Multiquip MVH-304DSB User Manual

Page 1
PARTS AND OPERATION MANUAL
Reversible Plate
Compactor
Model MVH-304DSB
© COPYRIGHT 2002, MULTIQUIP INC.
Revision #2 (11/16/05)
MULTIQUIP INC
18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark Montreal, Canada • Manchester, UK
P/N 29330
Rio De Janiero, Brazil • Guadalajara, Mexico
..
. PARTS DEPARTMENT:
..
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
Page 2
PAGE 2 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 3
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700 FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700 FAX: 310-537-3927
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 3
Page 4
TABLE OF CONTENTS
Proposition 65 Warning ............................................. 2
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
MIKASA MVH-304DSB­PLATE COMPACTOR
Safety Message Alert Symbols .............................. 6-7
Rules for Safe Operation ....................................... 8-9
Operation and Safety Decals .................................. 10
Specifications .......................................................... 11
Dimensions ............................................................. 12
Features .................................................................. 13
Plate Compactor Components ................................ 14
Engine Components ............................................... 15
Pre-Inspection ......................................................... 16
Operation ........................................................... 17-19
Maintenance ...................................................... 20-23
Troubleshooting (Engine) ........................................ 24
Troubleshooting (Compactor) ................................. 25
Yanmar L100EE-DEVMK3 Engine
Cylinder Block Assembly .................................... 46-47
Cylinder Head and Cover Assembly .................. 48-49
Muffler Assembly ............................................... 50-51
Air Cleaner Assembly......................................... 52-53
Crankshaft, Piston and Camshaft Assembly ..... 54-55
Lub. Oil Pump and Governor Assembly ............. 56-57
Cooling and Starting Device Assembly .............. 58-59
Fuel Injection Pump Assembly ........................... 60-61
Fuel Tank and Fuel Line Assembly ....................62-63
Starting Motor and Dynamo Assembly .............. 64-65
Tool, Label and Gasket Set Assembly ............... 66-67
Terms and Conditions Of Sale — Parts .................. 68
PARTS ILLUSTRATIONS
Explanation Of Code In Remarks Column .............. 26
Suggested Spare Parts ........................................... 27
Decal Placement ................................................ 28-29
Vibrating Plate Assembly ................................... 30-31
Base and Engine Assembly ............................... 32-35
Vibrator Assembly .............................................. 36-39
Hydraulic System Assembly ............................... 40-41
Control Handle Assembly .................................. 42-45
NOTE
Specification and part number are subject to change without notice.
PAGE 4 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 5
PARTS ORDERING PROCEDURES
■■
Dealer account number
■■
■■
Dealer name and address
■■
■■
Shipping address (if different than billing address)
■■
■■
Return fax number
■■
■■
Applicable model number
■■
■■
Quantity, part number and description of each part
■■
■■
Specify preferred method of shipment:
■■
UPS Ground
UPS Second Day or Third Day*
UPS Next Day*
Federal Express Priority One (please provide us with your Federal
Express account number)*
Airborne Express*
Truck or parcel post
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts:
Number of line items ordered Additional Discount
1-9 items 3%
10+ items** 5%
Get special freight allowances when you order 10 or more line items via FAX!**
■■
UPS Ground Service at no charge for freight
■■
■■
PS Third Day Service at one-half of actual freight cost
■■
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price) do not count towards the 10+ line items.
Extra Fax DiscountExtra Fax Discount
Extra Fax Discount
Extra Fax DiscountExtra Fax Discount
for Domestic USAfor Domestic USA
for Domestic USA
for Domestic USAfor Domestic USA
Dealers OnlyDealers Only
Dealers Only
Dealers OnlyDealers Only
UPS
Special
For faxed orders only
Now! Direct TOLL-FREE access
to our Parts Department!
Toll-free nationwide:
800-421-1244
Toll-free FAX:
*DISCOUNTS ARE SUBJECT TO CHANGE*
Fax order discount and UPS special programs revised June 1, 1995
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 5
800/6-PARTS-7 • 800-672-7877
Page 6
MVH-304DSB — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
HAZARD SYMBOLS
NOTE
This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model MVH-304DSB Reversible Plate Compactor. Refer to the engine manufacturer’s instructions for data relative to its safe operation.
Before using this reversible plate compactor, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled. NEVER operate this equipment in a confined
area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
GASOLINE is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
DANGER: You WILL be KILLED or
SERIOUSLY injured if you do not follow directions.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you do not follow directions.
CAUTION: You CAN be injured if you
do not follow directions.
Potential hazards associated with this reversible plate compactor operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
PAGE 6 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 7
MVH-304DSB — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF switch in
the OFF position, when the reversible plate compactor is not in use.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your reversible plate compactor, other property, or the surrounding environment.
NOTE
This reversible plate compactor, other property, or the surrounding environment could be damaged if you do not follow instructions.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 7
Page 8
CAUTION:
MVH-304DSB — RULES FOR SAFE OPERATION
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the MIKASA MVH-304DSB Reversible Plate Compactor:
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel­toed boots and other protective devices required by the job. ALWAYS wear slip resistant safety shoes or boots.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or reversible plate compactor.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot
with
The engine of this reversible plate compactor requires an adequate free flow of cooling air. NEVER operate the reversible plate compactor in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the reversible plate compactor or engine and may cause injury to people and property. Remember the reversable plate compactor’s engine gives off DEADLY gases.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
components can cause serious burns.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the influence or drugs or alcohol.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS wear proper respiratory (mask), hearing and eye protection equipment when operating the reversible plate compactor.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
DO NOT
explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the reversible plate compactor in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
smoke around or near the machine. Fire or
bodily
harm or even death.
Topping-off to filler port is dangerous, as it tends to spill fuel.
ALWAYS store the reversible plate compactor in a clean, dry location out of the reach of children.
NEVER run engine without air cleaner. Severe engine
damage may occur. NEVER leave the reversible plate compactor unattended,
turn off engine.
CAUTION must always be observed while servicing this
reversible plate compactor. Rotating parts can cause injury if
contacted.
DO NOT leave reversible plate compactor with engine running. Use chock blocks if parking
compactor
PAGE 8 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
on a grade.
reversible plate
Page 9
MVH-304DSB — RULES FOR SAFE OPERATION
NEVER disconnect any
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.
Loading and Unloading (Crane)
Before lifting, make sure that machine parts (hook and vibration insulator) are not damaged and screws are not loosened or lost.
Always make sure crane or lifting device has been properly secured to the hook of guard frame on compactor.
NEVER lift the machine while the engine is running.
Use adequate lifting cable (wire or rope) of sufficient strength.
Use one point suspension hook and lift straight upwards.
NEVER allow any person or animal to stand underneath the machine while lifting.
Try not to lift machine to unnecessary heights.
Transporting
"emergency or safety devices"
.
In emergencys
nearest phone or Also know the phone numbers of the nearest
ambulance, doctor
information will be invaluable in the case of an emergency.
ALWAYS know the location of the nearest and
always
know the location of the
keep a phone on the job site
and
fire department
. This
first aid kit
.
.
Always shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
Drain fuel when transporting compactor over long distances or bad roads.
Always tie-down the compactor during transportation by securing the compactor's guard frame with rope.
Emergencies
ALWAYS know the location of the nearest
fire extinguisher
Maintenance Safety
.
NEVER lubricate components or attempt service on a running machine.
ALWAYS allow the machine a proper amount of time to
cool before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace
broken parts. Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 9
Page 10
MVH-304DSB — OPERATION AND SAFETY DECALS
Figure 1 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.
Figure 1. Operation and Safety Decals
PAGE 10 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 11
ecroFlagufirtneC)gk0004(Nk2.93
ycneuqerFnoitarbiV)zH07(mpv0024
deepSgnilevarT )nim/m02ot0(nim/tf6.56ot0
L(eziSetalP )mc68x16(ni42x43
)Wx
htgneLllarevO)mm0261(ni8.36
htdiWllarevO)mm544(ni5.71
MVH-304DSB —SPECIFICATIONS
ELBISREVERBSD403-HVM.1elbaT SNOITACIFICEPSROTCAPMOCETALP
thgieHllarevO)mm079(ni2.8
thgieWgnitarepO)gk043(.sbl847
esaCnoitarbiVniliOgnitacirbuL)cc0051(zolf7.05
3
.2elbaTENIGNE)RAMNAY(SNOITACIFICEPS
ekaMenignERAMNAY
ledoMenignE3KMVED-EE001L
epyTenignEleseiD
ekortSXeroBrednilyC )mm07x88(ni57.2x64.3
tnemecalpsiD)cc604(zolf7.31
tupuOmumixaMPH01
yticapaCknaTleuF)sretil5.5(strauq8.5
yticapaCliO )sretil56.1(strauq47.1
thgieWteNyrD)gk35(.sbl6.611
)HxWxL(snoisnemiD )mm494x074x714(ni4.91x5.81x4.61
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 11
Page 12
MVH-304DSB — DIMENSIONS
Figure 2. MVH-304DSB Reversible Plate Compactor Dimensions
SNOISNEMID.3ELBAT
.FERSNOISNEMID
A).mc6.431(.ni35
B).mc16(.ni42
C).mc68(.ni43
D).mc261(.ni8.36
E).mc79(.ni2.83
PAGE 12 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 13
MVH-304DSB— FEATURES
Plate Compactor
The Mikasa MVH-304DSB is a walk behind, reversible plate compactor designed for the compaction of sand, clay and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
Vibratory Plates
The vibratory plates of the MVH-304DSB produce low amplitude high frequency vibrations, designed to compact granular soils.
The resulting vibrations cause forward motion. The engine and handle are vibration isolated from the vibrating plate. The heavier the plate, the more compaction force it generates.
Reversible Vibratory Plates
Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel, plus increased compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for semi-cohesive soils.
Frequency/Speed
The compactor's vibrating plate maximum frequency is 4200 vpm (vibrations per minute). The forward and reverse travel speed of the compactor is approximately 66 ft./minute (20 meters/ minute).
Engine
The Mikasa MVH-340DSB Plate Compactor is equipped with a Yanmar L100EE-DEVMK3 diesel engine.
Controls
Before starting the MVH-340DSB Plate Compactor, identify and understand the function of the controls and components as indicated in Figure 3.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 13
Page 14
MVH-304DSB— PLATE COMPACTOR COMPONENTS
Figure 3. MVH-304DSB Reversible Plate
Compactor Components
Figure 3 illustrates the location of the major components for the MVH-304DSB Reversible Plate Compactor. The function of each component is described below:
1. Hand Grip – When operating the compactor use this hand grip to manuever the compactor.
Push
2. Forward & Reverse Lever – compactor will move in a forward direction, backwards, the compactor will move in backwards direction. Placing the lever in the middle (midway) will cause the compactor not to move (neutral).
3. Handle Bar – When operating the compactor, this handle is to be in the downward position. When the compactor is
stored
to be
4. Guard Hook - Used to lift the machine with crane or other lifting device.
5. Stopper - Locks the handle in place in the upward postion for stowing.
6. Engine – This plate compactor uses a YANMAR L100EE- DEVMK3 diesel engine. Refer to the owner’s manual for engine information and related topics.
, move the handle bar to the upright position.
the lever forward, the
pull
the lever
7. Battery - Maintenance-free type requiring no electrode replenishment.
8. Belt Cover – Remove this cover to gain access to the V­belts. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.
9. Base Plate – Designed to compact sand, clay, and asphalt.
10. Oil Tank – Fill with proper grade of diesel engine oil.
11. Vibration Case – Encloses the eccentric, gears and counter weights.
12. Hydraulic Cylinder – Activated by moving the travel lever. The cylinder controls the direction of movement by the plate compactor.
13. Shock Absorber – Protects plate compactor from damage by absorbing vibration durring operation.
14. Throttle Lever – Controls speed of the plate compactor. Place straight vertically to start, push fully counter-clockwise for full throttle and fully clockwise to stop plate compactor.
PAGE 14 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 15
MVH-304DSB— ENGINE COMPONENTS
Figure 4. MVH-304DSB Engine Components
ENGINE COMPONENTS
Figure 4 illustrates the location of the major lever components of the machine. Each component is described below:
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tighten securely. DO NOT over fill.
2. Fuel Tank – Gasoline engine Holds 3.8 quarts of unleaded gasoline. Diesel engine holds 3.4 quarts of diesel fuel.
3. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
4. Muffler – Used to reduce noise and emissions.
5. Recoil Starting Handle (pull rope) – Type of engine starting method. Alternate type would be electric start (ignition key).
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 15
6. Recoil Starter– Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
7. Oil Filler Cap / Dipstick – Remove this cap to add oil to the engine crankcase. Read dipstick to determine if oil level is low. DO NOT over fill.
8. Oil Drain Plug – Unscrew plug to drain oil from engine crankcase. Dispose of oil in a safe manner.
9. Decompression Lever– Press down before starting engine. To prevent damage to engine, DO NOT use for any other purpose.
10. Fuel Cock– Controls the flow of diesel fuel to the carburetor. Must be in the ON position when starting and running the engine.
Page 16
MVH-304DSB — PRE-INSPECTION
CAUTION :
NEVER operate the
compactor in a confined area
or enclosed area structure that does not provide ample
free flow of air
ALWAYS wear approved eye and hearing
protection before operating the compactor.
Before Starting
1. Read safety instructions at the beginning of manual.
2. Familiarize yourself with the operating and control elements of the machine and the working environment. This includes obstacles in the working area, bearing capacity of the ground and the necessary safety provisions.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check fastening nuts and bolts for tightness. Loose threads may cause damage to the machine when vibrating.
5. Understand the geographical features and regulations ofthe job site.
6. Clean the compactor, removing dirt and dust. Particularly, the bottom of the plate, engine cooling air inlet.
.
3. If the oil level is low, fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is
1.74 quarts (1.65 liters).
DANGER
Checking The Fuel
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish with diesel fuel (Figure 6).
3. When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. Wipe up any spilled fuel.
epyTliO.4elbaT
nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
Explosive Fuel
Diesel fuel is highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the compactor if the engine is
hot! or running
.
Checking Engine Oil Level
1. Make sure that the machine is situated in a flat surface so that level measurements will be accurate.
2. Pull out the dipstick from the oil tank (Figure 5).
CAUTION :
DO NOT overfill oil tank. This could cause oil
leaks and sluggish operation. Clean cap and surrounding area before opening to prevent dirt from entering tank.
Figure 5. Oil Dipstick Removal
PAGE 16 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
DANGER
Figure 6. Refueling
Fuel spillage on a hot engine can cause a
fire
or
explosion
. If fuel spillage occurs,
wipe up the spilled fuel completely to
prevent fire hazards.
NEVER!
smoke
around or near the compactor.
Page 17
CAUTION :
DO NOT attempt to operate thecompactor until the Safety,
General Information and Inspection sections of this manual have
read and thoroughly understood
been This section is intended to assist the operator with the
start-up
section be read carefully before attempting to use the compactor in the field.
Refer to Figures 3 and 4 for the location of controls and components.
Adjusting Handle Height
The heigh of the handle is adjustable for your comfort .
1. Loosen the butterfly screw (Figure 8).
2. Turn the grip clockwise to raise the handle or counterclock-
of the compactor. It is extremely important that this
wise to lower the handle.
.
initial
3. Insert the starter key into the key switch and turn it to the RUN position (Figure 11). The buzzer should sound at this time.
4. Turn the starter key further to the right to the START position to start the engine. Buzzer stops sounding and the engine starts.
5. If the engine fails to start, DO NOT continue to rotate the starter key for more than 5 seconds. Return the key to the RUN position and wait 10 seconds before starting again.
MVH-304DSB — OPERATION
Figure 10. Throttle Lever (Start Position)
3. When the handle is raised to the desired height, tighten the butterfly screw.
CAUTION :
Figure 8. Handle Adjustment
STARTING THE ENGINE
Electric Start
1. Open the fuel cock (Figure 9).
Figure 9. Open Fuel Cock
2. Move the throttle lever to the START position by opening it
to about 20 degrees (Figure 10).
6. After starting the engine, continue to warm up the engine for about 3 to 10 seconds especially in cold weather.
7. If the buzzer does not stop sounding after the engine has started, shutdown engine immediately and check engine oil level. The buzzer functions as engine oil level warning also.
NOTE
Figure 11. Starter Switch
While the engine is running, never try to turn the starter key to the START position.
When starting a unit with an electric strart capability, a decompressor is not normally required. However, when ambient temperature or battery charger level is low, use of a decompressor will help make the start-up easier.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 17
Page 18
MVH-304DSB—OPERATION
Recoil Start
1. Open the fuel cock (Figure 9).
2. Move the throttle lever to the START position by opening it to about 20 degrees (Figure 10).
3. Grasp the starter grip (Figure 12) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting.
Figure 12. Engine Start Handle
4. Push down decompression lever (Figure 13) and release.
1. Grasp the compactor's hand grip (Figure 14), and move the engine throttle lever (Figure 14) quickly to the
2. With the throttle lever in the fast position, the engine speed should be around 2,300 RPM, therefore engaging the cen­trifugal clutch
NOTE
Figure 14. Throttle Lever (Fast)
ALWAYS move the throttle lever
quickly without hesitation, because increasing the engine speed slowly causes the clutch to slip.
fast
position.
Figure 13. Decompression Lever
5. If the engine does not start, repeat steps 4 and 5.
TRAVELING
3. To make the compactor move in the forward direction push the travel lever ( Figure 15) forward.
CAUTION :
Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor. Keep work area clear of debris and other objects that could cause damage to the compactor or bodily harm.
Figure 15. Direction Lever
PAGE 18 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 19
MVH-304DSB—OPERATION
4. To make the compactor move in the reverse direction pull the travel lever ( Figure 15) backwards.
5. Firmly gasp the compactor's hand grip, the compactor will begin moving in the desired position when the direction lever has been placed in the desired position.
6. Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury.
7. If travel lever is placed in the neutral position, the machine will vibrate in place.
8. To move the compactor laterally, hold the hand grip firmly and swing compactor. Do not swing compactor while gripping the travel lever.
STOPPING
1. Return the throttle lever to the START position
(Figure 10). Allow the machine to cool down for 2 to 3minutes.
2. Turn the throttle lever to the STOP position (Figure 16) to
stop the engine. If using an electric start unit, return the key switch to the STOP position (Figure 17) as soon as the engine stops.
3. Close the fuel cock (Figure 9).
STOWING THE HANDLE
1. Push up the handlle (Figure 18).
2. Pull the stopper grip upward into the hole of the guard frame to lock the handle.
LIFTING
1. Use a crane or lift to load and unload the machine. A skilled crane operator is required to perform the job.
Figure 18. Stowing the Handle
Figure 16. Throttle Lever (Stop)
Figure 17. Starter Switch (STOP)
Emergency Shutdown
1. Move the throttle lever quickly to the place the engine
IGNITION
switch in the
STOP
position, and
OFF
position.
2. When lifting the machine, check for any damaged or loose bolts, lifting hooks, and shock mounts.
3. Check any damaged or loose bolts in the guard frame to avoid machine sliding off.
4. Make sure that the machine is shut off before machine is lifted.
5. Use reliable cable for lifting.
6. Always lift the machine vertically and keep the machine away from workers and animals.
7. Do not lift the machine higher than the required height.
TRANSPORTING
1. Always make sure that the machine is shut off while being transported.
2. Check that the fuel cap is properly closed and tightened.
3. When traveling long distances or on rugged terrain, drain the fuel of the machine before transporting.
4. Tie down the machine securely on the transportation so that it will not move or topple over.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 19
Page 20
MVH-304DSB — MAINTENANCE
CAUTION:
Inspection and other services should carried out on hard and level ground with the engine shutdown.
Inspection and Maintenance Service Tables.
1. To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.
BSD403-HVM.5ELBATNOITCEPSNIENIHCAM
METI
gnissiMroesooL
swercS
straPdegamaD
gnillortnoCfonoitcnuF
traPmetsyS
kaeLmetsySciluardyHsruoh001yrevE02egapeeS
FOSRUOH
NOITAREPO
sruoh8yrevE
)yadyreve(
sruoh8yrevE
)yadyreve(
sruoh8yrevE
)yadyreve(
always
SKRAMER
be
CAUTION:
Fuel piping and connections should be replaced every 2 years.
METINOITAREPOFOSRUOH
kaeLleuFroliO)yadyreve(sruoh8yrevE
sdaerhT
nakcehCliOenignE
tnemhsinelpeR
gnE
gninaelCretliFriAsruoh001yrevE
nigneetarapeseeS
Daily Service
BSD403-HVM.6ELBATKCEHCENIGNE
gninetsaFfossenthgiT
d
)level
tnemecalpeRliOeni
sruoh001
)yadyreve(sruoh8yrevE
)yadyreve(sruoh8yrevE
mumixamdeificepsothsinelpeR(
ot05yrevenehtsruoh52tsrifretfA
.kcehcenignenosliatedroflauname
tarbiVsruoh001yrevE22egapeeS
kcehCliOro
liOrotarbiV
tnemecalpeR
kcehCliOciluardyHsruoh001yrevE22eg
liOciluardyH tnemecalpeR
kcehC)hctulc(tleb-Vsruoh002
kcehCyrettaBsruoh001yrevE32egapeeS
yrevE12egapeeS
CAUTION:
These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions.
z
Check for leakage of fuel or oil.
z
Check for loose screws including tightness. See Table 7
sruoh003yrevE22egapeeS
apeeS
002retfatsriF
yreveneht,sruoh
sruoh000,1
22egapeeS
below (tightening torque ), for retightening:
EUQROTGNINETHGIT.7ELBAT
retemaiD)mc/gk.ni(
mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02
lairetaM
T4 07 051 003 005 057 001,1 004,1 000,2
T8-6 001 052 005 008 003,1 000,2 007,2 008,3
T11 051 004 008 002,1 000,2 009,2 002,4 006,5
~003
* 001
z
Remove soil and clean the bottom of compaction plate.
z
Check hydraulic pump, piping and hose for any leakage. A
053
~056
007
)munimulafositrap-retnuocesacnI(*
)dednahthgirllaeraenihcamsihthtiwesunisdaerhT(
kramsilairetamfoytilauqdnalairetaM
.wercsdna,tlobhcaenode
loosened hydraulic hose can be a cause for leakage. Check hydraulic hose connections with wrench applied for tightness.
z
Check engine oil.
PAGE 20 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 21
MVH-304DSB — MAINTENANCE
Engine Oil Replacement:
1. Replace engine oil, first in 25 hours of operation and every 50 to 100 hours afterwards.
2. Oil may be drained more easily when it is warm after operation (For more details, see separate engine Owner's Manual).
Air Filter
1. The air filter element should be cleaned because a clogged air cleaner can cause poor engine starting, lack of power and shorten engine life substantially.
z
Replacing the V-belt
Remove the belt cover. Engage an offset wrench 3/4”(19 mm) or the like to vibrator pulley (lower) fastening bolt. Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset wrench clockwise so that the V-belt will come off.
z
Reinstalling the V-belt
Figure 21. V-Belt Check
Figure 19. Engine Air Filter and Element
2. To clean or replace air filter loosen the wing nut on the air filter housing (Figure 19) remove the cover and take out air filter cartridge. If only cleaning of the air filter is desired blow through the air filter cartridge from the inside, moving a jet of dry compressed air up and down until all dust is removed.
CAUTION:
NEVER attempt to check the V-belt with the engine running.
Severe injury can occur if your hand gets caught between the V-belt and the clutch (Figure 20). Always use safety gloves.
CLUTCH PULLEY
Engage V-belt to lower vibrator pulley and push the V-belt to left side of upper clutch and, in the same manner as in removal, rotate offset wrench clockwise so that the V-belt goes back on.
z
Checking Clutch
Check the clutch simultaneously with V-belt checking. With belt cover removed, check outer drum of the clutch for seizure and "V" groove for wear or damage with your eyes. Clean the "V" groove as necessary. Wear of lining or shoe should be checked with running check. If the shoe is worn, power transmission becomes deficient and slipping will result.
z
Replacing Clutch
Remove V-belt. Remove bolt at engine power output by giving a shock to an engaged wrench (tapping with hammer or the like)and rotating bolt counterclockwise. Remove clutch with a pulley extractor. To reinstall, reverse the procedure.
CAUTION:
VIBRATOR PULLEY
Figure 20 V-Belt Hazard
Checking and Replacing the V-Belt and Clutch
Whenever the compactor's vibration becomes weak or lost during normal operation regardless of operation hours, check the V-belt and clutch immediately.
1. After 200 hours of operation, remove the belt cover to check the V-belt tension (Figure 21). Tension is proper if the belt bends about 3/8”(10 mm) when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 21
Page 22
MVH-304DSB—MAINTENANCE
Vibrator Oil Level Check
CAUTION:
Always clean the area around the vibrator oil level check hole before removing oil check plug. This will prevent dirt and debris from entering the system.
1. In every 100 hours of operation, with the machine positioned horizontally, remove vibrator oil level check plug (Figure 22) off vibrator 3/4”(19 mm wrench) and see if oil is up to filler port. Be sure to clean area around check hole to prevent dirt and dust from entering.
2. In every 300 hours of operation, replace oil (capacity 1,500 cc). For draining oil through level check hole, have the machine inclined with a sleeper or the like placed under the compaction plate on opposite side.
* Use engine oil 10W-30 for this lubrication.
Replacing Hydraulic Oil
1. Remove the drain plug (Figure 23) at the bottom of the oil tank with a 6 mm hex wrench and drain the hydraulic oil.
2. Clean the filter with light oil.
3. Reinstall the drain plug to the oil tank. Apply seal tape or Roctite #575 to thread portion.
4. Fill tank with hydraulic oil. (Capacity: About 2,500 cc). Use
Shell Tellus Oil #46
5. After filling tank, temporarily install cover. Loosen bleeder plug located at the top of the cylinders on side of vibrator (Figure 23). Air remaining in the circuit will be forced out of the bleeder plug.
6. Tighten the breather plug. Check oil level in the tank again.
7. Install the cover of oil tank. Coat packing with liquid packing such as Threebond #1215. Use loctite #242 for mounting screw.
or equivalent.
Figure 22. Vibrator Oil Maintenance
Hydraulic Oil
1. Check hydraulic oil in every 100 hours of operation. With handle bar positioned vertically (storage position), remove
breather plug
and check for proper oil level.
2. Replace hydraulic oil after first 200 hours and in every 1,000 hours of operation.
(Figure 24) off the top of hydraulic pump
Figure 23. Hydraulic Oil Maintenance
CAUTION:
Make sure hydraulic oil is at a normal safe operating level. DO NOT over fill. Over filling (excessive oil) will cause excess oil to blow out of breather plug.
PAGE 22 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Figure 24. Bleeder Plug
Page 23
MVH-304DSB—MAINTENANCE
BATTERY MAINTENANCE
1. Check the battery terminals periodically to ensure
that they are in good condition.
2. Use wire brush or sand paper to clean the battery
terminals.
3. Check battery for cracks or any other damage. If white
pattern appears inside the battery or paste has accumulated at the bottom, replace the battery.
4.. If the machine will not be in operation for a long
period of time, store in cool dry place and check the battery charge level every month to maintain the performance of the battery.
BATTERY CABLE CONNECTION
1. Take off the battery cover by removing the M6 nuts (Figure 25).
2. When removing cable, disconnect the ground side (normally
negative) first (Figure 25).
3. When installing cable connect the ground side (normally
negative) last.
CAUTION :
Troubleshooting
See Tables 8 (engine) and 9 (plate compactor) on proceeding pages for engine and plate compactor troubleshooting guide.
Wear
safety glasses
protective clothes, and rubber gloves when
working with battery.
or
face mask
,
Figure 25. Battery Maintenance
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 23
Page 24
MVH-304DSB—TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the
diagnosis based on the Engine Troubleshooting (Table 8) information shown below. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
NOTPMYSMELBORPELBISSOPNOITULOS
?noitisop"POTS"nisirevellortnocdeepS .noitisop"TRATS"otrevellortnocdeepsteS
itcejnignihcaerleufoN .metsysleuferitnekcehC.leufddA
?pmupleufevitcefeD.pmupleufecalpeR
F .knatnaelcdnaretlifleufecalpeR
sitratsrotratstonlliwenignE
deyaled
.revodenruteb
nacenignehguohtla,
?deggolcretlifleu
?enilylppusleufytluaF .enilleufriaperroecalpeR
?wolootnoisserpmoC
?wolooterusserpliO .erusserplioenignekcehC
?pmupno
?yltcerrocgnikrowtonrotcejnileuF
lerutarepmetgnitratswoL
dedeecxetimi
GNITOOHSELBUORTENIGNE.8ELBAT
A.sevlavdnarednilyc,notsipkcehC
rotsujd
.launamriaperenignerepriaper
occanirotcejniecalperroriapeR
.launamriaperenigne
.ytisocsivlioreporp
htiwecnadr
dnasnoitcurtsnignitratsdlochtiwylpmoC
wkcehC
otecnatsiseretauqedanisahsetarapesleuF
woltA
.tratston
.ffodehctiwssiretrats
.noitarepolamron
.deeps
lliwenigneserutarepmet
lelttorhT .noitisopNURotrevelelttorhtnoitisopeR
sanoosspotstubserifenignE
gnirudflestiybspotsenignE
uF.retlifleufecalpeR
euF.retlifleufecalpeR
dnatuptuo,rewopenignewoL
?serutarepmetwol
.leuf
?kcihtootlioenignE
?noitisopPOTSnireve
?dekcolbretlifleuF.retlifleufecalpeR
?dekcolbylppusleuF .m
?ytpmeknatleuF.leufddA
?dekcolbretlifle
?ytpmeknatleuF .leufleseid2.oNhtiwlliF
?deggolcretlifl
?etauqedanisignitnevknatleuF .detnevyletauqedasiknattahterusnE
lortnocdeepS
?noitisopdetceles
?llufootlevellioenignE?levellioenignet
niniamertonseodrevel
cerroC
oenigneehtpu
arcenignellifeR
.tnemnorivneretniwrof
etsysleuferitneehtkcehC
segremeleuf)dibrutton(raelcrehteh
noitcejnimorfhcated(enilleufehtmorf
mraw,detarapesrodibrutsileufehtfI.)pmup
leufetelpmocehtniardr
leseidedargretniwhtiwleufeR.metsysylppus
liofoepyttcerrochtiwesackn
.noitcaevitcerrocroflaunamenigneeeS
dnatuptuorewopenignewoL
tsuahxekcalb,deepswol
.ekoms
?dekcolbretlifriA .retlifriaecalperronaelC
naraelcevlavtcerrocnI .noitacificepsenignerepsevlavtsujdA
?sec
?rotcejnitanoitcnuflaM.launamenigneeeS
PAGE 24 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 25
MVH-304DSB—TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the
diagnosis based on the Compactor Troubleshooting (Table 9) information shown below. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
MOTPMYSESUACELBISSOPNOITULOS
?spilshctulC.hctulcecalperrotsujdA
V.tleb-VecalperrotsujdA
.kaewnoitarbivdnawoldeepslevarT
?spilstleb-
?rotarbivniliOevissecxE..leveltcerrocotlliF
?slanretnirotarbivnielbuorT
?.et
sysgnisrever
?tcerrocnideepsenignE .MPRtcerrocotdeepsenigneteS
ROTCAPMOCGNITOOHSELBUORT.9ELBAT
ofylbmessarotarbivkcehC
.strap
levartrofrofliociluardyhninoitareA
ronrowynar
evitcefedynaecalper,strapevitcefed
)gulpdeelB(.liociluardyhniriaegruP
?.evitareponimetsysgnisreverlevarT.metsyslevarteritnekcehC
?tcerrocnoitallatsnirevelgnisreveR .revelgnisreverfonoitallatsninaelC
?esohlioevitcefedronekorB.esohlioe
elbanut
.noitceridhctiwsot
ubdrawkcabrodrawrofslevarT
.esreverrodrawrofnilevarttonseoD
ecnatsisergnitareporevelgnisreveR
.taerg
?.etsysgnisrever
revernilioevissecxE..leveltcerrocotlliF
notsiprednilyC
?spi
lsrodegagne-sidtleb-V .ecalperrotsujda,tleb-VegagnE
?spilshctulC .yrassecenfiecalper,hctulctsujdA
?degamad
issecxE.leveltcerrocotlliF
?liociluardyhev
levartrofrofliociluardyhninoitareA
?metsysgnis
?hsarthtiwdeggolcevlavrotceleS.evlavrotcelesnaelC
?eruliafgniraeb
retpadaroyektahstupnipmuP
?eruliafgniraebnotsiprednilyC
yaw-yek
calpeR
)gulpdeelB(.liociluardyhniriaegruP
.gnikcapHSUtaegakael
.gnikcapHSUtaegakael
rofrednilycnigniraebnotsipkcehC
yaw-yekretpadaroyektahstupniecalpeR
rofr
ednilycnigniraebnotsipkcehC
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 25
Page 26
EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book.
Section 1: Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
Section 2: Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
Section 3: Items Found In the “Items Number” Column
NOTE
If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.
All parts with same symbol in the number column,
, belong to the same assembly or kit.
NOTE
, #, +, %, or
*
The contents of this parts catalog are subject to change without notice.
PAGE 26 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 27
MVH-304 W/YANMAR DIESEL ENGINE
1 to 3 Units
Qty. P/N Description
1 ............ 956100031 ...... THROTTLE WIRE
2 ............ 070200363 ...... V-BELT
2 ............ 456449280 ...... FILTER, OIL TANK
3 ............ 11465012590 .. ELEMENT W/ PRE-FILTER
1 ............ 11465076631 .. STARTER ROPE
2 ............ 11425055121 .. FUEL FILTER W/GASKET
1 ............ 11428855041 .. CAP, FUEL TANK W/GASKET
SUGGESTED SPARE PARTS
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 27
Page 28
DECALS
MVH-304DSB — DECALS
PAGE 28 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 29
MVH-304DSB — DECALS
DECALS
NO. PART NO. PART NAME QTY. REMARKS
1 0732004460 IGNITION SYSTEM DECAL 1 2 920204580 FULL THROTTLE DECAL 1 NPA458 3 920202220 FORWARD/REVERSE DECAL 1 NPA222 4 920201580 MULTIQUIP LOGO DECAL 1 5 920206370 OPERATIONAL CAUTION DECAL 1 NPA638 6 920108400 MVH-304 DECAL 1 7 920207480 SHELL OIL #46DECAL 1 NPA748
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 29
Page 30
VIBRATING PLATE ASSY.
MVH-304DSB VIBRATING PLATE ASSY.
PAGE 30 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 31
MVH-304DSB — VIBRATING PLATEASSY.
VIBRATING PLATE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 456113260 VIBRATING PLATE 445B 1 2 953405840 DRAIN PLUG M18 (H) 1 3 953402930 COPPER PACKING 19X30X1 1 4 953405270 PLUG 1/4X14 13L 1 5 953405260 PACKING 1/4 (CU) 1 6 939010070 SHOCK ABSORBER 100 4 7 020316130 NUT M16 4 8 030216400 WASHER 16 4 9 001221645 BOLT 16X45 T 4 10 001201830 BOLT 18X30 8 11 030218460 WASHER M18 8 12 030216400 WASHER M16 4 13 456336550 COVER GUARD 1
15 456210690 EXTENSION PLATE .................................. 2 ......... OPTION
16 001221850 BOLT 18X50 T ............................................ 8......... OPTION
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 31
Page 32
VIBRATING PLATE ASSY.
MVH-304DSB — BASE AND ENGINE ASSY.
PAGE 32 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 33
MVH-304DS — B BASE AND ENGINE ASSY.
VIBRATING PLATE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 456115310 BASE (L90) 1 2 914410013 ENGINE ASSY. (L100EE-DEVMK3) 1
7 456115040 BELT COVER (IN) ...................................... 1......... UP TO S/N G4384
7 456116070 BELT COVER (IN) ...................................... 1 ......... FROM S/N G4385 AND UP
8 001220830 BOLT 8X30 T 4 8 001220835 BOLT 8X35 T 4 9 030208200 WASHER M8 4 10 031108160 WASHER M8 4 11 456445120 COVER SEAL 125D 1 12 456445721 SPACER 25-32-21 1 13 456335600 CLUTCH AY W/ FAN 1 14 951400110 KEY 7X77X35 1 15 455444351 WASHER,CLUTCH 1 16 030208200 WASHER M8 1 17 001220825 BOLT 8X25 T 1 18 070200363 V-BELT B-36 GREEN/HDPF536 1 19 456115130 BELT COVER (OUT) 1 20 001221052 BOLT 10X60 T 4 22 030210250 WASHER M10 4 23 0311-10160 WASHER M10 4 24 456115050 GUARD FRAME 1 25 001221230 BOLT 12X30 T 4 26 030212300 WASHER M12 4 27 456335520 PULLEY B1-105 W/ FAN 1 28 456437920 WASHER, PULLEY 1 29 001221235 BOLT 12X35 T 1 30 0302-12300 WASHER M12 1 41 031110160 WASHER M10 1
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 33
Page 34
VIBRATING PLATE ASSY.
MVH-304DSB — BASE AND ENGINE (CONTINUED) ASSY.
PAGE 34 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 35
MVH-304DS — B BASE AND ENGINE (CONTINUED) ASSY.
VIBRATING PLATE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
42 456334630 PUMP COVER 1 43 001520816 SOCKET HEAD BOLT 8X16 T 2 45 456334860 GUARD PIE 1 46 001221020 BOLT 10X20 T 1 47 030210250 WASHER M10 2 48 001221030 BOLT 10X30 T 1 49 020310080 NUT M10 1 55 030210250 WASHER M10 4 56 031110160 WASHER M10 4 57 001221040 BOLT 10X40 T 4 58 456449960 RUBBER COVER 1 59 456449950 PLATE COVER 1 60 001220825 BOLT 8X25 T 3 61 031108160 WASHER M8 3 62 0227-10809 NYLON NUT M8 3 70 456337640 BELT COVER PLATE 1 71 001220820 BOLT 8X20 T 3 72 030208200 WASHER M8 3 73 031108160 WASHER M8 3 74 456337650 ENGINE GUARD PLATE 1 75 456451270 COLLER 1 76 001220820 BOLT 8X20 T 2 77 030208200 WASHER M8 2
78 001200650 BOLT 6X50 ................................................. 1......... FOR L90
78 001200615 BOLT 6X15 ................................................. 1......... FOR L100
79 030206150 WASHER M6 1
82 001220830 BOLT 8X30 T .............................................. 4......... S/N G4385 AND UP
83 030208200 WASHER M8 .............................................. 4......... S/N G4385 AND UP
84 031108160 WASHER M8 .............................................. 4......... S/N G4385 AND UP
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 35
Page 36
VIBRATOR ASSY.
MVH-304DSB — VIBRATOR ASSY.
PAGE 36 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 37
MVH-304DSB — VIBRATOR ASSY.
VIBRATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 456110250 VIBRATING CASE 1 2 001221470 BOLT 14X150 T 6 3 001221450 BOLT 14X50 T 4 4 030214350 WASHER M14 10 5 047920060 ROLLER BEARING NJ310MC4 4 6 457212410 ROTARY SHAFT, DRIVE 1 7 457445830 ADAPTER, PUMP 1 8 951405370 KEY 15X10X39 RR 1 9 456327150 GEAR, DRIVE 1 10 080200550 STOP RING S-55 2 11 060105030 OIL SEAL SB-50729 1 12 951404970 KEY 12X8X30 R 1 13 456327170 ECCENTRIC ROTOR 4 14 009120301 SOCKET HEAD BOLT 16X40T 2 15 456337670 ROTARY, SHAFT DRIVEN 1 16 009120302 SOCKET HEAD BOLT 16X30T 2 17 456337380 PISTON ROD 1 18 456010010 KNOCK PIN 10X70 1 19 456327120 GEAR, DRIVEN 1 20 040306911 BEARING 6911C3 2 21 455435020 COLLAR 17X30X3 2 23 456451280 SPRING 3.2-26.3-102L 1 24 080100300 STOP RING R-30 1 25 042506000 BEARING 6000ZZSG 2
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 37
Page 38
VIBRATOR ASSY.
MVH-304DSB — VIBRATOR ASSY.
PAGE 38 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 39
MVH-304DSB — VIBRATOR (CONTINUED) ASSY.
VIBRATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
26 080200100 STOP RING S-10 1 27 455435051 PISTON, 22.4D 1 28 455010070 PACKING USH-22.4X30X5 1 29 080100260 STOP RING R-26 1 30 455327130 BEARING COVER 1 31 456210646 CYLINDER (R) 1 32 954405550 CLAMP 15R 1 33 050101050 O-RING G-105 3 34 001221025 BOLT 10X25 T 9 35 030210250 WASHER M10 12 36 001220812 BOLT 8X12 T 1 37 953404600 COPPER PACKING 8X16X2 1 38 455010020 ELBOW 45 15-0404 1 39 031110160 WASHER M10 10 40 457332430 FLANGE, PUMP 1 41 457010010 PUMP FBL 1 41-1 457010090 CRESCENT KEY 2.5X10 GEAR PUMP 1 42 457445840 BRACKET, CLAMP 1 43 952405470 SHIM 90X110X0.5 2 44 001221035 BOLT 10X35 T 2 45 001221030 BOLT 10X30 T 3 46 952405540 WASHER 10.5-22-3 2 47 030210250 WASHER M10 2 48 954010140 ELBOW 90 UES90G02G02 1 49 954001780 ELBOW 45 PF3/8-PF1/4 1
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 39
Page 40
HYDRAULIC SYSTEM ASSY.
MVH-304DSB — HYDRAULIC SYSTEM ASSY.
PAGE 40 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 41
MVH-304DSB — HYDRAULIC SYSTEM ASSY.
HYDRAULIC SYSTEM ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 001220820 BOLT 8X20 T 4 2 030208200 WASHER M8 4 3 031108160 WASHER M8 4 4 456451310 OIL HOSE 1300L 1 5 456451340 OIL HOSE 1100L 1 6 456451320 OIL HOSE 730L 1 7 456451330 OIL HOSE 1050L 1 8 955404271 SPIRAL TUBE, SR15-850L 3 9 954403060 CLAMP HC-40 1 10 954403070 CLAMP SPACER HC-40 1 11 001220612 BOLT 6X12 T 2 12 030206150 WASHER M6 2 13 506010070 CLAMP TC-150 1 14 954001160 ELBOW 90 PT1/4-PF1/4 4 16 456114080 OIL TANK 1 18 456335830 COVER (SLIDE), OIL TANK 1 20 001220620 BOLT 6X20 T 6 21 030206150 WASHER M6 6 22 031106100 WASHER M6 6 23 954001280 ELBOW 45 PT1/4XPF3/8 1 24 001221230 BOLT 12X30 T 4 25 030212300 WASHER M12 4 26 031112230 WASHER M12 4 27 505015380 PLUG PT1/4 1 28 456337460 UPPER COVER, OIL TANK 1 29 457445870 PACKING, OIL TANK 1 30 001200820 BOLT 8X20 2 31 030208200 WASHER M8 2 32 031108160 WASHER M8 2 33 456449280 FILTER, OIL TANK 1 34 456447490 JOINT PIPE 1 35 954001720 ELBOW PT1/4 1 36 506010060 CLAMP TC-350 2 37 953402781 DRAIN PLUG M18 1 38 457448680 BREATHER PLUG 1 39 953400020 PACKING 19302 2 40 457448380 BREATHER CAP 1 51 456337780 SELECTOR VALVE 1
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 41
Page 42
CONTROL HANDLE ASSY.
MVH-304DSB — CONTROL HANDLE ASSY.
PAGE 42 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 43
MVH-304DSB — CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 456336410 HANDLE BRACKET (L) 1 2 456336420 HANDLE BRACKET (R) 1 3 001221235 BOLT 12X35 T 4 4 030212300 WASHER M12 4 5 031112230 WASHER M12 4 7 456336400 RUBBER COUPLING 2 8 456449940 SHOCK ABSORBER 2 9 456449930 RUBBER PLATE 2 10 001221681 BOLT 16X250 T 1 11 032124400 CONICAL SPRING WASHER M24 2 12 025406016 SPRING PIN 6X16 2 13 031116260 WASHER M16 2 14 020316130 NUT M16 1 15 020416100 NUT M16, H=10 1 16 001220640 BOLT 6X40 T 1 17 020306050 NUT M6 1 18 455434950 SPINDLE 1 19 455010030 KNOB 1 20 939010060 SHOCK ABSORBER 60 1 21 020410060 NUT M10, H=6 1 22 020412070 NUT M12, H=7 1 23 022411635 WING NUT M16 1 25 954404230 CLAMP SA120-18 1 26 001220620 BOLT 6X20 T 1 27 030206150 WASHER M6 1 28 031106100 WASHER M6 1 29 020306050 NUT M6 1 30 001220825 BOLT 8X25 T 6 31 030208200 WASHER M8 6 32 031108160 WASHER M8 6 33 953401580 PLUG 1 34 501402870 HANDLE STOPPER 1 35 501402880 SPRING/HANDLE (1.4X18X44) 1 36 959403460 BALL GRIP 32D-M10 1 37 020410060 NUT M10, H=6 1 38 456449980 RUBBER PACKING 9D-200-5T 1 39 954305260 PACKING 1/4 (CU) 1 40 031110160 WASHER M10 1 41 456450760 JOINT 1 43 456214360 LEVER BRACKET 1
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 43
Page 44
CONTROL ASSY.
MVH-304DSB — CONTROL (CONTINUED) ASSY.
PAGE 44 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 45
MVH-304DSB — CONTROL (CONTINUED) ASSY.
CONTROL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
43 456214720 LEVER BRACKET 1 44 001220820 BOLT 8X20 T 1 45 030208200 WASHER M8 3 46 031108160 WASHER M8 3 47 001220815 BOLT 8X15 T 2 48 033910020 THRUST WASHER 20-36-1.5T 2 49 457445910 CLEVIS /MVH-400 1 50 001220850 BOLT 8X50 T 1 51 020308060 NUT M8 2 52 031108160 WASHER M8 2 53 001220630 BOLT 6X30 T 1 54 020306050 NUT M6 2 55 031106100 WASHER M6 2 61 456114840 HANDLE (FOR JPN) 1 62 456214222 HANDLE GRIP 1 63 456214210 VALVE BRACKET 1 64 032112220 CONICAL SPRING WASHER M12 2 65 456451400 WASHER 12.2-27- 0.6T 2 66 456337400 TRAVEL LEVER 1 67 608010090 BUSHING MB2015DU 2 68 457332480 GRIP, TRAVEL LEVER 1 69 020412070 NUT M12, H=7 3 71 959403840 BAR GRIP I.D. 12MM 1 72 456337690 THROTTLE LEVER 1
73 456451290 WIRE GUIDE.............................................. 1........ USE UP TO S/N G3897
73 456452070 WIRE GUIDE.............................................. 1........ USE FROM S/N G3898 AND UP
74 951401431 KEY 5X5X8 1 75 031112230 WASHER M12 2 76 020412070 NUT M12, H=7 2 77 032112220 CONICAL SPRING WASHER M12 2 78 953402930 COPPER PACKING 19X30X1 2 79 509010130 BUSHING MB1825DU 1 80 959021624 TUBE 8-13-150L 1 81 956100031 THROTTLE WIRE 1710-1980 1
82 001820830 BOLT 8X30 T WHOLE THREAD ................. 1......... USE UP TO S/N G3897
83 020308060 NUT M8 ...................................................... 1......... USE FROM S/N G3898 AND UP
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 45
Page 46
CYLINDER BLOCK ASSY.
YANMAR L100EE-DEVMK3 — CYLINDER BLOCK ASSY.
PAGE 46 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 47
YANMAR L100EE-DEVMK3 — CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
NO PART NO PART NAME QTY. REMARKS
1 71497001560 BLOCK ASSY. CYLINDER ........................... 1 ................... INCLUDES ITEMS W/
6
*
7
*
8 10502501220 NUT 10 2 9 11465001230 STUD, CYLINDER HEAD 2 10 11465001240 STUD, CYLINDER HEAD 2 11 11465001250 NUT 10 2 12 11465001260 WASHER 4 13 11465101330 GASKET, CYLINDER HEAD CMP 1 19 11425001800 SHIM SET 1 25 11465001380 O-RING 1 26 11427001600 PARALLEL PIN 8 X 12 2 27 26226060182 STUD M 6 X 18 PLATED 1 28 26226060222 STUD M 6 X 22 PLATED 2 29 26366060002 NUT M 6 3 30 11465001412 GASKET CRANKCASE 1
31 11466001471 COVER D, CRANKCASE ............................. 1 ................... INCLUDES ITEMS W/+
34+ 11465002100 BEARING, MAIN 1 36 11425035150 PIPE, L.O. INLET 1 37 26106080352 BOLT M 8 X 35 PLATED 16 38 10542501690 PLUG M16 2
39 11469901760 CAP, W/LUB.OIL GAUGE ............................. 1 ................... INCLUDES ITEMS W/#
41# 11429901950 O-RING 1 42 22190160002 SEAL WASHER 16S 2 43 11429902030 RETAINER 1 44 11465002150 BALL BEARING 1 45 11425001830 COVER, INSPEC. WINDOW 1 46 11425001841 GASKET 1 47 24162152112 NEEDLE BEARING 1 48 24423355008 SEAL, OIL 1 49 22423355008 SEAL, OIL 1 50 26106080122 BOLT M 8 X 12 PLATED 1 51 11465002200 MAIN BEARING US = 0.25 1 52 11465002210 MAIN BEARING US = 0.50 1 53 22312040080 PIN 4 X 8 STRAIGHT 2 56 18327908350 NIPPLE, DRAIN 1 57 22190160002 SEAL WASHER 16S 1 58 16011001870 PLUG, RUBBER W/SCREW 1 59 12125239450 SENDER, OIL PRESSURE 1 60 71465651130 PUMP ASSY., FUEL INJECTION 1
11435001700 COVER, STARTER 1 26106100122 BOLT M10X 12 PLATED 2
*
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 47
Page 48
YANMAR L100EE-DEVMK3 — CYLINDER HEAD AND COVER ASSY.
CYLINDER HEAD AND COVER ASSY.
PAGE 48 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 49
YANMAR L100EE-DEVMK3 — CYLINDER HEAD AND COVER ASSY.
CYLINDER HEAD AND COVER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 11465111020 CYLINDER HEAD 1 6 11465111100 VALVE, SUCTION 1 7 11465111110 VALVE, EXHAUST 1 8 11465011121 SPRING, VALVE 2 9 11962011180 RETAINER, SPRING 2
10 11465111250 SUPPORT CMP, ARM .............................. 1 ................. INCLUDES ITEMS W/
11 12 14 15 16 18 11425011240 SCREW, VALVE ADJUST 1 19 26856060002 LOCK NUT 6 1 20 21 11465011340 SEAL, VALVE STEM 2 22 10421111370 CAP, VALVE 2 23 11477111461 GASKET, NOZZLE 1 24 11477111470 SPACER, NOZZLE 1 25 11465011600 WASHER 2 26 27310070000 COTTER 7 4 27 26106060702 BOLT M 6 X 70 PLATED 3 28 11425011901 RETAINER 1 29 22351040008 SPRING PIN 4 X 8 1 30 26106080552 BOLT M 8 X 55 PLATED 2 31 26226060552 STUD M 6 X 55 PLATED 2 32 26366060002 NUT M 6 2 33 11465111310 GASKET, BONNET 1
34 11465111950 COVER ASSY. HEAD ................................ 1 ................. INCLUDES ITEMS W/#
36# 11425003591 SHAFT ASSY., DECOMP. 1 39# 11425003640 SPRING 1 41# 22312030160 PARALLEL PIN 3 X 16 1
11465111260 SUPPORT, ROCKER ARM 1
*
11465111650 ARM ASSY. INTAKE 1
*
11425011240 SCREW, VALVE ADJUST 1
*
26856060002 LOCK NUT 6 1
*
11465111660 ARM ASSY., EXHAUST 1
*
22242000150 CIRCLIP 15 2
*
*
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 49
Page 50
MUFFLER ASSY.
YANMAR L100EE-DEVMK3 — MUFFLER ASSY.
PAGE 50 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 51
YANMAR L100EE-DEVMK3 — MUFFLER ASSY.
MUFFLER ASSY.
NO PART NO PART NAME QTY. REMARKS
17 11465013201 GASKET, NON-ASB. .................................1 ................. INCLUDES ITEMS W/
18 11467413551 MUFFLER ASSY. 1 19 11467413511 MUFFLER 1 20 21 22 23 29 31 26216080182 STUD, M 8 X 18 PLATED 2 32 26366080002 NUT, M 8 2 33 35 36
18338213700 COVER, MUFFLER 1
*
11497013710 COVER, MUFFLER 1
*
11497313710 COVER, MUFFLER 1
*
16026001580 BOLT, M 6 X 6 10
*
26106080162 BOLT, M 8 X 16 PLATED 2
*
11498513800 DEFLECTOR, EXHAUST ...........................1 ................. INCLUDES ITEMS W/#
*
# 26367060002 NUT, 6 1
*
# 26554060162 SCREW, M 6 X 16 1
*
*
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 51
Page 52
AIR CLEANER ASSY.
YANMAR L100EE-DEVMK3 — AIR CLEANER ASSY.
PAGE 52 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 53
YANMAR L100EE-DEVMK3 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 11465012211 GASKET, AIR CLEANER 1
2 71465012560 CLEANER ASSY. AIR ............................... 1 ................. INCLUDES ITEMS W/
4
*
5
*
6
*
7
*
10 11 11425012300 U- NUT 3 12 11469912020 PIPE, AIR INTAKE 1 13 11465012301 GASKET, AIR INTAKE 1 14 26106060252 BOLT M 6 X 25 PLATED 3 15 26226060142 STUD M 6 X 14 PLATED 1 16 26226060752 STUD M 6 X 75 2
11465012520 COVER, AIR CLEANER 1 11465012530 CASE, AIR CLEANER 1 11425212560 WASHER M 8, SEAL 1 11465012590 ELEMENT W/PRE-FILTER 1 11425212550 WING, NUT M 8 1
*
*
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 53
Page 54
YANMAR L100EE-DEVMK3 — CRANKSHAFT, PISTON & CAMSHAFT ASSY.
CRANKSHAFT, PISTON AND CAMSHAFT ASSY.
PAGE 54 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 55
YANMAR L100EE-DEVMK3 — CRANKSHAFT, PISTON & CAMSHAFT ASSY.
CRANKSHAFT, PISTON AND CAMSHAFT ASSY.
NO PART NO PART NAME QTY. REMARKS
1 71466014100 CAMSHAFT ASSY., D 1 6 11465014200 TAPPET 2 7 11477114260 TAPPET, F.O. 1 8 11465014401 ROD, PUSH 2 12 71465421730 CRANKSHAFT ASSY. 1 20 12271001220 NUT, M18 1 21 11465021551 WASHER, FLYWHEEL 1
22 11466221593 FLYWHEEL, DEJ., W/GEAR ..................... 1 ................. INCLUDES ITEMS W/
25 # 11466221601 GEAR, RING 1 26 22512050140 KEY, 5 X 14 1
27 71465222720 PISTON, W/RINGS ................................... 1 ................. INCLUDES ITEMS W/
29 35 11469922300 PIN, PISTON D=23 1 36 12979222400 CIRCLIP 23 2
37 71465023100 ROD ASSY., CONNECTING ..................... 1 ................. INCLUDES ITEMS W/
40% 12406023100 BUSH, PISTON PIN 1 41% 10530023200 BOLT, ROD 2 42% 71465023600 BEARING, CRANKPIN 1 44 71497028100 SHAFT ASSY., BALANCER 1 49 24101062034 BALL BEARING 1 50 16031014550 WASHER 1 51 22512070360 KEY 7 X 36 1 52 26106080202 BOLT M 8 X 20 PLATED 1 53 71465023610 BEARING, PIN U.S=0.25 1 55 71465023620 BEARING, PIN U.S=0.50 1 57 24101063034 BALL BEARING 1 54 11465002100 BEARING, MAIN 1 56 11465002150 BALL BEARING 1 58 24162152112 NEEDLE BEARING 1
71497022500 RING SET, PISTON 1
*
#
*
%
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 55
Page 56
YANMAR L100EE-DEVMK3 — LUB. OILPUMP AND GOVERNOR ASSY.
LUB. OIL PUMP AND GOVERNOR ASSY.
PAGE 56 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 57
YANMAR L100EE-DEVMK3 — LUB. OILPUMP AND GOVERNOR ASSY.
LUB. OIL PUMP AND GOVERNOR ASSY.
NO PART NO PART NAME QTY. REMARKS
1 11465032010 PUMP ASSY. LUB. OIL 1 6 11425032070 COVER, LUB. OIL PUMP 1 7 10333832570 O-RING 1 8 22312030160 PARALLEL PIN 3 X 16 1 9 26476060142 BOLT, M 6 X 14, TAPPING 3
10 11425035110 STRAINER, LUB. OIL ............................. 1 .................... INCLUDES ITEMS W/
11 12 13 26106060162 BOLT M 6 X 16 PLATED 1 14 71465061500 LEVER ASSY. GOVERNOR 1 19 22322030200 TAPER PIN 3 X 20 1 20 22322030200 TAPER PIN 3 X 20 1 21 71468561700 GOVERNOR ASSY. 1 27 11477061520 BEARING, NEEDLE 2 28 11477061600 SEAL, OIL 1 29 11477061610 WASHER, THRUST 1 31 11477061190 WASHER 1 32 11497066010 SPRING, REGULATOR 1 33 11425066200 SPRING, RETURN 1 34 11465066750 TORQUE SPRING ASSY. 1 39 26776100002 LOCK NUT M10 PLATED 1 40 13521061090 LEAD 1 41 22451060000 WIRE 0.6 1 56 11425266051 HANDLE, REGULATOR 1 58 18336066110 BRACKET, REGULATOR 1 59 11425266252 SPRING, RETURN 1 60 11425066440 BOLT, ADJUSTING 1 61 10522566990 SCREW 1 62 26106060202 BOLT M 6 X 20 PLATED 1 64 26757060002 NUT 6 1 65 11465166150 BOLT 1 66 11477161800 WASHER 1 67 11477161820 PLATE 1 68 11477161900 PROCTECTOR 1 69 11477161930 NUT 1
11425035070 STRAINER, LUB. OIL 1
*
24341000224 O-RING 1A S-22.4 1
*
*
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 57
Page 58
YANMAR L100EE-DEVMK3 — COOLING AND STARTING DEVICE ASSY.
COOLING AND STARTING DEVICE ASSY.
PAGE 58 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 59
YANMAR L100EE-DEVMK3 — COOLING AND STARTING DEVICE ASSY.
COOLING AND STARTING DEVICE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 11465045201 COVER 1 2 11435045320 RUBBER, SEAL 1 3 11435045340 COLLAR 1 4 18372055210 GROMMET 1 5 26106060202 BOLT M 6 X 20 PLATED 1 6 11466845102 CASE, FAN SILVER 17 1 7 11425045301 RUBBER, CUSHION 4 8 11425045310 COLLAR 4 9 11465045330 SEAL, FAN CASE 1 10 11437045351 BOLT, FAN CASE 4
11 11466076052 RECOIL STARTER D ASSY. .................. 1.................... INCLUDES ITEMS W/
12 13 14 15 16 17 18 19 20 22 23 24 25 26106060082 BOLT M 6 X 8 PLATED 4 26 26106060122 BOLT M 6 X 12 PLATED 3 28 11466221593 FLYWHEEL W/GEAR 1
11466076251 RECOIL ASSY. ....................................... 1 .................... INCLUDES ITEMS W/ +
*
+ 11488076520 REEL, RECOIL 1
*
+ 11466076531 CASE D, W/NO LABEL 1
*
+ 11487076530 RATCHET 2
*
+ 11487076540 SPRING, SPRIAL 1
*
+ 11487076550 GUIDE, RATCHET 1
*
+ 11487076560 SPRING, FRICTION 1
*
+ 11487076570 SPRING, RETURN 2
*
+ 11487076580 SET SCREW 1
*
+ 11487076620 KNOB, STARTER 1
*
+ 11465076631 ROPE, RECOIL STARTER 1
*
11466076592 PULLEY, STARTER 1
*
*
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 59
Page 60
YANMAR L100EE-DEVMK3 — FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
PAGE 60 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 61
YANMAR L100EE-DEVMK3 — FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
NO PART NO PART NAME QTY. REMARKS
1 71465651130 PUMP ASSY., F. INJECT. ....................... 1 .................... INCLUDES ITEMS W/
3
*
4
*
5
*
10 11 14 15 16 17 18 19 20 21
22 71465653101 VALVE ASSY., F. INJECT ....................... 1 .................... INCLUDES ITEMS W/+
23 11477111461 GASKET, NOZZLE 1 24+ 11465153000 NOZZLE 1 25+ 11477111470 SPACER, NOZZLE 1 26+ 11959353080 NUT, NOZZLE CASE 1 27+ 11425053120 SPRING, NOZZLE 1 28+ 11959353130 RETAINER 1 29+ 11477553140 SPACER, VALVE STOP 1 30+ 11477553210 PIN 2
31+ 11487553100 HOLDER ASSY. ...................................... 1.................... INCLUDES ITEMS W/%
34+% 11425053331 PIN, SPRING 1 35+ 11425053400 SHIM PACK 1 36 11425001800 SHIM SET 1
10554651020 GASKET 1 11425051080 PLATE 1 11497051100 BODY, F.I. PUMP 1 11425051160 SPRING 1
*
11465051300 VALVE ASSY., DELIVERY 1
*
10554651330 SPRING, DELIVERY VALVE 1
*
11425051340 HOLDER, F. I. P. DELIVERY 1
*
12455051350 GASKET, DELIVERY 2
*
11425051600 LEVER ASSY., CONTROL 1
*
11425051640 SEAT A, SPRING 1
*
11425051650 SEAT B, SPRING 1
*
22351020006 SPRING PIN 2 X 6 2
*
22351030008 SPRING PIN 3 X 8 2
*
*
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 61
Page 62
YANMAR L100EE-DEVMK3 — FUEL TANK AND FUEL LINE ASSY.
FUEL TANK AND FUEL PIPE ASSY.
PAGE 62 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 63
YANMAR L100EE-DEVMK3 — FUEL TANK AND FUEL LINE ASSY.
FUEL TANK AND FUEL PIPE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 71465055130 TANK ASSY., FUEL ................................ 1.................... INCLUDES ITEMS W/
3
*
5
*
6
*
7 11465055150 PIPE, GAUGE 1 8 10385455220 CLAMP 2 9
*
10 11 11425055201 DAMPER, FUEL TANK 4 12 13# 11425055130 GASKET 1 14 11429955210 STAY 1 15 11469955230 STAY B, FUEL TANK 1 16 11425055300 COCK ASSY., FUEL 1 17 18 11465159802 PIPE, FUEL INJECTION 1 19 11456055810 BOLT, LIFTING 1 20 11465059850 BRACKET, PIPE 1 21 22117080000 WASHER 8 1 22 26106080452 BOLT M 8 X 45 PLATED 1 23 26366060002 NUT M 6 2 24 26476060142 BOLT M 6 X 14 TAPPING 2 25 10699044660 CLIP, HOSE 2 26 11426859061 PIPE, FUEL OIL 1
27 11465259300 PIPE, FUEL RETURN ............................. 1.................... INCLUDES ITEMS W/
28 29 30 31 32 71465651130 PUMP ASSY., FUEL INJECTION 1 33 71465653101 VALVE ASSY., FUEL INJECTION 1
11428855041 CAP ASSY., FUEL TANK ........................ 1 .................... INCLUDES ITEMS W/+
+ 11428855081 VALVE 1
11425055100 FILTER, FUEL 1
23414080000 GASKET 8, ROUND 1 10530055080 PLUG, DRAIN 1
*
11425055121 FILTER, FUEL OIL ..................................1.................... INCLUDES ITEMS W/#
*
% 24341000150 O-RING 1A S-15.0 ...................................1 .................... INCLUDES ITEMS W/%
12472259050 CLAMP 9 2
11465059060 PIPE, FUEL RETURN 1
11465259310 TUBE, PROTECT 1
12175059890 CLAMP 140 1
*
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 63
Page 64
YANMAR L100EE-DEVMK3 — STARTING MOTOR AND DYNAMO ASSY.
STARTING MOTOR AND DYNAMO ASSY.
PAGE 64 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 65
YANMAR L100EE-DEVMK3 — STARTING MOTOR AND DYNAMO ASSY.
STARTING MOTOR AND DYNAMO ASSY.
NO PART NO PART NAME QTY. REMARKS
1 11436277011 STARTER, S114-651A ............................ 1.................... INCLUDES ITEMS W/
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
10 11 12 13 14 15 16 17 18 X2114274200 COVER, TERMINAL 1 19 26106100302 BOLT M 10 X 30 PLATED 2
20 11435178251 DYNAMO ASSY. .....................................1 .................... INCLUDES ITEMS W/ #
21# 11435178751 STATOR ASSY. 1 22# 11435178761 WHEEL, DYNAMO 1 23 16071078710 CLAMP, CORD 1 24 26106060122 BOLT M 6 X 12 PLATED 1 25 26106060202 BOLT M 6 X 20 PLATED 3 26 26577060142 SCREW M 6 X 14 3 27 16097077350 RECTIFIER 1 28 26106060122 BOLT M 6 X 12 PLATED 2 29 18335607740 WIRE, LEAD 1 36 10519878570 HARNESS C, WIRE 1 41 26716080002 NUT M 8 1 42 16067178200 WIRE, LEAD 1 43 11468578560 WIRE HARNESS 1
11438177110 ARMATURE 1 X2114811000 WASHER KIT, THRUST 1 X2114715500 STOPPER SET, PINION 1 11438177130 COIL ASSY., FIELD 1 11438177140 COVER, REAR 1
11437177160 HOLDER ASSY., BRUSH ........................ 1 .................... INCLUDES ITEMS W/ +
+ 11437179040 BRUSH, - 1 + 11437179050 BRUSH, + 1
+ 11437179060 SPRING, BRUSH 4
*
X211485016 PINION ASSY. 1
*
11438177151 HOUSING ASSY. GEAR 1
*
11437177170 COVER KIT, DUST 1
*
11437177180 SHIFT LEVER KIT 1
*
12429877020 SWITCH, MAGNET 1
*
12419577770 BOLT, THROUGH 2
*
11437179070 BOLT M 6 X 37 2
*
*
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 65
Page 66
YANMAR L100EE-DEVMK3 — TOOL, LABEL AND GASKET SET ASSY.
TOOL, LABEL AND GASKET SET ASSY.
PAGE 66 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 67
YANMAR L100EE-DEVMK3 — TOOL, LABEL AND GASKET SET ASSY.
TOOL, LABEL AND GASKET SET ASSY.
NO PART NO PART NAME QTY. REMARKS
1 11436277011 STARTER, S114-651A 1 4 11425007090 LABEL, AIR COOLED 1 5 11425007111 LABEL, YANMAR 1 6 11426807240 LABEL, CAUTION 1 7 11426107350 LABEL 1
26 71465192620 GASKET SET ......................................... 1 .................... INCLUDES ITEMS W/
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
11465101330 GASKET, CYLINDER HEAD CMP. 1
*
11465001380 O-RING 1
*
11465001412 GASKET, CRANKCASE 1
*
11429901950 O-RING 1
*
11425001841 GASKET 1
*
22190160002 SEAL WASHER 16S 4
*
11465011340 SEAL, VALVE STEM 2
*
11477111461 GASKET, NOZZLE 1
*
11465111310 GASKET, BONNET 1
*
11465012301 GASKET, AIR INTAKE 1
*
11465012211 GASKET, AIR CLEANER 1
*
11465013201 GASKET, NON-ASB 2
*
10333832570 O-RING 1
*
24341000224 O-RING 1A S-22.4 1
*
24311000125 O-RING 1A P-12.5 1
*
23414080000 GASKET 8, ROUND 1
*
*
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 67
Page 68
Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Mul­tiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provi­sions:
1. A Returned Material Authorization must be approved by Multiquip prior to ship­ment.
2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quanti­ties, and descriptions of the items to be returned.
a. The parts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and
phone number of the person request­ing the RMA.
3. A copy of the Return Material Authoriza­tion must accompany the return shipment.
4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a spe­cific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being re­placed by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were pur­chased more than six months prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00. d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products. h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instruc­tions. If a reply is not received within five days, the material will be returned to the sender at his expense.
dealer net price at time of the original purchase, less a 15% restocking charge.
which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental dam­ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufac­tured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of war­ranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
PAGE 68 — MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05)
Page 69
NOTE PAGE
MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 69
Page 70
PARTS AND OPERATION MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700 FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700 FAX: 310-537-3927
MULTIQUIP INC.
POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
Atlanta • Boise • Dallas • Houston • Newark
manufactured for Multiquip Inc.
by
MIKASA SANGYO CO., LTD. Tokyo, Japan
Loading...