Multiquip MT-86D User Manual 2

PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL

Tamping Rammer

Model

MT-86D

(YANMAR L40A-DRM ENGINE)

© COPYRIGHT 2004, MULTIQUIP INC.

Revision #7 (09/02/04)

MULTIQUIP INC

18910 WILMINGTON AVE. 800-427-1244
CARSON, CALIFORNIA 90746 FAX: [phone]
310-537-3700
800-421-1244 800-478-1244
FAX: [phone] FAX: [phone]

E-mail:[e-mail] • www:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico

..

. PARTS DEPARTMENT:

..

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

PAGE 2 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

MULTIQUIP’S MAIN PHONE NUMBERS

800-421-1244 FAX: [phone]
310-537-3700

PARTS DEPARTMENT

800-427-1244 FAX: [phone]
310-537-3700 FAX: [phone]

MAYCO PARTS

800-306-2926 FAX: [phone]
310-537-3700 FAX: [phone]

SERVICE DEPARTMENT

800-478-1244 FAX: [phone]
310-537-3700

MQ POWER SERVICE DEPARTMENT

800-835-2551 FAX: [phone]

ON-HAND

WHEN CALLING

310-537-3700

TECHNICAL ASSISTANCE

800-478-1244 FAX: [phone]

WARRANTY DEPARTMENT

800-421-1244, EXT. 279 FAX: [phone]
310-537-3700, EXT. 279

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 3

MT-86D — TABLE OF CONTENTS

MIKASA MT-86D —
Tamping Rammer

Here's How To Get Help ............................................3

Table Of Contents .....................................................4

Parts Ordering Procedures ....................................... 5

Rules For safe Operation ..................................... 6-7

Operation and Safety Decals ....................................8

General Information ..................................................9

Specification ............................................................10

Controls and Components ......................................11

Operation .......................................................... 12-16

Troubleshooting Guide ............................................17

Explanation Of Codes In Remarks Column ............ 18

Suggested Spare Parts ...........................................19

Name Plate And Decals .................................... 20-21

Crankcase and Engine Assembly ..................... 22-24

Guide Cylinder and Foot Assembly .................. 26-27

Tank and Handle Assembly .............................. 28-29

YANMAR L40A-DRM
ENGINE

Cylinder Block Assembly ................................... 30-31

Cylinder Head and Bonnet Assembly ............... 32-33

Crankshaft,Piston and Camshaft Assembly...... 34-35

Lub.,Oil Pump and Governor Assembly ............ 36-37

Cooling and Starting Assembly ......................... 38-39

Fuel Injection Pump Assembly .......................... 40-41

Air Cleaner and Muffler Assembly .................... 42-43

Label and Gasket Set Assembly ....................... 44-45

Loose Parts Assembly ...................................... 46-47

Terms and Condition Of Sale

— Parts ....................48

NOTE

Specification and part
number are subject to
change without notice.

PAGE 4 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

PARTS ORDERING PROCEDURES

When ordering parts,

please supply the following information:

❒❒

❒ Dealer account number

❒❒
❒❒

❒ Dealer name and address

❒❒
❒❒

❒ Shipping address (if different than billing address)

❒❒
❒❒

❒ Return fax number

❒❒
❒❒

❒ Applicable model number

❒❒
❒❒

❒ Quantity, part number and description of each part

❒❒
❒❒

❒ Specify preferred method of shipment:

❒❒

✓ FedEx or UPS Ground
✓ FedEx or UPS Second Day or Third Day
✓ FedEx or UPS Next Day
✓ Federal Express Priority One
✓ DHL
✓ Tr u c k

Note: Unless otherwise indicated by customer, all
orders are treated as “Standard Orders”, and will
ship within 24 hours. We will make every effort to
ship “Air Shipments” the same day that the order is
received, if prior to 2PM west coast time. “Stock
Orders” must be so noted on fax or web forms.

Here’s how to get help...

Please have the model and serial number on
hand when calling.

Parts Department

800-427-1244 Fax: [phone]

310-537-3700 Fax: [phone]

Mayco Parts

800-306-2926 Fax: [phone]

310-537-3700 Fax: [phone]

Service Department

800-478-1244 Fax: [phone]

310-537-3700

MQ Power Service Department

800-835-2551 Fax: [phone]

310-537-3700

Technical Assistance

800-478-1244 Fax: [phone]

Warranty Department

800-421-1244, Ext. 279 Fax: [phone]

310-537-3700, Ext. 279

Multiquip’s Main Phone Numbers

800-421-1244 Fax: [phone]

310-537-3700

Place Your Parts Order Via Web or Fax

For Even More Savings!

Extra Discounts!

All parts orders which include complete part numbers
and are received by our automated web parts order
system, or by fax qualify for the following extra
discounts:

Ordered Standard Stock orders

via orders ($750 list and above)

Fax 3% 10%

Web 5% 10%

Special freight allowances
when you order 10 or more
line items via Web or Fax!**

FedEx Ground Service

No other allowances on freight shipped by any other
carrier.

NOTE: DISCOUNTS ARE SUBJECT TO CHANGE

at no charge for freight

MULTIQUIP INC.

18910 WILMINGTON AVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244
FAX: [phone]
E-MAIL: [e-mail]
WWW: multiquip.com

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 5

Direct TOLL-FREE access

to our Parts Department:

Toll-free nationwide — 800-427-1244

MT-86D — RULES FOR SAFE OPERATION

■

CAUTION:

Failure to follow instructions in this manual
may lead to serious injury or even death! This
equipment is to be operated by trained and

qualified personnel only! This equipment is
for industrial use only.

The following safety guidelines should always be used when
operating the MT-86D Tamping Rammer:

GENERAL SAFETY

■

DO NOT operate or service this equipment before
reading this entire manual.

■

This equipment should not be operated by persons under 18
years of age.

■

NEVER operate this equipment without proper
protective clothing, shatterproof glasses,
steel-toed boots and other protective devices
required by the job.

NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow
these parts to cool before servicing
engine or rammer.

■

High Temperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact

hot

with

■

The engine section of this rammer requires an adequate free
flow of cooling air. Never operate the rammer in any enclosed
or narrow area where free flow of the air is restricted. If the air

components can cause serious burns.

flow is restricted it will cause
serious damage to the
rammer or engine and may
cause injury to people.
Remember the rammer's
engine gives off DEADLY
carbon monoxide gas.

■

NEVER operate this equipment when not
feeling well due to fatigue, illness or
taking medicine.

■

NEVER operate this equipment under the
influence or drugs or alcohol.

■

NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.

■

Manufacture does not assume responsibility for any accident
due to equipment modifications.

■

Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.

■

Always check the machine for loosened threads or bolts before
starting.

■

■

■

Always refuel in a well-ventilated area, away from sparks and
open flames.

■

Always use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it
to cool. DO NOT
the machine. Fire or explosion could
result from fuel vapors, or if fuel is spilled
on a hot engine.

NEVER operate the rammer in an explosive atmosphere or
near combustible materials. An explosion or fire could result
causing severe

Topping-off to filler port is dangerous, as it tends to spill fuel.

bodily harm or even death.

smoke around or near

PAGE 6 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

MT-86D — RULES FOR SAFE OPERATION

■

NEVER Run engine without air filter. Severe engine may occur.

■

Always service air cleaner frequently to prevent carburetor
malfunction.

■

Always be sure the operator is familiar with proper safety
precautions and operations techniques before using rammer.

■

Always store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.

■

NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to the
equipment and/or injury to user may result.

■

NEVER Run engine without air cleaner. Severe engine damage

may occur.

■

Always read, understand, and follow procedures in Operator’s
Manual before attempting to operate equipment.

■

Always be sure the operator is familiar with proper safety
precautions and operations techniques before using pump.

■

Always store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.

■

Refer to the
technical questions or information

ROBIN Engine Owner's Manual

for engine

recommended by Multiquip
for this equipment. Damage to the equipment and/or injury to
user may result.

Transporting

■

■

■

■

Emergencies

■

Always know the location of the nearest
and
Also know the phone numbers of the nearest

doctor

invaluable in the case of an emergency.

Maintenance Safety

■

■

■

■

■

Always shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to prevent

fuel from spilling.
Drain fuel when transporting rammer over long distances

or bad roads.
When placing the rammer inside a truck-bed for transport,

always tie-down the rammer.

fire extinguisher

first aid kit

and

. Know the location of the nearest telephone.

fire department

ambulance

. This information will be

,

NEVER lubricate components or attempt service on a
running machine.

Always allow the machine a proper amount of time to cool
before servicing.

Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace

broken parts.
Dispose of hazardous waste properly. Examples of

potentially hazardous waste are used motor oil, fuel and
fuel filters.

■

DO NOT use food or plastic containers to dispose of
hazardous waste.

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 7

MT-86D — OPERATION AND SAFETY DECALS

PAGE 8 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

MT-86D — GENERAL INFORMATION

Definition of Tamping Rammer

The Mikasa MT-86D tamping rammer is a powerful compacting
tool capable of applying a tremendous force in consecutive
impacts to a soil surface. Its applications include soil compacting
for road, embankments and reservoirs as well as backfilling for
gas pipelines, water pipelines and cable installation work.

The impact force of the MT-86D levels and uniformly compacts
voids between soil particles to increase dry density.

Circular motion is converted to create impact force. The MT-86D
tamping rammer develops a powerful compacting force at the
foot of the rammer. To maintain optimum performance, proper
operation and service are essential.

Construction of Tamping Rammer

The Mikasa MT-86D Tamping Rammer is equipped with an Robin
air cooled, four cycle gasoline engine. Transmission of the power
takes place by increasing the engine speed to engage the
centrifugal clutch.

Rammer Gearbox and Spring Cylinder

The Mikasa MT-86D uses an oil bath lubrication system. Always
check the oil level through the oil level sight glass at the rear of
the tamper foot.

Controls

Before starting the MT-86D Tamping Rammer, identify and
understand the function of the controls, see Figure 1 on page 11.

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 9

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MT-86D — SPECIFICATIONS

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Specifications are general and are subject to change without notice. If
exact measurements are required, equipment should be weighed and
measured.

PAGE 10 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

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MT-86D — CONTROLS AND COMPONENTS

Figure A. MT-86D Tamping Rammer

Figure A shows the location of the controls and components
for the MT-86D Tamping Rammer. The functions of each
control is described below:

1. Fuel Tank/Cap – Remove this cap to add diesel fuel.
Use high grade automotive diesel fuel only.

2. Throttle Lever – Controls engine speed and the tamping

action of the rammer.

3. Engine Oil Dipstick – Indicates the level of the engine oil
Use CC class or higer grade motor oil.

4. Oil filter – Prevents dirt and other debris from entering the
engine.

5. Oil Bath Fill Plug – Open this plug to add oil to the oil
bath reservoir.

6. Oil Level Sight Glass – Indicates the level of oil in the oil
bath reservoir.

7. Drain Valve – Open this valve to remove oil from the
bellows.

8. Foot– Laminated wood with tempered steel plate for

superior shock absorption.

9. Muffler– Used to reduce noise and emissions.

10. Engine Air Cleaner – Prevents dirt and other debris
from entering the engine.

11. Decompression Lever – Use in the starting of the
engine. Press lever to engage. After engine starts lever
will return to original position.

12. Fuel Filter – Located inside fuel tank. Prevents dirt and
debris from entering fuel system.

13. Recoil Starting Handle – Used when starting the engine.
Pull starter handle sharply and quickly, then return
starter handle to starter case before releasing.

14. Handle – To operate rammer
firmly on both sides.

15. Bellows – Reservoir for oil bath.

GRIP

handle assembly

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 11

MT-86D — OPERATION

1. Definition of Tamping Rammer

The Mikasa MT-86D diesel rammer is a powerful compacting
tool capable of applying tremendous force in consecutive
impacts to a soil surface. The impact force of the MT-86D levels
and uniformly compacts voids between soil particles to increase
dry density. Its applications include soil compacting for road,
embankment and reservoirs as well as backfilling for gas
pipelines, water pipelines and cable installation work.

2. Construction of Tamping Rammer

The rammer is equipped with an air-cooled, four-stroke diesel
engine. Transmission of the power takes place by increasing
engine speed to engage a centrifugal clutch. Circular motion is
converted into vertical motion to create impact force.

3-2. Preparation Inspection:
Rammer Gearbox and Spring Cylinder. This unit uses an oil

bath lubrication system. Check oil level through oil level sight
glass at rear of tamper foot. If oil is not visible, add #10W-30
motor oil. Oil bath contains approx. 1.7 pt. (800cc) for MT-86D.

3-3. Engine:

3-5. Clean dirt from the recoil starter and foot. Wipe entire unit
clean before operating.

3-6. Replace any missing or damaged Safety/Operation decals.

Fig. 2

Use only automobile diesel fuel (Fig. 1). Check the engine oil
before starting operation and fill the oil regularly (Fig. 2). For
checking the oil level, move the engine to vertical position and
check that the oil is level with the oil inlet (about 700cc).

3-4. Check all nuts, bolts and fasteners for tightness. Retighten
as necessary.

Fig. 1

PAGE 12 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

4. Starting

4-1. Move the throttle lever to IDLE position. (Fig. 3)

Throttle lever is used only at three (STOP, IDLE
& OPERATION) positions. When moving the
lever from stop to idle position, depress button
on lever at same time it is moved.

In cold weather, the engine should be started
at operating position or between the idle and
operation position of the throttle lever. Use
caution as higher engine RPM may engage
clutch, when engine starts. Return throttle lever
from starting position to idle position when
engine starts.

4-2. Grip the recoil starter handle and pull it until you feel a
slight resistance. (Fig. 4)

MT-86D — OPERATION

4-3. Press the decompression lever to release decompression.
The decompression lever will return automatically when the
recoil starter is pulled. (Fig. 5)

4-4. Return the recoil starter, and pull the handle sharply and
quickly. Warm up the engine by running at low speed for three
to five minutes, while checking for fuel leakage or abnormal
sounds.

Do not pull the starter rope all the way to the
end and do not let the starter rope snap back
as damage may result.

Fig. 4

Fig. 5

Fig. 3

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 13

5. Operation

5-1. Move the throttle lever quickly from the IDLE to OPERATION
position to start tamping action. DO NOT move the throttle lever
slowly as this may cause damage to the clutch or spring box.

5-2. The tamping rammer is designed to tamp the ground 700
times per minute at an engine speed of 3,300 rpm. Increasing
the engine speed above the recommended rpm will not increase
the rammer effectiveness. Impact will actually decrease because
a resonance is created rather than a tamping effect, and damage
to the unit can result.

5-3. The rammer can be warmed by quickly moving the throttle
lever from the OPERATION to the IDLE position several times
until the rammer operates smoothly.

5-4. The tamping rammer is designed to travel forward while
tamping. To increase travel speed, pull back slightly on the
handle so that the rear of the foot contacts the soil first.

5-5. To stop tamping, quickly move the throttle lever from the
OPERATION to IDLE position. Do not move the lever slowly as
irregular action and damage may result.

MT-86D — OPERATION

Fig. 6

6. Stopping the Engine

6-1. Move throttle lever quickly from idle to STOP while pressing
the throttle lever button. Run the engine for three minutes at idle
speed to allow for proper cool down. Following the above
procedures will prevent improper cylinder lubrication caused
by a overheated engine. (Fig. 6)

7. Service

CAUTION:
Flammable Liquid: When refueling, stop engine and allow it

to cool.. Do no smoke or allow work to be
performed in the immediate area. Fire or
explosion could result from flames or sparks,
or if fuel is spilled on a hot engine.

Moving Parts: Shut down the engine before
performing service or maintenance functions.

Contact with moving parts can cause serious injury.
High Temperatures: Allow machine and engine to cool before

performing service or maintenance functions. Contact with hot
components can cause serious burns.

Fig. 7

Fig. 8

PAGE 14 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

7-1. Daily

■

Thoroughly remove dirt and oil from the engine and control
area.

■

Clean or replaces air cleaner as necessary.

■

Check and retighten all fasteners as necessary.

■

Check spring box and bellows for oil leaks. Repair as
needed.

■

Remove element from pre-cleaner at the top of crankcase
(body side) and clean it by air.

7-2. WEEKLY (every 50 hours)

■

Remove the fuel filter cap and inspect for dirt in the fuel
tank. (Fig. 7)

7-3. Replacement of Lubricant (BODY)

■

Remove the drain plug at the rear of tamper foot and drain
the dirty oil. Refill with clean oil to the middle of the sight
glass. Oil bath contains approx. 1.7 pt. (800 cc) for MT-86D.

MT-86D — OPERATION

Fig. 9

INITIAL OIL CHANGE:
After 50 hours of operation

Temperature Classification of Oil

20°C (+68°F) or over

10¨C (+14°F) to

0°C (+68°F)

Below 10° (+14°F) SAE 10W-30

CC class or higher

grade

SAE 30

SAE 20

SECOND OIL CHANGE AND/OR LATER
Every 200 hours of operation

7-4. Replacement of Lubricant (ENGINE)

7-4-1. While the engine is still warm, remove the drain plug. For
quick discharging, it is advisable to take off the oil gauge. Replace
drain plug and refill engine crankcase. (Fig. 8)

7-4-2. Refer to the following chart, for oil types

Inferior quality engine oil and/or lack of oil may cause engine
trouble or shorten engine life.

7-4-3. The interval of oil replacement
INITIAL OIL CHANGE:

Fig. 10

After 20 hours of operation
SECOND OIL CHANGE AND/OR LATER:
Every 100 hours of operation

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 15

Fig. 11

7-5. Cleaning the Air Cleaner

Cleaning the Air Cleaner (every 200-300 hours) (Fig. 9)

■

Remove element from pre-cleaner at the top of crankcase
(body side).

■

Wash the element (outside) in detergent solution.

■

Shake out excess moisture and dry the element.

■

Clean inside element with air from the inside of element.

7-6. Cleaning the Oil Filter

Drain oil filter every 100 hours of operation. Replace the oil filter
every 1,000 hours of operation. (Fig. 10)

7-7. Fuel Pipe & Oil Pipe

■

Check fuel line regularly for damage,
paying attention to clamps to assure
a tight fit.

■

Replace fuel line every two years to
maintain original performance.

MT-86D — OPERATION

7-8. Transportation

Maintain upright position of rammer at all times. Transport
rammer in upright position. If machine must be laid down for
transportation, drain the diesel fuel first and lay machine with
muffler side down (Fig. 11)

The fuel filter is installed at the bottom of fuel tank. Should the
rammer be laid on its side, dirt from the fuel filter may contaminate
the injection nozzle, causing damage to the fuel pump.

7-9. Storage

■

When storing the rammer for long periods of time,
thoroughly drain all fuel from line.

■

Clean exterior of rammer with an oil moistened cloth. Cover
and store in a clean, dry place.

PAGE 16 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

Engine

A. Difficult to start

1 No diesel fuel
2 Throttle lever at wrong position (Stop position)
3 Excess engine oil
4 Injection nozzle clogged
5 Recoil starter not pulled with enough speed.
6 Air cleaner clogged
7 Clutch failure
8 Fuel line clogged

B. Operation not satisfactory

1 Engine speed improperly set.
2 Clutch slips
3 Excess lubricant oil causing irregular jumping or

protective sleeve is heated.

4 Lack of lubricant oil causing irregular jumping.

MT-86D — TROUBLESHOOTING

5 Spring failure
6 Spring cylinder locked

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 17

MT-86D — TEXPLANATION OF CODE IN REMARKS COLUMN

How to read the marks and remarks used in this parts
book.

Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.

Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.

Items Found In the “Items Number” Column

NOTE

The contents of this catalog
are subject to change
without notice

.

All parts with same symbol in the number column,

>>

>

, belong to the same assembly or kit.

>>

If more than one of the same
reference number is listed,

NOTE

the last one listed indicates
newest (or latest) part
avaliable.

, #, +, %, or

*

PAGE 18 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

MT-86D DIESEL RAMMER

1-3 UNITS

1 .... 956200040 ...........THROTTLE LEVER ASSY

1 .... 956108040 ...........THROTTLE WIRE

3 .... 371010060 ...........ELEMENT ASSY

2 .... 954405080 ...........STRAINER, FUEL TANK

3 .... 18325455120 .......STRAINER ASSY, FUEL

1 .... 0430430015 .........CAP, FUEL TANK

1 .... 16071001760 .......CAP, W/LUB OIL GA.

2 .... 11425035070 .......STRAINER, OIL LUB.

2 .... 16026076630 .......ROPE, RECOIL STARTER

Part numbers on this

NOTE

Suggested Spare Parts List
may super cede/replace the
P/N shown in the text pages
of this book.

MT-86D —SUGGESTED SPARE PARTS

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 19

NAME PLATE AND DECALS

MT-86D— NAME PLATE AND DECALS

PAGE 20 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

MT-86D— NAMEPLATE/DECAL LOCATION

NAME PLATE AND DECALS

NO. PART NO. PART NAME QTY. REMARKS

1

*

2

*

3

*

4

*

5

*

6 PLATE: SERIAL NO. MT-86D 1 ORDER FROM MQ SER. DEPT. W/MODEL & S/N
7

*

8

*

9 DCL86D/76D DECAL KIT, MT-86D/MT-76D ............. 1 ............ INCLUDES ITEMS W/

FOR DECAL ILLUSTRATIONS SEE PAGE 8.

920101580 DECAL: MIKASA MARK 1
920205840 DECAL: FUEL DIESEL 1 NPA-584
920203330 DECAL: EAR PROTECTION 1 NAA-333
920205820 DECAL ENGINE R.P.M 3100-3300 1
920203290 DECAL: READ OWNER'S MANUAL 1 NPA-329

920201950 DECAL: MOTOR OIL 1
920205830 DECAL, AIR CLEANER 1 NPA-583

*

MT-86D — NAME PLATES AND DECALS

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 21

CRANKCASE AND ENGINE ASSY.

42B

42E

42A

42D

MT-86D — CRANKCASE AND ENGINE ASSY.

42C

35-5

35-1

35-2

35-4

35-3

35-5

PAGE 22 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

MT-86D — CRANKCASE AND ENGINE ASSY.

CRANKCASE AND ENGINE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 372113340 CRANKCASE 1
2 372335090 CRANK GEAR 1
4 040006307 BEARING 6307 1
5 040006205 BEARING 6205 1
6 952400690 WASHER 9 X 35 X 4.5 1

7 002219825 BOLT 8X25H, SW ....................................... 1 ............. REPLACES 002210825

8 372447660 BEARING COVER 1
9 050300500 O-RING S-50 1
10 080100600 STOP RING R-60 2
11 001210610 BOLT 6X10H 1
12 031106100 WASHER M6 1
13 301300530 CONNECTING ROD 1
14 040006305 BEARING 6305 1
15 080100520 STOP RING R-62 1
16 952400690 WASHER 9304 1

17 002210825 BOLT 8X25H, SW ....................................... 1 ............. REPLACES 002210825

19 372447670 PACKING, FRONT COVER 1

20 002210620 BOLT 6X20H, SW ....................................... 9 ............. REPLACES 002210620

22 372447680 PINION 1
23 040006205 BEARING 6205 1
24 080200350 STOP RING S-35 1

25 371449600 SPACER ..................................................... 1 ............. REPLACES 371335280

26 060404010 OIL SEAL TC-40528 1
27 050101000 O-RING G-100 1
28 371447640 CLUTCH DRUM 1
29 952405610 KEY 5X5X19R 1
30 952405490 LOCK WASHER 1
31 002210820 BOLT 8X20H, SW 1
32 041006007 BEARING 6007Z 1
34 22512040120 KEY 4X12 1

35 371447630 CLUTCH ASSY. .......................................... 1 ............. INCLS. ALL ITEMS W/

35-1*943020060 CLUTCH SHOE (4) 1
35-2*943950120 CLUTCH BOSS 1
35-3*943060070 CLUTCH GUIDE (A) 1
35-4*943060080 CLUTCH GUIDE (B) 1

35-5*943030060 CLUTCH SPRING ...................................... 2 ............. REPLACES 943030090

36 301010210 LOCK WASHER, CLUTCH 1

*

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 23

CRANKCASE AND ENGINE ASSY.

42B

42E

42A

42D

MT-86D — CRANKCASE AND ENGINE ASSY.

42C

35-5

35-1

35-2

35-4

35-3

35-5

PAGE 24 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

MT-86D — CRANKCASE AND ENGINE ASSY.

CRANKCASE AND ENGINE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

37 371448260 SPACER 15X24X4 1
38 022910170 NUT M12 1
41 371448220 PACKING, AIR CLEANER 1

42 371213392 AIR CLEANER ASSY ........................... 1 ............INCLUDES ITEMS W/# REPLACES 371213390

42A# 371010060 ELEMENT ASSY 1
42B# 371010030 BODY ASSY 1
42C# 371010040 BACK PLATE 1
42D# 371010050 SEAT, AIR CLEANER 1
42E# 371010070 BOLT ASSY. 1
43 002210820 BOLT 8X20H, SW 4
44 371335110 INTAKE PIPE 1
45 371000010 HOSE BAND (B) 1
46 371000020 HOSE BAND (B) 1
47 371335270 INTAKE FLANGE 1
48 11428412200 GASKET, AIR INTAKE 1
49 001200652 BOLT 6X60 2
50 030206150 WASHER SW M6 2
52 956200040 THROTTLE LEVER ASSY 1
53 956108040 THROTTLE WIRE 1
54 371448000 LEVER STAY 1
56 371448300 CLIP (M) 1
57 26226100402 STUD M10X20 PLATED 2
58 020310080 NUT M10 2
59 030210250 WASHER SW M10 2
60 002211050 BOLT 10X50H, SW 2
65 372213560 FRONT COVER MQ 1
71 914410003 ENGINE ASSY L48EE-DRM 1
72 371335100 UNDER PROTECTOR 1
73 001211040 BOLT 10X40 H 2
74 020310080 NUT M10 2
75 030210250 WASHER SW M10 2
76 031110160 WASHER PW M10 1
77 371448020 LINK PROTECTOR 1
78 001200630 BOLT 6X30 1
79 001200635 BOLT 6X35 1
80 030206150 WASHER SW M6 2
81 16026078700 CLAMP WIRE 2

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 25

CYLINDER GUIDE AND FOOT ASSY.

MT-86D — CYLINDER GUIDE AND FOOT ASSY.

EXCLUDE 61, 62 AND 63

PAGE 26 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

MT-86D — CYLINDER GUIDE AND FOOT ASSY.

CYLINDER GUIDE AND FOOT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

61 652423290 PISTON PIN ......................................... 1 ............ REPLACES 352423290

62 080100150 STOP RING R-15 2
63 352210380 PISTON ROD 1
64 372427700 PISTON END 1
65 020118150 NUT M18, P1.5 1
66 352431430 STOPPER,UPPER 1
67 352437470 STOPPER,LOWER 1
68 372335260 MAIN SPRING 2
69 372213180 SPRING CYLINDER 1
70 372213570 FOOT PLATE 1

71 352110042 PROTECTION SLEEVE ...................... 1 ........... REPLACES 352110040

73 050100950 O-RING G-95 1
74 050101100 O-RING G-110 1

75 014210020 SOCKET HEAD BOLT 10X20 T .......... 4 ............REPLACES 001521020

76 014210035 SOCKET HEAD BOLT 10X35 T .......... 4 ............REPLACES 001521035

77 953405270 PLUG 1/4X14 13L 2
78 953405260 PACKING 1/4(CU) 2
80 354446170 PIN 6D-8.5L 2
82 354212490 GUIDE CYLINDER(L) 1
86 354010010 BELLOWS,ORANGE 1 REPLACES 354332780
87 050931500 O-RING JAS03150 2

88-1 354910020 BELLOWS CLAMP CP ........................ 2 ............ INCLS. ALL ITEMS W/

89 012710035 BOLT 10X35 H,SW .............................. 4 ............REPLACES 002211035

90 959010150 LEVEL GAUGE,PLUG TYPE 1
91 953404670 COPPER PACKING 17X25.5X1 1
92 050201500 O-RING P-150 1

100 352910081 FOOT ASSY 330W-W/F.COVER ........ 1 ............ INCLS. ALL ITEMS W/#

101# 352326620 FOOT 330B-331L 1
102# 352326630 METAL SHEET 330B 1

103 015112075 SUNK HEAD BOLT 12X80 H ............... 4 ............ REPLACES 001611256

104# 001611259 SUNK HEAD BOLT 12X100 H .............2 ............REPLACES 001611260

105# 015110055 SUNK HEAD BOLT 10X55 H ............... 7 ............ REPLACES 001611051

106 021112140 NYLON NUT M12 ................................4 ............ REPLACES 022711214

107 030212300 WASHER SW M12 4

108# 021110120 NYLON NUT M10 ................................ 7 ............REPLACES 022711012

109# 030210250 WASHER SW M10 7
113-1# 354332070 FOOT COVER 1
114 352441730 SPRING SEAT 80D-1.6T 1
115
115
116 354442340 BAND GUIDE,BELLOWS 2
117
118

354336352 BELLOWS CLAMP MT68, 7OV ........... 2 ............REPLACES 354329380

*

354336352 BELLOWS CLAMP (1.6T) 171D 2

*

011008040 BOLT 8X40H ........................................ 2 ............REPLACES 001210840

*

020108060 NUT M8 ................................................ 2 ............REPLACES 020308060

*

*

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 27

TANK AND HANDLE ASSY.

MT-86D — TANK AND HANDLE ASSY.

9A

PAGE 28 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

MT-86D — TANK AND HANDLE ASSY.

TANK AND HANDLE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 351319900 SHOCK ABSORBER 2

2 014210020 SOCKET HEAD BOLT 10X20T ........... 4 ............ REPLACES 001521020

3 033121009 TOOTHED LOCK WASHER B M10 4

4 012210020 BOLT 10X20H, SW .............................. 4 ............REPLACES 002211020

5 371113650 FUEL TANK 1

6 0430430015 FUEL TANK CAP .................................. 1 ............ REPLACES 953404650

7 954405080 STRAINER (#100) 1

8 011808015 BOLT 8X15H, SW, PW......................... 3 ............ REPLACES 002410815

9 18325455120 STRAINER ASSY, FUEL ...................... 1 ............ INCLUDES ITEM W/

9A

10 020106050 NUT M6 ............................................... 3 ............ REPLACES 020306050

11 030206150 WASHER SW M6 3
12 001210815 BOLT 8X15H 1

13 020108060 NUT M8 ................................................ 1 ............REPLACES 020308060

14 030208200 WASHER SW M8 2
15 009110011 SOCKET HEAD SCREW 8X20 1
21 371113560 HANDLE 1
22 371448010 SIDE PROTECTOR 1

23 011808015 BOLT 8X15H, SW, PW......................... 3 ............ REPLACES 002410815

26 18366659330 PIPE, FUEL DRAIN 1
27 18325059050 PIPE, FUEL OIL 1
28 11435459070 PIPE, FUEL RETURN 1
29 11428459710 JOINT 1
30 10699044660 CLAMP 5
31 12472259050 CLAMP 2
32 18325059040 PIECE 1
40 953405810 PACKING PF 1/8 1
41 953405800 FLANGE PLUG PF 1/8 1

24341000450 O-RING 1

*

*

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 29

YANMAR L40A-DRM ENGINE — CYLINDER BLOCK ASSY.

CYLINDER BLOCK ASSY.

2 =

SEE PG. 32 AND 33 FOR P/N

7 =

SEE PG. 40 AND 41 FOR P/N

PAGE 30 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

YANMAR L40A-DRM ENGINE — CYLINDER BLOCK ASSY.

CYLINDER BLOCK ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 71427001560 BLOCK ASSY., CYLINDER ............. 1 ......... INCLUDES ITEMS W/

6

*

7

*

8 11425001200 STUD, CYL. HEAD 2
9 11425001210 STUD, CYL. HEAD 2
10 11425001220 NUT 8 2
11 11425001250 NUT 8 2
12 12495001250 WASHER 4

13# 11425001340 GASKET, CYL. HEAD ..................... 1 ......... REPLACES 71425001340

14# 11425001380 O-RING 1
15 11425001800 SHIM SET 1
20 11425001830 COVER, INSPEC. WINDOW 1
21# 11425001841 GASKET 1
22+ 11427001600 PARALLEL PIN 8X12 2
23 26226060182 STUD M 6X18 PLATED 1
24 26226060222 STUD M 6X22 PLATED 2
25 26366030002 NUT M6 3
26# 11425001412 GASKET, CRANKCASE 1

27 11428401451 COVER ASSY., CASE ..................... 1 ......... INCLUDES ITEMS W/+

30+ 11425002100 BEARING, MAIN 1
33+ 11425035150 PIPE, L.O. INLET 1
34 26106060252 BOLT M6X25 PLATED 14
35 26106080352 BOLT M8X35 PLATED 1
36 10542501690 PLUG M16 2

37 16071001760 CAP, W/LUB. OIL GAUGE ............... 1 ......... INCLUDES ITEM W/%

39#% 24311000180 O-RING 1A P-18.0 1
40# 22190160002 SEAL WASHER 16S 2
41 11425002030 RETAINER, BEARING 1
42 11425002113 BALL BEARING 1

43 24421304508 SEAL, OIL ........................................1 ......... REPLACES 16011002220

44 16021002220 SEAL, OIL 1
45 24162152112 NEEDLE BEARING 1
46 26106080122 BOLT M8X12 PLATED 1
47 11425002200 MAIN BEARING US=0.25 O/S 1
48 11425002210 MAIN BEARING US=0.50 O/S 1

50 71425092602 GASKET KIT ................................... 1 ......... INCLUDES ITEMS W/#. SEE GASKET KIT PAGES 44-45

11435001700 COVER, STARTER 1
26106100122 BOLT M10X 12 2

*

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 31

YANMAR L40A-DRM ENGINE — CYLINDER HEAD AND COVER ASSY.

CYLINDER HEAD AND COVER ASSY.

MT-86D — L40ADRM YANMAR ENGINE — CYLINDER HEAD AND BONNET

1 =

SEE PG. 30 AND 31 FOR P/N

PAGE 32 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

YANMAR L40A-DRM ENGINE — CYLINDER HEAD AND COVER ASSY.

CYLINDER HEAD AND COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 11477011020 HEAD ASSY, CYLINDER 1
6 11425011101 VALVE, SUCTION 1
7 11425011113 VALVE, EXHAUST 1
8 11425011120 SPRING, VALVE 2
9 11425011180 RETAINER, SPRING 2
10 71425011570 COTTER ASSY 2
12 11425011290 SUPPORT, ROCKER ARM 1
15# 11425011340 SEAL, VALVE STEM 2
16 11926011370 CAP, VALVE 1
17# 11425011460 GASKET, NOZZLE 1
18 11435011470 SPACER, NOZZLE 1
19 11425011600 WASHER 2

20 11425011651 ARM ASSY, INTAKE ............................. 1 .... INCLUDES ITEMS W/

22
23

24 71427011660 ARM ASSY, EXHAUST ......................... 1 .... INCLUDES ITEMS W/+

27+ 11425011240 SCREW, VALVE ADJUST. 1
28+ 26756060002 LOCK NUT M6 PLATED 1
29+ 11926011370 CAP, VALVE 1
30 11425011900 RETAINER, NOZZLE 1
31 22351040008 SPRING PIN 4X8 1
32 26106080452 BOLT M8X45 PLATED 1
33 26226060502 STUD M6X50 2
34 26366060002 NUT M6 2
35# 11425011311 GASKET, BONNET 1

36 11428811960 BONNET ASSY .................................... 1 .... INCLUDES ITEMS W/%

38% 11428803580 SHAFT ASSY, DECOMP. 1
41% 11428803640 SPRING 1
43% 22312030160 PARALLEL PIN 3X16 1
47 26106060552 BOLT M6X55 PLATED 2
48 12910061850 PLUG 12, BORE 1

50 71425092602 GASKET KIT ........................................ 1 .... INCLUDES ITEMS W/#. SEE GASKET KIT PAGES 44-45

MT-86D — L40ADRM YANMAR ENGINE — CYLINDER HEAD AND BONNET

11425011240 SCREW, VALVE ADJUST. 1

*

26756060002 LOCK NUT M6 PLATED 1

*

*

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 33

YANMAR L40A-DRM ENG. — CRANKSHAFT, PIS. & CAMSHAFT ASSY.

CRANKSHAFT, PISTON AND CAMSHAFT ASSY.

1 =

SEE PG. 30 AND 31 FOR P/N

PAGE 34 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

YANMAR L40A-DRM ENG. — CRANKSHAFT, PIS. & CAMSHAFT ASSY.

CRANKSHAFT, PISTON AND CAMSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 71478014580 CAMSHAFT (D) ASSY 1
6 11425014200 TAPPET 2
7 11425014260 TAPPET, FUEL 1
8 11425014450 ROD, PUSH 2
12 71428421710 CRANKSHAFT ASSY 1
18 10385401221 NUT M16 1
19 11428821401 FLYWHEEL 1
21 11425021550 WASHER, FLYWHEEL 1
22 22512040120 KEY 4X12 1
23 18325021350 SPACER 1

24 71428022720 PISTON W/RINGS ............................... 1 ............ INCLUDES ITEM W/

26
32 11425022302 PIN, PISTON D=19 1
33 22252000190 CIRCLIP 19 2

34 71425023703 ROD ASSY, CONNECTING ................. 1 ............INCLUDES ITEMS W/#

37# 11425023200 BOLT, ROD 2
38# 11425023220 NUT, ROD BOLT 2
39# 11425023250 WASHER 2
40# 22312030080 PARREL PIN 3X8 2
41# 71425023600 BEARING, CRANKPIN 1

43 71428022620 PISTON W/RING OS=.25 ....................1 ............ INCLUDES ITEM W/+

45+ 71425022542 RING SET O.S=0.25 1

49 71428022580 PISTON W/RING OS=0.50 .................. 1 ............ INCLUDES ITEM W/%

51% 71425022550 RING SET O.S=0.50 1
55 71425023610 BEARING, PIN (U.S=0.25) 1
57 71425023620 BEARING, PIN (U.S=0.50) 1

71425022502 RING SET, PISTON 1

*

*

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 35

YANMAR L40A-DRM ENGINE —LUB. OIL PUMP AND GOVERNOR ASSY.

LUB. OIL PUMP AND GOVERNOR ASSY.

1 =

SEE PG. 30 AND 31 FOR P/N

PAGE 36 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

YANMAR L40A-DRM ENGINE —LUB. OIL PUMP AND GOVERNOR ASSY.

LUB. OIL PUMP AND GOVERNOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 11425032010 PUMP ASSY, LUB. OIL 1
6 11425032070 COVER, LUB. OIL PUMP 1
7# 10333832570 O-RING 1
8 22312030160 PARREL PIN 3X16 1
9 26476060142 BOLT M6X14, TAPPING 3
10 11425035070 STRAINER, LUB. OIL 1
11# 24341000224 O-RING 1A S-22.4 1
12 26106060162 BOLT M6X16 PLATED 1

13 71425061500 LEVER ASSY, GOVERNOR ................. 1 ............ INCLUDES ITEMS W/

18
19
20 71477061700 GOVERNOR ASSY 1
25 11427061520 NEEDLE BEARING FJ810 2
26 11477061600 SEAL, OIL 1
27 11477061610 WASHER, THRUST 1
28 11425066050 HANDLE, REGULATOR 1
30 11425266252 SPRING, RETURN 1

31 11426866500 BRACKET ASSY, REGULATOR .......... 1 ............ INCLUDES ITEMS W/+

33+ 11425066440 BOLT, ADJUSTING 1
34+ 10210067080 BOLT ,ADJUSTING 1
35 26106060202 BOLT M6X20 PLATED 1
36 26117040088 BOLT 4* 8 1
37 11477061190 WASHER 1
38 26476060142 BOLT M6X14, TAPPING 1
39+ 26757060002 NUT 6 2
40 11477066010 SPRING, REGULATOR 1
41 11425066200 SPRING, RETURN 1
42 11425066550 TORQUE SPRING ASSY 1
47 26696100002 NUT M10 1

50 71425092602 GASKET KIT ........................................ 1 .... INCLUDES ITEMS W/#. SEE GASKET KIT PAGES 44-45

22322030200 TAPER PIN 3X20 1

*

22322030200 TAPER PIN 3X20 1

*

*

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 37

YANMAR L40A-DRM ENGINE —COOLING AND STARTING ASSY.

COOLING AND STARTING ASSY.

1 =

SEE PG. 30 AND 31 FOR P/N

2 =

SEE PG. 32 AND 33 FOR P/N

PAGE 38 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

YANMAR L40A-DRM ENGINE —COOLING AND STARTING ASSY.

COOLING AND STARTING ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 11425045211 COVER, CYLINDER 1
2 26476060142 BOLT M6X14, TAPPING 1
3 11427445100 CASE, COOLING FAN 1
4 11425045301 RUBBER, CUSHION 4
5 11425045310 COLLAR 4

6 11465045330 SEAL, FAN CASE .................................1 ............REPLACES 11425045330

7 11437045350 BOLT, FAN CASE 4

8 71426076821 RECOIL STARTER (D) ASSY .............. 1 ............ INCLUDES ITEMS W/

9

*

10
11
12
13
14
15
16
17
18
19
21
22
23
24 26106060082 BOLT M6X8 PLATED 4
25 26106060122 BOLT M6X12 PLATED 3

11426076520 CASE(D) W/NO LABEL 1

*

16026076520 REEL, RECOIL 1

*

16026076530 RATCHET 1

*

16026076540 SPRING, SPIRAL 1

*

16026076550 WASHER, THRUST 1

*

16026076560 SPRING, FRICTION 1

*

16029076570 SPRING, RETURN 1

*

16026076580 COVER, SPRING 1

*

16026076590 PLATE, FRICTION 1

*

16026076600 CIRCLIP (E) 1

*

16026076620 KNOB, STARTER 1

*

16026076630 ROPE, STARTER 1

*

11425076590 PULLEY, STARTER 1

*

RECOIL STARTER (D) ........................ 1 ............NOT SERVICED SEPARATELY

REPLACES 11426076050

*

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 39

YANMAR L40A-DRM ENGINE —FUEL INJECTION PUMP ASSY.

FUEL INJECTION PUMP ASSY.

1 =

SEE PG. 30 AND 31 FOR P/N

2 =

SEE PG. 32 AND 33 FOR P/N

PAGE 40 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

YANMAR L40A-DRM ENGINE —FUEL INJECTION PUMP ASSY.

FUEL INJECTION PUMP ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 71425051710 PUMP ASSY, F. INJECT ....................... 1 ............ INCLUDES ITEMS W/

2

*

3

*

4

*

5

*

11
14
15
16
17
18
19
20
21

22 71425053101 VALVE ASSY, F. INJECT ....................... 1 ............ INCLUDES ITEMS W/#

23# 11425053001 NOZZLE ASSY, F. INJECT 1
26# 11425053080 NUT, NOZZLE CASE 1
27# 11425053120 SPRING, NOZZLE 1
28# 11425053130 SEAT, NOZZLE SPRING 1
29# 11425053140 PLATE, STOP 1
30# 11425053210 PIN 2

31# 11425053300 HOLDER ASSY, NOZZLE ....................1 ............ INCLUDES ITEM W/+

34#+ 11425053331 PIN, SPRING 1
35# 11425053400 SHIM PACK 1
42 11425059800 PIPE, FUEL INJECTION 1

10554651020 GASKET 1
11425051080 PLATE 1
11425051160 SPRING 1
11425051200 BODY, F.I. PUMP 1
11425051300 VALVE ASSY, DELIVERY 1

*

10554651330 SPRING, DELIV. VALVE 1

*

11425051340 HOLDER, F.I.P. DELIV. 1

*

12455051350 GASKET, DELIVERY 2

*

11425051600 LEVER ASSY, CONTROL 1

*

11425050640 SEAT (A), SPRING 1

*

11425051650 SEAT (B), SPRING 1

*

22351020006 SPRING PIN 2X6 2

*

22351030008 SPRING PIN 3X8 1

*

REPLACES 71415051701

*

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 41

YANMAR L40A-DRM ENGINE — AIR CLEANER AND MUFFLER ASSY.

AIR CLEANER AND MUFFLER ASSY.

2 =

SEE PG. 28 AND 29 FOR P/N

PAGE 42 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

YANMAR L40A-DRM ENGINE — AIR CLEANER AND MUFFLER ASSY.

AIR CLEANER AND MUFFLER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 11428412010 PIPE, ARI INTAKE 1
2# 11425012201 GASKET, AIR INTAKE 1
3 26106060252 BOLT M6X25 PLATED 1
4 26226060552 STUD M6X55 PLATED 2
5# 11425013201 GASKET (NON-ASB.) 1
6 11428413500 MUFFLER ASSY, DRM 1
9 26106060122 BOLT M6X12 PLATED 2
10 26216080182 STUD M8X18 PLATED 2
11 26366080002 NUT M8 2
12 26366060002 NUT M6 2

50 71425092602 GASKET KIT ........................................ 1 .... INCLUDES ITEMS W/#. SEE GASKET KIT PAGES 44-45

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 43

YANMAR L40A-DRM ENGINE — LABEL AND GASKET KIT ASSY.

LABEL AND GASKET SET ASSY.

PAGE 44 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

YANMAR L40A-DRM ENGINE — LABEL AND GASKET SET ASSY.

LABEL AND GASKET KIT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

3 11426107350 LABEL 1
4 11425007111 LABEL, YANMAR 1

6 71425092602 GASKET KIT ........................................ 1 ............ INCLUDES ITEMS W/

7
8
9
10
11
12
13
14
15
16
17
18
19

*
*
*

11425001340 GASKET, CYL. HEAD 1
11425001380 O-RING 1
11425001412 GASKET, CRANKCASE 1
11425001841 GASKET 1

*

11425011340 SEAL, VALVE STEM 2

*

11425011460 GASKET, NOZZLE 1

*

11425012201 GASKET, AIR INTAKE 1

*

11425013201 GASKET (NON-ASB.) 1

*

11425011311 GASKET, BONNET 1

*

24311000180 O-RING 1A P-18.0 2

*

22190160002 SEAL WASHER 16S 2

*

24341000224 O-RING 1A S-22.4 1

*

10333832570 O-RING 1

*

*

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 45

LOOSE PARTS ASSY.

YANMAR L40A-DRM ENGINE — LOOSE PARTS ASSY.

PAGE 46 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

YANMAR L40A-DRM ENGINE — LOOSE PARTS ASSY.

LOOSE PARTS ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 18325455120 STRAINER ASSY, FUEL ...................... 1 ............ INCLUDES ITEM W/

2

*

3 11428459100 PIPE ASSY, FUEL OIL .......................... 1 ............ INCLUDES ITEMS W/#

4# 10699044660 BAND, HOSE 2

5# 18325059010 PIPE ASSY, FUEL OIL .......................... 1 ............ INCLUDES ITEMS W/+

6#+ 1069904460 BAND, HOSE 3
7#+ 18325059040 PIECE 1
8#+ 18325059050 PIPE, FUEL OIL 1
9# 12472259050 CLAMP 9 2
10# 11465459070 PIPE, FUEL RETURN 1
11# 18366659330 PIPE, FUEL DRAIN 1
12# 11428459710 JOINT 1
13 16071078710 CLAMP, WIRE 1
14 22512040120 KEY 4X12 1
15 26226100402 STUD M10X20 PLATED 2

16 11428412200 GASKET, AIR INTAKE 1

24341000450 O-RING 1A S-45.0 1

*

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 47

Effective: October 1, 2002

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 10 days.

FREIGHT POLICY

All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and the
carrier.

MINIMUM ORDER

The minimum charge for orders from Mul­tiquip is $15.00 net. Customers will be asked
for instructions regarding handling of orders
not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit
will be allowed, subject to the following provi­sions:

1. A Returned Material Authorization must
be approved by Multiquip prior to ship­ment.

2. To obtain a Return Material Authoriza­tion, a list must be provided to Multiquip
Parts Sales that defines item numbers,
quantities, and descriptions of the items
to be returned.

a. The parts numbers and descriptions

must match the current parts price
list.

b. The list must be typed or computer

generated.

c. The list must state the reason(s) for

the return.

d. The list must reference the sales

order(s) or invoice(s) under which
the items were originally purchased.

e. The list must include the name and

phone number of the person request­ing the RMA.

3. A copy of the Return Material Authoriza­tion must accompany the return shipment.

4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.

5. Parts must be in new and resalable con-

6. The following items are not returnable:

7. The sender will be notified of any

8. Such material will be held for five

9. Credit on returned parts will be issued at

10. In cases where an item is accepted, for

11. Credit issued will be applied to future

PRICING AND REBATES

Prices are subject to change without prior
notice. Price changes are effective on a spe­cific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.

Multiquip reserves the right to quote and sell
dition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.

a. Obsolete parts. (If an item is in the

price book and shows as being
replaced by another item, it is
obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months prior
to the return date.

c. Any line item with an extended dealer

net price of less than $5.00.

d. Special order items.

e. Electrical components.
f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

material received that is not acceptable.

working days from notification, pending
instructions. If a reply is not received
within five days, the material will be re­turned to the sender at his expense.

dealer net price at time of the original
purchase, less a 15% restocking charge.

which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.

purchases only.

direct to Government agencies, and to Origi-

nal Equipment Manufacturer accounts who

use our products as integral parts of their own

products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice

for special handling including bus shipments,

insured parcel post or in cases where Multiquip

must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable here under for

damages in excess of the purchase price of the

item with respect to which damages are

claimed, and in no event shall Multiquip be

liable for loss of profit or good will or for any

other special, consequential or incidental dam-

ages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made

in connection with the sale of parts or trade

accessories nor as to any engine not manufac-

tured by Multiquip. Such warranties made in

connection with the sale of new, complete units

are made exclusively by a statement of war-

ranty packaged with such units, and Multiquip

neither assumes nor authorizes any person to

assume for it any other obligation or liability

whatever in connection with the sale of its

products. Apart from such written statement of

warranty, there are no warranties, express,

implied or statutory, which extend beyond the

description of the products on the face hereof.

PAGE 48 — MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04)

NOTE PAGE

MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 49

===

OPERATION AND PARTS MANUAL

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

ON-HAND

WHEN CALLING

MULTIQUIP’S MAIN PHONE NUMBERS

800-421-1244 FAX: [phone]
310-537-3700

PARTS DEPARTMENT

800-427-1244 FAX: [phone]
310-537-3700 FAX: [phone]

MAYCO PARTS

800-306-2926 FAX: [phone]
310-537-3700 FAX: [phone]

SERVICE DEPARTMENT

800-478-1244 FAX: [phone]
310-537-3700

MQ POWER SERVICE DEPARTMENT

800-835-2551 FAX: [phone]
310-537-3700

TECHNICAL ASSISTANCE

800-478-1244 FAX: [phone]

WARRANTY DEPARTMENT

800-421-1244, EXT. 279 FAX: [phone]
310-537-3700, EXT. 279

MULTIQUIP INC.

POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX: [phone]
E-MAIL: [e-mail]
WWW: multiquip.com

Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX

Atlanta • Boise • Dallas • Houston • Newark

manufactured for Multiquip Inc.

MIKASA SANGYO CO., LTD. Tokyo, Japan

by