Multiquip MT-86D2 User Manual

PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL
SERIES
MODEL MT-86D2
TAMPING RAMMER
(YANMAR DIESEL ENGINE)
Revision #3 (06/18/07)
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
MT-86D2 TAMPING RAMMER — PROPOSITION 65 WARNING
PAGE 2 — MT-86D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (06/18/07)
NOTE PAGE
MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 3
MT-86D2 TAMPING RAMMER — TABLE OF CONTENTS
MIKASA MT-86D — Tamping Rammer
Proposition 65 Warning .............................................2
Table Of Contents .....................................................4
Parts Ordering Procedures .......................................5
Safety Message Alert Symbols ............................. 6-7
Rules For Safe Operation ..................................... 8-9
Operation and Safety Decals ..................................10
General Information ................................................11
Specifications ..........................................................12
Controls and Components ......................................13
Basic Engine ...........................................................14
Initial Start-up .................................................... 15-16
Operation ................................................................17
Maintenance ..................................................... 18-19
Troubleshooting ................................................ 20-21
Explanation Of Parts Section ..................................22
Suggested Spare Parts ...........................................23
Name Plate And Decals .................................... 24-25
Crankcase and Engine Assembly ..................... 26-29
Guide Cylinder and Foot Assembly .................. 30-31
Tank and Handle Assembly .............................. 32-33
YANMARL-48V6 ENGINE
Cylinder Block Assembly ................................ 34-35
Cylinder Head Assembly ................................ 36-37
Crankshaft and Camshaft Assembly ............. 38-39
Piston Assembly ............................................. 40-41
Lub.,Oil Pump and Governor Assembly ......... 42-43
Cooling and Starting Assembly ...................... 44-45
Fuel Injection Pump Assembly .......................46-47
Air Cleaner Assembly.....................................48-49
Muffler Assembly ........................................... 50-51
Tools, Labels and Gasket Set Assembly........ 52-53
Accessories Assembly ...................................54-55
Terms and Condition Of Sale
NOTE
Specification and part number are subject to change without notice.
Parts ................ 56
PAGE 4 — MT-86D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (06/18/07)
Effective: January 1st, 2006
Ordering parts has never been easier!
PARTS ORDERING PROCEDURES
Choose from three easy options:
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Par ts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
If you have an MQ Account, to obtain a Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Use the
internet
on
Standard orders
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
and qualify for a 5% Discount
for all orders which include
for all orders which include
International Customers
their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
Dealer Account Number
❒❒
❒❒
Dealer Name and Address
❒❒
❒❒
Shipping Address (if different than billing address)
❒❒
❒❒
Return Fax Number
❒❒ ❒❒
Applicable Model Number
❒❒
❒❒
Quantity, Part Number and Description of Each Part
❒❒
NOTE
www.multiquip.com
All orders are treated as and will ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 5
❒❒
Specify Preferred Method of Shipment:
❒❒
UPS/Fed Ex
Next Day
Standard Orders
Priority One Ground
Second/Third Day
DHL
Tr u ck
MT-76D2 TAMPING RAMMER — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete instructions for the safe and efficient
NOTE
Before using this rammer, ensure that the operating individual has read and understood all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
operation of the MQ Mikasa Model MT-86D2 Tamping Rammer. Refer to the engine manufacturer's instructions for data relative to its safe operation.
HAZARD SYMBOLS
Potential hazards associated with the operation of a
MT-86D2 Tamping Rammer
Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.
Fuel is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids.
WARNINGWARNING
WARNING
WARNINGWARNING
WARNINGWARNING
WARNING
WARNINGWARNING
will be referenced with Hazard
Lethal Exhaust Gas Hazards
Explosive Fuel Hazards
DANGERDANGER
DANGER
DANGERDANGER
You WILL be if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be these directions.
KILLED
INJURED
if you DO NOT follow
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if
DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames.
WARNINGWARNING
WARNING
WARNINGWARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS wear approved protection when required.
Burn Hazards
Respiratory Hazards
respiratory
PAGE 6 — MT-86D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (06/18/07)
MT-76D2 TAMPING RAMMER — SAFETY MESSAGE ALERT SYMBOLS
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
ALWAYS place the ON/OFF switch in the OFF position when the rammer is not in use.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
ALWAYS wear approved eye and hearing protection.
Rotating Parts Hazards
Accidental Starting Hazards
Eye and Hearing Hazards
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Other important messages are provided throughout this manual to help prevent damage to your light tower, other property, or the surrounding environment.
Equipment Damage
Hazards
DANGERDANGER
DANGER
DANGERDANGER
NEVER refuel rammer when placed in truck bed with plastic liner. The possibility exists of explosion due to static electricity. When adding fuel, remove rammer from truck bed and place on ground.
Refueling Hazard
MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 7
MT-86D2 TAMPING RAMMER — RULES FOR SAFE OPERATION
DANGERDANGER
DANGER
DANGERDANGER
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
Read this manual!
NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow these parts to cool before servicing engine or rammer.
The following safety guidelines should always be used when operating the MT-86D2 Tamping Rammer:
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the influence of
drugs
or
alcohol
.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with burns.
The engine section of this rammer requires an adequate free flow of cooling air. any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the rammer or engine and may cause injury to people. Remember the rammer's engine gives off carbon monoxide gas.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and
allow it to cool. DO NOT or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
hot!
NEVER
DEADLY
smoke
components can cause serious
operate the rammer in
around
ALWAYS wear proper respiratory (mask), hearing and eye protection equipment when operating the rammer.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
Manufacturer does not assume responsibility for any accident due to equipment modifications.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
PAGE 8 — MT-86D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (06/18/07)
NEVER operate the rammer in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
DO NOT machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
Topping-off to filler port is dangerous, as it tends to spill fuel.
Stop the engine when leaving the rammer unattended. Maintain this equipment in a safe operating condition at
all times.
bodily harm or even death.
smoke
around or near the
MT-86D2 TAMPING RAMMER — RULES FOR SAFE OPERATION
ALWAYS stop the engine before servicing, adding fuel and oil.
NEVER run engine without air filter. Severe engine may occur.
ALWAYS service air cleaner frequently to prevent carburetor malfunction.
ALWAYS check the machine for loosened threads or bolts before starting.
ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using rammer.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
DO NOT operate this equipment unless all guards and
safety devices are attached and in place.
CAUTION must be exercised while servicing this equipment. Rotating and moving parts can cause injury if contacted.
Keep all from the equipment at all times.
Unauthorized equipment modifications will void all warranties.
NEVER pour or spray water over the engine.
Test the engine ON purpose of this switch is to shut down the engine of the rammer.
Refer to the technical questions or information recommended by Multiquip for this equipment.
TRANSPORTING
inexperienced
and
unauthorized
/OFF
switch before operating. The
Yanmar Engine Owner's Manual
people away
for engine
MAINTENANCE
EMERGENCIES
ALWAYS know the location of the nearest
extinguisher
In emergencies the nearest phone or
site
nearest
department
in the case of an emergency.
NEVER lubricate components or attempt service on a running rammer.
ALWAYS allow the rammer a proper amount of time to cool before servicing.
Keep the rammer in proper running condition. Fix damage to the rammer immediately and always
replace broken parts. Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of hazardous waste.
fire
and first aid kit.
always
know the location of
keep a phone on the job
. Also know the phone numbers of the
ambulance, doctor
. This information will be invaluable
and
fire
ALWAYS shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
Drain fuel when transporting rammer over long distances or bad roads.
When placing the rammer inside a truck-bed for transport, always tie-down the rammer
MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 9
MT-86D2 TAMPING RAMMER — OPERATION AND SAFETY DECALS
PAGE 10 — MT-86D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (06/18/07)
MT-86D2 TAMPING RAMMER — GENERAL INFORMATION
Definition of Tamping Rammer
The Mikasa MT-86D2 tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
The impact force of the MT-86D2 levels and uniformly compacts voids between soil particles to increase dry density.
Circular motion is converted to create impact force. The MT-86D2 tamping rammer develops a powerful compacting force at the foot of the rammer. To maintain optimum performance, proper operation and service are essential.
Construction of Tamping Rammer
The Mikasa MT-86D2 Tamping Rammer is equipped with Yanmar diesel engine. Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch.
Rammer Gearbox and Spring Cylinder
The Mikasa MT-86D2 uses an oil bath lubrication system. Always check the oil level through the oil level sight glass at the rear of the tamper foot.
Controls
Before starting the MT-86D2 Tamping Rammer, identify and understand the function of the controls.
MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 11
MT-86D2 TAMPING RAMMER — SPECIFICATIONS
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Specifications are general and are subject to change without notice. If
NOTE
PAGE 12 — MT-86D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (06/18/07)
exact measurements are required, equipment should be weighed and measured.
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MT-86D2 TAMPING RAMMER — CONTROLS AND COMPONENTS
Figure 1. MT-86D2 Tamping Rammer
Figure 1 shows the location of the controls and components for the MT-86D2 Tamping Rammer. The functions of each control is described below:
1. Fuel Tank/Cap – Remove this cap to add diesel fuel. Use high grade automotive diesel fuel only.
2. Throttle Lever – Controls engine speed and the tamping
action of the rammer.
3. Engine Oil Dipstick – Indicates the level of the engine oil Use CC class or higer grade motor oil.
4. Oil filter – Prevents dirt and other debris from entering the engine.
5. Oil Bath Fill Plug – Open this plug to add oil to the oil bath reservoir.
6. Oil Level Sight Glass – Indicates the level of oil in the oil bath reservoir.
7. Drain Valve – Open this valve to remove oil from the bellows.
8. Foot– Laminated wood with tempered steel plate for
superior shock absorption.
9. Muffler– Used to reduce noise and emissions.
10. Engine Air Cleaner – Prevents dirt and other debris from entering the engine.
11. Decompression Lever – Use in the starting of the engine. Press lever to engage. After engine starts lever will return to original position.
12. Fuel Filter – Located inside fuel tank. Prevents dirt and debris from entering fuel system.
13. Recoil Starting Handle – Used when starting the engine. Pull starter handle sharply and quickly, then return starter handle to starter case before releasing.
14. Handle – To operate rammer firmly on both sides.
15. Bellows – Reservoir for oil bath.
GRIP
handle assembly
MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 13
MT-86D2 TAMPING RAMMER — BASIC ENGINE
Figure 2. Engine Controls and Components
The engine shown above is a The engine must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer’s engine manual for instructions and details of operation and servicing. Each component is described below:
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
YANMAR L48V6
engine (Figure 2).
6. Recoil Starter– Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
7. Oil Filler Cap / Dipstick – Remove this cap to add oil to the engine crankcase. Read dipstick to determine if oil level is low. DO NOT over fill.
NOTE
CAUTION - Fueling The Engine
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Fuel Tank – Capacity is 3.5 quarts (3.31 liters) of diesel fuel.
3. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
4. Muffler – Used to reduce noise and emissions.
5. Recoil Starting Handle (pull rope) – Type of engine starting method.
8. Oil Drain Plug – Unscrew plug to drain oil from engine crankcase. Dispose of oil in a safe manner.
9. Decompression Lever– Press down before starting engine. To prevent damage to engine, DO NOT use for any other purpose.
CAUTION - Burn Hazard
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
10. Fuel Cock– Controls the flow of diesel fuel to the carburetor. Must be in the ON position when starting and running the engine.
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
PAGE 14 — MT-86D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (06/18/07)
MT-86D2 TAMPING RAMMER — INITIAL START-UP
This section is intended to assist the operator with the initial start-up of the MT-86D2 Tamping Rammer. It extremely important that this section be read carefully before attempting to operate the rammer.
DO NOT use your rammer until this section is thoroughly understood.
CAUTICAUTI
CAUTION
CAUTICAUTI
Failure to understand the operation of the MT-76D2Tamping Rammer could result in severe damage to the rammer or cause personal injury.
Rammer Gearbox and Spring Cylinder
This unit uses an oil bath lubrication system. Check oil level through oil level sight glass at rear of tamper foot. If oil is not visible, add #10W-30 motor oil. Oil bath contains approx. 1.7 pt. (800cc).
Engine
1. Fill the fuel tank with automobile diesel fuel (See Figure 3).
Read Manual
INSPECTION
1. Check all nuts, bolts and fasteners for tightness. Retighten as necessary.
2. Clean dirt from the recoil starter and foot. Wipe entire unit clean before operating.
3. Replace any missing or damaged Safety/Operation decals.
Figure 4. Oil Level
Figure 3. Fuel Tank
2. For checking the oil level, move the engine to vertical position and check that the oil is level with the oil inlet (about 700cc). See Figure 4.
MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 15
MT-86D2 TAMPING RAMMER — INITIAL START-UP
4. Starting
1. Move the throttle lever to IDLE position. (See Figure 5). Throttle lever is used only at three (STOP, IDLE &
OPERATION) positions. When moving the lever from stop to idle position, press button on lever at same time it is moved.
In cold weather, the engine should be started at operating position or between the idle and operation position of the throttle lever. Use caution as higher engine RPM may engage clutch, when engine starts. Return throttle lever from starting position to idle position when engine starts.
3. Press the decompression lever to release decompression. The decompression lever will return automatically when the recoil starter is pulled. (See Figure 7).
Figure 7. Decrompression Lever
4. Return the recoil starter, and pull the handle sharply and quickly. Warm up the engine by running at low speed for three to five minutes, while checking for fuel leakage or abnormal sounds.
Figure 5. Throttle Lever
2. Grip the recoil starter handle and pull it until you feel a slight resistance. (See Figure 6).
Do not pull the starter rope all the way to the end and do not let the starter rope snap back as damage may result.
CAUTICAUTI
CAUTION
CAUTICAUTI
Figure 6. Recoil Starter
PAGE 16 — MT-86D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (06/18/07)
MT-86D2 TAMPING RAMMER — OPERATION
Operation
1. Move the throttle lever quickly from the IDLE to OPERATION
position to start tamping action. DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring box.
CAUTICAUTI
CAUTION
CAUTICAUTI
The tamping rammer is designed to tamp the ground 700 times per minute at an engine speed of 3,300 rpm. Increasing the engine speed above the recommended rpm will not increase the rammer effectiveness. Impact will actually decrease because a resonance is created rather than a tamping effect, and damage to the unit can result.
2. The rammer can be warmed by quickly moving the throttle
lever from the OPERATION to the IDLE position several times until the rammer operates smoothly.
3. The tamping rammer is designed to travel forward while
tamping. To increase travel speed, pull back slightly on the handle so that the rear of the foot contacts the soil first.
4. To stop tamping, quickly move the throttle lever from the
OPERATION to IDLE position. Do not move the lever slowly as irregular action and damage may result.
Stopping the Engine
1. Move throttle lever quickly from idle to STOP while pressing
the throttle lever button. Run the engine for three minutes at idle speed to allow for proper cool down. Following the above procedures will prevent improper cylinder lubrication caused by a overheated engine. See Figure 8.
Figure 8. Stopping the Engine
MT-86D2 TAMPING RAMMER— OPERATION AND PARTS MANUAL — REV. #3 (06/18/07) — PAGE 17
MT-86D2 TAMPING RAMMER — MAINTENANCE
MAINTENANCE
Perform the scheduled maintenance procedures as indicated:
Daily
Replacement of Lubricant (ENGINE)
1. While the engine is still warm, remove the drain plug. For quick discharging, it is advisable to take off the oil gauge. Replace drain plug and refill engine crankcase. See Figure
Thoroughly remove dirt and oil from the engine and control
10.
area.
Clean or replaces air cleaner as necessary.
Check and retighten all fasteners as necessary.
Check spring box and bellows for oil leaks. Repair as needed.
Remove element from pre-cleaner at the top of crankcase (body side) and clean it by air.
Weekly (every 50 hours)
Remove the fuel filter cap and inspect for dirt in the fuel tank. See Figure 9.
2. Refer to Table 3 for oil types. Inferior quality engine oil and/ or lack of oil may cause engine trouble or shorten engine life.
Figure 10. Replacement of Lubricant
Figure 9. Removing Fuel Filter Cap
Replacement of Lubricant (Body)
Remove the drain plug at the rear of tamper foot and drain the dirty oil. Refill with clean oil to the middle of the sight
glass. Oil bath contains approx. 1.7 pt. (800 cc). INITIAL OIL CHANGE: After 50 hours of operation. SECOND OIL CHANGE AND/OR LATER Every 200 hours of operation.
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Engine Oil Replacement Interval
INITIAL OIL CHANGE: After 20 hours of operation. SECOND OIL CHANGE AND/OR LATER: Every 100 hours of operation.
03EAS
02EAS
PAGE 18 — MT-86D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #3 (06/18/07)
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