Multiquip PRO12E53 User Manual

OPERATION MANUAL
SERIES
MODEL PRO12/
PRO12E51/PRO12E53
(HONDA GX390RT2-QNB2 GASOLINE ENGINE
TECO WESTINGHOUSE 5HP ELECTRIC MOTOR)
Revision #1 (06/04/14)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:
Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfromchemically treatedlumber.
Your risk from these exposures varies, dependingonhowoftenyoudo this type of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, suchas
dust masks that are specially designed to filter out microscopic particles.
PAGE 2 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity,or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations.Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 3
TABLE OF CONTENTS
PRO12 Hydraulic Mixer
Proposition 65 Warning ........................................... 2
Silicosis/Respiratory Warnings ................................ 3
Table Of Contents .................................................... 4
Safety Information ................................................ 5-9
Specifications ........................................................ 11
Dimensions ............................................................ 12
General Information ............................................... 13
Mixer Components ........................................... 14-15
Hydraulic Components ..................................... 16-17
Basic Engine .......................................................... 18
Electric Motor Components ................................... 19
Paddle Blade Adjustment ...................................... 20
Inspection ......................................................... 21-22
Startup (Gasoline Engine) ................................ 23-24
Startup (Electric Motor) ......................................... 25
Operation ............................................................... 26
Maintenance ..................................................... 27-29
Troubleshooting (Engine) .................................. 30-31
Troubleshooting (Electric Motor) ............................ 32
Hydraulic System Locator ...................................... 34
Hydraulic System Diagram .................................... 35
Electric Motor (Single Phase) Wiring Diagram ...... 36
Electric Motor (Three-Phase) Wiring Diagram ....... 37
NOTICE
Specifications are subject to change without notice.
PAGE 4 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with
safety messages.
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
or NOTICE.
Symbol Safety Hazard
Lethal exhaust gas hazards
Explosive fuel hazards
Burn hazards
Rotating parts hazards
NOTICE
Addresses practices not related to personal injury.
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 5
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
Manufacturer does not assume responsibility for any accident due to equipment modifi cations. Unauthorized
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fi re department.
This information will be invaluable in the case of an
SAFETY INFORMATION
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
Avoid wearing jewelry or loose fi tting clothes that may snag on the controls or moving parts as this can cause serious injury.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the
infl uence of drugs or alcohol.
ALWAYS clear the work area of any debris, tools, etc. that would constitute a hazard while the equipment is in operation.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
equipment modifi cation will void all warranties.
 NEVER
to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fi re extinguisher.
 ALWAYS know the location of the nearest
fi rst aid kit.
 ALWAYS know the location of the nearest phone or
a phone on the job site.
of the nearest ambulance, doctor and
emergency.
PAGE 6 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
SAFETY INFORMATION
MIXER SAFETY
ENGINE SAFETY (GASOLINE MODELS ONLY)
Engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can
The engine of this equipment requires an adequate
operate this equipment
place hands or fingers inside engine
operate the engine with heat shields or
while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area
Make certain the operator knows how to and is capable
run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fi re could result causing severe
bodily harm or even death.
DO NOT mix fl ammable or explosive substances.
NEVER place your hands inside the drum
while starting or operating this equipment.
NEVER disconnect any emergency
or safety devices. These devices are
intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
Before operating mixer, ensure that safety grate is in
position and correctly fi tted.
NEVER lubricate components or attempt service on a
running machine.
NOTICE
DANGER
WARNING
CAUTION
DANGER
cause death if inhaled.
free fl ow of cooling air. NEVER in any enclosed or narrow area where free fl ow of the air is restricted. If the air fl ow is restricted it will cause injury to people and property and serious damage to the
equipment or engine.
WARNING
 DO NOT
compartment when engine is running.
 NEVER
guards removed.
 Keep fi ngers, hands hair and clothing away
from all moving parts to prevent injury.
 DO NOT remove the engine oil drain plug
ALWAYS keep the machine in proper running condition.
ALWAYS ensure mixer is on level ground before mixing.
Fix damage to machine and replace any broken parts
immediately.
DO NOT tip mixer onto drum mouth when the drum is
rotating.
Ensure the drum is rotating while fi lling and emptying
the drum.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
ALWAYS deploy stabilizer jack stands prior to use.
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 7
of the mixer.
CAUTION
 NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool before servicing equipment.
of turning the engine OFF in case of an emergency.
NOTICE
 NEVER
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
SAFETY INFORMATION
FUEL SAFETY (GASOLINE MODELS ONLY)
GENERATOR SAFETY
ELECTRIC MOTOR SAFETY (ELECTRIC MODELS
Operate electric motor only at the specifi ed voltage
disconnect AC power plug from power source
cables or cords when
connecting equipment to generator. Inspect for cuts in
Make sure power cables are securely connected. Incorrect connections may cause electrical shock and
Ensure that cables and cords will not be tripped over or
make certain that proper power or extension
DANGER
DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or fi re due to static electricity.
FUEL
FUEL
DO NOT start the engine near spilled fuel or combustible fl uids. Fuel is extremely fl ammable and its vapors can cause an explosion if ignited.
If using a generator to power mixer, refer to applicable generator manual safety information section.
ONLY)
NOTICE
indicated on the nameplate.
DO NOT spray water onto electric motor.
ALWAYS
before moving mixer.
ALWAYS make sure the ON/OFF switch
on the electric motor is in the OFF position when not in use and before inserting the mixer’s power plug into an AC receptacle.
Power Cord/Cable Safety
DANGER
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
ALWAYS use extreme caution when working with
fl ammable liquids.
DO NOT fi ll the fuel tank while the engine is running
or hot.
DO NOT overfi ll tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
 NEVER let power cords or cables lay in water.
 NEVER use damaged or worn
the insulation.
NEVER grab or touch a live power
cord or cable with wet hands. The
electrocution or death.
possibility exists of electrical shock,
damage to the mixer.
CAUTION
trapped underneath the mixer.
NOTICE
 ALWAYS
cord has been selected for the job.
PAGE 8 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
TRANSPORTING SAFETY
CAUTION
ENVIRONMENTAL SAFETY/
Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable. If the equipment poses an unacceptable and unrepairable safety risk due to wear or damage or is no longer cost effective to maintain (beyond life-cycle reliability) and is to be decommissioned (demolition and dismantlement),be sure to follow rules below.
 When the life cycle of this equipment is over, remove
battery if equipped and bring to appropriate facility for lead reclamation. Use safety precautions when handling
When the life cycle of this equipment is over, it is recommended that the mixer frame and all other metal
Metal recycling involves the collection of metal from discarded products and its transformation into raw
Recyclers and manufacturers alike promote the process of recycling metal. Using a metal recycling center
The gasoline engine used in this equipment has been designed to reduce harmful levels of carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxides (NOx)
This engine has been certifi ed to meet US EPA Evaporative
Attempting to modify or make adjustments to the engine emmission system by unauthorized personnel without proper training could damage the equipment or create an
Additionally, modifying the fuel system may adversely affect evaporative emissions, resulting in fi nes or other penalties.
The emission control label is an integral part of the emission
If a replacement emission label is needed, please contact
NEVER allow any person or animal to stand underneath the equipment while lifting.
NOTICE
ALWAYS make sure forklift forks are inserted into pockets
(if applicable) as far as possible when lifting the mixer.
ALWAYS shutdown engine before transporting.
NEVER lift the equipment while the engine is running.
Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
DO NOT lift machine to unnecessary heights.
ALWAYS tie down equipment during transport by
securing the equipment with rope.
SAFETY INFORMATION
batteries that contain sulfuric acid.
parts be sent to a recycling center.
materials to use in manufacturing a new product.
promotes energy cost savings.
EMISSIONS INFORMATION
NOTICE
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making the engine start diffi cult.
DECOMMISSIONING
NOTICE
DO NOT pour waste or oil directly onto the ground, down
a drain or into any water source.
Contact your country's Department of
Public Works or recycling agency in your area and arrange for proper disposal of any electrical components, waste or oil associated with this equipment.
contained in gasoline exhaust emissions.
emissions requirements in the installed confi guration.
unsafe condition.
Emission Control Label
system and is strictly controlled by regulation(s).
The label must remain with the engine for its entire life.
your authorized engine distributor.
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 9
NOTES
PAGE 10 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
SPECIFICATIONS
Table 1. Mixer Specifications
Capacity 12.0 cu. ft (340 liters)
Bag Capacity 3 to 4 bags
Operating Weight 1580 lbs. (716.68 kg.)
Maximum Aggregate Size 1 in. (25.4 mm)
Adjustable Drum Discharge Height Up to 42.5 in. (1079.5 mm.)
Drive System Hydraulic
Dump Action Hydraulic
Table 2. Engine Specifications
Model Honda GX390RT2-QNB2
Type Air-cooled 4 stroke, Horizontal Shaft, Gasoline Engine
Bore X Stroke
Displacement 23.7 cu. in. (389 cc)
Max Output 11.7 H.P./3600 R.P.M.
Continuous Output 9.0H.P./3600 R.P.M.
Fuel Tank Capacity Approx. 1.7 U.S. Gallons (6.5 Liters)
Fuel Unleaded Gasoline
Lube Oil Capacity 1.16 qt. (1.1 liter)
Speed Control Method Centrifugal Fly-weight Type
Starting Method Electric Start
Table 3. Electric Motor Specifications
Model
Enclosure TEFC TEFC
Horsepower 5 5
Input Voltage (VAC) 230 230/460
Phase 1 3
Teco Westinghouse Model 3415 Teco Westinghouse Model 3481
3.46 in. X 2.51 in.
(88 mm x 64 mm)
Frequency (Hz) 60 60
Max Output@RPM 5 HP@1745 5 HP@1725
Full Load Amps 30 12.24/6.12
Weight 103 lbs (46.7 kg) 103 lbs (46.7 kg)
Dimensions (LxWxH)
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 11
18.03 x 8.8 x 10.5 in
(458 x 223.5 x 266.7 mm)
15.79 x 8.8 x 10.5 in
(401 x 223.5 x 266.7 mm)
DIMENSIONS
C
A B
Figure 1. Mixer Dimensions
Table 4. Mixer Dimensions
Reference Designator Dimension in. (mm.)
A (Length) 73.5 (1917.7)
B (Width) 35.0 (889)
C (Height) 45.0 (1143)
PAGE 12 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
GENERAL INFORMATION
APPLICATION
The Multiquip PRO12 hydraulic mixer (with drum capacity of 12.0 cu. ft./340 liters) is shipped completely assembled, factory-tested, and ready for use.
This mixer is only intended for the mixing of plaster and mortar. The mixer must be used for its intended purpose and is not suitable for mixing flammable or explosive substances. The mixer must not be used in an explosive atmosphere. This mixer has a batch capacity between 3-1/2 and 4-1/2 bags.
POWER PLANTS
This hydraulic mixer is powered by either a 11.7 HP Honda GX390RT2-QNB2 air-cooled, 4-stroke, gasoline engine (Reference Table 2), or a 5 HP electric motor. Reference Table 3 for more detailed information regarding the electric motor.
HARDWARE
Check all hardware on the mixer before starting. Periodically inspect all hardware. Loose hardware can contribute to early component failure and poor performance. Keep all mixer hardware components tight.
ENGINE MAINTENANCE
For basic engine maintenance, refer to the engine maintenance section in this manual. For a more detailed engine maintenance, refer to the Honda Engine Owner's manual furnished with the engine.
ELECTRICAL
If mixer is equipped with an electric motor, make sure that the power being supplied to the motor corresponds to the voltage rating label on the motor. Supplying the wrong voltage to the electric motor will cause severe electrical damage to the motor. Reference Table 3 for electric motor specifications.
Always make sure the OFF/ON switch on the electric motor is in the OFF position before applying power.
EXTENSION CABLES
The extension cable should be a 3-wire configuration that includes a ground wire that conforms to UL code. The wire cross section must be a minimum of 2.5 mm extension cord of adequate current carrying capacity as referenced in Table 7. Remember cable distance affects the current-voltage capacity of the extension cable.
Ensure that the extension cable is carefully laid out avoiding wet areas, sharp edges and locations where vehicles might run over it. Avoid allowing the extension cable to be trapped underneath the mixer.
Unroll the extension cable fully or it will overheat and could catch fire. Make sure that all extension cable connections are dry and safe. Replace any defective or badly worn extension cable immediately.
2
. Choose an
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 13
MIXER COMPONENTS
6
5
8
4
13
9
3
1
2
12
11
14
10
Figure 2. Mixer Components
PAGE 14 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
MIXER COMPONENTS
1. Engine Cover — Lift this cover to gain access to the
engine or electric motor.
2. Start/Stop Switch — This switch is located on the side
of the engine cover. When activated it will shut down the engine (gasoline only).
3. Latch — Use this latch to secure the engine
compartment enclosure.
4. Drum Bearing — There is a sealed bearing on
each end of the mixing drum. Bearings are packed and sealed at the factory and require no further maintenance.
5. Mixing Paddles — This mixer uses plastic and rubber
mixing paddles for the mixing of plaster and mortar. Always clean paddles after each use.
6. Bag Cutter — This feature allows mixing bags to be
opened easily, therefore allowing the contents of the bag to fall directly into the mixing drum.
7. Safety Grill — Provided for operator safety. This safety
grill is designed to keep hands and solid objects out of the mixing drum when in use. This grill should be closed at all times when mixer is in use. DO NOT remove the grill or grill opening bar. Keep the grill clean by washing it down daily.
8. Pivot Point/Zerk Fitting — There is a zerk grease
fitting on each end of the mixing drum. These fittings lubricate the dumping mechanism. Lubricate both fittings at least twice a week.
9. Mixing Drum — Drum capacity is 12 cu. ft (340 liters).
Mixing materials such as mortar and plaster are to be placed into this drum for mixing. Always clean drum after each use.
10. Swivel Jack Stands — These jack stands swivel out
to support the mixer.
11. Forklift Pockets — When lifting of the mixer is
required, use these fork lift pockets to lift the mixer. Remember to insert the forks of the forklift a minimum of 24 inches into the lift pockets.
12. Adjustable Stabilizer Jack Stands — Use these jack
stands to adjust the mixer to the desired height.
13. Hydraulic Oil Filter — 10 micron hydraulic filter. Filters
out small particles that are harmful to the hydraulic system.
14. Charcoal Canister — A container filled with activated
charcoal that traps gasoline vapors emitted by the fuel system.A container filled with activated charcoal that traps gasoline vapors emitted by the fuel system (gasoline only).
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 15
HYDRAULIC COMPONENTS
6
5
8
1
3
7
2
4
2
Figure 3. Hydraulic Components
PAGE 16 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
HYDRAULIC COMPONENTS
1. Hydraulic Motor — Bi-directional hydraulic motor that
is used in conjunction with the directional control valve to operate the hydraulic dump cylinder and paddle shaft.
2. Hydraulic Dump Cylinder — When activated, this
cylinder will cause the mixing drum to rotate to the dump position. This cylinder is provided on mixers with hydraulic dump capability.
3. Hydraulic Oil Sight Gauge — This gauge indicates
the level and temperature of the hydraulic oil. For normal operation, oil level should be visible at the midpoint on the sightglass.
4. Hydraulic Valve — Directional hydraulic control valve.
Controls the direction of hydraulic fluid supplied to the dump cylinder and paddle shaft.
5. Hydraulic Dump Lever — This lever is only provided
on mixers with hydraulic dump capability. Pull lever outward to activate dump cylinder.
6. Hydraulic Paddle Blade Lever — 3-position lever.
Push inward for clockwise mixing rotation of blades. Place in center position for no rotation (neutral/off).
7. Pump — Supplies hydraulic fluid to the hydraulic
control valve.
8. Hydraulic Oil Filter — 10 micron hydraulic filter. Filters
out small particles that are harmful to the hydraulic system.
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 17
BASIC ENGINE
10
9
8
7
6
5
4
Figure 4. Engine Components
1
2
3
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the engine manufacturer’s manual for instructions and details of operation and servicing.
1. Fuel Filler Cap — Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
DANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to
start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Throttle Lever — Used to adjust engine RPM speed (lever advanced forward SLOW, lever back toward operator FAST).
3. Engine ON/OFF Switch — ON position permits engine starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) — Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
5. Fuel Valve Lever — OPEN to let fuel flow, CLOSE to stop the flow of fuel.
6. Choke Lever — Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner — Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
NOTICE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
WARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
8. Spark Plug — Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a week.
9. Muffler — Used to reduce noise and emissions.
10. Fuel Tank — Holds unleaded gasoline. For additional information refer to engine owner's manual.
PAGE 18 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
ELECTRIC MOTOR COMPONENTS
L1
L3
L2
NEMA L6-30P PLUG
2-POLE CIRCUIT
BREAKER
ON/OFF SWITCH
1Ø OR 3Ø
ELECTRIC MOTOR
YELLOW BLACK WHITE
BLACK
WHITE
GREEN
BLACK
WHITE
NEMA L14-30P PLUG
ELECTRIC MOTOR
For lubrication care and operation of the electric motor, refer to your electric motor instruction booklet furnished with the motor.
Protect the electric motor from dust as much as possible and keep ventilating openings clean
CAUTION
DO NOT spray water at any time on the electric motor.
DO NOT operate electric motor in an explosive
environment.
The electric motors (Figure 5) used on these mixers is available in two types of configurations, 5 HP 1Ø @230 VAC or 5 HP 3Ø @230/460 VAC. Pay special attention to the nameplate on the electric motor when supplying power to the electric motor. Applying incorrect power to the motor can severely damage the motor and may cause serious
bodily injury!
Always make certain that the correct voltage is being supplied to the motor. The input voltage requirements can be found on the electric motor's nameplate.
ELECTRIC MOTOR POWER CONNECTIONS
The electrical motors used on these mixers are equipped with either a 3-prong (1Ø) or a 4-prong (3Ø) plug. Reference Figure 5 for connection to a power source. Reference Table 5. to determine the required NEMA mating receptacle.
NOTICE
It is strongly recommended that all electrical wiring be done by a licensed electrician. Pay special attention to the nameplate on the electric motor. Make certain that the voltage supplied to the electric motor matches the required operating voltage printed on the nameplate.
Table 5. Electric Motor Wiring Information
Electric Motor
Horsepower
Rating
5 HP
230 VAC - 1Ø 230/460 VAC - 3Ø
NEMA Plug
Connector
3-Prong
L6-30P
NEMA Receptacle
Connector
3-Prong
L6-30R
NEMA Plug
Connector
4-Prong
L14-30P
NEMA Receptacle
Connector
4-Prong
L14-30R
T1
BLUE ORANGE RED
1
B
T2
T3
Figure 5. Electric Motor
A
GREEN
GND. POINT
BLACK (L1)
WHITE (L2)
A
B
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 19
PADDLE BLADE ADJUSTMENT
DRUM END AND SIDE WALLS
STEEL DRUM
ENGINE END CAST PADDLE
CENTER TOW END CAST PADDLE
CENTER ENGINE END CAST PADDLE
CAST PADDLE
DRUM END
PADDLE BLADE IS TOO TIGHT AGAINST DRUM SIDE WALLS.
DRUM SIDE
INCORRECT
ROTATION
INCORRECT
CORRECT
SIDE PADDLE BLADE
ROTATION
INCORRECT
CORRECT
PADDLE BLADE IS TOO TIGHT AGAINST DRUM SIDE WALLS.
END PADDLE BLADE
Figure 6. Paddle Blade Adjustment
PAGE 20 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
INSPECTION
BEFORE STARTING
1. Read safety instructions at the beginning of manual.
2. Clean the mixer, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
ENGINE OIL CHECK
1. To check the engine oil level, place the mixer on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 7) and wipe clean.
Figure 8. Engine Oil Dipstick (Oil Level)
Table 6. Oil Type
Season Temperature Oil Type
Summer 25°C or Higher SAE 10W-30
Spring/Fall 25°C~10°C SAE 10W-30/20
Winter 0°C or Lower SAE 10W-10
DANGER
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the pump if the engine is hot!
or running.
FUEL CHECK
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with unleaded fuel
.
Figure 7. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (See Figure 8), fill to the edge of the oil filler hole with the recommended oil type as listed in Table 6. Maximum oil capacity is 1.16 quarts(1.1 liters).
3. When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. Wipe up any spilled fuel
immediately!
START/STOP SWITCH CHECK
This switch should be tested every time the engine is started.
CAUTION
NEVER disable or disconnect the start/stop switch. It
is provided for operator safety. Injury may result if it is disabled, disconnected or improperly maintained.
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 21
INSPECTION
HYDRAULIC OIL
Check hydraulic oil sight gauge (Figure 9) to ensure that hydraulic oil is at the midway level.
Figure 9. Hydraulic Oil Sight Gauge
HYDRAULIC HOSES
Check hydraulic hoses (Figure 3) to make sure they are not worn, frayed or defective.
GREASE FITTINGS (BEARINGS)
Check the zerk grease fittings (Figure 10) at each end of the mixing drum. These grease fittings lubricate the paddle shaft bearings. Grease daily, preferably at the end of the day. Grease until visible inside drum to assure cavity area is free of contamination.
Figure 10. Grease Fittings (Bearings)
GREASE FITTING (DUMP CYLINDER)
Check the zerk grease fittings on the dump cylinder (Figure 11). Give the fittings a shot of grease every week. This grease fitting lubricates the hydraulic dumping mechanism.
GREASE FITTING
GREASE FITTING CAP
DUMP CYLINDER
BEARING
GREASE FITTING
GREASE FITTING CAP
GREASE FITTING
Figure 11. Grease Fittings (Dump Cylinder)
PAGE 22 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
CAUTION
DO NOT attempt to operate the mixer
until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood.
This section is intended to assist the operator with the initial start-up of the mixer. It is extremely important that this section be read carefully before attempting to use the mixer in the field.
STARTUP (GASOLINE ENGINE)
Figure 14. Engine Choke Lever (Closed)
STARTING THE ENGINE (GASOLINE)
1. Place the engine fuel valve lever (Figure 12) to the “ON” position.
Figure 12. Engine Fuel Valve Lever (ON
Position)
2. Move the throttle lever (Figure 13) away from the slow position, about 1/3 of the way toward the fast position.
4. Place the choke lever (Figure 15) in the “OPEN
position if starting a warm engine or the temperature is warm.
Figure 15. Engine Choke Lever (Open)
5. Place the engine ON/OFF switch (Figure 16) in the
ON” position.
Figure 13. Throttle Lever (1/3 Start Position)
3. Place the choke lever (Figure 14) in the “CLOSED” position if starting a cold engine.
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 23
Figure 16. Engine ON/OFF Switch (ON Position)
6. Pull the Start/Stop Switch, located on the engine cover, outward to start the engine (Figure 17).
START/STOP
SWITCH
PULL OUT
TO START
Figure 17. Start/Stop Switch (Start Position)
STARTUP (GASOLINE ENGINE)
7. Turn the engine ignition key (Figure 18) to the START
position and hold it until the engine starts. When engine starts, release the key, allowing it to return to the ON position.
F
F
O
O
N
S
T
A
R
T
Figure 18. Engine Ignition Key
8. If the choke lever was moved to the "CLOSED" position to start the engine gradually move it to the "OPEN" position (Figure 19) as the engine warms up. If the engine has not started repeat steps 1 through 6.
STOPPING THE ENGINE
Normal Shutdown
1. Move the throttle lever to the IDLE position (Figure 21) and run the engine for three minutes at low speed.
Figure 21. Throttle Lever (Idle)
2. After the engine cools, push the Start/Stop switch on the engine cover inward to the “OFF” position (Figure 22).
START/STOP
SWITCH
Figure 19. Choke Lever (Open)
9. Before the mixer is placed in to operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a lose component.
10. To begin mixing, place the throttle lever (Figure 20) in the “RUN” position
Figure 20. Throttle Lever (Run)
.
PUSH IN
TO STOP
Figure 22. Start/Stop Switch (OFF Position)
3. Place the fuel shut-off lever (Figure 23) in the "OFF"
position.
Figure 23. Fuel Valve Lever (OFF)
Emergency Shutdown
1. Move the throttle lever quickly to the IDLE position, and place the engine ON/OFF switch in the OFF position.
PAGE 24 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
STARTUP (ELECTRIC MOTOR)
TO
PRESS
STARTING THE ELECTRIC MOTOR
1. Using an adequate size extension cord (Table 7), connect one end of the extension cord to the plug on the electric motor, connect the other end to the power source. Make sure the motor is configured for the proper operating voltage.
Table 7. Cable Selection
Cord
Length
ft/m
10 (3.0) 12 GA
25 (7.6) 16 GA 16 GA 16 GA 16 GA 14 GA 14 GA
50 (15.2) 16 GA 16 GA 16 GA 14 GA 14 GA 12 GA
100 (30.5) 16 GA 16 GA 14 GA 12 GA 12 GA
150 (45.7) 16 GA 14 GA 12 GA 12 GA
200 (61.0) 14 GA 14 GA 12 GA 10 GA
0-2 2-5 5-7 7-10 10-12 12-15 12-20
CAUTION: Equipment damage can result from low voltage
NOTICE
Extensions cords must be rated "Heavy Duty" or "Extra Heavy Duty" and must be a continuous length.
Amperage/Load Rating
STOPPING THE MIXER (ELECTRIC MOTOR)
1. To stop the electric motor, press the red OFF/STOP switch (Figure 25).
ON
OFF
START
STOP
TO
STOP
Figure 25. Electric Motor On/OFF Switch (Stop)
2. Disconnect the electric motor's extension cord from its power source.
2. To start the electric motor, press the black ON/START
switch (Figure 24).
ON
OFF
START
STOP
PRESS
START
Figure 24. Electric Motor On/OFF Switch (Start)
3. Clean mixer as referenced in the maintenance section of this manual.
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 25
MIXING
1. On the hydraulic valve, push lever inward (Figure 26) for clockwise mixing rotation of blades.
NEUTRAL
PUSH IN TO MIX
PULL OUT
TO REVERSE
Figure 26. Hydraulic Paddle Lever
2. The paddle shaft inside the drum should be rotating at this time.
3. Add a small amount water to the mixing drum.
OPERATION
Figure 28. Hydraulic Dump
2. Pull hydraulic dump lever inward to place drum back in upright position.
4. Lift the mixing bag compound onto the steel safety grate over the bag cutter and let the contents fall into the drum. Add more water if desired and mix compound to desired consistency.
DUMPING
1. Push hydraulic dump lever (Figure 27) outward to place drum in dump position (Figure 28).
PUSH
TO DUMP
PULL
TO RETURN
WARNING
When rotating the mixing drum from the dump position to the upright position, keep hands clear of safety grate. The possibility exists of hands or fingers being crushed.
Figure 27. Hydraulic Dump Lever
PAGE 26 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
Perform engine maintenance procedures as scheduled in Table 8.
Table 8. Engine Maintenance Schedule
MAINTENANCE
First
Description (3) Operation Before
Engine Oil
Air Cleaner
All Nuts and
Bolts
Spark Plug
Cooling Fins CHECK X
Spark Arrester CLEAN X
Fuel Tank CLEAN X
Fuel Filter CHECK X
Idle Speed CHECK-ADJUST X (2)
Valve Clearance CHECK-ADJUST X (2)
Fuel lines CHECK Every 2 years (replace if necessary) (2)
CHECK X
CHANGE X
CHECK X
CHANGE X (1)
Re-tighten If
Necessary
CHECK-CLEAN X
REPLACE X
X
Month or
10 hrs
Every 3
Months or
25 hrs
Every 6
Months or
50 hrs
Every Year or 100 hrs
Every 2
Years or
200 hrs
1. Service more frequently when used in DUSTY areas.
2. These items should be serviced by your service dealer, unless you have the proper tools and are mechanically proficient.
Refer to the HONDA Shop Manual for service procedures.
3. For commercial use, log hours of operation to determine proper maintenance intervals.
NOTICE
Refer to engine manufacturer's manual for specific servicing instructions.
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 27
MAINTENANCE
Perform the engine maintenance indicated below:
Daily
1. Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary.
Weekly
1. Remove the fuel filter cap and clean the inside of the fuel tank.
2. Remove or clean the filter at the bottom of the tank.
3. Remove and clean the spark plug (Figure 29), then adjust the spark gap to 0.028~0.031 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.
4. Replace engine oil with recommended type oil as listed in Table 6. Engine oil capacity is 1.16 quarts (1.1 liters).
DO NOT over fill.
DANGER
DO NOT use gasoline as a cleaning
solvent, because that would create a risk of fire or explosion.
ENGINE AIR CLEANER
1. Remove the air cleaner cover and foam filter element as shown in Figure 31.
2. Tap the paper filter element (Figure 31) several times on a hard surface to remove dirt, or blow compressed air [not exceeding 30 psi (207 kPa,
2.1 kgf/cm cleaner case side. NEVER brush off dirt. Brushing will force dirt into the fibers. Replace the paper filter element if it is excessively dirty.
2
)] through the filter element from the air
Figure 29. Spark Plug Gap
ENGINE OIL
1. Drain the engine oil when the oil is warm as shown in Figure 30.
Figure 30. Engine Oil (Draining)
2. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.
3. Clean foam element in warm, soapy water or non-flammable solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing.
Figure 31. Engine Air Cleaner
3. Install drain bolt with sealing washer and tighten securely.
PAGE 28 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
MAINTENANCE
HYDRAULIC OIL FILTER
Replace hydraulic oil filter (Figure 32) every 500 hours. Hydraulic tank capacity is 12 gallons (45 liters). Refill with Shell Tellius 46 hydraulic oil or equivalent.
Figure 32. Hydraulic Oil Filter
MIXER CLEANING
9. NEVER pour or spray water over the engine or electric
motor (Figure 33).
Figure 33. No Spraying of Water
10. When cleaning of the entire mixer is done, return mixing drum to an upright position.
MIXER STORAGE
For storage of the mixer for over 30 days, the following is recommended:
1. Drain the fuel tank completely, or add STA-BIL to the fuel.
It is important that the drum interior is free of dried material. Obstructions can cause the paddle blades to lock against the drum resulting in sudden dump handle movement.
1. Stop the engine. Push the Start/Stop switch on the
engine cover inward to the “OFF” position.
2. Place the hydraulic paddle lever in "neutral" position to disengage.
3. ALWAYS disconnect the spark plug wire or disconnect electrical power source before cleaning the inside of the drum.
4. Place "Do Not Operate" tag on mixer.
5. Make sure the rear section of safety grate is connected to the mixing drum.
6. At the end of each day’s operation, place mixer drum in an upright position and spray inside of tub immediately with water to prevent lumps of dried mortar or plaster from forming and contamination of future batches. DO NOT allow a buildup of materials to form on the blades or anywhere inside the drum.
2. Run the engine until the fuel is completely consumed.
3. Completely drain used oil from the engine crankcase and fill with fresh clean oil, then follow the procedures described in the engine manual for engine storage.
4. Clean the entire mixer and engine compartment.
5. Place the mixing drum in the down position (mouth facing downward).
6. Cover the mixer and place it a clean dry area, that is protected from harsh elements.
7. Rotate mixer to dump position and remove debris.
8. Thoroughly clean the entire mixer, cabinet, and frame.
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 29
TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take remedial action following the diagnosis based on the troubleshooting tables. If the problem cannot be remedied, please leave the unit as is and consult our company's service department.
Troubleshooting (Engine)
Symptom Possible Problem Solution
Spark plug bridging? Check gap, insulation or replace spark plug.
Carbon deposit on spark plug? Clean or replace spark plug.
Diffi cult to start, fuel is available, but no spark at spark plug.
Diffi cult to start, fuel is available, and spark is present at the spark plug.
Diffi cult to start, fuel is available, spark is present and compression is normal.
Diffi cult to start, fuel is available, spark is present and compression is low.
No fuel present at carburetor.
Short circuit due to defi cient spark plug insulation?
Improper spark plug gap? Set to proper gap.
Fuel reaching carburetor? Check fuel line.
Water in fuel tank? Flush or replace fuel tank.
Fuel fi lter clogged? Replace fuel fi lter.
Stuck carburetor? Check fl oat mechanism.
Spark plug is red? Check transistor ignition unit.
Spark plug is bluish white?
No spark present at tip of spark plug?
No oil? Add oil as required.
Oil pressure alarm lamp blinks upon starting? (if applicable)
ON/OFF switch is shorted? Check switch wiring, replace switch.
Ignition coil defective? Replace ignition coil.
Improper spark gap, points dirty? Set correct spark gap and clean points.
Condenser insulation worn or short circuiting? Replace condenser.
Spark plug wire broken or short circuiting? Replace defective spark plug wiring.
Wrong fuel type?
Water or dust in fuel system? Flush fuel system.
Air cleaner dirty? Clean or replace air cleaner.
Choke open? Close choke.
Suction/exhaust valve stuck or protruded? Reseat valves.
Piston ring and/or cylinder worn? Replace piston rings and/or piston.
Cylinder head and/or spark plug not tightened properly?
Head gasket and/or spark plug gasket damaged? Replace head and spark plug gaskets.
No fuel in fuel tank? Fill with correct type of fuel.
Fuel cock does not open properly?
Fuel fi lter/lines clogged? Replace fuel fi lter.
Fuel tank cap breather hole clogged? Clean or replace fuel tank cap.
Air in fuel line? Bleed fuel line.
Check spark plug insulation, replace if worn.
If insuffi cient compression, repair or replace engine. If injected air leaking, correct leak. If carburetor jets clogged, clean carburetor.
Check transistor ignition unit is broken, and replace defective unit. Check if voltage cord cracked or broken and replace. Check if spark plug if fouled and replace.
Check automatic shutdown circuit, "oil sensor". (if applicable)
Flush fuel system, replace with correct type of fuel.
Torque cylinder head bolts and spark plug.
Apply lubricant to loosen fuel cock lever, replace if necessary.
PAGE 30 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
Symptom Possible Problem Solution
Weak in power, compression is proper and does not misfi re.
Weak in power, compression is proper but misfi res.
Engine overheats.
Rotational speed fl uctuates.
Recoil starter malfunctions. (if applicable)
Starter malfunctions.
Burns too much fuel.
Exhaust color is continuously "white".
Exhaust color is continuously "black".
Will not start, no power with key "ON". (if applicable)
TROUBLESHOOTING (ENGINE)
Troubleshooting (Engine) - continued
Air cleaner dirty? Clean or replace air cleaner.
Improper level in carburetor? Check fl oat adjustment, rebuild carburetor.
Defective spark plug? Clean or replace spark plug.
Improper spark plug? Set to proper gap.
Water in fuel system?
Dirty spark plug? Clean or replace spark plug.
Ignition coil defective? Replace ignition coil.
Spark plug heat value incorrect? Replace with correct type of spark plug.
Wrong type of fuel? Replace with correct type of fuel.
Cooling fi ns dirty? Clean cooling fi ns.
Intake air restricted?
Oil level too low or too high? Adjust oil to proper level.
Governor adjusted incorrectly? Adjust governor.
Governor spring defective? Replace governor spring.
Fuel fl ow restricted? Check entire fuel system for leaks or clogs.
Recoil mechanism clogged with dust and dirt? Clean recoil assembly with soap and water.
Spiral spring loose? Replace spiral spring.
Loose, damaged wiring?
Battery insuffi ciently charged? Recharge or replace battery.
Starter damaged or internally shorted? Replace starter.
Over-accumulation of exhaust products?
Wrong spark plug?
Lubricating oil is wrong viscosity? Replace lubricating oil with correct viscosity.
Worn rings? Replace rings.
Air cleaner clogged? Clean or replace air cleaner.
Choke valve set to incorrect position? Adjust choke valve to correct position.
Carburetor defective, seal on carburetor
broken?
Poor carburetor adjustment, engine runs too
rich?
ON/OFF device not activated ON? Turn on ON/OFF device.
Battery disconnected or discharged?
Ignition switch/wiring defective? Replace ignition switch. Check wiring.
Flush fuel system and replace with correct type of fuel.
Clear intake of dirt and debris. Replace air cleaner elements as necessary.
Ensure tight, clean connections on battery
and starter.
Check and clean valves. Check muffl er and
replace if necessary.
Replace spark plug with manufacturer's suggested type.
Replace carburetor or seal.
Adjust carburetor.
Check cable connections. Charge or replace
battery
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 31
TROUBLESHOOTING
Troubleshooting (Electric Motor)
Symptom Possible Cause Solution
Is there power?
Is power cable plugged in? Plug in power cable.
Electric motor will not start.
Is ON/OFF switch placed in ON position?
Defective cable? Check cable.
Electric motor continuously stops. Reset button OK? Check power source.
Electric motor RPM's too low. Low voltage? Check input voltage.
Electric motor RPM's too high. High voltage? Check input voltage.
Troubleshooting (Mixer)
Symptom Possible Problem Solution
Contaminated relief cartridge? Inspect relief pressure (1750 psi).
Material load too heavy, exceeding mixer capability?
Blades will not rotate.
Object stuck inside mixing drum, jamming paddle rotation?
Improper engine speed? Check and adjust engine speed.
Check power source. Check reset button.
Place ON/OFF switch in ON position.
Reduce amount of material being mixed.
Stop engine. Empty out drum contents. Remove obstruction.
Material leaking from drum ends. Worn or defective paddle shaft seals? Replace seals.
PAGE 32 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
NOTES
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 33
HYDRAULIC SYSTEM LOCATOR
4
10
13
8
5
2
3
9
11
12
1
6
7
PAGE 34 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
HYDRAULIC SYSTEM DIAGRAM
HYDRAULIC SYSTEM DIAGRAM
RETURN
FILTER
3
TANK
HYDRAULIC
DUMP
FORWARD/REVERSE
98
12
GEAR PUMP
RELIEF VALV E
10
1750 PSI
BYPASS
13
25 PSI
1
CYLINDER
6
2
1
RELIEF
VALV E
1750 PSI
HYD
MOTOR
4
11
5
SUCTION
STRAINER
TANK
1
ENGINE
2
CYLINDER
7
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 35
ELECTRIC MOTOR (SINGLE PHASE) WIRING DIAGRAM
L1
L3
L2
L6-30P
TWIST LOCK
2-POLE CIRCUIT
BREAKER
1Ø ELECTRIC MOTOR
2
FACTORY WIRED 230 VAC.
2
PADDLE ROTATION
TOW END VIEW
MIXER DRUM
45
2
1Ø 230 VAC
L1
L2
YELLOW BLACK WHITE
BLACK
WHITE
GREEN
BLACK
WHITE
BLUE ORANGE RED
T1
T2
T3
230 VAC WINDING
3
B
A
CONNECTIONS
(LOW VOLTAGE)
8
GREEN
1
GND.
POINT
A
BLACK (L1)
WHITE (L2)
B
NOTE:
TO REVERSE DIRECTION OF SHAFT ROTATION. INTERCHANGE
1
WHITE AND BLACK WIRE LEADS
WIRE NO. COLOR
1
COLOR CODE
1 2 3 4 5 6 7 8 9
BLUE WHITE ORANGE YELLOW BLACK PURPLE PINK RED GRAY
PAGE 36 — PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14)
ELECTRIC MOTOR (THREE-PHASE) WIRING DIAGRAM
TOW END VIEW
WHITE/NEUTRAL
3Ø-PHASE ELECTRIC MOTOR
3-POLE CIRCUIT
BREAKER
BLACK
BLACK
RED
RED
GREEN
WHITE
WHITE
3Ø-230/460 VAC
MIXER DRUM
RED/LINE
W
BLACK/LINE
L14-30P
TWIST-LOCK
Y
X
3-POLE/4-WIRE
GROUNDING
G
GREEN/GROUND
NOTE:
TO REVERSE DIRECTION OF SHAFT ROTATION. INTERCHANGE
1
RED AND BLACK WIRE LEADS
2
FACTORY WIRED 230 VAC.
230 VAC WINDING
CONNECTIONS
(LOW VOLTAGE)
L1
L2 L3
WIRE NO. COLOR
COLOR CODE
1 2 3 4 5 6 7 8 9
460 VAC WINDING
CONNECTIONS
(HIGH VOLTAGE)
L1
L2 L3
BLUE WHITE ORANGE YELLOW BLACK PURPLE PINK RED GRAY
PADDLE ROTATION
PRO12 HYDRAULIC MIXER • OPERATION MANUAL — REV. #1 (06/04/14) — PAGE 37
OPERATION MANUAL
HERE’S HOW TO GET HELP
© COPYRIGHT 2014, MULTIQUIP INC.
Multiquip Inc
the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.
This manual
The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations.
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Offi ce MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact : mq@multiquip.com
Service Department Warranty Department
800-421-1244 310-537-3700
Technical Assistance
800-478-1244 Fax: 310-943-2238
CANADA
Multiquip Multiquip (UK) Limited Head Offi ce
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact : jmartin@multiquip.com
Tel. (800) 421-1244 Fax (310) 537-3927
Fax: 310-537-4259 800-421-1244
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
800-427-1244 310-537-3700
310-537-3700
UNITED KINGDOM
Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfi eld, Cheshire SK16 4UJ Contact : sales@multiquip.co.uk
Fax: 800-672-7877 Fax: 310-637-3284
Fax: 310-943-2249
Tel: 0161 339 2223 Fax: 0161 339 3226
,
MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
Your Local Dealer is:
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