Page 1
OPERATION AND PARTS MANUAL
SERIES
MODEL MVH408DZ
REVERSIBLE PLATE COMPACTOR
(HATZ 1B50T-9-166 DIESEL ENGINE)
Revision #0 (04/24/14)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Page 2
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
PAGE 2 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 3
NOTES
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 3
Page 4
TABLE OF CONTENTS
MVH408DZ Reversible
Plate Compactor
Proposition 65 Warning ........................................... 2
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Information .............................................. 6-10
Specifications ........................................................ 11
Dimensions ............................................................ 12
General Information ............................................... 13
Components ..................................................... 14-15
Basic Engine .......................................................... 16
Inspection ......................................................... 17-19
Startup .............................................................. 20-21
Operation .......................................................... 22-23
Maintenance ..................................................... 24-31
Troubleshooting (Compactor) ................................ 32
Troubleshooting (Engine) .................................. 33-34
Explanation Of Code In Remarks Column............. 35
Suggested Spare Parts ......................................... 37
Compactor Component Drawings
Vibrating Plate Assy. ......................................... 38-39
Vibrator Assy. ................................................... 40-41
Base And Engine Assy......................................42-45
Electric Device Assy. ......................................... 46-49
Control Assy. .....................................................50-53
Nameplate And Decals Assy.............................54-55
Hatz 1B50 Engine Component
Drawings
Spare Parts Kits Assy. ...................................... 56-57
Accessories Assy. ............................................. 58-59
Crankcase Assy. ............................................... 60-61
Crankshaft Assy. ............................................... 62-63
Camshaft Assy. ................................................. 64-65
Piston, Conrod, Cylinder Assy. .........................66-67
Cylinder Head Assy...........................................68-69
Oil Pump, Governor Assy. .................................70-71
Timing Cover Assy. ........................................... 72-75
Blower, Flywheel Assy. ..................................... 76-77
Injection Equipment Assy. .................................78-81
Recoil Starter Assy. .......................................... 82-83
Air Ducting A Assy. ...........................................84-85
Air Ducting B Assy. ...........................................86-87
Crankcase Breathing System Assy. .................. 88-89
Fuel Assy. .........................................................90-93
Air Filter Assy. ................................................... 94-95
Exhaust Silencer Assy. .....................................96-97
Starter, Alternator Assy. .................................... 98-99
Electric Equipment, Wirings Assy. ................100-101
Speed Control Bowdencable Assy. ............... 102-103
Spec. Equipment EPA Assy. .........................104-105
Terms And Conditions Of Sale — Parts .............. 106
NOTICE
Specifications and part numbers are subject to change
without notice.
PAGE 4 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 5
PARTS ORDERING PROCEDURES
www.multiquip.com
Ordering parts has never been easier!
If you have an MQ Account, to obtain a Username
parts@multiquip.
To obtain an MQ Account, contact your
Effective:
, 2006
Choose from three easy options:
January 1
st
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specifi cation Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
and Password, E-mail us at:
com.
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 5
When ordering parts, please supply:
Dealer Account Number
Dealer Name and Address
Shipping Address (if different than billing address)
Return Fax Number
Applicable Model Number
Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
Specify Preferred Method of Shipment:
UPS/Fed Ex DHL
Priority One Tr u ck
Ground
Next Day
Second/Third Day
Page 6
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifi cally address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
or NOTICE.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 7
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
Manufacturer does not assume responsibility for any
accident due to equipment modifi cations. Unauthorized
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fi re department.
This information will be invaluable in the case of an
SAFETY INFORMATION
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the infl uence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
equipment modifi cation will void all warranties.
NEVER
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fi re extinguisher.
ALWAYS know the location of the nearest
fi rst aid kit.
ALWAYS know the location of the nearest phone or
a phone on the job site.
of the nearest ambulance, doctor and
emergency.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 7
Page 8
SAFETY INFORMATION
COMPACTOR SAFETY
ENGINE SAFETY
place hands or fingers inside engine
operate the engine with heat shields or
engine is hot. High pressure boiling water will gush out
of the radiator and severely scald any persons in the
remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and
severely scald any persons in the general area of the
run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter
tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
WARNING
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fi re could result causing severe
bodily harm or even death.
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
CAUTION
NEVER lubricate components or attempt service on a
running machine.
NOTICE
ALWAYS keep the machine in proper running condition.
Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
DO NOT
compartment when engine is running.
NEVER
guards removed.
Keep fi ngers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the radiator cap while the
general area of the compactor.
DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will
gush out of the coolant tank and severely
scald any persons in the general area of
the compactor.
DO NOT
compactor.
CAUTION
NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool
before servicing equipment.
DANGER
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
The engine of this equipment requires an adequate
free fl ow of cooling air. NEVER operate this equipment
in any enclosed or narrow
area where free fl ow of the
air is restricted. If the air
fl ow is restricted it will cause
injury to people and property
and serious damage to the
equipment or engine.
PAGE 8 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
NOTICE
NEVER
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
NEVER
MVH-306
the engine start diffi cult.
Page 9
SAFETY INFORMATION
FUEL SAFETY
BATTERY SAFETY (ELECTRIC START ONLY)
drop the battery. There is a possibility that the
keep the battery charged. If the battery is not
charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
If the battery liquid (dilute sulfuric acid) comes into
, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
NEGATIVE battery terminal
keep battery cables in good working condition.
DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fi re due to static electricity.
DO NOT start the engine near spilled fuel or combustible
fl uids. Diesel fuel is extremely fl ammable and its vapors
can cause an explosion if ignited.
DANGER
MVH-306
MVH-306
DANGER
DO NOT
battery will explode.
DO NOT expose the battery to open fl ames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
fl ame or spark, an explosion could occur.
WARNING
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
ALWAYS
charged, combustible gas will build up.
DO NOT
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
ALWAYS use extreme caution when working with
fl ammable liquids.
DO NOT fi ll the fuel tank while the engine is running
or hot.
DO NOT overfi ll tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
ALWAYS
of combustible gases.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
contact with eyes
seek medical attention.
CAUTION
ALWAYS disconnect the
before performing service on the equipment.
ALWAYS
Repair or replace all worn cables.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 9
Page 10
TRANSPORTING SAFETY
CAUTION
ENVIRONMENTAL SAFETY/
Decommissioning is a controlled process used to safely
retire a piece of equipment that is no longer serviceable.
If the equipment poses an unacceptable and unrepairable
safety risk due to wear or damage or is no longer cost
effective to maintain (beyond life-cycle reliability) and is to
be decommissioned (demolition and dismantlement),be
sure to follow rules below:
When the life cycle of this equipment is over, remove
battery and bring to appropriate facility for lead
reclamation. Use safety precautions when handling
When the life cycle of this equipment is over, it is
recommended that the trowel frame and all other metal
Metal recycling involves the collection of metal from
discarded products and its transformation into raw
materials to use in manufacturing a new product.
Recyclers and manufacturers alike promote the process
of recycling metal. Using a metal recycling center
The diesel engine used in this equipment has been
designed to reduce harmful levels of carbon monoxide
(CO), hydrocarbons (HC) and nitrogen oxides (NOx)
This engine has been certifi ed to meet US EPA Evaporative
Attempting to modify or make adjustments to the engine
emission system by unauthorized personnel without proper
training could damage the equipment or create an unsafe
Additionally, modifying the fuel system may adversely affect
evaporative emissions, resulting in fi nes or other penalties.
The emission control label is an integral part of the emission
If a replacement emission label is needed, please contact
NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are
not loose or missing.
Always make sure crane or lifi tng device has been
properly secured to the lifting bail (hook) of the
equipment.
ALWAYS shutdown engine before transporting.
NEVER lift the equipment while the engine is running.
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
SAFETY INFORMATION
batteries that contain sulfuric acid.
parts be sent to a recycling center.
promotes energy cost savings.
EMISSIONS INFORMATION
NOTICE
Use adequate lifting cable (wire or rope) of suffi cient
strength.
Use one point suspension hook and lift straight
upwards.
DO NOT lift machine to unnecessary heights.
ALWAYS tie down equipment during transport by
securing the equipment with rope.
DECOMMISSIONING
NOTICE
DO NOT pour waste or oil directly onto the ground, down
a drain or into any water source.
Contact your country's Department of
Public Works or recycling agency in your
area and arrange for proper disposal of
any electrical components, waste or oil
associated with this equipment.
contained in diesel exhaust emissions.
emissions requirements in the installed confi guration.
condition.
Emission Control Label
system and is strictly controlled by regulations.
The label must remain with the engine for its entire life.
your authorized Kohler Engine Distributor.
PAGE 10 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 11
SPECIFICATIONS
Table 1. MVH408DZ Specifications
Centrifugal Force 12,365 lbf (55 kN)
Vibration Frequency 4,400 vpm (73 Hz)
Maximum Traveling Speed 79 ft/min (24 m/min)
Plate Size (W x L) 19.68 x 35.43 in (500 x 900 mm)
Plate Size (W x L) with extension plates 25.59 x 35.43 in (650 x 900 mm)
Max. Forward Speed 82 ft./min (25 m/min)
Operating Weight 899.48 lbs. (408 kg.)
Operating Weight with extension plates 932.55 lbs. (423 kg.)
Table 2. Engine Specifications
Engine Make HATZ
Engine Model 1B50T-9-166
Engine Type Air-cooled, 4 Cycle Diesel Engine
Cylinder Bore X Stroke 3.66 in. x 2.99 in. (93 mm x 76 mm)
Displacement 31.55 cu-in (517 cc)
Maximum Ouput 9 BHP (6.7 kW) @ 2500 RPM
Fuel Tank Capacity Approx. 1.4 U.S. gallons (5.3 liters)
Fuel Type Diesel
Oil Capacity 1.58 qts (1.5 liters)
Starting Method Recoil/Electric Start
Dry Net Weight 123.46 lbs (56 Kg.)
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 11
Page 12
DIMENSIONS
Stored position
D
Working position
C
E
A
B
extension plate (option)
F
G
Figure 1. Dimensions
Table 3. Dimensions
REF. DES IN. (MM)
A 19.68 (500)
B 25.59 (650)
C 36.61 (930)
D 47.64 (1210)
E 53.54 (1360)
F 35.43 (900)
G 62.01 (1575)
PAGE 12 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 13
GENERAL INFORMATION
DEFINITION OF PLATE COMPACTOR
The Mikasa MVH408DZ is a reversible plate compactor
designed for efficient compaction of sand, gravel and
cohesive soils. This plate compactor is a powerful
compacting tool capable of applying a tremendous force
in consecutive high frequency vibrations to a soil surface.
Its applications include compacting for road, embankments
and reservoirs as well as backfilling for gas pipelines, water
pipelines and cable installation work.
VIBRATORY PLATES
The vibratory plates of the compactor produce low
amplitude high frequency vibrations, designed to compact
granular soils and asphalt.
The resulting vibrations cause forward motion. The engine
and handle are vibration isolated from the vibrating plate.
FREQUENCY/SPEED
The compactor's vibrating plate produces a vibration
frequency of 4,400 VPM (vibrations per minute).
The travel speed of the compactor is approximately
82 ft/minute (25 meters/minute).
ENGINE
This plate compactor are equipped with a Hatz 1B50
air cooled, 4-cycle diesel engine. The engine drives an
eccentric weight at a high speed to develop a compaction
force.
CONTROLS
Before starting the plate compactor identify and understand
the function of all the controls and components.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 13
Page 14
COMPONENTS
1
8
10
2
3
5
7
27
4
6
12
Neutral
Forward
9
11
(Stored position
13
11
17
16
14
(Working position)
Reverse
15
Figure 2. Plate Compactor Components
PAGE 14 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 15
COMPONENTS
Figure 2 shows the location of the basic controls and
components of the MVH408DZ Plate Compactor. The
function of each control is described below:
1. Rubber Cover — Lift this rubber cover to gain access
to the fuel tank.
2. Hour/Tachometer — Displays the cumulative time
that the machine has been in use. During operation it
displays the rpm reading. The tachometer also has a
battery checker that lights red when the charge is low.
3. Handle Bar Height Adjuster — Adjusts the handle
bar to the desired height by loosening the wing nut and
turning the grip clockwise to raise the handle bar and
counterclockwise to lower the handle bar.
4. Breather Plug — Allow pressure to escape to the air
in the form of a gas from heat.
5. Hydraulic Pump (Oil Reservoir) — Regulates
hydraulic oil flow produced by the direction of the
control lever.
6. Hand Grip — When operating the compactor use this
hand grip to maneuver the compactor.
9. Vibrating Plate — A flat, open plate made of durable
cast iron construction used in the compacting of soil.
10. Extension Plate — Provides additional area of
vibration to the vibrating plate.
11. Handle Bar — When operating the compactor, this
handle is to be in the downward position. When the
compactor is to be stored, move the handle bar to
the upright position.
12. Direction Control Lever — Push the lever forward to
move compactor in a forward direction. Pull the lever
backwards to move compactor in backwards direction.
Placing the lever in the middle (midway) will cause the
compactor not to move (neutral).
Throttle Lever — Controls speed of the plate
13.
compactor. Place straight vertically to start, push fully
counterclockwise for full throttle and fully clockwise to
stop plate compactor.
14. Battery — Provides +12V DC to the electrical system.
15. Vibrator Oil Drain Plug — Used to drain vibrator oil
from the machine.
7. Cyclone Cleaner — Filters large dust particles to keep
air cleaner from getting clogged easily.
8. Lifting Bale — When lifting of the compactor is
required either by forklift, crane etc., tie rope or chain
around this lifting point.
16. Vibration Case Oil Filler — Used to add oil to the
vibration case.
17. Engine — This plate compactor uses a Hatz 1B50
diesel engine. Refer to the owner’s manual for engine
information.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 15
Page 16
Figure 3. Engine Controls and Components
BASIC ENGINE
INITIAL SERVICING
The engine (Figure 3) must be checked for proper lubrication
and filled with fuel prior to operation. Refer to the manufacturer’s Engine manual for operating and servicing information.
1. Fuel Filler Cap/Fuel Tank — Pull this latch to add
diesel fuel to the tank. After refueling, always make
sure the fuel cap is latched properly. DO NOT over
fill. For additional information refer to engine owner’s
manual.
DANGER
.
Adding fuel to the tank should be done
only when the engine is stopped and has
had an opportunity to cool down. In the
event of a fuel spill, DO NOT attempt to
start the engine until the fuel residue has
been completely wiped up, and the area
surrounding the engine is dry.
2. Engine Lifting Straps/Cover — Remove the air
cleaner cover, then lift this cover (the one with decals
on it) to gain access to the engine lifting straps.
6. Engine Motor Mounts — Attach these engine mounts
to the pump frame. Tighten securely.
7. Oil Filter — Remove this bolt to gain access
(internal) to the engine oil filter. Service the oil filter
as recommended in the maintenance section of this
manual.
8. Oil Drain Plugs —There are two oil drain plugs, one
is underneath the flywheel, the other on the side of the
engine. Remove these plugs to drain engine oil from
the engine crankcase.
9. Crankshaft — Connect this shaft to the input of the
transmission.
10. Muffler — Used to reduce noise and emissions.
11. Nameplate — Contains information about the engine.
NOTICE
Operating the engine without an air filter, with a
damaged air filter, or a filter in need of replacement
will allow dirt to enter the engine, causing rapid engine
wear.
3. Air Cleaner/Cover — Prevents dirt and other debris
from entering the fuel system. Remove wing-nut on
side of air filter cover to gain access to filter element.
4. Speed Control Lever — This lever is connected to
the throttle control which is located on the side of the
engine compartment cover. Use this lever to control
engine speed.
5. Dipstick — Remove dipstick to determine if the engine
oil level is low. If low, add oil as specified.
PAGE 16 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
WARNING
Engine components can generate
extreme heat. To prevent burns,
DO NOT touch these areas while the
engine is running or immediately after
operating. NEVER operate the engine
with the muffler removed.
Page 17
INSPECTION
BEFORE STARTING
1. Read all safety instructions at the beginning of manual.
2. Clean the compactor, removing dirt and dust,
particularly the engine cooling air inlet, carburetor and
air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with
dry compressed air.
5. Check fastening nuts and bolts for tightness.
ENGINE OIL CHECK
1. To check the engine oil level, place the compactor on
secure level ground with the engine stopped. If the oil
level is low, add oil (Grade CC or above).
2. Lubrication is done from the top of the engine (Figure 4).
DANGER
EXPLOSIVE FUEL!
Motor fuels are highly flammable and can
be dangerous if mishandled. DO NOT
smoke while refueling. DO NOT attempt
to refuel the compactor if the engine is
hot or running.
FUEL CHECK
1. The fuel tank cap is equipped with a lock lever. Unlock
the lever before opening cap (Figure 5).
Lock lever
Fuel tank cap
Oil inlet at the top
Figure 4. Adding Engine Oil
NOTICE
Pour oil slowly from the top. Oil might overflow if large
amount of oil is poured right away.
Table 4. Oil Type
Season Temperature Oil Type
Summer 25°C or Higher SAE 10W-30
Spring/Fall 25°C~10°C SAE 10W-30/20
Winter 0°C or Lower SAE 10W-10
Put your finger at the lock lever
to pull it up towards you.
Unlock the lock lever.
Put your fingers to the tabs at
the two locations of the tank
cap to pull up towards you.
Figure 5. Unlocking Fuel Cap Lever
1. Visually inspect to see if fuel level is low. If fuel is low,
replenish with unleaded fuel. Fuel inlet is located under
the rubber cover at the front cover top portion.
2. When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. Wipe up any spilled fuel
immediately.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 17
Page 18
MISSING RUBBER
INSPECTION
CORRECT V-BELT
V-BELT COVER REMOVAL
To inspect the V-belt, remove the three bolts that secure
the belt cover to the frame as shown in Figure 6.
REMOVE
VIBRATOR
REMOVE
V-BELT
Mikasa
V-BELT COVER
Figure 6. V-Belt Cover Removal
V-BELT INSPECTION
Visually examine the V-belt (Figure 7) and determine if it
is full of tiny cracks, frayed, has pieces of rubber missing,
is peeling or otherwise damaged.
Also, examine the belt and determine if it is oil soaked or
"glazed " (hard shiny appearance on the sides of the belt).
Either of these two conditions can cause the belt to run hot,
which can weaken it and increase the danger of it breaking.
If the V-belt exhibits any of the referenced wear conditions
replace the V-belt immediately
OIL SOAKED
V-BELT TENSION
The V-belt tension is proper if the V-belt bends 10 to 15 mm
(Figure 8) when depressed with finger at midway between
the clutch and vibrator pulleys.
CLUTCH
PULLEY
V-BELT
VIBRATOR
PULLEY
Figure 8. V-Belt Tension
TENSION 10-15 MM
WHEN DEPRESSED
AS SHOWN.
VIBRATOR OIL CHECK
1. Place the plate compactor horizontally on a flat surface.
Make sure the compactor is level when checking the
oil in the vibrator assembly.
2. Check vibrator oil level by removing the oil plug (vibrator
oil gauge) as shown in Figure 9. Clean the oil gauge
and re-thread back in. Remove the oil gauge again and
confirm oil level does not exceed the cross hash of the
oil plug. DO NOT OVERFILL!
3. The vibrator holds approximately 20.3 oz. (600 cc).
IMPORTANT, if oil is required, replace using only SAE
10W-30 motor oil.
GLAZED
CRACKS
SIDEWALL
WEAR
CORD FAILURE
WORN BACK
COVER
BROKEN
Effective
Oil gauge
(19mm wrench)
Drain plug
(14mm wrench)
Figure 7. Drive Belt Inspection
Figure 9. Vibrator Oil Check
PAGE 18 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 19
HANDLE BAR
The height of the handle bar can be adjusted for ease of
use. Adjust the handle height as follows. Refer to Figure 10.
1. Loosen the wing nut.
2. Turn the grip clockwise to raise the handle or
counterclockwise to lower the handle.
3. When the handle bar is raised to the desired height,
tighten the wing nut.
Grip
Wing nut
INSPECTION
Figure 10. Handle Height Adjustment
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 19
Page 20
STARTUP
CAUTION
DO NOT attempt to operate the compactor
until the Safety, General Information and
Inspection sections of this manual have
been read and thoroughly understood.
This section is intended to assist the operator with the
initial startup of the compactor. It is extremely important
that this section be read carefully before attempting to use
the compactor in the field.
STARTING THE ENGINE
Electric Start
1. Insert the key to the key switch.
2. Move the throttle lever (Figure 11) to the idle position.
Throttle lever
ENGINE TACH
&HOUR
ENGINE TACH
&HOUR
DIESEL
"HA" is displayed at the operat ion position, then
immediately it will change to "Cumulative time".
METER
DIESEL
METER
HRS
Figure 13. Hour Tachometer (Cumulative Time)
5. Turn the key further to the "Start" position to start the
engine. When the engine starts, let go of the key. When
the engine revolution increases, the buzzer stops.
6. When the engine is in operation, the Hour Tachometer
display will show the 'rotation number" (Figure 14).
Cumulative time
ENGINE TACH
&HOUR
DIESEL
METER
HRS
Rotation number
ENGINE TACH
&HOUR
DIESEL
METER
RPM
Idle position
Handle
Stop position
Figure 11. Throttle Lever (Idle Position)
3. Turn the key to the "Run" position (Figure 12). The
buzzer sounds.
Figure 12. Key Positions
4. After "HA" is displayed on the hour tachometer, the
display will change immediately to "cumulative time"
(Figure 13).
Figure 14. Hour Tachometer (Rotation Number)
7. After the engine has started, warm up the engine at low
speed for 2 to 3 minutes, especially in cold weather.
CAUTION
When the engine does not start, do not run the cell
motor continuously for more than 5 seconds. Move
the key back to the "Run" position then wait about 10
seconds to restart.
While the engine is running, never turn the key switch
to the "Start" position.
PAGE 20 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 21
Recoil Start
1. Insert the key to the key switch.
2. Move the throttle lever (Figure 11) to the idle position.
3. Turn the key to the "Run" position (Figure 12). The
buzzer sounds.
4. After "HA" is displayed on the hour tachometer, the
display will change immediately to "cumulative time"
5. Grasp the starter grip (Figure 15) and slowly pull it
out. The resistance becomes the hardest at a certain
position, corresponding the compression point. Rewind
the rope a little from that point and pull out sharply.
STARTUP
Figure 15. Starter Grip
NOTICE
DO NOT pull the starter rope all the way to the end.
DO NOT release the starter rope after pulling. Allow it
to rewind as slow as possible.
6. When engine starts, release the starter grip and allow
the rope to recoil.
7. After the engine has started, warm up the engine at low
speed for 2 to 3 minutes, especially in cold weather.
8. Before the compactor is placed in to operation, run the
engine for several minutes. Check for fuel leaks, and
noises that would associate with a loose component.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 21
Page 22
OPERATION
OPERATION
CAUTION
ALWAYS follow all safety rules in the safety
section of this manual before operating
compactor. Keep work area clear of debris
and other objects that could cause bodily
injury or damage to the compactor.
1. Once the engine has started, move the engine throttle
lever quickly to the operation position (Figure 16).
Operation
position
Idle position
Throttle lever
Figure 16. Throttle Lever (Operation Position)
2. With the throttle lever in the run position, the engine
speed should be around 2,300 RPM, therefore
engaging the centrifugal clutch.
NOTICE
ALWAYS move the throttle lever quickly without
hesitation, because increasing the engine speed slowly
causes the clutch to slip.
3. Using the direction control lever, move the machine
backward or forward (Figure 17). When the direction
control lever is pushed forward, the machine moves
forward. When pulled backward, the machine moves
backward.
Reverse
Handle
Neutral
4. When the direction control lever is the neutral position,
the machine vibrates staying at the same location
NOTICE
NEVER stop the engine suddenly while working at
high speeds.
5. Compactor traveling speed may drop on soils which
contain clay, however there may be cases where
traveling speed drops because the compaction plate
does not leave the ground surface easily due to the
composition of the soil. To rectify this problem do the
following:
• Check the bottom plate to see if clay or equivalent
material has been lodge in the plate mechanism. If so,
wash with water and remove.
• Remember the compactor does not work as efficiently
on clay or soils that have a high moisture content level.
• If the soil has a high moisture level, dry soil to
appropriate moisture content level or carry out
compaction twice.
STOPPING THE ENGINE
Normal Shutdown
1. Move the throttle lever to the idle position (Figure 18)
and run the engine for three minutes at low speed.
Operation
position
Idle position
Throttle lever
Handle
Forward
Direction
control lever
Figure 17. Direction Control Lever
Figure 18. Throttle Lever (Idle)
PAGE 22 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 23
2. Move the throttle lever (Figure 19) to the "Stop" position
to stop the engine. The buzzer will sound.
Throttle lever
OPERATION
Idle position
Stop position
Figure 19. Throttle Lever (Stop Position)
Handle
3. Turn the key to the "Stop" position (Figure 20). The
buzzer will stop.
Figure 20. Key Switch (Stop)
Emergency Shutdown
1. Move the throttle lever quickly to the IDLE position,
and turn the key to the "Stop" position.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 23
Page 24
MAINTENANCE
GENERAL MAINTENANCE
General maintenance practices are crucial to the
performance and longevity of your compactor. This
equipment requires routine cleaning, inspection and
lubrication. Refer to Table 5 and Table 6 for scheduled
engine and compactor maintenance.
The following procedures, devoted to maintenance, can
prevent serious compactor damage or malfunctioning.
NOTICE
Refer to HATZ engine manual supplied with your
compactor for more detailed engine maintenance and
troubleshooting.
CAUTION
ALWAYS allow the engine to cool before
servicing. NEVER attempt any maintenance
work on a hot engine.
General Cleanliness
Clean the compactor daily. Remove all dust and debris
buildup (mud, clay etc.). If the compactor is steam-cleaned,
ensure that lubrication is accomplished AFTER steam
cleaning.
NOTICE
Inspection and other services should always be carried
out on hard and level ground with the engine shut down.
NOTICE
The inspection intervals listed in the maintenance tables
are for operation under normal conditions. Adjust your
inspection intervals based on the number hours plate
compactor is in use, and particular working conditions.
CAUTION
ALWAYS disconnect the spark plug wire from the spark
plug and secure away from the engine before performing
maintenance or adjustments on the machine.
WARNING
Some maintenance procedures may
require the engine to be run. Ensure
that the maintenance area is well
ventilated. Gasoline engine exhaust
contains poisonous carbon monoxide
gas that can cause unconsciousness
and may result in DEATH.
PAGE 24 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 25
To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance with Table 5 and Table 6.
ENGINE MAINTENANCE
Perform engine maintenance as listed in Table 5.
Table 5. Engine Maintenance Schedule
MAINTENANCE
First
Description (3) Operation Before
Engine Oil
Air Cleaner
All Nuts and
Bolts
Spark Plug
Cooling Fins CHECK X
Spark Arrester CLEAN X
Fuel Tank CLEAN X
Fuel Filter CHECK X
Idle Speed CHECK-ADJUST X (2)
Valve Clearance CHECK-ADJUST X (2)
Fuel lines CHECK Every 2 years (replace if necessary) (2)
CHECK X
CHANGE X
CHECK X
CHANGE X (1)
Re-tighten If
Necessary
CHECK-CLEAN X
REPLACE X
X
Month or
10 hrs
Every 3
Months or
25 hrs
Every 6
Months or
50 hrs
Every
Year or
100 hrs
Every 2
Years or
200 hrs
1. Service more frequently when used in DUSTY areas.
2. These items should be serviced by your service dealer, unless you have the proper tools and are mechanically proficient.
Refer to the Hatz Shop Manual for service procedures.
3. For commercial use, log hours of operation to determine proper maintenance intervals.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 25
Page 26
MAINTENANCE
MACHINE INSPECTION
Perform machine inspection as listed in Table 6.
Table 6. Machine Inspection
Interval Check Solution
Machine Clean if necessary.
Fuel Tank For Leaks Repair fuel leaks.
Fuel System for Leaks Repair fuel leaks.
Engine Oil Add oil if necessary.
Vibrator Oil Add oil if necessary.
Air Cleaner Element Clean/Replace
Daily Before Starting
Every 20 Hours Engine Oil/Oil Filter
Every 100 Hours
Every 200 hours
Every 300 hours
Every 2 years Fuel Lines Replace
Guard Frame Inspect/deformations
Shock Absorber Replace if damaged.
Hydraulic pump Check/Repair Leaks
Hydraulic Pipe System
Direction Control Lever
Duct Hose
Engine Oil Change
Engine Oil Filter Wash
Vibrator Oil
Hydraulic Oil
Battery Terminal Clean
V-Belt
Clutch
Engine Bolts
Vibrator Oil Change
Fuel Filter Change
Hydraulic Oil Change
Engine Oil Filter Change
Check/Repair leaks,
Inspect for wear
Check bolts/nuts,
Inspect for wear
Check for crack/
damage
Replace only after
first 20 hrs.
Check oil level.
Check for leaks/dirt.
Check oil level.
Check for leaks.
Inspect, replace if
damaged or worn.
Inspect, replace if not
working properly.
Replace bolts
if deformed or
elongated.
TIGHTENING TORQUE
Reference Table 7 below (Tightening Torque ), for retightening of nuts and bolts.
Table 7. Tightening Torque (in. kg/cm Diameter)
Material
Bolt threads used with this machine are all right handed
Material and quality of material is marked on each bolt, and screw.
6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm
4T 70 150 300 500 750 1,100 1,400 2,000
6-8T 100 250 500 800 1,300 2,000 2,700 3,800
11T 150 400 800 1,200 2,000 2,900 4,200 5,600
*
100 (6mm) 300 ~ 350 (8mm) 650 ~ 700 (10mm)
**
In case counter-part is of aluminum
ENGINE AIR CLEANER
DANGER
DO NOT use gasoline or low flash point
solvents for cleaning the air cleaner. The
possibility exists of fire or explosion which
can cause damage to the equipment and
severe bodily harm or even DEATH!
CAUTION
Wear protective equipment such as
approved safety glasses or face shields
and dust masks or respirators when
cleaning air filters with compressed air.
This engine is equipped with a replaceable, high-density
paper air cleaner element. See (Figure 21) for air cleaner
components.
1. Remove the air cleaner cover and foam filter element.
2. Tap the paper filter element several times on a hard
surface to remove dirt, or blow compressed air not
exceeding 30 psi (207 kPa, 2.1 kgf/cm2) through the
filter element from the inside out. NEVER brush off
dirt. Brushing will force dirt into the fibers. Replace the
paper filter element if it is excessively dirty.
PAGE 26 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 27
BLOW COMPRESSED
AIR FROM THE
INSIDE OUT
Figure 21. Engine Air Cleaner
3. Clean foam element in warm, soapy water or
nonflammable solvent. Rinse and dry thoroughly. Dip
the element in clean engine oil and completely squeeze
out the excess oil from the element before installing.
NOTICE
MAINTENANCE
2
Lock
Dust exhaust
1
Figure 23. Latching Dust Pot
ENGINE OIL
NOTICE
Drain the engine oil when the oil is warm.
1. Remove the oil drain bolt (Figure 24). and sealing
washer and allow the oil to drain into a suitable
container.
2. Replace engine oil with recommended type oil as listed
in Table 4. For engine oil capacity, see Table 2 (Engine
Specifications). DO NOT overfill.
3. Reinstall drain bolt with sealing washer and tighten
securely.
Operating the engine with loose or damaged air cleaner
components could allow unfiltered air into the engine
causing premature wear and failure.
CYCLONE CLEANER
Always clean the dust pot. A clogged dust pot reduces
cyclone effect with cleaner element wearing easily.
1. Unlatch and remove dust pot (Figure 22).
Latch
Dust exhaust
Figure 22. Unlatching Dust Pot
2. Clean dust pot with water and neutral detergent.
Dust pot
Engine oil drain
(Drain bolt)
Figure 24. Draining Engine Oil
3. Return dust pot to air cleaner and latch securely.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 27
Page 28
MAINTENANCE
HYDRAULIC OIL
1. With the handle in vertical position, remove the plug
cap from the hydraulic pump (Figure 25).
Plug cap
Breather
plug
OIL LEVEL
Hydraulic
pump
Figure 25. Removing Plug/Breather Cap
2. Remove the breather plug with a 24 mm wrench at the
top of the hydraulic pump.
3. Remove the hydraulic hose connected to the cylinder
on the vibrator side (Figure 26).
Air releasing plug
Hydraulic hose
7. With the direction control lever at the forward-most
position, secure the guard frame with a rope to
immobilize (Figure 27).
Forward-most position
Guard frame
Direction
control lever
Figure 27. Direction Control Lever
(Forward Position)
8. Pour hydraulic oil (550cc) to the hydraulic pump
breather plug attachment hole (Figure 25).
9. Remove the air releasing plug of vibrator cylinder. Oil
will then come out from the air releasing plug. After air
bubbles stop coming out, reattach the plug. Tighten
securely (Figure 26).
Cylinder
Figure 26. Removing Hydraulic Hose
4. Set the run lever to reverse.
5. Drain the hydraulic oil from the pump.
6. After the oil is drained, attach the hydraulic hose again
to the cylinder on the vibrator side.
10. Release the direction control lever and move the lever
forward and reverse several times (until no air bubbles
are seen). Keep the lever at the forward position for
10 seconds every time. (Because the check valve is
opened at the maximum forward position and air bubble
will come out from the oil tank of the hydraulic pump).
11. In case the air bleeding is insufficient, repeat steps 9
and 10.
12. Attach the hydraulic pump breather plug and put on
the plug cap. After making sure the hydraulic oil in the
pump is at OIL LEVEL, attach the breather plug.
CAUTION
Do not exceed OIL LEVEL of hydraulic oil. If the level is
higher, oil will burst out from the breather plug.
PAGE 28 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 29
MAINTENANCE
GAP
4MM SCREW (3)
SCREEN
BRUSH
SPARK PLUG
NOTICE
NEVER use a spark plug of incorrect heat range.
1. Remove and clean spark plug (Figure 28) with a wire
brush if it is to be reused. Discard spark plug if the
insulator is cracked or chipped.
2. Using a feeler gauge adjust spark plug gap to 0.028
~0.031 inch (0.7~0.8 mm).
3. Thread spark plug into cylinder hole by hand to prevent
cross-threading, then tighten securely.
.028 - .031 IN.
(0.7- 0.8 MM.)
Figure 28. Spark Plug Gap
SPARK ARRESTER CLEANING
Clean the spark arrester every year or 100 hours.
1. Remove the 4 mm screw (3) from the exhaust deflector,
then remove the deflector. See (Figure 30).
2. Remove the 5 mm screw (4) from the muffler protector,
then remove the muffler protector.
3. Remove the 4 mm screw from the spark arrestor, then
remove the spark arrester.
5MM SCREW (4)
DEFLECTOR
MUFFLER
PROTECTOR
4MM SCREW (1)
V-BELT
Visually examine the V-belt (Figure 29) and determine if it
is full of tiny cracks, frayed, has pieces of rubber missing,
is peeling or otherwise damaged.
Also, examine the belt and determine if it is oil soaked or
"glazed " (hard shiny appearance on the sides of the belt).
Either of these two conditions can cause the belt to run hot,
which can weaken it and increase the danger of it breaking.
If the V-belt exhibits any of the above wear conditions
replace the V-belt immediately.
OIL SOAKED
GLAZED
CRACKS
SIDEWALL
WEAR
Figure 29. V-Belt Inspection
CORD FAILURE
WORN BACK
COVER
BROKEN
MISSING RUBBER
SPARK
ARRESTER
Figure 30. Spark Arrester Removal
4. Carefully remove carbon deposits from the spark
arrester screen (Figure 31) with a wire brush.
WIRE
SPARK
ARRESTER
Figure 31. Cleaning The Spark Arrester
5. If the spark arrester is damaged and has breaks or
holes, replace with a new one.
6. Reinstall the spark arrester and muffler protector in
reverse order of disassembly.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 29
Page 30
MAINTENANCE
BATTERY
NOTICE
Battery is not included with this machine.
The standard battery installed is a maintenance-free
battery. It is not necessary to supply battery fluid. In case
of a sudden voltage drop, the battery cannot be charged
quickly, so it has to be replaced with a new one.
Checking Battery Capacity
1. Check the battery checker on the hour tachometer
(Figure 32).
HOUR TACHOMETER
DIESEL
ENGINE TACH
&HOUR
Battery checker
METER
2. Loosen the two bolts on each side of the bar connecting
the battery to the side rails (Figure 34)
SLIDE BAR UPWARD
TO ACCESS
BATTERY
LOOSEN
BOLT
(4 PLACES)
BATTERY
Figure 32. Battery Check
2. When the battery charge gets low, the battery checker
lights red.
NOTICE
If an old battery is used, even when the battery checker
is not lighted (indicating low charge), the cell starter
might not operate because of low charging level. If that
happens, change the battery with the new one.
Changing the Battery
1. Unlatch the two stoppers at the top portion of the rear
cover to open the rear cover (Figure 33).
Stopper
Rear cover
Figure 34. Raising The Battery
3. Slide the bar up the notches for easy access to the
battery and tighten the bolts.
4. Take off the nuts and remove the battery holder
(Figure 35).
5. After tilting the battery backward, disconnect the
battery terminal. Always disconnect the black terminal
on the negative side first.
6. Pull up the handle on the top of the battery to remove
the battery from the machine.(Figure 35). Make sure
that the battery terminals do not touch the frame.
Figure 33. Opening Rear Cover
PAGE 30 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 31
MAINTENANCE
Battery holder
Nut
Battery
Handle
Figure 35. Removing Battery
7. To install new battery, perform the procedure in reverse.
Make sure that the red terminal (positive side) is
connected first.
STORAGE
1. Wash off dirt and soil from every part with water. While
washing, be careful not to let the water splash on
the electric components such as the battery and the
engine muffler.
2. Cover the machine to prevent dust and dirt buildup.
3. Store the machine in a dry area away from direct
sunlight.
4. Do not leave the machine outdoors. Keep it indoors.
5. When not used for a long period of time, drain the fuel
from the fuel tank, and either disconnect the battery
terminals or remove the battery itself.
6. When the machine is used after a long storage period,
check the level of engine oil and battery capacity before
using.
8. Loosen the two bolts on each side of the battery bracket
and slide the bracket down to lower the battery to its
original location.
9. Tighten the four bolts.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 31
Page 32
TROUBLESHOOTING (COMPACTOR)
Troubleshooting (Compactor)
Symptom Possible Problem Solution
Clutch slips? Adjust or replace clutch.
V-belt slips? Adjust or replace V-belt.
Excessive oil in vibrator? Fill to correct level.
Travel speed low and vibration
weak.
Travels forward or backward but
unable to switch direction.
Does not travel in forward or reverse
Check vibrator assembly for any
Trouble in vibrator internals?
Aeration in hydraulic oil for for travel
reversing system?
Engine speed incorrect? Set engine speed to correct RPM.
Hydraulic pump problems? Check hydraulic pump.
Direction Control Lever installation
wrong?
Broken or defective oil hose? Replace oil hose.
Aeration in hydraulic oil? Purge air in hydraulic oil. (Bleed plug)
Excessive oil in reversing system? Fill to correct level.
Hydraulic pump clogged with trash? Clean valve inside hydraulic pump.
Cylinder piston bearing failure?
V-belt disengaged or slips? Engage V-belt, adjust or replace.
Clutch slips? Adjust clutch, replace if necessary.
Vibrator locks? Check vibrator and correct problem.
worn or defective parts, replace any
defective parts.
Purge air in hydraulic oil. (Bleed plug)
Correct installation of lDirection
Control Lever.
Check piston bearing in cylinder for
leakage.
Cylinder piston bearing failure?
Piston inside hydraulic pump not
Direction Control Lever operating
resistance for reverse is high.
PAGE 32 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
moving smoothly?
Vibrator cylinder piston does not move
smoothly
Check piston bearing in cylinder for
leakage at USH packing.
Adjust or replace.
Adjust or replace.
Page 33
Symptom Possible Problem Solution
Engine will not start or start is delayed,
although engine can be turned over.
At low temperatures engine will not start.
Engine fi res but stops soon as starter is
switched off.
Engine stops by itself during normal
operation.
Low engine power, output and speed.
TROUBLESHOOTING (ENGINE)
Troubleshooting (Engine)
No Fuel reaching injection pump? Add fuel. Check entire fuel system.
Defective fuel pump? Replace fuel pump.
Fuel fi lter clogged? Replace fuel fi lter and clean tank.
Faulty fuel supply line? Replace or repair fuel line.
Compression too low?
Fuel pump not working correctly? Repair or replace fuel pump.
Oil pressure too low? Check engine oil pressure.
Low starting temperature limit exceeded?
Defective battery? Charge or replace battery.
Air or water mixed in fuel system?
Engine oil too thick?
Defective battery? Replace battery.
Fuel fi lter blocked? Replace fuel fi lter.
Fuel supply blocked? Check the entire fuel system.
Defective fuel pump? Replace fuel pump.
Fuel tank empty? Add fuel.
Fuel fi lter blocked? Replace fuel fi lter.
Defective fuel pump? Replace fuel pump.
Mechanical oil pressure shutdown sensor
stops the engine due to low oil?
Fuel tank empty? Replace fuel fi lter.
Fuel fi lter clogged? Replace fuel fi lter.
Fuel tank venting is inadequate? Ensure that tank is adequately vented.
Leaks at pipe unions?
Speed control lever does not remain in
selected position?
Engine oil level too full? Correct engine oil level.
Injection pump wear?
Check piston, cylinder and valves. Adjust or
repair per engine repair manual.
Comply with cold starting instructions and
proper oil viscosity.
Check carefully for loosened fuel line
coupling, loose cap nut, etc.
Refi ll engine crankcase with correct type of
oil for winter environment.
Add oil. Replace low oil shutdown sensor if
necessary.
Check threaded pipe unions tape and tighten
unions a required.
See engine manual for corrective action.
Use No. 2-D diesel fuel only. Check the fuel
injection pump element and delivery valve
assembly and replace as necessary.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 33
Page 34
Symptom Possible Problem Solution
Low engine power output and low speed,
black exhaust smoke.
Engine overheats.
TROUBLESHOOTING (ENGINE)
Troubleshooting (Engine) - continued
Air fi lter blocked? Clean or replace air fi lter.
Incorrect valve clearances? Adjust valves per engine specifi cation.
Malfunction at injector? See engine manual.
Too much oil in engine crankcase?
Entire cooling air system contaminated/
blocked?
Fan belt broken or elongated? Change belt or adjust belt tension.
Coolant insuffi cient? Replenish coolant.
Radiator net or radiator fi n clogged with dust? Clean net or fi n carefully.
Fan, radiator, or radiator cap defective? Replace defective part.
Thermostat defective? Check thermostat and replace if necessary.
Head gasket defective or water leakage? Replace parts.
Drain off engine oil down to uppermark on
dipstick.
Clean cooling air system and cooling fi n
areas.
PAGE 34 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 35
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.
SAMPLE PARTS LIST
NO.
1 12345 BOLT
2% WASHER, 1/4 IN.
2% 12347 WASHER, 3/8 IN.
3 12348 HOSE
4 12349 BEARING
NO. Column
PART NO. Column
QTY. Column
— Item quantity can be indicated by a
A/R (As Required) is generally used for hoses or other
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarifi ed in the “Remarks”
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed
— All items on the parts list with the
same unique symbol will be included when this item is
— Used to list an effective serial
— Indicates that the part
is used only with the specifi c model number or model
number variant listed. It can also be used to show a
part is NOT used on a specifi c model or model number
— Indicates that the part can
be purchased at any hardware shop or made out of
available items. Examples include battery cables, shims,
— Indicates that an item cannot
be purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available
Numbers Used
number, a blank entry, or A/R.
NOTICE
The contents and part numbers listed in the parts
section are subject to change without notice. Multiquip
does not guarantee the availability of the parts listed.
PART NO. PART NAME QTY. REMARKS
.....................1 .....INCLUDES ITEMS W/%
..........NOT SOLD SEPARATELY
..1 .....MQ-45T ONLY
..................A/R ...MAKE LOCALLY
..............1 .....S/N 2345B AND ABOVE
Unique Symbols — All items with same unique symbol
(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.
parts that are sold in bulk and cut to length.
Column.
REMARKS Column
to describe the item can also be shown.
Assembly/Kit
purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
NOTICE
When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a
part that has not been assigned a formal part number
at the time of publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will
be clarifi ed in the “Remarks” Column.
Specifi c Model Number Use
variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally”
and certain washers and nuts.
“Not Sold Separately”
for sale through Multiquip.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 35
Page 36
NOTES
PAGE 36 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 37
SUGGESTED SPARE PARTS
MVH408DZ PLATE COMPACTOR WITH 1B50 DIESEL ENGINE
1 to 3 units
Qty. P/N Description
4............939010260 ............SHOCK ABSORBER
4............939010010 ............SHOCK ABSORBER
2............070200463 ............V-BELT HDPF-5460
1............50384401 ..............IGNITION SWITCH W/ KEYS
3............50404900 ..............KEY, IGNITION SWITCH
3............01542703 ..............OIL SUCTION FILTER ASSY.
3............01635210 ..............FUEL FILTER
1............01919702 ..............FUEL FILTER
3............50484100 ..............ELEMENT, AIR FILTER
1............01535302 ..............CAP, FUEL TANK
NOTICE
Part numbers on this Suggested Spare Parts list may
supersede/replace the part numbers shown in the
following parts lists.
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 37
Page 38
22
VIBRATING PLATE ASSY.
24
25
19
20
16
15
18
14
19
20
23
18
8
7
6
10
9
2
5
4
3
12
1
11
30
32
31
OPTION
PAGE 38 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 39
VIBRATING PLATE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 468121200 VIBRATING PLATE 1
2 465460670 OIL GAUGE 1
3 953402930 COPPER PACKING 1
4 953400270 PLUG 1
5 953405260 PACKING 1
6 939010260 SHOCK ABSORBER 4
7 020316130 NUT M16 4
8 030216400 WASHER, LOCK M16 4
9 001221635 BOLT 16X35 4
10 030216400 WASHER, LOCK M16 4
11 001221830 BOLT 18X30 8
12 58407 WASHER, LOCK M18 .......................................8................REPLACES 030218460
14 939010010 SHOCK ABSORBER 4
15 020310080 NUT M10 4
16 030210250 WASHER, LOCK M10 4
18 468352110 COVER, VIBRATING PLATE 2
19 014208020 BOLT 8X20.........................................................8................REPLACES 001220820
20 030208200 WASHER, LOCK M8 8
22 467351790 COVER, VIBRATOR 1
23 050103250 O-RING 1
24 014208020 BOLT 8X20........................................................18...............REPLACES 001220820
25 030208200 WASHER, LOCK M8 18
30 467219050 EXTENSION PLATE 2
31 012218050 BOLT 18X50.......................................................8................REPLACES 001221850
32 58407 WASHER, LOCK M18 .......................................8................REPLACES 030218460
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 39
Page 40
VIBRATOR ASSY.
7
7
31
C
34
23
22
35
29
36
21
20
33
20
24
27
30
13
6
12
14
C
6
6
5
2
8
1
3
41
12
4
5
B
6
11
16
1
15
A
16
D
B
D
A
1
32
40
28
30
1
17
49
48
47
42
44
46
PAGE 40 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
43
51
52
Page 41
VIBRATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 047920120 ROLLER BEARING 4
2 457212410 ROTARY SHAFT,DRIVE 1
3 951405370 KEY 15X10X39 1
4 456327150 GEAR, DRIVE 1
5 080200550 STOP RING 2
6 468352210 ECCENTRIC ROTATOR 4
7 009120301 SOCKET HEAD BOLT 16X40 2
8 060105030 OIL SEAL 1
11 456337670 ROTARY SHAFT, DRIVEN 1
12 009120302 SOCKET HEAD BOLT 16X30 2
13 456337380 PISTON ROD 1
14 456010010 KNOCK PIN 10X70 1
15 467351910 GEAR (DRIVEN) 1
16 040006911 BEARING 2
17 953010030 SEAL CAP 1
20 042506000 BEARING 6000ZZSG 2
21 0080000010 STOP RING .......................................................1................REPLACES 080200100
22 455435051 PISTON 1
23 455010070 PACKING 1
24 080100260 STOP RING 1
27 467352540 BEARING COVER 1
28 467219070 CYLINDER (R) 1
29 954010020 CONNECTOR PT, PF1/4 1
30 050101050 O-RING 2
31 001720812 FLANGE BOLT 8X12 1
32 953404600 COPPER PACKING 1
33 959408880 CLIP 15 (M10) 1
34 0105091025 BOLT 10X25.......................................................8................REPLACES 001221025
35 030210250 WASHER, LOCK M10 8
36 031110160 WASHER, FLAT M10 8
40 465345090 PULLEY 1
41 951404970 KEY 12X8X30 1
42 456437920 WASHER, PULLEY 1
43 012212035 BOLT 12X35.......................................................1................REPLACES 001221235
44 030212300 WASHER, LOCK M12 1
46 467351920 GUIDE, BELT COVER 1
47 014208020 BOLT 8X20.........................................................2................REPLACES 001220820
48 030208200 WASHER, LOCK M8 2
49 401450080 WASHER, FLAT M8 ..........................................2................REPLACES 031108160
51 468218960 BELT COVER, LOWER 1
52 001520856 SOCKET HEAD BOLT 8X80 5
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 41
Page 42
BASE AND ENGINE (HATZ:1B50)
53
52
54
51
See “ELECTRIC DEVICE
(HATZ:1B50)”
95
D
55
56
A
116
3
4
5
43
42
41
38
39
2
41
42
43
27
26
16
82
C
40
111
81
BASE AND ENGINE ASSY.
108
110
103
102
30
100
31
29
26
24
25
28
104
C
62
25
61
57
108
112
E
F
7
15
14
22
18
17
19
B
101
105
102
106
107
D
59
60
49
48
47
B
8
35
Throttle cable parts
for the engine side
E
58
45
33
34
46
F
91
12
92
37
A
87
85
11
1
86
88
87
PAGE 42 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 43
BASE AND ENGINE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 468121250 BASE 1
2 918401100 ENGINE ASSY. 1B50T-9-166 HATZ 1
3 012010030 BOLT 10X30 ......................................................4................REPLACES 001221030
4 030210250 WASHER, LOCK M10 4
5 031110160 WASHER, FLAT M10 4
7 468352230 BELT COVER, IN 1
8 009120416 SUNK HEAD BOLT 10X25 4
11 468352120 DUST COVER 1
12 092006010 FLAT HEAD SCREW 6X10 6
14 952408830 SPACER 25X31.8X18 1
15 468352380 CLUTCH ASSY. 1
16 951400110 KEY 7X7X35 1
17 952408840 SPECIAL WASHER 1
18 012010030 BOLT 10X30.......................................................1................REPLACES 001221030
19 030210250 WASHER, LOCK M10 1
22 070200463 V-BELT HDPF-5460 1
24 954407310 UNION, DRAIN 1
25 0091720000 HOSE CLAMP 2
26 0211140020 GASKET 2
27 0401140030 PLUG 1
28 465459390 DRAIN HOSE 1
29 464457380 DRAIN JOINT 1
30 014208020 BOLT 8X20 ........................................................1................REPLACES 001220820
31 030208200 WASHER, LOCK M8 1
33 468218930 BELT COVER (OUT) 1
34 468352130 DUST SPONGE (OUT) 1
35 001521056 SOCKET HEAD BOLT 10X80 4
37 468352140 FRONT BUMPER 1
38 001521435 SOCKET HEAD BOLT 14X35 2
39 030214350 WASHER, LOCK M14 2
40 468121210 FRONT COVER 1
41 001221445 BOLT 14X45 4
42 030214350 WASHER, LOCK M14 4
43 031114260 WASHER, FLAT M14 4
45 468218941 CENTER COVER 1
46 001521435 SOCKET HEAD BOLT 14X35 4
47 031114260 WASHER, FLAT M14 4
48 030214350 WASHER, LOCK M14 4
49 020314110 NUT M14 4
51 468466890 RUBBER COVER UPPER 1
52 467466760 STOPPER, COVER 1
53 009120424 SOCKET HEAD BOLT 6X25 3
54 617465130 COLLAR 6.2X7.8X4.5 3
55 030206150 WASHER, LOCK M6 3
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 43
Page 44
BASE AND ENGINE (HATZ:1B50)
53
52
54
51
See “ELECTRIC DEVICE
(HATZ:1B50)”
95
D
55
56
A
116
3
4
5
43
42
41
38
39
BASE AND ENGINE ASSY. (CONTINUED)
108
110
103
102
101
105
102
106
107
D
59
60
49
48
47
B
8
35
Throttle cable parts
for the engine side
E
58
45
33
34
2
41
42
43
27
26
16
82
C
40
111
81
30
100
31
29
26
24
25
28
104
C
62
25
61
57
108
112
E
F
7
15
14
22
18
17
19
B
46
F
91
12
92
37
A
87
85
11
1
86
88
87
PAGE 44 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 45
BASE AND ENGINE ASSY. (CONTINUED)
NO. PART NO. PART NAME QTY. REMARKS
56 022710607 NYLON NUT M6 3
57 467352720 CLEANER STAY 1
58 011208025 BOLT 8X25.........................................................4................REPLACES 001220825
59 030208200 WASHER, LOCK M8 4
60 467467580 PLATE, CLEANER STAY 2
61 465459670 OIL DRAIN 1
62 DH50001600 JOINT A22X27 1
81 468352160 EXHAUST PIPE 1
82 DH03740900 PIPE CLIP 1
85 DH05165000 GUIDE BUSH 1
86 DH50484600 PRESSURE SPRING 1
87 DH50483100 CABLE CLAMP 2
88 DH50025000 HEX SCREW M 4X10/1B40 1
91 2067550101 CLAMP COMPLETE 1
92 011006010 BOLT 6X10 ........................................................1................REPLACES 001220610
95 009120420 SOCKET HEAD BOLT 5X10 4
100 466218080 CLEANER, CYCLONE 1
101 468352180 CYCLONE STAY 1
102 466462850 GASKET, AIR INTAKE 2
103 467466840 JOINT, CLEANER 1
104 009110057 SOCKET HEAD BOLT, 5X18 3
105 014208020 BOLT 8X20.........................................................2................REPLACES 001220820
106 030208200 WASHER, LOCK M8 2
107 0401450080 WASHER, FLAT M8 ..........................................2................REPLACES 031108160
108 506010060 CLAMP 2
110 467351900 DUCT HOSE 50X390 1
111 467466850 INTAKE PIPE 1
112 467466860 GROMMET, CLEANER 1
116 2267510103 CLAMP 2
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 45
Page 46
ELECTRIC DEVICE ASSY.
41
22
43
21
23
42
24
23
24
26
27
25
37
25
20
33
40
35
94
28
36
A
39
93
32
92
56
19
31
55
18
97
30
54
96
91
97
29
75
51
53
75A
15
(BLACK)
50
(WHITE)
30
(RED)
77
-
+
90
78
A
To Engine
(The grounding)
GREEN
BLACK
WHITE
RED
25
24
99
23
21
15
E
(-) BLACK
14
D
11
12
9
17
(+) RED
Engine
F
BLACK
GREEN
WHITE
RED
WHITE
BLACK
76
50
3
10
3
Engine
(Starting motor)
2
4
5
1
D
79
45
E
81
83
82
F
49
46
47
48
PAGE 46 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 47
ELECTRIC DEVICE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 467218920 BATTERY HOLDER 1
2 456447590 RUBBER PLATE 1
3 456447600 RUBBER PLATE 2
4 012210020 BOLT 10X20.......................................................2................REPLACES 001221020
5 030210250 WASHER, LOCK M10 2
9 464343740 HOLDER, BATTERY 1
10 469467170 BOLT, BATTERY 2
11 022710809 NYLON NUT M8 2
12 0401450080 WASHER, FLAT M8 ..........................................2................REPLACES 031108160
14 955301030 BATTERY CABLE (+) 1
15 955301040 BATTERY CABLE (-) 1
17 506010070 CLAMP 5
18 468121270 REAR COVER 1
19 467352020 BRACKET, REAR COVER (L) 1
20 467352030 BRACKET REAR COVER (R) 1
21 014208020 BOLT 8X20.........................................................5................REPLACES 001220820
22 011208025 BOLT 8X25.........................................................1................REPLACES 001220825
23 030208200 WASHER, LOCK M8 6
24 0401450080 WASHER, FLAT M8 ..........................................6................REPLACES 031108160
25 952408780 COLLAR 6
26 959408920 CLIP 8 (M8) 1
27 959408920 CLIP 8 (M8) 1
28 416459340 RUBBER, VAS HANDLE 2
29 014210040 SOCKET HEAD BOLT 10X40 ............................2................REPLACES 001521040
30 030210250 WASHER, LOCK M10 2
31 952408740 WASHER 2
32 952408790 COLLAR 2
33 467467250 RUBBER WASHER 2
35 467467090 CATCH CLIP .....................................................2................INCLUDES ITEM W/ @
36 009120421 SOCKET HEAD BOLT 5X15 4
37@ 467467080 HOLDER, CATCH CLIP 2
39 009110073 SOCKET HEAD SCREW 5X15 2
40 468352220 BRACKET, STOPPER 1
41 939010360 STOPPER RUBBER 2
42 020108060 NUT M8 .............................................................2................REPLACES 020308060
43 030208200 WASHER, LOCK M8 2
45 009120422 SOCKET HEAD BOLT 5X20 3
46 030205130 WASHER, LOCK M5 3
47 022710506 NYLON NUT M5 3
48 467466930 RUBBER PLATE, BATTERY 1
49 468467110 STOPPER, RUBBER PLATE 1
50 454010020 CLAMP 9
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 47
Page 48
ELECTRIC DEVICE ASSY. (CONTINUED)
41
22
43
21
23
42
24
23
24
26
27
25
37
25
20
33
40
35
94
28
36
A
39
93
32
92
56
19
31
55
18
97
30
54
96
91
97
29
75
51
53
75A
15
(BLACK)
50
(WHITE)
30
(RED)
77
-
+
90
78
A
To Engine
(The grounding)
GREEN
BLACK
WHITE
RED
25
24
99
23
21
15
E
(-) BLACK
14
D
11
12
9
17
(+) RED
Engine
F
BLACK
GREEN
WHITE
RED
WHITE
BLACK
76
50
3
10
3
Engine
(Starting motor)
2
4
5
1
D
79
45
E
81
83
82
F
49
46
47
48
PAGE 48 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 49
ELECTRIC DEVICE ASSY. (CONTINUED)
NO. PART NO. PART NAME QTY. REMARKS
51 467352050 PANEL, REAR COVER 1
53 009110062 SOCKET HEAD SCREW 6X20 4
54 952404470 WASHER, LOCK M6 .........................................4................REPLACES 031106100
55 030206150 WASHER, FLAT M6 4
56 022710607 NYLON NUT M6 4
75 50384401 IGNITION SWITCH W/ KEYS ............................1................INCLUDES ITEM W/ $
75A$ 50404900 KEY, IGNITION SWITCH 1
76 467352070 WIRE HARNESS 1
77 50465100 BUZZER 1
78 465459680 RELAY CABLE/BUZZER 1
79 959026022 CORRUGATE TUBE 1
81 001220612 BOLT 6X12 1
82 030206150 WASHER, LOCK M6 1
83 952404470 WASHER, FLAT M6 ..........................................1................REPLACES 031106100
90 009110072 PAN HEAD SCREW 5X35 2
91 952407930 COLLAR 2
92 58151 WASHER, FLAT M5 ..........................................2................REPLACES 031105080
93 030205130 WASHER, LOCK M5 2
94 022710506 NYLON NUT M5 2
96 955301020 TACH. AND HOUR METER 1
97 955407970 WIRING FIXED BASE 2
99 959021813 SPIRAL TUBE 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 49
Page 50
52
57
CONTROL
CONTROL ASSY.
58
50
85
56
61
26
58
60
78
57
62
77
19
20
18
21
28
45
75
25
68
46
47
48
43
44
67
71
69
70
76
72
83
82
80
84
53
12
3
4
5
81
13
73
74
1
64
11
59
7
73
63
55
9
36
37
40
38
39
49
16
51
10
29
10
8
27
35
23
34
22
9
7
2
8
11
3
4
5
13
14
15
PAGE 50 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 51
CONTROL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 467351950 HANDLE BRACKET (R) 1
2 467351960 HANDLE BRACKET (L) 1
3 012212035 BOLT 12X35.......................................................4................REPLACES 001221235
4 030212300 WASHER, LOCK M12 4
5 031112230 WASHER, FLAT M12 4
7 456336400 RUBBER COUPLING 2
8 456449940 SHOCK ABSORBER 2
9 025306016 SPRING PIN 6X16 ............................................2................REPLACES 025406016
10 456449930 RUBBER PLATE 2
11 032124400 CONICAL SPRING WASHER M24 2
12 001221681 BOLT 16X250 1
13 0401450160 WASHER, FLAT M16 ........................................2................REPLACES 031116260
14 020316130 NUT M16 1
15 020416100 NUT M16 1
16 467121170 COLUMN, HANDLE BAR 1
18 455434950 SPINDLE 1
19 455010030 KNOB 1
20 020412070 NUT M12 1
21 022411635 WING NUT M16 1
22 939010060 SHOCK ABSORBER 1
23 020310080 NUT MI0 .............................................................1................REPLACES 020410060
25 959408930 CLIP 15 1
26 011206020 BOLT 6X20.........................................................1................REPLACES 001220620
27 030206150 WASHER, LOCK M6 1
28 952404470 WASHER, FLAT M6 ..........................................1................REPLACES 031106100
29 020106050 NUT M6 .............................................................1................REPLACES 020306050
34 501402870 HANDLE STOPPER 1
35 501402880 SPRING/HANDLE 1
36 959403460 BALL GRIP 1
37 020310080 NUT M10 ...........................................................1................REPLACES 020410060
38 456449980 RUBBER PACKING 1
39 953405260 PACKING 1/4 1
40 031110160 WASHER, FLAT M10 1
43 467351970 HANDLE COVER 1
44 467467340 PACKING (L), HANDLE 1
45 467467350 PACKING (R), HANDLE 1
46 0105050616 BOLT 6X15.........................................................6................REPLACES 001220615
47 030206150 WASHER, LOCK M6 6
48 952404470 WASHER, FLAT M6 ..........................................6................REPLACES 031106100
49 464457930 RUBBER PIECE 1
50 468219160 HYDRAULIC PUMP 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 51
Page 52
52
57
CONTROL
CONTROL ASSY. (CONTINUED)
58
50
85
56
61
26
58
60
78
57
62
77
19
20
18
21
28
45
75
25
68
46
47
48
43
44
67
71
69
70
76
72
83
82
80
84
53
12
3
4
5
81
13
73
74
1
64
11
59
7
73
63
55
9
36
37
40
38
39
49
16
51
10
29
10
8
27
35
23
34
22
9
7
2
8
11
3
4
5
13
14
15
PAGE 52 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 53
CONTROL ASSY. (CONTINUED)
NO. PART NO. PART NAME QTY. REMARKS
51 954003110 OIL HOSE 1
52 458451630 BREATHER CAP 1
53 959021813 SPIRAL TUBE 1
55 464216630 TRAVEL LEVER 1
56 464457400 HANDLE BOSS 1
57 012010030 BOLT 10X30.......................................................2................REPLACES 001221030
58 030210250 WASHER, LOCK M10 2
59 467218900 HANDLE W/ RUBBER GRIP 1
60 030210250 WASHER, LOCK M10 2
61 031110160 WASHER, FLAT M10 2
62 020310080 NUT M10 2
63 0105091025 BOLT 10X25.......................................................2................REPLACES 001221025
64 030210250 WASHER, LOCK M10 2
67 467467380 THROTTLE LEVER 1
68 959403840 BAR GRIP 1
69 464457420 COVER, THROTTLE LEVER 1
70 468467070 ARM, THROTTLE 1
71 014208020 SOCKET HEAD BOLT 8X20 ..............................1................REPLACES 001520820
72 0401450160 WASHER, FLAT M16 ........................................1................REPLACES 031116260
73 458450660 WASHER 2
74 033910080 CONICAL WASHER, LOCK 3
75 464457440 STEEL BALL 1
76 464010010 DRY BUSHING 1
77 011606025 BOLT 6X25.........................................................2................REPLACES 001220625
78 020106050 NUT M6 .............................................................2................REPLACES 020306050
80 464010020 ROD END M5 1
81 001520520 SOCKET HEAD BOLT 5X20 1
82 58151 WASHER, FLAT M5 ..........................................1................REPLACES 031105080
83 020305040 NUT M5 1
84 956100069 THROTTLE WIRE 1
85 454010020 CLAMP 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 53
Page 54
NAMEPLATE AND DECALS ASSY.
5
19
21
22
20
16
18
6
8
2
17
7
15
3
23
19
4
1
13
14
12
PAGE 54 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 55
NAMEPLATE AND DECALS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 920204580 DECAL, FULL THROTTLE 1
2 920203330 EAR PROTECTION LABEL 1
3 920211060 DECAL, CAUTION LEVER 1
4 920211090 DECAL, SHELL TELLUS OIL 32 1
5 920201950 DECAL, OIL SAE 10W-30 1
6 920106760 DECAL, STOP-RUN-START 1
7 920214200 DECAL, CAUTION CYCLONE 1
8 920214100 DECAL ,E/G FIRE WARNING 1
12 920217130 DECAL, MlKASA MARK (W) 200L 2
13 920217110 DECAL, MIKASA MARK 35X70 2
14 920201580 DECAL, MQ MARK 71X55 1
15 920218390 DECAL, CAUTION 1
16 920217690 DECAL, V-BELT HDPF-5460 1
17 920218150 DECAL, E/G RPM 2400 1
18 920217880 DECAL, MODEL, MVH-408 1
19 920217770 DECAL, MODEL (R) 2
20 920217780 DECAL, MODEL (L) 1
21 PLATE, SERIAL NO. ..........................................1................CONTACT MQ PARTS DEPT.
22 920214740 DECAL, LIFTING POSITION 1
23 920214730 DECAL, DO NOT LIFT 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 55
Page 56
HATZ 1B50 ENGINE — SPARE PARTS KITS ASSY.
2
3
1
INTERNAL
INTERNAL
4
INTERNAL
5
6
PAGE 56 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 57
HATZ 1B50 ENGINE — SPARE PARTS KITS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01940002 GASKET SET, CYLINDER HEAD 1
2 01679303 GASKET SET, CRANKCASE 1
3 01679400 MAINTENANCE KIT 1
4 02265600 FILTER KIT/INT. LIGHT 1
5 02268200 FILTER KIT/INT. MED. 1
6 02269300 FILTER KIT/INT. HEAVY 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 57
Page 58
HATZ 1B50 ENGINE — ACCESSORIES ASSY.
1
2
3
4
8 - 15
500
250
OIL
OIL
-40
-30
-20
-10
0
10
20
30
4050104
86
68
50
32
14
-4
-22
-40
OIL: SAE...
˚C˚F
5W/30
5W/40
10W/40
10W/30
15W/40
30
40
122
10W
IN
0.1 mm
0.004 "
051 300 00
LOCTITE
ACTIVATOR N
LOCTITE 221
TECHNICAL
CLEANER
LOCTITE 574
LOCTITE 648
LOCTITE 407
LOCTITE 601
TECHNICAL
ADHESIVE 8058
TEROSON
TEROSTAT 63
A B C
D E F
FA
G H
HIGH TEMP.
PASTE
HIGHT TEMP
FETT 400G
SILICON
SEALER
J K L
GRINDING
PASTE 80 ML
M
PAGE 58 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 59
HATZ 1B50 ENGINE — ACCESSORIES ASSY.
NO. PART NO. PART NAME QTY. REMARKS
A 50223001 LOCTITE ACTIVATOR N 1
B 50223101 LOCTITE 574 1
C 50223200 LOCTITE 601 1
D 50223300 LOCTITE 221 1
E 50223400 LOCTITE 648 1
F 50223800 TECHNICAL ADHESIVE 8058 1
FA 50223900 TECHNICAL CLEANER 1
G 50256501 LOCTITE IS 407 1
H 70018944 TEROSON TEROSTAT 63 1
J 50283004 HIGH TEMPERATURE PASTE 1
K 50342601 HIGH TEMPERATURE FETT 400G 1
L 50256600 SILICON SEALER 1
M 50485100 GRINDING PASTE 80ML 1
1 01329701 ACCESSORIES KIT 1
2 01330901 TOOLS 1
3 05110406 STICKER LABEL 1
4 05130002 STICKER LABEL "START" 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 59
Page 60
20
NOT SOLD SEPARATELY
19
21
H
HATZ 1B50 ENGINE — CRANKCASE ASSY.
SEALING AND BONDING
33
ADHESIVES
14
15
D
H
D
32
1
D
8
30
26
13
17
16
19
20
4
21
5
25
24
22
31
7
9
30
D
31
5
6
29
PAGE 60 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
27
26
36
37
23
38
※35
Page 61
HATZ 1B50 ENGINE — CRANKCASE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
D 50223300 LOCTITE 221 1
H 70018944 TEROSON TEROSTAT 63 1
1 01946500 CRANKCASE ASSY. ..........................................1................INCLUDES ITEMS W/ $
2$ CRANKCASE .....................................................1................NOT SOLD SEPARATELY
3$ PLUG ...................................................................................NOT SOLD SEPARATELY
4$ 04141600 COVER SHEET 1
5$ 40002600 BLIND RIVET 1
6$ 01336410 COVER SHEET, SIDE 4
7$ 50502801 CYLINDER PIN 8 M6X24 1
8$ 50440300 O-RING 8X1.5 1
9$ 50249102 Z-CYLINDER PIN 8 M6X20 1
12$ PLUG .................................................................2................NOT SOLD SEPARATELY
13$ 40022300 O-RING 8X2 1
14 50479000 OIL SEAL 45X60X8 1
15 04198800 GRUB SCREW CARB 1
16 01342800 DIPSTICK ASSY. ..............................................1................INCLUDES ITEMS W/ @
17@ 04125000 SEALING RING, DIPSTICK 1
18@ DIPSTICK ..........................................................1................NOT SOLD SEPARATELY
19 50208500 WASHER, LOCK 8
20 04219500 ALLEN SCREW M8X40 8
21 04144701 ENGINE BRACKET 4
22 04141500 TUBE, OIL FILTER 1
23 01542703 OIL SUCTION FILTER ASSY. ............................1................INCLUDES ITEMS W/ #
24 50373100 DRAIN PLUG, MAGNETIC M22 1
25 50001600 GASKET 1
26 05036900 HOSE CLIP 2
27 04163000 T-PIECE 1
29 50478900 GROOVE BALL BEARING 6310 1
30 04133800 PLATE 3
31 50564200 ALLEN SCREW M6X18 6
32 01555800 COVER 1
33 03568701 OIL SUPPLEMENT PLUG 1
35# OIL SUCTION FILTER .......................................1................NOT SOLD SEPARATELY
36# 50475901 O-RING 20X4 1
37# 05148200 PLATE SPRING 2
38# 50170700 ALLEN SCREW M6X16 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 61
Page 62
HATZ 1B50 ENGINE — CRANKSHAFT ASSY.
5
4
3
21
NOT SOLD SEPARATELY
19
PAGE 62 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 63
HATZ 1B50 ENGINE — CRANKSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
3$ 50529700 COVER 1
4 50481400 SUPPORTING DISC 50X62X3.0 1
5 50021800 CIRCLIP 50X2 1
19 01896210 CRANKSHAFT ASSY. .......................................1................INCLUDES ITEMS W/ $
20$ CRANKSHAFT ...................................................1................NOT SOLD SEPARATELY
21 05306100 KEY 7X7X35 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 63
Page 64
HATZ 1B50 ENGINE — CAMSHAFT ASSY.
NOT SOLD SEPARATELY
1
4
7
6
4
6
5
3
9
10
11
12
13
14
PAGE 64 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 65
HATZ 1B50 ENGINE — CAMSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01345010 CAMSHAFT ASSY. ...........................................1................INCLUDES ITEMS W $
3$ 01326401 CAMLEVER 1
4$ 50123200 SHIM 5X10X0.5 1
5$ 01326600 FLYWEIGHT 1
6$ 50255300 WASHER, LOCK 1
7$ 01326501 FLYWEIGHT HAND-START 1
9 04121700 SHIM 23X38X0.9 ..............................................1................SELECT 0-1
10 04112100 SHIM 23X38X1.0 ..............................................1................SELECT 0-1
11 04112200 SHIM 23X38X1.1 ..............................................1................SELECT 0-1
12 04112300 SHIM 23X38X1.2 ..............................................1................SELECT 0-1
13 04125100 SHIM 23X38X1.3 ..............................................1................SELECT 0-1
14 04125200 SHIM 23X38X1.4 ..............................................1................SELECT 0-1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 65
Page 66
HATZ 1B50 ENGINE — PISTON, CONROD, CYLINDER ASSY.
5
1
3
4
3
9
12
13
11
NOT SOLD SEPARATELY
PAGE 66 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 67
HATZ 1B50 ENGINE — PISTON, CONROD, CYLINDER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01384320 PISTON ASSY. 93MM .......................................1................INCLUDES ITEMS W/ $
2$ PISTON ..............................................................1................NOT SOLD SEPARATELY
3$ 50482300 CIRCLIP 22X1 2
4$ 50566400 GUDGEON PIN 22X13X60 1
5$ 01384410 PISTON RING SET 93MM 1
9 01343500 CONNECTING ROD ASSY. ...............................1................INCLUDES ITEMS W/ %
10% CONNECTING ROD ............................................................NOT SOLD SEPARATELY
11% 04100500 SCREW, CONNECTING ROD 2
12 01679800 BIG END BEARING 1
13 01692700 BIG END BEARING US -0.5 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 67
Page 68
HATZ 1B50 ENGINE — CYLINDER HEAD ASSY.
NOT SOLD SEPARATELY
17
30
15
3
16
14
13
12
11
31
21
29
28
22
21
23
29
28
51
20
19
18
49
50
49
16
47
17
16
15
14
32
18
19
20
7
16
15
44
21
45
46
5
43
7
1
6
42
1010
39
38
37
6
9
44
21
45
46
5
37
38
39
13
12
11
3
PAGE 68 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 69
HATZ 1B50 ENGINE — CYLINDER HEAD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
E 50223400 LOCTITE 648 1
1 01850902 CYLINDER HEAD ASSY. ...................................1................INCLUDES ITEMS W/ $
2$ CYLINDER HEAD ..............................................1................NOT SOLD SEPARATELY
3$ 05209700 VALVE GUIDE 2
5 04253010 STUD CYLINDER HEAD 2
6 04253110 STUD CYLINDER HEAD 2
7 01374000 PUSHROD 2
9 05145100 VALVE, INLET 1
10 05145200 VALVE EXHAUST 1
11 50631000 VALVE STEM SEAL CAP 2
12 04147100 WASHER 2
13 04146900 VALVE SPRING 2
14 04147000 SPRING PLATE/RETAINER 2
15 02252500 COLLET (COTTER) 2
16 50445100 SUPPORT DISC 6X12X1.2 1
17 05091101 SLIDER 2
18 50513100 GRUB SCREW M8X10 2
19 05054700 NUT, ROCKER ARM 2
20 05146701 ROCKER ARM 2
21 05099300 WASHER 10.1X24X3 4
22 50396600 HEXAGON NUT M10 2
23 05156401 GASKET, CYLINDER HEAD 1
28 50081200 WASHER, LOCK A6 3
29 50374900 ALLEN SCREW M6X35 3
30 04117701 LIFTING STRAP 1
31 04126100 PROTECTION HOSE 2
32 40028600 HEXAGON NUT M10 2
37 04235230 GASKET, CYLINDER HEAD 0.7 1
38 04235330 GASKET, CYLINDER HEAD 0.8 1
39 04235430 GASKET, CYLINDER HEAD 0.9 1
42 04174500 CENTER BUSHING 2
43 04106501 SEALING RING, TIMING COVER 2
44 50396600 HEXAGON NUT M10 2
45 04243700 DISC 8.1X12X2.0 2
46 50563900 O-RING 10X2.5 2
47 01936500 CAP SCREW, CYL. HD. COVER ......................1................INCLUDES ITEMS W/ %
48% CAP SCREW .....................................................1................NOT SOLD SEPARATELY
49% 05278401 SEALING RING 26X35X4 2
50 05321100 CONNECTING PIECE 1
51 05256800 COVER CYLINDER HEAD/F. CAP 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 69
Page 70
HATZ 1B50 ENGINE — OIL PUMP, GOVERNOR ASSY.
NOT SOLD SEPARATELY
41
40
D
39
54
H
38
M
53
35
34
11
18
12
13
19
1
15
15
H
3
46
46
H
6
14
48
9
10
8
7
16
22
23
9
D
56
51
55
M
31
PAGE 70 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
45
17
50
52
17
42
43
20
17
21
Page 71
HATZ 1B50 ENGINE — OIL PUMP, GOVERNOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
D 50223300 LOCTITE 221 1
H 70018944 TEROSON TEROSTAT 63 1
M 50485100 GRINDING PASTE 80ML 1
1 01344510 OIL PUMP ASSY. ..............................................1................INCLUDES ITEMS W/ $
2$ HOUSING, OIL PUMP .......................................1................NOT SOLD SEPARATELY
3$ 04210910 CIRCLIP 1
4$ GEAR, OIL PUMP ..............................................1................NOT SOLD SEPARATELY
5$ SPACER, OIL PUMP .........................................1................NOT SOLD SEPARATELY
6 05078110 COVER, OIL PUMP 1
7 05097100 RETAINING STRAP 1
8 50447900 BALL 3.5MM 1
9 50429400 ALLEN SCREW M5X12 4
10 05097300 FLAT SPRING 0.4 1
11 01346000 TUBE, OIL SUCTION 1
12 04153400 FISHPLATE 1
13 40002600 BLIND RIVET 3.2 K44311 2
14 05078600 SHAFT 1
15 50434800 CIRCLIP 1.9 2
16 04208300 LEVER 1
17% 50422400 SHIM 8X14X1 2
18 01530404 GOVERNOR LEVER 1
19 50125800 DISC 8X14X0.5 1
20 04290100 GOVERNOR SPRING ......................................1................SELECT 0-1
21 05130800 STOP 1
22 05079800 INTERMEDIATE PLATE ....................................1................SELECT 1-5
23 50465300 ALLEN SCREW M3X8 2
31 50092700 CIRCLIP 7 4
32% SHAFT ...............................................................1................NOT SOLD SEPARATELY
34 50563400 TENSION SPRING ...........................................1................SELECT 0-1
34A 04000200 TENSION SPRING ...........................................1................SELECT 0-1
35 40022401 O-RING 8X2 GRAY 1
38 50475700 GRUB SCREW M10X10 1
39 05178810 ECCENTRIC SCREW 2
40 05178400 PLATE 1
41 50492300 FILLISTER HEAD SCREW M5X12 1
42 50216300 WASHER 5.3 1
43 50492200 ALLEN SCREW M5X25 1
44# STOP .................................................................1................NOT SOLD SEPARATELY
45# 50094300 HEXAGON NUT M5 1
46 05079611 CENTRIFUGAL WEIGHT .................................1................SELECT 0-4
48 05078502 GOVERNOR SLEEVE 1
50 05154010 SPRING ............................................................1................SELECT 0-1
51 05179000 BUSH ................................................................1................SELECT 0-1
52 50400600 GRUB SCREW M5X10 .....................................1................SELECT 0-1
53 05307300 PLUG 4.5X3 1
54 50574600 THREADED PIN M6X10 1
55 01981000 SHAFT W/ SHIMS .............................................1................INCLUDES ITEM W/ %
56 02340300 STOP W/ NUT ...................................................1................INCLUDES ITEM W/ #
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 71
Page 72
45
HATZ 1B50 ENGINE — TIMING COVER ASSY.
46
48
12
42
1
13
43
38
10
39
37
40
42
9
44
41
36
11
42
51
49
46
47
12
13
3
4
7
5
23
32
35
33
31
30
34
29
8
53
25
26
27
28
E
K
H
D
15
24
NOT SOLD SEPARATELY
PAGE 72 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 73
HATZ 1B50 ENGINE — TIMING COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
D 50223300 LOCTITE 221 1
E 50223400 LOCTITE 648 1
H 70018944 TEROSON TEROSTAT 63 1
K 50342601 HIGH TEMPERATURE FETT 400G 1
1 02262600 TIMING COVER ASSY. .....................................1................INCLUDES ITEMS W/ $
2$ TIMING COVER .................................................1................NOT SOLD SEPARATELY
3$ 04185800 CLOSING PLUG 1
4$ 50464100 O-RING 2X1 1
5$ 04185700 CLOSING PLUG 4X15 1
7$ 01344600 BOLT, GOVERNOR HOUSING 1
8$ 04148801 MAIN BEARING, STANDARD 1
8 04220801 MAIN BEARING, US -0.5 1
9$ 50530600 GRUB SCREW M8X10 4
10$ 50479500 OIL SEAL 35X47X7 1
11$ 50400600 GRUB SCREW M5X10 2
12 03794201 CAM FOLLOW SPINDLE 2
13 50457900 ALLEN SCREW M6X25 2
15$ 01346720 ROCKER LEVER ASSY. ....................................1................INCLUDES ITEMS W/ %
16% ROCKER LEVER ...............................................1................NOT SOLD SEPARATELY
17% BUSHING ...........................................................2................NOT SOLD SEPARATELY
18% BOLT. ROCKER LEVER ....................................1................NOT SOLD SEPARATELY
19% BOLT, ROCKER LEVER ....................................1................NOT SOLD SEPARATELY
20% CLAMP, LOWER ................................................1................NOT SOLD SEPARATELY
21% CLAMP, UPPER .................................................1................NOT SOLD SEPARATELY
22% BUSHING ...........................................................1................NOT SOLD SEPARATELY
23$ 04096830 CAM FOLLOW SPINDLE 1
24$ 50561800 COUNTERSUNK SCREW M6X40 1
25 04094700 DRAW ROD 1
26 04095700 PRESSURE SPRING 1
27 04133900 DISC 10.7X19X0.5 1
28 04094802 CUP 1
29 05095210 SPRING, GOVERNOR 1
30 50499300 GRUB SCREW M6X35 1
31 020106050 HEXAGON NUT M6 ...........................................1................REPLACES 50144400
32 50499400 GRUB SCREW M4X25 1
33 50384200 ALLEN SCREW M6X12 1
34 04095210 COVER 1
35 50463000 ALLEN SCREW M8X130 2
36 50162900 JOINT A8X14 2
37 50001600 GASKET 1
38 50373100 DRAIN PLUG MAGNT. M22 1
39 50397100 ALLEN SCREW M4X10 4
40 01351700 COVER 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 73
Page 74
HATZ 1B50 ENGINE — TIMING COVER ASSY. (CONTINUED)
46
45
42
1
48
12
13
43
38
10
39
37
40
42
9
44
41
36
11
42
51
49
46
47
12
13
3
4
7
5
23
32
35
33
31
30
34
29
8
53
25
26
27
28
E
K
H
D
15
24
NOT SOLD SEPARATELY
PAGE 74 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 75
HATZ 1B50 ENGINE — TIMING COVER ASSY. (CONTINUED)
NO. PART NO. PART NAME QTY. REMARKS
41 50329000 O-RING 9.5X2.5 1
42 50095100 WASHER, LOCK A8 15
43 50288800 ALLEN SCREW M8X55 11
44 50177500 ALLEN SCREW M8X40 2
45 50392900 ALLEN SCREW M8X50 2
46 03794100 WASHER 2
47 04146600 CAM FOLLOWER 1
48 04146000 CAM FOLLOWER 1
49 05127100 LEVER 1
51 50262400 THREADED PIN M6X10 1
53 04189500 CUP 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 75
Page 76
HATZ 1B50 ENGINE — BLOWER, FLYWHEEL ASSY.
6
1
8
4
7
3
D
2
10
5
M
PAGE 76 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 77
HATZ 1B50 ENGINE — BLOWER, FLYWHEEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
D 50223300 LOCTITE 221 1
M 50485100 GRINDING PASTE 80ML 1
1$ BLOWER RING .................................................1................NOT SOLD SEPARATELY
2$ 50003400 WASHER, LOCK A4 6
3$ 50327300 ALLEN SCREW M4X20 6
4 04234700 FLYWHEEL 1
5 04288200 BUSH 1
6 04155101 PLATE 1
7 50502501 ALLEN SCREW M8X35 6
8 01390800 PLATE 1
10 01934300 BLOWER RING W/ WASHER AND SCREW .....1 ...............INCLUDES ITEMS W/ $
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 77
Page 78
HATZ 1B50 ENGINE — INJECTION EQUIPMENT ASSY.
72
71
70
69
73
62
60
61
D
3
50
66
52
68
53
54
55
54
48
46
45
1(8-34)
35
8
27
43
38 394041
37
63
64
65
32
34
59
58
57
36
56
NOT SOLD SEPARATELY
37
38
39
40
41
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PAGE 78 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 79
HATZ 1B50 ENGINE — INJECTION EQUIPMENT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
D 50223300 LOCTITE 221 1
1 01399510 INJECTOR ASSY. .............................................1................INCLUDES ITEMS W/ $
3 02022901 FUEL PRESSURE PIPE 1
5$ HOUSING, INJECTOR ......................................1................NOT SOLD SEPARATELY
8$ 50436400 SHIM 1.0 ...........................................................1................SELECT 0-1
9 50436500 SHIM 1.04 .........................................................1................SELECT 0-1
10 50436600 SHIM 1.10 .........................................................1................SELECT 0-1
11 50436700 SHIM 1.14 .........................................................1................SELECT 0-1
12 50436800 SHIM 1.20 .........................................................1................SELECT 0-1
13 50436900 SHIM 1.24 .........................................................1................SELECT 0-1
14 50437000 SHIM 1.30 .........................................................1................SELECT 0-1
15 50437100 SHIM 1.34 .........................................................1................SELECT 0-1
16 50437200 SHIM 1.40 .........................................................1................SELECT 0-1
17 50437300 SHIM 1.44 .........................................................1................SELECT 0-1
18 50437400 SHIM 1.50 .........................................................1................SELECT 0-1
19 50437500 SHIM 1.54 .........................................................1................SELECT 0-1
20 50437600 SHIM 1.60 .........................................................1................SELECT 0-1
21 50437700 SHIM 1.64 .........................................................1................SELECT 0-1
22 50437800 SHIM 1.70 .........................................................1................SELECT 0-1
23 50437900 SHIM 1.74 .........................................................1................SELECT 0-1
24 50438000 SHIM 1.80 .........................................................1................SELECT 0-1
25 50438100 SHIM 1.84 .........................................................1................SELECT 0-1
26 50438200 SHIM 1.90 .........................................................1................SELECT 0-1
27 50438300 SHIM 1.94 .........................................................1................SELECT 0-1
29$ SPRING, INJECTOR .........................................1................NOT SOLD SEPARATELY
30$ GUIDE, INJECTOR SPRING .............................1................NOT SOLD SEPARATELY
31$ HOLDER, GUIDE ...............................................1................NOT SOLD SEPARATELY
32$ 50577410 NOZZLE 1
33$ BODY, INJECTOR ..............................................1................NOT SOLD SEPARATELY
34$ 05070500 JOINT WASHER INJECTOR 1
35 01680820 INJECTION PUMP ASSY. .................................1................INCLUDES ITEMS W/ %
36% 01330801 CONTROL SLEEVE 1
37% 04096300 SHIM 14X18X0.2 ..............................................1................SELECT 0-1
38 04096400 SHIM 14X18X0.3 ..............................................1................SELECT 0-1
39 04096500 SHIM 14X18X0.4 ..............................................1................SELECT 0-1
40 04096600 SHIM 14X18X0.5 ..............................................1................SELECT 0-1
41 04096700 SHIM 14X18X0.6 ..............................................1................SELECT 0-1
42% VALVE, INJECTION PUMP ................................1................NOT SOLD SEPARATELY
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 79
Page 80
HATZ 1B50 ENGINE — INJECTION EQUIPMENT ASSY. (CONTINUED)
72
71
70
69
73
62
60
61
D
3
50
66
52
68
53
54
55
54
48
46
45
1(8-34)
35
8
27
43
38 394041
37
63
64
65
32
34
59
58
57
36
56
NOT SOLD SEPARATELY
37
38
39
40
41
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PAGE 80 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 81
HATZ 1B50 ENGINE — INJECTION EQUIPMENT ASSY. (CONTINUED)
NO. PART NO. PART NAME QTY. REMARKS
43% 04165200 SEALING WASHER 1
44% VALVE COMPONENTS .....................................1................NOT SOLD SEPARATELY
45% 50476900 JOINT WASHER 1
50% 50489200 O-RING 17X2 1
51% HOUSING, INJECTION PUMP ..........................1................NOT SOLD SEPARATELY
52$ 04282000 HOSE 2.5X245 1
53$ 04281900 ALLEN SCREW M4X14 1
54$ 50110800 JOINT A 4X8 2
55$ 05129000 CONNECTING NIPPLE 1
56 04161800 HOLDING SPRING 1
57 50476000 DISC 1
58 50330100 O-RING 4X1.2 1
59 04097710 ECCENTRIC PIN 1
60 01756800 NIPPLE 1
61 50154300 O-RING 7.5X10.5X1.5 1
62 05390700 SUPPORT 1
63 50323900 ALLEN SCREW M6X30 1
64 50596500 BALL DISC 1
65 04281801 FORK, INJECTOR 1
66 05267901 INSULATION HOSE 185MM 1
68$ 50577900 CLAMP 1
69 04282700 PROTECTION HOSE 1
70 04282600 SUPPORT 1
71 50144500 WASHER, FLAT 6.4 1
72 50528100 ALLEN SCREW M6X16 1
73 50547000 ALLEN SCREW M5X25 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 81
Page 82
HATZ 1B50 ENGINE — RECOIL STARTER ASSY.
SEALING AND BONDING
ADHESIVES
K
D
23
20
22
2
24
19
11
13
14
18
17
15
16
12
4
8
7
9
6
5
21
1
NOT SOLD SEPARATELY
PAGE 82 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 83
HATZ 1B50 ENGINE — RECOIL STARTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
D 50223300 LOCTITE 221 1
K 50342601 HIGH TEMP. FETT 400G 1
1 02319100 RECOIL-STARTER ASSY. .................................1................INCLUDES ITEMS W/ $
2$ 01497800 STARTER KNOB ASSY. ....................................1................INCLUDES ITEMS W/ %
3$% KNOB, STARTER ...............................................1................NOT SOLD SEPARATELY
4$% 03665200 RUBBER SLEEVE 1
5$ 05045202 SPIRAL SPRING 1
6$ 02308100 CASE RECOIL-STARTER 1
7 50081200 WASHER, LOCK A6 4
8 50062700 ALLEN SCREW M6X10 4
9$ 01929000 ROPE, RECOIL 1
10$@ REEL ..................................................................1................NOT SOLD SEPARATELY
11$ 05044901 BRAKE SPRING 1
12$ 05045001 BRAKE DISC 1
13$ 50146300 HEXAGON SCREW M6X18 1
14$ 50390701 CON. WASHER, LOCK 6 1
15 $@ 05044800 RATCHET, RECOIL STARTER 1
16$ 05061300 RETURN SPRING 1
17 50062700 ALLEN SCREW M6X10 3
18 50170900 WASHER, LOCK 6 3
19 04155000 STARTER PULLEY 1
20$ 05109103 STICKER LABEL 1
21$ 01548800 REEL WITH RATCHET, RECOIL ......................1................INCLUDES ITEMS W/ @
22$ 50514600 WASHER 5.3 1
23$ 05333801 STICKER 1
24 05188600 SPACER BUSH 7X12X7 3
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 83
Page 84
NOT SOLD SEPARATELY
HATZ 1B50 ENGINE — AIR DUCTING A ASSY.
1
3
26
23
9
10
13
11
12
24
15
26
23
4
6
8
11
10
9
25
16
PAGE 84 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 85
HATZ 1B50 ENGINE — AIR DUCTING A ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01911801 HOOD ASSY. ....................................................1................INCLUDES ITEMS W/ $
2$ HOOD ................................................................1................NOT SOLD SEPARATELY
3$ 05152100 SPRING CLIP 1
4 01345410 COOLING AIR DUCTING .................................1................INCLUDES ITEMS W/ %
5% DUCT .................................................................1................NOT SOLD SEPARATELY
6% 04144210 SEALING STRIP 93MM 1
8% 50334800 RUBBER SLEEVE 1
9 50445401 FILLISTER HEAD SCREW M4X10 4
10 50441600 WASHER 4.3 4
11 50163801 RUBBER SLEEVE 4
12 50528100 ALLEN SCREW M6X16 1
13 01345310 COOLING AIR DUCTING 2 ..............................1................INCLUDES ITEMS W/ @
14@ DUCT 2 ..............................................................1................NOT SOLD SEPARATELY
15@ 04144210 SEALING STRIP 93MM 1
16 50495000 CHEESE-HEX HEAD SCREW M6X12 1
22 03577200 SEALING STRIP 1
23 50144500 WASHER, FLAT 6.4 2
24 04060600 WASHER 6.4X16X1.5 1
25 05001200 CLIP 1
26 50474200 ALLEN SCREW M6X16 2
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 85
Page 86
HATZ 1B50 ENGINE — AIR DUCTING B ASSY.
NOT SOLD SEPARATELY
SEALING AND BONDING
ADHESIVES
1
3
36
43
F
9
8
12
10
39
31
38
44
4
7
6
11
10
24
29
28
30
24
10
11
12
27
22
16
10
29
17
F
16
26
24
5
11
28
34
33
32
23
24
20
21
24
37
17
28
34
F
16
35
16
16
16
F
17
F
17
14
PAGE 86 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 87
HATZ 1B50 ENGINE — AIR DUCTING B ASSY.
NO. PART NO. PART NAME QTY. REMARKS
F 50223800 TECHNICAL ADHESIVE 8058 1
1 01831301 BLOWER DUCTING ASSY. ..............................1................INCLUDES ITEMS W/ $
2$ HOUSING, BLOWER DUCT ..............................1................NOT SOLD SEPARATELY
3$ 01331300 SUPPORT 2
4$ 50453300 RUBBER SLEEVE 1
5$ 05401600 SEALING STRIP 715MM 1
6$ 05401500 SEALING STRIP 555MM 1
7$ 05401400 SEALING STRIP 57MM 1
8 020106050 HEXAGON NUT M6 ..........................................2................REPLACES 50144400
9 50170900 WASHER, LOCK 6 2
10 020106050 HEXAGON NUT M6 ..........................................7................REPLACES 50144400
11 50170900 WASHER, LOCK 6 8
12 50120000 DISC A 6.4 3
14 01347600 PROTECTION SHIELD ......................................1................INCLUDES ITEMS W/ %
15% SHIELD, PROTECTION .....................................1................NOT SOLD SEPARATELY
16% 01378300 SPACER BUSHING 4
17% 03575500 RUBBER SEAL RING 4
20% 04215200 CLOSING COVER 1
21 50458100 STUD M6X45 2
22 50114300 DISC 6.4 2
23 50464401 STUD M6FOX35 2
24 04042000 WASHER 6.5X22.5X1 7
26 05188600 SPACER BUSH 7X12X7 2
27 50328300 HEXAGON NUT VM6 2
28 04139000 SPACER TUBE 6.5X12X18 4
29 04098400 SPACER TUBE 7X12X16.3 2
30 05184000 HEXAGON NUT M6X17 1
31 50026400 HEXAGON SCREW M6X35 1
32 01669400 SUPPORT 1
33 020106050 HEXAGON NUT M6 ..........................................1................REPLACES 50144400
34 50170900 WASHER, LOCK 6 2
35 50170700 ALLEN SCREW M6X16 1
36 01683300 SUPPORT 1
37% 04099500 SEALING RING 1
38 05140900 WASHER 1
39$ 50392610 RUBBER BUSHING ..........................................1................SELECT 0-4
43 05314300 STICKER 1
44$ 05401300 PROTECTION 58MM 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 87
Page 88
HATZ 1B50 ENGINE — CRANKCASE BREATHING SYSTEM ASSY.
NOT SOLD SEPARATELY
SEALING AND BONDING
ADHESIVES
F
H
E
F
4
1
3
H
5
8
E
7
6
PAGE 88 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 89
HATZ 1B50 ENGINE — CRANKCASE BREATHING SYSTEM ASSY.
NO. PART NO. PART NAME QTY. REMARKS
E 50223400 LOCTITE 648 1
G 50256501 LOCTITE IS 407 1
H 70018944 TEROSON TEROSTAT 63 1
1 01885800 CRANKCASE BREATHER ASSY. .....................1................INCLUDES ITEMS W/ %
2% HOUSING, CRANKCASE BREATHER ..............1................NOT SOLD SEPARATELY
3% 05102900 FILTER BREATHING SYSTEM 1
4% 05098100 PLUG 1
5% 05197200 FUEL PIPE LW 7X35 1
6% 05196000 NIPPLE 1
7 01626900 SUCTION PIPE 1
8 50456800 CLAMP 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 89
Page 90
HATZ 1B50 ENGINE — FUEL ASSY.
2
82
39
33
38
71
81
3
15
30
31
32
36
29
32
37
72
D
83
84
40
41
42
43
D
76
NOT SOLD SEPARATELY
28
29
※5
27
6
29
45
46
8
7
27
26
86
85
18
52
69
50
70
67
20
67
22
67
23
48
24
48
78
79
17
10
6
19
50
52
68
47
65
16
67
64
9
52
49
13
67
66
67
21
74
64
15
77
63
12
75
11
61
25
52
60
75
62
1
10
80
61
PAGE 90 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 91
HATZ 1B50 ENGINE — FUEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
D 50223300 LOCTITE 221 1
1 02221000 FUEL TANK ASSY., 5L ......................................1................INCLUDES ITEMS W/ $
2$ 01535302 CAP, FUEL TANK 1
3$ 01635210 FUEL FILTER ASSY. ..........................................1................INCLUDES ITEMS W/ %
4$% FUEL FILTER .....................................................1................NOT SOLD SEPARATELY
5$% BUSHING ...........................................................1................NOT SOLD SEPARATELY
6$% 50440901 RUBBER SLEEVE 2
7$ 05189001 CONNECTING NIPPLE 1
8$ 01628900 ROPE 1
9$ 50500800 CIRCLIP 8 1
10$ 05311100 FUEL HOSE 3.5X340 1
11$ 50399801 CLAMP 11.3 1
12$ 05084010 CONNECTING NIPPLE 1
13$ 01534900 FUEL VENTING VALVE 1
15$ 50440800 RUBBER SLEEVE 2
16$ 05130400 RUBBER SLEEVE 1
17$ 05184400 CONNECTING NIPPLE 1
18$ 05189700 BREATHER HOSE 1
19# 05289300 FUEL HOSE 5.0X50 1
20# 05175602 HOSE NIPPLE T 1
21 04282000 HOSE 2.5X245 1
22# 03664210 HOSE 5X130 1
23# 01534601 FUEL VENTING VALVE 1
24# 05366400 FUEL PIPE 6X40 1
25# 05347600 FUEL HOSE 3.5X215 1
26 05141800 TUBE 2X0.3X25 1
27 50120000 DISC A 6.4 4
28 01331300 SUPPORT 2
29 05110010 DISC 7.1X17.9X2 10
30 020108060 HEXAGON NUT M8 ..........................................2................REPLACES 40028400
31 50148100 WASHER, FLAT 8.4 2
32 05109810 DISC 8.20X22X2 4
33 01655800 INSULATING TUBE ASSY. ................................2................INCLUDES ITEMS W/ @
34@ TUBE .................................................................1................NOT SOLD SEPARATELY
35@ INSULATION ......................................................1................NOT SOLD SEPARATELY
36 05170110 SUPPORT 1
37 50231900 STUD M8X25 2
38 01557000 HEXAGON SCREW M6X16 4
39 50170900 WASHER, LOCK 6 2
40 50144000 HEXAGON SCREW M8X40 2
41 50120000 DISC A 6.4 4
42 50170900 WASHER, LOCK 6 4
43 50149100 ALLEN SCREW M6X12 4
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 91
Page 92
HATZ 1B50 ENGINE — FUEL ASSY. (CONTINUED)
2
82
39
33
38
71
81
3
15
30
31
32
36
29
32
37
72
D
83
84
40
41
42
43
D
76
NOT SOLD SEPARATELY
28
29
※5
27
6
29
45
46
8
7
27
26
86
85
18
52
69
50
70
67
20
67
22
67
23
48
24
48
78
79
17
10
6
19
50
52
68
47
65
16
67
64
9
52
49
13
67
66
67
21
74
64
15
77
63
12
75
11
61
25
52
60
75
62
1
10
80
61
PAGE 92 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 93
HATZ 1B50 ENGINE — FUEL ASSY. (CONTINUED)
NO. PART NO. PART NAME QTY. REMARKS
45 04042000 WASHER 6.5X22.5X1 2
46 50453300 RUBBER SLEEVE 1
47 05213010 INSULATING HOSE 25MM 1
48# 50570900 CLAMP 12.8 2
49# 00805502 VENT VALVE 1
50# 50590000 CLAMP 12.0 1
52# 50399801 CLAMP 11.3 4
60# 01919702 FUEL FILTER, EXTERNAL MTG. 1
61# 50441600 WASHER 4.3 2
62# 50446900 ALLEN SCREW M4X16 2
63# 05279500 SUPPORT 1
64# 50501600 HEXAGON NUT M4 2
65# 03663610 FUEL HOSE 5X330 1
66# 03663610 FUEL HOSE 5X330 1
67# 50570900 CLAMP 12.8 5
68# 05289300 FUEL HOSE 5.0X50 1
69# 05122701 HOSE NIPPLE T 1
70# 03663710 FUEL HOSE 5.0X50 1
71# 40021500 SEAL WIRE 0.5-0.3 1
72# 40021400 LEAD SEAL 8MM 1
74# 05285400 SUPPORT 1
75# 50556600 RUBBER SLEEVE 2
76 50358400 STRAP 2
77$ 05235602 STICKER DIESEL 1
78# 01756800 NIPPLE 1
79# 50154300 O-RING 7.5X10.5X1.5 1
80 02299400 FUEL PIPE ASSY. (INCLUDES FILTER) ..........1................INCLUDES ITEMS W/ #
81$ 05253400 SUPPORT FUEL FILTER 1
82$ 05188200 CONNECTING NIPPLE 1
83$ 50313100 JOINT A6X10 1
84$ 03613600 VENT SCREW M6 1
85# 05390700 SUPPORT 1
86# 50547000 ALLEN SCREW M5X25 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 93
Page 94
16
42
HATZ 1B50 ENGINE — AIR FILTER ASSY.
17
39
38
5
16
2
6
1
5
6
4
7
8
3
41
37
NOT SOLD SEPARATELY
18
12
13
10
9
PAGE 94 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 95
HATZ 1B50 ENGINE — AIR FILTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01637410 AIR FILTER HOUSING ASSY. ...........................1................INCLUDES ITEMS W/ $
2$ HOUSING, AIR FILTER .....................................1................NOT SOLD SEPARATELY
3$ 05167700 SEALING STRIP 665MM 1
4$ 05166200 RUBBER SHELL 32MM 1
5 50095100 WASHER, LOCK A8 3
6 50171500 ALLEN SCREW M8X25 3
7$ 50484100 AIR FILTER ELEMENT 1
8 50454300 KNURLED NUT M6 1
9 01822001 COVER, AIR FILTER ASSY. .............................1................INCLUDES ITEMS W/ %
10% 05158000 SEALING STRIP 1
11% COVER, AIR FILTER .........................................1................NOT SOLD SEPARATELY
12 50435800 RUBBER SLEEVE 1
13 50452200 WING NUT M6 1
16 05149900 GASKET AIR FILTER 2
17 05149801 INSULATING FLANGE 1
18 04215200 CLOSING COVER 1
37 04215300 CLOSING COVER 1
38 05309300 BREATHER TUBE 1
39 05098100 PLUG 1
41 50591500 SHIM 9X15X1.0 1
42 50591600 TUBE RIVET A8X0.5X12 1
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 95
Page 96
HATZ 1B50 ENGINE — EXHAUST SILENCER ASSY.
Z03b EXHAUST SILENCER ／ エキゾーストサイレンサー
14
13
5
4
20
14
15
16
17
22
26
18
7
8
25
23
24
3
NOT SOLD SEPARATELY
PAGE 96 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
Page 97
HATZ 1B50 ENGINE — EXHAUST SILENCER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2$ 01872502 EXHAUST SILENCER 1
3$ 01732701 GASKET MUFFLER 1
4$ 50403900 ALLEN SCREW M8X25 3
5 01701601 EXHAUST SILENCER ASSY. ...........................1................INCLUDES ITEMS W/ $
7 50474200 ALLEN SCREW M6X16 1
8 50114300 DISC 6.4 1
13 01629001 PROTECTION GUARD EXHAUST 1
14 50422501 COUNTERSUNK SCREW M6X12 2
15 50114300 DISC 6.4 1
16 50170900 WASHER, LOCK 6 1
17 50177100 HEXAGON SCREW M6X16 1
18 01883502 INSULATION, EXHAUST SILENCER 1
20$ 50208500 WASHER, LOCK 8 3
22 468352160 EXHAUST PIPE 1
23 03740900 PIPE CLIP 1
24 50380000 HEXAGON SCREW M8X50 1
25 50148100 WASHER, FLAT 8.4 1
26 020108060 HEXAGON NUT M8 ..........................................1................REPLACES 40028400
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 97
Page 98
HATZ 1B50 ENGINE — STARTER, ALTERNATOR ASSY.
1
4
NOT SOLD SEPARATELY
5
2
1
D
23
27
22
28
3
17
26
24
17
16
19
36
3
18
15
14
21
17
29
25
20
33 32
35
13
12
7
8
9
PAGE 98 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
31
Page 99
HATZ 1B50 ENGINE — STARTER, ALTERNATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
50223300 LOCTITE 221 1
1 50402300 ALLEN SCREW M6X70 2
2 50170900 WASHER, LOCK 6 4
3 50144500 WASHER, FLAT 6.4 3
4 04099100 RETAINING BRACKET 1
5 50483500 ELECTRIC STARTER 12V 1.0 KW 1
7 04234700 FLYWHEEL 1
8 04151100 GEAR RING 1
9 01926100 ALTERNATOR 12V 200W .................................1................INCLUDES ITEMS W/ $
10$ INDUCTOR RING, ALTERNATOR .....................1................NOT SOLD SEPARATELY
11$ STATER ..............................................................1................NOT SOLD SEPARATELY
12 50081900 WASHER, LOCK A5 4
13 50547000 ALLEN SCREW M5X25 4
14 50236600 ALLEN SCREW M6X25 5
15 50081200 WASHER, LOCK A6 5
16 50183000 ALLEN SCREW M8X35 2
17 50148100 WASHER, FLAT 8.4 6
18 02270800 TENSION REGULATOR 12V 1
19 01663000 SUPPORT 1
20 05182912 SUPPORT 1
21 50602400 HEXAGON NUT M6 2
22 50439500 STRAP 2.6X200 3
23 50344700 HEXAGON NUT M8 1
24 50025400 HEXAGON SCREW M6X10 1
25 50120000 DISC A 6.4 2
26 03714100 SPACER BUSHING 1
27 50095100 WASHER, LOCK A8 1
28 50392900 ALLEN SCREW M8X50 1
29 50402100 PLUG SLEEVE HOUSING 1
31 01390800 PLATE 1
32% 50327300 ALLEN SCREW M4X20 6
33% 50003400 WASHER, LOCK A4 6
34% BLOWER RING .................................................1................NOT SOLD SEPARATELY
35 01934300 BLOWER RING W/ WASHER AND SCREW .....1................INCLUDES ITEMS W/ %
36 50514100 HEXAGON NUT M8 2
MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)— PAGE 99
Page 100
HATZ 1B50 ENGINE — ELECTRIC EQUIPMENT, WIRINGS ASSY.
1
3
2
24
22
3
1
1
3
2
24
22
0
8
4
2
0
4
6
5
4
D
7
※19
※20
22
21
15
10
14
NOT SOLD SEPARATELY
PAGE 100 — MVH408DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/24/14)
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