MULTIQUIP ESSICK, PRO12E51, PRO12E53 Parts Manual

OPERATION AND PARTS MANUAL
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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SERIES
MODEL PRO12/
PRO12E51/PRO12E53
HYDRAULIC PLASTER/MORTAR MIXER
(HONDA GX390RT2-QNB2 GASOLINE ENGINE
Revision #3 (09/25/14)
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PROPOSITION 65 WARNING
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Engine exhaust and some of itsconstituents,andsomedustcreated by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Someexamplesof thesechemicalsare:
Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfromchemically treatedlumber.
Your risk from these exposures varies, dependingonhowoftenyoudothistype of work.To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, suchas
dust masks that are specially designed to filter out microscopic particles.
PAGE 2 — PRO12 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #3 (09/25/14)
SILICOSIS/RESPIRATORY WARNINGS
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WARNING
SILICOSISWARNING RESPIRATORY HAZARDS
Grinding/cutting/drillingofmasonry,concrete, metaland other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay,granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentionedabove.
WARNING
Grinding/cutting/drillingofmasonry,concrete, metaland other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier,governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity,or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations.Water should be used for dust suppression when wet cutting is feasible. When the hazardsfrominhalationofdust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHAfor thematerials beingused.
PRO12 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #3 (09/25/14) — PAGE 3
TABLE OF CONTENTS
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PRO12 HYDRAULIC MIXER
Proposition 65 Warning ........................................... 2
Silicosis/Respiratory Warnings ................................ 3
Parts Ordering Procedures ...................................... 5
Safety Information .............................................. 6-10
Specifications ........................................................ 12
Dimensions ............................................................ 13
General Information ............................................... 14
Mixer Components ........................................... 15-16
Hydraulic Components ..................................... 17-18
Basic Engine .......................................................... 19
Electric Motor Components ................................... 20
Paddle Blade Adjustment ...................................... 21
Inspection ......................................................... 22-23
Startup (Gasoline Engine) ................................ 24-25
Startup (Electric Motor) ......................................... 26
Operation ............................................................... 27
Maintenance ..................................................... 28-30
Troubleshooting (Engine) .................................. 31-32
Troubleshooting ..................................................... 33
Hydraulic System Locator ...................................... 34
Hydraulic System Diagram .................................... 35
Electric Motor (Single Phase) Wiring Diagram . 36-37
Explanation Of Code In Remarks Column............. 38
Suggested Spare Parts ......................................... 39
Component Drawings
Nameplate And Decals ..................................... 40-41
Paddle Blades Assy. ......................................... 42-43
Drum Assy. ....................................................... 44-45
Hydraulic Assy. .................................................46-47
Frame Assy. ...................................................... 48-49
Cover Assy. ....................................................... 50-51
Engine Assy. ..................................................... 52-53
Electric Motor Assy. .......................................... 54-55
Fuel Tank Assy. ................................................. 56-57
Terms And Conditions Of Sale — Parts ................ 58
NOTICE
Specifications and part numbers are subject to change without notice.
PAGE 4 — PRO12 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #3 (09/25/14)
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with
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safety messages.
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
or NOTICE.
Symbol Safety Hazard
Lethal exhaust gas hazards
Explosive fuel hazards
Burn hazards
Rotating parts hazards
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — PRO12 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #3 (09/25/14)
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
Manufacturer does not assume responsibility for any accident due to equipment modifi cations. Unauthorized
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fi re department.
This information will be invaluable in the case of an
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SAFETY INFORMATION
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
Avoid wearing jewelry or loose fi tting clothes that may snag on the controls or moving parts as this can cause serious injury.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the
infl uence of drugs or alcohol.
ALWAYS clear the work area of any debris, tools, etc. that would constitute a hazard while the equipment is in operation.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
equipment modifi cation will void all warranties.
 NEVER
to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fi re extinguisher.
 ALWAYS know the location of the nearest
fi rst aid kit.
 ALWAYS know the location of the nearest phone or
a phone on the job site.
of the nearest ambulance, doctor and
emergency.
PRO12 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #3 (09/25/14) — PAGE 7
SAFETY INFORMATION
MIXER SAFETY
ENGINE SAFETY (GASOLINE MODELS ONLY)
Engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can
The engine of this equipment requires an adequate
operate this equipment
place hands or fingers inside engine
operate the engine with heat shields or
while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area
Make certain the operator knows how to and is capable
run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter
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DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fi re could result causing severe
bodily harm or even death.
DO NOT mix fl ammable or explosive substances.
WARNING
NEVER place your hands inside the drum
while starting or operating this equipment.
NEVER disconnect any emergency
or safety devices. These devices are
intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
Before operating mixer, ensure that safety grate is in
position and correctly fi tted.
CAUTION
NEVER lubricate components or attempt service on a
running machine.
NOTICE
DANGER
cause death if inhaled.
free fl ow of cooling air. NEVER in any enclosed or narrow area where free fl ow of the air is restricted. If the air fl ow is restricted it will cause injury to people and property and serious damage to the
equipment or engine.
WARNING
 DO NOT
compartment when engine is running.
 NEVER
guards removed.
 Keep fi ngers, hands hair and clothing away
from all moving parts to prevent injury.
 DO NOT remove the engine oil drain plug
ALWAYS keep the machine in proper running condition.
ALWAYS ensure mixer is on level ground before mixing.
Fix damage to machine and replace any broken parts
immediately.
DO NOT tip mixer onto drum mouth when the drum is
rotating.
Ensure the drum is rotating while fi lling and emptying
the drum.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
ALWAYS deploy stabilizer jack stands prior to use.
PAGE 8 — PRO12 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #3 (09/25/14)
of the mixer.
CAUTION
 NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool before servicing equipment.
of turning the engine OFF in case of an emergency.
NOTICE
 NEVER
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
SAFETY INFORMATION
FUEL SAFETY (GASOLINE MODELS ONLY)
GENERATOR SAFETY
ELECTRIC MOTOR SAFETY (ELECTRIC MODELS
Operate electric motor only at the specifi ed voltage
disconnect AC power plug from power source
cables or cords when
connecting equipment to generator. Inspect for cuts in
Make sure power cables are securely connected. Incorrect connections may cause electrical shock and
Ensure that cables and cords will not be tripped over or
make certain that proper power or extension
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DANGER
DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or fi re due to static electricity.
FUEL
FUEL
DO NOT start the engine near spilled fuel or combustible fl uids. Fuel is extremely fl ammable and its vapors can cause an explosion if ignited.
If using a generator to power mixer, refer to applicable generator manual safety information section.
ONLY)
NOTICE
indicated on the nameplate.
DO NOT spray water onto electric motor.
ALWAYS
before moving mixer.
ALWAYS make sure the ON/OFF switch
on the electric motor is in the OFF position when not in use and before inserting the mixer’s power plug into an AC receptacle.
Power Cord/Cable Safety
DANGER
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
ALWAYS use extreme caution when working with
fl ammable liquids.
DO NOT fi ll the fuel tank while the engine is running
or hot.
DO NOT overfi ll tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
 NEVER let power cords or cables lay in water.
 NEVER use damaged or worn
the insulation.
NEVER grab or touch a live power
cord or cable with wet hands. The possibility exists of electrical shock,
electrocution or death.
damage to the mixer.
CAUTION
trapped underneath the mixer.
NOTICE
 ALWAYS
cord has been selected for the job.
PRO12 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #3 (09/25/14) — PAGE 9
TRANSPORTING SAFETY
CAUTION
ENVIRONMENTAL SAFETY/
Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable. If the equipment poses an unacceptable and unrepairable safety risk due to wear or damage or is no longer cost effective to maintain (beyond life-cycle reliability) and is to be decommissioned (demolition and dismantlement),be sure to follow rules below.
 When the life cycle of this equipment is over, remove
battery if equipped and bring to appropriate facility for lead reclamation. Use safety precautions when handling
When the life cycle of this equipment is over, it is recommended that the mixer frame and all other metal
Metal recycling involves the collection of metal from discarded products and its transformation into raw
Recyclers and manufacturers alike promote the process of recycling metal. Using a metal recycling center
The gasoline engine used in this equipment has been designed to reduce harmful levels of carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxides (NOx)
This engine has been certifi ed to meet US EPA Evaporative
Attempting to modify or make adjustments to the engine emmission system by unauthorized personnel without proper training could damage the equipment or create an
Additionally, modifying the fuel system may adversely affect evaporative emissions, resulting in fi nes or other penalties.
The emission control label is an integral part of the emission
If a replacement emission label is needed, please contact
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NEVER allow any person or animal to stand underneath the equipment while lifting.
NOTICE
ALWAYS make sure forklift forks are inserted into pockets
(if applicable) as far as possible when lifting the mixer.
ALWAYS shutdown engine before transporting.
NEVER lift the equipment while the engine is running.
Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
DO NOT lift machine to unnecessary heights.
ALWAYS tie down equipment during transport by
securing the equipment with rope.
SAFETY INFORMATION
batteries that contain sulfuric acid.
parts be sent to a recycling center.
materials to use in manufacturing a new product.
promotes energy cost savings.
EMISSIONS INFORMATION
NOTICE
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making the engine start diffi cult.
DECOMMISSIONING
NOTICE
DO NOT pour waste or oil directly onto the ground, down
a drain or into any water source.
Contact your country's Department of
Public Works or recycling agency in your area and arrange for proper disposal of any electrical components, waste or oil associated with this equipment.
contained in gasoline exhaust emissions.
emissions requirements in the installed confi guration.
unsafe condition.
Emission Control Label
system and is strictly controlled by regulation(s).
The label must remain with the engine for its entire life.
your authorized engine distributor.
PAGE 10 — PRO12 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #3 (09/25/14)
NOTES
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PRO12 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #3 (09/25/14) — PAGE 11
SPECIFICATIONS
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Table 1. Mixer Specifications
Capacity 12.0 cu. ft (340 liters)
Bag Capacity 3 to 4 bags
Operating Weight 1580 lbs. (716.68 kg.)
Maximum Aggregate Size 1 in. (25.4 mm)
Adjustable Drum Discharge Height Up to 42.5 in. (1079.5 mm.)
Drive System Hydraulic
Dump Action Hydraulic
Table 2. Engine Specifications
Model Honda GX390RT2-QNB2
Type Air-cooled 4 stroke, Horizontal Shaft, Gasoline Engine
Bore X Stroke
Displacement 23.7 cu. in. (389 cc)
Max Output 11.7 H.P./3600 R.P.M.
Continuous Output 9.0H.P./3600 R.P.M.
Fuel Tank Capacity Approx. 5.0 U.S. Gallons (18.9 Liters)
Fuel Unleaded Gasoline
Lube Oil Capacity 1.16 qt. (1.1 liter)
Speed Control Method Centrifugal Fly-weight Type
Starting Method Electric Start
Table 3. Electric Motor Specifications
Model
Enclosure TEFC TEFC
Horsepower 5 5
Input Voltage (VAC) 230 230/460
Phase 1 3
Teco Westinghouse Model 3415 Teco Westinghouse Model 3481
3.46 in. X 2.51 in.
(88 mm x 64 mm)
Frequency (Hz) 60 60
Max Output@RPM 5 HP@1745 5 HP@1725
Full Load Amps 30 12.24/6.12
Weight 103 lbs (46.7 kg) 103 lbs (46.7 kg)
Dimensions (LxWxH)
PAGE 12 — PRO12 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #3 (09/25/14)
18.03 x 8.8 x 10.5 in
(458 x 223.5 x 266.7 mm)
15.79 x 8.8 x 10.5 in
(401 x 223.5 x 266.7 mm)
DIMENSIONS
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C
A B
Figure 1. Mixer Dimensions
Table 4. Mixer Dimensions
Reference Designator Dimension in. (mm.)
A (Length) 73.5 (1917.7)
B (Width) 35.0 (889)
C (Height) 45.0 (1143)
PRO12 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #3 (09/25/14) — PAGE 13
GENERAL INFORMATION
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APPLICATION
The Multiquip PRO12 hydraulic mixer (with drum capacity of 12.0 cu. ft./340 liters) is shipped completely assembled, factory-tested, and ready for use.
This mixer is only intended for the mixing of plaster and mortar. The mixer must be used for its intended purpose and is not suitable for mixing flammable or explosive substances. The mixer must not be used in an explosive atmosphere. This mixer has a batch capacity between 3-1/2 and 4-1/2 bags.
POWER PLANTS
This hydraulic mixer is powered by either a 11.7 HP Honda GX390RT2-QNB2 air-cooled, 4-stroke, gasoline engine (Reference Table 2), or a 5 HP electric motor. Reference Table 3 for more detailed information regarding the electric motor.
HARDWARE
Check all hardware on the mixer before starting. Periodically inspect all hardware. Loose hardware can contribute to early component failure and poor performance. Keep all mixer hardware components tight.
ENGINE MAINTENANCE
For basic engine maintenance, refer to the engine maintenance section in this manual. For a more detailed engine maintenance, refer to the Honda Engine Owner's manual furnished with the engine.
ELECTRICAL
If mixer is equipped with an electric motor, make sure that the power being supplied to the motor corresponds to the voltage rating label on the motor. Supplying the wrong voltage to the electric motor will cause severe electrical damage to the motor. Reference Table 3 for electric motor specifications.
Always make sure the OFF/ON switch on the electric motor is in the OFF position before applying power.
EXTENSION CABLES
The extension cable should be a 3-wire configuration that includes a ground wire that conforms to UL code. The wire cross section must be a minimum of 2.5 mm extension cord of adequate current carrying capacity as referenced in Table 7. Remember cable distance affects the current-voltage capacity of the extension cable.
Ensure that the extension cable is carefully laid out avoiding wet areas, sharp edges and locations where vehicles might run over it. Avoid allowing the extension cable to be trapped underneath the mixer.
Unroll the extension cable fully or it will overheat and could catch fire. Make sure that all extension cable connections are dry and safe. Replace any defective or badly worn extension cable immediately.
2
. Choose an
PAGE 14 — PRO12 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #3 (09/25/14)
MIXER COMPONENTS
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6
5
8
4
9
15
4
13
3
1
2
15
12
11
14
10
Figure 2. Mixer Components
PRO12 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #3 (09/25/14) — PAGE 15
MIXER COMPONENTS
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1. Engine Cover — Lift this cover to gain access to the engine or electric motor.
2. Start/Stop Switch — This switch is located on the side of the engine cover. When activated it will shut down the engine (gasoline only).
3. Latch — Use this latch to secure the engine compartment enclosure.
4. Drum Bearing — There is a pillow block bearing on each end of the mixing drum. Bearings require daily greasing with lithium-based EP grease.
5. Mixing Paddles — This mixer uses plastic and rubber mixing paddles for the mixing of plaster and mortar. Always clean paddles after each use.
6. Bag Cutter — This feature allows mixing bags to be opened easily, therefore allowing the contents of the bag to fall directly into the mixing drum.
7. Safety Grill — Provided for operator safety. This safety grill is designed to keep hands and solid objects out of the mixing drum when in use. This grill should be closed at all times when mixer is in use. DO NOT remove the grill or grill opening bar. Keep the grill clean by washing it down daily.
8. Pivot Point/Zerk Fitting — There is a zerk grease
fitting on each end of the mixing drum. These fittings lubricate the dumping mechanism. Lubricate both fittings at least twice a week.
9. Mixing Drum — Drum capacity is 12 cu. ft (340 liters). Mixing materials such as mortar and plaster are to be placed into this drum for mixing. Always clean drum after each use.
10. Swivel Jack Stands — These jack stands swivel out to support the mixer.
11. Forklift Pockets — When lifting of the mixer is required, use these fork lift pockets to lift the mixer. Remember to insert the forks of the forklift a minimum of 24 inches into the lift pockets.
12. Adjustable Stabilizer Jack Stands — Use these jack stands to adjust the mixer to the desired height.
13. Hydraulic Oil Filter — 10 micron hydraulic filter. Filters out small particles that are harmful to the hydraulic system.
14. Charcoal Canister — A container filled with activated charcoal that traps gasoline vapors emitted by the fuel system.A container filled with activated charcoal that traps gasoline vapors emitted by the fuel system (gasoline only).
15. Shaft Seals — There is a zerk grease fitting at each end of the mixing drum. These grease fittings lubricate the paddle shaft seals. Fittings require daily greasing with lithium-based EP grease.
PAGE 16 — PRO12 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #3 (09/25/14)
HYDRAULIC COMPONENTS
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6
5
8
1
3
7
2
4
2
Figure 3. Hydraulic Components
PRO12 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #3 (09/25/14) — PAGE 17
HYDRAULIC COMPONENTS
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1. Hydraulic Motor — Bi-directional hydraulic motor that is used in conjunction with the directional control valve to operate the hydraulic dump cylinder and paddle shaft.
2. Hydraulic Dump Cylinder — When activated, this cylinder will cause the mixing drum to rotate to the dump position. This cylinder is provided on mixers with hydraulic dump capability.
3. Hydraulic Oil Sight Gauge — This gauge indicates the level and temperature of the hydraulic oil. For normal operation, oil level should be visible at the midpoint on the sightglass.
4. Hydraulic Valve — Directional hydraulic control valve. Controls the direction of hydraulic fluid supplied to the dump cylinder and paddle shaft.
5. Hydraulic Dump Lever — This lever is only provided on mixers with hydraulic dump capability. Pull lever outward to activate dump cylinder.
6. Hydraulic Paddle Blade Lever — 3-position lever. Push inward for clockwise mixing rotation of blades. Place in center position for no rotation (neutral/off).
7. Pump — Supplies hydraulic fluid to the hydraulic control valve.
8. Hydraulic Oil Filter — 10 micron hydraulic filter. Filters out small particles that are harmful to the hydraulic system.
PAGE 18 — PRO12 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #3 (09/25/14)
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