Multiquip MVH306GH User Manual

Page 1
OPERATION AND PARTS MANUAL
SERIES
MODEL MVH306GH
REVERSIBLE PLATE COMPACTOR
Revision #8 (01/31/14)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Page 2
PROPOSITION 65 WARNING
PAGE 2 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 3
NOTES
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 3
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TABLE OF CONTENTS
MIKASA MVH306GH REVERSIBLE PLATE COMPACTOR
Proposition 65 Warning ..............................................2
Table Of Contents ......................................................4
Parts Ordering Procedures ........................................5
Safety Information ................................................ 6-10
Specifications ...........................................................11
Dimensions .............................................................. 12
General Information ................................................. 13
Components.............................................................14
Inspection ........................................................... 16-17
Operation ........................................................... 18-21
Maintenance ...................................................... 22-25
Troubleshooting (Engine) .........................................26
Troubleshooting (Compactor) .................................. 27
PARTS ILLUSTRATIONS
Explanation Of Code In Remarks Column ...............28
Suggested Spare Parts ............................................29
Nameplate and Decals....................................... 30-31
Vibrating Plate Assembly ................................... 32-33
Base and Engine Assembly ............................... 34-37
Vibrator Assembly .............................................. 38-39
Control Handle Assembly .................................. 40-43
Hand Pump Assembly........................................ 44-45
HONDA GX270K1SMX2 GASOLINE ENGINE
Air Cleaner Assembly ......................................... 46-47
Camshaft Assembly ........................................... 48-49
Carburetor Assembly ......................................... 50-51
Control Assembly ............................................... 52-53
Crankcase Cover Assembly ............................... 54-55
Crankshaft Assembly ......................................... 56-57
Cylinder Barrel Assembly ................................... 58-59
Cylinder Head Assembly .................................... 60-61
Fan Cover Assembly .......................................... 62-63
Flywheel Assembly ............................................ 64-65
Fuel Tank Assembly ........................................... 66-67
Ignition Coil Assembly ........................................ 68-69
Muffler Assembly ............................................... 70-71
Piston Assembly ................................................. 72-73
Recoil Starter Assembly ..................................... 74-75
Labels Assembly ................................................ 76-77
Terms and Conditions Of Sale — Parts .................. 78
NOTICE
Specification and part number are subject to change without notice.
PAGE 4 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 5
r
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
(Dealers Only)
to log in and save!
(Dealers Only)
:
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact you District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
:
Domestic (US) Dealers Call:
1-800-427-1244
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
When ordering parts, please supply:
Dealer Account Number
Dealer Name and Address
Shipping Address (if different than billing address)
Return Fax NumberApplicable Model Number
Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
Specify Preferred Method of Shipment:UPS/Fed Ex ✓ DHL
Priority One Truck
Ground
Next Day
Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 5
Page 6
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifically address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 7
SAFETY INFORMATION
GENERAL SAFETY
CAUTION
 NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the influence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE
 This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
 Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
 Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fire extinguisher.
 ALWAYS know the location of the nearest
first aid kit.
 ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is in operation.
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 7
Page 8
SAFETY INFORMATION
r
COMPACTOR SAFETY
DANGER
 NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fire could result causing severe
bodily harm or even death.
WARNING
 NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
 NEVER lubricate components or attempt service on a
running machine.
NOTICE
ALWAYS keep the machine in proper running condition.
 Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
ENGINE SAFETY
DANGER
 The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can cause death if inhaled.
 The engine of this equipment requires an adequate
free flow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
WARNING
 DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
 Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the radiator cap while the
engine is hot. High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the compactor.
DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will gush out of the coolant tank and severely scald any persons in the general area of the compactor.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the compactor.
CAUTION
 NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool before servicing equipment.
NOTICE
NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filte frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making the engine start difficult.
PAGE 8 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 9
SAFETY INFORMATION
FUEL SAFETY
DANGER
 DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or fire due to static electricity.
FUEL
FUEL
DO NOT start the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
 ALWAYS use extreme caution when working with
flammable liquids.
 DO NOT fill the fuel tank while the engine is running
or hot.
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from the ignition system.
 Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
 DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a flame or spark, an explosion could occur.
WARNING
 ALWAYS wear safety glasses when
handling the battery to avoid eye irritation. The battery contains acids that can cause injury to the eyes and skin.
 Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration of combustible gases.
 If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water.
 If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.
 NEVER use fuel as a cleaning agent.
 DO NOT smoke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
CAUTION
 ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 9
Page 10
TRANSPORTING SAFETY
CAUTION
 NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
 Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are not loose or missing.
 Always make sure crane or lifitng device has been
properly secured to the lifting bail (hook) of the equipment.
 ALWAYS shutdown engine before transporting.
 NEVER lift the equipment while the engine is running.
 Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
SAFETY INFORMATION
 Use adequate lifting cable (wire or rope) of sufficient
strength.
 Use one point suspension hook and lift straight
upwards.
 DO NOT lift machine to unnecessary heights.
 ALWAYS tie down equipment during transport by
securing the equipment with rope.
ENVIRONMENTAL SAFETY
NOTICE
 Dispose of hazardous waste properly.
Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
PAGE 10 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 11
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MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 11
Page 12
DIMENSIONS
Figure 3. MVH306GH Reversible Plate Compactor Dimensions
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PAGE 12 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 13
GENERAL INFORMATION
Plate Compactor
The Mikasa MVH306GH is a walk behind, reversible plate compactor designed for the compaction of sand, clay and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
Vibratory Plates
The vibratory plates of the MVH306GH produce low amplitude high frequency vibrations, designed to compact granular soils.
The resulting vibrations cause forward motion. The engine and handle are vibration isolated from the vibrating plate. The heavier the plate, the more compaction force it generates.
Reversible Vibratory Plates
Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel, plus increased compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for semi-cohesive soils.
Frequency/Speed
The compactor's vibrating plate maximum frequency is 4400 vpm (vibrations per minute). The forward and reverse travel speed of the compactor is approximately 75 ft./minute (23 meters/ minute).
Engine
The Mikasa MVH306GH Plate Compactor is equipped with a GX270K1-SMX2 (recoil start) gasoline engine.
Controls
Before starting the MVH306GH Plate Compactor, identify and understand the function of the controls and components as indicated in Figure 4.
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 13
Page 14
Figure 4. MVH306GH Reversible Plate
Compactor Components
COMPONENTS
Figure 4 illustrates the location of the major components for the MVH306GH Reversible Plate Compactor. The function of each component is described below:
1. Hand Grip – When operating the compactor use this hand grip to maneuver the compactor.
Push
2. Forward & Reverse Lever – compactor will move in a forward direction, backwards, the compactor will move in backwards direction. Placing the lever in the middle (midway) will cause the compactor not to move (neutral).
3. Handle Bar – When operating the compactor, this handle is to be in the downward position. When the compactor is
stored
to be
4. Guard Hook - Used to lift the machine with crane or other lifting device.
5. Stopper - Locks the handle in place in the upward position for stowing.
6. Engine – This plate compactor uses a GX270K1-SMX2 gasoline engine. Refer to the owner’s manual for engine information and related topics.
, move the handle bar to the upright position.
the lever forward, the
pull
the lever
7. Belt Cover – Remove this cover to gain access to the V­belts. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.
8. Base Plate – Designed to compact sand, clay, and asphalt.
9. Oil Reservoir – Fill with Shell Tellus Oil 46 or equivalent grade hydraulic oil.
10. Vibration Case – Encloses the eccentric, gears and counter weights.
11. Hydraulic Cylinder – Activated by moving the travel lever. The cylinder controls the direction of movement by the plate compactor.
12. Shock Absorber – Protects plate compactor from damage by absorbing vibration during operation.
13. Throttle Lever – Controls speed of the plate compactor. Place straight vertically to start, push fully counterclockwise for full throttle and fully clockwise to stop plate compactor.
14. Rubber Cover – Lift this rubber cover to gain access to the fuel tank.
PAGE 14 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 15
INITIAL SERVICING
BASIC ENGINE
Figure 5. Honda GX270 Engine Components
The engine (Figure 5) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing. The engine shown above is a HONDA engine, operation for other types of engines may vary somewhat.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
WARNING
DANGER
Add fuel to the tank only when the engine is stopped and has cooled down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
3. Engine ON/OFF Switch – ON position permits engine starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
, lever back toward operator
6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
NOTICE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
8. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a week.
9. Muffler – Used to reduce noise and emissions.
WARNING
10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual.
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 15
Page 16
INSPECTION
CAUTION
NEVER operate the compactor in a
confined area or enclosed area structure that does not provide ample
.
air
free flow of
4. If the oil level is low (Figure 7), fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is 1.16 quarts (1.10 liters).
CAUTION
ALWAYS wear approved eye and hearing
protection before operating the compactor.
Before Starting
1. Read safety instructions at the beginning of manual.
2. Familiarize yourself with the operating and control elements of the machine and the working environment. This includes obstacles in the working area, bearing capacity of the ground and the necessary safety provisions.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check fastening nuts and bolts for tightness. Loose threads may cause damage to the machine when vibrating.
5. Understand the geographical features and regulations of the job site.
6. Clean the compactor, removing dirt and dust. Particularly, the bottom of the plate, engine cooling air inlet.
Checking the Hydraulic Oil Level
1. To check the engine oil level, place the compactor on secure level ground with the engine stopped.
2. Remove the hydraulic oil breather cap located at the top of the hydraulic oil tank (Figure 8).
Figure 7. Engine Oil Level
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Checking Engine Oil Level
1. To check the engine oil level, place the compactor on secure level ground with the engine stopped.
2. Remove the dipstick from the engine oil filler hole (Figure 6) and wipe it clean.
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
Figure 6. Engine Oil Dipstick Removal
3. Using a 24 mm wrench, remove the hydraulic oil filler plug.
3. Visually inspect to determine if hydraulic oil level is low. If oil level is low add Shell Tellus 46 hydraulic oil or equivalent through the hand pump oil filler port.
Figure 8. Hydraulic Oil Filler Plug Removal
PAGE 16 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 17
INSPECTION
CAUTION
DO NOT overfill hydraulic oil tank. This could cause oil
leaks and sluggish operation. Clean cap and surrounding area before opening to prevent dirt from entering oil tank.
4. When adding hydraulic oil, only fill to the specified oil level as marked on the front of the hydraulic oil tank (Figure 9). DO
NOT overfill.
Figure 9. Oil Tank (Front View)
Checking the Air Cleaner
DANGER
Checking The Fuel
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded gasoline. (Figure 11).
3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel.
EXPLOSIVE FUEL!
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel if the engine is
hot or running
.
1. Loosen the wing nut and remove the air cleaner cover as shown in Figure 10.
2. Remove the paper filter element and inspect it for signs of
wear or dirt. If paper filter element is dirty, clean or replace element.
Figure 11. Refueling
Figure 10. Air Cleaner Element
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 17
Page 18
CAUTION
DO NOT attempt to operate the
compactor until the Safety, General Information and Inspection sections of this manual have been
thoroughly understood
read and
.
OPERATION
This section is intended to assist the operator with the
start-up
section be read carefully before attempting to use the compactor in the field.
Refer to Figure 4 for the location of controls and components.
Releasing the Handle
1. Pull the handle release pin, (Figure 12) then push down on
of the compactor. It is extremely important that this
the hand grip to release the handle.
initial
STARTING THE ENGINE
Starting the Engine (
1. Place the engine position.
Figure 14. Engine Fuel Valve Lever (ON Position)
2. Move the throttle lever to the START position (Figure 15).
Figure 13. Handle Adjustment
HONDA
fuel valve lever
engine)
(Figure 14) to the "ON"
Figure 12. Handle Release Pin
Adjusting Handle Height
The height of the handle is adjustable for your comfort .
1. Loosen the butterfly screw (Figure 13).
2. Turn the grip clockwise to raise the handle or counterclock­wise to lower the handle.
3. When the handle is raised to the desired height, tighten the butterfly screw.
Figure 15. Throttle Lever (Start Position)
PAGE 18 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 19
OPERATION
3. Place the
if starting a
4. Place the
if starting a
choke lever
Figure 16. Engine Choke Lever (Open)
choke lever
(Figure 16) in the "
cold
engine.
(Figure 17) in the "
warm engine
or the
OPEN
" position
CLOSED
" position
temperature is warm.
Figure 19. Starter Grip
7. If the engine has started, slowly return the choke lever (Figure 17) to the started repeat steps 1 through 6.
8. Before the compactor is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would be associated with a loose component.
TRAVELING
1. Grasp the compactor's hand grip (Figure 20), and move the
engine throttle lever (Figure 20) quickly to the
2. With the throttle lever in the fast position, the engine speed
should be around 3,600 RPM, therefore engaging the cen­trifugal clutch.
CLOSED
position. If the engine has not
fast
position.
Figure 17. Engine Choke Lever (Closed)
5. Place the position.
engine ON/OFF switch
(Figure 18) in the "
ON
"
Figure 20. Throttle Lever (Fast)
NOTICE
ALWAYS move the throttle lever quickly without hesitation,
because increasing the engine speed slowly causes the clutch to slip.
Figure 18. Engine ON/OFF Switch (ON Position)
6. Grasp the starter grip (Figure 19) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 19
Page 20
3. To make the compactor move in the forward direction push the travel lever ( Figure 21) forward.
Figure 21. Travel Lever
4. To make the compactor move in the reverse direction pull the travel lever ( Figure 21) backwards.
5. Firmly gasp the compactor's hand grip, the compactor will begin moving in the desired position when the direction lever has been placed in the desired position.
OPERATION
Figure 23. Engine ON/OFF Switch (OFF)
6. Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury.
7. If travel lever is placed in the neutral position, the machine will vibrate in place.
8. To move the compactor laterally, hold the hand grip firmly and swing compactor. DO NOT swing compactor while gripping the travel lever.
Normal Shutdown
1. Return the throttle lever to the START position (Figure 15).
Allow the machine to cool down for 2 to 3 minutes.
2. Place the travel lever in the NEUTRAL position.
3. Place the throttle lever in the STOP position (Figure 22) to stop
the engine.
4. Turn the engine ON/OFF switch to the “OFF” position (Figure 23).
5. Place the
position.
fuel shut-off lever
(Figure 24) in the OFF
Emergency Shutdown
1. For a recoil start type engine, move the throttle lever quickly to the
STOWING THE HANDLE
1. Push up the handle upward (Figure 25) until the handle locks in place.
Figure 24. Fuel Valve Lever (OFF)
STOP
position.
Figure 22. Throttle Lever (Stop)
Figure 25. Stowing the Handle
PAGE 20 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 21
MAINTENANCE
Inspection and other services should
always
be carried out on
hard and level ground with the engine shut down.
Inspection and Maintenance Service Tables.
1. To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.
HG603-HVM.5ELBATNOITCEPSNIENIHCAM
METI
gnissiMroesooL
swercS
straPdegamaD
gnillortnoCfonoitcnuF
traPmetsyS
kaeLmetsySciluardyHsruoh001yrevE12egapeeS
FOSRUOH
NOITAREPO
sruoh8yrevE
)yadyreve(
sruoh8yrevE
)yadyreve(
sruoh8yrevE
)yadyreve(
SKRAMER
NOTICE
Fuel piping and connections should be replaced every 2 years.
HG603-HVM.6ELBATkcehCenignE
METINOITAREPOFOSRUOH
kcehCgulPkrapS)keewyreve(sruoh04yrevE
kaeLleuFroliO)yadyreve(sruoh8yrevE
enthgiT
sdaerhT
gninetsaFfoss
dnakcehCliOenignE
tnemhsinelpeR
tnemecalpeRliOenignE
gninaelCretliFriAsruoh001
)yadyreve(sruoh8yrevE
)yadyreve(sruoh8yrevE
sothsinelpeR(
)level
sruoh001
yrevE
mumixamdeificep
ot05yrevenehtsruoh52tsrifretfA
tarbiVsruoh001yrevE32egapeeS
kcehCliOro
liOrotarbiV
tnemecalpeR
kcehCliOciluardyHsruoh001yrevE32eg
liOciluardyH tnemecalpeR
kcehC)hctulc(tleb-Vsruoh002
kcehCyrettaBsruoh001yrevE42egapeeS
yrevE22egapeeS
002retfatsriF
sruoh000,1
sruoh003yrevE32egapeeS
yreveneht,sruoh
Daily Service
Check for leakage of fuel or oil.
apeeS
Check for loose screws including tightness. See Table 7 below (tightening torque ), for retightening:
32egapeeS
T4 07 051 003 005 057 001,1 004,1 000,2
T8-6 001 052 005 008 003,1 000,2 007,2 008,3
T11 051 004 008 002,1 000,2 009,2 002,4 006,5
NOTICE
* 001
These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions.
Remove soil and clean the bottom of compaction plate.
Check hand pump, piping and hose for any leakage. A loosened hydraulic hose can be a cause for leakage. Check hydraulic hose connections with wrench applied for tightness.
retemaiD)mc/gk.ni(
mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02
lairetaM
~003
053
~056
007
)munimulafositrap-retnuocesacnI(*
)dednahthgirllaeraenihcamsihthtiwesunisdaerhT(
kramsilairetamfoytilauqdnalairetaM
.kcehcenignenosliatedroflaunamenigneetarapeseeS
EUQROTGNINETHGIT.7ELBAT
.wercsdna,tlobhcaenode
Check engine oil.
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 21
Page 22
MAINTENANCE
Spark Plug
1. Remove and clean the spark plug (Figure 26).
2. Adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.
Air Filter
1. Remove the air cleaner cover and foam filter element as shown in Figure 28.
2. Tap the paper filter element (Figure 28) several times on a hard surface to remove dirt, or blow compressed air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm element from the air cleaner case side. Brushing will force dirt into the fibers. Replace the paper filter element if it is excessively dirty.
3. Clean foam element in warm, soapy water or nonflammable solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing.
Figure 26. Spark Plug Gap
Engine Oil Replacement
1. Replace engine oil, first in 25 hours of operation and every 50 to 100 hours afterwards.
warm
2. Drain the engine oil when the oil is
as shown in
Figure 27.
2
)] through the filter
NEVER
brush off dirt.
3. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.
4. Replace engine oil with recommended type oil as listed in Table 4. Engine oil capacity is 1.16 quarts (1.1 liters). DO NOT overfill.
5. Install drain bolt with sealing washer and tighten se­curely.
CAUTION
NEVER attempt to check the V-belt with the engine running.
Severe injury can occur if your hand gets caught between the V-belt and the clutch (Figure 29). Always use safety gloves.
Figure 27. Engine Oil (Draining)
Figure 28. Engine Air Filter
CLUTCH PULLEY
VIBRATOR PULLEY
Figure 29. V-Belt Hazard
PAGE 22 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 23
MAINTENANCE
Checking and Replacing the V-Belt and Clutch
1. After 200 hours of operation, remove the belt cover to check the V-belt tension (Figure 30). Tension is proper if the belt bends about 3/8”(10 mm) when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.
Figure 30. V-Belt Check
Replacing the V-belt
Remove the belt cover. Engage an offset wrench 3/4”(19 mm) or the like to vibrator pulley (lower) fastening bolt. Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset wrench clockwise so that the V-belt will come off.
Vibrator Oil Level Check
NOTICE
Always clean the area around the vibrator oil level check plug before removing oil check plug. This will prevent dirt and debris from entering the system.
1. In every 100 hours of operation, with the machine positioned horizontally, use a 3/4” (19 mm) wrench and remove vibrator oil level check plug (Figure 31). Visually inspect and see if vibrator oil level is up to filler port. Be sure to clean area around check hole to prevent dirt and dust from entering.
Figure 31. Vibrator Oil Drain and Check Plugs
Draining Vibrator Oil
Reinstalling the V-belt
Engage V-belt to lower vibrator pulley and push the V-belt to left side of upper clutch and, in the same manner as in removal, rotate offset wrench clockwise so that the V-belt goes back on.
Checking Clutch
Check the clutch simultaneously with V-belt checking. With belt cover removed, check outer drum of the clutch for seizure and "V" groove for wear or damage with your eyes. Clean the "V" groove as necessary. Wear of lining or shoe should be checked with running check. If the shoe is worn, power transmission becomes deficient and slipping will result.
Replacing Clutch
Remove V-belt. Remove bolt at engine power output by giving a shock to an engaged wrench (tapping with hammer or the like)and rotating bolt counterclockwise. Remove clutch with a pulley extractor. To reinstall, reverse the procedure.
CAUTION
Whenever the compactor's vibration becomes weak or lost during normal operation regardless of operation hours, check the V-belt and clutch immediately.
1. Replace vibrator oil after first 200 hours and in every 1,000 hours of operation.
2. Position handle bar vertically (storage position).
3. Using a 14 mm wrench remove the vibrator oil drain plug (Figure 31) from the vibrating plate assembly.
NOTICE
For draining oil through level check hole, have the machine inclined with a sleeper or the like placed under the compaction plate on opposite side.
4. After vibrator oil has been completely drained from machine, fill with 10W-30 motor oil to the appropriate safe operating level (Figure 31).
5. Reinstall drain plug into vibrating plate assembly. Apply seal tape or Loctite #575 to thread portion of drain plug.
Draining Hydraulic Oil
1. Disconnect the hydraulic hose connected to the hydraulic oil cylinder (Figure 32).
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 23
Page 24
CAUTION
Make sure hydraulic oil is at a normal safe operating level. DO NOT over fill. Over filling (excessive oil) will cause excess oil to blow out of breather plug.
3. Loosen bleeder plug located at top of hydraulic cylinder on side of vibrator (Figure 35). Air remaining in the circuit will
Figure 32. Hydraulic Oil Cylinder
2. Push the travel lever back and forth to drain the hydraulic oil from the hand pump (hydraulic oil reservoir).
3. After draining hydraulic oil, reconnect hydraulic oil hose to cylinder.
4. Place handle in upright position. Pull travel lever all the way back (reverse), and using a rope, secure travel lever to hand grip.
Adding Hydraulic Oil
1. Remove the breather cap and oil plug (Figure 33) from the hydraulic oil tank using a 24mm hex socket.
be forced out of the bleeder plug. Once all air has been purged from the hydraulic system, tighten bleeder plug securely
4. Re-insert oil plug into hydraulic oil tank and tighten securely. Re-install breather cap.
MAINTENANCE
Figure 33. Hydraulic Oil Tank
2. Using a funnel, add hydraulic oil tank through the oil filler port (Figure 34). Oil tank capacity is 50.7 fl. oz (1500 cc)
Shell Tellus Oil #46
or equivalent to the
Figure 35. Bleeder Plug
LONG TERM STORAGE
When storing your compactor for long periods do the following:
Run the engine at idle speed for 3-5 minutes.
Stop the engine. Drain the engine crankcase oil while the engine is still warm. Fill engine crankcase with fresh oil.
Wipe any oil or dirt that may have accumulated on the compactor.
Store compactor in a cool dry place out of reach of children
and unauthorized personnel.
Troubleshooting
See Tables 8 (engine) and 9 (plate compactor) on proceeding pages for engine and plate compactor troubleshooting guide.
.
Figure 34. Hydraulic Oil Maintenance
PAGE 24 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 25
TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the
diagnosis based on the Engine Troubleshooting (Table 8) information shown below. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
MOTPMYSESUACELBISSOPNOITULOS
?gnigdirbgulpkrapS
ontub,elbaliavasileuf",tratsottluciffiD
."gulpkrapstaKRAPS
?noitalusni
?evitcefedliocnoitingI.liocnoitingiecalpeR
dna,elbaliavasileuf",tratsottluciffiD
."gulpkrapsehttatneserpsiKRAPS
?gnitiucric
?gulpkrapsnotisopednobraC .gulpkrapsecalperronaelC
ifedoteudtiucrictrohS
?paggulpkrapsreporpmI.pagreporp
?detrohssihctiwsFFO/NO
GNITOOHSELBUORTENIGNE.8ELBAT
ronoitalusni,pagkcehC
.gulpkrapsecalper
gulpkrapstneic
.nrowfiecalper
otteS
.hctiws
?yrtridstniop,pagkrapsreporpmI
trohsronrownoitalusniresnednoC
gkrapstcerrocteS
.stniopnaelc
,noitalusnigulpkrapskcehC
ecalper
,gniriwhctiwskcehC
dnapa
.resnednocecalpeR
sronekorberiwgulpkrapS
?epytleufgnorW
kraps,elbaliavasileuf",tratsottluciffiD
inoisserpmocdnatneserpsi
fiD
ractatneserpleufoN
"lamrons
kraps,elbaliavasileuf",tratsottlucif
"wolsinoisserpmocdnatneserpsi
.roterub
udroretaW.metsysleufhsulF
?ytridrenaelcriA .renaelcriaecalperronaelC
gnirnotsiP
?ylreporpdenethgit
?degamad
?deggolcretlifleuF.retlifleufecalpeR
?metsysleufnits
?nrowrednilycro/dna
?knatleufnielbaliavatonleuF .leuffoepyttcerrochtiwlliF
ehtaerbpacknatleuF .packnatleufecalperronaelC
?gnitiucrictroh
?dedurtorprokcutsevlavtsuahxe/noitcuS.sevlavtaes-eR
tongulpkrapsro/dnadaehrednilyC
teksaggulpkrapsro/dnateksagdaeH
?ylreporpnepotonseodkcocleuF
?deggolcelohr
.gniriw
.notsip
ednilyceuqroT
.gulpkraps
.steksag
gulpkrapsevitcefedecalpeR
ecalperdna,metsysleufhsulF
.leuffoepyttcerrochtiw
rodnasgnirnotsipecalpeR
dnastlobdaehr
gulpkrapsdnadaehecalpeR
le
ufnesoolottnacirbulylppA
.yrassecenfiecalper,revelkcoc
?enilleufniriA.enilleufdeelB
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 25
Page 26
MVH306GH—TROUBLESHOOTING
TROUBLESHOOTING
)DEUNITNOC(GNITOOHSELBUORTENIGNE.8ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?naelctonrenaelcriArenaelc
reporpsinoisserpmoc"rewopnikaeW"
.erifsimtonseoddna
.serifsimtub
.staehrevoenignE
epslanoitatoR
.setautculfde
eD .gulpkrapsecalperronaelC
iretaW
reporpsinoisserpmoc"rewopnikaeW"
?gulpkrapsytriD .gulpkrapsecalperronaelC
edliocnoitingI.liocnoitingiecalpeR
?ytridsnifgnilooC.snifgniloocnaelC
tcirtserwolfleuF
?roterubracnilevelreporpmI
?gulpkrapSevitcef
?gulpkrapSevitcefeD
?metsysleufn
?evitcef
?reporpmieulavtaehgulpkrapS
?leuffoepyttcerroC leuffoepyttcerrochtiwecalpeR
?yltcerrocdetsujdaronrevoG.ronrevogtsujdA
?evitcefedgnirpsronrevoG.gnirpsronrevogecalpeR
?de
gulpkraps
.sgolcro
riaecalperronaelC
dliub-er,tnemtsujdataolfkcehC
.rotaerubrac
ecalperdna,metsysleufhsulF
.leuffoepyttcerrochtiw
foepyttcerrochtiwecalpeR
.
skaelrofmetsysleuferitnekcehC
hcemlioceR
.noitcnuflamretratslioceR
?trid
?esoolgnirpslairpS.gnirpslairpsecalpeR
dnatsudhtiwdeggolcmsina
.retawdna
paoshtiwylbmessaliocernaelC
PAGE 26 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 27
MVH306GH—TROUBLESHOOTING
TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the
diagnosis based on the Compactor Troubleshooting (Table 9) information shown below. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
MOTPMYSESUACELBISSOPNOITULOS
?spilshctulC.hctulcecalperrotsujdA
V.tleb-VecalperrotsujdA
.kaewnoitarbivdnawoldeepslevarT
?spilstleb-
?rotarbivniliOevissecxE..leveltcerrocotlliF
?slanretnirotarbivnielbuorT
?.et
sysgnisrever
?tcerrocnideepsenignE .MPRtcerrocotdeepsenigneteS
ROTCAPMOCGNITOOHSELBUORT.9ELBAT
ofylbmessarotarbivkcehC
.strap
levartrofrofliociluardyhninoitareA
ronrowynar
evitcefedynaecalper,strapevitcefed
)gulpdeelB(.liociluardyhniriaegruP
?.evitareponimetsysgnisreverlevarT.metsyslevarteritnekcehC
?tcerrocnoitallatsnirevelgnisreveR .revelgnisreverfonoitallatsninaelC
?esohlioevitcefedronekorB.esohlioe
elbanut
.noitceridhctiwsot
ubdrawkcabrodrawrofslevarT
.esreverrodrawrofnilevarttonseoD
ecnatsisergnitareporevelgnisreveR
.taerg
?.etsysgnisrever
revernilioevissecxE..leveltcerrocotlliF
notsiprednilyC
?spi
lsrodegagne-sidtleb-V .ecalperrotsujda,tleb-VegagnE
?spilshctulC .yrassecenfiecalper,hctulctsujdA
?degamad
issecxE.leveltcerrocotlliF
?liociluardyhev
levartrofrofliociluardyhninoitareA
?metsysgnis
?hsarthtiwdeggolcevlavrotceleS.evlavrotcelesnaelC
?eruliafgniraeb
retpadaroyektahstupnipmuP
?eruliafgniraebnotsiprednilyC
yaw-yek
calpeR
)gulpdeelB(.liociluardyhniriaegruP
.gnikcapHSUtaegakael
.gnikcapHSUtaegakael
rofrednilycnigniraebnotsipkcehC
yaw-yekretpadaroyektahstupniecalpeR
rofr
ednilycnigniraebnotsipkcehC
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 27
Page 28
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
Serial Number Break — Used to list an effective serial number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
PAGE 28 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 29
SUGGESTED SPARE PARTS
MVH-306 WITH HONDA GX270K1SMX2 ENGINE
1 to 3 Units
Qty.... P/N ...................... Description
1 ....... 956100055 .......... THROTTLE WIRE
2 ....... 070200363 .......... V-BELT
3 ....... 9807955846 ......... SPARK PLUG
3 ....... 17210ZE2822 ...... ELEMENT, AIR CLEANER (DUAL)
1 ....... 17620Z0T814 ...... CAP, FUEL TANK
1 ....... 28462ZE2W11 ..... ROPE, RECOIL
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 29
Page 30
NAMEPLATE AND DECALS
Shell Tellus Oil
46
8
OPERATIONAL CAUTION
Do not move travel lever
if engine stops
NPA-1106
NAMEPLATE AND DECALS
5
Shell Tellus Oil
46
J
NPA-748
6
3
MVH-306
10
11
V BELT HDPF-5370
NPA-537
J
4
0PERATIONAL CAUTION
Prior to OPERATION, check the engine oil and fuel levels. If not enough, add to proper levels.
Warm up engine at low speed for 3-5 minutes.
Operate machine at full throttle speed. (incorrect clutch engagement causes clutch to burn.)
Use travel lever for forward & reverse motion. Do not push or pull travel lever strongly.
NPA-962
J
7
J
D
C
L
3
3
3
Serial No. Model No.
9
SAE 10W-30 MOTOR OIL
NPA-195
J
1
PAGE 30 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 31
NAMEPLATE AND DECALS
NAMEPLATE AND DECALS
NO. PART NO. PART NAME QTY. REMARKS
1 920201950 DECAL: OIL SAE 10W-30........................... 1......... NPA-195
3 920110370 DECAL: MODEL LOGO 1
4 920209620 DECAL: CAUTION ...................................... 1......... NPA-962
5 920207480 DECAL: SHELL TELLUS OIL 46 ................ 1 ......... NPA-748
6 920204580 DECAL: FULL THROTTLE .......................... 1......... NPA-458
7 920203330 DECAL: EAR PROTECTION ...................... 1......... DCL333
8 920211060 DECAL: CAUTION (TRAVEL LEVER) ........ 1......... NPA-1106
9 DECAL: SERIAL NO. .................................. 1......... CONTACT MQ PARTS DEPT.
10 920201580 DECAL: MQ LOGO 1
11 920211010 DECAL: V-BELT HDPF-5370 ...................... 1......... NPA-537
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 31
Page 32
VIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
PAGE 32 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 33
VIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 464117840 VIBRATING PLATE 1 2 953405840 DRAIN PLUG MI8 (H) 1 3 953402930 COPPER PACKING 19X30X1 1 4 953400270 PLUG 1/4X14 10L 1 5 953405260 PACKING 1/4 (CU) 1 6 939010260 SHOCK ABSORBER 110X60H 4 7 020316130 NUT M16 4 8 030216400 WASHER, LOCK M16 4 9 001221635 BOLT 16X35 T 4 10 001221830 BOLT 18X30 T 8 11 58407 WASHER, LOCK M18 8 12 030216400 WASHER, LOCK M16 4 15 939010010 SHOCK ABSORBER, STOPPER 45 4 16 020310080 NUT M10 4 17 031110160 WASHER, FLAT M10 4 18 030210250 WASHER, LOCK M10 4 19 464343730 COVER, VIBRATING PLATE 2 20 011008015 BOLT 8X15 T 8 21 030208200 WASHER, LOCK M8 8 31 52993 EXTENSION PLATE 2 32 012218050 BOLT 18X50 T 8 33 58407 WASHER, LOCK M18 8
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 33
Page 34
BASE AND ENGINE ASSY.
BASE AND ENGINE ASSY.
PAGE 34 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 35
BASE AND ENGINE ASSY.
BASE & ENGINE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 464117850 BASE 1 2 912227003 ENGINE ASSY., GX270K1SMX2 (HONDA) 1 3 0105051045 BOLT 10X45 T 4 4 030210250 WASHER, LOCK M10 4 5 031110160 WASHER, FLAT M10 4 6 464216580 BELT COVER (IN) 1 7 001121025 BOLT 8X25 T 4 8 030210250 WASHER, LOCK M10 4 9 031110160 WASHER, FLAT M10 4 10 464343670 DUST-PROOF SPONGE (IN) 1 11 464457360 SPACER 1 12 456343340 CLUTCH ASSY./CHM03/W.FAN 1 13 951400110 KEY 7X7X35 1 14 952400690 WASHER 9X35X4.5 1 15 001220830 BOLT 8X30 T 1 16 030208200 WASHER, LOCK M8 1 17 464216640 DUST-PROOF COVER 1 18 092006010 FLAT HEAD SCREW 6X10 3 19 464343660 DUST-PROOF SPONGE (OUT) 1 20 464216590 BELT COVER (OUT) 1 21 001521050 SOCKET HEAD BOLT 10X50 T 4 26 464457430 SPACER, ENGINE 2 35 464117920 RUBBER COVER (GUARD FRAME) 1 36 456449950 PLATE, COVER 1 37 011208030 BOLT 8X30 T 1 38 030208200 WASHER, LOCK M8 3 39 031108160 WASHER, FLAT M8 3 40 022710809 NYLON NUT M8 3
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 35
Page 36
MVH306GH — BASE AND ENGINE ASSY. (CONTINUED)
BASE AND ENGINE ASSY. (CONTINUED)
BASE AND ENGINE ASSY.
PAGE 36 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 37
MVH306GH — BASE AND ENGINE ASSY. (CONTINUED)
BASE AND ENGINE ASSY. (CONTINUED)
NO. PART NO. PART NAME QTY. REMARKS
41 459010060 UNION TIP, DRAIN 1 42 459010070 DRAIN HOSE 1 43 459010090 HOSE BAND 2 44 459010080 GASKET(OIL DRAIN) 2 45 0401140030 PLUG 1 46 464457380 DRAIN JOINT 1 47 014208020 BOLT 8X20 T 1 48 030208200 WASHER, LOCK M8 1 51 464117900 GUARD HOOK 1 52 012214030 BOLT 14X30 T 4 53 030214350 WASHER, LOCK M14 4 59 90131ZE3790 DRAIN JOINT 1 60 9410912000 WASHER, DRAIN PLUG M12 1 61 070200363 V-BELT 1 62 0830000010 COIL SPRING 1 63 151010680 CLAMP CP. 1 64 58151 WASHER, FLAT M5 1 70 959407260 CLIP D6 (FOR M10) 1 71 001221015 BOLT 10X15 T 1 72 030210250 WASHER, LOCK M10 1
BASE AND ENGINE ASSY.
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 37
Page 38
VIBRATOR ASSY.
VIBRATOR ASSY.
PAGE 38 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 39
VIBRATOR ASSY.
VIBRATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1# 464117880 VIBRATING CASE 1 2 001221470 BOLT 14X150 T 6 3 001221450 BOLT 14X50 T 4 4 030214350 WASHER, LOCK M14 10 5# 047920120 ROLLER BEARING NJ310EMC4 4 6# 457212410 ROTARY SHAFT, DRIVE 1 8# 951405370 KEY 15X10X39 RR 1 9# 456327150 GEAR, DRIVE 1 10# 080200550 STOP RING S-55 2 11# 060105030 OIL SEAL SB-50729 1 12# 951404970 KEY 12X8X30 R 1 13# 464343700 ECCENTRIC ROTATOR 4 14# 009120301 SOCKET HEAD BOLT 16X40 T 2 15# 456337670 ROTARY SHAFT, DRIVEN 1 16# 009120302 SOCKET HEAD BOLT 16X30 T 2 17# 456337380 PISTON ROD 1 18# 456010010 KNOCK PIN 10X70 1 19# 464343720 GEAR (DRIVEN) 1 20# 040006911 BEARING 6911 2 21# 953010030 SEAL CAP/SC72-8N 1 25# 042506000 BEARING 6000ZZSG 2 26# 080200100 STOP RING S-10 1 27# 455435051 PISTON, 22.4D 1 28# 455010070 PACKING USH-22.4X30X5 1 29# 080100260 STOP RING R-26 1 30# 456327130 BEARING COVER 1 31# 456210636 CYLINDER (L)/(AC) 1 33# 050101050 O-RING G-105 2 34# 0012221025 BOLT 10X25 T 8 35# 030210250 WASHER, LOCK M10 8 36# 011008015 BOLT 8X12 T 1 37# 953404600 COPPER PACKING 8X16X2 1 38# 455010020 ELBOW 45 DEG. 15-0404 1 39# 031110160 WASHER, FLAT M10 4 43# 952405470 SHIM 90X110X0.5 2 46# 464343710 PULLEY 1 47# 464457370 WASHER 1 48# 012212030 BOLT 12X30 T 1 49# 030212300 WASHER, LOCK M12 1 51 464216600 BELT COVER (LOWER) 1 52 001520852 SOCKET HEAD BOLT 8X60 T 5
53 464910020 VIBRATOR ASSY ................................................1 ............. INCLUDES ITEMS W/#
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 39
Page 40
CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
PAGE 40 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 41
CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 464343680 HANDLE BRACKET 1 2 456336420 HANDLE BRACKET (R) 1 3 012212035 BOLT 12X35 T 4 4 030212300 WASHER, LOCK M12 4 5 031112230 WASHER, FLAT M12 4 7 456336400 RUBBER COUPLING 2 8 456449940 SHOCK ABSORBER 2 9 456449930 RUBBER PLATE 2 10 001221681 BOLT 16X250 T 1 11 032124400 CONICAL SPRING WASHER M24 2 12 025306016 SPRING PIN 6X16 2 13 0401450160 WASHER, FLAT M16 2 14 020316130 NUT M16 1 15 020416100 NUT M16, H=10 1 18 455434950 SPINDLE 1 19 455010030 KNOB 1 20 939010060 SHOCK ABSORBER 1 21 020310080 NUT M10, H=6 1 22 020412070 NUT M12, H=7 1 23 022411635 WING NUT M16 1 25 954404230 CLAMP SA120-18 1 26 011206020 BOLT 6X20 T 1 27 030206150 WASHER, LOCK M6 1 28 952404470 WASHER, FLAT M6 1 29 020106050 NUT M6 1 34 501402870 HANDLE STOPPER 1 35 501402880 SPRING/HANDLE (1.4X18X44) 1 36 959403460 BALL GRIP 32D-M10 1 37 020310080 NUT M10, H=6 1 38 456449980 RUBBER PACKING 9D-20D-5T 1 39 953405260 PACKING 1/4 (CU) 1 40 031110160 WASHER, FLAT M10 1 43 464343690 HANDLE COVER 1 44 0105050616 BOLT 6X15 T 6 45 030206150 WASHER, LOCK M6 6 46 952404470 WASHER, FLAT M6 6 47 464457710 PACKING A, HANDLE COVER 1 48 464457720 PACKING B, HANDLE COVER 1 49 454010020 CLAMP TC-100 1
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 41
Page 42
CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
PAGE 42 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 43
CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
61 464117890 COLUMN, HANDLE 1 64 464216630 TRAVEL LEVER 1 65 464457400 HANDLE BOSS 1 66 012010030 BOLT 10X30 T 2 67 030210250 WASHER, LOCK M10 2 68 464216620 HANDLE W/RUBBER GRIP 1 69 030210250 WASHER, LOCK M10 2 70 031110160 WASHER, FLAT M10 2 71 020310080 NUT M10 2 72 011208025 BOLT 8X25 T 2 73 030208200 WASHER, LOCK 2 80 464457340 THROTTLE LEVER 1 81 959403840 BAR GRIP I.D. 12 MM 1 82 464457420 COVER, THROTTLE 1 83 464457350 ARM, THROTTLE 1 84 001520820 SOCKET HEAD BOLT 8X20 T 1 85 031116260 WASHER, FLAT 1 86 458460660 WASHER 16.4-35-0.6 2 87 033910080 CONICAL SW 16.3 X 31.5 X 1.2 3 88 464457440 STEEL BALL D6 (SUJ) 1 89 464010010 DRY BUSHING/ LBF-1620 1 90 001220625 BOLT 6X25 T 2 91 020306050 NUT M6 2 93 464010020 ROD END M5 1 94 001520520 SOCKET HEAD BOLT 5X20 T 1 95 031105080 WASHER, FLAT M5 1 96 20305040 NUT M5 1 99 954002270 OIL HOSE W/SPRING 1/4 X 920 1 101 956100055 THROTTLE WIRE 1 103 454010020 CLAMP TC-100 1 104 959021815 SPRIAL TUBE 6D-330L 1 104 959021810 SPRIAL TUBE KEP6/ L=500 1
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 43
Page 44
HAND PUMP ASSY.
HAND PUMP ASSY.
84
O-RING
SET
C
PAGE 44 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 45
HAND PUMP ASSY.
HAND PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
B C 2 3 4 9 10 11 12 13 14 15 16#*050200200 O-RING P-20 2 17#*050200220 O-RING P-22 2 19#*050200180 O-RING P-18 1 22 22 26#*050300400 O-RING S-40 1 27#*050200150 O-RING P-15 1 28#*050100400 O-RING G-40 1
48#*069904010 DUST SEAL SER-40 ..............................1 ............. S/N N2419 AND ABOVE
49#*069901010 DUST SEAL SER-15 ..............................1 ............. S/N N2419 AND ABOVE
81 984010030 SPRG.COMPRESSION TOOL 1 82 984010040 DISASSEMBLING TOOL A 1 83 984010050 DISASSEMBLING TOOL B 1
84 464216721 HAND PUMP ASSY ...............................1 ............. INCLUDES ITEMS W/
4649-10040 ACCUMLATOR 1
*
464910080 O-RING DUST,SEAL,SET ......................1 ............. INCLUDES ITEMS W/#
*
464010040 CONTROL SHAFT 1
*
464010050 BUSH 2
*
464010060 CAM 1
*
464010070 STOPPER 2
*
099205005 SOCKET HEAD SCREW 5X5 T 2
*
464010080 PLUG 1
*
464010090 PIN,STOPPER 2
*
464010100 PLUG 2
*
458010080 BREATHER 1
*
001520620 SOCKET HEAD BOLT 6X20 T 1
*
464010110 ACCUMULATOR CASE ..........................1 ............. S/N N2418 AND BELOW
*
464010111 ACCUMULATOR CASE ..........................1 ............. S/N N2419 AND ABOVE
*
*
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 45
Page 46
AIR CLEANER ASSY.
GX270K1SMX2 — AIR CLEANER ASSY.
PAGE 46 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 47
GX270K1SMX2 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 16271ZE2010 PACKING, ELBOW 1
2 17210ZE2822 ELEMENT,AIR CLEANER(DUAL) .............. 1 ...................... INCLUDES ITEM W/
3
*
5 17231ZH9820 COVER, AIR CLEANER 1 6
*
7+ 17238ZE2310 COLLAR,AIR CLEANER 2 8+ 17239ZE1000 COLLAR(B),AIR CLEANER 1
9 17410ZE2020 ELBOW COMP.,AIR CLEANER ................ 1 ...................... INCLUDES ITEM W/+
12 90325044000 NUT 1 13 90009ZE2003 BOLT-WASHER 6X22 1 14 9405006000 FLANGE NUT 6MM 2 15 17235ZE2820 NOSE, SILENCER 1
17218ZE2821 FILTER, OUTER 1
17232891000 GROMET,AIR CLEANER 1
*
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 47
Page 48
CAMSHAFT ASSY.
GX270K1SMX2 — CAMSHAFT ASSY.
PAGE 48 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 49
GX270K1SMX2 — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 14100ZE3020 CAMSHAFT ASSY .................................... 1 ...................... INCLUDES ITEM W/
2 14410ZE2013 ROD,PUSH 2 3 14431ZE2010 ARM,VALVE ROCKER 2 4 14441ZE2000 LIFTER,VALVE 2 5 14451ZE1013 PIBOT,ROCKER ARM 2 6
*
7 14711ZE2000 VALVE, IN. 1 8 14721ZE2000 VALVE, EX. 1 9 14751ZE2003 SPRING,VALVE 2 10 14771ZE2000 RETAINER,IN.VALVE SPRING 1 11 14773ZE2000 RETAINER,EX.VALVE SPRING 1 12 14781ZE2000 ROTATOR,VALVE 1 13 14791ZE2010 PLATE,PUSH ROD GUIDE 1 14 90012ZE0010 PIBOT BOLT 8MM 2 15 90206ZE1000 NUT,PIBOT ADJUSTING 2 16 12209ZE8003 SEAL, VALVE STEM 1
14568ZE1000 SPRING,WEIGHT RETURN 1
*
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 49
Page 50
CARBURETOR ASSY.
GX270K1SMX2 — CARBURETOR ASSY.
PAGE 50 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 51
GX270K1SMX2 — CARBURETOR ASSY.
CARBURETOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1*% 16010ZE2812 GASKET SET 1 2
*
3
*
5
*
8
*
9
*
10 16100ZH9W21 CARBURETOR ASSY. (BE75B) ................ 1 ...................... INCLUDES ITEM W/
11 13 14 15 16211ZE2000 INSULATOR, CARBURETOR 1 16 16220ZA0702 SPACER COMP.,CARBURETOR 1 17 16221ZA0800 PACKING, CARBURETOR 1 18 16223ZA0800 PACKING, INSULATOR 1
19 16610ZE1000 CHOKE LEVER COMP.............................. 1 ...................... INCLUDES ITEM W/+
20 16953ZE1812 LEVER,COCK 1 21 23 24 25 26 27+ 9430520122 SPRING PIN 2X12 1 28 29 30 31*% 16024ZE1811 DRAIN SCREW SET 1 32
16011ZA0931 VALVE SET,FLOAT 1 16013ZA0931 FLOAT SET 1
16015ZE8005 CHAMBER SET,FLOAT ............................. 1 ...................... INCLUDES ITEM W/%
16028ZE0005 SCREW SET 1 16044ZE2005 CHOKE SET 1
16124ZE0005 SCREW, THROTTLE STOP 1
*
16166ZH9W20 NOZZLE, MAINE 1
*
16173001004 PACKING,CUP 1
*
16954ZE1812 PLATE,LEVER SETTING 1
*
16956ZE1811 SPRING,COCK LEVER 1
*
16957ZE1812 PACKING,FUEL COCK 1
*
16967ZE0811 CUP,FUEL STRAINER 1
*
93500030061H SCREW 3X6 2
*
99101ZH80800 JET, MAIN, #80 1
*
99204ZE20400 JET SET,PILOT, #40 1
*
16016ZH7W01 SCREW SET 1
*
16172ZE3W10 COLLAR SET 1
*
*
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 51
Page 52
CONTROL ASSY.
GX270K1SMX2 — CONTROL ASSY.
PAGE 52 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 53
GX270K1SMX2 — CONTROL ASSY.
CONTROL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 16551ZE2000 ARM, GOVERNOR 1 2 16555ZE2000 ROD, GOVERNOR 1 3 16561ZE2000 SPRING, GOVERNOR 1 4 16562ZE2000 SPRING, THROTTLE RETURN 1
6 16570ZE2W10 CONTROL ASSY.(REMOTE) ..................... 1 ...................... INCLUDES ITEM W/
10 11 12 13 15 16 17 19 20 24 90013883000 FLANGE BOLT 6X12 2 25 90015ZE5010 BOLT, GOVERNOR ARM 1 27 28 30 32 33 35 9405006000 FLANGE NUT 6MM 1
16571ZE2W00 LEVER, CONTROL 1
*
16574ZE1000 LEVER SPRING 1
*
16575ZE2W00 WASHER,CONTROL LEVER 1
*
16576891000 HOLDER,CABLE 1
*
16578ZE1000 SPACER,CONTROL LEVER 1
*
16581ZE2W00 BASE COMP.,CONTROL 1
*
16584883300 ADJUSTING SPRING 1
*
16592883310 SPRING,CABLE RETURN 1
*
16594883010 HOLDER, WIRE 1
*
90114SA0000 LOCK NUT 6MM 1
*
90605230000 CIR CLIP 1
*
93500040060H SCREW 4X6 1
*
93500050280A SCREW, PAN 5X28 1
*
93500050160A SCREW 5X16 1
*
*
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 53
Page 54
CRANKCASE COVER ASSY.
GX270K1SMX2 — CRANKCASE COVER ASSY.
PAGE 54 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 55
GX270K1SMX2 — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 11300ZH9S50 COVER ASSY., CRANKCASE .................. 1 ...................... INCULDES ITEM W/
3 11381ZE2801 PACKINNG,CASE COVER 1
4 15600735003 CAP ASSY.,OIL FILLER ........................... 1 ...................... INCLUDES ITEM W/%
6 15600ZG4003 OIL PLUG .................................................. 1 ...................... INCLUDES ITEM W/%
8% 15625ZE1003 PACKING, OIL FILLER CAP 2 9
*
10 11 12 13 15 16 90701HC4000 PIN,DOWEL 8X12 2 17 18 19 957010803500 FLANGE BOLT 8X35 7 20
16510ZE2000 GOVERNOR ASSY. ................................... 1 ...................... INCLUDES ITEM W/+
+ 16511ZE2000 WEIGHT, GOVERNOR 2
*
+ 16512ZE2000 HOLDER, GOVERNOR WEIGHT 1
*
+ 16513ZE2000 PIN,GOVERNOR WEIGHT 2
*
16531Z0A000 SLIDER, GOVERNOR 1
*
90602ZE1000 CLIP, GOVERNOR HOLDER 1
*
91201890003 OIL SEAL, 30X46X8 1
*
9410106800 PLAIN WASHER 6MM 1
*
961006206000 BALL BEARING 6206 1
*
*
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 55
Page 56
CRANKSHAFT ASSY.
GX270K1SMX2 — CRANKSHAFT ASSY.
PAGE 56 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 57
GX270K1SMX2 — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 13310ZH9000 CRANK SHAFT COMP. ............................. 1 ...................... INCULDES ITEM W/
9 92101080250A BOLT 8X25 1 11 90534706010 WASHER,LOCK 8MM 1 12 951400110 KEY 7X7X35 1 13
91001ZH9003 BEARING, BALL (6206 SH) 1
*
*
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 57
Page 58
CYLINDER BARREL ASSY.
GX270K1SMX2 — CYLINDER BARREL ASSY.
PAGE 58 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 59
GX270K1SMX2 — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 12000ZH9406 BARREL ASSY.,CYLINDER ...................... 1 ...................... INCULDES ITEM W/
2 15510ZE2043 SWITCH ASSY,OIL LEVEL 1 3 16541ZE2010 SHAFT,GOVERNOR ARM 1 6 90131883000 BOLT,DRAIN PLUG 2 7 90446KE1000 WASHER 8.2X17X0.8 1 9
*
10 91353671004 O-RING 14MM 1 11 9405010000 FLANGE NUT M10 1 12 9410912000 WASHER,DRAIN PLUG M12 2 13 9425110000 PIN,LOCK 10MM 1 14 957010601200 FLANGE BOLT 6X12 2 16 34150ZH7003 ALERT UNIT, OIL 1 17 90013883000 FLANGE BOLT 6X12 1 19 90131ZE3790 DRAIN JOINT 1 20 9280012000 BOLT, DRAIN PLUG 12MM 1
91201890003 OIL SEAL, 30X46X8 1
*
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 59
Page 60
CYLINDER HEAD ASSY.
GX270K1SMX2 — CYLINDER HEAD ASSY.
PAGE 60 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 61
GX270K1SMX2 — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 12200ZH9000 HEAD COMP.,CYLINDER ......................... 1 ...................... INCULDES ITEM W/
2
*
3
*
4
*
5 12251ZH9000 GASKET, CYLINDER HEAD 1 6 12310ZE2020 COVER COMP.,HEAD 1 7 950051110030 TUBE,11X100 1 8 12391ZE2020 PACKING,HEAD COVER 1 9 14775ZE2010 SEAT,VALVE SPRING 1 11 90014ZE2000 BOLT,HEAD COVER 1 12 90042ZE2000 BOLT,STUD 8X123 2 13 92900080320E BOLT,STUD 8X32 2 14 90441ZE2010 WASHER COMP.,HEAD COVER 1 15 9430112200 PIN,DOWEL 12X20 2 16 957251008000 BOLT,FLANGE 10X80 4 17 9807955846 PLUG, SPARK (BPR5ES) 1
12204ZE2306 GUIDE,IN.VALVE(OVERSIZE) 1 12205ZE2305 GUIDE,EX.VALVE(OVERSIZE) 1 12216ZE2300 CLIP,VALVE GUIDE 1
*
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 61
Page 62
FAN COVER ASSY.
GX270K1SMX2 — FAN COVER ASSY.
PAGE 62 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 63
GX270K1SMX2 — FAN COVER ASSY.
FAN COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
3 16731ZE2003 CLIP,TUBE 1 5 19610ZE2010ZC COVER COMP.,FAN /BLACK 1 7 19631ZE2D00 SHROUD 1 11 36100ZH7003 STOP SWITCH ASSY. 1 17 90013883000 FLANGE BOLT 6X12 5 18 90013883000 FLANGE BOLT 6X12 1 22 90684ZA0601 CLIP, HARNESS 1
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 63
Page 64
FLYWHEEL ASSY.
GX270K1SMX2 — FLYWHEEL ASSY.
PAGE 64 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 65
GX270K1SMX2 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 19511ZE2000 FAN, COOLING 1 4 28451ZE2W01 PULLEY, STARTER 1 5 31100ZE2010 FLYWHEEL COMP. 1 8 90201ZE3V00 NUT,SPECIAL 16MM 1 9 90741ZE2000 KEY,SPECIAL WOODRUFF25X18 1
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 65
Page 66
FUEL TANK ASSY.
GX270K1SMX2 — FUEL TANK ASSY.
PAGE 66 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 67
GX270K1SMX2 — FUEL TANK ASSY.
FUEL TANK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 16854ZH8000 RUBBER,SUPPORT(107MM) 1 2 16955ZE1000 JOINT,FUEL TANK 1 5 17510ZE2020ZD TANK COMP., FUEL NH1 1
7 17620Z0T814 CAP COMP., FUEL FILLER ...................... 1 ...................... INCLUDES ITEM W/
9 17672ZE2W01 FUEL FILTER 1 12 91353671004 O-RING 14MM 1 14 9405008000 FLANGE NUT M8 2 15 950014522240 TUBE, FUEEL 4.5X222 1 16 9500202080 CLIP, TUBE 2 17 957010802500 FLANGE BOLT 8X25 2 22
17631Z0T812 PAKING, FUEL FILLER CAP 1
*
*
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 67
Page 68
IGNITION COIL ASSY.
GX270K1SMX2 — IGNITION COIL ASSY.
PAGE 68 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 69
GX270K1SMX2 — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 30500-ZF6-W02 COIL AY,IGNITION/GX390 1 4 30700-ZE1-013 CAP ASSY. 1 8 31512-ZE2-000 GROMMET,CORD 1 10 36101-ZE1-010 CORD,STOP SWITCH 370MM 1 13 90015-883-000 FLANGE BOLT 6X28 1
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 69
Page 70
MUFFLER ASSY.
GX270K1SMX2 — MUFFLER ASSY.
PAGE 70 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 71
GX270K1SMX2 — MUFFLER ASSY.
MUFFLER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 18310ZE2W00 MUFFLER COMP. 1 3 18320ZE2W01 PROTECTOR COMP.,MUFFLER 1 4 18323ZE2W00 PROTECTOR, EXHAUST PIPE 1 5 18330ZE2W00 PIPE,EXHAUST 1 7 18333ZE3800 GASKET 1 8 18355ZE2010 ARRESTER, SPARK 1 9 18381ZE2W10 GASKET,MUFFLER(ARRESTER) 1 18 90013883000 FLANGE BOLT 6X12 1 19 90050ZE1000 TAPPING SCREW 5X8 6 26 9405008000 FLANGE NUT M8 3 29 90050ZE1000 TAPPING SCREW 5X8 1
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 71
Page 72
PISTON ASSY.
GX270K1SMX2 — PISTON ASSY.
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Page 73
GX270K1SMX2 — PISTON ASSY.
PISTON ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 13010ZE8601 RING SET, PISTON (STD) 1 2 13101ZH9000 PISTON (STD) 1 3 13111ZE2000 PIN ,PISTON 1
4 13200E2010 ROD ASSY., CONNECTING (STD) ........... 1 ...................... INCLUDES ITEM W/
5
*
6 90551E1000 CLIP, PISTON PIN 18MM 2
90001E8000 BOLT, CONNECTING ROD 2
*
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 73
Page 74
RECOIL STARTER ASSY.
GX270K1SMX2 — RECOIL STARTER ASSY.
GX270K1-SMX2 ENGINE — RECOIL STARTER ASSY.
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Page 75
GX270K1SMX2 — RECOIL STARTER ASSY.
GX270K1-SMX2 ENGINE — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 28400ZE2W01ZB RECOIL STARTER AY/GX240,B............... 1 .....................INCLUDES ITEM W/
2
*
3
*
4
*
5
*
6
*
7
*
8
*
10 11 13 14 90008ZE2003 BOLT,FLANGE 6X10 3
28410ZE2W01ZB CASE COMP.,RECOIL STARTER 1 28421ZE2W01 PULLEY,RECOIL STARTER 1 28422ZE2W01 RATCHET,STARTER 2 28441ZE2W01 SPRING,FRICTION 1 28442ZE2W01 SPRING,STARTER RETURN 1 28443ZE2W01 SPRING,RATCHET 2 28444ZE2W01 RETAINER,SPRING 1 28461ZE2W02 GRIP,STARTER 1
*
28462ZE2W11 ROPE, RECOIL STARTER 1
*
90004ZE2W01 SCREW,CENTER 1
*
*
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 75
Page 76
LABELS ASSY.
GX270K1SMX2 — LABELS ASSY.
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Page 77
GX270K1SMX2 — LABELS ASSY.
LABELS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
3 87521ZH9030 EMBLEM 1 7 87522ZH9010 RABEL /GX120K1 1 10 87528ZE2810 MARK,CHOKE(ORANGE) 1 17 87532ZH8810 LABEL 1
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 77
Page 78
TERMS AND CONDITION OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
A Returned Material Authorization 1. must be approved by Multiquip prior to shipment.
To obtain a Return Material Authorization, 2. a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.
The parts numbers and descriptions a. must match the current parts price list.
The list must be typed or computer b. generated.
The list must state the reason(s) c. for the return.
The list must reference the sales d. order(s) or invoice(s) under which the items were originally purchased.
The list must include the name e. and phone number of the person requesting the RMA.
A copy of the Return Material Authorization 3. must accompany the return shipment.
Freight is at the sender’s expense. All 4. parts must be returned freight prepaid to Multiquip’s designated receiving point.
Parts must be in new and resalable 5. condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
The following items are not returnable:6.
Obsolete parts. (If an item is in the a. price book and shows as being replaced by another item, it is obsolete.)
Any parts with a limited shelf life b. (such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
Any line item with an extended c. dealer net price of less than $5.00.
Special order items.d.
Electrical components.e.
Paint, chemicals, and lubricants.f.
Decals and paper products.g.
Items purchased in kits.h.
The sender will be notified of any material 7. received that is not acceptable.
Such material will be held for five 8. working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
Credit on returned parts will be issued 9. at dealer net price at time of the original purchase, less a 15% restocking charge.
In cases where an item is accepted, for 10. which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
Credit issued will be applied to future 11. purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
Effective: February 22, 2006
PAGE 78 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
Page 79
NOTES
NOTES
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 79
Page 80
OPERATION AND PARTS MANUAL
©
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com
Service Department Warranty Department
Tel. (800) 421-1244 Fax (310) 537-3927
800-427-1244 310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
800-421-1244 310-537-3700
Technical Assistance
800-478-1244 Fax: 310-943-2238
CANADA
Multiquip Multiquip (UK) Limited Head Office
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com
COPYRIGHT 2014, MULTIQUIP INC.
Multiquip Inc of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations.
, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
Fax: 310-537-4259 800-421-1244
310-537-3700
UNITED KINGDOM
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfield, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk
Fax: 310-943-2249
Tel: 0161 339 2223 Fax: 0161 339 3226
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