Multiquip MVH-306D, MVH-306DS User Manual

OPERATION AND PARTS MANUAL
SERIES
MODELS
MVH-306D (RECOIL START)
REVERSIBLE PLATE COMPACTOR
(YANMAR L-70EE DIESEL ENGINE)
Revision #11 (04/04/14)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
PAGE 2 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
NOTES
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 3
TABLE OF CONTENTS
MIKASA MVH-306D/DS­REVERSIBLE PLATE COMPACTOR
Proposition 65 Warning ..............................................2
Table Of Contents ......................................................4
Parts Ordering Procedures ........................................ 5
Safety information ................................................ 8-10
Specifications ...........................................................11
Dimensions .............................................................. 12
General Information ................................................. 13
Components.............................................................14
Basic Engine ............................................................15
Inspection ........................................................... 16-17
Operation ........................................................... 18-21
Maintenance ...................................................... 22-25
Troubleshooting (Engine) .........................................26
Troubleshooting (Compactor) .................................. 27
PARTS ILLUSTRATIONS
Explanation Of Code In Remarks Column ...............28
Suggested Spare Parts ............................................29
Nameplate and Decals....................................... 30-31
Vibrating Plate Assembly ................................... 32-33
Base and Engine Assembly ............................... 34-37
Vibrator Assembly .............................................. 38-39
Control Handle Assembly .................................. 40-43
Hand Pump Assembly........................................ 44-45
Battery Assembly ............................................... 46-47
Electric Device.................................................... 48-49
Yanmar L-70EE Diesel Engine
Cylinder Block Assembly .................................... 50-51
Cylinder Head and Cover Assembly .................. 52-53
Muffler Assembly ............................................... 54-55
Air Cleaner Assembly......................................... 56-57
Crankshaft, Piston and Camshaft Assembly ..... 58-59
Lub. Oil Pump and Governor Assembly ............. 60-61
Cooling and Starting Device Assembly .............. 62-63
Fuel Injection Pump Assembly ........................... 64-65
Fuel Tank and Fuel Line Assembly .................... 66-67
Starting Motor and Dynamo Assembly .............. 68-69
Tool, Label and Gasket Set Assembly ............... 70-71
Terms and Conditions of Sale — Parts ................... 72
NOTICE
Specification and part number are subject to change without notice.
PAGE 4 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
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PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
(Dealers Only)
to log in and save!
(Dealers Only)
:
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact you District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
:
Domestic (US) Dealers Call:
1-800-427-1244
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
When ordering parts, please supply:
Dealer Account Number
Dealer Name and Address
Shipping Address (if different than billing address)
Return Fax NumberApplicable Model Number
Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
Specify Preferred Method of Shipment:UPS/Fed Ex ✓ DHL
Priority One Tr uck
Ground
Next Day
Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 5
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifically address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Lethal Exhaust Gases
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
SAFETY INFORMATION
GENERAL SAFETY
CAUTION
 NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the influence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE
 This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
 Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
 Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fire extinguisher.
 ALWAYS know the location of the nearest
first aid kit.
 ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is in operation.
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 7
SAFETY INFORMATION
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COMPACTOR SAFETY
DANGER
 NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fire could result causing severe
bodily harm or even death.
WARNING
 NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
 NEVER lubricate components or attempt service on a
running machine.
NOTICE
ALWAYS keep the machine in proper running condition.
 Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
ENGINE SAFETY
DANGER
 The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can cause death if inhaled.
 The engine of this equipment requires an adequate
free flow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
WARNING
 DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
 Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the radiator cap while the
engine is hot. High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the compactor.
DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will gush out of the coolant tank and severely scald any persons in the general area of the compactor.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the compactor.
CAUTION
 NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool before servicing equipment.
NOTICE
NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filte frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making the engine start difficult.
PAGE 8 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
SAFETY INFORMATION
FUEL SAFETY
DANGER
 DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or fire due to static electricity.
FUEL
FUEL
DO NOT start the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
 ALWAYS use extreme caution when working with
flammable liquids.
 DO NOT fill the fuel tank while the engine is running
or hot.
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from the ignition system.
 Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
 DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a flame or spark, an explosion could occur.
WARNING
 ALWAYS wear safety glasses when
handling the battery to avoid eye irritation. The battery contains acids that can cause injury to the eyes and skin.
 Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration of combustible gases.
 If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water.
 If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.
 NEVER use fuel as a cleaning agent.
 DO NOT smoke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
CAUTION
 ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 9
TRANSPORTING SAFETY
CAUTION
 NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
 Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are not loose or missing.
 Always make sure crane or lifitng device has been
properly secured to the lifting bail (hook) of the equipment.
 ALWAYS shutdown engine before transporting.
 NEVER lift the equipment while the engine is running.
 Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
SAFETY INFORMATION
 Use adequate lifting cable (wire or rope) of sufficient
strength.
 Use one point suspension hook and lift straight
upwards.
 DO NOT lift machine to unnecessary heights.
 ALWAYS tie down equipment during transport by
securing the equipment with rope.
ENVIRONMENTAL SAFETY
NOTICE
 Dispose of hazardous waste properly.
Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
PAGE 10 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
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MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 11
DIMENSIONS
Figure 3. MVH-306D/DS Reversible Plate Compactor Dimensions
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PAGE 12 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
GENERAL INFORMATION
Plate Compactor
The Mikasa MVH-306D/DS is a walk behind, reversible plate compactor designed for the compaction of sand, clay and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
Vibratory Plates
The vibratory plates of the MVH-306D/DS produce low amplitude high frequency vibrations, designed to compact granular soils.
The resulting vibrations cause forward motion. The engine and handle are vibration isolated from the vibrating plate. The heavier the plate, the more compaction force it generates.
Reversible Vibratory Plates
Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel, plus increased compaction force as the result of dual weights.
Frequency/Speed
The compactor's vibrating plate maximum frequency is 4400 vpm (vibrations per minute). The forward and reverse travel speed of the compactor is approximately 75 ft./minute (23 meters/ minute).
Engine
The Mikasa MVH-306D/DS Plate Compactor is equipped with either a Yanmar L-70EE D (recoil start) or L-70EE DS (electric start) diesel engine.
Controls
Before starting the MVH-340DSB Plate Compactor, identify and understand the function of the controls and components as indicated in Figure 3.
Due to their weight and force, reversible plates are ideal for semi-cohesive soils.
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 13
Figure 4. MVH-306D/DS Reversible Plate
Compactor Components
COMPONENTS
Figure 4 illustrates the location of the major components for the MVH-306D/DS Reversible Plate Compactor. The function of each component is described below:
1. Hand Grip – When operating the compactor use this hand grip to manuever the compactor.
Push
2. Forward & Reverse Lever – compactor will move in a forward direction, backwards, the compactor will move in backwards direction. Placing the lever in the middle (midway) will cause the compactor not to move (neutral).
3. Handle Bar – When operating the compactor, this handle is to be in the downward position. When the compactor is
stored
to be
4. Guard Hook - Used to lift the machine with crane or other lifting device.
5. Stopper - Locks the handle in place in the upward postion for stowing.
6. Engine – This plate compactor uses a YANMAR L-70EE D/DS diesel engine. Refer to the owner’s manual for engine information and related topics.
7. Battery (Option) - This unit uses a 12-volt battery. See maintenance of this manual for proper care of battery.
, move the handle bar to the upright position.
the lever forward, the
pull
the lever
8. Belt Cover – Remove this cover to gain access to the V­belts. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.
9. Base Plate – Designed to compact sand, clay, and asphalt.
10. Oil Reservoir – Fill with Shell Tellus Oil 46 or equivalent grade hydraulic oil.
11. Vibration Case – Encloses the eccentric, gears and counter weights.
12. Hydraulic Cylinder – Activated by moving the travel lever. The cylinder controls the direction of movement by the plate compactor.
13. Shock Absorber – Protects plate compactor from damage by absorbing vibration durring operation.
14. Throttle Lever – Controls speed of the plate compactor. Place straight vertically to start, push fully counter-clockwise for full throttle and fully clockwise to stop plate compactor.
14. Ignition Switch (Option) – Provided for electric start models onlt
PAGE 14 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
BASIC ENGINE
Figure 5. MVH-306D/DS Engine Components
ENGINE COMPONENTS
Figure 5 illustrates the location of the major lever components of the machine. Each component is described below:
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tighten securely. DO NOT over fill.
2. Fuel Tank – Capacity is 3.5 quarts (3.31 liters) of diesel fuel.
3. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
4. Muffler – Used to reduce noise and emissions.
5. Recoil Starting Handle (pull rope) – Type of engine starting method. Alternate type would be electric start (ignition key).
6. Recoil Starter– Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
7. Oil Filler Cap / Dipstick – Remove this cap to add oil to the engine crankcase. Read dipstick to determine if oil level is low. DO NOT over fill.
8. Oil Drain Plug – Unscrew plug to drain oil from engine crankcase. Dispose of oil in a safe manner.
9. Decompression Lever– Press down before starting engine. To prevent damage to engine, DO NOT use for any other purpose.
10. Fuel Cock– Controls the flow of diesel fuel to the carburetor. Must be in the ON position when starting and running the engine.
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 15
INSPECTION
CAUTION
NEVER operate the compactor in a
confined area or enclosed area structure that does not provide ample
.
air
free flow of
4. If the oil level is low (Figure 7), fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is 1.16 quarts (1.10 liters).
CAUTION
ALWAYS wear approved eye and hearing
protection before operating the compactor.
Before Starting
1. Read safety instructions at the beginning of manual.
2. Familiarize yourself with the operating and control elements of the machine and the working environment. This includes obstacles in the working area, bearing capacity of the ground and the necessary safety provisions.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check fastening nuts and bolts for tightness. Loose threads may cause damage to the machine when vibrating.
5. Understand the geographical features and regulations ofthe job site.
6. Clean the compactor, removing dirt and dust. Particularly, the bottom of the plate, engine cooling air inlet.
Checking Engine Oil Level
1. To check the engine oil level, place the compactor on secure level ground with the engine stopped.
2. Remove the dipstick from the engine oil filler hole (Figure 6) and wipe it clean.
Checking the Hydraulic Oil Level
1. To check the engine oil level, place the compactor on secure level ground with the engine stopped.
2. Remove the hydraulic oil breather cap located at the top of the hydraulic oil tank (Figure 8).
3. Using a 24 mm wrench, remove the hydraulic oil filler plug.
4. Visually inspect to determine if hydraulic oil level is low. If oil level is low add Shell Tellus 46 hydraulic oil or equavalent through the hand pump oil filler port.
Figure 7. Engine Oil Leve
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3. Insert and remove the dipstick witout screwing it into the filler neck. Check the oil level shown on the dipstick.
Figure 6. Engine Oil Dipstick Removal
Figure 8. Hydraulic Oil Filler Plug Removal
PAGE 16 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
INSPECTION
CAUTION
DO NOT overfill hydraulic oil tank. This could cause oil
leaks and sluggish operation. Clean cap and surrounding area before opening to prevent dirt from entering oil tank.
5. When adding hydraulic oil, only fill to the specified oil level as marked on the front of the hydraulic oil tank (Figure 9). DO
NOT overfill
Figure 9. Oil Tank (Front View)
Checking the Air Cleaner
DANGER
Checking The Fuel
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish with diesel fuel (Figure 12).
3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel.
EXPLOSIVE FUEL!
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel if the engine is
hot or running
.
1. To check the engine oil level, place the compactor on secure level ground with the engine stopped.
2. Loosen the wing nut (Figure 10), remove the air cleaner cover.
Figure 10. Air Cleaner Element
3. Remove the air cleaner element (Figure 11) and inspect it for signs of wear or dirt. If air cleaner element is dirty, clean or replace element.
Figure 12. Refueling
Figure 11. Air Cleaner Element
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 17
CAUTION
DO NOT attempt to operate the
compactor until the Safety, General Information and Inspection sections of this manual have been
thoroughly understood
read and
.
OPERATION
Releasing the Handle
1. Pull the handle release pin, (Figure 13) then push down on the hand grip to release the handle.
STARTING THE ENGINE
Electric Start (Option)
1. Open the fuel cock (Figure 15).
2. Place the (center). Place the (center)
Figure 14. Handle Adjustment
Figure 15. Open Fuel Cock
throttle lever
(Figure 16) in the START position
travel lever
in the neutral position
Figure 13. Handle Release Pin
Adjusting Handle Height
The height of the handle is adjustable for your comfort .
1. Loosen the butterfly screw (Figure 14).
2. Turn the grip clockwise to raise the handle or counterclock­wise to lower the handle.
3. When the handle is raised to the desired height, tighten the butterfly screw.
Figure 16. Travel/Throttle Lever (Start Positions)
3. Insert the ignition key into the ignition switch and turn it to the RUN position (Figure 17). The buzzer should sound at this time.
4. Turn the ignition key further to the right to the START position to start the engine. Buzzer stops sounding and the engine starts.
PAGE 18 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
5. If the engine fails to start, DO NOT continue to rotate the ignition key for more than 5 seconds. Return the key to the RUN position and wait 10 seconds before starting again
4. Push down decompression lever (Figure 19) and
Figure 17. Starter Switch (Option)
release.
CAUTION
While the engine is running, never try to turn the ignition key to the START position.
6. After starting the engine, continue to warm up the engine for about 3 to 10 seconds especially in cold weather.
7. If the buzzer does not stop sounding after the engine has started, shutdown engine immediately and check engine oil level. The buzzer functions as a engine oil level alam warning device.
5. If the engine does not start, repeat steps 4 and 5.
TRAVELING
OPERATION
Figure 18. Engine Start Handle
Figure 19. Decompression Lever
NOTICE
When starting a unit with an electric strart capability, a decompressor is not normally required. However, when ambient temperature or battery charger level is low, use of a decompressor will help make the start-up easier.
Recoil Start
1. Open the fuel cock (Figure 15).
2. Move the throttle lever to the START position (Figure 16).
3. Grasp the starter grip (Figure 18) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting.
CAUTION
Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor. Keep work area clear of debris and other objects that could cause damage to the compactor or bodily harm.
1. Grasp the compactor's hand grip (Figure 20), and move the
fast
engine throttle lever (Figure 20) quickly to the
2. With the throttle lever in the fast position, the engine speed should be around 3,600 RPM, therefore engaging the cen­trifugal clutch
position.
Figure 20. Throttle Lever (Fast)
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 19
NOTICE
ALWAYS move the throttle lever quickly without hesitation,
because increasing the engine speed slowly causes the clutch to slip.
3. To make the compactor move in the forward direction push the travel lever ( Figure 21) forward.
OPERATION
Figure 22. Throttle Lever (Stop)
Figure 21. Travel Lever
4. To make the compactor move in the reverse direction pull the travel lever ( Figure 21) backwards.
5. Firmly gasp the compactor's hand grip, the compactor will begin moving in the desired position when the direction lever has been placed in the desired position.
6. Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury.
7. If travel lever is placed in the neutral position, the machine will vibrate in place.
8. To move the compactor laterally, hold the hand grip firmly and swing compactor. DO NOT swing compactor while gripping the travel lever.
Normal Shutdown
1. Return the throttle lever to the START position (Figure 16).
Allow the machine to cool down for 2 to 3minutes.
2. Place the travel lever in the NEUTRAL position.
Emergency Shutdown
1. For a recoil start type engine, move the throttle lever quickly to the
2. For a electric start type engine, place the engine switch in the
STOWING THE HANDLE
1. Push up the handle upward (Figure 24) until the handle locks in place.
Figure 23. Starter Switch (STOP)
STOP
position.
OFF
position.
IGNITION
3. Place the throttle lever in the STOP position (Figure 22) to stop the engine. If using an electric start unit, return the key switch to the STOP position (Figure 23) as soon as the engine stops.
4. Close the fuel cock (Figure 15).
Figure 24. Stowing the Handle
PAGE 20 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
MAINTENANCE
CAUTION
Inspection and other services should
always
be carried out
on hard and level ground with the engine shutdown.
Inspection and Maintenance Service Tables.
1. To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.
SD/D603-HVM.5ELBATNOITCEPSNIENIHCAM
METI
gnissiMroesooL
swercS
straPdegamaD
gnillortnoCfonoitcnuF
traPmetsyS
kaeLmetsySciluardyHsruoh001yrevE12egapeeS
tarbiVsruoh001yrevE32egapeeS
kcehCliOro
liOrotarbiV
tnemecalpeR
FOSRUOH
NOITAREPO
sruoh8yrevE
)yadyreve(
sruoh8yrevE
)yadyreve(
sruoh8yrevE
)yadyreve(
sruoh003yrevE32egapeeS
SKRAMER
NOTICE
Fuel piping and connections should be replaced every 2 years.
SD/D603-HVM.6ELBATKCEHCENIGNE
METINOITAREPOFOSRUOH
kaeLleuFroliO)yadyreve(sruoh8yrevE
gninetsaFfossenthgiT
sdaerhT
d
nakcehCliOenignE
tnemhsinelpeR
gnE
tnemecalpeRliOeni
gninaelCretliFriAsruoh001yrevE
nigneetarapeseeS
)level
sruoh001
)yadyreve(sruoh8yrevE
)yadyreve(sruoh8yrevE
mumixamdeificepsothsinelpeR(
ot05yrevenehtsruoh52tsrifretfA
.kcehcenignenosliatedroflauname
Daily Service
Check for leakage of fuel or oil.
Check for loose screws including tightness. See Table 7 below (tightening torque ), for retightening:
.7ELBAT
kcehCliOciluardyHsruoh001yrevE32eg
liOciluardyH tnemecalpeR
kcehC)hctulc(tleb-Vsruoh002
kcehCyrettaBsruoh001yrevE42egapeeS
yrevE22egapeeS
002retfatsriF
yreveneht,sruoh
sruoh000,1
apeeS
mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02
lairetaM
32egapeeS
T4 07 051 003 005 057 001,1 004,1 000,2
T8-6 001 052 005 008 003,1 000,2 007,2 008,3
T11 051 004 008 002,1 000,2 009,2 002,4 006,5
~003
* 001
~056
053
007
)munimulafositrap-retnuocesacnI(*
)dednahthgirllaeraenihcamsihthtiwesunisdaerhT(
kramsilairetamfoytilauqdnalairetaM
retemaiD)mc/gk.ni(EUQROTGNINETHGIT
.wercsdna,tlobhcaenode
CAUTION
These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions.
Remove soil and clean the bottom of compaction plate.
Check hand pump, piping and hose for any leakage. A loosened hydraulic hose can be a cause for leakage. Check hydraulic hose connections with wrench applied for tightness.
Check engine oil.
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 21
Engine Oil Replacement:
1. Replace engine oil, in first 25 hours of operation and every 50 to 100 hours afterwards.
2. Oil may be drained more easily when it is warm after operation (For more details, see separate engine Owner's Manual).
Air Filter (Every 6 Months or 400 Hours)
1. The air filter element should be cleaned because a clogged air cleaner can cause poor engine starting, lack of power and shorten engine life substantially.
Replacing the V-belt
Remove the belt cover. Engage an offset wrench 3/4”(19 mm) or the like to vibrator pulley (lower) fastening bolt. Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset wrench clockwise so that the V-belt will come off.
Reinstalling the V-belt
MAINTENANCE
Figure 27. V-Belt Check
Figure 25. Engine Air Filter and Element
2. To clean or replace air filter loosen the wing nut on the air filter housing (Figure 25) remove the cover and take out air filter cartridge. If only cleaning of the air filter is desired blow through the air filter cartridge from the inside, moving a jet of dry compressed air up and down until all dust is removed.
Engage V-belt to lower vibrator pulley and push the V-belt to left side of upper clutch and, in the same manner as in removal, rotate offset wrench clockwise so that the V-belt goes back on.
Check the clutch simultaneously with V-belt checking. With belt cover removed, check outer drum of the clutch for seizure and "V" groove for wear or damage with your eyes. Clean the "V"
CAUTION
NEVER attempt to check the V-belt with the engine running.
Severe injury can occur if your hand gets caught between the V-belt and the clutch (Figure 26). Always use safety gloves.
groove as necessary. If the shoe is worn, power transmission becomes deficient and slipping will result.
Remove V-belt. Remove bolt at engine power output by giving a
CLUTCH PULLEY
light tap with a hammer to an engaged wrench and rotate bolt counterclockwise. Remove clutch with a pulley extractor. To reinstall, reverse the procedure.
VIBRATOR PULLEY
Figure 26 V-Belt Hazard
Checking Clutch
Replacing Clutch
CAUTION
Whenever the compactor's vibration becomes weak or lost during normal operation regardless of operation hours, check the V-belt and clutch immediately.
Checking and Replacing the V-Belt and Clutch
1. After 200 hours of operation, remove the belt cover to check the V-belt tension (Figure 27). Tension is proper if the belt bends about 3/8”(10 mm) when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.
PAGE 22 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
MAINTENANCE
Vibrator Oil Level Check
2. Push the travel lever back and forth to drain the hydraulic oil from the hand pump (hydraulic oil reservoir).
NOTICE
Always clean the area around the vibrator oil level check plug before removing oil check plug. This will prevent dirt and debris from entering the system.
1. In every 100 hours of operation, with the machine positioned horizontally, use a 3/4” (19 mm) wrench and remove vibrator oil level check plug (Figure 28). Visually inspect and see if vibrator oil level is up to filler port. Be sure to clean area around check hole to prevent dirt and dust from entering.
3. After draining hydraulic oil, re-connect hydraulic oil hose to cylinder.
4. Place handle in upright position. Pull travel lever all the way back (reverse), and using a rope, secure travel lever to hand grip.
Adding Hydraulic Oil
1. Remove the breather cap and oil plug (Figure 30) from the hydraulic oil tank using a 24mm hex socket.
Figure 29. Hydraulic Oil Cylinder/Hose
Figure 28. Vibrator Oil Drain and Check Plugs
Draining Vibrator Oil
1. Replace vibrator oil after first 200 hours and in every 1,000 hours of operation. Oil capacity is 600 cc,
2. Position handle bar vertically (storage position).
3. Using a 14 mm wrench remove the vibrator oil drain plug (Figure 28) from the vibrating plate assembly.
NOTICE
For draining oil through level check hole, have the machine inclined with a sleeper or the like placed under the compaction plate on opposite side.
4. After hydraulic oil has been completely drained from machine, fill with 10W-30 motor oil to the appropriate safe operating level (Figure 28).
5. Re-install drain plug into vibrating plate assembly. Apply seal tape or Loctite #575 to thread portion of drain plug.
Draining Hydraulic Oil
1. Disconnect the hydraulic hose (Figure 29) connected to the hydraulic oil cylinder.
2. Using a funnel, add the hydraulic oil tank through the oil filler port (Figure 31). Oil tank capacity is 50.7 fl. oz (1500 cc)
Figure 30. Hydraulic Oil Tank
Shell Tellus Oil #46
Figure 31. Hydraulic Oil Maintenance
or equavalent to
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 23
MAINTENANCE
CAUTION
Make sure hydraulic oil is at a normal safe operating level. DO NOT over fill. Over filling (excessive oil) will cause excess oil to blow out of breather plug.
3. Loosen bleeder plug located at top of hydraulic cylinder on side of vibrator (Figure 32). Air remaining in the circuit will be forced out of the bleeder plug. Once all air has been purged from the hydraulic system, tighten bleeder plug securely
4. Re-insert oil plug into hydraulic oil tank and tighten securely. Re-install breather cap.
NOTICE
The
bleeder plug
should only be loosened, but not removed.
Always wear battery contains sulfuric acid which burns skin and eats through clothing. In case of contact, flush thoroughly with water and contact a doctor immediately.
Use wire brush or sand paper to clean the battery terminals.
Always check battery for cracks or any other damage. If white pattern appears inside the battery or paste has accumulated at the bottom, replace the battery.
If the compactor will not be in operation for a long period of time, store in cool dry place and check the battery charge level every month to maintain the performance of the battery.
Check the battery regularly and make sure that each electrolyte level is to the bottom of the vent well (Figure 33). If necessary add only distilled water in a well­ventilated area.
eye protection
and
rubber gloves
, since the
Figure 32. Bleeder Plug
BATTERY MAINTENANCE (Option)
Mishandling of the battery shortens the service life of the battery and adds to maintenance cost. When handling the battery do the following:
CAUTION
Wear
safety glasses
and rubber gloves when working with battery.
The battery electrolyte contains sulphuric acid, be careful not to let the battery electrolyte come in contact with your body or clothing.
Always check the battery terminals periodically to ensure that they are in good condition.
or
face mask
, protective clothes,
BATTERY CHARGING
DO NOT charge battery with the battery cables connected to the compactor. The diodes will be damage by the high voltage.
Batteries generate hydrogen gas which can be highly explosive. DO NOT smoke or allow flames or sparks near the battery, especially during charging of the battery.
Charge the battery in a open air environment (plenty of ventilation).
Before charging , remove the cap from each cell of the battery.
Connect the positive (+) lead of the charger to the positive (+) terminal of the battery and the negative (-) lead of the charger to the negative (-) terminal of the battery. DO NOT reverse the polarity when charging. Reverse polarity will damage the charger rectifer or the battery.
Figure 33. Battery Electrolyte Levels
PAGE 24 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
MAINTENANCE
Battery fluid will be lost through continuous charging and discharging.
Discontinue charging if the electrolyte temperature exceeds
117
°°
°
°°
F (45
°°
°
°°
C)
NOTICE
During summer much more battery fluid is lost than in winter. Before starting, check battery electrolyte levels and replenish with distilled water to the upper mark on the battery.
BATTERY CABLE CONNECTION (Option)
1. Take off the battery cover by removing the M6 nuts (Figure 32).
2. When removing cable, disconnect the ground side (normally negative) first (Figure 34).
3. When installing cable connect the ground side (normally negative) last.
LONG TERM STORAGE
When storing your compactor for long periods do the following:
Run the engine at idle spped for 3-5 minutes.
Stop the engine. Drain the engine crankcase oil while the engine is still warm. Fill Engine crankcase with fresh oil.
Remove the rubber plug (Figure 36) on the rocker arm cover and add about 2 cc of lube oil. Reinstall rubber plug.
For recoil type compactors, push the decompression down (non-decompression position) and hold it while you pull the recoil starter grip(Figure 37) rope 2 or 3 times. DO NOT start the engine.
Figure 36. Decompression Lever
Figure 34. Battery Removal
CHECKING FUEL FILTER
1. Clean the fuel filter (Figure 35) every 3 months or 200 hours.
2. Replace fuel filter every 6 months or 400 hours.
3. To clean the fuel filter, loosen the nuts of the fuel cock and pull­out the filter from the F.O. tank filler port. Wash the filter throughly with diesel fuel oil.
4. Re-install fuel filter and connect all associated hardware.
Figure 35. Fuel Filter
For electric start type compactors, turn the engine for 2 or 3 seconds with the decompression lever set in the non­decompression position, and the starter key at the START position. DO NOT start the engine.
Pull the decompression lever up. Pull the recoil starter grip slowly. STOP when it feels tight. This closes the intake and exhaust valves (compression position) , and helps prevents ruts from forming.
Wipe any oil or dirt that may have accumulated on the compactor.
Store compactor in a cool dry place out of the reach of children or unauthorized personnel.
Troubleshooting
See Tables 8 (engine) and 9 (plate compactor) on proceeding pages for engine and plate compactor troubleshooting guide.
Figure 37. Recoil Starter Grip
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 25
TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the
diagnosis based on the Engine Troubleshooting (Table 8) information shown below. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
NOTPMYSMELBORPELBISSOPNOITULOS
?noitisop"POTS"nisirevellortnocdeepS .noitisop"TRATS"otrevellortnocdeepsteS
itcejnignihcaerleufoN .metsysleuferitnekcehC.leufddA
?pmupleufevitcefeD.pmupleufecalpeR
F .knatnaelcdnaretlifleufecalpeR
sitratsrotratstonlliwenignE
deyaled
.revodenruteb
nacenignehguohtla,
?deggolcretlifleu
?enilylppusleufytluaF .enilleufriaperroecalpeR
?wolootnoisserpmoC
?wolooterusserpliO .erusserplioenignekcehC
?pmupno
?yltcerrocgnikrowtonrotcejnileuF
lerutarepmetgnitratswoL
dedeecxetimi
GNITOOHSELBUORTENIGNE.8ELBAT
rotsujd
A.sevlavdnarednilyc,notsipkcehC
.launamriaperenignerepriaper
occanirotcejniecalperroriapeR
.launamriaperenigne
.ytisocsivlioreporp
htiwecnadr
dnasnoitcurtsnignitratsdlochtiwylpmoC
segremeleuf)dibrutton(raelcrehtehwkcehC
noitcejnimorfhcated(enilleufehtmorf
otecnatsiseretauqedanisahsetarapesleuF
woltA
.tratston
.ffodehctiwssiretrats
.noitarepolamron
.deeps
lliwenigneserutarepmet
lelttorhT .noitisopNURotrevelelttorhtnoitisopeR
sanoosspotstubserifenignE
gnirudflestiybspotsenignE
uF.retlifleufecalpeR
euF.retlifleufecalpeR
dnatuptuo,rewopenignewoL
?serutarepmetwol
.leuf
?kcihtootlioenignE
?noitisopPOTSnireve
?dekcolbretlifleuF.retlifleufecalpeR
?dekcolbylppusleuF .m
?ytpmeknatleuF.leufddA
?dekcolbretlifle
?ytpmeknatleuF .leufleseid2.oNhtiwlliF
?deggolcretlifl
?etauqedanisignitnevknatleuF .detnevyletauqedasiknattahterusnE
lortnocdeepS
?noitisopdetceles
?llufootlevellioenignE?levellioenignet
niniamertonseodrevel
cerroC
oenigneehtpu
arcenignellifeR
.tnemnorivneretniwrof
etsysleuferitneehtkcehC
mraw,detarapesrodibrutsileufehtfI.)pmup
leufetelpmocehtniardr
leseidedargretniwhtiwleufeR.metsysylppus
liofoepyttcerrochtiwesackn
.noitcaevitcerrocroflaunamenigneeeS
dnatuptuorewopenignewoL
tsuahxekcalb,deepswol
.ekoms
?dekcolbretlifriA .retlifriaecalperronaelC
naraelcevlavtcerrocnI .noitacificepsenignerepsevlavtsujdA
?sec
?rotcejnitanoitcnuflaM.launamenigneeeS
PAGE 26 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the
diagnosis based on the Compactor Troubleshooting (Table 9) information shown below. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
MOTPMYSESUACELBISSOPNOITULOS
?spilshctulC.hctulcecalperrotsujdA
V.tleb-VecalperrotsujdA
.kaewnoitarbivdnawoldeepslevarT
?spilstleb-
?rotarbivniliOevissecxE..leveltcerrocotlliF
?slanretnirotarbivnielbuorT
?.et
sysgnisrever
?tcerrocnideepsenignE .MPRtcerrocotdeepsenigneteS
ROTCAPMOCGNITOOHSELBUORT.9ELBAT
ofylbmessarotarbivkcehC
.strap
levartrofrofliociluardyhninoitareA
ronrowynar
evitcefedynaecalper,strapevitcefed
)gulpdeelB(.liociluardyhniriaegruP
?.evitareponimetsysgnisreverlevarT.metsyslevarteritnekcehC
?tcerrocnoitallatsnirevelgnisreveR .revelgnisreverfonoitallatsninaelC
?esohlioevitcefedronekorB.esohlioe
elbanut
.noitceridhctiwsot
ubdrawkcabrodrawrofslevarT
.esreverrodrawrofnilevarttonseoD
ecnatsisergnitareporevelgnisreveR
.taerg
?.etsysgnisrever
revernilioevissecxE..leveltcerrocotlliF
notsiprednilyC
?spi
lsrodegagne-sidtleb-V .ecalperrotsujda,tleb-VegagnE
?spilshctulC .yrassecenfiecalper,hctulctsujdA
?degamad
issecxE.leveltcerrocotlliF
?liociluardyhev
levartrofrofliociluardyhninoitareA
?metsysgnis
?hsarthtiwdeggolcevlavrotceleS.evlavrotcelesnaelC
?eruliafgniraeb
retpadaroyektahstupnipmuP
?eruliafgniraebnotsiprednilyC
yaw-yek
calpeR
)gulpdeelB(.liociluardyhniriaegruP
.gnikcapHSUtaegakael
.gnikcapHSUtaegakael
rofrednilycnigniraebnotsipkcehC
yaw-yekretpadaroyektahstupniecalpeR
rofr
ednilycnigniraebnotsipkcehC
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 27
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number
Serial Number Break — Used to list an effective serial number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
PAGE 28 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
SUGGESTED SPARE PARTS
MVH-306 W/YANMAR L-70EE DIESEL ENGINE
1 to 3 Units
Qty. ..... P/N ......................... Description
1 ......... 956100054 .............. THROTTLE WIRE
2 ......... 070200373 .............. V-BELT
3 ......... 11425012580 .......... ELEMENT W/ PRE-FILTER
1 ......... 16081076630 .......... STARTER ROPE
2 ......... 11425055121 .......... FUEL FILTER W/GASKET
1 ......... 11428855010 .......... CAP, FUEL TANK W/GASKET
1 ......... 11425035110 .......... LUBE OIL STRAINER
1 ......... 11425055100 .......... FUEL STRAINER
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 29
NAMEPLATE AND DECALS
Shell Tellus Oil
46
STOP
RUN
START
8
12
OPERATIONAL CAUTION
Do not move travel lever
if engine stops
NPA-1106
13
NAMEPLATE AND DECALS
5
Shell Tellus Oil
46
J
NPA-748
6
3
MVH-306
10
11
V BELT HDPF-5370
NPA-537
J
4
0PERATIONAL CAUTION
Prior to OPERATION, check the engine oil and fuel levels. If not enough, add to proper levels.
Warm up engine at low speed for 3-5 minutes.
Operate machine at full throttle speed. (incorrect clutch engagement causes clutch to burn.)
Use travel lever for forward & reverse motion. Do not push or pull travel lever strongly.
NPA-962
J
7
J
D
C
L
3
3
3
2
Serial No. Model No.
9
SAE 10W-30 MOTOR OIL
NPA-195
J
1
PAGE 30 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
NAMEPLATE AND DECALS
NAMEPLATE AND DECALS
NO. PART NO. PART NAME QTY. REMARKS
1 920201950 DECAL: OIL SAE 10W-30 1
2 920105070 DECAL: MIKASA LOGO ............................ 1......... ELECTRIC START MODEL ONLY
3 920110370 DECAL: MODEL LOGO MVH-306 1 4 920209620 DECAL: CAUTION 1 5 920207480 DECAL: SHELL TELLUS OIL 46 1 6 920204580 DECAL: FULL THROTTLE 1 7 920203330 DECAL: EAR PROTECTION 1 8 920211060 DECAL: CAUTION (TRAVEL LEVER) 1
9 920206960 DECAL: SERIAL NO. .................................. 1......... CONTACT MQ PARTS DEPT.
10 920201580 DECAL: MQ LOGO 1 11 920211010 DECAL: V-BELT HDPF-5370 1 12 920106760 DECAL: STOP-RUN-START 1 13 0732004460 DECAL: STARTER SWITCH 1
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 31
VIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
PAGE 32 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
VIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 464117840 VIBRATING PLATE 1 2 953405840 DRAIN PLUG MI8 (H) 1 3 953402930 COPPER PACKING 19X30X1 1 4 953400270 PLUG 1/4X14 10L 1 5 953405260 PACKING 1/4 (CU) 1 6 939010260 SHOCK ABSORBER 110X60H 4 7 020316130 NUT M16 4 8 030216400 WASHER, LOCK M16 4 9 001221635 BOLT 16X35 T 4 10 001221830 BOLT 18X30 T 8 11 58407 WASHER, LOCK M18 8 12 030216400 WASHER, LOCK M16 4 15 939010010 SHOCK ABSORBER, STOPPER 45 4 16 020310080 NUT M10 4 17 031110160 WASHER, FLAT M10 4 18 030210250 WASHER, LOCK M10 4 19 464343730 COVER, VIBRATING PLATE 2 20 011008015 BOLT 8X15 T 8 21 030208200 WASHER, LOCK M8 8 31 52993 EXTENSION PLATE 2 32 012218050 BOLT 18X50 T 8 33 58407 WASHER, LOCK M18 8
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 33
BASE AND ENGINE ASSY.
BASE AND ENGINE ASSY.
PAGE 34 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
BASE AND ENGINE ASSY.
BASE & ENGINE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 464117850 BASE 1 2 914410022 ENGINE ASSY. L70EE (YANMAR) 1 3 0105051045 BOLT 10X45 T 4 4 030210250 WASHER, LOCK M10 4 5 031110160 WASHER, FLAT M10 4 6 464216560 BELT COVER (IN) 1 7 011208025 BOLT 8X25 T 4 8 030208200 WASHER, LOCK M8 4 9 031108160 WASHER, FLAT M8 4 10 464343670 DUST-PROOF SPONGE (IN) 1 11 464457360 SPACER/MVH-306 1 12 456343340 CLUTCH ASSY./CHM03/W.FAN 1 13 951400110 KEY 7X7X35 1 13-1 951406790 KEY 7X7X36 RR 1 14 952400690 WASHER 9X35X4.5 1 15 001220830 BOLT 8X30 T 1 16 030208200 WASHER, LOCK M8 1 17 464216640 DUST-PROOF COVER 1 18 092006010 FLAT HEAD SCREW 6X10 3 19 464343660 DUST-PROOF SPONGE (OUT) 1 20 464216590 BELT COVER (OUT) 1 21 001521050 SOCKET HEAD BOLT 10X50 T 4 35 464117920 RUBBER COVER (GUARD FRAME) 1 36 456449950 PLATE, COVER 1 37 011208030 BOLT 8X30 T 1 38 030208200 WASHER, LOCK M8 3 39 031108160 WASHER, FLAT M8 3 40 022710809 NYLON NUT M8 3
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 35
BASE AND ENGINE ASSY. (CONTINUED)
BASE AND ENGINE ASSY.
PAGE 36 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
BASE AND ENGINE ASSY.
BASE AND ENGINE ASSY. (CONTINUED)
NO. PART NO. PART NAME QTY. REMARKS
41 459010060 UNION TIP, DRAIN 1 42 459010070 DRAIN HOSE 1 43 459010090 HOSE BAND 2 44 459010080 GASKET(OIL DRAIN) 2 45 0401140030 PLUG 1 46 464457380 DRAIN JOINT 1 47 014208020 BOLT 8X20 T 1 48 030208200 WASHER, LOCK M8 1 51 464117910 GUARD HOOK 1 52 012214030 BOLT 14X30 T 4 53 030214350 WASHER, LOCK M14 4 59 459455560 UNION, OIL DRAIN 1 60 22190160002 SEAL WASHER 16S 1 61 070200373 V-BELT 1 62 2344600213 RETURN SPRING 1 63 151010680 CLAMP CP. 1 64 58151 WASHER, FLAT M5 1 65 020406040 NUT M6, H=4.2 1 66 959406800 NUT M6 (SPECIAL-L10) 1 70 959407260 CLIP D6 (FOR M10) 1 71 001221015 BOLT 10X15 T 1 72 030210250 WASHER, LOCK M10 1 103 464457600 EXHAUST DEFLECTOR 1 104 2283720111 BAND CP 1 105 001220620 BOLT 6X20 T` 1 106 030206150 WASHER, LOCK M6 1 107 031106100 WASHER, FLAT M6 1
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 37
VIBRATOR ASSY.
VIBRATOR ASSY.
PAGE 38 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
VIBRATOR ASSY.
VIBRATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1# 464117880 VIBRATING CASE 1 2 001221470 BOLT 14X150 T 6 3 001221450 BOLT 14X50 T 4 4 030214350 WASHER, LOCK M14 10 5# 047920120 ROLLER BEARING NJ310EMC4 4 6# 457212410 ROTARY SHAFT, DRIVE 1 8# 951405370 KEY 15X10X39 RR 1 9# 456327150 GEAR, DRIVE 1 10# 080200550 STOP RING S-55 2 11# 060105030 OIL SEAL SB-50729 1 12# 951404970 KEY 12X8X30 R 1 13# 464343700 ECCENTRIC ROTATOR 4 14# 009120301 SOCKET HEAD BOLT 16X40 T 2 15# 456337670 ROTARY SHAFT, DRIVEN 1 16# 009120302 SOCKET HEAD BOLT 16X30 T 2 17# 456337380 PISTON ROD 1 18# 456010010 KNOCK PIN 10X70 1 19# 464343720 GEAR (DRIVEN) 1 20# 040006911 BEARING 6911 2 21# 953010030 SEAL CAP/SC72-8N 1 25# 042506000 BEARING 6000ZZSG 2 26# 080200100 STOP RING S-10 1 27# 455435051 PISTON, 22.4D 1 28# 455010070 PACKING USH-22.4X30X5 1 29# 080100260 STOP RING R-26 1 30# 456327130 BEARING COVER 1 31# 456210636 CYLINDER (L)/(AC) 1 33# 050101050 O-RING G-105 2 34# 001221025 BOLT 10X25 T 8 35# 030210250 WASHER, LOCK M10 8 36# 011008015 BOLT 8X12 T 1 37# 953404600 COPPER PACKING 8X16X2 1 38# 455010020 ELBOW 45 DEG. 15-0404 1 39# 031110160 WASHER, FLAT M10 4 43# 952405470 SHIM 90X110X0.5 2 46# 464343710 PULLEY 1 47# 464457370 WASHER 1 48# 012212030 BOLT 12X30 T 1 49# 030212300 WASHER, LOCK M12 1 51 464216600 BELT COVER (LOWER) 1 52 001520852 SOCKET HEAD BOLT 8X60 T 5
53 464910020 VIBRATOR ASSY. ............................................... 1 ............. INCLUDES ITEMS W/#
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 39
CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
PAGE 40 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 464343680 HANDLE BRACKET 1 2 456336420 HANDLE BRACKET (R) 1 3 012212035 BOLT 12X35 T 4 4 030212300 WASHER, LOCK M12 4 5 031112230 WASHER, FLAT M12 4 7 456336400 RUBBER COUPLING 2 8 456449940 SHOCK ABSORBER 2 9 456449930 RUBBER PLATE 2 10 001221681 BOLT 16X250 T 1 11 032124400 CONICAL SPRING WASHER M24 2 12 025306016 SPRING PIN 6X16 2 13 0401450160 WASHER, FLAT M16 2 14 020316130 NUT M16 1 15 020416100 NUT M16, H=10 1 18 455434950 SPINDLE 1 19 455010030 KNOB 1 20 939010060 SHOCK ABSORBER 1 21 020310080 NUT M10, H=6 1 22 020412070 NUT M12, H=7 1 23 022411635 WING NUT M16 1 25 954404230 CLAMP SA120-18 1 26 011206020 BOLT 6X20 T 1 27 030206150 WASHER, LOCK M6 1 28 952404470 WASHER, FLAT M6 1 29 020106050 NUT M6 1 34 501402870 HANDLE STOPPER 1 35 501402880 SPRING/HANDLE (1.4X18X44) 1 36 959403460 BALL GRIP 32D-M10 1 37 020310080 NUT M10, H=6 1 38 456449980 RUBBER PACKING 9D-20D-5T 1 39 953405260 PACKING 1/4 (CU) 1 40 031110160 WASHER, FLAT M10 1 43 464343690 HANDLE COVER 1 44 0105050616 BOLT 6X15 T 6 45 030206150 WASHER, LOCK M6 6 46 952404470 WASHER, FLAT M6 6 47 464457710 PACKING A, HANDLE COVER 1 48 464457720 PACKING B, HANDLE COVER 1 49 454010020 CLAMP TC-100 1
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 41
CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
PAGE 42 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
61 464117890 COLUMN, HANDLE 1 64 464216630 TRAVEL LEVER 1 65 464457400 HANDLE BOSS 1 66 012010030 BOLT 10X30 T 2 67 030210250 WASHER, LOCK M10 2 68 464216620 HANDLE W/RUBBER GRIP 1 69 030210250 WASHER, LOCK M10 2 70 031110160 WASHER, FLAT M10 2 71 020310080 NUT M10 2 72 011208025 BOLT 8X25 T 2 73 030208200 WASHER, LOCK 2 80 464457340 THROTTLE LEVER 1 81 959403840 BAR GRIP I.D. 12 MM 1 82 464457420 COVER, THROTTLE 1 83 464457350 ARM, THROTTLE 1 84 001520820 SOCKET HEAD BOLT 8X20 T 1 85 031116260 WASHER, FLAT 1 86 458460660 WASHER 16.4-35-0.6 2 87 033910080 CONICAL SW 16.3 X 31.5 X 1.2 3 88 464457440 STEEL BALL D6 (SUJ) 1 89 464010010 DRY BUSHING/ LBF-1620 1 90 001220625 BOLT 6X25 T 2 91 020306050 NUT M6 2 93 464010020 ROD END M5 1 94 001520520 SOCKET HEAD BOLT 5X20 T 1 95 031105080 WASHER, FLAT M5 1 96 020305040 NUT M5 1 99 954002270 OIL HOSE W/SPRING 1/4 X 920 1 101 956100054 THROTTLE WIRE 1 103 454010020 CLAMP TC-100 1 104 959021815 SPRIAL TUBE 6D-330L 1 104 959021810 SPRIAL TUBE KEP6/ L=500 1
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 43
HAND PUMP ASSY.
HAND PUMP ASSY.
84
O-RING
SET
C
PAGE 44 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
HAND PUMP ASSY.
HAND PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
B C 2 3 4 9 10 11 12 13 14 15 16#*050200200 O-RING P-20 2 17#*050200220 O-RING P-22 2 19#*050200180 O-RING P-18 1 22 22 26#*050300400 O-RING S-40 1 27#*050200150 O-RING P-15 1 28#*050100400 O-RING G-40 1
48#*069904010 DUST SEAL SER-40 ..............................1 ............. S/N N2419 AND ABOVE
49#*069901010 DUST SEAL SER-15 ..............................1 ............. S/N N2419 AND ABOVE
81 984010030 SPRG.COMPRESSION TOOL 1 82 984010040 DISASSEMBLING TOOL A 1 83 984010050 DISASSEMBLING TOOL B 1
84 464216721 HAND PUMP ASSY ...............................1 ............. INCLUDES ITEMS W/
4649-10040 ACCUMLATOR 1
*
464910080 O-RING DUST,SEAL,SET ......................1 ............. INCLUDES ITEMS W/#
*
464010040 CONTROL SHAFT 1
*
464010050 BUSH 2
*
464010060 CAM 1
*
464010070 STOPPER 2
*
099205005 SOCKET HEAD SCREW 5X5 T 2
*
464010080 PLUG 1
*
464010090 PIN,STOPPER 2
*
464010100 PLUG 2
*
458010080 BREATHER 1
*
001520620 SOCKET HEAD BOLT 6X20 T 1
*
464010110 ACCUMULATOR CASE .......................... 1 ............. S/N N2418 AND BELOW
*
464010111 ACCUMULATOR CASE .......................... 1 ............. S/N N2419 AND ABOVE
*
*
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 45
BATTERY ASSY. (OPTION)
BATTERY ASSY. (OPTION)
PAGE 46 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
BATTERY ASSY. (OPTION)
BATTERY ASSY. (OPTION)
NO. PART NO. PART NAME QTY. REMARKS
3 464216660 CRADLE, BATTERY 1 4 456447590 RUBBER PLATE (E) 28X240X5 1 5 456447600 RUBBER PLATE 50X240X10 2 6 014210020 SOCKET HEAD BOLT 10X20 T 2 7 030210250 WASHER, LOCK M10 2 8 604010240 BATTERY 46B24L 1 9 955300490 BATTERY TERMINAL (-) 1 10 955300470 TERMINAL COVER (-) 1 11 955300480 BATTERY TERMINAL (+) 1 12 955300460 TERMINAL COVER (+) 1 13 464117860 COVER, BATTERY 1 14 464457410 FIXED PLATE, BATTERY COVER 2 15 001220825 BOLT 8X25 T 4 16 030208200 WASHER, LOCK M8 4 17 464457390 BATTERY BOLT 2 18 022710809 NYLON NUT M8 2 19 031108160 WASHER, FLAT M8 2 20 464343740 HOLDER, BATTERY 1 41 955300680 IGNITION SWITCH ASSY. 1 41A 955000010 IGNITION KEY 1 41B 953406090 GROMMET 26D 1
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 47
ELECTRIC DEVICE ASSY.
ELECTRIC DEVICE ASSY.
PAGE 48 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
ELECTRIC DEVICE ASSY.
ELECTRIC DEVICE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 464457460 BATTERY CORD (-) 400L 1 2 464457470 BATTERY CORD (+) 550L 1 20 464343740 HOLDER, BATTERY 1 24 456439070 WIRE CP 1 26 454010020 CLAMP TC-100 3 28 955300400 BUZZER (EBL) 1 30 506010070 CLAMP TC-150 1 42 515450380 WIRE HARNESS 1 43 11468578560 WIRE HARNESS 1 44 105198-78570 HARNESS (C), WIRE 1 45 0105050616 BOLT 6X15 T 1 46 030206150 WASHER, LOCK M6 1 47 952404470 WASHER, FLAT M6 1
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 49
CYLINDER BLOCK ASSY.
YANMAR L-70EE — CYLINDER BLOCK ASSY.
PAGE 50 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
YANMAR L-70EE — CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 71487101560 BLOCK ASSY., CYLINDER ................................. 1 ............. INCLUDES ITEMS W/
8
*
9
*
10 11435001200 STUD, CYL. HEAD 2 11 11435001210 STUD, CYL. HEAD 2 12 11435001220 NUT 9 2 13 10522501240 WASHER 4 14 11435001250 NUT 9 2 15 11487101330 GASKET, CYL. HEAD CMP 1 21 11435001380 O-RING 1 22 11435001412 GASKET, CRANK CASE 1
23 11436801453 COVER (D), CRANK CASE .................................1 ............. INCLUDES ITEMS W/#
26# 11435002100 BEARING, MAIN 1 28 10542501690 PLUG M16 2
29 11469901760 CAP, W/LUB. OIL GAUGE ...................................2 ............. INCLUDES ITEMS W/$
31$ 11429901950 O-RING 2 32 11425001800 SHIM SET 1 38 11425001830 COVER, INSPEC. WINDOW 1 39 11425001841 GASKET 1 40 11425035150 PIPE, L.O. INLET 1 41 11427001600 PARALLEL PIN 8 X 12 2 42 23876010000 PLUG PT 1/8, SCREW 1 43 26106080352 BOLT M 8X 35 PLATED 15 44 26226060182 STUD M 6X 18 PLATED 1 45 26226060222 STUD M 6X 22 PLATED 2 46 26366060002 NUT M 6 3 47 22190160002 SEAL WASHER 16S 2 48 11429902030 RETAINER 1 49 11435002113 BALL BEARING 1 50 16011002220 SEAL, OIL 1 51 16011002220 SEAL, OIL 1 52 24162152112 NEEDLE BEARING 1 53 26106080122 BOLT M 8X 12 PLATED 1 54 22312040080 PIN 4 X 8, STRAIGHT 2
55 11435002200 MAIN BEARING US = 0.25 .................................1 ............. UNDER SIZED PART
56 11435002210 MAIN BEARING US = 0.50 .................................1 ............. UNDER SIZED PART
11435001700 COVER, STARTER 1 26106100122 BOLT M10X 12 PLATED 2
*
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 51
YANMAR L-70EE — CYLINDER HEAD AND COVER ASSY.
CYLINDER HEAD AND COVER ASSY.
PAGE 52 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
YANMAR L-70EE — CYLINDER HEAD AND COVER ASSY.
CYLINDER HEAD & COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11487111020 CYLINDER HEAD 1 6 11487111100 VALVE, SUCTION 1 7 11487111110 VALVE, EXHAUST 1 8 11435011120 SPRING, VALVE 2 9 10115811180 RETAINER, SPRING 2 10 27310060001 COTTER ASSY 2
12 11477111250 SUPPORT CAM, ARM ........................................1 ............. INCLUDES ITEMS W/
13 14 16 17 18 20 21 22 23 11435011340 SEAL, VALVE STEM 2 24 10501011490 CAP, VALVE 2 25 11477111461 GASKET, NOZZLE 1 26 11477111470 SPACER, NOZZLE 1 27 11425011600 WASHER 2 28 11425011901 RETAINER 1 29 22351040008 SPRING PIN 4X 8 1 30 26106060452 BOLT M 6X 45 PLATED 2 31 26226060602 STUD 2 32 26366060002 NUT M 6 2 33 11477111310 GASKET, BONNET 1
34 11477111950 BONNET ASSY, HEAD .......................................1 ............. INCLUDES ITEMS W/#
36# 11425003591 SHAFT ASSY, DECOMP. 1 39# 11425003640 SPRING 1 41# 22312030160 PARALLEL PIN 3X16 1 44 26106060552 BOLT M 6X 55 PLATED 3
11477111260 SUPPORT, ROCKER ARM 1
*
11477111650 ARM ASSY, INTAKE ........................................... 1 ............. INCLUDES ITEMS W/+
*
+ 11425011240 SCREW, VALVE ADJUST. 1
*
+ 26856060002 LOCK NUT 6 1
*
11477111660 ARM ASSY, EXHAUST .......................................1 ............. INCLUDES ITEMS W/$
*
$ 11425011240 SCREW, VALVE ADJUST. 1
*
$ 26856060002 LOCK NUT 6 1
*
22242000120 CIRCLIP 12 2
*
*
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 53
MUFFLER ASSY.
YANMAR L-70EE — MUFFLER ASSY.
PAGE 54 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
YANMAR L-70EE — MUFFLER ASSY.
MUFFLER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11425013201 GASKET (NON — ASB.) 1 2 11438813600 MUFFLER ASSY 1 8 26106060122 BOLT M 6X 12 PLATED 2 9 26216080182 STUD M 8X 18 PLATED 2 10 26366080002 NUT M 8 2
11 11428813800 DEFLECTOR EXH ...............................................1 ............. INCLUDES ITEMS W/
12 13
26554060182 SCREW M 6X 18 1
*
26367060002 U — NUT M6 1
*
*
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 55
AIR CLEANER ASSY.
YANMAR L-70EE — AIR CLEANER ASSY.
PAGE 56 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
YANMAR L-70EE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11425012211 GASKET, AIR CLEANER 1
2 71425012560 CLEANER ASSY, AIR .........................................1 ............. INCLUDES ITEMS W/
4
*
5
*
6
*
7
*
8
*
9 11425012300 U NUT 3 10 11439912010 PIPE, AIR INTAKE 1 11 11435012202 GASKET, AIR INTAKE 1 12 26106060252 BOLT M 6X 25 PLATED 2 13 26226060142 STUD M 6X 14 PLATED 1 14 26226060552 STUD M6X 55 PLATED 2
11425012520 COVER, AIR CLEANER 1 11425012530 CASE, AIR CLEANER 1 11465012591 ELEMENT, WET AIR 1 11425012560 WASHER M 6, SEAL 1 11425012550 WING NUT, M 6 1
*
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 57
YANMAR L-70EE — CRANKSHAFT, PISTON, CAMSHAFT ASSY.
CRANKSHAFT, PISTON AND CAMSHAFT ASSY.
PAGE 58 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
YANMAR L-70EE — CRANKSHAFT, PISTON, CAMSHAFT ASSY.
CRANKSHAFT, PISTON & CAMSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 71488014580 CAMSHAFT (D) ASSY 1 6 11425014200 TAPPET 2 7 11477114260 TAPPET, F.O. 1 8 11435014450 ROD, PUSH 2 12 71487621730 CRANKSHAFT ASSY 1 25 10385401221 NUT M16 1 26 11425021550 WASHER, FLYWHEEL 1
29 11488121590 FLYWHEEL W/RING GEAR ............................ 1 ................. INCLUDES ITEMS W/
32# 11436221600 GEAR, RING 1 33 22512040120 KEY 4X 12 1
34 71487222720 PISTON W/RINGS .......................................... 1 ................. INCLUDES ITEMS W/
36 42 11439922300 PISTON PIN 1 43 22252000210 CIRCLIP 21 2
44 71438023700 ROD ASSY, CONNECTING............................ 1 ................. INCLUDES ITEMS W/$
47$ 11820023200 BOLT, ROD 2 48$ 11438023100 BUSH, PISTON PIN 1 49$ 71438023600 BEARING, CRANK PIN 1 51 71435028520 SHAFT ASSY, BALANCER 1 55 24101062024 BALL BEARING 2 56 16084221150 KEY 6.3X50 1 57 16084221250 BOLT 7/16 20UNF 1 58 16084221260 WASHER 1
59 71438023610 BEARING, PIN (U.S = 0.25) ............................ 1 .......... UNDER SIZED(U.S.=0.25)PART
61 71438023620 BEARING, PIN (U.S = 0.50) ............................ 1 .......... UNDER SIZED(U.S.=0.50)PART
71487022500 RING SET, PISTON 1
*
#
*
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 59
YANMAR L-70EE — LUB OIL PUMP AND GOVERNOR ASSY.
LUB. OIL PUMP AND GOVERNOR ASSY.
PAGE 60 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
YANMAR L-70EE — LUB OIL PUMP AND GOVERNOR ASSY.
LUB. OIL PUMP & GOVERNOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11425032010 PUMP ASSY, LUB. OIL 1 6 11425032070 COVER, LUB. OIL PUMP 1 7 10333832570 O 8 22312030160 PARALLEL PIN 3 X 16 1 9 26476060142 BOLT M 6X 14, TAPPING 3
10 11425035110 STRAINER, LUB. OIL ..................................... 1 ................. INCLUDES ITEMS W/
12 13 26106060162 BOLT M 6X 16 PLATED 1
14 71435061500 LEVER ASSY, GOVERNOR ........................... 1 ................. INCLUDES ITEMS W/$
19$ 22322030200 TAPER PIN 3X20 1 20$ 22322030200 TAPER PIN 3X20 1 21 71477061100 GOVERNOR ASSY 1 27 11477061520 BEARING, NEEDLE 2 28 11477061600 SEAL, OIL 1 29 11477061610 WASHER, THRUST 1 30 11477061190 WASHER 1 31 11425066050 HANDLE, REGULATOR 1 33 11429966100 STAY, HANDLE 1 34 11425066440 BOLT, ADJUSTING 1 47 11487066010 SPRING, REGULATOR 1 48 11425066200 SPRING, RETURN 1 49 11487166550 TORQUE SPRING ASSY 1 54 26696100002 NUT M10 1 55 13521061090 LEAD 2 56 22451060000 WIRE 0.6 2 57 10210067080 BOLT, ADJUSTING 1 58 16072578350 KNOB (W/M6X15) 1 59 26106060142 BOLT M 6X 14 PLATED 1 60 26117040088 BOLT 4 * 8 1 61 26347060002 U NUT 6 1
24341000224 O RING 1A S 22.4 1
*
RING 1
*
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 61
YANMAR L-70EE — COOLING AND STARTING DEVICE ASSY.
COOLING AND STARTING DEVICE ASSY.
PAGE 62 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
YANMAR L-70EE — COOLING AND STARTING DEVICE ASSY.
COOLING & STARTING DEVICE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11487045201 COVER 1 2 11435045320 RUBBER, SEAL 1 3 11435045340 COLLAR 1 4 18372055210 GROMMET 1 5 26106060202 BOLT M 6X 20 PLATED 1 6 11436045101 CASE, FAN (SILVER) (17) 1 7 11425045301 RUBBER, CUSHION 4 8 11425045310 COLLAR 4 9 11425045330 SEAL, FAN CASE 1 10 11437045351 BOLT, FAN CASE 4
11 11488076050 STARTER ASSY, RECOIL ............................. 1 ................. INCLUDES ITEMS W/
12 13 14 15 16 17 18 20 21 22 23 24 25 26106060082 BOLT M 6X 8 PLATED 4 26 26106060122 BOLT M 6X 12 PLATED 3 27 11425076600 PLUNGER 1 28 11425076610 HOLDER, PLUNGER 1
11488076250 RECOIL ASSY ............................................... 1 ................. INCLUDES ITEMS W/+
*
+ 11488076510 CASE, STARTER 1
*
+ 16081076520 REEL, RECOIL 1
*
+ 16084076530 RATCHET 1
*
+ 16081076540 SPRING, SPIRAL 1
*
+ 16084076560 SPRING, FRICTION 1
*
+ 16081076580 PLATE, FRICTION 1
*
+ 16081076620 KNOB, STARTER 1
*
+ 16081076630 ROPE, STARTER 1
*
+ 18113076680 NUT 1
*
+ 18113076700 WASHER 1
*
+ 11435076590 PULLEY, STARTER 1
*
*
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 63
YANMAR L-70EE — FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
PAGE 64 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
YANMAR L-70EE — FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 71465051100 PUMP ASSY, F. INJECT. ................................ 1 ................. INCLUDES ITEMS W/
2
*
3
*
4
*
10 11 14 15 16 17 18 19 20 21
22 71487153100 VALVE ASSY, F. INJECT ............................... 1 ................. INCLUDES ITEMS W/#
23# 11487153000 NOZZLE ASSY 1 24# 11959353080 NUT, NOZZLE CASE 1 25# 11425053120 SPRING, NOZZLE 1 26# 11959353130 RETAINER, SPRING 1 27# 11477553140 SPACER, VALVE STOP 1 28# 11477553210 PIN 2
29# 11477553100 HOLDER ASSY .............................................. 1 ................. INCLUDES ITEMS W/+
32#+ 11477553330 PIN 1 33# 11425053400 SHIM PACK 1 45 11487159802 PIPE, FUEL INJECTION 1
10554651020 GASKET 1 11425051080 PLATE 1 11465051100 BODY, F.I. PUMP 1 11425051160 SPRING 1
*
11465051300 VALVE ASSY, DELIVERY 1
*
10554651330 SPRING, DELIV. VALVE 1
*
11425051340 HOLDER, F.I.P. DELIVE 1
*
12455051350 GASKET, DELIVERY 2
*
11425051600 LEVER ASSY, CONTROL 1
*
11425051640 SEAT (A), SPRING 1
*
11425051650 SEAT (B), SPRING 1
*
22351020006 SPRING PIN 2X 6 2
*
22351030008 SPRING PIN 3X 8 1
*
*
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 65
YANMAR L-70EE — FUEL TANK AND FUEL LINE ASSY.
FUEL TANK AND FUEL PIPE ASSY.
PAGE 66 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
YANMAR L-70EE — FUEL TANK AND FUEL LINE ASSY.
FUEL TANK & FUEL LINE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 71435055711 TANK, FUEL (RED) (50) ................................. 1 ............. INCLUDES ITEMS W/
3
*
5
*
6
*
7
*
8
*
9
*
10 11 12 11425055121 FILTER, FUEL 1 13 11425055130 GASKET 1 14 11429955210 STAY 1 15 11439955230 STAY (B) 1
16 11425055300 COCK ASSY, FUEL ........................................ 1 ............. INCLUDES ITEMS W/$
17$ 24341000150 O-RING 1A S-15.0 1 18 11465055810 BOLT, LIFTING 1 19 22117080000 WASHER 8 1 20 26106080452 BOLT M 8X 45 PLATED 1 21 26366060002 NUT M 6 2 22 26476060142 BOLT M 6X 14, TAPPING 2 23 10699044660 CLIP, HOSE 2 24 12472259050 CLAMP 9 2 25 11425059060 PIPE, FUEL RETURN 1 26 11426859061 PIPE, FUEL 1
11428855040 CAP ASSY, TANK ........................................... 1 ............. INCLUDES ITEMS W/#
# 11428855080 VALVE 1
11425055100 STRAINER, FUEL 1 11435055150 PIPE, GAUGE 1 11425055201 DAMPER. FUEL TANK 4 10385455220 CLAMP 2 23414080000 GASKET 8, ROUND 1
*
10530055080 PLUG, DRAIN 1
*
*
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 67
YANMAR L-70EE — STARTING MOTOR AND DYNAMO ASSY.
STARTING MOTOR AND DYNAMO ASSY.
PAGE 68 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
YANMAR L-70EE — STARTING MOTOR AND DYNAMO ASSY.
STARTING MOTOR & DYNAMO ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11436277011 STARTER (S114 - 414A) .................................. 1 ............ INCLUDES ITEMS W/
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
10 11 12 13 14 15 16 17 18 19 26106100302 BOLT M10X 30 PLATED 2
20 11435178251 DYNAMO ASSY. .............................................. 1 ............ INCLUDES ITEMS W/$
21$ 11435178751 STATOR ASSY. 1 22$ 11435178761 WHEEL, DYNAMO 1 23 16071078710 CLAMP, CORD 1 24 26106060122 BOLT M 6X 12 PLATED 1 25 26476060202 BOLT M 6X 20, TAPPING 3 26 26577060142 SCREW M 6X 14 3 27 26716080002 NUT M 8 1 28 16097077350 RECTIFIER 1 29 26106060122 BOLT M 6X 12 PLATED 1 30 18335077400 WIRE, LEAD 1
11438177110 ARMATURE 1 X2114811000 WASHER KIT, THRUST 1 X2114715500 STOPPER SET, PINION 1 11438177130 COIL ASSY, FIELD 1 11438177140 COVER, REAR 1 11437177160 HOLDER ASSY, BRUSH 1 11437179040 BRUSH (-) 2 11437179050 BRUSH (+) 1 11437179060 SPRING, BRUSH 4
*
X2114455080 PINION ASSY. 1
*
11438177150 HOUSING ASSY., GEAR 1
*
11437177170 COVER KIT, DUST 1
*
X2114560130 LEVER KIT, SHIFT 1
*
X2114275010 SWITCH ASSY, MAGNET 1
*
X2114680050 BOLT, THROUGH 2
*
11437179070 BOLT M 6X 37 2
*
X2114274200 COVER, TERMINAL 1
*
*
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 69
YANMAR L-70EE — TOOL, LABEL, AND GASKET ASSY.
TOOL, LABEL AND GASKET SET ASSY.
PAGE 70 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
YANMAR L-70EE — TOOL, LABEL, AND GASKET ASSY.
TOOL, LABEL & GASKET SET ASSY.
NO. PART NO. PART NAME QTY. REMARKS
3 18325007230 LABEL, OPERATION 1 4 11425007090 LABEL, AIR COOLED 1 5 11425007111 LABEL, YANMAR 1 6 11426807240 LABEL, CAUTION 1 7 11426107350 LABEL 1 8 11426807350 LABEL, HOW TO START 1 12 11425092600 BAG, TOOL 1 13 16033092730 SCREWDRIVER 1 14 28110100120 WRENCH 10X12 1 15 28110140170 WRENCH 14X17 1 16 28210000150 FEEDER, OIL 1
17 71487192600 GASKET SET ................................................ 1 ................. INCLUDES ITEMS W/
18 11487101330 GASKET, CYL. HEAD CMP 1 19 11435001380 O 20 11435001412 GASKET, CRANK CASE 1 21 11429901950 O RING 2 22 11425001841 GASKET 1 23 22190160002 SEAL WASHER 16S 2 24 11435011340 SEAL, VALVE STEM 2 25 11477111461 GASKET, NOZZLE 1 26 11477111310 GASKET, BONNET 1 27 11435012202 GASKET, AIR INTAKE 1 28 11425012211 GASKET, AIR CLEANER 1 29 11425013201 GASKET (NON ASB.) 1 30 10333832570 O RING 1 31 11425092101 F.W. LOCKING HANDLE 1
32 11425092130 REMOVER, FLYWHEEL ................................. 1 .................. INCLUDES ITEMS W/#
34# 26116060454 BOLT M 6X 45 PLATED 4 35# 26116080454 BOLT M 8X 45 PLATED 3 36# 26716060002 NUT 6 8 37# 26716080002 NUT M 8 6 38 11436892300 GUIDE, OIL SEAL 1 39 11435092311 INSTALLING TOOL 1 40 11435092350 INSTALLING TOOL 1
RING 1
*
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 71
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
A Returned Material Authorization 1. must be approved by Multiquip prior to shipment.
To obtain a Return Material Authorization, 2. a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.
The parts numbers and descriptions a. must match the current parts price list.
The list must be typed or computer b. generated.
The list must state the reason(s) c. for the return.
The list must reference the sales d. order(s) or invoice(s) under which the items were originally purchased.
The list must include the name e. and phone number of the person requesting the RMA.
A copy of the Return Material Authorization 3. must accompany the return shipment.
Freight is at the sender’s expense. All 4. parts must be returned freight prepaid to Multiquip’s designated receiving point.
Parts must be in new and resalable 5. condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
The following items are not returnable:6.
Obsolete parts. (If an item is in the a. price book and shows as being replaced by another item, it is obsolete.)
Any parts with a limited shelf life b. (such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
Any line item with an extended c. dealer net price of less than $5.00.
Special order items.d.
Electrical components.e.
Paint, chemicals, and lubricants.f.
Decals and paper products.g.
Items purchased in kits.h.
The sender will be notified of any material 7. received that is not acceptable.
Such material will be held for five 8. working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
Credit on returned parts will be issued 9. at dealer net price at time of the original purchase, less a 15% restocking charge.
In cases where an item is accepted, for 10. which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
Credit issued will be applied to future 11. purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
Effective: February 22, 2006
PAGE 72 — MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14)
NOTES
MVH306D/DS PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #11 (02/04/14) — PAGE 73
OPERATION AND PARTS MANUAL
©
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com
Service Department Warranty Department
Tel. (800) 421-1244 Fax (310) 537-3927
800-427-1244 310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
800-421-1244 310-537-3700
Technical Assistance
800-478-1244 Fax: 310-943-2238
CANADA
Multiquip Multiquip (UK) Limited Head Office
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com
COPYRIGHT 2014, MULTIQUIP INC.
Multiquip Inc of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations.
, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
Fax: 310-537-4259 800-421-1244
310-537-3700
UNITED KINGDOM
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfield, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk
Fax: 310-943-2249
Tel: 0161 339 2223 Fax: 0161 339 3226
Your Local Dealer is:
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