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MVC-90L
User Manual
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Multiquip MVC-90L User Manual

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OPERATION & PARTS MANUAL
SERIES
MODEL MVC-90L
ONE-WAY PLATE COMPACTOR
(ROBIN GASOLINE ENGINE)
Revision #1 (11/01/05)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
l
TABLE OF CONTENTS
MULTIQUIP MVC-90L PLATE COMPACTOR
Proposition 65 Warning ..............................................2
Table Of Contents ......................................................3
Parts Ordering Procedures ........................................4
Specifications .............................................................5
Dimensions ................................................................6
Safety Message Alert Symbols .............................. 7-8
Rules For Safe Operation.....................................9-10
Operation and Safety Decals .................................. 11
General Information ................................................ 12
Components (Plate Compactor) ............................. 13
Components (Robin EH172YD4230 Engine) ......... 14
Inspection ................................................................ 15
Start-Up Procedure ................................................. 16
Shut-Down Procedure............................................. 17
Operation ................................................................ 18
Maintenance ...................................................... 19-21
Preparation For Long Term Storage ....................... 22
Troubleshooting (Engine) ................................... 23-24
Troubleshooting (Plate Compactor) ........................ 25
Explanation Of Codes In Remarks Column ............ 26
Suggested Spare Parts ........................................... 27
COMPONENT DRACOMPONENT DRA
COMPONENT DRA
COMPONENT DRACOMPONENT DRA
Name Plate and Decals ..................................... 28-29
Body Assy. .......................................................... 30-33
Vibrator Assembly .............................................. 34-35
Clutch Assembly (Old Type) ............................... 36-37
Clutch Assembly (New Type) ............................. 38-39
WINGSWINGS
WINGS
WINGSWINGS
ROBIN EH172YD4230 ENGINE
Crankcase Group Assembly ..............................40-41
Crankshaft Assembly .........................................42-43
Intake and Exhaust Group Assembly ................44-45
Governor Assembly ........................................... 46-47
Cooling and Starting Group Assembly .............. 48-49
Fuel Group Assembly ........................................ 50-51
Carburetor Assembly ......................................... 52-53
Electric Device Group Assembly (Recoil Start) ..54-55
Oil Sensor Assembly ..........................................56-57
Terms and Conditions Of Sale — Parts .................. 58
NOTE
Specifications and part numbers are subject to change without notice.
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 3
Effective: June 1st, 2005
Ordering parts has never been easier!
PARTS ORDERING PROCEDURES
Choose from three easy options:
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■
View Parts Diagrams
■
Order Parts
■
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
If you have an MQ Account, to obtain a Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Use the
internet
Standard orders
on complete part numbers.*
Fax
your order in and qualify for a 3% Discount
on
Standard orders
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
and qualify for a 5% Discount
for all orders which include
for all orders which include
International Customers
their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
❒
Dealer Account Number
❒❒
❒❒
❒
Dealer Name and Address
❒❒
❒❒
❒
Shipping Address (if different than billing address)
❒❒
❒❒
❒
❒❒ ❒❒
❒
❒❒
❒❒
❒
❒❒
www.multiquip.com
l
Return Fax Number Applicable Model Number
Quantity, Part Number and Description of Each Part
NOTE
Unless otherwise indicated by customer, all orders are treated as within 24 hours. We will make every effort to ship if received prior to 2PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
❒❒
❒
Specify Preferred Method of Shipment:
❒❒
✓
Fed Ex/UPS
■
■
■ Next Day
■
Stock Orders
✓ DHL Priority One Ground
Second/Third Day
✓
Truc k
Standard Orders
Air Shipments
must be noted on fax or web order form.
the same day the order is received,
and will ship
MVC-90L PLATE COMPACTOR — SPECIFICATIONS
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MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 5
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MVC-90L PLATE COMPACTOR — DIMENSIONS
Figure 1. MVC-90L Plate Compactor Dimensions
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MVC-90L PLATE COMPACTOR — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Potential hazards associated with the operation of an
90L Plate Compactor
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been
NOTE
manufacturer's instructions for data relative to its safe operation.
Before using this plate compactor, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
developed to provide complete instructions for the safe and efficient operation of the Multiquip MVC-90L Plate Compactor . Refer to the engine
Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
HAZARD SYMBOLS
WARNING - Lethan Exhaust Gasses
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.
WARNING - Explosive Fuel
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids.
MVC-
will be referenced with Hazard
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
DANGER
You WILL be NOT follow directions.
WARNING
You CAN be NOT follow directions.
CAUTION
You CAN be
KILLED
KILLED
INJURED
or
or
if you DO NOT follow directions.
SERIOUSLY
SERIOUSLY
injured if you DO
injured if you DO
DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames.
WARNING - Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
CAUTION - Respiratory Hazard
ALWAYS wear approved
protection when required.
respiratory
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 7
MVC-90L PLATE COMPACTOR — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - Rotating Parts
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
CAUTION - Accidental Starting
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF position, when the generator is not in use, unless connected to transfer switch.
CAUTION - Sight and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
CAUTION - Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your light tower, other property, or the surrounding environment.
This reversible plate compactor,
NOTE
other property, or the surrounding environment could be damaged if you do not follow instructions.
l
MVC-90L PLATE COMPACTOR — RULES FOR SAFE OPERATION
■
WARNING - Read This Manual
Failure to follow instructions in this manual may lead to
Serious Injury
or even
Death
. This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the Mikasa MVC-90L Plate Compactor:
Safety:
■
DO NOT operate or service this equipment before reading this entire manual.
■
This equipment should not be operated by persons under 18 years of age.
■
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or generator.
■
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with serious burns.
■
The engine of this reversible plate compactor requires an adequate free flow of cooling air. NEVER operate the reversible plate compactor in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the reversible plate compactor or engine and may cause injury to people and property. Remember the vibration roller's engine gives off DEADLY gases.
■
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
hot
components can cause
■
■
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
■
NEVER operate the saw under the influence or drugs or alcohol.
■
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
■
Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
■
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
■
ALWAYS check all the bolts on the light tower for tightness.
■
NEVER disconnect any
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.
"emergency or safety devices"
■
■
■
■
■
■
■
.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine
smoke
and allow it to cool. DO NOT or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the reversible plate compactor in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
around
bodily harm or
even death.
Topping-off to filler port is dangerous, as it tends to spill fuel.
ALWAYS store the reversible plate compactor in a clean, dry location out of the reach of children.
NEVER run engine without air cleaner. Severe engine
damage may occur. NEVER leave the reversible plate compactor unattended,
turn off engine.
CAUTION must always be observed while servicing this
reversible plate compactor. Rotating parts can cause injury if
contacted. DO NOT leave reversible plate compactor with engine
running.
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 9
MVC-90L PLATE COMPACTOR — RULES FOR SAFE OPERATION
Loading and Unloading (Crane):
■
Before lifting, make sure that machine parts (hook and vibration insulator) are not damaged and screws are not loosened or lost.
■
Always make sure crane or lifting device has been properly secured to the hook of guard frame on compactor.
■
NEVER lift the machine while the engine is running.
■
Use adequate lifting cable (wire or rope) of sufficient strength.
■
Use one point suspension hook and lift straight upwards.
■
NEVER allow any person or animal to stand underneath the machine while lifting.
■
Try not to lift machine to unnecessary heights.
Maintenance Safety:
■
■
■
■
■
■
Transporting
■
ALWAYS shutdown engine before transporting.
■
Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
■
Drain fuel when transporting compactor over long distances or bad roads.
■
ALWAYS tie down the compactor during transportation by securing the compactor's guard frame with rope.
■
Emergencies:
■
■
NEVER lubricate components or attempt service on a running machine.
ALWAYS allow the machine a proper amount of time to
cool before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace
broken parts. Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.
ALWAYS know the location of the nearest
ALWAYS know the location of the nearest
fire extinguisher
first aid kit
.
.
■
In emergencies of the nearest phone or
the job site ambulance, doctor
will be invaluable in the case of an emergency.
always
. Also know the phone numbers of the nearest
know the location
keep a phone on
and
fire department
. This information
l
PAGE 10 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
MVC-90L PLATE COMPACTOR — OPERATION AND SAFETY DECALS
Machine Safety Decals
The MVC-90L Plate Compactor is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
Figure 2. Operation and Safety Decals
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 11
MVC-90L PLATE COMPACTOR — GENERAL INFORMATION
Definition of Plate Compactor
The Mikasa MVC-90L is a walk behind, plate compactor designed for the compaction of sand, mixed soils and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
The MVC-90L has a heavy-duty steel base plate with closed design. It is ribbed for extra strength. The tubular steel roll bar cage protects engine components and provides a lifting point.
The MVC-90L also has a reversible, shock-mounted handle.
Vibratory Plate
The vibratory plate of the compactor produce low amplitude high frequency vibrations, designed to compact granular soils and asphalt.
The resulting vibrations cause forward motion. The engine and handle are vibration isolated from the vibrating plate.
The double-V belt drive assures less downtine and superior drive characteristics. Unit can still operate if one belt breaks.
Water Tank
The compactor has a built-in water tank which helps provent damage and adds to long life. Brass water valve eliminates rust and corrosion problems.
Frequency/Speed
The compactor's vibrating plate has a frequency range between 5,800 vpm (vibrations per minute). The forward and reverse travel speed of the compactor is approximately 82 ft./minute (25 meters/ minute).
Engine
The Mikasa MVC-90L Plate Compactor is equipped with a Robin EH172YD4230 gasoline engine. The engine drives an eccentric weight at a high speed to develop a compaction force.
Controls
Before starting the MVC-90L Plate Compactor identify and understand the function of the controls and components.
l
PAGE 12 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
MVC-90L PLATE COMPACTOR — COMPONENTS (PLATE COMPACTOR)
Figure 3. MVC-90L Plate Compactor Components
Figure 3 shows the location of the components and general maintenance parts. The function of each component is described below:
1. Fuel Tank Cap – Remove this cap to add fuel.
2. Lifting Bale – When lifting of the compactor is required either by forklift, crane etc., tie rope or chain around this lifting point.
3. Handle Bar – When operating the compactor use this handle bar to manuever the compactor.
4. Engine – This plate compactor uses a Robin EH172DYD4230 engine. Refer to the Robin owner's manual for engine information and related topics.
5. Belt Cover – Remove this cover to gain acess to the V­belts. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.
6. Vibrating Plate – A flat, open plate made of durable cast iron construction used in the compacting of soil.
7. Vibration Case – Encloses the eccentric, gears and counter weights.
8. Water Tube (Sprinkler) – Supplies water to the soil via a splash plate.
9. Water Shut-Off Valve – Turn this valve downward to let water flow from the water tank to the water tube.
10. Water Tank – Holds 5.6 quarts of water, built-in.
11. Water Tank Cap – Remove this cap to add water to the water tank.
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 13
MVC-90L PLATE COMPACTOR — COMPONENTS (ROBIN EH172YD4230 ENGINE)
Figure 4. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing. The engine shown above is a ROBIN engine, operation for other types of engines may vary somewhat.
1. Throttle Lever – Used to adjust engine RPM speed (lever advanced forward
FAST
).
2. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
SLOW
, lever back toward operator
CAUTION - Fueling The Engine
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
3. Fuel Tank – Holds unleaded gasoline. For additional
4. Recoil Starter (pull rope) – Manual-starting method. Pull
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
6. Air Cleaner – Prevents dirt and other debris from entering
WARNING
l
information refer to engine owner's manual.
the starter grip until resistance is felt, then pull briskly and smoothly.
the flow of fuel.
the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
NOTE
7. Muffler – Used to reduce noise and emissions.
CAUTION - Burn Hazard
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
8. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
9. Engine ON/OFF Switch – ON position permits engine starting, OFF position stops engine operations.
10. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a week.
11. Oil Dipstick /Filler Port– Remove to determine the amount oil in engine crankcase. Add oil through this filler port.
12. Oil Sensor– In the event of low oil, this sensor will automatically shut-down the engine.
13. Oil Drain Plug– Remove to drain crankcase oil.
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
PAGE 14 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
MVC-90L PLATE COMPACTOR — INSPECTION
Before Starting:
CAUTION - General Safety Precautions
NEVER operate the compactor in a confined
area or enclosed area structure that does not provide ample
1. Read safety instructions at the beginning of manual.
2. Remove dirt and dust, particularly in the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, clean or replace the air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the plate compactor on
secure level ground with the engine stopped.
free flow of air
ALWAYS wear approved eye and hearing
protection before operating the compactor.
.
3. Insert and remove the dipstick without screwing it into the
4. If the oil level is low (Figure 6), fill to the edge of the oil filler
filler neck. Check the oil level shown on the dipstick.
hole with the recommended oil type (Table 4). Maximum oil capacity is 400 cc.
Figure 6. Engine Oil Dipstick
The Oil Alert system will
NOTE
automatically stop the engine before the engine falls below safe limits. Always be sure to check the engine oil level prior to starting the engine.
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2. Remove the filler cap/dipstick from the engine oil filler hole
(Figure 5) and wipe it clean.
Fuel Check:
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel
Figure 5. Engine Oil Dipstick
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or
combustible fluids. DO NOT smoke while refueling. DO NOT attempt to refuel the pump if the engine is
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 15
retniW rewoLroC°0 01-W01EAS
immediately!
WARNING - Explosive Fuel
Explosive Fuel
hot!
or
running
.
MVC-90L PLATE COMPACTOR — START-UP PROCEDURE
This section is intended to assist the operator with the
start-up
section be read carefully before attempting to use the compactor in the field.
Starting the Engine
1. Place the engine
2. Move the
of the compactor. It is extremely important that this
fuel valve lever
position.
Figure 7. Fuel Valve Lever (Open)
throttle lever
position, about 1/3 of the way toward the fast position.
(Figure 8) away from the slow
(Figure 7) to the OPEN
initial
4. Place the if starting a
5. Place the position.
choke lever
warm engine
Figure 10. Choke Lever (Closed)
engine ON/OFF switch
Figure 11. Engine ON/OFF Switch (ON)
(Figure 10) in the CLOSED position
or the
temperature is warm.
(Figure 11) in the ON
3. Place the starting a
choke lever
Figure 8. Throttle Lever (Start)
(Figure 9) in the OPEN position if
cold
engine.
Figure 9. Choke Lever (Open)
l
6. Grasp the starter grip (Figure 12) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
Figure 12. Starter Grip
CAUTION - Using the Recoil Starter Rope
DO NOT pull the starter rope all the way to the end. DO NOT release the starter rope after pulling. Allow it to
rewind as soon as possible.
PAGE 16 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
MVC-90L PLATE COMPACTOR — STARTUP/SHUT-DOWN PROCEDURES
7. If the engine has started, slowly return the choke lever (Figure 13) to the CLOSED position. If the engine has not started repeat steps 1 through 6.
Figure 13. Choke Lever (Closed)
8. Before the pump is placed into operation, run the engine for several minutes with the throttle lever in the LOW position. Check for fuel leaks, and noises that would be associated with lose components.
To begin pumping, place the throttle lever (Figure 14) in the
9.
HIGH speed position.
Normal Shutdown
1. Move the throttle lever to the IDLE position (Figure 15) and run the engine for three minutes at idle speed.
NEVER stop the engine suddenly while working at high speeds. This can damage your engine.
2. After the engine the OFF position (Figure 16).
Figure 15. Throttle Lever (Idle)
CAUTION - Stopping the Engine while Working
cools, turn the
engine ON/OFF switch
to
Figure 14. Throttle Lever (High Speed)
3. Place the
Emergency Showdown
1. Move the throttle lever quickly to the IDLE position, and place
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 17
Figure 16. Engine ON/OFF Switch (OFF)
fuel shut-off lever
Figure 17. Fuel Valve Lever (OFF)
engine ON/OFF switch
the
(Figure 17) in the OFF position.
in the OFF position.
MVC-90L PLATE COMPACTOR — OPERATION
Operation
CAUTION - General Operation Safety
Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor. Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury.
1. Once the engine has started, move the engine throttle lever quickly to the FAST position. With the throttle lever in the fast position, the engine speed should be around 2,300 RPM, which engages the centrifugal clutch.
Always move the throttle lever
NOTE
2. Firmly gasp the compactor's handle bar with both hands as the compactor begins moving forward.
3. Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury.
quickly without hesitation. Increasing the engine speed slowly causes the clutch to slip and can damage your clutch.
Operating the Compactor on High Moisture Content Soil
Compactor traveling speed may drop on soils which contain clay, or other types of soil. Soil with high moisture content can cause the compaction plate to "stick" to the ground (not lifting up off the ground very fast or high).
To rectify this problem, consider the following:
z
Check the bottom plate to see if clay or equivalent material has been lodge in the plate mechanism. If so, wash with water and remove.
z
Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level.
z
If the soil has a high moisture level, dry soil to appropriate moisture content level or carry out compaction twice.
Using the Compactor Sprinkler System
The MVC-90L is equipped with a watering system that can be used to wet the ground during compaction to keep dust levels down.
To operate the watering system, turn the water cock handle to open the valve (Figure 18) and start the water flow. With the compactor at full speed and the water cock fully open, the water system will provide approximately 20 minutes of sprinkling.
NOTE
Whenever the compactor's vibra­tion becomes weak or lost during normal operation regardless of op­eration hours, check the V-belt and clutch immediately.
l
Figure 18. Water System
PAGE 18 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
MVC-90L PLATE COMPACTOR — MAINTENANCE
Maintenance
CAUTION - General Maintenance Safety
Inspection and other services should
always
be carried out
on hard and level ground with the engine shutdown.
Inspection and Maintenance Service Tables.
To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.
Daily Service
z
Check for leakage of fuel or oil.
z
Remove soil and clean the bottom of compaction plate.
z
Check engine oil.
z
Check for loose screws including tightness. See Table 5 below (tightening torque ), for retightening:
These inspection intervals are for
NOTE
operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions.
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*
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Fuel piping and connections should
sruoh8yrevE
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12egaPeeS
be replaced every 2 years.
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 19
MVC-90L PLATE COMPACTOR — MAINTENANCE
Engine Oil Replacement:
1. Replace engine oil, in first 20 hours of operation and every 100 hours afterwards.
2. Oil may be drained more easily when it is warm after operation (For more details, see separate engine Owner's Manual).
3. When changing the engine oil, thenold oil can be drained by removing the oil filler cap, and un-screwing the engine oil drain plug located at the base of the engine (Figure 19).
4. Remember to refill engine crankcase with the recommended type of oil as listed in Table 4.
Vibrator Oil Check
1. Place the plate compactor horizontally on a flat surface. Make sure the compactor is level when checking the oil in the vibrator assembly.
2. Check vibrator oil level by removing the plug (vibrator oil gauge) as shown in Figure 21. The oil level should be up to the oil plug. The vibrator holds 140 cc (approximately 1 pint).
NOTE
When adding or replacing oil, replace using only SAE 10W-30 motor oil.
Figure 19. Engine Oil Plug
Engine Air Cleaner
1. Remove the air cleaner cover and foam filter element as shown in Figure 20.
2. Wash the foam filter element in kerosene or diesel fuel. Then saturate it in a mixture of 3 parts kerosene or diesel fuel and 1 part engine oil. Completely squeeze the ele­ment to remove the mixture and re-install it back into the air cleaner.
l
Changing Vibrator Oil
1. When changing the vibrator oil, remove the drain plug located at the bottom of the vibrator (Figure 21),
2. Tip the compactor to drain the oil.
NOTE
Figure 21. Vibrator Oil Plug
Vibrator oil will drain more easily while it is warm.
Figure 20. Air Cleaner
PAGE 20 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
MVC-90L PLATE COMPACTOR — MAINTENANCE
V-Belt Check
CAUTION - Checking and Replacing the V-Belt
NEVER attempt to check the V-belt with
the engine running. Severe injury can occur if your hand gets caught between the V-belt and the clutch. Always use safety gloves.
1. To check the V-belt tension, remove the three bolts that secure the belt cover to the frame as shown in Figure 22.
Replacing the V-belt
1. Remove the belt cover.
2. Place an offset wrench (13 mm) or the like on the vibrator pulley (lower) fastening bolt.
3. Using a waste cloth or the like, pull the V-belt back strongly at midway of the belt on the left side and rotate the offset wrench clockwise so that the V-belt will come off.
4. Check the clutch and replace as necessary, following the procedures listed in
5. Place the V-belt on the lower vibrator pulley. Push the V-belt to the left side of the upper clutch and rotate the offset wrench clockwise so that the V-belt moves onto the pulley.
Checking the Clutch
1. With belt cover removed, visually check outer drum of the clutch for seizure and "V" groove for wear or damage.
2. Clean the "V" groove as necessary.
3. Check the clutch lining and shoe for signs of wear. If the shoe is worn, replace the clutch to prevent deficient power transmission and slippage.
Checking the Clutch
.
Replacing the Clutch
1. Remove V-belt.
2. Remove bolt at engine power output by tapping an engaged
Figure 22. V-Belt Cover Removal
2. The V-belt tension is proper if the V-belt bends 10 to 15 mm (Figure 23) when depressed with finger at midway between the clutch and vibration pulley shafts.
Figure 23. V-Belt Tension
3. Remove clutch with a pulley extractor.
4. To install a new clutch, reverse steps 1-3.
wrench (e.g. tapping with hammer) and rotate the bolt counterclockwise.
3. A loose V-belt will decrease the power transmission output, causing reduced compaction and premature wear of the belt.
4. If the V-belt becomes worn or loose, replace it .
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 21
MVC-90L PLATE COMPACTOR — PREPARATION FOR LONG -TERM STORAGE
Pump Storage
For storage of the pump for over 30 days, the following is required:
z
Drain the fuel tank completely.
z
Run the engine until the fuel in the injection system is completely consumed.
z
Completely drain the oil from the engine crankcase and follow procedures described in the engine Owner's Manual for engine storage.
z
Completely drain the compactor's hydraulic oil from the vibrating case.
z
Clean entire plate compactor, especially the bottom plate removing all dirt and foreign matter.
z
Cover plate compactor and engine with plastic covering or equivalent and store in a clean, dry place.
l
PAGE 22 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
MVC-90L PLATE COMPACTOR — TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 8) information shown below and on the following page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
GNITOOHSELBUORTENIGNE.8ELBAT
MOTPMYSESUACELBISSOPNOITULOS
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MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 23
MVC-90L PLATE COMPACTOR — TROUBLESHOOTING (ENGINE)
)DEUNITNOC(GNITOOHSELBUORTENIGNE.8ELBAT
MOTPMYSESUACELBISSOPNOITULOS
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l
PAGE 24 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
MVC-90L PLATE COMPACTOR — TROUBLESHOOTING (PLATE COMPACTOR)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Plate Compactor Troubleshooting (Table 9) information shown below and on the following page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
GNITOOHSELBUORTROTCAPMOCETALP.9ELBAT
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)sthgiewretnuocdnasraeg
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 25
MVC-90L — EXPLANATION OF PARTS SECTION REMARKS
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
The contents and part numbers listed in the parts section are subject to change guarantee the availability of the parts listed.
Sample Parts List:
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ....................... 1 .... INCLUDES ITEMS W/
2
*
2*12347 WASHER, 3/8 IN. .... 1 ....
3 12348 HOSE .................... A/R .. MAKE LOCALLY
4 12349 BEARING ................ 1 .... S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
, #, +, %, or >) in the number column belong to the same
(
*
assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTE
without notice
WASHER, 1/4 IN. ...........
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
. Multiquip does not
NOT SOLD SEPARATELY MQ-45T ONLY
QTY. Column
Numbers Used - Item quantity can be indicated by a number,
a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks”
*
Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit
symbol will be included when this item is purchased. Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
range where a particular part is used. Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use
only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
- All items on the parts list with the same unique
- Used to list an effective serial number
- Indicates that the part is used
PART NO. Column
Numbers Used - Part numbers can be indicated by a number,
a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part that
has not been assigned a formal part number at time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
PAGE 26 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
l
“Make/Obtain Locally”
purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately”
purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
- Indicates that the part can be
- Indicates that an item cannot be
MVC-90L PLATE COMPACTOR — SUGGESTED SPARE PARTS
MVC-90L
1 TO 3 UNITS
W/ ROBIN EH172YD4230 ENGINE
QTY. P/N DESCRIPTION
4 070100340 V-BELT, A33 1 0430430015 CAP, WATER TANK 3 0650149670 SPARK PLUG 1 2695011008 ROPE, RECOIL STARTER 3 2273261007 ELEMENT, AIR CLEANER 1 0430430060 CAP, FUEL TANK 1 0641360010 FILTER, FUEL TANK 1 0642004220 FILTER, FUEL STRAINER ASSY 4 930405011 SHOCK ABSORBER 2 402313120 THROTTLE WIRE
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 27
MVC-90L PLATE COMPACTOR — NAME PLATE AND DECALS
NAME PLATE AND DECALS
l
PAGE 28 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
MVC-90L PLATE COMPACTOR — NAME PLATE AND DECALS
BODY ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 920206290 DECAL, READ OPERATORS MANUAL ........................ 1.......... NPA-629
2 920203330 DECAL, HEARING PROTECTION ................................ 1.......... NPA-333
3 920203060 DECAL, OIL CAUTION ................................................. 1 .......... NPA-306
4 920206280 DECAL, DANGER PINCH POINT ................................. 1 .......... NPA-628
5 920203290 DECAL, CAUTION OPERATING INSTRUCTIONS ....... 1 .......... NPA-329
6 920200320 DECAL, WATER TANK .................................................. 1 .......... NPA-320
7 NAME PLATE ............................................................... 1 .......... CONTACT PARTS DEPT.
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 29
BODY ASSY.
MVC-90L PLATE COMPACTOR — BODY ASSY.
l
PAGE 30 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
MVC-90L PLATE COMPACTOR — BODY ASSY.
BODY ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 402100430 VIBRATING PLATE 1 2 930405011 SHOCK ABSORBER 4 3 959404350 EARTH WIRE 1 4 402010010 BASE 1 5 020310080 NUT M10 12 6 030210250 SW M10 12 10 012010030 BOLT 10 X 30 2 13 031110160 PW M10 4 15 011008035 BOLT 8 X 35 1 16 020308060 NUT M8 2 17 402326850 CLUTCH ASSY 1 18 408412320 KEY 4.78 X 4.78 X 20 1 19 402420740 SPACER, CLUTCH 19.05 X 27 X 5 1 20 070100340 V- BELT A33 2 21 402114100 BELT COVER 1 22 001200830 BOLT 8 X 30 4 23 030208200 SW M8 11 24 031108160 PW M8 8 26 012112035 BOLT 12X35 H 9 27 030212300 SW M12 9 28 031112230 PW M12 7 46 402010080 HANDLE 1 47 930305020 SHOCK ABSORBER 4 48 402010020 PLATE, HANDLE SETTING 2 49 402402430 BOLT, HANDLE SETTING 2 50 952402281 WASHER 21363 4 55 402010110 RETURN SPRING 1
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 31
MVC-90L PLATE COMPACTOR — BODY ASSY. (CONTINUED)
BODY ASSY. (CONTINUED)
l
PAGE 32 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
MVC-90L PLATE COMPACTOR — BODY ASSY. (CONTINUED)
BODY ASSY.
NO. PART NO. PART NAME QTY. REMARKS
62 954402131 COCK PT1/4 1 68 402010040 T- JOINT 1 69 402010050 VINYL PIPE A, 10 X 13 X 380 2 70 402010060 VINYL PIPE B, 10 X 13 X 350 1 71 954401600 ELBOW 1/4 1 72 952401660 WASHER 103045 1 74 956300060 THROTTLE LEVER ASSY 1 75 402313120 THROTTLE WIRE S110-250 1 76 501310130 LEVER HOLDER 1 77 011008020 BOLT 8X20 2 78 011008025 BOLT 8X25 2 79 401010250 SOCKET HEAD BOLT 3/8 -24 X 38 1 80 0430430015 CAP, WATER TANK 1 81 911211702 ENGINE AY EH172YD4230 1 82 402207080 ENGINE BASE 1 86 012010035 BOLT 10 X 30 2 87 402206900 GUARD 1 90 959403750 RUBBER, SLIP STOP 1 91 920200320 DECAL, WATER TANK 1 92 920200390 PLATE, S. NO./MVC-90L/MQ 1 93 920200650 DECAL, CAUTION 1 95 020108060 NUT, M8 2 96 030208200 SW, M8 2 97 402213820 PLATE, BACK 1 98 001220610 BOLT 6 X 10 1 99 030206150 SW M6 2
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 33
VIBRATOR ASSY.
MVC-90L PLATE COMPACTOR — VIBRATOR ASSY.
l
PAGE 34 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
MVC-90L PLATE COMPACTOR — VIBRATOR ASSY.
VIBRATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20
21 402910010 VIBRATOR ASSY ........................................................ 1 .......... INCLUDES ITEMS W/
408010050 VIBRATING CASE 1
*
401301260 CASE, COVER A 1
*
401601270 CASE, COVER B 1
*
401010190 PACKING 2
*
040406309 BEARING 6309C4 2
*
001220825 BOLT 8 X 25 12
*
030208200 SW M8 12
*
953400270 PLUG, 1/4 X 14 10L 1
*
953405260 PACKING 1/4 (CU) 1
*
401010210 PULLEY, VIBRATOR 1
*
401010220 WASHER 13406 1
*
001211235 BOLT 12 X 35 1
*
030212300 SW M12 1
*
951010090 KEY 7 X 7 X 23 1
*
401010200 ROTARY SHAFT 1
*
401010240 ECCENTRIC ROTATOR 1
*
001521230 SOCKET HEAD BOLT 12 X 30 2
*
060403060 OIL SEAL TC-35488 1
*
920101190 DECAL, MOTOR OIL 1
*
*
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 35
MVC-90L PLATE COMPACTOR — CLUTCH ASSY. (OLD TYPE)
CLUTCH ASSY. (OLD TYPE)
l
PAGE 36 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
MVC-90L PLATE COMPACTOR — CLUTCH ASSY. (OLD TYPE)
CLUTCH ASSY. (OLD TYPE)
NO. PART NO. PART NAME QTY. REMARKS
73 402010150 BOLT, 5/16-24 UNF-35MM 1 84 952403630 WASHER 9X30X3 1 94 030208200 SW M8 1
100 CLUTCH ASSY. .............................................. 1 .............. MUST USE NEW CLUTCH ASSY.
101 PULLEY DRUM A2- 143.................................. 1 .............. MUST USE NEW CLUTCH ASSY.
102 941020010 CLUTCH SHOE T90 4 103 941030010 CLUTCH SPRING/1.2X6.5X155 2
104 CLUTCH SHAFT S19.05DL- 65 ...................... 1 .............. MUST USE NEW CLUTCH ASSY.
105 046006006 BEARING 6006DDU 1 106 080600550 STOP RING AR- 55 1 107 080200300 STOP RING S- 30 1
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 37
MVC-90L PLATE COMPACTOR — CLUTCH ASSY. (NEW TYPE)
CLUTCH ASSY. (NEW TYPE)
l
PAGE 38 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
MVC-90L PLATE COMPACTOR — CLUTCH ASSY. (NEW TYPE)
CLUTCH ASSY. (NEW TYPE)
NO. PART NO. PART NAME QTY. REMARKS
1 402326850 CLUTCH ASSY., A2-143-19 .......................................... 1 .......... INCLUDES ITEMS W/
2 3 4 5 6 7 8 9 10 11
943040050 CLUTCH SHAFT D;19.05/20W 1
*
943020030 CLUTCH SHOE 2
*
943030030 CLUTCH SPRING 4
*
943050080 SPRING PIN (A), CLUTCH 2
*
080300130 STOP RING E-13 4
*
943050070 ARM PIN, CLUTCH 2
*
943010030 PULLEY DRUM /D;143 1
*
046006006 BEARING 6006DDU2 1
*
080200300 STOP RING S-30 1
*
080100550 STOP RING R-55 1
*
*
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 39
ROBIN EH172YD4230 ENGINE — CRANKCASE GROUP ASSY.
CRANKCASE GROUP ASSY.
l
PAGE 40 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
ROBIN EH172YD4230 ENGINE — CRANKCASE GROUP ASSY.
CRANKCASE GROUP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2691010101 CRANKCASE CP ............................................. 1 ............. INCLUDES ITEMS W/#
20 30# 0440250010 OIL SEAL 1
40# 0600250010 BALL BEARING ............................................... 1 ............. 6205C3
50# 0310060020 DOWEL PIN 2 60 70 71 80 0401140030 PLUG 1 90 0211140020 GASKET 1 100 0502100010 UNION 1 110 0218140010 SEAL WASHER 1
210 2531101401 MAIN BEARING COVER CP ............................ 1............. INCLUDES ITEMS W/%
220% 0440250020 OIL SEAL 1
230% 0600250010 BALL BEARING ............................................... 1............. 6205C3
250 2274500301 GOVERNOR GEAR CP 1 260 2054190103 GOVERNOR SLEEVE 1 270 2696360103 OIL GAUGE 2 280 0213160020 GASKET 2 290 2531600203 GASKET, BEARING COVER 1 300 0130060040 BOLT AND WASHER AY 8 310 0401100011 PLUG 1 320 0218100010 WASHER, SEAL 1 330 2531750203 SHELTER PLATE 1 340 0043505100 SCREW AND WASHER AY 1
610 2691300101 CYLINDER HEAD CP ....................................... 1............. INCLUDES ITEMS W/
620 2531500123 GASKET, HEAD 1 630 0110080100 FLANGE BOLT 4 680 2531550103 ROCKER COVER 1 690 2691600403 GASKET, ROCKER COVER 1 700 0310060020 DOWEL PIN 2 710 0110060020 FLANGE BOLT 4 810 2531430111 BREATHER COVER CP 1 820 2531440111 BREATHER PLATE CP 1 830 2531600633 GASKET, BREATHER COVER 2 840 0110060030 FLANGE BOLT 2 850 0851080220 RUBBER PIPE 1 960 2539900107 GASKET SET 1
2371420203 VALVE GUIDE .................................................. 2 ............ OVERSIZE
*
0105080290 STUD 2
*
0105060131 STUD 1
*
0013906600 STUD 1
*
*
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 41
CRANKSHAFT ASSY.
ROBIN EH172YD4230 ENGINE — CRANKSHAFT ASSY.
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PAGE 42 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
ROBIN EH172YD4230 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2532090101 CRANKSHAFT CP 1
40 0230250110 SPACER T=0.6 .......................................... 1 ............. SELECT ONE SPACER ONLY
40 0230250120 SPACER T=0.8 .......................................... 1 ............. SELECT ONE SPACER ONLY
40 0230250130 SPACER T=1.0 .......................................... 1 ............. SELECT ONE SPACER ONLY
50 0221814000 NUT 1 60 0032014000 SPRING WASHER 1 70 0323030010 WOODRUFF KEY 1
310 2532250120 CONNECTING ROD ASSY. ....................... 1 ............. INCLUDES ITEMS W/
320*2512300103 CONNECTING ROD BOLT 2 350 2692330103 PISTON PIN 1
360 2692340103 PISTON ..................................................... 1 ............. STANDARD
360 2692340203 PISTON ..................................................... 1 ............. OVERSIZE 0.25 MM
360 2692340303 PISTON ..................................................... 1 ............. OVERSIZE 0.50 MM
370 2532350117 PISTON RING SET ................................... 1 ............. STANDARD
370 2532350217 PISTON RING SET ................................... 1 ............. OVERSIZE 0.25 MM
370 2532350317 PISTON RING SET ................................... 1 ............. OVERSIZE 0.50 MM
380 0565160010 CLIP 2
*
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 43
ROBIN EH172YD4230 ENGINE — INTAKE AND EXHAUST GROUP ASSY.
INTAKE AND EXHAUST GROUP ASSY.
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PAGE 44 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
ROBIN EH172YD4230 ENGINE — INTAKE AND EXHAUST GROUP ASSY.
INTAKE AND EXHAUST GROUP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2533170111 CAMSHAFT CP ......................................... 1 ............. INCLUDES ITEMS W/
35 36 37 50 2393330113 TAPPET 2 60 2533360103 VALVE SPRING 2 70 13209KA040 SPRING RETAINER 2 80 2693340103 INTAKE VALVE 1 90 2693350103 EXHAUST VALVE 1 95 13210KA031 COLLET VALVE 4 210 2693530103 PUSH ROD 2 220 26136001A3 ROCKER ARM 2 230 2693580103 BOLT, PIVOT 2 240 0170060090 NUT 2 260 2693650103 GUIDE PLATE 1 310 2693010101 MUFFLER CP 1 320 2533420111 MUFFLER COVER 1 340 2533520103 GASKET, MUFFLER 1 350 0170080030 NUT 2 360 0152006090 TAPPING BOLT 4 363 0152060100 TAPPING BOLT 1 365 0110060020 FLANGE BOLT 1 370 2363700101 DEFLECTOR, CP 1 380 0150040050 TAPPING SCREW 2 430 2693480103 EXHAUST PIPE COVER 1
500 2533300101 ............ INTAKE PIPE CP ...................................... 1 ............. INCLUDES ITEM W/ $
505$ 0105060230 STUD 2
510 2533261600 AIR CLEANER ASSY. ............................... 1 ............. INCLUDES ITEMS W/#
510-2# 2363263008 PACKING 1 520# 2273261007 ELEMENT SET 1 540 2533290103 INSULATOR 1 550 2533590103 GASKET 3, INSULATOR 1 555 2273590103 GASKET INSULATOR 1 556 0110060130 FLANGE BOLT 1 560 2373590303 GASKET 2, INSULATOR 1 570 2263921200 NUT AND WASHER ASSY. 2 590 0023806000 FLANGE NUT 2
2273640103 RELEASE LEVER 1
*
0051904100 SPRING PIN 1
*
0031522000 SNAP RING 1
*
*
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 45
GOVERNOR ASSY.
ROBIN EH172YD4230 ENGINE — GOVERNOR ASSY.
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PAGE 46 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
ROBIN EH172YD4230 ENGINE — GOVERNOR ASSY.
GOVERNOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2534230123 GOVERNOR LEVER 1 20 2274220103 GOVERNOR SHAFT 1 25 0031108000 WASHER 1 30 2534270101 GOVERNOR ROD CP. 1 40 2534280103 ROD SPRING 1 50 0031306000 CLIP 2 60 0011406300 BOLT AND WASHER ASSY. 1 70 0186060020 NUT 1 80 2534250123 GOVERNOR SPRING 1
310 2694330100 SPEED CONTROL ASSY. ........................ 1 ............. INCLUDES ITEMS W/
320*2694330101 SPEED CONTROL CP 1 330 340 2694350103 STOP PLATE 1 345 0043104300 SCREW, PANHEAD 1 346 2694550303 IDLE SET SPRING 1 350 2274500203 SPRING WASHER 1 360 0043106300 SCREW 1 370 0022706000 NUT 1 380 0110060030 FLANGE BOLT 1
2274360103 KNOB 1
*
*
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 47
ROBIN EH172YD4230 ENGINE — COOLING AND STARTING ASSY.
COOLING AND STARTING GROUP ASSY.
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PAGE 48 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
ROBIN EH172YD4230 ENGINE — COOLING AND STARTING ASSY.
COOLING AND STARTING GROUP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2535125001 BLOWER HOUSING, BLACK 1 20 2699170303 LABEL, TRADE MARK 1 35 2699186003 LABEL, ENGINE NAME 1 40 0110060020 FLANGE BOLT 5 45 0732004950 LABEL, RECOIL OHV 1 90 2535270103 HEAD COVER 1
210 2695020100 RECOIL STARTER ASSY. ..................... 1 ............... INCLUDE W/
210-1*2705011508 SPIRAL SPRING 1 210-2 210-3 210-4 210-5 210-6*2275013108 FRICTION SPRING 1 210-11*2695014508 STARTER PULLEY 1 210-35*2705026108 RATCHET GUIDE 1 210-49*2275015208 SET SCREW 1 220 0110060010 FLANGE BOLT 4
2695012008 REEL 1
*
2695011008 STARTER ROPE 1
*
2615010008 STARTER KNOB 1
*
2705012508 RATCHET 2
*
*
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 49
FUEL GROUP ASSY.
ROBIN EH172YD4230 ENGINE — FUEL GROUP ASSY.
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PAGE 50 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
ROBIN EH172YD4230 ENGINE — FUEL GROUP ASSY.
FUEL GROUP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2536012101 FUEL TANK CP. ........................................1 ............. BLACK
20 0732003900 LABEL, CAUTION 1 30 0430430060 FUEL TANK CAP CP 1 40 0641360010 FUEL, FILTER 1
50 0642008400 FUEL, STRAINER ASSY. ......................... 1 ............. INCLUDES ITEMS W/
50-1*0642004220 FILTER 1 50-2 50-3 50-4 50-9 50-13
70 2696260101 FUEL PIPE CP .........................................1 ............. INCLUDES ITEMS W/#
80# 2696800103 RUBBER PIPE 1 90# 0561110020 HOSE CLAMP 2 105 0110060030 FLANGE BOLT 4 210 2536245610 CARBURETOR ASSY. 1
0642006410 PACKING 1
*
0642007810 CUP 1
*
0642008410 NUT 1
*
0642008420 O-RING 1
*
0642004790 SCREW, PANHEAD 2
*
*
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 51
CARBURETOR ASSY.
ROBIN EH172YD4230 ENGINE — CARBURETOR ASSY.
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PAGE 52 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
ROBIN EH172YD4230 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
210 2536245610 CARBURETOR ASSY. ..................... 1 ............... INCLUDES ITEMS W/
210-1
*
210-2
*
210-3
*
210-5
*
210-6
*
210-8
*
210-9
*
210-11 210-12 210-13 210-14 210-15*2366251008 PIN 1 210-16*2366255108 FLOAT CHAMBER BODY ASSY. 1 210-17*2366245008 PACKING 1 210-18*2366254008 PACKING,CHAMBER 1 210-19*2366250508 FLOAT 1 210-20*2386244008 MAIN NOZZLE 1 210-22*2536240208 MAIN JET 1 210-32*1066239208 SEAL 1 210-40*2466243508 ADJUST SCREW 1 210-41*2096244508 SPRING 2 210-61*2476255008 CAP, CHOKE 1 210-62*2366268008 SEAL 1 210-82*2366244508 SPRING 1 210-89*2356242508 GUIDE HOLDER 1 210-101*2366263108 RING 1 210-121*2466255108 CAP 1
2206253608 THROTTLE VALVE 1 2376245108 SCREW 4 2366252808 CHOKE VALVE 1 2536242008 PILOT JET 1 2466243608 ADJUSTER 1 2366252008 CHOKE LEVER 1 2396256008 RING 1 2366260008 THROTTLE SHAFT 1
*
2366245108 BOLT 1
*
2266255008 RING 1
*
1616235208 NEEDLE 1
*
*
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 53
ROBIN EH172YD4230 ENGINE — ELECTRIC DEVICE GROUP ASSY. (RECOIL START)
ELECTRIC DEVICE GROUP ASSY. (RECOIL START)
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PAGE 54 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
ROBIN EH172YD4230 ENGINE — ELECTRIC DEVICE GROUP ASSY. (RECOIL START)
ELECTRIC DEVICE GROUP ASSY. (RECOIL START)
NO. PART NO. PART NAME QTY. REMARKS
10 2697933001 FLYWHEEL CP 1 11 2697943001 IGNITION COIL CP 1 30 0011406250 BOLT AND WASHER ASSY. 2 60 0660000361 SWITCH ASSY. 1 70 0150040090 TAPPING SCREW 2
90 0566120050 CLAMP .....................................................1 ............. W/OIL SENSOR ONLY
95 0659000010 PLUG TERMINAL 1 100 0650149670 SPARK PLUG 1 110 0655000051 SPARK PLUG CAP 1
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 55
OIL SENSOR ASSY.
ROBIN EH172YD4230 ENGINE — OIL SENSOR ASSY.
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PAGE 56 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
ROBIN EH172YD4230 ENGINE — OIL SENSOR ASSY.
OIL SENSOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
700 KS31102211 OIL SENSOR CP 13 1 760 2147312201 WIRE 22 CP 1 765 2067550101 CLAMP CP 1 770 2077500101 CLAMP CP 1 790 2147900301 CLAMP CP 1 795 0011008160 BOLT AND WASHER ASSY. 3
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 57
Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Mul­tiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provi­sions:
1. A Returned Material Authorization must be approved by Multiquip prior to ship­ment.
2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quanti­ties, and descriptions of the items to be returned.
a. The par ts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and
phone number of the person request­ing the RMA.
3. A copy of the Return Material Authoriza­tion must accompany the return shipment.
4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.
l
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned par ts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a spe­cific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being re­placed by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants. g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instruc­tions. If a reply is not received within five days, the material will be returned to the sender at his expense.
dealer net price at time of the original purchase, less a 15% restocking charge.
which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Origi-
nal Equipment Manufacturer accounts who
use our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
PAGE 58 — MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05)
NOTE PAGE
MVC-90L PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #1 (11/01/05) — PAGE 59
OPERATION & PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877 Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284 Contact: mq@multiquip.com
Mayco Parts Warranty Department
800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173 310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279
Service Department Technial Assistance
800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032 310-537-3700
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223 Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226 Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL
CANADA BRAZIL
Multiquip Multiquip
4110 Industriel Boul. Tel: (450) 625-2244 Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055 Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664 Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
Contact: jmartin@multiquip.com Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br
ON-HAND
WHEN CALLING
Contact: sales@multiquip.co.uk
© COPYRIGHT 2005, MULTIQUIP INC.
Multiquip Inc., Mikasa, and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
MVC-90L Plate Compactor.
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