Multiquip MVH-304GHB User Manual

Page 1
PARTS AND OPERATION MANUAL
Reversible Plate
Compactor
Model MVH-304GHB
© COPYRIGHT 2002, MULTIQUIP INC.
Revision #0 (11/25/02)
MULTIQUIP INC
18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark Montreal, Canada • Manchester, UK Rio De Janiero, Brazil • Guadalajara, Mexico
..
. PARTS DEPARTMENT:
..
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
Page 2
PAGE 2 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 3
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700 FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700 FAX: 310-537-3927
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 3
Page 4
TABLE OF CONTENTS
Proposition 65 Warning ............................................. 2
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
MIKASA MVH-304GHB PLATE COMPACTOR
Safety Message Alert Symbols .............................. 6-7
Rules for Safe Operation ....................................... 8-9
Operation and Safety Decals .................................. 10
Specifications .......................................................... 11
Dimensions ............................................................. 12
Features .................................................................. 13
Plate Compactor Components ................................ 14
Engine Components ............................................... 15
Pre-Inspection ......................................................... 16
Operation ........................................................... 17-20
Maintenance ...................................................... 21-24
Troubleshooting ................................................. 25-26
HONDA GX340KSMX2 ENGINE
Air Cleaner Assembly......................................... 48-49
Camshaft Assembly ........................................... 50-51
Piston Assembly ................................................. 52-53
Crankcase Cover Assembly ............................... 54-55
Crankshaft Assembly ......................................... 56-57
Cylinder Barrel Assembly ................................... 58-59
Cylinder Head Assembly .................................... 60-61
Fan Cover Assembly .......................................... 62-63
Flywheel Assembly ............................................ 64-65
Fuel Tank Assembly ........................................... 66-67
Ignition Coil Assembly ........................................ 68-69
Carburetor Assembly ......................................... 70-71
Muffler Assembly ............................................... 72-73
Recoil Starter Assembly..................................... 74-75
Control Assembly ............................................... 76-77
Labels Assembly ................................................ 78-79
Terms and Conditions of Sale ................................. 80
PARTS ILLUSTRATIONS
Explanation Of Code In Remarks Column .............. 28
Suggested Spare Parts ........................................... 29
Decal Placement ................................................ 30-31
Vibrating Plate Assembly ................................... 32-33
Base and Engine Assembly ............................... 34-37
Vibrator Assembly .............................................. 38-41
Hydraulic System Assembly ............................... 42-43
Control Handle Assembly .................................. 44-47
NOTE
Specification and part number are subject to change without notice.
PAGE 4 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
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PARTS ORDERING PROCEDURES
■■
Dealer account number
■■
■■
Dealer name and address
■■
■■
Shipping address (if different than billing address)
■■
■■
Return fax number
■■
■■
Applicable model number
■■
■■
Quantity, part number and description of each part
■■
■■
Specify preferred method of shipment:
■■
UPS Ground
UPS Second Day or Third Day*
UPS Next Day*
Federal Express Priority One (please provide us with your Federal
Express account number)*
Airborne Express*
Truck or parcel post
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts:
Number of line items ordered Additional Discount
1-9 items 3%
10+ items** 5%
Get special freight allowances when you order 10 or more line items via FAX!**
■■
UPS Ground Service at no charge for freight
■■
■■
PS Third Day Service at one-half of actual freight cost
■■
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price) do not count towards the 10+ line items.
Extra Fax DiscountExtra Fax Discount
Extra Fax Discount
Extra Fax DiscountExtra Fax Discount
for Domestic USAfor Domestic USA
for Domestic USA
for Domestic USAfor Domestic USA
Dealers OnlyDealers Only
Dealers Only
Dealers OnlyDealers Only
UPS
Special
For faxed orders only
Now! Direct TOLL-FREE access
to our Parts Department!
Toll-free nationwide:
800-421-1244
Toll-free FAX:
*DISCOUNTS ARE SUBJECT TO CHANGE*
Fax order discount and UPS special programs revised June 1, 1995
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 5
800/6-PARTS-7 • 800-672-7877
Page 6
MVH-304GHB — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
HAZARD SYMBOLS
NOTE
This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model MVH-304GHB Reversible Plate Compactor. Refer to the engine manufacturer’s instructions for data relative to its safe operation.
Before using this reversible plate compactor, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled. NEVER operate this equipment in a confined
area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
GASOLINE is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
DANGER: You WILL be KILLED or
SERIOUSLY injured if you do not follow directions.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you do not follow directions.
CAUTION: You CAN be injured if you
do not follow directions.
Potential hazards associated with this reversible plate compactor operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
PAGE 6 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 7
MVH-304GHB — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF switch in
the OFF position, when the reversible plate compactor is not in use.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your reversible plate compactor, other property, or the surrounding environment.
NOTE
This reversible plate compactor, other property, or the surrounding environment could be damaged if you do not follow instructions.
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 7
Page 8
CAUTION:
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
MVH-304GHB — RULES FOR SAFE OPERATION
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or reversible plate compactor.
The following safety guidelines should always be used when operating the MIKASA MVH-304GHB Reversible Plate Compactor:
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel­toed boots and other protective devices required by the job. ALWAYS wear slip resistant safety shoes or boots.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the influence or drugs or alcohol.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS wear proper respiratory (mask), hearing and eye protection equipment when operating the reversible plate compactor.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot
with
The engine of this reversible plate compactor requires an adequate free flow of cooling air. NEVER operate the reversible plate compactor in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the reversible plate compactor or engine and may cause injury to people and property. Remember the vibration roller's engine gives off DEADLY gases.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
DO NOT
explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the reversible plate compactor in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
harm or even death.
Topping-off to filler port is dangerous, as it tends to spill fuel.
ALWAYS store the reversible plate compactor in a clean, dry location out of the reach of children.
NEVER run engine without air cleaner. Severe engine
damage may occur.
NEVER leave the reversible plate compactor unattended, turn off engine.
components can cause serious burns.
smoke around or near the machine. Fire or
bodily
CAUTION must always be observed while servicing this
reversible plate compactor. Rotating parts can cause injury if
contacted.
DO NOT leave reversible plate compactor with engine running. Use chock blocks if parking
compactor
PAGE 8 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
on a grade.
reversible plate
Page 9
MVH-304GHB — RULES FOR SAFE OPERATION
NEVER disconnect any
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.
Loading and Unloading (Crane)
Before lifting, make sure that machine parts (hook and vibration insulator) are not damaged and screws are not loosened or lost.
Always make sure crane or lifting device has been properly secured to the hook of guard frame on compactor.
NEVER lift the machine while the engine is running.
Use adequate lifting cable (wire or rope) of sufficient strength.
Use one point suspension hook and lift straight upwards.
NEVER allow any person or animal to stand underneath the machine while lifting.
Try not to lift machine to unnecessary heights.
Transporting
"emergency or safety devices"
.
ALWAYS know the location of the nearest
In emergencies
nearest phone or Also know the phone numbers of the nearest
ambulance, doctor
information will be invaluable in the case of an emergency.
first aid kit
always
know the location of the
keep a phone on the job site
and
fire department
.
. This
.
ALWAYS shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
Drain fuel when transporting compactor over long distances or bad roads.
ALWAYS tie down the compactor during transportation by securing the compactor's guard frame with rope.
Emergencies
ALWAYS know the location of the nearest
fire extinguisher
.
Maintenance Safety
NEVER lubricate components or attempt service on a running machine.
ALWAYS allow the machine a proper amount of time to
cool before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace
broken parts. Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 9
Page 10
MVH-304GHB — OPERATION AND SAFETY DECALS
Figure 1 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.
Figure 1. Operation and Safety Decals
PAGE 10 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 11
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Page 12
MVH-304GHB — DIMENSIONS
Figure 2. MVH-304GHB Reversible Plate Compactor Dimensions
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PAGE 12 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 13
MVH-304GHB— FEATURES
Plate Compactor
The Mikasa MVH-304GHB is a walk behind, reversible plate compactor designed for the compaction of sand, clay and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
Vibratory Plates
The vibratory plates of the MVH-304GHB produce low amplitude high frequency vibrations, designed to compact granular soils.
The resulting vibrations cause forward motion. The engine and handle are vibration isolated from the vibrating plate. The heavier the plate, the more compaction force it generates.
Reversible Vibratory Plates
Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel, plus increased compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for semi-cohesive soils.
Frequency/Speed
The compactor's vibrating plate maximum frequency is 4200 vpm (vibrations per minute). The forward and reverse travel speed of the compactor is approximately 66 ft./minute (20 meters/ minute).
Engine
The Mikasa MVH-340GHB Plate Compactor is equipped with an air-cooled, 4-stroke, single-cylinder HONDA GX340K1SMX2 gasoline engine. The HONDA GX340K1SMX2 has a built-in oil alarm engine shut-down feature. In the event of low oil or no oil, the engine will automatically shut down.
Controls
Before starting the MVH-340GHB Plate Compactor, identify and understand the function of the controls and components as indicated in Figure 3.
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 13
Page 14
MVH-304GHB— PLATE COMPACTOR COMPONENTS
Figure 3. MVH-304GHB Reversible Plate Compactor Components
Figure 3 illustrates the location of the major components for the MVH-304GHB Reversible Plate Compactor. The function of each component is described below:
1. Hand Grip – When operating the compactor use this hand grip to maneuver the compactor.
Push
2. Forward & Reverse Lever – compactor will move in a forward direction, backwards, the compactor will move in backwards direction. Placing the lever in the middle (midway) will cause the compactor not to move (neutral).
3. Handle Bar – When operating the compactor, this handle is to be in the downward position. When the compactor is
stored
to be
4. Guard Hook - Used to lift the machine with crane or other lifting device.
5. Stopper - Locks the handle in place in the upward position for stowing.
6. Engine – This plate compactor uses a HONDA GX340K1SMX2 engine. Refer to the owner’s manual for engine information and related topics.
, move the handle bar to the upright position.
the lever forward, the
pull
the lever
7. Belt Cover – Remove this cover to gain access to the V-belts. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.
8. Base Plate – Designed to compact sand, clay, and asphalt.
9. Oil Tank – Fill with proper grade of engine oil.
10. Vibration Case – Encloses the eccentric, gears and counter weights.
11. Hydraulic Cylinder – Activated by moving the travel lever. The cylinder controls the direction of movement by the plate compactor.
12. Shock Absorber – Protects plate compactor from damage by absorbing vibration during operation.
13. Throttle Lever – Controls the speed of the plate compactor. Place straight vertically to start, push fully counterclockwise for full trottle and fully clockwise to stop plate compactor.
PAGE 14 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 15
MVH-304GHB— ENGINE COMPONENTS
Figure 4. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing. The engine shown above is a HONDA engine, operation for other types of engines may vary somewhat.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
DANGER
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
, lever back toward operator
8. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a week.
9. Muffler – Used to reduce noise and emissions.
NOTE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
WARNING
3. Engine ON/OFF Switch – ON position permits engine starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 15
while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual.
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas
Page 16
MVH-304GHB — PRE-INSPECTION
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER operate the compactor in a confined area or enclosed area structure that does not provide ample
.
air
ALWAYS wear approved eye and hearing
protection before operating the compactor.
Before Starting
1. Read safety instructions at the beginning of manual.
2. Familiarize yourself with the operating and control elements of the machine and the working environment. This includes obstacles in the working area, bearing capacity of the ground and the necessary safety provisions.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
6. Understand the geographical features and regulations ofthe job site.
7. Clean the compactor, removing dirt and dust. Particularly, the bottom of the plate, engine cooling air inlet.
free flow of
DANGER
Checking The Fuel
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded gasoline (Figure 7).
3. When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. Wipe up any spilled fuel.
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Explosive Fuel
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the compactor if the engine is
hot! or running
.
Engine Oil Check
1. To check the engine oil level, place the compactor on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 5) and wipe clean
Figure 7. Refueling
DANGER
Figure 5. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 6), fill to the edge of the oil filler
hole with the recommended oil type (Table 4). Maximum oil capacity is 1.16 quarts (1.1 liters).
PAGE 16 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Fuel spillage on a hot engine can cause a
fire
or
explosion
wipe up the spilled fuel completely to prevent fire hazards. around or near the compactor.
. If fuel spillage occurs,
NEVER!
smoke
Page 17
CAUTION :
DO NOT attempt to operate thecompactor until the Safety,
General Information and Inspection sections of this manual have
read and thoroughly understood
been
This section is intended to assist the operator with the
start-up
section be read carefully before attempting to use the compactor in the field.
Refer to Figures 3 and 4 for the location of controls and components.
Adjusting Handle Height
The heigh of the handle is adjustable for your comfort .
1. Loosen the butterfly screw (Figure 8).
of the compactor. It is extremely important that this
.
Figure 10. Throttle Lever (Start Position)
initial
3. Place the if starting a
MVH-304GHB— OPERATION
choke lever
cold
(Figure 11) in the "
engine.
OPEN
" position
2. Turn the grip clockwise to raise the handle or counterclock­wise to lower the handle.
3. When the handle is raised to the desired height, tighten the butterfly screw.
4. Place the if starting a
Figure 8. Handle Height Adjustment
Starting the Engine (
1. Place the engine position.
HONDA
fuel valve lever
engine)
(Figure 9) to the "ON"
Figure 11. Engine Choke Lever (Open)
choke lever
warm engine
(Figure 12) in the "
or the
temperature is warm.
CLOSED
" position
Figure 12. Engine Choke Lever (Closed)
Figure 9. Engine Fuel Valve Lever (ON Position)
2. Move the throttle lever to the STARTposition by opening it
to about 20 degrees (Figure 10).
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 17
Page 18
MVH-304GHB — OPERATION
5. Place the position.
Figure 13. Engine ON/OFF Switch (ON Position)
6. Grasp the starter grip (Figure 14) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
engine ON/OFF switch
(Figure 13) in the "
ON
"
TRAVELING
CAUTION :
Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor. Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury.
1. Grasp the compactor's hand grip (Figure 16), and move the
fast
throttle lever (Figure 16) quickly to the
2. With the throttle lever in the fast position, the engine speed should be around 2,300 RPM, therefore engaging the cen­trifugal clutch
position.
Figure 14. Starter Grip
7. If the engine has started, slowly return the choke lever (Figure 15 ) to the started repeat steps 1 through 6.
Figure 15. Choke Lever (Closed)
8. Before the compactor is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would be associated with a loose component.
CLOSED
position. If the engine has not
NOTE
3. To make the compactor move in the forward direction push the travel lever ( Figure 17) forward
Figure 16. Throttle Lever ((Fast)
ALWAYS move the throttle lever
quickly without hesitation, because increasing the engine speed slowly causes the clutch to slip.
Figure 17. Travel Lever
PAGE 18 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 19
MVH-304GHB—OPERATION
4. To make the compactor move in the reverse direction pull the travel lever ( Figure 17) backwards.
5. Firmly gasp the compactor's hand grip, the compactor will begin moving in the desired position when the direction lever has been placed in the desired position.
6. Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury.
7. If travel lever is placed in the neutral position, the machine will vibrate in place.
8. To move the compactor laterally, hold the hand grip firmly and swing compactor. Do not swing compactor while gripping the travel lever.
STOPPING
1. Return the throttle lever to the START position. Allow
the machine to cool down for 2 to 3 minutes.
2. Turn the throttle lever to the STOP position (Figure 18) to
stop the engine.
4. Place the position.
Emergency Shutdown
1. Move the throttle lever quickly to the place the engine ON/OFF switch in the
STOWING THE HANDLE
1. Push up the handle (Figure 21).
2. Pull the stopper grip upward into the hole of the guard
frame to lock the handle.
fuel shut-off lever
Figure 20. Fuel Valve Lever (OFF)
(Figure 20) in the OFF
STOP
position, and
OFF
position.
Figure 18. Throttle Lever (Stop)
3. Turn the engine ON/OFF switch to the “OFF” position (Figure 19).
Figure
Figure 19. Engine ON/OFF Switch (OFF)
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 19
Page 20
LIFTING
1. Use a crane or lift to load and unload the machine. A skilled crane operator is required to perform the job.
2. When lifting the machine, check for any damaged or loose bolts, lifting hooks, and shock mounts.
3. Check any damaged or loose bolts in the guard frame to avoid machine sliding off.
4. Make sure that the machine is shut off before machine is lifted.
5. Use reliable cable for lifting.
6. Always lift the machine vertically and keep the machine away from workers and animals.
7. Do not lift the machine higher than the required height.
TRANSPORTING
1. Always make sure that the machine is shut off while being transported.
MVH-304GHB — OPERATION
2. Check that the fuel cap is properly closed and tightened.
3. When traveling long distances or on rugged terrain, drain the fuel of the machine before transporting.
4. Tie down the machine securely on the transportation so that it will not move or topple over.
PAGE 20 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 21
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
MVH-304GHB — MAINTENANCE
BHG403-HVM.6ELBATKCEHCENIGNE
Inspection and other services should
always
be carried out on hard and level ground with the engine shutdown.
Inspection and Maintenance Service Tables.
1. To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.
BHG403-HVM.5ELBATNOITCEPSNIENIHCAM
METI
gnissiMroesooL
swercS
straPdegamaD
gnillortnoCfonoitcnuF
traPmetsyS
kaeLmetsySciluardyHsruoh001yrevE
FOSRUOH
NOITAREPO
sruoh8yrevE
)yadyreve(
sruoh8yrevE
)yadyreve(
sruoh8yrevE
)yadyreve(
SKRAMER
METINOITAREPOFOSRUOH
kcehCgulPkrapS)keewyreve(sruoh04yrevE
kaeLleuFroliO)yadyreve(sruoh8yrevE
gninetsaFfossenthgiT
sdaerhT
dnakcehCliOenignE
tnemhsinelpeR
tnemecalpeRliOenignE
gninaelCretliFriAsruoh001yrevE
)level
sruoh001
)yadyreve(sruoh8yrevE
)yadyreve(sruoh8yrevE
Daily Service
z
Check for leakage of fuel or oil.
z
Check for loose screws including tightness. See Table 7 below (tightening torque ), for retightening:
mumixamdeificepsothsinelpeR(
ot05yrevenehtsruoh52tsrifretfA
.kcehcenignenosliatedroflaunamenigneetarapeseeS
liOrotarbiV
tnemecalpeR
liOciluardyH tnemecalpeR
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
kcehCliOrotarbiVsruoh001yrevE32egapeeS
sruoh003yrevE32egapeeS
T4 07 051 003 005 057 001,1 004,1 000,2
kcehCliOciluardyHsruoh001yrevE32egapeeS
002retfatsriF
yreveneht,sruoh
sruoh000,1
kcehC)hctulc(tleb-Vsruoh002yrevE32egapeeS
42egapeeS
These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions. Fuel piping and connections should be replaced every
T8-6 001 052 005 008 003,1 000,2 007,2 008,3
T11 051 004 008 002,1 000,2 009,2 002,4 006,5
* 001
z
Remove soil and clean the bottom of compaction plate.
z
Check hydraulic pump, piping and hose for any leakage. A loosened hydraulic hose can be a cause for leakage. Check hydraulic hose connections with wrench applied for tightness.
z
Check engine oil.
2 years.
retemaiD)mc/gk.ni(
mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02
lairetaM
~003
~056
053
007
)munimulafositrap-retnuocesacnI(*
)dednahthgirllaeraenihcamsihthtiwesunisdaerhT(
EUQROTGNINETHGIT.7ELBAT
.wercsdna,tlobhcaenodekramsilairetamfoytilauqdnalairetaM
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 21
Page 22
MVH-304GHB — MAINTENANCE
CLUTCH PULLEY
VIBRATOR PULLEY
Spark Plug
1. Remove and clean the spark plug (Figure 22).
2. Adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm). This
Air Filter
1. Remove the air cleaner cover and foam filter element as shown in Figure 24.
unit has electronic ignition, which requires no adjustments.
2. Tap the paper filter element (Figure 24) several times on a hard surface to remove dirt, or blow compressed air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm element from the air cleaner case side. Brushing will force dirt into the fibers. Replace the paper filter element if it is excessively dirty.
3. Clean foam element in warm, soapy water or nonflammable solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing.
Figure 22. Spark Plug Gap
Engine Oil Replacement
1. Replace engine oil, first in 25 hours of operation and every 50 to 100 hours afterwards.
warm
2. Drain the engine oil when the oil is
as shown in
Figure 23.
2
)] through the filter
NEVER
brush off dirt.
3. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.
4. Replace engine oil with recommended type oil as listed in Table 4. Engine oil capacity is 1.16 quarts (1.1 liters). DO NOT overfill.
5. Install drain bolt with sealing washer and tighten se­curely.
CAUTION:
Figure 23. Engine Oil (Draining)
Figure 24. Engine Air Filter
NEVER attempt to check the V-belt with the en-
gine running. Severe injury can occur if your hand gets caught between the V-belt and the clutch (Figure 25). Always use safety gloves.
Figure 25. V-Belt Hazard
PAGE 22 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 23
MVH-304GHB—MAINTENANCE
Checking and Replacing the V-Belt and Clutch
1. After 200 hours of operation, remove the belt cover to check
the V-belt tension (Figure 26). Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.
Figure 26. V-Belt Check
z
Replacing the V-belt
Remove the belt cover. Engage an offset wrench (19 mm) or the like to vibrator pulley (lower) fastening bolt. Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset wrench clockwise so that the V­belt will come off.
z
Reinstalling the V-belt
Vibrator Oil Level Check
CAUTION:
1. In every 100 hours of operation, with the machine positioned horizontally, remove vibrator oil level check plug (Figure 27) off vibrator (19 mm wrench) and see if oil is up to filler port. Be sure to clean area around check hole to prevent dirt and dust from entering.
2. In every 300 hours of operation, replace oil (capacity 1,500 cc). For draining oil through level check hole, have the machine inclined with a sleeper or the like placed under the compaction plate on opposite side.
* Use engine oil 10W-30 for this lubrication.
Always clean the area around the vibrator oil level check hole before removing oil check plug. This will prevent dirt and debris from entering the system.
Engage V-belt to lower vibrator pulley and push the V-belt to left side of upper clutch and, in the same manner as in removal, rotate offset wrench clockwise so that the V-belt goes back on.
z
Checking Clutch
Check the clutch simultaneously with V-belt checking. With belt cover removed, check outer drum of the clutch for seizure and "V" groove for wear or damage with your eyes. Clean the "V" groove as necessary. Wear of lining or shoe should be checked with running check. If the shoe is worn, power transmission becomes deficient and slipping will result.
z
Replacing Clutch
Remove V-belt. Remove bolt at engine power output by giving a shock to an engaged wrench (tapping with hammer or the like) and rotating bolt counterclockwise. Remove clutch with a pulley extractor. To reinstall, reverse the procedure.
Hydraulic Oil
1. Check hydraulic oil in every 100 hours of operation. With handle bar positioned vertically (storage position), remove bleeder plug (Figure 28) off the top of hydraulic pump and check for proper oil level.
2. Replace hydraulic oil after first 200 hours and in every 1,000 hours of operation.
CAUTION:
Whenever the compactor's vibration becomes weak or lost during normal operation regardless of operation hours, check the V-belt and clutch immediately.
Figure 27 . Vibrator Oil Maintenance
Figure 28. Bleeder Plug
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 23
Page 24
MVH-304GHB—MAINTENANCE
CAUTION:
Make sure hydraulic oil i is at a normal safe operating level. DO NOT over fill. Over filling (excessive oil) will cause excess oil to blow out of breather plug.
Replacing Hydraulic Oil
1. Remove the drain plug (Figure 29) at the bottom of the oil tank with a 6 mm hex wrench and drain the hydraulic oil.
2. Clean the filter with light oil.
3. Reinstall the drain plug to the oil tank. Apply seal tape or Roctite #575 to thread portion.
4. Fill tank with hydraulic oil. (Capacity: About 2,500 cc). Use
Shell Tellus Oil #46
5. After filling tank, temporarily install cover. Loosen bleeder plug located at the top of the cylinders on side of vibrator (Figure 28). Air remaining in the circuit will be forced out of the bleeder plug.
6. Tighten the breather plug. Check oil level in the tank again.
7. Install the cover of oil tank. Coat packing with liquid packing such as Threebond #1215. Use loctite #242 for mounting screw.
or equivalent.
CAUTION :
Troubleshooting
See Tables 8 (engine) and 9 (plate compactor) on proceeding pages for engine and plate compactor troubleshooting guide.
safety glasses
Wear
protective clothes
working with battery.
, and
or
face mask,
rubber gloves
when
Figure 29. Hydraulic Oil Maintenance
PAGE 24 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 25
MVH-304GHB—TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the
diagnosis based on the Engine Troubleshooting (Table 8) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
MOTPMYSESUACELBISSOPNOITULOS
?gnigdirbgulpkrapS
."gulpkrapstaKRAPS
ontub,elbaliavasileuf",tratsottluciffiD
?noitalusni
?paggulpkrapsreporpmI.pagreporpotteS
?detrohssihctiwsFFO/NO
?evitcefedliocnoitingI.liocnoitingiecalpeR
dna,elbaliavasileuf",tratsottluciffiD
."gulpkrapsehttatneserpsiKRAPS
?gnitiucric
GNITOOHSELBUORTENIGNE.8ELBAT
?gulpkrapsnotisopednobraC .gulpkrapsecalperronaelC
gulpkrapstneicifedoteudtiucrictrohS
?yrtridstniop,pagkrapsreporpmI
trohsronrownoitalusniresnednoC
ronoitalusni,pagkcehC
.gulpkrapsecalper
,noitalusnigulpkrapskcehC
.nrowfiecalper
ecalper,gniriwhctiwskcehC
.hctiws
dnapagkrapstcerrocteS
.stniopnaelc
.resnednocecalpeR
?gnitiucrictrohsronekorberiwgulpkrapS
?epytleufgnorW
kraps,elbaliavasileuf",tratsottluciffiD
"lamronsinoisserpmocdnatneserpsi
?ytridrenaelcriA .renaelcriaecalperronaelC
kraps,elbaliavasileuf",tratsottluciffiD
"wolsinoisserpmocdnatneserpsi
?ylreporpdenethgit
?degamad
.roterubractatneserpleufoN
?deggolcretlifleuF.retlifleufecalpeR
?metsysleufnitsudroretaW.metsysleufhsulF
?dedurtorprokcutsevlavtsuahxe/noitcuS.sevlavtaes-eR
?nrowrednilycro/dnagnirnotsiP
tongulpkrapsro/dnadaehrednilyC
teksaggulpkrapsro/dnateksagdaeH
?knatleufnielbaliavatonleuF .leuffoepyttcerrochtiwlliF
?ylreporpnepotonseodkcocleuF
?deggolcelohrehtaerbpacknatleuF .packnatleufecalperronaelC
.gniriw
.notsip
.gulpkraps
.steksag
gulpkrapsevitcefedecalpeR
ecalperdna,metsysleufhsulF
.leuffoepyttcerrochtiw
rodnasgnirnotsipecalpeR
dnastlobdaehrednilyceuqroT
gulpkrapsdnadaehecalpeR
leufnesoolottnacirbulylppA .yrassecenfiecalper,revelkcoc
?enilleufniriA.enilleufdeelB
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 25
Page 26
MVH-304GHB—TROUBLESHOOTING (ENGINE)
)DEUNITNOC(GNITOOHSELBUORTENIGNE.8ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?naelctonrenaelcriA renaelcriaecalperronaelC
sinoisserpmoc"rewopnikaeW"
.erifsimtonseoddnareporp
.serifsimtubreporp
.staehrevoenignE
sinoisserpmoc"rewopnikaeW"
.setautculfdeepslanoitatoR
.noitcnuflamretratslioceR
?trid
?gulpkrapsytriD .gulpkrapsecalperronaelC
?ytridsnifgnilooC.snifgniloocnaelC
?roterubracnilevelreporpmI
?gulpkrapSevitcefeD .gulpkrapsecalperronaelC
?gulpkrapSevitcefeD
?metsysleufniretaW
?evitcefedliocnoitingI.liocnoitingiecalpeR
?reporpmieulavtaehgulpkrapS
?leuffoepyttcerroC leuffoepyttcerrochtiwecalpeR
?yltcerrocdetsujdaronrevoG.ronrevogtsujdA
?evitcefedgnirpsronrevoG.gnirpsronrevogecalpeR
?detcirtserwolfleuF
dnatsudhtiwdeggolcmsinahcemlioceR
?esoolgnirpslairpS.gnirpslairpsecalpeR
.rotaerubrac
.gulpkraps
.sgolcroskael
.retawdna
dliub-er,tnemtsujdataolfkcehC
ecalperdna,metsysleufhsulF
.leuffoepyttcerrochtiw
foepyttcerrochtiwecalpeR
rofmetsysleuferitnekcehC
paoshtiwylbmessaliocernaelC
PAGE 26 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 27
MVH-304GHB—TROUBLESHOOTING (PLATE COMPACTOR)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the
diagnosis based on the Compactor Troubleshooting (Table 9) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
MOTPMYSESUACELBISSOPNOITULOS
?spilshctulC.hctulcecalperrotsujdA
?spilstleb-V.tleb-VecalperrotsujdA
?rotarbivniliOevissecxE..leveltcerrocotlliF
.kaewnoitarbivdnawoldeepslevarT
?.etsysgnisrever
?slanretnirotarbivnielbuorT
levartrofrofliociluardyhninoitareA
?tcerrocnideepsenignE .MPRtcerrocotdeepsenigneteS
?.evitareponimetsysgnisreverlevarT.metsyslevarteritnekcehC
ROTCAPMOCGNITOOHSELBUORT.9ELBAT
ronrowynarofylbmessarotarbivkcehC
evitcefedynaecalper,strapevitcefed
.strap
)gulpdeelB(.liociluardyhniriaegruP
?tcerrocnoitallatsnirevelgnisreveR .revelgnisreverfonoitallatsninaelC
?esohlioevitcefedronekorB.esohlioecalpeR
.noitceridhctiwsot
elbanutubdrawkcabrodrawrofslevarT
.esreverrodrawrofnilevarttonseoD
ecnatsisergnitareporevelgnisreveR
.taerg
?.etsysgnisrever
?spilshctulC .yrassecenfiecalper,hctulctsujdA
?degamad
?liociluardyhevissecxE.leveltcerrocotlliF
levartrofrofliociluardyhninoitareA
?metsysgnisrevernilioevissecxE..leveltcerrocotlliF
?hsarthtiwdeggolcevlavrotceleS.evlavrotcelesnaelC
?eruliafgniraebnotsiprednilyC
?spilsrodegagne-sidtleb-V .ecalperrotsujda,tleb-VegagnE
yaw-yekretpadaroyektahstupnipmuP
?eruliafgniraebnotsiprednilyC
)gulpdeelB(.liociluardyhniriaegruP
rofrednilycnigniraebnotsipkcehC
.gnikcapHSUtaegakael
yaw-yekretpadaroyektahstupniecalpeR
rofrednilycnigniraebnotsipkcehC
.gnikcapHSUtaegakael
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 27
Page 28
EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
Items Found In the “Items Number” Column
MAll parts with the same symbol in the number column, *,#,+,%, or
, belong to the same assembly or kit
If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.
NOTE
NOTE
The contents of this catalog are subject to change without
.
notice
PAGE 28 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 29
MVH-304GHB1 TO 5 UNITS WITH HONDA GX340K1SMX2 ENGINE
Qty. P/N Description
5 ............ 17210ZE3505 ....... ELEMENT AIR CLEANER
5 ............ 17218ZE3505 ....... FILTER OUTER
5 ............ 9807956846 .......... SPARK PLUG (HONDA)
1 ............ 17620ZH7023 ....... CAP, FUEL TANK (HONDA)
2 ............ 17672ZE2W01 ...... FUEL, FILTER
1 ............ 070200353 ............ V-BELT
1 ............ 456449280 ............ FILTER, OIL TANK
1 ............ 956100030 ............ THROTTLE WIRE
SUGGESTED SPARE PARTS
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 29
Page 30
DECAL PLACEMENT
MVH-304GHB — DECAL PLACEMENT
PAGE 30 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 31
MVH-304GHB — DECAL PLACEMENT
DECAL PLACEMENT
NO. PART NO. PART NAME QTY. REMARKS
1 TBD IGNITION SYSTEM DECAL 1 2 NPA455 FULL THROTTLE DECAL 1 3 NPA222 FORWARD/REVERSE DECAL 1 4 TBD MULTIQUIP LOGO DECAL 1 5 NPA638 OPERATIONAL CAUTION DECAL 1 6 NPA748 SHELL OIL #46DECAL 1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 31
Page 32
VIBRATING PLATE ASSY.
MVH-304GHB — VIBRATING PLATE ASSY.
PAGE 32 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 33
MVH-304GHB — VIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 456113260 VIBRATING PLATE 445B 1 2 953405840 DRAIN PLUG M18 (H) 1 3 953402930 COPPER PACKING 19X30X1 1 4 953405270 PLUG 1/4X14 13L 1 5 953405260 PACKING 1/4 (CU) 1 6 939010070 SHOCK ABSORBER 100 4 7 020316130 NUT M16 4 8 030216400 WASHER16 4 9 001221645 BOLT 16X45 T 4 10 001201830 BOLT 18X30 8 11 030218460 WASHER M18 8 12 030216400 WASHER M16 4 13 456336550 COVER GUARD 1
15 456210690 EXTENSION PLATE .................................. 2......... OPTION
16 001221850 BOLT 18X50 T ............................................ 8......... OPTION
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 33
Page 34
BASE AND ENGINE ASSY.
MVH-304GHB — BASE AND ENGINE ASSY.
PAGE 34 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 35
MVH-304GHB — BASE AND ENGINE ASSY.
BASE AND ENGINE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 456115320 BASE (GX340 /390) 1 2 912234002 ENGINE AY GX340 1 3 456450200 ENGINE BASE (GX340) E2474- 1 7 456113830 BELT COVER (IN) GX340 1 8 001220825 BOLT 8X25 T 4 9 030208200 WASHER M8 4 10 031108160 WASHER M8 4 11 456445120 COVER SEAL 125D 1 12 456445721 SPACER 25-32-21 1 13 456335600 CLUTCH AY W/FAN 1 14 951400110 KEY 7X7X35 1 15 455444350 WASHER, CLUTCH 1 16 030208200 WASHER M8 1 17 001220825 BOLT 8X25 T 1 18 070200353 V-BELT B-35 GREEN 1 19 456113790 BELT COVER (OUT) 1 20 001221052 BOLT 10X60 T 4 22 030210250 WASHER M10 4 23 031110160 WASHER M10 4 24 456114850 GUARD FRAME 1 25 001221230 BOLT 12X30 T 4 26 030212300 WASHER M12 4 27 456335520 PULLEY B1-105 W/FAN /MVH 1 28 456437920 WASHER, PULLEY 1 29 001221235 BOLT 12X35 T 1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 35
Page 36
BASE AND ENGINE ASSY.
MVH-304GHB — BASE AND ENGINE ASSY.
PAGE 36 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 37
MVH-304GHB — BASE AND ENGINE ASSY.
BASE AND ENGINE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
30 030212300 WASHER M12 1 31 301010950 RETURN SPRING 1 32 456334920 COVER, OIL TANK 1 33 001221015 BOLT 10X15 T 2 34 030210250 WASHER M10 2 41 031110160 WASHER M10 1 42 456334630 PUMP COVER 1 43 001520816 SOCKET HEAD BOLT 8X16 T 2 45 456334860 GUARD PIPE 1 46 001221020 BOLT 10X20 T 1 47 030210250 WASHER M10 2 48 001221030 BOLT 10X30 T 1 49 020310080 NUT M10 1 55 030210250 WASHER M10 4 56 031110160 WASHER M10 4 57 001221045 BOLT 10X45 T 4 58 456450820 RUBBER COVER, GX 1 59 456450800 PLATE, COVER 1 60 001220825 BOLT 8X25 T 2 61 031108160 WASHER M8 2 62 022710809 NYLON NUT M8 2 63 954405510 CLAMP CLA-3200 (9D) 1 64 031105080 WASHER M5 1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 37
Page 38
VIBRATOR ASSY.
MVH-304GHB — VIBRATOR ASSY.
PAGE 38 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 39
MVH-304GHB — VIBRATOR ASSY.
VIBRATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 456110250 VIBRATING CASE 1 2 001221470 BOLT 14X150 T 6 3 001221450 BOLT 14X50 T 4 4 030214350 WASHER M14 10 5 047920060 ROLLER BEARING NJ310MC4 4 6 457212410 ROTARY SHAFT, DRIVE 1 7 457445830 ADAPTER, PUMP 1 8 951405370 KEY 15X10X39 RR 1 9 456327150 GEAR, DRIVE 1 10 080200550 STOP RING S-55 2 11 060105030 OIL SEAL SB-50729 1 12 951404970 KEY 12X8X30 R 1 13 456327170 ECCENTRIC ROTOR 4 14 009120301 SOCKET HEAD BOLT 16X40T 2 15 456337670 ROTARY, SHAFT DRIVEN 1 16 009120302 SOCKET HEAD BOLT 16X30T 2 17 456337380 PISTON ROD 1 18 456010010 KNOCK PIN 10X70 1 19 456327120 GEAR, DRIVEN 1 20 040306911 BEARING 6911C3 2 21 455435020 COLLAR 17X30X3 2 23 456451280 SPRING 3.2-26.3-102L /304B 1 24 080100300 STOP RING R-30 1 25 042506000 BEARING 6000ZZSG 2
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 39
Page 40
VIBRATOR ASSY.
MVH-304GHB — VIBRATOR ASSY.
PAGE 40 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 41
MVH-304GHB — VIBRATOR ASSY. (CONTINUED)
VIBRATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
26 080200100 STOP RING S-10 1 27 455435051 PISTON, 22.4D 1 28 455010070 PACKING USH-22.4X30X5 1 29 080100260 STOP RING R-26 1 30 455327130 BEARING COVER 1 31 456210646 CYLINDER (R) 1 32 954405550 CLAMP 15R 1 33 050101050 O-RING G-105 3 34 001221025 BOLT 10X25 T 9 35 030210250 WASHER M10 12 36 001220812 BOLT 8X12 T 1 37 953404600 COPPER PACKING 8X16X2 1 38 455010020 ELBOW 45 15-0404 1 39 031110160 WASHER M10 10 40 457332430 FLANGE, PUMP 1 41 457010010 PUMP FBL 1 41-1 457010090 CRESCENT KEY 2.5X10 GEAR PUMP 1 42 457445840 BRACKET, CLAMP 1 43 952405470 SHIM 90X110X0.5 2 44 001221035 BOLT 10X35 T 2 45 001221030 BOLT 10X30 T 3 46 952405540 WASHER 10.5-22-3 2 47 030210250 WASHER M10 2 48 954010140 ELBOW 90 UES90G02G02 1 49 954001780 ELBOW 45 PF3/8-PF1/4 1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 41
Page 42
HYDRAULIC SYSTEM ASSY.
MVH-304GHB — HYDRAULIC SYSTEM ASSY.
PAGE 42 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 43
MVH-304GHB — HYDRAULIC SYSTEM ASSY.
HYDRAULIC SYSTEM ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 001220820 BOLT 8X20 T 4 2 030208200 WASHER M8 4 3 031108160 WASHER M8 4 4 456451310 OIL HOSE 1300L 1 5 456451340 OIL HOSE 1100L 1 6 456451320 OIL HOSE 730L 1 7 456451330 OIL HOSE 1050L 1 8 955404271 SPIRAL TUBE, SR15-850L 3 9 954403060 CLAMP HC-40 1 10 954403070 CLAMP SPACER HC-40 1 11 001220612 BOLT 6X12 T 2 12 030206150 WASHER M6 2 13 506010070 CLAMP TC-150 1 14 954001160 ELBOW 90 PT1/4-PF1/4 4 16 456114080 OIL TANK 1 18 456335830 COVER (SLIDE), OIL TANK 1 20 001220620 BOLT 6X20 T 6 21 030206150 WASHER M6 6 22 031106100 WASHER M6 6 23 954001280 ELBOW 45 PT1/4XPF3/8 1 24 001221230 BOLT 12X30 T 4 25 030212300 WASHER M12 4 26 031112230 WASHER M12 4 27 505015380 PLUG PT1/4 1 28 456337460 UPPER COVER, OIL TANK 1 29 457445870 PACKING, OIL TANK 1 30 001200820 BOLT 8X20 2 31 030208200 WASHER M8 2 32 031108160 WASHER M8 2 33 456449280 FILTER, OIL TANK 1 34 456447490 JOINT PIPE 1 35 954001720 ELBOW PT1/4 1 36 506010060 CLAMP TC-350 2 37 953402781 DRAIN PLUG M18 1 38 457448680 BREATHER PLUG 1 39 953400020 PACKING 19302 2 40 457448380 BREATHER CAP 1 51 456337780 SELECTOR VALVE 1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 43
Page 44
CONTROL HANDLE ASSY.
MVH-304GHB — CONTROL HANDLE ASSY.
PAGE 44 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 45
MVH-304GHB — CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 456336410 HANDLE BRACKET (L) 1 2 456336420 HANDLE BRACKET (R) 1 3 001221235 BOLT 12X35 T 4 4 030212300 WASHER M12 4 5 031112230 WASHER M12 4 7 456336400 RUBBER COUPLING 2 8 456449940 SHOCK ABSORBER 2 9 456449930 RUBBER PLATE 2 10 001221681 BOLT 16X250 T 1 11 032124400 CONICAL SPRING WASHER M24 2 12 025406016 SPRING PIN 6X16 2 13 031116260 WASHER M16 2 14 020316130 NUT M16 1 15 020416100 NUT M16, H=10 1 16 001220640 BOLT 6X40 T 1 17 020306050 NUT M6 1 18 455434950 SPINDLE 1 19 455010030 KNOB 1 20 939010060 SHOCK ABSORBER 60 1 21 020410060 NUT M10, H=6 1 22 020412070 NUT M12, H=7 1 23 022411635 WING NUT M16 1 25 954404230 CLAMP SA120-18 1 26 001220620 BOLT 6X20 T 1 27 030206150 WASHER M6 1 28 031106100 WASHER M6 1 29 020306050 NUT M6 1 30 001220825 BOLT 8X25 T 6 31 030208200 WASHER M8 6 32 031108160 WASHER M8 6 33 953401580 PLUG 1 34 501402870 HANDLE STOPPER 1 35 501402880 SPRING/HANDLE (1.4X18X44) 1 36 959403460 BALL GRIP 32D-M10 1 37 020410060 NUT M10, H=6 1 38 456449980 RUBBER PACKING 9D-200-5T 1 39 954305260 PACKING 1/4 (CU) 1 40 031110160 WASHER M10 1 41 456450760 JOINT 1 43 456214360 LEVER BRACKET 1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 45
Page 46
CONTROL HANDLE ASSY.
MVH-304GHB — CONTROL HANDLE ASSY.
PAGE 46 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 47
MVH-304GHB — CONTROL HANDLE ASSY. (CONTINUED)
CONTROL HANDLE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
43 456214720 LEVER BRACKET 1 44 001220820 BOLT 8X20 T 1 45 030208200 WASHER M8 3 46 031108160 PWASHERM8 3 47 001220815 BOLT 8X15 T 2 48 033910020 THRUST WASHER 20-36-1.5T 2 49 457445910 CLEVIS 1 50 001220850 BOLT 8X50 T 1 51 020308060 NUT M8 2 52 031108160 WASHER M8 2 53 001220630 BOLT 6X30 T 1 54 020306050 NUT M6 2 55 031106100 WASHER M6 2 61 456114840 HANDLE (FOR JPN) 1 62 456214220 HANDLE GRIP 1 62 456214222 HANDLE GRIP 1 63 456214210 VALVE BRACKET 1 64 032112220 CONICAL SPRING WASHER M12 2 65 456451400 WASHER 12.2-27- 0.6T 2 66 456337400 TRAVEL LEVER 1 67 608010090 BUSHING MB2015DU 2 68 457332480 GRIP, TRAVEL LEVER 1 69 020412070 NUT M12, H=7 3 71 959403840 BAR GRIP I.D. 12MM 1 72 456337690 THROTTLE LEVER 1
73 456451290 WIRE GUIDE .............................................. 1........ UP TO S/N 3897
73 456452070 WIRE GUIDE .............................................. 1........ S/N G3898 AND ABOVE
74 951401431 KEY 5X5X8 1 75 031112230 WASHER M12 2 76 020412070 NUT M12, H=7 2 77 032112220 CONICAL SPRING WASHER M12 2 78 953402930 COPPER PACKING 19X30X1 2 79 509010130 BUSHING MB1825DU 1 80 959021624 TUBE 8-13-150L 1
81 956100030 THROTTLE WIRE 1860-2080 ..................... 1......... FOR GX390
82 001820830 BOLT 8X30 T WHOLE THREAD ................. 1......... S/N G3898 AND ABOVE
83 020308060 NUT M8 ...................................................... 1......... S/N G3898 AND ABOVE
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 47
Page 48
AIR CLEANER ASSY.
HONDA GX340K1SMX2 — AIR CLEANER ASSY.
PAGE 48 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 49
HONDA GX340K1SMX2 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 16271ZE2000 GASKET, ELBOW 1 2 17210ZE3505 ELEMENT, AIR CLEANER 1 3 17218ZE3505 FILTER, OUTER 1 4 17231ZE3W00 COVER, AIR CLEANER 1 5 17232891000 GROMMET, AIR CLEANER 1 6 17235ZH9N00 NOSE, MUFFLER 1 7 8
9 17410ZH9N00 ELBOW, AIR CLEANER ............................... 1 ........... INCLUDES ITEMS W/
11 90203ZA0800 WINGNUT, 6MM 1 12 90325044000 WINGNUT, TOOL BOX SETTING 1 13 934040602008 BOLT- WASHER, 6X20 1 14 9405006000 NUT, FLANGE (6MM) 2
17238ZE2310 COLLAR, AIR CLEANER 2
*
17239ZE1000 COLLAR B, AIR CLEANER 1
*
*
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 49
Page 50
CAMSHAFT ASSY.
HONDA GX340K1SMX2 — CAMSHAFT ASSY.
PAGE 50 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 51
HONDA GX340K1SMX2 — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 14100ZE3305 CAMSHAFT ASSEMBLY ...................... 1 ........... INCLUDES ITEMS W/
2 14410ZE3013 ROD, PUSH 2 3 14431ZE2010 ARM, VALVE ROCKER 2 4 14441ZE2000 LIFTER, VALVE 2 5 14451ZE1013 PIVOT, ROCKER ARM 2 6 7 14711ZE3000 VALVE, IN. 1 8 14721ZE3000 VALVE, EX. 1 9 14751ZE2003 SPRING, VALVE 2 10 14771ZE2000 RETAINER, IN. VALVE SPRING 1 11 14773ZE2000 RETAINER, EX. VALVE SPRING 1 12 14775ZE2010 SEAT, VALVE SPRING 1 13 14781ZE2000 ROTATOR, VALVE 1 14 14791ZE2010 PLATE, PUSH ROD GUIDE 1 15 90012ZE0010 BOLT, PIVOT (8MM) 2 16 90206ZE1000 NUT, PIVOT ADJ. 2
17 12209ZE8003 SEAL, VALVE STEM ............................. 1 ........... USE FROM ENGINE S/N 3334264
14568ZE1000 SPRING, WEIGHT RETURN 1
*
*
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 51
Page 52
PISTON ASSY.
HONDA GX340K1SMX2 — PISTON ASSY.
PAGE 52 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 53
HONDA GX340K1SMX2 — PISTON ASSY.
PISTON ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 13010ZE3003 RING SET, PISTON- STANDARD 1 1 13011ZE3003 RING SET, PISTON- OS 0.25 1 1 13012ZE3003 RING SET, PISTON- OS 0.50 1 1 13013ZE3003 RING SET, PPISTON- 0.75 1 2 13101ZE3W00 PISTON- STANDARD 1 2 13102ZE3W00 PISTON- OS 0.25 1 2 13103ZE3W00 PISTON- OS 0.50 1 2 13104ZE3W00 PISTON- 0.75 1 3 13111ZF6000 PIN, PISTON 1
4 13200ZE3010 ROD ASSEMBLY, CONNECTING (STD.) ..................... 1 ....... INCLUDES ITEMS W/
4 13200ZE3315 ROD ASSEMBLY, CONNECTING- US 0.25 ................. 1 ....... INCLUDES ITEMS W/
5 6 90601ZE3000 CLIP, PISTON PIN 20MM 2
90001ZE8000 BOLT, CONNECTING ROD 2
*
* *
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 53
Page 54
CRANKCASE COVER ASSY.
HONDA GX340K1SMX2 — CRANKCASE COVER ASSY.
PAGE 54 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 55
HONDA GX340K1SMX2 — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1+ 06165ZE3000 GOVERNOR KIT, ............................................... 1 ........... INCLUDES ITEMS W/
2 11300ZE3602 COVER ASSEMBLY, CRANKCASE Q- TYPE ... 1 ........... INCLUDES ITEMS W/+
3 11381ZE3801 GASKET, CASE COVER 1
4 15600ZG4003 CAP ASSEMBLY, OIL FILLER ........................... 1 ........... INCLUDES ITEMS W/$
5 15600735003 CAP ASSEMBLY, OIL FILLER ........................... 1 ........... INCLUDES ITEMS W/
7$ 15625ZE1003 GASKET, OIL FILLER CAP 1
8
9+ 16510ZE3000 GOVERNOR ASSEMBLY .................................. 1 ........... INCLUDES ITEMS W/%
10
+% 16511ZE8000 WEIGHT, GOVERNOR 3
*
11
+% 16512ZE3000 HOLDER, GOVERNOR WEIGHT 1
*
12
+% 16513ZE2000 PIN, GOVERNOR WEIGHT 3
*
13
+ 16531ZE2000 SLIDER, GOVERNOR 1
*
15
+ 90602ZE1000 CLIP, GOVERNOR HOLDER 1
*
16 90701HC4000 PIN, DOWEL 8X12 2 17+ 91201ZE3004 OIL SEAL 35X52X8 1 18
+ 9410106800 WASHER, PLAIN 6MM 1
*
19 957010804000 BOLT, FLANGE 8X40 7 20+ 961006202000 BEARING, RADIAL BALL 6202 1 21+ 961006207000 BEARING, RADIAL BALL 6207 1
15625ZE1003 GASKET, OIL FILLER CAP 1
*
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 55
Page 56
CRANKSHAFT ASSY.
HONDA GX340K1SMX2 — CRANKSHAFT ASSY.
PAGE 56 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 57
HONDA GX340K1SMX2 — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 13310ZE3601 CRANKSHAFT Q- TYPE ............................. 1 .....................INCLUDES ITEMS W/
5 13351ZE3010 WEIGHT, BALANCER 1 6 90756ZE2600 KEY 6.3X6.3X43 1 7 961006207000 BEARING, RADIAL BALL 6207 1
*
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 57
Page 58
CYLINDER BARREL ASSY.
HONDA GX340K1SMX2 — CYLINDER BARREL ASSY.
PAGE 58 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 59
HONDA GX340K1SMX2 — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 12000ZE3816 CYLINDER ASSEMBLY ............................... 1 ........... INCLUDES ITEMS W/
2 15510ZE2043 SWITCH ASSEMBLY, OIL LEVEL ............... 1 ........... USE FROM ENGINE
SN 2639738 TO 2786139 3 16541ZE3010 SHAFT, GOVERNOR ARM 1
4 32197ZE2003 SUB- HARNESS .......................................... 1 ........... USE UP TO ENGINE SN 2639737
5 90013883000 BOLT,FLANGE 6X12 (CT200) ....................... 1 ........... USE UP TO ENGINE SN 2639737
6 90131896650 BOLT, DRAIN PLUG 2 7 90446KE1000 WASHER 8.2X17X0.8 1 9 10 11 91353671003 O- RING 13.5X1.5 1 12 9405010000 NUT, FLANGE 10MM 1 13 9410912000 WASHER, DRAIN PLUG 12MM 2 14 9425110000 PIN, LOCK 10MM 1 15 957010601200 BOLT, FLANGE 6X12 2 16 17 90013883000 BOLT, FLANGE 6X12 (CT200) 1 18 34150ZH7003 ALERT UNIT, OIL 1
91201ZE3004 OIL SEAL 35X52X8 1
*
91201ZE9003 OIL SEAL 8X14X5 1
*
961006202000 BEARING, RADIAL BALL 6202 1
*
*
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 59
Page 60
CYLINDER HEAD ASSY.
HONDA GX340K1SMX2 — CYLINDER HEAD ASSY.
PAGE 60 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 61
HONDA GX340K1SMX2 — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 12200ZF6W01 CYLINDER HEAD ......................................... 1 ........... INCLUDES ITEMS W/
2 3 4 5 12251ZE3W00 GASKET, CYLINDER HEAD 1 6 12310ZE3791 COVER, HEAD 1 7 12315ZE3840 TUBE, BREATHER 1 8 12391ZE2020 GASKET, CYLINDER HEAD COVER 1 10 90014ZE2000 BOLT, HEAD COVER 1 11 90042ZE8000 BOLT, STUD 8X131.5 2
12 90047ZE2000 BOLT, STUD 8X47 ........................................ 2 ........... USE UP TO ENGINE SN 3033461
12 92900080320E BOLT 2, STUD 8X32 .................................... 2 ........... USE FROM ENGINE SN 3033462
13 90441ZE2010 WASHER, HEAD COVER 1 14 9430112200 PIN A, DOWEL 12X20 2 15 957011008000 BOLT, FLANGE 10X80 4 16 9807956846 SPARK PLUG, BPR6ES (NGK) 1
12204ZE2306 GUIDE, EX. VALVE OS (OPTIONAL) 1
*
12205ZE2305 GUIDE, EX. VALVE OS (OPTIONAL) 1
*
12216ZE2300 CLIP, VALVE GUIDE 1
*
*
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 61
Page 62
FAN COVER ASSY.
HONDA GX340K1SMX2 — FAN COVER ASSY.
PAGE 62 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 63
HONDA GX340K1SMX2 — FAN COVER ASSY.
FAN COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 16731ZE2003 CLIP, TUBE 1 2 19610ZE3010ZA COVER, FAN *R8* (BRIGHT RED) 1 3 19631ZE3W00 SHROUD 1
4 32197ZH8003 SUB- HARNESS .......................................... 1 ........... USE UP TO ENGINE SN 2639737
5 36100ZE1015 SWITCH ASSEMBLY, ENGINE STOP ......... 1 ........... USE UP TO ENGINE SN 2639737
5 36100ZH7003 SWITCH ASSEMBLY, ENGINE STOP ......... 1 ........... USE FROM ENGINE SN 2639738
7 90013883000 BOLT, FLANGE 6X12 (CT200) 6 8 90684ZA0601 CLIP, WIRE HARNESS 1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 63
Page 64
FLYWHEEL ASSY.
HONDA GX340K1SMX2 — FLYWHEEL ASSY.
PAGE 64 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 65
HONDA GX340K1SMX2 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 19511ZE3000 FAN, COOLING 1 2 28450ZE3W11 PULLEY, STARTER (SCREEN GRID) 1 4 31100ZE3701 FLYWHEEL 1
6 90201ZE3V00 NUT, SPECIAL 16MM (1) ............................. 1 ........... USE FROM ENGINE SN 2536523
6 90201ZE3790 NUT, SPECIAL 16MM .................................. 1 ........... USE UP TO ENGINE SN 2536522
7 90741ZE2000 KEY, SPECIAL WOODRUFF 25X18 1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 65
Page 66
FUEL TANK ASSY.
HONDA GX340K1SMX2 — FUEL TANK ASSY.
PAGE 66 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 67
HONDA GX340K1SMX2 — FUEL TANK ASSY.
FUEL TANK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 16854ZH8000 RUBBER, SUPPORTER 107MM 1 2 16955ZE1000 JOINT, FUEL TANK 1 3 17510ZE3010ZA TANK, FUEL *NH31* (MCKINLEY WHITE) 1 3 17510ZE3010ZD TANK FUEL *T34* (SIMPSON BLUE) 1
5 17620ZH7023 CAP, FUEL FILLER ............................................1 ............ INCLUDES ITEMS W/
6
*
7 17672ZE2W01 FILTER, FUEL 1 10 91353671003 O- RING 13.5X1.5 (ARA) 1 11 9405008000 NUT, FLANGE 8MM 2 12 950014500360M BULK HOSE, FUEL (4.5X3000) (4.5X235) 1 13 9500202080 CLIP, TUBE B8 2 14 957010802500 BOLT, FLANGE 8X25 2
17631ZH7003 GASKET, FUEL FILLER CAP 1
*
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 67
Page 68
IGNITION COIL ASSY.
HONDA GX340K1SMX2 — IGNITION COIL ASSY.
PAGE 68 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 69
HONDA GX340K1SMX2 — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 30500ZE2023 COIL ASSEMBLY, IGNITION 1 2 30700ZE1013 CAP ASSEMBLY, NOISE SUPPRESSOR 1 4 31512ZE2000 GROMMET, WIRE 1 7 36101ZE2701 WIRE, STOP SWITCH 430MM 1 10 90015883000 BOLT, FLANGE 6X28 2
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 69
Page 70
CARBURETOR ASSY.
HONDA GX340K1SMX2 — CARBURETOR ASSY.
PAGE 70 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 71
HONDA GX340K1SMX2 — CARBURETOR ASSY.
CARBURETOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1
% 16010ZE2812 GASKET SET 1
*
2
*
3
*
4
*
4
*
5
*
6
*
7
*
8
*
9 16100ZE3V00 CARBURETOR ASSEMBLY, BE85B A ........ 1 ........... INCLUDES ITEMS W/
9 16100ZE3V01 CARBURETOR ASSEMBLY, BE80B B ........ 1 ........... USEFROM ENGINE SN 2519696
9 16100ZE3V01 CARBURETOR ASSEMBLY, BE80B B ........ 1 ........... USE UP TO ENGINE SN 2519695
10 11 12 13 16173001004 GASKET, FUEL STRAINER CUP 1 14 16211ZE3000 INSULATOR, CARBURETOR 1 15 16220ZA0702 SPACER, CARBURETOR 1 16 16221ZE3800 GASKET, CARBURETOR 1 17 16223ZE3800 GASKET, INSULATOR 1 18 16610ZE1000 LEVER, CHOKE (STANDARD) 1 INCLUDES ITEMS W/+
19 16953ZE1812 LEVER, VALVE ............................................ 1 ........... USE FROM ENGINE SN BE80B B
20 16954ZE1812 PLATE, LEVER SETTING ............................ 1 ........... USE FROM ENGINE SN BE80B B
21 22 23 24 25+ 9430520122 PIN, SPRING (2X12) 1 26 99101ZH80880 JET, MAIN #88 (OPTIONAL) 1 26 99101ZH80900 JET, MAIN #90 (OPTIONAL) 1 26 99101ZH80920 JET, MAIN #92 (OPTIONAL) 1 27 99204ZE00350 JET SET, PILOT #35 1
16011ZA0931 VALVE SET, FLOAT 1 16013ZA0931 FLOAT SET 1
16015ZE2005 CHAMBER SET, FLOAT ............................... 1 ........... INCLUDES ITEMS W/%
.................................................................................... USE UP TO ENGINE SN BE80B A
16015ZE8005 CHAMBER SET, FLOAT ............................... 1 ........... INCLUDES ITEMS W/%
.................................................................................... USE FROM ENGINE SN BE80B B
16016ZH7W01 SCREW SET 1
% 16024ZE1811 SCREW SET, DRAIN 1
16028ZE0005 SCREW SET B 1 16044ZE3811 CHOKE SET 1
.................................................................................... USE UP TO ENGINE SN 2519695
16124ZE0005 SCREW, THROTTLE STOP 1
*
16166ZE3W50 NOZZLE, MAIN 1
*
16172ZE3W10 COLLAR, SET 1
*
16956ZE1811 SPRING, VALVE LEVER 1
*
16957ZE1812 GASKET, VALVE 1
*
16967ZE0811 CUP, FUEL STRAINER 1
*
93500030060H SCREW, PAN (3X6) ......................................2 ............ USE FROM ENGINE SN BE80B B
*
*
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 71
Page 72
MUFFLER ASSY.
HONDA GX340K1SMX2 — MUFFLER ASSY.
PAGE 72 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 73
HONDA GX340K1SMX2 — MUFFLER ASSY.
MUFFLER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 18310ZE3W00 MUFFLER 1 2 18320ZE3W01 PROTECTOR, MUFFLER 1 3 18323ZE3W40 PROTECTOR, EX. PIPE 1 4 18330ZE2W00 PIPE, EX. 1 5 18331ZE3810 CAP, MUFFLER 1 6 18333ZF6W01 GASKET, EX. PIPE 1 6 18333ZK6Y00 GASKET, EX. PIPE (WACKER) 1 8 18355ZE3010 ARRESTER, SPARK 1 9 18381ZE2W10 GASKET, MUFFLER (ARRESTER) 1 11 90013883000 BOLT, FLANGE 6X12 (CT200) 1 12 90050ZE1000 SCREW, TAPPING 5X8 6 13 90055ZE1000 SCREW, TAPPING 4X6 3 14 93500060060B SCREW, PAN 6X6 1 15 9405008000 NUT, FLANGE 8MM 5
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 73
Page 74
RECOIL STARTER ASSY.
HONDA GX340K1SMX2 — RECOIL STARTER ASSY.
PAGE 74 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 75
HONDA GX340K1SMX2 — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 28400ZEW01ZA STARTER ASSY., RECOIL *R8* BGHT RED ........... 1 ...... INCLUDES ITEMS W/
2 28410ZE3W01ZA CASE, RECOIL STARTER *R8* BGHT RED 1 3 28421ZE3W01 PULLEY, RECOIL STARTER 1 4 28422ZE2W01 RATCHET, STARTER 2 5 28441ZE2W01 SPRING, FRICTION 1 6 28442ZE2W01 SPRING, STARTER RETURN 1 7 28443ZE2W01 SPRING, RATCHET 2 8 28444ZE2W01 RETAINER, SPRING 1 9 28445ZE2W01 HOLDER, SPRING 1 10 28461ZE2W02 GRIP, STARTER 1 11 28462ZE3W01 ROPE, RECOIL STARTER 1
12 28469ZE2W01 GRIP, REINFORCEMENT ........................................ 1 ...... USE UP TO ENG. SN 2935312
13 90004ZE2W01 SCREW, CENTER 1 14 957010600800 BOLT, FLANGE 6X8 3
*
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 75
Page 76
CONTROL ASSY.
HONDA GX340K1SMX2 — CONTROL ASSY.
NOTE
No drawing available from Engine Manufacturer.
PAGE 76 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 77
HONDA GX340K1SMX2 — CONTROL ASSY.
CONTROL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 16551ZE3000 ARM, GOVERNOR 1 3 16555ZE3000 ROD, GOVERNOR 1 4 16561ZE3000 SPRING, GOVERNOR 1 5 16562ZE3000 SPRING, THROTTLE RETURN 1 7 16570ZE3W20 CONTROL ASSEMBLY, REMOTE 1 8 16571ZE3W00 LEVER, CONTROL 1 9 16574ZE1000 SPRING, LEVER 1 10 16575ZE2W00 WASHER, CONTROL LEVER 1 11 16576891000 HOLDER, CABLE 1 12 16589ZE1000 SPACER, CONTROL LEVER 1 14 16584883300 SPRING, CONTROL ADJUSTING 1 15 16592883310 SPRING, CABLE RETURN 1 17 90013883000 BOLT, FLANGE 6X12 (CT200) 2 18 90015ZE5010 BOLT, GOVERNOR ARM 1 19 90114SA0000 NUT, SELF- LOCK 6MM 1 22 93500050320A SCREW, PAN 5X32 1 23 93500050160A SCREW, PAN 5X16 1 24 9405006000 NUT, FLANGE 6MM 1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 77
Page 78
LABELS ASSY.
HONDA GX340K1SMX2 — LABELS ASSY.
PAGE 78 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 79
HONDA GX340K1SMX2 — LABELS ASSY.
LABELS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 87521ZE3W01 EMBLEM 1 3 87522ZH9000 LABEL, CAUTION 1 4 87528ZE2810 MARK, CHOKE (EXTERNAL) 1 6 87532ZH8810 MARK, OIL ALERT (E) 1 9 89218ZE1000 WRENCH, SPARK PLUG 1
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 79
Page 80
Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provi­sions:
1. A Returned Material Authorization must be approved by Multiquip prior to ship­ment.
2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quanti­ties, and descriptions of the items to be returned.
a. The parts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and
phone number of the person request­ing the RMA.
3. A copy of the Return Material Authoriza­tion must accompany the return shipment.
4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.
5. Parts must be in new and resalable
6. The following items are not returnable:
7. The sender will be notified of any
8. Such material will be held for five
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a spe­cific date and all orders received on or after that date will be billed at the revised price.
Rebates for price declines and added charges condition, in the original Multiquip pack­age (if any), and with Multiquip part numbers clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components. f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
material received that is not acceptable.
working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
dealer net price at time of the original purchase, less a 15% restocking charge.
which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
purchases only.
for price increases will not be made for stock
on hand at the time of any price change.
Multiquip reserves the right to quote and sell
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable here under for
damages in excess of the purchase price of the
item with respect to which damages are claimed,
and in no event shall Multiquip be liable for loss
of profit or good will or for any other special,
consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in
connection with the sale of parts or trade acces-
sories nor as to any engine not manufactured
by Multiquip. Such warranties made in connec-
tion with the sale of new, complete units are
made exclusively by a statement of warranty
packaged with such units, and Multiquip nei-
ther assumes not authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
PAGE 80 — MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02)
Page 81
NOTE PAGE
MQ-MIKASA MVH-304GHB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #0 (11/25/02) — PAGE 81
Page 82
PARTS AND OPERATION MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700 FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700 FAX: 310-537-3927
MULTIQUIP INC.
POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
Atlanta • Boise • Dallas • Houston • Newark
manufactured for Multiquip Inc.
by
MIKASA SANGYO CO., LTD. Tokyo, Japan
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