OPERATION & PARTS MANUAL
SERIES
MODEL MVH-200DA2
REVERSIBLE PLATE COMPACTOR
(YANMAR L70V6 DIESEL ENGINE)
Revision #0 (01/27/06)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PAGE 2 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
NOTE PAGE
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 3
MVH-200DA2 — TABLE OF CONTENTS
MQ MIKASA SERIES MVH-200DA2
PLATE COMPACTOR
Proposition 65 Warning ............................................. 2
Here’s How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Specifications ............................................................ 6
Dimensions ............................................................... 7
Safety Message Alert Symbols .............................. 8-9
Rules for Safe Operation .................................... 10-11
Operation and Safety Decals .................................. 12
Features .................................................................. 13
Plate Compactor Components ................................ 14
Engine Components ............................................... 15
Pre-Inspection ......................................................... 16
Start-up Procedure ................................................. 17
Operation ........................................................... 18-19
Maintenance ...................................................... 20-24
Troubleshooting ................................................. 25-26
Explanation Of Code In Remarks Column .............. 28
Suggested Spare Parts ........................................... 29
YANMAR L70V6GJ1R1AAS5
ENGINE
Cylinder Block Assembly .................................... 44-45
Cylinder Head Assembly .................................... 46-47
Air Cleaner Assembly......................................... 48-49
Muffler Assembly ............................................... 50-51
Crankshaft and Camshaft Assembly ................. 52-53
Piston Assembly ................................................. 54-55
Lub. Oil Pump and Governor Assembly ............. 56-57
Cooling and Starting Device Assembly .............. 58-59
Fuel Injection Pump Assembly........................... 60-61
Fuel Tank and Fuel Line Assembly .................... 62-63
Starting Motor and Dynamo Assembly .............. 64-65
Tools, Labels and Gasket Set Assembly............ 66-67
Accessories ........................................................ 68-69
Terms and Conditions Of Sale — Parts .................. 70
COMPONENT DRAWINGS
Decal Placement ................................................ 30-31
Body Assembly .................................................. 32-33
Vibration Assembly ............................................ 34-37
Control (A-type) Assembly ................................. 38-39
Pump (A-type) Assembly ................................... 40-41
Throttle (A-type) Assembly ................................ 42-43
NOTE
Specification and part
number are subject to
change without notice.
PAGE 4 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
Effective: June 1st, 2005
Ordering parts has never been easier!
MVH-200DA2 — PARTS ORDERING PROCEDURES
Choose from three easy options:
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■
View Parts Diagrams
■
Order Parts
■
Print Specification Information
Goto www.multiquip.com and click on
Order Par ts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the
internet
on
Standard orders
complete part numbers.*
Fax
your order in and qualify for a 3% Discount
on
Standard orders
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
and qualify for a 5% Discount
for all orders which include
for all orders which include
International Customers
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
❒
Dealer Account Number
❒❒
❒❒
❒
Dealer Name and Address
❒❒
❒❒
❒
Shipping Address (if different than billing address)
❒❒
❒❒
❒
Return Fax Number
❒❒
❒❒
❒
Applicable Model Number
❒❒
❒❒
❒
Quantity, Part Number and Description of Each Part
❒❒
NOTE
www.multiquip.com
Unless otherwise indicated by customer, all orders are treated as
within 24 hours. We will make every effort to ship
if received prior to 2PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 5
❒❒
❒
Specify Preferred Method of Shipment:
❒❒
✓
Fed Ex/UPS
■
■
■ Next Day
■
Stock Orders
✓ DHL
Priority One
Ground
Second/Third Day
✓
Tr u ck
Standard Orders
Air Shipments
must be noted on fax or web order form.
the same day the order is received,
and will ship
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MVH-200DA2 — SPECIFICATIONS
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PAGE 6 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
MVH-200DA2 — DIMENSIONS
Figure 1. MVH-200DA2 Reversible Plate Compactor Dimensions
SNOISNEMID.3ELBAT
ECNEREFER
RETTEL
A
B
C
D
E
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 7
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MVH-200DA2 — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
This Owner's Manual has
NOTE
Refer to the engine manufacturer’s instructions for data
relative to its safe operation.
Before using this reversible plate compactor, ensure that
the operating individual has read and understands all
instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
been developed to provide
complete instructions for the
safe and efficient operation
of the Multiquip Model
MVH-200DA2 Reversible
Plate Compactor.
Potential hazards associated with the operation of an
MVH-200DA2 Reversible Plate Compactor
referenced with Hazard Symbols which appear throughout
this manual, and will be referenced in conjunction with Safety
Message Alert Symbols.
HAZARD SYMBOLS
WARNING - Lethal Exhaust Gases
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.
WARNING - Explosive Fuel
Diesel fuel is extremely flammable, and
its vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel
or combustible fluids.
will be
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
DANGERDANGER
DANGER
DANGERDANGER
You WILL be
if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or
you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
KILLED
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.
WARNING - Burn Hazards
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
CAUTION - Respiratory Hazard
ALWAYS wear approved
protection when required.
respiratory
You CAN be
these directions.
PAGE 8 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
INJURED
if you DO NOT follow
MVH-200DA2 — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - Rotating Parts
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
CAUTION - Accidental Starting
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF
position, when the generator is not in use,
unless connected to transfer switch.
CAUTION - Sight and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
CAUTION - Equipment Damage Messages
Other important messages are provided throughout this
manual to help prevent damage to your light tower, other
property, or the surrounding environment.
This reversible plate compactor,
NOTE
other property, or the surrounding
environment could be damaged
if you do not follow instructions.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 9
MVH-200DA2 — RULES FOR SAFE OPERATION
■
DANGERDANGER
DANGER
DANGERDANGER
Failure to follow instructions in this manual may lead to
serious injury or even death! This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
The following safety guidelines should always be used when
operating the
GENERAL SAFETY
■
DO NOT operate or service this equipment before
reading this entire manual.
■
This equipment should not be operated by persons under 18
years of age.
■
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
compactor
:
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or plate
compactor.
■
High Temperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
hot
with
■
The engine of this compactor requires an adequate free
flow of cooling air.
operate the compactor in any
enclosed or narrow area where
free flow of the air is restricted. If
the air flow is restricted it will
cause serious damage to the
compactor or engine and may
cause injury to people and
property. Remember the engine
gives off DEADLY gases.
components can cause serious burns.
NEVER!
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■
NEVER operate this equipment under the influence or drugs or
alcohol.
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
ALWAYS check the machine for loosened threads or bolts
before starting.
■
ALWAYS wear proper respiratory (mask) hearing and eye
protection equipment when operating the pump.
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■
ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT
could result from fuel vapors, or if fuel is spilled on a hot
engine.
■
NEVER operate the equipment in an
explosive atmosphere
combustible materials. An explosion or fire
could result causing severe
or even death.
■
Topping-off to filler port is dangerous, as it
tends to spill fuel.
■
Refer to the
questions or information.
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■
Manufacturer does not assume responsibility for any accident
due to equipment modifications.
smoke around or near the machine. Fire or explosion
or near
bodily harm
Engine Owner's Manual
for engine technical
PAGE 10 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
MVH-200DA2 — RULES FOR SAFE OPERATION
Loading and Unloading (Crane):
■
Before lifting, make sure that machine parts (hook and
Maintenance Safety:
■
vibration insulator) are not damaged and screws are not
loosened or lost.
■
■
Always make sure crane or lifting device has been properly
secured to the hook of guard frame on compactor.
■
■
NEVER lift the machine while the engine is running.
■
■
Use adequate lifting cable (wire or rope) of sufficient strength.
■
Use one point suspension hook and lift straight upwards.
■
NEVER allow any person or animal to stand underneath the
■
machine while lifting.
■
Try not to lift machine to unnecessary heights.
■
TRANSPORTING
■
ALWAYS shutdown engine before transporting.
■
Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.
■
Drain fuel when transporting compactor over long distances
or bad roads.
■
ALWAYS tie down the compactor during transportation by
■
Emergencies
■
securing the compactor's guard frame with rope.
NEVER lubricate components or attempt service on a
running machine.
ALWAYS allow the machine a proper amount of time to
cool before servicing.
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace
broken parts.
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
ALWAYS know the location of the
nearest
fire extinguisher
.
LIFT
MVH-200DA2
Figure 18. Lifting the Compactor
■
ALWAYS know the location of the nearest
■
In emergencies
nearest phone or
always
know the location of the
keep a phone on the job site
first aid kit
.
Also know the phone numbers of the nearest
ambulance, doctor
and
fire department
. This
information will be invaluable in case of an
emergency.
.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 11
MVH-200DA2 — OPERATION AND SAFETY DECALS
Figure 2 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals
become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.
Figure 2. Operation and Safety Decals
PAGE 12 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
MVH-200DA2 — FEATURES
Plate Compactor
The Mikasa MVH-200DA2 is a walk-behind, reversible plate
compactor designed for the compaction of sand, clay and asphalt.
This plate compactor is a powerful compacting tool capable of
applying a tremendous force in consecutive high frequency
vibrations to a soil surface. Its applications include soil compacting
for road, embankments and reservoirs as well as backfilling for
gas pipelines, water pipelines and cable installation work.
Vibratory Plates
The vibratory plates of the MVH-200DA2 produce low amplitude
high frequency vibrations, designed to compact granular soils.
The resulting vibrations cause forward motion. The engine and
handle are vibration isolated from the vibrating plate. The heavier
the plate, the more compaction force it generates.
Reversible Vibratory Plates
Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for
semi-cohesive soils.
Frequency/Speed
The compactor's vibrating plate maximum frequency is 5200
vpm (vibrations per minute). The forward and reverse travel speed
of the compactor is approximately 75 ft./minute (23 meters/
minute).
Engine
The Mikasa MVH-200DA2 Plate Compactor is equipped with an
air-cooled, 4-stroke, single-cylinder YANMAR L70V6 diesel
engine.
Controls
Before starting the MVH-200DA2 Plate Compactor, identify and
understand the function of the controls and components as
indicated in Figure 3.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 13
MVH-200DA2 — PLATE COMPACTOR COMPONENTS
Figure 3. MVH-200DA2 Components
Figure 3 illustrates the location of the major components for the
MVH-200DA2 Reversible Plate Compactor. The function of each
component is described below:
1. Hand Grip – When operating the compactor use this hand
grip to maneuver the compactor.
Push
2. Forward & Reverse Lever –
compactor will move in a forward direction,
backwards, the compactor will move in backwards direction.
Placing the lever in the middle (midway) will cause the
compactor not to move (neutral).
3. Handle Bar – When operating the compactor, this handle
is to be in the downward position. When the compactor is
stored
to be
4. Guard Hook - Used to lift the machine with crane or other
lifting device.
5. Stopper - Locks the handle in place in the upward position
for stowing.
, move the handle bar to the upright position.
the lever forward, the
pull
the lever
6. Engine –This plate compactor uses a
engine. Refer to the owner’s manual for engine information
and related topics.
7. Belt Cover – Remove this cover to gain access to the Vbelts. NEVER run the compactor without the V-belt cover. If
the V-belt cover is not installed, the possibility exists that
your hand may get caught between the V-belt and clutch,
thus causing serious injury and bodily harm.
8. Base Plate – Designed to compact sand, clay, and asphalt.
9. Oil Tank – Fill with proper grade of engine oil.
10. Vibration Case – Encloses the eccentric, gears and
counter weights.
11. Shock Absorber – Protects plate compactor from damage
by absorbing vibration during operation.
12. Throttle Lever – Controls the speed of the plate compactor.
Place straight vertically to start, push fully counterclockwise
for full throttle and fully clockwise to stop plate compactor.
YANMAR L70V6
PAGE 14 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
MVH-200DA2 — ENGINE COMPONENTS
Figure 4. Engine Controls and Components
The engine shown above is a
The engine must be checked for proper lubrication and filled
with fuel prior to operation. Refer to the manufacturer’s engine
manual for instructions and details of operation and servicing.
Each component is described below:
1. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
2. Fuel Tank – Capacity is 3.5 quarts (3.31 liters) of diesel
fuel.
3. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
4. Muffler – Used to reduce noise and emissions.
5. Recoil Starting Handle (pull rope) – Type of engine
starting method.
YANMAR L70V6
engine (Figure 4).
6. Recoil Starter– Manual-starting method. Pull the starter
grip until resistance is felt, then pull briskly and smoothly.
7. Oil Filler Cap / Dipstick – Remove this cap to add oil to the
engine crankcase. Read dipstick to determine if oil level is
low. DO NOT over fill.
NOTE
8. Oil Drain Plug – Unscrew plug to drain oil from engine
crankcase. Dispose of oil in a safe manner.
9. Decompression Lever– Press down before starting
engine. To prevent damage to engine, DO NOT use for any
other purpose.
CAUTION - Burn Hazard
CAUTION - Fueling The Engine
Adding fuel to the tank should be done only when
the engine is stopped and has had an
opportunity to cool down. In the event of a fuel
spill, DO NOT attempt to start the engine untill
the fuel residue has been completely wiped up,
and the area surrounding the engine is dry.
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operating. NEVER operate the engine with the
muffler removed.
10. Fuel Cock– Controls the flow of diesel fuel to the carburetor.
Must be in the ON position when starting and running the
engine.
Operating the engine without
an air filter, with a damaged
air filter, or a filter in need of
replacement will allow dirt to
enter the engine, causing
rapid engine wear.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 15
MVH-200DA2 — PRE-INSPECTION
CAUTION - General Safety Precautions
NEVER operate the compactor in a confined
area or enclosed area structure that does not
provide ample
ALWAYS wear approved eye and hearing
protection before operating the compactor.
Before Starting:
1. Read safety instructions at the
beginning of manual.
2. Remove dirt and dust, particularly
in the engine cooling air inlet,
carburetor and air cleaner.
3. Check the air filter for dirt and dust.
If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry
compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check:
free flow of air
.
3. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 6), fill to the edge of the oil filler
hole with the recommended oil type (Table 4). Maximum oil
capacity is 1.16 quarts (1.1 liters).
Figure 6. Engine Oil Dipstick (Oil Level)
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1. To check the engine oil level, place the compactor on secure
level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole
(Figure 5) and wipe clean.
Fuel Check:
1. Remove the diesel cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low,
3. When refueling, be sure to use a strainer for filtration. DO NOT
Figure 5. Engine Oil Dipstick (Removal)
WARNING - Explosive Fuel
Diesel is extremely flammable, and its vapors
can cause an explosion if ignited. DO NOT
start the engine near spilled fuel or
combustible fluids. DO NOT smoke while
refueling. DO NOT attempt to refuel the pump
if the engine is
replenish with unleaded fuel.
top-off fuel. Wipe up any spilled fuel
Explosive Fuel
hot!
or
running
.
immediately!
PAGE 16 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
MVH-200DA2 — START-UP PROCEDURE
This section is intended to assist the operator with the
start-up
section be read carefully before attempting to use the compactor
in the field.
Starting the Engine (Yanmar engine):
1. Open the fuel cock
2. Move the throttle lever to the START position by opening it
of the compactor. It is extremely important that this
(Figure 7).
Figure 7. Fuel Cock
to about 20 degrees (Figure 8).
initial
4. Push down the decompression lever (Figure 10) and release.
5. If the engine does not start, repeat steps 3 and 4.
Shut-Down Procedure:
1. Return the throttle lever to the START position. Allow the
machine to cool down for 2 to 3 minutes.
2. Turn the
stop the engine.
Figure 10. Decompression Lever
throttle lever
to the STOP position (Figure 11) to
Figure 8. Throttle Lever (Start Position)
3. Grasp the starter grip (Figure 9) and slowly pull it out. The
resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly
and smoothly for starting.
Figure 9. Starter Grip
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 17
Figure 11. Throttle Lever (Stop)
3. Close the fuel cock (Figure 7).
Emergency Shutdown Procedure:
1. Move the throttle lever quickly to the STOP
(Figure 11).
2. Close the fuel cock.
position
MVH-200DA2 — OPERATION
Traveling:
1. Grasp the compactor's hand grip and move the throttle lever
fast
(Figure 12) quickly to the
operate correctly until the engine speed is high enough to
engage the centrifigal clutch (approximately 2300 RPMs).
Figure 12. Throttle Lever (Fast)
NOTE
position. The compactor will not
Always move the throttle lever
quickly without hesitation,
because increasing the engine
speed slowly causes the clutch
to slip.
To Turn The Compactor:
1. Move the
2. Hold the hand grip firmly and turn the compactor in the desired
direction. DO NOT swing compactor while gripping the travel
lever.
NOTE
Adjusting Handle Height:
The height of the handle is adjustable for your comfort .
1. Loosen the butterfly screw (Figure 14).
2. Turn the grip clockwise to raise the handle or counterclockwise to lower the handle.
3. When the handle is raised to the desired height, tighten the
butterfly screw.
travel lever
to the NEUTRAL position.
Whenever the compactor's vibration becomes weak or lost during
normal operation, regardless of
operation hours, check the V-belt
and clutch immediately.
2. To make the compactor travel forward, push the travel lever
forward (Figure 13). To make the compactor travel backward,
pull the travel lever back (Figure 13).
Figure 13. Travel Lever
5. Slowly walk behind the compactor and be on the lookout for
any large objects or foreign matter that might cause damage
to the compactor or bodily injury.
6. If travel lever is placed in the neutral position, the machine will
vibrate in place.
Figure 14. Handle Adjustment
PAGE 18 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
MVH-200DA2 — OPERATION
Stowing the Handle:
1. Push up the handle (Figure 15).
2. Pull the stopper grip upward into the hole of the guard frame
to lock the handle.
Figure 15. Stowing the Handle
Lifting:
1. Use a crane or lift to load and unload the machine. A skilled
crane operator is required to perform the job.
2. When lifting the machine, check for any damaged or loose
bolts, lifting hooks, and shock mounts.
3. Check any damaged or loose bolts in the guard frame to
avoid machine sliding off.
4. Make sure that the machine is shut off before machine is
lifted.
5. Use reliable cable for lifting.
6. Always lift the machine vertically and keep the machine away
from workers and animals.
7. Do not lift the machine higher than the required height.
Transporting:
1. Always make sure that the machine is shut off while being
transported.
2. Check that the fuel cap is properly closed and tightened.
3. When traveling long distances or on rugged terrain, drain the
fuel of the machine before transporting.
4. Tie down the machine securely on the transportation so that
it will not move or topple over.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 19
MVH-200DA2 — MAINTENANCE
CAUTION - General Maintenance Safety
Inspection and other services should
always
on hard and level ground with the engine shutdown.
be carried out
METINOITAREPOFOSRUOH
Inspection and Maintenance Service Tables.
To make sure your plate compactor is always in good working
condition before using, carry out the maintenance inspection in
accordance with Tables 5 through 7.
enthgiT
sdaerhT
2AD002-HVM.5ELBATNOITCEPSNIENIHCAM
METI
gnissiMroesooL
swercS
straPdegamaD
gnillortnoCfonoitcnuF
traPmetsyS
FOSRUOH
NOITAREPO
SKRAMER
sruoh8yrevE
)yadyreve(
sruoh8yrevE
)yadyreve(
sruoh8yrevE
)yadyreve(
Daily Service
z
Check for leakage of fuel or oil.
kcehCgulPkrapS)keewyreve(sruoh04yrevE
kaeLleuFroliO)yadyreve(sruoh8yrevE
gninetsaFfoss
dnakcehCliOenignE
tnemhsinelpeR
tnemecalpeRliOenignE
gninaelCretliFriAsruoh001
)level
yrevE
2AD002-HVM.6ELBATKCEHCENIGNE
)yadyreve(sruoh8yrevE
)yadyreve(sruoh8yrevE
sothsinelpeR(
sruoh001
mumixamdeificep
ot05yrevenehtsruoh52tsrifretfA
.kcehcenignenosliatedroflaunamenigneetarapeseeS
liOrotarbiV
ciluardyH
NOTE
kaeLmetsySciluardyHsruoh001yrevE
kcehCliOrotarbiVsru
tnemecalpeR
kcehCliOciluardyHsruoh001yrevE32egapeeS
liO
tnemecalpeR
sruoh000,1
kcehC)hctulc(tleb-Vsruoh002yrevE22eg
These inspection intervals are for
operation under normal conditions.
Adjust your inspection intervals
based on the number hours plate
compactor is in use, and particular
working conditions. Fuel piping and
connections should be replaced
every 2 years.
oh001yrevE12egapeeS
sruoh003yrevE12egapeeS
002retfatsriF
yreveneht,sruoh
z
Check for loose screws including tightness. See Table 7
below (tightening torque ), for retightening:
.7ELBAT
retemaiD)mc/gk.ni(EUQROTGNINETHGIT
mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02
lairetaM
T4 07 051 003 005 057 001,1 004,1 000,2
T8-6 001 052 005 008 003,1 000,2 007,2 008,3
32egapeeS
apeeS
T11 051 004 008 002,1 000,2 009,2 002,4 006,5
~003
* 001
z
Remove soil and clean the bottom of compaction plate.
z
Check hydraulic pump, piping and hose for any leakage. A
053
~056
007
)munimulafositrap-retnuocesacnI(*
)dednahthgirllaeraenihcamsihthtiwesunisdaerhT(
kramsilairetamfoytilauqdnalairetaM
.wercsdna,tlobhcaenode
loosened hydraulic hose can be a cause for leakage. Check
hydraulic hose connections with wrench applied for
tightness.
z
Check engine oil.
PAGE 20 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
MVH-200DA2 — MAINTENANCE
Engine Oil Replacement:
1. Replace engine oil, first in 25 hours of operation and every
50 to 100 hours afterwards.
warm
2. Drain the engine oil when the oil is
Figure 16.
Figure 16. Engine Oil (Draining)
3. Remove the oil drain bolt and sealing washer and allow the
oil to drain into a suitable container.
4. Replace engine oil in the oil tank with recommended type
oil as listed in Table 4. Engine oil capacity is 1.16 quarts
(1.1 liter). DO NOT overfill.
5. Install drain bolt with sealing washer and tighten securely.
as shown in
3. Clean foam element in warm, soapy water or nonflammable
solvent. Rinse and dry thoroughly. Dip the element in clean
engine oil and completely squeeze out the excess oil from the
element before installing.
Hydraulic Oil
1. Check hydraulic oil in every 100 hours of operation. With
handle bar positioned vertically (storage position), remove
oil level check plug (Figure 18) from the top of hydraulic
pump and check for proper oil level.
2. Replace hydraulic oil after first 200 hours and in every 1,000
hours of operation.
Figure 17. Engine Air Filter
Air Filter:
1. Remove the air cleaner cover and foam filter element as
shown in Figure 17.
2. Tap the paper filter element (Figure 17) several times on a hard
surface to remove dir t, or blow compressed air [not exceeding
30 psi (207 kPa, 2.1 kgf/cm
air cleaner case side.
2
)] through the filter element from the
CAUTION - Cleaning the Engine Air Filter
NEVER brush off dirt. Brushing will force dirt into the fibers and
cause poor performance in your air filter. Replace the paper filter
element if it is excessively dirty.
Figure 18. Oil Level Check Plug
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 21
MVH-200DA2 — MAINTENANCE
Checking and Replacing the V-Belt and Clutch:
After 200 hours of operation, remove the belt cover to check the
V-belt tension (Figure 19).
Figure 19. V-Belt Check
CAUTION - Checking and Replacing the V-Belt
NEVER attempt to check the V-belt with
the engine running. Severe injury can
occur if your hand gets caught between
the V-belt and the clutch. Always use
safety gloves.
Checking the V-belt
1. Tension is proper if the belt bends about 10 mm when
depressed strongly with finger between shafts. Loose or worn
V-belts reduces power transmission efficiency, causing weak
compaction and reduces the life of the belt itself.
Replacing the V-belt
1. Remove the belt cover.
2. Engage an offset wrench (19 mm) or the like to vibrator pulley
(lower) fastening bolt.
3. Engage waste cloth or the like at midway of V-belt on the left
side and while pulling it back strongly, rotate the offset wrench
clockwise so that the V-belt will come off.
Checking the Clutch
1. With belt cover removed, visually check outer drum of the
clutch for seizure and "V" groove for wear or damage.
2. Clean the "V" groove as necessary.
3. Check the clutch lining and shoe for signs of wear. If the shoe
is worn, replace the clutch to prevent deficient power
transmission and slippage.
Replacing the Clutch
1. Remove V-belt.
2. Remove bolt at engine power output by giving a shock to an
engaged wrench (e.g. tapping with hammer) and rotate the
bolt counterclockwise.
3. Remove clutch with a pulley extractor.
4. To install a new clutch, reverse steps 1-3.
Vibrator Oil Level Check
CAUTION - Checking and Replacing the V-Belt
Always clean the area around the vibrator oil level check hole
before removing oil check plug. This will prevent dirt and debris
from entering the system.
1. In every 100 hours of operation, with the machine positioned
horizontally, remove vibrator oil level check plug
(Figure 20) off vibrator (19 mm wrench) and see if oil is up to
filler port. Be sure to clean area around check hole to prevent
dirt and dust from entering.
2. In every 300 hours of operation, replace oil (capacity 1,500
cc). For draining oil through level check hole, have the
machine inclined with a sleeper or the like placed under the
compaction plate on opposite side.
* Use engine oil 10W-30 for this lubrication.
4. Check the clutch and replace as necessary, following the
procedures listed in
5. Engage V-belt to lower vibrator pulley and push the V-belt to
the left side of the upper clutch and the rotate offset wrench
clockwise so that the V-belt moves onto the pulley.
PAGE 22 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
Checking the Clutch
.
Figure 20. Vibrator Oil Maintenance
MVH-200DA2 — MAINTENANCE
CAUTION - Filling the Hydraulic Oil Reservoir
Make sure hydraulic oil i is at a normal safe operating level.
DO NOT over fill. Over filling (excessive oil) will cause excess
oil to blow out of breather plug.
Replacing Hydraulic Oil
1. Remove the hydraulic hoses (left and right) which enters the
cylinder of the vibrator from the hydraulic pump and move
the travel lever back and forth to drain the hydraulic oil from
the pump.
2. After draining, reinstall the hydraulic hoses and lock the travel
lever to the sub-handle at reverse side (at MAXIMUM
position), using a rope.
3. Remove the reservoir cover at the top of the pump (Figure 21).
Remove the bleed valve assembly within the pump using a
17 mm box wrench.
5.
Filling the forward travel circuit with oil
Figure 22. Hydraulic System
.
a. With the rope removed from the travel lever, move the
lever slowly up and down while adding oil into the hand
pump. Use Shell Tellus Oil #46 or equivalent.
b. Moving it about 10 times causes the forward resistance to
increase. When the resistance has considerably
increased, with the travel lever remaining on the reverse
side, install the bleed valve assembly loosely inside the
pump to prevent oil splash.
c. Push the travel lever forward all the way. The valve inside
the spool will activate to push out the aerated oil reverse
circuit.
Figure 21. Hydraulic Oil Maintenance
d. With the bleed valve assembly removed, repeat step c,
two to three times.
CAUTION - Removing the Bleed Valve
When removing the bleed valve, NEVER loosen the M8 nut on
its end. A copper packing is used underneath the bleed valve,
therefore care should be taken not to drop it into the pump. Make
sure to remove it together with the bleed valve. DO NOT allow
dust or trash to enter the hand compactor.
4. Remove bleed plug at the cylinder of the vibrator (right belt
cover side, forward travel circuit) (Figure 22). After a while, oil
will flow out of the bleed plug. When aeration disappears,
reinstall the plug, tightening it securely.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 23
6.
Filling the reverse travel circuit with oil
a. With the travel lever pushed forward (hydraulic circuit is
connected with reverse travel circuit), add oil into pump
and remove bleed plug of vibrator cylinder (opposite of
belt cover side). In a few seconds, oil will come out of
bleed plug.
b. When aeration disappears, reinstall the plug tightly.
.
MVH-200DA2 — MAINTENANCE
DANGER - Explosive Fuel
Diesel fuel is highly flammable and can be
dangerous if mishandled. DO NOT smoke
while refueling. DO NOT attempt to refuel the
compactor if the engine is
hot! or running
.
c. Move the travel lever slowly until aeration in the hand
pump disappears (about 10 to 15 times).
7. When the aeration in the pump disappears, with the travel
lever pushed forward, reinstall the valve. Be careful not to
drop the packing into pump. The bleeding valve tightening
torque is 450 to 500 kg-gm.
8. After installing the bleed valve, moving the travel lever all the
way to reverse causes excess oil to be discharged into pump.
If valve fails to activate, aeration still remains in the circuit.
With the bleed valve removed, operate travel lever again to
bleed. If valve is activated, move the travel lever forward to
activate the valve inside spool before moving it to reverse to
activate the bleed valve. Repeat 3 to 4 times.
9. After making sure that the hydraulic oil in the pump is at the
specified level, reinstall the reservoir cover. Coat both sides
of packing with liquid packing (such as Threebond #1215).
CAUTION Reservoir
Make sure that hand pump is filled with hydraulic oil to the
specified level. Excessive oil may hinder bleed valve function,
resulting in poor reverse performance.
10.After adding oil and reinstalling the reservoir cover, operate
the travel lever to make sure of the following:
Overfilling the Hydraulic Oil
Checking The Fuel
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish
with diesel fuel (Figure 23).
3. When refueling, be sure to use a strainer for filtration. DO NOT
top-off fuel. Wipe up any spilled fuel.
DANGER - Explosive Fuel
Fuel spillage on a hot engine can cause a
If fuel spillage occurs, wipe up the spilled fuel completely
to prevent fire hazards.
the compactor.
spool valve:
a.
two-stage motion.
when pushed forward, resistance is felt in
Figure 23. Refueling
fire
NEVER!
smoke around or near
or
explosion
.
PAGE 24 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
MVH-200DA2 — ENGINE TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, please take remedial action following the diagnosis based on the Engine Troubleshooting Table (Table 8)
information shown below and on the following page. If the problem cannot be remedied, please leave the unit as it is
and consult Multiquip’s business office or service plant.
GNITOOHSELBUORTENIGNE.8ELBAT
MOTPMYSMELBORPELBISSOPNOITULOS
?noitisop"POTS"nisirevellortnocdeepS .noitisop"TRATS"otrevellortnocdeepsteS
itcejnignihcaerleufoN .metsysleuferitnekcehC.leufddA
?pmupleufevitcefeD.pmupleufecalpeR
F .knatnaelcdnaretlifleufecalpeR
sitratsrotratstonlliwenignE
deyaled
.revodenruteb
woltA
.tratston
nacenignehguohtla,
lliwenigneserutarepmet
lelttorhT .noitisopNURotrevelelttorhtnoitisopeR
sanoosspotstubserifenignE
.ffodehctiwssiretrats
?deggolcretlifleu
?enilylppusleufytluaF .enilleufriaperroecalpeR
?wolootnoisserpmoC
?wolooterusserpliO .erusserplioenignekcehC
?serutarepmetwol
?kcihtootlioenignE
?dekcolbretlifleuF.retlifleufecalpeR
?dekcolbylppusleuF .m
?pmupno
A.sevlavdnarednilyc,notsipkcehC
rotsujd
.launamriaperenignerepriaper
?yltcerrocgnikrowtonrotcejnileuF
lerutarepmetgnitratswoL
dedeecxetimi
wkcehC
otecnatsiseretauqedanisahsetarapesleuF
.leuf
?noitisopPOTSnireve
.launamriaperenigne
.ytisocsivlioreporp
oenigneehtpu
arcenignellifeR
.tnemnorivneretniwrof
occanirotcejniecalperroriapeR
etsysleuferitneehtkcehC
htiwecnadr
dnasnoitcurtsnignitratsdlochtiwylpmoC
segremeleuf)dibrutton(raelcrehteh
noitcejnimorfhcated(enilleufehtmorf
mraw,detarapesrodibrutsileufehtfI.)pmup
leufetelpmocehtniardr
leseidedargretniwhtiwleufeR.metsysylppus
liofoepyttcerrochtiwesackn
gnirudflestiybspotsenignE
.noitarepolamron
.deeps
tsuahxekcalb,deepswol
.ekoms
uF.retlifleufecalpeR
euF.retlifleufecalpeR
dnatuptuo,rewopenignewoL
dnatuptuorewopenignewoL
?ytpmeknatleuF.leufddA
?dekcolbretlifle
?ytpmeknatleuF .leufleseid2.oNhtiwlliF
?deggolcretlifl
?etauqedanisignitnevknatleuF .detnevyletauqedasiknattahterusnE
lortnocdeepS
?noitisopdetceles
?llufootlevellioenignE?levellioenignet
?dekcolbretlifriA .retlifriaecalperronaelC
naraelcevlavtcerrocnI .noitacificepsenignerepsevlavtsujdA
?sec
?rotcejnitanoitcnuflaM.launamenigneeeS
niniamertonseodrevel
.noitcaevitcerrocroflaunamenigneeeS
cerroC
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 25
MVH-200DA2 — PLATE COMPACTOR TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, please take remedial action following the diagnosis based on the Compactor Troubleshooting Table
(Table 9) information shown below. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s
business office or service plant.
GNITOOHSELBUORTROTCAPMOCETALP.9ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?wolootdeepsenignE .MPRtcerrocotdeepsen
?spilshctulC.hctulcecalperrokcehC
.kaew
.esrever
sinoitarbivdna,wolootdeepslevarT
tub,e
sreverrodrawrofslevarT
.noitceridhctiwsotelbissopmi
d
rodrawrofrehtielevarttonseoD
?spilstleb-V.tleb-VecalperrotsujdA
?rotarbivnilioevissecxE .level
?gnisuohrotarbivninoitcnuflaM
?evitcefedstnenopmoclanoitceriD stnenopmoclanoitceri
?tnemtsujdarevelgnisreveR .revelgnisreverriaperrotsujdA
?nekorbesohliociluardyH .esohliociluard
?metsysgnisreverrofliociluardyhninoitareA .metsysliociluardyhdeelB
pdnahnievlavkcehC
?evitcefe
?spilstleb-V.tleb-VecalpeR
?
spilshctulC .seohsdnasgnirpshctulckcehC
?dekcolrotarbiV
?tsudhtiwdeggolcpmu
si).yssarotarbiv(rednilycnigniraebronotsiP
igneteS
reporpotllifdnaliossecxeniarD
.sthgiew
dllakcehC
yhecalperroriapeR
.evlav
.gniraeb
asraeg
)sthgiewretnuocdn
retnuocdnasraeg,cirtneccekcehC
kcehcpmupdnahecalperronaelC
ronotsiprednilycecalper,nrowfI
,cirtnecce(gnisuohrotarbivkcehC
?evitcefedrednilycnigniraebronotsiP
?enilciluardyhniriA .metsysliociluardrhdeelB
eporevellevarT
.taergecnatsisergnitar
?evitcefedrednilycnigniraebronotsiP
.gniraeb
ednilycecalper,nrowfI
.gniraeb
ronotsiprednilycecalper,nrowfI
ronotsipr
PAGE 26 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
NOTE PAGE
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 27
MVH-200DA2— EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks
used in the Parts section of this manual. Use the help numbers
found on the back page of the manual if there are any questions.
The contents and part numbers listed in the parts section are
subject to change
guarantee the availibility of the parts listed.
Sample Parts List:
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ....................... 1 .... INCLUDES ITEMS W/
2
*
2*12347 WASHER, 3/8 IN. .... 1 ....
3 12348 HOSE .................... A/R .. MAKE LOCALLY
4 12349 BEARING ................ 1 .... S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
, #, +, %, or >) in the number column belong to the same
(
*
assembly or kit, which is indicated by a note in the “Remarks”
column.
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general item,
such as different size saw blade guards in use or a part that
has been updated on newer versions of the same machine.
NOTE
without notice
WASHER, 1/4 IN. ...........
When ordering a part that has more
than one item number listed, check
the remarks column for help in
determining the proper part to order.
. Multiquip does not
NOT SOLD SEPARATELY
MQ-45T ONLY
QTY. Column
Numbers Used - Item quantity can be indicated by a number,
a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Some of the most common notes found in the “Remarks”
*
Column are listed below. Other additional notes needed to
describe the item can also be shown.
Assembly/Kit
symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use
only with the specific model number or model number variant
listed. It can also be used to show a part is NOT used on a
specific model or model number variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
- All items on the parts list with the same unique
- Used to list an effective serial number
- Indicates that the part is used
PART NO. Column
Numbers Used - Part numbers can be indicated by a number,
a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that
has not been assigned a formal part number at time of
publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
PAGE 28 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
“Make/Obtain Locally”
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
“Not Sold Separately”
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
- Indicates that the part can be
- Indicates that an item cannot be
MQ MIKASA MVH-200DA2
1 to 3 Units
W/YANMAR L70V6 ENGINE
Qty. P/N Description
3 ......... 070200323 ....... V-BELTS
2 ......... 956100038 ....... THROTTLE WIRE
3 ......... 11465012591 ... ELEMENT, A/C
1 ......... 11428855041 ... CAP, FUEL TANK
1 ......... 11487076630 ... ROPE, RECOIL STARTER
2 ......... 11425035110 ... STRAINER, OIL LUB W/ O-RING
2 ......... 11425055121 ... FILTER, FUEL OIL
1 ......... 11425055100 ... FILTER, FUEL STRAINER
SUGGESTED SPARE PARTS
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 29
BODY ASSY.
MVH-200DA2 — DECAL PLACEMENT
PAGE 30 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
MVH-200DA2 — DECALS PLACEMENT
BODY ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 920203260 DECAL, OIL TANK 1
2 920204230 DECAL, TRAVEL LEVER OP. 1
3 920203330 DECAL, EAR PROTECTION 1
4 920202220 DECAL, FORWARD/REVERSE 1
5 920204580 DECAL, FULL THROTTLE 1
6 920204040 DECAL, LIFTING CAUTION 1
7 920203290 DECAL, CAUTION OPERATION 1
8 920203560 DECAL, ENGINE MAX SPEED 1
9 920206280 DECAL, PINCH POINT DANGER 1
10 920206290 DECAL, READ MANUAL CAUTION 1
11 TBD DECAL, MULTIQUIP 1
12 920206880 DECAL, V-BELT 1
13 PLATE, SERIAL NO. ........................ 1 ............. CONTACT PARTS DEPARTMENT
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 31
BODY ASSY.
MVH-200DA2 — BODY ASSY.
PAGE 32 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
MVH-200DA2 — BODY ASSY.
BODY ASSY.
NO PART NO PART NAME QTY. REMARKS
1 455109250 VIBRATING PLATE 1
2 455116690 BASE 1
3 939010050 SHOCK ABSORBER 75 4
4 020312100 NUT M12 4
5 030212300 WASHER, LOCK M12 8
6 001221240 BOLT 12 X 40 T 4
9 914410026 ENGINE ASSY. L70V6GJ1R1AAS5 1
10 001221040 BOLT 10 X 40 T 4
11 030210250 WASHER, LOCK M10 4
12 031110160 WASHER, FLAT M10 4
20 455113800 BELT COVER, IN 1
21 001220830 BOLT 8 X 30 T 4
22 030208200 WASHER, LOCK M8 4
23 031108160 WASHER, FLAT M8 4
24 455434940 COVER SEAL 1
26 456343340 CLUTCH ASSY. W/ COVER 1
27 951406790 KEY7X7X36 1
28 455445510 WASHER 1
29 001220835 BOLT 8X35 T 1
30 030208200 WASHER, LOCK M8 1
31 070200323 V-BELT B-32 BLUE/HDPF532 1
32 455113750 BELT COVER 1
33 001220852 BOLT 8X60 T 5
34 030208200 WASHER, LOCK M8 5
35 031108160 WASHER, FLAT M8 5
36 953405270 PLUG 1/4X14 13L 1
37 953405260 PACKING 1/4, CU 1
38 455455570 CLUTCH SPACER 1
39 455116700 GUARD FRAME 1
40 001221230 BOLT 12X30 T 4
41 030212300 WASHER, LOCK M12 4
50 455215250 COVER GUARD 1
52 959406800 NUT M6 1
53 020306050 NUT M6 1
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 33
VIBRATION ASSY.
MVH-200DA2 — VIBRATION ASSY.
PAGE 34 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
MVH-200DA2 — VIBRATION ASSY.
VIBRATION ASSY.
NO PART NO PART NAME QTY. REMARKS
51 455109310 VIBRATING CASE 1
52 001221268 BOLT 12X140 T 6
53 001221240 BOLT 12X40 T 4
54 030212300 WASHER, LOCK M12 10
55 031112230 WASHER, FLAT M12 10
61 047920050 ROLLER BEARING NJ210MC4 4
62 455324830 ROTARY SHAFT, DRIVEN 1
63 455324840 PISTON ROD 1
64 025510063 KNOCK PIN 10X63 1
65 455324850 GEAR, DRIVEN 1
66 455435020 COLLAR 17X30X3 2
67 455435030 SPRING 28.2D-41L 1
68 455435040 SPRING 27.3D-79L 1
69 080100300 STOP RING R-30 1
70 041006000 BEARING 6000Z 4
71 080200100 STOP RING S-10 2
72 455435051 PISTON, 22.4D 2
73 455010070 PACKING USH-22.4 X 30 X 5 2
74 080100260 STOP RING R-26 2
75 455324860 CYLINDER, R 1
76 455326060 CYLINDER, L 1
77 050100850 O-RING G-85 2
73 455010010 PACKING UPH-20308 2
73 455010070 PACKING USH-22.4 X 30 X 5 2
74 080100260 STOP RING R-26 2
75 455324860 CYLINDER, R 1
76 455326060 CYLINDER, L 1
77 050100850 O-RING G-85 2
78 001220825 BOLT 8 X 25 T 8
79 030208200 WASHER, LOCK M8 8
80 031108160 WASHER, FLAT M8 8
81 001200810 BOLT 8 X 10 2
82 953404600 COPPER PACKING 8 X 16 X 2 2
83 040006910 BEARING 6910 2
84 455010020 ELBOW 45' 15-0404 2
95 031108160 WASHER, FLAT M8 4
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 35
VIBRATION ASSY. (CONT.)
MVH-200DA2 — VIBRATION ASSY. (CONT.)
PAGE 36 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
MVH-200DA2 — VIBRATION ASSY. (CONT.)
VIBRATION ASSY. (CONT.)
NO PART NO PART NAME QTY. REMARKS
86 455331070 ROTARY SHAFT, DRIVE 1
87 951405370 KEY 15 X 10 X 39 RR 1
88 455324880 GEAR, DRIVE 1
89 080200500 STOP RING S-50 2
90 060105030 OIL SEAL SB-50729 1
91 455324890 BEARING COVER 1
92 050100850 O-RING G-85 1
93 001220825 BOLT 8 X 25 T 4
94 030208200 WASHER, LOCK M8 4
96 455335560 PULLEY, B1 W/FAN 1
97 951403090 KEY 12 X 8 X 26 1
98 455448970 WASHER, PULLEY 1
99 001221230 BOLT 12 X 30 T 1
100 030212300 WASHER, LOCK M12 1
101 455324910 ECCENTRIC ROTOR 4
102 001521225 SOCKET HEAD BOLT 12 X 25 T 2
103 001521240 SOCKET HEAD BOLT 12 X 40 T 2
104 952405480 SHIM 70 X 90 X 0.5 AR
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 37
CONTROL ( A-TYPE ) ASSY.
MVH-200DA2 — CONTROL ( A-TYPE ) ASSY.
PAGE 38 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
MVH-200DA2 — CONTROL ( A-TYPE ) ASSY.
CONTROL ( A-TYPE ) ASSY.
NO PART NO PART NAME QTY. REMARKS
1 456329060 HANDLE BRACKET 2
2 001221235 BOLT 12X35 T 4
3 030212300 WASHER, LOCK M12 4
4 031112230 WASHER, FLAT M12 4
5 456111340 HANDLE 1
6 001221676 BOLT 16X180 T 1
7 031116260 WASHER, FLAT M16 2
8 032116280 CONICAL SPRING WASHER M16 6
9 020316130 NUT M16 1
10 023041600 NUT M16, H=10 1
11 455434950 SPINDLE 1
12 455010030 KNOB 1
13 939010060 SHOCK ABSORBER 60 1
14 020410060 NUT M10, H=6 1
15 020412070 NUT M12, H=7 1
16 022411635 WING NUT M16 1
17 954404230 CLAMP SA120-18 2
18 001220620 BOLT 6X20 T 2
19 030206150 WASHER, LOCK M6 2
20 031106100 WASHER, FLAT M6 2
21 020306050 NUT M6 2
22 001220820 BOLT 8X20 T 4
23 030208200 WASHER, LOCK M8 4
24 031108160 WASHER, FLAT M8 4
26 501402870 HANDLE STOPPER/MDR 1
27 501402880 SPRING/HANDLE, 1.4X18 X44 1
28 959403460 BALL GRIP 32D-M10 1
29 020410060 NUT M10, H=6 1
30 456211280 HANDLE GRIP 1
33 455010040 OIL HOSE 950L 1
34 455329500 OIL HOSE 1180L 1
36 456111180 LEVER, TRAVEL 1
37 456442320 COLLAR 12X15. 6X32L 1
38 456442150 RETURN SPRING, LEVER 1
39 001221252 BOLT 12X60 T 1
40 020312100 NUT M12 2
41 020412070 NUT M12, H=7 1
42 031112230 WASHER, FLAT M12 2
43 030212300 WASHER, FLAT M12 1
44 001220830 BOLT 8X30 T 4
45 030208200 WASHER, LOCK M8 4
46 031108160 WASHER, FLAT M8 4
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 39
PUMP ( A-TYPE ) ASSY.
MVH-200DA2 — PUMP ( A-TYPE ) ASSY.
PAGE 40 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
MVH-200DA2 — PUMP ( A-TYPE ) ASSY.
PUMP ( A-TYPE ) ASSY.
NO PART NO PART NAME QTY. REMARKS
A 456910020 PUMP ASSY. ......................................... 1 .................... INCLUDES ITEMS W/
B
C
1
*
2$
3$
5
*
6
*
7
*
8
*
9
*
10
11
12
13
14
15
16
17
18#*456441590 BLED VALVE 1
19*#$ 456441530 STEEL BALL 6.35D 2
20#*456441550 SPRING 0.9-5. 1-35L 1
21#*096208016 SOCKET HEAD SCREW 8X16 T 1
22*#$ 020408050 NUT M8, H=5 1
22*#$ 020408050 NUT M8, H=5 2
23
23-1*$ 456443080 SET BOLT, SPOOL 1
24
25
26
27
28
29
30
31*#$ 456441740 BALL SEAT 2
32
33
34
456910030 SPOOL ASSY. ........................................1 .................... INCLUDES ITEMS W/ $
*
456910040 BLED VALVE ASSY................................. 1 .................... INCLUDES ITEMS W/ #
*
456111150 BODY 1
456328870 SPOOL 1
*
456442310 SPRING 1.0-5.1-35L 1
*
456329000 SHAFT 1
456441750 PINION 1
455437130 WOODRUFF KEY 2
080200240 STOP RING S-24 1
455326790 COVER, PINION 1
040006004 BEARING 6004 2
*
050200200 O-RING 9-20 1
*
455010120 DUST SEAL SER-20 1
*
050100650 O-RING G-65 1
*
001520615 SOCKET HEAD BOLT 6X15 T 8
*
456211220 RESERVE TANK 1
*
456441520 COVER, RESERVE TANK 1
*
456441490 PACKING, RESERVE TANK 1
*
456441650 SET SCREW PT 1/8 2
*
050200090 O-RING P-9 1
*
050100450 O-RING G-45 2
*
456010020 PACKING SKY-25 2
*
953405270 PLUG 1/4X14 13L 1
*
953400160 PACKING 1/4 1
*
506010160 SOCKET HEAD PLUG 1/8 4
*
456328850 CYLINDER COVER, F 1
*
953405260 PACKING 1/4, CU 1
*
001520660 SOCKET HEAD BOLT 6X100 T 4
*
001520615 SOCKET HEAD BOLT 6X15 T 4
*
*
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 41
THROTTLE ( A-TYPE ) ASSY.
MVH-200DA2 — THROTTLE LEVER ( A-TYPE ) ASSY.
PAGE 42 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
MVH-200DA2 — THROTTLE LEVER ( A-TYPE ) ASSY.
THROTTLE ( A-TYPE ) ASSY.
NO PART NO PART NAME QTY. REMARKS
1 956200010 THROTTLE LEVER ASSY. 103F/SX 1
2 092008016 SCREW 8 X 16 2
2 092008025 SCREW 8 X 25 2
3 030208200 WASHER, LOCK 8MM 2
4 020108060 NUT M8 2
5 455435000 SPACER 7 X 9.5 X15 1
6 456331120 LEVER BRACKET, T 1
7 959404390 GROMMET MG-22D 1
9 959021621 TUBE8-13-1300L 1
12 456443060 LEVER STOPPER 462COS 1
13 456443070 LEVER SPACE 515D04 1
14 456330100 LEVER COVER 1
15 959405280 BOOT 1
16 506010070 CLAMP TC-150 2
20 952010030 WAVE WASHER W-20 3
21 455334250 WIRE GUIDE, AL103F 1
22 956100038 THROTTLE WIRE 1550-1740 1
23 359406810 WIRE STOPPER AY (3D) 1
24 091004006 SCREW 4 X 6 1
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 43
CYLINDER BLOCK ASSY.
YANMAR L70V6 ENGINE— CYLINDER BLOCK ASSY.
PAGE 44 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
YANMAR L70V6 ENGINE — CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11421001010 CYLINDER BLOCK ASSY. 1
5 11439501330 CYLINDER HEAD GASKET ASSY. 1
11 11439901380 O- RING 1
12 11429901800 SHIM SET 1
23 11429901830 COVER (FO PUMP) 1
24 11425001841 GASKET 1
25 22312040080 PIN 4X8 STRAIGHT 2
26 23875020000 PLUG PT1/4 STEEL 1
27 11429901600 PIN, 8X12 2
28 26226060182 STUD M 6X18 PLATED 1
29 26226060222 STUD M 6X22 PLATED 2
30 26366060002 NUT M6 3
31 11439901410 CRANKCASE GASKET 1
32 11421001460 CRANKCASE COVER D 1
35 11435002100 MAIN BEARING US=STD. 1
35 11435002200 MAIN BEARING US=0.25 1
35 11435002210 MAIN BEARING US=0.50 1
37 11429935150 L.O. INLET PIPE 1
38 26106080352 BOLT M 8X35 PLATED 15
39 11429901690 PLUG M16 2
40 11469901760 OIL GAUGE CAP, W/LUB 2
42 11429901950 O- RING 2
43 22190160002 SEAL WASHER 16S 2
44 11429902030 RETAINER 1
45 11435002113 BALL BEARING 1
46 16011002220 OIL SEAL 1
47 16011002220 OIL SEAL 1
48 24162152116 NEEDLE BEARING 1
49 26106080122 BOLT M 8X12 PLATED 1
52 12125239450 OIL PRESSURE SENDER 1
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 45
CYLINDER HEAD ASSY.
YANMAR L70V6 ENGINE— CYLINDER HEAD ASSY.
PAGE 46 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
YANMAR L70V6— CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11421001200 CYLINDER HEAD A BOLT 2
2 11421001210 CYLINDER HEAD B BOLT 2
3 11421011020 CYLINDER HEAD ASSY. 1
7 11421011100 INTAKE VALVE 1
8 11421011110 EXHAUST VALVE 1
9 11421011120 VALVE SPRING 2
10 11421011180 SPRING RETAINER 2
11 11421011930 COTTER ASSY. 2
13 11421011250 SUPPORT ASSY. ROCKER ........................... 1 ......... INCLUDES ITEMS W/
14# 11421011260 ROCKER ARM SUPPORT 1
15# 11421011280 C TYPE RETAINING PIN 2
16# 11421011650 INTAKE ARM ASSY. 1
18 11429911240 ADJUSTING SCREW 1
19 26856060002 LOCK NUT 6 1
20# 11421011660 EXHAUST ARM ASSY. 1
22 11429911240 ADJUSTING SCREW 1
23 26856060002 LOCK NUT 6 1
24 11435011340 VALVE STEM SEAL 2
25 11477111461 NOZZLE GASKET 1
26 11429511470 NOZZLE SPACER 1
27 10501011490 VALVE CAP 2
28 11429911600 VALVE SPRING WASHER 2
29 11421011900 NOZZLE RETAINER 1
30 22351040008 SPRING PIN 4X8 1
31 26106060402 BOLT M6X40 PLATED 2
32 26226060552 STUD M 6X55 2
33 26366060002 NUT M6 2
34 11421011310 BONNET GASKET ......................................... 1 ......... INCLUDES ITEMS W/
35 11421011950 BONNET HEAD ASSY. 1
37
40
42 22312030160 PARALLEL PIN 3X16 1
45 26106060552 BOLT M 6X55 PLATED 1
11421003590 DECOMP SHAFT ASSY. 1
*
11429903640 DECOMP SPRING 1
**
#
*
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 47
AIR CLEANER
YANMAR L70V6 ENGINE— AIR CLEANER ASSY.
PAGE 48 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
YANMAR L70V6 ENGINE— AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11421012510 AIR CLEANER ASSY. ..................................... 1 ......... INCLUDES ITEMS W/
2
3
4
6
7
10
11 11429912300 U- NUT 3
12 11421012210 AIR CLEANER GASKET 1
13 26106060202 BOLT M 6X20 PLATED 1
14 26226060302 STUD M 6X30 3
*
11421012020 AIR CLEANER BODY 1
11421012520 AIR CLEANER COVER 1
*
11421012560 WING NUT 1
*
11421012580 STUD BOLT 1
*
11421012590 ELEMENT ASSY. 1
*
11421012600 KNOCKING KNOB 1
*
*
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 49
MUFFLER ASSY.
YANMAR L70V6 ENGINE— MUFFLER ASSY.
PAGE 50 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
YANMAR L70V6 ENGINE— MUFFLER ASSY.
MUFFLER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
15 11429913200 MUFFLER GASKET 1
16 11439913520 MUFFLER ASSY. 1
22 26106060142 BOLT M 6X14 PLATED 2
23 26216080182 STUD M 8X18 PLATED 2
24 26366080002 NUT M8 2
25 11429913800 EXHAUST DEFECTOR 1
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 51
YANMAR L70V6 ENGINE— CRANKSHAFT AND CAMSHAFT ASSY.
CRANKSHAFT AND CAMSHAFT ASSY.
PAGE 52 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
YANMAR L70V6 ENGINE— CRANKSHAFT AND CAMSHAFT ASSY.
CRANKSHAFT AND CAMSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 71421014580 CAMSHAFT ASSY. 1
6 11421014200 TAPPET 2
7 11421014300 ROLLER TAPPET ASSY. 1
12 11421014400 PUSH ROD ASSY. 2
13 71421021740 CRANKSHAFT (D) ASSY. 1
21 11428821220 NUT 1
22 11439921590 FLYWHEEL (DE) ASSY. .................................. 1 ......... INCLUDES ITEM W/
25
26 11429921550 FLYWHEEL WASHER 1
27 22512040120 KEY 4X12 1
45 71421028510 BALANCER SHAFT ASSY. 1
62 26106080202 BOLT M 8X20 PLATED 1
63 16031014550 WASHER 1
64 22512070360 KEY 7X36 RR 1
65 24101062030 BEARING 2
11436221600 RING GEAR 1
*
*
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 53
PISTON ASSY.
YANMAR L70V6 ENGINE— PISTON ASSY.
PAGE 54 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
YANMAR L70V6 ENGINE— PISTON ASSY.
PISTON ASSY.
NO. PART NO. PART NAME QTY. REMARKS
28 71421022720 PISTON W/ RINGS STD ................................. 1 ......... INCLUDES ITEMS W/
28 71421022620 PISTON W/RINGS OS=0.25 ........................... 1 ......... INCLUDES ITEMS W/#
28 71421022580 PISTON W/RINGS OS=0.50 ........................... 1 ......... INCLUDES ITEMS W/#
30# 71487022502 PISTON RINGS SET=STD. 1
30# 71487022542 PISTON RING SET 0.S.=0.25 1
30
# 71487022552 PISTON RING SET 0.2=0.50 1
36 11439922300 PISTON PIN 1
37 22252000210 CIRCLIP 21 2
38 71421023700 CONNECTING ROD ASSY. ............................ 1 ......... INCLUDES ITEMS W/
41
42
42
42
44
11820023200 ROD BOLT 2
*
11421023600 CRANK PIN BEARING STD. 1
*
11421023610 CRANK BEARING PIN U.S=0.25 1
*
11421023620 CRANK BEARING PIN U.S=0.50 1
*
11438023100 PISTON PIN BUSH 1
*
#
*
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 55
YANMAR L70V6 ENGINE— LUB. OIL PUMP AND GOVERNOR ASSY.
LUB. OIL PUMP & GOVERNOR ASSY.
PAGE 56 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
YANMAR L70V6 ENGINE— LUB. OIL PUMP AND GOVERNOR ASSY.
LUB. OIL PUMP AND GOVERNOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11425032010 LUB. OIL PUMP ASSY. 1
7 11429932070 LUB. OIL PUMP COVER 1
8 11429932570 O- RING COVER 1
9 22312030160 PARALLEL PIN 3X16 1
10 26106060122 BOLT M 6X12 PLATED 3
11 11429935110 LUBE OIL FILTER COMPLETE ...................... 1 ......... INCLUDES ITEMS W/
13
14 26106060162 BOLT M 6X16 PLATED 1
15 11421061500 LEVER ASSY. ................................................. 1 ......... INCLUDES ITEMS W/
27# 22322030200 TAPER PIN 3X20 1
32# 22322030200 TAPER PIN 3X20 1
35 71421061700 GOVERNOR ASSY. ........................................ 1 ......... INCLUDES ITEMS W/+
36+ 11421061290 GOVERNOR WEIGHT ASSY. 1
41 11429961600 OIL SEAL 1
42 11477061610 THRUST WASHER 1
43# 11429961190 GOVERNOR WASHER 1
44 11477161810 PLAIN WASHER 14 1
45 11477161830 PLATE 1
46 11429561940 NUT 1
47 11477166600 FUEL LIMITER ASSY. 1
48 11477166690 NUT M14 1
49 13521061090 LEAD 1
50 22451060000 WIRE 0.6 1
51# 11477061520 NEEDLE BEARING 2
52 11425266051 REGULATOR HANDLE 1
54 18336066110 REGULATOR BRACKET 1
55 11429966250 RETURN SPRING 1
56 11429966440 ADJUSTING BOLT 1
57 10522566990 SCREW 1
58 26106060142 BOLT M 6X14 PLATED 1
59 26106060202 BOLT M 6X20 PLATED 1
60 26757060002 LOCK NUT M6 PLATED 1
61 11421066010 REGULATOR SPRING 1
62 11429966200 RETURN SPRING 1
63 11477161890 PROTECTOR COMPLETE .............................. 1 ......... INCLUDES ITEMS W/%
65% 11477161960 SPACER 1
66% 24311000180 O- RING 1A P- 18.0 1
24341000224 O- RING 1A S- 22.4 1
*
*
#
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 57
YANMAR L70V6 ENGINE— COOLING AND STARTING DEVICE ASSY.
COOLING AND STARTING DEVICE ASSY.
PAGE 58 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
YANMAR L70V6 ENGINE— COOLING AND STARTING DEVICE ASSY.
COOLING AND STARTING DEVICE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11429945220 TANK GROMMET 5
2 11421045260 SIDE COVER B (13) 1
3 11421045270 SIDE COVER A (13) 1
4 11421045300 TOP COVER, BLACK (13) 1
5 11421045310 DAMPER 1
6 11439945320 SEAL RUBBER 1
7 11439945340 CYLINDER COLLAR COVER 5
8 11421045350 TOP COVER SPACER 1
9 26106060082 BOLT M 6X 8 PLATED 4
10 26106060202 BOLT M 6X 20 PLATED 4
11 26226060852 BOLT STUD 6X85 1
12 26366060002 NUT M 6 1
13 11421045100 FAN CASE (SILVER) (17) 1
14 11429945300 CUSHION RUBBER 4
15 11429945310 FAN CASE COLLAR 4
16 11429945330 FAN CASE SEAL 1
17 11429945350 FAN CASE BOLT 4
19 11439976250 RECOIL STARTER (D) ASSY. ........................ 1 ......... INCLUDES ITEMS W/
20
21
22
23
24
25
26
27
28
29
30 11439976590 STARTER PULLEY 1
31 26106060082 BOLT M 6X 8 PLATED 4
32 26106060122 BOLT M 6X 12 PLATED 3
11439976510 STARTER CASE 1
*
11439976520 RECOIL REEL 1
*
11439976530 RATCHET 1
*
11439976540 SPIRAL SPRING 1
*
11439976550 RATCHET COVER 1
*
11439976560 SPRING 1
*
11439976570 RETURN SPRING 1
*
11439976570 SCREW 1
*
11439976620 STARTER KNOB 1
*
11439976630 STARTER ROPE 1
*
*
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 59
YANMAR L70V6 ENGINE— FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
PAGE 60 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
L70V6 ENGINE — FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 71421051100 FUEL INJECTION PUMP ASSY. .................... 1 ......... INCLUDES ITEMS W/
2
3
4
10 11425051160 SPRING 1
11
12
13
14
15
16
17
18 71421053100 FUEL INJECTOR 1
19# 11421053000 NOZZLE ASSY. 1
20 11421053100 NOZZLE HOLDER ASSY. ............................... 1 ......... INCLUDES ITEMS W/#
21 11421053080 NOZZLE NUT 1
23# 11421053330 PIN 1
24# 11421053120 NOZZLE SPRING 1
25# 11421053130 SPRING SEAT 1
26# 11421053140 VALVE SPACER ASSY. 1
27# 11421053410 SHIM (T=1.00) 1
27 11421053420 SHIM (T=1.05) 1
27 11421053430 SHIM (T=1.10) 1
27 11421053440 SHIM (T=1.15) 1
27 11421053450 SHIM (T=1.20) 1
27 11421053460 SHIM (T=1.25) 1
27 11421053470 SHIM (T=1.30) 1
27 11421053480 SHIM (T=1.35) 1
27 11421053490 SHIM (T=1.40) 1
27 11421053500 SHIM (T=1.45) 1
27 11421053510 SHIM (T=1.50) 1
27 11421053520 SHIM (T=1.55) 1
27 11421053530 SHIM (T=1.60) 1
27 11421053540 SHIM (T=1.65) 1
27 11421053550 SHIM (T=1.70) 1
27 11421053560 SHIM (T=1.75) 1
27 11421053570 SHIM (T=1.80) 1
27 11421053580 SHIM (T=1.85) 1
27 11421053590 SHIM (T=1.90) 1
27 11421053600 SHIM (T=1.95) 1
27 11421053610 SHIM (T=2.00) 1
*
10554651020 GASKET 1
11425051080 PLATE 1
*
11421051200 FUEL INJECTION PUMP BODY 1
*
11421051300 DELIVERY VALVE ASSY. 1
*
12455051350 DELIVERY GASKET 1
*
11425051600 CONTROL LEVER ASSY. 1
*
11425051640 SPRING SEAT A 1
*
11425051650 SPRING SEAT B 1
*
22351020006 SPRING PIN 2X 6 2
*
22351030008 SPRING PIN 3X 8 1
*
*
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 61
YANMAR L70V6 ENGINE— FUEL TANK & FUEL LINE ASSY.
FUEL TANK AND FUEL LINE ASSY.
PAGE 62 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
YANMAR L70V6 ENGINE — FUEL TANK AND FUEL LINE ASSY.
FUEL TANK AND FUEL LINE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 71421055700 BLACK FUEL TANK (13) ................................. 1 ......... INCLUDES ITEMS W/
3
4
5
7+ 11428855081 CAP VALVE 1
8 11429955100 FUEL OIL FILTER 1
9
10 11425055121 FUEL FILTER .................................................. 1 ......... INCLUDES ITEMS W/#
11# 11425055130 GASKET 1
12 11421055210 FUEL TAMK STAY A 1
13 11421055230 FUEL TANK STAY B 1
14 11425055301 FUEL COCK ASSY. 1
15 24341000150 O- RING 1A S- 15.0 1
16 11421055810 LIFTING BOLT 1
17 22117080000 WASHER 8 1
18 26106080452 BOLT M 8X 45 PLATED 1
19 26366060002 NUT M 6 2
20 26106060162 BOLT M 6X 16 PLATED 2
21 11421059200 RETURN PIPE ASSY. .................................... 1 ......... INCLUDES ITEMS W/%
22% 12472259050 CLAMP 9 2
23% 11465059060 FUEL RETURN PIPE 1
24% 11465259310 PROTECT TUBE 1
25% 12175059890 RETAINER 1
26 11477059030 FUEL OIL PIPE ASSY. ................................... 1 ......... INCLUDES ITEMS W/>
27> 11427059010 HOSE CLIP 2
28> 11426859061 FUEL OIL PIPE 1
29 11421059800 FUEL INJECTION PIPE 1
35 11421059850 INJECTION PIPE SUPPORT 1
23414080000 PACKING 8 1
*
10530055080 DRAIN PLUG 1
*
11428855041 FUEL TANK CAP ASSY. ................................. 1 ......... INCLUDES ITEMS W/+
*
11425055201 FUEL TANK DAMPER 4
*
*
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 63
YANMAR L70V6 ENGINE— STARTING MOTOR AND DYNAMO ASSY.
STARTING MOTOR AND DYNAMO ASSY.
PAGE 64 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
YANMAR L70V6 ENGINE— STARTING MOTOR AND DYNAMO ASSY.
STARTING MOTOR & DYNAMO ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 71436277011 STARTER (S114-414A .................................... 1 ......... INCLUDES ITEMS W/
2
3
4
5
6
7
8
9
10# 11437179060 BRUSH SPRING 4
11
12
13
14
15
16
17
18
19 26106100302 BOLT M 10X 30 PLATED 2
20 26716080002 NUT M 8 1
21 11439978260 DYNAMO ASSY. ............................................. 1 ......... INCLUDES ITEMS W/>
22> 11439978730 STATOR ASSY. 1
23> 11439978740 DYNAMO WHEEL 1
24 16071078710 CORD CLAMP 1
25 26106060122 BOLT M 6X 12 PLATED 1
26> 26106060202 BOLT M 6X 20 PLATED 3
27 26577060142 SCREW M 6X 14 3
28 11439977550 REG. & HARNESS ASSY. .............................. 1 ......... INCLUDES ITEMS W/+
30+ 11439977400 HARNESS BRACKET 1
31+ 26023040102 SCREW M4X10 2
32+ 11439977540 WIRE HARNESS ............................................ 1 ......... INCLUDES ITEMS W/%
33% 29411200000 CARTRIDGE FUSE 20A 2
34+ 11439977710 REGULATOR 1
35 26106060122 BOLT M 6X 12 PLATED 2
36 26106060202 BOLT M 6X 20 PLATED 2
37 11435177520 JOINT 1
*
11438177110 ARMATURE 1
X2114811000 THRUST WASHER KIT 1
*
X2114715500 PINION STOPPER SET 1
*
11438177130 FIELD COIL ASSY. 1
*
11438177140 REAR COVER 1
*
11437177160 BRUSH HOLDER ASSY. ................................. 1 ......... INCLUDES ITEMS W/#
*
# 11437179040 BRUSH (-) 2
*
# 11437179050 BRUSH (+) 1
*
X211485016 PINION ASSY. 1
*
11438177151 GEAR HOUSING ASSY. 1
*
11437177170 DUST COVER KIT 1
*
11437177180 SHIFT LEVER KIT 1
*
12429877020 MAGNET SWITCH 1
*
12419577770 THROUGH BOLT 2
*
11437179070 BOLT M 6X 37 2
*
X2114274200 TERMINAL COVER 1
*
*
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 65
YANMAR L70V6— TOOLS, LABELS AND GASKETS SET ASSY.
TOOLS, LABELS AND GASKET SET ASSY.
PAGE 66 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
YANMAR L70V6 ENGINE— TOOLS, LABELS AND GASKETS SET ASSY.
TOOLS, LABELS AND GASKET SET ASSY.
NO. PART NO. PART NAME QTY. REMARKS
3 11429907100 AIR COOLED LABEL 1
4 11429907110 YANMAR LABEL 1
5 11421007120 CAUTION LABEL 1
6 11421007130 HOW TO START- E LABEL 1
7 11429907160 DIESEL LABEL 1
8 11421007200 DECOMPRESSION LABEL 1
11 11429992590 TOOL ASSY. ................................................... 1 ......... INCLUDES ITEMS W/
12
13
14
15
16
17 71421092600 GASKET SET (NON- ASB) ............................. 1 ......... INCLUDES ITEMS W/ #
18 # 11439501330 CYLINDER HEAD GASKET ASSY. 1
24 # 11439901380 O- RING 2
25 # 11439901410 CRANK CASE GASKET 1
26 # 11429901950 O- RING 2
27 # 11425001841 GASKET 1
28 # 22190160002 WASHER SEAL 16S 2
29 # 11435011340 VALVE STEM SEAL 2
30 # 11477111461 NOZZLE GASKET 1
31 # 11421011310 BONNET GASKET 1
32 # 11421012210 AIR CLEANER GASKET 1
33 # 11429913200 MUFFLER GASKET 1
34 # 11429932570 O- RING COVER 1
35 # 24341000100 O- RING 1A S- 10.0 1
36 # 23414080000 PACKING 8 1
37 # 24341000224 O- RING 1A S- 22.4 1
38 # 24341000150 O- RING 1A S-15.0 1
11429992600 TOOL BAG 1
*
11429992710 SPANA 1
*
11429992720 SPANA 1
*
11429992730 DRIVER 1
*
11429992740 FUEL FITTING 1
*
*
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 67
ACCESSORIES
YANMAR L70V6 ENGINE— ACCESSORIES
PAGE 68 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
YANMAR L70V6 ENGINE— ACCESSORIES
ACCESSORIES
NO. PART NO. PART NAME QTY. REMARKS
1 11424913600 EXHAUST PIPE ASSY. 1
3 11425213910 CLAMP 1
4 11425213960 SCREW M6X25 1
5 16071078710 CORD CLAMP 1
6 10519878570 WIRE HARNESS (C) 1
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 69
Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked
for instructions regarding handling of orders
not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit
will be allowed, subject to the following provisions:
1. A Returned Material Authorization must
be approved by Multiquip prior to shipment.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quantities, and descriptions of the items to be
returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the
items were originally purchased.
e. The list must include the name and
phone number of the person requesting the RMA.
3. A copy of the Return Material Authorization must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a specific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.
Multiquip reserves the right to quote and sell
dition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were purchased more than six months prior to
the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instructions. If a reply is not received within five
days, the material will be returned to the
sender at his expense.
dealer net price at time of the original
purchase, less a 15% restocking charge.
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apar t from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
PAGE 70 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
NOTE PAGE
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 71
OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
ON-HAND
WHEN CALLING
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877
Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284
Contact: mq@multiquip.com
Mayco Parts Warranty Department
800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173
310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279
Service Department Technial Assistance
800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032
310-537-3700
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223
Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226
Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL
Contact: sales@multiquip.co.uk
CANADA BRAZIL
Multiquip Multiquip
4110 Industriel Boul. Tel: (450) 625-2244 Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055
Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664 Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
Contact: jmartin@multiquip.com Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br
© COPYRIGHT 2006, MULTIQUIP INC.
Multiquip Inc, the MQ logo and the MQ Whiteman logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission.
All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the
Reversible Plate Compactor.
Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without
incurring any obligations.
Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding.
MQ Mikasa MVH-200DA2
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