Control Assembly ................................................ 34-37
Hand Pump Assembly......................................... 38-39
NOTE
Specification and part
number are subject to
change without notice.
PAGE 4 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 5
r
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■
View Parts Diagrams
■
Order Parts
■
Print Specification Information
Goto www.multiquip.com and click on
Order Par ts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact you
District Sales Manager for more information.
Use the
internet
on
Standard orders
and qualify for a 5% Discount
for all orders which include
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
Dealer Account Number
❒
❒❒
❒❒
❒
Dealer Name and Address
❒❒
❒❒
❒
Shipping Address (if different than billing address)
❒❒
❒❒
❒
Return Fax Number
❒❒
❒❒
❒
Applicable Model Number
❒❒
❒❒
❒
Quantity, Part Number and Description of Each Part
❒❒
All orders are treated as
and will ship the same day if received prior
to 3PM PST.
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 5
❒❒
❒
Specify Preferred Method of Shipment:
❒❒
✓
UPS/Fed Ex
■
Priority One
■
Ground
■ Next Day
■
Second/Third Day
Standard Orders
✓ DHL
✓
Tr u ck
Page 6
MVH-150D — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
This Owner's Manual has
NOTE
Refer to the engine manufacturer’s instructions for data
relative to its safe operation.
Before using this plate compactor, ensure that the
operating individual has read and understands all
instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
been developed to provide
complete instructions for the
safe and efficient operation
of the Multiquip Model
MVH-150D ReversiblePlate
Compactor.
Potential hazards associated with the operation of an
MVH-150D Plate Compactor
Symbols which appear throughout this manual, and will be
referenced in conjunction with Safety Message Alert
Symbols.
HAZARD SYMBOLS
WARNING - Lethal Exhaust Gases
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.
WARNING - Explosive Fuel
Diesel fuel is extremely flammable, and
its vapors can cause an explosion if ignited.
DONOT start the engine near spilled fuel
or combustible fluids.
will be referenced with Hazard
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
DANGERDANGER
DANGER
DANGERDANGER
You WILL be
if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or
you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
KILLED
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.
WARNING - Burn Hazards
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
CAUTION - Respiratory Hazard
ALWAYS wear approved
protection when required.
respiratory
You CAN be
these directions.
PAGE 6 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
INJURED
if you DO NOT follow
Page 7
MVH-150D — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - Rotating Parts
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
CAUTION - Sight and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
UNLEADED
FUEL
CAUTION - Equipment Damage Messages
Other important messages are provided throughout this
manual to help prevent damage to your COMPACTOR,
other property, or the surrounding environment.
This plate compactor, other
NOTE
property, or the surrounding
environment could be damaged
if you do not follow instructions.
PLASTIC
TRUCK-BED
LINER
DANGER
DO NOT ADD FUEL
TO COMPACTOR IF
COMPACTOR IS PLACED
INSIDE TRUCK-BED WITH
PLASTIC LINER. POSSIBILITY EXISTS
UNLEADED
FUEL
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 7
OF EXPLOSION OR FIRE DUE TO
.STATIC ELECTRICITY
Page 8
MVH-150D — RULES FOR SAFE OPERATION
DANGER - Read Manual
Failure to follow instructions in this manual
may lead to serious injury or even death!
This equipment is to be operated by trained
and qualified personnel only! This
equipment is for industrial use only.
■
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or plate
compactor.
The following safety guidelines should always be used when
operating the
GENERAL SAFETY
■
DO NOT operate or service this equipment before reading this entire
manual.
■
This equipment should not be operated by persons under 18
years of age.
■
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■
NEVER operate this equipment under the influence or drugs or
alcohol.
compactor
:
■
High Temperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
hot
with
■
The engine of this compactor
requires an adequate free flow of
cooling air.
compactor in any enclosed or
narrow area where free flow of the
air is restricted. If the air flow is
restricted it will cause serious
damage to the compactor or engine and may cause injury
to people and property. Remember the engine gives off
DEADLY gases.
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■
ALWAYS use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it to
cool. DO NOT
machine. Fire or explosion could result from
fuel vapors, or if fuel is spilled on a hot
engine.
components can cause serious burns.
NEVER!
operate the
smoke around or near the
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
ALWAYS check the machine for loosened threads or bolts
before starting.
■
ALWAYS wear proper respiratory (mask)
hearing and eye protection equipment when
operating the pump.
PAGE 8 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
■
NEVER operate the equipment in an
explosive atmosphere
combustible materials. An explosion or fire
could result causing severe
or near
bodily harm
or even death.
■
Topping-off to filler port is dangerous, as it tends to spill fuel.
■
Refer to the
questions or information.
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to the
equipment and/or injury to user may result.
■
Manufacturer does not assume responsibility for any accident
due to equipment modifications.
Engine Owner's Manual
for engine technical
Page 9
MVH-150D — RULES FOR SAFE OPERATION
Loading and Unloading
■
Before lifting compactor, make sure that machine parts, guard
hook, and vibration insulators are not damaged and screws
are not loosened or lost.
■
When using a crane or lifting device, always make sure that
it is properly secured to the guard hook on the compactor.
■
NEVER lift the machine while the engine is running.
■
ALWAYS use an adequate lifting chain, strap or rope of
sufficient strength.
■
Use one point suspension hook and lift straight upwards.
Maintenance Safety
■
■
■
■
■
■
■
■
NEVER lubricate components or attempt service on a
running machine.
ALWAYS allow the machine a proper amount of time to
cool before servicing.
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace
broken parts.
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
Removing the engine oil drain plug while
the engine is hot will result in hot oil to gush
out of the oil drain plug, therefore causing
severe scalding to any persons in the
general area of the generator.
■
NEVER allow any person or animal to stand underneath the
machine while lifting.
■
Try not to lift machine to unnecessary heights
TRANSPORTING
■
ALWAYS shutdown engine before transporting.
■
Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.
■
Drain fuel when transporting compactor over long distances
or bad roads.
■
ALWAYS tie down the compactor during transportation by
securing the compactor's guard frame with ropeso that it will
not move or topple over.
Emergencies
■
■
■
ALWAYS know the location of the
nearest
ALWAYS know the location of the nearest
fire extinguisher
In emergencies
nearest phone or
Also know the phone numbers of the nearest
always
ambulance, doctor
information will be invaluable in case of an
emergency.
.
first aid kit
know the location of the
keep a phone on the job site
and
fire department
. This
.
.
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 9
PAGE 10 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
).mm066(.ni0.62
Page 11
MVH-150D — SPECIFICATIONS
sledoMD051-HVM
ecroFlagufirtneC)gk200,3(.sbl026,6
)rotcapmoC(snoitacificepS.2ELBAT
snoitarbiVforebmuNnim/sn
oitarbiv006,5
deepSgnilevarT)nim/sretem32(nim/.tf57
)WxL(eziSetalP
thgieWgnitarepO)
.ni0.62x0.71
)mm007x034(
gk261(.sbl753
)enignE(snoitacificepS.3elbaT
ledoMKMVD-EE84LRAMNAY
lacitreV,ekorts4delooc-riA
epyT
enignE
ekortSXeroB
.ni7.2
leseiD,rednilyCelgniS
.ni8.1x
)mm75xmm07(
enignE
leuFleuFleseiD
miD
thgieWteNyrD
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 11
)HxWxL(noisne
tnemecalpsiD)ni-uc4.31(cc912
tuptuOxaM.M.P.R0063/.P.H2.4
yticapaCknaTleuF
yticapaCliOebuL)sretil08.(.stq48.0
dohteMgnitratStratSlioceR
.xorppA
)sretil4.2(
snollag.S.U36.0
.ni5.61x1.51x1.31
mm8.714x5.483x5.233(
).gK5.62(sbl4.85
Page 12
MVH-150D — GENERAL INFORMATION
Plate Compactor
The Mikasa MVH-150D is a walk-behind reversible plate
compactor designed for the compaction of sand, clay and asphalt.
This plate compactor is a powerful compacting tool capable of
applying a tremendous force in consecutive high frequency
vibrations to a soil surface. Its applications include soil compacting
for road, embankments and reservoirs as well as backfilling for
gas pipelines, water pipelines and cable installation work.
Compactor Components
This plate compactor is comprised of an anti-vibration handle,
vibrating case (eccentric), water tank, guard hook, rubber shock
absorbers and a Yanmar diesel engine.
Reversible Vibratory Plates
Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for semicohesive soils.
Power Transfer
The Mikasa MVH-150D Plate Compactor is equipped with an
air-cooled, vertical single-cylinder, 4-stroke Yanmar L48V6 diesel
engine. A centrifugal clutch is attached to the output shaft of the
engine and will engage when the engine speed reaches
approximately 2,300 ~ 2,600 rpm’s.
Frequency/Speed
The compactor's vibrating plate maximum frequency is 6,000
vpm (vibrations per minute). The forward and reverse travel speed
of the compactor is approximately 75ft./minute (23 meters/minute).
Controls
Before starting the MVH-150D Plate Compactor, identify and
understand the function of the controls and components as
indicated in Figure 2.
Engine shaft speed is transfered via engine pulley and V-belt to
vibrator pulley. The vibrator pulley rotates an eccentric rotor shaft
(2) one for foward one for reverse that is contained within the
vibrator case.
The generated vibration created from the eccentric rotor is
transmitted to the compacting plate. This vibration causes the
compactor to move in either a forward or reverse direction.
PAGE 12 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 13
MVH-150D — COMPONENTS (PLATE COMPACTOR)
Figure 2. MVH-150D Components
Figure 2 shows the location of the controls, indicators and general
maintenance parts. The function of each control is described
below:
1.Breather Cap – Remove this cap to bleed (remove air) the
hydraulic system. When replacing hydraulic oil, use "Shell
Tellus #46 or equivalent".
2.Hand Grip – When operating the compactor use this hand
grip to manuever the compactor.
3.Handle Lock – Pull handle bar downward (working
position), then pull handle lock to lock handle bar in place.
4.Vibration Case Oil Level Check Plug – Remove this plug
to check the vibration case oil. Oil level should be all the
way up to the filler port. When replacing vibration case oil,
use 10W-30 engine oil.
5.Handle Bar (working position) – When operating the
compactor, this handle is to be in the downward position.
6.Handle Bar (stored position) – When the compactor is
stored
to be
, move the handle bar to the upright position.
7.Engine – This plate compactor use a YANMAR L48V6
diesel engine. Refer to the owner’s manual for engine
information and related topics.
8.Belt Cover – Remove this cover to gain access to the Vbelts. NEVER run the compactor without the V-belt cover. If
the V-belt cover is not installed, the possibility exist that
your hand may get caught between the V-belt and clutch,
thus causing serious injury and bodily harm.
9.Vibration Case – Encloses the eccentric, gears and
counter weights.
10.Forward and Reverse Lever –
the compactor will move in a forward direction,
lever backwards, the compactor will move in backwards
direction. Placing the lever in the middle (midway) will cause
the compactor not to move (neutral).
Push
the lever forward,
pull
the
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 13
Page 14
MVH-150D — COMPONENTS (YANMAR L48EE ENGINE)
9
1
2
10
5
11
7
8
Figure 3. Engine Controls and Components
The engine shown above is a
YANMAR L48V6
engine (Figure 3).
The engine must be checked for proper lubrication and filled
with fuel prior to operation. Refer to the manufacturer’s engine
7.Oil Filler Cap / Dipstick – Remove this cap to add oil to the
engine crankcase. Read dipstick to determine if oil level is
low. DO NOT over fill.
manual for instructions and details of operation and servicing.
Each component is described below:
NOTE
1.Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
2.Fuel Tank – Capacity is 2.5 quarts (2.4 liters) of diesel
fuel.
3.Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
4.Muffler – Used to reduce noise and emissions.
8.Oil Drain Plug – Unscrew plug to drain oil from engine
crankcase. Dispose of oil in a safe manner.
9.Decompression Lever– Press down before starting
engine. To prevent damage to engine, DO NOT use for any
other purpose.
3
6
4
Operating the engine without
an air filter, with a damaged
air filter, or a filter in need of
replacement will allow dirt to
enter the engine, causing
rapid engine wear.
5.Recoil Starting Handle (pull rope) – Type of engine
starting method.
Engine components can generate extreme heat.
DANGER - Explosive Fuel Hazard
Adding fuel to the tank should be done only when
the engine is stopped and has had an
opportunity to cool down. In the event of a fuel
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operating. NEVER operate the engine with the
muffler removed.
spill, DO NOT attempt to start the engine untill
the fuel residue has been completely wiped up,
10.Fuel Cock– Controls the flow of diesel fuel to the carburetor.
and the area surrounding the engine is dry.
6.Recoil Starter– Manual-starting method. Pull the starter
11.Speed Control Lever– Regulates engine speed.
grip until resistance is felt, then pull briskly and smoothly.
PAGE 14 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
CAUTION - Burn Hazard
Must be in the ON position when starting and running the
engine.
Page 15
MVH-150D — INSPECTION
CAUTION - General Safety Precautions
NEVER operate the compactor in a confined
area or enclosed area structure that does not
provide ample
ALWAYS wear approved eye and hearing
protection before operating the compactor.
Before Starting:
1.Read safety instructions at the
beginning of manual.
2.Remove dirt and dust, particularly
in the engine cooling air inlet,
carburetor and air cleaner.
3.Check the air filter for dirt and dust.
If air filter is dirty, replace air filter with a new one as required.
4.Check carburetor for external dirt and dust. Clean with dry
compressed air.
free flow of air
.
3.Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4.If the oil level is low (Figure 6), fill to the edge of the oil filler
hole with the recommended oil type (Table 4). Maximum oil
capacity is 0.84 quarts (0.80 liters).
Figure 6. Engine Oil Dipstick (Oil Level)
5.Check fastening nuts and bolts for tightness.
Engine Oil Check:
1.To check the engine oil level, place the compactor on secure
level ground with the engine stopped.
2.Remove the filler dipstick from the engine oil filler hole
(Figure 5) and wipe clean.
Fuel Check:
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low,
3. When refueling, be sure to use a strainer for filtration. DO NOT
Figure 5. Engine Oil Dipstick (Removal)
DANGER - Explosive Fuel
Diesel is extremely flammable, and its vapors
can cause an explosion if ignited. DO NOT
start the engine near spilled fuel or
combustible fluids. DO NOT smoke while
refueling. DO NOT attempt to refuel the
compactor if the engine is
replenish with clean diesel fuel.
top-off fuel. Wipe up any spilled fuel
Explosive Fuel
hot!
or
running
.
immediately!
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 15
Page 16
MVH-150D — INSPECTION
V-Belt Check
2.The V-belt tension is proper if the V-belt bends 10 to 15 mm
CAUTION - V-Belt Check
NEVER attempt to check the V-belt with the engine running.
Severe injury can occur of your hand (Figure 7) gets caught
between the V-belt and the clutch. Always use safety gloves.
CLUTCH
PULLEY
3.A loose V-belt will decrease the power transmission output,
VIBRATOR
PULLEY
Figure 7. V-Belt Hazard
1.To check the V-belt tension (Figure 8 ), remove
cover.
upper
belt
4.If the V-belt becomes worn or loose, replace it. See
Vibrator Oil Check
(Figure 9) when depressed with finger at midway between
the clutch and vibration pulley shafts.
Figure 9. V-Belt Tension
causing reduced compaction and premature wear of the
belt.
maintenance section.
Figure 8. V-Belt Cover Removal
1.Place the MVH-150D plate compactor horizontally on a flat
surface. Make sure the compactor is level when checking the
oil in the vibrator assembly.
2.With the handle bar positioned vertically (storage position),
use a 24 mm wrench and remove breather plug (Figure 10).
Visually check to see if hydraulic oil comes up to the oil level
line that is etched on the back side of the handle.
Figure 10. Vibrator Oil Plug
3.If the hydraulic oil level is low, replace with "Shell Tellus" oil
#46 or equivalent.
PAGE 16 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 17
MVH-150D — OPERATION
This section is intended to assist the operator with the
start-up
of the compactor. It is extremely important that this
section be read carefully before attempting to use the compactor
in the field.
initial
4.Grasp the starter grip (Figure 14) and slowly pull it out. The
resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly
and smoothly for starting.
Starting the Engine
1.Open the fuel cock
(Figure 11).
5.If the engine does not start, repeat steps 1 thru 4.
Figure 11. Fuel Cock
2.Move the engine speed control lever (Figure 12) to the
IDLE position.
Operation
1.Once the engine has started, move the engine speed lever
quickly
2.With the engine speed control lever placed in the FAST
position, the engine speed should be between 2,300 ~2,600
RPM’s, therefore engaging the centrifugal clutch.
to the
Figure 14. Starter Grip
FAST
(Figure 15) position.
ENGINE SPEED
CONTROL
LEVER
IDLE
ENGINE SPEED
Figure 12. Engine Speed Control Lever (Idle Position)
3.Push down the decompression lever (Figure 13) and release.
Figure 15. Speed Control Lever (Fast Position)
NOTE
Figure 13. Decompression Lever
CONTROL
LEVER
FAST
ALWAYS
move the throttle lever
quickly without hesitation,
because increasing the engine
speed slowly causes the clutch
to slip.
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 17
Page 18
MVH-150D — OPERATION/PREPARATION FOR LONG TERM STORAGE
CAUTION - Safety Rules
Normal Shut-Down Procedure:
1. Place the speed control lever in the IDLE position. Allow the
Make sure to follow all safety rules referenced in the safety
section of this manual before operating compactor. Keep work
2. Next, place the speed control lever in the STOP position
area clear of debris and other objects that could cause
damage to the compactor or bodily injury.
3. Close the fuel cock (Figure 11).
3.To make the compactor move in the forward direction push
the travel lever ( Figure 16) forward. To make the compactor
move in the reverse direction pull the travel lever backwards.
Figure 16. Direction Lever
engine to cool down for 2 to 3 minutes.
(Figure 17) to stop the engine.
SPEED
CONTROL
LEVER
STOP
Figure 17. Speed Control Lever (Stop Position)
4.Firmly gasp the compactor's handle bar with both hands , the
compactor will begin moving forward.
Emergency Shutdown Procedure:
1. Move the speed control lever quickly to the STOP
5.Slowly walk behind the compactor and be on the lookout for
any large objects or foreign matter that might cause damage
to the compactor or bodily injury.
6.Compactor traveling speed may drop on soils which contain
(Figure 17).
2. Close the fuel cock.
Compactor Storage
clay, however there may be cases where traveling speed
drops because the compaction plate does not leave the
ground surface easily due to the composition of the soil. To
rectify this problem do the following:
■
Check the bottom plate to see if clay or equivalent material
has been lodged in the plate mechanism. If so, wash with
water and remove.
■
Remember the compactor does not work as efficiently on
clay or soils that have a high moisture content level.
■
If the soil has a high moisture level, dry soil to appropriate
moisture content level or carry out compaction twice.
For storage of the compactor for over 30 days, the following
is required:
■
Drain the fuel tank completely, or add STA-BIL to the fuel.
■
Run the engine until the fuel in the injection system is
completely consumed.
■
Completely drain the oil from the crankcase and refill with
fresh oil.
■
Pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly
to distribute the oil.
■
Pull out the starter rope slowly and stop at the compression
point.
■
Clean all external parts of the compactor with a cloth.
■
Cover the compactor and store in a clean, dry place.
NOTE
Whenever the compactor's vibration becomes weak or lost during
normal operation, regardless of
operation hours, check the V-belt
and clutch immediately.
position
PAGE 18 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 19
MVH-150D — MAINTENANCE
CAUTION - General Maintenance Safety
Inspection and other services should
always
on hard and level ground with the engine shutdown.
be carried out
METINOITAREPOFOSRUOH
Inspection and Maintenance Service Tables.
To make sure your plate compactor is always in good working
sdaerhT
condition before using, carry out the maintenance inspection in
accordance with Tables 5 through 7.
NOITCEPSNIENIHCAM.5ELBAT
gnE
Daily Service
z
Check for leakage of fuel or oil.
z
Check for loose screws including tightness. See Table 7
below (tightening torque ), for retightening:
swercs
metsys
metInoitarepOfosruoH
)kcehcgnitratS()yadyreve(sruoh8yrevE
tsolrodenesooL
trapynafoegamaD)yadyreve(sruoh8yrevE
gnillortnocfonoitcnuF
trapmetsys
ciluardyhfokaeL
)yadyreve(sruoh8yrevE
)yadyreve(sruoh8yrevE
sruoh001yrevE
kaeLleuFroliO)yadyreve(sruoh8yrevE
gninetsaFfossenthgiT
d
nakcehCliOenignE
tnemhsinelpeR
tnemecalpeRliOeni
gninaelCretliFriAsruoh001yrevE
D051-HVM.6ELBATKCEHCENIGNE
)yadyreve(sruoh8yrevE
)yadyreve(sruoh8yrevE
mumixamdeificepsothsinelpeR(
)level
ot05yrevenehtsruoh52tsrifretfA
sruoh001
aunamenigneetarapeseeS
.ecnanetniamenignenosliatedrofl
NOTE
liorotarbiV
tnemecalper
kcehcliorotarbiVsruoh003yrevE
kcehcliociluardyH
kcehc)hctulc(tleb-Vsruoh002yrevE
sruoh001yrevE
nineht,sruoh002yrevE
sruoh0001yreve
These inspection intervals are for
T407051003005057001,1004,1000,2
*001
operation under normal conditions.
Adjust your inspection intervals
based on the number hours plate
compactor is in use, and particular
working conditions. Fuel piping and
connections should be replaced
every 2 years.
Remove soil and clean the bottom of compaction plate.
Check vibrating case for any oil leakage.
Check engine oil.
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 19
Page 20
MVH-150D — MAINTENANCE
Engine Oil Replacement
1. Replace engine oil, first in 25 hours of operation and every
50 to 100 hours afterwards.
2. Drain the engine oil when the oil is
Figure 18.
Figure 18. Engine Oil (Draining)
3. Remove the oil drain bolt and sealing washer and allow the
oil to drain into a suitable container.
4. Replace engine oil in the oil tank with recommended type
oil as listed in Table 4. Engine oil capacity is 1.16 quarts (1.1
liter). DO NOT overfill.
5. Install drain bolt with sealing washer and tighten securely.
Air Filter Cleaning
1. Remove the air cleaner cover and foam filter element as
shown in Figure 19.
2. Tap the paper filter element (Figure 19) several times on a hard
surface to remove dir t, or blow compressed air [not exceeding
30 psi (207 kPa, 2.1 kgf/cm
air cleaner case side.
2
)] through the filter element from the
warm
as shown in
Checking and the V-Belt
After 200 hours of operation, remove the belt cover to check the Vbelt tension (Figure 20).
1. Remove the belt cover.
2. Tension is proper if the belt bends about 10 mm when
depressed strongly with finger between shafts. Loose or worn
V-belts reduces power transmission efficiency, causing weak
compaction and reduces the life of the belt itself.
CAUTION - Checking and Replacing the V-Belt
NEVER attempt to check the V-belt with
the engine running. Severe injury can
occur if your hand gets caught between
the V-belt and the clutch. Always use
safety gloves.
Replacing the V-belt
Figure 20. Checking V-belt Tension
CAUTION - Cleaning the Engine Air Filter
NEVER brush off dirt. Brushing will force dirt into the fibers and
cause poor performance in your air filter. Replace the paper filter
element if it is excessively dirty.
3. Clean foam element in warm, soapy water or nonflammable
solvent. Rinse and dry thoroughly. Dip the element in clean
engine oil and completely squeeze out the excess oil from the
element before installing.
Figure 19. Engine Air Filter
PAGE 20 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
1. Remove the V-belt cover (Figure 21).
2. Using cutters, simply cut the worn or defective V-belt and
discard.
3. Place one end of the new V-belt onto the upper pulley (clutch
side).
4. Place a 19 mm offset wrench or the like onto the lower vibrator
pulley fastening bolt.
5. Place the other end of the V-belt onto lower vibrator pulley.
Rotate offset wrench clockwise so that the V-belt moves onto
the lower vibrator pulley.
Page 21
Figure 21. V-Belt Check
Replacing Hydraulic Oil
MVH-150D — MAINTENANCE
2.After draining, reconnect the hydraulic hose to vibrator.
3.Fill oil through breather hole of hand pump. (Capacity: About
300 cc). Use
4.Removing breather plug at vibrator cylinder causes oil to
flow out of breather hole in a while. When aeration
disappears, replace the plug and tighten securely.
5.Replace breather plug of hand pump and fit the plug cap.
After making sure that oil in pump is at proper level, replace
the breather plug.
Checking and Replacing the Clutch
Checking the Clutch
1. With belt cover removed, visually check outer drum of the
clutch for seizure and "V" groove for wear or damage.
2. Clean the "V" groove as necessary.
Shell Tellus Oil #46
or equivalent
CAUTION - Vibrator Oil Check
Make sure hydraulic oil in hand pump is at a normal save
operating level. DO NOT over fill. Over filling (excessive oil)
will cause excess oil to blow out of breather plug.
Check hydraulic oil in every 100 hours of operation. With handle
bar positioned vertically (storage position), remove breather plug
(Figure 1) off the top of hydraulic pump and check for proper oil
level.
Replace hydraulic oil after first 200 hours and in every 1,000
hours of operation.
1.After removing plug cap of hand pump (Figure 10), remove
plug of breather (24 mm wrench) and disconnect vibrator
side of hydraulic hose (Figure 22) at vibrator cylinder. With
travel lever placed in the
oil in the pump.
FORWARD
position, drain hydraulic
3. Check the clutch lining and shoe for signs of wear. If the shoe
is worn, replace the clutch to prevent deficient power
transmission and slippage.
Replacing the Clutch
1. Place a 19 mm offset wrench or the like onto the lower vibrator
pulley fastening bolt.
2. While pulling back hard on the V-belt near the lower vibrating
pulley, rotate offset wrench clockwise so that the V-belt slips
off the lower vibrator pulley. Set V-belt aside.
3. Remove bolt at engine power output by giving a shock to an
engaged wrench (e.g. tapping with hammer) and rotate the
bolt counterclockwise.
4. Remove clutch with a pulley extractor.
5. To install a new clutch, reverse steps 1-4.
Figure 22. Hydraulic Hose/Breather Plug
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 21
Page 22
MVH-150D — ENGINE TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, please take remedial action following the diagnosis based on the Engine Troubleshooting Table (Table 8)
information shown below and on the following page. If the problem cannot be remedied, please leave the unit as it is
and consult Multiquip’s business office or service plant.
PAGE 22 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 23
MVH-150D — PLATE COMPACTOR TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, please take remedial action following the diagnosis based on the Compactor Troubleshooting Table
(Table 9) information shown below. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s
business office or service plant.
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 23
Page 24
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the help
numbers found on the back page of the manual if there are any
questions.
The contents and part numbers listed in the parts section are
subject to change
guarantee the availibility of the parts listed.
Sample Parts List:
NO. PART NO. PART NAMEQTY.REMARKS
112345BOLT ...................... 1 ...... INCLUDES ITEMS W/
412349BEARING ............... 1 ......S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
(*, #, +, %, or >) in the number column belong to the same
assembly or kit, which is indicated by a note in the “Remarks”
column.
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general
item, such as different size saw blade guards in use or a
part that has been updated on newer versions of the same
machine.
When ordering a part that has more than one
item number listed, check the remarks column
for help in determining the proper part to order.
without notice
WASHER, 1/4 IN. .............
. Multiquip does not
NOT SOLD SEPARATELY
MQ-45T ONLY
*
QTY. Column
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
Assembly/Kit
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use
used only with the specific model number or model number
variant listed. It can also be used to show a part is NOT
used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
- All items on the parts list with the same
- Used to list an effective serial
- Indicates that the part is
“Make/Obtain Locally”
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of
publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
PAGE 24 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
“Not Sold Separately”
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
4011426001455COVER (D), CRANK CASE .................. 1 ....... INCLUDES ITEMS W/+
43+11425002100BEARING, MAIN US STD1
4311425002200BEARING, MAIN US=0.251
4311425002210BEARING, MAIN US=0.501
4611425035150PIPE, L.O. INLET1
4726106060252BOLT M 6X25 PLATED14
4826106080352BOLT M 8X35 PLATED1
4910542501690PLUG M 162
5011429901760CAP, W/LUB. OIL GAUGE..................... 2 ....... INCLUDES ITEMS W/#
11477111650ARM ASSY., INTAKE ................... 1 .................... INCLUDES ITEMS W/#
*
11477111660ARM ASSY., EXHAUST............... 1 .................... INCLUDES ITEMS W/$
*
22242000120CIRCLIP 122
*
*
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 43
Page 44
AIR CLEANER
YANMAR L48EE ENGINE— AIR CLEANER ASSY.
PAGE 44 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 45
YANMAR L48EE ENGINE— AIR CLEANER ASSY.
AIR CLEANER ASSY.
NOPART NOPART NAMEQTY.REMARK
111425012211GASKET, AIR CLEANER1
211428812511CLEANER, AIR ............................ 1 .................... INCLUDES ITEMS W/
3
*
4
*
5
*
6
*
7
*
1011425212550WING-NUT, M 81
1111425012300U-NUT3
1311477112010MANIFOLD, INTAKE1
1511477112200GASKET, AIR INTAKE1
1626106060252BOLT M 6X25 PLATED2
1726226060142STUD M 6X14 PLATED1
1826226060552STUD M 6X55 PLATED2
11465007450LABEL, AIR CLEANER1
11428812520COVER COMPL.1
11428812531CASE, AIR CLEANER1
11425212560WASHER M 8, SEAL1
11465012591ELEMENT ASSY.1
*
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 45
Page 46
MUFFLER ASSY.
YANMAR L48EE ENGINE— MUFFLER ASSY.
PAGE 46 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 47
YANMAR L48EE ENGINE— MUFFLER ASSY.
MUFFLER ASSY.
NOPART NOPART NAMEQTY.REMARK
1911425013201GASKET (NON-ASB.)1
2011428813500MUFFLER ASSY.1
2326106060122BOLT M 6X12 PLATED2
2426216080182STUD M 8X18 PLATED2
2526306080002NUT2
2611428813800DEFLECTOR EXH. ...................... 1 .................... INCLUDES ITEMS W/
27
28
26554060182SCREW M 6X181
*
26367060002U-NUT M61
*
*
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 47
Page 48
YANMAR L48EE ENGINE— CRANKSHAFT AND CAMSHAFT ASSY.
CRANKSHAFT AND CAMSHAFT ASSY.
PAGE 48 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 49
YANMAR L48EE ENGINE— CRANKSHAFT AND CAMSHAFT ASSY.
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 61
Page 62
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit
will be allowed, subject to the following provisions:
1.A Returned Material Authorization must
be approved by Multiquip prior to shipment.
2.To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quantities, and descriptions of the items to be
returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the
items were originally purchased.
e. The list must include the name and
phone number of the person requesting the RMA.
3.A copy of the Return Material Authorization must accompany the return shipment.
4.Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
5.Parts must be in new and resalable con-
6.The following items are not returnable:
7.The sender will be notified of any material
8.Such material will be held for five working
9.Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a specific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.
Multiquip reserves the right to quote and sell
dition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were purchased more than six months prior to
the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components.
f.Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instructions. If a reply is not received within five
days, the material will be returned to the
sender at his expense.
dealer net price at time of the original
purchase, less a 15% restocking charge.
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
Effective: February 22, 2006
PAGE 62 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 63
NOTES
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 63
Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other
trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data
contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or
the information published in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.