Water Tank Assy (MVC82VEW Only) ............... 34-35
PAGE 4 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
N View Parts Diagrams
N Order Parts
N Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
When ordering parts, please supply:
R Dealer Account Number
R Dealer Name and Address
R Shipping Address (if different than billing address)
R Return Fax Number
R Applicable Model Number
R Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
R Specify Preferred Method of Shipment:
UPS/Fed Ex DHL
N Priority One Tr uck
N Ground
N Next Day
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MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 5
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifi cally address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
SAFETY INFORMATION
GENERAL SAFETY
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the infl uence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE
This equipment should only be operated by trained and
qualifi ed personnel 18 years of age and older.
Whenever necessary, replace nameplate, operation and
safety decals when they become diffi cult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifi cations. Unauthorized
equipment modifi cation will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fi re extinguisher.
ALWAYS know the location of the nearest
fi rst aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fi re department.
This information will be invaluable in the case of an
emergency.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.
MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 7
SAFETY INFORMATION
COMPACTOR SAFETY
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fi re could result causing severe
bodily harm or even death.
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
CAUTION
NEVER lubricate components or attempt service on a
running machine.
NOTICE
ALWAYS keep the machine in proper running condition.
Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
ENGINE SAFETY
DANGER
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
The engine of this equipment requires an adequate
free fl ow of cooling air. NEVER operate this equipment
in any enclosed or narrow
area where free fl ow of the
air is restricted. If the air
fl ow is restricted it will cause
injury to people and property
and serious damage to the
equipment or engine.
WARNING
DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
Keep fi ngers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the radiator cap while the
engine is hot. High pressure boiling water will gush out
of the radiator and severely scald any persons in the
general area of the compactor.
DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will
gush out of the coolant tank and severely
scald any persons in the general area of
the compactor.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and
severely scald any persons in the general area of the
compactor.
CAUTION
NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool
before servicing equipment.
NOTICE
NEVER run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
the engine start diffi cult.
PAGE 8 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
SAFETY INFORMATION
FUEL SAFETY
DANGER
DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fi re due to static electricity.
FUEL
FUEL
DO NOT start the engine near spilled fuel or combustible
fl uids. Diesel fuel is extremely fl ammable and its vapors
can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
ALWAYS use extreme caution when working with
fl ammable liquids.
DO NOT fi ll the fuel tank while the engine is running
or hot.
DO NOT overfi ll tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open fl ames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
fl ame or spark, an explosion could occur.
WARNING
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gases.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
CAUTION
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 9
NOTES
PAGE 10 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
SPECIFICATIONS
MVC82VE/VEW Specifi cationsTable 1.
Centrifugal Force3,080 lbf (13.7 kN)
Vibration Frequency5600 vpm (93.3 Hz)
Traveling Speed0 to 82 ft/min (0 to 25 m/min)
Plate Size (L x W)22.4 x 17.7 in (570 x 450 mm)
Max. Area of Compaction7,262 sq. ft./h (675 sq. meters/h)
Operating Weight (MVC82VE)181 lbs. (82 kg)
Operating Weight (MVC82VEW)198 lbs. (90 kg)
Vibrating Oil Capacity0.15 quart (0.14 liter)
Water Tank Capacity (MVC82VEW)11.6 quarts (11 liters)
Engine Specifi cationsTable 2.
ModelROBIN EX170D40103
Type
Valve ArrangementOHC
Bore X Stroke
Displacement10.3 cu. in. (169 cc)
Max Power Output4.3 HP (4.2 KW) @ 4000 R.P.M.
Fuel Tank Capacity3.8 quarts (3.6 liters)
FuelGasoline
Speed Control MethodCentrifugal Flyweight Type
Air-cooled, 4-stroke, slant single cylinder
horizontal shaft, gasoline engine
2.64 in. X 1.89 in.
(67 mm x 48 mm.)
Lube Oil Capacity0.63 quarts (0.6 liters)
Starting MethodRecoil Start
MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 11
C
DIMENSIONS
B
D
A
MVC82VE/VEW DimensionsFigure 1.
DimensionsTable 3.
ReferenceDescriptionMeasurement
ALength (including handle)38.2 in. (970 mm)
BHeight (without handle)22.4 in. (570 mm)
CHeight (including handle)38 in (965 mm)
DLength of Plate22.4 in (570 mm)
E
EWidth of Plate 17.7 in (450 mm)
PAGE 12 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
GENERAL INFORMATION
DEFINITION OF PLATE COMPACTOR
The Mikasa MVC82VE/VEW is a walk-behind, one-way
plate compactor designed for the compaction of sand,
mixed soils and asphalt. This plate compactor is a powerful
compacting tool capable of applying a tremendous force in
consecutive high frequency vibrations to a soil surface. Its
applications include soil compacting for road, embankments
and reservoirs as well as backfi lling for gas pipelines, water
pipelines and cable installation work.
VIBRATORY PLATES
The vibratory plates produce low amplitude high frequency
vibrations, designed to compact granular soils and
asphalt.
The resulting vibrations cause forward motion. The engine
and handle are vibration-isolated from the vibrating plate.
The heavier the plate, the more compaction force it
generates.
ANTI-VIBRATION HANDLE SYSTEM (AVT)
This compactor is equipped with advanced anti-vibration
handle design that reduces vibration to the operator by up
to 50% compared to other plate compactors.
FREQUENCY/SPEED
The compactor's vibrating plate has a frequency of 5,600
vpm (vibrations per minute). The travel speed of the
compactor is approximately 82 feet/minute (25 meters/
minute).
ENGINE
The plate compactor is equipped with a Robin EX170D40103
air-cooled, 4-stroke, gasoline engine.
WATER TANK
The MVC82VEW is equippped with a removable plastic
water tank (optional for MVC82VE). The tank provides
lubrication to the base plate when compacting asphalt and
may be used for dust control in dry work environments. It
is intended only for use with water.
DO NOT FILL WITH DIESEL FUEL OR GASOLINE AS
THIS CREATES BOTH A SAFETY AND ENVIRONMENTAL
HAZARD!
MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 13
9
COMPONENTS
1
10
4
3
2
WATER TANK
(MVC82VEW ONLY)
8
MVC82VE/VEW Controls and ComponentsFigure 2.
Figure 2 shows the location of the basic controls and
components of the MVC82VE/VEW Plate Compactor. The
function of each control is described below:
Water Tank Cap (VEW Only) 1. — Remove this cap to
add water to the water tank.
Fuel Tank Cap 2. — Remove this cap to add fuel.
Lifting Bale 3. — When lifting of the compactor is
required either by forklift, crane, etc., tie rope or chain
around this lifting point.
Handle Bar 4. — When operating the compactor use this
handle bar to maneuver the compactor.
Gasoline Engine 5. — This plate compactor uses a
ROBIN EX170D40103 engine. Refer to the ROBIN
owner's manual for engine information and related
topics.
5
67
Belt Cover 6. — Remove this cover to gain access to the
V-belts. NEVER run the compactor without the V-belt
cover. If the V-belt cover is not installed, the possibility
exists that your hand may get caught between the V-belt
and clutch, causing serious injury and bodily harm.
Vibrating Plate 7. — A fl at, open plate made of durable
cast iron construction used in the compacting of soil.
Vibration Case 8. — Encloses the eccentric, gears and
counter weights.
Water Shut-Off Valve (VEW only) 9. — Turn this valve
downward to let water fl ow from the water tank to the
water tube.
Water Tank (VEW only) 10. — Holds 11.6 quarts of
water (removable, no tools required). DO NOT FILL
WITH DIESEL FUEL OR GASOLINE AS THIS
CREATES BOTH A SAFETY AND ENVIRONMENTAL
HAZARD!
PAGE 14 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
BASIC ENGINE
1
10
9
2
8
7
6
Robin Engine ComponentsFigure 3.
The engine (Figure 3) must be checked for proper
lubrication and fi lled with fuel prior to operation. Refer
to the manufacturer's engine manual for instructions and
details of operation and servicing.
Fuel Filler Cap 1. — Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fi ll.
DANGER
Adding fuel to the tank should be done
only when the engine is stopped and has
had an opportunity to cool down. In the
event of a fuel spill, DO NOT attempt to
start the engine until the fuel residue has
been completely wiped up and the area surrounding
the engine is dry.
3
5
4
Choke Lever 6. — Used in the starting of a cold engine,
or in cold weather conditions. The choke enriches the
fuel mixture.
Air Cleaner 7. — Prevents dirt and other debris from
entering the fuel system. Remove wing-nut on top of
air fi lter canister to gain access to fi lter element.
NOTICE
Operating the engine without an air filter, with a
damaged air fi lter, or a fi lter in need of replacement
will allow dirt to enter the engine, causing rapid engine
wear.
Spark Plug 8. — Provides spark to the ignition system.
Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch).
Clean spark plug once a week.
Muffl er 9. — Used to reduce noise and emissions.
Throttle Lever 2. — Used to adjust engine RPM speed
(lever advanced forward - SLOW, lever back toward
operator - FAST).
Engine ON/OFF Switch 3. — ON position permits engine
starting, OFF position stops engine operations.
Recoil Starter (pull rope) 4. — Manual-starting method.
Pull the starter grip until resistance is felt, then pull
briskly and smoothly.
WARNING
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running
or immediately after operating. NEVER
operate the engine with the muffler
removed.
Fuel Tank 10. — Holds unleaded gasoline. For additional
information refer to engine owner's manual.
Fuel Valve Lever 5. — OPEN to let fuel fl ow, CLOSE to
stop the fl ow of fuel.
MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 15
INSPECTION
BEFORE STARTING
Read safety instructions at the beginning of manual.1.
Clean the compactor, removing dirt and dust, 2.
particularly the engine cooling air inlet, carburetor and
air cleaner.
Check the air fi lter for dirt and dust. If air fi lter is dirty, 3.
replace air fi lter with a new one as required.
Check carburetor for external dirt and dust. Clean with 4.
dry compressed air.
Check fastening nuts and bolts for tightness. Loosened 5.
screws or bolts due to vibration, could lead to
unexpected accident.
ENGINE OIL CHECK
To check the engine oil level, place the pump on secure 1.
level ground with the engine stopped.
Remove the fi ller dipstick from the engine oil fi ller hole 2.
(Figure 4) and wipe clean.
NOTICE
The Oil Alert System will automatically stop the engine
before the engine falls below safe limits. Always be
sure to check the engine oil level prior to starting the
engine.
Oil TypeTable 4.
SeasonTemperatureOil Type
Summer25° C or higherSAE 10W-30
Spring/Fall25° C - 10° CSAE 10W-30/20
Winter0° C SAE 10W-10
DANGER
Adding fuel to the tank should be done
only when the engine is stopped and has
had an opportunity to cool down. In the
event of a fuel spill, DO NOT attempt to
start the engine until the fuel residue has
been completely wiped up and the area surrounding
the engine is dry.
FUEL CHECK
Remove the gasoline cap located on top of fuel tank.5.
Visually inspect to see if the fuel level is low. If fuel is 6.
Engine Oil Dipstick (Removal)Figure 4.
Insert and remove the dipstick without screwing it 3.
into the fi ller neck. Check the oil level shown on the
dipstick.
If the oil level is low (Figure 5), fi ll to the edge of the oil 4.
fi ller hole with the recommended oil type (Table 4).
Maximum oil capacity is 0.63 quarts (0.60 liters).
Engine Oil Dipstick (Oil Level)Figure 5.
PAGE 16 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
low, replenish with unleaded fuel.
When refueling, be sure to use a strainer for fi ltration. 7.
DO NOT top-off fuel. Wipe up any spilled fuel
immediately!
INSPECTION
V-BELT CHECK
CAUTION
NEVER attempt to check the V-belt with the engine
running. Severe injury can occur if your hand (Figure 6)
gets caught between the V-belt and the clutch. Always
use safety gloves.
CLUTCH
PULLEY
VIBRATOR
PULLEY
V-Belt HazardFigure 6.
To check the V-belt tension, remove the three bolts that 1.
secure the belt cover to the frame as shown in
Figure 7.
The V-belt tension is proper if the V-belt bends 10 to 2.
15 mm (Figure 8) when depressed with fi nger midway
between the clutch and vibration pulley shafts.
V-Belt TensionFigure 8.
A loose V-belt will decrease the power transmission 3.
output causing reduced compaction and premature
wear of the belt.
If the V-belt becomes worn or loose, replace it.4.
VIBRATOR OIL CHECK
Place the plate compactor horizontally on a fl at surface. 1.
Make sure the compactor is level when checking the
oil in the vibrator assembly.
Check vibrator oil level by removing the oil plug 2.
(vibrator oil gauge) as shown in Figure 9. The oil level
should be up to the oil plug. The vibrator holds 140 cc
(approximately 0.3 pint). If oil is required, replace using
only SAE10W-30 motor oil.
VIBRATOR
OIL PLUG
V-Belt Cover RemovalFigure 7.
Vibrator Oil PlugFigure 9.
MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 17
OPERATION
CAUTION
DO NOT attempt to run the compactor
until the Safety and Initial Start-up sections
have been read and understood.
INITIAL STARTUP
Place the fuel valve lever (Figure 10) in the "ON" 1.
position.
FUEL
LEVER
Place the Engine ON/OFF switch (Figure 11) in the 2.
"ON" position.
ENGINE
ON/OFF
SWITCH
NOTICE
The CLOSED position of the choke lever enriches the
fuel mixture for starting a COLD engine. The OPEN
position provides the correct fuel mixture for normal
operation after starting, and for restarting a warm
engine.
Place the throttle lever (Figure 13) halfway between 4.
fast and slow.
THROTTLE
LEVER
FAST
Fuel Valve LeverFigure 10.
Throttle LeverFigure 13.
SLOW
Grasp the starter grip (Figure 14) and slowly pull it out. 5.
The resistance becomes the hardest at a certain
position, corresponding the compression point. Rewind
the rope a little from that point and pull out sharply.
OFF
ON
STARTER GRIP
Engine ON/Off SwitchFigure 11.
Place the Choke Lever (Figure 12) in the "OPEN" 3.
CAUTION
position.
DO NOT pull the starter rope all the way to the end.
CHOKE
LEVER
Nnnn
OPEN
DO NOT release the starter rope after pulling. Allow it
to rewind as soon as possible.
If the engine has started, slowly return the choke lever 6.
(Figure 11) to the CLOSED position. If the engine has
not started repeat steps 1 through 5.
Before the compactor is put into operation run the 7.
CLOSED
Choke LeverFigure 12.
engine for 3-5 minutes.
Check for abnormal engine noises or fuel leaks.8.
PAGE 18 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
Starter GripFigure 14.
OPERATION
OPERATION
Once the engine has started, move the engine throttle 1.
lever quickly to the fast position.
With the throttle lever in the fast position, the engine 2.
speed should be around 2,300 RPM, therefore
engaging the centrifugal clutch.
NOTICE
ALWAYS move the throttle lever quickly without
hesitation, because increasing the engine speed slowly
causes the clutch to slip.
Firmly grasp the compactor's handle bar with both 3.
hands. The compactor will begin moving forward.
Slowly walk behind the compactor and be on the lookout 4.
for any large objects or foreign matter that might cause
damage to the compactor or bodily injury.
Compactor traveling speed may drop on soils which 5.
contain clay, however there may be cases where
traveling speed drops because the compaction plate
does not leave the ground surface easily due to the
composition of the soil. To rectify this problem, do the
following:
STOPPING THE ENGINE
CAUTION
NEVER stop the engine suddenly while working at
high speeds.
Place the throttle lever (Figure 13) in slow position, and 1.
listen for the engine speed to decrease.
Place the Engine ON/OFF switch (Figure 11) in the 2.
"OFF" position.
Place the fuel valve lever (Figure 10) in the "3. OFF"
position.
Check the bottom plate to see if clay or equivalent •
material has been lodged in the plate mechanism. If
so, wash with water and remove.
Remember the compactor does not work as effi ciently •
on clay or soils that have a high moisture content
level.
If the soil has a high moisture level, dry soil to •
appropriate moisture content level or carry out
compaction twice.
MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 19
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