Page 1
OPERATION AND PARTS MANUAL
SERIES
MODEL MVH-206GH
REVERSIBLE PLATE COMPACTOR
(HONDA GX240U1SMX2 ENGINE)
Revision #0 (06/17/08)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Page 2
PROPOSITION 65 WARNING
PAGE 2 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 3
NOTES
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 3
Page 4
TABLE OF CONTENTS
MVH-206GH REVERSIBLE
PLATE COMPACTOR
Proposition 65 Warning ........................................... 2
Table of Contents .................................................... 4
Parts Ordering Procedures ..................................... 5
Safety ................................................................... 6-7
Rules and Regulations ....................................... 8-10
Specifications ........................................................ 11
Dimensions ........................................................... 12
General Information .............................................. 13
Controls and Components .................................... 14
Basic Engine ......................................................... 15
Inspection ......................................................... 16-17
Operation ......................................................... 18-21
Maintenance..................................................... 22-26
Troubleshooting ................................................ 27-29
Explanation of Codes in Remarks Column ........... 30
Suggested Spare Parts ......................................... 31
HONDA GX240U1SMX2
DRAWINGS
Air Cleaner Assy .............................................. 46-47
Camshaft Assy ................................................. 48-49
Carburetor Assy ............................................... 50-51
Control Assy ..................................................... 52-53
Cylinder Barrel Assy......................................... 54-55
Cylinder Head Assy ......................................... 56-57
Crankcase Cover Assy ..................................... 58-59
Crankshaft Assy ............................................... 60-61
Fan Cover Assy ................................................ 62-63
Flywheel Assy .................................................. 64-65
Fuel Tank Assy ................................................. 66-67
Ignition Coil Assy ............................................. 68-69
Muffler Assy ..................................................... 70-71
Piston Assy ...................................................... 72-73
Recoil Starter Assy .......................................... 74-75
Label /Tool Assy ............................................... 76-77
COMPONENT DRAWINGS
Vibrating Plate Assy ......................................... 34-35
Base and Engine Assy ..................................... 36-39
Vibrator Assy .................................................... 40-41
Control.............................................................. 42-45
Terms and Conditions Of Sale — Parts ................ 78
Specification and part number are
subject to change without notice.
PAGE 4 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 5
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1
st
, 2006
Best Deal!
Order via Internet
(Dealers Only)
Order parts on-line using Multiquip’s SmartEquip website!
■
View Parts Diagrams
■
Order Parts
■
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax
to log in and save!
(Dealers Only)
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
:
:
Order via Phone:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your
District Sales Manager for more information.
internet
Use the
on
Standard orders
and qualify for a 5% Discount
for all orders which include
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
Standard orders
on
for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
Specify Preferred Method of Shipment:
❒❒
❒
Dealer Account Number
❒❒
❒❒
Dealer Name and Address
❒
❒❒
❒❒
Shipping Address (if different than billing address)
❒
❒❒
❒❒
Return Fax Number
❒
❒❒
❒❒
Applicable Model Number
❒
❒❒
❒❒
Quantity, Part Number and Description of Each Part
❒
❒❒
All orders are treated as
and will ship the same day if received prior
to 3PM PST.
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 5
❒
❒❒
✓
UPS/Fed Ex
■
Priority One
■
Ground
■ Next Day
■
Second/Third Day
Standard Orders
✓ DHL
✓
Tr u c k
Page 6
SAFETY
s
FOR YOUR SAFETY AND SAFETY OF OTHERS!
Safety precautions should be followed at all
times when operating this equipment. Failure
to read and understand the Safety Messages
and Operating Instructions could result in injury
to yourself and others.
This manual has been developed to
provide complete instructions for the
safe and efficient operation of this
equipment. Refer to the engine
manufacturer's instructions for data
relative to its safe operation.
Before using this equipment ensure that the operating
individual has read and understood all instructions in this
manual.
HAZARD SYMBOLS
Potential hazards associated with the operation of thi
equipment will be referenced with Hazard Symbols which
appear throughout this manual, and will be referenced in
conjunction with Safety Message Alert Symbols.
WARNING — Lethal Exhaust Gas Hazards
WARNING — Explosive Fuel Hazards
SAFETY MESSAGE ALERT SYMBOLS
The three Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
DANGER
You WILL be
DO NOT follow these directions.
KILLED
or
SERIOUSLY INJURED
if you
is running or hot. DO NOT overfill tank, since spilled
fuel could ignite if it comes into contact with hot engine
parts or sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas and away
from sparks and flames.
WARNING — Burn Hazards
Engine fuel exhaust gases contain
poisonous carbon monoxide. This gas is
colorless and odorless, and can cause
death if inhaled. NEVER operate this
equipment in a confined area or enclosed
structure that does not provide ample free
flow air.
Fuel is extremely flammable and its
vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel
or combustible fluids.
DO NOT fill the fuel tank while the engine
Engine components can generate extreme
WARNING
You CAN be KILLED or
DO NOT follow these directions.
CAUTION
You CAN be
directions.
PAGE 6 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
INJURED
SERIOUSLY INJURED
if you DO NOT follow these
if you
WARNING — Respiratory Hazards
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operation. Never operate
the engine with heat shields or heat guards
removed.
ALWAYS wear approved respiratory
protection when required.
Page 7
SAFETY
CAUTION — Rotating Parts Hazards
NEVER operate equipment with covers or
guards removed. Keep fingers, hands, hair
and clothing away from all moving parts
to prevent injury.
CAUTION — Accidental Starting Hazards
ALWAYS place the equipment ON/OFF
switch in the OFF position when the
equipment is not in use.
CAUTION — Eye and Hearing Hazards
ALWAYS wear approved eye and hearing
protection when required.
CAUTION — Overspeed Conditions
NEVER tamper with the factory setting of
the engine governor. Personal injury and
equipment damage can result if operating
in speed ranges above the maximum
allowable.
CAUTION — Equipment Damage Hazards
Other important messages are provided throughout this
manual to help prevent damage to your equipment, other
property, or the surrounding environment.
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 7
Page 8
WARNING — Read This Manual
Failure to follow instructions in this manual may lead to
serious injury or even
operated by trained and qualified personnel only! This
equipment is for industrial use only.
DEATH
! This equipment is to be
GENERAL SAFETY
DO NOT operate or service this equipment
before reading this entire manual.
This equipment should not be operated by
persons under 18 years of age.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the
influence of drugs or alcohol.
RULES AND REGULATIONS
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing engine or pump.
ALWAYS allow the engine to cool before
adding fuel or performing service and maintenance
functions. Contact with
serious burns.
NEVER operate this equipment in any enclosed or narrow
area where free flow of the air is restricted. The engine
of this equipment requires an adequate free flow of
cooling air. If the air flow is
restricted it will cause serious
damage to the equipment or
engine and may cause injury
to people and property.
Remember the engine gives
off DEADLY gases.
ALWAYS refuel in a wellventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with
flammable liquids. When refueling, stop the engine and
allow it to cool.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors, or if fuel is spilled on a
hot engine.
hot
components can cause
NEVER operate the equipment in an
NEVER disconnect any
devices"
Disconnection of these devices can cause severe injury,
bodily harm or even death! Disconnection of any of these
devices will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
ALWAYS check the equipment for loosened threads or
bolts before starting.
. These devices are intended for operator safety.
PAGE 8 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
"emergency or safety
explosive atmosphere or near combustible
materials. An explosion or fire could result
causing severe
bodily harm or even
death.
DO NOT top-off fuel tank. Topping-off is dangerous as it
causes fuel to spill.
ALWAYS store the equipment in a clean, dry location
out of the reach of children.
NEVER run engine without air cleaner. Severe engine
damage may occur.
NEVER leave the equipment unattended with the engine
running. Turn off engine when unattended.
CAUTION must always be observed while servicing this
equipment. Rotating parts can cause injury if contacted.
Page 9
RULES AND REGULATIONS
LOADING AND UNLOADING
Before lifting, make sure that equipment parts (hook and
vibration insulator) are not damaged and screws are not
loosened or lost.
ALWAYS make sure crane or lifting device has been
properly secured to the lifting bail (hook) of the equipment.
NEVER lift the equipment while the engine is running.
Use adequate lifting cable (wire or rope) of sufficient
strength.
Use one point suspension hook and lift straight upwards.
NEVER allow any person or animal to stand underneath
the equipment while lifting.
DO NOT lift machine to unnecessary heights.
TRANSPORTING
REFUELING
FUEL
FUEL
MAINTENANCE SAFETY
TYPICAL
PLATE COMPACTOR
ALWAYS shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
ALWAYS tie down the equipment during transport by
securing the equipment with rope.
NEVER lubricate components or attempt service on a
running machine.
ALWAYS allow the machine a proper amount of time to
cool before servicing.
Keep the equipment in proper running condition.
Fix damage to the equipment immediately and always
replace broken parts.
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 9
Page 10
RULES AND REGULATIONS
r
k
EMERGENCIES
ALWAYS know the location of the nearest
fire extinguisher
ALWAYS know the location of the nearest
first aid kit
In emergencies,
of the nearest phone or
Also know the phone numbers of the nearest
ambulance, doctor
information will be invaluable in case of emergency.
.
.
always
know the location
keep a phone on the job site
and
fire department
. This
BATTERY SAFETY (FOR ELECTRIC START)
■
The battery contains acids that can cause
injury to the eyes and skin. ALWAYS wear
safety glasses to avoid eye irritation.
■
ALWAYS wear well-insulated gloves when
picking up the battery.
.
■
ALWAYS keep the battery charged. If the battery is not
charged, a buildup of combustible gas will occur.
■
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61° F (16° C).
■
ALWAYS make sure battery terminals are properly
connected. Inadequate battery connections may cause
poor starting of the equipment and create othe
malfunctions.
■
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
■
ALWAYS recharge the battery in an vented air
environment, to avoid risk of a dangerous concentration
of combustible gases.
■
ALWAYS disconnect the negative battery terminal before
performing service on the equipment.
■
If the battery liquid (dilute sulfuric acid) comes in contact
with clothing or skin, rinse skin or clothing immediately
with plenty of water.
■
If the battery liquid (dilute sulfuric acid) comes in contact
with your EYES, rinse eyes immediately with plenty of
water and contact the nearest doctor or hospital to see
medical attention.
DANGER — Explosion Hazards
The risk of an explosion exists when performing service
on the battery. To avoid
DO NOT drop the battery. There is the
possibility of risk that the battery may
explode.
DO NOT expose the battery to open
flames, sparks, cigarettes, etc. The battery
contains combustible gases and liquids. If these gases
and liquids come in contact with a flame or spark, an
explosion could occur.
severe injury
or
DEATH:
PAGE 10 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 11
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MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 11
Page 12
DIMENSIONS
F
C
MVH-206
B
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Figure 1. MVH206GH Dimensions
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PAGE 12 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
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Page 13
GENERAL INFORMATION
PLATE COMPACTOR
The Mikasa MVH-206GH is a walk behind, reversible plate
compactor designed for the compaction of sand, clay and
asphalt. This plate compactor is a powerful compacting
tool capable of applying a tremendous force in consecutive
high frequency vibrations to a soil surface. Its applications
include soil compacting for road, embankments and
reservoirs as well as backfilling for gas pipelines, water
pipelines and cable installation work.
VIBRATORY PLATES
The vibratory plates of the MVH-206GH produce low
amplitude high frequency vibrations, designed to compact
granular soils.
The resulting vibrations cause forward motion. The engine
and handle are vibration isolated from the vibrating plate.
The heavier the plate, the more compaction force it
generates.
REVERSIBLE VIBRATORY PLATES
FREQUENCY/SPEED
The compactor's vibrating plate maximum frequency is
5200 vpm (vibrations per minute). The forward and reverse
travel speed of the compactor is approximately 75 feet/
minute (23 meters/minute).
ENGINE
The Mikasa MVH-206GH Plate Compactor is equipped with
a GX240U1SMX2 (recoil start) gasoline engine.
CONTROLS
Before starting the MVH-206GH Plate Compactor, identify
and understand the function of the controls and
components.
Reversible vibratory plates have two eccentric weights that
allow a smooth transition for forward and reverse travel,
plus increased compaction force as the result of dual
weights.
Due to their weight and force, reversible plates are ideal
for semi-cohesive soils.
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 13
Page 14
CONTROLS AND COMPONENTS
2
9
1
4
13
14
3
5
12
8
7
Figure 2. MVH206GH Components
10
Figure 2 illustrates the location of the major components
7. Belt Cover – Remove this cover to gain access to the
for the MVH-206GH Reversible Plate Compactor. The
function of each component is described below:
1. Hand Grip – When operating the compactor use this
hand grip to maneuver the compactor.
8. Base Plate – Designed to compact sand, clay, and
2. Forward and Reverse Lever –
the compactor will move in a forward direction.
the lever backwards, the compactor will move in
Push
the lever forward,
Pull
9. Oil Reservoir – Fill with Shell Tellus Oil 46 or
reverse direction. Placing the lever in the middle
(midway) will cause the compactor not to move
10. Vibration Case – Encloses the eccentric, gears and
(neutral).
3. Handle Bar – When operating the compactor, this
11. Hydraulic Cylinder – Activated by moving the travel
handle should be in the downward position. When the
compactor is to be
stored
, move the handle bar to
the upright position.
12. Shock Absorber – Protects plate compactor from
4. Guard Hook - Used to lift the machine with a crane
or other lifting device.
13. Throttle Lever – Controls speed of the plate
5. Stopper - Locks the handle in place in the upward
position for stowing.
6. Engine – This plate compactor uses a Honda
GX240U1SMX2 gasoline engine. Refer to the engine
14. Rubber Cover – Lift this rubber cover to gain access
owner’s manual for engine information.
MVH-206
6
11
V-belts. NEVER run the compactor without the V-belt
cover. If the V-belt cover is not installed, the possibility
exists of your hand getting caught between the V-belt
and clutch, thus causing serious injury and bodily harm.
asphalt.
equivalent grade hydraulic oil.
counter weights.
lever. The cylinder controls the direction of movement
by the plate compactor.
damage by absorbing vibration during operation.
compactor. Place straight vertically to start, push fully
counterclockwise for full throttle and fully clockwise to
stop plate compactor.
to the fuel tank.
PAGE 14 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 15
Figure 3. Honda GX240
Engine Components
BASIC ENGINE
The engine (Figure 3) must be checked for proper
lubrication and filled with fuel prior to operation. Refer to
the manufacturers engine manual for instructions & details
of operation and servicing. The engine shown above is a
HONDA engine, operation for other types of engines may
vary somewhat.
1. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
DANGER — Fuel Hazard
Adding fuel to the tank should be done
only when the engine is stopped and has
had an opportunity to cool down. In the
event of a fuel spill, DO NOT attempt to
start the engine until the fuel residue has
been completely wiped up and the area surrounding
the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed
(lever advanced forwardoperator-
3. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operation.
4. Recoil Starter (pull rope) – Manual-starting method.
Pull the starter grip until resistance is felt, then pull
briskly and smoothly.
FAST
).
SLOW
, lever back toward
6. Choke Lever – Used in the starting of a cold engine,
or in cold weather conditions. The choke enriches the
fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from
entering the fuel system. Remove wing-nut on top of
air filter cannister to gain access to filter element.
8. Spark Plug – Provides spark to the ignition system.
Set spark plug gap to 0.024 - 0.028 inch (0.6 - 0.7
mm). Clean spark plug once a week.
Operating the engine without an air filter,
with a damaged air filter, or a filter in need
of replacement will allow dirt to enter the
engine, causing rapid engine wear.
9. Muffler – Used to reduce noise and emissions.
WARNING — Hot Components
Engine components can generate
extreme heat. To prevent burns, DO NOT
touch these areas while the engine is
running or immediately after operating.
NEVER operate the engine with the
muffler removed.
10. Fuel Tank – Holds unleaded gasoline. For additional
information refer to engine owner's manual.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to
stop the flow of fuel.
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 15
Page 16
CAUTION — Eye and Hearing Hazards
ALWAYS wear approved eye and hearing
protection when required.
WARNING — Lethal Gas Exhaust Hazard
NEVER operate the compactor in a
confined area or enclosed area structure
that does not provide ample
air.
free flow of
INSPECTION
Figure 4. Engine Oil Dipstick Removal
Maximum oil capacity is 1.2 quarts (1.10 liters).
Before Starting
Checking the Hydraulic Oil Level
1. Read safety instructions at the beginning of manual.
2. Familiarize yourself with the operating and
control elements of the machine and the
working environment. This includes
obstacles in the working area, bearing
capacity of the ground and the necessary safety
provisions.
3. Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one as required.
4. Check fastening nuts and bolts for tightness. Loose
threads may cause damage to the machine when
vibrating.
5. Understand the geographical features and regulations
of the job site.
6. Clean the compactor, removing dirt and dust.
Particularly, the bottom of the plate, engine cooling air
inlet.
Checking Engine Oil Level
1. To check the engine oil level, place the compactor on
secure level ground with the engine stopped.
2. Remove the dipstick from the engine oil filler hole
(Figure 4) and wipe it clean.
3. Insert and remove the dipstick without screwing it into
the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 5), fill to the edge of the oil
filler hole with the recommended oil type (Table 4).
1. To check the engine oil level, place the compactor on
2. Remove the hydraulic oil breather cap located at the
3. Using a 24 mm wrench, remove the hydraulic oil filler
Figure 5. Engine Oil Level
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secure level ground with the engine stopped.
top of the hydraulic oil tank (Figure 6).
plug.
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PAGE 16 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 17
INSPECTION
Figure 6. Hydraulic Oil Filler Plug Removal
4. Visually inspect to determine if hydraulic oil level is
low. If oil level is low add Shell Tellus 46 hydraulic oil or
equivalent through the hand pump oil filler port.
CAUTION — Oil Leaks
DO NOT overfill hydraulic oil tank. This could cause oil
leaks and sluggish operation. Clean cap and
surrounding area before opening to prevent dirt from
entering oil tank.
5. When adding hydraulic oil, only fill to the specified oil
level as marked on the front of the hydraulic oil tank
(Figure 7). DO NOT overfill.
AIR CLEANER
COVER
PAPER
FILTER
ELEMENT
FOAM
FILTER
ELEMENT
GASKET
Figure 8. Air Cleaner Element
WING
NUT
Checking The Fuel
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low,
replenish with unleaded gasoline. (Figure 9).
3. When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. Wipe up any spilled fuel.
Figure 7. Oil Tank (Front View)
Checking the Air Cleaner
1. Loosen the wing nut and remove the air cleaner cover
as shown in Figure 8.
2. Remove the paper filter element and inspect it for signs
of wear or dirt. If paper filter element is dirty, clean or
replace element.
DANGER — Fuel Hazard
Figure 9. Refueling
Adding fuel to the tank should be done
only when the engine is stopped and has
had an opportunity to cool down. In the
event of a fuel spill, DO NOT attempt to
start the engine until the fuel residue has
been completely wiped up and the area surrounding
the engine is dry.
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 17
Page 18
OPERATION
RELEASING THE HANDLE
1. Pull the handle release pin, (Figure 10) then push
STARTING THE ENGINE
1. Place the engine
down on the hand grip to release the handle.
MVH-206
HANDLE
RELEASE
PIN
Figure 10. Handle Release Pin
PULL UP
TO RELEASE
HANDLE
2. Move the throttle lever to the START position
fuel valve lever
(Figure 12) to the
"ON" position.
FUEL
LEVER
ON
Figure 12. Engine Fuel Valve Lever (ON)
(Figure 13).
TRAVEL
LEVER
NEUTRAL
REVERSE
ADJUSTING HANDLE HEIGHT
The height of the handle is adjustable for your comfort.
.
1. Loosen the butterfly screw (Figure 11).
Figure 11. Handle Adjustment
2. Turn the grip clockwise to raise the handle or
counterclockwise to lower the handle.
3. When the handle is raised to the desired height, tighten
the butterfly screw.
FORWARD
THROTTLE
LEVER
START
(CENTER POSITION)
Figure 13. Throttle Lever (START)
PAGE 18 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 19
OPERATION
STARTER GRIP
3. Place the
position if starting a
Figure 14. Engine Choke Lever (Open)
4. Place the
position if starting a
choke lever
choke lever
(Figure 14) in the "
cold
engine.
(Figure 15) in the "
warm engine
or the
is warm.
OPEN
CLOSED
"
"
temperature
6. Grasp the starter grip (Figure 17) and slowly pull it out.
The resistance becomes the hardest at a certain
position, corresponding to the compression point. Pull
the starter grip briskly and smoothly for starting.
Figure 17. Starter Grip
7. If the engine has started, slowly return the choke lever
(Figure 15) to the
not started repeat steps 1 through 6.
CLOSED
position. If the engine has
Figure 15. Engine Choke Lever (Closed)
5. Place the
"
ON
engine ON/OFF switch
" position.
(Figure 16) in the
8. Before the compactor is placed into operation, run
the engine for several minutes. Check for fuel leaks,
and noises that would be associated with a loose
component.
TRAVELING
1. Grasp the compactor's hand grip (Figure 18), and move
the engine throttle lever quickly to the
Figure 18. Throttle Lever (FAST)
fast
position.
2. With the throttle lever in the fast position, the engine
speed should be around 3,600 RPM, therefore
engaging the centrifugal clutch.
Figure 16. Engine ON/OFF Switch (ON)
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 19
Page 20
ALWAYS move the throttle lever quickly
without hesitation, because increasing the
engine speed slowly causes the clutch to slip.
3. To make the compactor move in the forward direction
push the travel lever ( Figure 19) forward.
OPERATION
Figure 20. Travel Lever (STOP)
4. Turn the engine ON/OFF switch to the “OFF” position
(Figure 21).
Figure 19. Travel Lever
4. To make the compactor move in the reverse direction
pull the travel lever ( Figure 19) backwards.
5. Firmly gasp the compactor's hand grip, the compactor
will begin moving in the desired position when the
direction lever has been placed in the desired position.
6. Slowly walk behind the compactor and be on the
lookout for any large objects or foreign matter that
might cause damage to the compactor or bodily injury.
7. If travel lever is placed in the neutral position, the
machine will vibrate in place.
8. To move the compactor laterally, hold the hand grip
firmly and swing compactor. DO NOT swing compactor
while gripping the travel lever.
5. Place the
NORMAL SHUTDOWN
1. Return the throttle lever to the START position (Figure
13). Allow the machine to cool down for 2 to 3 minutes.
Figure 21. Engine ON/OFF Switch (OFF)
fuel shut-off lever
position.
Figure 22. Fuel Valve Lever (OFF)
(Figure 22) in the OFF
2. Place the travel lever in the NEUTRAL position.
3. Place the throttle lever in the STOP position (Figure 20)
to stop the engine.
PAGE 20 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 21
EMERGENCY SHUTDOWN
1. For a recoil start type engine, move the throttle lever
quickly to the
STOP
position.
STOWING THE HANDLE
1. Push up the handle upward (Figure 23) until the handle
locks in place.
MVH-206
OPERATION
Figure 23. Stowing the Handle
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 21
Page 22
MAINTENANCE
CAUTION — Inspection Requirements
Inspection and other services should
always
be carried
out on hard and level ground with the engine shutdown.
INSPECTION
To make sure your compactor is always in good working
condition, perform maintenance inspection in accordance
with Tables 5 through 7 before use.
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CAUTION — Inspection Intervals
These inspection intervals are for operation under
normal conditions. Adjust your inspection intervals
based on the number hours plate compactor is in use,
and particular working conditions.
CAUTION — Fuel Piping Replacement
Fuel piping and connections should be replaced every
2 years.
DAILY SERVICE
Check for leakage of fuel or oil.
Check for loose screws including tightness. See Table 7
for retightening.
)mcgk(euqroTgninethgiT.7elbaT
lairetaM
mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02
T4 07 051 003 005 057 001,1 004,1 000,2
T8-6 001 052 005 008 003,1 000,2 007,2 008,3
T11 051 004 008 002,1 000,2 009,2 002,4 006,5
~003
* 001
Remove soil and clean the bottom of compaction plate.
Check hand pump, piping and hose for any leakage. A
~056
053
007
)munimulafositrapretnuocesacnI(*
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loosened hydraulic hose can be a cause for leakage.
Check hydraulic hose connections with wrench applied
for tightness.
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Check engine oil.
PAGE 22 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 23
MAINTENANCE
SPARK PLUG
1. Remove and clean the spark plug (Figure 24).
2. Adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7
mm). This unit has electronic ignition, which requires
no adjustments.
Figure 24. Spark Plug Gap
AIR CLEANER
1. Remove the air cleaner cover and foam filter element
ENGINE OIL REPLACEMENT
1. Replace engine oil, first in 25 hours of operation and
every 50 to 100 hours afterwards.
as shown in Figure 26.
AIR CLEANER
COVER
PAPER
FILTER
ELEMENT
FOAM
FILTER
ELEMENT
GASKET
WING
NUT
2. Drain the engine oil when the oil is
Figure 25.
OIL FILLER CAP
DRAIN
BOLT
Figure 25. Engine Oil (Draining)
3. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
4. Replace engine oil with recommended type oil as listed
in Table 4. Engine oil capacity is 1.16 quarts (1.1 liters).
DO NOT overfill.
5. Install drain bolt with sealing washer and tighten
securely.
warm
DIPSTICK
SEALING
WASHER
as shown in
2. Tap the paper filter element (Figure 26) several times
3. Clean foam element in warm, soapy water or
NEVER attempt to check the V-belt with the engine
running. Severe injury can occur if your hand gets
caught between the belt and clutch (Figure 27). Always
wear safety gloves.
Figure 26. Engine Air Cleaner
on a hard surface to remove dirt, or blow compressed
air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm2)]
through the filter element from the air cleaner case
side.
NEVER
into the fibers. Replace the paper filter element if it is
excessively dirty.
nonflammable solvent. Rinse and dry thoroughly. Dip
the element in clean engine oil and completely squeeze
out the excess oil from the element before installing.
CAUTION — V-Belt Hazard
brush off dirt. Brushing will force dirt
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 23
Page 24
MAINTENANCE
CLUTCH
PULLEY
VIBRATOR
PULLEY
Figure 27. V-Belt Hazard
CHECKING AND REPLACING THE V-BELT AND
CLUTCH
After 200 hours of operation, remove the belt cover to check
the V-belt tension (Figure 28). Tension is proper if the belt
bends about 3/8”(10 mm) when depressed strongly with
finger between shafts. Loose or worn V-belts reduces power
transmission efficiency, causing weak compaction and
reduces the life of the belt itself.
Checking Clutch
Check the clutch simultaneously with V-belt checking. With
belt cover removed, check outer drum of the clutch for
seizure and "V" groove for wear or damage with your eyes.
Clean the "V" groove as necessary. Wear of lining or shoe
should be checked with running check. If the shoe is worn,
power transmission becomes deficient and slipping will
result.
Replacing Clutch
Remove V-belt. Remove bolt at engine power output by
giving a shock to an engaged wrench (tapping with hammer
or the like)and rotating bolt counterclockwise. Remove
clutch with a pulley extractor. To reinstall, reverse the
procedure.
Whenever the compactor's vibration becomes weak or
lost during normal operation regardless of operation
hours, check the V-belt and clutch immediately.
CAUTION — Weak Vibration
CLUTCH
VIBRATOR OIL LEVEL CHECK
V-BELT
Always clean the area around the vibrator oil level cleck
VIBRATOR PULLEY
BELT COVER
Figure 28. V-Belt Check
Replacing the V-belt
Remove the belt cover. Engage an offset wrench 3/4”(19
mm) or the like to vibrator pulley (lower) fastening bolt.
Engage waste cloth or the like at midway of V-belt on the
left side and while pulling it back strongly, rotate the offset
wrench clockwise so that the V-belt will come off.
plug before removing oil check plug. This will prevent
dirt and debris from entering the system.
In every 100 hours of operation, with the machine
positioned horizontally, use a 14 mm wrench and remove
vibrator oil level check plug (Figure 24). Measure oil level
with gauge. Vibrating oil capacity is 0.63 quart (0.6 liters).
Be sure to clean area around check hole to prevent dirt
and dust from entering.
Reinstalling the V-belt
Engage V-belt to lower vibrator pulley and push the V-belt
to left side of upper clutch and, in the same manner as in
removal, rotate offset wrench clockwise so that the V-belt
goes back on.
CAUTION — Dirt and Debris
Figure 29. Vibrator Oil Drain and Check Plugs
PAGE 24 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 25
MAINTENANCE
DRAINING VIBRATOR OIL
1. Replace vibrator oil after first 200 hours and in every
1,000 hours of operation.
2. Position handle bar vertically (storage position).
3. Using a 14 mm wrench remove the vibrator oil drain
plug (Figure 29) from the vibrating plate assembly.
For draining oil through level check hole,
have the machine inclined with a sleeper or
the like placed under the compaction plate
on opposite side.
4. After vibrator oil has been completely drained from
machine, fill with 10W-30 motor oil to the appropriate
safe operating level (Figure 29).
5. Reinstall drain plug into vibrating plate assembly. Apply
seal tape or Loctite #575 to thread portion of drain
plug.
4. Place handle in upright position. Pull travel lever all
the way back (reverse), and using a rope, secure travel
lever to hand grip.
ADDING HYDRAULIC OIL
1. Remove the breather cap and oil plug (Figure 31) from
the hydraulic oil tank using a 24mm hex socket.
OIL
BREATHER
CAP
HYDRAULIC
OIL PLUG
(24 MM WRENCH)
Figure 31. Hydraulic Oil Tank
TANK
DRAINING HYDRAULIC OIL
1. Disconnect the hydraulic hose connected to the
hydraulic oil cylinder (Figure 30).
HYDRAULIC
HOSE
HYDRAULIC OIL
CYLINDER
Figure 30. Hydraulic Oil Cylinder
2. Push the travel lever back and forth to drain the
hydraulic oil from the hand pump (hydraulic oil
reservoir).
3. After draining hydraulic oil, reconnect hydraulic oil hose
to cylinder.
2. Using a funnel, add
Shell Tellus Oil #46
or equivalent
to the hydraulic oil tank through the oil filler port (Figure
32). Oil tank capacity is 50.7 fl. oz (1500 cc)
HYDRAULIC
S
H
E
TE
L
L
L
L
0
U
IL #4
S
6
FRONT VIEW
OIL TANK
FILL TO
THIS LEVEL
OIL LEVEL
REAR VIEW
Figure 32. Hydraulic Oil Maintenance
CAUTION — Hydraulic Oil Overfill
Make sure hydraulic oil is at a normal safe operating
level. DO NOT overfill. Overfilling (excessive oil) will
cause excess oil to blow out of breather plug.
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 25
Page 26
3. Loosen bleeder plug located at top of hydraulic cylinder
on side of vibrator (Figure 33). Air remaining in the
circuit will be forced out of the bleeder plug. Once all
air has been purged from the hydraulic system, tighten
bleeder plug securely
BLEEDER
PLUG
HYDRAULIC
CYLINDER
MAINTENANCE
Figure 33. Bleeder Plug
4. Reinsert oil plug into hydraulic oil tank and tighten
securely. Reinstall breather cap.
LONG TERM STORAGE
When storing your compactor for long periods do the
following:
1. Run the engine at idle speed for 3-5 minutes.
2. Stop the engine. Drain the engine crankcase oil while
the engine is still warm. Fill engine crankcase with fresh
oil.
3. Wipe any oil or dirt that may have accumulated on the
compactor.
4. Store compactor in a cool dry place out of reach of
children and unauthorized personnel.
PAGE 26 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 27
TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown,
please take remedial action based on the troubleshooting information shown. If the problem cannot be remedied, please
leave the unit as is and consult Multiquip's business office or service plant.
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MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 27
Page 28
TROUBLESHOOTING
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PAGE 28 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 29
TROUBLESHOOTING
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MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 29
Page 30
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the help
numbers found on the back page of the manual if there are any
questions.
The contents and part numbers listed in the parts section are
subject to change
guarantee the availibility of the parts listed.
Sample Parts List:
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ...................... 1 ...... INCLUDES ITEMS W/
2
*
2*12347 WASHER, 3/8 IN. ... 1 ......
3 12348 HOSE ................... A/R .... MAKE LOCALLY
4 12349 BEARING ............... 1 ...... S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
(
, #, +, %, or >) in the number column belong to the same
*
assembly or kit, which is indicated by a note in the “Remarks”
column.
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general
item, such as different size saw blade guards in use or a
part that has been updated on newer versions of the same
machine.
When ordering a part that has more than one
item number listed, check the remarks column
for help in determining the proper part to order.
without notice
WASHER, 1/4 IN. .............
. Multiquip does not
NOT SOLD SEPARATELY
MQ-45T ONLY
*
QTY. Column
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
Assembly/Kit
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use
used only with the specific model number or model number
variant listed. It can also be used to show a part is NOT
used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
- All items on the parts list with the same
- Used to list an effective serial
- Indicates that the part is
“Make/Obtain Locally”
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part
PAGE 30 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
“Not Sold Separately”
purchased as a separate item and is either part of an
- Indicates that the part can be
- Indicates that an item cannot be
Page 31
SUGGESTED SPARE PARTS
MVH206GH W/ HONDA GX240U1SMX2 ENGINE
1 TO 3 Units
QTY. PART NO. DESCRIPTION
1 ......... 956100064 ................ THROTTLE WIRE
2 ......... 070200353 ................ V-BELT
3 ......... 9807956846 .............. SPARK PLUG
3 ......... 17210ZE2822 ........... ELEMENT, AIR CLEANER (DUAL)
1 ......... 17620Z0T305 ........... CAP, FUEL TANK .......................... S/N 1201674 AND BELOW
1 ......... 117620Z4H010 ......... CAP, FUEL TANK .......................... S/N 1201675 ~ 1206823
1 ......... 17620Z4H020 ........... CAP, FUEL TANK .......................... S/N 1206824 AND ABOVE
1 ......... 28462ZE2W11 .......... ROPE, RECOIL
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 31
Page 32
Shell Tellus Oil
32
10
12
OPERATIONAL CAUTION
Do not move travel lever
if engine stops
NAMEPLATE AND DECALS
15
3
Shell Tellus Oil
32
25
V BELT HDPF-5350
21
14
NPA-1106
NPA-1169
13
J
D
C
L
3
3
3
60
3100 ~ 3300 RPM
NPA-582
16
J
20
Serial No.
Model No.
1
SAE 10W-30
MOTOR OIL
PAGE 32 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
NPA-195
J
Page 33
NAMEPLATE AND DECALS
NO. PART NO. PART NAME QTY. REMARKS
1 920201950 DECAL, OIL SAE 10W-30 ......................... 1................ NPA-195
3 920211090 DECAL, SHELL TELLUS OIL 32 1
10 920213170 DECAL, CAUTION ..................................... 1 ................NPA-1317
12 920211060 DECAL, CAUTION (LEVER) ...................... 1................ NPA-1106
13 920204580 DECAL, FULL THROTTLE .........................1 ................NPA-458
14 920203330 EAR PROTECTION LABEL .......................1 ................DCL333
15 920211690 DECAL, LEVER OPERATION .................... 1................ NPA-1169
16 920210310 DECAL, EC NOISE REQ. LWA107 ............1 ................NPA-1031
20 PLATE, SERIAL NO. .................................. 1 ................ CONTACT MQ PARTS DEPT.
21 920201580 DECAL, MQ MARK 71X55 1
25 920205040 DECAL, V-BELT HDPF-5350 1
60 920205820 DECAL, ENGINE RPM 3100-3300 ............ 1 ................ NPA-582
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 33
Page 34
VIBRATING PLATE ASSY
7
8
6
5
1
4
2
3
PAGE 34 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 35
VIBRATING PLATE ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 466119710 VIBRATING PLATE 1
2 460449160 OIL GAUGE 1
3 953405260 PACKING 1/4 (CU) 1
4 939010300 SHOCK ABSORBER 75X50H 4
5 020312100 NUT M12 4
6 030212300 WASHER, LOCK M12 4
7 001221235 BOLT 12X35 T 4
8 030212300 WASHER, LOCK M12 4
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 35
Page 36
35
36
37
39
BASE AND ENGINE ASSY
51
107
21
60
20
16
19
59
15
43
14
47
48
61
42
43
41
12
7
17
44
8
18
46
6
44
45
40
38
11 0
108
109
104
105
101
111
52
53
2
11 3
11
13
3
4
5
62
64
102
103
111
11 2
11 2
3
4
5
49
1
PAGE 36 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 37
BASE AND ENGINE ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 466119780 BASE 1
2 912224003 ENGINE, GX240U1SMX2 1
3 001221040 BOLT 10X40 T 4
4 030210250 WASHER, LOCK M10 4
5 031110160 WASHER, FLAT M10 4
6 466347760 BELT COVER 1
7 001121025 BOLT 10X25 T P1.25 4
8 030210250 WASHER, LOCK M10 4
11 466461470 SPACER 1
12 466347700 CLUTCH ASSY/CHM03/W.FAN 1
13 951400110 KEY 7X7X35 1
14 466461490 WASHER, CLUTCH 1
15 001220830 BOLT 8X30 T 1
16 030208200 WASHER, LOCK M8 1
17 466217910 DUST-PROOF COVER 1
18 092006010 FLAT HEAD SCREW 6X10 4
19 466347740 DUST-PROOF SPONGE (OUT) 1
20 466119740 BELT COVER (OUT) 1
21 001521054 SOCKET HEAD BOLT 10X70 T 4
35 466119720 RUBBER COVER (GUARD FRAME) 1
36 466461500 PLATE, COVER 1
37 001220830 BOLT 8X30 T 3
38 030208200 WASHER, LOCK M8 3
39 031108160 WASHER, FLAT M8 3
40 022710809 NYLON NUT M8 3
41 2556390111 UNION 1
42 2556380103 DRAIN HOSE 1
43 0091720000 HOSE CLAMP 2
44 0211140020 GASKET 2
45 0401140030 PLUG 1
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 37
Page 38
35
36
37
39
BASE AND ENGINE ASSY
51
107
21
60
20
16
19
59
15
43
14
47
48
61
42
43
41
12
7
17
44
18
38
40
108
109
11 0
8
104
105
101
111
52
53
2
6
46
44
45
11 3
11
13
3
4
5
62
64
102
103
111
11 2
11 2
3
4
5
49
1
PAGE 38 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 39
BASE AND ENGINE ASSY
NO. PART NO. PART NAME QTY. REMARKS
46 464457380 DRAIN JOINT 1
47 001220820 BOLT 8X20 T 1
48 030208200 SW M8 1
49 454010020 CLAMP TC-100 1
51 466119750 GUARD HOOK 1
52 001221230 BOLT 12X30 T 4
53 030212300 WASHER, LOCK M12 4
59 90131ZE3790 DRAIN JOINT 1
60 9410912000 WASHER, DRAIN PLUG M12 1
61 070200353 V-BELT B-35 GREEN /HDPF535 1
62 0830000010 COIL SPRING 1
64 031104080 WASHER, FLAT M4 1
101 980010330 TACHO & HOUR METER 1
102 955010307 CLIP BELT/TP-22 1
103 980010430 CURL CORD,1150L 1
104 959026828 RUBBER TUBE 1
105 952407930 COLLAR 6X10X13.5 2
107 009110053 PAN HEAD SCREW 5X30 2
108 031105080 WASHER, FLAT M5 2
109 030205130 WASHER, LOCK M5 2
110 020305040 NUT M5 2
111 454010020 CLAMP TC-100 5
112 2067550101 CLAMP COMPL 3
113 955407970 WIRING FIXED BASE 1
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 39
Page 40
VIBRATOR ASSY
52
48
49
47
51
5
46
11
18
21
13
2
3
4
39
1
35
4
L
5
L
30
16
A
5
34
36
37
31
38
34
39
35
L
15
14
20
5
L
13
6
12
8
10
13
19
20
17
9
10
29
25
26
27
28
PAGE 40 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 41
VIBRATOR ASSY
NO. PART NO. PART NAME QTY. REMARKS
A 466910010 VIBRATOR ASSY ....................................... 1................ INCLUDES ITEMS W/ #
1# 466119760 VIBRATING CASE 1
2# 001221264 BOLT 12X120 T 6
3# 001221235 BOLT 12X35 T 2
4# 030212300 WASHER, LOCK M12 8
5# 047920130 ROLLER BEARING NJ209EMC4 4
6# 466347770 ROTARY SHAFT, DRIVE 1
8# 951405370 KEY 15X10X39 RR 1
9# 466347900 GEAR, DRIVE 1
10# 080200500 STOP RING S-50 2
11# 060104020 OIL SEAL SB-45689 1
12# 951402300 KEY 10X8X27 1
13# 466347780 ECCENTRIC ROTATOR 4
14# 009120309 SOCKET HEAD BOLT 12X40T 2
15# 466347790 ROTARY SHAFT, DRIVEN 1
16# 009120308 SOCKET HEAD BOLT 12X25T 2
17# 466347860 PISTON ROD 1
18# 025510063 KNOCK PIN 10X63 1
19# 466347800 GEAR (DRIVEN) 1
20# 040006910 BEARING 6910 2
21# 953010040 SEAL CAP/AC68-9 1
25# 042506000 BEARING 6000ZZSG 2
26# 080200100 STOP RING S-10 1
27# 455435051 PISTON, 22.4D 1
28# 455010070 PACKING USH-22.4X30X5 1
29# 080100260 STOP RING R-26 1
30# 466347810 BEARING COVER 1
31# 466347820 CYLINDER (L) 1
34# 001220825 BOLT 8X25 T 8
35# 030208200 WASHER, LOCK M8 8
36# 001220810 BOLT 8X10 T 1
37# 953404600 COPPER PACKING 8X16X2 1
38# 455010020 ELBOW 45° 15-0404 1
39# 031108160 WASHER, FLAT M8 8
46# 466347830 PULLEY 1
47# 466461510 WASHER 1
48# 001221230 BOLT 12X30 T 1
49# 030212300 WASHER, LOCK M12 1
51 466217880 BELT COVER (LOWER) 1
52 001520855 SOCKET HEAD BOLT 8X75 T 5
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 41
Page 42
CONTROL ASSY
61
10
68
66
67
13
73
72
64
74
100
98
61
36
3
4
5
11
37
40
38
39
1
7
35
34
9
12
11 0
99
(OIL HOSE)
65
97
19
22
18
23
95
67
66
70
85
69
81
71
87
80
84
86
47
92
93
101
44
45
46
43
A
83
87
87
90
91
88
89
96
94
21
8
26
28
25
27
12
8
7
11
29
20
9
13
2
107
109
108
14
15
PAGE 42 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 43
CONTROL ASSY
NO. PART NO. PART NAME QTY. REMARKS
A 362910060 THROTTLE LEVER ASSY .........................1 ................INCLUDES ITEMS W/ #
1 464343680 HANDLE BRACKET 1
2 456336420 HANDLE BRACKET(R) 1
3 001221235 BOLT 12X35 T 4
4 030212300 WASHER, LOCK M12 4
5 031112230 WASHER, FLAT M12 4
7 456336400 RUBBER COUPLING 2
8 456449940 SHOCK ABSORBER 2
9 456449930 RUBBER PLATE 2
10 001221681 BOLT 16X250 T 1
11 032124400 CONICAL SPRING WASHER M24 2
12 025406016 SPRING PIN 6X16 2
13 031116260 WASHER, FLAT M16 2
14 020316130 NUT M16 1
15 020416100 NUT M16, H=10 1
18 455434950 SPINDLE 1
19 455010030 KNOB 1
20 939010060 SHOCK ABSORBER 1
21 020410060 NUT M10, H=6 1
22 020412070 NUT M12, H=7 1
23 022411635 WING NUT M16 1
25 954404230 CLAMP SA120-18 1
26 001220620 BOLT 6X20 T 1
27 030206150 WASHER, LOCK M6 1
28 031106100 WASHER, FLAT M6 1
29 020306050 NUT M6 1
34 501402870 HANDLE STOPPER 1
35 501402880 SPRING/HANDLE (1.4X18X44) 1
36 959403460 BALL GRIP 32D-M10 1
37 020410060 NUT M10, H=6 1
38 456449980 RUBBER PACKING 9D-20D-5T 1
39 953405260 PACKING 1/4 (CU) 1
40 031110160 WASHER, FLAT M10 1
43 466217890 HANDLE COVER 1
44 001220615 BOLT 6X15 T 6
45 030206150 WASHER, LOCK M6 6
46 031106100 WASHER, FLAT M6 6
47 466462010 PACKING, HANDLE COVER 2
61 466119770 HANDLE 1
64 464216630 TRAVEL LEVER 1
65 464457400 HANDLE BOSS 1
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 43
Page 44
CONTROL ASSY
61
10
66
68
67
13
73
72
64
74
100
98
61
36
3
4
5
11
37
40
38
39
1
7
35
34
9
12
11 0
99
(OIL HOSE)
65
97
19
22
18
23
95
67
66
70
85
69
81
71
87
80
84
86
47
92
93
101
44
45
46
43
A
83
87
87
90
91
88
89
96
94
21
8
26
28
25
27
12
8
7
11
29
20
9
13
2
107
109
108
14
15
PAGE 44 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 45
CONTROL ASSY
NO. PART NO. PART NAME QTY. REMARKS
66 001221030 BOLT 10X30 T 2
67 030210250 WASHER, LOCK M10 2
68 464216620 GRIP 1
69 030210250 WASHER, LOCK M10 2
70 031110160 WASHER, FLAT M10 2
71 020310080 NUT M10 2
72 001220825 BOLT 8X25 T 2
73 030208200 WASHER, LOCK M8 2
74 952010030 WAVE WASHER W-20 4
80# 362341550 THROTTLE BODY 1
81# 362910090 THROTTLE,GEAR CP, W/ BOLT 1
83# 362455630 THROTTLE LEVER 1
84# 362455620 SLIDER 1
85# 050100450 O-RING G-45 1
86# 050200100 O-RING P-10 1
87# 031110160 WASHER, FLAT M10 4
88# 032210220 CONICAL SPRING WASHER M10 1
89# 096206006 SOCKET HEAD SCREW 6X6 1
90# 020410060 NUT M10, H=6 1
91# 022131008 CAP NUT M10 1
92# 096208020 SOCKET HEAD SCREW 8X20 1
93# 020408050 NUT M8, H=5 1
94 001220625 BOLT 6X25 T 2
95 030206150 WASHER, LOCK M6 2
96 031106100 WASHER, FLAT M6 2
97 020306050 NUT M6 2
98 464457930 RUBBER PIECE (T2) 1
99 954002270 OIL HOSE W/ SPRING 1/4X920 1
100 458451630 BREATHER CAP 1
101 956100064 THROTTLE WIRE 1
107 20675501-01 CLAMP COMPL 3
108 001220615 BOLT 6X15 T 1
109 030206150 WASHER, LOCK M6 1
110 4663-47890 HAND PUMP 1
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 45
Page 46
GX240U1SMX2 — AIR CLEANER ASSY
PAGE 46 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 47
GX240U1SMX2 — AIR CLEANER ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 16271ZE2010 PACKING, ELBOW 1
2 17210ZE2822 ELEMENT, AIR CLEANER (DUAL) ............1 ................INCLUDES ITEMS W/%
3% 17218ZE2821 FILTER, OUTER 1
5 17231ZH9820 COVER, AIR CLEANER 1
6% 17232891000 GROMMET, AIR CLEANER 1
7 17235ZE2820 NOSE, SILENCER 1
8# 17238ZE2310 COLLAR, AIR CLEANER 2
9# 17239ZE1000 COLLAR B, AIR CLEANER 1
10 17410ZE2020 ELBOW COMP., AIR CLEANER ................ 1................ INCLUDES ITEMS W/#
11 90009ZE2003 BOLT - WASHER, 6X22 1
12 90325044000 NUT, TOOL BOX SETTING 2
13 9405006000 NUT, FLANGE 6MM 2
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 47
Page 48
GX240U1SMX2 — CAMSHAFT ASSY
PAGE 48 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 49
GX240U1SMX2 — CAMSHAFT ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 12209ZE8003 SEAL, VALVE STEM 1
2 14100ZE2W01 CAMSHAFT ASSEMBLY ............................1 ................INCLUDES ITEM W/
3 14410ZE2013 ROD, PUSH 2
4 14431ZE2010 ARM, VALVE ROCKER 2
5 14441ZE2000 LIFTER, VALVE 2
6 14451ZE1013 PIVOT, ROCKER ARM 2
7
*
8 14711ZE2000 VALVE, INTAKE 1
9 14721ZE2000 VALVE, EXHAUST 1
10 14751ZE2003 SPRING, VALVE 2
11 14771ZE2000 RETAINER, INTAKE VALVE SPRING 1
12 14773ZE2000 RETAINER, EXHAUST VALVE SPRING 1
13 14775ZE2010 SEAT, VALVE SPRING 1
14 14781ZE2000 ROTATOR, VALVE 1
15 14791ZE2010 PLATE, PUSH ROD GUIDE 1
16 90012ZE0010 BOLT, PIVOT 8MM 2
17 90206ZE1000 NUT, PIVOT ADJUSTING 2
14568ZE1000 SPRING, WEIGHT RETURN 1
*
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 49
Page 50
GX240U1SMX2 — CARBURETOR ASSY
PAGE 50 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 51
GX240U1SMX2 — CARBURETOR ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 16010ZE2812 GASKET SET (INCLUDE 16173-001-004) 1 ................INCLUDES ITEM W/ +
2# 16011ZA0931 VALVE SET, FLOAT 1
3# 16013ZA0931 FLOAT SET 1
4# 16015ZE8005 CHAMBER SET, FLOAT .............................1 ................INCLUDES ITEM 4A
......................................................................................INCLUDES ITEM W/ >
4A+ GASKET, CHAMBER SET FLOAT ............. 1 ................NOT SOLD SEPARATELY
5# 16016ZH7W01 SCREW SET, PILOT 1
6#> 16024ZE1811 SCREW SET, DRAIN .................................1 ................ INCLUDES ITEM 6A
6A+ GASKET, DRAIN SCREW SET .................. 1................NOT SOLD SEPARATELY
7# 16028ZE0005 SCREW SET .............................................. 1 ................ INCLUDES ITEM 7A
7A+ GASKET, SCREW SET .............................. 1 ................NOT SOLD SEPARATELY
8# 16044ZE2005 CHOKE SET 1
9 16100ZE2W71 CARBURETOR ASSY. (BE70B B/C) ..........1 ................ INCLUDES ITEMS W/ #
10# 16124ZE0005 SCREW, THROTTLE STOP 1
11 16166ZE2W70 NOZZLE, MAIN 1
12# 16172ZE3W10 COLLAR, SETTING 1
13#+ 16173001004 PACKING, FUEL STRAINER CUP 1
14 16211ZE2000 INSULATOR, CARBURETOR 1
15 16220ZA0702 SPACER COMP., CARBURETOR 1
16 16221ZA0800 PACKING CARBURETOR 1
17 16223ZA0800 PACKING INSULATOR 1
18 16610ZE1000 LEVER COMP., CHOKE (STD.) 1
20# 16953ZE1812 LEVER, COCK 1
21# 16954ZE1812 PLATE, LEVER SETTING 1
22# 16956ZE1811 SPRING, COCK LEVER 1
23#+ 16957ZE1812 PACKING, FUEL COCK 1
24# 16967ZE0811 CUP, FUEL STRAINER 1
25# 93500030061H SCREW, PAN 3X6 2
26# 9430520122 PIN, SPRING 2X12 1
29# 99101ZH80820 JET, MAIN #82 1
29# 99101ZH80850 JET, MAIN #85 1
29# 99101ZH80880 JET, MAIN #88 1
30# 99204ZA00400 JET SET, PILOT #40, BE70B C 1
30# 99204ZE00400 JET SET, PILOT #40, BE79B B 1
30A+ GASKET, JET SET, PILOT #40 ..................1 ................ NOT SOLD SEPARATELY
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 51
Page 52
GX240U1SMX2 — CONTROL ASSY
PAGE 52 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 53
GX240U1SMX2 — CONTROL ASSY
NO. PART NO. PART NAME QTY. REMARKS
2 16551ZE2000 ARM, GOVERNOR 1
3 16555ZE2000 ROD, GOVERNOR 1
4 16561ZE2000 SPRING, GOVERNOR 1
5 16562ZE2000 SPRING, THROTTLE RETURN 1
8 16570ZE2W10 CONTROL ASSY. (REMOTE) .................... 1 ................INCLUDES ITEMS W/ %
11% 16571ZE2W00 LEVER CONTROL 1
12% 16574ZE1000 SPRING LEVER 1
13% 16575ZE2W00 WASHER, CONTROL LEVER 1
14% 16576891000 HOLDER, CABLE 1
15% 16578ZE1000 SPACER, CONTROL LEVER 1
16% 16581ZE2W00 BASE COMP., CONTROL 1
17% 16584883300 SPRING, CONTROL ADJUSTING 1
18% 16592883310 SPRING, CABLE RETURN 1
19% 16594883010 HOLDER, WIRE 1
21 90013883000 BOLT, FLANGE 6X12 (CT200) 2
22 90015ZE5010 BOLT, GOVERNOR ARM 1
24% 90114SA0000 NUT, SELF- LOCK, 6MM 1
25% 90605230000 CIRCLIP, 5MM 1
26% 93500040060H SCREW, PAN 4X6 1
27% 93500050160A SCREW, PAN 5X16 1
28% 93500050280A SCREW, PAN 5X28 1
30 9405006000 NUT, FLANGE 6MM 1
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 53
Page 54
GX240U1SMX2 — CYLINDER BARREL ASSY
PAGE 54 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 55
GX240U1SMX2 — CYLINDER BARREL ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 12000ZE2406 CYL. BARREL ASSY., OIL ALERT .............1 ................INCLUDES ITEMS W/
2 15510ZE2043 SWITCH ASSY., OIL LEVEL ..................... 1 ................ S/N 1174359 AND BELOW
2 15510ZE2053 SWITCH ASSY., OIL LEVEL ..................... 1 ................ S/N 1174360 AND ABOVE
3 16541ZE2010 SHAFT, GOVERNOR ARM 1
5 34150ZH7003 ALERT UNIT, OIL ....................................... 1 ................ S/N 1178305 AND BELOW
5 34150ZH7013 ALERT UNIT, OIL ....................................... 1 ................ S/N 1178306 AND ABOVE
6 90013883000 BOLT, FLANGE 6X12 (CT200) 1
7 90131883000 BOLT, DRAIN PLUG 12X15 2
7 90131ZE3790 BOLT, DRAIN PLUG ...................................1 ................S/N 1207539 AND ABOVE
8 90446KE1000 WASHER, 8.2X17X0.8 1
10
11 91353671004 O- RING 14MM (NOK) 1
12 9405010000 NUT, FLANGE 10MM 1
13 9410912000 WASHER, DRAIN PLUG 12MM 2
14 9425110000 PIN, LOCK 10MM 1
15 957010601200 BOLT, FLANGE 2
91201890003 OIL SEAL, 30X46X8 1
*
*
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 55
Page 56
GX240U1SMX2 — CYLINDER HEAD ASSY
PAGE 56 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 57
GX240U1SMX2 — CYLINDER HEAD ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 12200ZH9405 HEAD COMP., CYLINDER .........................1 ................ INCLUDES ITEMS W/%
2% 12204ZE2306 GUIDE, IN. VALVE (O.S.) 1
3% 12205ZE2305 GUIDE, EX. VALVE (O.S.) 1
4% 12216ZE2300 CLIP, VALVE GUIDE 1
5 12251ZE2800 GASKET, CYLINDER HEAD 1
6 12310ZE2020 COVER COMP., HEAD 1
7 950051110030 TUBE, 11X100 (95005-11001-30M) 1
8 12391ZE2020 PACKING, HEAD COVER 1
10 90014ZE2000 BOLT, HEAD COVER 1
11 90042ZE2000 BOLT, STUD 8X23 2
12 90441ZE2010 WASHER COMP., HEAD COVER 1
13 92900080320E BOLT, STUD 8X32 2
14 9430112200 DOWEL PIN, 12X20 2
15 957011008000 BOLT, FLANGE 10X80 ...............................4 ................S/N 1167471 AND ABOVE
15 957251008000 BOLT, FLANGE 10X80 ...............................4 ................S/N 1167470 AND BELOW
16 9807955846 PLUG, SPARK (BPR5ES) (NGK) 1
16 9807955855 PLUG, SPARK (W16EPR-U) (DENSO) 1
16 9807956846 PLUG, SPARK (BPR6ES) (NGK) 1
16 9807956855 PLUG, SPARK (W20EPR-U) (DENSO) 1
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 57
Page 58
GX240U1SMX2 — CRANKCASE COVER ASSY
PAGE 58 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 59
GX240U1SMX2 — CRANKCASE COVER ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 11300ZE2020 COVER ASSY, CRANKCASE 1 INCLUDES ITEMS W/
S/N 1207538 AND BELOW
1 11300ZH9S50 COVER ASSY, CRANKCASE ....................1 ................INCLUDES ITEMS W/
S/N 1207539 AND ABOVE
2 11381ZE2801 GASKET, CASE COVER 1
3 15600ZG4003 CAP ASSEMBLY, OIL FILLER ...................1 ................ INCLUDES ITEMS W/ $
4 15600735003 CAP ASSEMBLY, OIL FILLER ................... 1................ INCLUDES ITEMS W/ #
5$# 15625ZE1003 GASKET, OIL FILLER CAP 2
6
*
7*+ 16511ZE2000 WEIGHT, GOVERNOR 2
8*+ 16512ZE2000 HOLDER, GOVERNOR WEIGHT 1
9*+ 16513ZE2000 PIN, GOVERNOR WEIGHT 2
10
11
12 90701HC4000 PIN, DOWEL 8 X12 2
13
14
15 957010803500 BOLT, FLANGE 8X35 7
17
16510ZE2000 GOVERNOR ASSY. .................................... 1 ................INCLUDES ITEMS W/ +
16531Z0A000 SLIDER, GOVERNOR 1
*
90602ZE1000 CLIP, GOVERNOR HOLDER 1
*
91201890003 OIL SEAL 30X46X8 1
*
9410106800 WASHER, PLAIN 6MM 1
*
961006206000 BEARING, RADIAL BALL 6206 1
*
*
*
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 59
Page 60
GX240U1SMX2 — CRANKSHAFT ASSY
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Page 61
GX240U1SMX2 — CRANKSHAFT ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 13310ZE2010 CRANKSHAFT, COMP. .............................. 1 ................S/N 1013858 AND BELOW
INCLUDES ITEM W/ %
1 13310ZE2020 CRANKSHAFT, COMP. .............................. 1 ................S/N 1013859 AND ABOVE
INCLUDES ITEM W/ %
9 90534706010 WASHER, LOCK 8 MM 1
10 90741ZE2000 KEY, SPECIAL WOODRUFF, 25X18 1
11 90741805000 KEY, 7X7X33 1
11 90741889810 KEY, 7X7X33 (YELLOW) 1
12 92101080250A BOLT, HEX 8X25 1
13% 961006206000 BEARING, RADIAL BALL 6206 1
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 61
Page 62
GX240U1SMX2 — FAN COVER ASSY
PAGE 62 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 63
GX240U1SMX2 — FAN COVER ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 16731ZE2003 CLIP, TUBE 1
2 19610ZE2010ZC COVER COMP., FAN *NH1* 1
3 19631ZE2D00 SHROUD 1
6 36100ZF6P81 SWITCH ASSY., ENGINE STOP ................ 1 ................S/N 1174498 AND BELOW
6 36100ZF6P82 SWITCH ASSY., ENGINE STOP................ 1 ................S/N 1174499 AND ABOVE
9 90013883000 BOLT, FLANGE 6X12 (CT200) 6
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 63
Page 64
GX240U1SMX2 — FLYWHEEL ASSY
PAGE 64 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 65
GX240U1SMX2 — FLYWHEEL ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 19511ZE2000 FAN, COOLING 1
3 28451ZE2W01 PULLEY, STARTER 1
5 31100ZE2010 FLYWHEEL COMP. 1
8 90201ZE3V00 NUT, SPECIAL 16MM ................................ 1 ................ S/N AND BELOW 1131467
8 90201ZE3790 NUT, SPECIAL 16MM ................................ 1 ................ S/N AND ABOVE 1131468
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 65
Page 66
GX240U1SMX2 — FUEL TANK ASSY
PAGE 66 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 67
GX240U1SMX2 — FUEL TANK ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 16854ZH8000 RUBBER, SUPPORTER (107MM) 1
2 16955ZE1000 JOINT, FUEL TANK 1
3 17510ZE2020ZD TANK COMP., FUEL *NH1* ........................ 1 ................S/N 1016062 AND BELOW
3 17510ZE2800ZA TANK COMP., FUEL *NH1* ........................ 1 ................ S/N 1016063 ~ 1161304
3 17510ZE2801ZA TANK COMP., FUEL *NH1* ........................ 1................ S/N 1161305 AND ABOVE
4 17620Z0T305 CAP COMP., FUEL FILLER ....................... 1................S/N 1201674 AND BELOW
INCLUDES ITEM W/ #
5# 17631Z0T812 PACKING, FUEL FILLER CAP (39X62X3) . 1................ S/N 1201674 AND BELOW
6 17672ZE2W01 FILTER, FUEL ............................................1 ................S/N 1201674 AND BELOW
7 91353671004 O- RING 14MM (NOK) 1
8 9405008000 NUT, FLANGE 8MM 2
9 950014522240 TUBE, FUEL 4.5X222 (95001-45001-60M) 1 ................S/N 1032493 AND BELOW
9 91424Z5F801 TUBE, FUEL 4.5X222 (FKM) ..................... 1................S/N 1032494 AND ABOVE
10 9500202080 CLIP, TUBE B8 ........................................... 2................ S/N 1032493 AND BELOW
10 950024080008 CLAMP, TUBE D8....................................... 2 ................ S/N 1032494 AND ABOVE
11 957010802500 BOLT, FLANGE 8X25 2
17 17620Z4H010 CAP COMP., FUEL FILLER .......................1 ................S/N 1201675 ~ 1206823
INCLUDES ITEM W/ %
17 17620Z4H020 CAP COMP., FUEL FILLER .......................1 ................S/N 1206824 AND ABOVE
INCLUDES ITEM W/ +
18% 17631Z4H800 PACKING, FUEL FILLER CAP (39X62X3) . 1 ................S/N 1201675 ~ 1206823
18+ 17631Z0T801 PACKING, FUEL FILLER CAP (39X62X3) . 1................S/N 1206824 AND ABOVE
19 17672Z4H000 FILTER, FUEL ............................................1 ................S/N 1201675 AND ABOVE
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 67
Page 68
GX240U1SMX2 — IGNITION COIL ASSY
PAGE 68 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 69
GX240U1SMX2 — IGNITION COIL ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 30500ZF6W02 COIL ASSY., IGNITION .............................. 1 ................S/N 1167470 AND BELOW
1 30500ZF6W03 COIL ASSY., IGNITION .............................. 1 ................S/N 1167471 AND ABOVE
2 30700ZE1013 CAP ASSY., NOISE SUPPRESSOR 1
7 31512ZE2000 GROMMET, CORD 1
10 36101ZE1010 CORD, STOP SWITCH (370MM) 1
13 90015883000 BOLT, FLANGE 6X28 2
15 90684ZA0601 CLIP, HARNESS 1
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 69
Page 70
GX240U1SMX2 — MUFFLER ASSY
PAGE 70 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 71
GX240U1SMX2 — MUFFLER ASSY
NO. PART NO. PART NAME QTY. REMARKS
2 18310ZE2W00 MUFFLER COMP. 1
3 18320ZE2W01 PROTECTOR COMP., MUFFLER (STD.) 1
5 18330ZE2W00 PIPE, EX. 1
7 18333ZE3800 GASKET, EX. PIPE 1
8 18355ZE2010 ARRESTER, SPARK 1
9 18381ZE2W10 GASKET, MUFFLER (ARRESTER) 1
18 90050ZE1000 SCREW, TAPING 5X8 4
20 90050ZE1000 SCREW, TAPING 5X8 1
27 9405008000 NUT, FLANGE 8MM 5
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 71
Page 72
GX240U1SMX2 — PISTON ASSY
PAGE 72 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 73
GX240U1SMX2 — PISTON ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 13010ZE2921 RING SET, PISTON (STD.) ........................ 1................S/N 1194595 AND BELOW
1 13010Z5F004 RING SET, PISTON (STD.) ........................ 1................S/N 1194596 AND ABOVE
1 13011ZE2921 RING SET, PISTON (0.25) ......................... 1 ................S/N 1194595 AND BELOW
1 13011Z5F004 RING SET, PISTON (0.25) ......................... 1 ................S/N 1194596 AND ABOVE
1 13012ZE2921 RING SET, PISTON (0.50) ......................... 1 ................S/N 1194595 AND BELOW
1 13012Z5F004 RING SET, PISTON (0.50) ......................... 1 ................S/N 1194596 AND ABOVE
1 13013ZE2921 RING SET, PISTON (0.75) ......................... 1 ................S/N 1194595 AND BELOW
1 13013Z5F004 RING SET, PISTON (0.75) ......................... 1 ................S/N 1194596 AND ABOVE
2 13101ZE2W00 PISTON (STD.) ........................................... 1 ................S/N 1194595 AND BELOW
2 13101ZE2W01 PISTON (STD.) ........................................... 1 ................S/N 1194596 AND ABOVE
2 13102ZE2W00 PISTON (OS 0.25) ..................................... 1................ S/N 1194595 AND BELOW
2 13102ZE2W01 PISTON (OS 0.25) ..................................... 1................S/N 1194596 AND ABOVE
2 13103ZE2W00 PISTON (OS 0.50) ..................................... 1................ S/N 1194595 AND BELOW
2 13103ZE2W01 PISTON (OS 0.50) ..................................... 1................S/N 1194596 AND ABOVE
2 13104ZE2W00 PISTON (0.75)............................................ 1 ................ S/N 1194595 AND BELOW
2 13104ZE2W01 PISTON (OS 0.75) ..................................... 1................S/N 1194596 AND ABOVE
3 13111ZE2000 PIN, PISTON 1
4 13200ZE2010 ROD ASSY., CONNECTING (STANDARD) 1 ................ INCLUDES ITEMS W/ #
4 13200ZE2305 ROD ASSY., CONNECTING (0.25) 1
5# 90001ZE8000 BOLT, CONNECTING ROD 2
6 90551ZE1000 CLIP, PISTON PIN 18 MM 2
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 73
Page 74
GX240U1SMX2 — RECOIL STARTER ASSY
PAGE 74 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 75
GX240U1SMX2 — RECOIL STARTER ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 28400ZE2W01ZB STARTER ASSY., RECOIL *NH1* ..............1 ................INCLUDES ITEMS W/ #
2# 28410ZE2W01ZB CASE COMP., RECOIL STARTER *NH1* 1
3# 28421ZE2W01 PULLEY, RECOIL STARTER 1
4# 28422ZE2W01 RATCHET, STARTER 2
5# 28441ZE2W01 SPRING, FRICTION 1
6# 28442ZE2W01 SPRING, STARTER RETURN 1
7# 28443ZE2W01 SPRING, RATCHET 2
8# 28444ZE2W01 RETAINER, SPRING 1
9# 28461ZE2W02 GRIP, STARTER 1
10# 28462ZE2W11 ROPE, RECOIL STARTER 1
11# 90004ZE2W01 SCREW, CENTER 1
12 90008ZE2003 BOLT, FLANGE 6X10 3
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 75
Page 76
GX240U1SMX2 — LABEL/TOOL ASSY
PAGE 76 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 77
GX240U1SMX2 — LABEL/TOOL ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 87516ZH7000 MARK, OPERATOR CAUTION 1
3 87521ZE2W03 EMBLEM, (GX240 HONDA 8.0) ................. 1 ................S/N 1167470 AND BELOW
3 87521ZE2W04 EMBLEM (GX240) ...................................... 1 ................S/N 1167471 AND ABOVE
4 87528ZH7000 MARK, CHOKE (GRAY) 1
5 87532ZH7000 MARK, THROTTLE INDICATION 1
9 89218ZE1000 WRENCH COMP., SPARK PLUG 1
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 77
Page 78
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit
will be allowed, subject to the following provisions:
1. A Returned Material Authorization must
be approved by Multiquip prior to shipment.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quantities, and descriptions of the items to be
returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the
items were originally purchased.
e. The list must include the name and
phone number of the person requesting the RMA.
3. A copy of the Return Material Authorization must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a specific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.
Multiquip reserves the right to quote and sell
dition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were purchased more than six months prior to
the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instructions. If a reply is not received within five
days, the material will be returned to the
sender at his expense.
dealer net price at time of the original
purchase, less a 15% restocking charge.
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
Effective: February 22, 2006
PAGE 78 — MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08)
Page 79
NOTES
MVH-206GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (06/17/08) — PAGE 79
Page 80
OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877
Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284
Contact: mq@multiquip.com
Mayco Parts Warranty Department
800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173
310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279
Service Department Technical Assistance
800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032
310-537-3700
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223
Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226
Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL
CANADA
Multiquip
4110 Industriel Boul. Tel: (450) 625-2244
Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664
Contact: jmartin@multiquip.com
ON-HAND
WHEN CALLING
Contact: sales@multiquip.co.uk
© COPYRIGHT 2008, MULTIQUIP INC.
Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other
trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information
published in this publication at any time without notice and without incurring any obligations.
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