Multiquip MVH150D User Manual

Page 1
OPERATION AND PARTS MANUAL
SERIES
MODEL MVH-150D
REVERSIBLE PLATE COMPACTOR
Revision #1 (09/14/07)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Page 2
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
PAGE 2 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 3
NOTES
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 3
Page 4
MVH-150D — TABLE OF CONTENTS
MQ MIKASA SERIES MVH-150D PLATE COMPACTOR
Proposition 65 Warning .............................................. 2
Table Of Contents ...................................................... 4
Parts Ordering Procedures ........................................ 5
Safety Message Alert Symbols ............................... 6-7
Rules for Safe Operation ........................................ 8-9
Dimensions .............................................................. 10
Specifications ........................................................... 11
General Information ................................................. 12
Plate Compactor Components ................................. 13
Engine Components ................................................ 14
Inspection ............................................................ 15-16
Operation ............................................................ 17-18
Preparation For Long term Storage ........................ 18
Maintenance ....................................................... 19-21
Troubleshooting (Engine) ......................................... 22
Troubleshooting (Compactor) .................................. 23
Explanation Of Code In Remarks Column ............... 24
Suggested Spare Parts ............................................ 25
YANMAR L48EE-DVMK ENGINE
Cylinder Block Assembly .................................... 40-41
Cylinder Head Assembly .................................... 42-43
Air Cleaner Assembly......................................... 44-45
Muffler Assembly ............................................... 46-47
Crankshaft and Camshaft Assembly ................. 48-49
Piston Assembly ................................................. 50-51
Lub. Oil Pump and Governor Assembly ............. 52-53
Cooling and Starting Device Assembly .............. 54-55
Fuel Injection Pump Assembly ........................... 56-57
Fuel Tank and Fuel Line Assembly .................... 58-59
Tools, Labels and Gasket Set Assembly............ 60-61
Terms and Conditions Of Sale — Parts .................. 62
COMPONENT DRAWINGS
Nameplate and Decal (Placement) ..................... 26-27
Vibrating Plate Assembly .................................... 28-29
Body Assembly ................................................... 30-31
Vibrator Assembly ............................................... 32-33
Control Assembly ................................................ 34-37
Hand Pump Assembly......................................... 38-39
NOTE
Specification and part number are subject to change without notice.
PAGE 4 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 5
r
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Par ts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
If you have an MQ Account, to obtain a Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact you District Sales Manager for more information.
Use the
internet
on
Standard orders
and qualify for a 5% Discount
for all orders which include
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers
their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
Dealer Account Number
❒❒
❒❒
Dealer Name and Address
❒❒
❒❒
Shipping Address (if different than billing address)
❒❒
❒❒
Return Fax Number
❒❒ ❒❒
Applicable Model Number
❒❒
❒❒
Quantity, Part Number and Description of Each Part
❒❒
All orders are treated as and will ship the same day if received prior to 3PM PST.
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 5
❒❒
Specify Preferred Method of Shipment:
❒❒
UPS/Fed Ex
Priority One
Ground
Next Day
Second/Third Day
Standard Orders
DHL
Tr u ck
Page 6
MVH-150D — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has
NOTE
Refer to the engine manufacturer’s instructions for data relative to its safe operation.
Before using this plate compactor, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model MVH-150D ReversiblePlate Compactor.
Potential hazards associated with the operation of an
MVH-150D Plate Compactor
Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
HAZARD SYMBOLS
WARNING - Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.
WARNING - Explosive Fuel
Diesel fuel is extremely flammable, and
its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids.
will be referenced with Hazard
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.
DANGERDANGER
DANGER
DANGERDANGER
You WILL be if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
KILLED
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if
DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames.
WARNING - Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
CAUTION - Respiratory Hazard
ALWAYS wear approved
protection when required.
respiratory
You CAN be these directions.
PAGE 6 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
INJURED
if you DO NOT follow
Page 7
MVH-150D — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - Rotating Parts
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
CAUTION - Sight and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
UNLEADED
FUEL
CAUTION - Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your COMPACTOR, other property, or the surrounding environment.
This plate compactor, other
NOTE
property, or the surrounding environment could be damaged if you do not follow instructions.
PLASTIC
TRUCK-BED
LINER
DANGER
DO NOT ADD FUEL
TO COMPACTOR IF
COMPACTOR IS PLACED
INSIDE TRUCK-BED WITH
PLASTIC LINER. POSSIBILITY EXISTS
UNLEADED
FUEL
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 7
OF EXPLOSION OR FIRE DUE TO
.STATIC ELECTRICITY
Page 8
MVH-150D — RULES FOR SAFE OPERATION
DANGER - Read Manual
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or plate compactor.
The following safety guidelines should always be used when operating the
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the influence or drugs or alcohol.
compactor
:
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot
with
The engine of this compactor requires an adequate free flow of cooling air. compactor in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the compactor or engine and may cause injury to people and property. Remember the engine gives off DEADLY gases.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
components can cause serious burns.
NEVER!
operate the
smoke around or near the
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS check the machine for loosened threads or bolts before starting.
ALWAYS wear proper respiratory (mask) hearing and eye protection equipment when operating the pump.
PAGE 8 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
NEVER operate the equipment in an
explosive atmosphere
combustible materials. An explosion or fire could result causing severe
or near
bodily harm
or even death.
Topping-off to filler port is dangerous, as it tends to spill fuel.
Refer to the questions or information.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications.
Engine Owner's Manual
for engine technical
Page 9
MVH-150D — RULES FOR SAFE OPERATION
Loading and Unloading
Before lifting compactor, make sure that machine parts, guard hook, and vibration insulators are not damaged and screws are not loosened or lost.
When using a crane or lifting device, always make sure that it is properly secured to the guard hook on the compactor.
NEVER lift the machine while the engine is running.
ALWAYS use an adequate lifting chain, strap or rope of sufficient strength.
Use one point suspension hook and lift straight upwards.
Maintenance Safety
NEVER lubricate components or attempt service on a running machine.
ALWAYS allow the machine a proper amount of time to
cool before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace
broken parts. Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.
Removing the engine oil drain plug while the engine is hot will result in hot oil to gush out of the oil drain plug, therefore causing severe scalding to any persons in the general area of the generator.
NEVER allow any person or animal to stand underneath the machine while lifting.
Try not to lift machine to unnecessary heights
TRANSPORTING
ALWAYS shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
Drain fuel when transporting compactor over long distances or bad roads.
ALWAYS tie down the compactor during transportation by securing the compactor's guard frame with ropeso that it will not move or topple over.
Emergencies
ALWAYS know the location of the
nearest
ALWAYS know the location of the nearest
fire extinguisher
In emergencies
nearest phone or Also know the phone numbers of the nearest
always
ambulance, doctor
information will be invaluable in case of an emergency.
.
first aid kit
know the location of the
keep a phone on the job site
and
fire department
. This
.
.
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 9
Page 10
B
MVH-150D — DIMENSIONS
C
D
A
Figure 1. MVH-150D Reversible Plate Compactor Dimensions
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RETTEL
A
B
C
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).mm577(.ni5.03
).mm290,1(.ni34
D
PAGE 10 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
).mm066(.ni0.62
Page 11
MVH-150D — SPECIFICATIONS
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MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 11
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Page 12
MVH-150D — GENERAL INFORMATION
Plate Compactor
The Mikasa MVH-150D is a walk-behind reversible plate compactor designed for the compaction of sand, clay and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
Compactor Components
This plate compactor is comprised of an anti-vibration handle, vibrating case (eccentric), water tank, guard hook, rubber shock absorbers and a Yanmar diesel engine.
Reversible Vibratory Plates
Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel, plus increased compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for semi­cohesive soils.
Power Transfer
The Mikasa MVH-150D Plate Compactor is equipped with an air-cooled, vertical single-cylinder, 4-stroke Yanmar L48V6 diesel engine. A centrifugal clutch is attached to the output shaft of the engine and will engage when the engine speed reaches approximately 2,300 ~ 2,600 rpm’s.
Frequency/Speed
The compactor's vibrating plate maximum frequency is 6,000 vpm (vibrations per minute). The forward and reverse travel speed of the compactor is approximately 75ft./minute (23 meters/minute).
Controls
Before starting the MVH-150D Plate Compactor, identify and understand the function of the controls and components as indicated in Figure 2.
Engine shaft speed is transfered via engine pulley and V-belt to vibrator pulley. The vibrator pulley rotates an eccentric rotor shaft (2) one for foward one for reverse that is contained within the vibrator case.
The generated vibration created from the eccentric rotor is transmitted to the compacting plate. This vibration causes the compactor to move in either a forward or reverse direction.
PAGE 12 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 13
MVH-150D — COMPONENTS (PLATE COMPACTOR)
Figure 2. MVH-150D Components
Figure 2 shows the location of the controls, indicators and general maintenance parts. The function of each control is described below:
1. Breather Cap – Remove this cap to bleed (remove air) the hydraulic system. When replacing hydraulic oil, use "Shell Tellus #46 or equivalent".
2. Hand Grip – When operating the compactor use this hand grip to manuever the compactor.
3. Handle Lock – Pull handle bar downward (working position), then pull handle lock to lock handle bar in place.
4. Vibration Case Oil Level Check Plug – Remove this plug to check the vibration case oil. Oil level should be all the way up to the filler port. When replacing vibration case oil, use 10W-30 engine oil.
5. Handle Bar (working position) – When operating the compactor, this handle is to be in the downward position.
6. Handle Bar (stored position) – When the compactor is
stored
to be
, move the handle bar to the upright position.
7. Engine – This plate compactor use a YANMAR L48V6 diesel engine. Refer to the owner’s manual for engine information and related topics.
8. Belt Cover – Remove this cover to gain access to the V­belts. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.
9. Vibration Case – Encloses the eccentric, gears and counter weights.
10. Forward and Reverse Lever – the compactor will move in a forward direction, lever backwards, the compactor will move in backwards direction. Placing the lever in the middle (midway) will cause the compactor not to move (neutral).
Push
the lever forward,
pull
the
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 13
Page 14
MVH-150D — COMPONENTS (YANMAR L48EE ENGINE)
9
1
2
10
5
11
7
8
Figure 3. Engine Controls and Components
The engine shown above is a
YANMAR L48V6
engine (Figure 3). The engine must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer’s engine
7. Oil Filler Cap / Dipstick – Remove this cap to add oil to the engine crankcase. Read dipstick to determine if oil level is low. DO NOT over fill.
manual for instructions and details of operation and servicing. Each component is described below:
NOTE
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
2. Fuel Tank – Capacity is 2.5 quarts (2.4 liters) of diesel fuel.
3. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
4. Muffler – Used to reduce noise and emissions.
8. Oil Drain Plug – Unscrew plug to drain oil from engine crankcase. Dispose of oil in a safe manner.
9. Decompression Lever– Press down before starting engine. To prevent damage to engine, DO NOT use for any other purpose.
3
6
4
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
5. Recoil Starting Handle (pull rope) – Type of engine starting method.
Engine components can generate extreme heat.
DANGER - Explosive Fuel Hazard
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel
To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
spill, DO NOT attempt to start the engine untill the fuel residue has been completely wiped up,
10. Fuel Cock– Controls the flow of diesel fuel to the carburetor.
and the area surrounding the engine is dry.
6. Recoil Starter– Manual-starting method. Pull the starter
11. Speed Control Lever– Regulates engine speed.
grip until resistance is felt, then pull briskly and smoothly.
PAGE 14 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
CAUTION - Burn Hazard
Must be in the ON position when starting and running the engine.
Page 15
MVH-150D — INSPECTION
CAUTION - General Safety Precautions
NEVER operate the compactor in a confined
area or enclosed area structure that does not provide ample
ALWAYS wear approved eye and hearing protection before operating the compactor.
Before Starting:
1. Read safety instructions at the beginning of manual.
2. Remove dirt and dust, particularly in the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
free flow of air
.
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is 0.84 quarts (0.80 liters).
Figure 6. Engine Oil Dipstick (Oil Level)
5. Check fastening nuts and bolts for tightness.
Engine Oil Check:
1. To check the engine oil level, place the compactor on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 5) and wipe clean.
Fuel Check:
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low,
3. When refueling, be sure to use a strainer for filtration. DO NOT
Figure 5. Engine Oil Dipstick (Removal)
DANGER - Explosive Fuel
Diesel is extremely flammable, and its vapors
can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT smoke while refueling. DO NOT attempt to refuel the compactor if the engine is
replenish with clean diesel fuel.
top-off fuel. Wipe up any spilled fuel
Explosive Fuel
hot!
or
running
.
immediately!
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 15
Page 16
MVH-150D — INSPECTION
V-Belt Check
2. The V-belt tension is proper if the V-belt bends 10 to 15 mm
CAUTION - V-Belt Check
NEVER attempt to check the V-belt with the engine running.
Severe injury can occur of your hand (Figure 7) gets caught between the V-belt and the clutch. Always use safety gloves.
CLUTCH PULLEY
3. A loose V-belt will decrease the power transmission output,
VIBRATOR PULLEY
Figure 7. V-Belt Hazard
1. To check the V-belt tension (Figure 8 ), remove cover.
upper
belt
4. If the V-belt becomes worn or loose, replace it. See
Vibrator Oil Check
(Figure 9) when depressed with finger at midway between the clutch and vibration pulley shafts.
Figure 9. V-Belt Tension
causing reduced compaction and premature wear of the belt.
maintenance section.
Figure 8. V-Belt Cover Removal
1. Place the MVH-150D plate compactor horizontally on a flat surface. Make sure the compactor is level when checking the oil in the vibrator assembly.
2. With the handle bar positioned vertically (storage position), use a 24 mm wrench and remove breather plug (Figure 10). Visually check to see if hydraulic oil comes up to the oil level line that is etched on the back side of the handle.
Figure 10. Vibrator Oil Plug
3. If the hydraulic oil level is low, replace with "Shell Tellus" oil #46 or equivalent.
PAGE 16 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 17
MVH-150D — OPERATION
This section is intended to assist the operator with the
start-up
of the compactor. It is extremely important that this section be read carefully before attempting to use the compactor in the field.
initial
4. Grasp the starter grip (Figure 14) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
Starting the Engine
1. Open the fuel cock
(Figure 11).
5. If the engine does not start, repeat steps 1 thru 4.
Figure 11. Fuel Cock
2. Move the engine speed control lever (Figure 12) to the
IDLE position.
Operation
1. Once the engine has started, move the engine speed lever
quickly
2. With the engine speed control lever placed in the FAST position, the engine speed should be between 2,300 ~2,600 RPM’s, therefore engaging the centrifugal clutch.
to the
Figure 14. Starter Grip
FAST
(Figure 15) position.
ENGINE SPEED
CONTROL
LEVER
IDLE
ENGINE SPEED
Figure 12. Engine Speed Control Lever (Idle Position)
3. Push down the decompression lever (Figure 13) and re­lease.
Figure 15. Speed Control Lever (Fast Position)
NOTE
Figure 13. Decompression Lever
CONTROL
LEVER
FAST
ALWAYS
move the throttle lever quickly without hesitation, because increasing the engine speed slowly causes the clutch to slip.
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 17
Page 18
MVH-150D — OPERATION/PREPARATION FOR LONG TERM STORAGE
CAUTION - Safety Rules
Normal Shut-Down Procedure:
1. Place the speed control lever in the IDLE position. Allow the Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor. Keep work
2. Next, place the speed control lever in the STOP position area clear of debris and other objects that could cause
damage to the compactor or bodily injury.
3. Close the fuel cock (Figure 11).
3. To make the compactor move in the forward direction push the travel lever ( Figure 16) forward. To make the compactor move in the reverse direction pull the travel lever backwards.
Figure 16. Direction Lever
engine to cool down for 2 to 3 minutes.
(Figure 17) to stop the engine.
SPEED
CONTROL
LEVER
STOP
Figure 17. Speed Control Lever (Stop Position)
4. Firmly gasp the compactor's handle bar with both hands , the compactor will begin moving forward.
Emergency Shutdown Procedure:
1. Move the speed control lever quickly to the STOP
5. Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury.
6. Compactor traveling speed may drop on soils which contain
(Figure 17).
2. Close the fuel cock.
Compactor Storage
clay, however there may be cases where traveling speed drops because the compaction plate does not leave the ground surface easily due to the composition of the soil. To rectify this problem do the following:
Check the bottom plate to see if clay or equivalent material has been lodged in the plate mechanism. If so, wash with water and remove.
Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level.
If the soil has a high moisture level, dry soil to appropriate moisture content level or carry out compaction twice.
For storage of the compactor for over 30 days, the following is required:
Drain the fuel tank completely, or add STA-BIL to the fuel.
Run the engine until the fuel in the injection system is completely consumed.
Completely drain the oil from the crankcase and refill with fresh oil.
Pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil.
Pull out the starter rope slowly and stop at the compression point.
Clean all external parts of the compactor with a cloth.
Cover the compactor and store in a clean, dry place.
NOTE
Whenever the compactor's vibra­tion becomes weak or lost during normal operation, regardless of operation hours, check the V-belt and clutch immediately.
position
PAGE 18 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 19
MVH-150D — MAINTENANCE
CAUTION - General Maintenance Safety
Inspection and other services should
always
on hard and level ground with the engine shutdown.
be carried out
METINOITAREPOFOSRUOH
Inspection and Maintenance Service Tables.
To make sure your plate compactor is always in good working
sdaerhT
condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.
NOITCEPSNIENIHCAM.5ELBAT
gnE
Daily Service
z
Check for leakage of fuel or oil.
z
Check for loose screws including tightness. See Table 7 below (tightening torque ), for retightening:
swercs
metsys
metI noitarepOfosruoH
)kcehcgnitratS( )yadyreve(sruoh8yrevE
tsolrodenesooL
trapynafoegamaD )yadyreve(sruoh8yrevE
gnillortnocfonoitcnuF
trapmetsys
ciluardyhfokaeL
)yadyreve(sruoh8yrevE
)yadyreve(sruoh8yrevE
sruoh001yrevE
kaeLleuFroliO)yadyreve(sruoh8yrevE
gninetsaFfossenthgiT
d
nakcehCliOenignE
tnemhsinelpeR
tnemecalpeRliOeni
gninaelCretliFriAsruoh001yrevE
D051-HVM.6ELBATKCEHCENIGNE
)yadyreve(sruoh8yrevE
)yadyreve(sruoh8yrevE
mumixamdeificepsothsinelpeR(
)level
ot05yrevenehtsruoh52tsrifretfA
sruoh001
aunamenigneetarapeseeS
.ecnanetniamenignenosliatedrofl
NOTE
liorotarbiV
tnemecalper
kcehcliorotarbiV sruoh003yrevE
kcehcliociluardyH
kcehc)hctulc(tleb-V sruoh002yrevE
sruoh001yrevE
nineht,sruoh002yrevE
sruoh0001yreve
These inspection intervals are for
T4 07 051 003 005 057 001,1 004,1 000,2
* 001
operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions. Fuel piping and connections should be replaced every 2 years.
z
z
z
.7ELBAT
retemaiD)mc/gk.ni(EUQROTGNINETHGIT
mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02
lairetaM
T8-6 001 052 005 008 003,1 000,2 007,2 008,3
T11 051 004 008 002,1 000,2 009,2 002,4 006,5
~003
~056
053
007
)munimulafositrap-retnuocesacnI(*
)dednahthgirllaeraenihcamsihthtiwesunisdaerhT(
.wercsdna,tlobhcaenodekramsilairetamfoytilauqdnalairetaM
Remove soil and clean the bottom of compaction plate.
Check vibrating case for any oil leakage. Check engine oil.
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 19
Page 20
MVH-150D — MAINTENANCE
Engine Oil Replacement
1. Replace engine oil, first in 25 hours of operation and every
50 to 100 hours afterwards.
2. Drain the engine oil when the oil is
Figure 18.
Figure 18. Engine Oil (Draining)
3. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.
4. Replace engine oil in the oil tank with recommended type oil as listed in Table 4. Engine oil capacity is 1.16 quarts (1.1 liter). DO NOT overfill.
5. Install drain bolt with sealing washer and tighten securely.
Air Filter Cleaning
1. Remove the air cleaner cover and foam filter element as shown in Figure 19.
2. Tap the paper filter element (Figure 19) several times on a hard surface to remove dir t, or blow compressed air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm air cleaner case side.
2
)] through the filter element from the
warm
as shown in
Checking and the V-Belt
After 200 hours of operation, remove the belt cover to check the V­belt tension (Figure 20).
1. Remove the belt cover.
2. Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.
CAUTION - Checking and Replacing the V-Belt
NEVER attempt to check the V-belt with
the engine running. Severe injury can occur if your hand gets caught between the V-belt and the clutch. Always use safety gloves.
Replacing the V-belt
Figure 20. Checking V-belt Tension
CAUTION - Cleaning the Engine Air Filter
NEVER brush off dirt. Brushing will force dirt into the fibers and
cause poor performance in your air filter. Replace the paper filter element if it is excessively dirty.
3. Clean foam element in warm, soapy water or nonflammable solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing.
Figure 19. Engine Air Filter
PAGE 20 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
1. Remove the V-belt cover (Figure 21).
2. Using cutters, simply cut the worn or defective V-belt and discard.
3. Place one end of the new V-belt onto the upper pulley (clutch side).
4. Place a 19 mm offset wrench or the like onto the lower vibrator pulley fastening bolt.
5. Place the other end of the V-belt onto lower vibrator pulley. Rotate offset wrench clockwise so that the V-belt moves onto the lower vibrator pulley.
Page 21
Figure 21. V-Belt Check
Replacing Hydraulic Oil
MVH-150D — MAINTENANCE
2. After draining, reconnect the hydraulic hose to vibrator.
3. Fill oil through breather hole of hand pump. (Capacity: About 300 cc). Use
4. Removing breather plug at vibrator cylinder causes oil to flow out of breather hole in a while. When aeration disappears, replace the plug and tighten securely.
5. Replace breather plug of hand pump and fit the plug cap. After making sure that oil in pump is at proper level, replace the breather plug.
Checking and Replacing the Clutch
Checking the Clutch
1. With belt cover removed, visually check outer drum of the
clutch for seizure and "V" groove for wear or damage.
2. Clean the "V" groove as necessary.
Shell Tellus Oil #46
or equivalent
CAUTION - Vibrator Oil Check
Make sure hydraulic oil in hand pump is at a normal save operating level. DO NOT over fill. Over filling (excessive oil) will cause excess oil to blow out of breather plug.
Check hydraulic oil in every 100 hours of operation. With handle bar positioned vertically (storage position), remove breather plug (Figure 1) off the top of hydraulic pump and check for proper oil level.
Replace hydraulic oil after first 200 hours and in every 1,000 hours of operation.
1. After removing plug cap of hand pump (Figure 10), remove plug of breather (24 mm wrench) and disconnect vibrator side of hydraulic hose (Figure 22) at vibrator cylinder. With travel lever placed in the oil in the pump.
FORWARD
position, drain hydraulic
3. Check the clutch lining and shoe for signs of wear. If the shoe is worn, replace the clutch to prevent deficient power transmission and slippage.
Replacing the Clutch
1. Place a 19 mm offset wrench or the like onto the lower vibrator pulley fastening bolt.
2. While pulling back hard on the V-belt near the lower vibrating pulley, rotate offset wrench clockwise so that the V-belt slips off the lower vibrator pulley. Set V-belt aside.
3. Remove bolt at engine power output by giving a shock to an engaged wrench (e.g. tapping with hammer) and rotate the bolt counterclockwise.
4. Remove clutch with a pulley extractor.
5. To install a new clutch, reverse steps 1-4.
Figure 22. Hydraulic Hose/Breather Plug
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 21
Page 22
MVH-150D — ENGINE TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take remedial action following the diagnosis based on the Engine Troubleshooting Table (Table 8) information shown below and on the following page. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.
GNITOOHSELBUORTENIGNE.8ELBAT
MOTPMYSMELBORPELBISSOPNOITULOS
?noitisop"POTS"nisirevellortnocdeepS .noitisop"TRATS"otrevellortnocdeepsteS
itcejnignihcaerleufoN .metsysleuferitnekcehC.leufddA
?pmupleufevitcefeD.pmupleufecalpeR
F .knatnaelcdnaretlifleufecalpeR
sitratsrotratstonlliwenignE
deyaled
.revodenruteb
woltA
.tratston
nacenignehguohtla,
lliwenigneserutarepmet
lelttorhT .noitisopNURotrevelelttorhtnoitisopeR
sanoosspotstubserifenignE
.ffodehctiwssiretrats
?deggolcretlifleu
?enilylppusleufytluaF .enilleufriaperroecalpeR
?wolootnoisserpmoC
?wolooterusserpliO .erusserplioenignekcehC
?serutarepmetwol
?kcihtootlioenignE
?dekcolbretlifleuF.retlifleufecalpeR
?dekcolbylppusleuF .m
?pmupno
A.sevlavdnarednilyc,notsipkcehC
rotsujd
.launamriaperenignerepriaper
?yltcerrocgnikrowtonrotcejnileuF
lerutarepmetgnitratswoL
dedeecxetimi
wkcehC
otecnatsiseretauqedanisahsetarapesleuF
.leuf
?noitisopPOTSnireve
.launamriaperenigne
.ytisocsivlioreporp
oenigneehtpu
arcenignellifeR
.tnemnorivneretniwrof
occanirotcejniecalperroriapeR
etsysleuferitneehtkcehC
htiwecnadr
dnasnoitcurtsnignitratsdlochtiwylpmoC
segremeleuf)dibrutton(raelcrehteh
noitcejnimorfhcated(enilleufehtmorf
mraw,detarapesrodibrutsileufehtfI.)pmup
leufetelpmocehtniardr
leseidedargretniwhtiwleufeR.metsysylppus
liofoepyttcerrochtiwesackn
gnirudflestiybspotsenignE
.noitarepolamron
.deeps
tsuahxekcalb,deepswol
.ekoms
uF.retlifleufecalpeR
euF.retlifleufecalpeR
dnatuptuo,rewopenignewoL
dnatuptuorewopenignewoL
?ytpmeknatleuF.leufddA
?dekcolbretlifle
?ytpmeknatleuF .leufleseid2.oNhtiwlliF
?deggolcretlifl
?etauqedanisignitnevknatleuF .detnevyletauqedasiknattahterusnE
lortnocdeepS
?noitisopdetceles
?llufootlevellioenignE?levellioenignet
?dekcolbretlifriA .retlifriaecalperronaelC
naraelcevlavtcerrocnI .noitacificepsenignerepsevlavtsujdA
?sec
?rotcejnitanoitcnuflaM.launamenigneeeS
niniamertonseodrevel
.noitcaevitcerrocroflaunamenigneeeS
cerroC
PAGE 22 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 23
MVH-150D — PLATE COMPACTOR TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take remedial action following the diagnosis based on the Compactor Troubleshooting Table (Table 9) information shown below. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.
GNITOOHSELBUORTROTCAPMOCETALP.9ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?wolootdeepsenignE .MPRtcerrocotdeepsen
?spilshctulC.hctulcecalperrokcehC
.kaew
.esrever
sinoitarbivdna,wolootdeepslevarT
tub,e
sreverrodrawrofslevarT
.noitceridhctiwsotelbissopmi
i
rodrawrofrehtielevarttonseoD
?spilstleb-V.tleb-VecalperrotsujdA
?rotarbivnilioevissecxE .level
?gnisuohrotarbivninoitcnuflaM
?evitcefedstnenopmoclanoitceriD stnenopmoclanoitceri
?tnemtsujdarevelgnisreveR .revelgnisreverriaperrotsujdA
?nekorbesohliociluardyH .esohliociluard
?metsysgnisreverrofliociluardyhninoitareA .metsysliociluardyhdeelB
pdnahnievlavkcehC
?evitcefeds
?spilstleb-V.tleb-VecalpeR
?
spilshctulC .seohsdnasgnirpshctulckcehC
?dekcolrotarbiV
?tsudhtiwdeggolcpmu
).yssarotarbiv(rednilycnigniraebronotsiP
igneteS
reporpotllifdnaliossecxeniarD
.sthgiew
dllakcehC
yhecalperroriapeR
.evlav
.gniraeb
asraeg
)sthgiewretnuocdn
retnuocdnasraeg,cirtneccekcehC
kcehcpmupdnahecalperronaelC
ronotsiprednilycecalper,nrowfI
,cirtnecce(gnisuohrotarbivkcehC
?evitcefedrednilycnigniraebronotsiP
ellevarT
.taerg
ecnatsisergnitareporev
?enilciluardyhniriA .metsysliociluardrhdeelB
?evitcefedrednilycnigniraebronotsiP
.gniraeb
ednilycecalper,nrowfI
.gniraeb
ronotsiprednilycecalper,nrowfI
ronotsipr
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 23
Page 24
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
The contents and part numbers listed in the parts section are subject to change guarantee the availibility of the parts listed.
Sample Parts List:
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ...................... 1 ...... INCLUDES ITEMS W/
2
*
2*12347 WASHER, 3/8 IN. ... 1 ......
3 12348 HOSE ................... A/R ....MAKE LOCALLY
4 12349 BEARING ............... 1 ......S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
(*, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
without notice
WASHER, 1/4 IN. .............
. Multiquip does not
NOT SOLD SEPARATELY MQ-45T ONLY
*
QTY. Column
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use
used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
- All items on the parts list with the same
- Used to list an effective serial
- Indicates that the part is
“Make/Obtain Locally”
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
PAGE 24 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately”
purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
- Indicates that the part can be
- Indicates that an item cannot be
Page 25
MVH-150D — SUGGESTED SPARE PARTS
MQ MIKASA MVH-150D PLATE COMPACTOR W/YANMAR L48EE DIESEL ENGINE
1 to 3 Units
Qty. P/N Description
3 ......... 070100352 ....... V-BELT A-35 (BLUE)
2 ......... 956100059 ....... THROTTLE WIRE
3 ......... 11465012591 ... ELEMENT, A/C W/PRE-FILTER
1 ......... 11428855041 ... CAP, FUEL TANK
1 ......... 11429976630 ... ROPE, RECOIL STARTER
2 ......... 11429935110 ... LUB. OIL FILTER COMPLETE
2 ......... 11425055121 ... FILTER, FUEL STAINER
1 ......... 11429955100 ... FILTER, FUEL OIL
4 ......... 939010130 ....... SHOCK ABSORBER
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 25
Page 26
NAME PLATE AND DECAL ASSY.
10
MVH-150D — NAMEPLATE AND DECALS
1
SHELL TELLUS OIL
46
NPA-953 J
3
J
D
C
L
3
3
3
NPA-748
J
OPERATIONAL CAUTION
Prior to OPERATION:
Check engine oil and fuel level if not enough, add to proper level
To START engine:
1. Warm up engine at low speed for 3 to 5 minutes.
2. Operate machine always at full speed to avoid incorrect clutch engagement.
3. Use travel lever for forward and reverse motion. Do not push or pull lever strongly.
To STOPengine:
Move stop switch to “OFF” position.
To LIFT machine by using liftinghook in center To STORE machine covered with plastic
sheet in a moisture.
Do not move travel lever
if engine stops
2
9
MVH-150
8
Serial No. Model No.
CONTACT
PARTS DEPT.
NPA-743
J
CAUTION ATTENZIONE ATENÇAÕ
* Read operator’s manual carefully before use. * Libre le manual attentivement avant utillsation. * Bitte lesen Sie vor inbetriebnahme der Maschine de
Bedienungsanleitung sogfältig durch. * Prima dell’ uso leggere attentamente il manuale. * Lee com atenÇão o manual de instruÇões antes de
usar. * Leer detenidamente el mamual de instrucciones
antes de usar la maquina.
PRECAUCION
NPA-769 J
4
V BELT RPF-3350
NPA-335
J
7
SAE 10W-30 MOTOR OIL
NPA-195
J
5
6
PAGE 26 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 27
MVH-150D — NAMEPLATE AND DECALS
NAME PLATES ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 920207480 DECAL: SHELL TELLUS OIL 46 .................. 1 ........... NPA-748
2 920207430 DECAL: CAUTION ........................................ 1 ........... NPA-743
3 920203330 EAR PROTECTION LABEL .......................... 1 ........... NPA-333
4 920207690 DECAL: CAUTION, MANUAL ....................... 1 ........... NPA-769
5 920207670 DECAL: V-BELT RPF-3350 ........................... 1 ........... NPA-335
6 920201580 DECAL: MQ LOGO ....................................... 1 ........... NPA-158
7 920201950 DECAL: OIL SAE 10W-30 ............................. 1 ........... NPA-195
8 DECAL: NAME PLATE ................................. 1 ........... CONTACT MQ PARTS
9 920207660 DECAL: MODEL/MVH150 1 10 920209530 DECAL: CAUTION/ COMBINATION 1
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 27
Page 28
VIBRATING PLATE
MVH-150D — VIBRATING PLATE ASSY.
PAGE 28 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 29
MVH-150D — VIBRATING PLATE ASSY.
VIBRATING PLATE
NO. PART NO. PART NAME QTY. REMARKS
1 459115390 VIBRATING PLATE 1 2 939010130 SHOCK ABSORBER MED-70S 4 3 020312100 NUT M12 4 4 030212300 WASHER, LOCK M12 8 5 001221230 BOLT 12 X 30 T 4 6 952405600 WASHER 12.5 X 35 4.5 4 7 460449160 OIL GAUGE 1 8 953405260 PACKING 1/4, CU 1
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 29
Page 30
BODY ASSY.
MVH-150D — BODY ASSY.
PAGE 30 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 31
MVH-150D — BODY ASSY.
BODY ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 459116670 BASE 1 2 TBD ENGINE ASSY. L48EE-DVMK 1 3 001221040 BOLT 10X40 T 3 3-1 001221035 BOLT 10X35 T 1 4 030210250 WASHER, LOCK M10 4 5 031110160 WASHER, FLAT M10 4 6 459216380 BELT COVER PLATE 1 7 001220820 BOLT 8X20 T 4 8 030208200 WASHER, LOCK M8 4 11 458451370 SPACER 202512 1 12 458337770 CLUTCH ASSY. A1-124-20 1 13 951406780 KEY 5X5X30 RR 1 14 458451380 CLUTCH WASHER 1 15 001520825 SOCKET HEAD BOLT 8X25 T 1 16 070100352 V-BELT A-35 BLUE/ RPF3350 1 17 459214530 DUST COVER 1 18 092006010 FLAT HEAD SCREW 6X10 2 19 459338190 SPONGE, DUST COVER 1 20 459115420 BELT COVER , UPPER 1 21 001520852 SOCKET HEAD BOLT 8X60 T 3 22 001520852 SOCKET HEAD BOLT 8X20 T 1 35 458450830 RUBBER COVER 1 36 458450810 PLATE, RUBBER COVER 1 37 001220825 BOLT 8X25 T 2 38 030208200 WASHER, LOCK M8 2 39 031108160 WASHER, FLAT M8 2 40 022710809 NYLON NUT M8 2 41 2556390111 UNION 1 42 2556380103 DRAIN HOSE 1 43 0091720000 HOSE CLAMP 2 44 0211140020 GASET 2 45 0401140030 PLUG 1 46 4594154460 JOINT BLOCK 1 47 001220820 BOLT 8X20 T 1 48 030208200 SW M8 1 49 22190160002 SEAL WASHER 16S 1 51 459116680 GUARD FRAME, L48 1 52 001221225 BOLT 12X25 T 4 53 030212300 WASHER, LOCK M12 4 56 954406820 CORD CLAMP 1 57 001220610 BOLT 6X10 T 1 58 030206150 WASHER, LOCK M6 1 59 459455560 UNION, OIL DRAIN L48 1
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 31
Page 32
VIBRATOR ASSY.
MVH-150D — VIBRATOR ASSY.
PAGE 32 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 33
MVH-150D — VIBRATOR ASSY.
VIBRATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
A 459910011 VIBRATOR ASSY. ........................................ 1 ........... INCLUDES ITEMS W/
1
*
2
*
3
*
4
*
5
*
6
*
9
*
11 12 13 14 15 16 17 18 19 20 060202040 OIL SEAL SC-28458 1 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 459341310 PULLEY 90D W/FAN 1 36 37 459452100 WASHER 9X24-30X17 1 38 001220835 BOLT 8X35 T 1 39 030208200 WASHER, LOCK M8 1 40
41
42 43 45 46 47 48
458115150 VIBRATING CASE 1 047920090 ROLLER BEARING NJ307MC4 4 458337700 ROTARY SHAFT, DRIVE 1 458342580 ROTARY SHAFT, DRIVEN 1 080200350 STOP RING S-35 8 951405460 KEY 10X8X19 RR 1 040306907 BEARING 6907C3 4 458337730 PISTON ROD 1
*
025508050 PIN 8X50 1
*
042506000 BEARING 6000ZZSG 2
*
080200100 STOP RING S-10 1
*
455435051 PISTON, 22.4D 1
*
455010070 PACKING USH-22.4X30X5 1
*
080100260 STOP RING R-26 1
*
459451850 ECCENTRIC ROTATOR 4
*
009120306 SOCKET HEAD BOLT 10X30 T 4
*
458337740 BEARING COVER 1
*
001220820 BOLT 8X20 T 4
*
030208200 WASHER, LOCK M8 4
*
031108160 WASHER, FLAT M8 4
*
953405580 SEAL CAP SC-458 1
*
458214370 CYLINDER 1
*
001220820 BOLT 8X20 T 4
*
030208200 WASHER, LOCK M8 4
*
031108160 WASHER, FLAT M8 4
*
460333000 GEAR, DRIVE 1
*
458342590 GEAR, DRIVEN 1
*
001200812 BOLT 8X12 1
*
953404600 COPPER PACKING 8X16X2 1
*
954010020 CONNECTOR PT, PF1/4 1
*
951400990 KEY 7X7X20 1
*
001221235 BOLT 12X35 T 2
*
001221264 BOLT 12X120 T 6
*
030212300 WASHER 8
*
031112230 WASHER 8
*
459214510 BELT COVER LOWER 1
*
001520645 SOCKET HEAD 6X45 T 5
*
952406170 SHIM 70 80 0 1T 1
*
952406180 SHIM 70 80 0 2T 1
*
*
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 33
Page 34
CONTROL ASSY.
MVH-150D — CONTROL ASSY.
PAGE 34 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 35
MVH-150D — CONTROL ASSY.
CONTROL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 459115451 HANDLE 1 2 001221669 BOLT, 16X145 T 1 3 031116260 WASHER, FLAT, M16 2 4 032216350 CONCIAL SPRING WASHER M16 2 5 020316130 NUT, M16 1 6 020416100 NUT, M16 H=10 1 7 458450660 WASHER, 16.4-35-0.6 1 8 939010010 SHOCK ABSORBER, STOPPER 45 1 9 020310080 NUT, M10 1 10 030210250 WASHER, LOCK, M10 1 11 458338001 PUMP, ASSY. 1 12 459337960 TRAVEL LEVER 1 13 001520820 SOCKET, HEAD BOLT 8X20 T 2 14 458451420 COLLAR 1 15 033910030 WAVE WASHER, 15.5X20X0.3 4 16 458337480 PUMP HOLDER 1 17 022710809 NYLON NUT M8 2 18 030208200 WASHER, LOCK M8 2 19 459452060 OIL HOSE, 940L 1 20 954404230 CLAMP, SA120-18 1 21 001220625 BOLT, 6X25 T 1 22 020306050 NUT, M6 1 23 030206150 WASHER, LOCK M6 1 24 031106100 WASHER, FLAT M6 1 26 001220820 BOLT, 8X20 T 2 27 030208200 WASHER, LOCK M8 2 28 458451630 BRATHER CAP 1 29 459338030 HANDLE BRACKET, L 1 30 459338041 HANDLE BRACKET, R 1
31 458910030 STOPPER & GRIP SET ............................... 1 ........... INCLUDES ITEMS W/#
31-1# STOPPER .................................................... 1 ........... NOT SOLD SEPARETELY
31-2# GRIP ............................................................ 1 ........... NOT SOLD SEPARETELY
32 458450880 SPRING, 1.2-10-29 1 34 025402516 SPRING PIN, 2.5X16 1 35 001221230 BOLT, 12X30 T 4 36 030212300 WASHER, LOCK M12 4 40 458314400 HANDLE GRIP, EXP 1 51 463455960 THROTTLE NUT 1 52 001520510 SOCKET, HEAD BOLT 5X10 T 1 53 463455950 SPACER, THROTTLE 1
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 35
Page 36
CONTROL ASSY.
MVH-150D — CONTROL ASSY.
PAGE 36 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 37
MVH-150D — CONTROL ASSY.
CONTROL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
A 362910060 THROTTLE LEVER ASSY. ........................... 1 ........... INCLUDES ITEMS W/
54 55 56 57 58 59 60 61 62 63 64 65 66 68 001220625 BOLT 6X25 T 2 69 030206150 WASHER, LOCK 2 70 031106100 WASHER, FLAT 2 81 956100059 THROTTLE WIRE 1 82 16067066350 WASHER/THROTTLE 1 83 26756060002 LOCK NUT M6 PLATED 1 84 26366060002 NUT M6 1
342341550 THROTTLE BODY 1
*
362910090 THROTTLE GEAR 1
*
362455630 THROTTLE LEVER 1
*
362455620 SLIDER 1
*
050100450 O-RING, G45 1
*
050200100 O-RING, P10 1
*
031110160 WASHER, FLAT M10 3
*
032110180 CONICAL SPRING WASHER M10 2
*
096206006 SOCKET HEAD SCREW 6X6 1
*
020410060 NUT M10 H=6 1
*
1022131008 CAP NUT M10 1
*
096208020 SOCKET HEAD SCREW 8X20 1
*
020408050 NUT M8, H=5 1
*
*
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 37
Page 38
HANDLE PUMP ASSY.
MVH-150D — HAND PUMP ASSY.
PAGE 38 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 39
MVH-150D — HAND PUMP ASSY.
HANDLE PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
A 458338001 PUMP ASSY. ............................................... 1 ........... INCLUDES ITEMS W/
B 458310150 CAM COMP, PUMP ...................................... 1 ........... INCLUDES ITEMS W/%
1
*
2
*
4
*
7
*
8
*
9
*
10 11 12 13 14 16 17 18 19 20 21 22 25 26 27 28 29 30 31*# 050200180 0-RING P-18 1
458010160 PUMP BODY 1 458010100 COVER, HAND PUMP 1 458010170 PISTON CP, PUMP 1 458010110 CONTROL SHAFT, PUMP 1 458010120 BUSH 2
% 458010180 CAM, PUMP 1
% 042500607 BEARING, 607ZZSG 2
*
% 458010190 SPACER 2
*
% 458010090 PIN, 7X30 1
*
025406025 SPRING, PIN 6X25 1
*
458010200 SPRING, PUMP 1
*
458010210 STOPPER, PUMP 1
*
458010220 PLUG 1
*
458010131 STOP PLUG 1
*
458010140 HOSE JOINT 1
*
001540635 SOCKET, HEAD BOLT 6X35 S 4
*
458010080 BREATHER, PUMP ...................................... 1 ........... INCLUDES ITEMS W/ #
*
458451630 BREATHER, CAP 1
*
050100250 0-RING G-25 1
*
050200200 0-RING P-20 2
*
050200150 0-RING P-15 2
*
050300670 0-RING S-67 1
*
050300080 0-RING S-8 1
*
050300220 0-RING S-22 1
*
*
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 39
Page 40
CYLINDER BLOCK ASSY.
YANMAR L48EE ENGINE— CYLINDER BLOCK ASSY.
PAGE 40 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 41
YANMAR L48EE ENGINE — CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
NO PART NO PART NAME QTY. REMARK
2 71477401560 BLOCK ASSY., CYLINDER .................. 1 ....... INCLUDES ITEMS W/
9
*
10 11 11425001200 STUD, CYL. HEAD 2 12 11425001210 STUD, CYL. HEAD 2 13 11425001221 NUT 8 2 14 11425001251 CAP NUT 8 2 15 12495001250 WASHER 4 17 11477101330 GASKET, CYL. HEAD 1 23 11425001380 O-RING 1 24 11425001800 SHIM SET 1 33 11425001830 COVER, INSPEC. WINDOW 1 34 11425001841 GASKET 1 35 11427001600 PARALLEL PIN 8X12 2 36 26226060182 STUD M 6X18 PLATED 1 37 26226060222 STUD M 6X22 PLATED 2 38 26366060002 NUT M 6 3 39 11425001412 GASKET, CRANK CASE 1
40 11426001455 COVER (D), CRANK CASE .................. 1 ....... INCLUDES ITEMS W/+
43+ 11425002100 BEARING, MAIN US STD 1 43 11425002200 BEARING, MAIN US=0.25 1 43 11425002210 BEARING, MAIN US=0.50 1 46 11425035150 PIPE, L.O. INLET 1 47 26106060252 BOLT M 6X25 PLATED 14 48 26106080352 BOLT M 8X35 PLATED 1 49 10542501690 PLUG M 16 2
50 11429901760 CAP, W/LUB. OIL GAUGE..................... 2 ....... INCLUDES ITEMS W/#
52# 11429901950 O-RING 2 53 22190160002 SEAL WASHER 16S 2 54 11429902030 RETAINER 1 55 11425002113 BALL BEARING 1 56 16011002220 SEAL, OIL 1 57 16021002220 SEAL, OIL 1 58 24162152112 NEEDLE BEARING 1 59 26106080122 BOLT M 8X12 PLATED 1 60 23876010000 PLUG PT1/8, SCREW 1 63 22312040080 PIN 4X8, STRAIGHT 2
11435001700 COVER, STARTER 1 26106100122 BOLT M 10X12 PLATED 2
*
*
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 41
Page 42
CYLINDER HEAD ASSY.
YANMAR L48EE ENGINE— CYLINDER HEAD ASSY.
PAGE 42 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 43
YANMAR L48V6— CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO PART NO PART NAME QTY. REMARK
1 11477111020 CYLINDER HEAD 1 6 11477111100 VALVE, SUCTION 1 7 11477111110 VALVE, EXHAUST 1 8 11425011120 SPRING, VALVE 2 9 11425011180 RETAINER, SPRING 2 10 71425011570 COTTER ASSY. 2
12 11477111250 SUPPORT CAM, ARM ................ 1 .................... INCLUDES ITEMS W/
13 14 16# 11425011240 SCREW, VALVE ADJUST. 1 17# 26856060002 LOCK NUT 6 1 18 20$ 11425011240 SCREW, VALVE ADJUST. 1 21$ 26856060002 LOCK NUT 6 1 22 23 11425011340 SEAL, VALVE STEM 2 24 11477111461 GASKET, NOZZLE 1 25 11477111470 SPACER, NOZZLE 1 26 11425011600 WASHER 2 27 11926011370 CAP, VALVE 2 28 11425011901 RETAINER 1 29 22351040008 SPRING PIN 4X8 1 30 26106060452 BOLT M 6X45 PLATED 2 31 11471811910 STUD BOLT, M 6X65 2 32 26366060002 NUT M 6 2 33 11477111310 GASKET, BONNET 1
34 11477111950 BONNET ASSY., HEAD ............... 1 .................... INCLUDES ITEMS W/$
36 % 11425003591 SHAFT ASSY., DECOMP. 1 39 % 11425003640 SPRING 1 40 % 22312030160 PARALLEL PIN 3X16 1 44 2610606052 BOLT M 6X55 PLATED 3
11477111260 SUPPORT, ROCKER ARM 1
*
11477111650 ARM ASSY., INTAKE ................... 1 .................... INCLUDES ITEMS W/#
*
11477111660 ARM ASSY., EXHAUST............... 1 .................... INCLUDES ITEMS W/$
*
22242000120 CIRCLIP 12 2
*
*
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 43
Page 44
AIR CLEANER
YANMAR L48EE ENGINE— AIR CLEANER ASSY.
PAGE 44 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 45
YANMAR L48EE ENGINE— AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO PART NO PART NAME QTY. REMARK
1 11425012211 GASKET, AIR CLEANER 1
2 11428812511 CLEANER, AIR ............................ 1 .................... INCLUDES ITEMS W/
3
*
4
*
5
*
6
*
7
*
10 11425212550 WING-NUT, M 8 1 11 11425012300 U-NUT 3 13 11477112010 MANIFOLD, INTAKE 1 15 11477112200 GASKET, AIR INTAKE 1 16 26106060252 BOLT M 6X25 PLATED 2 17 26226060142 STUD M 6X14 PLATED 1 18 26226060552 STUD M 6X55 PLATED 2
11465007450 LABEL, AIR CLEANER 1 11428812520 COVER COMPL. 1 11428812531 CASE, AIR CLEANER 1 11425212560 WASHER M 8, SEAL 1 11465012591 ELEMENT ASSY. 1
*
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 45
Page 46
MUFFLER ASSY.
YANMAR L48EE ENGINE— MUFFLER ASSY.
PAGE 46 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 47
YANMAR L48EE ENGINE— MUFFLER ASSY.
MUFFLER ASSY.
NO PART NO PART NAME QTY. REMARK
19 11425013201 GASKET (NON-ASB.) 1 20 11428813500 MUFFLER ASSY. 1 23 26106060122 BOLT M 6X12 PLATED 2 24 26216080182 STUD M 8X18 PLATED 2 25 26306080002 NUT 2
26 11428813800 DEFLECTOR EXH. ...................... 1 .................... INCLUDES ITEMS W/
27 28
26554060182 SCREW M 6X18 1
*
26367060002 U-NUT M6 1
*
*
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 47
Page 48
YANMAR L48EE ENGINE— CRANKSHAFT AND CAMSHAFT ASSY.
CRANKSHAFT AND CAMSHAFT ASSY.
PAGE 48 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 49
YANMAR L48EE ENGINE— CRANKSHAFT AND CAMSHAFT ASSY.
CRANKSHAFT AND CAMSHAFT ASSY.
NO PART NO PART NAME QTY. REMARK
2 71447114580 CAMSHAFT (D) ASSY. 1 9 11425014200 TAPPET 2 10 11477114260 TAPPET, F.O. 1 11 11425014451 ROD, PUSH 2 12 71426021741 CRANKSHAFT ASY. 13 71477221701 CRANKSHAFT ASY. 1 22 10385401221 NUT M16 1 23 16031014550 WASHER 1 24 22512050300 KEY 5X30 1 25 26106080202 BOLT M 8X20 PLATED 1 26 11429921420 FLYWHEEL, DE 1 28 11425021550 WASHER, FLYWHEEL 1 29 22512040120 KEY 4X12 1 50 71477028531 SHAFT ASSY., BALANCER 1 57 24101062024 BALL BEARING 2
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 49
Page 50
PISTON ASSY.
YANMAR L48EE ENGINE— PISTON ASSY.
PAGE 50 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 51
YANMAR L48EE ENGINE— PISTON ASSY.
PISTON ASSY.
NO PART NO PART NAME QTY. REMARKS
31 71477222721 PISTON W/RINGS STD. ............................................. 1 ......... INCLUDES ITEMS W/
31 71477222621 PISTON W/RING OS=.25 ........................................... 1 ......... INCLUDES ITEMS W/
31 71477222581 PISTON W/RING OS=0.5 ........................................... 1 ......... INCLUDES ITEMS W/
34 34 34 40 11429922300 PIN, PISTON 1 41 22252000190 CIRCLIP 19 2
42 71477G23700 ROD ASSY., CONNECTING ....................................... 1 ......... INCLUDES ITEMS W/#
45 11926523200 BOLT, ROD 2 46 11477023100 BUSH, PISTON PIN 1 47# 71477023600 BEARING, CRANK PIN (U.S. STD) 1 47# 71477023610 BEARING, CRANK PIN (U.S=0.25) 1 47
71477022501 PISTON RING SET STD. 1
*
71477022541 PISTON RING SET O.S=0.25 1
*
71477022551 PISTON RING SET O.S=0.50 1
*
# 71477023620 BEARING, CRANK PIN (U.S=0.50) 1
* * *
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 51
Page 52
YANMAR L48EE ENGINE— LUB. OIL PUMP AND GOVERNOR ASSY.
LUB. OIL PUMP & GOVERNOR ASSY.
PAGE 52 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 53
YANMAR L48EE ENGINE— LUB. OIL PUMP AND GOVERNOR ASSY.
LUB. OIL PUMP AND GOVERNOR ASSY.
NO PART NO PART NAME QTY. REMARKS
1 11425032010 PUMP ASSY., LUB. OIL 1 7 11425032070 COVER, LUB. OIL PUMP 1 8 10333832570 O-RING 1 9 22312030160 PARALLEL PIN 3X16 1 10 26476060142 BOLT M 6X14, TAPPING 3
11 11425035110 STRAINER, LUB. OIL ........................... 1 .................. INCLUDES ITEMS W/
12 13 14 26106060162 BOLT M 6X16 PLATED 1 15 11477066010 SPRING, REGULATOR 1 16 11425066200 SPRING, RETURN 1
22 11481861700 LIMITER ASSY., FUEL ......................... 1 .................. INCLUDES ITEMS W/%
23% 11477161810 WASHER, PLAIN 14 1 24% 11477161830 PLATE 1 25% 11477161940 NUT 1 26% 11481866600 LIMITER ASSY., FUEL 1 27% 11477166690 NUT M14 1 29 13521061090 LEAD 1 30 22451060000 WIRE 0.6 1 32 11477161170 LEVER ASSY., GOVERNOR 1 40 22322030200 TAPER PIN 3X20 1 41 11477061190 WASHER 1 43 71477061100 GOVERNOR ASSY. 1 51 11477061520 BEARING, NEEDLE 2 52 11477061600 SEAL, OIL 1 53 11477061610 WASHER, THRUST 1 54 11488366060 HANDLE, REGULATOR 1 55 11425266120 BRACKET 1 56 11425266252 SPRING, RETURN 1 57 11425066440 BOLT, ADJUSTING 1 58 10522566990 SCREW 1 59 10210067080 BOLT, ADJUSTING 1 60 16012076940 WASHER 1 61 26106060202 BOLT M 6X20 PLATED 1 62 26476060142 BOLT M 6X14, TAPPING 1 63 26757060002 NUT, 6 1 64 26757060002 NUT, 6 1
65 11477161890 PROTECTOR CMP ............................... 1 ..................INCLUDES ITEMS W/#
67# 11477161960 SPACER 1 68# 24311000180 O-RING 1A P-18.0 1
11425035070 STRAINER, LUB. OIL 1
*
24341000224 O-RING 1A S-22.4 1
*
*
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 53
Page 54
YANMAR L48EE ENGINE— COOLING AND STARTING DEVICE ASSY.
COOLING AND STARTING DEVICE ASSY.
PAGE 54 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 55
YANMAR L48EE ENGINE— COOLING AND STARTING DEVICE ASSY.
COOLING AND STARTING DEVICE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 11429945210 COVER, CYLINDER 1 2 26106060122 BOLT M 6X12 PLATED 1 3 11425045301 RUBBER, CUSHION 4 5 11477145100 CASE, COOLING FAN 1 6 11425045310 COLLAR 4 7 11425045330 SEAL, FAN CASE 1 8 11437045351 BOLT, FAN CASE 4
9 11426076051 RECOIL STARTER(D) ASSY. .............................. 1 ........ INCLUDES ITEMS W/%
10% 11426076251 RECOIL STARTER(D) ASSY. .............................. 1 ........ INCLUDES ITEMS W/
11 12 13 14 15 16 17 18 19 20 22 23 24% 11425076590 PULLEY, STARTER 1 25 26106060082 BOLT M 6X8 PLATED 4 26 26106060122 BOLT M 6X12 PLATED 3 27 11425076600 PLUNGER 1 28 11425076610 HOLDER, PLUNGER 1 29 16080278260 CLAMP 1
11426076520 CASE (D) W/NO LABEL 1
*
16026076520 REEL, RECOIL 1
*
16026076530 RATCHET 1
*
16026076540 SPRING, SPIRAL 1
*
16026076550 WASHER, THRUST 1
*
16026076560 SPRING, FRICTION 1
*
16029076570 SPRING, RETURN 1
*
16026076580 COVER, SPRING 1
*
16026076590 PLATE, FRICTION 1
*
16026076600 CIRCLIP (E) 1
*
11425076620 KNOB, STARTER 1
*
16026076630 ROPE, STARTER 1
*
*
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 55
Page 56
YANMAR L48EE ENGINE— FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
PAGE 56 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 57
YANMAR L48EE ENGINE— FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
NO PART NO PART NAME QTY. REMARK
2 71477551100 PUMP ASSY., F. INJECT. ............ 1 .................... INCLUDES ITEMS W/ #
3 # 10554651020 GASKET 1 4 # 11425051080 PLATE 1 5 # 11425051160 SPRING 1 7 # 11435051200 BODY, F.I. PUMP 1 15 # 11425051300 VALVE ASSY., DELIVERY 1 18 # 10554651330 SPRING, DELIV. VALVE 1 19 # 11425051340 HOLDER, F.I.P. DELIVERY 1 20
# 12455051350 GASKET, DELIVERY 2
21 # 11425051600 LEVER ASSY., CONTROL 1 22 # 11425051640 SEAT (A), SPRING 1 23 # 11425051650 SEAT (B), SPRING 1 24 # 22351020006 SPRING PIN 2X6 2 25 # 22351030008 SPRING PIN 3X8 1
27 71477553101 VALVE ASSY., F. INJECT. ........... 1 .................... INCLUDES ITEMS W/
29 33 34 36 38 40 42 47 48 66 11477159803 PIPE, FUEL INJECTION 1
11477153001 NOZZLE ASSY. 1
*
11959353080 NUT, NOZZLE CASE 1
*
11425053120 SPRING, NOZZLE 1
*
11959353130 RETAINER, SPRING 1
*
11477553140 SPACER, VALVE STOP 1
*
11477553210 PIN 2
*
11477553100 HOLDER ASSY. 1
*
11477553330 PIN 1
*
11425053400 SHIM PACK 1
*
*
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 57
Page 58
FUEL TANK AND FUEL LINE ASSY.
YANMAR L48EE ENGINE— FUEL TANK
PAGE 58 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 59
YANMAR L48EE ENGINE — FUEL TANK AND FUEL LINE ASSY.
FUEL TANK AND FUEL LINE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 71425055702 TANK, FUEL (RED) (50) .................................... 1............. INCLUDES ITEMS W/ %
3% 11428855041 CAP ASSY., FUEL TANK .................................. 1............. INCLUDES ITEMS W/ >
5 > 11428855081 VALVE 1 6% 11425055100 FILTER, FUEL 1 7% 11425055150 PIPE, GAUGE 1 8% 11425055201 DAMPER, FUEL TANK 4 9% 23414080000 GASKET 8, ROUND 1 10% 10530055080 PLUG, DRAIN 1 11% 10385455220 CLAMP 2
12 11425055121 FILTER, FUEL OIL ............................................ 1 ............. INCLUDES ITEMS W/
13+ 11425055130 GASKET 1 14 11429955210 STAY 1 15 11429955230 STAY (B) 1
16 11425055301 COCK ................................................................ 1............. INCLUDES ITEMS W/
17 18 11465055810 BOLT, LIFTING 1 19 22117080000 WASHER 8 1 20 26106080452 BOLT M 8X45, PLATED 1 21 26366060002 NUT M6 2 22 26476060142 BOLT M 6X14, TAPPING 2
23 11477059030 PIPE ASSY., FUEL OIL .................................... 1............. INCLUDES ITEMS W/ #
24# 11427059010 CLIP, HOSE 2 25# 11426859061 PIPE, FUEL OIL 1 26 12472259050 CLAMP 9 2 27 11425059060 PIPE, FUEL RETURN 1
24341000150 O-RING 1A S-15.0 1
*
+
*
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 59
Page 60
YANMAR L48V6— TOOLS, LABELS AND GASKETS SET ASSY.
TOOLS, LABELS AND GASKET SET ASSY.
PAGE 60 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 61
YANMAR L48EE ENGINE— TOOLS, LABELS AND GASKETS SET ASSY.
TOOL, LABEL & GASKET SET ASSY.
NO PART NO PART NAME QTY. REMARK
3 11425007090 LABEL, AIR COOLED 1 4 11425007111 LABEL, YANMAR 1 5 11426807240 LABEL, CAUTION 1 6 11426107350 LABEL 1 7 11426807350 LABEL, HOW TO START 1 11 11425092600 BAG, TOOL 1 12 16033092730 DRIVER, + 1 13 28110100120 WRENCH 10X12 1 14 28110140170 WRENCH 14X17 1 15 28210000150 FEEDER, OIL 1
16 11425092101 F.W. LOCKING HANDLE .............. 1 .................... OPTIONAL
17 11425092130 REMOVER, FLYWHEEL .............. 1 .................... OPTIONAL, INCLUDES ITEMS W/
19 26116060454 BOLT M 6X45 PLATED ................ 4 .................... OPTIONAL
20 26116080454 BOLT M 8X45 PLATED ................ 3 .................... OPTIONAL
21 26716060002 NUT 6 ........................................... 8 .................... OPTIONAL
22 26716080002 NUT M 8 ....................................... 6 .................... OPTIONAL
23 11425092301 GUIDE, OIL SEAL ....................... 1 .................... OPTIONAL
24 11425092311 INSTALLING TOOL ...................... 1 .................... OPTIONAL
25 11435092311 INSTALLING TOOL ...................... 1 .................... OPTIONAL
26 11425092350 INSTALLING TOOL ...................... 1 .................... OPTIONAL
27 71477092604 GASKET SET ...................................................... OPTIONAL
28 71477192600 GASKET SET .............................. 1 .................... OPTIONAL , INCLUDES ITEMS W/ #
30 11477101330 GASKET, CYL. HEAD 1 36 11425001380 O-RING 1 37 11425001412 GASKET, CRANK CASE 1 38 11425001841 GASKET 1 39 11425011340 SEAL, VALVE STEM 2 41 11477111461 GASKET, NOZZLE 1 43 11477112200 GASKET, AIR INTAKE 1 44 11425012211 GASKET, AIR CLEANER 1 45 11425013201 GASKET, (NON-ASB.) 1 47 11477111310 GASKET, BONNET 1 48 11429901950 O-RING 2 49 22190160002 SEAL WASHER 16S 2 50 24341000224 O-RING 1A S-22.4 1 51 10333832570 O-RING 1 52 24311000180 O-RING 1A P-18.0 1 53 23414080000 GASKET 8, ROUND 1 54 24341000150 O-RING 1A S-15.0 1
*
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 61
Page 62
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provi­sions:
1. A Returned Material Authorization must be approved by Multiquip prior to ship­ment.
2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quanti­ties, and descriptions of the items to be returned.
a. The parts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and
phone number of the person request­ing the RMA.
3. A copy of the Return Material Authoriza­tion must accompany the return shipment.
4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a spe­cific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being re­placed by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were pur­chased more than six months prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items. e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instruc­tions. If a reply is not received within five days, the material will be returned to the sender at his expense.
dealer net price at time of the original purchase, less a 15% restocking charge.
which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
Effective: February 22, 2006
PAGE 62 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)
Page 63
NOTES
MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 63
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OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877 Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284 Contact: mq@multiquip.com
Mayco Parts Warranty Department
800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173 310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279
Service Department Technial Assistance
800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032 310-537-3700
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223 Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226 Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL
CANADA BRAZIL
Multiquip Multiquip
4110 Industriel Boul. Tel: (450) 625-2244 Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055 Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664 Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
Contact: jmartin@multiquip.com Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br
ON-HAND
WHEN CALLING
Contact: sales@multiquip.co.uk
© COPYRIGHT 2007, MULTIQUIP INC.
Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
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