Multiquip MVH-200DA User Manual

OPERATION & PARTS MANUAL

SERIES

MODEL MVH-200DA

REVERSIBLE PLATE COMPACTOR

(YANMAR DIESEL ENGINE)

Revision #0 (03/21/05)

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALL TIMES.

PAGE 2 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

MULTIQUIP CORPORATE OFFICE

18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 Email: mq@multiquip.com Internet: www.multiquip.com

PARTS DEPARTMENT

800-427-1244 310-537-3700

MAYCO PARTS

800-306-2926 310-537-3700

SERVICE DEPARTMENT

800-421-1244 310-537-3700

TECHNICAL ASSISTANCE

800-478-1244

WARRANTY DEPARTMENT

800-421-1244, 310-537-3700,

ON-HAND

EXT.

279

EXT.

279

WHEN CALLING

FAX:

310-537-3927

FAX:

800-672-7877

FAX:

310-637-3284

FAX:

800-672-7877

FAX:

310-637-3284

FAX:

310-537-4259

FAX:

310-631-5032

FAX:

310-537-1173

written permission. All other trademarks are the property of thier respective owners and used with permission. This manual

should remain with the unit if resold. The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are

based on the manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and

Mikasa MVH-200DA Plate Compactor.

Illustrations, descriptions, references and technical data contained in this

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 3

TABLE OF CONTENTS

MIKASA SERIES MVH-200DA PLATE COMPACTOR

Proposition 65 Warning ............................................. 2

Here’s How To Get Help ............................................ 3

Table Of Contents ..................................................... 4

Parts Ordering Procedures ....................................... 5

Specifications ............................................................ 6

Dimensions ............................................................... 7

Safety Message Alert Symbols .............................. 8-9

Rules for Safe Operation .................................... 10-11

Operation and Safety Decals .................................. 12

Features .................................................................. 13

Plate Compactor Components ................................ 14

Engine Components ............................................... 15

Pre-Inspection ......................................................... 16

Start-up Procedure ................................................. 17

Operation ........................................................... 18-19

Maintenance ...................................................... 20-24

Troubleshooting ................................................. 25-26

Explanation Of Code In Remarks Column .............. 28

Suggested Spare Parts ........................................... 29

YANMAR L70EE-DVMK ENGINE

Cylinder Block Assembly .................................... 44-45

Cylinder Head Assembly .................................... 46-47

Air Cleaner & Muffler Assembly ......................... 48-49

Crankshaft, Piston and Camshaft Assembly ..... 50-51

Lub. Oil Pump and Governor Assembly ............. 52-53

Cooling and Starting Device Assembly .............. 54-55

Fuel Injection Pump Assembly ........................... 56-57

Fuel Tank and Fuel Line Assembly .................... 58-59

Tool, Label and Gasket Set Assembly ............... 60-61

Terms and Conditions Of Sale — Parts .................. 62

COMPONENT DRAWINGS

Decal Placement ................................................ 30-31

Body Assembly .................................................. 32-33

Vibration Assembly ............................................ 34-37

Control (A-type) Assembly ................................. 38-39

Pump (A-type) Assembly ................................... 40-41

Throttle (A-type) Assembly ................................ 42-43

NOTE

Specification and part number are subject to change without notice.

PAGE 4 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

PARTS ORDERING PROCEDURES

When ordering parts,

please supply the following information:

❒❒

❒ Dealer account number

❒❒ ❒❒

❒ Dealer name and address

❒❒ ❒❒

❒ Shipping address (if different than billing address)

❒❒ ❒❒

❒ Return fax number

❒❒ ❒❒

❒ Applicable model number

❒❒ ❒❒

❒ Quantity, part number and description of each part

❒❒ ❒❒

❒ Specify preferred method of shipment:

❒❒

✓ FedEx or UPS Ground ✓ FedEx or UPS Second Day or Third Day ✓ FedEx or UPS Next Day ✓ Federal Express Priority One ✓ DHL ✓ Tr u c k

Here’s how to get help...

Please have the model and serial number on hand when calling.

Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ship within 24 hours. We will make every effort to ship “Air Shipments” the same day that the order is received, if prior to 2PM west coast time. “Stock Orders” must be so noted on fax or web forms.

Place Your Parts Order Via Web or Fax

For Even More Savings!

MULTIQUIP CORPORATE OFFICE

18910 Wilmington Ave. 800-421-1244

FAX:

Carson, CA 90746 Email: mq@multiquip.com Internet: www.multiquip.com

310-537-3927

PARTS DEPARTMENT

800-427-1244 310-537-3700

FAX:

800-672-7877

FAX:

310-637-3284

MAYCO PARTS

800-306-2926 310-537-3700

FAX:

800-672-7877

FAX:

310-637-3284

SERVICE DEPARTMENT

800-421-1244 310-537-3700

FAX:

310-537-4259

TECHNICAL ASSISTANCE

800-478-1244

FAX:

310-631-5032

WARRANTY DEPARTMENT

800-421-1244, 310-537-3700,

MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 5

EXT. EXT.

279 279

MULTIQUIP INC.

18910 WILMINGTON AVENUE POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com

FAX:

310-537-1173

Extra Discounts!

All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:

Ordered Standard Stock orders

via orders ($750 list and above)

Fax 3% 10%

Web 5% 10%

Special freight allowances when you order 10 or more line items via Web or Fax!**

FedEx Ground Service

No other allowances on freight shipped by any other carrier.

NOTE: DISCOUNTS ARE SUBJECT TO CHANGE

at no charge for freight

Direct TOLL-FREE access

to our Parts Department:

Toll-free nationwide — 800-427-1244

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MVH-200DA — SPECIFICATIONS

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PAGE 6 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

MVH-200DA — DIMENSIONS

Figure 1. MVH-200DA Reversible Plate Compactor Dimensions

SNOISNEMID.3ELBAT

ECNEREFER

RETTEL

MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 7

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)MM(.NI

).mm5421(.ni94

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MVH-200DA — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This Owner's Manual has

NOTE

Refer to the engine manufacturer’s instructions for data relative to its safe operation.

Before using this reversible plate compactor, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model MVH-200DA Reversible Plate Compactor.

Potential hazards associated with the operation of an

MVH-200DA Reversible Plate Compactor

with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

HAZARD SYMBOLS

WARNING - Lethal Exhaust Gases

Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.

WARNING - Explosive Fuel

Diesel fuel is extremely flammable, and

its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids.

will be referenced

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.

DANGERDANGER

DANGER

DANGERDANGER

You WILL be if you DO NOT follow these directions.

WARNINGWARNING

WARNING

WARNINGWARNING

You CAN be KILLED or you DO NOT follow these directions.

CAUTICAUTI

CAUTION

CAUTICAUTI

KILLED

SERIOUSLY INJURED

DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames.

WARNING - Burn Hazards

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.

CAUTION - Respiratory Hazard

ALWAYS wear approved

protection when required.

respiratory

You CAN be these directions.

PAGE 8 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

INJURED

if you DO NOT follow

MVH-200DA — SAFETY MESSAGE ALERT SYMBOLS

CAUTION - Rotating Parts

NEVER operate equipment with covers,

or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

CAUTION - Accidental Starting

ALWAYS place the power source, circuit

breakers or ON/OFF switch in the OFF position, when the generator is not in use, unless connected to transfer switch.

CAUTION - Sight and Hearing Hazards

ALWAYS wear approved eye and

hearing protection.

CAUTION - Equipment Damage Messages

Other important messages are provided throughout this manual to help prevent damage to your light tower, other property, or the surrounding environment.

This reversible plate compactor,

NOTE

other property, or the surrounding environment could be damaged if you do not follow instructions.

MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 9

MVH-200DA — RULES FOR SAFE OPERATION

■

DANGERDANGER

DANGER

DANGERDANGER

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the

GENERAL SAFETY

■

DO NOT operate or service this equipment before reading this entire manual.

■

This equipment should not be operated by persons under 18 years of age.

■

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

compactor

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or pump.

■

High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with cause serious burns.

■

The engine of this pump requires an adequate free flow of cooling air.

NEVER!

compactor in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the compactor or engine and may cause injury to people and property. Remember the engine gives off DEADLY gases.

operate the

hot

components can

■

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

■

NEVER operate this equipment under the influence or drugs or alcohol.

■

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

■

ALWAYS check the machine for loosened threads or bolts before starting.

■

ALWAYS wear proper respiratory (mask) hearing and eye protection equipment when operating the pump.

■

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

■

ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.

DO NOT

could result from fuel vapors, or if fuel is spilled on a hot engine.

■

NEVER operate the equipment in an

explosive atmosphere

combustible materials. An explosion or fire could result causing severe

or even death.

■

Topping-off to filler port is dangerous, as it tends to spill fuel.

■

Refer to the questions or information.

■

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

■

Manufacturer does not assume responsibility for any accident due to equipment modifications.

smoke around or near the machine. Fire or explosion

or near

bodily harm

Engine Owner's Manual

for engine technical

PAGE 10 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

MVH-200DA — RULES FOR SAFE OPERATION

Loading and Unloading (Crane):

■

Before lifting, make sure that machine parts (hook and vibration insulator) are not damaged and screws are not loosened or lost.

■

Always make sure crane or lifting device has been properly secured to the hook of guard frame on compactor.

■

NEVER lift the machine while the engine is running.

■

Use adequate lifting cable (wire or rope) of sufficient strength.

■

Use one point suspension hook and lift straight upwards.

■

NEVER allow any person or animal to stand underneath the machine while lifting.

■

Try not to lift machine to unnecessary heights.

TRANSPORTING

■

ALWAYS shutdown engine before transporting.

■

Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.

■

Drain fuel when transporting compactor over long distances or bad roads.

■

ALWAYS tie down the compactor during transportation by securing the compactor's guard frame with rope.

Maintenance Safety:

■

Emergencies

■

NEVER lubricate components or attempt service on a running machine.

ALWAYS allow the machine a proper amount of time to

cool before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace

broken parts. Dispose of hazardous waste properly. Examples of

potentially hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.

ALWAYS know the location of the

nearest

fire extinguisher

Figure 18. Lifting the Compactor

■

ALWAYS know the location of the nearest

first aid kit

■

In emergencies

nearest phone or Also know the phone numbers of the nearest

ambulance, doctor

information will be invaluable in case of an emergency.

always

know the location of the

keep a phone on the job site

and

fire department

. This

MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 11

MVH-200DA — OPERATION AND SAFETY DECALS

Figure 2 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.

Figure 2. Operation and Safety Decals

PAGE 12 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

MVH-200DA — FEATURES

Plate Compactor

The Mikasa MVH-200DA is a walk-behind, reversible plate compactor designed for the compaction of sand, clay and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.

Vibratory Plates

The vibratory plates of the MVH-200DA produce low amplitude high frequency vibrations, designed to compact granular soils.

The resulting vibrations cause forward motion. The engine and handle are vibration isolated from the vibrating plate. The heavier the plate, the more compaction force it generates.

Reversible Vibratory Plates

Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel, plus increased compaction force as the result of dual weights.

Due to their weight and force, reversible plates are ideal for semi-cohesive soils.

Frequency/Speed

The compactor's vibrating plate maximum frequency is 5200 vpm (vibrations per minute). The forward and reverse travel speed of the compactor is approximately 75 ft./minute (23 meters/ minute).

Engine

The Mikasa MVH-200DA Plate Compactor is equipped with an air-cooled, 4-stroke, single-cylinder YANMAR L70EE-DVMK diesel engine.

Controls

Before starting the MVH-200DA Plate Compactor, identify and understand the function of the controls and components as indicated in Figure 3.

MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 13

MVH-200DA — PLATE COMPACTOR COMPONENTS

Figure 3. MVH-200DA Components

Figure 3 illustrates the location of the major components for the MVH-200DA Reversible Plate Compactor. The function of each component is described below:

1. Hand Grip – When operating the compactor use this hand grip to maneuver the compactor.

Push

2. Forward & Reverse Lever – compactor will move in a forward direction, backwards, the compactor will move in backwards direction. Placing the lever in the middle (midway) will cause the compactor not to move (neutral).

3. Handle Bar – When operating the compactor, this handle is to be in the downward position. When the compactor is

stored

to be

4. Guard Hook - Used to lift the machine with crane or other lifting device.

5. Stopper - Locks the handle in place in the upward position for stowing.

, move the handle bar to the upright position.

the lever forward, the

pull

the lever

6. Engine –This plate compactor uses a YANMAR L70EE- DVMK engine. Refer to the owner’s manual for engine information and related topics.

7. Belt Cover – Remove this cover to gain access to the Vbelts. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exists that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.

8. Base Plate – Designed to compact sand, clay, and asphalt.

9. Oil Tank – Fill with proper grade of engine oil.

10. Vibration Case – Encloses the eccentric, gears and counter weights.

11. Shock Absorber – Protects plate compactor from damage by absorbing vibration during operation.

12. Throttle Lever – Controls the speed of the plate compactor. Place straight vertically to start, push fully counterclockwise for full throttle and fully clockwise to stop plate compactor.

PAGE 14 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

MVH-200DA — ENGINE COMPONENTS

Figure 4. Engine Controls and Components

The engine shown above is a (Figure 4). The engine must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer’s engine manual for instructions and details of operation and servicing. Each component is described below:

1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.

YANMAR L70EE- DVMK

engine

6. Recoil Starter– Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.

7. Oil Filler Cap / Dipstick – Remove this cap to add oil to the engine crankcase. Read dipstick to determine if oil level is low. DO NOT over fill.

NOTE

CAUTION - Fueling The Engine

Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.

2. Fuel Tank – Capacity is 3.5 quarts (3.31 liters) of diesel fuel.

3. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.

4. Muffler – Used to reduce noise and emissions.

8. Oil Drain Plug – Unscrew plug to drain oil from engine crankcase. Dispose of oil in a safe manner.

9. Decompression Lever– Press down before starting engine. To prevent damage to engine, DO NOT use for any other purpose.

CAUTION - Burn Hazard

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.

Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.

5. Recoil Starting Handle (pull rope) – Type of engine starting method.

MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 15

10. Fuel Cock– Controls the flow of diesel fuel to the carburetor. Must be in the ON position when starting and running the engine.

MVH-200DA — PRE-INSPECTION

CAUTION - General Safety Precautions

NEVER operate the compactor in a confined

area or enclosed area structure that does not provide ample

ALWAYS wear approved eye and hearing protection before operating the compactor.

Before Starting:

1. Read safety instructions at the beginning of manual.

2. Remove dirt and dust, particularly in the engine cooling air inlet, carburetor and air cleaner.

3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.

4. Check carburetor for external dirt and dust. Clean with dry compressed air.

5. Check fastening nuts and bolts for tightness.

Engine Oil Check:

free flow of air

3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.

4. If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is 1.16 quarts (1.1 liters).

Figure 6. Engine Oil Dipstick (Oil Level)

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1. To check the engine oil level, place the compactor on secure level ground with the engine stopped.

2. Remove the filler dipstick from the engine oil filler hole (Figure 5) and wipe clean.

Fuel Check:

1. Remove the diesel cap located on top of fuel tank.

2. Visually inspect to see if the fuel level is low. If fuel is low,

3. When refueling, be sure to use a strainer for filtration. DO NOT

Figure 5. Engine Oil Dipstick (Removal)

WARNING - Explosive Fuel

Diesel is extremely flammable, and its vapors

can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT smoke while refueling. DO NOT attempt to refuel the pump if the engine is

replenish with unleaded fuel.

top-off fuel. Wipe up any spilled fuel

Explosive Fuel

hot!

running

immediately!

PAGE 16 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

MVH-200DA — START-UP PROCEDURE

This section is intended to assist the operator with the

start-up

section be read carefully before attempting to use the compactor in the field.

Starting the Engine (Yanmar engine):

1. Open the fuel cock

2. Move the throttle lever to the START position by opening it

of the compactor. It is extremely important that this

(Figure 7).

Figure 7. Fuel Cock

to about 20 degrees (Figure 8).

initial

4. Push down the decompression lever (Figure 10) and release.

5. If the engine does not start, repeat steps 3 and 4.

Shut-Down Procedure:

1. Return the throttle lever to the START position. Allow the machine to cool down for 2 to 3 minutes.

2. Turn the stop the engine.

Figure 10. Decompression Lever

throttle lever

to the STOP position (Figure 11) to

Figure 8. Throttle Lever (Start Position)

3. Grasp the starter grip (Figure 9) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting.

Figure 9. Starter Grip

MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 17

Figure 11. Throttle Lever (Stop)

3. Close the fuel cock (Figure 7).

MVH-200DA — OPERATION

Emergency Shutdown Procedure:

1. Move the throttle lever quickly to the STOP (Figure 11).

2. Close the fuel cock.

Traveling:

1. Grasp the compactor's hand grip and move the throttle lever

fast

(Figure 12) quickly to the operate correctly until the engine speed is high enough to engage the centrifigal clutch (approximately 2300 RPMs).

Figure 12. Throttle Lever (Fast)

position. The compactor will not

position

To Turn The Compactor:

1. Move the

2. Hold the hand grip firmly and turn the compactor in the desired direction. DO NOT swing compactor while gripping the travel lever.

NOTE

Adjusting Handle Height:

The height of the handle is adjustable for your comfort .

1. Loosen the butterfly screw (Figure 14).

2. Turn the grip clockwise to raise the handle or counterclockwise to lower the handle.

3. When the handle is raised to the desired height, tighten the butterfly screw.

travel lever

to the NEUTRAL position.

Whenever the compactor's vibration becomes weak or lost during normal operation, regardless of operation hours, check the V-belt and clutch immediately.

Always move the throttle lever

NOTE

2. To make the compactor travel forward, push the travel lever forward (Figure 13). To make the compactor travel backward, pull the travel lever back (Figure 13).

Figure 13. Travel Lever

5. Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury.

quickly without hesitation, because increasing the engine speed slowly causes the clutch to slip.

Figure 14. Handle Adjustment

6. If travel lever is placed in the neutral position, the machine will vibrate in place.

PAGE 18 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

MVH-200DA — OPERATION

Stowing the Handle:

1. Push up the handle (Figure 15).

2. Pull the stopper grip upward into the hole of the guard frame to lock the handle.

Figure 15. Stowing the Handle

Lifting:

1. Use a crane or lift to load and unload the machine. A skilled crane operator is required to perform the job.

2. When lifting the machine, check for any damaged or loose bolts, lifting hooks, and shock mounts.

3. Check any damaged or loose bolts in the guard frame to avoid machine sliding off.

4. Make sure that the machine is shut off before machine is lifted.

5. Use reliable cable for lifting.

6. Always lift the machine vertically and keep the machine away from workers and animals.

7. Do not lift the machine higher than the required height.

Transporting:

1. Always make sure that the machine is shut off while being transported.

2. Check that the fuel cap is properly closed and tightened.

3. When traveling long distances or on rugged terrain, drain the fuel of the machine before transporting.

4. Tie down the machine securely on the transportation so that it will not move or topple over.

MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 19

MVH-200DA — MAINTENANCE

CAUTION - General Maintenance Safety

Inspection and other services should

always

on hard and level ground with the engine shutdown.

be carried out

METINOITAREPOFOSRUOH

Inspection and Maintenance Service Tables.

To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in

sdaerhT

accordance with Tables 5 through 7.

AD002-HVM.5ELBATNOITCEPSNIENIHCAM

METI

gnissiMroesooL

swercS

straPdegamaD

gnillortnoCfonoitcnuF

traPmetsyS

FOSRUOH

NOITAREPO

sruoh8yrevE

)yadyreve(

sruoh8yrevE

)yadyreve(

sruoh8yrevE

)yadyreve(

SKRAMER

gnE

Daily Service

Check for leakage of fuel or oil.

kaeLleuFroliO)yadyreve(sruoh8yrevE

gninetsaFfossenthgiT

nakcehCliOenignE

tnemhsinelpeR

tnemecalpeRliOeni

gninaelCretliFriAsruoh001yrevE

nigneetarapeseeS

AD002-HVM.6ELBATKCEHCENIGNE

)yadyreve(sruoh8yrevE

mumixamdeificepsothsinelpeR(

)level

ot05yrevenehtsruoh52tsrifretfA

sruoh001

.kcehcenignenosliatedroflauname

liOrotarbiV

ciluardyH

NOTE

kaeLmetsySciluardyHsruoh001yrevE

kcehCliOrotarbiVsru

tnemecalpeR

kcehCliOciluardyHsruoh001yrevE32egapeeS

liO tnemecalpeR

kcehC)hctulc(tleb-Vsruoh002yrevE22eg

sruoh000,1

These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions. Fuel piping and connections should be replaced every 2 years.

oh001yrevE12egapeeS

sruoh003yrevE12egapeeS

002retfatsriF

yreveneht,sruoh

Check for loose screws including tightness. See Table 7 below (tightening torque ), for retightening:

.7ELBAT

retemaiD)mc/gk.ni(EUQROTGNINETHGIT

mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02

lairetaM

T4 07 051 003 005 057 001,1 004,1 000,2

T8-6 001 052 005 008 003,1 000,2 007,2 008,3

32egapeeS

apeeS

T11 051 004 008 002,1 000,2 009,2 002,4 006,5

~003

* 001

Remove soil and clean the bottom of compaction plate.

Check hydraulic pump, piping and hose for any leakage. A

053

~056

007

)munimulafositrap-retnuocesacnI(*

)dednahthgirllaeraenihcamsihthtiwesunisdaerhT(

kramsilairetamfoytilauqdnalairetaM

.wercsdna,tlobhcaenode

loosened hydraulic hose can be a cause for leakage. Check hydraulic hose connections with wrench applied for tightness.

Check engine oil.

PAGE 20 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)

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