Multiquip MVH406GH User Manual

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Page 1

OPERATION AND PARTS MANUAL

SERIES

MODEL MVH406GH

REVERSIBLE PLATE COMPACTOR

(HONDA GX390U1SMX2 GASOLINE ENGINE)

Revision #3 (02/04/14)

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Page 2

MVH406GH — PROPOSITION 65 WARNING

PAGE 2 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 3

NOTES

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 3

Page 4

TABLE OF CONTENTS

MIKASA MVH406GH REVERSIBLE PLATE COMPACTOR

Proposition 65 Warning ..............................................2

Table Of Contents ......................................................4

Parts Ordering Procedures ........................................5

Safety Message Alert Symbols .............................. 6-7

Rules for Safe Operation ....................................... 8-9

Operation and Safety Decals ................................... 10

Specifications ...........................................................11

Dimensions .............................................................. 12

Features ................................................................... 13

Plate Compactor Components .................................14

Engine Components ................................................15

Pre-Inspection .................................................... 16-17

Operation ........................................................... 18-20

Maintenance ...................................................... 21-24

Troubleshooting (Engine) ................................... 25-26

Troubleshooting (Compactor) .................................. 27

Honda GX390U1SMX2 Gasoline Engine

Air Cleaner Assembly ......................................... 44-45

Camshaft Assembly ........................................... 46-47

Carburetor Assembly ......................................... 48-49

Control Assembly ............................................... 50-51

Crankcase Cover Assembly ............................... 52-53

Crankshaft Assembly ......................................... 54-55

Cylinder Barrel Assembly ................................... 56-57

Cylinder Head Assembly .................................... 58-59

Fan Cover Assembly .......................................... 60-61

Flywheel Assembly ............................................ 62-63

Fuel Tank Assembly ........................................... 64-65

Ignition Coil Assembly ........................................ 66-67

Muffler Assembly ............................................... 68-69

Piston Assembly ................................................. 70-71

Recoil Starter Assembly ..................................... 72-73

Labels Assembly ................................................ 74-75

Terms and Conditions Of Sale — Parts .................. 76

PARTS ILLUSTRATIONS

Explanation Of Code In Remarks Column ...............28

Suggested Spare Parts ............................................29

Nameplate and Decals....................................... 30-31

Vibrating Plate Assembly ................................... 32-33

Base and Engine Assembly ............................... 34-35

Vibrator Assembly .............................................. 36-37

Control Handle Assembly .................................. 38-41

Hand Pump Assy ............................................... 42-43

Specifications and part numbers are subject to change without notice.

PAGE 4 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 5

PARTS ORDERING PROCEDURES

Ordering parts has never been easier!

Choose from three easy options:

Effective:

January 1

, 2006

Best Deal!

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

■

View Parts Diagrams

■

Order Parts

■

Print Specification Information

Goto www.multiquip.com and click on

Order Par ts

to log in and save!

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Order via Phone:

Non-Dealer Customers:

Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.

If you have an MQ Account, to obtain a Username and Password, E-mail us at:

parts@multiquip.com.

To obtain an MQ Account, contact you District Sales Manager for more information.

Use the

internet

Standard orders

and qualify for a 5% Discount

for all orders which include

complete part numbers.*

Fax

your order in and qualify for a 2% Discount

Standard orders

for all orders which include

complete part numbers.*

Domestic (US) Dealers Call:

1-800-427-1244

International Customers

their local Multiquip Representatives for Parts Ordering information.

Note: Discounts Are Subject To Change

should contact

When ordering parts, please supply:

❒❒

Dealer Account Number

❒

❒❒

❒

Dealer Name and Address

❒❒

❒

Shipping Address (if different than billing address)

❒❒

❒

Return Fax Number

❒❒ ❒❒

❒

Applicable Model Number

❒❒

❒

Quantity, Part Number and Description of Each Part

❒❒

All orders are treated as and will ship the same day if received prior to 3PM PST.

www.multiquip.com

WE ACCEPT ALL MAJOR CREDIT CARDS!

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 5

❒❒

❒

Specify Preferred Method of Shipment:

❒❒

✓

UPS/Fed Ex

■

Priority One

■

Ground

■ Next Day

■

Second/Third Day

Standard Orders

✓ DHL ✓

Tr u ck

Page 6

MVH-406GH — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip MVH406GH Plate Compactor . Refer to the engine manufacturer's instructions for data relative to its safe operation.

Before using this plate compactor, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

Potential hazards associated with the operation of this equipment will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

HAZARD SYMBOLS

WARNING - Lethal Exhaust Gasses

Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.

WARNING - Explosive Fuel

Gasoline is extremely flammable, and its

vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids.

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words:

DANGER, WARNING, or CAUTION.

DANGER

You WILL be NOT follow directions.

WARNING

You CAN be NOT follow directions.

CAUTION

You CAN be

KILLED

INJURED

if you DO NOT follow directions.

SERIOUSLY

injured if you DO

DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames.

WARNING - Burn Hazards

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.

CAUTION - Respiratory Hazard

ALWAYS wear approved

protection when required.

respiratory

PAGE 6 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 7

MVH-406GH — SAFETY MESSAGE ALERT SYMBOLS

MVH-406

CAUTION - Rotating Parts

NEVER operate equipment with covers,

or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

CAUTION - Accidental Starting

ALWAYS place the engine ON/OFF

switch in the OFF position, when equipment is not in use.

CAUTION - Sight and Hearing Hazards

ALWAYS wear approved eye and

hearing protection.

CAUTION - Equipment Damage Messages

Other important messages are provided throughout this manual to help prevent damage to your light tower, other property, or the surrounding environment.

This equipment, other property, or the surrounding environment could be damaged if you do not follow instructions.

DIESEL

PLASTIC

TRUCK-BED

LINER

-406

DANGER

DO NOT ADD FUEL

TO COMPACTOR IF

COMPACTOR IS PLACED

INSIDE TRUCK-BED WITH

PLASTIC LINER. POSSIBILITY EXISTS

OF EXPLOSION OR FIRE DUE TO

.STATIC ELECTRICITY

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 7

Page 8

MVH-406GH — RULES FOR SAFE OPERATION

■

WARNING - Read This Manual

Failure to follow instructions in this manual may lead to

Serious Injury

or even

Death

. This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating this equipment.

Safety:

■

DO NOT operate or service this equipment before reading this entire manual.

■

This equipment should not be operated by persons under 18 years of age.

■

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or generator.

■

High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with serious burns.

■

The engine of this reversible plate compactor requires an adequate free flow of cooling air. NEVER operate the reversible plate compactor in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the reversible plate compactor or engine and may cause injury to people and property. Remember the vibration roller's engine gives off DEADLY gases.

■

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

hot

components can cause

■

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

■

NEVER operate the saw under the influence or drugs or alcohol.

■

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

■

Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.

■

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

■

ALWAYS check all the bolts on the light tower for tightness.

■

NEVER disconnect any

These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.

"emergency or safety devices"

■

ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine

smoke

and allow it to cool. DO NOT or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

NEVER operate the reversible plate compactor in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe

around

bodily harm or

even death.

Topping-off to filler port is dangerous, as it tends to spill fuel.

ALWAYS store the reversible plate compactor in a clean, dry location out of the reach of children.

NEVER run engine without air cleaner. Severe engine

damage may occur.

NEVER leave the reversible plate compactor unattended, turn off engine.

CAUTION must always be observed while servicing this

reversible plate compactor. Rotating parts can cause injury if

contacted.

DO NOT leave reversible plate compactor with engine running.

PAGE 8 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 9

MVH-406GH — RULES FOR SAFE OPERATION

■

NEVER disconnect any

These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.

Transporting

■

Always shutdown engine before transporting.

■

Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.

■

Drain fuel when transporting compactor over long distances or bad roads.

■

Always tie-down the compactor during transportation by securing the compactor's guard frame with an appropriate tie-down.

Loading and Unloading

■

Before lifting, make sure that machine parts (hook and vibration insulator) are not damaged and screws are not loosened or lost.

"emergency or safety devices"

Emergencies

■

ALWAYS know the location of the

nearest

ALWAYS know the location of the nearest

and

In emergencies

nearest phone or Also know the phone numbers of the nearest

ambulance, doctor

information will be invaluable in the case of an emergency.

fire extinguisher

first aid kit

always

keep a phone on the job site

know the location of the

and

fire department

. This

■

ALWAYS make sure crane or lifting device has been properly secured to the lifting bale of compactor.

■

NEVER lift the machine while the engine is running.

■

Use a reliable chain, cable or strap of adequate lifting capacity.

■

NEVER allow any person or animal to stand underneath the machine while lifting.

■

Use a crane with a one point suspension hook and lift straight upwards or forklift to load and unload the compactor. A skilled crane operator is required to perform the job.

■

ALWAYS use the lifting bale (Figure 1) on the machine when lifting is required. DO NOT use any other part of the machine for lifting.

■

ALWAYS lift the machine vertically.

■

Try not to lift machine to unnecessary heights.

Maintenance Safety

■

NEVER lubricate components or attempt service on a running machine.

ALWAYS allow the machine a proper amount of time to

cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of hazardous waste.

■

DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.

Figure 18. Lifting the Compactor

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 9

Page 10

MVH-406GH — OPERATION AND SAFETY DECALS

Figure 2 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.

Figure 2. Operation and Safety Decals

PAGE 10 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 11

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MVH-406GH —SPECIFICATIONS

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MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 11

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Page 12

MVH-406GH — DIMENSIONS

Figure 3. MVH-406GH Reversible Plate Compactor Dimensions

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PAGE 12 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 13

MVH-406GH— FEATURES

Plate Compactor

The Mikasa MVH-406GH is a walk behind, reversible plate compactor designed for the compaction of sand, clay and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.

Vibratory Plates

The vibratory plates of the MVH-406GH produce low amplitude high frequency vibrations, designed to compact granular soils.

The resulting vibrations cause forward motion. The engine and handle are vibration isolated from the vibrating plate. The heavier the plate, the more compaction force it generates.

Reversible Vibratory Plates

Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel, plus increased compaction force as the result of dual weights.

Due to their weight and force, reversible plates are ideal for semi-cohesive soils.

Frequency/Speed

The compactor's vibrating plate maximum frequency is 4600 vpm (vibrations per minute). The forward and reverse travel speed of the compactor is approximately 76 ft./minute (24 meters/ minute).

Engine

The Mikasa MVH-406GH Plate Compactor is equipped with a HONDA GX390U1SMX2 engine.

Controls

Before starting the MVH-406GH Plate Compactor, identify and understand the function of the controls and components as indicated in Figure 4.

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 13

Page 14

MVH-406GH— PLATE COMPACTOR COMPONENTS

Figure 4. MVH-406GH Reversible Plate

Compactor Components

Figure 4 illustrates the location of the major components for the MVH-406GH Reversible Plate Compactor. The function of each component is described below:

1. Hand Grip – When operating the compactor use this hand grip to maneuver the compactor.

Push

2. Forward & Reverse Lever – compactor will move in a forward direction,

the lever forward, the

pull

the lever backwards, the compactor will move in backwards direction. Placing the lever in the middle (midway) will cause the compactor not to move (neutral).

3. Handle Bar – When operating the compactor, this handle is to be in the downward position. When the compactor is

stored

to be

, move the handle bar to the upright position.

4. Guard Hook - Used to lift the machine with crane or other lifting device.

5. Stopper - Locks the handle in place in the upward position for stowing.

6. Engine – This plate compactor uses a GX390U1SMX2 Honda gasoline engine. Refer to the owner’s manual for engine information and related topics.

7. Belt Cover – Remove this cover to gain access to the Vbelts. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.

8. Base Plate – Designed to compact sand, clay, and asphalt.

9. Oil Reservoir – Fill with Shell Tellus Oil 46 or equivalent grade hydraulic oil.

10. Vibration Case – Encloses the eccentric, gears and counter weights.

11. Hydraulic Cylinder – Activated by moving the travel lever. The cylinder controls the direction of movement by the plate compactor.

12. Shock Absorber – Protects plate compactor from damage by absorbing vibration during operation.

13. Throttle Lever – Controls speed of the plate compactor. Place straight vertically to start, push fully counterclockwise for full throttle and fully clockwise to stop plate compactor.

14. Rubber Cover – Lift this rubber cover to gain access to the fuel tank.

MVH-406

PAGE 14 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 15

MVH-406GH— ENGINE COMPONENTS

Figure 5. MVH-406GH Engine Components

INITIAL SERVICING

The engine (Figure 5) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing. The engine shown above is a HONDA engine, operation for other types of engines may vary somewhat.

1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.

6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.

7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.

DANGER

Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity

to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.

2. Throttle Lever – Used to adjust engine RPM speed (lever

SLOW

advanced forward

FAST

3. Engine ON/OFF Switch – ON position permits engine

starting, OFF position stops engine operations.

4. Recoil Starter (pull rope) – Manual-starting method. Pull

the starter grip until resistance is felt, then pull briskly and smoothly.

5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop

the flow of fuel.

, lever back toward operator

8. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a week.

9. Muffler – Used to reduce noise and emissions.

operating. NEVER operate the engine with the muffler removed.

10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual.

Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.

WARNING

Engine components can generate extreme heat.

To prevent burns, DO NOT touch these areas while the engine is running or immediately after

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 15

Page 16

MVH-406GH — PRE-INSPECTION

CAUTION

NEVER operate the compactor in a confined

area or enclosed area structure that does not provide ample

ALWAYS wear approved eye and hearing protection before operating the compactor.

Before Starting

1. Read safety instructions at the beginning of manual.

2. Familiarize yourself with the operating and control elements of the machine and the working environment. This includes obstacles in the working area, bearing capacity of the ground and the necessary safety provisions.

3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.

4. Check fastening nuts and bolts for tightness. Loose threads may cause damage to the machine when vibrating.

free flow of air

4. If the oil level is low (Figure 7), fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is 1.16 quarts (1.10 liters).

Figure 7. Engine Oil Level

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5. Understand the geographical features and regulations of the job site.

6. Clean the compactor, removing dirt and dust. Particularly, the bottom of the plate, engine cooling air inlet.

Checking Engine Oil Level

1. To check the engine oil level, place the compactor on secure

level ground with the engine stopped.

2. Remove the dipstick from the engine oil filler hole (Figure 6)

and wipe it clean.

3. Insert and remove the dipstick without screwing it into the

filler neck. Check the oil level shown on the dipstick.

Checking the Hydraulic Oil Level

1. To check the engine oil level, place the compactor on secure level ground with the engine stopped.

2. Remove the hydraulic oil breather cap located at the top of the hydraulic oil tank (Figure 8).

3. Using a 24 mm wrench, remove the hydraulic oil filler plug.

3. Visually inspect to determine if hydraulic oil level is low. If oil level is low add Shell Tellus 46 hydraulic oil or equivalent through the hand pump oil filler port.

Figure 6. Engine Oil Dipstick Removal

PAGE 16 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Figure 8. Hydraulic Oil Filler Plug Removal

Page 17

MVH-406GH — PRE-INSPECTION

CAUTION

DO NOT overfill hydraulic oil tank. This could cause oil leaks

and sluggish operation. Clean cap and surrounding area before opening to prevent dirt from entering oil tank.

4. When adding hydraulic oil, only fill to the specified oil level as marked on the front of the hydraulic oil tank (Figure 9). DO

NOT overfill

Figure 9. Oil Tank (Front View)

Checking the Air Cleaner

1. To check the engine oil level, place the compactor on secure level ground with the engine stopped.

2. Loosen the wing nut (Figure 10), remove the air cleaner cover.

3. Remove the air cleaner element (Figure 11) and inspect it for signs of wear or dirt. If air cleaner element is dirty, clean or replace element.

Diesel fuel is highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the compactor if the engine is

Checking The Fuel

1. Remove the fuel cap located on top of fuel tank.

2. Visually inspect to see if fuel level is low. If fuel is low, replenish

with diesel fuel (Figure 12).

3. When refueling, be sure to use a strainer for filtration. DO NOT

top-off fuel. Wipe up any spilled fuel.

Figure 11. Air Cleaner Element

Explosive Fuel

DANGER

hot! or running

Figure 12. Refueling

DANGER

Fuel spillage on a hot engine can cause a

fire

explosion

. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards.

NEVER!

smoke around or near the

compactor.

Figure 10. Air Cleaner Element

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 17

Page 18

CAUTION

DO NOT attempt to operate the compactor

until the Safety, General Information and Inspection sections of this manual have

read and thoroughly understood

been

This section is intended to assist the operator with the compactor. It is extremely important that this section be read carefully before attempting to use the compactor in the field.

Refer to Figure 3 for the location of controls and components.

Releasing the Handle

1. Pull the handle release pin, (Figure 13) then push down on the hand grip to release the handle.

initial start-up

of the

STARTING THE ENGINE

1. Place the engine fuel valve lever (Figure 15) to the “ON” position.

MVH-406GH — OPERATION

Figure 14. Handle Adjustment

2. Place the (center).

Figure 13. Handle Release Pin

Adjusting Handle Height

The height of the handle is adjustable for your comfort .

1. Loosen the butterfly screw (Figure 14).

2. Turn the grip clockwise to raise the handle or counterclockwise to lower the handle.

3. When the handle is raised to the desired height, tighten the butterfly screw.

Figure 16. Travel/Throttle Lever (Start Positions)

Figure 15. Engine Fuel Valve Lever

throttle lever

(Figure 16) in the START position

PAGE 18 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 19

MVH-406GH — OPERATION

3. Place the if starting a cold engine.

4. Place the position if starting a warm engine or if the temperature is warm.

choke lever

Figure 17. Engine Choke Lever (Open)

choke lever

( Figure 17) in the “OPEN” position

( Figure 18) in the “CLOSED”

Figure 20. Engine Start Handle

7. If the engine has started, slowly return the choke lever (Figure 18) to the “CLOSED” position. If the engine does not start, repeat steps 1 through 6.

8. Before the compactor is placed into operation, run the engine for several minutes. Check for fuel leaks and noises that would be associated with a loose component.

TRAVELING

CAUTION

Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor. Keep work area clear of debris and other objects that could cause damage to the compactor or bodily harm.

Figure 18. Engine Choke Lever (Closed)

5. Place the position.

Figure 19. Engine ON/OFF Switch (ON position)

6. Grasp the starter grip (Figure 20) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter briskly and smoothly for starting.

engine ON/OFF

switch (Figure 19) in the “ON”

1. Grasp the compactor's hand grip (Figure 21), and move the

fast

engine throttle lever (Figure 21) quickly to the

2. With the throttle lever in the fast position, the engine speed should be around 3,600 RPM, therefore engaging the centrifugal clutch

Figure 21. Throttle Lever (Fast)

position.

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 19

Page 20

ALWAYS move the throttle lever quickly without

hesitation, because increasing the engine speed slowly causes the clutch to slip.

3. To make the compactor move in the forward direction push the travel lever ( Figure 22) forward.

MVH-406GH—OPERATION

Figure 23. Throttle Lever (Stop)

Figure 22. Travel Lever

4. To make the compactor move in the reverse direction pull the travel lever ( Figure 22) backwards.

5. Firmly gasp the compactor's hand grip, the compactor will begin moving in the desired position when the direction lever has been placed in the desired position.

6. Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury.

7. If travel lever is placed in the neutral position, the machine will vibrate in place.

8. To move the compactor laterally, hold the hand grip firmly and swing compactor. DO NOT swing compactor while gripping the travel lever.

Normal Shutdown

1. Return the throttle lever to the START position (Figure 16).

Allow the machine to cool down for 2 to 3 minutes.

2. Place the travel lever in the NEUTRAL position.

3. Place the throttle lever in the STOP position (Figure 23) to stop

the engine.

Emergency Shutdown

1. Move the throttle lever quickly to the

STOWING THE HANDLE

1. Push up the handle upward (Figure 25) until the handle locks in place.

Figure 24. Starter Switch (STOP)

STOP

position.

4. Turn the engine ON/OFF switch to the “OFF” position (Figure

24).

Figure 25. Stowing the Handle

PAGE 20 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 21

MVH-406GH — MAINTENANCE

CAUTIONCAUTION

Inspection and other services should

always

be carried out on

hard and level ground with the engine shutdown.

Inspection and Maintenance Service Tables.

1. To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.

HG604-HVM.5ELBATNOITCEPSNIENIHCAM

METINOITAREPOFOSRUOH

gnissiMroesooL

swercS

straPdegamaD)yadyreve(sruoh8yrevE

oCfonoitcnuF

gnillortn

traPmetsyS

kaeLmetsySciluardyHsruoh001yrevE

)yadyreve(sruoh8yrevE

Fuel piping and connections should be replaced every 2 years.

HG604-HVM.6ELBATKCEHCENIGNE

METINOITAREPOFOSRUOH

kcehCgulPkrapS)keewyreve(sruoh04yrevE

kaeLleuFroliO)yadyreve(sruoh8yrevE

enthgiT

sdaerhT

gninetsaFfoss

dnakcehCliOenignE

tnemhsinelpeR

tnemecalpeRliOenignE

gninaelCretliFriAsruoh001

)yadyreve(sruoh8yrevE

sothsinelpeR(

)level

sruoh001

yrevE

mumixamdeificep

ot05yrevenehtsruoh52tsrifretfA

.kcehcenignenosliatedroflaunamenigneetarapeseeS

Daily Service



Check for leakage of fuel or oil.



kcehCliOrotarbiVsruoh001yrev

Check for loose screws including tightness. See Table 7 below (tightening torque ), for retightening:

liOrotarbiV

tnemecalpeR

kcehCliOciluardyHsruoh001yrevE

liOciluardyH

tnemecalpeR

kcehC)hctulc(tleb-Vsruoh002yrevE

sruoh003yrevE

lairetaM

T4 07 051 003 005 057 001,1 004,1 000,2

oh002retfatsriF

sruoh000,1

yreveneht,sru

T8-6 001 052 005 008 003,1 000,2 007,2 008,3

T11 051 004 008 002,1 000,2 009,2 002,4 006,5

* 001

CAUTION



These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions.

Remove soil and clean the bottom of compaction plate.



Check hand pump, piping and hose for any leakage. A loosened hydraulic hose can be a cause for leakage. Check hydraulic hose connections with wrench applied for tightness.

.7ELBAT

mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02

~003

~056

053

007

)munimulafositrap-retnuocesacnI(*

)dednahthgirllaeraenihcamsihthtiwesunisdaerhT(

kramsilairetamfoytilauqdnalairetaM

.wercsdna,tlobhcaenode

retemaiD)mc/gk.ni(EUQROTGNINETHGIT



Check engine oil.

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 21

Page 22

MVH-406GH — MAINTENANCE

Spark Plug

1. Remove and clean the spark plug (Figure 26).

2. Adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.

Engine Oil Replacement:

1. Replace engine oil, in first 25 hours of operation and every 50 to 100 hours afterwards.

2. Oil may be drained more easily when it is warm after operation (For more details, see separate engine Owner's Manual).

Air Filter (Every 6 Months or 400 Hours)

1. The air filter element should be cleaned because a clogged air cleaner can cause poor engine starting, lack of power and shorten engine life substantially.

Figure 26. Spark Plug Gap

Engine Oil Replacement

1. Replace engine oil, first in 25 hours of operation and every 50 to 100 hours afterwards.

warm

2. Drain the engine oil when the oil is

as shown in

Figure 27.

3. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.

4. Replace engine oil with recommended type oil as listed in Table 4. Engine oil capacity is 1.16 quarts (1.1 liters). DO NOT overfill.

5. Install drain bolt with sealing washer and tighten securely.

2. To clean or replace air filter loosen the wing nut on the air filter housing (Figure 28) remove the cover and take out air filter cartridge. If only cleaning of the air filter is desired blow through the air filter cartridge from the inside, moving a jet of dry compressed air up and down until all dust is removed.

NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand gets caught between the Vbelt and the clutch (Figure 29). Always use safety gloves.

Figure 27. Engine Oil (Draining)

Figure 28. Engine Air Filter and Element

CAUTION

CLUTCH PULLEY

VIBRATOR PULLEY

Figure 29. V-Belt Hazard

PAGE 22 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 23

MVH-406GH—MAINTENANCE

Checking and Replacing the V-Belt and Clutch

1. After 200 hours of operation, remove the belt cover to check the V-belt tension (Figure 30). Tension is proper if the belt bends about 3/8”(10 mm) when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.

Figure 30. V-Belt Check



Replacing the V-belt

Remove the belt cover. Engage an offset wrench 3/4”(19 mm) or the like to vibrator pulley (lower) fastening bolt. Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset wrench clockwise so that the V-belt will come off.



Reinstalling the V-belt

Engage V-belt to lower vibrator pulley and push the V-belt to left side of upper clutch and, in the same manner as in removal, rotate offset wrench clockwise so that the V-belt goes back on.



Checking Clutch

Check the clutch simultaneously with V-belt checking. With belt cover removed, check outer drum of the clutch for seizure and "V" groove for wear or damage with your eyes. Clean the "V" groove as necessary. If the shoe is worn, power transmission becomes deficient and slipping will result.



Replacing Clutch

Vibrator Oil Level Check

Always clean the area around the vibrator oil level check plug before removing oil check plug. This will prevent dirt and debris from entering the system.

1. In every 100 hours of operation, with the machine positioned horizontally, use a 3/4” (19 mm) wrench and remove vibrator oil level check plug (Figure 31). Visually inspect and see if vibrator oil level is up to filler port. Use engine oil 10W-30 for lubrication. Capacity of the lubrication oil is 20.3 fl.oz (600cc). Be sure to clean area around check hole to prevent dirt and dust from entering.

Figure 31. Vibrator Oil Drain and Check Plugs

Draining Vibrator Oil

1. Replace vibrator oil after first 200 hours and in every 1,000 hours of operation.

2. Position handle bar vertically (storage position).

3. Using a 14 mm wrench remove the vibrator oil drain plug (Figure 31) from the vibrating plate assembly.

CAUTION

For draining oil through level check hole, have the machine inclined with a sleeper or the like placed under the compaction plate on opposite side.

Remove V-belt. Remove bolt at engine power output by giving a light tap with a hammer to an engaged wrench and rotate bolt counterclockwise. Remove clutch with a pulley extractor. To reinstall, reverse the procedure.

CAUTION

Whenever the compactor's vibration becomes weak or lost during normal operation regardless of operation hours, check the V-belt and clutch immediately.

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 23

4. After hydraulic oil has been completely drained from machine, fill with 10W-30 motor oil to the appropriate safe operating level (Figure 31).

5. Reinstall drain plug into vibrating plate assembly. Apply seal tape or Loctite #575 to thread portion of drain plug.

Draining Hydraulic Oil

1. Disconnect the hydraulic hose (Figure 32) connected to the hydraulic oil cylinder.

Page 24

MVH-406GH—MAINTENANCE

2. Push the travel lever back and forth to drain the hydraulic oil from the hand pump (hydraulic oil reservoir).

Make sure hydraulic oil is at a normal safe operating level. DO NOT over fill. Over filling (excessive oil) will cause excess oil to blow out of bleeder plug.

3. Loosen bleeder plug located at top of hydraulic cylinder on side of vibrator (Figure 35). Air remaining in the circuit will be forced out of the bleeder plug. Once all air has been purged from the hydraulic system, tighten bleeder plug securely

Figure 32. Hydraulic Oil Cylinder/Hose

3. After draining hydraulic oil, reconnect hydraulic oil hose to cylinder.

4. Place handle in upright position. Pull travel lever all the way back (reverse), and using a rope, secure travel lever to hand grip.

Adding Hydraulic Oil

1. Remove the breather cap and oil plug (Figure 33) from the hydraulic oil tank using a 24mm hex socket.

4. Reinsert oil plug into hydraulic oil tank and tighten securely. Reinstall breather cap.

The

bleeder plug

CAUTION

should only be loosened, but not removed.

Figure 33. Hydraulic Oil Tank

2. Using a funnel, add hydraulic oil tank through the oil filler port (Figure 34). Oil tank capacity is 50.7 fl. oz (1500 cc)

Figure 34. Hydraulic Oil Maintenance

Shell Tellus Oil #46

or equivalent to the

Figure 35. Bleeder Plug

LONG TERM STORAGE

When storing your compactor for long periods do the following:



Run the engine at idle speed for 3-5 minutes.



Stop the engine. Drain the engine crankcase oil while the engine is still warm. Fill engine crankcase with fresh oil.



Wipe any oil or dirt that may have accumulated on the compactor.



Store compactor in a cool dry place, out of reach of children and unauthorized personnel.

Troubleshooting

See Tables 8 (engine) and 9 (plate compactor) on proceeding pages for engine and plate compactor troubleshooting guide.

PAGE 24 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 25

MVH-406GH—TROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the

diagnosis based on the Engine Troubleshooting (Table 8) information shown below. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

MOTPMYSESUACELBISSOPNOITULOS

?gnigdirbgulpkrapS

."gulpkrapstaKRAPS

ontub,elbaliavasileuf",tratsottluciffiD

?noitalusni

dna,elbaliavasileuf",tratsottluciffiD

."gulpkrapsehttatneserpsiKRAPS

?gnitiucric

?gulpkrapsnotisopednobraC .gulpkrapsecalperronaelC

ifedoteudtiucrictrohS

?paggulpkrapsreporpmI.pagreporp

?detrohssihctiwsFFO/NO

?evitcefedliocnoitingI.liocnoitingiecalpeR

GNITOOHSELBUORTENIGNE.8ELBAT

ronoitalusni,pagkcehC

.gulpkrapsecalper

gulpkrapstneic

otteS

?yrtridstniop,pagkrapsreporpmI

trohsronrownoitalusniresnednoC

.nrowfiecalper

.hctiws

gkrapstcerrocteS

.stniopnaelc

,noitalusnigulpkrapskcehC

ecalper

,gniriwhctiwskcehC

dnapa

.resnednocecalpeR

sronekorberiwgulpkrapS

?epytleufgnorW

kraps,elbaliavasileuf",tratsottluciffiD

inoisserpmocdnatneserpsi

fiD

.roterub

ractatneserpleufoN

"lamrons

kraps,elbaliavasileuf",tratsottlucif

"wolsinoisserpmocdnatneserpsi

udroretaW.metsysleufhsulF

?ytridrenaelcriA .renaelcriaecalperronaelC

gnirnotsiP

?ylreporpdenethgit

?degamad

?deggolcretlifleuF.retlifleufecalpeR

?metsysleufnits

?nrowrednilycro/dna

?knatleufnielbaliavatonleuF .leuffoepyttcerrochtiwlliF

ehtaerbpacknatleuF .packnatleufecalperronaelC

?gnitiucrictroh

?dedurtorprokcutsevlavtsuahxe/noitcuS.sevlavtaes-eR

tongulpkrapsro/dnadaehrednilyC

teksaggulpkrapsro/dnateksagdaeH

?ylreporpnepotonseodkcocleuF

?deggolcelohr

.gniriw

.notsip

ednilyceuqroT

.gulpkraps

.steksag

gulpkrapsevitcefedecalpeR

ecalperdna,metsysleufhsulF

.leuffoepyttcerrochtiw

rodnasgnirnotsipecalpeR

dnastlobdaehr

gulpkrapsdnadaehecalpeR

ufnesoolottnacirbulylppA

.yrassecenfiecalper,revelkcoc

?enilleufniriA.enilleufdeelB

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 25

Page 26

MVH-406GH—TROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the

diagnosis based on the Compactor Troubleshooting (Table 9) information shown below. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

MOTPMYSESUACELBISSOPNOITULOS

?naelctonrenaelcriArenaelc

reporpsinoisserpmoc"rewopnikaeW"

.erifsimtonseoddna

.serifsimtub

eD .gulpkrapsecalperronaelC

iretaW

reporpsinoisserpmoc"rewopnikaeW"

?gulpkrapsytriD .gulpkrapsecalperronaelC

edliocnoitingI.liocnoitingiecalpeR

?roterubracnilevelreporpmI

?gulpkrapSevitcef

?gulpkrapSevitcefeD

?metsysleufn

?evitcef

)DEUNITNOC(GNITOOHSELBUORTENIGNE.8ELBAT

riaecalperronaelC

dliub-er,tnemtsujdataolfkcehC

.rotaerubrac

ecalperdna,metsysleufhsulF

.leuffoepyttcerrochtiw

?reporpmieulavtaehgulpkrapS

.staehrevoenignE

epslanoitatoR

.setautculfde

.noitcnuflamretratslioceR

?trid

?leuffoepyttcerroC leuffoepyttcerrochtiwecalpeR

?ytridsnifgnilooC.snifgniloocnaelC

?yltcerrocdetsujdaronrevoG.ronrevogtsujdA

?evitcefedgnirpsronrevoG.gnirpsronrevogecalpeR

tcirtserwolfleuF

?de

hcemlioceR

?esoolgnirpslairpS.gnirpslairpsecalpeR

dnatsudhtiwdeggolcmsina

gulpkraps

.sgolcro

.retawdna

foepyttcerrochtiwecalpeR

skaelrofmetsysleuferitnekcehC

paoshtiwylbmessaliocernaelC

PAGE 26 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 27

MVH-406GH—TROUBLESHOOTING

ROTCAPMOCGNITOOHSELBUORT.9ELBAT

MOTPMYSESUACELBISSOPNOITULOS

?spilshctulC.hctulcecalperrotsujdA

V.tleb-VecalperrotsujdA

.kaewnoitarbivdnawoldeepslevarT

bdrawkcabrodrawrofslevarT

.noitceridhctiwsot

elbanutu

?spilstleb-

?rotarbivnilioevissecxE.leveltcerrocotlliF

?slanretnirotarbivnielbuorT

?mets

ysgnisrever

?tcerrocnideepsenignE .MPRtcerrocotdeepsenigneteS

?esohlioevitcefedronekorB.esohlioeca

?metsysgnisrever

vernilioevissecxE.leveltcerrocotlliF

siprednilyC

?eruliafgniraebnot

levartrofrofliociluardyhninoitareA

?evitareponimetsysgnisreverlevarT.metsyslevarteritnekcehC

cerrocnoitallatsnirevelgnisreveR .revelgnisreverfonoitallatsninaelC

levartrofrofliociluardyhninoitareA

?metsysgnisre

?hsarthtiwdeggolcevlavrotceleS.evlavrotcelesnaelC

fylbmessarotarbivkcehC

.strap

lpeR

.gnikcapHSUtaegakael

ronrowynaro

evitcefedynaecalper,strapevitcefed

)gulpdeelB(.liociluardyhniriaegruP

rofrednilycnigniraebnotsipkcehC

?spilsr

odegagnesidtleb-V .ecalperrotsujda,tleb-VegagnE

?spilshctulC .yrassecenfiecalper,hctulctsujdA

.esreverrodrawrofnilevarttonseoD

?degamad

ecnatsisergnitareporevelgnisreveR

.taerg

secxE.leveltcerrocotlliF

adaroyektfahstupnipmuP

?eruliafgniraebnotsiprednilyC

?liociluardyhevis

yaw-yekretp

yaw

nilycnigniraebnotsipkcehC

.gnikcapHSUtaegakael

-yekretpadaroyektfahstupniecalpeR

rofred

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 27

Page 28

MVH-406GH — EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

The contents and part numbers listed in the parts section are subject to change guarantee the availibility of the parts listed.

Sample Parts List:

NO. PART NO. PART NAME QTY. REMARKS

1 12345 BOLT ......................1 ......INCLUDES ITEMS W/

2*12347 WASHER, 3/8 IN. ... 1 ......

3 12348 HOSE ................... A/R .... MAKE LOCALLY

4 12349 BEARING ............... 1 ......S/N 2345B AND ABOVE

NO. Column

Unique Symbols - All items with same unique symbol

, #, +, %, or >) in the number column belong to the same

(

assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

without notice

WASHER, 1/4 IN. .............

. Multiquip does not

NOT SOLD SEPARATELY MQ-45T ONLY

QTY. Column

Numbers Used - Item quantity can be indicated by a

number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts

that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold

separately. Other entries will be clarified in the “Remarks” Column.

REMARKS Column

Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit

unique symbol will be included when this item is purchased. Indicated by:

Serial Number Break

number range where a particular part is used. Indicated by:

Specific Model Number Use

used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.

Indicated by:

- All items on the parts list with the same

“INCLUDES ITEMS W/(unique symbol)”

- Used to list an effective serial

“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”

- Indicates that the part is

“XXXXX ONLY” “NOT USED ON XXXX”

“Make/Obtain Locally”

PART NO. Column

Numbers Used - Part numbers can be indicated by a

number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part

that has not been assigned a formal part number at time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.

PAGE 28 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately”

purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.

- Indicates that the part can be

- Indicates that an item cannot be

Page 29

MVH-406GH — SUGGESTED SPARE PARTS

MVH-406GH W/ HONDA GX390U1SMX2 ENGINE

1 to 3 Units

Qty. ..... P/N ......................... Description

1 ......... 956100055 .............. THROTTLE WIRE

2 ......... 070200353 .............. V-BELT

3 ......... 9807956846 ............ SPARK PLUG

3 ......... 17210ZE3505 ......... ELEMENT, AIR CLEANER (DUAL)

1 ......... 17620Z0T305 ......... CAP, FUEL TANK

1 ......... 28462ZE3W01 ........ ROPE, RECOIL

4 ......... 939010260 .............. SHOCK ABSORBER

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 29

Page 30

NAMEPLATE AND DECALS

-6(-

MVH-406GH — NAMEPLATE AND DECALS

PAGE 30 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 31

MVH-406GH — NAMEPLATE AND DECALS

NAMEPLATE AND DECALS

NO. PART NO. PART NAME QTY. REMARKS

1 920201950 DECAL, OIL SAE 10W-30 ......................... 1 ......... NPA-195

3 920211640 DECAL, MODEL LOGO ............................. 1

4 920209620 DECAL, CAUTION ..................................... 1 ......... NPA-962

5 920207480 DECAL, SHELL TELLUS OIL 46 ............... 1 ......... NPA-748

6 920204580 DECAL, FULL THROTTLE ......................... 1 ......... NPA-458

7 920203330 DECAL, EAR PROTECTION ..................... 1 ......... DCL-333

8 920211060 DECAL, CAUTION (TRAVEL LEVER) ....... 1 ......... NPA-1106

9 DECAL, SERIAL NO.................................. 1 ......... CONTACT PARTS DEPT.

10 920201580 DECAL, MQ LOGO 1

11 920205040 DECAL, V-BELT HDPF-5350 ..................... 1 ......... NPA-504

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 31

Page 32

VIBRATING PLATE ASSY.

MVH-406GH — VIBRATING PLATE ASSY.

PAGE 32 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 33

MVH-406GH — VIBRATING PLATE ASSY.

VIBRATING PLATE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 465118410 VIBRATING PLATE 1 2 464458940 OIL GAUGE 1 3 953402930 COPPER PACKING 19X30X1 1 4 953400270 PLUG 1/4X14 10L 1 5 953405260 PACKING 1/4 (CU) 1 6 939010260 SHOCK ABSORBER 110X60H 4 7 020316130 NUT M16 4 8 030216400 WASHER, LOCK M16 4 9 001221635 BOLT 16X35 T 4 10 001221830 BOLT 18X30 T 8 11 58407 WASHER, LOCK M18 8 12 030216400 WASHER, LOCK M16 4 15 939010010 SHOCK ABSORBER, STOPPER 45 4 16 020310080 NUT M10 4 17 031110160 WASHER, FLAT M10 4 18 030210250 WASHER, LOCK M10 4 19 464343730 COVER, VIBRATING PLATE 2 20 011008015 BOLT 8X15 T 12 21 030208200 WASHER, LOCK M8 12

31 52993 EXTENSION PLATE ............................... 2 ........... OPTION

32 012218050 BOLT 18X50 T ......................................... 8 ........... OPTION

33 58407 WASHER, LOCK M18 ............................. 8 ........... OPTION

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 33

Page 34

BASE AND ENGINE ASSY.

MVH-406GH — BASE AND ENGINE ASSY.

47 48

PAGE 34 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 35

MVH-406GH — BASE AND ENGINE ASSY.

BASE AND ENGINE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 465118420 BASE 1 2 912239011 ENGINE ASSY., GX390U1SMX2 1 3 0105051045 BOLT 10X45 T 4 4 030210250 WASHER, LOCK M10 4 5 031110160 WASHER, FLAT M10 4 6 465217030 BELT COVER (IN) 1 7 001121025 BOLT 8X25 T 4 8 030210250 WASHER LOCK M10 4 9 031110160 WASHER, FLAT M10 4 10 465345100 DUST-PROOF SPONGE (IN) 1 11 464457360 SPACER 1 12 456343340 CLUTCH ASSY/CHM03/W. FAN 1 13 951400110 KEY 7X7X35 1 14 952400690 WASHER 9X35X4.5 1 15 001220830 BOLT 8X30 T 1 16 030208200 WASHER, LOCK M8 1 17 465216990 DUST-PROOF COVER 1 18 092006010 FLAT HEAD SCREW 6X10 3 19 465345110 DUST-PROOF SPONGE (OUT) 1 20 465217000 BELT COVER (OUT) 1 21 001521052 SOCKET HEAD BOLT 10X50 T 4 35 464117920 RUBBER COVER (GUARD FRAME) 1 36 456449950 PLATE, COVER 1 37 011208030 BOLT 8X30 T 1 38 030208200 WASHER, LOCK M8 3 39 031108160 WASHER, FLAT M8 3 40 022710809 NYLON NUT M8 3 41 459010060 UNION TIP, DRAIN 1 42 465459390 DRAIN HOSE 1 43 459010090 HOSE BAND 2 44 459010080 GASKET (OIL DRAIN) 2 45 0401140030 PLUG 1 46 464457380 DRAIN JOINT 1 47 014208020 BOLT 8X20 T 1 48 030208200 WASHER, LOCK M8 1 51 465118770 GUARD HOOK 1 52 012214030 BOLT 14X30 T 4 53 030214350 WASHER, LOCK M14 4 59 90131ZE3790 DRAIN JOINT 1 60 9410912000 WASHER, DRAIN PLUG M12 1 61 070200353 V-BELT 1 62 0830000010 COIL SPRING 1 63 151010680 CLAMP COMPLETE 1 64 58151 WASHER, FLAT M5 1 70 959407260 CLIP D6 1 71 001221015 BOLT 10 X 15 1 72 030210250 WASHER, LOCK M10 1

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 35

Page 36

VIBRATOR ASSY.

MVH-406GH — VIBRATOR ASSY.

PAGE 36 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 37

MVH-406GH — VIBRATOR ASSY.

VIBRATOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

A 465910010 VIBRATOR ASSY. .............................. 1 ................ INCLUDES ITEMS W/

# #

2 3

# #

4 5

# #

8 9

10 11 12 13 14 15 16 17 18 19 20 21 25 26 27 28 29 30 31 33 34 35 36 37 38 39 43 46 47 48 49 51 465217010 BELT COVER (LOWER) 1 52 001520852 SOCKET HEAD BOLT 8X60 T 5

464117880 VIBRATING CASE 1 001221470 BOLT 14X150 T 6 001221450 BOLT 14X50 T 4 030214350 WASHER, LOCK M14 10 047920120 ROLLER BEARING NJ310EMC4 4 457212410 ROTARY SHAFT, DRIVE 1 951405370 KEY 15X10X39 RR 1 456327150 GEAR, DRIVE 1

080200550 STOP RING S-55 2

060105030 OIL SEAL SB-50729 1

951404970 KEY 12X8X30 R 1

465345080 ECCENTRIC ROTATOR 4

009120301 SOCKET HEAD BOLT 16X40 T 2

456337670 ROTARY SHAFT, DRIVEN/304B 1

009120302 SOCKET HEAD BOLT 16X30T 2

456337380 PISTON ROD 1

456010010 KNOCK PIN 10X70 1

464343720 GEAR (DRIVEN) 1

040006911 BEARING 6911 2

953010030 SEAL CAP/SC72-8N 1

042506000 BEARING 6000ZZSG 2

080200100 STOP RING S-10 1

455435051 PISTON, 22.4D 1

455010070 PACKING USH-22. 4X30X5 1

080100260 STOP RING R-26 1

456327130 BEARING COVER 1

456210636 CYLINDER (L) 1

050101050 O-RING G-105 2

001221025 BOLT 10X25 T 8

030210250 WASHER, LOCK M10 8

011008015 BOLT 8X12 T 1

953404600 COPPER PACKING 8X16X2 1

455010020 ELBOW 45 DEG. 15-0404 1

031110160 WASHER, FLAT M10 4

952405470 SHIM 90X110X0.5 2

464343710 PULLEY 1

464457370 WASHER, PULLEY 1

012212030 BOLT 12X30 T 1

030212300 WASHER, LOCK M12 1

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 37

Page 38

CONTROL ASSY.

MVH-406GH — CONTROL ASSY.

PAGE 38 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 39

MVH-406GH — CONTROL ASSY.

CONTROL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 464343680 HANDLE BRACKET 1 2 456336420 HANDLE BRACKET(R) 1 3 012212035 BOLT 12X35 T 4 4 030212300 WASHER, LOCK M12 4 5 031112230 WASHER, FLAT M12 4 7 456336400 RUBBER COUPLING 2 8 456449940 SHOCK ABSORBER 2 9 456449930 RUBBER PLATE 2 10 001221681 BOLT 16X250 T 1 11 032124400 CONICAL SPRING WASHER M24 2 12 025306016 SPRING PIN 6X16 2 13 0401450160 WASHER, FLAT M16 2 14 020316130 NUT M16 1 15 020416100 NUT M16, H=10 1 18 455434950 SPINDLE 1 19 455010030 KNOB 1 20 939010060 SHOCK ABSORBER 60 1 21 020310080 NUT M10, H=6 1 22 020412070 NUT M12, H=7 1 23 022411635 WING NUT M16 1 25 954404230 CLAMP SA120-18 1 26 011206020 BOLT 6X20 T 1 27 030206150 WASHER, LOCK M6 1 28 952404470 WASHER, FLAT M6 1 29 020106050 NUT M6 1 34 501402870 HANDLE STOPPER 1 35 501402880 SPRING/HANDLE (1.4X18X44) 1 36 959403460 BALL GRIP 32D-M10 1 37 020310080 NUT M10, H=6 1 38 456449980 RUBBER PACKING 9D-20D-5T 1 39 953405260 PACKING 1/4 (CU) 1 40 031110160 WASHER, FLAT M10 1 43 464343690 HANDLE COVER 1 44 0105050616 BOLT 6 X15 T 6 45 030206150 WASHER, LOCK M6 6 46 852404470 WASHER, FLAT M6 6 47 464457710 PACKING A, HANDLE COVER 1 48 464457720 PACKING B, HANDLE COVER 1 61 464117890 COLUMN, HANDLE 1 64 464216630 TRAVEL LEVER 1 65 464457400 HANDLE BOSS 1 66 012010030 BOLT 10 X 30 T 2 67 030210250 WASHER, LOCK M10 2 68 464216620 HANDLE W/RUBBER GRIP 1

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 39

Page 40

CONTROL ASSY.

MVH-406GH — CONTROL ASSY. (CONTINUED)

PAGE 40 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 41

MVH-406GH — CONTROL ASSY. (CONTINUED)

CONTROL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

69 030210250 WASHER, LOCK M10 2 70 031110160 WASHER, FLAT M10 2 71 020310080 NUT M10 2 72 011208025 BOLT 8X25 T 2 73 030208200 WASHER, LOCK M8 2 80 464457340 THROTTLE LEVER 1 81 959403840 BAR GRIP, I.D. 12MM 1 82 464457420 COVER, THROTTLE LEVER 1 83 464457350 ARM, THROTTLE 1 84 001520820 SOCKET HEAD BOLT 8X20 T 1 85 031116260 WASHER, FLAT M16 1 86 458450660 WASHER 16.4-35-0.6 2 87 033910080 CONICAL SW 16,3X31.5X1.2 3 88 464457440 STEEL BALL D6 (SUJ) 1 89 464010010 DRY BUSHING /LFB-1620 1 90 001220625 BOLT 6X25 T 2 91 020306050 NUT M6 2 93 464010020 ROD END M5 1 94 001520520 SOCKET HEAD BOLT 5X20 T 1 95 031105080 WASHER, FLAT M5 1 96 020305040 NUT M5 1 99 954002270 OIL HOSE W/ SPRING 1/4X920 1 101 956100055 THROTTLE WIRE 1 103 454010020 CLAMP TC-100 1 104 959021815 SPIRAL TUBE 6D-330L 1 104 959021810 SPIRAL TUBE KEP6/L=500 1

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 41

Page 42

HAND PUMP ASSY.

MVH-406GH — HAND PUMP ASSY.

PAGE 42 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 43

MVH-406GH — HAND PUMP ASSY.

HAND PUMP ASSY.

NO. PART NO. PART NAME QTY. REMARKS

B C 2 3 4 9 10 11 12 13 14 15 16#*050200200 O-RING P-20 2 17#*050200220 O-RING P-22 2 18#*050300380 O-RING S-38 1 19#*050200180 O-RING P-18 1 22 26#*050300400 O-RING S-40 1 27#*050200150 O-RING P-15 1 28#*050100400 O-RING G-40 1 50 51 52#*069904010 DUST SEAL SER-40 1 53#*069901010 DUST SEAL SER-15 1 81 984010030 SPRG.COMPRESSION TOOL 1 82 984010040 DISASSEMBLING TOOL A 1 83 984010050 DISASSEMBLING TOOL B 1

84 465217100 HAND PUMP ASSY ...............................1 ............. INCLUDES ITEMS W/

465910070 ACCUMLATOR 1

464910080 O-RING DUST,SEAL,SET ......................1 ............. INCLUDES ITEMS W/#

464010040 CONTROL SHAFT 1

464010050 BUSH 2

464010060 CAM 1

464010070 STOPPER 2

099205005 SOCKET HEAD SCREW 5X5 T 2

464010080 PLUG 1

464010090 PIN,STOPPER 2

464010100 PLUG 2

458010080 BREATHER 1

001520620 SOCKET HEAD BOLT 6X20 T 1

464010111 ACCUMULATOR CASE 1

464010120 SPRING PLUG 1

458451630 BREATHER CAP 1

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 43

Page 44

AIR CLEANER ASSY.

GX390U1SMX2 ENGINE — AIR CLEANER ASSY.

PAGE 44 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 45

GX390U1SMX2 ENGINE — AIR CLEANER ASSY.

AIR CLEANER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16271ZE2010 PACKING, ELBOW 1

2 17210ZE3505 AIR CLEANER ELEMENT ...................... 1 ........... INCLUDES ITEMS W/ #

3# 17218ZE3505 FILTER, OUTER 1 4 17231ZE3W01 COVER, AIR CLEANER 1 5# 17232891000 GROMMET, AIR CLEANER 1 6 17235ZH9N01 NOISE SILENCER 1 7+ 17238ZE2310 COLLAR, AIR CLEANER 2 8+ 17239ZE1000 COLLAR(B), AIR CLEANER 1

9 17410ZH9N00 ELBOW COMP., AIR CLEANER ............. 1 ........... INCLUDES ITEMS W/ +

10 90009ZE2003 BOLT-WASHER 6X22 1 11 90203ZA0800 NUT, WING 6MM (BLACK) 1 12 90325044000 NUT 1 13 9405006000 FLANGE NUT 6MM 1

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 45

Page 46

CAMSHAFT ASSY.

GX390U1SMX2 ENGINE — CAMSHAFT ASSY.

PAGE 46 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 47

GX390U1SMX2 ENGINE — CAMSHAFT ASSY.

CAMSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 12209ZE8003 SEAL, VALVE STEM 1

2 14100ZF6W01 CAMSHAFT ASSY. ................................. 1 ........... INCLUDES ITEM W/ #

3 14410ZE3013 ROD, PUSH 2 4 14431ZE2010 ARM, VALVE ROCKER 2 5 14441ZE2000 LIFTER, VALVE 2 6 14451ZE1013 PIVOT, ROCKER ARM 2 7# 14568ZE1000 SPRING, WEIGHT RETURN 1 8 14711ZE3000 VALVE, IN. 1 9 14721ZE3000 VALVE, EX. 1 10 14751ZE2003 SPRING, VALVE 2 11 14771ZE2000 RETAINER, IN. VALVE SPRING 1 12 14773ZE2000 RETAINER, EX. VALVE SPRING 1 13 14775ZE2010 SEAT, VALVE SPRING 1 14 14781ZE2000 ROTATOR, VALVE 1 15 14791ZE2010 PLATE, PUSH ROD GUIDE 1 16 90012ZE0010 PIVOT BOLT 8MM 2 17 90206ZE1000 NUT, PIVOT ADJUSTING 2

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 47

Page 48

CARBURETOR ASSY.

GX390U1SMX2 ENGINE — CARBURETOR ASSY.

PAGE 48 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 49

GX390U1SMX2 ENGINE — CARBURETOR ASSY.

CARBURETOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1#% 16010ZE2812 GASKET SET 1 2# 16011ZA0931 VALVE SET, FLOAT 1 3# 16013ZA0931 FLOAT SET 1

4# 16015ZE8005 CHAMBER SET, FLOAT .......................... 1 ........... INCLUDES ITEMS W/ %

5# 16016ZH7W01 SCREW SET, PILOT 1 6#% 16024ZE1811 DRAIN SCREW SET 1 7# 16028ZE0005 SCREW SET 1 8# 16044ZE3W20 CHOKE SET 1

9 16100ZF6V01 CARBURETOR ASSY (BE85B B) ........... 1 ........... INCLUDES ITEMS W/ #

10# 16124ZE0005 SCREW, THROTTLE STOP 1 11# 16166ZF6V00 NOZZLE MAIN 1 12# 16172ZE3W10 COLLAR SET 1 13# 16173001004 PACKING, CUP 1 15 16211ZF6000 INSULATOR, CARBURETOR 1 16 16220ZA0702 SPACER COMP., CARBURETOR 1 17 16221ZF6800 PACKING, CARBURETOR 1 18 16223ZE3W00 PACKING, INSULATOR 1

22 16610ZE1000 CHOKE LEVER COMP ........................... 1 ........... INCLUDES ITEM W/ +

24# 16953ZE1812 LEVER, COCK 1 25# 16954ZE1812 PLATE, LEVER SETTING 1 26# 16956ZE1811 SPRING, COCK LEVER 1 27# 16957ZE1812 PACKING, FUEL COCK 1 28# 16967ZE0811 CUP, FUEL STRAINER 1 30# 93500030060H SCREW 3X6 3 33+ 9430520122 SPRING PIN 2X12 1 36# 99101ZH80920 JET, MAIN #92 1 37# 99204ZA00450 PILOT JET SET #45 *5-5-2 1

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 49

Page 50

CONTROL ASSY.

GX390U1SMX2 ENGINE — CONTROL ASSY.

PAGE 50 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 51

GX390U1SMX2 ENGINE — CONTROL ASSY.

CONTROL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2 16551ZE3000 ARM, GOVERNOR 1 3 16555ZE3000 ROD, GOVERNOR 1 4 16561ZE3000 SPRING, GOVERNOR 1 5 16562ZE3000 SPRING, THROTTLE RETURN 1

7 16570ZE3W10 CONTROL ASSY. (REMOTE) .................... 1 ......... INCLUDES ITEMS W/ #

9# 16571ZE3W00 LEVER, CONTROL 1 11# 16574ZE1000 LEVER SPRING 1 12# 16575ZE2W00 WASHER, CONTROL LEVER 1 13# 16576891000 HOLDER, CABLE 1 14# 16578ZE1000 SPACER, CONTROL LEVER 1 15# 16581ZE3W00 BASE COMP., CONTROL 1 16# 16584883300 ADJUSTING SPRING 1 17# 16592883310 SPRING, CABLE RETURN 1 18# 16594883010 HOLDER, WIRE 1 20 90013883000 FLANGE BOLT 6X12 2 21 90015ZE5010 BOLT, GOVERNOR ARM 1 23# 90114SA0000 LOCK NUT 6MM 1 24# 90605230000 CIR CLIP 1 25# 93500040060H SCREW 4X6 1 26# 93500050160A SCREW 5X16 1 27# 93500050320A PAN SCREW 5X32 1 30 9405006000 FLANGE NUT 6MM 1

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 51

Page 52

CRANKCASE COVER ASSY.

GX390U1SMX2 ENGINE — CRANKCASE COVER ASSY.

PAGE 52 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 53

GX390U1SMX2 ENGINE — CRANKCASE COVER ASSY.

CRANKCASE COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 11300ZE3040 COVER ASSY, CRANKCASE ................... 1 ......... INCLUDES ITEMS W/ #

2 11381ZE3801 PACKING, CASE COVER 1

3 15600ZG4003 OIL PLUG .................................................. 1 ......... INCLUDES ITEM W/ %

4 1560073503 CAP ASSY., OIL FILLER .......................... 1 ......... INCLUDES ITEM W/ %

7% 15625ZE1003 PACKING, OIL FILLER CAP 2

8 16510ZE3000 GOVERNOR ASSY. ................................... 1 ......... INCLUDES ITEMS W/ +

9#+ 16511ZE8000 WEIGHT, GOVERNOR 3 10#+ 16512ZE3000 HOLDER, GOVERNOR WEIGHT 1 11#+ 16513ZE2000 PIN, GOVERNOR WEIGHT 3 12# 16531Z0A000 SLIDER, GOVERNOR 1 13# 90602E1000 CLIP, GOVERNOR HOLDER 1 14 90701HC4000 PIN, DOWEL 8X12 2 15# 91201ZE3004 OIL SEAL 35X52X8 1 16# 9410106800 PLAIN WASHER 6MM 1 17 957010804000 BOLT, FLANGE 8X40 7 18# 961006202000 BEARING, RADIAL BALL 6202 1 19# 961006207000 BEARING, RADIAL BALL 6207 1

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 53

Page 54

CRANKSHAFT ASSY.

GX390U1SMX2 ENGINE — CRANKSHAFT ASSY.

PAGE 54 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 55

GX390U1SMX2 ENGINE — CRANKSHAFT ASSY.

CRANKSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

7 13310ZF6W71 CRANKSHAFT CP .................................... 1 ......... INCLUDES ITEM W/ #

8 13351ZE3010 WEIGHT, BALANCER 1 9 92101080250A BOLT 8X25 1 10 90534706010 WASHER, LOCK 8MM 1 12 90741805000 KEY 7X7X33 1 13# 91001ZF6003 BEARING, RADIAL BALL 6207S 1

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 55

Page 56

CYLINDER BARREL ASSY.

GX390U1SMX2 ENGINE — CYLINDER BARREL ASSY.

PAGE 56 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 57

GX390U1SMX2 ENGINE — CYLINDER BARREL ASSY.

CYLINDER BARREL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 12000ZF6417 BARREL ASSY, CYLINDER ...................... 1 ......... INCLUDES W/ #

2 15510ZE2043 SWITCH ASSY, OIL LEVEL 1 3 16541ZE3010 SHAFT, GOVERNOR ARM 1 4 34150ZH7003 ALERT UNIT, OIL 1 5 90013883000 FLANGE BOLT 6X12 2 6 90131896650 BOLT, DRAIN PLUG 2 7 90446KE1000 WASHER 8.2X17X0.8 1 9# 91201ZE3004 OIL SEAL 35X52X8 1 10# 91203952771 OIL SEAL 8X14X5 1 11 91353671004 O-RING 14MM 1 12 9405010000 FLANGE NUT M10 1 13 9410912000 WASHER, DRAIN PLUG M12 2 14 9425110000 PIN, LOCK 10MM 1 15 957010601200 FLANGE BOLT 6X12 2 16# 961006202000 BEARING, RADIAL BALL 6202 1

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 57

Page 58

CYLINDER HEAD ASSY.

GX390U1SMX2 ENGINE — CYLINDER HEAD ASSY.

PAGE 58 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 59

GX390U1SMX2 ENGINE — CYLINDER HEAD ASSY.

CYLINDER HEAD ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 12200ZF6406 HEAD COMP., CYLINDER ........................ 1 ......... INCLUDES ITEMS W/ #

2# 12204ZE2306 GUIDE, IN. VALVE (OVERSIZE) 1 3# 12205ZE2305 GUIDE, EX. VALVE (OVERSIZE) 1 4# 12216ZE2300 CLIP, VALVE GUIDE 1 5 12251ZF6W00 GASKET, CYLINDER HEAD 1 6 12310ZE2020 COVER COMP., HEAD 1 7 950051110530 TUBE, 11X105 1 8 12391ZE2020 PACKING, HEAD COVER 1 10 92900080320E BOLT, STUD 8X32 2 11 90014ZE2000 BOLT, HEAD COVER 1 12 90042ZE8000 BOLT, STUD 8X31.5 2 13 90441ZE2010 WASHER COMP., HEAD COVER 1 14 9430112200 PIN, DOWEL 12X20 2 15 957251008000 BOLT, FLANGE 10X80 4 16 9807956846 SPARK PLUG BPR6ES (NGK) 1

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 59

Page 60

FAN COVER ASSY.

GX390U1SMX2 ENGINE — FAN COVER ASSY.

PAGE 60 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 61

GX390U1SMX2 ENGINE — FAN COVER ASSY.

FAN COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16731ZE2003 CLIP, TUBE 1 2 19610ZE3010ZB COVER CP, FAN/GX390/BLACK 1 4 19631ZE3W00 SHROUD 1 7 36100ZF6P81 SWITCH ASSY, ENGINE STOP/U 1 10 90013883000 FLANGE BOLT 6X12 6

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 61

Page 62

FLYWHEEL ASSY.

GX390U1SMX2 ENGINE — FLYWHEEL ASSY.

PAGE 62 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 63

GX390U1SMX2 ENGINE — FLYWHEEL ASSY.

FLYWHEEL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 19511ZE3000 FAN 1 3 28450ZE3W11 PULLEY 1 7 28451ZE3W01 PULLEY 1 10 90201ZE3V00 NUT 1 11 90741ZE2000 KEY 1

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 63

Page 64

FUEL TANK ASSY.

GX390U1SMX2 ENGINE — FUEL TANK ASSY.

PAGE 64 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 65

GX390U1SMX2 ENGINE — FUEL TANK ASSY.

FUEL TANK ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16854ZH8000 RUBBER, SUPPORT (107MM) 1 3 16955ZE1000 JOINT, FUEL TANK 1 6 17510ZE3020ZB TANK CP, FUEL/BLACK/GX390 1

7 17620Z0T305 FUEL TANK CAP CP ................................. 1 ......... INCLUDES ITEM W/ #

8# 17631Z0T812 PACKING, FUEL FILLER CAP 1 9 17672ZE2W01 FUEL FILTER 1 14 91353671004 O-RING 14MM 1 16 9405008000 FLANGE NUT M8 2

18 91424Z5L801 TUBE, FUEL 4.5X235(FKM) ..................... 1 ......... S/N 1105014 AND ABOVE

18 950014523540 TUBE, FUEL 4.5X235 ............................... 1 ......... S/N 1105013 AND BELOW

19 9500202080 CLIP, TUBE ............................................... 2 ......... S/N 1105013 AND BELOW

21 957010802500 FLANGE BOLT 8X25 2

26 950024080008 CLAMP, TUBE(D8) .................................... 1 ......... S/N 1105014 AND ABOVE

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 65

Page 66

IGNITION COIL ASSY.

GX390U1SMX2 ENGINE — IGNITION COIL ASSY.

PAGE 66 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 67

GX390U1SMX2 ENGINE — IGNITION COIL ASSY.

IGNITION COIL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 30500ZF6W02 COIL ASSY, IGNITION/GX390 1 2 30700ZE1013 CAP ASSY 1 6 31512ZE2000 GROMMET, CORD 1 9 36101ZE2701 CORD, STOP SWITCH (430MM) 1 14 90015883000 FLANGE BOLT 6X28 2 15 90684ZA0601 CLIP, HARNESS 1

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 67

Page 68

IMUFFLER ASSY.

GX390U1SMX2 ENGINE — MUFFLER ASSY.

PAGE 68 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 69

GX390U1SMX2 ENGINE — MUFFLER ASSY.

MUFFLER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 18310ZE2W61 MUFFLER COMP. (100DB) 1 2 18320ZE2W61 PROTECTOR COMP., MUFFLER 1 3 18323ZE3W40 PROTECTOR, EX. PIPE 1 4 18330ZE2W00 PIPE, EXHAUST 1 5 18331ZE3810 CAP, MUFFLER 1 6 18333ZF6W01 GASKET, EX. PIPE 1 7 18355ZE2W00 ARRESTER, SPARK 1 8 18381ZE2W10 GASKET, MUFFLER (ARRESTER) 1 11 90006ZE2000 TAPPING SCREW 6X10 1 12 90013883000 FLANGE BOLT 6X12 1 13 90050ZE1000 TAPPING SCREW 5X8 5 15 90055ZE1000 TAPPING SCREW 4X6 3 17 9405008000 FLANGE NUT M8 5

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 69

Page 70

PISTON ASSY.

GX390U1SMX2 ENGINE — PISTON ASSY.

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Page 71

GX390U1SMX2 ENGINE — PISTON ASSY.

PISTON ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 13010ZF6013 RING SET, PISTON(STD) 1 1 13011ZF6003 RING SET, PISTON(0.25) 1 1 13012ZF6003 RING SET, PISTON(0.50) 1 1 13013ZF6003 RING SET, PISTON(0.75) 1 2 13101ZF6W00 PISTON (STD.) 1 2 13102ZF6W00 PISTON (0.25) 1 2 13103ZF6W00 PISTON (0.50) 1 2 13104ZF6W00 PISTON (0.75) 1 3 13111ZF6W00 PIN, PISTON 1

4 13200ZE3020 ROD, ASSY CONNECTING, STD ............. 1 ......... INCLUDES ITEM W/ #

4 13200ZE3315 ROD, ASSY CONNECTING 0.25 1 5# 90001ZE8000 BOLT, CONNECTING ROD 2 6 90601ZE3000 CLIP, PISTON PIN 20MM 2

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 71

Page 72

RECOIL STARTER ASSY.

GX390U1SMX2 ENGINE — RECOIL STARTER ASSY.

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Page 73

GX390U1SMX2 ENGINE — RECOIL STARTER ASSY.

RECOIL STARTER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 28400ZE3W01ZB STARTER ASSY ....................................... 1 ......... INCLUDES ITEMS W/ #

2# 28410ZE3W01ZB CASE CP 1 3# 28421ZE3W01 PULLEY 1 4# 28422ZE2W01 RATCHET 2 5# 28441ZE2W01 SPRING 1 6# 28442ZE2W01 SPRING 1 7# 28443ZE2W01 SPRING 2 8# 28444ZE2W01 RETAINER 1 9# 28461ZE2W02 GRIP 1 10# 28462ZE3W01 ROPE 1 11# 90004ZE2W01 SCREW 1 12 90008ZE2003 BOLT 1

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 73

Page 74

LABELS ASSY.

GX390U1SMX2 ENGINE — LABELS ASSY.

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Page 75

GX390U1SMX2 ENGINE — LABELS ASSY.

RECOIL STARTER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 87516ZH7000 MARK, OPERATOR CAUTION 1 2 87521ZF6W03 EMBLEM 1 3 87532ZH7000 MARK, THROTTLE INDICATION 1

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 75

Page 76

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 30 days.

FREIGHT POLICY

All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit will be allowed, subject to the following provisions:

1. A Returned Material Authorization must be approved by Multiquip prior to shipment.

2. To obtain a Retur n Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.

a. The parts numbers and descriptions

must match the current parts price list.

b. The list must be typed or computer

generated.

c. The list must state the reason(s) for

the return.

d. The list must reference the sales

order(s) or invoice(s) under which the items were originally purchased.

e. The list must include the name and

phone number of the person requesting the RMA.

3. A copy of the Return Material Authorization must accompany the return shipment.

4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.

5. Parts must be in new and resalable con-

6. The following items are not returnable:

7. The sender will be notified of any material

8. Such material will be held for five working

9. Credit on returned parts will be issued at

10. In cases where an item is accepted, for

11. Credit issued will be applied to future

PRICING AND REBATES

Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.

a. Obsolete parts. (If an item is in the

price book and shows as being replaced by another item, it is obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

c. Any line item with an extended dealer

net price of less than $5.00.

d. Special order items. e. Electrical components.

f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

received that is not acceptable.

days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.

dealer net price at time of the original purchase, less a 15% restocking charge.

which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.

purchases only.

direct to Government agencies, and to Original

Equipment Manufacturer accounts who use

our products as integral parts of their own

products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice

for special handling including bus shipments,

insured parcel post or in cases where Multiquip

must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable hereunder for

damages in excess of the purchase price of the

item with respect to which damages are

claimed, and in no event shall Multiquip be

liable for loss of profit or good will or for any

other special, consequential or incidental dam-

ages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made

in connection with the sale of parts or trade

accessories nor as to any engine not manufac-

tured by Multiquip. Such warranties made in

connection with the sale of new, complete units

are made exclusively by a statement of war-

ranty packaged with such units, and Multiquip

neither assumes nor authorizes any person to

assume for it any other obligation or liability

whatever in connection with the sale of its

products. Apart from such written statement of

warranty, there are no warranties, express,

implied or statutory, which extend beyond the

description of the products on the face hereof.

Effective: February 22, 2006

PAGE 76 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)

Page 77

NOTES

MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 77

Page 78

OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

UNITED STATES

Multiquip Corporate Ofﬁce MQ Parts Department

18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com

Service Department Warranty Department

Tel. (800) 421-1244 Fax (310) 537-3927

800-427-1244 310-537-3700

Fax: 800-672-7877 Fax: 310-637-3284

800-421-1244 310-537-3700

Technical Assistance

800-478-1244 Fax: 310-943-2238

CANADA

Multiquip Multiquip (UK) Limited Head Ofﬁce

4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com

Multiquip Inc of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and speciﬁ cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change speciﬁ cations, design or the information published in this publication at any time without notice and without incurring any obligations.

, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property

Fax: 310-537-4259 800-421-1244

310-537-3700

UNITED KINGDOM

Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664

Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinﬁeld, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk

Fax: 310-943-2249

Tel: 0161 339 2223 Fax: 0161 339 3226

Your Local Dealer is:

Multiquip MVH406GH User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual