Multiquip MT-84F User Manual

OPERATION AND PARTS MANUAL
SERIES
MODEL MT-84F
(ROBIN GASOLINE ENGINE)
Revision #2 (06/30/05)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
MT-84F — PROPOSITION 65 WARNING
PAGE 2 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
NOTE PAGE
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 3
MT-84F — TABLE OF CONTENTS
Multiquip Tamping Rammer
MT-84F
Proposition 65 Warning ............................................. 2
Here's How To Get Help ............................................ 4
Table Of Contents ..................................................... 5
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols .............................. 6-7
Rules For safe Operation ...................................... 8-9
Operation and Safety Decals ............................. 10-11
General Information ................................................ 12
Specifications .......................................................... 13
Controls and Components ...................................... 14
Basic Engine ........................................................... 15
Operation ........................................................... 16-18
Maintenance ........................................................... 19
Troubleshooting Guide ....................................... 20-21
Explanation Of Codes In Remarks Column ............ 23
Suggested Spare Parts ........................................... 23
Nameplate and Decals....................................... 24-25
Crankcase and Engine Assembly ......................26-29
Guide Cylinder and Foot Assembly ................... 30-31
Tank and Handle Assembly ............................... 32-33
ROBIN EH-12-2D46051 ENGINE
Crankcase and Cylinder Assembly .................... 34-35
Crankshaft and Piston Assembly ....................... 36-37
Muffler, Air Cleaner, Camshaft,& Carb.Assy. ..... 38-39
Governor Assembly ........................................... 40-41
Recoil Starter and Blower Assembly ................. 42-43
Magneto Assembly ............................................ 44-45
Carburetor Assembly ......................................... 46-47
Terms and Conditions of Sale ................................. 48
NOTE
Specification and part number are subject to change without notice.
PAGE 4 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
MT-84F — PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒❒
Dealer account number
❒❒ ❒❒
Dealer name and address
❒❒ ❒❒
Shipping address (if different than billing address)
❒❒ ❒❒
Return fax number
❒❒ ❒❒
Applicable model number
❒❒ ❒❒
Quantity, part number and description of each part
❒❒ ❒❒
Specify preferred method of shipment:
❒❒
FedEx or UPS Ground FedEx or UPS Second Day or Third Day FedEx or UPS Next Day Federal Express Priority One DHL Tr u c k
Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ship within 24 hours. We will make every effort to ship “Air Shipments” the same day that the order is received, if prior to 2PM west coast time. “Stock Orders” must be so noted on fax or web forms.
Here’s how to get help...
Please have the model and serial number on hand when calling.
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244
FAX:
Carson, CA 90746 Email: mq@multiquip.com Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244 310-537-3700
MAYCO PARTS
800-306-2926 310-537-3700
SERVICE DEPARTMENT
800-421-1244 310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244, 310-537-3700,
EXT. EXT.
279 279
310-537-3927
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
310-537-4259
FAX:
310-631-5032
FAX:
310-537-1173
Place Your Parts Order Via Web or Fax
For Even More Savings!
(Domestic USA Dealers Only)
Extra Discounts!
All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:
Ordered Standard Stock orders
via orders ($750 list and above)
Fax 3% 10%
Web 5% 10%
Special freight allowances when you order 10 or more line items via Web or Fax!**
FedEx Ground Service
No other allowances on freight shipped by any other carrier. **Common nuts, bolts and washers (all items under $1.00
list price) do not count towards the 10+ line items.
NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
at no charge for freight
MULTIQUIP INC.
18910 WILMINGTON AVENUE POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com INTERNET: www.multiquip.com
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 5
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
Toll-free FAX — 800-6-PARTS-7
(800/672-7877)
MT-84F — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete instructions for the safe and efficient
NOTE
Before using this rammer, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
operation of the MQ Mikasa, Model MT-84F Tamping Rammer. Refer to the engine manufacturers instructions for data relative to its safe operation.
HAZARD SYMBOLS
Potential hazards associated with the operation of a
Tamping Rammer
which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids.
will be referenced with Hazard Symbols
Lethal Exhaust Gases
WARNINGWARNING
WARNING
WARNINGWARNING
WARNINGWARNING
WARNING
WARNINGWARNING
Lethal Exhaust Gas Hazards
Explosive Fuel Hazards
MT-84F
DANGERDANGER
DANGER
DANGERDANGER
You WILL be if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be these directions.
KILLED
INJURED
if you DO NOT follow
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if
DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames.
WARNINGWARNING
WARNING
WARNINGWARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS wear approved protection when required.
Burn Hazards
Respiratory Hazards
respiratory
PAGE 6 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
MT-84F — SAFETY MESSAGE ALERT SYMBOLS
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
ALWAYS place the ON/OFF switch in the OFF position when the rammer is not in use.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
ALWAYS wear approved eye and hearing protection.
Rotating Parts Hazards
Accidental Starting Hazards
Eye and Hearing Hazards
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Other important messages are provided throughout this manual to help prevent damage to your light tower, other property, or the surrounding environment.
Equipment Damage
Hazards
DANGERDANGER
DANGER
DANGERDANGER
NEVER refuel rammer when placed in truck bed with plastic liner. The possibility exists of explosion due to static electricity. When adding fuel, remove rammer from truck bed and place on ground.
Refueling Hazard
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 7
MT-84F — RULES FOR SAFE OPERATION
DANGERDANGER
DANGER
DANGERDANGER
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the MT-84F Tamping Rammer:
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
Read this manual!
NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow these parts to cool before servicing engine or rammer.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with serious burns.
The engine section of this rammer requires an adequate free flow of cooling air. any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the rammer or engine and may cause injury to people. Remember the rammer's engine gives off carbon monoxide gas.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
hot!
NEVER
DEADLY
components can cause
operate the rammer in
NEVER operate this equipment under the influence of
drugs
or
alcohol
ALWAYS wear proper respiratory (mask),
hearing and eye protection equipment when operating the rammer.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
Manufacturer does not assume responsibility for any accident due to equipment modifications.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and
allow it to cool. NEVER operate the rammer in an
explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
harm or even death.
DO NOT
machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
Topping-off to filler port is dangerous, as it tends to spill fuel.
Stop the engine when leaving the rammer unattended. Maintain this equipment in a safe operating condition at
all times.
smoke
around or near the
bodily
PAGE 8 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
MT-84F — RULES FOR SAFE OPERATION
ALWAYS stop the engine before servicing, adding fuel and oil.
NEVER run engine without air filter. Severe engine may occur.
ALWAYS service air cleaner frequently to prevent carburetor malfunction.
ALWAYS check the machine for loosened threads or bolts before starting.
ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using rammer.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
DO NOT operate this equipment unless all guards and
safety devices are attached and in place.
CAUTION must be exercised while servicing this equipment. Rotating and moving parts can cause injury if contacted.
Keep all from the equipment at all times.
Unauthorized equipment modifications will void all warranties.
NEVER pour or spray water over the engine.
Test the engine purpose of this switch is to shut down the engine of the rammer.
Refer to the technical questions or information recommended by Multiquip for this equipment.
TRANSPORTING
inexperienced
and
ON/OFF
switch before operating. The
unauthorized
people away
ROBIN Engine Owner's Manual
for engine
MAINTENANCE
EMERGENCIES
ALWAYS know the location of the nearest
extinguisher
In emergencies the nearest phone or
site
nearest
department
in the case of an emergency.
NEVER lubricate components or attempt service on a running rammer.
ALWAYS allow the rammer a proper amount of time to cool before servicing.
Keep the rammer in proper running condition. Fix damage to the rammer immediately and always
replace broken parts. Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of hazardous waste.
fire
and first aid kit.
always
know the location of
keep a phone on the job
. Also know the phone numbers of the
ambulance, doctor
. This information will be invaluable
and
fire
ALWAYS shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
Drain fuel when transporting rammer over long distances or bad roads.
When placing the rammer inside a truck-bed for transport, always tie-down the rammer
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 9
MT-84F — OPERATION AND SAFETY DECALS
Machine Safety Decals
The MQ Mikasa MT-84F tamping rammer is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. Figures 1 and 1A below and preceding page illustrates these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
Figure 1. Rammer Operation and Safety Decals
PAGE 10 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
MT-84F — OPERATION AND SAFETY DECALS
Figure 1A. Rammer Operation and Safety Decals
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 11
MT-84F — GENERAL INFORMATION
Definition of Tamping Rammer
The Mikasa MT-84F tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
The impact force of the MT-84F levels and uniformly compacts voids between soil particles to increase dry density.
Circular motion is converted to create impact force. The MT-84F tamping rammer develops a powerful compacting force at the foot of the rammer. To maintain optimum performance, proper operation and service are essential.
Construction of Tamping Rammer
The Mikasa MT-84F is equipped with an air cooled, two cycle gasoline engine. Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch.
Rammer Gearbox and Spring Cylinder
The Mikasa MT-84F uses an oil bath lubrication system. Always check the oil level through the oil level sight glass at the rear of the tamper foot.
Controls
Before starting the MT-84F Tamping Rammer, identify and understand the function of the controls. See Figure 2.
PAGE 12 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
MT-84F — SPECIFICATIONS
LEDOMF48-TM
thgieHllarevO)mm520,1(.ni53.04
htdiWllarevO)mm514(ni33.61
htgneLrevO)mm317(ni70.82
snoitacificepSremmaRF48-TM.1elbaTsnoitacificepSremmaRF48-TM.1elbaT
snoitacificepSremmaRF48-TM.1elbaTsnoitacificepSremmaRF48-TM.1elbaT
snoitacificepSremmaRF48-TM.1elbaT
WxLeziSeohS )mm
etunim/swolB007-066
ecroFtcapmI )wolb/gk006,1-004,1(wolb/.sbl001,3
ekortSgnipmuJ)mm0
hctulClagufirtneCcitamotuA
metsySnoitacirbuLliOrotoM03-W01-htaBliO
yticapaCleuF)sretiL5.2
)leuF/W(thgieWgnitarepO)gk48(.sbl581
LEDOMENIGNE15064D2-21HENIBOR
epyTenignEenilosaGekortS4delooC-riA
tnemecalpsiDnotsiPmc121(.ni.uc83.7
tuptuO.xaMPH0.4
daoLoN,deepSdenrevoG.xaMMPR000,4
(snollaG66.
043x582(.ni83.31x22.11
8~05(.ni41.3~69.1
snoitacificepSenignED2-21HE.2elbaTsnoitacificepSenignED2-21HE.2elbaT
snoitacificepSenignED2-21HE.2elbaTsnoitacificepSenignED2-21HE.2elbaT
snoitacificepSenignED2-21HE.2elbaT
3
)
NOTE
metsySgnilooCdelooC-riA
yticapaCliO).cc006(.stq46.0
leuFenil
metsySgnitratSretratSlioceR
thgieWyrD).gk0.51(.sbl1.33
snoisnemiD
303(
osagdedaelnU
14.41x09.31x39.11 )mm663x353x
Specifications are general and are subject to change without notice. If exact measurements are required, equipment should be weighed and measured.
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 13
MT-84F — CONTROLS AND COMPONENTS
Figure 2. MT-84F Rammer
Figure 2 shows the location of the controls and components for the MT-84F Tamping Rammer. The functions of each control is described below:
8. Foot – Laminated wood with tempered steel plate for
superior shock absorption.
9. Oil Level Sight Glass – Indicates the level of oil in the oil
bath reservoir.
1. Throttle Lever – Controls engine speed and the tamping
action of the rammer.
2. Engine Stop Switch – Controls the starting and stopping of the engine. Switch must be in the "ON" position when starting the engine.
3. Choke Lever – Used when starting the engine. Normally used in cold weather conditions. In cold weather turn the choke lever to the fully closed position, in warm weather set choke lever half way or completely open.
4. Fuel Shut-Off Valve – Supplies fuel from the fuel tank to the engine. To begin fuel flow move the fuel shut-off valve downward.
L1. A Returned Material Authorization must be approved by Multiquip prior to shipment. A copy of the Authorization must
5. Oil Bath Fill Plug – Open this plug to add oil to the oil bath
accompany the shipment to the designated Warehouse. A copy of the original Multiquip invoice to the customer must
reservoir.
also accompany the shipment.
6. Drain Valve – Open this valve to remove oil from the bellows.
10. Recoil Starting Handle – Used when starting the engine. Pull starter handle sharply and quickly, then return starter handle to starter case before releasing.
11. Fuel Tank/Cap Poly fuel tank to avoid rust and corrosion, remove this cap to add gasoline.
12. Engine Air Cleaner – Prevents dirt (second stage) and other debris from entering the engine.
13. Bellows – Reservoir for oil bath.
14. Handle – To operate rammer
GRIP
handle assembly
firmly on both sides.
15. Muffler– Used to reduce noise and emissions.
16. Spark Plug – Provides spark to the ignition system, replace with engine manufactures recommended type spark plug.
17. Nameplate – Displays information regarding the rammer.
7. Pre- Cleaner – Pre-cleans (first stage) dirt and other debris from entering the engine.
PAGE 14 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
MT-84F — BASIC ENGINE
Figure 3. Robin EH-12-2D Engine Controls and Components
INITIAL SERVICING
The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing.
1. Secondary Air Cleaner – Prevents dirt and other debris
from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
2. Choke Lever – Used when starting the engine. Normally
WARNING
used in cold weather conditions. In cold weather turn the choke lever to the fully closed position, in warm weather set choke lever half way or completely open.
3. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.024 - 0.028 inch). Clean spark plug once a week.
4. Muffler – Used to reduce noise and emissions.
WARNING
5. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
6. Engine ON/OFF Switch – Controls the starting and stopping of the engine. Switch must be in the "ON" position when starting the engine.
NOTE
WARNING
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 15
it often.
MT-84F — OPERATION
This section is intended to assist the operator with the initial start-up of the MT-84F Tamping Rammer. It extremely important that this section be read carefully before attempting to operate the rammer.
DO NOT use your rammer until this section is thoroughly understood.
CAUTICAUTI
CAUTION
CAUTICAUTI
Failure to understand the operation of the MT-84F Tamping Rammer could result in severe damage to the trowel or personal injury.
Rammer Gearbox and Spring Cylinder Oil Bath
This unit uses an oil bath lubrication system. Perform the following:
1. Check the oil level through the oil level sight glass (Figure 4) at the rear of the tamper foot.
Fuel Check
1. Check the fuel level in the fuel tank. If the fuel level is low, fill the fuel tank (Figure 5) with clean unleaded gasoline.
Engine Oil Check
1. To check the engine oil level, place the rammer on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 6) and wipe it clean.
Figure 5. Fuel Tank
3. Insert and remove the dipstick without screwing it into the
Figure 4. Foot Housing Sight Glass
2. If oil is not visible, add 10W-30 motor oil into the oil fill plug opening (Figure 2). The bath contains approximately 1.7 pints (800 cc.)
NOTE
The oil bath level should be kept at the half way point of the sight glass.
PAGE 16 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
filler neck. Check the oil level shown on the dipstick.
4. If the engine oil level is low, fill to the edge of the oil filler hole with the recommended oil type (Table 3). See Table 2 for the oil capacity of your type engine.
Figure 6. Engine Oil Dipstick
edarGliOrotoM3elbaT
erutarepmeTronosaeS
nmutuAroremmuS,gnirpS
F°51+otF°021+
retniW
1+otF°04+
F°5
F°51+woleB03-W01EAS
03EAS
03EAS
liorotomfoedarG
)ssalcSMnahtrehgih(
MT-84F — OPERATION
Inspection
1. Check all nuts, bolts fasteners for tightness. Retighten as necessary.
2. Clean any dirt from the recoil starter and foot pedestal. Wipe the entire unit clean before operating.
3. Replace any missing or damaged Safety Operation decals.
4. Adjust height of handle. Adjust handle by loosening nuts and moving handle to suit operation. Retighten nuts.
Initial Start-up
When starting the MT-84F Tamping Rammer perform the following:
1. Open the fuel shut- off valve by moving the
open
to the
position (Figure 7).
fuel cock
lever
3. Close the choke lever Figure 9 and move the throttle lever to the "Full Open" position. Turning the choke lever 90 degrees clockwise closes the choke . In cold weather, star t the unit with choke fully closed. In warm weather or when the engine is warm, the unit can be started with choke halfway or completely open.
4. Grip the recoil starter (Figure 10 ) handle and pull it until you feel a slight resistance. Then pull sharply and quickly. Return the recoil starter handle to the starter case before releasing.
Figure 9. Choke Lever
Figure 7. Fuel Cock
2. Set the engine ON/OFF switch (Figure 8) to the "ON"
position (START).
Figure 8. On/Off Switch
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 17
Figure 8. Recoil Starter
5. If engine fails to start, move the choke lever (Figure 9) to the half open position to avoid flooding.
6. Repeat steps 1 thru 4.
7. If the engine does not start after repeated attempts, check the spark plug for excess fuel. Clean and replace the spark plug as needed.
MT-84F — OPERATION
Operation
1. To start the rammer tamping action, move the throttle lever (Figure 11) quickly from IDLE (close) to the FULL OPEN position . DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring.
Figure 11. Throttle Lever (Full Open)
3. To stop the tamping action, move throttle lever quickly from the FULL OPEN to IDLE position.
Stopping The Engine
Normal Shutdown
1. Move throttle lever quickly from the FULL OPEN to IDLE position (Figure 12) and run the engine for three minutes at
cools
low speed. After the engine switch to the “STOP” position (Figure 8) until engine comes to a complete stop.
, turn the engine start/stop
CAUTICAUTI
CAUTION
CAUTICAUTI
Make sure that the throttle lever is moved to the FULL OPEN position. Operating the rammer at less than full speeds can result in damage to the clutch springs or foot
2. The MT-84F tamping rammer is designed to run at 4,000 rpm. At optimum rpm the foot hits at the rate of 660~700 impacts per minute. Increasing throttle speed past factory set rpm does not increase impacts and may damage unit. The MT­84F is designed to advance while tamping. For faster advance, pull back slightly on the handle so that rear of foot contacts soil first.
2. Close the fuel shut- off valve by moving the fuel cock lever to
Emergency Showdown
1. Move the throttle lever quickly to the
Figure 12. Throttle Lever (Idle)
the CLOSED position. See Figure 5.
IDLE
the engine start/stop switch to the
STOP
position, and turn
position.
PAGE 18 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
Maintenance
Perform the scheduled maintenance procedures as indicated:
The air cleaner (Figure 14) on the engine side will hardly be contaminated, if it is, however after cleaning the element with kerosene, dip it in mixed oil consisting of 3 parts of
DAILY
Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary.
gasoline and 1 part of engine oil. Then tightly squeeze outer primary element (sponge) and shake off well the inner
secondary element before installing them. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed.
WEEKLY
Remove the fuel filter cap and clean the inside of the fuel tank.
Remove or clean the filter at the bottom of the tank.
Remove and clean the spark plug, then adjust the spark gap to 0.02~0.03 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.
Clean air cleaner cover.
200 - 300 HOURS (Pre-Cleaner)
Remove the element from the pre-cleaner (Figure 13) at the top of the crankcase (body side) and clean it with cleaning oil
200 - 300 HOURS (Oil Bath)
Drain oil reservoir on foot housing (Figure 15). Refill with approximately 1.7 pt. (800 cc) of 10W-30 motor oil. Oil should be midway in sight glass. Break in oil should be changed after first 50 hours.
(kerosene).
MT-84F — MAINTENANCE
Figure 14. Engine Air Cleaner
PRE-CLEANER
GRAY 13 -15 CC SAE 30
YELLOW 2-5 CC SAE 30
Yearly
Figure 13. Pre-Cleaner
Long Term Storage
Lubricate the top element (yellow) with 2~5 cc of engine oil
SAE-30.
Lubricate bottom element (gray) with 13 ~15 cc of engine oil SAE-30 and completely squeeze out the excess oil from the element before installing.
Figure 15. Foot Housing Drain Plug
Check the fuel line and the oil line regularly for damage and to ensure that there are no leaks.
Replace the oil and fuel lines every two years to maintain the performance and flexibility lines.
Drain fuel from fuel tank, fuel line and carburetor. Remove spark plug and pour a few drops of motor oil into
cylinder. Crank engine 3 to 4 times so that oil reaches all internal parts.
Clean exterior with a cloth soaked in clean oil.
Store unit covered with plastic sheet in moisture free and dust free location out of direct sunlight
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 19
MT-84F — TROUBLESHOOTING GUIDE
GNITOOHSELBUORTENIGNE.4ELBAT
MOTPMYS MELBORPELBISSOP NOITULOS
tratsottluciffiD
?egdirbgniebgulpnoitingI .metsysnoitingikcehC
.)elbacnoisnethgihta
rewoP(.etingitonlliw TON
noisserpmoc(setingi )lamron .
noisserpmoc(setingi wol .)
yrotcafsitastonnoitarepO
gulpkrapstubelbaliavasileuF
elbaliavarewoP(.etingitonlliw
?srotalusni
gulpkrapstubelbaliavasileuF
.)elbacnoisnethgihtaelbaliava
?stisoped
gulpkrapsdnaelbaliavasileuF
?)tsud
gulpkrapsdnaelbaliavasileuF
?nrowrednilyC .rednilycecalpeR
?esoolgulpkrapS .gulpkrapsnehgiT
?noitingitatisopednobraC .noitingiecalperronaelC
evitcefedoteudtiucrictrohS
?pagkrapsreporpmI .pagtcerrocehtotpaggulpkrapsteS
?hctiwspotstatiucrictrohS .evitcefedfihctiwspotsecalpeR.tiucrichctiwspotskcehC
?evitcefedliocnoitingI .liocnoitingiecalpeR
nobrachtiwdeggolcrelffuM
,retaw(etauqedaniesunileuF
?deggolcrenaelCriA .renaelcriaecalperronaelC
?teksagdaehrednilycevitcefeD .teksagdaehecalperrostlobdaehrednilycnethgiT
.srotalusniecalpeR
.relffumecalperronaelC
.leufhserfhtiwecalperdnametysleufhsulF
?deggolcrenaelcriA
elbaliavarewophguonetoN
-ssimon,lamronnoisserpmoc(
.)gnirif
elbaliavarewophguonetoN
-ssim,lamronnoisserpmoc(
.)gnirif
?)tsud
.staehrevoenignE
?enilleufniriA .enilleufmorf)riaevomer(deelB
?reporpmirebmahc
.nobrac
taolfrotaerubracnilevelleuF
?rednilycnistisopednobraC rednilycecalperronaelC
?evitcefedliocnoitingI .leufhserfhtiwecalperdnametysleufhsulF
?strohsnetfogulpnoitingI .noitinginaelc,seriwnoitingiecalpeR
,retaw(etauqedaniesunileuF
ninoitsopednobracevissecxE
?rebmahcnoitsubmoc
htiwdeggolcrelffumrotsuahxE
?tcerrocnieulavtaehgulpkrapS .gulpkrapsepyttcerrochtiwgulpkrapsecalpeR
taolfrotaerubractsujdA
.leufhserfhtiwecalperdnametysleufhsulF
.esacknarcecalperronaelC
.relffumecalperronaelC
PAGE 20 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
MT-84F — TROUBLESHOOTING GUIDE
ENGINEENGINE
ENGINE
ENGINEENGINE
MOTPMYS MELBORPELBISSOP NOITULOS
yrotcafsitastonnoitarepO
?reporpmitnemtsujdaronrevoG .reveltcerrocotronrevogtsujdA
?evitcefedgnirpsronrevoG .noitingiecalperronaelC
.setautculfdeepslanoitatoR
?citarrewolfleuF .enilleufkcehC
noitcushguorhtninekatriA
?enil
gnikrowtonretratslioceR
.ylreporp
?trapgnitatornitsuD .ylbmessaretratsliocernaelC
?eruliafgnirpslaripS .gnirpslaripsecalpeR
)deunitnoc(GNITOOHSELBUORTENIGNE.4ELBAT
.enilnoitcuskcehC
GNITOOHSELBUORTREMMAR.5ELBAT
MOTPMYS MELBORPELBISSOP NOITULOS
?tesyltcerrocnisi
?ssecxeniliO .leveltcerrocotgnirB.liossecxeniarD
ediutilpmatubsetatorenignE
.ekirtstonseodromrofinuton
?spilshctulC .hctulctsujdaroecalpeR
?eruliaFgnirpS .gnirpslairpsecalpeR
revelelttorhtfodeepsgnitarepO
?reporpmienignefodeepS .gnittesMPRgnitarepotcerrocotdeepsenignetsujdA
.noitisoptcerrocotrevelelttorhtteS
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 21
MT-84F — EXPLANATION OF PARTS SECTION REMARKS
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
The contents and part numbers listed in the parts section are subject to change guarantee the availibility of the parts listed.
Sample Parts List:
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ....................... 1.... INCLUDES ITEMS W/
2
*
2*12347 WASHER, 3/8 IN. .... 1....
3 12348 HOSE .................... A/R .. MAKE LOCALLY
4 12349 BEARING ................ 1.... S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
, #, +, %, or >) in the number column belong to the same
(
*
assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTE
without notice
WASHER, 1/4 IN. ...........
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
. Multiquip does not
NOT SOLD SEPARATELY MQ-45T ONLY
QTY. Column
Numbers Used - Item quantity can be indicated by a number,
a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks”
*
Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit
symbol will be included when this item is purchased. Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
range where a particular part is used. Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use
only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
- All items on the parts list with the same unique
- Used to list an effective serial number
- Indicates that the part is used
PART NO. Column
Numbers Used - Part numbers can be indicated by a number,
a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part that
has not been assigned a formal part number at time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
PAGE 22 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
“Make/Obtain Locally”
purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately”
purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
- Indicates that the part can be
- Indicates that an item cannot be
MT-84F RAMMER 1 TO 3 UNITS
QTY PART NO DESCRIPTION
1 ..... 362455630 ............ LEVER, THROTTLE
1 ..... 956100045 ............ THROTTLE WIRE
3 ..... 354030030 ............ ELEMENT, YELLOW
3 ..... 354030040 ............ ELEMENT, GRAY
1 ..... 361910070 ............ CAP, FUEL TANK W/STRAP
1 ..... 954300720 ............ COCK, FUEL ASSY.
2 ..... 301419750 ............ FILTER, IN-LINE FUEL
3 ..... 2523260107 .......... ELEMENT, SET ENGINE
1 ..... 0660000371 .......... STOP SWITCH ASSY
3 ..... 0650140580 .......... SPARK PLUG
1 ..... 954406010 ............ STRAINER, FUEL TANK
1 ..... 2695011008 .......... ROPE, RECOIL STARTER
MT-84F RAMMER 3 TO 5 UNITS
QTY PART NO DESCRIPTION
1 ..... 362455630 ............ LEVER, THROTTLE
1 ..... 956100045 ............ THROTTLE WIRE
5 ..... 354030030 ............ ELEMENT, YELLOW
5 ..... 354030040 ............ ELEMENT, GRAY
2 ..... 354336352 ............ CLAMP, BELLOWS
2 ..... 354010010 ............ BELLOWS
1 ..... 361910070 ............ CAP, FUEL TANK W/STRAP
1 ..... 954300720 ............ COCK, FUEL ASSY.
5 ..... 301419750 ............ FILTER, IN-LINE FUEL
5 ..... 2523260107 .......... ELEMENT, SET ENGINE
1 ..... 0660000371 .......... STOP SWITCH ASSY
5 ..... 0650140580 .......... SPARK PLUG
1 ..... 954406010 ............ STRAINER, FUEL TANK
1 ..... 2695011008 .......... ROPE, RECOIL STARTER
MT-84F— SUGGESTED SPARE PARTS
NOTE
Part number on this Suggested Spare Parts List may super cede/ replace the P/N shown in the text pages of this book.
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 23
NAME PLATE AND DECALS
MT-84F— NAMEPLATE AND DECALS
PAGE 24 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
MT-84F— NAMEPLATE AND DECALS
NAME PLATE AND DECALS
NO PART NO PART NAME QTY. REMARKS
1 920210150 DECAL: 3500 ~ 3700 RPM ............... 1 .......... NPA1015
2 920203990 DECAL: CLOSE FUEL COCK .......... 1.......... NPA-399
3 920202930 DECAL: START SWITCH ................. 1 .......... NPA-293
4 920202930 DECAL: GASOLINE ONLY ............... 1.......... NPA-1017
5 920208960 DECAL: GASOLINE ONLY TAG ....... 1 .......... NPA-896
6 920108310 DECAL: CLEANER ELEMENT ......... 1 .......... NPA-831
7 920203980 DECAL: ELEMENT SET .................. 1 .......... NPA-398
8 920210160 DECAL: SERVICE MONTHLY .......... 1 .......... NPA-1016
9 TBD DECAL: WARNING READ 1 10 0732004450 DECAL: CAUTION 1
11 920203290 DECAL: READ MANUAL .................. 1.......... NPA-329
12 NAMEPLATE.................................... 1 .......... CONTACT MQ PARTS DEPT.
13 920107000 DECAL: PRE-CLEANER .................. 1 .......... NP-700
14 920209100 DECAL: CAUTION RAMMER ........... 1 .......... NPA-910
15 920207690 DECAL: CAUTION MANUAL ............ 1 .......... NPA-769
16 920210180 DECAL: CHECK DAILY (FILTER) ..... 1.......... NPA-1018
17 920209750 DECAL: CAUTION 4-CYCLE ............ 1 .......... NPA-975
18 920204370 DECAL: PRE-CLEANER .................. 1 .......... NPA-437
19 920203330 DECAL: EAR PROTECTION ............1 .......... NPA-333
20 920100240 DECAL: MIKASA LOGO 1
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 25
CRANKCASE AND ENGINE ASSY.
MT-84F — CRANKCASE AND ENGINE ASSY.
PAGE 26 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
MT-84F — CRANKCASE AND ENGINE ASSY.
CRANKCASE AND ENGINE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
CLUTCH GUIDE / A 1
1 361117380 CRANK CASE 1
45 0053204201 WOODRUFF KEY 1
3 361335870 CRANK GEAR 1
46 301010210 LOCK WASHER CLUTCH 1
4 040006207 BEARING 6207 1 5 040006204 BEARING 6204 1
47 956300130 THROTTLE LEVER AY 25 1
6 952400130 WASHER 9304 1 7 002210825 BOLT 8X25 H, SW 1 8 371447650 BEARING COVER 1 9 050300480 O-RING S-48 1 10 080100480 STOP RING R-48 2 11 001220610 BOLT 6X10 T 1 11-1 001200610 BOLT 6X110 1 12 031106100 WASHER M5 1 13 371334730 CONNECTING ROD 1 14 040006304 BEARING 6304 1 15 080100520 STOP RING R-52 1 16 952400130 WASHER 9304 1 17 002210825 BOLT8X25 H, SW 1 19 361010070 PACKING, FRONT COVER 1 20 352444450 PACKING, FRONT COVER 1 21 002210620 BOLT 6X20 H, SW 9 23 361449320 PINION 1 24 040006204 BEARING 6204 1 25 080200350 STOP RING S-35 1 26 371449600 SPACER 1 28 060404010 OIL SEAL TC-40528 1 29 050101000 O-RING G-100 1 30 361449330 CLUTCH DRUM 1 31 952405610 KEY 5X5X19R 1 32 952405490 LOCK WASHER 1 33 002210820 BOLT 8X20 H, SW 1 34 041006007 BEARING 6007Z 1 36 911211202 ENGINE ASSY., EH12-2D EPA 1 37 0053204201 WOODRUFF KEY 1
38 362454441 CLUTCH ASSY. CE120P 1.6T............... 1 ............ INCLUDES ITEMS W/
38-1 38-2 38-3 38-4 38-5 39
*
* * * * *
943060020 CLUTCH GUIDE/B 1 943050050 CLUTCH BOSS C812 1 943020020 CLUTCH SHOE C812 4 943030021 CLUTCH SPRING C812 2 943060100 CLUTCH GUIDE/A 1.6T,1C 1 301010210 WASHER, LOCK CLUTCH 1
*
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 27
MT-84F — CRANKCASE AND ENGINE ASSY.
CRANKCASE AND ENGINE ASSY. CONTINUED
PAGE 28 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
MT-84F — CRANKCASE AND ENGINE ASSY.
CRANKCASE AND ENGINE ASSY. CONTINUED
NO PART NO PART NAME QTY. REMARKS
41 020310080 NUT M10 2 42 030210250 SW M10 2 42-1 030210250 SW M10 4 43 002211050 BOLT 10X50 H, SW 2 43-1 001221050 BOLT 10X50 T 2
46 361213800 AIR CLEANER ASSY ............................... 1 ........ INCLUDES ITEMS W/#
46-1# 354030011 BODY /W-CLEANER 1 46-2# 361010020 BACK PLATE CP 1 46-3# 354030030 ELEMENT, YELLOW 1 46-4# 354030040 ELEMENT, GRAY 1 47-5# 354030050 ELEMENT FRAME 1 47 002210820 BOLT 8X20 H, SW 4 47-1 002200820 BOLT 8X20 , SW 4 48 361336010 INTAKE PIPE 1 49 954010230 HOSE BAND (B), AH-1032 1 52 362341550 THROTTLE BODY 1 53 362455610 THROTTLE GEAR 1 53-1 362910090 THROTTLE GEAR CP, W/BOLT 1 54 362455620 SLIDER 1 55 362455630 THROTTLE LEVER 1 56 050100450 O-RING G-45 1 57 050200100 O-RING P-10 1 58 031110160 PW M10 3 59 032110180 CONICAL SPRING WASHER M10 2 60 096206006 SOCKET HEAD SCREW 6X6 1 61 022131008 CAP NUT M10 1 62 020410060 NUT M10, H=6 1 63 096208020 SOCKET HEAD SCREW 8X20 1 64 020408050 NUT M8, H=5 2 65 956100045 THROTTLE WIRE, S680-780/84 1 66 001220620 BOLT 6X20 T 2 67 030206150 WASHER, LOCK M6 2 68 022130605 CAP NUT M6 2 69 30310450 BAND 1 72 0830000010 COIL SPRING 1 73 959006120 CLIP, TCP2-10509B 1 81 361214201 UNDER PROTECTOR 1 82 001220840 BOLT 8X40 T 3 83 020308060 NUT M8 3 84 030208200 WASHER, LOCK M8 3 85 031108160 WASHER, FLAT M8 3 86 0011308180 BOLT & WASHER ASSY. 2
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 29
GUIDE CYLINDER AND FOOT ASSY.
MT-84F — GUIDE CYLINDER AND FOOT ASSY.
PAGE 30 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
MT-84F — GUIDE CYLINDER AND FOOT ASSY.
GUIDE CYLINDER AND FOOT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 352423290 PISTON PIN 1
2 080100150 STOP RING R-15 ............................ 1 .......... S/N M1372 AND BELOW
2 080100150 STOP RING R-15 ............................ 1 .......... S/N M1373 AND ABOVE
3 355338690 PISTON ROD 1 4 355452340 PISTON END 1 5 020118150 NUT M18, P1.5 1 6 355447250 STOPPER UPPER 1 7 355447260 STOPPER, LOWER 1 8 355447270 MAIN SPRING 2 9 355334310 SPRING CYLINDER 1 10 355214140 FOOT PLATE, 14 1 11 050100900 O-RING G-90 1 12 001521020 SOCKET HEAD BOLT 10X20 T 4 13 001521040 SOCKET HEAD BOLT 10X40 T 4 14 953405270 PLUG 1/4X14 13L 1 15 953405260 PACKING 1/4 (CU) 1 17 355213010 GUIDE CYLINDER 1 18 050201500 O-RING P-150 1 19 002211035 BOLT 10X35 H, SW 4 21 354010010 BELLOWS, ORANGE 1 22 050931500 O-RING JASO3150 2 23 354336352 BELLOWS CLAMP, 1.6T 171D 2 24 35442340 BAND GUIDE, BELLOWS 2
25 001210840 BOLT 8X40 H .................................. 2 .......... REPLACES 001220840
26 020308060 NUT M8 2 27 354446170 PIN 6D-8.5L 2 28 953405270 PLUG 1/4X14 13L 2 29 953405260 PACKING 1/4 (CU) 2 30 050100950 O-RING G-95 1 41 355113960 PROTECTION SLEEVE 1 47 959010150 LEVEL GAUGE, PLUG TYPE 1 48 953404670 COPPER PACKING 17X25.5X1 1
100 361910050 FOOT ASSY 285W, S80 ................. 1 .......... INCLUDES ITEMS W/
111 0227112174 NYLON NUT M12 4 112 030212300 WASHER, LOCK M12 4 131*352108220 FOOT 285B-331L 1 132*352108230 METAL SHEET 1 133*352333380 FOOT COVER 1 134 001611253 SUNK HEAD BOLT 12X65 H 4 134-1 001611253 SUNK HEAD BOLT 12X65 H 2 134-2 001611259 SUNK HEAD BOLT 12X95 H 2 134-3 363343390 HANDLE 1 137*001611051 SUNK HEAD BOLT 10X55 H 7 138*030210250 WASHER, LOCK M10 7 139*022711012 NYLON NUT M10 7
*
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 31
TANK AND HANDLE ASSY.
MT-84F — TANK AND HANDLE ASSY.
PAGE 32 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
MT-84F — TANK AND HANDLE ASSY.
TANK AND HANDLE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 361117410 HANDLE .................................................. 1 ................ REPLACES 361117750
2 351319900 SHOCK ABSORBER 2 3 009110007 GT CAP SA, 10X20 4
3-1 014210020 SOCKET HEAD BOLT 10X20T ............... 4 ................ REPLACES 001521020
3-2 033121009 TOOTH LOCKED WASHER BM10 4 4 002211020 BOLT 10X20 H, SW 4 6 361910070 TANK CAP ASSY., OR,DB 1 INCLUDES ITEM W/ 6-1 361455740 SUB. CAP, B 1 6-2 920208960 TAG, GASOLINE 1 7 351437735 HOLDER, COCK 1 8 954406020 PACKING, FUEL TANK 1 9 954406010 STRAINER, #110 1
11 011208030 BOLT 8X30 T ........................................... 2 ................ REPLACES 001220830
12 030208200 WASHER, LOCK M8 2 13 022710809 NYLON NUT M8 2 14 952401450 WASHER 8.5X22X3 2 23 353432250 CAP 1 26 361116910 FUEL TANK, 2.5L P, G 1 27 954300720 FUEL COCK ASSY. CVL-08 1 28 29 009110014 PAN HEAD SCREW 8X10 2 32 954406420 HOSE BAND 10.5 2 36 351435160 FUEL HOSE B-95 1 37 351436350 FUEL HOSE R-15OL D8 1 38 954404590 HOSE BAND 9.5D 2 39 954403030 HOSE BAND, 8 2 40 301419750 FUEL FILTER CP 1 46 955200052 ROLLER, W/PIN 2 46-1 955200053 ROLLER, W/PIN 2 47 091005025 SCREW 5X25 4 48 022610505 FLANGE NUT, M5 H 4 49 031105080 WASHER, FLAT M5 4
353449010 STRAP, OIL TANK 1
*
*
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 33
ROBIN
CRANKCASE AND CYLINDER ASSY.
EH-12-2D
ENGINE — CRANKCASE AND CYLINDER ASSY.
PAGE 34 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
ROBIN
CRANKCASE AND CYLINDER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2521030111 CRANK CASE ............................ 1 ...................... INCLUDES ITEMS W/$
20+ 2371420203 VALVE GUIDE, OVERSIZE 2 26 2371600801 VALVE, STEM SEAL 1 30$ 0440250150 OIL SEAL 1 40$ 0600250010 BALL BEARING 6205C3 1 50$ 0310060020 DOWEL PIN 2 60+ 0105080480 STUD 2 70+ 0105060131 STUD 1 71+ 0013906600 STUD 1 80 0401140030 PLUG 2 90 0211140020 GASKET 2
210 2521110121 MAIN BEARING COVER CP ..... 1 ...................... INCLUDES ITEMS W/
220# 0440250160 OIL SEAL 1 230# 0600250010 BALL BEARINGS 6205C3 1 250 2274500301 GOVERNOR GEAR COMPL 1 260 2054190103 GOVERNOR SLEEVE 1 265 0108100020 STUD 2 270 2526360101 OIL GAUGE CP 1 280 0213160020 GASKET 1 295 2521700101 SUPPORT (M.B.C) 1 296 0566000250 CLAMP 1 297 0110060020 FLANGE BOLT 1 300 0130060200 BOLT & WASHER ASSY 8
610 2681300301 CYLINDER HEAD CP ................ 1 ...................... INCLUDES ITEMS W/+
620 2531500123 GASKET, HEAD 1 630 0110080100 FLANGE BOLT 4 680 2521550203 ROCKER COVER 1 690 2691600403 GASKET, ROCKER COVER 2 700 0310060020 DOWEL PIN 2 710 0110060170 FLANGE BOLT EY45V 4
720 2521560110 SPACER ASSY, BREATHER ..... 1 ...................... INCLUDES ITEMS W/
721
*
722
*
723
*
724
*
725
*
726
*
815 2521700201 BRACKET CP (M.B.C) 1 816 0011308160 BOLT & WASHER ASSY 1 830 2531600633 GASKET, BREATHER COVER 1 840 0011308160 BOLT & WASHER ASSY 2 850 2521800203 RUBBER PIPE 1 860 0011306160 BOLT AND WASHER ASSY. 2 870 2529900107 GASKET SET 1
2521560103 SPACER, BREATHER 1 2521600103 LEAF VALVE 1 2521610103 RETAINER PLATE 1 2521440113 PLATE 1 0110060150 FLANGE BOLT EH11 2 0043506120 SCREW & WASHER 1
EH-12-2D
ENGINE — CRANKCASE AND CYLINDER ASSY.
#
*
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 35
ROBIN
CRANKSHAFT AND PISTON ASSY.
EH-12-2D
MT-84F — EH12-2D ROBIN ENGINE— CRANKSHAFT AND PISTON
ENGINE — CRANKSHAFT AND PISTON ASSY.
PAGE 36 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
ROBIN
CRANKSHAFT AND PISTON ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 EH122R0029 CRANKSHAFT CP 1 40 0230250110 SPACER T=0.6 1 40 0230250120 SPACER T=0.8 1 40 0230250130 SPACER T=1.0 1 50 0021814000 NUT 1 60 0032014000 SPRING WASHER 1 70 0323030010 WOODRUFF KEY 1 80 0053204201 WOODRUFF KEY 1 170 0173120010 LOCK NUT 1
310 2522250110 CONNECTING ROD ASSY ........ 1 ...................... INCLUDES ITEMS W/
320
*
350 2682330103 PISTON PIN 1 360 2682340103 PISTON STD. 1 360 2682340203 PISTON O.S. 0.25MM 1 360 2682340303 PISTON O.S. 0.50MM 1 370 2522350107 PISTON RING SET STD 1 370 2522350207 PISTON RING SET 0.25 O.S. 1 370 2522350307 PISTON RING SET 0.50 O.S. 1 380 2152500403 CLIP 2
2362300103 CONNECTING ROD BOLT 2
EH-12-2D
ENGINE — CRANKSHAFT AND PISTON ASSY.
— E— CRANKSHAFT AND PISTON
*
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 37
ROBIN EH-12-2D ENGINE—MUFFLER, AIR CLEANER, CAM& CARB. ASSY.
MUFFLER, AIR CLEANER, CAMSHAFT & CARBURETOR ASSY.
PAGE 38 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
ROBIN EH-12-2D ENGINE —MUFFLER, AIR CLEANER, CAM& CARB. ASSY.
MUFFLER, AIR CLEANER, CAMSHAFT & CARBURETOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2533170111 CAMSHAFT CP ......................... 1 ...................... INCLUDES ITEMS W/
35 2273640103 RELEASE LEVER 1 36 0051904100 SPRING PIN 1 37 0031522000 SNAP RING 1 50 2393330113 TAPPET 2 60 2533360103 VALVE SPRING 2 70 13209KAO40 RETAINER VALVE SPRING 2 80 2683340103 INTAKE VALVE 1 90 2683350103 EXHAUST VALVE 1 95 13210KAO31 COLLECT VALVE 4 210 2683530103 PUSH ROD 2 220 26136001A3 ROCKER ARM 2 230 2693580103 BOLT, PIVOT 2 240 0170060090 NUT 2 260 2693650103 GUIDE PLATE 1 310 2523040111 MUFFLER CP 1 330 2523700111 BRACKET CP 1 340 2533520103 GASKET, MUFFLER 2 341 2523650103 SPACER, EXHAUST 1 350 0170080030 NUT 2 360 0011308160 BOLT & WASHER ASSY 4 362 0031108000 WASHER 2
500 2523300311 INTAKE PIPE CP....................... 1 ...................... INCLUDES ITEMS W/$
505$ 0105060230 STUD 2
510 2523271110 AIR CLEANER ASSY ................ 1 ...................... INCLUDES ITEMS W/
510-2% 2263272008 GASKET (AIR CLEANER) 1 520% 2523260107 ELEMENT, SET 1 525% 2523261108 ELEMENT 1 530 2523650203 PLATE, AIR CLEANER 1 540 1063291203 INSULATOR 1 555 2273590103 GASKET (INSULATOR) 1 556 0011406400 BOLT AND WASHER ASSY 1 560 2363590303 GASKET 2 (INSULATOR) 2 570 0176060020 SELF LOCK NUT 2 580 0011308180 BOLT & WASHER ASSY 1
590 0023706000 FLANGE NUT ............................ 2 ...................... REPLACES 0023806000
595 0200080080 WASHER 1 596 0566000170 CLAMP 1 999 2526253110 CARBURETOR ASSY 1
*
%
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 39
GOVERNOR ASSY.
ROBIN EH-12-2D ENGINE —GOVERNOR ASSY.
PAGE 40 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
ROBIN EH-12-2D ENGINE —GOVERNOR ASSY.
GOVERNOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2524230303 GOVERNOR LEVER CP 1
20 2264230207 GOVERNOR SHAFT .................. 1 ...................... REPLACES 2274220103
30 2544270101 GOVERNOR ROD CP 1 40 2544280103 ROD SPRING 1 50 0031306000 CLIP 2 60 0011406300 BOLT & WASHER ASSY 1 70 0186060020 NUT 1 80 2524250323 GOVERNOR SPRING 1 200 2524340220 SPEED CONTROL ASSY 1 210 0116040030 BOLT 1 230 0043105250 SCREW, PANHEAD 1 240 0021705000 NUT 1 250 2054600323 CONTROL SPRING 1
260 0140040020 SCREW ...................................... 1 ...................... REPLACES 0043104250
280 2264310101 LINK PIVOT 1 390 2524420213 WIRE BRACKET 1 420 0110060030 FLANGE BOLT 1 700 2524280111 PROTECTOR CP, GOVERNOR 1 701 0011308160 BOLT & WASHER ASSY 1 702 0011306200 BOLT & WASHER ASSY 1
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 41
ROBIN EH-12-2D ENGINE —RECOIL STARTER AND BLOWER ASSY.
RECOIL STARTER AND BLOWER ASSY.
PAGE 42 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
ROBIN EH-12-2D ENGINE —RECOIL STARTER AND BLOWER ASSY.
RECOIL STARTER AND BLOWER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2525165211 BLOWER HOUSING CP 2 1 20 2069170103 LABEL, MIKASA MARK 1 35 2689180203 LABEL, ENGINE NAME 1 40 0011406550 BOLT & WASHER ASSY 4 45 0110060140 FLANGE BOLT 2 90 2525270213 HEAD COVER 1
210 2685020100 RECOIL STARTER ASSY .......... 1 ...................... INCLUDES ITEMS W/
210-1 210-2 210-3 210-4 210-5 210-6 210-1 210-3 210-49*2275015208 SET SCREW 1
220 0110060050 FLANGE BOLT .......................... 4 ...................... REPLACES 0110060010
2705011508 SPIRAL SPRING 1
*
2695012008 REEL 1
*
2695011008 STARTER ROPE 1
*
2615010008 STARTER KNOB 1
*
2705012508 RATCHET 2
*
2275013108 FRICTION SPRING 1
*
2685014508 STARTER PULLEY 1
*
2705026108 RATCHET GUIDE 1
*
*
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 43
MAGNETO ASSY.
ROBIN EH-12-2D ENGINE — MAGNETO ASSY.
PAGE 44 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
ROBIN EH-12-2D ENGINE — MAGNETO ASSY.
MAGNETO ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2527933101 FLYWHEEL CP 1 11 2697943001 IGNITION COIL CP 1 30 0011406250 BOLT & WASHER ASSY 2 60 0660000371 STOP SWITCH ASSY (ON-OFF) 1 70 0150040090 TAPPING SCREW 2 75 0566030010 CLAMP 1 90 0566000250 CLAMP 1
95 0659000010 SPARK PLUG CLIP ......................... 1 ................ REPLACES 0655000100
100 0650140100 SPARK PLUG .................................. 1 ................ REPLACES 0650140100
110 2307510113 SPARK PLUG CAP 1
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 45
CARBURETOR ASSY.
ROBIN EH-12-2D ENGINE — CARBURETOR ASSY.
PAGE 46 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
ROBIN EH-12-2D ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO PART NO PART NAME QTY. REMARKS
210 2526253120 FLYWHEEL COMPLETE ............. 1...................... INCLUDES ITEMS W/
210-1
*
210-3
*
210-4
*
210-5
*
210-6
*
210-7
*
210-8
*
210-10 210-11 210-12 210-14 210-15 210-16 210-17 210-18 210-19 210-20 210-22 210-26 210-28 210-29 210-41 210-44 210-61 210-64 210-82
* * * * * * * * * * * * * * * * * * *
2526253508 THROTTLE VALVE 1 2366252808 CHOKE VALVE 1 2376245108 SCREW 4 2166230308 PILOT JET 1 2376243508 PILOT SCREW 1 2306244608 SPRING 1 2526252108 CHOKE SHAFT 1 2466243508 ADJUST SCREW 1 1616253008 THROTTLE SHAFT 1 2366245108 BOLT 1 1616235208 NEEDLE 1 2146251508 PIN 1 2366255208 FLOAT CHAMBER BODY 1 2366245008 PACKING 1 2366254008 PACKING, CHAMBER 1 2366250508 FLOAT 1 2526244008 MAIN NOZZLE 1 2266240308 MAIN JET 1 1616235308 HOSE 1 2366235008 SCREW 1 2366254108 PACKING 1 2096244508 SPRING 1 1616240008 GUIDE HOLDER 1 2466255108 CAP 1 2356242508 MAIN JET 1 2366244508 SPRING 1
*
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 47
Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Mul­tiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provi­sions:
1. A Returned Material Authorization must be approved by Multiquip prior to ship­ment.
2. To obtain a Retur n Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quanti­ties, and descriptions of the items to be returned.
a. The parts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and
phone number of the person request­ing the RMA.
3. A copy of the Return Material Authoriza­tion must accompany the return shipment.
4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a spe­cific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being re­placed by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were pur­chased more than six months prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00. d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products. h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instruc­tions. If a reply is not received within five days, the material will be returned to the sender at his expense.
dealer net price at time of the original purchase, less a 15% restocking charge.
which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Origi­nal Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental dam­ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufac­tured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of war­ranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
PAGE 48 — MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05)
NOTE PAGE
MT-84F — OPERATION & PARTS MANUAL — REV. #2 (06/30/05) — PAGE 49
OPERATION & PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877 Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284 Contact: mq@multiquip.com
Mayco Parts Warranty Department
800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173 310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279
Service Department Technical Assistance
800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032 310-537-3700
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223 Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226 Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL
CANADA BRAZIL
Multiquip Multiquip
4110 Industriel Boul. Tel: (450) 625-2244 Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055 Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664 Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
Contact: jmartin@multiquip.com Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br
ON-HAND
WHEN CALLING
Contact: sales@multiquip.co.uk
© COPYRIGHT 2005, MULTIQUIP INC.
Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
MT-84F Tamping Rammer.
Your Local Dealer is:
Loading...