Multiquip P54K-K2B-K4B User Manual
OPERATIONS MANUAL
MODEL: P54K-K2B-K4B
RIDE-ON
VIBRATORY ROLLER
(KUBOTA DIESEL ENGINE)
Revision #0 (12/11/06)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Diesel engine exhaust and some of
Foreword:
Practically-oriented development and design and many years of experience in the construction of vibratory trench
rollers are your guarantee of a machine complying with the highest standard of quality and reliability.
This operating and maintenance manual encompasses:
• Safety regulations • Maintenance instructions
• A machine description • Troubleshooting table
• Operating instructions
Use of this operating manual will
• simplify the process of familiarization with your machine.
• prevent malfunctions due to operating errors.
Correct observation of the operating instructions will
• increase reliability in on-site operation,
• enhance the service life of the machine,
• reduce repair costs and downtimes.
Rammax GmbH accepts no liability for machine function
• in the event of incorrect handling or operation not in compliance with the prescribed
mode of operation and procedures,
• where the machine is used for purposes other than its designated use
(see designated purpose, section 3.1) or for fields of application other
than those listed (Section 2.1).
No warranty claims may be asserted in the case of
• Operating errors • Insufficient maintenance and/or • Use of incorrect fuels and operating materials
Remark :
- These instructions were written for the use of machine operators and maintenance
staff on the building site.
- The operating and maintenance instructions must always be kept within easy reach
of the machine
- Machine operation is only admissible after proper instruction and in observance
of this manual.
- The safety regulations outlined on pages 13 - 20, Section 3.0
must be observed under all circumstances. The directives of the German Civil
Engineering Professional Association "Safety Regulations for the operation of road rollers
and compaction machinery" and the valid accident prevention regulations must
be observed.
For your own safety, and in order not to impair the functional characteristics of the machine, exclusively Rammax
spare parts must be used (Section 2.2 Modifications to the machine).
The catalogue of spare parts and the operating instructions are also available in all languages from your Rammax
dealer on specification of the machine number.
The warranty and liability conditions contained in the General Terms and Conditions of Rammax are not extended
or replaced by the information contained above or below.
Rammax GmbH Metzingen
P54
K/K2B/K4B 2
On transfer of the machine, please complete:
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Machine model (Fig. 3)
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Serial number (Fig. 1)
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Engine type
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Engine number (Fig. 2)
Foreword :
Fig. 1
Note :
On machine acceptance, you will receive instruction in the operation and maintenance of the machine by
one of our staff or by an authorized dealer. It is vital that you pay particular attention to the instructions
relating to safety aspects and hazards which can arise at the machine.
Fig. 2
Fig. 3
P54
K/K2B/K4B 3
1.0 Specifications
2.0 Description :
3.0 Safety Regulations
4.0 Display and operating elements
6
1.1 Main dimensions 6
1.2 Noise and vibration specifications 9
10
2.1 Fields of application 10
2.2 Modifications to the machine 10
11
3.1 Use in accordance with the designated purpose 12
3.2 Machine operation 12
3.3 Safety remarks in the operating and maintenance instructions 12
3.4 Safety signs applied to the machine 13
3.5 Loading the machine for transport 13
3.6 Towing the machine 13
3.7 Checking the rollover bar (ROPS) 13
3.8 Starting the machine 14
3.8.1 Before starting 14
3.8.2 Starting 14
3.8.3 Jump starting with jump leads 14
3.8.4 Starting in enclosed areas 14
3.9 Driving the machine 15
3.9.1 Persons in the hazard area 15
3.9.2 Driving 15
3.9.3 Negotiating uphill and downhill slopes 15
3.9.4 Driving in traffic 15
3.9.5 Checking the effects of vibration 16
3.9.6 Parking the machine 16
3.9.7 Parking on uphill and downhill slopes 16
3.10 Refuelling 16
3.11 Maintenance work 17
3.11.1 Work at the hydraulic line 17
3.11.2 Changing hydraulic hose lines 17
3.11.3 Work on the engine 18
3.11.4 Work on the electrical system 18
3.11.5 Work on the battery 18
3.11.6 Work at the fuel system 18
3.11.7 Cleaning work 18
3.11.8 After completing maintenance work 18
3.12 Repairs 18
4.1 Description of the display and operating elements 21
5.0 Control system
Contents :
19
22
5.1 Pre-commissioning checks 22
5.2 Commissioning 24
5.3 Start procedure 24
5.4 Starting the engine 25
5.5 Starting with jump leads 25
5.6 Driving operation 26
P54
K/K2B/K4B 4
Contents :
6.0 Setting the driver's seat
7.0 Loading and transport
8.0 Maintenance
8.4 Checking the oil level in the engine 32
8.5 Checking the hydraulic oil level / hydraulic filter insert 32
8.6 Checking the fuel supply 33
8.7 Exchanging the fuel filter 33
8.8 Battery 34
8.9 Tightening the screws 34
8.10 Checking / cleaning / exchanging the air filter 35
8.11 Exchanging the engine oil 36
8.12 Exchanging the hydraulic oil 36
8.12.1 Hydraulic system 36
8.12.2 Hydraulic oil change 37
8.13 Extraction filter / line filter 37
8.14 Adjusting the stripper 38
8.15 Radiator 38
8.16 Changing the tyres 39
9.0 Tightening torque for screws with standard metric thread
10.0 Troubleshooting table
5.7 Vibration 26
5.8 Operating the pusher blade 26
5.9 Switching off the machine 27
27
28
30
8.1 General remarks on maintenance and maintenance work 30
8.2 Running in regulations 30
8.3 Maintenance plan 31
39
41
P54 5
K/K2B/K4B
Specifications :
K
1
1.0 Specifications
1.1 Main dimensions
B C D E F G H
1
P54-K: 340 ---- ---- 138 89 --- ---- 148 180 226,5 P54-K2B: 340 ---- 360 138 89 36 160 148 180 226,5 P54-K4B: 340 375 ---- 138 89 36 160 148 180 226,5
Dimensions in cm : A B
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P54 6
K/K2B/K4B
Specifications :
Weights : P54 K P54 K2B P54 K4B
Intrinsic weight : 3100 kg 3300 kg 3400 kg
Operational weight : 3340 kg 3560 kg 3640 kg
Central axle load : 1500 kg 3100 kg 1650 kg
Axle load front/back : 1600/1400 kg 1800/1400 kg 1900/1400 kg
Driving characteristics :
Driving speed
Forward/reverse :
With vibration : 0 - 4 kph 0 - 4 kph 0 - 4 kph
Without vibration : 0 - 4 kph 0 - 4 kph 0 - 4 kph
Maximum climbing ability :
With vibration : 45 % 45 % 45 %
Without vibration : 45 % 45 % 45 %
Max. admissible incline 45 % 45 % 45 %
Drive system/power unit:
Engine manufacturer : Kubota Kubota Kubota
Type : V-1903 V-1903 V-1903
Cooling : water cooling water cooling water cooling
No. of cylinders : 4 4 4
Output : 27 kW (38 hp) 27 kW (38 hp) 27 KW (38 hp)
Speed : 2930 rpm
Battery : 12V 45Ah 12V 45Ah 12V 45Ah
Drive mode : hydrostatic hydrostatic hydrostatic
Driven axles : front/rear front/rear front/rear
Electrical equipment : 12 V 12 V 12 V
Brakes :
Service brake : hydrostatic hydrostatic hydrostatic
Parking brake : mechanical mechanical mechanical
Steering :
Steering mode : articulation articulation articulation
Steering actuation : hydrostatic hydrostatic hydrostatic
Steering angle : ± 35° ± 35° ± 35°
Suspension angle : ± 15° ± 15° ± 15°
Vibration system :
Drive mode : hydrostatic hydrostatic hydrostatic
Frequency 41 Hz 41 Hz 41 Hz
Amplitude 1.7 mm 1.7 mm 1.7 mm
Centrifugal force : 87 kN (8500 kp) 87 kN (8500 kp) 87 kN (8500 kp)
2930 rpm 2930 rpm
P54 7
K/K2B/K4B
Specifications :
Pusher blade :
Pusher blade height : 360 mm 360 mm
Pusher blade width : 1600 mm 1600 mm
Pusher blade tilt angle : ± 15° ± 15°
Filling quantities / tank capacities :
Fuel : 50 l 50 l 50 l
Hydraulic oil : 200 l 200 l 200 l
Tyres :
Number of tyres : 2 2 2
Tyre size : 12,5/80 - 18 AS 12,5/80 - 18 AS 12,5/80 - 18 AS
Tyre pressure : 3.5 bar 3.5 bar 3.5 bar
P54 8
K/K2B/K4B
Specifications :
1.2 Noise and vibration specifications
The noise and vibration specifications listed below in accordance with the EC
Machine Directive in the draft (92/68/EEC) were determined under operating
conditions typical for the machinery in question with vibration over a specified travel
surface.
In operational application, deviating values may result depending on the prevailing
operating conditions.
Noise specification
The noise emission specification stipulated in accordance with Annex 1, Section 1.7.4.f of
the EC Machine Directive is as follows
- Sound pressure level at the operator position : LpA = 91.5 dB(A)
- Sound power level : LWA = 106.7 dB(A)
These noise emission values were determined in accordance with ISO 6081 for the sound
pressure level (LpA) and ISO 3744, DIN 45635, for the sound power level (LWA).
Vibration specification
The vibration specifications stipulated in accordance with Annex 1, Section 2.2 / 3.6.3. a of
the EC Machine Directive are as follows :
Subject to modifications
Rammax P54
P54 9
K/K2B/K4B
Description:
2.0 Description
Description :
Many years of experience, continuous further development and the latest technological innovations in the
construction of vibratory trench rollers have culminated in one of the highest-performance machines of the P54
series. All the models of the P54 series are characterized by a high degree of operating convenience, a hardwearing compact design and outstanding reliability in operation. The RAMMAX P54 is a self-propelling, centrepivot steered vibratory roller which can be optionally equipped with a sheeps foot facing or a pusher blade.
The P54 can also be equipped with a tilt device which permits an even subsoil to be created with the pusher
blade even on inclined surfaces.
For all machine models of the P54 series, operation of the pusher blade is performed using a single-hand
lever. Travel drive, vibration, steering and braking operations are hydraulically powered. The facing and
wheels are independently driven and infinitely variable using two control pumps. Travel drive is actuated by
two pedals.
This drive system permits an outstanding climbing ability (depending on soil conditions 45%)
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2.1 Fields of application :
Vibratory roller P54 is designed especially for levelling and compaction work. The fields of application for this
modern vibratory roller include wet conditions, clay soils encountered in canal building, pipelaying work, road
substructure work and backfill work.
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2.2 Modifications to the machine :
For reasons of safety, users are prohibited from making their own modifications or conversions to the machine.
This machine must only be equipped using original spare parts designed for use with the machine and in
compliance with the requirements of the manufacturer. The installation or utilization of special equipment or
special parts can impair driving safety.
The manufacturer is exonerated of any liability for damage caused as a result of the use of non-original parts
or special equipment.
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P54 10
K/K2B/K4B
3.0 Safety regulations
P54 11
K/K2B/K4B
Safety remarks :
3.1 Use in accordance with the designated purpose :
Vibratory roller P54 is constructed in accordance with the state of the art and with accepted rules of operating
safety. However, its use can still give rise to hazardous situations which constitute a danger to life and limb
for the operator or for third parties or which can lead to impairment of the machine or damage to other
property if
• it is used for any other than its designated purpose
• it is modified or conversion work carried out by unqualified persons
• the safety remarks are not observed
• it is not operated or maintained by suitably qualified personnel.
The P54 must only be operated when in a technically flawless condition and in accordance with its
designated purpose with sufficient awareness of safety aspects and potential hazards and in strict
observance of the operating instructions. In particular malfunctions which could detract from the safety of the
equipment must be remedied without delay.
When operating the roller, adherence to the valid accident prevention regulations and the generally accepted
rules of safety, as well as country-specific regulations is assumed.
The point "Fields of application" (Section 2.1) outlines the designated purpose for which the P54 is
exclusively intended. Any other or further reaching use is deemed to be not in accordance with the
designated purpose. The manufacturer/supplier accepts no liability for any damage arising as a result of such
incorrect use. All risk arising rests solely with the user.
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3.2 Machine operation :
Only suitably qualified and designated persons who have received the appropriate training, and who are over
18 may drive and operate the machine. Fields of responsibility during operation must be clearly defined and
adhered to.
All persons entrusted with operation, maintenance or repair of the machine must read and adhere to the
safety regulations. Where appropriate, this must be confirmed by the user's company by means of a
signature by the person or persons concerned.
Persons acting under the influence of drugs, medicines or alcohol may not operate, maintain or repair the
machine.
Maintenance and repair call for special knowledge and may only be performed by suitably trained and
qualified personnel.
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3.3 Safety remarks in the operating and maintenance instructions:
Danger This warning sign is an indication of possible danger of personal
injury.
Note :
This warning sign is an indication of possible impairment to the
machine or parts of the equipment.
Remark :
These parts of the instructions provide technical information intended
to ensure optimum economy and efficient use of the machine.
P54
K/K2B/K4B
12
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