Multiquip MVH-402GHB User Manual

OPERATION AND PARTS MANUAL

Reversible Plate

Compactor

Model

MVH-402GHB

© COPYRIGHT 2003, MULTIQUIP INC.

Revision #0 (12/17/03)

MULTIQUIP INC

18910 WILMINGTON AVE. 800-427-1244
CARSON, CALIFORNIA 90746 FAX: [phone]
310-537-3700
800-421-1244 800-478-1244
FAX: [phone] FAX: [phone]

E-mail:[e-mail] • www:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico

..

. PARTS DEPARTMENT:

..

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

PAGE 2 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

MULTIQUIP’S MAIN PHONE NUMBERS

800-421-1244 FAX: [phone]
310-537-3700

PARTS DEPARTMENT

800-427-1244 FAX: [phone]
310-537-3700 FAX: [phone]

MAYCO PARTS

800-306-2926 FAX: [phone]
310-537-3700 FAX: [phone]

SERVICE DEPARTMENT

800-478-1244 FAX: [phone]
310-537-3700

MQ POWER SERVICE DEPARTMENT

800-835-2551 FAX: [phone]

ON-HAND

WHEN CALLING

310-537-3700

TECHNICAL ASSISTANCE

800-478-1244 FAX: [phone]

WARRANTY DEPARTMENT

800-421-1244, EXT. 279 FAX: [phone]
310-537-3700, EXT. 279

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 3

TABLE OF CONTENTS

MIKASA MVH-402GHB
PLATE COMPACTOR

Proposition 65 Warning ..............................................2

Here's How To Get Help ............................................. 3

Table Of Contents ......................................................4

Parts Ordering Procedures ........................................ 5

Specifications .............................................................6

Dimensions ................................................................7

Safety Message Alert Symbols .............................. 8-9

Rules for Safe Operation ................................... 10-11

Operation and Safety Decals ................................... 12

Features ................................................................... 13

Plate Compactor Components .................................14

Engine Components ................................................15

Pre-Inspection ..........................................................16

Operation ........................................................... 17-19

Maintenance ...................................................... 20-23

Troubleshooting ................................................. 24-26

Explanation Of Code In Remarks Column ...............28

Suggested Spare Parts ............................................29

HONDA GX390K1SMX2HONDA GX390K1SMX2

HONDA GX390K1SMX2

HONDA GX390K1SMX2HONDA GX390K1SMX2
ENGINEENGINE

ENGINE

ENGINEENGINE

Air Cleaner Assembly......................................... 48-49

Camshaft Assembly ........................................... 50-51

Carburetor Assembly ......................................... 52-53

Control Assembly ............................................... 54-55

Crankcase Cover Assembly ............................... 56-57

Crankshaft Assembly ......................................... 58-59

Cylinder Barrel Assembly ................................... 60-61

Cylinder Head Assembly .................................... 62-63

Fan Cover Assembly .......................................... 64-65

Flywheel Assembly ............................................ 66-67

Fuel Tank Assembly ........................................... 68-69

Ignition Coil Assembly ........................................ 70-71

Muffler Assembly ............................................... 72-73

Piston Assembly ................................................. 74-75

Recoil Starter ..................................................... 76-77

Labels ................................................................ 78-79

Terms and Conditions Of Sale — Parts .................. 80

PP

ARAR

P

PP

Decal Placement ................................................ 30-31

Vibrating Plate Assembly ................................... 32-33

Base and Engine Assembly ............................... 34-35

Vibrator Assembly .............................................. 36-39

Hydraulic System Assembly ............................... 40-41

Control Handle Assembly .................................. 42-45

Battery Assembly ............................................... 46-47

TS ILLUSTRATS ILLUSTRA

AR

TS ILLUSTRA

ARAR

TS ILLUSTRATS ILLUSTRA

NOTE

Specification and part
number are subject to
change without notice.

TIONSTIONS

TIONS

TIONSTIONS

NOTE

As a continuing effort to
update our parts book,
contact the MULTIQUIP
literature department for
the latest revision of your
"Operation and Parts
Manual"

PAGE 4 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

PARTS ORDERING PROCEDURES

When ordering parts,

please supply the following information:

❒❒

❒ Dealer account number

❒❒
❒❒

❒ Dealer name and address

❒❒
❒❒

❒ Shipping address (if different than billing address)

❒❒
❒❒

❒ Return fax number

❒❒
❒❒

❒ Applicable model number

❒❒
❒❒

❒ Quantity, part number and description of each part

❒❒
❒❒

❒ Specify preferred method of shipment:

❒❒

✓ FedEx or UPS Ground
✓ FedEx or UPS Second Day or Third Day
✓ FedEx or UPS Next Day
✓ Federal Express Priority One
✓ DHL
✓ Tr u ck

Note: Unless otherwise indicated by customer, all
orders are treated as “Standard Orders”, and will
ship within 24 hours. We will make every effort to
ship “Air Shipments” the same day that the order is
received, if prior to 2PM west coast time. “Stock
Orders” must be so noted on fax or web forms.

Here’s how to get help...

Please have the model and serial number on
hand when calling.

Parts Department

800-427-1244 Fax: [phone]

310-537-3700 Fax: [phone]

Mayco Parts

800-306-2926 Fax: [phone]

310-537-3700 Fax: [phone]

Service Department

800-478-1244 Fax: [phone]

310-537-3700

MQ Power Service Department

800-835-2551 Fax: [phone]

310-537-3700

Technical Assistance

800-478-1244 Fax: [phone]

Warranty Department

800-421-1244, Ext. 279 Fax: [phone]

310-537-3700, Ext. 279

Multiquip’s Main Phone Numbers

800-421-1244 Fax: [phone]

310-537-3700

Place Your Parts Order Via Web or Fax

For Even More Savings!

Extra Discounts!

All parts orders which include complete part numbers
and are received by our automated web parts order
system, or by fax qualify for the following extra
discounts:

Ordered Standard Stock orders

via orders ($750 list and above)

Fax 3% 10%

Web 5% 10%

Special freight allowances
when you order 10 or more
line items via Web or Fax!**

FedEx Ground Service

No other allowances on freight shipped by any other
carrier.

NOTE: DISCOUNTS ARE SUBJECT TO CHANGE

at no charge for freight

MULTIQUIP INC.

18910 WILMINGTON AVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244
FAX: [phone]
E-MAIL: [e-mail]
WWW: multiquip.com

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 5

Direct TOLL-FREE access

to our Parts Department:

Toll-free nationwide — 800-427-1244

MVH-402GHB — SPECIFICATIONS

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PAGE 6 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — DIMENSIONS

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Figure 2. MVH-402GHB Reversible Plate Compactor

Dimensions

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 7

MVH-402GHB — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when
operating this equipment. Failure to read and understand the
Safety Messages and Operating Instructions could result in
injury to yourself and others.

This Owner's Manual has been

NOTE

manufacturer’s instructions for data relative to its safe operation.

Before using this reversible plate compactor, ensure that
the operating individual has read and understands all
instructions in this manual.

developed to provide complete
instructions for the safe and
efficient operation of the
Multiquip Model MVH-402GHB
Reversible Plate Compactor.
Refer to the engine

HAZARD SYMBOLS

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,

WARNING, or CAUTION.

Lethal Exhaust Gases

Engine exhaust gases contain poisonous
carbon monoxide. This gas is colorless and

odorless, and can cause death if inhaled.

NEVER operate this equipment in a confined
area or enclosed structure that does not

provide ample free flow air.

Explosive Fuel

GASOLINE is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or

combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in

approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
use fuel as a cleaning agent.

DANGER: You WILL be KILLED or

SERIOUSLY injured if you do not follow
directions.

WARNING: You CAN be KILLED or

SERIOUSLY injured if you do not follow
directions.

CAUTION: You CAN be injured if you

do not follow directions.

Potential hazards associated with this reversible plate compactor
operation will be referenced with Hazard Symbols which appear
throughout this manual, and will be referenced in conjunction
with Safety Message Alert Symbols.

Burn Hazards

Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. Never operate the engine with heat
shields or heat guards removed.

Rotating Parts

NEVER operate equipment with covers, or

guards removed. Keep fingers, hands, hair and
clothing away from all moving parts to prevent
injury.

PAGE 8 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — SAFETY MESSAGE ALERT SYMBOLS

Accidental Starting

ALWAYS place the engine ON/OFF switch in

the OFF position, when the reversible plate
compactor is not in use.

Sight and Hearing hazard

ALWAYS wear approved eye and hearing

protection.

Respiratory Hazard

ALWAYS wear approved respiratory

protection.

Equipment Damage Messages

Other important messages are provided throughout this manual
to help prevent damage to your reversible plate compactor,
other property, or the surrounding environment.

This reversible plate compactor,

NOTE

other property, or the surrounding
environment could be damaged
if you do not follow instructions.

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 9

CAUTION:

Failure to follow instructions in this manual
may lead to serious injury or even death! This
equipment is to be operated by trained and
qualified personnel only! This equipment is
for industrial use only.

MVH-402GHB — RULES FOR SAFE OPERATION

■

NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or
reversible plate compactor.

The following safety guidelines should always be used when
operating the MIKASA MVH-402GHB Reversible Plate
Compactor:

GENERAL SAFETY

■

DO NOT operate or service this equipment before
reading this entire manual.

■

This equipment should not be operated by
persons under 18 years of age.

■

NEVER operate this equipment without proper
protective clothing, shatterproof glasses, steel­toed boots and other protective devices required
by the job. ALWAYS wear slip resistant safety
shoes or boots.

■

NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.

■

NEVER operate this equipment under the
influence or drugs or alcohol.

■

NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.

■

Manufacturer does not assume responsibility for any accident
due to equipment modifications.

■

Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.

■

ALWAYS wear proper respiratory (mask), hearing and eye
protection equipment when operating the reversible plate
compactor.

■

High Temperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact

hot

with

■

The engine of this reversible plate compactor requires an
adequate free flow of cooling air. NEVER operate the
reversible plate compactor in any enclosed or narrow area
where free flow of the air is
restricted. If the air flow is
restricted it will cause serious
damage to the reversible plate
compactor or engine and may
cause injury to people and
property. Remember the
vibration roller's engine gives
off DEADLY gases.

■

ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.

■

ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.

DO NOT

explosion could result from fuel vapors, or if fuel is spilled on
a hot engine.

■

NEVER operate the reversible plate compactor in an
explosive atmosphere or near
combustible materials. An explosion or
fire could result causing severe

harm or even death.

■

Topping-off to filler port is dangerous, as
it tends to spill fuel.

■

ALWAYS store the reversible plate compactor in a clean, dry
location out of the reach of children.

■

NEVER run engine without air cleaner. Severe engine

damage may occur.

■

NEVER leave the reversible plate compactor unattended,
turn off engine.

■

CAUTION must always be observed while servicing this

reversible plate compactor. Rotating parts can cause injury if

contacted.

■

DO NOT leave reversible plate compactor with engine
running. Use chock blocks if parking

compactor

components can cause serious burns.

smoke around or near the machine. Fire or

bodily

reversible plate

on a grade.

PAGE 10 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — RULES FOR SAFE OPERATION

■

NEVER disconnect any

These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.

Loading and Unloading (Crane)

■

Before lifting, make sure that machine parts (hook and
vibration insulator) are not damaged and screws are not
loosened or lost.

■

Always make sure crane or lifting device has been properly
secured to the hook of guard frame on compactor.

■

NEVER lift the machine while the engine is running.

■

Use adequate lifting cable (wire or rope) of sufficient strength.

■

Use one point suspension hook and lift straight upwards.

■

NEVER allow any person or animal to stand underneath the
machine while lifting.

■

Try not to lift machine to unnecessary heights.

Transporting

"emergency or safety devices"

.

■

■

ALWAYS know the location of the nearest

In emergencies

nearest phone or
Also know the phone numbers of the nearest

ambulance, doctor

information will be invaluable in the case of an
emergency.

first aid kit

always

know the location of the

keep a phone on the job site

and

fire department

.

. This

.

■

ALWAYS shutdown engine before transporting.

■

Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.

■

Drain fuel when transporting compactor over long distances
or bad roads.

■

ALWAYS tie down the compactor during transportation by
securing the compactor's guard frame with rope.

Emergencies

■

ALWAYS know the location of the nearest

fire extinguisher

.

Maintenance Safety

■

■

■

■

■

NEVER lubricate components or attempt service on a
running machine.

ALWAYS allow the machine a proper amount of time to

cool before servicing.
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace

broken parts.
Dispose of hazardous waste properly. Examples of

potentially hazardous waste are used motor oil, fuel and
fuel filters.

■

DO NOT use food or plastic containers to dispose of
hazardous waste.

■

DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 11

MVH-402GHB — OPERATION AND SAFETY DECALS

Figure 1 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals
become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.

Figure 1. Operation and Safety Decals

PAGE 12 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — FEATURES

Plate Compactor

The Mikasa MVH-402GHB is a walk-behind, reversible plate
compactor designed for the compaction of sand, clay and
asphalt. This plate compactor is a powerful compacting tool
capable of applying a tremendous force in consecutive high
frequency vibrations to a soil surface. Its applications include
soil compacting for road, embankments and reservoirs as well
as backfilling for gas pipelines, water pipelines and cable
installation work.

Vibratory Plates

The vibratory plates of the MVH-402GHB produce low amplitude
high frequency vibrations, designed to compact granular soils.

The resulting vibrations cause forward motion. The engine and
handle are vibration isolated from the vibrating plate. The heavier
the plate, the more compaction force it generates.

Reversible Vibratory Plates

Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.

Due to their weight and force, reversible plates are ideal for
semi-cohesive soils.

Frequency/Speed

The compactor's vibrating plate maximum frequency is 4200
vpm (vibrations per minute). The forward and reverse travel speed
of the compactor is approximately 75.5 ft./minute (23 meters/
minute).

Engine

The Mikasa MVH-402GHB Plate Compactor is equipped with a
HONDA GX390K1 gasoline engine.

Controls

Before starting the MVH-402GHB Plate Compactor, identify and
understand the function of the controls and components as
indicated in Figure 3.

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 13

MVH-402GHB — PLATE COMPACTOR COMPONENTS

Figure 3. MVH-402GHB Reversible Plate

Compactor Components

Figure 3 illustrates the location of the major components
for the MVH-402GHB Reversible Plate Compactor. The
function of each component is described below:

1. Hand Grip – When operating the compactor use this hand
grip to maneuver the compactor.

2. Forward & Reverse Lever –
compactor will move in a forward direction,
backwards, the compactor will move in backwards direction.
Placing the lever in the middle (midway) will cause the
compactor not to move (neutral).

3. Handle Bar – When operating the compactor, this handle
is to be in the downward position. When the compactor is

stored

to be

4. Guard Hook - Used to lift the machine with crane or other
lifting device.

5. Stopper - Locks the handle in place in the upward position
for stowing.

6. Engine – This plate compactor uses a HONDA GX390K1
gasoline engine. Refer to the owner’s manual for engine
information and related topics.

, move the handle bar to the upright position.

Push

the lever forward, the

pull

the lever

7. Battery - Maintenance-free type requiring no electrode
replenishment.

8. Belt Cover – Remove this cover to gain access to the V­belts. NEVER run the compactor without the V-belt cover. If
the V-belt cover is not installed, the possibility exist that
your hand may get caught between the V-belt and clutch,
thus causing serious injury and bodily harm.

9. Base Plate – Designed to compact sand, clay, and asphalt.

10. Oil Tank – Fill with proper grade of diesel engine oil.

11. Vibration Case – Encloses the eccentric, gears and
counter weights.

12. Hydraulic Cylinder – Activated by moving the travel lever.
The cylinder controls the direction of movement by the plate
compactor.

13. Shock Absorber – Protects plate compactor from damage
by absorbing vibration during operation.

14. Throttle Lever – Controls the speed of the plate compactor.
Place straight vertically to start, push fully counterclockwise
for full throttle and fully clockwise to stop plate compactor.

PAGE 14 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — ENGINE COMPONENTS

Figure 4. MVH-402GHB Engine Components

INITIAL SERVICING

The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine
manual for instructions & details of operation and servicing.

1. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.

7. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.

WARNINGWARNING

WARNING

WARNINGWARNING

Adding fuel to the tank should be
accomplished only when the engine is
stopped and has had an
opportunity to cool down.

In the event of a fuel spill,
DO NOT attempt to start the engine until the
fuel residue has been completely wiped up,
and the area surrounding the engine is dry.

2. Throttle Lever – Used to adjust engine RPM speed (lever

advanced forward

FAST

).

3. Recoil Starter (pull rope) – Manual-starting method. Pull

the starter grip until resistance is felt, then pull briskly and
smoothly.

4. Starter Grip – Grip this handle to start engine. See engine

starting section of this manual.

5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop

the flow of fuel.

6. Choke Lever – Used in the starting of a cold engine, or in

cold weather conditions. The choke enriches the fuel
mixture.

SLOW

, lever back toward operator

8. Spark Plug – Provides spark to the ignition system. Set

9. Muffler – Used to reduce noise and emissions. Engine

WARNINGWARNING

WARNING

WARNINGWARNING

operating. NEVER operate the engine with the
muffler removed.

10. Fuel Tank – Holds unleaded gasoline. For additional

Operating the engine without an air

NOTE

spark plug gap (HONDA) to 0.6 - 0.7 mm (0.028 - 0.031
inch). Clean spark plug once a week.

components can generate extreme heat. To prevent burns,
DO NOT touch these areas while the engine is running or
immediately after operating. NEVER operate the engine with
the muffler removed.

Engine components can generate extreme
heat. To prevent burns, DO
NOT touch these areas
while the engine is running
or immediately after

information refer to engine owner's manual.

filter, with a damaged air filter, or a
filter in need of replacement will
allow dirt to enter the engine,
causing rapid engine wear.

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 15

MVH-402GHB — PRE-INSPECTION

CAUTION :

Never operate the
compactor in a confined
area or enclosed structure
that does not provide ample

free flow of air.

ALWAYS wear approved eye and hearing

protection before operating the compactor.

Before Starting

1. Read safety instructions at the
beginning of manual.

2. Familiarize yourself with the operating
and control elements of the machine
and the working environment. This includes obstacles in
the working area, bearing capacity of the ground and the
necessary safety provisions.

3. Check the air filter for dirt and dust. If the air filter is dirty,

replace air filter with a new one as required.

4. Check fastening nuts and bolts for tightness. Loose threads
may cause damage to the machine when vibrating.

5. Understand the geographical features and regulations of
the job site.

3. If the oil level is low, fill to the edge of the oil filler hole with

DANGER

Checking The Fuel

1. Remove the fuel cap located on top of fuel tank.

2. Visually inspect to see if fuel level is low. If fuel is low,

the recommended oil type (Table 4). Maximum oil capacity
is 1.74 quarts (1.65 liters).

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Explosive Fuel

Diesel fuel is highly flammable and can be
dangerous if mishandled. DO NOT smoke
while refueling. DO NOT attempt to refuel the

hot!

or

compactor if the engine is

replenish with unleaded fuel (Figure 6).

running.

6. Clean the compactor, removing dirt and dust, particularly,
the bottom of the plate, engine cooling air inlet.

Checking Engine Oil Level

1. Make sure that the machine is situated in a flat
surface so that level measurements will be accurate.

2. Pull out the dipstick from the oil tank (Figure 5).

3. When refueling, be sure to use a strainer for filtration. DO NOT
top-off fuel. Wipe up any spilled fuel.

CAUTION :

DO NOT overfill oil tank. This could cause oil

leaks and sluggish operation. Clean cap and
surrounding area before opening to prevent
dirt from entering tank.

ENGINE OIL
DIPSTICK

ENGINE OIL
FILLER HOLE

DANGER

Figure 6. Refueling

Fuel spillage on a hot engine can case a fire
or explosion. If fuel spillage occurs, wipe up
the spilled fuel completely to prevent fire haz­ards. NEVER smoke around or near the
compactor.

Figure 5. Oil Dipstick Removal

PAGE 16 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

CAUTION :

DO NOT attempt to operate
the compactor until the
Safety, General Information and Inspection
sections of this manual have been

thoroughly understood.

MVH-402GHB — OPERATION

2. Move the throttle lever to the START position by opening

it to about 20 degrees (Figure 9).

read and

This section is intended to assist the operator with the

start-up

section be read carefully before attempting to use the compactor
in the field.
Refer to Figures 3 and 4 for the location of controls and
components.

Adjusting Handle Height

The height of the handle is adjustable for your comfort .

1. Loosen the butterfly screw (Figure 7).

2. Turn the grip clockwise to raise the handle or counterclock-

3. When the handle is raised to the desired height, tighten the

of the compactor. It is extremely important that this

wise to lower the handle.

butterfly screw.

initial

3. Place the

if starting a

4. Place the
starting a

Figure 9. Throttle Lever (Start)

choke lever

cold

Figure 10. Engine Choke Lever (Open)

choke lever

warm engine

(Figure 10) in the CLOSED position

engine.

(Figure 11) in the OPEN position if

or the

temperature is warm.

Figure 7. Handle Adjustment

Starting the Engine

Recoil Start

1. 1. Place the engine
(Figure 8).

Figure 8. Fuel Valve Lever

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 17

fuel valve lever

to the "ON" position.

Figure 11. Engine Choke Lever (Closed)

MVH-402GHB — OPERATION

5. Place the
position.

Figure 12. Engine ON/OFF Switch (ON Position)

6. Grasp the starter grip (Figure 13) and slowly pull it out. The
resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly
and smoothly for starting.

engine ON/OFF switch

(Figure 12) in the "

ON

"

Traveling

CAUTION :

Make sure to follow all safety rules referenced
in the safety section of this manual before
operating compactor. Keep work area clear of
debris and other objects that could cause
damage to the compactor or bodily injury.

1. Grasp the compactor's hand grip and move the engine

fast

throttle lever (Figure 15) quickly to the

Figure 15. Throttle Lever ((Fast)

2. With the throttle lever in the fast position, the engine speed
should be around 2,300 RPM, therefore engaging the cen­trifugal clutch.

position.

Figure 13. Starter Grip

7. If the engine has started, slowly return the choke lever
(Figure 14 ) to the
started repeat steps 1 through 6.

Figure 14. Choke Lever (Closed)

8. Before the compactor is placed into operation, run the engine
for several minutes. Check for fuel leaks, and noises that
would be associated with a loose component.

CLOSED

position. If the engine has not

CAUTION :

Make sure to follow all safety rules referenced
in the safety section of this manual before
operating compactor. Keep work area clear of
debris and other objects that could cause
damage to the compactor or bodily injury.

NOTE

3. To make the compactor move in the forward direction push
the travel lever ( Figure 16) forward.

4. To make the compactor move in the reverse direction pull the
travel lever ( Figure 16) backwards.

5. Firmly gasp the compactor's hand grip, the compactor will
begin moving in the desired position when the direction lever
has been placed in the desired position.

ALWAYS move the throttle lever
quickly without hesitation, because
increasing the engine speed slowly
causes the clutch to slip.

Figure 16. Direction Lever

PAGE 18 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — OPERATION

6. Slowly walk behind the compactor and be on the lookout for
any large objects or foreign matter that might cause damage
to the compactor or bodily injury.

7. If travel lever is placed in the neutral position, the machine will
vibrate in place.

8. To move the compactor laterally, hold the hand gr ip firmly and
swing compactor. Do not swing compactor while gripping the
travel lever.

Stopping

1. Return the throttle lever to the START position. Allow

the machine to cool down for 2 to 3 minutes.

2. Turn the throttle lever to the STOP position (Figure

17) to stop the engine.

Emergency Shutdown

1. Move the throttle lever quickly to the
place the engine ON/OFF switch in the

Stowing the Handle

1. Push up the handle (Figure 20).

2. Pull the stopper grip upward into the hole of the guard
frame to lock the handle.

Lifting

STOP

Figure 20. Stowing the Handle

position, and

OFF

position.

Figure 17. Throttle Lever (Stop)

3. Turn the engine ON/OFF switch to the “OFF” position
(Figure 18).

Figure 18. Engine ON/OFF Switch (OFF)

4. Place the

fuel shut-off lever

(Figure 19) in the OFF position.

1. Use a crane or lift to load and unload the machine. A
skilled crane operator is required to perform the job.

2. When lifting the machine, check for any damaged or
loose bolts, lifting hooks, and shock mounts.

3. Check any damaged or loose bolts in the guard frame to
avoid machine sliding off.

4. Make sure that the machine is shut off before machine is
lifted.

5. Use reliable cable for lifting.

6. Always lift the machine vertically and keep the
machine away from workers and animals.

7. Do not lift the machine higher than the required
height.

Transporting

1. Always make sure that the machine is shut off while
being transported.

2. Check that the fuel cap is properly closed and
tightened.

3. When traveling long distances or on rugged terrain,
drain the fuel of the machine before transporting.

4. Tie down the machine securely on the

Figure 19. Fuel Valve Lever (OFF)

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 19

transportation so that it will not move or topple over.

MVH-402GHB — MAINTENANCE

CAUTION :

Inspection and other services should
ALWAYS be carried out on hard and level
ground with the engine shutdown. These
inspection intervals are for operation under

normal conditions. Adjust your inspection
intervals based on the number hours plate compactor is in use,
and particular working conditions.

Daily Service

z

Check for leakage of fuel or oil.

z

Check for loose screws including tightness. See Table 6
below (tightening torque ), for retightening:

z

Remove soil and clean the bottom of compaction plate.

z

Check hydraulic pump, piping and hose for any leakage. A
loosened hydraulic hose can be a cause for leakage. Check
hydraulic hose connections with wrench applied for

Inspection and Maintenance Service Tables.

To make sure your plate compactor is always in good working

tightness.

z

Check engine oil.

condition before using, carry out the maintenance inspection in
accordance with Tables 5 through 7.

BHG204-HVM.5ELBATNOITCEPSNIENIHCAM

METI

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FOSRUOH

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sruoh8yrevE

)yadyreve(

sruoh8yrevE

)yadyreve(

SKRAMER

METINOITAREPOFOSRUOH

sdaerhT

kcehCgulPkrapS)keewyreve(sruoh04yrevE

kaeLleuFroliO)yadyreve(sruoh8yrevE

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dnakcehCliOenignE

tnemhsinelpeR

BHG204-HVM.6ELBATKCEHCENIGNE

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)yadyreve(sruoh8yrevE

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)level

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kcehC)hctulc(tleb-Vsruoh002yrevE22egapeeS

kcehCyrettaBsruoh001yrevE32egapeeS

CAUTION :

Fuel piping and connections should be

replaced every 2 years.

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T8-6 001 052 005 008 003,1 000,2 007,2 008,3

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~003

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PAGE 20 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — MAINTENANCE

CLUTCH
PULLEY

VIBRATOR
PULLEY

Spark Plug

1. Remove and clean the spark plug (Figure 21).

2. Adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm). This
unit has electronic ignition, which requires no adjustments.

Air Filter

1. Remove the air cleaner cover and foam filter element as
shown in Figure 23.

2. Tap the paper filter element (Figure 23) several times on a
hard surface to remove dirt, or blow compressed air [not
exceeding 30 psi (207 kPa, 2.1 kgf/cm
element from the air cleaner case side.
Brushing will force dirt into the fibers. Replace the paper filter
element if it is excessively dirty.

3. Clean foam element in warm, soapy water or nonflammable
solvent. Rinse and dry thoroughly. Dip the element in clean
engine oil and completely squeeze out the excess oil from the
element before installing.

Figure 21. Spark Plug Gap

Engine Oil Replacement

1. Replace engine oil, first in 25 hours of operation and every
50 to 100 hours afterwards.

warm

2. Drain the engine oil when the oil is

as shown in

Figure 22.

2

)] through the filter

NEVER

brush off dirt.

3. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.

4. Replace engine oil with recommended type oil as listed
in Table 3. Engine oil capacity is 1.16 quarts (1.1 liters).
DO NOT overfill.

5. Install drain bolt with sealing washer and tighten se­curely.

CAUTION :

Figure 22. Engine Oil (Draining)

Figure 23. Engine Air Filter

NEVER attempt to check the V-belt with the

engine running. Severe injury can occur if your
hand gets caught between the V-belt and the
clutch (Figure 24). Always use safety gloves.

Figure 24. V-Belt Hazard

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 21

MVH-402GHB — MAINTENANCE

Checking and Replacing the V-Belt and Clutch

1. After 200 hours of operation, remove the belt cover to check
the V-belt tension (Figure 25). Tension is proper if the belt
bends about 10 mm when depressed strongly with finger
between shafts. Loose or worn V-belts reduces power
transmission efficiency, causing weak compaction and
reduces the life of the belt itself.

Figure 25. V-Belt Check

z

Replacing the V-belt

Remove the belt cover. Engage an offset wrench (19 mm) or the
like to vibrator pulley (lower) fastening bolt. Engage waste cloth
or the like at midway of V-belt on the left side and while pulling it
back strongly, rotate the offset wrench clockwise so that the V­belt will come off.

Vibrator Oil Level Check

CAUTION :

1. In every 100 hours of operation, with the machine positioned
horizontally, remove vibrator oil level check plug (Figure

26) off vibrator (19 mm wrench) and see if oil is up to filler
port. Be sure to clean area around check hole to prevent dirt
and dust from entering.

Always clean the area around the vibrator oil
level check hole before removing oil check
plug. This will prevent dirt and debris from
entering the system.

z

Reinstalling the V-belt

Engage V-belt to lower vibrator pulley and push the V-belt to left
side of upper clutch and, in the same manner as in removal,
rotate offset wrench clockwise so that the V-belt goes back on.

z

Checking Clutch

Check the clutch simultaneously with V-belt checking. With belt
cover removed, check outer drum of the clutch for seizure and
"V" groove for wear or damage with your eyes. Clean the "V"
groove as necessary. Wear of lining or shoe should be checked
with running check. If the shoe is worn, power transmission
becomes deficient and slipping will result.

z

Replacing Clutch

Remove V-belt. Remove bolt at engine power output by giving a
shock to an engaged wrench (tapping with hammer or the like)
and rotating bolt counterclockwise. Remove clutch with a pulley
extractor. To reinstall, reverse the procedure.

2. In every 300 hours of operation, replace oil (capacity 1,500
cc). For draining oil through level check hole, have the
machine inclined with a sleeper or the like placed under the
compaction plate on opposite side.

* Use engine oil 10W-30 for this lubrication.

Hydraulic Oil

1. Check hydraulic oil in every 100 hours of operation. With
handle bar positioned vertically (storage position), remove
bleeder plug (Figure 27) off the top of hydraulic pump and
check for proper oil level.

CAUTION :

Whenever the compactor's vibration becomes
weak or lost during normal operation regard­less of operation hours, check the V-belt and
clutch immediately.

Figure 26. Vibrator Oil Maintenance

Figure 27. Bleeder Plug

PAGE 22 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — MAINTENANCE

2. Replace hydraulic oil after first 200 hours and in every 1,000
hours of operation.

CAUTION :

Make sure hydraulic oil i is at a normal safe
operating level. DO NOT over fill. Over filling
(excessive oil) will cause excess oil to blow
out of breather plug.

Replacing Hydraulic Oil

1. Remove the drain plug (Figure 28) at the bottom of the oil
tank with a 6 mm hex wrench and drain the hydraulic oil.

Battery Maitenance

1. Check the battery terminals periodically to ensure
that they are in good condition.

2. Use wire brush or sand paper to clean the battery
terminals.

3. Check battery for cracks or any other damage. If white
pattern appears inside the battery or paste has
accumulated at the bottom, replace the battery.

4.. If the machine will not be in operation for a long
period of time, store in cool dry place and check the
battery charge level every month to maintain the
performance of the battery.

Battery Cable Connection

1. Take off the battery cover by removing the M6 nuts (Figure

29).

2. When removing cable, disconnect the ground side (normally
negative) first (Figure 29).

3. When installing cable connect the ground side (normally
negative) last.

Figure 28. Hydraulic Oil Maintenance

2. Clean the filter with light oil.

3. Reinstall the drain plug to the oil tank. Apply seal tape or
Roctite #575 to thread portion.

4. Fill tank with hydraulic oil. (Capacity: About 2,500 cc). Use

Shell Tellus Oil #46

5. After filling tank, temporarily install cover. Loosen bleeder
plug located at the top of the cylinders on side of vibrator
(Figure 27). Air remaining in the circuit will be forced out of
the bleeder plug.

6. Tighten the breather plug. Check oil level in the tank again.

7. Install the cover of oil tank. Coat packing with liquid packing
such as Threebond #1215. Use Loctite #242 for mounting
screw.

or equivalent.

CAUTION :

Figure 29. Battery Maintenance

safety glasses

Wear

protective clothes

when working with battery.

or

face mask,

, and

rubber gloves

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 23

MVH-402GHB — TROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following thediagnosis based on the Engine Troubleshooting (Table 8) information
shown below and on the proceeding pages. If the problem cannot be remedied, please leave the unit just as it is and consult
our company's business office or service plant.

GNITOOHSELBUORTENIGNE.8ELBAT

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PAGE 24 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — TROUBLESHOOTING

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MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 25

MVH-402GHB — TROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following thediagnosis based on the Engine Troubleshooting (Table 8) information
shown below and on the proceeding pages. If the problem cannot be remedied, please leave the unit just as it is and consult
our company's business office or service plant.

ROTCAPMOCGNITOOHSELBUORT.9ELBAT

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PAGE 26 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

NOTE PAGE

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 27

EXPLANATION OF CODE IN REMARKS COLUMN

How to read the marks and remarks used in this parts book.

Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serial number
range (inclusive) where a particular part is used.

Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model number
or model number variant.

Items Found In the “Items Number” Column

All parts with same symbol in the number column,

>

, belong to the same assembly or kit.

NOTE

The contents of this parts catalog
are subject to change without
notice.

*

, #, +, %, or

NOTE

If more than one of the same
reference number is listed, the last
one listed indicates newest (or
latest) part available.

PAGE 28 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB with HONDA GX390K1SMX2
ENGINE

1 to 3 Units

Qty. ..... P/N ......................... Description

3 .......... 070200393 ............. V-BELT

1 .......... 956100028 ............. THROTTLE WIRE

3 .......... 9807956841 ........... SPARK PLUG

1 .......... 17620Z0T814 ........ FUEL CAP

1 .......... 17672ZE2W01 ....... FUEL FILTER, FUEL TANK

1 .......... 28462ZE3W01 ....... ROPE, RECOIL STARTER

3 .......... 955000010 ............. KEY, IGNITION

SUGGESTED SPARE PARTS

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 29

DECAL PLACEMENT

MVH-402GHB — DECAL PLACEMENT

PAGE 30 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — DECAL PLACEMENT

DECAL PLACEMENT

NO. PART NO. PART NAME QTY. REMARKS

1 NPA-458 DECAL, FULL THROTTLE 1
2 NPA-222 DECAL, FORWARD/REVERSE 1
3 TBD DECAL, MULTIQUIP LOGO 1
4 NPA-538 DECAL, OPERATIONAL CAUTION 1
5 NPA-748 DECAL, SHELL OIL #46 1
6 NP-367 DECAL, OIL LEVEL INDICATOR 1
7 NPA-326 DECAL, OIL TANK 1
8 NPA-333 DECAL, HEARING PROTECTION 1

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 31

VIBRATING PLATE ASSY.

MVH-402GHB — VIBRATING PLATE ASSY.

PAGE 32 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — VIBRATING PLATE ASSY.

VIBRATING PLATE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 457112370 VIBRATING PLATE 1
2 953405840 DRAIN PLUG M18 (H) 1
3 953402930 COPPER PACKING 19X30X1 1
4 953400270 PLUG 1/4X14 10L 1
5 953405260 PACKING 1/4 (CU) 1
6 939010070 SHOCK ABSORBER 100 4
7 020316130 NUT M16 4
8 030216400 WASHER, LOCK M16 4
9 001221655 BOLT 16X75 T 4
10 030216400 WASHER, LOCK M16 4
11 001201830 BOLT 18X30 8
12 030218460 WASHER, FLAT M18 8

21 456210690 EXTENSION PLATE ................................ 2 .......... OPTION

22 001221850 BOLT 18X50 T .......................................... 8 .......... OPTION

23 457215350 BELT COVER GUARD .............................. 1 .......... S/N G1185~

24 457454090 CUSHION, BELT COVER GUARD ........... 1 .......... S/N G1185~

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 33

BASE AND ENGINE ASSY.

MVH-402GHB — BASE AND ENGINE ASSY.

PAGE 34 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — BASE AND ENGINE ASSY.

BASE AND ENGINE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 912239007 ENGINE, ASSY GX390K1SMX2 1
2 457117640 BASE 1
3 030210250 WASHER, LOCK M10 4
4 031110160 WASHER, FLAT M10 4
5 001221025 BOLT 10x25 T 4
6 030210250 WASHER, LOCK M10 4
7 031110160 WASHER, FLAT M10 4
8 951400110 KEY 7x7x35 1
9 457445880 DUST PACKING 1
10 457112431 DUST COVER 1
11 001521056 BOLT, SOCKET HEAD 10x80 T 2
12 001521058 BOLT, SOCKET HEAD 10x90 T 2
13 070200393 V-BELT, B-39 GREEN/HPDF539 2
14 457112440 COVER, BELT (LOWER-IN) 1
15 001221025 BOLT 10x25 T 4
16 030210250 WASHER, LOCK M10 4
17 031110160 WASHER, FLAT M10 4
18 457212400 COVER, BELT (LOWER-OUT) 1
19 001220835 BOLT 3x35 T 4
20 030208200 WASHER, LOCK M8 4
21 030208160 WASHER, FLAT M8 4
22 001221430 BOLT 14x30 T 4
23 030214350 WASHER, LOCK M14 4
24 456437920 WASHER, PULLEY 1
25 001221235 BOLT 12x35 T 1
26 030212300 WASHER, LOCK M12 1
27 457312300 PULLEY, B2-125/131-68 1
31 457335980 HOLDER, DUST COVER 1
32 001220615 BOLT 6x15 T 4
33 031106100 WASHER, FLAT M6 4
34 030206150 WASHER, LOCK M6 4
41 457456670 BASE, ENGINE 2
42 001221050 BOLT 10x50 T 4
43 457117610 COVER, BELT 1
44 457117620 BELT COVER(OUT) 1
45 457343110 CLUTCH w/FAN 1
46 952400690 WASHER, 9x35x4.5 1
47 001220851 BOLT 8x55 T 1
48 030208200 WASHER, LOCK M8 1
51 457117630 GUARD FRAME 1
53 001221020 BOLT 10x20 T 1
54 001221020 BOLT 10x20 T 3
55 030210250 WASHER, LOCK M10 3
101 456449950 PLATE, COVER 1
102 456449960 COVER, RUBBER 1
103 001220825 BOLT 8x25 T 3
104 031108160 WASHER, FLAT M8 3
105 022710809 NUT, NYLON M8 3

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 35

VIBRATOR ASSY.

MVH-402GHB — VIBRATOR ASSY.

PAGE 36 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — VIBRATOR ASSY.

VIBRATOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 457112460 VIBRATING CASE 1
2 001221470 BOLT 14X150 T 6
3 001221450 BOLT 14X50 T 4
4 030214350 WASHER, LOCK M14 10
5 047920060 ROLLER BEARING NJ310MC4 4
6 457212410 ROTARY SHAFT, DRIVE 1
7 457445830 ADAPTER, PUMP 1
7 457445831 ADAPTER, PUMP (30L) 1
8 951405370 KEY 15X10X39 RR 1
9 456327150 GEAR, DRIVE 1
10 080200550 STOP RING S-55 2
11 060105030 OIL SEAL SB- 50729 1
12 951404970 KEY 12X8X30 R 1
13 457332420 ECCENTRIC ROTOR 4
14 009120301 SOCKET HEAD BOLT 16X40T 2
15 456337670 ROTARY SHAFT, DRIVEN 1
16 009120302 SOCKET HEAD BOLT 16X30T 2
17 456337380 PISTON ROD 1
18 456010010 KNOCK PIN 10X70 1
19 456327120 GEAR, DRIVEN 1
20 040006911 BEARING 6911 2
21 455435020 COLLAR 17X30X3 2
22 456451280 SPRING 3.2-26.3-102L 1
24 080100300 STOP RING R- 30 1
25 042506000 BEARING 6000ZZSG 2

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 37

VIBRATOR ASSY.

MVH-402GHB — VIBRATOR ASSY. (CONTINUED)

PAGE 38 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — VIBRATOR ASSY. (CONTINUED)

VIBRATOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

26 080200100 STOP RING S-10 1
27 455435051 PISTON,22.4D 1
28 455010070 PACKING USH- 22.4X30X5 1
29 080100260 STOP RING R-26 1
30 456327130 BEARING COVER 1
31 456210646 CYLINDER (R) 1
32 954405550 CLAMP 15R 1
33 050101050 O-RING G-105 3
34 001221025 BOLT 10X25 T 7
35 030210250 WASHER, LOCK M10 12
36 001220812 BOLT 8X12 T 1
37 953404600 COPPER PACKING 8X16X2 1
38 455010020 ELBOW 45 15-0404 1
39 031110160 WASHER, FLAT M10 7
40 457332430 FLANGE, PUMP 1
41 457010010 PUMP FBL 1
42 457445840 BRACKET, CLAMP 1
43 457212420 PUMP COVER 1
44 001221035 BOLT 10X35 T 2
45 001221030 BOLT 10X30 T 5
46 952405540 WASHER 10.5- 22- 3 2
47 030210250 WASHER, LOCK M10 2
48 954010140 ELBOW 90 UES90G02G02 1
49 954001780 ELBOW 45 PF3/8- PF1/4 1
50 952405470 SHIM 90X110X0.5 2

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 39

HYDRAULIC SYSTEM ASSY.

MVH-402GHB — HYDRAULIC SYSTEM ASSY.

PAGE 40 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — HYDRAULIC SYSTEM ASSY.

HYDRAULIC SYSTEM ASSY.

NO. PART NO. PART NAME QTY. REMARKS

51 456337880 SELECTOR VALVE (DETENT) 1
52 001220615 BOLT 6X15 T 4
53 030206150 WASHER, LOCK M6 4
54 031106100 WASHER, FLAT M6 4
55 457446180 OIL HOSE 137OL 1
56 457446190 OIL HOSE 1150L 1
57 457451750 OIL HOSE IB105- L820 1
58 457446210 OIL HOSE 1100L 1
59 955404271 SPIRAL TUBE, SR15- 850L 2
60 954403060 CLAMP HC- 40 1
61 954403070 CLAMP SPACER HC- 40 1
62 001220612 BOLT 6X12 T 2
63 030206150 WASHER, LOCK M6 2
64 506010070 CLAMP TC- 150 1
65 954001160 ELBOW 90 PT1/4- PF1/4 4
66 457112470 OIL TANK 1
67 001221030 BOLT 10X30 T 3
68 030210250 WASHER, LOCK M10 3
69 031110160 WASHER, FLAT M10 3
70 505015380 PLUG PT1/4 1
71 457332440 COVER, OIL TANK 1
72 457445870 PACKING, OIL TANK 1
73 001220820 BOLT 8X20 T 2
74 030208200 WASHER, LOCK M8 2
75 031108160 WASHER, FLAT M8 2
76 456449280 FILTER, OIL TANK 1
77 457445861 JOINT 80L 1
79 506010060 CLAMP TC- 350 2
80 457448680 BREATHING PLUG 1
81 953400020 PACKING 19302 2
82 457448380 BREATHER CAP 1
83 457451740 BREATHER JOINT 1
84 551010630 ELBOW PT1/4- PF3/8 1034- 06 1
85 953402941 COPPER PACKING 13.5X21X1 3

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 41

CONTROL HANDLE ASSY.

MVH-402GHB — CONTROL HANDLE ASSY.

PAGE 42 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — CONTROL HANDLE ASSY.

CONTROL HANDLE ASSY.

NO. PART NO. PART NAME QTY. REMARK

1 456336410 HANDLE BRACKET (L) 1
2 456336420 HANDLE BRACKET (R) 1
3 001221235 BOLT 12X35 T 4
4 030212300 WASHER, LOCK M12 4
5 031112230 WASHER, FLAT M12 4
7 456336400 RUBBER COUPLING 2
8 456449940 SHOCK ABSORBER 2
9 456449930 RUBBER PLATE 2
10 001221681 BOLT 16X250 T 1
11 032124400 CONICAL SPRING WASHER M24 2
12 025406016 SPRING PIN 6X16 2
13 031116260 WASHER, FLAT M16 2
14 020316130 NUT M16 1
15 020416100 NUT M16, H=10 1
16 001220640 BOLT 6X40 T 1
17 020306050 NUT M6 1
18 455434950 SPINDLE 1
19 455010030 KNOB 1
20 939010060 SHOCK ABSORBER 60 1
21 020410060 NUT, M10 H=6 1
22 020412070 NUT, M12 H=7 1
23 022411635 WING NUT M16 1
25 954404230 CLAMP SA120- 18 1
26 001220620 BOLT 6X20 T 1
27 030206150 WASHER, LOCK M6 1
28 031106100 WASHER, FLATM6 1
29 020306050 NUT M6 1
30 001220825 BOLT 8X25 T 6
31 030208200 WASHER, LOCK M8 6
32 031108160 WASHER, FLAT M8 6
33 953401580 PLUG 1
34 501402870 HANDLE STOPPER 1
35 501402880 SPRING/ HANDLE (1.4X18X44) 1
36 959403460 BALL GRIP 32D- M10 1
37 020410060 NUT M10, H=6 1
38 456449980 RUBBER PACKING 9D- 20D- 5T 1
39 953405260 PACKING 1/4 (CU) 1
40 031110160 WASHER, FLAT M10 1
41 456450760 JOINT 1

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 43

CONTROL ASSY.

MVH-402GHB — CONTROL ASSY.

PAGE 44 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — CONTROL ASSY. (CONTINUED)

CONTROL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

43 456214360 LEVER BRACKET .................................... 1 ......... #1 -1538

43 456214720 LEVER BRACKET .................................... 1 ......... *1 G1539-

44 001220820 BOLT 8X20 T 1
45 030208200 WASHER, LOCK M8 3
46 031108160 WASHER, FLAT M8 3
47 001220815 BOLT 8X15 T 2
48 033910020 THRUST WASHER 20 - 36 - 1.5T 2
49 457445910 CLEVIS /MVH- 400 1
50 001220850 BOLT 8X50 T 1
51 020308060 NUT M8 2
52 031108160 WASHER, FLAT M8 2
53 001220630 BOLT 6X30 1
54 02030650 NUT M6 2
55 031106100 WASHER, FLAT M6 2
61 456114841 HANDLE 1
62 456214220 HANDLE GRIP 1
62 456214222 HANDLE GRIP 1
63 456214210 VALVE BRACKET 1
64 032112220 CONICAL SPRING WASJER M12 2
65 456451400 WASHER 12.2-27-0.6T 2
66 456337400 TRAVEL LEVER 1
67 608010090 BUSHING MB2015DU 2
68 457332480 GRIP, TRAVEL LEVER 1
69 020412070 NUT M12 3
71 959403840 BAR GRIP ID 12MM 1
72 456337690 THROTTLE LEVER 1

73 456451290 WIRE GUIDE ............................................. 1 ......... UP TO S/N G1538

73 456452070 WIRE GUIDE ............................................. 1 ......... S/N G1539~

74 951401431 KEY 5X5X8 1
75 031112230 WASHER, FLAT M12 2
76 020412070 NUT M12 2
77 032112220 CONICAL SPRING WASHER M12 2
78 953402930 COPPER PACKING 19X30 X1 2
79 509010130 BUSHING MB1825DU 1
80 959021624 TUBE 8-13-150L 1
81 956100046 THROTTLE WIRE 710-1980 1

82 001820830 BOLT 8X30 T WHOLE THREAD ................ 1 ......... S/N G1539~

83 020308060 NUT M8 ..................................................... 1 ......... S/N G1539~

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 45

BATTERY ASSY.

MVH-402GHB — BATTERY ASSY.

PAGE 46 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — BATTERY ASSY.

BATTERY ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 456438080 BATTERY CORD (-) 370L 1
2 456438090 BATTERY CORD (+) 200L 1
4 456447590 RUBBER PLATE (E) 28X240X5 1
5 456447600 RUBBER PLATE 50X240X10 2
6 959403830 EYE BOLT M10X18 2
7 020310080 NUT M10 2
8 955010020 BATTERY 46B24L 1
9 955404130 BATTERY TERMINAL (-) 1
10 955300220 TERMINAL COVER (BLACK) 1
11 955300480 BATTERY TERMINAL (+) 1
12 955300210 TERMINAL COVER (RED) 1
13 456210660 BATTERY COVER 1
17 457445890 BATTERY BOLT 2
18 022710809 NYLON NUT M8 2
19 031108160 WASHER, FLAT M8 2
21 001220815 BOLT 8X15 T 1
22 030208200 WASHER, LOCK M8 1

23 955300680 KEY SWITCH ........................................... 1 .......... REPLACES 457333310 S/N J1821~

23A 955000010 KEY, STARTER SWITCH ......................... 1 .......... S/N J1821~

24 456439070 WIRE CP 1
26 959406070 RUBBER PLATE 3-50-60 5
28 454010020 CLAMP TC-100 2
29 456447960 LAMP AY, CTL-904 1
30 456451530 READ CORD, L90 1
31 955300400 BUZZER 1
32 515450380 WIRE HARNESS 1
33 10519878570 HARNESS (C), WIRE 1
34 031106100 WASHER, LOCK 1

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 47

AIR CLEANER ASSY.

HONDA GX390K1SMX2 ENGINE — AIR CLEANER ASSY.

PAGE 48 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HONDA GX390K1SMX2 ENGINE — AIR CLEANER ASSY.

AIR CLEANER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16271ZE2010 GASKET, ELBOW 1

2 17210ZE3010 ELEMENT, AIR CLEANER .......................... 1 ......... INCLUDES ITEMS W/#

3# 17218ZE3000 FILTER, OUTER 1
5 17231ZE3W01 COVER, AIR CLEANER 1
6# 17232891000 GROMMET, AIR CLEANER 1
8 17235ZH9N00 NOSE, SILENCER 1
9
10

11 17410ZH9N00 ELBOW, AIR CLEANER .............................. 1 ......... INCLUDES ITEMS W/

13 90203ZA0800 WINGNUT, 6MM 1
14 90325044000 NUT, WING 1
15 90009ZE2003 BOLT- WASHER 6X22 1
16 9405006000 NUT, FLANGE 6MM 2

17238ZE2310 COLLAR, AIR CLEANER 2

*

17239ZE1000 COLLAR B, AIR CLEANER 1

*

*

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 49

CAMSHAFT ASSY.

HONDA GX390K1SMX2 ENGINE — CAMSHAFT ASSY.

PAGE 50 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HONDA GX390K1SMX2 ENGINE — CAMSHAFT ASSY.

CAMSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 14100ZF6W01 CAMSHAFT ASSEMBLY ................................. 1 ......... INCLUDES ITEMS W/

2 14410ZE3013 ROD, PUSH 2
3 14431ZE2010 ARM, VALVE ROCKER 2
4 14441ZE2000 LIFTER, VALVE 2
5 14451ZE1013 PIVOT, ROCKER ARM 2
6
7 14711ZE3000 VALVE, INTAKE 1
8 14721ZE3000 VALVE, EXHAUST 1
9 14751ZE2003 SPRING, VALVE 2
10 14771ZE2000 RETAINER, INTAKE VALVE SPRING 1
11 14773ZE2000 RETAINER, EXHAUST VALVE SPRING 1
12 14775ZE2010 SEAT, VALVE SPRING 1
13 14781ZE2000 ROTATOR, VALVE 1
14 14791ZE2010 PLATE, PUSH ROD GUIDE 1
15 90012ZE0010 BOLT, PIVOT 8MM 2
16 90206ZE1000 NUT, PIVOT ADJ. 2
17 12209ZE8003 SEAL, VALVE STEM 1

14568ZE1000 SPRING, WEIGHT RETURN 1

*

*

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 51

HONDA GX390K1SMX2 ENGINE — CARBURETOR ASSY.

PAGE 52 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HONDA GX390K1SMX2 ENGINE — CARBURETOR ASSY.

CARBURETOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1#%$

>

16010ZE2812 GASKET SET 1

2

*

3

*

5

*

6*% 16024ZE1811 SCREW SET, DRAIN 1
7

*

8

*

9 16100ZF6V01 CARBURETOR ASSEMBLY, BE85B B 1 ............ INCLUDES ITEMS W/

10

*

11

*

12

*

13 16211ZF6000 INSULATOR, CARBURETOR 1
14 16220ZA0702 SPACER, CARBURETOR 1
15 16221ZF6800 GASKET, CARBURETOR 1
16 16223ZE3W00 GASKET, INSULATOR 1

21 16610ZE1000 LEVER, CHOKE (STANDARD) ............. 1 ............ INCLUDES ITEMS W/+

23

*

24

*

25

*

26

*

27

*

30

*

33+ 9430520122 PIN, SPRING 2X12 1
34

*

35

*

36

*

38

*

16011ZA0931 VALVE SET, FLOAT 1
16013ZA0931 FLOAT SET 1
16016ZH7W01 SCREW SET 1

16028ZE0005 SCREW SET B 1
16044ZE3W20 CHOKE SET 1

16124ZE0005 SCREW, THROTTLE STOP 1
16166ZF6V00 NOZZLE, MAIN 1

16173001004 GASKET, FUEL STRAINER CUP ........ 1 ............ INCLUDES ITEMS W/$

16953ZE1812 LEVER, VALVE 1
16954ZE1812 PLATE, LEVER SETTING 1
16956ZE1811 SPRING, VALVE LEVER 1

16957ZE1812 GASKET, VALVE .................................. 1 ............ INCLUDES ITEMS W/

16967ZE0811 CUP, FUEL STRAINER 1
93500030061H SCREW, PAN 3X6 2

99101ZH80880 JET, MAIN #88 (OPTIONAL) 1

99204ZA00450 JET SET, PILOT #45 ............................ 1 ............ INCLUDES ITEMS W/#

106015ZE8005 CHAMBER SET FLOAT ........................... 1 ............. INCLUDES ITEMS W/%

16172ZE3W10 COLLAR, SET 1

*

>

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 53

CONTROL ASSY.

HONDA GX390K1SMX2 ENGINE — CONTROL ASSY.

PAGE 54 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HONDA GX390K1SMX2 ENGINE — CONTROL ASSY.

CONTROL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16551ZE3000 ARM, GOVERNOR 1
2 16555ZE3000 ROD, GOVERNOR 1
3 16561ZE3000 SPRING, GOVERNOR 1
4 16562ZE3000 SPRING, THROTTLE RETURN 1
8 16570ZE3W10 CONTROL ASSY., REMOTE 1
9 16571ZE3W00 LEVER, CONTROL 1
10 16574ZE1000 SPRING, LEVER 1
11 16575ZE2W00 WASHER, CONTROL LEVER 1
12 16576891000 HOLDER, CABLE 1
13 16578ZE1000 SPACER, CONTROL LEVER 1
14 16581ZE3W00 BASE, CONTROL 1
17 16584883300 SPRING, CONTROL ADJUSTING 1
18 16592883310 SPRING, CABLE RETURN 1
19 16594883010 HOLDER, WIRE 1
22 90013883000 BOLT, FLANGE (6X12) (CT200) 2
23 90015ZE5010 BOLT, GOVERNOR ARM 1
24 90114SA0000 NUT, SELF-LOCK (6MM) 1
26 90605230000 CIR CLIP 1
30 93500040060H SCREW (4X6) 1
31 93500050320A PAN SCREW (5X32) 1
32 93500050160A SCREW, PAN (5X16) 1
33 9405006000 NUT, FLANGE (6MM) 1

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 55

HONDA GX390K1SMX2 ENGINE — CRANKCASE COVER ASSY.

CRANKCASE COVER ASSY.

PAGE 56 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HONDA GX390K1SMX2 ENGINE — CRANKCASE COVER ASSY.

CRANKCASE COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2
3 11381ZE3801 PACKING, CASE COVER 1
4 15600ZG4003 CAP ASSEMBLY, OIL FILLER 1
5 15600735003 CAP ASSEMBLY, OIL FILLER 1
8 15625ZE1003 GASKET, OIL FILLER CAP 2

9 16510ZE3000 GOVERNOR ASSEMBLY ................................ 1 ......... INCLUDES ITEMS W/#

10
11
12
13
15
16 90701HC4000 PIN, DOWEL 8X12 2
17
18
19 957010804000 BOLT, FLANGE 8X40 7
20
21

11300ZE3040 COVER ASSY., CRANKCASE ......................... 1 ......... INCLUDES ITEMS W/

*

# 16511ZE8000 WEIGHT, GOVERNOR 3

*

# 16512ZE3000 HOLDER, GOVERNOR WEIGHT 1

*

# 16513ZE2000 PIN, GOVERNOR WEIGHT 3

*

16531Z0A000 SLIDER, GOVERNOR 1

*

90602ZE1000 CLIP, GOVERNOR HOLDER 1

*

91201ZE3004 OIL SEAL 36X52X8 1

*

9410106800 WASHER, PLAIN 6MM 1

*

961006202000 BEARING, RADIAL BALL 6202 1

*

961006207000 BEARING, RADIAL BALL 6207 1

*

*

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 57

CRANKSHAFT ASSY.

HONDA GX390K1SMX2 ENGINE — CRANKSHAFT ASSY.

PAGE 58 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HONDA GX390K1SMX2 ENGINE — CRANKSHAFT ASSY.

CRANKSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

6 13310ZF6W70 CRANKSHAFT, Q-TYPE 1
7 13351ZE3010 WEIGHT, BALANCER 1
8 92101080250A BOLT, 8X25 1
9 90534706010 WASHER, LOCK 8MM 1
10 90741805000 KEY 7X7X33 1
11 91001ZF6003 BEARING, RADIAL BALL 6207S 1

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 59

HONDA GX390K1SMX2 ENGINE — CYLINDER BARREL ASSY.

CYLINDER BARREL ASSY.

PAGE 60 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HONDA GX390K1SMX2 ENGINE — CYLINDER BARREL ASSY.

CYLINDER BARREL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 12000ZF6W14 BARREL ASSY.,CYLINDER ............................ 1 ......... INCLUDES ITEMS W/

2 15510ZE2043 SWITCH ASSY.,OIL LEVEL 1
3 16541ZE3010 SHAFT, GOVERNOR ARM 1
5 34150ZH7003 ALERT UNIT, OIL 1
6 90013883000 BOLT, FLANGE 6X12 (CT200 1
7 90131883000 BOLT, DRAIN PLUG 2
8 90446KE1000 WASHER 8.2X17X0.8 1
10
11
12 91353671004 O- RING 14MM 1
13 9405010000 NUT, FLANGE 10MM 1
15 9410912000 WASHER, DRAIN PLUG 12MM 2
16 9425110000 PIN,LOCK 10MM 1
17 957010601200 BOLT, FLANGE 6X12 2
18

91201ZE3004 OIL SEAL 35X52X8 1

*

91203952771 OIL SEAL 8X14X5 1

*

96100620200 BEARING, RADIAL BALL 6202 1

*

*

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 61

CYLINDER HEAD ASSY.

HONDA GX390K1SMX2 ENGINE — CYLINDER HEAD ASSY.

PAGE 62 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HONDA GX390K1SMX2 ENGINE — CYLINDER HEAD ASSY.

CYLINDER HEAD ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 12200ZF6W01 CYLINDER HEAD ............................................ 1 ......... INCLUDES ITEMS W/

2
3
4
5 12251ZF6W00 GASKET, CYLINDER HEAD 1
6 12310ZE2020 COVER, HEAD 1
7 950051110530 TUBE (11X1000) (11X105) 1
8 12391ZE2020 GASKET, CYLINDER HEAD COVER 1
11 90014ZE2000 BOLT, HEAD COVER 1
12 90042ZE8000 BOLT, STUD 8X31.5 2
13 92900080320E BOLT 2, STUD 8X32 2
14 90441ZE2010 WASHER, HEAD COVER 1
15 9430112200 PIN A, DOWEL 12X20 2
16 957011008000 BOLT, FLANGE 10X80 4
16 957251008000 BOLT, FLANGE 10X80 4
17 9807956841 SPARK PLUG BP6ES (NGK) 1
17 9807956854 SPARK PLUG W20EP-U (DENSO) 1

12204ZE2306 GUIDE, VALVE OS (OPTIONAL) 1

*

12205ZE2305 GUIDE, EX. VALVE OS (OPTIONAL) 1

*

12216ZE2300 CLIP, VALVE GUIDE 1

*

*

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 63

FAN COVER ASSY.

HONDA GX390K1SMX2 ENGINE — FAN COVER ASSY.

PAGE 64 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HONDA GX390K1SMX2 ENGINE — FAN COVER ASSY.

FAN COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2 16731ZE2003 CLIP, TUBE 1
3 19610ZE3010ZB COVER, FAN *NH1* BLACK 1
5 19631ZE3W00 SHROUD 1
9 36100ZH7003 SWITCH ASSEMBLY, ENGINE STOP 1
11 90013883000 BOLT, FLANGE 6X12 (CT200) 6

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 65

FLYWHEEL ASSY.

HONDA GX390K1SMX2 ENGINE — FLYWHEEL ASSY.

PAGE 66 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HONDA GX390K1SMX2 ENGINE — FLYWHEEL ASSY.

FLYWHEEL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 19511ZE3000 FAN, COOLING 1
4 28450ZE3W11 PULLEY, STARTER (SCREEN GRID) 1
6 31100ZE3701 FLYWHEEL 1
9 90201ZE3V00 NUT, SPECIAL 16MM (1) 1
10 90741ZE2000 KEY, SPECIAL WOODRUFF 25X18 1

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 67

FUEL TANK ASSY.

HONDA GX390K1SMX2 ENGINE — FUEL TANK ASSY.

PAGE 68 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HONDA GX390K1SMX2 ENGINE — FUEL TANK ASSY.

FUEL TANK ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2 16854ZH8000 RUBBER, SUPPORTER 107MM 1
5 16955ZE1000 JOINT, FUEL TANK 1
11 17510ZE3010ZB TANK, FUEL *NH1* (BLACK) 1

13 17620Z0T814 CAP, FUEL TANK ......................................... 1 ......... INCLUDES ITEM W/

14
15 17672ZE2W01 FUEL FILTER 1
20 91353671004 O- RING 14MM 1
22 9405008000 NUT, FLANGE 8MM 2
24 950014523540 TUBE, FUEL (4.5X3000) (4.5X235) 1
25 9500202080 CLIP, TUBE B8 2
26 957010802500 BOLT, FLANGE 8X25 2

17631Z0T812 PACKING 1

*

*

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 69

IGNITION COIL ASSY.

HONDA GX390K1SMX2 ENGINE — IGNITION COIL ASSY.

PAGE 70 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HONDA GX390K1SMX2 ENGINE — IGNITION COIL ASSY.

IGNITION COIL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 30500ZF6W02 COIL ASSY., IGNITION 1
5 30700ZE1013 CAP ASSY., 1
8 31512ZE2000 GROMMET, WIRE 1
13 36101ZE2701 WIRE, STOP SWITCH 430MM 1
14 36103ZE1000 HOLDER, STOP SWITCH CORD 1
18 90015883000 BOLT, FLANGE 6X28 2
21 90684ZA061 CLIP, HARNESS 1

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 71

MUFFLER ASSY.

HONDA GX390K1SMX2 ENGINE — MUFFLER ASSY.

PAGE 72 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HONDA GX390K1SMX2 ENGINE — MUFFLER ASSY.

MUFFLER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 18310ZE2W61 MUFFLER 100DB 1
2 18320ZE2W61 PROTECTOR, MUFFLER 1
3 18323ZE3W40 PROTECTOR, EXHAUST PIPE 1
4 18330ZE2W00 PIPE, EXHAUST 1
5 18331ZE3810 CAP, MUFFLER 1
6 18333ZF6W01 GASKET, EXHAUST PIPE 1
7 18355ZE2W00 ARRESTER, SPARK 1
8 18381ZE2W10 GASKET, MUFFLER (ARRESTER) 1
9 18381ZE2800 GASKET EX 1
10 90013883000 BOLT, FLANGE 6X12 (CT200) 1
11 90050ZE1000 SCREW, TAPPING 5X8 4
13 90055ZE1000 SCREW, TAPPING 4X6 3
14 90006ZE2000 SCREW, TAPPING 6X10 1
15 9405008000 NUT, FLANGE 8MM 5

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 73

PISTON ASSY.

HONDA GX390K1SMX2 ENGINE — PISTON ASSY.

PAGE 74 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HONDA GX390K1SMX2 ENGINE — PISTON ASSY.

PISTON ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 13010ZF6003 RING SET, PISTON (STD.) 1
1 13011ZF6003 RING SET, PISTON (OS 0.25), OPT. 1
1 13012ZF6003 RING SET, PISTON (OS 0.50), OPT. 1
1 13013ZF6003 RING SET, PISTON (0.75) NIPPON, OPT. 1
2 13101ZF6W00 PISTON (STANDARD) 1
2 13102ZF6W00 PISTON (OS 0.25), OPTIONAL 1
2 13103ZF6W00 PISTON (OS 0.50), OPTIONAL 1
2 13104ZF6W00 PISTON (0.75), OPTIONAL 1
3 13111ZF6W00 PIN, PISTON 1

4 13200ZE3010 ROD ASSY., CONNECTING (STD.) ................ 1 .......... INCLUDES ITEMS W/

4 13200ZE3315 ROD ASSY., CONNECTING (US 0.25), OPT. . 1 .......... INCLUDES ITEMS W/

5
6 90601ZE3000 CLIP, PISTON PIN 20MM 2

90001ZE8000 BOLT, CONNECTING ROD 2

*

*
*

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 75

HONDA GX390K1SMX2 ENGINE — RECOIL STARTER ASSY.

RECOIL STARTER ASSY.

PAGE 76 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HONDA GX390K1SMX2 ENGINE — RECOIL STARTER ASSY.

RECOIL STARTER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 28400ZE3W01ZB STARTER ASSY., RECOIL *NH1*, BLACK....... 1 ....... INCLUDES ITEMS W/

2
3
4
5
6
7
8
10
11
13
14 90008ZE2003 BOLT, FLANGE 6X10 3

28410ZE3W01ZB CASE, RECOIL STARTER *NH1*, BLACK 1

*

28421ZE3W01 PULLEY, RECOIL STARTER 1

*

28422ZE2W01 RATCHET, STARTER 2

*

28441ZE2W01 SPRING, FRICTION 1

*

28442ZE2W01 SPRING, STARTER RETURN 1

*

28443ZE2W01 SPRING, RATCHET 2

*

28444ZE2W01 RETAINER, SPRING 1

*

28461ZE2W02 GRIP, STARTER 1

*

28462ZE3W01 ROPE, RECOIL STARTER 1

*

90004ZE2W01 SCREW, CENTER 1

*

*

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 77

LABELS ASSY.

HONDA GX390K1SMX2 ENGINE — RECOIL STARTER ASSY.

PAGE 78 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

HONDA GX390K1SMX2 ENGINE — RECOIL STARTER ASSY.

LABELS ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 87521ZF6W01 EMBLEM 1

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 79

Effective: October 1, 2002

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 10 days.

FREIGHT POLICY

All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit
will be allowed, subject to the following provi­sions:

1. A Returned Material Authorization must
be approved by Multiquip prior to ship­ment.

2. To obtain a Retur n Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quanti­ties, and descriptions of the items to be
returned.

a. The parts numbers and descriptions

must match the current parts price
list.

b. The list must be typed or computer

generated.

c. The list must state the reason(s) for

the return.

d. The list must reference the sales

order(s) or invoice(s) under which the
items were originally purchased.

e. The list must include the name and

phone number of the person request­ing the RMA.

3. A copy of the Return Material Authoriza­tion must accompany the return shipment.

4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.

5. Parts must be in new and resalable

6. The following items are not returnable:

7. The sender will be notified of any

8. Such material will be held for five

9. Credit on returned parts will be issued at

10. In cases where an item is accepted, for

11. Credit issued will be applied to future

PRICING AND REBATES

Prices are subject to change without prior
notice. Price changes are effective on a spe­cific date and all orders received on or after
that date will be billed at the revised price.
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.

Multiquip reserves the right to quote and sell
condition, in the original Multiquip pack­age (if any), and with Multiquip part
numbers clearly marked.

a. Obsolete parts. (If an item is in the

price book and shows as being
replaced by another item, it is
obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.

c. Any line item with an extended dealer

net price of less than $5.00.

d. Special order items.
e. Electrical components.

f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

material received that is not acceptable.

working days from notification, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.

dealer net price at time of the original
purchase, less a 15% restocking charge.

which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.

purchases only.

direct to Government agencies, and to Original

Equipment Manufacturer accounts who use

our products as integral parts of their own

products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice

for special handling including bus shipments,

insured parcel post or in cases where Multiquip

must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable here under for

damages in excess of the purchase price of the

item with respect to which damages are claimed,

and in no event shall Multiquip be liable for loss

of profit or good will or for any other special,

consequential or incidental damages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made in

connection with the sale of parts or trade acces-

sories nor as to any engine not manufactured

by Multiquip. Such warranties made in connec-

tion with the sale of new, complete units are

made exclusively by a statement of warranty

packaged with such units, and Multiquip nei-

ther assumes not authorizes any person to

assume for it any other obligation or liability

whatever in connection with the sale of its

products. Apart from such written statement of

warranty, there are no warranties, express,

implied or statutory, which extend beyond the

description of the products on the face hereof.

PAGE 80 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

NOTE PAGE

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 81

OPERATION AND PARTS MANUAL

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

ON-HAND

WHEN CALLING

MULTIQUIP’S MAIN PHONE NUMBERS

800-421-1244 FAX: [phone]
310-537-3700

PARTS DEPARTMENT

800-427-1244 FAX: [phone]
310-537-3700 FAX: [phone]

MAYCO PARTS

800-306-2926 FAX: [phone]
310-537-3700 FAX: [phone]

SERVICE DEPARTMENT

800-478-1244 FAX: [phone]
310-537-3700

MQ POWER SERVICE DEPARTMENT

800-835-2551 FAX: [phone]
310-537-3700

TECHNICAL ASSISTANCE

800-478-1244 FAX: [phone]

WARRANTY DEPARTMENT

800-421-1244, EXT. 279 FAX: [phone]
310-537-3700, EXT. 279

MULTIQUIP INC.

POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX: [phone]
E-MAIL: [e-mail]
WWW: multiquip.com

Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX

Atlanta • Boise • Dallas • Houston • Newark

manufactured for Multiquip Inc.

MIKASA SANGYO CO., LTD. Tokyo, Japan

by