Multiquip MVH-406DSY User Manual

OPERATION AND PARTS MANUAL

SERIES

MODEL MVH-406DSY

REVERSIBLE PLATE COMPACTOR

(YANMAR

L-100V2AJ1R2AAS5L-100V2AJ1R2AAS5

L-100V2AJ1R2AAS5 DIESEL ENGINE)

L-100V2AJ1R2AAS5L-100V2AJ1R2AAS5

Revision #1 (08/13/07)

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

MVH-406DSY — PROPOSITION 65 WARNING

PAGE 2 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

NOTES

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 3

TABLE OF CONTENTS

MIKASA MVH-406DSY
REVERSIBLE PLATE
COMPACTOR

Proposition 65 Warning ..............................................2

Table Of Contents ......................................................4

Parts Ordering Procedures ........................................ 5

Safety Message Alert Symbols .............................. 6-7

Rules for Safe Operation ....................................... 8-9

Operation and Safety Decals ...................................10

Specifications ...........................................................11

Dimensions ..............................................................12

Features ...................................................................13

Plate Compactor Components ................................. 14

Engine Components ................................................15

Pre-Inspection .................................................... 16-17

Operation ........................................................... 18-20

Maintenance ...................................................... 21-25

Troubleshooting (Engine) .........................................26

Troubleshooting (Compactor) ..................................27

Yanmar L-100V2AJ1R2AAS5 Diesel Engine

Cylinder Block Assembly .................................... 46-47

Cylinder Head and Cover Assembly .................. 48-49

Muffler Assembly ............................................... 50-51

Air Cleaner Assembly......................................... 52-53

Crankshaft, Piston and Camshaft Assembly ..... 54-55

Lub. Oil Pump and Governor Assembly ............. 56-57

Cooling and Starting Device Assembly .............. 58-59

Fuel Injection Pump and Valve Assembly .......... 60-61

Fuel Tank Assembly ........................................... 62-63

Starting Motor and Dynamo Assembly .............. 64-65

Tool, Label and Gasket Set Assembly ............... 66-67

Accessories Assembly ....................................... 68-69

Terms and Conditions Of Sale — Parts .................. 70

PARTS ILLUSTRATIONS

Explanation Of Code In Remarks Column ............... 28

Suggested Spare Parts ............................................29

Nameplate and Decals....................................... 30-31

Vibrating Plate Assembly ................................... 32-33

Base and Engine Assembly ............................... 34-35

Vibrator Assembly .............................................. 36-37

Control Handle Assembly .................................. 38-41

Hand Pump Assembly........................................ 42-43

Electric Device.................................................... 44-45

Specifications and part numbers are subject
to change without notice.

PAGE 4 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

r

PARTS ORDERING PROCEDURES

Ordering parts has never been easier!

Choose from three easy options:

Effective:

January 1

st

, 2006

Best Deal!

Order via Internet

(Dealers Only)

Order parts on-line using Multiquip’s SmartEquip website!

■

View Parts Diagrams

■

Order Parts

■

Print Specification Information

Goto www.multiquip.com and click on

Order Par ts

Order via Fax

to log in and save!

(Dealers Only)

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Order via Phone:

Non-Dealer Customers:

Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.

:

Use the
on
complete part numbers.*

:

Fax

Standard orders

on

If you have an MQ Account, to obtain a
Username and Password, E-mail us at:

[e-mail].

To obtain an MQ Account, contact you
District Sales Manager for more information.

internet

Standard orders

and qualify for a 5% Discount

for all orders which include

Note: Discounts Are Subject To Change

your order in and qualify for a 2% Discount

for all orders which include

complete part numbers.*

Note: Discounts Are Subject To Change

Domestic (US) Dealers Call:

1-800-427-1244

International Customers

should contact
their local Multiquip Representatives for
Parts Ordering information.

When ordering parts, please supply:

❒❒

Dealer Account Number

❒

❒❒

❒❒

Dealer Name and Address

❒

❒❒

❒❒

Shipping Address (if different than billing address)

❒

❒❒

❒❒

Return Fax Number

❒

❒❒
❒❒

Applicable Model Number

❒

❒❒

❒❒

Quantity, Part Number and Description of Each Part

❒

❒❒

All orders are treated as
and will ship the same day if received prior
to 3PM PST.

www.multiquip.com

WE ACCEPT ALL MAJOR CREDIT CARDS!

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 5

❒❒

Specify Preferred Method of Shipment:

❒

❒❒

✓

UPS/Fed Ex

■

Priority One

■

Ground

■ Next Day

Second/Third Day

■

Standard Orders

✓ DHL
✓

Tr u c k

MVH-406DSY — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.

This Owner's Manual has been developed
to provide complete instructions for the
safe and efficient operation of the Multiquip
MVH-406DSY Plate Compactor . Refer to
the engine manufacturer's instructions for
data relative to its safe operation.

Before using this plate compactor, ensure that the
operating individual has read and understands all
instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

Potential hazards associated with the operation of this
equipment will be referenced with Hazard Symbols which
appear throughout this manual, and will be referenced in
conjunction with Safety Message Alert Symbols.

HAZARD SYMBOLS

WARNING - Lethan Exhaust Gasses

Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.

WARNING - Explosive Fuel

Diesel Fuel is extremely flammable, and

its vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel
or combustible fluids.

The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:

DANGER, WARNING, or CAUTION.

DANGER

You WILL be
NOT follow directions.

WARNING

You CAN be
NOT follow directions.

CAUTION

You CAN be

KILLED

KILLED

INJURED

or

or

if you DO NOT follow directions.

SERIOUSLY

SERIOUSLY

injured if you DO

injured if you DO

DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.

WARNING - Burn Hazards

Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.

CAUTION - Respiratory Hazard

ALWAYS wear approved

protection when required.

respiratory

PAGE 6 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

MVH-406DSY — SAFETY MESSAGE ALERT SYMBOLS

MVH-406

MVH-406

CAUTION - Rotating Parts

NEVER operate equipment with covers,

or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.

CAUTION - Accidental Starting

ALWAYS place the engine ON/OFF

switch in the OFF position, when
equipment is not in use.

CAUTION - Sight and Hearing Hazards

ALWAYS wear approved eye and

hearing protection.

CAUTION - Equipment Damage Messages

Other important messages are provided throughout this
manual to help prevent damage to your light tower, other
property, or the surrounding environment.

This equipment, other property, or the

NOTE

surrounding environment could be damaged
if you do not follow instructions.

DIESEL

DIESEL

PLASTIC

TRUCK-BED

LINER

M

VH

-406

DANGER

DO NOT ADD FUEL

TO COMPACTOR IF

COMPACTOR IS PLACED

INSIDE TRUCK-BED WITH

PLASTIC LINER. POSSIBILITY EXISTS

OF EXPLOSION OR FIRE DUE TO

.STATIC ELECTRICITY

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 7

MVH-406DSY — RULES FOR SAFE OPERATION

■

WARNING - Read This Manual

Failure to follow instructions in this manual may lead to

Serious Injury

or even

Death

. This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.

The following safety guidelines should always be used
when operating the Mikasa MVC-90L Plate Compactor:

Safety:

■

DO NOT operate or service this equipment
before reading this entire manual.

■

This equipment should not be operated
by persons under 18 years of age.

■

NEVER operate this equipment without
proper protective clothing, shatterproof glasses, steel-toed
boots and other protective devices required by the job.

NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or generator.

■

High Temperatures – Allow the engine
to cool before adding fuel or performing
service and maintenance functions.
Contact with
serious burns.

■

The engine of this reversible plate compactor requires an
adequate free flow of cooling air. NEVER operate the
reversible plate compactor in any enclosed or narrow area
where free flow of the air is
restricted. If the air flow is restricted
it will cause serious damage to
the reversible plate compactor or
engine and may cause injury to
people and property. Remember
the vibration roller's engine gives
off DEADLY gases.

■

ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.

hot

components can cause

■

■

NEVER operate this equipment when not
feeling well due to fatigue, illness or taking
medicine.

■

NEVER operate the saw under the influence or drugs or
alcohol.

■

NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.

■

Manufacturer does not assume responsibility for any accident
due to equipment modifications. Unauthorized equipment
modification will void all warranties.

■

Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.

■

ALWAYS check all the bolts on the light tower for tightness.

■

NEVER disconnect any

These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or
even death! Disconnection of any of these devices will void
all warranties.

"emergency or safety devices"

■

■

■

■

■

■

■

.

ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine

smoke

and allow it to cool. DO NOT
or near the machine. Fire or explosion could
result from fuel vapors, or if fuel is spilled on
a hot engine.

NEVER operate the reversible plate compactor in an
explosive atmosphere or near combustible materials. An
explosion or fire could result causing severe

around

bodily harm or

even death.

Topping-off to filler port is dangerous, as it tends to spill fuel.

ALWAYS store the reversible plate compactor in a clean, dry
location out of the reach of children.

NEVER run engine without air cleaner. Severe engine

damage may occur.
NEVER leave the reversible plate compactor unattended,

turn off engine.

CAUTION must always be observed while servicing this

reversible plate compactor. Rotating parts can cause injury if

contacted.
DO NOT leave reversible plate compactor with engine

running.

PAGE 8 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

MVH-406DSY — RULES FOR SAFE OPERATION

■

NEVER disconnect any

These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.

Transporting

■

Always shutdown engine before transporting.

■

Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.

■

Drain fuel when transporting compactor over long distances
or bad roads.

■

Always tie-down the compactor during transportation by
securing the compactor's guard frame with an apporiate tie­down.

Loading and Unloading

■

Before lifting, make sure that machine parts (hook and
vibration insulator) are not damaged and screws are not
loosened or lost.

■

ALWAYS make sure crane or lifting device has been properly
secured to the lifting bale of compactor.

"emergency or safety devices"

.

Emergencies

■

■

■

ALWAYS know the location of the

nearest

ALWAYS know the location of the nearest

and

In emergencys

nearest phone or
Also know the phone numbers of the nearest

ambulance, doctor

information will be invaluable in the case of an
emergency.

fire extinguisher

first aid kit

.

always

keep a phone on the job site

.

know the location of the

and

fire department

. This

.

■

NEVER lift the machine while the engine is running.

■

Use a reliable chain, cable or strap of adequate lifting
capacity.

■

NEVER allow any person or animal to stand underneath the
machine while lifting.

■

Use a crane with a one point suspension hook and lift straight
upwards. or forklift to load and unload the compactor. A skilled
crane operator is required to perform the job.

■

ALWAYS use the lifting bale (Figure 1) on the machine
when lifting is required. DO NOT use any other part of the
machine for lifting.

■

ALWAYS lift the machine vertically.

■

Try not to lift machine to unnecessary heights.

Maintenance Safety

■

■

■

■

■

■

■

NEVER lubricate components or attempt service on a
running machine.

ALWAYS allow the machine a proper amount of time to

cool before servicing.
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace

broken parts.
Dispose of hazardous waste properly. Examples of

potentially hazardous waste are used motor oil, fuel and
fuel filters.

DO NOT use food or plastic containers to dispose of
hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.

Figure 18. Lifting the Compactor

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 9

MVH-406DSY — OPERATION AND SAFETY DECALS

Shell Tellus Oil

32

STOP

RUN

START

Figure 2 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals
become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.

MVH-406

P/N 920211640

Shell Tellus Oil

32

J

D

C

L

3

3

3

P/N 920203330

SAE 10W-30
MOTOR OIL

NPA-195

J

P/N 920201950

V BELT HDPF-5370

NPA-537

P/N 920211010

OPERATIONAL CAUTION

Do not move travel lever

if engine stops

P/N 920211090

P/N 920201580

J

0PERATIONAL CAUTION

Prior to OPERATION, check the engine oil and fuel levels. If not enough, add to proper levels.

Warm up engine at low speed for 3-5 minutes.

Operate machine at full throttle speed. (incorrect clutch engagement causes clutch to burn.)

Use travel lever for forward & reverse motion. Do not push or pull travel lever strongly.

NPA-962

J

P/N: 920209620

NPA-1106

P/N 920211060

Serial No.

P/N 920106760

P/N 920204580

PAGE 10 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

P/N 920105070

Figure 2. Operation and Safety Decals

Model No.

CONTACT

MQ PARTS DEPT.

MVH-406DSY —SPECIFICATIONS

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MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 11

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MVH-406DSY — DIMENSIONS

Figure 3. MVH-406DSY Reversible Plate Compactor Dimensions

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PAGE 12 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

MVH-406DSY— FEATURES

Plate Compactor

The Mikasa MVH-406DSY is a walk behind, reversible plate
compactor designed for the compaction of sand, clay and
asphalt. This plate compactor is a powerful compacting tool
capable of applying a tremendous force in consecutive high
frequency vibrations to a soil surface. Its applications include
soil compacting for road, embankments and reservoirs as well
as backfilling for gas pipelines, water pipelines and cable
installation work.

Vibratory Plates

The vibratory plates of the MVH-406DSY produce low amplitude
high frequency vibrations, designed to compact granular soils.

The resulting vibrations cause forward motion. The engine and
handle are vibration isolated from the vibrating plate. The heavier
the plate, the more compaction force it generates.

Reversible Vibratory Plates

Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.

Due to their weight and force, reversible plates are ideal for
semi-cohesive soils.

Frequency/Speed

The compactor's vibrating plate maximum frequency is 4400
vpm (vibrations per minute). The forward and reverse travel speed
of the compactor is approximately 75 ft./minute (23 meters/
minute).

Engine

The Mikasa MVH-406DSY Plate Compactor is equipped with
either a YANMAR L-100V2AJ1R2AAS5 diesel engine.

Controls

Before starting the MVH-406DSY Plate Compactor, identify and
understand the function of the controls and components as
indicated in Figure 4.

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 13

MVH-406DSY— PLATE COMPACTOR COMPONENTS

Figure 4. MVH-406DSY Reversible Plate

Compactor Components

Figure 4 illustrates the location of the major components for the
MVH-406DSY Reversible Plate Compactor. The function of each
component is described below:

1. Hand Grip – When operating the compactor use this hand
grip to manuever the compactor.

Push

2. Forward & Reverse Lever –
compactor will move in a forward direction,
backwards, the compactor will move in backwards direction.
Placing the lever in the middle (midway) will cause the
compactor not to move (neutral).

3. Handle Bar – When operating the compactor, this handle
is to be in the downward position. When the compactor is

stored

to be

4. Guard Hook - Used to lift the machine with crane or other
lifting device.

5. Stopper - Locks the handle in place in the upward postion
for stowing.

6. Engine – This plate compactor uses a YANMAR
L-100V2AJ1R2AAS5 diesel engine. Refer to the owner’s
manual for engine information and related topics.

7. Battery (Option) - This unit uses a 12-volt battery. See
maintenance of this manual for proper care of battery.

, move the handle bar to the upright position.

the lever forward, the

pull

the lever

8. Belt Cover – Remove this cover to gain access to the V­belts. NEVER run the compactor without the V-belt cover. If
the V-belt cover is not installed, the possibility exist that
your hand may get caught between the V-belt and clutch,
thus causing serious injury and bodily harm.

9. Base Plate – Designed to compact sand, clay, and asphalt.

10. Oil Reservoir – Fill with Shell Tellus Oil 46 or equivalent
grade hydraulic oil.

11. Vibration Case – Encloses the eccentric, gears and
counter weights.

12. Hydraulic Cylinder – Activated by moving the travel lever.
The cylinder controls the direction of movement by the plate
compactor.

13. Shock Absorber – Protects plate compactor from damage
by absorbing vibration durring operation.

14. Throttle Lever – Controls speed of the plate compactor.
Place straight vertically to start, push fully counter-clockwise
for full throttle and fully clockwise to stop plate compactor.

14. Ignition Switch (Option) – Provided for electric start
models onlt

PAGE 14 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

MVH-406DSY— ENGINE COMPONENTS

Figure 5. MVH-406DSY Engine Components

ENGINE COMPONENTS

Figure 5 illustrates the location of the major lever components of
the machine. Each component is described below:

1. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tighten securely.
DO NOT over fill.

2. Fuel Tank – Capacity is 5.7 quarts (5.4 liters) of diesel
fuel.

3. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.

4. Muffler – Used to reduce noise and emissions.

5. Recoil Starting Handle (pull rope) – Type of engine
starting method. Alternate type would be electric start
(ignition key).

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 15

6. Recoil Starter– Manual-starting method. Pull the starter
grip until resistance is felt, then pull briskly and smoothly.

7. Oil Filler Cap / Dipstick – Remove this cap to add oil to the
engine crankcase. Read dipstick to determine if oil level is
low. DO NOT over fill.

8. Oil Drain Plug – Unscrew plug to drain oil from engine
crankcase. Dispose of oil in a safe manner.

9. Decompression Lever– Press down before starting
engine. To prevent damage to engine, DO NOT use for any
other purpose.

10. Fuel Cock– Controls the flow of diesel fuel to the carburetor.
Must be in the ON position when starting and running the
engine.

MVH-406DSY — PRE-INSPECTION

CAUTION

NEVER operate the compactor in a confined

area or enclosed area structure that does not
provide ample

ALWAYS wear approved eye and hearing
protection before operating the compactor.

Before Starting

1. Read safety instructions at the beginning
of manual.

2. Familiarize yourself with the operating
and control elements of the machine
and the working environment. This includes obstacles in
the working area, bearing capacity of the ground and the
necessary safety provisions.

3. Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.

4. Check fastening nuts and bolts for tightness. Loose threads
may cause damage to the machine when vibrating.

free flow of air

.

4. If the oil level is low (Figure 7), fill to the edge of the oil filler
hole with the recommended oil type (Table 4). Maximum oil
capacity is 1.16 quarts (1.10 liters).

Figure 7. Engine Oil Leve

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5. Understand the geographical features and regulations ofthe
job site.

6. Clean the compactor, removing dirt and dust. Particularly,
the bottom of the plate, engine cooling air inlet.

Checking Engine Oil Level

1. To check the engine oil level, place the compactor on secure
level ground with the engine stopped.

2. Remove the dipstick from the engine oil filler hole (Figure 6)
and wipe it clean.

3. Insert and remove the dipstick witout screwing it into the
filler neck. Check the oil level shown on the dipstick.

Checking the Hydraulic Oil Level

1. To check the engine oil level, place the compactor on secure
level ground with the engine stopped.

2. Remove the hydraulic oil breather cap located at the top of the
hydraulic oil tank (Figure 8).

3. Using a 24 mm wrench, remove the hydraulic oil filler plug.

3. Visually inspect to determine if hydraulic oil level is low. If oil
level is low add Shell Tellus 46 hydraulic oil or equavalent
through the hand pump oil filler port.

Figure 6. Engine Oil Dipstick Removal

PAGE 16 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

Figure 8. Hydraulic Oil Filler Plug Removal

MVH-406DSY — PRE-INSPECTION

CAUTION

DO NOT overfill hydraulic oil tank. This could cause oil leaks

and sluggish operation. Clean cap and surrounding area before
opening to prevent dirt from entering oil tank.

4. When adding hydraulic oil, only fill to the specified oil level as
marked on the front of the hydraulic oil tank (Figure 9). DO

NOT overfill

Figure 9. Oil Tank (Front View)

Checking the Air Cleaner

Diesel fuel is highly flammable and can be dangerous if
mishandled. DO NOT smoke while refueling. DO NOT attempt
to refuel the compactor if the engine is

Checking The Fuel

1. Remove the fuel cap located on top of fuel tank.

2. Visually inspect to see if fuel level is low. If fuel is low, replenish
with diesel fuel (Figure 12).

3. When refueling, be sure to use a strainer for filtration. DO NOT
top-off fuel. Wipe up any spilled fuel.

Explosive Fuel

DANGER

hot! or running

.

1. To check the engine oil level, place the compactor on secure
level ground with the engine stopped.

2. Loosen the wing nut (Figure 10), remove the air cleaner
cover.

Fuel spillage on a hot engine can cause a
If fuel spillage occurs, wipe up the spilled fuel completely to
prevent fire hazards.
compactor.

Figure 10. Air Cleaner Element

3. Remove the air cleaner element (Figure 11) and inspect it
for signs of wear or dirt. If air cleaner element is dirty, clean
or replace element.

DANGER

Figure 12. Refueling

fire

NEVER!

smoke around or near the

or

explosion

.

Figure 11. Air Cleaner Element

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 17

CAUTION

DO NOT attempt to operate thecompactor

until the Safety, General Information and
Inspection sections of this manual have

read and thoroughly understood

been
This section is intended to assist the

operator with the
compactor. It is extremely important that this section be read
carefully before attempting to use the compactor in the field.

Refer to Figure 3 for the location of controls and components.

Releasing the Handle

1. Pull the handle release pin, (Figure 13) then push down on
the hand grip to release the handle.

initial start-up

.

of the

STARTING THE ENGINE

Electric Start (Option)

1. Open the fuel cock (Figure 15).

MVH-406DSY — OPERATION

Figure 14. Handle Adjustment

Figure 13. Handle Release Pin

Adjusting Handle Height

The height of the handle is adjustable for your comfort .

1. Loosen the butterfly screw (Figure 14).

2. Turn the grip clockwise to raise the handle or counterclock­wise to lower the handle.

Figure 15. Open Fuel Cock

2. Place the
(center). Place the
(center)

Figure 16. Travel/Throttle Lever (Start Positions)

3. Insert the ignition key into the ignition switch and turn it to
the RUN position (Figure 17). The buzzer should sound at
this time.

4. Turn the ignition key further to the right to the START
position to start the engine. Buzzer stops sounding and the
engine starts.

throttle lever

travel lever

(Figure 16) in the START position

in the neutral position

3. When the handle is raised to the desired height, tighten the
butterfly screw.

PAGE 18 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

5. If the engine fails to start, DO NOT continue to rotate the

ignition key for more than 5 seconds. Return the key to the
RUN position and wait 10 seconds before starting again

4. Push down decompression lever (Figure 19) and

Figure 17. Starter Switch (Option)

release.

CAUTION

While the engine is running, never try to turn the ignition key to
the START position.

6. After starting the engine, continue to warm up the engine
for about 3 to 10 seconds especially in cold weather.

7. If the buzzer does not stop sounding after the engine has
started, shutdown engine immediately and check engine
oil level. The buzzer functions as a engine oil level alam
warning device.

5. If the engine does not start, repeat steps 4 and 5.

TRAVELING

MVH-406DSY — OPERATION

Figure 18. Engine Start Handle

Figure 19. Decompression Lever

When starting a unit with an electric strart capability, a
decompressor is not normally required. However,
when ambient temperature or battery charger level is
low, use of a decompressor will help make the start­up easier.

Recoil Start

1. Open the fuel cock (Figure 15).

2. Move the throttle lever to the START position (Figure 16).

3. Grasp the starter grip (Figure 18) and slowly pull it out. The

resistance becomes the hardest at a certain position,
corresponding to the compression point. Pull the starter
grip briskly and smoothly for starting.

CAUTION

Make sure to follow all safety rules referenced in the safety section
of this manual before operating compactor. Keep work area
clear of debris and other objects that could cause damage to the
compactor or bodily harm.

1. Grasp the compactor's hand grip (Figure 20), and move the

fast

engine throttle lever (Figure 20) quickly to the

2. With the throttle lever in the fast position, the engine speed
should be around 3,600 RPM, therefore engaging the cen­trifugal clutch

position.

Figure 20. Throttle Lever (Fast)

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 19

ALWAYS move the throttle lever quickly without

hesitation, because increasing the engine speed
slowly causes the clutch to slip.

3. To make the compactor move in the forward direction push
the travel lever ( Figure 21) forward.

MVH-406DSY—OPERATION

Figure 22. Throttle Lever (Stop)

Figure 21. Travel Lever

4. To make the compactor move in the reverse direction pull the
travel lever ( Figure 21) backwards.

5. Firmly gasp the compactor's hand grip, the compactor will
begin moving in the desired position when the direction lever
has been placed in the desired position.

6. Slowly walk behind the compactor and be on the lookout for
any large objects or foreign matter that might cause damage
to the compactor or bodily injury.

7. If travel lever is placed in the neutral position, the machine will
vibrate in place.

8. To move the compactor laterally, hold the hand grip firmly and
swing compactor. DO NOT swing compactor while gripping
the travel lever.

Normal Shutdown

1. Return the throttle lever to the START position (Figure 16).

Allow the machine to cool down for 2 to 3minutes.

2. Place the travel lever in the NEUTRAL position.

Emergency Shutdown

1. For a recoil start type engine, move the throttle lever quickly
to the

2. For a electric start type engine, place the engine
switch in the

STOWING THE HANDLE

1. Push up the handle upward (Figure 24) until the handle locks
in place.

Figure 23. Starter Switch (STOP)

STOP

position.

OFF

position.

IGNITION

3. Place the throttle lever in the STOP position (Figure 22) to stop
the engine. If using an electric start unit, return the key switch to
the STOP position (Figure 23) as soon as the engine stops.

4. Close the fuel cock (Figure 15).

Figure 24. Stowing the Handle

PAGE 20 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

MVH-406DSY — MAINTENANCE

CAUTIONCAUTION

Inspection and other services should

always

be carried out on

hard and level ground with the engine shutdown.

Inspection and Maintenance Service Tables.

1. To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance with Tables 5 through 7.

YSD604-HVM.5ELBATENIHCAM
NOITCEPSNI

METINOITAREPOFOSRUOH

gnissiMroesooL

swercS

straPdegamaD)yadyreve(sruoh8yrevE

oCfonoitcnuF

traPmetsyS

gnillortn

kaeLmetsySciluardyHsruoh001yrevE

)yadyreve(sruoh8yrevE

)yadyreve(sruoh8yrevE

Fuel piping and connections should be replaced every 2 years.

YSD604-HVM.6ELBATKCEHCENIGNE

METINOITAREPOFOSRUOH

kaeLleuFroliO)yadyreve(sruoh8yrevE

gninetsaFfossenthgiT

sdaerhT

d

nakcehCliOenignE

tnemhsinelpeR

gnE

tnemecalpeRliOeni

gninaelCretliFriAsruoh001yrevE

nigneetarapeseeS

)level

sruoh001

)yadyreve(sruoh8yrevE

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mumixamdeificepsothsinelpeR(

ot05yrevenehtsruoh52tsrifretfA

.kcehcenignenosliatedroflauname

Daily Service

z

Check for leakage of fuel or oil.

kcehCliOrotarbiVsruoh001yrev

E

z

Check for loose screws including tightness. See Table 7
below (tightening torque ), for retightening:

liOrotarbiV

tnemecalpeR

kcehCliOciluardyHsruoh001yrevE

liOciluardyH

tnemecalpeR

kcehC)hctulc(tleb-Vsruoh002yrevE

kcehCyrettaBsruoh001yrevE

sruoh003yrevE

lairetaM

oh002retfatsriF

sruoh000,1

yreveneht,sru

T4 07 051 003 005 057 001,1 004,1 000,2

T8-6 001 052 005 008 003,1 000,2 007,2 008,3

T11 051 004 008 002,1 000,2 009,2 002,4 006,5

* 001

CAUTION

z

These inspection intervals are for operation under normal
conditions. Adjust your inspection intervals based on the number
hours plate compactor is in use, and particular working
conditions.

Remove soil and clean the bottom of compaction plate.

z

Check hand pump, piping and hose for any leakage. A
loosened hydraulic hose can be a cause for leakage. Check
hydraulic hose connections with wrench applied for
tightness.

.7ELBAT

mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02

~003

~056

053

007

)munimulafositrap-retnuocesacnI(*

)dednahthgirllaeraenihcamsihthtiwesunisdaerhT(

kramsilairetamfoytilauqdnalairetaM

.wercsdna,tlobhcaenode

retemaiD)mc/gk.ni(EUQROTGNINETHGIT

z

Check engine oil.

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 21

MVH-406DSY — MAINTENANCE

Engine Oil Replacement:

1. Replace engine oil, in first 25 hours of operation and every
50 to 100 hours afterwards.

2. Oil may be drained more easily when it is warm after
operation (For more details, see separate engine Owner's
Manual).

Air Filter (Every 6 Months or 400 Hours)

1. The air filter element should be cleaned because a clogged
air cleaner can cause poor engine starting, lack of power
and shorten engine life substantially.

z

Replacing the V-belt

Remove the belt cover. Engage an offset wrench 3/4”(19 mm) or
the like to vibrator pulley (lower) fastening bolt. Engage waste
cloth or the like at midway of V-belt on the left side and while
pulling it back strongly, rotate the offset wrench clockwise so that
the V-belt will come off.

z

Reinstalling the V-belt

Figure 27. V-Belt Check

Figure 25. Engine Air Filter and Element

2. To clean or replace air filter loosen the wing nut on the air
filter housing (Figure 25) remove the cover and take out air
filter cartridge. If only cleaning of the air filter is desired blow
through the air filter cartridge from the inside, moving a jet of
dry compressed air up and down until all dust is removed.

Engage V-belt to lower vibrator pulley and push the V-belt to left
side of upper clutch and, in the same manner as in removal,
rotate offset wrench clockwise so that the V-belt goes back on.

z

Checking Clutch

Check the clutch simultaneously with V-belt checking. With belt
cover removed, check outer drum of the clutch for seizure and
"V" groove for wear or damage with your eyes. Clean the "V"

CAUTION

groove as necessary. If the shoe is worn, power transmission
becomes deficient and slipping will result.

NEVER attempt to check the V-belt with the engine running.

z

Severe injury can occur if your hand gets caught between the V­belt and the clutch (Figure 26). Always use safety gloves.

CLUTCH
PULLEY

Replacing Clutch

Remove V-belt. Remove bolt at engine power output by giving a
light tap with a hammer to an engaged wrench and rotate bolt
counterclockwise. Remove clutch with a pulley extractor. To
reinstall, reverse the procedure.

VIBRATOR
PULLEY

Figure 26. V-Belt Hazard

Whenever the compactor's vibration becomes weak or lost during
normal operation regardless of operation hours, check the V-belt
and clutch immediately.

Checking and Replacing the V-Belt and Clutch

CAUTION

1. After 200 hours of operation, remove the belt cover to check
the V-belt tension (Figure 27). Tension is proper if the belt
bends about 3/8”(10 mm) when depressed strongly with
finger between shafts. Loose or worn V-belts reduces power
transmission efficiency, causing weak compaction and
reduces the life of the belt itself.

PAGE 22 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

MVH-406DSY—MAINTENANCE

Vibrator Oil Level Check

2. Push the travel lever back and forth to drain the hydraulic oil
from the hand pump (hydraulic oil reservoir).

CAUTION

Always clean the area around the vibrator oil level check plug
before removing oil check plug. This will prevent dirt and debris
from entering the system.

1. In every 100 hours of operation, with the machine positioned
horizontally, use a 3/4” (19 mm) wrench and remove vibrator
oil level check plug (Figure 28). Visually inspect and see if
vibrator oil level is up to filler port. Be sure to clean area
around check hole to prevent dirt and dust from entering.

3. After draining hydraulic oil, re-connect hydraulic oil hose to
cylinder.

4. Place handle in upright position. Pull travel lever all the way
back (reverse), and using a rope, secure travel lever to hand
grip.

Adding Hydraulic Oil

1. Remove the breather cap and oil plug (Figure 30) from the
hydraulic oil tank using a 24mm hex socket.

Figure 29. Hydraulic Oil Cylinder/Hose

Figure 28. Vibrator Oil Drain and Check Plugs

Draining Vibrator Oil

1. Replace vibrator oil after first 200 hours and in every 1,000
hours of operation.

2. Position handle bar vertically (storage position).

3. Using a 14 mm wrench remove the vibrator oil drain plug
(Figure 28) from the vibrating plate assembly.

For draining oil through level check hole, have the
machine inclined with a sleeper or the like placed
under the compaction plate on opposite side.

4. After hydraulic oil has been completely drained from
machine, fill with 10W-30 motor oil to the appropriate safe
operating level (Figure 28)

5. Re-install drain plug into vibrating plate assembly. Apply
seal tape or Loctite #575 to thread portion of drain plug.

2. Using a funnel, add
the hydraulic oil tank through the oil filler port (Figure 31).
Oil tank capacity is 50.7 fl. oz (1500 cc)

Figure 30. Hydraulic Oil Tank

Shell Tellus Oil #46

or equavalent to

Draining Hydraulic Oil

1. Disconnect the hydraulic hose (Figure 29) connected to the
hydraulic oil cylinder.

Figure 31. Hydraulic Oil Maintenance

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 23

z

CAUTION

Make sure hydraulic oil is at a normal safe operating level. DO
NOT over fill. Over filling (excessive oil) will cause excess oil to

blow out of bleeder plug.

3. Loosen bleeder plug located at top of hydraulic cylinder on
side of vibrator (Figure 32). Air remaining in the circuit will
be forced out of the bleeder plug. Once all air has been
purged from the hydraulic system, tighten bleeder plug
securely

4. Re-insert oil plug into hydraulic oil tank and tighten securely.
Re-install breather cap.

CAUTION

The

bleeder plug

should only be loosened, but not removed.

Always wear
battery contains sulfuric acid which burns skin and eats
through clothing. In case of contact, flush thoroughly with
water and contact a doctor immediately.

z

Use wire brush or sand paper to clean the battery terminals.

z

Always check battery for cracks or any other damage. If white
pattern appears inside the battery or paste has accumulated
at the bottom, replace the battery.

z

If the compactor will not be in operation for a long period of
time, store in cool dry place and check the battery charge
level every month to maintain the performance of the battery.

z

Check the battery regularly and make sure that each
electrolyte level is to the bottom of the vent well
(Figure 33). If necessary add only distilled water in a well­ventilated area.

MVH-406DSY—MAINTENANCE

eye protection

and

rubber gloves

, since the

Figure 32. Bleeder Plug

BATTERY MAINTENANCE (Option)

Mishandling of the battery shortens the service life of the battery
and adds to maintenance cost. When handling the battery do
the following:

CAUTION

safety glasses

Wear
clothes, and rubber gloves when working with
battery.

z

The battery electrolyte contains sulphuric acid, be careful
not to let the battery electrolyte come in contact with your
body or clothing.

z

Always check the battery terminals periodically to
ensure that they are in good condition.

or

face mask

, protective

BATTERY CHARGING

z

DO NOT charge battery with the battery cables connected
to the compactor. The diodes will be damage by the high
voltage.

z

Batteries generate hydrogen
gas which can be highly
explosive. DO NOT smoke or
allow flames or sparks near the
battery, especially during
charging of the battery.

z

Charge the battery in a open air environment (plenty of
ventilation).

z

Before charging , remove the cap from each cell of the battery.

z

Connect the positive (+) lead of the charger to the positive
(+) terminal of the battery and the negative (-) lead of the
charger to the negative (-) terminal of the battery. DO NOT
reverse the polarity when charging. Reverse polarity will
damage the charger rectifer or the battery.

Figure 33. Battery Electrolyte Levels

PAGE 24 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

MVH-406DSY—MAINTENANCE

z

Battery fluid will be lost through continuous charging and
discharging.

z

Discontinue charging if the electrolyte temperature exceeds

°°

°

117

°°

BATTERY CABLE CONNECTION (Option)

1. Take off the battery cover by removing the M6 nuts (Figure 32).

2. When removing cable, disconnect the ground side (normally

negative) first (Figure 34).

3. When installing cable connect the ground side (normally

negative) last.

°°

F (45

°

C)

°°

During summer much more battery fluid is lost than
in winter. Before starting check battery electrolyte
levels, and replenish with distilled water to the
upper mark on the battery.

LONG TERM STORAGE

When storing your compactor for long periods do the following:

z

Run the engine at idle spped for 3-5 minutes.

z

Stop the engine. Drain the engine crankcase oil while the
engine is still warm. Fill Engine crankcase with fresh oil.

z

Remove the rubber plug (Figure 36) on the rocker arm cover
and add about 2 cc of lube oil. Reinstall rubber plug.

z

For recoil type compactors, push the decompression down
(non-decompression position) and hold it while you pull the
recoil starter grip(Figure 37) rope 2 or 3 times. DO NOT start
the engine.

Figure 36. Decompression Lever

Figure 34. Battery Removal

CHECKING FUEL FILTER

1. Clean the fuel filter (Figure 35) every 3 months or 200 hours.

2. Replace fuel filter every 6 months or 400 hours.

3. To clean the fuel filter, loosen the nuts of the fuel cock and pull­out the filter from the F.O. tank filler port. Wash the filter throughly
with diesel fuel oil.

4. Re-install fuel filter and connect all associated hardware.

Figure 35. Fuel Filter

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 25

z

For electric start type compactors, turn the engine for 2 or 3
seconds with the decompression lever set in the non­decompression position, and the starter key at the START
position. DO NOT start the engine.

z

Pull the decompression lever up. Pull the recoil starter grip
slowly. STOP when it feels tight. This closes the intake and
exhaust valves (compression position) , and helps prevents
ruts from forming.

z

Wipe any oil or dirt that may have accumulated on the
compactor.

z

Store compactor in a cool dry place out of the reach of
children or unauthorized personnel

Troubleshooting

See Tables 8 (engine) and 9 (plate compactor) on proceeding
pages for engine and plate compactor troubleshooting guide.

Figure 37. Recoil Starter Grip

MVH-406DSY—TROUBLESHOOTING

Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the

diagnosis based on the Engine Troubleshooting (Table 8)
information shown below. If the problem cannot be remedied,
please leave the unit just as it is and consult our company's
business office or service plant.

NOTPMYSMELBORPELBISSOPNOITULOS

?noitisop"POTS"nisirevellortnocdeepS .noitisop"TRATS"otrevellortnocdeepsteS

itcejnignihcaerleufoN .metsysleuferitnekcehC.leufddA

?pmupleufevitcefeD.pmupleufecalpeR

F .knatnaelcdnaretlifleufecalpeR

sitratsrotratstonlliwenignE

deyaled

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nacenignehguohtla,

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?wolootnoisserpmoC

?wolooterusserpliO .erusserplioenignekcehC

?pmupno

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lerutarepmetgnitratswoL

dedeecxetimi

GNITOOHSELBUORTENIGNE.8ELBAT

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PAGE 26 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

MVH-406DSY—TROUBLESHOOTING

Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the

diagnosis based on the Compactor Troubleshooting (Table 9)
information shown below. If the problem cannot be remedied,
please leave the unit just as it is and consult our company's
business office or service plant.

MOTPMYSESUACELBISSOPNOITULOS

?spilshctulC.hctulcecalperrotsujdA

V.tleb-VecalperrotsujdA

.kaewnoitarbivdnawoldeepslevarT

?spilstleb-

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MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 27

MVH-406DSY — EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the help
numbers found on the back page of the manual if there are any
questions.

The contents and part numbers listed in the parts section are
subject to change
guarantee the availibility of the parts listed.

Sample Parts List:

NO. PART NO. PART NAME QTY. REMARKS

1 12345 BOLT ...................... 1 ......INCLUDES ITEMS W/

2

*

2*12347 WASHER, 3/8 IN. ... 1 ......

3 12348 HOSE ................... A/R ....MAKE LOCALLY

4 12349 BEARING ............... 1 ......S/N 2345B AND ABOVE

NO. Column

Unique Symbols - All items with same unique symbol

, #, +, %, or >) in the number column belong to the same

(

*

assembly or kit, which is indicated by a note in the “Remarks”
column.

Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general
item, such as different size saw blade guards in use or a
part that has been updated on newer versions of the same
machine.

When ordering a part that has more than one
item number listed, check the remarks column for
help in determining the proper part to order.

without notice

WASHER, 1/4 IN. .............

. Multiquip does not

NOT SOLD SEPARATELY
MQ-45T ONLY

*

QTY. Column

Numbers Used - Item quantity can be indicated by a

number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts

that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold

separately. Other entries will be clarified in the “Remarks”
Column.

REMARKS Column

Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.

Assembly/Kit

unique symbol will be included when this item is purchased.

Indicated by:

Serial Number Break

number range where a particular part is used.

Indicated by:

Specific Model Number Use

used only with the specific model number or model number
variant listed. It can also be used to show a part is NOT
used on a specific model or model number variant.

Indicated by:

- All items on the parts list with the same

“INCLUDES ITEMS W/(unique symbol)”

- Used to list an effective serial

“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”

- Indicates that the part is

“XXXXX ONLY”
“NOT USED ON XXXX”

“Make/Obtain Locally”

PART NO. Column

Numbers Used - Part numbers can be indicated by a

number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part

that has not been assigned a formal part number at time of
publication.

A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.

PAGE 28 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.

“Not Sold Separately”

purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.

- Indicates that the part can be

- Indicates that an item cannot be

MVH-406DSY — SUGGESTED SPARE PARTS

MVH-406DSYW/YANMAR L-100V2AJ1R2AAS5 DIESEL ENGINE

1 to 3 Units

Qty. ..... P/N ......................... Description

2 ......... 956100054 .............. THROTTLE WIRE

3 ......... 070200373 .............. V-BELT

3 ......... 11425012590 .......... ELEMENT ASSY.

1 ......... 11469976630 .......... STARTER ROPE

3 ......... 11425055121 .......... FUEL FILTER W/GASKET

1 ......... 11428855041 .......... CAP, FUEL TANK W/ VALVE

1 ......... 11429935110 .......... FILTER CMP, LUB OIL

1 ......... 11429955100 .......... FUEL STRAINER

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 29

NAMEPLATE AND DECALS

MVH-406DSY — NAMEPLATE AND DECALS

PAGE 30 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

MVH-406DSY — NAMEPLATE AND DECALS

NAMEPLATE AND DECALS

NO. PART NO. PART NAME QTY. REMARKS

1 920201950 DECAL, OIL SAE 10W-30 ......................... 1 ......... NPA-195

2 920105070 DECAL, MIKASA MARK 125MM 1
3 920211090 DECAL, SHELL TELLUS OIL 32 1
5 920211640 DECAL, MODEL LOGO 1

10 920209620 DECAL, CAUTION ..................................... 1 ......... NPA-962

12 920204580 DECAL, FULL THROTTLE ......................... 1 ......... NPA-458

14 920203330 EAR PROTECTION LABEL ....................... 1 ......... DCL-333

15 920211060 DECAL, CAUTION (TRAVEL LEVER) ....... 1 ......... NPA-1106

20 PLATE, SERIAL NO. ................................. 1 ......... CONTACT PARTS DEPT.

21 920201580 DECAL, MQ MARK 71X55 1

25 920211010 DECAL, V-BELT HDPF-5370 ..................... 1 ......... NPA-537

35 920106760 DECAL: STOP-RUN START 1

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 31

VIBRATING PLATE ASSY.

MVH-406DSY VIBRATING PLATE ASSY.

PAGE 32 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

MVH-406DSY — VIBRATING PLATE ASSY.

VIBRATING PLATE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 465118410 VIBRATING PLATE 1
2 464458940 OIL GAUGE 1
3 953402930 COPPER PACKING 19X30X1 1
4 953400270 PLUG 1/4X14 10L 1
5 953405260 PACKING 1/4 (CU) 1
6 939010260 SHOCK ABSORBER 110X60H 4
7 020316130 NUT M16 4
8 030216400 WASHER, LOCK M16 4
9 001221635 BOLT 16X35 T 4
10 001221830 BOLT 18X30 T 8
11 030218460 WASHER, LOCK M18 8
12 030216400 WASHER, LOCK M16 4
15 939010010 SHOCK ABSORBER, STOPPER 45 4
16 020310080 NUT M10 4
17 031110160 WASHER, FLAT M10 4
18 030210250 WASHER, LOCK M10 4
19 465345050 COVER, VIBRATING PLATE 2
20 001220815 BOLT 8X15 T 12
21 030208200 WASHER, LOCK M8 12

31 456210690 EXTERSION PLATE ............................... 2 ........... OPTION

32 001221850 BOLT 18X50 T ......................................... 8 ........... OPTION

33 030218460 WASHER, LOCK M18 ............................. 8 ........... OPTION

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 33

BASE AND ENGINE ASSY.

MVH-406DSY — BASE AND ENGINE ASSY.

PAGE 34 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

MVH-406DSY — BASE AND ENGINE ASSY.

BASE AND ENGINE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 465118420 BASE 1
2 914410027 ENGINE ASSY., L100V2AJ1R2AAS5 1
3 001221045 BOLT 10X45 T 4
4 030210250 WASHER, LOCK M10 4
5 031110160 WASHER, FLAT M10 4
6 465217020 BELT COVER (IN) L100 1
7 001220825 BOLT 8X25 T 4
8 030208200 WASHER LOCK M8 4
9 031108160 WASHER, FLAT M8 4
10 465345100 DUST- PROOF SPONGE (IN) 1
11 464457360 SPACER 1
12 456343340 CLUTCH AY/CHM03/W. FAN 1
13 22512070360 KEY 7X36 RR 1
14 952400690 WASHER 9X35X4.5 1
15 001220830 BOLT 8X30 T 1
16 030208200 WASHER, LOCK M8 1
17 465216990 DUST-PROOF COVER 1
18 092006010 FLAT HEAD SCREW 6X10 6
19 465345110 DUST-PROOF SPONGE (OUT) 1
20 465217000 BELT COVER (OUT) 1
21 001521052 SOCKET HEAD BOLT 10X60 T 4
35 464117920 RUBBER COVER (GUARD FRAME) 1
36 456449950 PLATE, COVER 1
37 001220830 BOLT 8X30 T 1
38 030208200 WASHER, LOCK M8 3
39 031108160 WASHER, FLAT M8 3
40 022710809 NYLON NUT M8 3
41 2556390111 UNION 1
42 465459390 DRAIN HOSE 1
43 0091720000 HOSE CLAMP 2
44 0211140020 GASKET 2
45 0401140030 PLUG 1
46 464457380 DRAIN JOINT 1
47 001220820 BOLT 8X20 T 1
48 030208200 WASHER, LOCK M8 1
49 454010020 CLAMP TC-100 1
51 465118500 GUARD HOOK 1
52 001221445 BOLT 14X45 T 4
53 030214350 WASHER, LOCK M14 4
59 459455560 UNION, OIL DRAIN 1
60 22190160002 SEAL, WASHER 16S 1
61 070200373 V-BELT 1
62 2344600213 RETURN SPRING 1
63 2067550101 CLAMP COMPLETE 1
64 031105080 WASHER, FLAT M5 1
65 020406040 NUT M6, H=4.2 1
66 959406800 NUT M6 (SPECIAL-L10) 1

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 35

VIBRATOR ASSY.

MVH-406DSY — VIBRATOR ASSY.

PAGE 36 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

MVH-406DSY — VIBRATOR ASSY.

VIBRATOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

A 465910010 VIBRATOR ASSY. .............................. 1 ................ INCLUDES ITEMS W/

1

#
#

2
3

#
#

4
5

#

6

#
#

8
9

#

10
11
12
13
14
15
16
17
18
19
20
21
25
26
27
28
29
30V 456327130 BEARING COVER 1
31
33
34
35
36
37
38
39
43
46
47
48
49
51 465217010 BELT COVER (LOWER) 1
52 001520856 SOCKET HEAD BOLT 8X80 T 5

464117880 VIBRATING CASE 1
001221470 BOLT14X150 T 6
001221450 BOLT 14X50 T 4
030214350 WASHER, LOCK M14 10
047920120 ROLLER BEARING NJ310EMC4 4
457212410 ROTARY SHAFT, DRIVE 1
951405370 KEY 15X10X39 RR 1
456327150 GEAR, DRIVE 1

#

080200550 STOP RING S-55 2

#

060105030 OIL SEAL SB-50729 1

#

951404970 KEY 12X8X30 R 1

#

465345030 ECCENTRIC ROTATOR 4

#

009120301 SOCKET HEAD BOLT 16X30 T 2

#

456337670 ROTARY SHAFT, DRIVEN/304B 1

#

009120302 SOCKET HEAD BOLT 16X30T 2

#

456337380 PISTON ROD 1

#

456010010 KNOCK PIN 10X70 1

#

464343720 GEAR (DRIVEN) 1

#

040006911 BEARING 6911 2

#

953010030 SEAL CAP/SC72-8N 1

#

042506000 BEARING 6000ZZSG 2

#

080200100 STOP RING S-10 1

#

455435051 PISTON, 22.4D 1

#

455010070 PACKING USH-22. 4X30X5 1

#

080100260 STOP RING R-26 1

#

456210636 CYLINDER (L) 1

#

050101050 O-RING G-105 2

#

001221025 BOLT 10X25 T 8

#

030210250 WASHER, LOCK M10 8

#

001220812 BOLT 8X12 T 1

#

953404600 COPPER PACKING 8X16X2 1

#

455010020 ELBOW 45 DEG. 15-0404 1

#

031110160 WASHER, FLAT M10 4

#

952405470 SHIM 90X110X0.5 2

#

465345090 PULLEY 1

#

456437920 WASHER, PULLEY 1

#

001221230 BOLT 12X30 T 1

#

030212300 WASHER, LOCK M12 1

#

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 37

CONTROL ASSY.

MVH-406DSY — CONTROL ASSY.

PAGE 38 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

MVH-406DSY — CONTROL ASSY.

CONTROL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 464343680 HANDLE BRACKET 1
2 456336420 HANDLE BRACKET(R) 1
3 001221235 BOLT 12X35 T 4
4 030212300 WASHER, LOCK M12 4
5 031112230 WASHER, FLAT M12 4
7 456336400 RUBBER COUPLING 2
8 456449940 SHOCK ABSORBER 2
9 456449930 RUBBER PLATE 2
10 001221681 BOLT 16X250 T 1
11 032124400 CONICAL SPRING WASHER M24 2
12 025406016 SPRING PIN 6X16 2
13 031116260 WASHER, FLAT M16 2
14 020316130 NUT M16 1
15 020416100 NUT M16, H=10 1
18 455434950 SPINDLE 1
19 455010030 KNOB 1
20 939010060 SHOCK ABSORBER 60 1
21 020410060 NUT M10, H=6 1
22 020412070 NUT M12, H=7 1
23 022411635 WING NUT M16 1
25 954404230 CLAMP SA120-18 1
26 001220620 BOLT 6X20 T 1
27 030206150 WASHER, LOCK M6 1
28 031106100 WASHER, FLAT M6 1
29 020306050 NUT M6 1
34 501402870 HANDLE STOPPER 1
35 501402880 SPRING/HANDLE (1.4X18X44) 1
36 959403460 BALL GRIP 32D-M10 1
37 020410060 NUT M10, H=6 1
38 456449980 RUBBER PACKING 9D-20D-5T 1
39 953405260 PACKING 1/4 (CU) 1
40 031110160 PW M10 1
43 464343690 HANDLE COVER 1
44 001220615 BOLT 6X15 T 6
45 030206150 WASHER, LOCK M6 6
46 031106100 WASHER, FLAT M6 6
47 464457710 PACKING A, HANDLE COVER 1
48 464457720 PACKING B, HANDLE COVER 1
61 464117890 HANDLE 1
64 464216630 TRAVEL LEVER 1
65 464457400 HANDLE BOSS 1
66 001221030 BOLT 10X30 T 2
67 030210250 WASHER, LOCK M10 2
68 464216620 GRIP 1

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 39

CONTROL ASSY.

MVH-406DSY — CONTROL ASSY. (CONTINUED)

PAGE 40 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

MVH-406DSY — CONTROL ASSY. (CONTINUED)

CONTROL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

69 030210250 WASHER, LOCK M10 2
70 031110160 WASHER, FLAT M10 2
71 020310080 NUT M10 2
72 001220825 BOLT 8X25 T 2
73 030208200 WASHER, LOCK M8 2
80 464457340 THROTTLE LEVER 1
81 959403840 BAR GRIP, I.D. 12MM 1
82 464457420 COVER, THROTTLE LEVER 1
83 464457350 ARM, THROTTLE 1
84 001520820 SOCKET HEAD BOLT 8X20 T 1
85 031116260 WASHER, FLAT M16 1
86 458450660 WASHER 16.4-35-0.6 2
87 033910080 CONICAL SW 16,3X31.5X1.2 3
88 464457440 STEEL BALL D6 (SUJ) 1
89 464010010 DRY BUSHING /LFB-1620 1
90 001220625 BOLT 6X25 T 2
91 020306050 NUT M6 2
93 464010020 ROD END M5 1
94 001520520 SOCKET HEAD BOLT 5X20 T 1
95 031105080 WASHER, FLAT M5 1
96 020305040 NUT M5 1
97 464457930 RUBBER PIECE (T2) 1
99 954002270 OIL HOSE W/SPRING 1/4X920 1
101 956100054 THROTTLE WIRE 1
103 454010020 CLAMP TC-100 1
104 959021810 SPIRAL TUBE KEP6/L=500 1

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 41

HAND PUMP ASSY.

MVH-406DSY — HAND PUMP ASSY.

PAGE 42 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

MVH-406DSY — HAND PUMP ASSY.

HAND PUMP ASSY.

NO. PART NO. PART NAME QTY. REMARKS

B
C
2

*

3

*

4

*

9

*

10
11
12
13
14
15
16#*050200200 O-RING P-20 2
17#*050200220 O-RING P-22 2
18#*050300380 O-RING S-38 1
19#*050200180 O-RING P-18 1
22
26#*050300400 O-RING S-40 1
27#*050200150 O-RING P-15 1
28#*050100400 O-RING G-40 1
50
51
52#*069904010 DUST SEAL SER-40 1
53#*069901010 DUST SEAL SER-15 1
81 984010030 SPRG.COMPRESSION TOOL 1
82 984010040 DISASSEMBLING TOOL A 1
83 984010050 DISASSEMBLING TOOL B 1

84 465217100 HAND PUMP ASSY ...............................1 ............. INCLUDES ITEMS W/

465910070 ACCUMLATOR 1

*

464910080 O-RING DUST,SEAL,SET ...................... 1 ............. INCLUDES ITEMS W/#

*

464010040 CONTROL SHAFT 1
464010050 BUSH 2
464010060 CAM 1
464010070 STOPPER 2
099205005 SOCKET HEAD SCREW 5X5 T 2

*

464010080 PLUG 1

*

464010090 PIN,STOPPER 2

*

464010100 PLUG 2

*

458010080 BREATHER 1

*

001520620 SOCKET HEAD BOLT 6X20 T 1

*

464010111 ACCUMULATOR CASE 1

*

464010120 SPRING PLUG 1

*

458451630 BREATHER CAP 1

*

*

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 43

ELECTRIC DEVICE ASSY.

MVH-406DSY — ELECTRIC DEVICE ASSY.

PAGE 44 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

MVH-406DSY — ELECTRIC DEVICE ASSY.

ELECTRIC DEVICE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 464457460 BATTERY CORD (-) 400L 1
2 464457470 BATTERY CORD (+)550L 1
3 464216660 CRADLE, BATTERY 1
4 456447590 RUBBER PLATE (E) 28X240X5 1
5 456447600 RUBBER PLATE 50X240X10 2
6 001221020 BOLT 10X20 T 2
7 030210250 SWASHER, LOCK M10 2
8 955010020 BATTERY 46B24L 1
9 955300490 BATTERY TERMINAL (-) 1
10 955300470 TERMINAL COVER (-) 1
11 955300480 BATTERY TERMINAL (+) 1
12 955300460 TERMINAL COVER (+) 1
13 464021020 COVER, BATTERY 1
14 464457410 FIXED PLATE, BATTERY COVER 2
15 001220825 BOLT 8X25 T 4
16 030208200 WASHER, LOCK M8 4
17 464457390 BATTERY BOLT 2
18 022710809 NYLON NUT M8 2
19 031108160 WASHER, FLAT M8 2
20 464343740 HOLDER, BATTERY 1
24 464459260 WIRE COMPLETE 1
26 454010020 CLAMP TC-100 3
28 955300400 BUZZER (EBL) 1

30 506010070 CLAMP TC-150 .......................................... 1

41 955300680 STARTER SWITCH ASSY. ........................ 1 ......... INCLUDES ITEMS W/

41-1#955000010 KEY (STARTER SWITCH) 1

#

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 45

CYLINDER BLOCK ASSY.

YANMAR L-100V2AJ1R2AAS5 — CYLINDER BLOCK ASSY.

PAGE 46 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

YANMAR L-100V2AJ1R2AAS5 — CYLINDER BLOCK ASSY.

CYLINDER BLOCK ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 11431001020 BLOCK ASSY. CYLINDER 1
5 11429901830 COVER, PUMP 1
6 11469901380 O-RING 1
7 11425001841 GASKET 1
8

%

9 26226060182 STUD M 6X18 PLATED 1
10 26226060222 STUD M 6X22 PLATED 2
11 26366060002 NUT M6 3
12
13 26106080352 BOLT M 8X35 PLATED 16
14 11429901690 PLUG M16 2

15 11469901760 CAP, W/LUB. OIL GAUGE ....................... 2 ........... INCLUDES ITEMS W/

17
18 22190160002 SEAL WASHER 16S 2
19 11429902030 RETAINER 1
20 11465002150 BALL BEARING 1
21 24162152220 NEEDLE 152220 1
22 24423355008 SEAL, OIL 1
23 24423355008 SEAL, OIL 1
24 26106080122 BOLT M 8X12 PLATED 1
25
25 11465002200 MAIN BEARING (US=0.25) 1
25 11465002210 MAIN BEARING (US=0.50) 1
27 11469501330 GASKET ASSY. CYL. HEAD 1
33 11429901800 SHIM SET 1
44 11469901410 GASKET, CRANKCASE 1

45 11431001450 COVER (D, CRANKCASE) ...................... 1 ........... INCLUDES ITEMS W/

50 12125239450 SENDER, OIL PRESSURE 1
51 22312040080 PIN 4X8, STRAIGHT 2
52 23875020000 PLUG PT1/4, STEEL 1

11429901600 PIN, 8X12 2

%

11429935150 PIPE, L.O. INLET 1

#

11429901950 O-RING 2

%

11465002100 MAIN BEARING (STD.) 1

#

%

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 47

YANMAR L-100V2AJ1R2AAS5 — CYLINDER HEAD AND COVER ASSY.

CYLINDER HEAD AND COVER ASSY.

PAGE 48 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

YANMAR L-100V2AJ1R2AAS5 — CYLINDER HEAD AND COVER ASSY.

CYLINDER HEAD AND COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 11431001200 BOLT, CYLINDER HEAD A 2
2 11431001210 BOLT, CYLINDER HEAD B 2
3 11431011020 HEAD ASSY. CYLINDER 1
7 11431011100 VALVE, INTAKE 1
8 11431011110 VALVE, EXHAUST 1
9 11431011120 SPRING, VALVE 2
10 11421011180 RETAINER, SPRING 2
11 11431011930 COTTER ASSY. 2
13 11421011900 RETAINER, NOZZLE 1

14 11431011250 SUPPORT, ASSY. ROCKER ..................... 1 ......... INCLUDES ITEMS W/

15

%

11431011260 SUPPORT, ROCKER ARM 1

16

%

11431011280 C TYPE RETAINING RIN 2

17

%

11431011650 ARM ASSY. INTAKE ................................. 1 ......... INCLUDES ITEMS W/>

19> 11429911240 SCREW, ADJUSTING 1
20> 26856060002 LOCK NUT 6 1
21

%

11431011660 ARM ASY, EXHAUST................................ 1 ......... INCLUDES ITEMS W/

23
24
25 11465011340 SEAL, VALVE STEM 2
26 10421111370 CAP, VALVE 2
27 11477111461 GASKET , NOZZLE 1
28 11429511470 SPACER, NOZZLE 1
29 11469911600 WASHER 2
30 22351040008 SPRING PIN 4X8 1
31 26106080502 BOLT M 8X50 PLATED 2
32 26226060552 STUD M6X55 PLATED 2
33 26366060002 NUT M6 2
34 11431011310 GASKET, BONNET 1
35 26106060652 BOLT M 6X65 PLATED 3

36 11431011950 BONNET ASSY., HEAD ............................ 1 ......... INCLUDES ITEMS W/

38
41
43

11429911240 SCREW, ADJUSTING 1

*

26856060002 LOCK NUT 6 1

*

#

11421003590 SHAFT ASSY., DECOMP. 1

#

11429903640 SPRING, DECOMP. 1

#

22312030160 PARALLEL PIN 3X16 1

%

*

#

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 49

MUFFLER ASSY.

YANMAR L-100V2AJ1R2AAS5 — MUFFLER ASSY.

PAGE 50 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

YANMAR L-100V2AJ1R2AAS5 — MUFFLER ASSY.

MUFFLER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

14 11431013200 GASKET, MUFFLER 1
20 26106080202 BOLT M 8X20 PLATED 2
21 26216080182 STUD M 8X18 PLATED 2
22 26366080002 NUT M8 2
23

#

11469913800 EXTENSION, EXH. 1

25 11467413551 MUFFLER ASSY. .................................... 1 ........... INCLUDES ITEMS W/

26

#

16026001580 BOLT M6X 6 10
27

#

11467413511 MUFFLER 1
28

#

18338213700 COVER, MUFFLER 1
29

#

11497013710 COVER, MUFFLER 1
30

#

11497313710 COVER, MUFFLER 1

#

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 51

AIR CLEANER ASSY.

YANMAR L-100V2AJ1R2AAS5 — AIR CLEANER ASSY.

PAGE 52 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

YANMAR L-100V2AJ1R2AAS5 — AIR CLEANER ASSY.

AIR CLEANER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 11431012510 CLEANER ASSY., AIR .............................. 1 ......... INCLUDES ITEMS W/

2

#
#

3
4

#
#

6
7

#

10
11 11429912300 U-NUT 3
12 26106060402 BOLT M 6X40 PLATED 1
13 26226060352 STUD M 6X35 PLATED 3
24 11431012210 GASKET, AIR CLEANER 1

11431012020 BODY, AIR CLEANER 1
11421012520 COVER, AIR CLEANER 1
11421012560 NUT, WING 1
11421012580 STUD BOLT 1
11421012590 ELEMENT ASSY. 1

#

11421012600 KNOCKING KNOB 1

#

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 53

YANMAR L-100V2AJ1R2AAS5 — CRANKSHAFT, PISTON & CAMSHAFT ASSY.

CRANKSHAFT, PISTON AND CAMSHAFT ASSY.

PAGE 54 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

YANMAR L-100V2AJ1R2AAS5 — CRANKSHAFT, PISTON & CAMSHAFT ASSY.

CRANKSHAFT, PISTON AND CAMSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 71431014580 CAMSHAFT ASSY. 1
6 11431014200 TAPPET 2
7 11421014300 TAPPET ASSY., ROLLER 1
12 11431014400 ROD ASSY., PUSH 2
13 71431021740 CRANKSHAFT D ASSY. 1
21 11469921220 NUT 1
22 11469921550 WASHER, FLYWHEEL 1
23 22512050140 KEY 5X 14 1

24 71431022720 PISTON, W/RINGS (STD.) ........................ 1 ......... INCLUDES ITEM W/

24 71431022620 PISTON, W/RINGS (OS=.25) .................... 1 ......... INCLUDES ITEM W/

24 71431022580 PISTON, W/RINGS (OS=0.5) .................... 1 ......... INCLUDES ITEM W/

26

#

71431022500 RING SET, PISTON (STD.) 1

26

%

71431022540 RING SET, PISTON (O.S=0.25) 1

26

+

71431022550 RING SET, PISTON (O.S=0.50) 1
32 11469922300 PIN, PISTON D=23 1
33 12979222400 CIRCLIP 23 2

34 71431023700 ROD ASSY., CONNECTING ..................... 1 ......... INCLUDES ITEM W/$

37 12406023100 BUSH, PISTON PIN 1
38 11981023200 BOLT, CONNECTING ROD 2
39$ 71465023600 BEARING, PIN (STD) 1
39 71465023610 BEARING, PIN (U.S=0.25) 1
39 71465023620 BEARING, PIN (U.S=0.50) 1
41 71431028510 SHAFT ASSY, BALANCER 1
46 24101063040 BALL BEARING 2

63 11469921590 FLYWHEEL, ASSY. ................................... 1 ......... INCLUDES ITEM W/

66> 11466221601 GEAR, RING 1
67 16031014550 WASHER 1
68 22512070360 KEY 7X36 1
69 26106080202 BOLT M 8X20 PLATED 1

#
%

+

>

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 55

YANMAR L-100V2AJ1R2AAS5 — LUB. OILPUMP AND GOVERNOR ASSY.

LUB. OIL PUMP AND GOVERNOR ASSY.

PAGE 56 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

YANMAR L-100V2AJ1R2AAS5 — LUB. OILPUMP AND GOVERNOR ASSY.

LUB. OIL PUMP AND GOVERNOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 11465032010 PUMP ASSY., LUB. OIL 1
7 11429932070 COVER, LUB. OIL PUMP 1
8 11429932570 O-RING, COVER 1
9 22312030160 PARALLEL PIN 3X16 1
10 26106060122 BOLT M 6X12 PLATED 3

11 11429935110 FILTER CMP. LUB. OIL ............................. 1 ......... INCLUDES ITEM W/#

13# 24341000224 O-RING 1A S-22.4 1
14 26106060162 BOLT M 6X16 PLATED 1
15

16 71421061700 GOVERNOR ASSY. ................................... 1 ......... INCLUDES ITEM W/

17

22 11431161500 LEVER ASSY., GOVERNOR ..................... 1 ......... INCLUDES ITEM W/

31
33
34 11429961600 SEAL, OIL 1
35 11477061610 WASHER, THRUST 1
36 11425266051 HANDLE, REGULATOR 1
38 18336066110 BRACKET, REGULATOR 1
39 11429966250 SPRING, RETURN 1
40 11429966440 BOLT, ADJUSTING 1
41 10522566990 SCREW 1
42 26106060142 BOLT M 6X14 PLATED 1
43 26106060202 BOLT M 6X20 PLATED 1
44 26757060002 NUT 6 1
45 11431066010 SPRING, REGULATOR 1
46 11429966200 SPRING, RETURN 1
47 11465066750 TORQUE SPRING ASSY. 1
48 11425066550 TORQUE SPRING ASSY.
55 26776100002 LOCK NUT M10 PLATED 1
56 13521061090 LEAD 1
57 11477161800 WASHER 1
58 11477161820 PLATE 1
59 11477161900 PROTECTOR 1
60 11477161931 NUT 1
61 22451060000 WIRE 0.6 1
62 24311000125 O-RING 1A P-12.5 1

11429961190 WASHER, GOVERNOR 1

*

%

11421061290 WEIGHT ASSY., GOVERNOR 1

22322030200 TAPER PIN 3X20 1

*

11477061520 BEARING, NEEDLE 2

*

%

*

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 57

YANMAR L-100V2AJ1R2AAS5 — COOLING AND STARTING DEVICE ASSY.

COOLING AND STARTING DEVICE ASSY.

PAGE 58 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

YANMAR L-100V2AJ1R2AAS5 — COOLING AND STARTING DEVICE ASSY.

COOLING AND STARTING DEVICE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 11429945220 GROMMET, TANK 5
2 11431045260 COVER B, SIDE (13) 1
3 11431045270 COVER A, SIDE (13) 1
4 11431045300 COVER, TOP (BLACK) (13) 1
5 11431045310 DAMPER 1
6 11439945320 RUBBER, SEAL 1
7 11439945340 COLLAR, CYL. COVER 5
8 11431045350 SPACER, TOP COVER 1
9 26106060082 BOLT M 6X8 PLATED 4
10 26106060202 BOLT M 6X20 PLATED 4
11 26226060752 STUD M 6X75 1
12 26366060002 NUT M 6 1
13 11429945300 RUBBER, CUSHION 4
14 11429945310 COLLAR, FAN CASE 4
15 11469945330 SEAL, FAN CASE 1
16 11429945350 BOLT, FAN CASE 4

18 11469976251 RECOIL, ASSY. ......................................... 1 ......... INCLUDES ITEMS W/

19
20
21
22
23
24
25
26
27
28
29
30
31 11469976592 PULLEY, STARTER 1
32 26106060082 BOLT M 6X8 PLATED 4
33 26106060122 BOLT M 6X12PLATED 3
34 11431045100 FAN CASE (SILVER) (17) 1

11469976510 CASE, STARTER 1

*

11469976520 REEL, RECOIL 1

*

11469976531 RATCHET 2

*

11469976540 SPRING, SPIRAL 1

*

11469976551 GUIDE, RATCHET 1

*

11469976560 SPRING, FRICTION 1

*

11469976620 KNOB, STARTER 1

*

11469976630 ROPE, STARTER 1

*

11469976650 SPRING, RETURN 1

*

11469976660 RETAINING RING 1

*

11469976670 WASHER 1

*

11469976680 WASHER IN NYLON 1

*

*

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 59

YANMAR L-100V2AJ1R2AAS5 — FUEL INJECTION PUMP AND VALVE ASSY.

FUEL INJECTION PUMP AND FUEL INJECTION VALVE ASSY.

PAGE 60 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

YANMAR L-100V2AJ1R2AAS5 — FUEL INJECTION PUMP AND VALVE ASSY.

FUEL INJECTION PUMP AND FUEL INJECTION VALVE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 71431051100 PUMP ASSY., FUEL INJECTION .......... 1 ............. INCLUDES ITEMS W/

2

*

3

*

4

*

10 11425051160 SPRING 1
11

*

12

*

13

*

14

*

15

*

16

*

17

*

18 71421053100 FUEL INJECTOR .................................... 1 ............. INCLUDES ITEM W/

19# 11421053000 NOZZLE ASSY. 1
20

%

21# 11421053080 NUT, NOZZLE 1
23# 11421053330 PIN 1
24# 11421053120 SPRING, NOZZLE 1
25# 11421053130 SEAT, SPRING 1
26# 11421053140 SPACER ASSY., VALVE 1
27# 11421053410 SHIM (T=1.00) 1
28 11421053420 SHIM (T=1.05) 1
29 11421053430 SHIM (T=1.10) 1
30 11421053440 SHIM (T=1.15) 1
31 11421053450 SHIM (T=1.20) 1
32 11421053460 SHIM (T=1.25) 1
33 11421053470 SHIM (T=1.30) 1
34 11421053480 SHIM (T=1.35) 1
35 11421053490 SHIM (T=1.40) 1
36 11421053500 SHIM (T=1.45) 1
37 11421053510 SHIM (T=1.50) 1
38 11421053520 SHIM (T=1.55) 1
39 11421053530 SHIM (T=1.60) 1
40 11421053540 SHIM (T=1.65) 1
41 11421053550 SHIM (T=1.70) 1
42 11421053560 SHIM (T=1.75) 1
43 11421053570 SHIM (T=1.80) 1
44 11421053580 SHIM (T=1.85) 1
45 11421053590 SHIM (T=1.90) 1
46 11421053600 SHIM (T=1.95) 1
47 11421053610 SHIM (T=2.00) 1

10554651020 GASKET 1
11425051080 PLATE 1
11431051200 BODY, FUEL INJECTION PUMP 1

11421051300 VALVE ASSY., DELIVERY 1
12455051350 GASKET, DELIVERY 1
11425051600 LEVER ASSY., CONTROL 1
11425051640 SEAT (A), SPRING 1
11425051650 SEAT (B), SPRING 1
22351020006 SPRING PIN 2X6 2
22351030008 SPRING PIN 3X8 1

11421053100 HOLDER ASSY., NOZZLE ..................... 1............. INCLUDES ITEM W/#

*

%

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 61

FUEL TANK ASSY.

YANMAR L-100V2AJ1R2AAS5 — FUEL TANK ASSY.

PAGE 62 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

YANMAR L-100V2AJ1R2AAS5 — FUEL TANK ASSY.

FUEL TANK ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 71431055700 TANK, FUEL (BLACK) (13) ..................... 1 ............. INCLUDES ITEMS W/

3

*

4

*

5

*

7

#

8

*

9

*

10

*

11

*

12 11431055230 STAY B, FUEL TANK 1
13

*

14 11425055301 FUEL COCK ........................................... 1 ............. INCLUDES ITEMS W/$

15$ 24341000150 O-RING 1A S-15.0 1
16 11421055810 BOLT, LIFTING 1
17 22117080000 WASHER 8 1
18 26106080452 BOLT M 8X45 PLATED 1
19 26366060002 NUT M6 2
20

*

21 11477059030 PIPE ASSY., FUEL OIL ......................... 1 ............. INCLUDES ITEMS W/>

22> 11427059010 CLIP, HOSE 2
23> 11426859061 PIPE, FUEL OIL 1
24

*

25

*

26

*

27

*

28

*

29 11431059800 PIPE, FUEL INJECTION 1
35 11465059850 BRACKET, PIPE 1

23414080000 GASKET 8, ROUND 1
10530055080 PLUG, DRAIN 1

11428855041 CAP ASSY., FUEL TANK ....................... 1............. INCLUDES ITEMS W/

11428855081 VALVE 1
11429955100 STRAINER, FUEL 1
11425055201 DAMPER, FUEL TANK 4

11425055121 FILTER, FUEL OIL ................................. 1 ............. INCLUDES ITEMS W/+

+ 11425055130 GASKET 1

11421055210 STAY A, FUEL TANK 1

26106060162 BOLT M 6X16 PLATED 2

11431059300 PIPE ASSY., RETURN ........................... 1 ............. INCLUDES ITEMS W/%

% 12472259050 CLAMP 9 2
% 11431059060 PIPE, FUEL RETURN 1
% 11431059310 TUBE, PROTECTOR 1
% 12175059890 CLAMP 140 1

#

*

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 63

YANMAR L-100V2AJ1R2AAS5 — STARTING MOTOR AND DYNAMO ASSY.

STARTING MOTOR AND DYNAMO ASSY.

PAGE 64 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

YANMAR L-100V2AJ1R2AAS5 — STARTING MOTOR AND DYNAMO ASSY.

STARTING MOTOR AND DYNAMO ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 11436277011 STARTER (HITACHI 12V) ....................... 1............. INCLUDES ITEMS W/

2 11438177110 ARMATURE 1
3

*

4

*

5

*

6

*

7

*

8

#

*

9

#

*

10

*

11

*

12

*

13

*

14

*

15

*

16

*

17

*

18

*

19 26106100302 BOLT M 10X30 PLATED 2
20 26716080002 NUT M8 1

21 11439978260 DYNAMO ASSY. .................................... 1 ............. INCLUDES ITEMS W/+

22+ 11439978730 STATOR ASSY. 1
23+ 11439978740 WHEEL, DYNAMO 1

24 16071078710 CLAMP, CORD 1
25 26106060122 BOLT M 6X12 PLATED 1
26 26106060202 BOLT M 6X20 PLATED 3
27 26577060142 SCREW M6X14 3

28 11439977550 REGULATOR AND HARNESS ASSY. .... 1 ............. INCLUDES ITEMS W/$

30$ 11439977400 BRACKET, HARNESS 1
31$ 26023040102 SCREW M4X10 2
32$ 11439977540 HARNESS, WIRE 1

33> 29411200000 FUSE (20A), CARTRIDGE 2

34$ 11439977710 REGULATOR .......................................... 1 ............. INCLUDES ITEMS W/>

35 26106060122 BOLT M 6X12 PLATED 2
36 26106060202 BOLT M 6X20 PLATED 2
37 11435177520 JOINT 1

X2114811000 WASHER KIT, THRUST 1
X2114715500 STOPPER SET, PINION 1
11438177130 COIL ASSY., FIELD 1
11438177140 COVER, REAR 1

11437177160 HOLDER ASSY., BRUSH ....................... 1 ............. INCLUDES ITEMS W/

11437179040 BRUSH (-) 2
11437179050 BRUSH (+) 1

#

11437179060 SPRING, BRUSH 4
X211485016 PINION ASSY. 1
11438177151 HOUSING ASSY., GEAR 1
11437177170 COVER KIT, DUST 1
11437177180 SHIFT LEVER KIT 1
12429877020 SWITCH, MAGNET 1
12419577770 THROUGH BOLT 2
11437179070 BOLT M6X37 2
X2114274200 COVER, TERMINAL 1

*

#

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 65

YANMAR L-100V2AJ1R2AAS5 — TOOL, LABEL AND GASKET SET ASSY.

TOOL, LABEL AND GASKET SET ASSY.

PAGE 66 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

YANMAR L-100V2AJ1R2AAS5 — TOOL, LABEL AND GASKET SET ASSY.

TOOL, LABEL AND GASKET SET ASSY.

NO. PART NO. PART NAME QTY. REMARKS

3 11429907100 LABEL, AIR COOLED 1
4 11429907110 LABEL, AIR YANMAR 1
5 11421007120 LABEL, CAUTION 1
6 11421007130 LABEL, HOW TO START-E 1
7 11429907160 LABEL, DIESEL 1
8 11421007200 LABEL, DECOMPRESSION 1

11 11429992590 TOOL ASSY. ............................................. 1 ......... INCLUDES ITEMS W/

12
13
14
15
16 11429992740 FITTING, FUEL 1

17 71431092600 GASKET SET (NON-ASB.) ....................... 1 ......... INCLUDES ITEMS W/

18
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

11429992600 TOOL BAG 1

*

11429992710 SPANA 1

*

11429992720 SPANA 1

*

11429992730 DRIVER 1

*

#

11469501330 GASKET ASSY., CYL. HEAD 1

#

11469901380 O-RING 1

#

11469901410 GASKET, CRANK CASE 1

#

11429901950 O-RING 2

#

11425001841 GASKET 1

#

22190160002 SEAL WASHER 16S 2

#

111465011340 SEAL, VALVE STEM 2

#

11477111461 GASKET, NOZZLE 1

#

11431011310 GASKET, BONNET 1

#

11431012210 GASKET, AIR CLEANER 1

#

11431013200 GASKET, MUFFLER 1

#

11429932570 O-RING, COVE 1

#

24341000100 O-RING 1A S-10.0 1

#

23414080000 GASKET 8, ROUND 1

#

24341000224 O-RING 1A S-22.4 1

#

24341000150 O-RING 1A S-15.0 1

*

#

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 67

ACCESSORIES ASSY.

YANMAR L-100V2AJ1R2AAS5 — ACCESSORIES ASSY.

PAGE 68 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

YANMAR L-100V2AJ1R2AAS5 — ACCESSORIES ASSY.

ACCESSORIES ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 11498513800 DEFLECTOR, EXHAUST .......................... 1 ......... INCLUDES ITEMS W/

3

*

4

*

5

*

26367060002 NUT M 6 1
26554060162 SCREW M 6X16 1
16071078710 CLAMP, CORD 1

*

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 69

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 30 days.

FREIGHT POLICY

All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit
will be allowed, subject to the following provi­sions:

1. A Returned Material Authorization must
be approved by Multiquip prior to ship­ment.

2. To obtain a Return Mater ial Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quanti­ties, and descriptions of the items to be
returned.

a. The parts numbers and descriptions

must match the current parts price
list.

b. The list must be typed or computer

generated.

c. The list must state the reason(s) for

the return.

d. The list must reference the sales

order(s) or invoice(s) under which the
items were originally purchased.

e. The list must include the name and

phone number of the person request­ing the RMA.

3. A copy of the Return Material Authoriza­tion must accompany the return shipment.

4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.

5. Parts must be in new and resalable con-

6. The following items are not returnable:

7. The sender will be notified of any material

8. Such material will be held for five working

9. Credit on returned parts will be issued at

10. In cases where an item is accepted, for

11. Credit issued will be applied to future

PRICING AND REBATES

Prices are subject to change without prior
notice. Price changes are effective on a spe­cific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.

Multiquip reserves the right to quote and sell
dition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.

a. Obsolete parts. (If an item is in the

price book and shows as being re­placed by another item, it is obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings,
and other rubber parts) that were pur­chased more than six months prior to
the return date.

c. Any line item with an extended dealer

net price of less than $5.00.

d. Special order items.
e. Electrical components.

f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

received that is not acceptable.

days from notification, pending instruc­tions. If a reply is not received within five
days, the material will be returned to the
sender at his expense.

dealer net price at time of the original
purchase, less a 15% restocking charge.

which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.

purchases only.

direct to Government agencies, and to Original

Equipment Manufacturer accounts who use

our products as integral parts of their own

products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice

for special handling including bus shipments,

insured parcel post or in cases where Multiquip

must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable hereunder for

damages in excess of the purchase price of the

item with respect to which damages are

claimed, and in no event shall Multiquip be

liable for loss of profit or good will or for any

other special, consequential or incidental dam-

ages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made

in connection with the sale of parts or trade

accessories nor as to any engine not manufac-

tured by Multiquip. Such warranties made in

connection with the sale of new, complete units

are made exclusively by a statement of war-

ranty packaged with such units, and Multiquip

neither assumes nor authorizes any person to

assume for it any other obligation or liability

whatever in connection with the sale of its

products. Apart from such written statement of

warranty, there are no warranties, express,

implied or statutory, which extend beyond the

description of the products on the face hereof.

Effective: February 22, 2006

PAGE 70 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

NOTES

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 71

OPERATION AND PARTS MANUAL

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

UNITED STATES

Multiquip Corporate Office MQ Parts Department

18910 Wilmington Ave. Tel. [phone] Fax: [phone]
Carson, CA 90746 Fax [phone] Fax: [phone]
Contact: [e-mail]

Mayco Parts Warranty Department

800-306-2926 Fax: [phone], Ext. 279 Fax: [phone]
310-537-3700 Fax: [phone], Ext. 279

Service Department Technial Assistance

800-421-1244 Fax: [phone] Fax: [phone]
310-537-3700

MEXICO UNITED KINGDOM

MQ Cipsa Multiquip (UK) Limited Head Office

Carr. Fed. Mexico-Puebla KM 126.5 Tel: [phone] Hanover Mill, Fitzroy Street, Tel: [phone]
Momoxpan, Cholula, Puebla 72760 Mexico Fax: [phone] Ashton-under-Lyne, Fax: [phone]
Contact: [e-mail] Lancashire OL7 0TL

CANADA BRAZIL

Multiquip Multiquip

4110 Industriel Boul. Tel: [phone] Av. Evandro Lins e Silva, 840 - grupo 505 Tel: [phone]
Laval, Quebec, Canada H7L 6V3 Fax: [phone] Barra de Tijuca - Rio de Janeiro Fax: [phone]

Contact: [e-mail] Contact: [e-mail], [e-mail]

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© COPYRIGHT 2007, MULTIQUIP INC.

Multiquip Inc., Mikasa, and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other
trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data
contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or
the information published in this publication at any time without notice and without incurring any obligations.

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