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MVH-200DA
User Manual
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Multiquip MVH-200DA User Manual

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Page 1
OPERATION & PARTS MANUAL
SERIES
MODEL MVH-200DA
REVERSIBLE PLATE COMPACTOR
(YANMAR DIESEL ENGINE)
Revision #0 (03/21/05)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.
Page 2
Page 3
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 Email: mq@multiquip.com Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244 310-537-3700
MAYCO PARTS
800-306-2926 310-537-3700
SERVICE DEPARTMENT
800-421-1244 310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244, 310-537-3700,
ON-HAND
EXT.
279
EXT.
279
WHEN CALLING
FAX:
310-537-3927
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
310-537-4259
FAX:
310-631-5032
FAX:
310-537-1173
© COPYRIGHT 2004, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without
written permission. All other trademarks are the property of thier respective owners and used with permission. This manual
should remain with the unit if resold. The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are
based on the manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and
Mikasa MVH-200DA Plate Compactor.
Illustrations, descriptions, references and technical data contained in this
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 3
Page 4
TABLE OF CONTENTS
MIKASA SERIES MVH-200DA PLATE COMPACTOR
Proposition 65 Warning ............................................. 2
Here’s How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Specifications ............................................................ 6
Dimensions ............................................................... 7
Safety Message Alert Symbols .............................. 8-9
Rules for Safe Operation .................................... 10-11
Operation and Safety Decals .................................. 12
Features .................................................................. 13
Plate Compactor Components ................................ 14
Engine Components ............................................... 15
Pre-Inspection ......................................................... 16
Start-up Procedure ................................................. 17
Operation ........................................................... 18-19
Maintenance ...................................................... 20-24
Troubleshooting ................................................. 25-26
Explanation Of Code In Remarks Column .............. 28
Suggested Spare Parts ........................................... 29
YANMAR L70EE-DVMK ENGINE
Cylinder Block Assembly .................................... 44-45
Cylinder Head Assembly .................................... 46-47
Air Cleaner & Muffler Assembly ......................... 48-49
Crankshaft, Piston and Camshaft Assembly ..... 50-51
Lub. Oil Pump and Governor Assembly ............. 52-53
Cooling and Starting Device Assembly .............. 54-55
Fuel Injection Pump Assembly ........................... 56-57
Fuel Tank and Fuel Line Assembly .................... 58-59
Tool, Label and Gasket Set Assembly ............... 60-61
Terms and Conditions Of Sale — Parts .................. 62
COMPONENT DRAWINGS
Decal Placement ................................................ 30-31
Body Assembly .................................................. 32-33
Vibration Assembly ............................................ 34-37
Control (A-type) Assembly ................................. 38-39
Pump (A-type) Assembly ................................... 40-41
Throttle (A-type) Assembly ................................ 42-43
NOTE
Specification and part number are subject to change without notice.
Page 5
PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒❒
❒ Dealer account number
❒❒ ❒❒
❒ Dealer name and address
❒❒ ❒❒
❒ Shipping address (if different than billing address)
❒❒ ❒❒
❒ Return fax number
❒❒ ❒❒
❒ Applicable model number
❒❒ ❒❒
❒ Quantity, part number and description of each part
❒❒ ❒❒
❒ Specify preferred method of shipment:
❒❒
✓ FedEx or UPS Ground ✓ FedEx or UPS Second Day or Third Day ✓ FedEx or UPS Next Day ✓ Federal Express Priority One ✓ DHL ✓ Tr u c k
Here’s how to get help...
Please have the model and serial number on hand when calling.
Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ship within 24 hours. We will make every effort to ship “Air Shipments” the same day that the order is received, if prior to 2PM west coast time. “Stock Orders” must be so noted on fax or web forms.
Place Your Parts Order Via Web or Fax
For Even More Savings!
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244
FAX:
Carson, CA 90746 Email: mq@multiquip.com Internet: www.multiquip.com
310-537-3927
PARTS DEPARTMENT
800-427-1244 310-537-3700
FAX:
800-672-7877
FAX:
310-637-3284
MAYCO PARTS
800-306-2926 310-537-3700
FAX:
800-672-7877
FAX:
310-637-3284
SERVICE DEPARTMENT
800-421-1244 310-537-3700
FAX:
310-537-4259
TECHNICAL ASSISTANCE
800-478-1244
FAX:
310-631-5032
WARRANTY DEPARTMENT
800-421-1244, 310-537-3700,
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 5
EXT. EXT.
279 279
MULTIQUIP INC.
18910 WILMINGTON AVENUE POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com
FAX:
310-537-1173
Extra Discounts!
All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:
Ordered Standard Stock orders
via orders ($750 list and above)
Fax 3% 10%
Web 5% 10%
Special freight allowances when you order 10 or more line items via Web or Fax!**
FedEx Ground Service
No other allowances on freight shipped by any other carrier.
NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
at no charge for freight
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
Page 6
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MVH-200DA — SPECIFICATIONS
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Page 7
MVH-200DA — DIMENSIONS
Figure 1. MVH-200DA Reversible Plate Compactor Dimensions
SNOISNEMID.3ELBAT
ECNEREFER
RETTEL
A
B
C
D
E
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 7
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Page 8
MVH-200DA — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has
NOTE
Refer to the engine manufacturer’s instructions for data relative to its safe operation.
Before using this reversible plate compactor, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model MVH-200DA Reversible Plate Compactor.
Potential hazards associated with the operation of an
MVH-200DA Reversible Plate Compactor
with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
HAZARD SYMBOLS
WARNING - Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.
WARNING - Explosive Fuel
Diesel fuel is extremely flammable, and
its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids.
will be referenced
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.
DANGERDANGER
DANGER
DANGERDANGER
You WILL be if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
KILLED
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if
DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames.
WARNING - Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
CAUTION - Respiratory Hazard
ALWAYS wear approved
protection when required.
respiratory
You CAN be these directions.
INJURED
if you DO NOT follow
Page 9
MVH-200DA — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - Rotating Parts
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
CAUTION - Accidental Starting
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF position, when the generator is not in use, unless connected to transfer switch.
CAUTION - Sight and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
CAUTION - Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your light tower, other property, or the surrounding environment.
This reversible plate compactor,
NOTE
other property, or the surrounding environment could be damaged if you do not follow instructions.
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 9
Page 10
MVH-200DA — RULES FOR SAFE OPERATION
■
DANGERDANGER
DANGER
DANGERDANGER
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the
GENERAL SAFETY
■
DO NOT operate or service this equipment before reading this entire manual.
■
This equipment should not be operated by persons under 18 years of age.
■
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
compactor
:
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or pump.
■
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with cause serious burns.
■
The engine of this pump requires an adequate free flow of cooling air.
NEVER!
compactor in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the compactor or engine and may cause injury to people and property. Remember the engine gives off DEADLY gases.
operate the
hot
components can
■
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
■
NEVER operate this equipment under the influence or drugs or alcohol.
■
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
■
ALWAYS check the machine for loosened threads or bolts before starting.
■
ALWAYS wear proper respiratory (mask) hearing and eye protection equipment when operating the pump.
■
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
■
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
DO NOT
could result from fuel vapors, or if fuel is spilled on a hot engine.
■
NEVER operate the equipment in an
explosive atmosphere
combustible materials. An explosion or fire could result causing severe
or even death.
■
Topping-off to filler port is dangerous, as it tends to spill fuel.
■
Refer to the questions or information.
■
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
■
Manufacturer does not assume responsibility for any accident due to equipment modifications.
smoke around or near the machine. Fire or explosion
or near
bodily harm
Engine Owner's Manual
for engine technical
PAGE 10 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 11
MVH-200DA — RULES FOR SAFE OPERATION
Loading and Unloading (Crane):
■
Before lifting, make sure that machine parts (hook and vibration insulator) are not damaged and screws are not loosened or lost.
■
Always make sure crane or lifting device has been properly secured to the hook of guard frame on compactor.
■
NEVER lift the machine while the engine is running.
■
Use adequate lifting cable (wire or rope) of sufficient strength.
■
Use one point suspension hook and lift straight upwards.
■
NEVER allow any person or animal to stand underneath the machine while lifting.
■
Try not to lift machine to unnecessary heights.
TRANSPORTING
■
ALWAYS shutdown engine before transporting.
■
Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
■
Drain fuel when transporting compactor over long distances or bad roads.
■
ALWAYS tie down the compactor during transportation by securing the compactor's guard frame with rope.
Maintenance Safety:
■
■
■
■
■
■
■
Emergencies
■
NEVER lubricate components or attempt service on a running machine.
ALWAYS allow the machine a proper amount of time to
cool before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace
broken parts. Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.
ALWAYS know the location of the
nearest
fire extinguisher
.
Figure 18. Lifting the Compactor
■
ALWAYS know the location of the nearest
first aid kit
■
In emergencies
nearest phone or Also know the phone numbers of the nearest
ambulance, doctor
information will be invaluable in case of an emergency.
.
always
know the location of the
keep a phone on the job site
and
fire department
.
. This
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 11
Page 12
MVH-200DA — OPERATION AND SAFETY DECALS
Figure 2 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.
Figure 2. Operation and Safety Decals
PAGE 12 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 13
MVH-200DA — FEATURES
Plate Compactor
The Mikasa MVH-200DA is a walk-behind, reversible plate compactor designed for the compaction of sand, clay and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
Vibratory Plates
The vibratory plates of the MVH-200DA produce low amplitude high frequency vibrations, designed to compact granular soils.
The resulting vibrations cause forward motion. The engine and handle are vibration isolated from the vibrating plate. The heavier the plate, the more compaction force it generates.
Reversible Vibratory Plates
Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel, plus increased compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for semi-cohesive soils.
Frequency/Speed
The compactor's vibrating plate maximum frequency is 5200 vpm (vibrations per minute). The forward and reverse travel speed of the compactor is approximately 75 ft./minute (23 meters/ minute).
Engine
The Mikasa MVH-200DA Plate Compactor is equipped with an air-cooled, 4-stroke, single-cylinder YANMAR L70EE-DVMK diesel engine.
Controls
Before starting the MVH-200DA Plate Compactor, identify and understand the function of the controls and components as indicated in Figure 3.
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 13
Page 14
MVH-200DA — PLATE COMPACTOR COMPONENTS
Figure 3. MVH-200DA Components
Figure 3 illustrates the location of the major components for the MVH-200DA Reversible Plate Compactor. The function of each component is described below:
1. Hand Grip – When operating the compactor use this hand grip to maneuver the compactor.
Push
2. Forward & Reverse Lever – compactor will move in a forward direction, backwards, the compactor will move in backwards direction. Placing the lever in the middle (midway) will cause the compactor not to move (neutral).
3. Handle Bar – When operating the compactor, this handle is to be in the downward position. When the compactor is
stored
to be
4. Guard Hook - Used to lift the machine with crane or other lifting device.
5. Stopper - Locks the handle in place in the upward position for stowing.
, move the handle bar to the upright position.
the lever forward, the
pull
the lever
6. Engine –This plate compactor uses a YANMAR L70EE- DVMK engine. Refer to the owner’s manual for engine information and related topics.
7. Belt Cover – Remove this cover to gain access to the V­belts. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exists that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.
8. Base Plate – Designed to compact sand, clay, and asphalt.
9. Oil Tank – Fill with proper grade of engine oil.
10. Vibration Case – Encloses the eccentric, gears and counter weights.
11. Shock Absorber – Protects plate compactor from damage by absorbing vibration during operation.
12. Throttle Lever – Controls the speed of the plate compactor. Place straight vertically to start, push fully counterclockwise for full throttle and fully clockwise to stop plate compactor.
PAGE 14 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 15
MVH-200DA — ENGINE COMPONENTS
Figure 4. Engine Controls and Components
The engine shown above is a (Figure 4). The engine must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer’s engine manual for instructions and details of operation and servicing. Each component is described below:
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
YANMAR L70EE- DVMK
engine
6. Recoil Starter– Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
7. Oil Filler Cap / Dipstick – Remove this cap to add oil to the engine crankcase. Read dipstick to determine if oil level is low. DO NOT over fill.
NOTE
CAUTION - Fueling The Engine
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Fuel Tank – Capacity is 3.5 quarts (3.31 liters) of diesel fuel.
3. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
4. Muffler – Used to reduce noise and emissions.
8. Oil Drain Plug – Unscrew plug to drain oil from engine crankcase. Dispose of oil in a safe manner.
9. Decompression Lever– Press down before starting engine. To prevent damage to engine, DO NOT use for any other purpose.
CAUTION - Burn Hazard
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
5. Recoil Starting Handle (pull rope) – Type of engine starting method.
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 15
10. Fuel Cock– Controls the flow of diesel fuel to the carburetor. Must be in the ON position when starting and running the engine.
Page 16
MVH-200DA — PRE-INSPECTION
CAUTION - General Safety Precautions
NEVER operate the compactor in a confined
area or enclosed area structure that does not provide ample
ALWAYS wear approved eye and hearing protection before operating the compactor.
Before Starting:
1. Read safety instructions at the beginning of manual.
2. Remove dirt and dust, particularly in the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check:
free flow of air
.
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is 1.16 quarts (1.1 liters).
Figure 6. Engine Oil Dipstick (Oil Level)
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1. To check the engine oil level, place the compactor on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 5) and wipe clean.
Fuel Check:
1. Remove the diesel cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low,
3. When refueling, be sure to use a strainer for filtration. DO NOT
Figure 5. Engine Oil Dipstick (Removal)
WARNING - Explosive Fuel
Diesel is extremely flammable, and its vapors
can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT smoke while refueling. DO NOT attempt to refuel the pump if the engine is
replenish with unleaded fuel.
top-off fuel. Wipe up any spilled fuel
Explosive Fuel
hot!
or
running
.
immediately!
PAGE 16 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 17
MVH-200DA — START-UP PROCEDURE
This section is intended to assist the operator with the
start-up
section be read carefully before attempting to use the compactor in the field.
Starting the Engine (Yanmar engine):
1. Open the fuel cock
2. Move the throttle lever to the START position by opening it
of the compactor. It is extremely important that this
(Figure 7).
Figure 7. Fuel Cock
to about 20 degrees (Figure 8).
initial
4. Push down the decompression lever (Figure 10) and re­lease.
5. If the engine does not start, repeat steps 3 and 4.
Shut-Down Procedure:
1. Return the throttle lever to the START position. Allow the machine to cool down for 2 to 3 minutes.
2. Turn the stop the engine.
Figure 10. Decompression Lever
throttle lever
to the STOP position (Figure 11) to
Figure 8. Throttle Lever (Start Position)
3. Grasp the starter grip (Figure 9) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
Figure 9. Starter Grip
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 17
Figure 11. Throttle Lever (Stop)
3. Close the fuel cock (Figure 7).
Page 18
MVH-200DA — OPERATION
Emergency Shutdown Procedure:
1. Move the throttle lever quickly to the STOP (Figure 11).
2. Close the fuel cock.
Traveling:
1. Grasp the compactor's hand grip and move the throttle lever
fast
(Figure 12) quickly to the operate correctly until the engine speed is high enough to engage the centrifigal clutch (approximately 2300 RPMs).
Figure 12. Throttle Lever (Fast)
position. The compactor will not
position
To Turn The Compactor:
1. Move the
2. Hold the hand grip firmly and turn the compactor in the desired direction. DO NOT swing compactor while gripping the travel lever.
NOTE
Adjusting Handle Height:
The height of the handle is adjustable for your comfort .
1. Loosen the butterfly screw (Figure 14).
2. Turn the grip clockwise to raise the handle or counterclock­wise to lower the handle.
3. When the handle is raised to the desired height, tighten the butterfly screw.
travel lever
to the NEUTRAL position.
Whenever the compactor's vibra­tion becomes weak or lost during normal operation, regardless of operation hours, check the V-belt and clutch immediately.
Always move the throttle lever
NOTE
2. To make the compactor travel forward, push the travel lever forward (Figure 13). To make the compactor travel backward, pull the travel lever back (Figure 13).
Figure 13. Travel Lever
5. Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury.
quickly without hesitation, because increasing the engine speed slowly causes the clutch to slip.
Figure 14. Handle Adjustment
6. If travel lever is placed in the neutral position, the machine will vibrate in place.
PAGE 18 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 19
MVH-200DA — OPERATION
Stowing the Handle:
1. Push up the handle (Figure 15).
2. Pull the stopper grip upward into the hole of the guard frame to lock the handle.
Figure 15. Stowing the Handle
Lifting:
1. Use a crane or lift to load and unload the machine. A skilled crane operator is required to perform the job.
2. When lifting the machine, check for any damaged or loose bolts, lifting hooks, and shock mounts.
3. Check any damaged or loose bolts in the guard frame to avoid machine sliding off.
4. Make sure that the machine is shut off before machine is lifted.
5. Use reliable cable for lifting.
6. Always lift the machine vertically and keep the machine away from workers and animals.
7. Do not lift the machine higher than the required height.
Transporting:
1. Always make sure that the machine is shut off while being transported.
2. Check that the fuel cap is properly closed and tightened.
3. When traveling long distances or on rugged terrain, drain the fuel of the machine before transporting.
4. Tie down the machine securely on the transportation so that it will not move or topple over.
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 19
Page 20
MVH-200DA — MAINTENANCE
CAUTION - General Maintenance Safety
Inspection and other services should
always
on hard and level ground with the engine shutdown.
be carried out
METINOITAREPOFOSRUOH
Inspection and Maintenance Service Tables.
To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in
sdaerhT
accordance with Tables 5 through 7.
AD002-HVM.5ELBATNOITCEPSNIENIHCAM
METI
gnissiMroesooL
swercS
straPdegamaD
gnillortnoCfonoitcnuF
traPmetsyS
FOSRUOH
NOITAREPO
sruoh8yrevE
)yadyreve(
sruoh8yrevE
)yadyreve(
sruoh8yrevE
)yadyreve(
SKRAMER
gnE
Daily Service
z
Check for leakage of fuel or oil.
kaeLleuFroliO)yadyreve(sruoh8yrevE
gninetsaFfossenthgiT
d
nakcehCliOenignE
tnemhsinelpeR
tnemecalpeRliOeni
gninaelCretliFriAsruoh001yrevE
nigneetarapeseeS
AD002-HVM.6ELBATKCEHCENIGNE
)yadyreve(sruoh8yrevE
)yadyreve(sruoh8yrevE
mumixamdeificepsothsinelpeR(
)level
ot05yrevenehtsruoh52tsrifretfA
sruoh001
.kcehcenignenosliatedroflauname
liOrotarbiV
ciluardyH
NOTE
kaeLmetsySciluardyHsruoh001yrevE
kcehCliOrotarbiVsru
tnemecalpeR
kcehCliOciluardyHsruoh001yrevE32egapeeS
liO tnemecalpeR
kcehC)hctulc(tleb-Vsruoh002yrevE22eg
sruoh000,1
These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions. Fuel piping and connections should be replaced every 2 years.
oh001yrevE12egapeeS
sruoh003yrevE12egapeeS
002retfatsriF
yreveneht,sruoh
z
Check for loose screws including tightness. See Table 7 below (tightening torque ), for retightening:
.7ELBAT
retemaiD)mc/gk.ni(EUQROTGNINETHGIT
mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02
lairetaM
T4 07 051 003 005 057 001,1 004,1 000,2
T8-6 001 052 005 008 003,1 000,2 007,2 008,3
32egapeeS
apeeS
T11 051 004 008 002,1 000,2 009,2 002,4 006,5
~003
* 001
z
Remove soil and clean the bottom of compaction plate.
z
Check hydraulic pump, piping and hose for any leakage. A
053
~056
007
)munimulafositrap-retnuocesacnI(*
)dednahthgirllaeraenihcamsihthtiwesunisdaerhT(
kramsilairetamfoytilauqdnalairetaM
.wercsdna,tlobhcaenode
loosened hydraulic hose can be a cause for leakage. Check hydraulic hose connections with wrench applied for tightness.
z
Check engine oil.
PAGE 20 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 21
MVH-200DA — MAINTENANCE
Engine Oil Replacement:
1. Replace engine oil, first in 25 hours of operation and every 50 to 100 hours afterwards.
warm
2. Drain the engine oil when the oil is Figure 16.
Figure 16. Engine Oil (Draining)
3. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.
4. Replace engine oil in the oil tank with recommended type oil as listed in Table 4. Engine oil capacity is 1.16 quarts (1.1 liter). DO NOT overfill.
5. Install drain bolt with sealing washer and tighten securely.
as shown in
3. Clean foam element in warm, soapy water or nonflammable solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing.
Hydraulic Oil
1. Check hydraulic oil in every 100 hours of operation. With handle bar positioned vertically (storage position), remove oil level check plug (Figure 18) from the top of hydraulic pump and check for proper oil level.
2. Replace hydraulic oil after first 200 hours and in every 1,000 hours of operation.
Figure 17. Engine Air Filter
Air Filter:
1. Remove the air cleaner cover and foam filter element as shown in Figure 17.
2. Tap the paper filter element (Figure 17) several times on a hard surface to remove dirt, or blow compressed air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm air cleaner case side.
2
)] through the filter element from the
CAUTION - Cleaning the Engine Air Filter
NEVER brush off dirt. Brushing will force dirt into the fibers and
cause poor performance in your air filter. Replace the paper filter element if it is excessively dirty.
Figure 18. Oil Level Check Plug
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 21
Page 22
MVH-200DA — MAINTENANCE
Checking and Replacing the V-Belt and Clutch:
After 200 hours of operation, remove the belt cover to check the V-belt tension (Figure 19).
Figure 19. V-Belt Check
CAUTION - Checking and Replacing the V-Belt
NEVER attempt to check the V-belt with
the engine running. Severe injury can occur if your hand gets caught between the V-belt and the clutch. Always use safety gloves.
Checking the V-belt
1. Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.
Replacing the V-belt
1. Remove the belt cover.
2. Engage an offset wrench (19 mm) or the like to vibrator pulley (lower) fastening bolt.
3. Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset wrench clockwise so that the V-belt will come off.
Checking the Clutch
1. With belt cover removed, visually check outer drum of the clutch for seizure and "V" groove for wear or damage.
2. Clean the "V" groove as necessary.
3. Check the clutch lining and shoe for signs of wear. If the shoe is worn, replace the clutch to prevent deficient power transmission and slippage.
Replacing the Clutch
1. Remove V-belt.
2. Remove bolt at engine power output by giving a shock to an engaged wrench (e.g. tapping with hammer) and rotate the bolt counterclockwise.
3. Remove clutch with a pulley extractor.
4. To install a new clutch, reverse steps 1-3.
Vibrator Oil Level Check
CAUTION - Checking and Replacing the V-Belt
Always clean the area around the vibrator oil level check hole before removing oil check plug. This will prevent dirt and debris from entering the system.
1. In every 100 hours of operation, with the machine positioned
horizontally, remove vibrator oil level check plug (Figure 20) off vibrator (19 mm wrench) and see if oil is up to filler port. Be sure to clean area around check hole to prevent dirt and dust from entering.
2. In every 300 hours of operation, replace oil (capacity 1,500
cc). For draining oil through level check hole, have the machine inclined with a sleeper or the like placed under the compaction plate on opposite side.
* Use engine oil 10W-30 for this lubrication.
4. Check the clutch and replace as necessary, following the procedures listed in
5. Engage V-belt to lower vibrator pulley and push the V-belt to the left side of the upper clutch and the rotate offset wrench clockwise so that the V-belt moves onto the pulley.
PAGE 22 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Checking the Clutch
.
Figure 20. Vibrator Oil Maintenance
Page 23
CAUTION - Filling the Hydraulic Oil Reservoir
Make sure hydraulic oil i is at a normal safe operating level. DO NOT over fill. Over filling (excessive oil) will cause excess oil to blow out of breather plug.
Replacing Hydraulic Oil
1. Remove the hydraulic hoses (left and right) which enters the cylinder of the vibrator from the hydraulic pump and move the travel lever back and forth to drain the hydraulic oil from the pump.
2. After draining, reinstall the hydraulic hoses and lock the travel lever to the sub-handle at reverse side (at MAXIMUM position), using a rope.
3. Remove the reservoir cover at the top of the pump (Figure 21). Remove the bleed valve assembly within the pump using a 17 mm box wrench.
5.
Filling the forward travel circuit with oil
MVH-200DA — MAINTENANCE
Figure 22. Hydraulic System
.
a. With the rope removed from the travel lever, move the
lever slowly up and down while adding oil into the hand pump. Use Shell Tellus Oil #46 or equivalent.
b. Moving it about 10 times causes the forward resistance to
increase. When the resistance has considerably increased, with the travel lever remaining on the reverse side, install the bleed valve assembly loosely inside the pump to prevent oil splash.
c. Push the travel lever forward all the way. The valve inside
the spool will activate to push out the aerated oil reverse circuit.
Figure 21. Hydraulic Oil Maintenance
d. With the bleed valve assembly removed, repeat step c,
two to three times.
CAUTION - Removing the Bleed Valve
When removing the bleed valve, NEVER loosen the M8 nut on its end. A copper packing is used underneath the bleed valve, therefore care should be taken not to drop it into the pump. Make sure to remove it together with the bleed valve. DO NOT allow dust or trash to enter the hand pump.
4. Remove bleed plug at the cylinder of the vibrator (right belt
cover side, forward travel circuit) (Figure 22). After a while, oil will flow out of the bleed plug. When aeration disappears, reinstall the plug, tightening it securely.
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 23
Page 24
6.
Filling the reverse travel circuit with oil
a. With the travel lever pushed forward (hydraulic circuit is
connected with reverse travel circuit), add oil into pump and remove bleed plug of vibrator cylinder (opposite of belt cover side). In a few seconds, oil will come out of
bleed plug. b. When aeration disappears, reinstall the plug tightly. c. Move the travel lever slowly until aeration in the hand
pump disappears (about 10 to 15 times).
7. When the aeration in the pump disappears, with the travel lever pushed forward, reinstall the valve. Be careful not to drop the packing into pump. The bleeding valve tightening torque is 450 to 500 kg-gm.
8. After installing the bleed valve, moving the travel lever all the way to reverse causes excess oil to be discharged into pump. If valve fails to activate, aeration still remains in the circuit. With the bleed valve removed, operate travel lever again to bleed. If valve is activated, move the travel lever forward to activate the valve inside spool before moving it to reverse to activate the bleed valve. Repeat 3 to 4 times.
.
Diesel fuel is highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the compactor if the engine is
Checking The Fuel
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish with diesel fuel (Figure 23).
3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel.
MVH-200DA — MAINTENANCE
Explosive Fuel
DANGER
hot! or running
.
9. After making sure that the hydraulic oil in the pump is at the specified level, reinstall the reservoir cover. Coat both sides of packing with liquid packing (such as Threebond #1215).
CAUTION ­Reservoir
Make sure that hand pump is filled with hydraulic oil to the specified level. Excessive oil may hinder bleed valve function, resulting in poor reverse performance.
10.After adding oil and reinstalling the reservoir cover, operate the travel lever to make sure of the following:
Overfilling the Hydraulic Oil
Fuel spillage on a hot engine can cause a If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards.
spool valve:
a.
two-stage motion.
when pushed forward, resistance is felt in
compactor.
DANGER
Figure 23. Refueling
fire
NEVER!
smoke around or near the
or
explosion
.
PAGE 24 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 25
MVH-200DA — ENGINE TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take remedial action following the diagnosis based on the Engine Troubleshooting Table (Table 8) information shown below and on the following page. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.
GNITOOHSELBUORTENIGNE.8ELBAT
MOTPMYSMELBORPELBISSOPNOITULOS
?noitisop"POTS"nisirevellortnocdeepS .noitisop"TRATS"otrevellortnocdeepsteS
itcejnignihcaerleufoN .metsysleuferitnekcehC.leufddA
?pmupleufevitcefeD.pmupleufecalpeR
F .knatnaelcdnaretlifleufecalpeR
sitratsrotratstonlliwenignE
deyaled
.revodenruteb
woltA
.tratston
nacenignehguohtla,
lliwenigneserutarepmet
lelttorhT .noitisopNURotrevelelttorhtnoitisopeR
sanoosspotstubserifenignE
.ffodehctiwssiretrats
?deggolcretlifleu
?enilylppusleufytluaF .enilleufriaperroecalpeR
?wolootnoisserpmoC
?wolooterusserpliO .erusserplioenignekcehC
?serutarepmetwol
?kcihtootlioenignE
?dekcolbretlifleuF.retlifleufecalpeR
?dekcolbylppusleuF .m
?pmupno
A.sevlavdnarednilyc,notsipkcehC
rotsujd
.launamriaperenignerepriaper
?yltcerrocgnikrowtonrotcejnileuF
lerutarepmetgnitratswoL
dedeecxetimi
wkcehC
otecnatsiseretauqedanisahsetarapesleuF
.leuf
?noitisopPOTSnireve
.launamriaperenigne
.ytisocsivlioreporp
oenigneehtpu
arcenignellifeR
.tnemnorivneretniwrof
occanirotcejniecalperroriapeR
etsysleuferitneehtkcehC
htiwecnadr
dnasnoitcurtsnignitratsdlochtiwylpmoC
segremeleuf)dibrutton(raelcrehteh
noitcejnimorfhcated(enilleufehtmorf
mraw,detarapesrodibrutsileufehtfI.)pmup
leufetelpmocehtniardr
leseidedargretniwhtiwleufeR.metsysylppus
liofoepyttcerrochtiwesackn
gnirudflestiybspotsenignE
.noitarepolamron
.deeps
tsuahxekcalb,deepswol
.ekoms
uF.retlifleufecalpeR
euF.retlifleufecalpeR
dnatuptuo,rewopenignewoL
dnatuptuorewopenignewoL
?ytpmeknatleuF.leufddA
?dekcolbretlifle
?ytpmeknatleuF .leufleseid2.oNhtiwlliF
?deggolcretlifl
?etauqedanisignitnevknatleuF .detnevyletauqedasiknattahterusnE
lortnocdeepS
?noitisopdetceles
?llufootlevellioenignE?levellioenignet
?dekcolbretlifriA .retlifriaecalperronaelC
naraelcevlavtcerrocnI .noitacificepsenignerepsevlavtsujdA
?sec
?rotcejnitanoitcnuflaM.launamenigneeeS
niniamertonseodrevel
.noitcaevitcerrocroflaunamenigneeeS
cerroC
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 25
Page 26
MVH-200DA — PLATE COMPACTOR TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take remedial action following the diagnosis based on the Compactor Troubleshooting Table (Table 9) information shown below. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.
GNITOOHSELBUORTROTCAPMOCETALP.9ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?wolootdeepsenignE .MPRtcerrocotdeepsen
?spilshctulC.hctulcecalperrokcehC
.kaew
.esrever
sinoitarbivdna,wolootdeepslevarT
tub,e
sreverrodrawrofslevarT
.noitceridhctiwsotelbissopmi
d
rodrawrofrehtielevarttonseoD
?spilstleb-V.tleb-VecalperrotsujdA
?rotarbivnilioevissecxE .level
?gnisuohrotarbivninoitcnuflaM
?evitcefedstnenopmoclanoitceriD stnenopmoclanoitceri
?tnemtsujdarevelgnisreveR .revelgnisreverriaperrotsujdA
?nekorbesohliociluardyH .esohliociluard
?metsysgnisreverrofliociluardyhninoitareA .metsysliociluardyhdeelB
pdnahnievlavkcehC
?evitcefe
?spilstleb-V.tleb-VecalpeR
?
spilshctulC .seohsdnasgnirpshctulckcehC
?dekcolrotarbiV
?tsudhtiwdeggolcpmu
si).yssarotarbiv(rednilycnigniraebronotsiP
igneteS
reporpotllifdnaliossecxeniarD
.sthgiew
dllakcehC
yhecalperroriapeR
.evlav
.gniraeb
asraeg
)sthgiewretnuocdn
retnuocdnasraeg,cirtneccekcehC
kcehcpmupdnahecalperronaelC
ronotsiprednilycecalper,nrowfI
,cirtnecce(gnisuohrotarbivkcehC
?evitcefedrednilycnigniraebronotsiP
?enilciluardyhniriA .metsysliociluardrhdeelB
eporevellevarT
.taergecnatsisergnitar
?evitcefedrednilycnigniraebronotsiP
.gniraeb
ednilycecalper,nrowfI
.gniraeb
ronotsiprednilycecalper,nrowfI
ronotsipr
PAGE 26 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 27
NOTE PAGE
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 27
Page 28
EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book.
NOTE
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column,
>
, belong to the same assembly or kit.
NOTE
The contents of this parts catalog are subject to change without notice.
, #, +, %, or
*
If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.
PAGE 28 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 29
MQ MIKASA MVH-200DA
1 to 3 Units
W/ YANMAR L70EE- DVMK
Qty. P/N Description
3 ......... 070200323 ....... V-BELTS
2 ......... 956100038 ....... THROTTLE WIRE
3 ......... 11465012591 ... ELEMENT, A/C
1 ......... 11428855041 ... CAP, FUEL TANK
1 ......... 11487076630 ... ROPE, RECOIL STARTER
2 ......... 11425035110 ... STRAINER, OIL LUB W/ O-RING
2 ......... 11425055121 ... FILTER, FUEL OIL
1 ......... 11425055100 ... FILTER, FUEL STRAINER
SUGGESTED SPARE PARTS
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 29
Page 30
BODY ASSY.
MVH-200DA — DECAL PLACEMENT
PAGE 30 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 31
MVH-200DA — DECALS PLACEMENT
BODY ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 920203260 DECAL, OIL TANK 1 2 920204230 DECAL, TRAVEL LEVER OP. 1 3 920203330 DECAL, EAR PROTECTION 1 4 920202220 DECAL, FORWARD/REVERSE 1 5 920204580 DECAL, FULL THROTTLE 1 6 920204040 DECAL, LIFTING CAUTION 1 7 920203290 DECAL, CAUTION OPERATION 1 8 920203560 DECAL, ENGINE MAX SPEED 1 9 920206280 DECAL, PINCH POINT DANGER 1 10 920206290 DECAL, READ MANUAL CAUTION 1 11 TBD DECAL, MULTIQUIP 1 12 920206880 DECAL, V-BELT 1
13 PLATE, SERIAL NO. ........................ 1 ............. CONTACT PARTS DEPARTMENT
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 31
Page 32
BODY ASSY.
MVH-200DA — BODY ASSY.
PAGE 32 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 33
MVH-200DA — BODY ASSY.
BODY ASSY.
NO PART NO PART NAME QTY. REMARKS
1 455109250 VIBRATING PLATE 1 2 455116690 BASE 1 3 939010050 SHOCK ABSORBER 75 4 4 020312100 NUT M12 4 5 030212300 SW M12 8 6 001221240 BOLT 12 X 40 T 4 9 914410012 ENGINE ASSY. L70EE- DVMK 1 10 001221040 BOLT 10 X 40 T 4 11 030210250 SW M10 4 12 031110160 PW M10 4 20 455113800 BELT COVER, IN 1 21 001220830 BOLT 8 X 30 T 4 22 030208200 SW M8 4 23 031108160 PW M8 4 24 455434940 COVER SEAL 1 26 455340680 CLUTCH ASSY. W/ COVER 1 27 951406790 KEY7X7X36 1 28 455445510 WASHER 1 29 001220835 BOLT 8X35 T 1 30 030208200 SW M8 1 31 070200323 V-BELT B-32 BLUE/HDPF532 1 32 455113750 BELT COVER 1 33 001220852 BOLT 8X60 T 5 34 030208200 SW M8 5 35 031108160 PW M8 5 36 953405270 PLUG 1/4X14 13L 1 37 953405260 PACKING 1/4, CU 1 38 455455570 CLUTCH SPACER 1 39 455116700 GUARD FRAME 1 40 001221230 BOLT 12X30 T 4 41 030212300 SW M12 4 50 455215250 COVER GUARD 1 52 959406800 NUT M6 1 53 020306050 NUT M6 1
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 33
Page 34
VIBRATION ASSY.
MVH-200DA — VIBRATION ASSY.
PAGE 34 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 35
MVH-200DA — VIBRATION ASSY.
VIBRATION ASSY.
NO PART NO PART NAME QTY. REMARKS
51 455109310 VIBRATING CASE 1 52 001221268 BOLT 12X140 T 6 53 001221240 BOLT 12X40 T 4 54 030212300 SW M12 10 55 031112230 PW M12 10 61 047920050 ROLLER BEARING NJ210MC4 4 62 455324830 ROTARY SHAFT, DRIVEN 1 63 455324840 PISTON ROD 1 64 025510063 KNOCK PIN 10X63 1 65 455324850 GEAR, DRIVEN 1
66 455435020 COLLAR 17X30X3 ..................................... 4 ................. S/N Z1348 AND BELOW
66 455435020 COLLAR 17X30X3 ..................................... 2 ................. S/N Z1349 AND ABOVE
67 455435030 SPRING 28.2D-41L ................................... 1 ................. S/N Z1348 AND BELOW
68 455435040 SPRING 27.3D-79L ................................... 1 ................. S/N Z1349 AND ABOVE
69 080100300 STOP RING R-30 ...................................... 2 ................. S/N Z1348 AND BELOW
69 080100300 STOP RING R-30 ...................................... 1 ................. S/N Z1349 AND ABOVE
70 041006000 BEARING 6000Z 4 71 080200100 STOP RING S-10 2
72 455435051 PISTON, 22.4D ......................................... 2 ................. REPLACES 455435050
73 455010010 PACKING UPH-20308 ............................... 2 ................. S/N W1011 AND BELOW
73 455010070 PACKING USH-22.4 X 30 X 5 ................... 2 ................. S/N W1012 AND ABOVE
74 080100260 STOP RING R-26 2 75 455324860 CYLINDER, R 1 76 455326060 CYLINDER, L 1 77 050100850 O-RING G-85 2 73 455010010 PACKING UPH-20308 2 73 455010070 PACKING USH-22.4 X 30 X 5 2 74 080100260 STOP RING R-26 2 75 455324860 CYLINDER, R 1 76 455326060 CYLINDER, L 1 77 050100850 O-RING G-85 2 78 001220825 BOLT 8 X 25 T 8 79 030208200 SW M8 8 80 031108160 PW M8 8 81 001200810 BOLT 8 X 10 2 82 953404600 COPPER PACKING 8 X 16 X 2 2 83 040006910 BEARING 6910 2 84 455010020 ELBOW 45' 15-0404 2 95 031108160 PW M8 4
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 35
Page 36
VIBRATION ASSY. (CONT.)
MVH-200DA — VIBRATION ASSY. (CONT.)
PAGE 36 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 37
MVH-200DA — VIBRATION ASSY. (CONT.)
VIBRATION ASSY. (CONT.)
NO PART NO PART NAME QTY. REMARKS
86 455324870 ROTARY SHAFT, DRIVE ........................... 1 ................. S/N 1540 AND BELOW
86 455331070 ROTARY SHAFT, DRIVE ........................... 1 ................. S/N A1541 AND ABOVE
87 951404500 KEY 15 X 10 X 40 RR .............................. 1 ................. S/N 1540 AND BELOW
87 951405370 KEY 15 X 10 X 39 RR .............................. 1 ................. S/N A1541 AND ABOVE
88 455324880 GEAR, DRIVE 1 89 080200500 STOP RING S-50 2 90 060105030 OIL SEAL SB-50729 1 91 455324890 BEARING COVER 1 92 050100850 O-RING G-85 1 93 001220825 BOLT 8 X 25 T 4 94 030208200 SW M8 4
96 455324900 PULLEY, B1-85D ....................................... 1 ................. S/N 1975 AND BELOW
96 455335560 PULLEY, B1 W/FAN .................................. 1 ................. S/N D1976 AND ABOVE
97 951403090 KEY 12 X 8 X 26 1
98 455435060 WASHER, PULLEY ................................... 1 ................. S/N 1975 AND BELOW
98 455448970 WASHER, PULLEY ................................... 1 ................. S/N D1976 AND ABOVE
99 001221230 BOLT 12 X 30 T 1 100 030212300 SW M12 1 101 455324910 ECCENTRIC ROTOR 4 102 001521225 SOCKET HEAD BOLT 12 X 25 T 2 103 001521240 SOCKET HEAD BOLT 12 X 40 T 2 104 952405480 SHIM 70 X 90 X 0.5 AS REQUIRED
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 37
Page 38
CONTROL ( A-TYPE ) ASSY.
MVH-200DA — CONTROL ( A-TYPE ) ASSY.
PAGE 38 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 39
MVH-200DA — CONTROL ( A-TYPE ) ASSY.
CONTROL ( A-TYPE ) ASSY.
NO PART NO PART NAME QTY. REMARKS
1 456329060 HANDLE BRACKET 2 2 001221235 BOLT 12X35 T 4 3 030212300 SW M12 4 4 031112230 PW M12 4 5 456111340 HANDLE 1 6 001221676 BOLT 16X180 T 1 7 031116260 PW M16 2 8 032116280 CONICAL SPRING WASHER M16 6 9 020316130 NUT M16 1 10 023041600 NUT M16, H=10 1 11 455434950 SPINDLE 1 12 455010030 KNOB 1 13 939010060 SHOCK ABSORBER 60 1 14 020410060 NUT M10, H=6 1 15 020412070 NUT M12, H=7 1 16 022411635 WING NUT M16 1 17 954404230 CLAMP SA120-18 2 18 001220620 BOLT 6X20 T 2 19 030206150 SW M6 2 20 031106100 PW M6 2 21 020306050 NUT M6 2 22 001220820 BOLT 8X20 T 4 23 030208200 SW M8 4 24 031108160 PW M8 4 26 501402870 HANDLE STOPPER/MDR 1 27 501402880 SPRING/HANDLE, 1.4X18 X44 1 28 959403460 BALL GRIP 32D-M10 1 29 020410060 NUT M10, H=6 1 30 456211280 HANDLE GRIP 1 33 455010040 OIL HOSE 950L 1 34 455329500 OIL HOSE 1180L 1 36 456111180 LEVER, TRAVEL 1 37 456442320 COLLAR 12X15. 6X32L 1 38 456442150 RETURN SPRING, LEVER 1 39 001221252 BOLT 12X60 T 1 40 020312100 NUT M12 2 41 020412070 NUT M12, H=7 1 42 031112230 PW M12 2 43 030212300 PW M12 1 44 001220830 BOLT 8X30 T 4 45 030208200 SW M8 4 46 031108160 PW M8 4
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 39
Page 40
PUMP ( A-TYPE ) ASSY.
MVH-200DA — PUMP ( A-TYPE ) ASSY.
PAGE 40 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 41
MVH-200DA — PUMP ( A-TYPE ) ASSY.
PUMP ( A-TYPE ) ASSY.
NO PART NO PART NAME QTY. REMARKS
A 456910020 PUMP ASSY. ......................................... 1 .................... INCLUDES ITEMS W/
B C 1
*
2$ 3$ 5
*
6
*
7
*
8
*
9
*
10 11 12 13 14 15 16 17 18#*456441590 BLED VALVE 1 19*#$ 456441530 STEEL BALL 6.35D 2 20#*456441550 SPRING 0.9-5. 1-35L 1 21#*096208016 SOCKET HEAD SCREW 8X16 T 1 22*#$ 020408050 NUT M8, H=5 1 22*#$ 020408050 NUT M8, H=5 2 23 23-1*$ 456443080 SET BOLT, SPOOL 1 24 25 26 27 28 29 30 31*#$ 456441740 BALL SEAT 2 32 33 34
456910030 SPOOL ASSY. ........................................ 1 .................... INCLUDES ITEMS W/ $
*
456910040 BLED VALVE ASSY................................. 1.................... INCLUDES ITEMS W/ #
*
456111150 BODY 1 456328870 SPOOL 1
*
456442310 SPRING 1.0-5.1-35L 1
*
456329000 SHAFT 1 456441750 PINION 1 455437130 WOODRUFF KEY 2 080200240 STOP RING S-24 1 455326790 COVER, PINION 1 040006004 BEARING 6004 2
*
050200200 O-RING 9-20 1
*
455010120 DUST SEAL SER-20 1
*
050100650 O-RING G-65 1
*
001520615 SOCKET HEAD BOLT 6X15 T 8
*
456211220 RESERVE TANK 1
*
456441520 COVER, RESERVE TANK 1
*
456441490 PACKING, RESERVE TANK 1
*
456441650 SET SCREW PT 1/8 2
*
050200090 O-RING P-9 1
*
050100450 O-RING G-45 2
*
456010020 PACKING SKY-25 2
*
953405270 PLUG 1/4X14 13L 1
*
953400160 PACKING 1/4 1
*
506010160 SOCKET HEAD PLUG 1/8 4
*
456328850 CYLINDER COVER, F 1
*
953405260 PACKING 1/4, CU 1
*
001520660 SOCKET HEAD BOLT 6X100 T 4
*
001520615 SOCKET HEAD BOLT 6X15 T 4
*
*
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 41
Page 42
THROTTLE ( A-TYPE ) ASSY.
MVH-200DA — THROTTLE LEVER ( A-TYPE ) ASSY.
PAGE 42 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 43
MVH-200DA — THROTTLE LEVER ( A-TYPE ) ASSY.
THROTTLE ( A-TYPE ) ASSY.
NO PART NO PART NAME QTY. REMARKS
1 956200010 THROTTLE LEVER ASSY. 103F/SX 1 2 092008016 SCREW 8 X 16 2 2 092008025 SCREW 8 X 25 2 3 030208200 WASHER, LOCK 8MM 2
4 020108060 NUT M8 ..................................................... 2 ................. REPLACES 020308060
5 455435000 SPACER 7 X 9.5 X15 1
6 456331120 LEVER BRACKET, T ................................. 1 ................. REPLACES 456329370
7 959404390 GROMMET MG-22D 1 9 959021621 TUBE8-13-1300L 1 12 456443060 LEVER STOPPER 462COS 1 13 456443070 LEVER SPACE 515D04 1 14 456330100 LEVER COVER 1 15 959405280 BOOT 1 16 506010070 CLAMP TC-150 2
20 952010030 WAVE WASHER W-20 ............................... 3 ................. S/N C1834 AND ABOVE
21 455334250 WIRE GUIDE, AL103F .............................. 1 ................. S/N C1834 AND ABOVE
22 956100038 THROTTLE WIRE 1550-1740 1 23 359406810 WIRE STOPPER AY (3D) 1 24 091004006 SCREW 4 X 6 1
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 43
Page 44
CYLINDER BLOCK ASSY.
YANMAR L70EE-DVMK— CYLINDER BLOCK ASSY.
1
2
NOTES:
- SEE CYLINDER HEAD AND BONNET ASSY., ITEM1
1
- SEE FUEL INJECTION PUMP ASSY., ITEM1
2
PAGE 44 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 45
YANMAR L70EE-DVMK— CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 71487401560 BLOCK ASSY, CYLINDER ..................................1 ............. INCLUDES ITEMS W/
8# 11435001700 COVER, STARTER 1 9# 26106100122 BOLT M10X 12 PLATED 2 10 11435001200 STUD, CYL. HEAD 2 11 11435001210 STUD, CYL. HEAD 2 12 11435001220 NUT 9 2 13 10522501240 WASHER 4 14 11435001250 NUT 9 2 16 11487101330 GASKET, CYL. HEAD CMP 1 22 11435001380 O-RING 1 23 11435001412 GASKET, CRANK CASE 1 24 11436001454 COVER (D), CRANK CASE 1 27 11435002100 BEARING, MAIN 1 29 10542501690 PLUG M16 2
30 11469901760 CAP, W/LUB. OIL GAUGE ...................................2 ............. INCLUDES ITEM W/
32 33 11425001800 SHIM SET 1 42 11425001830 COVER, INSPEC. WINDOW 1 43 11425001841 GASKET 1 44 11425035150 PIPE, L.O. INLET 1 45 11427001600 PARALLEL PIN 8X12 2 46 23876010000 PLUG PT 1/8, SCREW 1 47 26106080352 BOLT M 8X35 PLATED 15 48 26226060182 STUD M 6X18 PLATED 1 49 26226060222 STUD M 6X22 PLATED 2 50 26366060002 NUT M 6 3 51 22190160002 SEAL WASHER 16S 2 52 11429902030 RETAINER 1 53 11435002113 BALL BEARING 1 54 16011002220 SEAL, OIL 1 55 16011002220 SEAL, OIL 1 56 24162152112 NEEDLE BEARING 1 57 26106080122 BOLT M 8X12 PLATED 1 58 22312040080 PIN 4X8, STRAIGHT 2
59 11435002200 MAIN BEARING US=0.25 ...................................1 ............. UNDER-SIZED PART
60 11435002210 MAIN BEARING US=0.50 ...................................1 ............. UNDER-SIZED PART
11429901950 O-RING 2
*
*
#
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 45
Page 46
YANMAR L70EE-DVMK— CYLINDER HEAD & BONNET ASSY.
CYLINDER HEAD & BONNET ASSY.
PAGE 46 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 47
YANMAR L70EE-DVMK— CYLINDER HEAD & BONNET ASSY.
CYLINDER HEAD & BONNET ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11487111020 CYLINDER HEAD 1 6 11487111100 VALVE, SUCTION 1 7 11487111110 VALVE, EXHAUST 1 8 11435011120 SPRING, VALVE 2 9 10115811180 RETAINER, SPRING 2 10 27310060001 COTTER ASSY 2
12 11477111250 SUPPORT CAM ARM .........................................1 ............. INCLUDES ITEMS W/
13 14 16 17 18 20 21*# 26856060002 LOCK NUT 6 1 22 23 11435011340 SEAL, VALVE STEM 2 24 10501011490 CAP, VALVE 2 25 11477111461 GASKET, NOZZLE 1 26 11477111470 SPACER, NOZZLE 1 27 11425011600 WASHER 2 28 11425011901 RETAINER 1 29 22351040008 SPRING PIN 4X8 1 30 26106060452 BOLT M 6X45 PLATED 2 31 26226060552 STUD M6X 55 PLATED 2 32 26366060002 NUT M 6 2 33 11477111310 GASKET, BONNET 1
34 11477111950 BONNET ASSY, HEAD .......................................1 ............. INCLUDES ITEMS W/ %
36% 11425003591 SHAFT ASSY, DECOMP 1 39% 11425003640 SPRING 1 41% 22312030160 PARALLEL PIN 3X16 1 44 26106060552 BOLT M 6X55 PLATED 3
11477111260 SUPPORT, ROCKER ARM 1
*
11477111650 ARM ASSY, INTAKE ........................................... 1 ............. INCLUDES ITEMS W/ +
*
+ 11425011240 SCREW, VALVE ADJUST. 1
*
+ 26856060002 LOCK NUT 6 1
*
11477111660 ARM ASSY, EXHAUST ......................................1 ............. INCLUDES ITEMS W/ #
*
# 11425011240 SCREW, VALVE ADJUST. 1
*
22242000120 CIRCLIP 12 2
*
*
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 47
Page 48
YANMAR L70EE-DVMK— AIR CLEANER & MUFFLER ASSY.
AIR CLEANER & MUFFLER ASSY.
PAGE 48 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 49
YANMAR L70EE-DVMK— AIR CLEANER & MUFFLER ASSY.
AIR CLEANER & MUFFLER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11425012211 GASKET, AIR CLEANER 1
2 11428812511 CLEANER, AIR ...................................................1 ............. INCLUDES ITEMS W/ #
3# 11465007450 LABEL, AIR CLEANER 1 4# 11428812520 COVER COMPL. 1 5# 11428812531 CASE, AIR CLEANER 1 6 11425212560 WASHER M 8, SEAL 1 7# 11465012591 ELEMENT ASSY 1 10 11425212550 WING-NUT, M 8 1 11 11425012300 U-NUT 3 12 11439912010 PIPE, AIR INTAKE 1 13 11435012202 GASKET, AIR INTAKE 1 14 26106060252 BOLT M 6X25 PLATED 2 15 26226060142 STUD M 6X14 PLATED 1 16 26226060552 STUD M6X 55 PLATED 2 17 11425013201 GASKET (NON-ASB.) 1 18 11438813600 EXHAUST, MUFFLER 1 21 26106060122 BOLT M 6X12 PLATED 2 22 26216080182 STUD M 8X18 PLATED 2 23 26306080002 NUT 2
24 11428813800 DEFLECTOR EXH ...............................................1 ............. INCLUDES ITEMS W/
25 26
26554060182 SCREW M 6X18 1
*
26367060002 U-NUT M6 1
*
*
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 49
Page 50
YANMAR L70EE-DVMK— CRANKSHAFT, PISTON & CAMSHAFT ASSY.
CRANKSHAFT, PISTON & CAMSHAFT ASSY.
1
NOTES:
2
1
- SEE CYLINDER BLOCK ASSY., ITEM 24
2
- SEE CYLINDER BLOCK ASSY., ITEM 56
PAGE 50 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 51
YANMAR L70EE-DVMK— CRANKSHAFT, PISTON & CAMSHAFT ASSY.
CRANKSHAFT, PISTON & CAMSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 71488014580 CAMSHAFT (D) ASSY 1 5 11425014200 TAPPET 2 6 11477114260 TAPPET, F.O. 1 7 11435014451 ROD, PUSH 2 9 71487321730 CRANKSHAFT ASSY 1 17 10385401221 NUT M16 1 18 11425021550 WASHER, FLYWHEEL 1 19 11439921420 FLYWHEEL 1 20 22512040120 KEY 4X 12 1
22 71487222721 PISTON W/RINGS ...............................................1 ............. INCLUDES ITEM W/ *
25 31 11439922300 PISTON PIN 1 32 22252000210 CIRCLIP 21 2
33 71438G23700 ROD ASSY, CONNECTING................................. 1 ............. INCLUDES ITEMS W/ #
36# 11820023200 BOLT, ROD 2 37# 11438023100 PISTON PIN 1 38# 71438023600 BEARING, CRANK PIN 1 40 71487028511 SHAFT ASSY, BALANCER 1 44 24101062024 BALL BEARING 2
46 71487222040 PISTON W/RING, 0.25OS ...................................1 .......... OVER-SIZE(O.S=0.25)PART
49 71487022542 RING SET O.S=0.25 ...........................................1 .......... OVER-SIZE(O.S=0.25)PART
54 11487222050 PISTON W/RING, 0.50OS ...................................1 .......... OVER-SIZE(O.S=0.50)PART
57 71487022552 RING SET O.S=0.50 ...........................................1 .......... OVER-SIZE(O.S=0.50)PART
61 71438023610 BEARING, PIN(U.S=0.25) ...................................1 .......... UNDER-SIZE(U.S=0.25)PART
63 71438023620 BEARING, PIN(U.S=0.50) ...................................1 .......... UNDER-SIZE(U.S=0.50)PART
65 16031014550 WASHER 1 66 22512070360 KEY 7X 36 1 67 26106080202 BOLT M 8X 20 PLATED 1
71487022502 RING SET, PISTON 1
*
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 51
Page 52
YANMAR L70EE-DVMK— LUB. OIL PUMP & GOV. ASSY.
LUB. OIL PUMP & GOVERNOR ASSY.
1
2
3
NOTES:
1
- SEE CYLINDER BLOCK ASSY., ITEM 24
2
- SEE CYLINDER BLOCK ASSY., ITEM 1
3
- SEE CYLINDER BLOCK ASSY., ITEM 2
PAGE 52 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 53
YANMAR L70EE-DVMK— LUB. OIL PUMP & GOV. ASSY.
LUB.OIL PUMP & GOVERNOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11425032010 PUMP ASSY, LUB. OIL 1 7 11425032070 COVER, LUB. OIL PUMP 1 8 10333832570 O-RING 1 9 22312030160 PARALLEL PIN 3X16 1 10 26476060142 BOLT M 6X 14, TAPPING 3
11 11425035110 STRAINER, LUB. OIL .......................................... 1 ............. INCLUDES ITEMS W/
12 13 14 26106060162 BOLT M 6X 16 PLATED 1 15 11435061190 LEVER, GOVERNOR 1 22 22322030200 TAPER PIN 3X20 1 23 11477061190 WASHER 1 25 71477061100 GOVERNOR ASSY 1 33 11477061520 BEARING, NEEDLE 2 34 11477061600 SEAL, OIL 1 35 11477061610 WASHER, THRUST 1 36 11425266051 HANDLE, REGULATOR 1 38 18336066110 BRACKET, REGULATOR 1 39 11425266252 SPRING, RETURN 1 40 11425066440 BOLT, ADJUSTING 1 41 10522566990 SCREW 1 42 26106060202 BOLT M 6X 20 PLATED 1 43 26476060142 BOLT M 6X 14, TAPPING 1 44 26757060002 NUT, 6 1
51 11481861700 LIMITER ASSY, FUEL ........................................1 ............. INCLUDES ITEMS W/ %
52% 11477161810 WASHER, PLAIN 14 1 53% 11477161830 PLATE 1 54% 11477161940 NUT 1 55% 11481866600 LIMITER ASSY, FUEL 1 56% 11477166690 NUT M14 1 57 11487066010 SPRING, REGULATOR 1 58 11425066200 SPRING, RETURN 1 59 13521061090 LEAD 1 60 22451060000 WIRE 0.6 1
61 11477161890 PROTECTOR CMP .............................................. 1 ............. INCLUDES ITEMS W/ #
63# 11477161960 SPACER 1 64# 24311000180 O-RING 1A P-18.0 1
11425035070 FILTER, LUB. OIL 1
*
24341000224 O-RING 1A S-22.4 1
*
*
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 53
Page 54
YANMAR L70EE-DVMK— COOLING & STARTING DEVICE ASSY.
COOLING & STARTING DEVICE ASSY.
PAGE 54 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 55
YANMAR L70EE-DVMK— COOLING & STARTING DEVICE ASSY.
COOLING & STARTING DEVICE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11487045201 COVER 1 2 11435045320 RUBBER SEAL 1 3 11435045340 COLLAR 1 4 18372055210 GROMMET 1 5 26106060202 BOLT M 6X 20 PLATED 1 6 11436045101 CASE, FAN(SILVER)(17) 1 7 11425045301 RUBBER, CUSHION 4 8 11425045310 COLLAR 4 9 11425045330 SEAL, FAN CASE 1 10 11437045351 BOLT, FAN CASE 4
11 11488076051 STARTER ASSY, RE-COIL .................................1 ............. INCLUDES ITEMS W/ #
12# 11488076251 RECOIL STARTER(D) ASSY. ..............................1 ............. INCLUDES ITEMS W/ *
13
# 11488076511 CASE (D) W/ NO LABEL 1
*
14
# 11488076520 REEL, RECOIL 1
*
15
# 11487076530 RATCHET 2
*
16
# 11487076540 SPRING, SPIRAL 1
*
17
# 11488076550 GUIDE, RATCHET 1
*
18
# 11487076560 SPRING, FRICTION 1
*
19
# 11487076570 SPRING, RETURN 2
*
20
# 11487076580 SET SCREW 1
*
22
# 11487076620 KNOB, STARTER 1
*
23
# 11487076630 ROPE, STARTER 1
*
24# 11435076591 PULLEY, STARTER 1 25 26106060082 BOLT M 6X 8 PLATED 4 26 26106060122 BOLT M 6X 12 PLATED 3 27 11425076600 PLUNGER 1 28 11425076610 HOLDER, PLUNGER 1 29 16080278260 CLAMP 2
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 55
Page 56
YANMAR L70EE-DVMK— FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
PAGE 56 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 57
YANMAR L70EE-DVMK— FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 71487551100 PUMP ASSY, F. INJECT. .....................................1 ............. INCLUDES ITEMS W/ #
3# 10554651020 GASKET 1
# 11425051080 PLATE 1
4 6
# 11465051100 BODY, F.I. PUMP 1
# 11425051160 SPRING 1
14 16
# 11465051300 VALVE ASSY, DELIVERY 1 # 10554651330 SPRING, DELIV. VALVE 1
20 21
# 11425051340 HOLDER, F.I.P. DELIVERY 1 # 12455051350 GASKET, DELIVERY 2
22 23
# 11425051600 LEVER ASSY, CONTROL 1
24# 11425051640 SEAT (A), SPRING 1 25# 11425051650 SEAT (B), SPRING 1 26# 22351020006 SPRING PIN 2X 6 2 27# 22351030008 SPRING PIN 3X 8 1 29 71487553100 VALVE ASSY, F. INJECT 1 31 11487153001 NOZZLE ASSY 1 35 11959353080 NUT, NOZZLE CASE 1 36 11425053120 SPRING, NOZZLE 1 38 11959353130 RETAINER , SPRING 1 40 11477553140 SPACER, VALVE STOP 1 42 11477553210 PIN 2
44 11487553100 HOLDER ASSY ...................................................1 ............. INCLUDES ITEMS W/
48 49 11425053400 SHIM PACK 1 67 11487159804 PIPE, FUEL INJECTION 1
11425053331 PIN, SPRING 1
*
*
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 57
Page 58
YANMAR L70EE-DVMK— FUEL TANK & FUEL LINE ASSY.
FUEL TANK & FUEL LINE ASSY.
1
2
NOTES:
1
- SEE FUEL INJECTION PUMP ASSY., ITEM 28
2
- SEE FUEL INJECTION PUMP ASSY., ITEM 1
PAGE 58 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 59
YANMAR L70EE-DVMK— FUEL TANK & FUEL LINE ASSY.
FUEL TANK & FUEL LINE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 71435055711 TANK, FUEL (RED)(50) .......................................1 ............. INCLUDES ITEM W/
3
*
5
>
6
*
7
*
8
*
9
*
10 11
12 11425055121 FILTER, FUEL OIL ..............................................1 ............. INCLUDES ITEM W/ #
13# 11425055130 GASKET 1 14 11429955210 STAY 1 15 11439955230 STAY (B) 1
16 11425055301 COCK ..................................................................1 ............. INCLUDES ITEM W/ +
17+ 24341000150 O-RING 1A S-15.0 1 18 11465055810 BOLT, LIFTING 1 19 22117080000 WASHER 8 1 20 26106080452 BOLT M 8X 45 PLATED 1 21 26366060002 NUT M 6 2 22 26476060142 BOLT M 6X 14, TAPPING 2
23 11477059030 PIPE ASSY, FUEL OIL ....................................... 1 .............. INCLUDES ITEM W/ %
24% 11427059010 CLIP, HOSE 2 25% 11426859061 PIPE, FUEL OIL 1 26 12472259050 CLAMP 9 2 27 11425059060 PIPE, FUEL RETURN 1
11428855041 CAP ASSY, FUEL TANK .....................................1 ............. INCLUDES ITEM W/
11428855081 VALVE 1 11425055100 FILTER, FUEL 1 11435055150 PIPE, GAUGE 1 11425055201 DAMPER, FUEL TANK 4 10385455220 CLAMP 2 23414080000 GASKET 8, ROUND 1
*
10530055080 PLUG, DRAIN 1
*
*
>
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 59
Page 60
YANMAR L70EE-DVMK— TOOL, LABEL & GASKET SET ASSY.
TOOL, LABEL & GASKET SET ASSY.
PAGE 60 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 61
YANMAR L70EE-DVMK— TOOL, LABEL & GASKET SET ASSY.
TOOL, LABEL & GASKET SET ASSY.
NO. PART NO. PART NAME QTY. REMARKS
3 11425007090 LABEL, AIR COOLED 1 4 11425007111 LABEL, YANMAR 1 5 11426807240 LABEL, CAUTION 1 6 11426107350 LABEL 1 7 11426807350 LABEL, HOW TO START 1 11 11425092600 BAG, TOOL 1 12 16033092730 DRIVER, + 1 13 28110100120 WRENCH 10X12 1 14 28110140170 WRENCH 14X17 1 15 28210000150 FEEDER, OIL 1
16 11425092101 F.W. LOCKING HANDLE ..................................... 1 ............. OPTIONAL PART
17 11425092130 REMOVER, FLYWHEEL ......................................1 ............. INCLUDES PARTS W/ $
19$ 26116060454 BOLT M 6X 45 PLATED ......................................4 ............. OPTIONAL PART
20$ 26116080454 BOLT M 8X 45 PLATED ......................................3 ............. OPTIONAL PART
21$ 26716060002 NUT 6 .................................................................. 8 ............. OPTIONAL PART
22$ 26716080002 NUT M 8 ..............................................................6 ............. OPTIONAL PART
23 11435092301 GUIDE, OIL SEAL ...............................................1 ............. OPTIONAL PART
24 11435092311 INSTALLING TOOL ..............................................1 ............. OPTIONAL PART
25 11435092350 INSTALLING TOOL ..............................................1 ............. OPTIONAL PART
27 71487192600 GASKET SET .....................................................1 ............. INCLUDES PARTS W/
29 35 36 37 38 39 40 42 44 45 46 47 48
11487101330 GASKET, CYL HEAD CMP 1
*
11435001380 O-RING 1
*
11435001412 GASKET, CRANK CASE 1
*
11429901950 O-RING 2
*
11425001841 GASKET 1
*
22190160002 SEAL WASHER 16S 2
*
11435011340 SEAL, VALVE STEM 2
*
11477111461 GASKET, NOZZLE 1
*
11477111310 GASKET, BONNET 1
*
11435012202 GASKET, AIR INTAKE 1
*
11425012211 GASKET, AIR CLEANER 1
*
11425013201 GASKET (NON-ASB.) 1
*
10333832570 O-RING 1
*
*
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 61
Page 62
Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Mul­tiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provi­sions:
1. A Returned Material Authorization must
be approved by Multiquip prior to ship­ment.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts Sales that defines item numbers, quanti­ties, and descriptions of the items to be returned.
a. The parts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and
phone number of the person request­ing the RMA.
3. A copy of the Return Material Authoriza-
tion must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on retur ned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a spe­cific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being re­placed by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were pur­chased more than six months prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components. f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instruc­tions. If a reply is not received within five days, the material will be returned to the sender at his expense.
dealer net price at time of the original purchase, less a 15% restocking charge.
which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such wr itten statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
PAGE 62 — MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05)
Page 63
NOTE PAGE
MVH-200DA PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (03/21/05) — PAGE 63
Page 64
OPERATION & PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 Email: mq@multiquip.com Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244 310-537-3700
MAYCO PARTS
800-306-2926 310-537-3700
SERVICE DEPARTMENT
800-421-1244 310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244, 310-537-3700,
ON-HAND
EXT.
279
EXT.
279
WHEN CALLING
FAX:
310-537-3927
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
310-537-4259
FAX:
310-631-5032
FAX:
310-537-1173
Your Local Dealer is:
MULTIQUIP INC
18910 WILMINGTON AVE. CARSON, CALIFORNIA 90746 800-421-1244 • 310-537-3700 FAX: 310-537-3927 E-mail:mq@multiquip.com Internet:multiquip.com
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