Multiquip MVC77 User Manual

OPERATION AND PARTS MANUAL
SERIES
MODEL MVC77
ONE-WAY PLATE COMPACTOR
(HONDA GX160K1QX2 GASOLINE ENGINE)
Revision #4 (01/14/11)
To find the latest revision of this
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
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PAGE 2 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
NOTES
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 3
TABLE OF CONTENTS
MVC77 Plate Compactor
Proposition 65 Warning ............................................. 2
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Information ................................................ 6-10
Specifications .......................................................... 11
General Information ................................................ 12
Components............................................................ 13
Basic Engine ........................................................... 14
Inspection ........................................................... 15-16
Startup ............................................................... 17-18
Operation ................................................................ 19
Maintenance ...................................................... 20-21
Preparation For Long Term Storage ....................... 22
Troubleshooting ................................................. 23-25
Explanation Of Codes In Remarks Column ............ 26
Suggested Spare Parts ........................................... 27
Component Drawings
Name Plate and Decals ..................................... 28-29
Main Body Assembly .......................................... 30-31
Engine Pulley/Clutch Assembly.......................... 32-33
Vibrator/Plate Mounting Assembly ..................... 34-35
Vibrator Assembly .............................................. 36-37
Water Tank ......................................................... 38-39
Honda GX160K1QX2 Engine
Cylinder Head Assembly .................................... 40-41
Cylinder Barrel (Recoil) Assembly ..................... 42-43
Crankcase Cover Assembly ...............................44-45
Crankshaft Assembly .........................................46-47
Piston/Rings Assembly.......................................48-49
Camshaft Assembly ........................................... 50-51
Recoil Starter .....................................................52-53
Fan Cover Assembly .......................................... 54-55
Carburetor Assembly ......................................... 56-57
Air Cleaner Assembly.........................................58-59
Muffler Assembly ............................................... 60-61
Fuel Tank Assembly ........................................... 62-63
Cooling Fan & Flywheel Assembly ..................... 64-65
Ignition Coil Assembly ........................................ 66-67
Control Assembly ...............................................68-69
Terms and Conditions Of Sale — Parts .................. 70
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NOTICE
Specification and part number are subject to change without notice.
PAGE 4 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
PARTS ORDERING PROCEDURES
r
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Par ts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact you District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
When ordering parts, please supply:
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
Specify Preferred Method of Shipment:UPS/Fed Ex ✓ DHL
Priority One Tr uck
Ground
Next Day
Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 5
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifically address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
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PAGE 6 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
SAFETY INFORMATION
GENERAL SAFETY
CAUTION
 NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the influence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE
 This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
 Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
 Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fire extinguisher.
 ALWAYS know the location of the nearest
first aid kit.
 ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is in operation.
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 7
SAFETY INFORMATION
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COMPACTOR SAFETY
DANGER
 NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fire could result causing severe
bodily harm or even death.
WARNING
 NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
 NEVER lubricate components or attempt service on a
running machine.
NOTICE
ALWAYS keep the machine in proper running condition.
 Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
ENGINE SAFETY
DANGER
 The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can cause death if inhaled.
 The engine of this equipment requires an adequate
free flow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
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WARNING
 DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
 Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the radiator cap while the
engine is hot. High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the compactor.
DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will gush out of the coolant tank and severely scald any persons in the general area of the compactor.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the compactor.
CAUTION
 NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool before servicing equipment.
NOTICE
NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filte frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making the engine start difficult.
PAGE 8 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
SAFETY INFORMATION
FUEL SAFETY
DANGER
 DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or fire due to static electricity.
FUEL
FUEL
DO NOT start the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
 ALWAYS use extreme caution when working with
flammable liquids.
 DO NOT fill the fuel tank while the engine is running
or hot.
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from the ignition system.
 Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
 DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a flame or spark, an explosion could occur.
WARNING
 ALWAYS wear safety glasses when
handling the battery to avoid eye irritation. The battery contains acids that can cause injury to the eyes and skin.
 Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration of combustible gases.
 If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water.
 If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.
 NEVER use fuel as a cleaning agent.
 DO NOT smoke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
CAUTION
 ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 9
TRANSPORTING SAFETY
CAUTION
 NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
 Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are not loose or missing.
 Always make sure crane or lifitng device has been
properly secured to the lifting bail (hook) of the equipment.
 ALWAYS shutdown engine before transporting.
 NEVER lift the equipment while the engine is running.
 Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
SAFETY INFORMATION
 Use adequate lifting cable (wire or rope) of sufficient
strength.
 Use one point suspension hook and lift straight
upwards.
 DO NOT lift machine to unnecessary heights.
 ALWAYS tie down equipment during transport by
securing the equipment with rope.
ENVIRONMENTAL SAFETY
NOTICE
 Dispose of hazardous waste properly.
Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
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PAGE 10 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
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GENERAL INFORMATION
Definition of Plate Compactor
The Mikasa MVC77 Series is a walk behind, plate compactor designed for the compaction of sand, mixed soils and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
Vibratory Plates
The vibratory plates of the compactor produce low amplitude high frequency vibrations, designed to compact granular soils and asphalt.
The resulting vibrations cause forward motion. The engine and handle are vibration isolated from the vibrating plate.
Frequency/Speed
The compactor's vibrating plate has a frequency range between 5,800 vpm (vibrations per minute). The forward and reverse travel speed of the compactor is approximately 23 meters/minute (75 ft./minute).
Engine
The Mikasa MVC77 Series Plate Compactor is equipped with either a Honda or Robin air cooled, 4-cycle gasoline engine. The engine drives an eccentric weight at a high speed to develop a compaction force.
Controls
Before starting the MVC77 Series Plate Compactor identify and understand the function of the controls and components as indicated on page 13 (Figure 1).
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PAGE 12 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
11
COMPONENTS
4
3
2
1
5
WATER TANK
6
10
9
Mikasa
Mikasa
8
Figure 1. MVC77 Series Plate Compactor Components
Figures 1 and 2 shows the location of the components and general maintenance parts. The function of each component is described below:
1. Water Tank Cap – Remove this cap to add water to the water tank.
2. Fuel Tank Cap – Remove this cap to add fuel.
3. Lifting Bale – When lifting of the compactor is required either by forklift, crane etc., tie rope or chain around this lifting point.
4. Handle Bar – When operating the compactor use this handle bar to manuever the compactor.
5. Gasoline Engine – This plate compactor uses a HONDA GX160K1QX2 or ROBIN EH172YD4020 engine. Refer to the HONDA or ROBIN owners manual for engine information and related topics.
6. Belt Cover – Remove this cover to gain acess to the V­belts. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.
7. Vibrating Plate – A flat, open plate made of durable cast iron construction used in the compacting of soil.
8. Vibration Case – Encloses the eccentric, gears and counter weights.
9. Water Tube (Sprinkler) – Supplies water to the soil via a splash plate.
10. Water Shut-Off Valve – Turn this valve downward to let water flow from the water tank to the water tube.
11. Water Tank – Holds 13.7 quarts of water, removable no tools required.
7
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 13
Figure 2. Engine Controls & Components
INITIAL SERVICING
The engine (Figure 2) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
WARNING
Add fuel to the tank only when the engine is stopped and has cooled down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever advanced forward
FAST
).
SLOW
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, lever back toward operator
6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
NOTICE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
8. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) for HONDA engine, and 0.5 - 0.6 mm (0.020 - 0.024 inch) for ROBIN engine. Clean spark plug once a week.
9. Muffler – Used to reduce noise and emissions.
WARNING
BASIC ENGINE
3. Engine ON/OFF Switch – ON position permits engine starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
10. Fuel Tank – Holds unleaded gasoline. For additional
PAGE 14 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
information refer to engine owner's manual.
INSPECTION
Before Starting
1. Read safety instructions at the beginning of manual.
2. Clean the compactor, removing dirt and dust. Particularly, the bottom of the plate, engine cooling air inlet, carburetor and
NOTICE
The Oil Alert system will automatically stop the engine before the engine falls below safe limits. Always be sure to check the engine oil level prior to starting the engine.
air cleaner.
3. Check the air filter for dirt and dust. If the air filter is dirty, blow through the air filter cartridge from the inside, moving a jet of dry compressed air up and down until all dust is removed. Otherwise replace air filter with a new one.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness. Loosened screws or bolts due to vibration, could lead to unexpected accident.
Engine Oil Check
1. To check the engine oil level, place the plate compactor on secure level ground with the engine stopped.
2. Remove the filler cap/dipstick from the engine oil filler hole (Figure 3) and wipe it clean.
Gasoline Check
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel.
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Vibrator Oil Check
1. Place the MVC77 Series plate compactor horizontally on a flat surface. Make sure the compactor is level when checking the oil in the vibrator assembly.
2. Check vibrator oil level by removing the plug (vibrator oil gauge) as shown in Figure 5. The oil level should be up to the oil plug. The vibrator holds 140 cc (approximately 1 pint). IMPORTANT, if oil is required, replace using only SAE 10W-30 motor oil.
Figure 3. Engine Oil Dipstick
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 4), fill to the edge of the oil filler hole with the recommended oil type (Table 3). Maximum oil capacity is 400 cc.
UPPER LIMIT
Figure 5. Vibrator Oil Plug
LOWER LIMIT
Figure 4. Engine Oil Dipstick
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 15
INSPECTION
V-Belt Check
CAUTION
NEVER attempt to check the V-belt with the engine running.
Severe injury can occur of your hand (Figure 6) gets caught between the V-belt and the clutch. Always use safety gloves.
CLUTCH PULLEY
VIBRATOR PULLEY
Figure 6. V-Belt Hazard
2. The V-belt tension is proper if the V-belt bends 10 to 15 mm
3. A loose V-belt will decrease the power transmission output,
4. If the V-belt becomes worn or loose, replace it by using V-
(Figure 8) when depressed with finger at midway between the clutch and vibration pulley shafts.
Figure 8. V-Belt Tension
causing reduced compaction and premature wear of the belt.
belt part number 070503350.
1. To check the V-belt tension, remove the three bolts that secure the belt cover to the frame as shown in Figure 7.
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Figure 7. V-Belt Cover Removal
PAGE 16 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
STARTUP
CAUTION
DO NOT attempt to run the compactor until the Safety
Information and Startup sections have been read.
1. Place the
2. Place the
position.
fuel valve lever
Figure 9. Fuel Valve Lever
Engine ON/OFF switch
(Figure 9) in the "ON" position.
(Figure 10) in the "ON"
D
4. Place the
NOTICE
The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine. The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.
and
throttle lever
slow
.
Figure 12. Throttle Lever
(Figure 12) halfway between
fast
Figure 10. Engine ON/Off Switch
3. Place the
Choke Lever
(Figure 11) in the "OPEN" position.
5. Grasp the starter grip (Figure 13) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding the compression point. Rewind the rope a little from that point and pull out sharply.
CAUTION DO NOT pull the starter rope all the way to the end.
DO NOT release the starter rope after pulling. Allow it to
rewind as soon as possible.
Nnnn
Figure 11. Choke Lever
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 17
Figure 13. Starter Grip
6. If the engine has started, slowly return the choke lever (Figure 11) to the started repeat steps 1 through 5.
7. Before the compactor is put into operation run the engine for 3-5 minutes.
8. Check for abnormal engine noises or fuel leaks.
Stopping the Engine
CLOSED
position. If the engine has not
CAUTION
NEVER stop the engine suddenly while working at high
speeds.
STARTUP
1. Place the listen for the engine speed to decrease.
2. Place the " position.
3. Place the
throttle lever
Engine ON/OFF switch
fuel valve lever
(Figure 12) in
(Figure 11) in the "
(Figure 9) in the "OFF" position.
l
slow
position, and
OFF
PAGE 18 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
OPERATION
Operation
CAUTION
Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor. Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury.
1. Once the engine has started, move the engine throttle lever
fast
quickly to the
2. With the throttle lever in the fast position, the engine speed
should be around 2,300 RPM, therefore engaging the cen­trifugal clutch.
position.
7. Compactor traveling speed may drop on soils which contain clay, however there may be cases where traveling speed drops because the compaction plate does not leave the ground surface easily due to the composition of the soil. To rectify this problem do the following:
NOTICE
Always move the throttle lever quickly without hesitation, because increasing the engine speed slowly causes the clutch to slip.
5. Firmly gasp the compactor's handle bar with both hands , the compactor will begin moving forward.
Check the bottom plate to see if clay or equivalent material has been lodge in the plate mechanism. If so, wash with water and remove.
Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level.
If the soil has a high moisture level, dry soil to appropriate moisture content level or carry out compaction twice.
6. Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury.
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 19
MAINTENANCE
CAUTION
Inspection and other services should
always
be carried out
on hard and level ground with the engine shutdown.
Inspection and Maintenance Service Tables.
1. To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 4 through 6.
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CAUTION
These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions.
CAUTION
Fuel piping and connections should be replaced every 2 years.
Daily Service
Check for leakage of fuel or oil.
Remove soil and clean the bottom of compaction plate.
Check engine oil, see page 13.
Check for loose screws including tightness. See Table 6 below (tightening torque ), for retightening:
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Engine Oil Replacement:
1. Replace engine oil, in first 20 hours of operation and every 100 hours afterwards.
2. Oil may be drained more easily when it is warm after operation (For more details, see separate HONDA or ROBIN Owner's Manual).
3. When changing the engine oil, thenold oil can be drained by removing the oil filler cap, and un-screwing the engine oil drain plug located at the base of the engine.
4. Remember to refill engine crankcase with the recommended type of oil as listed in Table 3.
PAGE 20 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
MAINTENANCE
CAUTION
NEVER attempt to check the V-belt with the engine running.
Severe injury can occur if your hand (Figure 6) gets caught between the V-belt and the clutch. Always use safety gloves.
Checking and Replacing the V-Belt and Clutch
1. After 200 hours of operation, remove the upper belt cover to
check the V-belt tension. Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.
Figure 14. Engine Oil Plug
Changing Vibrator Oil
1. When changing the vibrator oil, remove the drain plug located at the bottom- right of the vibrator (Figure 5), and simply tip the compactor to drain the oil. Note that the oil will drain more easily while it is hot. Remember to use only 10W-30 motor oil when replaceing vibrator oil.
Air Filter
1. The air filter element should be cleaned because a clogged air cleaner can cause poor engine starting, lack of power and shorten engine life substantially.
2. To clean or replace air filter loosen the wing nut on the air filter housing (Figure 15), remove the cover and take out air filter cartridge. If only cleaning of the air filter is desired blow through the air filter cartridge from the inside, moving a jet of dry compressed air up and down until all dust is removed.
CAUTION
Whenever the compactor's vibration becomes weak or lost during normal operation regardless of operation hours, check the V-belt and clutch immediately.
Replacing the V-belt
Remove the upper and lower belt covers. Engage an offset wrench (13 mm) or the like to vibrator pulley (lower) fastening bolt. Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset wrench clockwise so that the V-belt will come off.
Reinstalling the V-belt
Engage V-belt to lower vibrator pulley and push the V-belt to left side of upper clutch and, in the same manner as in removal, rotate offset wrench clockwise so that the V-belt goes back on.
Checking Clutch
Check the clutch simultaneously with V-belt checking. With belt removed, check outer drum of the clutch for seizure and "V" groove for wear or damage with your eyes. Clean the "V" groove as necessary. Wear of lining or shoe should be checked with running check. If the shoe is worn, power transmission becomes deficient and slipping will result.
Figure 15. Air Filter
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 21
PREPARATION FOR LONG-TERM STORAGE
Pump Storage
For storage of the pump for over 30 days, the following is required:
Drain the fuel tank completely.
Run the engine until the fuel in the injection system is completely consumed.
Completely drain the oil from the engine crankcase and follow procedures described in the Owner's Manual for engine storage.
Completely drain the compactor's hydraulic oil from the vibrating case.
Clean entire plate compactor, especially the bottom plate removing all dirt and foreign matter.
Cover plate compactor and engine with plastic covering or equivalent and store in a clean, dry place.
HONDA
engine
l
PAGE 22 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
TROUBLESHOOTING
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MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 23
TROUBLESHOOTING
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l
PAGE 24 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
TROUBLESHOOTING
GNITOOHSELBUORTROTCAPMOCETALP.8ELBAT
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MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 25
EXPLANATION OF CODES IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
l
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
Serial Number Break — Used to list an effective serial number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
PAGE 26 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
MVC77 Series1 TO 5 UNITS WITH HONDA GX160K1QX2 ENGINE
1 to 3 Units
Qty. P/N Description
3 ............ 070503350 ............ V-BELT
1 ............ 060403060 ............ OIL SEAL, VIBRATING
2 ............ 050101000 ............ O-RING (FOR HANDLE)
3 ............ 9807956841 .......... SPARK PLUG (HONDA)
1 ............ 28462ZH8003 ....... ROPE, RECOIL STARTER (HONDA)
1 ............ 36100ZE1015 ....... SWITCH ASSY, ENGINE STOP (HONDA)
3 ............ 17210ZE1505 ....... ELEMENT, A/C (HONDA)
1 ............ 17620ZH7023 ....... CAP, FUEL TANK (HONDA)
1 ............ 17672ZE2W01 ...... FUEL FILTER, FUEL TANK (HONDA)
4 ............ 930405011 ............ SHOCK ABSORBER
SUGGESTED SPARE PARTS
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 27
NAMEPLATE AND DECALS
l
PAGE 28 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
NAMEPLATE AND DECALS
NO PART NO PART NAME QTY. REMARKS
1 920203290 DECAL: CAUTION 1 DSC01 2 920203060 DECAL: CAUTION (START ENG/VIBR) 1 NPA-306 3 920201580 DECAL: MQ LOGO 2 NPA-158 4 920106460 DECAL: MIKISA LOGO (NAME) 1 NPA-507 5 920201950 DECAL: MOTOR OIL 1 NPA-195 6 PLATE: SERIAL NO./MVC-MQ 1 CONTACT MQ SERVICE DEPT. W/MODEL & S/N 7 13118 DECAL: POWDER COATED 1 8 920203330 DECAL: EAR PROTECTION LABEL 1 NPA-333
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 29
MAIN BODY ASSY.
l
PAGE 30 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
MAIN BODY ASSY.
NO PART NO PART NAME QTY. REMARKS
1 408105330 VIBRATING PLATE, 430/77 1 2 930405011 SHOCK ABSORBER MED-50/S 4 3 031110160 PLAIN WASHER M10 4
4 408105320 BASE .......................................................... 1 .............ROBIN
4 408109390 BASE .......................................................... 1 .............HONDA
5 939010010 SHOCK ABSORBER, STOPPER 45 1 6 020310080 NUT M10 9 7 030210250 SPRING WASHER M10 11
8 959404350 SPRING ...................................................... 1 ............. REPLACES 401010020
8 959404350 EARTH WIRE 1 9 031108160 PLAIN WASHER M8 9
11 011008040 BOLT 8X40 T .............................................. 4 ............. REPLACES 001220840
12 011208045 BOLT 8X45 T .............................................. 1 ............. REPLACES 001220845
13 030208200 SPRING WASHER 8M 8
15 408420810 ENGINE NUT ............................................. 1 ............. ROBIN
15 408420810 ENGINE NUT ............................................. 2 ............. HONDA
16 408207200 HOOK ......................................................... 1 ............. ROBIN
16 408209910 HOOK ......................................................... 1 ............. HONDA
17 050200160 O-RING 2 18 020108060 NUT M8, H=5 1 REPLACES 020408050 26 408404240 STOPPER 1 27 408104800 BELT COVER 1
28 014208020 BOLT 8X20 T .............................................. 4 ............. REPLACES 001220820
31 408206161 HANDLE 1 32 952402281 WASHER 21363 (DELRIN) 4
33 952403450 WASHER 11X36X4.5 ................................. 2 .............REPLACES 952400220
34 0105091025 BOLT 10X25 T ............................................ 2 .............REPLACES 001221025
36 408010030 PLUG 1/4 1 45 408010080 HOSE JOINT 1/4X10D 1
60 001221235 BOLT 12X35 T ............................................ 2 .............REPLACES 001221235 HONDA
61 030212300 SW M12 ...................................................... 2 ............. HONDA
62 011208045 BOLT 8X45 T .............................................. 2 ............. ROBIN
63 030208200 SPRING WASHER M8 ............................... 2 ............. REPLACES 001220845 ROBIN
72 920103260 PLATE, SERIAL .......................................... 1 ............. CONTACT MULTIQUIP SERVICE DEPT
..................................................................................... WITH MODEL AND SERIAL NUMBER
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 31
ENGINE PULLEY/CLUTCH ASSY.
ENGINE PULLEY/CLUTCH ASSY.
l
PAGE 32 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
ENGINE PULLEY/CLUTCH ASSY.
ENGINE PULLEY/CLUTCH ASSY.
NO PART NO PART NAME QTY. REMARKS
10 EH172YD4020 ENGINE ASSY. (ROBIN) ............................ 1 ............. REPLACES 911202046
10 ENGINE ASSY. (HONDA) .......................... 1 .............GX140Q1B5 NO LONGER AVAILABLE
10 GX160K1QX2 ENGINE ASSY. (HONDA) .......................... 1 .............REPLACES 912216002
19 408420830 CLUTCH SPACER ..................................... 1 .............ROBIN
19 408434570 SPACER 20X25X8.4/77H .......................... 1 ............. HONDA
20 408910020 CLUTCH ASSSY ........................................ 1 .............REPLACES 16053
21 408412320 KEY 4.78X4.78X20 1
22 952403630 WASHER 9X30X3 ...................................... 1 .............HONDA
23 009110003 BOLT 5/16-24 UNF-35MM (HONDA) ........ 1 ............. REPLACES 402010150
23 404010060 BOLT 5/16-24UNF-20MM.......................... 1 ............. HONDA
24 030208200 SPRING WASHER M8 ............................... 1 ............. HONDA
25 070503350 V-BELT ( 3VX-335) 1
29 408010060 SOCKET HEAD BOLT 3/8X32 .................. 1 ............. ROBIN
30 031110160 WASHER 11253 ......................................... 1 ............. REPLACES 952401440 (ROBIN)
50 943010010 PULLEY DRUM 1 51 943020010 CLUTCH SHOE 2 52 943050010 CLUTCH BOSS/D; 19.05 1 53 943040010 BEARING COLLAR/D; 19.05 1
54 JISB2804C25 STOP RING ............................................... 1 ............. REPLACES 080200250
55 943050020 ARM PIN 2 56 080300090 STOP RING 4 57 943030010 CLUTCH SPRING 2 58 080100520 STOP RING 1
59 046006250 BEARING (6205 DDU) ............................... 1 ............. REPLACES 046006250
76 408910020 CLUTCH ROTOR ...................................... 1 ............. REPLACES 16093
78 16095 BEARING 1.1/8” ID X 2.1/8” OD 1
79 408910020 DRUM 4.5/8” (INCLUDES ITEMS 77 & 78) 1 .............REPLACES 16096
80 EM926029 RETAINING RING 1.1/8” DIA 1 81 16086 CLUTCH RETAINER 1 82 2638 FHSC CAP SCREW 5/16-24 X1 1
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 33
VIBRATOR/PLATE MOUNTING ASSY.
l
PAGE 34 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
VIBRATOR/PLATE MOUNTING ASSY.
NO PART NO PART NAME QTY. REMARKS
1 408105330 VIBRATING PLATE 1
46 012212035 BOLT 12X35 T ......................................... 9 ................ REPLACES 001221235
47 030212300 SPRING WASHER M12 9 48 031112230 PLAIN WASHER M12 9
30 408910010 VIBRATOR ASSY. ................................... 1 ................ SEE PAGES 36 AND 37
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 35
VIBRATOR ASSY.
l
PAGE 36 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
VIBRATOR ASSY.
NO PART NO PART NAME QTY. REMARKS
1
*
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
10 11 12 13 14 15 16 17 18 20
30 408910010 VIBRATOR ASSY. ..................................... 1 .............. INCLUDES ITEMS W/
408010057 VIBRATING CASE/77,90 .......................... 1 .............. REPLACES 408010050
401301260 CASE COVER/A 1 401301270 CASE COVER/B 1 401010190 PACKING 2 040406309 BEARING 2
011208025 BOLT 8 X 25 T ......................................... 12 .............. REPLACES 001220825
030208200 SPRING WASHER 12 953400270 PLUG 1/4 X 14 1
953405260 PACKING 1/4 ............................................. 1 .............. REPLACES 953400160
408420840 PULLEY VIBRATOR 1
*
401010220 WASHER 13406 1
*
001221235 BOLT 12 X 35 T......................................... 1 .............. REPLACES 001221235
*
030212300 SPRING WASHER M12 1
*
951010090 KEY 7 X7 X 23 1
*
401010200 ROTATOR SHAFT 1
*
401010240 ECCENTRIC ROTATOR 1
*
014212030 SOCKET HEAD BOLT 12 X 30 ................ 2 .............. REPLACES 001521230
*
060203030 OIL SEAL TC-35488 ................................. 1 .............. REPLACES 060403060
*
920101190 DECAL, TURBINE OIL NP -119 1
*
*
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 37
WATER TANK ASSY.
l
PAGE 38 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
WATER TANK ASSY.
NO PART NO PART NAME QTY. REMARKS
39 408106380 WATER TANK 1
40 408316691 CAP, WATER TANK (W/PK) .................... 1 ........ REPLACES 408316690
41 408424691 PACKING, 115D-2T 1 42 954403240 COCK PT 1/4, BH-1211 1 43 959403790 NUT PS-1/4 1
44 402010060 VINYL PIPE 9.5X14X450L ...................... 1 ....... REPLACES 408424840
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 39
HONDA GX160K1QX2 — CYLINDER ASSY.
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PAGE 40 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
HONDA GX160K1QX2 — CYLINDER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 12210ZH8000 HEAD COMP., CYLINDER 1 2 12204ZE01306 GUIDE, INLET VALVE 1 4 12205ZE1315 GUIDE, EXHAUST VALVE 1 6 12216ZE5300 CLIP, VLAVE GUIDE 1 7 12251ZF1800 GASKET, CYLINDER HEAD 1 8 12310ZE1010 COVER COMP., HEAD 1 9 12391ZE1000 PACKING, HEAD COVER 1 10 15721ZH8000 TUBE, BREATHER 1 11 90013883000 FLANGE BOLT 6X12 4 12 90043ZE1020 STUD BOLT 6X112 2 13 90047ZE1000 STUD BOLT 8X32 2 14 9430110160 KNOCK PIN 10X16 2 16 957230806000 FLANGE BOLT 8X60 4 17 9807956841 SPARK PLUG BP6ES NGK 1 17 9807956854 SPARK PLUG W20EP-U DENSO 1
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 41
HONDA GX160K1QX2 — CYLINDER BARREL ASSY.
l
PAGE 42 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
HONDA GX160K1QX2 — CYLINDER BARREL ASSY.
NO PART NO PART NAME QTY. REMARKS
2 12000ZH8010 BARREL ASSY. CYLINDER .................1 ............INCLUDES ITEMS W/
4 16510ZE1000 GOVERNOR ASSY. 1 8 16531ZE1000 SLIDER, GOVERNOR 1 9 16541ZE1000 SHAFT, GOVERNOR ARM 1 11 90131ZE1000 BOLT, DRAIN PLUG 2 12 90451ZE1000 THRUST WASHER 6MM 1 13 90601ZE1000 WASHER, DRAIN PLUG 2 14 90602ZE1000 CLIP, GOVERNOR HOLDER 1 15 18 9410106800 PLAIN WASHER 6MM 2 19 9425108000 LOCK PIN 8MM 1 21
91202883005 OIL SEAL 25X41X6 1
*
91001ZF1003 BALL BEARING 6205TMB 1
*
*
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 43
HONDA GX160K1QX2 — CRANKCASE COVER ASSY.
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PAGE 44 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
HONDA GX160K1QX2 — CRANKCASE COVER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 11300ZZE1633 COVER ASSY. CRANKCASE ...... 1 ............ INCLUDES ITEMS W/
4 11381ZH8801 GASKET CRANKCASE 1
5 15600ZE1003 OIL GAUGE ASSY. ...................... 1 ............ INCLUDES ITEMS W/%
6 15600ZG4003 OIL PLUG ASSY. ......................... 1 ............ INCLUDES ITEMS W/#
8# 15625ZE1003 PACKING, OIL FILLER CAP 1 9% 15625ZE1003 PACKING, OIL FILLER CAP 1 13 14 9430108140 KNOCK PIN 8X14 2 16 957010803200 FLANGE BOLT 8X32 6 17
91202883005 OIL SEAL 25X41X6 1
*
961006205000 BALL BEARING 6205 1
*
*
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 45
HONDA GX160K1QX2 — CRANKSHAFT ASSY.
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PAGE 46 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
HONDA GX160K1QX2 — CRANKSHAFT ASSY.
NO PART NO PART NAME QTY. REMARKS
2 13310ZE1000 CRANKSHAFT COMP. 1 13 92101080250A BOLT 1 14 90473842000 WASHER 8MM 1 15 90741883810 KEY 5X5X33 1
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 47
PISTON ASSY.
HONDA GX160K1QX2 — PISTON ASSY.
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PAGE 48 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
HONDA GX160K1QX2 — PISTON ASSY.
PISTON ASSY.
NO PART NO PART NAME QTY. REMARKS
1 13010ZH8941 RING SET, PISTON (STD) 1 1 13011ZH8941 RING SET, PISTON (0.25) 1 1 13012ZH8941 RING SET, PISTON (0.50) 1 1 13013ZH8941 RING SET, PISTON (0.75) 1 2 13101ZH8000 PISTON (STD) 1 2 13102ZH8000 PISTON (0.25) 1 2 13103ZH8000 PISTON (0.50) 1 2 13104ZH8000 PISTON (0.75) 1 3 13111ZE1000 PISTON PIN 1
4 13200ZE1010 CONNECTING ROD ASSY. ............ 1 ................... INCLUDES ITEMS W/#
5# 90001ZE1000 CONNECTING ROD BOLT 2 6 90551ZE1000 CLIP, PISTON PIN 18MM 2
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 49
HONDA GX160K1QX2 — CAMSHAFT ASSY.
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PAGE 50 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
HONDA GX160K1QX2 — CAMSHAFT ASSY.
NO PART NO PART NAME QTY. REMARKS
1 14100ZE1812 CAMSHAFT ASSY. ...................... 1 .......... INCLUDES ITEMS W/#
3 14410ZE1010 PUSH ROD 2 5 14431ZE1000 ARM, VALVE ROCKER 2 6 14441ZE1010 VALVE LIFTER 2 7 14451ZE1013 PIBOT, ROCKER ARM 2 8# 14568ZE1000 SPRING, WEIGHT RETURN 1 9 14711ZF1000 INLET VALVE 1 10 14721ZF1000 EXHAUST VALVE 2 11 14751ZF1000 SPRING, VALVE 1 12 14771ZE1000 RETAINER, INTAKET VALVE 1 13 14773ZE1000 RETAINER, EXHAUST VALVE 1 14 14781ZE1000 ROTATOR, VALVE 1 15 14791ZE1010 PLATE, PUSH ROD GUIDE 1 16 90012ZE0010 PIBOT BOLT 8MM 2 17 90206ZE1000 NUT, PIBOT ADJUSTING 2
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 51
HONDA GX160K1QX2 — RECOIL STARTER ASSY.
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PAGE 52 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
HONDA GX160K1QX2 — RECOIL STARTER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 28400ZH8013ZA RECOIL STARTER*NH1* (RED) ..... 1 ........ INCLUDES ITEMS W/#
1 28400ZH8013ZB RECOIL STARTER*NH1* (BLACK) . 1 ........ INCLUDES ITEMS W/#
2# 28410ZH8003ZA CASE COMP., STARTER 1 3# 28420ZH8013 REEL RECOIL STARTER 1 4# 28422ZH8013 RACHET STARTER 2 5# 28433ZH8003 RACHET GUIDE 1 6# 28441ZH8003 FRICTION SPRING 1 7# 28442ZH8003 SPRING, RECOIL STARTER 1 8# 28443ZH8003 SPRING, RETURN 2 9# 28461ZH8003 STARTER KNOB 1 10# 28462ZH8003 ROPE, RECOIL STARTER 1 12# 90003ZH8003 SET SCREW 1 13 957010600800 FLANGE BOLT 6X8 3 15 32901MA1000 CLIP, CORD 1
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 53
HONDA GX160K1QX2 — FAN COVER ASSY.
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HONDA GX160K1QX2 — FAN COVER ASSY.
NO PART NO PART NAME QTY. REMARKS
3 19610ZE1000ZA FAN COVER COMP. 1 7 19612ZH8000 SIDE PLATE (STD) 1 10 19630ZH8000 SHROUD COMP. 1 15 36100ZE1015 SWITCH ASSY. ENGINE STOP 1 16 36101ZE1010 CORD, STOP SWITCH 370MM 1 21 90013883000 FLANGE BOLT 6X12 6 22 90022888010 FLANGE BOLT 6X20 1
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 55
HONDA GX160K1QX2 — CARBURETOR ASSY.
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PAGE 56 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
HONDA GX160K1QX2 — CARBURETOR ASSY.
NO PART NO PART NAME QTY. REMARKS
2# 16010ZE1812 GASKET SET 1 3# 16011ZE0005 FLOAT VALVE SET 1 4# 16013ZE0005 FLOAT SET 1
5# 16015ZE0831 FLOAT CHAMBER SET.................. 1 ....... INCLUDES O' RING
6# 16016ZE0005 PILOT SCREW 1
7# 16024ZE1811 DRAIN SCREW SET ....................... 1 ....... INCLUDES GASKET
8# 16028ZE0005 SCREW SET ................................... 1 .......INCLUDES GASKET
9# 16044ZE0005 CHOKE SET 1
10 16100ZH8822 CARBURETOR ASSY. .................... 1 .......INCLUDES ITEMS W/#
11# 16124ZE0005 SCREW, THROTTLE STOP 1 12# 16166ZH8W50 MAIN NOXXLE 1 13# 16173001004 PACKING, CUP 1 14 16211ZE1000 INSULATOR, CARBURETOR 1 15 16220ZE1020 SPACER COMP., CARBURETOR 1 16 16221ZH8801 PACKING, CARBURETOR 1 17 16212ZH8800 PACKING, INSULATOR 1
20 16610XE1000 CHOKE LEVER COMP. .................. 1 ....... INCLUDES ITEM W/
24# 16953ZE1812 LEVER, COCK 1 25# 16954ZE1812 PLATE, LEVER SETTING 1 26# 16956ZE1811 SPRING, COCK LEVER 1 27# 16957ZE1812 PACKING, FUEL COCK 1 28# 16967ZE0811 CUP, FUEL STRAINER 1 30# 93500030061H SCREW 3X6 2 33 34# 99101ZH80700 MAIN JET #70 1
35# 99204ZE00350 PIOLOT JET SET #35 .................... 1 .......INCLUDES GASKET
9430520122 SPRING PIN 2X12 1
*
*
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 57
HONDA GX160K1QX2 — AIR CLEANER ASSY.
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PAGE 58 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
HONDA GX160K1QX2 — AIR CLEANER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 16271ZE1000 PACKING, ELBOW 1
2 17210ZE1822 CLEANER ELEMENT .................... 1 ...................... INCLUDES ITEMS W/
3
*
4 17230ZE1820 COVER, AIR CLEANER 1 5
*
6 17235ZE1831 NOSE, SILENCER 1 7% 17238ZE7010 COLLAR, AIR CLEANER 2 8% 17239ZE1000 COLLAR (B), AIR CLEANER 1
9 17410ZE1020 ELBOW COMP., AIR CLEANER ... 1 ...................... INCLUDES ITEMS W/%
12 90325044000 NUT 1 13 90325044000 NUT 1 14 957010602000 FLANGE BOLT 6X20 1 15 9405006000 FLANGE BOLT 6MM 2
17218ZE1821 OUTER ELEMENT 1
17232891000 GROMET, AIR CLEANER 1
*
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 59
HONDA GX160K1QX2 — MUFFLER ASSY.
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PAGE 60 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
HONDA GX160K1QX2 — MUFFLER ASSY.
NO PART NO PART NAME QTY. REMARKS
2 18310ZF1000 MUFFLER COMP. 1 3 19320ZF1H01 MUFFLER PROCTOR (STD) 1 5 18325ZE1010 PROCTECTOR, LOWER 1 7 18340ZE1010 DEFLECTOR CP 1 9 18381ZH8800 GASKET, MUFFLER 1 10 18522ZE1000 GUIDE, MUFFLER 1 11 90050ZE1000 TAPPING SCREW 5X8 4 12 90055ZE1000 TAPPING SCREW 4X6 3 13 90002ZG0003 TAPPING SCREW 4X8 2 14 94001080000S NUT 2
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 61
HONDA GX160K1QX2 — FUEL TANK ASSY.
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PAGE 62 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
HONDA GX160K1QX2 — FUEL TANK ASSY.
NO PART NO PART NAME QTY. REMARKS
10 16854ZH8000 RUBBER, SUPPORT (107MM) 1 17 16955ZE1000 JOINT, FUEL TANK 1 20 17510ZE1020ZA FUEL TANK COMP. 1
21 17620ZH7023 FUEL TANK CAP CP ..................... 1 ............................ INCLUDES ITEMS W/%
23% 17631ZH7003 PACKING 1 24 17672ZE2W01 FUEL FILTER 1 29 91353671004 O-RING 14MM 1 33 9405006000 FLANGE NUT 6MM 2 36 950014514040 FUEL TUBE 4.5X140 1 40 9500202080 CLIP, TUBE 2 43 957010602500 FLANGE BOLT 6X25 1
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 63
HONDA GX160K1QX2 — COOLING FAN & FLYWHEEL ASSY.
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PAGE 64 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
HONDA GX160K1QX2 — COOLING FAN & FLYWHEEL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 19511ZE1000 COOLING FAN 1 5 28451ZH8003 STARTER PULLEY 1 6 31100ZE1010 FLYWHEEL COMP. 1 10 90201878003 SPECIAL NUT 14MM 1 11 13331357000 WOODRUFF KEY 25X18 1
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 65
HONDA GX160K1QX2 — IGNITION COIL ASSY.
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PAGE 66 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
HONDA GX160K1QX2 — IGNITION COIL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 30500ZE1033 IGNITION COIL CP ASSY. 1 2 30600ZE1013 SPARK PLUG CAP ASSY. 1 14 90121952000 FLANGE BOLT 6X25 2
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 67
HONDA GX160K1QX2 — CONTROL ASSY.
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PAGE 68 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
HONDA GX160K1QX2 — CONTROL ASSY.
NO PART NO PART NAME QTY. REMARKS
2 16551ZE0010 GOVERNOR ARM 1 3 16555ZE1000 GOVERNOR ROD 1 4 16561ZE1020 GOVERNOR SPRING 1 5 16562ZE1020 SRRING, THROTTLE 1 7 16500ZH8812 CONTROL ASSY. 1 9 16571ZH8010 LEVER CONTROL 1 10 16574ZE1000 LEVER SPRING 1 11 16575ZH8000 WASHER, CONTROL LEVER 1 12 16576891000 HOLDER, CABLE 1 13 16578ZE1000 SPACER, CONTROL LEVER 1 15 16580ZH8812 CONTROL BASE COMP. 1 16 16584883300 ADJUSTING SPRING 1 17 16592ZE1810 SPRING, CABLE, RETURN 1 18 16594883010 WIRE HOLDER 1 21 90013883000 FLANGE BOLT 6 X 12 2 22 90015ZE5010 BOLT, GOVERNOR 1 24 90605230000 CIR CLIP 1 26 93500040060H SCREW 4 X 6 1 27 93500050250H SCREW 5X 25 1 28 93500050160A SCREW 5X 16 1 29 90114SA0000 LOCK NUT 6MM 1 30 940500600 FLANGE NUT 6MM 1
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 69
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
A Returned Material Authorization 1. must be approved by Multiquip prior to shipment.
To obtain a Return Material Authorization, 2. a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.
The parts numbers and descriptions a. must match the current parts price list.
The list must be typed or computer b. generated.
The list must state the reason(s) c. for the return.
The list must reference the sales d. order(s) or invoice(s) under which the items were originally purchased.
The list must include the name e. and phone number of the person requesting the RMA.
A copy of the Return Material Authorization 3. must accompany the return shipment.
Freight is at the sender’s expense. All 4. parts must be returned freight prepaid to Multiquip’s designated receiving point.
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Parts must be in new and resalable 5. condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
The following items are not returnable:6.
Obsolete parts. (If an item is in the a. price book and shows as being replaced by another item, it is obsolete.)
Any parts with a limited shelf life b. (such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
Any line item with an extended c. dealer net price of less than $5.00.
Special order items.d.
Electrical components.e.
Paint, chemicals, and lubricants.f.
Decals and paper products.g.
Items purchased in kits.h.
The sender will be notified of any material 7. received that is not acceptable.
Such material will be held for five 8. working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
Credit on returned parts will be issued 9. at dealer net price at time of the original purchase, less a 15% restocking charge.
In cases where an item is accepted, for 10. which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
Credit issued will be applied to future 11. purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
Effective: February 22, 2006
PAGE 70 — MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11)
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 71
OPERATION AND PARTS MANUAL
©
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com
Service Department Warranty Department
Tel. (800) 421-1244 Fax (800) 537-3927
800-427-1244 310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
800-421-1244 310-537-3700
Technical Assistance
800-478-1244 Fax: 310-943-2238
Fax: 310-537-4259 800-421-1244
310-537-3700
Fax: 310-943-2249
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Momoxpan, Cholula, Puebla 72760 Mexico Contact: pmastretta@cipsa.com.mx
Tel: (52) 222-225-9900 Fax: (52) 222-285-0420
Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfield, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk
Tel: 0161 339 2223 Fax: 0161 339 3226
CANADA
Multiquip
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com
COPYRIGHT 2011, MULTIQUIP INC.
Multiquip Inc are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
Your Local Dealer is:
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