT DRIVE
.................................................................................................. INCLUDES ITEMS W/
.................................................................................................. INCLUDES ITEMS W/#
*
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 57
BLADE SHAFT ASSY.
BLADE SHAFT ASSY.
PAGE 58 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
BLADE SHAFT ASSY.
BLADE SHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1
*
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
10 11 12 13 14 15 16 17 18 19 20
21 37671 BLADESHAFT ASSEMBLY 4030 ........................... 1 .............. INCLUDES ITEMS W/
37672 HOUSING, 4030 BLADESHAFT 1 37673 BLADESHAFT, 4000 SERIES 1 06502-010 SCREW, HHC 7/16 - 14 X 1-1/4 6 933243 WASHER FLAT SAE 7/16 GRD 9 YZ 6 421001 SENSOR, HALL EFFECT SPEED PICKUP 1 583026 DRAIN PLUG, MAGNETIC 1/2 - 20 1 577009 GASKET, DRAIN PLUG 1 25695 WASHER, SEAL 3/4" 1 25690 GEAR, SAW BLADE SHAFT SPEED PICKUP 1 460010 BEARING, ROLLER KOYO # 7210BGC3 2
*
39460011 BEARING, BALL KOYO # NU2210RC3 1
*
480006 SEAL, OIL CR# 28655 2
*
480007 SEAL, OIL CR- 19599 2
*
485003 SLEEVE, BLADE SHAFT SEAL 2
*
486001 WASHER, THRUST 6000 SERIES 2
*
576006 SNAP RING, VITON # AS-135 2
*
578135 O-RING, VITON # AS-135 2
*
576007 SNAP RING, VHO-354 1
*
925382 SCREW, KP SHS 1/4 - 20 X 1/2 6
*
969314 KEY, WOODRUFF 3/16 X 5/8 2
*
*
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 59
16", 20", 26" BLADE GUARD ASSY.
16", 20", 26" BLADE GUARD ASSY.
PAGE 60 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
16", 20", 26" BLADE GUARD ASSY.
16", 20", 26" BLADE GUARD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1
*
1# 200008 BLADEGUARD W/A, 20" REAR HALF 1 1$ 200010 BLADEGUARD W/A, 26" REAR HALF 1 2
*
2# 200007 BLADEGUARD W/A, 20" FRONT HALF 1 2$ 200009 BLADEGUARD W/A, 26" FRONT HALF 1 3*#$ 582040 BUSHING, BLADEGUARD HINGE DELRIN 1
4*#$ 200019 FLAP, MUD BLADEGUARD ..................................... 1 .................. SAFETY ITEM
5*#$ 37394 MANIFOLD, WATER SMALL 1 6*#$ 2113 FITTING, PLUG 1/8MP HEX SKT HD 1 7*#$ 370456 FITTING, BRASS 6BARB-1/4MP 2 8*#$ 10176 NUT, NYLOC 1/2-13 1 9*#$ 10024 NUT, NYLOC 1/4-20 3 10*#$ 0131 A SCREW, HHC 1/4 - 20 X 3/4 1 11*#$ 06503-026 SCREW, HHC 1/2 - 13 X 3-1/4 1 12*#$ 26250 SCREW, HHC 1/4 - 20 X 1-3/4 2 13*#$ 10930 WASHER, FENDER 1/4 X 1-1/4 1 14*#$ 37396 3/8" QC MALE 1 15*# 37506 HOSE, WATER #6 LP, 16", 20" BLADEGUARD 2 15$ 37508 HOSE, WATER #6 LP, 26" BLADEGUARD 2 16*#$ 22129-001 PIPE STRAP 3/8 2 17*#$ 1618 NUT, NYLOC 10-24 2 18*#$ 923144 SCREW, SHC 10-24 X 1/2 2
19 37335 BLADEGUARD ASSY., 16" STD SYS ..................... 1 .................. SAFETY ITEM
19 37336 BLADEGUARD ASSY., 20" STD SYS ..................... 1 .................. SAFETY ITEM
19 37337 BLADEGUARD ASSY., 26" STD SYS ..................... 1 .................. SAFETY ITEM
200004 BLADEGUARD W/A, 16" REAR HALF 1
200003 BLADEGUARD W/A, 16" FRONT HALF 1
....................................................................................................... INCLUDES ITEMS W/
....................................................................................................... INCLUDES ITEMS W/#
....................................................................................................... INCLUDES ITEMS W/$
*
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 61
30" BLADE GUARD ASSY.
6
2
1
4
3
8
7
5
12
13
14
11
10
15
16
17
16
17
18
19
30" BLADE GUARD ASSY.
PAGE 62 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
30" BLADE GUARD ASSY.
30" BLADE GUARD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1# 200012 BLADEGUARD W/A, 30" REAR HALF 1 2# 200011 BLADEGUARD W/A, 30" FRONT HALF 1 3# 582039 BUSHING, BLADEGUARD HINGE DELRIN 1 4# 37395 MANIFOLD, WATER LARGE 1
5# 200019 FLAP, MUD BLADEGUARD ..................................... 1 .................. SAFETY ITEM
6# 0131 A SCREW, HHC 1/4 - 20 X 3/4 1 7# 26250 SCREW, HHC 1/4 - 20 X 1-3/4 2 8# 06503-030 SCREW, HHC 1/2 - 13 X 3-3/4 1 9# 10176 NUT, NYLOC 1/2-13 1 10# 10024 NUT, NYLOC 1/4-20 3 11# 10930 WASHER, FENDER 1/4 X 1-1/4 1 12# 370456 FITTING, BRASS 6BARB-1/4MP 2 13# 2113 FITTING, PLUG 1/8MP HEX SKT HD 1 14# 37396 3/8" QC MALE 1 15# 1618 NUT, NYLOC 10-24 2 16# 923144 SCREW, SHC 10-24 X 1/2 2 17# 22129-001 PIPE STRAP 3/8 2 18# 37509 HOSE, WATER #6 LP, 30" BLADEGUARD 2
19 37338 BLADEGUARD ASSY., 30" STD SYS ..................... 1 .................. SAFETY ITEM
....................................................................................................... INCLUDES ITEMS W/#
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 63
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provi­sions:
1. A Returned Material Authorization must be approved by Multiquip prior to ship­ment.
2. To obtain a Return Mater ial Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quanti­ties, and descriptions of the items to be returned.
a. The parts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and
phone number of the person request­ing the RMA.
3. A copy of the Return Material Authoriza­tion must accompany the return shipment.
4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a spe­cific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being re­placed by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were pur­chased more than six months prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items. e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instruc­tions. If a reply is not received within five days, the material will be returned to the sender at his expense.
dealer net price at time of the original purchase, less a 15% restocking charge.
which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
Effective: February 22, 2006
PAGE 64 — PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #1 (11/03/09)
NOTES
PS4030 MULTIQUIP SAW • PARTS MANUAL — REV. #0 (11/03/09) — PAGE 65
PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877 Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284 Contact: mq@multiquip.com
Mayco Parts Warranty Department
800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173 310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279
Service Department Technical Assistance
800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032 310-537-3700
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223 Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226 Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL
CANADA
Multiquip
4110 Industriel Boul. Tel: (450) 625-2244 Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664
Contact: jmartin@multiquip.com
ON-HAND
WHEN CALLING
Contact: sales@multiquip.co.uk
© COPYRIGHT 2008, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
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