Control Assy ..................................................... 40-43
Specification and part number are
subject to change without notice.
PAGE 4 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
PARTS ORDERING PROCEDURES
r
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■ View Parts Diagrams
■ Order Parts
■ Print Specification Information
Goto www.multiquip.com and click on
Order Par ts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact you
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
When ordering parts, please supply:
❒ Dealer Account Number
❒ Dealer Name and Address
❒ Shipping Address (if different than billing address)
❒ Return Fax Number
❒ Applicable Model Number
❒ Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
❒ Specify Preferred Method of Shipment:
✓ UPS/Fed Ex ✓ DHL
■ Priority One ✓ Tr uck
■ Ground
■ Next Day
■ Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 5
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
SAFETY INFORMATION
GENERAL SAFETY
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the influence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE
This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fire extinguisher.
ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department.
This information will be invaluable in the case of an
emergency.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 7
SAFETY INFORMATION
r
COMPACTOR SAFETY
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fire could result causing severe
bodily harm or even death.
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
CAUTION
NEVER lubricate components or attempt service on a
running machine.
NOTICE
ALWAYS keep the machine in proper running condition.
Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
ENGINE SAFETY
DANGER
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
The engine of this equipment requires an adequate
free flow of cooling air. NEVER operate this equipment
in any enclosed or narrow
area where free flow of the
air is restricted. If the air
flow is restricted it will cause
injury to people and property
and serious damage to the
equipment or engine.
WARNING
DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the radiator cap while the
engine is hot. High pressure boiling water will gush out
of the radiator and severely scald any persons in the
general area of the compactor.
DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will
gush out of the coolant tank and severely
scald any persons in the general area of
the compactor.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and
severely scald any persons in the general area of the
compactor.
CAUTION
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing equipment.
NOTICE
NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filte
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
the engine start difficult.
PAGE 8 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
SAFETY INFORMATION
FUEL SAFETY
DANGER
DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
FUEL
FUEL
DO NOT start the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors
can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
ALWAYS use extreme caution when working with
flammable liquids.
DO NOT fill the fuel tank while the engine is running
or hot.
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
WARNING
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gases.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
CAUTION
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 9
TRANSPORTING SAFETY
CAUTION
NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are
not loose or missing.
Always make sure crane or lifitng device has been
properly secured to the lifting bail (hook) of the
equipment.
ALWAYS shutdown engine before transporting.
NEVER lift the equipment while the engine is running.
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
SAFETY INFORMATION
Use adequate lifting cable (wire or rope) of sufficient
strength.
Use one point suspension hook and lift straight
upwards.
DO NOT lift machine to unnecessary heights.
ALWAYS tie down equipment during transport by
securing the equipment with rope.
ENVIRONMENTAL SAFETY
NOTICE
Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
PAGE 10 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
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SPECIFICATIONS
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MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 11
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DIMENSIONS
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Figure 1. MVH206D Dimensions
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PAGE 12 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
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GENERAL INFORMATION
PLATE COMPACTOR
The Mikasa MVH-206D is a walk behind, reversible plate
compactor designed for the compaction of sand, clay and
asphalt. This plate compactor is a powerful compacting
tool capable of applying a tremendous force in consecutive
high frequency vibrations to a soil surface. Its applications
include soil compacting for road, embankments and
reservoirs as well as backfilling for gas pipelines, water
pipelines and cable installation work.
VIBRATORY PLATES
The vibratory plates of the MVH-206D produce low
amplitude high frequency vibrations, designed to compact
granular soils.
The resulting vibrations cause forward motion. The engine
and handle are vibration isolated from the vibrating plate.
The heavier the plate, the more compaction force it
generates.
REVERSIBLE VIBRATORY PLATES
FREQUENCY/SPEED
The compactor's vibrating plate maximum frequency is
5200 vpm (vibrations per minute). The forward and reverse
travel speed of the compactor is approximately 75 feet/
minute (23 meters/minute).
ENGINE
The Mikasa MVH-206D Plate Compactor is equipped with
a Yanmar L70V6GF1R1AA (recoil start) diesel engine.
CONTROLS
Before starting the MVH-206D Plate Compactor, identify
and understand the function of the controls and
components.
Reversible vibratory plates have two eccentric weights that
allow a smooth transition for forward and reverse travel,
plus increased compaction force as the result of dual
weights.
Due to their weight and force, reversible plates are ideal
for semi-cohesive soils.
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 13
CONTROLS AND COMPONENTS
2
9
1
4
13
14
3
5
12
8
7
Figure 2. MVH206D Components
10
Figure 2 illustrates the location of the major components
for the MVH-206D Reversible Plate Compactor. The
function of each component is described below:
7.Belt Cover – Remove this cover to gain access to the
V-belts. NEVER run the compactor without the V-belt
cover. If the V-belt cover is not installed, the possibility
exists of your hand getting caught between the V-belt
1.Hand Grip – When operating the compactor use this
and clutch, thus causing serious injury and bodily harm.
hand grip to maneuver the compactor.
8.Base Plate – Designed to compact sand, clay, and
2.Forward and Reverse Lever –
the compactor will move in a forward direction.
the lever backwards, the compactor will move in
reverse direction. Placing the lever in the middle
(midway) will cause the compactor not to move
(neutral).
3.Handle Bar – When operating the compactor, this
handle should be in the downward position. When the
compactor is to be
stored
Push
the lever forward,
Pull
, move the handle bar to
asphalt.
9.Oil Reservoir – Fill with Shell Tellus Oil 46 or
equivalent grade hydraulic oil.
10. Vibration Case – Encloses the eccentric, gears and
counter weights.
11. Hydraulic Cylinder – Activated by moving the travel
lever. The cylinder controls the direction of movement
by the plate compactor.
the upright position.
12. Shock Absorber – Protects plate compactor from
4.Guard Hook - Used to lift the machine with a crane
damage by absorbing vibration during operation.
or other lifting device.
13. Throttle Lever – Controls speed of the plate
5.Stopper - Locks the handle in place in the upward
position for stowing.
6.Engine – This plate compactor uses a YANMARL70V6GF1R1AA diesel engine. Refer to the engine
owner’s manual for engine information.
compactor. Place straight vertically to start, push fully
counterclockwise for full throttle and fully clockwise to
stop plate compactor.
14. Rubber Cover – Lift this rubber cover to gain access
to the fuel tank.
MVH-206
6
11
PAGE 14 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
Figure 3. YANMAR
Engine Components
BASIC ENGINE
The engine shown above is a YANMAR engine (Figure 3).
It must be checked for proper lubrication and filled with
fuel prior to operation. Refer to the engine manual for
operation and servicing information.
1.Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
2.Fuel Tank – Holds 3.5 quarts (3.3 liters) of diesel fuel.
For additional information refer to engine owner's
manual.
DANGER — Fuel Hazard
Adding fuel to the tank should be done
only when the engine is stopped and has
had an opportunity to cool down. In the
event of a fuel spill, DO NOT attempt to
start the engine until the fuel residue has
been completely wiped up and the area surrounding
the engine is dry.
3.Air Cleaner – Prevents dirt and other debris from
entering the fuel system. Remove wing-nut on top of
air filter cannister to gain access to filter element.
Operating the engine without an air filter,
with a damaged air filter, or a filter in need
of replacement will allow dirt to enter the
engine, causing rapid engine wear.
4.Muffler – Used to reduce noise and emissions.
5.Recoil Starting Handle (pull rope) – For manual
6.Recoil Starter – Used for manual-starting method.
7.Oil Filler Cap/Dipstick – Remove this cap to add oil
8.Oil Drain Plug – Unscrew plug to drain oil from the
9.Decompression Lever – Press down before starting
10. Fuel Cock – controls the flow of diesel fuel to the
starting method, pull the starter grip until resistance is
felt, then pull briskly and smoothly.
to the engine crankcase. Read dipstick to determine if
oil level is low. Do not overfill.
engine crankcase. Dispose of oil in a safe manner.
engine. To prevent damage to engine, do not use for
any other purpose.
carburetor. Must be in the ON position when starting
and running the engine.
WARNING — Hot Components
Engine components can generate
extreme heat. To prevent burns, DO NOT
touch these areas while the engine is
running or immediately after operating.
NEVER operate the engine with the
muffler removed.
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 15
CAUTION — Eye and Hearing Hazards
ALWAYS wear approved eye and hearing
protection when required.
WARNING — Lethal Gas Exhaust Hazard
NEVER operate the compactor in a
confined area or enclosed area structure
that does not provide ample
air.
free flow of
INSPECTION
Figure 4. Engine Oil Dipstick Removal
Maximum oil capacity is 1.2 quarts (1.10 liters).
Before Starting
Checking the Hydraulic Oil Level
1.Read safety instructions at the beginning of manual.
2.Familiarize yourself with the operating and
control elements of the machine and the
working environment. This includes
obstacles in the working area, bearing
capacity of the ground and the necessary safety
provisions.
3.Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one as required.
4.Check fastening nuts and bolts for tightness. Loose
threads may cause damage to the machine when
vibrating.
5.Understand the geographical features and regulations
of the job site.
6.Clean the compactor, removing dirt and dust.
Particularly, the bottom of the plate, engine cooling air
inlet.
Checking Engine Oil Level
1.To check the engine oil level, place the compactor on
secure level ground with the engine stopped.
2.Remove the dipstick from the engine oil filler hole
(Figure 4) and wipe it clean.
3.Insert and remove the dipstick without screwing it into
the filler neck. Check the oil level shown on the dipstick.
4.If the oil level is low (Figure 5), fill to the edge of the oil
filler hole with the recommended oil type (Table 4).
1.To check the engine oil level, place the compactor on
2.Remove the hydraulic oil breather cap located at the
3.Using a 24 mm wrench, remove the hydraulic oil filler
Figure 5. Engine Oil Level
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PAGE 16 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
Figure 6. Hydraulic Oil Filler Plug Removal
4.Visually inspect to determine if hydraulic oil level is
low. If oil level is low add Shell Tellus 46 hydraulic oil
or equivalent through the hand pump oil filler port.
INSPECTION
Figure 8. Air Cleaner Element
CAUTION — Oil Leaks
DO NOT overfill hydraulic oil tank. This could cause oil
leaks and sluggish operation. Clean cap and
surrounding area before opening to prevent dirt from
entering oil tank.
5.When adding hydraulic oil, only fill to the specified oil
level as marked on the front of the hydraulic oil tank
(Figure 7). DO NOT overfill.
Checking The Fuel
1.Remove the fuel cap located on top of fuel tank.
2.Visually inspect to see if fuel level is low. If fuel is low,
replenish with unleaded gasoline. (Figure 9).
3.When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. Wipe up any spilled fuel.
Figure 9. Refueling
Figure 7. Oil Tank (Front View)
DANGER — Fuel Hazard
Checking the Air Cleaner
Adding fuel to the tank should be done
1.Loosen the wing nut and remove the air cleaner cover
as shown in Figure 8.
2.Remove the air cleaner element and inspect it for
signs of wear or dirt. If air cleaner element is dirty,
clean or replace element.
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 17
been completely wiped up and the area surrounding
the engine is dry.
only when the engine is stopped and has
had an opportunity to cool down. In the
event of a fuel spill, DO NOT attempt to
start the engine until the fuel residue has
OPERATION
RELEASING THE HANDLE
1.Pull the handle release pin, (Figure 10) then push
STARTING THE ENGINE
1.Open the fuel cock (Figure 12).
down on the hand grip to release the handle.
MVH-206
HANDLE
RELEASE
PIN
PULL UP
TO RELEASE
HANDLE
Figure 10. Handle Release Pin
2.Move the throttle lever to the START position
Figure 12. Fuel Cock
(Figure 13).
TRAVEL
LEVER
NEUTRAL
REVERSE
ADJUSTING HANDLE HEIGHT
The height of the handle is adjustable for your comfort.
.
1.Loosen the butterfly screw (Figure 11).
Figure 11. Handle Adjustment
2.Turn the grip clockwise to raise the handle or
counterclockwise to lower the handle.
3.When the handle is raised to the desired height, tighten
the butterfly screw.
FORWARD
THROTTLE
LEVER
START
(CENTER POSITION)
Figure 13. Throttle Lever (START)
PAGE 18 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
OPERATION
3.Grasp the starter grip (Figure 14) and slowly pull it out.
The resistance becomes the hardest at a certain
position, corresponding to the compression point. Pull
the starter grip briskly and smoothly for starting.
STARTER GRIP
Figure 14. Starter Grip
4.Push the decompression lever (Figure 15) and release.
TRAVELING
1.Grasp the compactor's hand grip (Figure 16), and move
fast
the engine throttle lever quickly to the
Figure 16. Throttle Lever (FAST)
2.With the throttle lever in the fast position, the engine
speed should be around 3,600 RPM, therefore
engaging the centrifugal clutch.
position.
Figure 15. Decompression Lever
ALWAYS move the throttle lever quickly
without hesitation, because increasing the
engine speed slowly causes the clutch to slip.
3.To make the compactor move in the forward direction
push the travel lever ( Figure 17) forward.
Figure 17. Travel Lever
4.To make the compactor move in the reverse direction
pull the travel lever ( Figure 17) backwards.
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 19
OPERATION
OPERATION
5.Firmly gasp the compactor's hand grip, the compactor
will begin moving in the desired position when the
direction lever has been placed in the desired position.
6.Slowly walk behind the compactor and be on the
lookout for any large objects or foreign matter that
might cause damage to the compactor or bodily injury.
7.If travel lever is placed in the neutral position, the
machine will vibrate in place.
8.To move the compactor laterally, hold the hand grip
firmly and swing compactor. DO NOT swing compactor
while gripping the travel lever.
EMERGENCY SHUTDOWN
1.For a recoil start type engine, move the throttle lever
STOWING THE HANDLE
1.Push up the handle upward (Figure 19) until the handle
NORMAL SHUTDOWN
1.Return the throttle lever to the START position
(Figure 13). Allow the machine to cool down for 2 to 3
minutes.
quickly to the
locks in place.
STOP
position.
MVH-206
Figure 18. Travel Lever (STOP)
2.Place the travel lever in the NEUTRAL position.
3.Place the throttle lever in the STOP position (Figure 18)
to stop the engine.
4.Close the fuel cock (Figure 12).
Figure 19. Stowing the Handle
PAGE 20 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
MAINTENANCE
CAUTION — Inspection Requirements
Inspection and other services should
always
be carried
out on hard and level ground with the engine shutdown.
INSPECTION
To make sure your compactor is always in good working
condition, perform maintenance inspection in accordance
with Tables 5 through 7 before use.
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CAUTION — Inspection Intervals
These inspection intervals are for operation under
normal conditions. Adjust your inspection intervals
based on the number hours plate compactor is in use,
and particular working conditions.
CAUTION — Fuel Piping Replacement
Fuel piping and connections should be replaced every
2 years.
Check for leakage of fuel or oil.
Check for loose screws including tightness. See Table 7
for retightening.
)mcgk(euqroTgninethgiT.7elbaT
lairetaM
mm6mm8mm01mm21mm41mm61mm81mm02
T407051003005057001,1004,1000,2
T8-6001052005008003,1000,2007,2008,3
T11051004008002,1000,2009,2002,4006,5
~003
*001
Remove soil and clean the bottom of compaction plate.
Check hand pump, piping and hose for any leakage. A
~056
053
007
)munimulafositrapretnuocesacnI(*
ramsilairetamfoytilauqdnalairetaM
retemaiD
)dednah-thgirllaeraenihcamsihthtiwesunisdaerhT(
.wercsdnatlobhcaenodek
loosened hydraulic hose can be a cause for leakage.
Check hydraulic hose connections with wrench applied
for tightness.
Check engine oil.
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 21
MAINTENANCE
ENGINE OIL REPLACEMENT
1.Replace engine oil, first in 25 hours of operation and
every 50 to 100 hours afterwards.
2.Drain the engine oil when the oil is
warm
as shown in
Figure 20.
OIL FILLER CAP
DIPSTICK
DRAIN
BOLT
Figure 20. Engine Oil (Draining)
SEALING
WASHER
NEVER attempt to check the V-belt with the engine
running. Severe injury can occur if your hand gets
caught between the belt and clutch (Figure 22). Always
wear safety gloves.
CHECKING AND REPLACING THE V-BELT AND
3.Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
4.Replace engine oil with recommended type oil as listed
in Table 4. Engine oil capacity is 1.16 quarts (1.1 liters).
DO NOT overfill.
5.Install drain bolt with sealing washer and tighten
securely.
CLUTCH
After 200 hours of operation, remove the belt cover to check
the V-belt tension (Figure 23). Tension is proper if the belt
bends about 3/8”(10 mm) when depressed strongly with
finger between shafts. Loose or worn V-belts reduce power
transmission efficiency, causing weak compaction and
reduces the life of the belt itself.
CAUTION — V-Belt Hazard
CLUTCH
PULLEY
VIBRATOR
PULLEY
Figure 22. V-Belt Hazard
AIR CLEANER
1.Remove the air cleaner cover and foam filter element
as shown in Figure 21.
ELEMENT
VIBRATOR PULLEY
BELT COVER
Figure 23. Engine Air Cleaner
Figure 21. Engine Air Cleaner
Replacing the V-belt
3.Clean foam element in warm, soapy water or
nonflammable solvent. Rinse and dry thoroughly. Dip
the element in clean engine oil and completely squeeze
out the excess oil from the element before installing.
PAGE 22 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
Remove the belt cover. Engage an offset wrench 3/4”(19
mm) or the like to vibrator pulley (lower) fastening bolt.
Engage waste cloth or the like at midway of V-belt on the
left side and while pulling it back strongly, rotate the offset
wrench clockwise so that the V-belt will come off.
CLUTCH
V-BELT
Reinstalling the V-belt
Engage V-belt to lower vibrator pulley and push the V-belt
to left side of upper clutch and, in the same manner as in
removal, rotate offset wrench clockwise so that the V-belt
goes back on.
Checking Clutch
Check the clutch simultaneously with V-belt checking. With
belt cover removed, check outer drum of the clutch for
seizure and "V" groove for wear or damage with your eyes.
Clean the "V" groove as necessary. Wear of lining or shoe
should be checked with running check. If the shoe is worn,
power transmission becomes deficient and slipping will
result.
Figure 24. Vibrator Oil Drain and Check Plugs
DRAINING VIBRATOR OIL
1.Replace vibrator oil after first 200 hours and in every
1,000 hours of operation.
MAINTENANCE
Replacing Clutch
Remove V-belt. Remove bolt at engine power output by
giving a shock to an engaged wrench (tapping with hammer
or the like) and rotating bolt counterclockwise. Remove
clutch with a pulley extractor. To reinstall, reverse the
procedure.
CAUTION — Weak Vibration
Whenever the compactor's vibration becomes weak or
lost during normal operation regardless of operation
hours, check the V-belt and clutch immediately.
2.Position handle bar vertically (storage position).
3.Using a 14 mm wrench remove the vibrator oil drain
4.After vibrator oil has been completely drained from
VIBRATOR OIL LEVEL CHECK
CAUTION — Dirt and Debris
Always clean the area around the vibrator oil level cleck
plug before removing oil check plug. This will prevent
dirt and debris from entering the system.
In every 100 hours of operation, with the machine
positioned horizontally, use a 14 mm wrench and remove
vibrator oil level check plug (Figure 24). Measure oil level
with gauge. Vibrating oil capacity is 0.63 quart (0.6 liters).
Be sure to clean area around check hole to prevent dirt
and dust from entering.
5.Reinstall drain plug into vibrating plate assembly. Apply
DRAINING HYDRAULIC OIL
1.Disconnect the hydraulic hose connected to the
2.Push the travel lever back and forth to drain the
plug (Figure 24) from the vibrating plate assembly.
For draining oil through level check hole,
have the machine inclined with a sleeper or
the like placed under the compaction plate
on opposite side.
machine, fill with 10W-30 motor oil to the appropriate
safe operating level (Figure 24).
seal tape or Loctite #575 to thread portion of drain
plug.
hydraulic oil cylinder (Figure 25).
hydraulic oil from the hand pump (hydraulic oil
reservoir).
to cylinder.
4.Place handle in upright position. Pull travel lever all
the way back (reverse), and using a rope, secure travel
lever to hand grip.
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 23
HYDRAULIC
HOSE
HYDRAULIC OIL
CYLINDER
Figure 25. Hydraulic Oil Cylinder
ADDING HYDRAULIC OIL
3.Loosen bleeder plug located at top of hydraulic cylinder
1.Remove the breather cap and oil plug (Figure 26) from
the hydraulic oil tank using a 24mm hex socket.
OIL
BREATHER
CAP
TANK
MAINTENANCE
HYDRAULIC
S
H
E
T
L
E
L
L
L
0IL #46
U
S
FRONT VIEW
Figure 27. Hydraulic Oil Maintenance
on side of vibrator (Figure 28). Air remaining in the
circuit will be forced out of the bleeder plug. Once all
air has been purged from the hydraulic system, tighten
bleeder plug securely.
OIL TANK
FILL TO
THIS LEVEL
OIL LEVEL
REAR VIEW
BLEEDER
PLUG
HYDRAULIC
OIL PLUG
(24 MM WRENCH)
Figure 26. Hydraulic Oil Tank
HYDRAULIC
CYLINDER
2.Using a funnel, add
Shell Tellus Oil #46
or equivalent
Figure 28. Bleeder Plug
to the hydraulic oil tank through the oil filler port (Figure
27). Oil tank capacity is 50.7 fl. oz (1500 cc).
4.Reinsert oil plug into hydraulic oil tank and tighten
securely. Reinstall breather cap.
CAUTION — Hydraulic Oil Overfill
Make sure hydraulic oil is at a normal safe operating
level. DO NOT overfill. Overfilling (excessive oil) will
cause excess oil to blow out of breather plug.
PAGE 24 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
LONG TERM STORAGE
When storing your compactor for long periods do the
following:
1.Run the engine at idle speed for 3-5 minutes.
2.Stop the engine. Drain the engine crankcase oil while
the engine is still warm. Fill engine crankcase with fresh
oil.
3.Wipe any oil or dirt that may have accumulated on the
compactor.
4.Store compactor in a cool dry place out of reach of
children and unauthorized personnel.
MAINTENANCE
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 25
TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown,
please take remedial action based on the troubleshooting information shown. If the problem cannot be remedied, please
leave the unit as is and consult Multiquip's business office or service plant.
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 27
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.
NOTICE
The contents and part numbers listed in the parts
section are subject to change without notice. Multiquip
does not guarantee the availability of the parts listed.
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other
parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed
to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the
same unique symbol will be included when this item is
purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.
NOTICE
When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a
Serial Number Break — Used to list an effective serial
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part
is used only with the specific model number or model
number variant listed. It can also be used to show a
part is NOT used on a specific model or model number
variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can
be purchased at any hardware shop or made out of
available items. Examples include battery cables, shims,
PAGE 28 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 45
L70V6GF1R1AA — CYLINDER HEAD ASSY
PAGE 46 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
L70V6GF1R1AA — CYLINDER HEAD ASSY
NO.PART NO.PART NAMEQTY.REMARKS
111421001200CYLINDER HEAD A BOLT2
211421001210CYLINDER HEAD B BOLT2
311421011020CYLINDER HEAD ASSY.1
711421011100INTAKE VALVE1
811421011110EXHAUST VALVE1
911421011120VALVE SPRING2
1011421011180SPRING RETAINER2
1111421011930COTTER ASSY.2
1311421011250SUPPORT ASSY. ROCKER .......................1 ................ INCLUDES ITEMS W/ #
14#11421011260ROCKER ARM SUPPORT1
15#11421011280C TYPE RETAINING PIN2
16#11421011650INTAKE ARM ASSY.1INCLUDES ITEMS W/ %
18%11429911240ADJUSTING SCREW1
19%26856060002LOCK NUT 61
20#11421011660EXHAUST ARM ASSY. .............................. 1 ................ INCLUDES ITEMS W/ $
30#71487022502PISTON RINGS SET=STD.1
30$71487022542PISTON RING SET 0.S.=0.251
30%71487022552PISTON RING SET 0.2=0.501
3611439922300PISTON PIN1
3722252000210CIRCLIP 212
3871421023700CONNECTING ROD ASSY. ....................... 1 ................ INCLUDES ITEMS W/
41
42
42
42
44
11820023200ROD BOLT2
*
11421023600CRANK PIN BEARING STD.1
*
11421023610CRANK BEARING PIN U.S=0.251
*
11421023620CRANK BEARING PIN U.S=0.501
*
11438023100PISTON PIN BUSH1
*
*
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 55
L70V6GF1R1AA — LUB. OIL PUMP AND GOVERNOR ASSY
PAGE 56 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
L70V6GF1R1AA — LUB. OIL PUMP AND GOVERNOR ASSY
NO.PART NO.PART NAMEQTY.REMARKS
111425032010LUB. OIL PUMP ASSY.1
711429932070LUB. OIL PUMP COVER1
811429932570O- RING COVER1
922312030160PARALLEL PIN 3X161
1026106060122BOLT M 6X12 PLATED3
1111429935110LUBE OIL FILTER COMPLETE ................. 1 ................ INCLUDES ITEMS W/
13
1426106060162BOLT M 6X16 PLATED1
1511421061500LEVER ASSY. ............................................ 1 ................ INCLUDES ITEMS W/ #
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 65
L70V6GF1R1AA — TOOLS, LABELS AND GASKETS ASSY
PAGE 66 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
L70V6GF1R1AA — TOOLS, LABELS AND GASKETS ASSY
NO.PART NO.PART NAMEQTY.REMARKS
311429907100AIR COOLED LABEL1
411429907110YANMAR LABEL1
511421007120CAUTION LABEL1
611421007130HOW TO START- E LABEL1
711429907160DIESEL LABEL1
811421007200DECOMPRESSION LABEL1
1111429992590TOOL ASSY. .............................................. 1 ................ INCLUDES ITEMS W/
12
13
14
15
16
1771421092600GASKET SET (NON- ASB) ........................1 ................INCLUDES ITEMS W/ #
18 #11439501330CYLINDER HEAD GASKET ASSY.1
24 #11439901380O- RING2
25 #11439901410CRANK CASE GASKET1
26 #11429901950O- RING2
27 #11425001841GASKET1
28 #22190160002WASHER SEAL 16S2
29 #11435011340VALVE STEM SEAL2
30 #11477111461NOZZLE GASKET1
31 #11421011310BONNET GASKET1
32 #11421012210AIR CLEANER GASKET1
33 #11429913200MUFFLER GASKET1
34 #11429932570O- RING COVER1
35 #24341000100O- RING 1A S- 10.01
36 #23414080000PACKING 81
37 #24341000224O- RING 1A S- 22.41
38 #24341000150O- RING 1A S-15.01
11429992600TOOL BAG1
*
11429992710SPANA1
*
11429992720SPANA1
*
11429992730DRIVER1
*
11429992740FUEL FITTING1
*
*
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 67
L70V6GF1R1AA — ACCESSORIES
4
3
1
PAGE 68 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
L70V6GF1R1AA — ACCESSORIES
NO.PART NO.PART NAMEQTY.REMARKS
111424913600EXHAUST PIPE ASSY. .............................. 1 ................ INCLUDES ITEM W/
3
*
4#11425213960SCREW M6X251
11425213910CLAMP .......................................................1 ................ INCLUDES ITEM W/ #
*
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 69
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and
the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and
credit will be allowed, subject to the following
provisions:
A Returned Material Authorization 1.
must be approved by Multiquip prior to
shipment.
To obtain a Return Material Authorization, 2.
a list must be provided to Multiquip
Parts Sales that defines item numbers,
quantities, and descriptions of the items
to be returned.
The parts numbers and descriptions a.
must match the current parts price
list.
The list must be typed or computer b.
generated.
The list must state the reason(s) c.
for the return.
The list must reference the sales d.
order(s) or invoice(s) under
which the items were originally
purchased.
The list must include the name e.
and phone number of the person
requesting the RMA.
A copy of the Return Material Authorization 3.
must accompany the return shipment.
Freight is at the sender’s expense. All 4.
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
Parts must be in new and resalable 5.
condition, in the original Multiquip
package (if any), and with Multiquip part
numbers clearly marked.
The following items are not returnable:6.
Obsolete parts. (If an item is in the a.
price book and shows as being
replaced by another item, it is
obsolete.)
Any parts with a limited shelf life b.
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
Any line item with an extended c.
dealer net price of less than
$5.00.
Special order items.d.
Electrical components.e.
Paint, chemicals, and lubricants.f.
Decals and paper products.g.
Items purchased in kits.h.
The sender will be notified of any material 7.
received that is not acceptable.
Such material will be held for five 8.
working days from notification, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.
Credit on returned parts will be issued 9.
at dealer net price at time of the original
purchase, less a 15% restocking
charge.
In cases where an item is accepted, for 10.
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
Credit issued will be applied to future 11.
purchases only.
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a
specific date and all orders received on or
after that date will be billed at the revised price.
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.
Multiquip reserves the right to quote and
sell direct to Government agencies, and to
Original Equipment Manufacturer accounts
who use our products as integral parts of their
own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the
invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of
the item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental
damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are
made in connection with the sale of parts or
trade accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes nor
authorizes any person to assume for it
any other obligation or liability whatever in
connection with the sale of its products. Apart
from such written statement of warranty,
there are no warranties, express, implied or
statutory, which extend beyond the description
of the products on the face hereof.
Effective: February 22, 2006
PAGE 70 — MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11)
NOTES
MVH206D PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (10/25/11) — PAGE 71
Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other
trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information
published in this publication at any time without notice and without incurring any obligations.
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