Page 1
OPERATION AND PARTS MANUAL
SERIES
MODEL MVH-120GH
REVERSIBLE PLATE COMPACTOR
(HONDA GX160K1SM12/GX160U1SM12/
GX160U1SMX4
GASOLINE ENGINE)
Revision #3 (10/24/07)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Page 2
PROPOSITION 65 WARNING
l
PAGE 2 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 3
NOTE PAGE
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 3
Page 4
TABLE OF CONTENTS
Proposition 65 Warning ............................................. 2
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety ..................................................................... 6-7
Rules For Safe Operation ...................................... 8-9
Specifications .......................................................... 10
General Information ................................................ 11
Multiquip MVH120GH —
Plate Compactor
Components (Plate Compactor) ............................. 12
Components (Honda Engine) ................................. 13
Inspection ........................................................... 14-15
Initial Start-Up .................................................... 16-17
Operation ................................................................ 18
Maintenance ...................................................... 19-21
Preparation For Long Term Storage ....................... 22
Troubleshooting (Engine) ................................... 23-24
Troubleshooting (Plate Compactor) ........................ 25
Explanation Of Codes In Remarks Column ............ 26
Suggested Spare Parts ........................................... 27
Name Plate And Decals ..................................... 28-29
Vibrating Plate Assembly ................................... 30-31
Body Assembly .................................................. 32-35
Vibrator Assembly .............................................. 36-39
Control Assembly ............................................... 40-43
Honda GX160 Engine
Cylinder Head Assembly .................................... 44-45
Cylinder Barrel Assembly ................................... 46-47
Crankcase Cover Assembly ...............................48-49
Crankshaft Assembly .........................................50-51
Piston Assembly ................................................. 52-53
Camshaft Assembly ........................................... 54-55
Recoil Starter .....................................................56-57
Fan Cover Assembly .......................................... 58-59
Carburetor Assembly ......................................... 60-61
Air Cleaner Assembly......................................... 62-63
Muffler Assembly ...............................................64-65
Fuel Tank Assembly ........................................... 66-67
Flywheel Assembly ............................................ 68-69
Ignition Coil Assembly ........................................ 70-71
Control Assembly ............................................... 72-73
Label Assembly .................................................. 74-75
Tool Assembly ....................................................76-77
Terms and Conditions Of Sale — Parts .................. 78
l
Specification and part number
are subject to change without
notice.
PAGE 4 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 5
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■
View Parts Diagrams
■
Order Parts
■
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the
internet
Standard orders
on
and qualify for a 5% Discount
for all orders which include
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
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www.multiquip.com
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 5
When ordering parts, please supply:
❒❒
Dealer Account Number
Dealer Name and Address
Shipping Address (if different than billing address)
Return Fax Number
Applicable Model Number
Quantity, Part Number and Description of Each Part
All orders are treated as
and will ship the same day if received prior
to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
❒
❒❒
Standard Orders
Specify Preferred Method of Shipment:
✓
UPS/Fed Ex
Priority One
■
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Ground
■ Next Day
Second/Third Day
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✓ DHL
✓
Tr u c k
Page 6
SAFETY
FOR YOUR SAFETY AND SAFETY OF OTHER
Safety precautions should be followed at all
times when operating this equipment. Failure
to read and understand the Safety Messages
and Operating Instructions could result in injury to yourself and others.
This manual has been developed to
provide complete instructions for the
safe and efficient operation of this
equipment. Refer to the engine
manufacturer's instructions for data
relative to its safe operation.
Before using this equipment ensure that the operating individual has read and understood all instructions in this
manual.
SAFETY MESSAGE ALERT SYMBOLS
The three Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
DANGER
S!
HAZARD SYMBOLS
Potential hazards associated with the operation of this
equipment will be referenced with Hazard Symbols which
appear throughout this manual, and will be referenced in
conjunction with Safety Message Alert Symbols.
WARNING — Lethal Exhaust Gas Hazards
WARNING — Explosive Fuel Hazards
is running or hot. DO NOT overfill tank, since spilled
fuel could ignite if it comes into contact with hot engine
parts or sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas and away
from sparks and flames.
Engine fuel exhaust gases contain
poisonous carbon monoxide. This gas is
colorless and odorless, and can cause
death if inhaled. NEVER operate this
equipment in a confined area or enclosed
structure that does not provide ample free
flow air.
Fuel is extremely flammable and its
vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel
or combustible fluids.
DO NOT fill the fuel tank while the engine
You WILL be
DO NOT follow these directions.
KILLED
or
SERIOUSLY INJURED
l
WARNING
You CAN be KILLED or
DO NOT follow these directions.
CAUTION
You CAN be
directions.
INJURED
SERIOUSLY INJURED
if you DO NOT follow these
PAGE 6 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
if you
if you
WARNING — Burn Hazards
Engine components can generate
extreme heat. To prevent burns, DO NOT
touch these areas while the engine is
running or immediately after operation.
Never operate the engine with heat
shields or heat guards removed.
WARNING — Respiratory Hazards
ALWAYS wear approved respiratory
protection when required.
Page 7
SAFETY
CAUTION — Rotating Parts Hazards
NEVER operate equipment with covers
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
CAUTION — Accidental Starting Hazards
ALWAYS place the equipment ON/OFF
switch in the OFF position when the
equipment is not in use.
CAUTION — Eye and Hearing Hazards
ALWAYS wear approved eye and hearing
protection.
CAUTION — Overspeed Conditions
NEVER tamper with the factory setting
of the engine governor. Personal injury
and equipment damage can result if
operating in speed ranges above the
maximum allowable.
CAUTION — Equipment Damage Hazards
Other important messages are provided throughout this
manual to help prevent damage to your equipment, other
property, or the surrounding environment.
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 7
Page 8
WARNING — Read This Manual
Failure to follow instructions in this manual may lead to
serious injury or even
operated by trained and qualified personnel only! This
equipment is for industrial use only.
general safety
DO NOT operate or service this equipment
before reading this entire manual.
This equipment should not be operated by
persons under 18 years of age.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
DEATH
! This equipment is to be
RULES FOR SAFE OPERATION
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing engine or equipment.
ALWAYS allow the engine to cool before
adding fuel or performing service and maintenance
functions. Contact with
serious burns.
NEVER operate this equipment in any enclosed or narrow
area where free flow of the air is restricted. The engine
of this equipment requires an
adequate free flow of cooling
air. If the air flow is restricted
it will cause serious damage
to the equipment or engine
and may cause injury to people
and property. Remember the
engine gives off DEADLY
gases.
hot
components can cause
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the
influence of drugs or alcohol.
NEVER disconnect any
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death! Disconnection of any of these
devices will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
"emergency or safety devices"
l
.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
ALWAYS use extreme caution when working with
flammable liquids. When refueling, stop the engine and
allow it to cool.
DO NOT smoke around or near the
equipment. Fire or explosion could result from
fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the equipment in an
explosive atmosphere or near combustible
materials. An explosion or fire could result
causing severe
DO NOT top-off fuel tank. Topping-off is dangerous as it
causes fuel to spill.
ALWAYS store the equipment in a clean, dry location
out of the reach of children.
NEVER run engine without air cleaner. Severe engine
damage may occur.
NEVER leave the equipment unattended with the engine
running. Turn off engine when unattended.
bodily harm or even death.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
ALWAYS check the equipment for loosened threads or
bolts before starting.
PAGE 8 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
CAUTION must always be observed while servicing this
equipment. Rotating parts can cause injury if contacted.
Page 9
RULES FOR SAFE OPERATION
LOADING AND UNLOADING
Before lifting, make sure that equipment parts (hook and
REFUELING
vibration insulator) are not damaged and screws are not
loosened or lost.
ALWAYS make sure crane or lifting device has been
properly secured to the lifting bail (hook) of the equipment.
NEVER lift the equipment while the engine is running.
Use adequate lifting cable (wire or rope) of sufficient
strength.
Use one point suspension hook and lift straight upwards.
NEVER allow any person or animal to stand underneath
the equipment while lifting.
Do not to lift machine to unnecessary heights.
transporting
ALWAYS shutdown engine before transporting.
FUEL
FUEL
MAINTENANCE SAFETY
TYPICAL
PLATE COMPACTOR
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
Drain fuel when transporting equipment over long
distances or bad roads.
ALWAYS tie down the equipment during transport by
securing the equipment with rope.
NEVER lubricate components or attempt service on a
running machine.
ALWAYS allow the machine a proper amount of time to
cool before servicing.
Keep the equipment in proper running condition.
Fix damage to the equipment immediately and always
replace broken parts.
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 9
Page 10
MVH-120GH — SPECIFICATIONS
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PAGE 10 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
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Page 11
MVH-120GH — GENERAL INFORMATION
Definition of Plate Compactor
The Mikasa MVH-120GH is a walk-behind, reversible plate
compactor design for the compaction of sand, clay and asphalt.
This plate compactor is a powerful compacting tool capable of
applying a tremendous force in consecutive high frequency
vibrations to a soil surface. Its applications include soil compacting
for road, embankments and reservoirs as well as backfilling for
gas pipelines, water pipelines and cable installation work.
Vibratory Plates
The vibratory plates of the MVH-120GH produce low amplitude
high frequency vibrations, designed to compact granular soils.
The resulting vibrations cause forward motion. The engine and
handle are vibration-isolated from the vibrating plate. The heavier
the plate, the more compaction force it generates.
Reversible Vibratory Plates
Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for
semi-cohesive soils.
Frequency/Speed
The compactor's vibrating plate has a frequency range between
2500 to 6000 vpm (vibrations per minute). The forward and
reverse travel speed of the compactor is approximately
75 feet/minute (23 meters/minute).
Engine
The Mikasa MVH-120GH Plate Compactor is equipped with a
Honda air-cooled, 4-cycle, gasoline engine.
Controls
Before starting the MVH-120GH Plate Compactor, identify and
understand the function of the controls and components as
indicated in Figure 1.
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 11
Page 12
MVH-120GH — COMPONENTS (PLATE COMPACTOR)
10
REVERSE
1
2
NEUTRAL
11
FORWARD
6
7
5
8
9
Figure 1. Compactor Controls
Figures 1 and 2 show the location of the controls, indicators and
general maintenance parts. The function of each control is
described below:
1. Breather Cap – Remove this cap to bleed (remove air)
the hydraulic system. When replacing hydraulic oil, use
"Shell Tellus #46 or equivalent".
2. Hand Grip – When operating the compactor use this hand
grip to maneuver the compactor.
3. Handle Lock – Pull handle bar downward (working
position), then pull handle lock to lock handle bar in place.
4. Vibration Case Oil Level Check Plug – Remove this plug
to check the vibration case oil. Oil level should be all the
way up to the filler port. When replacing vibration case oil,
use 10W-30 engine oil.
5. Handle Bar (working position) – When operating the
compactor, this handle is to be in the downward position.
6. Handle Bar (stored position) – When the compactor is
stored
to be
, move the handle bar to the upright position.
l
7. Gasoline Engine – This plate compactor uses a HONDA
GX160 engine. Refer to the HONDA owner's manual for
engine information.
8. Belt Cover – Remove this cover to gain access to the V-belts.
NEVER run the compactor without the V-belt cover. If the Vbelt cover is not installed, your hand may get caught between
the V-belt and clutch, thus causing serious injury and bodily
harm.
9. Vibration Case – Encloses the eccentric gears and counter
weights.
10. Forward & Reverse Lever –
compactor will move in a forward direction.
backwards, the compactor will move in backwards direction.
Placing the lever in the middle (midway) will cause the
compactor not to move (neutral).
11. Throttle Control – Move the throttle lever to the
position for full throttle (max RPMs). For engine idle, move
the throttle lever to the
4
turtle
3
Push
the lever forward, the
Pull
position.
the lever
rabbit
PAGE 12 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 13
MVH-120GH — COMPONENTS (HONDA GX160 ENGINE)
Figure 2. Engine Controls & Components
1. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tighten securely.
DO NOT over fill.
2. Throttle Lever – Used to adjust engine speed (fast-slow).
3. Recoil Starter (pull rope) – Type of engine starting method.
Alternate type would be electric start (ignition key).
4. Starter Grip – Grip this handle to start engine. See engine
starting section of this manual.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
6. Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
7. Air Cleaner – Prevents dirt and other debris from entering
8. Spark Plug – Provides spark to the ignition system. Set
9. Muffler – Used to reduce noise and emissions.
10. Fuel Tank – Holds 3.6 liters (approximately 1 gallon) of
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch). Clean
spark plug once a week.
unleaded gasoline.
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 13
Page 14
Before Starting
MVH-120GH — INSPECTION
1. Read safety instructions at the beginning of manual.
2. Clean the compactor, removing dirt and dust. Particularly, the
bottom of the plate, engine cooling air inlet, carburetor and
air cleaner.
3. Check the air filter for dirt and dust. If the air filter is dirty, blow
through the air filter cartridge from the inside, moving a jet of
dry compressed air up and down until all dust is removed.
Otherwise replace air filter with a new one.
4. Check carburetor for external dirt and dust. Clean with dry
compressed air.
5. Check fastening nuts and bolts for tightness. Loosened
screws or bolts due to vibration, could lead to unexpected
accident.
Engine Oil Check
1. To check the engine oil level, place the plate compactor on
secure level ground with the engine stopped.
2. Remove the filler cap/dipstick from the engine oil filler hole
(Figure 3) and wipe it clean.
Gasoline Check
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish
with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel.
The Oil Alert system will automatically stop
the engine before the engine falls below safe
limits. Always be sure to check the engine
oil level prior to starting the engine.
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ENGINE OIL
DIPSTICK
Vibrator Oil Check
1. Place the MVH-120GH horizontally on a flat surface.
2. Check vibrator oil level by removing bolt (vibrator oil gauge)
as shown in Figure 5. Use a 14 mm wrench to remove bolt. The
ENGINE OIL
FILLER HOLE
vibrator oil level should be maintained between the two markings as shown in Figure 5. If oil is required, replace using SAE
10W-30.
Figure 3. Engine Oil Dipstick
l
3. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 4), fill to the edge of the oil filler
hole with the recommended oil type (Table 3). Maximum oil
capacity is 400 cc.
UPPER LIMIT
OIL GAUGE
MAINTAIN OIL
LEVEL BETWEEN
LINES
OIL
Figure 5. Vibrator Oil Gauge
LOWER LIMIT
Figure 4. Engine Oil Dipstick
PAGE 14 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 15
Vibrator Oil Check
1. To check the V-belt tension (Figure 8 ), remove
cover.
1. With handle bar positioned vertically (storage position),
remove the breather cap (Figure 6) from the breather plug.
2. Use a 24 mm wrench and remove breather plug (Figure 6).
Visually check to see if hydraulic oil comes up to the oil level
line that is etched on the back side of the handle.
CAP
BREATHER
PLUG
OIL LEVEL
MVH-120GH — INSPECTION
upper
belt
Figure 8. V-Belt Location
HAND PUMP
2. The V-belt tension is proper if the V-belt bends 10 to 15 mm
Figure 6. Vibrator Oil Gauge
2. If the hydraulic oil level is low, replace with "Shell Tellus"
oil #46 or equivalent.
V-Belt Check
CAUTION
NEVER attempt to check the V-belt with the engine running.
Severe injury can occur of your hand (Figure 7) gets caught
between the V-belt and the clutch. Always use safety gloves.
3. A loose V-belt will decrease the power transmission output,
CLUTCH
PULLEY
4. If the V-belt becomes worn or loose, replace it by using V-
(Figure 9) when depressed with finger at midway between
the clutch and vibration pulley shafts.
Figure 9. V-Belt Tension
causing reduced compaction and premature wear of the
belt. V-belt in use is RPF-3320 (A-32 is also usable).
belt part number RPF-3320 or A-32.
VIBRATOR
PULLEY
Figure 7. V-Belt Hazard
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 15
Page 16
MVH-120GH — INITIAL START-UP
CAUTION
DO NOT attempt to run the compactor until the Safety and
Initial Start-up sections have been read,
1. Place the
2. Place the
position.
fuel valve lever
Figure 10. Fuel Valve Lever
Engine ON/OFF switch
(Figure 10) in the "ON" position.
(Figure 11) in the "ON"
D
4. Place the
and
throttle lever
slow
.
The CLOSED position of the choke lever
enriches the fuel mixture for starting a COLD
engine. The OPEN position provides the correct
fuel mixture for normal operation after starting,
and for restarting a warm engine.
(Figure 13) halfway between
fast
Figure 11. Engine ON/Off Switch
3. Place the
Choke Lever
(Figure 12) in the "OPEN" position.
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Figure 13. Engine Throttle Lever
Some compactor units may be equipped with
a throttle lever (Figure 13A) that is located in
the vicinity of the hydraulic pump. This throttle
lever is connected to the engine throttle
linkage.
Figure 13A. Engine Throttle Lever
Figure 12. Choke Lever
PAGE 16 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 17
MVH-120GH — INITIAL START-UP
5. Grasp the starter grip (Figure 14) and slowly pull it out. The
resistance becomes the hardest at a certain position, corresponding the compression point. Rewind the rope a little from
that point and pull out sharply.
CAUTION
z
DO NOT pull the starter rope all the way to the end.
z
DO NOT release the starter rope after pulling. Allow
it to rewind as soon as possible.
6. If the engine has started, slowly return the choke lever
(Figure 12) to the
started, repeat steps 1 through 5.
7. Before the compactor is put into operation, run the engine for
3 to 5 minutes.
8. Check for abnormal engine noises or fuel leaks.
Stopping the Engine
CLOSED
position. If the engine has not
CAUTION
NEVER stop the engine suddenly while working at
high speeds.
1. Place the
and listen for the engine speed to decrease.
2. Place the
position.
throttle lever
engine ON/OFF switch
(Figure 13 or 13A) in
(Figure 11) in the
slow
position,
"OFF"
Figure 14. Starter Grip
3. Place the
fuel valve lever
(Figure 10) in the
"OFF"
position.
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 17
Page 18
MVH-120GH — OPERATION
Operation
CAUTION
Make sure to follow all safety rules referenced in the
safety section of this manual before operating compactor. Keep work area clear of debris and other objects that
could cause damage to the compactor or bodily injury.
1. Grasp the compactor's hand grip (Figure 15), and move
turtle
the engine throttle lever quickly from the
(idle) to the
2. Run the compactor at full throttle (3,600 RPM's), the
centrifugal clutch will automatically engage when the
engine speed reaches 2,300 RPM.
3. To make the compactor move in the forward direction
push the travel lever (Figure 15) forward.
rabbit position
Always move the throttle lever quickly without
hesitation, because increasing the engine
speed slowly causes the clutch to slip.
(full throttle) position.
position
CAUTION
z
Moving the direction lever back and forth a few
times after the engine has been turned off, will
cause the lever to be locked in the forward position.
z
DO NOT try to operate lever forcibly. The direction
lever will operate normally when the engine is
started and the compactor is in action.
7. Compactor traveling speed may drop on soils which
contain clay, however there may be cases where traveling speed drops because the compaction plate does not
leave the ground surface easily due to the composition
of the soil. To rectify this problem do the following:
z
Check the bottom plate to see if clay or
similar material has been lodged in the plate
mechanism. If so, wash with water and
remove.
z
Keep in mind that the compactor does not
work as efficiently on clay or soils that have
a high moisture content level.
z
If the soil has a high moisture level, dry soil
to appropriate moisture content level or carry
out compaction twice.
l
Figure 15. Direction Lever
4. To make the compactor move in the reverse direction pull
the travel lever (Figure 15) backwards.
5. Firmly grasp the compactor's hand grip, the compactor
will begin moving in the desired position when the
direction lever has been placed in the desired position.
6. Slowly walk behind the compactor and be on the lookout
for any large objects or foreign matter that might cause
damage to the compactor or bodily injury.
PAGE 18 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 19
MVH-120GH — MAINTENANCE
CAUTION
Inspection and other services should
always
be carried
out on solid and level ground with the engine shut down.
Inspection and Maintenance Service Tables.
1. To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance with Tables 4 through 6.
NOITCEPSNIENIHCAM.4ELBAT
metI noitarepOfosruoH
kcehcgnitratS )yadyreve(sruoh8yrevE
swercstsolrodenesooL )yadyreve(sruoh8yrevE
strapdegamaD )yadyreve(sruoh8yrevE
gnillortnocfonoitcnuF
trapmetsys
)yadyreve(sruoh8yrevE
kaelmetsysciluardyH sruoh001yrevE
kcehcliorotarbiV sruoh003yrevE
tnemecalperliorotarbiV sruoh001yrevE
kcehcliociluardyH .srh0001yrevenehtsruoh002yrevE
CAUTION
These inspection intervals are for operation under normal
conditions. Adjust your inspection intervals based on the
number of hours plate compactor is in use, and particular
working conditions.
CAUTION
Fuel piping and connections should be replaced every 2
years.
Daily Service
z
Check for leakage of fuel or oil.
z
Check for loose screws including tightness. See Table 6
below (tightening torque), for retightening:
.6ELBAT
retemaiD)mc/gk.ni(EUQROTGNINETHGIT
mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02
lairetaM
T4 07 051 003 005 057 001,1 004,1 000,2
T8-6 001 052 005 008 003,1 000,2 007,2 008,3
T11 051 004 008 002,1 000,2 009,2 002,4 006,5
* )mm01(007~056)mm8(053~003)mm6(001
)munimulafositrap-retnuocesacnI(*
kcehc)hctulc(tleb-V ruoh002yrevE
.wercsdna
KCEHCENIGNE.5ELBAT
z
)launaMenignEetarapesees,sliatedroF(
metI noitarepOfosruoH
leufroliofoegakaeL )yadyreve(sruoh8yrevE
Remove soil and clean the bottom of compaction plate.
z
Check hydraulic pump, piping and hose for any leakage.
A loosened hydraulic hose can be a cause for leakage.
Check hydraulic hose connections with wrench applied
for tightness.
sdaerhtgninetsaffossenthgiT )yadyreve(sruoh8yrevE
dnakcehclioenignE
tnemhsinelper
tnemhsinelperlioenignE
gninaelcrenaelcriA sruoh05yrevE
)level
sruoh
yreve(sruoh8yrevE
.xamdeificepsothsinelpeR()yad
001yreveneht,sruoh02tsriftA
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 19
z
Check engine oil.
)dednahthgirllaeraenihcamsihthtiwesunisdaerhT(
,tlobhcaenodekramsilairetamfoytilauqdnalairetaM
Page 20
MVH-120GH — MAINTENANCE
Engine Oil Replacement:
1. Replace engine oil, first in 20 hours of operation and every
100 hours afterwards.
2. Oil may be drained more easily when it is warm after
operation (For more details, see separate HONDA Owner's
Manual).
Air Filter
1. The air filter element should be cleaned because a clogged
air cleaner can cause poor engine starting, lack of power
and shorten engine life substantially.
z
Replacing the V-belt
Remove the upper and lower belt covers. Engage an offset
wrench (13 mm) or the like to vibrator pulley (lower) fastening
bolt. Engage waste cloth or the like at midway of V-belt on the left
side and while pulling it back strongly, rotate the offset wrench
clockwise so that the V-belt will come off.
z
Reinstalling the V-belt
Engage V-belt to lower vibrator pulley and push the V-belt to left
side of upper clutch. In the same manner as in removal, rotate
offset wrench clockwise so that the V-belt goes back on.
z
Checking Clutch
Check the clutch simultaneously with V-belt checking. With belt
removed, visually check outer drum of the clutch for seizure and
"V" groove for wear or damage. Clean the "V" groove as necessary.
Regularly check the lining or shoe for wear. If the shoe is worn,
power transmission becomes deficient and slipping will result.
CAUTION
Whenever the compactor's vibration becomes weak or lost
during normal operation regardless of operation hours,
check the V-belt and clutch immediately.
Figure 16. Air Filter
2. To clean or replace air filter, loosen the wing nut on the air
filter housing (Figure 16). Remove the cover and take out
air filter cartridge. If only cleaning of the air filter is desired,
blow through the air filter cartridge from the inside, moving a
jet of dry compressed air up and down until all dust is
removed.
l
CAUTION
NEVER attempt to check the V-belt with the engine run-
ning. Severe injury can occur if your hand gets caught
between the V-belt and the clutch. Always use safety
gloves.
Checking and Replacing the V-Belt and Clutch
1. After 200 hours of operation, remove the upper belt cover to
check the V-belt tension. Tension is proper if the belt bends
about 10 mm when depressed strongly with finger between
shafts. Loose or worn V-belts reduce power transmission
efficiency, causing weak compaction and reducing the life
of the belt itself.
Vibrator Oil Level Check
CAUTION
Always clean the area around the vibrator oil level check
hole before removing oil check plug. This will prevent dirt
and debris from entering the system.
1. In every 300 hours of operation, with the machine positioned
horizontally, remove vibrator oil level check plug (Figure 5)
off vibrator (14 mm wrench) and see if oil is up to filler port.
Be sure to clean area around check hole to prevent dirt and
dust from entering.
2. In every 300 hours of operation, replace oil (capacity 400 cc).
For draining oil through level check hole, have the machine
inclined with a sleeper or the like placed under the
compaction plate on opposite side.
Use engine oil 10W-30 for this lubrication.
*
PAGE 20 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 21
MVH-120GH — MAINTENANCE
CAUTION
Make sure hydraulic oil in hand pump is at a normal save
operating level. DO NOT over fill. Over filling (excessive oil)
will cause excess oil to blow out of breather plug.
Hydraulic Oil
Check hydraulic oil in every 100 hours of operation. With handle
bar positioned vertically (storage position), remove breather plug
(Figure 1) off the top of hydraulic pump and check for proper oil
level.
Replace hydraulic oil after first 200 hours and in every 1,000
hours of operation.
Replacing Hydraulic Oil
1. After removing plug cap of hand pump (Figure 6), remove
plug of breather (24 mm wrench) and disconnect vibrator
side of hydraulic hose (Figure 17) at vibrator cylinder. With
travel lever placed in the
hydraulic oil in the pump.
FORWARD
position, drain
2. After draining, reconnect the hydraulic hose to vibrator.
3. Fill oil through breather hole of hand pump. (capacity: about
300 cc). Use
4. Removing breather plug at vibrator cylinder causes oil to
flow out of breather hole in a while. When aeration
disappears, replace the plug and tighten securely.
5. Replace breather plug of hand pump and fit the plug cap.
After making sure that oil in pump is at proper level, replace
the breather plug.
Troubleshooting
See Tables 7 (engine) and 8 (plate compactor) for engine and
plate compactor troubleshooting guide.
Shell Tellus Oil #46
or equivalent.
Figure 17. Hydraulic Hose
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 21
Page 22
MVH-120GH — PREPARATION FOR LONG -TERM STORAGE
Pump Storage
For storage of the pump for over 30 days, the following is
required:
z
Drain the fuel tank completely.
z
Run the engine until the fuel in the injection system is
completely consumed.
z
Completely drain the oil from the engine crankcase and
follow procedures described in the
Owner's Manual for engine storage.
z
Completely drain the compactor's hydraulic oil from the
vibrating case.
z
Clean entire plate compactor, especially the bottom plate,
removing all dirt and foreign matter.
z
Cover plate compactor and engine with plastic covering
or equivalent and store in a clean, dry place.
HONDA
engine
l
PAGE 22 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 23
MVH-120GH — TROUBLESHOOTING (ENGINE)
GNITOOHSELBUORTENIGNE.7ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?gnigdirbgulpkrapS
."gulpkrapstakraps
noisserpmocdnatneserpsi
ontub,elbaliavasileuf",tratsottluciffiD
?noitalusni
?evitcefedliocnoitingI.liocnoitingiecalpeR
dna,elbaliavasileuf",tratsottluciffiD
."gulpkrapsehttatneserpsikraps
?gnitiucric
?epytleufgnorW
kraps,elbaliavasileuf",tratsottluciffiD
"lamronsi
droretaW.metsysleufhsulF
?gulpkrapsnotisopednobraC .gulpkrapsecalperronaelC
ifedoteudtiucrictrohS
?paggulpkrapsreporpmI.pagreporp
?detrohssihctiwsFFO/NO
ronekorberiwgulpkrapS
?metsysleufnitsu
gulpkrapstneic
?ytridstniop,pagkrapsreporpmI
trohsronrownoitalusniresnednoC
?gnitiucrictrohs
otteS
.hctiws
.stniopnaelc
.gniriw
ronoitalusni,pagkcehC
.gulpkrapsecalper
.nrowfiecalper
krapstcerrocteS
,noitalusnigulpkrapskcehC
,gniriwhctiwskcehC
ecalper
dnapag
.resnednocecalpeR
gulpkrapsevitcefedecalpeR
ecalperdna,metsysleufhsulF
.leuffoepyttcerrochtiw
?ytridrenaelcriA .renaelcriaecalperronaelC
?dedurtorprokcutsevlavtsuahxe/noitcuS.sevlavtaeseR
irnotsiP
iD
ctatneserpleufoN
.roterubra
kraps,elbaliavasileuf",tratsottluciff
"wolsinoisserpmocdnatneserpsi
?ylreporpdenethgit
?degamad
?deggolcretlifleuF.retlifleufecalpeR
taerbpacknatleuF .packnatleufecalperronaelC
?enilleufniriA.enilleufdeelB
?nrowrednilycro/dnagn
tongulpkrapsro/dnadaehrednilyC
teksaggulpkrapsro/dnateksagdaeH
?knatleufnielbaliavatonleuF .leuffoepyttcerrochtiwlliF
?ylreporpnepotonseodkcocleuF
?deggolcelohreh
.notsip
nilyceuqroT
.gulpkraps
.steksag
rodnasgnirnotsipecalpeR
dnastlobdaehred
gulpkrapsdnadaehecalpeR
leuf
nesoolottnacirbulylppA
.yrassecenfiecalper,revelkcoc
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 23
Page 24
MVH-120GH — TROUBLESHOOTING (ENGINE)
)DEUNITNOC(GNITOOHSELBUORTENIGNE.7ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?naelctonrenaelcriA renae
sinoisserpmoC."rewopnikaeW"
.erifsimtonseoddnareporp
efeD .gulpkrapsecalperronaelC
sinoisserpmoC."rewopnikaeW"
.serifsimtubreporp
.staehrevoenignE
.setautculfdeepslanoitatoR
?gulpkrapsytriD .gulpkrapsecalperronaelC
epyttcerroC leuffoepyttcerrochtiwecalpeR
?ytridsnifgnilooC.snifgniloocnaelC
?roterubracnilevelreporpmI
?gulpkrapSevitc
?metsysleufniretaW
?evitcefedliocnoitingI.li
?reporpmieulavtaehgulpkrapS
?leuffo
tcerrocdetsujdaronrevoG.ronrevogtsujdA
?yl
?evitcefedgnirpsronrevoG.gnirpsronrevogecalpeR
?detcirtserwolfleuF
.rotaerubrac
.gulpkraps
lcriaecalperronaelC
dliub-er,tnemtsujdataolfkcehC
,metsysleufhsulF
ocnoitingiecalpeR
.sgolcroskael
ecalperdna
.leuffoepyttcerrochtiw
foepyttcerrochtiwecalpeR
rofmetsysleuferitnekcehC
dnatsudhtiwdeggolcmsinahcemlioceR
.noitcnuflamretratslioceR
?trid
?esoolgnirpslaripS.gnirpslaripsecalpeR
.retawdna
p
aoshtiwylbmessaliocernaelC
l
PAGE 24 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 25
MVH-120GH — TROUBLESHOOTING (PLATE COMPACTOR)
GNITOOHSELBUORTROTCAPMOCETALP.8ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?wolootdeepsenignE .MPRtcerrocotdeepsen
?spilshctulC.hctulcecalperrokcehC
.kaew
.esrever
sinoitarbivdna,wolootdeepslevarT
tub,e
sreverrodrawrofslevarT
.noitceridhctiwsotelbissopmi
i
rodrawrofrehtielevarttonseoD
?spilstleb-V.tleb-VecalperrotsujdA
?rotarbivnilioevissecxE .level
?gnisuohrotarbivninoitcnuflaM
?evitcefedstnenopmoclanoitceriD .stnenopmoclanoitcer
?tnemtsujdarevelgnisreveR .revelgnisreverriaperrotsujdA
?nekorbesohliociluardyH .esohliociluar
?metsysgnisreverrofliociluardyhninoitareA .metsysliociluardyhdeelB
updnahnievlavkcehC
?evitcefeds
?spilstleb-V.tleb-VecalpeR
?
spilshctulC .seohsdnasgnirpshctulckcehC
?dekcolrotarbiV
?tsudhtiwdeggolcpm
)yssarotarbiv(rednilycnigniraebronotsiP
igneteS
reporpotllifdnaliossecxeniarD
.sthgiew
idllakcehC
dyhecalperroriapeR
.evlav
.gniraeb
nasraeg
.)sthgiewretnuocd
retnuocdnasraeg,cirtneccekcehC
kcehcpmupdnahecalperronaelC
ronotsiprednilycecalper,nrowfI
,cirtnecce(gnisuohrotarbivkcehC
?evitcefedrednilycnigniraebronotsiP
vellevarT
.taerg
ecnatsisergnitarepore
?enilciluardyhniriA .metsysliociluardyhdeelB
?evitcefedrednilycnigniraebronotsiP
.gniraeb
rednilycecalper,nrowfI
.gniraeb
ronotsiprednilycecalper,nrowfI
ronotsip
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 25
Page 26
MVH-120GH — EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the help
numbers found on the back page of the manual if there are any
questions.
The contents and part numbers listed in the parts section are
subject to change
guarantee the availibility of the parts listed.
Sample Parts List:
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ...................... 1 ...... INCLUDES ITEMS W/
2
*
2*12347 WASHER, 3/8 IN. ... 1 ......
3 12348 HOSE ................... A/R .... MAKE LOCALLY
4 12349 BEARING ............... 1 ...... S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
(*, #, +, %, or >) in the number column belong to the same
assembly or kit, which is indicated by a note in the “Remarks”
column.
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general
item, such as different size saw blade guards in use or a
part that has been updated on newer versions of the same
machine.
When ordering a part that has more than one
item number listed, check the remarks column
for help in determining the proper part to order.
without notice
WASHER, 1/4 IN. .............
. Multiquip does not
NOT SOLD SEPARATELY
MQ-45T ONLY
*
QTY. Column
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
Assembly/Kit
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use
used only with the specific model number or model number
variant listed. It can also be used to show a part is NOT
used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
- All items on the parts list with the same
- Used to list an effective serial
- Indicates that the part is
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of
publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
PAGE 26 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
l
“Make/Obtain Locally”
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
“Not Sold Separately”
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
- Indicates that the part can be
- Indicates that an item cannot be
Page 27
MVH-120GH — SUGGESTED SPARE PARTS
MVH-120GH PLATE COMPACTOR 1 TO 3 UNITS WITH HONDA GX160 ENGINE
Qty. P/N Description Remarks
3 070100322 V-BELT
1 458337770 CLUTCH ASSY.
2 956100035 THROTTLE WIRE ................................ MVH-120GH S/N L3080 AND BELOW
2 956100041 THROTTLE WIRE ................................ MVH-120GH S/N L3081 AND ABOVE
1 956200050 THROTTLE LEVER ASSY. ................... MVH-120GH S/N L3080 AND BELOW
1 362910060 THROTTLE LEVER ASSY. ................... MVH-120GH S/N L3081 AND ABOVE
5 9807955846 SPARK PLUG
1 36100ZH7003 SWITCH ASSY, ENGINE STOP ............GX160K1SM12
1 36100ZF6P81 SWITCH ASSY, ENGINE STOP ............GX160U1SM12, GX160U1SMX4 S/N 114582 AND BELOW
1 36100ZF6P82 SWITCH ASSY, ENGINE STOP ............ GX160U1SM12, GX160U1SMX4 S/N 114583 AND ABOVE
2 17218ZE1505 OUTER AIR ELEMENT
1 17620Z0T305 CAP, FUEL TANK ................................. GX160K1SM12
............................................................. GX160U1SM12, GX160U1SMX4 S/N 1125014 AND BELOW
1 17620Z4H000 CAP, FUEL TANK ................................. GX160U1SM12, GX160U1SMX4 S/N 1125015 AND ABOVE
1 17672ZE2W01 FUEL TANK FILTER ............................. GX160K1SM12
............................................................. GX160U1SM12, GX160U1SMX4 S/N1125014 AND BELOW
1 17672Z4H000 FUEL TANK FILTER ............................. GX160U1SM12, GX160U1SMX4 S/N1125015 AND ABOVE
1 30500ZE1043 IGNITION COIL ASSY .......................... GX160K1SM12 S/N 8954625 AND BELOW
1 28462ZH8003 ROPE, STARTER
Part numbers on this Suggested
Spare Parts List may supersede/
replace the P/N shown in the text
pages of this book.
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 27
Page 28
NAME PLATE AND DECALS
MVH-120GH — NAME PLATE AND DECALS
8
MVH-120
9
1
3
SHELL TELLUS OIL
46
2
N
3
P
3
A
-
3
OPERATIONAL CAUTION
Prior to OPERATION:
Check engine oil and fuel level
if not enough, add to proper level
To START engine:
1. Warm up engine at low speed for 3
to 5 minutes.
2. Operate machine always at full speed
to avoid incorrect clutch engagement.
3. Use travel lever for forward and reverse
motion. Do not push or pull lever strongly.
To STOPengine:
Move stop switch to “OFF” position.
To LIFT machine by using lifting hook in center
To STORE machine covered with plastic
sheet in a moisture.
Do not move travel lever
if engine stops
NPA-748
J
7
SAE 10W-30
MOTOR OIL
NPA-195
J
NAMEPLATE
NPA-743
J
4
l
5
6
V BELT RPF-3320
NPA-742
J
PAGE 28 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 29
MVH-120GH — NAME PLATE AND DECALS
NAME PLATE AND DECALS
NO PART NO PART NAME QTY. REMARKS
1
*
2
*
3
*
4
*
5
*
6 PLATE, SERIAL NO. ......................... 1 ............ CONTACT MQ PARTS DEPARTMENT
7
*
8
*
9
*
920207480 DECAL, SHELL TELLUS OIL 46 1
950207430 DECAL, CAUTION (MVH-120) 1
920203330 EAR PROTECTION LABEL 1
920201580 DECAL, MQ MARK 71X55 1
920207420 DECAL, V- BELT RPF-3320 1
920201950 DECAL, MOTOR OIL /NPA-195 1
920207440 DECAL, MODEL/MVH-120 1
920207400 DECAL, DANGER-CAUTION 1
DCLMVH120GH KIT, DECAL ....................................... 1 ............ INCLUDES ITEMS W/
*
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 29
Page 30
VIBRATING PLATE ASSY.
MVH-120GH — VIBRATING PLATE ASSY.
5
6
7
2
2
7
6
5
9
10
11
1
4
3
4
l
l
11
(FOR BELT ADJUSTMENT)
PAGE 30 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 31
MVH-120GH — VIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 458115140 VIBRATING PLATE 1
2 458450620 SHOCK ABSORBER 4
3 0039312000 NUT M12 ..................................................... 4 ............ REPLACES 020312100
4 030212300 WASHER, LOCK M12 4
5 022131210 CAP NUT M12 4
6 030212300 SW M12 4
7 952400710 WASHER 13304 4
9 460449160 OIL CHANGE 1
10 953405260 PACKING ¼ 1
11 952401190 WASHER 13X43X4.5 .................................. 4 ............ NEW VERSION ONLY
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 31
Page 32
MVH-120GH — BODY ASSY. (OLD VERSION)
BODY ASSY. SERIAL NUMBER L3029 AND BELOW)
l
PAGE 32 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 33
MVH-120GH — BODY ASSY. (OLD VERSION)
BODY ASSY. SERIAL NUMBER L3029 AND BELOW)
NO PART NO PART NAME QTY. REMARKS
1 458115160 BASE 1
2 912216004 ENGINE ASSY. GX160K1SM12 .................. 1 ............ S/N F-1104 to N-4264
2 912216012 ENGINE ASSY. GX160U1SM12 ................. 1 ............ S/N N-4265 TO P-4377
3 011208035 BOLT 8X35 T ............................................... 4 ............ REPLACES 001220835
4 030208200 WASHER, LOCK M8 4
5 031108160 WASHER, FLAT M8 4
6 458214380 BELT COVER PLATE .................................. 1 ............ S/N L3210 AND BELOW
7 014208020 BOLT 8X20 T ............................................... 4 ............ REPLACES 001220820
8 030208200 WASHER, LOCK M8 4
11 458451370 SPACER 202512 1
12 458337770 CLUTCH ASSY. A112420 1
13 0320050150 KEY.............................................................. 1 ............ REPLACES 951400100
14 458451380 CLUTCH WASHER 1
15 014208025 SOCKET HEAD BOLT 8X25 T ................... 1 ........... REPLACES 001520825
16 070100322 V-BELT RPF-3320 1
17 458214390 DUST COVER 1
18 092006010 FLAT HEAD SCREW 6X10 2
19 458337560 SPONGE, DUST COVER 1
20 458115190 BELT COVER 1
21 001520852 SOCKET HEAD BOLT 8X60 T 4
22 458115171 GUARD FRAME .......................................... 1 ............ REPLACES 458115170
23 001221225 BOLT 12X25 T 5
24 030212300 WASHER, LOCK M12 5
25 458910020 GRIP SET 1
26 458450880 SPRING 1.2-10-29 1
28 025402516 SPRING PIN 2.5 X16 1
31 458337760 SUPPORT 1
32 020310080 NUT M10 2
33 031110160 WASHER, FLAT M10 2
34 030210250 WASHER, LOCK M10 2
35 458450830 RUBBER COVER 1
36 458450810 PLATE, RUBBER COVER 1
37 011208025 BOLT 8X25 T ............................................... 2 ............ REPLACES 001220825
38 030208200 WASHER, LOCK M8 2
39 031108160 WASHER, FLAT M8 2
40 022710809 NYLON NUT M8 2
41 15550ZK8P90 DRAIN JOINT 2
42 15552ZB9000 DRAIN HOSE 1
43 954010070 HOSE BAND 11.5D 2
44 90601ZE1000 WASHER, DRAIN PLUG 3
45 90131ZE1000 BOLT, DRAIN PLUG 1
46 458450840 JOINT 1
47 014208020 BOLT 8X20 T ............................................... 1 ............ REPLACES 001220820
48 030208200 WASHER, LOCK M8 1
49 0830000010 COIL SPRING ............................................. 1 ............ S/N G1387 AND ABOVE
50 031104080 WASHER, FLAT M4 .................................... 1 ............ S/N G1387 AND ABOVE
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 33
Page 34
MVH-120GH — BODY ASSY. (NEW VERSION)
BODY ASSY. BODY ASSY. SERIAL NUMBER L3030 AND ABOVE)
36
37
39
51
38
40
35
52
53
47
48
41
43
13
14
42
44
15
43
41
12-1
12-2
12-3
12-4
12-6
12-7
12-8
20
45
44
46
6
12
2
11
3
4
5
l
8
7
l
16
19
1
PAGE 34 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
18
17
21
Page 35
MVH-120GH — BODY ASSY. (NEW VERSION)
BODY ASSY. BODY ASSY. SERIAL NUMBER L3030 AND ABOVE)
NO PART NO PART NAME QTY. REMARKS
1 458117340 BASE, SEPARATE HANDLE TYPE 1
2 912216010 ENGINE ASSY. GX160U1SMX4 ................. 1 ............ S/N P-4378 AND ABOVE
3 011208035 BOLT 8X35 T 4
4 030208200 WASHER, LOCK M8 4
5 031108160 WASHER, FLAT M8 4
6 458214383 BELT COVER PLATE .................................. 1 ............ S/N L-3211 AND ABOVE
7 014208020 BOLT 8X20 T ............................................... 4 ............ REPLACES 001220820
8 030208200 WASHER, LOCK M8 4
11 458451370 SPACER 202512 1
12 458337770 CLUTCH ASSY A1-124-20 ......................... 1 ............ INCLUDES ITEMS W/ #
12-1 941040510 CLUTCH SHAFT S20D-45 1
12-2 941010390 CLUTCH PULLEY A1-124 1
12-3 941020030 CLUTCH SHOE T90T 3
12-4 941030230 CLUTCH SPRING 2
12-6 080200300 STOP RING S-30 1
12-7 080600550 STOP RING AR-55 1
12-8 046006006 BEARING 6006DDU 1
13 0320050150 KEY 1
14 458451380 CLUTCH WASHER 1
15 014208025 SOCKET HEAD BOLT 8X25 T ................... 1 ........... REPLACES 001520825
16 070100322 V-BELT RPF-3320 1
17 458214390 DUST COVER 1
18 092006010 FLAT HEAD SCREW 6X10 2
19 458337560 SPONGE, DUST COVER 1
20 458115191 BELT COVER .............................................. 1 ............ S/N L3211 AND ABOVE
21 001520852 SOCKET HEAD BOLT 8X60 T 4
35 458450830 RUBBER COVER 1
36 458450810 PLATE, RUBBER COVER 1
37 011208025 BOLT 8X25 T ............................................... 2 ............ REPLACES 001220825
38 030208200 WASHER, LOCK M8 2
39 031108160 WASHER, FLAT M8 2
40 022710809 NYLON NUT M8 2
41 15550ZK8P90 DRAIN JOINT 2
42 15552ZB9000 DRAIN HOSE 1
43 954010070 HOSE BAND 11.5D 2
44 90601ZE1000 WASHER, DRAIN PLUG 3
45 90131ZE1000 BOLT, DRAIN PLUG 1
46 458450840 JOINT 1
47 014208020 BOLT 8X20 T ............................................... 1 ............ REPLACES 001220820
48 030208200 WASHER, LOCK M8 1
51 458117350 GUARD FRAME 1
52 001221225 BOLT 12X25 T 5
53 030212300 WASHER, LOCK M12 5
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 35
Page 36
MVH-120GH — VIBRATOR ASSY. (OLD VERSION)
VIBRATOR ASSY. (SERIAL NUMBER L3112 AND BELOW)
l
PAGE 36 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 37
MVH-120GH — VIBRATOR ASSY. (OLD VERSION)
VIBRATOR ASSY. (SERIAL NUMBER L3112 AND BELOW)
NO PART NO PART NAME QTY. REMARKS
A 458910010 VIBRATOR ASSY. COMPLETE .................. 1 ............ INCLUDES ITEMS W/
1
*
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35 458337750 PULLEY 80D 1
36
37 952400690 WASHER 9X3594.5 1
38 014208020 BOLT 8X20 T ............................................... 1 ............ REPLACES 001220820
39 030208200 WASHER, LOCK M8 1
40
41 001221264 BOLT 12X120 T 6
42 030212300 WASHER, LOCK M12 8
43 031112230 WASHER, FLAT M12 8
44
45 460212740 BELT COVER (LOWER) 1
46 001520635 SOCKET HEAD BOLT 6X35 T 5
47
48
458115150 VIBRATING CASE 1
040306307 BEARING 6307C4 ...................................... 4 ............ REPLACES 040406307
458337700 ROTARY SHAFT, DRIVE 1
458337710 ROTARY SHAFT, DRIVEN 1
080200350 STOP RING S-35 8
951405460 KEY 10X8X19 RR 1
458337720 CAM RING 210 1
458337850 BEARING HOLDER 1
040006807 BEARING 6807 2
001520630 SOCKET HEAD BOLT 6X30 T 4
*
458337730 PISTON ROD 1
*
025508050 PIN 8X50 1
*
042506000 BEARING 6000ZZSG 2
*
080200100 STOP RING S-10 1
*
455435051 PISTON, 22.4D 1
*
455010070 PACKING USH-22. 4X30X5 1
*
080100260 STOP RING R-26 1
*
458451430 ECCENTRIC ROTATOR 4
*
009120304 SOCKET HEAD BOLT 10X25 T 4
*
060202040 OIL SEAL SC-28458 1
*
458337740 BEARING COVER 1
*
014208020 BOLT 8X20 T ............................................... 4 ............ REPLACES 001220820
*
030208200 WASHER, LOCK M8 4
*
031108160 WASHER, FLAT M8 4
*
953405580 SEAL CAP SC-458 1
*
458214370 CYLINDER 1
*
014208020 BOLT 8X20 T 4
*
030208200 WASHER, LOCK M8 4
*
031108160 WASHER, FLAT M8 4
*
460333000 GEAR (DRIVE) 1
*
458337840 GEAR (DRIVEN) 1
*
001200812 BOLT 8X12 1
*
953404600 COPPER PACKING 8X16X2 1
*
954010020 CONNECTOR PT, PF1/4 1
*
951400990 KEY 7X7X20 1
*
012212035 BOLT 12X35 T ............................................. 2 ............ REPLACES 001221235
*
014206020 SOCKET HEAD BOLT 6X20 T ................... 4 ............ REPLACES 001520620
*
952406170 SHIM 70-80-0. 1T 1
*
952406180 SHIM 70-80-0. 2T 1
*
*
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 37
Page 38
MVH-120GH — VIBRATOR ASSY. (NEW VERSION)
VIBRATOR ASSY. (SERIAL NUMBER L3113 AND ABOVE)
A
22
23
24
21
2
30
5
5
6
3
18
19
32
33
19
27
9-B
28
18
29
34
26
31-B
l
l
9-B
47
48
19
16
19
18
15
12
14
18
13
36
4-B
5
2
40
42
43
17
11
2
41
42
43
35
37
39
38
20
1
25
2
5
45
46
PAGE 38 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 39
MVH-120GH — VIBRATOR ASSY. (NEW VERSION)
VIBRATOR ASSY. (SERIAL NUMBER L3113 AND ABOVE)
NO PART NO PART NAME QTY. REMARKS
A 458910011 VIBRATOR ASSY ....................................... 1 ............ INCLUDES ITEMS W/ #
1# 458115150 VIBRATING CASE 1
2# 040406307 BEARING 6307C4 4
3# 458337700 ROTARY SHAFT,DRIVE 1
4-B# 458342580 ROTARY SHAFT,DRIVEN 1
5# 080200350 STOP RING S-35 8
6# 951405460 KEY 10X8X19 RR 1
9-B# 040306907 BEARING 6907C3 2
11# 458337730 PISTON ROD 1
12# 025508050 PIN 8X50 1
13# 042506000 BEARING 6000ZZSG 2
14# 080200100 STOP RING S-10 1
15# 455435051 PISTON, 22.4D 1
16# 455010070 PACKING USH-22.4X30X5 1
17# 080100260 STOP RING R-26 1
18# 458451430 ECCENTRIC ROTATOR 4
19# 009120304 SOCKET HEAD BOLT 10X25 T 4
20# 060202040 OIL SEAL SC-28458 1
21# 458337740 BEARING COVER 1
22# 001220820 BOLT 8X20 T 4
23# 030208200 WASHER, LOCK M8 4
24# 031108160 WASHER, FLAT M8 4
25# 953405580 SEAL CAP SC-458 1
26# 458214370 CYLINDER 1
27# 001220820 BOLT 8X20T 4
28# 030208200 WASHER, LOCK M8 4
29# 031108160 WASHER, FLAT M8 4
30# 460333000 GEAR (DRIVE) 1
31-B# 458342590 GEAR(DRIVEN) 1
32# 001200812 BOLT 8X12 1
33# 953404600 COPPER PACKING 8X16X2 1
34# 954010020 CONNECTOR PT, PF1/4 1
35 458337750 PULLEY 80D 1
36# 951400990 KEY 7X7X20 1
37 952400440 WASHER 9X40X6 1
38 001220820 BOLT 8X20 T 1
39 030208200 WASHER, LOCK M8 1
40# 001221240 BOLT 12X40 T 2
41 001221264 BOLT 12X120 T 6
42 030212300 WASHER, LOCK M12 8
43 031112230 WASHER, FLAT M12 8
45 460212740 BELT COVER (LOWER) 1
46 001520635 SOCKET HEAD BOLT 6X35 T 5
47# 952406170 SHIM 70-80-0.1T 1
48# 952406180 SHIM 70-80-0.2T 1
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 39
Page 40
MVH-120GH — CONTROL ASSY. (OLD VERSION)
CONTROL ASSY. (SERIAL NO. L3080 AND BELOW)
l
PAGE 40 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 41
MVH-120GH — CONTROL ASSY. (OLD VERSION)
CONTROL ASSY. (SERIAL NO. L3080 AND BELOW)
NO PART NO PART NAME QTY. REMARKS
1 458115180 HANDLE 1
2 001221668 BOLT 16X140 T 1
3 458450660 WASHER 16. 4-35-0.6 2
4 032116280 CONICAL SPRING WASHER M16 2
5 020316130 NUT M16 2
7 0401450160 WASHER, FLAT M16 .................................. 2 ............ REPLACES 031116260
8 939010010 SHOCK ABSORBER, STOPPER 45 1
9 020310080 NUT M10 1
10 030210250 WASHER, LOCK M10 1
11 458338000 PUMP ASSY. 1
12 458337430 TRAVEL LEVER 1
13 014208030 SOCKET HEAD BOLT 8X20 T ................... 2 ............ REPLACES 001520820
14 458451420 COLLAR 1
15 033910030 WAVE WASHER 15. 5X20X0.3 4
16 458337480 PUMP HOLDER 1
17 022710809 NYLON NUT M8 2
18 030208200 WASHER, LOCK M8 2
19 458451350 OIL HOSE 870L 1
20 954404230 CLAMP SA120-18 1
21 011206020 BOLT 6X20 T ............................................... 1 ............ REPLACES 001220620
22 020106050 NUT M6 ....................................................... 1 ............ REPLACES 020306050
23 030206150 WASHER, LOCK M6 1
24 952404470 WASHER, FLAT M6 .................................... 1 ............ REPLACES 031106100
25 458214400 HANDLE GRIP 1
26 014208020 BOLT 8X20 T ............................................... 2 ............ REPLACES 001220820
27 030208200 WASHER, LOCK M8 2
28 458451630 BREATHER CAP 1
30 9534-06280 GROMMET 1
32 506010070 CLAMP 1
33 459338470 THROTTLE HOLDER 1
34 956100035 THROTTLE WIRE 120 X 1360 1
35 956200050 THROTTLE LEVER ASSY 1
36 020305040 NUT M5 1
37 022110504 CAP NUT M5 1
38 371448300 CLIP 1
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 41
Page 42
MVH-120GH — CONTROL ASSY. (NEW VERSION)
CONTROL ASSY. (SERIAL NO. L3081 AND ABOVE)
A
64
63
60
62
61
13
12
28
40
26
27
56
68
69
60
81
70
65
66
53
52
32
15
34
11
19
15
14
13
17
18
51
1
9
10
22
23
24
59
60
55
58
54
57
31-1
2
l
l
3
16
35
36
35
36
21
7
4
20
71
4
8
7
29
30
PAGE 42 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
3
5
6
Page 43
MVH-120GH — CONTROL ASSY. (NEW VERSION)
CONTROL ASSY. (SERIAL NO. L3081 AND ABOVE)
NO PART NO PART NAME QTY. REMARKS
A 362910060 THROTTLE LEVER ASSY ............................. 1 ............. INCLUDES ITEMS W/ #
1 459115451 HANDLE 1
2 001221669 BOLT 16X145 T 1
3 031116260 WASHER, FLAT M16 2
4 032216350 CONICAL SPRING WASHER M16 2
5 020316130 NUT M16 1
6 020416100 NUT M16, H=10 1
7 458450660 WASHER 16.4-35-0.6/MVH120 2
8 939010010 SHOCK ABSORBER, STOPPER45 1
9 020310080 NUT M10 1
10 030210250 WASHER, LOCK M10 1
11 458338001 PUMP ASSY 1
12 458337430 TRAVEL LEVER 1
13 001520820 SOCKET HEAD BOLT 8X20 T 2
14 458451420 COLLAR 1
15 033910030 WAVE WASHER 15.5X20X0.3 4
16 458337480 PUMP HOLDER 1
17 022710809 NYLON NUT M8 2
18 030208200 WASHER, LOCK M8 2
19 458451350 OIL HOSE 870L 1
20 954404230 CLAMP SA120-18 1
21 001220625 BOLT 6X25 T 1
22 020306050 NUT M6 1
23 030206150 WASHER, LOCK M6 1
24 031106100 WASHER, FLAT M6 1
26 001220820 BOLT 8X20 T 2
27 030208200 WASHER, LOCK M8 2
28 458451630 BREATHER CAP 1
29 459338030 HANDLE BRACKET(L) 1
30 459338041 HANDLE BRACKET(R)
31-1 458910030 STOPPER & GRIP SET 1
32 458450880 SPRING 1.2-10-29 1
34 025402516 SPRING PIN 2.5X16 1
35 001221230 BOLT 12X30 T 4
36 030212300 WASHER, LOCK M12 4
40 458214400 HANDLE GRIP (EXP) 1
51 463455960 THROTTLE NUT 1
52 001520510 SOCKET HEAD BOLT 5X10 T 1
53 463455950 SPACER, THROTTLE 1
54# 362341550 THROTTLE BODY 1
55# 362910090 THROTTLE, GEAR CP, W/BOLT 1
56# 362455630 THROTTLE LEVER 1
57# 362455620 SLIDER 1
58# 050100450 O-RING G-45 1
59# 050200100 O-RING P-10 1
60# 031110160 WASHER, FLAT M10 3
61# 032110180 CONICAL SPRING WASHER M10 2
62# 096206006 SOCKET HEAD SCREW 6X6 1
63# 020410060 NUT M10, H=6 1
64# 022131008 CAP NUT M10 1
65# 096208020 SOCKET HEAD SCREW 8X20 1
66# 020408050 NUT M8, H=5 1
68 001220625 BOLT 6X25 T 2
69 030206150 WASHER, LOCK M6 2
70 031106100 WASHER, FLAT M6 2
71 511010040 CLAMP TC-300 1
81 956100041 THROTTLE WIRE 795-875 1
1
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 43
Page 44
CYLINDER HEAD ASSY.
HONDA GX160 ENGINE — CYLINDER HEAD ASSY.
l
PAGE 44 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 45
HONDA GX160 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO PART NO PART NAME QTY. REMARKS
1 12210ZH8405 HEAD COMP., CYLINDER ...................... 1 ......... INCLUDES ITEMS W/
2# 12204ZE1306 GUIDE, IN. VALVE (O.S.), OPTION 1
# 12205ZE1315 GUIDE, EX. VALVE (O.S.), OPTION ...... 1 ......... INCLUDES ITEM W/%
4
6#% 12216ZE5300 CLIP, VLAVE GUIDE 1
7 12251ZF1800 GASKET, CYLINDER HEAD 1
8 12310ZE1020 COVER COMP., HEAD 1
9 12391ZE1000 PACKING, HEAD COVER 1
10 15721ZH8000 TUBE, BREATHER 1
11 90013883000 FLANGE BOLT 6X12 4
12 90043ZE1020 STUD BOLT 6X112 2
13 90047ZE1000 STUD BOLT 8X32 2
14 9430110160 DOWEL PIN 10X16 2
16
,+,+
16
,+
,+,+
,+,+
16
,+
,+,+
17 9807955846 SPARK PLUG BPR5ES, NGK 1
17 9807955855 SPARK PLUG W16EPR-U DENSO 1
957230806000 FLANGE BOLT 8X60 4
957230806000 FLANGE BOLT 8X60 .............................. 4 ......... S/N 1144874 AND BELOW
957010806000 FLANGE BOLT 8X60 .............................. 4 ......... S/N 1144875 AND ABOVE
#
NOTE
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
,,
,
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
,,
++
+
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
++
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 45
Page 46
CYLINDER BARREL ASSY.
HONDA GX160 ENGINE — CYLINDER BARREL ASSY.
l
PAGE 46 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 47
HONDA GX160 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 12000ZH8426 BARREL ASSY., CYL. (OIL ALERT) ....... 1 ......... INCLUDES ITEMS W/
2
,+,+
2
,+
,+,+
,+,+
2
,+
,+,+
3 16510ZE1000 GOVERNOR ASSY. ................................ 1 ......... INCLUDES ITEMS W/
4% 16511ZE1000 WEIGHT, GOVERNOR 2
% 16512ZE1000 HOLDER, GOVERNOR WEIGHT 1
5
6
% 16513ZE1000 PIN, GOVERNOR WEIGHT 2
7 16531ZE1000 SLIDER, GOVERNOR 1
8 16541ZE1000 SHAFT, GOVERNOR ARM 1
12 90131ZE1000 BOLT, DRAIN PLUG 2
13 90451ZE1000 WASHER, THRUST 6MM 1
14 90601ZE1000 WASHER, DRAIN PLUG 10.2 MM 2
15 90602ZE1000 CLIP, GOVERNOR HOLDER 1
16# 91001ZF1003 BEARING, RADIAL BALL 6205TMB 1
17# 91201Z0T801 OIL, SEAL 25X41X6 1
18 91353671004 O-RING, 14 MM 1
19 9405010000 NUT, FLANGE 10 MM 1
20 9410106800 WASHER, PLAIN 6 MM 2
21 9425108000 PIN, LOCK 8 MM 1
23 957010601200 BOLT, FLANGE 6X12 2
15510ZE1033 SWITCH ASSY., OIL LEVEL 1
15510ZE1033 SWITCH ASSY., OIL LEVEL .................. 1 ......... S/N 1145270 AND BELOW
15510ZE1033 SWITCH ASSY., OIL LEVEL .................. 1 ......... S/N 1145271 AND ABOVE
#
%
NOTE
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
,,
,
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
,,
++
+
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
++
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 47
Page 48
CRANKCASE COVER ASSY.
HONDA GX160 ENGINE — CRANKCASE COVER ASSY.
l
PAGE 48 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 49
HONDA GX160 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 11300ZZE1634 COVER ASSY. CRANKCASE ................. 1 ......... INCLUDES ITEMS W/%
4 11381ZH8801 GASKET CRANKCASE 1
5 15600ZE1003 OIL GAUGE/CAP ASSY. (GRAY) ........... 1 ......... INCLUDES ITEMS W/#
6 15600ZG4003 OIL PLUG ASSY. .................................... 1 ......... INCLUDES ITEMS W/+
8#+ 15625ZE1003 PACKING, OIL FILLER CAP 1
13% 91201Z0T801 OIL SEAL 25X41X6 1
14 9430108140 DOWEL PIN 8X14 2
16 957010803200 FLANGE BOLT 8X32 6
17% 961006205010 BEARING, RADIAL BALL 6205 .............. 1 ......... REPLACES 961006205000
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 49
Page 50
CRANKSHAFT ASSY.
HONDA GX160 ENGINE — CRANKSHAFT ASSY.
l
PAGE 50 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 51
HONDA GX160 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO PART NO PART NAME QTY. REMARKS
++
1
+
++
++
2
+
++
3 90741883810 KEY 5X5X33 (YELLOW) 1
4 13310ZE1000 CRANKSHAFT COMP. 1
92101080250A BOLT 1
90473842000 WASHER 8 MM 1
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
NOTE
,,
,
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
,,
++
+
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
++
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 51
Page 52
PISTON ASSY.
HONDA GX160 ENGINE — PISTON ASSY.
l
PAGE 52 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 53
HONDA GX160 ENGINE — PISTON ASSY.
PISTON ASSY.
NO PART NO PART NAME QTY. REMARKS
1
,+,+
1
,+
,+,+
,+,+
1
,+
,+,+
1
,+,+
1
,+
,+,+
,+,+
1
,+
,+,+
1
,+,+
1
,+
,+,+
,+,+
1
,+
,+,+
1
,+,+
1
,+
,+,+
,+,+
1
,+
,+,+
2
,+,+
2
,+
,+,+
,+,+
2
,+
,+,+
2
,+,+
2
,+
,+,+
,+,+
2
,+
,+,+
2
,+,+
2
,+
,+,+
,+,+
2
,+
,+,+
2
,+,+
2
,+
,+,+
,+,+
2
,+
,+,+
3 13111ZE1000 PISTON PIN 1
4 13200ZE1010 ROD ASSY., CONNECTING ................... 1 ......... INCLUDES ITEM W/#
4
5# 90001ZE1000 BOLT, CONNECTING ROD 2
6 90551ZE1000 CLIP, PISTON PIN 18 MM 2
13010ZL0003 RING SET, PISTON (STD) 1
13010ZL0003 RING SET, PISTON (STD) ...................... 1 ......... S/N 1120413 AND BELOW
13010Z4K004 RING SET, PISTON (STD) ...................... 1 ......... S/N 1120414 AND ABOVE
13011ZL0003 RING SET, PISTON (0.25) 1
13011Z4K004 RING SET, PISTON (0.25) ...................... 1 ......... S/N 1120413 AND BELOW
13011ZL0003 RING SET, PISTON (0.25) ...................... 1 ......... S/N 1120414 AND ABOVE
13012ZH0003 RING SET, PISTON (0.50) ...................... 1 .........
13012ZL0003 RING SET, PISTON (0.50) ...................... 1 ......... S/N 1120413 AND BELOW
13012Z4K004 RING SET, PISTON (0.50) ...................... 1 ......... S/N 1120414 AND ABOVE
13013ZH0003 RING SET, PISTON (0.75) 1
13013ZL0003 RING SET, PISTON (0.75) ...................... 1 ......... S/N 1120413 AND BELOW
13013Z4K004 RING SET, PISTON (0.75) ...................... 1 ......... S/N 1120414 AND ABOVE
13101ZH8010 PISTON (STD) 1
13101ZH8010 PISTON (STD) ........................................ 1 ......... S/N 1120413 AND BELOW
13101ZH8020 PISTON (STD) ........................................ 1 ......... S/N 1120414 AND ABOVE
13102ZH8010 PISTON (0.25)......................................... 1
13102ZH8010 PISTON (0.25)......................................... 1 ......... S/N 1120413 AND BELOW
13102ZH8020 PISTON (0.25)......................................... 1 ......... S/N 1120414 AND ABOVE
13103ZH8010 PISTON (0.50)......................................... 1
13103ZH8010 PISTON (0.50)......................................... 1 ......... S/N 1120413 AND BELOW
13103ZH8020 PISTON (0.50)......................................... 1 ......... S/N 1120414 AND ABOVE
13104ZH8010 PISTON (0.75) 1
13104ZH8010 PISTON (0.75)......................................... 1 ......... S/N 1120413 AND BELOW
13104ZH8020 PISTON (0.75)......................................... 1 ......... S/N 1120414 AND ABOVE
132A0ZE1000 ROD ASSY., CONNECTING ................... 1 ......... 0.25 UNDER SIZE (OPTION)
NOTE
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
,,
,
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
,,
++
+
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
++
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 53
Page 54
CAMSHAFT ASSY.
HONDA GX160 ENGINE — CAMSHAFT ASSY.
l
PAGE 54 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 55
HONDA GX160 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO PART NO PART NAME QTY. REMARKS
1 14100ZE1812 CAMSHAFT ASSY. ................................. 1 ......... INCLUDES ITEM W/
3 14410ZE1010 ROD, PUSH 2
5 14431ZE1000 ARM, VALVE ROCKER 2
6 14441ZE1010 LIFTER, VALVE 2
7 14451ZE1013 PIVOT, ROCKER ARM 2
8# 14568ZE1000 SPRING, WEIGHT RETURN 1
9 14711ZF1000 VALVE, INLET 1
10 14721ZF1000 VALVE, EXHAUST 2
11 14751ZF1000 SPRING, VALVE 1
12 14771ZE1000 RETAINER, INTAKET VALVE 1
13 14773ZE1000 RETAINER, EXHAUST VALVE 1
14 14781ZE1000 ROTATOR, VALVE 1
15 14791ZE1010 PLATE, PUSH ROD GUIDE 1
16 90012ZE0010 BOLT, PIVOT 8 MM 2
17 90206ZE1000 NUT, PIVOT ADJUSTING 2
18
18
,+,+
,+
,+,+
14781ZE1000 SEAL, VALVE STEM 1
12209ZH8003 SEAL, VALVE STEM 1
#
NOTE
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
,,
,
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
,,
++
+
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
++
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 55
Page 56
RECOIL STARTER ASSY.
HONDA GX160 ENGINE — RECOIL STARTER ASSY.
l
PAGE 56 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 57
HONDA GX160 ENGINE — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO PART NO PART NAME QTY. REMARKS
1
1
,+,+
,+
1
,+,+
2#%+ 28410ZH8003ZB CASE COMP., RECOIL STARTER NH1 1
4
# 28421ZH8013 REEL, RECOIL STARTER ............................ 1........... S/N 8805657 AND BELOW
% 28421ZH8801 REEL, RECOIL STARTER ............................ 1 ...........S/N 8805658 AND ABOVE
4
,+,+
4
,+
,+,+
5
# 28422ZH8013 RACHET STARTER ...................................... 2 ........... S/N 8805657 AND BELOW
5
% 28422ZH8801 RACHET STARTER ...................................... 2 ........... S/N 8805658 AND ABOVE
,+,+
5
,+
,+,+
6
% 28431ZH8801 PLATE, FRICTION ........................................1 ........... S/N 8805658 AND ABOVE
,+,+
6
,+
,+,+
7
# 28433ZH8003 GUIDE, RATCHET ........................................ 1........... S/N 8805657 AND BELOW
7
% 28433ZH8801 GUIDE, RATCHET ........................................ 1........... S/N 8805658 AND ABOVE
,+,+
7
,+
,+,+
8
# 28441ZH8003 SPRING, FRICTION ..................................... 1 ........... S/N 8805657 AND BELOW
8
% 28441ZH8801 SPRING, FRICTION ..................................... 1 ........... S/N 8805658 AND ABOVE
,+,+
8
,+
,+,+
9#%+ 28442ZH8003 SPRING, RECOIL STARTER 1
10
10
,+,+
10
,+
,+,+
11#%+ 28461ZH8003 GRIP, STARTER 1
12#%+ 28462ZH8003 ROPE, RECOIL STARTER 1
13
14
14
,+,+
14
,+
,+,+
15 90008ZE2003 BOLT, FLANGE, 6X10 3
28400ZH8013ZB STARTER ASSY., RECOIL (BLACK) ............1 ........... INCLUDES ITEMS W/#
....................................................................................S/N 8805657 AND BELOW
28400ZH8023ZB STARTER ASSY., RECOIL (BLACK) ............1 ........... INCLUDES ITEMS W/%
....................................................................................S/N 8805658 AND ABOVE
28400ZH8023ZB STARTER ASSY., RECOIL (BLACK) ............1 ........... INCLUDES ITEMS W/+
+ 28421ZH8801 REEL, RECOIL STARTER 1
+ 28422ZH8801 RACHET STARTER 2
+ 28431ZH8801 PLATE, FRICTION 1
+ 28433ZH8801 GUIDE, RATCHET 1
+ 28441ZH8801 SPRING, FRICTION 1
# 28443ZH8003 SPRING, RETURN ....................................... 2 ........... S/N 8805657 AND BELOW
% 28443ZH8801 SPRING, RETURN ....................................... 2 ........... S/N 8805658 AND ABOVE
+ 28443ZH8801 SPRING, RETURN 2
,,
,
32901MA1000 CLIP, SUB CORD 1
,,
# 90003ZH8003 SCREW, SET ................................................ 1 ...........S/N 8805657 AND BELOW
% 90003ZH8801 SCREW, SET ................................................ 1 ........... S/N 8805658 AND ABOVE
+ 90003ZH8801 SCREW, SET 1
NOTE
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
,,
,
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
,,
++
+
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006 )
++
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 57
Page 58
FAN COVER ASSY.
HONDA GX160 ENGINE — FAN COVER ASSY.
l
PAGE 58 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 59
HONDA GX160 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
NO PART NO PART NAME QTY. REMARKS
1
,+,+
1
,+
,+,+
,+,+
1
,+
,+,+
2 19630ZH8000 SHROUD COMP. 1
3
,+,+
3
,+
,+,+
,+,+
3
,+
,+,+
4 90013883000 BOLT, FLANGE 6X12 6
5 90022888010 BOLT, FLANGE 6X20 1
6 90601ZH7013 CLIP, HARNESS 1
7 19611ZH8810 PLATE COMP., SIDE OIL ALERT 1
8
,+,+
8
,+
,+,+
,+,+
8
,+
,+,+
9 957010600800 BOLT, FLANGE 6X8 1
19610ZE1000ZC COVER COMP., FAN NH1 1
19610ZE1000ZC COVER COMP., FAN NH1 ............... 1 ...... S/N 1120542 AND BELOW
19610ZE1010ZC COVER COMP., FAN NH1 ............... 1 ...... S/N 1120543 AND ABOVE
36100ZH7003 SWITCH ASSY. ENGINE STOP 1
36100ZF6P81 SWITCH ASSY. ENGINE STOP ...... 1 ...... S/N 1145482 AND BELOW
36100ZF6P82 SWITCH ASSY. ENGINE STOP ...... 1 ...... S/N 1145483 AND ABOVE
34150ZH7003 ALERT UNIT, OIL 1
34150ZH7003 ALERT UNIT, OIL ............................. 1 ...... S/N 1145270 AND BELOW
34150ZH7013 ALERT UNIT, OIL ............................. 1 ...... S/N 1145271 AND ABOVE
NOTE
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
,,
,
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
,,
++
+
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006 )
++
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 59
Page 60
CARBURETOR ASSY.
HONDA GX160 ENGINE — CARBURETOR ASSY.
l
PAGE 60 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 61
HONDA GX160 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO PART NO PART NAME QTY. REMARKS
2 16010ZE1812 GASKET SET .......................................... 1............ INCLUDES ITEMS W/&
3# 16011ZE0005 FLOAT VALVE SET 1
4# 16013ZE0005 FLOAT SET 1
5# 16015ZE0831 FLOAT CHAMBER SET ...........................1 ............. INCLUDES ITEMS W/
5A&
*
6
# 16016ZH7W01 SCREW SET, PILOT 1
# 16024ZE1811 SCREW SET, DRAIN ............................... 1 ............ INCLUDES ITEMS W/$
7
7A&$ GASKET, DRAIN SCREW SET ............... 1 ............. NOT SOLD SEPARATELY
8
# 16028ZE0005 SCREW SET ........................................... 1 ............. INCLUDES ITEMS W/+
8A&+ GASKET, SCREW SET ........................... 1 ............. NOT SOLD SEPARATELY
9
# 16044ZE0005 CHOKE SET 1
10 16100ZH8W51 CARBURETOR ASSY. ............................. 1............. INCLUDES ITEMS W/
11# 16124ZE0005 SCREW, THROTTLE STOP 1
12# 16166ZH8W50 MAIN NOZZLE 1
13#& 16955283000 PACKING, FUEL STRAINER CUP .......... 1 ............. REPLACES 16173001004
14 16211ZE1000 INSULATOR, CARBURETOR 1
15 16220ZE1020 SPACER COMP., CARBURETOR 1
16 16221ZH8801 PACKING, CARBURETOR 1
17 16212ZH8800 PACKING, INSULATOR 1
20 16610ZE1000 LEVER COMP., CHOKE (STD) ................ 1............. INCLUDES ITEMS W/%
24# 16953ZE1812 LEVER, COCK 1
25# 16954ZE1812 PLATE, LEVER SETTING 1
26# 16956ZE1811 SPRING, COCK LEVER 1
27#& 16957ZE1812 PACKING, FUEL COCK 1
28# 16967ZE0811 CUP, FUEL STRAINER 1
30# 93500030060H SCREW, PAN 3X6.................................... 2 ............. REPLACES 93500030061H
33% 9430520122 PIN, SPRING 2X12 1
34 99101ZH80650 MAIN JET #65, OPTION 1
34 99101ZH80680 MAIN JET #68, OPTION 1
34# 99101ZH80700 MAIN JET #70, OPTION 1
35# 99204ZE00350 PILOT JET SET #35 ................................ 1 ............. INCLUDES ITEMS W/>
35A&> GASKET, PILOT JET SET #35 ................ 1 ............. NOT SOLD SEPARATELY
GASKET, FLOAT CHAMBER SET .......... 1 ............. NOT SOLD SEPARATELY
*
#
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 61
Page 62
AIR CLEANER ASSY.
HONDA GX160 ENGINE — AIR CLEANER ASSY.
l
PAGE 62 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 63
HONDA GX160 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 16271ZE1000 PACKING, ELBOW 1
2 17210ZE1505 CLEANER ELEMENT .................. 1 .......... INCLUDES ITEMS W/#
................................................................. REPLACES 17210ZE1822
3# 17218ZE1505 OUTER ELEMENT ...................... 1 .......... REPLACES 17218ZE1821
4 17230ZE1820 COVER, AIR CLEANER 1
5# 17232891000 GROMET, AIR CLEANER 1
,,
6
,
7% 17238ZE7010 COLLAR, AIR CLEANER 2
8% 17239ZE1000 COLLAR (B), AIR CLEANER 1
9 17410ZE1020 ELBOW COMP., AIR CLEANER . 1 .......... INCLUDES ITEMS W/%
10 90325044000 NUT 2
11 9405006000 NUT, FLANGE 6MM 2
12 957010602000 BOLT, FLANGE 6X20 1
17235ZE1831 NOSE, SILENCER 1
,,
NOTE
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
,,
,
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
,,
++
+
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006 )
++
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 63
Page 64
MUFFLER ASSY.
HONDA GX160 ENGINE — MUFFLER ASSY.
l
PAGE 64 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 65
HONDA GX160 ENGINE — MUFFLER ASSY.
MUFFLER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 18310ZH8810 MUFFLER COMP. 1
2 19320ZF1H01 PROTECTOR, MUFFLER 1
3 18340ZE1010 DEFLECTOR COMP. 1
4 18355ZE1000 ARRESTOR, SPARK 1
5 18381ZH8800 GASKET, MUFFLER 1
6 18522ZE1000 GUIDE, MUFFLER 1
7 90002ZG0003 SCREW, TAPPING 4X8 2
8 90050ZE1000 SCREW, TAPPING 5X8 5
9 90055ZE1000 SCREW, TAPPING 4X6 1
10 020108060 NUT, HEX 8MM ....................................... 2 ......... REPLACES 94001080000S
11
++
+
++
90016ZE1000 BOLT, FLANGE 6X13 1
NOTE
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
,,
,
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
,,
++
+
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006 )
++
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 65
Page 66
FUEL TANK ASSY.
HONDA GX160 ENGINE — FUEL TANK ASSY.
l
PAGE 66 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 67
HONDA GX160 ENGINE — FUEL TANK ASSY.
FUEL TANK ASSY.
NO PART NO PART NAME QTY. REMARKS
1
,+,+
,+
1
,+,+
,+,+
,+
1
,+,+
2# 17631Z0T812 PACKING, FUEL FILLER CAP 1
,+,+
2
,+
,+,+
,+,+
2
,+
,+,+
3
,+,+
3
,+
,+,+
,+,+
3
,+
,+,+
++
4
+
++
,,
4
,
,,
,,
4
,
,,
5 9405006000 FLANGE NUT 6 MM 2
6 90004ZH7003 BOLT, FLANGE 6X29 1
7 91353671003 O-RING 14 MM .......................................... 1 ......... REPLACES 91353671004
8 16955ZE1000 JOINT, FUEL TANK 1
9
,+,+
9
,+
,+,+
,+,+
9
,+
,+,+
10
,+,+
10
,+
,+,+
,+,+
10
,+
,+,+
11 16854ZH8000 RUBBER, SUPPORT (107 MM) 1
17620Z0T305 CAP COMP., CHROME PLATED............... 1 ......... INCLUDES ITEM W/#
17620Z0T305 CAP COMP., CHROME PLATED............... 1 ......... S/N 1125014 AND BELOW
............................................................................. INCLUDES ITEM W/+
17620Z4H000 CAP COMP., CHROME PLATED............... 1 ......... S/N 1125015 AND ABOVE
............................................................................. INCLUDES ITEM W/
+ 17631Z0T812 PACKING, FUEL FILLER CAP .................. 1 ......... S/N 1125014 AND BELOW
% 17631Z0T801 PACKING, FUEL FILLER CAP .................. 1 ......... S/N 1125015 AND ABOVE
17672ZE2W01 FILTER, FUEL 1
17672ZE2W01 FILTER, FUEL ........................................... 1 ......... S/N 1125014 AND BELOW
117672Z4H000 FILTER, FUEL ........................................... 1 ......... S/N 1125015 AND ABOVE
17510ZE1020ZF FUEL TANK COMP. 1
17510ZE1020ZF FUEL TANK COMP. ................................... 1 ......... S/N 1137417 AND BELOW
17510ZE1030ZF FUEL TANK COMP. ................................... 1 ......... S/N 1137418 AND ABOVE
9500202080 CLIP, TUBE 2
9500202080 CLIP, TUBE ................................................ 2 ......... S/N 1031487 AND BELOW
950024080008 CLAMP, TUBE ........................................... 2 ......... S/N 1031488 AND ABOVE
950014514040 TUBE, FUEL 4.5X140 1
90014514040 TUBE, FUEL 4.5X140 ............................... 1 ......... S/N 1031487 AND BELOW
91424Z4F801 TUBE, FUEL 4.5X140 ............................... 1 ......... S/N 1031488 AND ABOVE
%
NOTE
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
,,
,
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
,,
++
+
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006 )
++
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 67
Page 68
FLYWHEEL ASSY.
HONDA GX160 ENGINE — FLYWHEEL ASSY.
l
PAGE 68 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 69
HONDA GX160 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 31100ZE1010 FLYWHEEL COMP. 1
2 13331357000 WOODRUFF KEY 25X18 1
3 19511ZE1000 FAN, COOLING 1
4
4
,+,+
4
,+
,+,+
5 90201878003 SPECIAL NUT 14MM 1
28451ZH8003 PULLEY, STARTER ................................ 1 ......... S/N 8805657 AND BELOW
28451ZH8801 PULLEY, STARTER ................................ 1 ......... S/N 8805658 AND ABOVE
28451ZH8801 PULLEY, STARTER 1
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
NOTE
,,
,
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
,,
++
+
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
++
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 69
Page 70
IGNITION COIL ASSY.
HONDA GX160 ENGINE — IGNITION COIL ASSY.
l
PAGE 70 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 71
HONDA GX160 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 36101ZE1010 CORD, STOP SWITCH (370 MM) 1
2 30600ZE1013 CAP ASSY., NOISE SUPPRESSOR 1
3
3
,+,+
3
,+
,+,+
,+,+
3
,+
,+,+
4 90121952000 FLANGE BOLT 6X25 2
30500ZE1043 COIL ASSY., IGNITION .......................... 1 ......... S/N 8954625 AND BELOW
30500ZE1053 COIL ASSY., IGNITION .......................... 1 ......... S/N 8954626 AND ABOVE
30500ZE1063 COIL ASSY., IGNITION .......................... 1 ......... S/N 1141205 AND BELOW
30500ZE1073 COIL ASSY., IGNITION .......................... 1 ......... S/N 1141206 AND ABOVE
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
NOTE
,,
,
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
,,
++
+
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
++
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 71
Page 72
CONTROL ASSY.
HONDA GX160 ENGINE — CONTROL ASSY.
l
PAGE 72 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 73
HONDA GX160 ENGINE — CONTROL ASSY.
CONTROL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 16500ZH8U43 CONTROL ASSY. ................................... 1 ......... INCLUDES ITEMS W/#
2 90013883000 FLANGE BOLT 6X12 2
3 16561ZE1020 SPRING, GOVERNOR 1
4 90015ZE5010 BOLT, GOVERNOR ARM 1
5 16551ZE0010 ARM, GOVERNOR 1
6 9405006000 NUT, FLANGE 6 MM 1
7 16562ZE1020 SRRING, THROTTLE RETURN 1
8 16555ZE1000 ROD, GOVERNOR 1
9# 93500040060H SCREW, PAN 4X6 2
10# 16594883010 WIRE HOLDER 2
11# 90605230000 CIRCLIP, 5 MM 2
12# 90114SA0000 NUT, SELF-LOCK 6 MM 1
13# 16575ZH8000 WASHER, CONTROL LEVER 1
14# 16574ZE1000 LEVER SPRING 1
15# 16571ZH8020 LEVER CONTROL 1
16# 16578ZE1000 SPACER, CONTROL LEVER 1
17# 16580ZH8813 BASE COMP., CONTROL 1
18# 16584883300 SPRING, CONTROL ADJUSTING 1
19# 93500050250H SCREW, PAN 5X25 1
20# 16592ZE1810 SPRING, CABLE RETURN 1
21# 93500050160A SCREW, PAN 5X16 1
22# 16576891000 HOLDER, CABLE 1
++
23
24
+
++
++
+
++
16599ZG1M10 COLLAR, STOPPER ............................... 1 ......... OPTION
90016ZG9N30 SCREW, RECESSED 5X25 .................... 1 ......... OPTION
NOTE
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
,,
,
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
,,
++
+
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
++
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 73
Page 74
LABEL ASSY.
HONDA GX160 ENGINE — LABEL ASSY.
l
PAGE 74 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 75
HONDA GX160 ENGINE — LABEL ASSY.
LABEL ASSY.
NO PART NO PART NAME QTY. REMARKS
1
1
2
3
4
5
6
6
6
,+,+
,+
,+,+
,+,+
,+
,+,+
,+,+
,+
,+,+
,+,+
,+
,+,+
,+,+
,+
,+,+
87528ZE1810 MARK, CHOKE 1
87528ZH7000 MARK, CHOKE (GRAY) 1
87522ZH9010 LABEL, CAUTION (ENGLISH ETC.) 1
87532ZH8810 MARK, OIL ALERT (EXTERNAL) 1
87516ZH7810 MARK, OPERATOR CAUTION (ENGLISH) 1
87532ZH7000 MARK, THROTTLE INDICATION 1
87521ZH8030 EMBLEM (GX160 5.5) 1
87521ZH8030 EMBLEM (GX160 5.5) ................................. 1................S/N 1120413 AND BELOW
87521ZH8040 EMBLEM (GX160 5.5) ................................. 1 ................S/N 1120414 AND ABOVE
NOTE
GX160K1SM12: MODEL MVH120G S/N F-1104 (1998-2004)
,,
,
GX160U1SM12: MODEL MVH120G S/N F-1105 (2005)
,,
++
+
GX160U1SMX4: MODEL MVH120G S/N P-4378 AND ABOVE (2006)
++
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 75
Page 76
TOOLS ASSY.
HONDA GX160 ENGINE — TOOLS ASSY.
l
PAGE 76 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 77
HONDA GX160 ENGINE — TOOLS ASSY.
TOOLS ASSY.
NO PART NO PART NAME QTY. REMARKS
1 89218ZE1000 WRENCH COMPLETE, SPARK PLUG 1
2 89219805000 HANDLE, BOX WRENCH 1
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 77
Page 78
Effective: February 22, 2006
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit
will be allowed, subject to the following provisions:
1. A Returned Material Authorization must
be approved by Multiquip prior to shipment.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quantities, and descriptions of the items to be
returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the
items were originally purchased.
e. The list must include the name and
phone number of the person requesting the RMA.
3. A copy of the Return Material Authorization must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
l
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a specific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.
Multiquip reserves the right to quote and sell
dition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were purchased more than six months prior to
the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instructions. If a reply is not received within five
days, the material will be returned to the
sender at his expense.
dealer net price at time of the original
purchase, less a 15% restocking charge.
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
Effective: February 22, 2006
PAGE 78 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)
Page 79
NOTE PAGE
MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 79
Page 80
OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877
Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284
Contact: mq@multiquip.com
Mayco Parts Warranty Department
800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173
310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279
Service Department Technial Assistance
800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032
310-537-3700
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223
Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226
Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL
CANADA BRAZIL
Multiquip Multiquip
4110 Industriel Boul. Tel: (450) 625-2244 Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055
Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664 Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
Contact: jmartin@multiquip.com Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br
ON-HAND
WHEN CALLING
Contact: sales@multiquip.co.uk
© COPYRIGHT 2007, MULTIQUIP INC.
Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other
trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data
contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or
the information published in this publication at any time without notice and without incurring any obligations.
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