Multiquip P33, P24 User Manual

PARTS MANUAL
MODEL P33/24:
HHM
HHMR
HHMR-BD (OPTION)
VARIABLE EXCENTRIC WEIGHT (OPTION)
STARTING SERIAL NO. 1534189
Revision #0 (03/10/06)
To find the latest revision of this publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P33/24 HHM-HHMR — PARTS MANUAL — REV. #0 (03/10/06) — PAGE 1
P33/24 HHM-HHMR — TABLE OF CONTENTS
MQ RAMMAX P33/24 Vibratory Trench Roller
Table Of Contents ..................................................... 2
Here's How To Get Help ............................................ 3
Parts Ordering Procedures ....................................... 3
Explanation Of Code In Remarks Column ................ 4
Suggested Spare Parts ............................................. 5
Componet Drawings
Standard Drum Assembly ...................................... 6-7
Universal Drum Assembly ...................................... 8-9
Smooth Drum 24” Assembly .............................. 10-11
Smooth Drum 33” Assembly .............................. 12-13
Hydraulic Motor 1 Assembly .............................. 14-15
Hydraulic Motor 2 Assembly .............................. 16-17
Vibrator Assembly .............................................. 18-19
Vibrator Motor Assembly ................................... 20-21
Mounting Frame Assembly ................................ 22-23
Engine Cover Plate Assembly ............................ 24-25
Insulating Board Assembly ................................ 26-27
Cyclone Filter Assembly.....................................28-29
Diesel Engine Assembly.....................................30-31
Engine Shock Mount Assembly ......................... 32-33
Exhaust Silencer Assembly ................................ 34-35
Air Cleaner Assembly ......................................... 36-37
Pump Assembly ................................................. 38-39
Air Intake/Oil Drain Hose Assembly ................... 40-41
Fuel Lines Assembly .......................................... 42-43
Console Cockpit Assembly ................................ 44-45
Emergency Stop Bumper Assembly .................. 46-47
Valves Assembly ................................................ 48-49
Manual Operation Valves Assembly .................. 50-51
Remote Control Operation Valves Assembly ..... 52-53
Valve Block (Var. Excentric Weight) Assembly ... 54-55
Throttle Cable Assembly .................................... 56-57
Receiver/Console Assembly .............................. 58-59
Console Components 1 Assembly ..................... 60-61
Console Components 2 Assembly ..................... 62-63
Transmitter Control Box 1 Assembly.................. 64-65
Transmitter Control Box 2 ................................. 66-67
Battery Assembly ............................................... 68-69
Optional Battery Disconnecting Switch Assy ..... 70-71
Suction Filter Assembly...................................... 72-73
Dozer Blade Assembly ....................................... 74-75
Lift Cylinder Assembly........................................ 76-77
Valves Assembly ................................................ 78-79
HHM-HHMR Hydraulic Schematic ........................... 80
HHMR-BD Hydraulic Schematic...............................81
Hydraulic Hose Layout ....................................... 82-83
Hydraulic Hose Locator Chart ................................. 84
Component Locator .................................................85
HHM Electrical Component Locator ........................86
HHM Wiring Schematic ............................................87
HHMR Electrical Component Locator ......................88
HHMR Wiring Schematic ..........................................89
Var. Exc. Weight Electrical Component Locator .......90
Var. Exc. Weight Wiring Schematic ...........................91
HHMR-BD Wiring Schematic ....................................92
Terms and Conditions of Sale ..................................94
NOTE
Specification and part number are subject to change without notice.
P33/24 HHM-HHMR — PARTS MANUAL — REV. #0 (03/10/06) — PAGE 2
PARTS ORDERING PROCEDURES
PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒❒
Dealer account number
❒❒ ❒❒
Dealer name and address
❒❒ ❒❒
Shipping address (if different than billing address)
❒❒ ❒❒
Return fax number
❒❒ ❒❒
Applicable model number
❒❒ ❒❒
Quantity, part number and description of each part
❒❒ ❒❒
Specify preferred method of shipment:
❒❒
FedEx or UPS Ground FedEx or UPS Second Day or Third Day FedEx or UPS Next Day Federal Express Priority One DHL Truck
Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ship within 24 hours. We will make every effort to ship “Air Shipments” the same day that the order is received, if prior to 2PM west coast time. “Stock Orders” must be so noted on fax or web forms.
Here’s how to get help...
Please have the model and serial number on hand when calling.
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244
FAX:
Carson, CA 90746 Email: mq@multiquip.com Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244 310-537-3700
MAYCO PARTS
800-306-2926 310-537-3700
SERVICE DEPARTMENT
800-421-1244 310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244, 310-537-3700,
EXT. EXT.
279 279
310-537-3927
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
310-537-4259
FAX:
310-631-5032
FAX:
310-537-1173
Place Your Parts Order Via Web or Fax
For Even More Savings!
(Domestic USA Dealers Only)
Extra Discounts!
All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:
Ordered Standard Stock orders
via orders ($750 list and above)
Fax 3% 10%
Web 5% 10%
Special freight allowances when you order 10 or more line items via Web or Fax!**
FedEx Ground Service
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price) do not count towards the 10+ line items.
NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
at no charge for freight
MULTIQUIP INC.
18910 WILMINGTON AVENUE POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com INTERNET: www.multiquip.com
P33/24 HHM-HHMR — PARTS MANUAL — REV. #0 (03/10/06) — PAGE 3
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
Toll-free FAX — 800-6-PARTS-7
(800/672-7877)
P33/24 HHM-HHMR — EXPLANATION OF PARTS SECTION REMARKS
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
The contents and part numbers listed in the parts section are subject to change guarantee the availibility of the parts listed.
Sample Parts List:
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ....................... 1 .... INCLUDES ITEMS W/
2
*
2*12347 WASHER, 3/8 IN. ....1 ....
3 12348 HOSE .................... A/R.. MAKE LOCALLY
4 12349 BEARING ................1 .... S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
, #, +, %, or >) in the number column belong to the same
(
*
assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTE
without notice
WASHER, 1/4 IN. ...........
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
. Multiquip does not
NOT SOLD SEPARATELY MQ-45T ONLY
*
QTY. Column
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit
unique symbol will be included when this item is purchased. Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used. Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use
used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
- All items on the parts list with the same
- Used to list an effective serial
- Indicates that the part is
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
P33/24 HHM-HHMR — PARTS MANUAL — REV. #0 (03/10/06) — PAGE 4
“Make/Obtain Locally”
purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately”
purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
- Indicates that the part can be
- Indicates that an item cannot be
P33/24 HHM-HHMR — SUGGESTED SPARE PARTS
MQ RAMMAX P33/24 HHM-HHMR VIBRATORY TRENCH ROLLER 1 TO 3 UNITS W/HATZ 2 G40
Qty. ... P/N ...................... Description
3 ....... 49061600 ............ AIR FILTER
3 ....... 50379100 ............ FUEL FILTER
3 ....... 50302800 ............ OIL FILTER
3 ....... 51619 .................. HIGH-PRESSURE FILTER
1 ....... 68232 .................. VOLTAGE REGULATOR
1 ....... 100105108 .......... SAFETY BUMPER
1 ....... 64548 .................. THROTTLE ASSY. (W/LEVER & CABLE)
1 ....... 52012 .................. STARTER SWITCH
6 ....... 52007 .................. STARTER KEYS
1 ....... 1010615126 ......... RECEIVER EYE
1 ....... 68752 .................. HOUR METER
1 ....... 68552 .................. COCKPIT
3 ....... 68744 .................. FUSES
NOTE
Part numbers on this Suggested Spare Parts List may supercede/replace the P/ N's shown in the test pages of this manual.
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STANDARD DRUM ASSY.
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P33/24 HHM-HHMR — STANDARD DRUM ASSY.
STANDARD DRUM ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 00288 SCRAPER, 33” F/R-F/L....................................... 4 ........... USE WITH FRONT DRUM 00422
2 00289 SCRAPER, 33” R/R-R/L ...................................... 4........... USE WITH REAR DRUM 00422
3 00290 SCRAPER, 24” F/R-F/L....................................... 4 ........... USE WITH FRONT DRUM 00423
4 00291 SCRAPER, 24” R/R-R/L ...................................... 4........... USE WITH REAR DRUM 00423
5 00422 DRUM, 33” SMALL PADS ...................................4 ........... DIA. 2.78 FT. (850 MM)
6 00423 DRUM, 24” SMALL PADS ...................................4 ........... DIA. 2.06 FT. (630 MM)
11 58332 RETAINING WASHER, S-18 32 12 55946 HEX BOLT, M12 X 25 24 13 54153 ALLEN HEAD CAP SCREW, M18 X 40 32
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UNIVERSAL DRUM ASSY.
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UNIVERSAL DRUM ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1
*
2
*
3# 00344 SCRAPER, 33” F/L-R/R ................................... 4 ........ USE WITH FRONT DRUM 00400
4# 00345 SCRAPER, 33” F/R-L/R ................................... 4 ........ USE WITH REAR DRUM 00400
5
*
6# 00400 DRUM, 33” LARGE PADS ................................ 4 ........ DIA. 2.78 FT (850 MM)
11 58332 RETAINING WASHER, S-18 32 12 55946 HEX BOLT, M12 X 25 24 13 54153 ALLEN HEAD CAP SCREW, M18X40 32
14 KIT24A DRUM AND SCRAPER KIT ............................. 1 ........ CONTACT UNIT SALES
15 KIT33A DRUM AND SCRAPER KIT ............................. 1 ........ CONTACT UNIT SALES
00342 SCRAPER, 24” F/L-R/R ................................... 4 ........ USE WITH REAR DRUM 00300
00343 SCRAPER, 24” F/R-L/R ................................... 4 ........ USE WITH FRONT DRUM 00300
00300 DRUM, 24” LARGE PADS ................................ 4 ........ DIA. 2.06 FT. (630 MM)
INCLUDES ITEMS W/
INCLUDES ITEMS W/#
*
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SMOOTH DRUM 24” ASSY.
P33/24 HHM-HHMR — SMOOTH DRUM 24” ASSY.
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P33/24 HHM-HHMR — SMOOTH DRUM 24” ASSY.
SMOOTH DRUM 24” ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 05456 SCRAPER 2 2 05457 SCRAPER 2 3 3-10615 SCRAPER 2 4 3-10616 SCRAPER 2 5 3-10614 DRUM, DIA. 24” 4 6 05454 CLAMPING LATH 8 7 58332 RETAINING WASHER, S-18 32 8 55946 HEX BOLT, M12X25 24 9 55902 HEX BOLT, M8X30 32 10 58222 LOCK WASHER, 8.4X18X2 32 11 05455 SCRAPER LATH, 3-74102 VULKOLLAN
90ºSHORE T=8MM 8
12 54153 ALLEN HEAD CAP SCREW, M18X40 32
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SMOOTH DRUM 33” ASSY.
P33/24 HHM-HHMR — SMOOTH DRUM 33” ASSY.
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P33/24 HHM-HHMR — SMOOTH DRUM 33” ASSY.
SMOOTH DRUM 33” ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 05428 SCRAPER 2 2 05429 SCRAPER 2 3 3-10612 SCRAPER 2 4 3-10613 SCRAPER 2 5 05426 SCRAPER LATH 8 6 3-10611 DRUM, DIA. 33” 4 7 05427 CLAMPING LATH, B6.4 8 8 58332 RETAINING WASHER, S-18 32 9 55946 HEX BOLT, M12X25 24 10 55902 HEX BOLT, M8X30 48 11 58222 LOCK WASHER, 8.4X18X2 48 12 54153 ALLEN HEAD CAP SCREW 32
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HYDRAULIC MOTOR 1 ASSY.
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P33/24 HHM-HHMR — HYDRAULIC MOTOR 1 ASSY.
HYDRAULIC MOTOR 1 ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 88022 HYDRAULIC MOTOR, R/F WITHOUT BRAKE 1 2 88021 HYDRAULIC MOTOR, L/F WITH BRAKE 1 3 88022 HYDRAULIC MOTOR, L/R WITHOUT BRAKE 1 4 88021 HYDRAULIC MOTOR, R/R WITH BRAKE 1 5 58329 RETAINING WASHER, S-14 48 6 54110 ALLEN HEAD CAP SCREW, M14 X 40 48
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HYDRAULIC MOTOR 2 ASSY.
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P33/24 HHM-HHMR — HYDRAULIC MOTOR 2 ASSY.
HYDRAULIC MOTOR 2 ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 58618 COPPER RING, 10 X 14 X 1 4 2 58605 COPPER RING 8 3 58606 COPPER RING, 16 X 22 X 1.5 8 4 46203 BONNET, COVER 4 5 58429 SPRING WASHER 32 10 51215 BALL, RB-16 KI.5 4 11 67000 OIL OVER FLOW HOSE 4 12 62031 O-RING, 14 X 3 AU 90º SHORE 12 13 62166 O-RING 4 14 46222 PIPE 2 15 46223 PIPE 2 16 46224 PIPE 4 17 63250 BRACKET, ABA 8- 12 X 9 4 18 57775 HOSE STEM, M14 X 1.5 4 19 57682 CUTTING RING, 12-L/S 4 20 55901 HEX BOLT, M8 X 20 32 21 57689 HEX NUT, 12-S 4 22 58800 DRAIN PLUG, M10 X 1 4 23 58814 DRAIN PLUG, M14 X 1.5 8 24 58813 DRAIN PLUG, M16 X 1.5 8 25 57475 HYDRAULIC FITTING, G3 12 LM 8 26 57529 HYDRAULIC FITTING, SWVE 12 LM 4
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VIBRATOR ASSY.
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P33/24 HHM-HHMR — VIBRATOR ASSY.
VIBRATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 58603 COPPER RING, 12 X 18 X 1.5 2 2 00405 SPACER RING 1 3 00374 VENT SCREW 2 4 58429 SPRING WASHER 8 5 3-10146 PAPER SEAL 1 6 3-10144 BEARING HOUSING 1 7 58974 RING, I 170 1 8 58335 RETAINING WASHER, S-12 VERZ. 6 9 55903 HEX BOLT, M8 X 25 8
10 3-10142 EXCENTRIC WEIGHT ................................. 1.............. STANDARD
10 3-10486 EXCENTRIC WEIGHT ................................. 1.............. VARIABLE
11 3-10143 EXCENTRIC HOUSING 1 12 3-10145 COVER 1 13 62503 SHAFT SEAL, 135 X 170 X 12 B1 2 14 54648 ALLEN HEAD CAP SCREW, M12 X 30 6 15 51102 ROLLER BEARING, NJ 316 2
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VIBRATOR MOTOR ASSY.
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P33/24 HHM-HHMR — VIBRATOR MOTOR ASSY.
VIBRATOR MOTOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 05421 MANIFOLD 1 2 58428 SPRING WASHER 8 3 58429 SPRING WASHER 4 4 58277 SPRING WASHER, B 12 1 5 00397 COUPLING 1 6 62039 O-RING, DURCHM. 18 X 25 2 7 64100 PAPER SEAL, KM 1/11 1 8 58025 WASHER, B 6.4 4 9 59027 WOODRUFF KEY, 3 X 6.5 1 10 63152 STRAP, GR.3 DURCHM. 18 1 11 63175 STRAP, GR.3 18 X 18 X 18 2 12 3-10184 SHEET METAL GUARD 1 13 58335 RETAINING WASHER, S-12 VERZ. 2 14 58331 RETAINING WASHER, S-16 VERZ. 9 15 57171 HEX NUT, BM 12 X 1.5 1 16 57503 HYDRAULIC FITTING, GE 10 SM 2 17 57526 HYDRAULIC FITTING, SWVE 8 LM 2 18 57635 HYDRAULIC FITTING, WF-35LK-L15-250 2 19 50104 GEAR MOTOR, KM 1/11 1 20 54649 ALLEN HEAD CAP SCREW, M12 X 35 2 21 54516 ALLEN HEAD CAP SCREW, M16 X 55 9 22 54604 ALLEN HEAD CAP SCREW, M6 X 20 4 23 54605 ALLEN HEAD CAP SCREW, M6 X 25 2 24 54606 ALLEN HEAD CAP SCREW, M6 X 30 2 25 54607 ALLEN HEAD CAP SCREW, M6 X 35 4 26 54619 ALLEN HEAD CAP SCREW, M8 X 25 4 27 54621 ALLEN HEAD CAP SCREW, M8 X 35 2 28 59524 PARALLEL PIN, 10M6 X 40 2
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MOUNTING FRAME ASSY.
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P33/24 HHM-HHMR — MOUNTING FRAME ASSY.
MOUNTING FRAME ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 63093 COVER PLATE, GR.3 GD 1 2 58431 SPRING WASHER, A 12 8 3 58025 WASHER, B 6.4 8 4 63154 STRAP, GR.3 DURCHM. 22 4 5 63171 STRAP, GR.3D 22X22 1 6 63533 SHOCK MOUNT, 90 X 50 - 45°SHORE 8 7 55721 HEX BOLT, M12 X 18 8 8 55706 HEX BOLT, M8 X 45 1 9 05281 MOUNTING FRAME COMPL. 1 10 57484 HYDRAULIC FITTING, TH 10 PLM 1 11 57577 HYDRAULIC FITTING, WHO 10 LM 1 12 57578 HYDRAULIC FITTING, WHO 12 SM 8 13 54606 ALLEN HEAD CAP SCREW, M6 X 30 8 14 05267 CONSOLE COMPL. 1
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ENGINE COVER PLATE ASSY.
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P33/24 HHM-HHMR — ENGINE COVER PLATE ASSY.
ENGINE COVER PLATE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
4 59143 GAS PRESSURE SPRING 1 5 63930 ARTICULATED EYE, AG 36 2 6 05239 WIRE CABLE 1 7 07254 PRESS-SCREW 2 8 07253 PRESS-NUT 2 9 3-10028 HINGE 2 10 58125 WASHER, A 10.5 ST 18 12 58026 WASHER, B 8.4 2 13 57103 HEX NUT, M10 6 14 57079 HEX NUT, M 8 4 15 55911 HEX BOLT, M10 X 20 6 16 55914 HEX BOLT, M10 X 35 6 18 55908 HEX BOLT, M8 X 35 2 19 05725 TOGGLE - TYPE FASTENER 1 20 54803 ALLEN HEAD CAP SCREW, M8 X 20 2 21 05246 COVER PLATE, ENGINE 1
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INSULATING BOARD ASSY.
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P33/24 HHM-HHMR — INSULATING BOARD ASSY.
INSULATING BOARD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 05312 STOP PLATE 2 2 05223 SEAL LATH 1 3 05254 SEAL LATH 2 4 05255 SEAL LATH 6 5 05522 SEAL LATH 1 6 05594 SEAL LATH 4 7 3-10021 SEAL LATH 1 8 3-10156 SEAL LATH 1 9 3-10109 SOUND DAMPENING PLATE 1 10 3-10112 SOUND DAMPENING PLATE 1 11 3-10120 SOUND DAMPENING PLATE 1 12 3-10116 SOUND DAMPENING PLATE 1 13 3-10117 SOUND DAMPENING PLATE 1 14 3-10337 SOUND DAMPENING PLATE 1 15 3-10338 SOUND DAMPENING PLATE 1 16 3-10339 SOUND DAMPENING PLATE 1 17 56055 SCREW, M6 X 12 4
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CYCLONE FILTER ASSY.
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P33/24 HHM-HHMR — CYCLONE FILTER ASSY.
CYCLONE FILTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 3-10443 CYCLONE FILTER COMPL. 1 2 3-10331 GASKET 1 3 3-10332 GASKET 1 4 3-10328 FILTER SUPPORT 1 5 3-10341 EDGE PROTECTION 1 6 3-10342 EDGE PROTECTION 1 7 3-10343 EDGE PROTECTION 1 8 3-10344 EDGE PROTECTION 1 11 58176 WASHER, A 6.4 8 12 58025 WASHER, B 6.4 3 13 55892 HEX BOLT, M6 X 16 11 16 3-10333 COVER ANGLE 1 17 3-10331 GASKET 1 18 3-10332 GASKET 1
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