Multiquip MT-60H, MT-H2 User Manual

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PARTS AND OPERATION MANUAL

OPERATION AND PARTS MANUAL

Tamping Rammer

Model

MT-60H/H2

(GASOLINE ENGINE)

Revision #12 (05/29/07)

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALL TIMES.

PAGE 2 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

NOTE PAGE

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 3

MT-60H/H2 —TABLE OF CONTENTS

MQ MIKASA MT-60H/H2 — Tamping Rammer

Proposition 65 Warning ............................................. 2

Table of Contents ...................................................... 4

Parts Ordering Procedures ....................................... 5

Safety Message Alert Symbols .............................. 6-7

Rules For safe Operation ...................................... 8-9

Operation and Safety Decals .................................. 10

General Information ................................................ 11

Specification ............................................................ 12

Controls and Components ...................................... 13

Operation ........................................................... 14-16

Maintenance ........................................................... 17

Troubleshooting Guide ....................................... 18-19

Explanation Of Codes In Remarks Column ............ 20

Suggested Spare Parts ........................................... 21

Name Plate And Decals Assembly .................... 22-23

Crankcase and Engine MT-60 H Assembly ....... 24-25

Crankcase and Engine MT-60H2 Assembly ...... 26-27

Guide Cylinder and Foot Assembly ................... 28-29

Tank and Handle Assembly ............................... 30-31

Optional Parts .................................................... 32-33

ROBIN EC-08GH ENGINE

Crankshaft and Piston Assembly ...................... 34-35

Crankcase and Cylinder Head Assembly ......... 36-37

Govenor Assembly ............................................ 38-39

Muffler Assembly .............................................. 40-41

Carb. and Air Cleaner MT-60H Assembly ......... 42-43

Carb. and Airl Cleaner MT-60H2 Assembly....... 44-45

Recoil Starter and Blower Assembly ................ 46-47

Magento Assembly ........................................... 48-49

Terms and Condition of Sale - Parts .......................50

Specification and part number

NOTE

are subject to change without notice.

PAGE 4 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

Effective: January 1st, 2006

Ordering parts has never been easier!

PARTS ORDERING PROCEDURES

Choose from three easy options:

Best Deal!

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

■

View Parts Diagrams

■

Order Parts

■

Print Specification Information

Goto www.multiquip.com and click on

Order Par ts

to log in and save!

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Order via Phone:

Non-Dealer Customers:

Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.

If you have an MQ Account, to obtain a Username and Password, E-mail us at:

parts@multiquip.com.

To obtain an MQ Account, contact your District Sales Manager for more information.

Use the

internet

Standard orders

complete part numbers.*

Fax

your order in and qualify for a 2% Discount

Standard orders

complete part numbers.*

Domestic (US) Dealers Call:

1-800-427-1244

and qualify for a 5% Discount

for all orders which include

International Customers

their local Multiquip Representatives for Parts Ordering information.

Note: Discounts Are Subject To Change

should contact

❒❒

❒

❒❒

❒

❒❒

❒

❒❒

❒

❒❒ ❒❒

❒

❒❒

❒

❒❒

www.multiquip.com

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 5

When ordering parts, please supply:

❒❒

Dealer Account Number

Dealer Name and Address

Shipping Address (if different than billing address) Return Fax Number Applicable Model Number

Quantity, Part Number and Description of Each Part

NOTE

All orders are treated as and will ship the same day if received prior to 3PM PST.

WE ACCEPT ALL MAJOR CREDIT CARDS!

❒

❒❒

Standard Orders

Specify Preferred Method of Shipment:

✓

UPS/Fed Ex

Priority One

■

Ground

■ Next Day Second/Third Day

■

✓ DHL ✓

Tr u c k

MT-60H/H2 — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

HAZARD SYMBOLS

Lethal Exhaust Gases

NOTE

This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ Mikasa Model MT-60H-H2 Tamping Rammer Refer to the engine manufacturer’s instructions for data relative to its safe operation.

Before using this tamping rammer, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.

Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and

odorless, and can cause death if inhaled. NEVER operate this equipment in a confined

area or enclosed structure that does not provide ample free flow air.

Explosive Fuel

GASOLINE is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or

combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or

sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.

DANGERDANGER

DANGER

DANGERDANGER

You WILL be if you DO NOT follow these directions.

WARNINGWARNING

WARNING

WARNINGWARNING

You CAN be KILLED or you DO NOT follow these directions.

CAUTICAUTI

CAUTION

CAUTICAUTI

You CAN be these directions.

Potential hazards associated with the MT-60H-H2 tamping rammer operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

KILLED

INJURED

if you DO NOT follow

SERIOUSLY INJURED

Burn Hazards

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.

Rotating Parts

NEVER operate equipment with covers, or

guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

PAGE 6 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

MT-60H-H2— SAFETY MESSAGE ALERT SYMBOLS

Accidental Starting

ALWAYS place the engine ON/OFF switch in

the OFF position, when the reversible plate compactor is not in use.

Sight and Hearing hazard

ALWAYS wear approved eye and hearing

protection.

Respiratory Hazard

ALWAYS wear approved respiratory

protection.

Equipment Damage Messages

Other important messages are provided throughout this manual to help prevent damage to your reversible plate compactor, other property, or the surrounding environment.

This reversible plate compactor,

NOTE

other property, or the surrounding environment could be damaged if you do not follow instructions.

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 7

MT-60H/H2 — RULES FOR SAFE OPERATION

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the MQ Mikasa MT-60H-H2 Tamping Rammer:

GENERAL SAFETY

■

DO NOT operate or service this equipment before reading this entire manual.

■

This equipment should not be operated by persons under 18 years of age.

■

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steeltoed boots and other protective devices required by the job.

■

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

■

NEVER operate this equipment under the influence or drugs or alcohol.

■

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

■

Manufacture does not assume responsibility for any accident due to equipment modifications.

■

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

■

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or rammer.

■

High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance

hot

functions. Contact with burns.

■

The engine section of this rammer requires an adequate free flow of cooling air. NEVER operate the rammer in any

components can cause serious

enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the rammer or engine and may cause injury to people. Remember the rammer's engine gives off

■

ALWAYS check the machine for loosened threads or bolts before starting.

■

ALWAYS wear proper respiratory (mask), hearing and eye protection equipment when operating the rammer.

PAGE 8 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

■

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

■

ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

■

NEVER operate the rammer in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe

smoke around or near the

bodily harm or even death.

MT-60H/H2 — RULES FOR SAFE OPERATION

■

NEVER Run engine without air filter. Severe engine may occur.

■

Always service air cleaner frequently to prevent carburetor malfunction.

■

Always be sure the operator is familiar with proper safety precautions and operations techniques before using rammer.

■

Always store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

■

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

■

NEVER Run engine without air cleaner. Severe engine damage

may occur.

■

Always read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.

■

Always be sure the operator is familiar with proper safety precautions and operations techniques before using pump.

■

Always store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

Emergencies

■

ALWAYS know the location of the

nearest

ALWAYS know the location of the nearest

and

In emergencies,

nearest phone or

fire extinguisher

first aid kit

always

keep a phone on the job site

know the location of the

Also know the phone numbers of the nearest

ambulance, doctor

and

fire department

. This information will be invaluable in the case of an emergency.

■

Refer to the technical questions or information

ROBIN Engine Owner's Manual

for engine

recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

Transporting

■

Always shutdown engine before transporting.

■

Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.

■

Drain fuel when transporting rammer over long distances or bad roads.

■

When placing the rammer inside a truck-bed for transport,

Maintenance Safety

■

always tie-down the rammer.

■

NEVER lubricate components or attempt service on a running machine.

ALWAYS allow the machine a proper amount of time to

cool before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace

broken parts. Dispose of hazardous waste properly. Examples of

potentially hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 9

MT-60H/H2 — OPERATION AND SAFETY DECALS

PAGE 10 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

MT-60H/H2 — GENERAL INFORMATION

Definition of Tamping Rammer

The MQ Mikasa MT-60H/H2 tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.

The impact force of the MT-60H/H2 levels and uniformly compacts voids between soil particles to increase dry density.

Circular motion is converted to create impact force. The MT60H/H2 tamping rammer develops a powerful compacting force at the foot of the rammer. To maintain optimum performance, proper operation and service are essential.

Construction of Tamping Rammer

The MQ Mikasa MT-60H/H2 Tamping Rammer is equipped with an Robin air cooled, four cycle gasoline engine. Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch.

Rammer Gearbox and Spring Cylinder

The MQ Mikasa MT-60H/H2 uses an oil bath lubrication system. Always check the oil level through the oil level sight glass at the rear of the tamper foot.

Controls

Before starting the MT-60H/H2 Tamping Rammer, identify and understand the function of the controls, see Figure 1.

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 11

MT-60H/H2 — SPECIFICATIONS

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Specifications are general and are subject to change without notice. If exact measurements are required, equipment should be weighed and measured.

PAGE 12 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

MT-60H/H2 — CONTROLS AND COMPONENTS

Figure 1. MT-60H/H2 Tamping Rammer

Figure 1 shows the location of the controls and components for the MT-60H/H2 Tamping Rammer. The functions of each control is described below:

1. Throttle Lever – Controls engine speed and the tamping

action of the rammer.

2. Engine Stop Switch – Controls the starting and stopping of the engine. Switch must be in the "ON" position when starting the engine.

3. Choke Lever – Used when starting the engine. Normally used in cold weather conditions. In cold weather turn the choke lever to the fully closed position, in warm weather set choke lever half way or completely open.

4. Fuel Shut-Off Valve – Supplies fuel from the fuel tank to the engine. To begin fuel flow move the fuel shut-off valve downward.

5. Oil Bath Fill Plug – Open this plug to add oil to the oil bath reservoir

6. Drain Valve – Open this valve to remove oil from the bellows.

7. Pre- Cleaner – Pre-cleans (first stage) dirt and other debris from entering the engine.

8. Foot– Laminated wood with tempered steel plate for

superior shock absorption.

9. Oil Level Sight Glass – Indicates the level of oil in the oil bath reservoir.

10. Recoil Starting Handle – Used when starting the engine. Pull starter handle sharply and quickly, then return starter handle to starter case before releasing.

11. Fuel Tank/Cap – Poly fuel tank to avoid rust and corrosion, remove this cap to add gasoline.

12. Engine Air Cleaner – Prevents dirt (second stage) and other debris from entering the engine.

13. Bellows – Reservoir for oil bath.

14. Handle – To operate rammer firmly on both sides.

15. Muffler– Used to reduce noise and emissions.

16. Spark Plug – Provides spark to the ignition system, replace with engine manufactures recommended type spark plug.

17. Nameplate – Displays information regarding the rammer.

GRIP

handle assembly

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 13

MT-60H/H2 — OPERATION

This section is intended to assist the operator with the initial start-up of the MT-60H/H2 Tamping Rammer. It extremely important that this section be read carefully before attempting to operate the rammer.

DO NOT use your rammer until this section is thoroughly understood.

DANGERDANGER

DANGER

DANGERDANGER

Failure to understand the operation of the MT-60H/H2 Tamping Rammer could result in severe damage to the rammer or personal injury.

Rammer Gearbox and Spring Cylinder Oil Bath

This unit uses an oil bath lubrication system. Perform the following:

1. Check the oil level through the oil level sight glass (Figure 2) at the rear of the tamper foot.

Engine

1. Fill the fuel tank (Figure 3 ) with unleaded gasoline. At the same time, check the engine oil and make it a habit to replenish it often.

Figure 3. Fuel Tank

2. Low levels of oil may result in engine seizure due to high

Figure 2. Foot Housing Sight Glass

2. If oil is not visible, add 10W-30 motor oil into the oil fill plug opening (Figure 2). The bath contains approximately 1.7 pints (800 cc.)

NOTE

PAGE 14 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

The oil level should be kept at the half way point of the sight glass.

levels of consumption during operations.

3. Check the engine oil level and if the engine oil level is low, it should be refilled. Use the proper motor oil as suggested in

the Table 3 below.

Figure 4. Engine Oil Dipstick

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Inspection

1. Check all nuts, bolts fasteners for tightness. Retighten as necessary.

2. Clean any dirt from the recoil starter and foot pedestal. Wipe the entire unit clean before operating.

3. Replace any missing or damaged Safety Operation decals.

4. Adjust height of handle. Adjust handle by loosening nuts and moving handle to suit operation. Retighten nuts.

Initial Start-up

MT-60H/H2 — OPERATION

When starting the MT-60H/H2 Tamping Rammer perform the following:

1. Open the fuel shut- off valve by moving the

open

to the

2. Set the engine ON/OFF switch (Figure 6) to the "ON"

positi on (start).

position (Figure 5).

Figure 5. Fuel Cock

fuel cock

lever

Figure 7. Choke Lever

4. Grip the recoil starter (Figure 8 ) handle and pull it until you feel a slight resistance. Then pull sharply and quickly. Return the recoil starter handle to the starter case before releasing.

Figure 8. Recoil Starter

5. When

the engine starts, move the choke lever slowly to the

"FULL OPEN" position. Warm up the engine by running at

low speed for three to five minutes, check for gas leakage or abnormal sounds.

6. If the engine does not start after repeated attempts, check the spark plug for excess fuel. Clean and replace the spark plug as needed, then move the choke lever (Figure 7) to the half open position to avoid flooding and repeat steps 1 thru 5.

Figure 6. On Off Switch

3. Close the choke lever Figure 7, and move the throttle lever to the "Full Open" position. Turning the choke lever 90 degrees clockwise closes the choke . In cold weather, start the unit with choke fully closed. In warm weather or when the engine is warm, the unit can be started with choke halfway or completely open.

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 15

MT-60H/H2 — OPERATION

Operation

1. To start the rammer tamping action, move the throttle lever (Figure 9) quickly from IDLE (close) to the FULL OPEN position . DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring.

Figure 9. Throttle Lever

3. To stop the tamping action, move throttle lever quickly from the FULL OPEN to IDLE position.

Stopping The Engine

Normal Shutdown

1. Move throttle lever quickly from the FULL OPEN to IDLE position (Figure 9) and run the engine for three minutes at

cools

low speed. After the engine switch to the “STOP” position (Figure 6) until engine comes to a complete stop.

2. Close the fuel shut- off valve by moving the fuel cock lever to the CLOSED position. See Figure 5.

Emergency Showdown

1. Move the throttle lever quickly to the the engine start/stop switch to the

, turn the engine start/stop

IDLE

position, and turn

STOP

position.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

Make sure that the throttle lever is moved to the FULL OPEN position. Operating the rammer at less than full speeds can result in damage to the clutch springs or foot

2. The MT-60H/H2 Tamping rammer is designed to run at 5,500 rpm. At optimum rpm the foot hits at the rate of 675 impacts per minute. Increasing throttle speed past factory set rpm does not increase impacts and may damage unit. The MT60H/H2 is designed to advance while tamping. For faster advance, pull back slightly on the handle so that rear of foot contacts soil first.

PAGE 16 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

■

Maintenance

Perform the scheduled maintenance procedures as indicated:

The air cleaner (Figure 12 ) on the engine side will hardly be contaminated, if it is, however after cleaning the element with kerosene, dip it in mixed oil consisting of 3 parts of

DAILY

■

Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary.

gasoline and 1 part of engine oil. Then tightly squeeze outer primary element (sponge) and shake off well the inner

secondary element before installing them. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed.

WEEKLY

■

Remove the fuel filter cap and clean the inside of the fuel tank.

■

Remove or clean the filter at the bottom of the tank.

■

Remove and clean the spark plug, then adjust the spark gap to 0.02~0.03 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.

■

Clean air cleaner cover.

200 - 300 HOURS (Pre-Cleaner)

■

Remove the element from the pre-cleaner (Figure 11) at the top of the crankcase (body side) and clean it with cleaning oil

200 - 300 HOURS (Oil Bath)

■

Drain oil reservoir on foot housing (Figure 13). Refill with approximately 1.7 pt. (800cc) of 10W-30 motor oil. Oil should be midway in sight glass. Break in oil should be changed after first 50 hours.

(kerosene).

MT-60H/H2 — MAINTENANCE

Figure 12. Engine Air Cleaner

PRE-CLEANER

GRAY 13 -15 CC SAE 30

YELLOW 2-5 CC SAE 30

Yearly

■

Figure 11. Pre-Cleaner

■

Long Term Storage

■

Lubricate the top element (yellow) with 2~5 cc of engine oil

■

SAE-30.

■

Lubricate bottom element (gray) with 13 ~15 cc of engine oil SAE-30 and completely squeeze out the excess oil from the element before installing.

■

Figure 13. Foot Housing Drain Plug

Check the fuel line and the oil line regularly for damage and to ensure that there are no leaks.

Replace the oil and fuel lines every two years to maintain the performance and flexibility lines.

Drain fuel from fuel tank, fuel line and carburetor. Remove spark plug and pour a few drops of motor oil into

cylinder. Crank engine 3 to 4 times so that oil reaches all internal parts.

Clean exterior with a cloth soaked in clean oil.

■

Store unit covered with plastic sheet in moisture free and dust free location out of direct sunlight

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 17

MT-60H/H2 — TROUBLESHOOTING GUIDE

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?tcerrocnieulavtaehgulpkrapS .gulpkrapsepyttcerrochtiwgulpkrapsecalpeR

taolfrotaerubractsujdA

.leufhserfhtiwecalperdnametysleufhsulF

.erutximliootleufkcehC

.esacknarcecalperronaelC

.relffumecalperronaelC

PAGE 18 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

MT-60H/H2 — TROUBLESHOOTING GUIDE

ENGINEENGINE

ENGINE

ENGINEENGINE

MOTPMYS MELBORPELBISSOP NOITULOS

yrotcafsitastonnoitarepO

?reporpmitnemtsujdaronrevoG .reveltcerrocotronrevogtsujdA

?evitcefedgnirpsronrevoG .noitingiecalperronaelC

.setautculfdeepslanoitatoR

?enil

gnikrowtonretratslioceR

.ylreporp

?citarrewolfleuF .enilleufkcehC

noitcushguorhtninekatriA

?trapgnitatornitsuD .ylbmessaretratsliocernaelC

?eruliafgnirpsgnirpS .gnirpslairpsecalpeR

)deunitnoc(GNITOOHSELBUORTENIGNE.4ELBAT

.enilnoitcuskcehC

GNITOOHSELBUORTREMMAR.5ELBAT

MOTPMYS MELBORPELBISSOP NOITULOS

?tesyltcerrocnisi

?ssecxeniliO .leveltcerrocotgnirB.liossecxeniarD

ediutilpmatubsetatorenignE

.ekirtstonseodromrofinuton

?spilshctulC .hctulctsujdaroecalpeR

?eruliaFgnirpS .gnirpslairpsecalpeR

revelelttorhtfodeepsgnitarepO

?reporpmienignefodeepS .gnittesMPRgnitarepotcerrocotdeepsenignetsujdA

.noitisoptcerrocotrevelelttorhtteS

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 19

MT-60H/H2— EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

The contents and part numbers listed in the parts section are subject to change guarantee the availibility of the parts listed.

Sample Parts List:

NO. PART NO. PART NAME QTY. REMARKS

1 12345 BOLT ....................... 1 .... INCLUDES ITEMS W/

2*12347 WASHER, 3/8 IN. .... 1 ....

3 12348 HOSE .................... A/R.. MAKE LOCALLY

4 12349 BEARING ................ 1 .... S/N 2345B AND ABOVE

NO. Column

Unique Symbols - All items with same unique symbol

, #, +, %, or >) in the number column belong to the same

(

assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

NOTE

without notice

WASHER, 1/4 IN. ...........

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

. Multiquip does not

NOT SOLD SEPARATELY MQ-45T ONLY

QTY. Column

Numbers Used - Item quantity can be indicated by a number,

a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts

that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold

separately. Other entries will be clarified in the “Remarks” Column.

REMARKS Column

Some of the most common notes found in the “Remarks”

Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit

symbol will be included when this item is purchased. Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break

range where a particular part is used. Indicated by:

“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”

Specific Model Number Use

only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.

Indicated by:

“XXXXX ONLY” “NOT USED ON XXXX”

- All items on the parts list with the same unique

- Used to list an effective serial number

- Indicates that the part is used

PART NO. Column

Numbers Used - Part numbers can be indicated by a number,

a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part that

has not been assigned a formal part number at time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.

PAGE 20 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

“Make/Obtain Locally”

purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately”

purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.

- Indicates that the part can be

- Indicates that an item cannot be

MT-60H/H2— SUGGESTED SPARE PARTS

MT-60H/H2 RAMMER 1 TO 3 UNITS

Qty. P/N Description

1 ............ 956225020 ............ LEVER, THROTTLE

3 ............ 354030030 ............ ELEMENT, YELLOW

3 ............ 354030040 ............ ELEMENT, GRAY

1 ............ 361910020 ............ CAP, FUEL TANK W/ STRAP

1 ............ 954405990 ............ COCK, FUEL ASSY.

1 ............ 954404890 ............ FILTER, FUEL TANK

2 ............ 301419750 ............ FILTER, IN-LINE FUEL

3 ............ 2743261007 .......... ELEMENT, SET ENGINE

1 ............ 066000361 ............ BUTTON, STOP

3 ............ 0650140460 .......... SPARK PLUG

1 ............ 954406010 ............ STRAINER, FUEL TANK

1 ............ 956106040 ............ THROTTLE ,WIRE

MT-60H/H2 RAMMER 3 TO 5 UNITS

Qty. P/N Description

1 ............ 956225020 ............ LEVER, THROTTLE

1 ............ 956106040 ............ THROTTLE WIRE

5 ............ 354030030 ............ ELEMENT, YELLOW

5 ............ 354030040 ............ ELEMENT, GRAY

2 ............ 351316870 ............ CLAMP, BELLOWS

1 ............ 353332870 ............ BELLOWS

1 ............ 361910020 ............ CAP, FUEL TANK W/ STRAP

1 ............ 954405990 ............ COCK, FUEL ASSY.

2 ............ 954404890 ............ FILTER, FUEL TANK

5 ............ 301419750 ............ FILTER, IN-LINE FUEL

5 ............ 2743261007 .......... ELEMENT SET ENGINE

1 ............ 0660000361 .......... BUTTON, STOP

5 ............ 0650140460 .......... SPARK PLUG

Part number on this Suggested

NOTE

Spare Parts List may super cede/ replace the P/N shown in the text pages of this book.

MT-60H/H2 RAMMER 5 TO 10 UNITS

Qty. P/N Description

2 ............ 956225020 ............ LEVER, THROTTLE

2 ............ 956106040 ............ THROTTLE WIRE

6 ............ 354030030 ............ ELEMENT, YELLOW

6 ............ 354030040 ............ ELEMENT, GRAY

4 ............ 351316870 ............ CLAMP, BELLOWS

2 ............ 353332870 ............ BELLOWS

2 ............ 361910020 ............ CAP, FUEL TANK W/STRAP

2 ............ 954405990 ............ COCK, FUEL ASSY.

4 ............ 954404890 ............ FILTER, FUEL TANK

6 ............ 301419750 ............ FILTER, IN-LINE FUEL

3 ............ 2743261007 .......... ELEMENT SET ENGINE

3 ............ 0660000361 .......... BUTTON, STOP

10 .......... 0650140460 .......... SPARK PLUG

2 ............ 954406010 ............ STRAINER, FUEL TANK

2 ............ 2741550103 .......... GASKET,COMPLETE HEAD

2 ............ 2303520101 .......... GASKET,COMPLETE EXHAUST

1 ............ 2303262008 .......... GASKET, AIR CLEANER

1 ............ 2746230100 .......... CARBURETOR ASSEMBLY

1 ............ 050100800 ............ O-RING, UPPER GUIDE CYLINDER

2 ............ 050100950 ............ O-RING, MIDDLE GUIDE CYLINDER

1 ............ 050930850 ............ O-RING, LOWER GUIDE CYLINDER

1 ............ 050100750 ............ O-RING, FOOT PLATE GUIDE CYLINDER

MT-60H/H2 RAMMER 10+ UNITS

Qty. P/N Description

4 ............ 956225020 ............ LEVER, THROTTLE

4 ............ 956106040 ............ THROTTLE WIRE

10 .......... 354030030 ............ ELEMENT, YELLOW

10 .......... 354030040 ............ ELEMENT, GRAY

8 ............ 351316870 ............ CLAMP, BELLOWS

4 ............ 353332870 ............ BELLOWS

4 ............ 361910020 ............ CAP, FUEL TANK W/ STRAP

4 ............ 954405990 ............ COCK, FUEL ASSY.

6 ............ 954404890 ............ FILTER, FUEL TANK

10 .......... 301419750 ............ FILTER, IN-LINE FUEL

10 .......... 2743261007 .......... ELEMENT SET ENGINE

4 ............ 0660000361 .......... BUTTON, STOP

16 .......... 0650140460 .......... SPARK PLUG

1 ............ 2747020101 .......... IGNITION COIL

3 ............ 2741550103 .......... GASKET,COMPLETE HEAD

3 ............ 2303520101 .......... GASKET,COMPLETE EXHAUST

3 ............ 2303262008 .......... GASKET, AIR CLEANER

1 ............ 301421363 ............ CLUTCH ASSY

1 ............ 2746230100 .......... CARBURETOR ASSEMBLY

1 ............ 2745020100 .......... RECOIL STARTER ASSEMBLY

2 ............ 050100800 ............ O-RING, UPPER GUIDE CYLINDER

4 ............ 050100950 ............ O-RING, MIDDLE GUIDE CYLINDER

2 ............ 050930850 ............ O-RING, LOWER GUIDE CYLINDER

2 ............ 050100750 ............ O-RING, FOOT PLATE GUIDE CYLINDER

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 21

NAME PLATE AND DECALS

MT-60H/H2— NAMEPLATE AND DECALS

PAGE 22 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

MT-60H/H2— NAMEPLATE/DECAL LOCATION

NAME PLATE AND DECALS

NO. PART NO. PART NAME QTY. REMARKS

4 PLATE: SERIAL NO. ....................... 1 ..... ORDER FROM MQ SER. DEPT. W/MODEL & S/N

12 DCLMT60H2 DECAL KIT MT-60H/ 60H2 .............. 1 ..... INCLUDES ALL ITEMS W/

FOR DECAL ILLUSTRATIONS SEE PAGE 10.

920106460 DECAL: MIKASA MARK 1 920203980 DECAL: ELEMENT SET 1 920203290 DECAL: READ OWNER'S MAN. 1

920107000 DECAL: PRE-CLEANER / MT-W 1 920203540 DECAL ENGINE R.P.M 3850 1 920203990 DECAL: FUEL COCK 1 920200910 DECAL: CAUTION 1 920204370 DECAL: PRE CLEANER 1 920201950 DECAL MOTOR OIL 1 920200500 DECAL MIXED FUEL 1

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 23

MT-60H/H2— CRANKCASE AND ENGINE ASSY.

CRANK CASE AND ENGINE ASSY.(MT60H)

MT-60H

PAGE 24 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

MT-60H/H2 — CRANKCASE AND ENGINE ASSY.

CRANK CASE AND ENGINE ASSY.(MT60H)

NO. PART NO. PART NAME QTY. REMARKS

1 351109060 CRANK CASE 1 2 351324110 CRANK GEAR 126D-57Z 1 3 040006305 BEARING (6305) 1

4 042506203 BEARING (6203) ........................... 1 ..................... REPLACES 040006203

5 952401450 WASHER 8.5X22X3 1

6 011220825 BOLT 8X25 T ................................. 1 ..................... REPLACES 001220825

7 030208200 SW M8 1 8 351434561 BEARING COVER 1 9 050100350 O-RING G-35 1

10 011706020 BOLT 6X20 H, SW ......................... 2 ..................... REPLACES 002210620

11 011006010 BOLT 6X10 T ................................. 1 ..................... DC REPLACES 001220610

12 952404470 WASHER PW M6........................... 1 ..................... DC REPLACES 031106100

16 303010060 CONNECTING ROD 1 17 040006304 BEARING 6304 1 18 080100520 STOP RING R-52 1 19 952400130 WASHER 9304 1

20 011208025 BOLT 8X25 T ................................. 1 ..................... REPLACES 001220825

21 030208200 WASHER SW M8 1 25 351209580 FRONT COVER 1

26 351319880 PACKING, FRONT COVER .......... 1

27 011706020 BOLT 6X20 H, SW ......................... 9 ..................... REPLACES 002210620

30 303010084 PINON ............................................ 1 ..................... REPLACES 303010080

31 040006007 BEARING 6007 1 32 041006007 BEARING 6007Z 1

33 080200350 STOP RING S-35 .......................... 2 ..................... QC FROM 2 TO 1

34 351421900 SPACER CLUTCH DRUM 1 35 060404010 OIL SEAL TC-40528 1 36 050300900 O-RING S-90 1 39 911100840 ENGINE EC08GH 1 REPLACES 911100825

40 301421363 CLUTCH ASSY .............................. 1 ..................... INCLS. ITEMS W/

40-1

40-2

40-3

40-4

40-5

41 0053204201 WOODRUFF KEY 1 42 0173120010 LOCKNUT 1 43

44 956300130 THROTTLE LEVER AY25 1

45 501302060 THROTTLE WIRE ......................... 1 ..................... REPLACES 301312630

46 959401750 WIRE STOPPER ASSY 1

48 402010110 RETURN SPRING ......................... 1 ..................... REPLACES 301010950

49 959403750 RUBBER SLIP STOP 1 50 002210830 BOLT 8X30 H,SW 1 51 351437750 SPACER 35.4-42.7-11 1

943020020 CLUTCH SHOE 4 943050050 CLUTCH BOSS 1 943060010 CLUTCH GUIDE A 1 943060020 CLUTCH GUIDE B 1 943030020 CLUTCH SPRING 2

301010210 LOCK WASHER , CLUTCH 1

REPLACES 301421360

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 25

MT-60H/H2— CRANKCASE AND ENGINE ASSY.

CRANK CASE AND ENGINE ASSY.(MT60H2)

MT-60H2

PAGE 26 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

MT-60H/H2— CRANKCASE AND ENGINE ASSY.

CRANK CASE AND ENGINE ASSY.(MT60H2)

NO. PART NO. PART NAME QTY. REMARKS

1 351109060 CRANK CASE 1 2 351324110 CRANK GEAR 126D-57Z 1 3 040006305 BEARING (6305) 1

4 042506203 BEARING (6203) .................................. 1 ............REPLACES 040006203

5 952401450 WASHER 8.5X22X3 1

6 011220825 BOLT 8X25 T ........................................ 1 ............ REPLACES 001220825

7 030208200 WASHER SW M8 1 8 351434561 BEARING COVER 1 9 050100350 O-RING G-35 1

10 011706020 BOLT 6X20 H,SW ................................ 2 ............ REPLACES 002210620

11 011006010 BOLT 6X10 T ........................................ 1 ............ DC REPLACES 001220610

12 952404470 WASHER PW M6 ................................. 1 ............DC REPLACES 031106100

16 303010060 CONNECTING ROD 1 17 040006304 BEARING 6304 1 18 080100520 STOP RING R-52 1 19 952400130 WASHER 9304 1

20 011208025 BOLT 8X25 T 1 ............REPLACES 001220825

21 030208200 WASHER SW M8 1 25 351209580 FRONT COVER 1 26 351319880 PACKING, FRONT COVER 1

27 011706020 BOLT 6X20 H, SW ............................... 9 ............ REPLACES 002210620

30 303010084 PINON .................................................. 1 ............ REPLACES 303010080

31 040006007 BEARING 6007 1 32 041006007 BEARING 6007Z 1

33 080200350 STOP RING S-35 ................................. 2 ............ QC FROM 2 TO 1

34 351421900 SPACER CLUTCH DRUM 1 35 060404010 OIL SEAL TC-40528 1 36 050300900 O-RING S-90 1 39 911100822 ENGINE EC08GH MT-60H2 1

40 301421360 CLUTCH ASSY ....................................1 ............INCLUDES ITEMS W/

40-1*943020020 CLUTCH SHOE 4 40-2 40-3 40-4 40-5 41 0053204201 WOODRUFF KEY 1 42 0173120010 LOCKNUT 1 43 44 956300130 THROTTLE LEVER ASSY. 25 1

45 501302060 THROTTLE WIRE ............................... 1 ............REPLACES 301312630

46 959401750 WIRE STOPPER ASSY 1

48 402010110 RETURN SPRING ............................... 1 ............REPLACES 301010950

49 959403750 RUBBER SLIP STOP 1 50 002210830 BOLT 8X30 H,SW 1

51 351437750 SPACER 35.4-42.7-11 ......................... 1 ............AD *2

60 353332810 CLEANER STAY 1

61 354211841 AIR CLEANER AY ................................ 1 ............INCLS. ITEMS W/#

62 011008015 BOLT 8X15 H,SW ................................ 4 ............REPLACES 00210815

63 354330590 INTAKE PIPE 1 64 507010110 CLAMP TC-200 1

65# 354030011 BODY .................................................... 1 ............ REPLACES 354030010

66# 354030020 BACK PLATE 1 67# 354030030 ELEMENT,YELLOW 1 68# 354030040 ELEMENT,GRAY 1 69# 354030050 ELEMENT FRAME 1

943050050 CLUTCH BOSS 1

943060010 CLUTCH GUIDE A 1

943060020 CLUTCH GUIDE B 1

943030020 CLUTCH SPRING 2

301010210 LOCK WASHER , CLUTCH 1

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 27

CYLINDER GUIDE AND FOOT ASSY.

MT-60H/H2 — CYLINDER GUIDE AND FOOT ASSY.

EXCLUDES ITEMS 103, 105, 106

PAGE 28 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

MT-60H/H2 — CYLINDER GUIDE AND FOOT ASSY.

CYLINDER GUIDE AND FOOT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

61 351420390 PISTON PIN 1 62 080100120 STOP RING R-12 2 63 351324120 PISTON ROD 1 64 351420400 PISTON END 1

65 020316130 NUT M16 P1.5 ............................... 1 ..............REPLACES 02016130

66 351434200 STOPPER UPPER 1

67 351434211 STOPPER LOWER ....................... 1 .............. OX

68 351324140 MAIN SPRING A, B 2 69 351324130 SPRING CYLINDER 1 70 351209600 FOOT PLATE 1 71 351109020 PROTECTION SLEEVE 1 73 050100750 O-RING G-75 1 74 050930850 O-RING JAS03085 1

75 014210020 SOCKET HEAD BOLT 10X20 T .... 4 .............. REPLACES 001521020

76 014210035 SOCKET HEAD BOLT 10X35 T .... 4 .............. REPLACES 001521035

77 953405270 PLUG 1\4X14 13L 2 78 953405260 PACKING 1\4 (CU) 2 82 351209590 GUIDE CYLINDER 1 83 351324300 BELLOWS (ORANGE) 1 84 050100950 O-RING G-95 2 85 351316870 BELLOWS CLAMP 2 86 351433250 BAND GUIDE \ BELLOWS 2

87 011008040 BOLT 8X40 T ................................. 2 .............. REPLACES 001220840

87 011208035 BOLT 8X35 T ................................. 2 .............. OO REPLACES 001220835

88 020108060 NUT M8 .......................................... 2 .............. REPLACES 020308060

89 050100800 O-RING G-80 1

90 012710040 BOLT 10X40 H, SW ....................... 4 .............. REPLACES 002211040

100 351910130 FOOT AY ....................................... 1 .............. INCLUDES ITEMS W/

101

102

103 015112060 SUNK HEAD BOLT 12 X 70 H ...... 4 .............. REPLACES 001611253 & 015112075

104

105# 021112140 NYLON NUT M12.......................... 4 .............. REPLACES 022711214

106 030212300 WASHER SW M12 4 107

108

109

110

112 959010150 LEVEL GAUGE PLUG TYPE 1 113 953404670 COPPER PACKING 17X25.5X1 1

351109030 FOOT 265W-215P 1 351109040 METAL SHEET 265W-215P-4.5 1

......................................................................... INCLUDES ITEMS W/#

015110055 SUNK HEAD BOLT 10X55 ............ 7 .............. INCLUDES ITEMS W/%

% 022711012 NYLON NUT M10 7

030210250 WASHER SW M12 7

352322581 FOOT FITTING .............................. 2 ............. REPLACES 352322580

301010540 WASHER 11X34X3.2 1

10" (W) X 13 (L)

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 29

TANK AND HANDLE ASSY.

MT-60H/H2 — TANK AND HANDLE ASSY.

131 131-1 131-2 131-3

133

PAGE 30 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

MT-60H/H2 — TANK AND HANDLE ASSY.

TANK AND HANDLE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

121-2 351109490 HANDLE - MT-60H ...........................1 ............... W/OLD STYPE FUEL TANK

121-3 351111810 HANDLE - MT-60H ...........................1 ............... W/NEW STYLE FUEL TANK

121-3 353112620 HANDLE - MT60H2 1 122 351319900 SHOCK ABSORBER 2

123 014210020 SOCKET HEAD BOLT 10X20 T ......4 ............... REPLACES 001521020

124 033121009 TOOTHED LOCK WASHER M10 ... 4 ............... REPLACES 001521020

125 002211025 BOLT 10X25 H, SH 4

125 012210020 BOLT 10X20 H, SW .........................4 ............... XX REPLACES 002211020

126 303010440 WASHER 11X22X3 4 128 351010010 FUEL TANK 3.3 (CUBIC) 1 128-1 351110650 FUEL TANK 3L (P) 1 129 954405080 FUEL FILTER 1 129-1 954404890 FILTER TANK 1

130 0430430015 FUEL TANK CAP .............................1 ............... REPLACES 953404650

130-1 0430440033 FUEL TANK CAP 1

131 954300390 FUEL COCK AY ...............................1 ............... INCLUDES ITEMS W/

131-1 131-2 131-3 133 954404590 HOSE BAND 9.5 D 2

134 011808015 BOLT 8X15 H, SW, PW....................4 ............... REPLACES 002410815

134-1 011208030 BOLT 8X30 T ................................... 2 ............... REPLACES 001220830

135 351434320 FUEL HOSE R-95 1 135 351436350 FUEL HOSE R-150 1 136 351435160 FUEL HOSE B-95 1 137 301419750 FUEL FILTER 1

138 301420730 HOSE BAND (8)............................... 2 ............... REPLACES 94403030

160 030208200 WASHER SW M8 1 161 952401450 WASHER 8.5X22X3 2 162 022710809 NYLON NUT M8 2 163 351437780 HOLDER COCK HOLDER 1 164 351439290 PACKING, COCK HOLDER 1 165 954405080 STRAINER (#100) 1

0642001410 CUP, FUEL COCK 1

0642001420 STRAINER SCREEN, FUEL COCK 1

0642001430 RUBBER PACKING, FUEL COCK 1

REPLACES 301322990

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 31

OPTIONAL PARTS ASSY.

MT-60H/H2 —OPTIONAL PARTS (NARROW FOOTS) ASSY.

PAGE 32 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

MT-60H/H2 —OPTIONAL PARTS (NARROW FOOTS) ASSY.

OPTIONAL PARTS ASSY.

NO. PART NO. PART NAME QTY. REMARKS

211 3513-23750 FOOT 220W, PLASTIC 1 212 0151-12080 SUNK HEAD BOLT 12X80H 4

220 3519-10140 NARROW FOOT ASSY 170W ................. 1 ................ 170W

220 3519-10150 NARROW FOOT ASSY 200W ................. 1 ................ 200W

220 3519-10160 NARROW FOOT ASSY 220W ................. 1 ................ 220W

221 3513-24240 NARROW FOOT ASSY 170W ................. 1 ................ 170W

221 3513-24250 NARROW FOOT ASSY 200W ................. 1 ................ 200W

221 3519-10160 NARROW FOOT ASSY 220W ................. 1 ................ 220W

222 3513-24270 METAL SHEET ASSY 170W ..................... 1 ................ 170W

222 3513-24280 METAL SHEET ASSY 200W ..................... 1 ................ 200W

222 3513-24290 METAL SHEET ASSY 220W ..................... 1 ................ 220W

223 0151-10056 SUNK HEAD BOLT 10X56H 5 224 3010-10540 WASHER 5 225 0302-10250 WASHER SW M10 5 226 0211-10120 NYLON NUT M10 4 227 0151-12070 SUNK HEAD BOLT 12X70H 4 228 0211-12140 NYLON NUT M12 4 229 0302-12300 WASHER SW M12 4 230 9590-10413 EYE NUT M10 1

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 33

ROBIN EC-08GH ENGINE — CRANKSHAFT AND PISTON ASSY.

CRANKSHAFT AND PISTON ASSY.

PAGE 34 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

ROBIN EC-08GH ENGINE — CRANKSHAFT AND PISTON ASSY.

CRANKSHAFT AND PISTON ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 5802024000 CRANK SHAFT CP 1

2 5802023000 PISTON RING .................................. 2 ......................... REPLACES 5802500500

3 5802500600 PISTON 1 4 5802500700 PISTON PIN 1 5 0565119990 CLIP 2 6 0610120010 NEEDLE BEARING 1

7 0039310000 NUT ................................................... 1 ......................... REPLACES 002181000

8 030206150 WASHER .......................................... 1 ......................... REPLACES 003101000

9 030210250 SPRING WASHER ........................... 1 ......................... REPLACES 003201000

10 0053204201 WOODRUFF KEY 2 11 0173120010 ROCK NUT 1 12 1294170322 GOVERNOR PLATE UNIT 1 13 5514500100 GOVERNOR SLEEVE 1 14 0230230020 SPACER 1 15 0043105080 SCREW (PAN HEAD) 3 16 0032005000 SPRING WASHER 3

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 35

ROBIN EC-08GH ENGINE — CRANKCASE AND CYLINDER ASSY.

CRANKCASE AND CYLINDER ASSY.

PAGE 36 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

ROBIN EC-08GH ENGINE — CRANKCASE AND CYLINDER ASSY.

CRANKCASE AND CYLINDER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 5801036000 CRANK CASE COMPL ..................... 1 ......................... INCLUDES ITEMS W/

8 0643109980 DRAIN COCK 1 9 5801501400 CYLINDER 1

10 0650140031 SPARK PLUG ................................... 1 ......................... REPLACES 0650149730 B6HS

11 5801501800 GASKET CYLINDER 1 12 0011406450 BOLT ASSY 4

13 0021706000 NUT ................................................... 4 ......................... REPLACES 0021806000

14 0031006000 WASHER 6

15 030206150 SPRING WASHER ........................... 4 ......................... REPLACES 0032006000

16 0149069981 ADJUSTING SCREW ....................... 1 ......................... REPLACES 0149060040

17 020106050 NUT ................................................... 2 ......................... REPLACES 0022706000

18 0241029990 GROMMET 1

0600200020 BALL BEARING (6204 C3) 1 0600200010 BALL BEARING (6004 C3) 1 0440200020 OIL SEAL 2 0440060010 OIL SEAL 1 0105064970 STUD 4 0105060050 STUD 1

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 37

GOVERNOR ASSY.

ROBIN EC-08GH ENGINE — GOVERNOR ASSY.

PAGE 38 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

ROBIN EC-08GH ENGINE — GOVERNOR ASSY.

GOVERNOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 5804005000 GOVERNOR LEVER CP 1 2 5804500800 CONTROL LEVER 1 3 5804500900 BUSH 2

4 5806255008 BUSH NYLON .................................. 2 ......................... REPLACES 5806083060

5 5804500600 STOP PLATE 1 6 0230060090 SPACER 1

7 0105050616 BOLT................................................. 1 ......................... REPLACES 6202500400

8 1294210113 GOVERNOR YOKE 1 9 1294220103 GOVERNOR SHAFT 1 10 1054270111 GOVERNOR ROD 1

11 1064280113 ROD SPRING ................................... 1 ......................... REPLACES 1064280111

12 1294250111 GOVERNOR SPRING 1 13 0170069960 U NUT 1 14 1294500103 CLIP 1 15 0200070010 WASHER 1 16 0217060020 FRICTION WASHER 1 17 0021706000 NUT 2 18 0140039980 SCREW AY 2 19 030206150 SPRING WASHER 1 20 0016506400 BOLT 1

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 39

MUFFLER ASSY.

ROBIN EC-08GH ENGINE — MUFFLER ASSY.

PAGE 40 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

ROBIN EC-08GH ENGINE — MUFFLER ASSY.

MUFFLER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 5803032000 MUFFLER 1 2 5803033000 MUFFLER BRACKET A 1 3 5803034000 MUFFLER BRACKET B 1 4 0016706200 BOLT (CYLINDER) 2 5 0016706160 BOLT (MUFFLER) 4 6 0031006000 WASHER 6

7 030206150 SPRING WASHER ........................... 8 ......................... REPLACES 003200600

8 0031206000 WASHER 2 9 5805012000 CYLINDER COVER 1 10 1507520103 CLAMP 1 11 5809011000 PROTECTOR COMPL. 1 12 0011308180 BOLT AND WASHER ASSY 3 13 1293500403 GASKET (MUFFLER) 1 14 0170069960 U NUT 2

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 41

ROBIN EC-08GH ENGINE — CARBURETOR AND AIR CLEANER ASSY.

CARBURETOR AND AIR CLEANER ASSY.

MT-60H

PAGE 42 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

ROBIN EC-08GH ENGINE — CARBURETOR AND AIR CLEANER ASSY.

CARBURETOR AND AIR CLEANER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 5806083003 CARBURETOR ASSY ......... 1 ..................... INCLS ITEMS W/

# 5806083340 PACKING 1

# 5416002050 PIN 1

# 5806083250 NEEDLE 1

# 2136239008 PILOT SCREW .................... 1 ..................... REPLACES 5416002150

# 2096244508 SPRING ............................... 2 ..................... REPLACES 8046001230

# 2076242008 PILOT JET ........................... 1 ..................... REPLACES 5606003020

# 5416002230 SCREW 1

# 5806083210 SEAL 1

# 5806083140 SPRING 1

# 2366254108 PACKING ............................. 1 ..................... REPLACES 5806083320

30 0011306750 BOLT 2 31 030206150 SPRING WASHER 2

32 5803035002 AIR CLEANER ASSY ........... 1 ..................... INCLS. ITEMS W/+ REPLACES 5803035001

33+ 5803039000 ELEMENT ............................ 1 ..................... REPLACES 5803035050

35 5803019020 LABEL , CLEANER 1 36 5803035030 PACKING 1 37 0851009980 RUBBER PIPE 1 38 0736369980 LABEL 1 39 5803501200 INSULATOR 1 40 2363590303 GASKET 2 (INSULATOR) 1 41 1063500103 GASKET (INSULATOR) 1

# 5806230207 CARBURETOR KIT ............. 1 ..................... INCLUDES ITEMS W/#

5806083010 FLOAT BODY ASSY 1 5806083350 FLOAT 1 5806083330 PACKING 1 5806083020 BOLT 1

1066240008 MAIN JET ............................. 1 .....................REPLACES 5806083220

5806083240 SPRING 1

5806083260 MAIN NOZZLE 1 5806083030 THROTTLE SHAFT ASSY 1 5806083040 CHOKE LEVER 1 5806083050 RING 1

2346245008 SCREW ................................ 4 ..................... REPLACES 5806083160

5806083310 CHOKE VALVE 1

5806255008 BUSH, NYLON ..................... 1 ..................... REPLACES 5806083060

1616253508 THROTTLE VALVE .............. 1 ..................... REPLACES 5806083110

5806083230 PACKING 1 5806083120 RING 1

5806083130 SCREW 1

5806083150 SCREW 1

REPLACES 5806083000

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 43

ROBIN EC-08GH ENGINE — CARBURETOR AND AIR CLEANER ASSY.

CARBURETOR AND AIR CLEANER ASSY.

MT-60H2

PAGE 44 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

ROBIN EC-08GH ENGINE — CARBURETOR AND AIR CLEANER ASSY.

CARBURETOR AND AIR CLEANER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 5806111000 CARBURETOR ASSY ......................... 1 ............INCLUDES ITEMS W/

2# 3

9# 10# 11 12 13 14 15# 16 17 18 19# 20# 21# 22 23 24 25# 5806083210 SEAL 1 26 27# 5806083140 SPRING 1 28# 29 30 5806083370 FLOAT STOPPER 1

32 1063273110 AIR CLEANER ASSY ........................... 1 ............INCLUDES ITEMS W/+

33+ 1573620101 ELEMENT SET 1 34+ 1613261008 ELEMENT 1 37 0851009981 RUBBER PIPE 1 39 5803501200 INSULATOR 1 40 2363590303 GASKET 2 (INSULATOR) 1 41 1063500103 GASKET (INSULATOR) 1 42 0011306750 BOLT 2

43 030206150 SPRING WASHER ............................... 2 ............REPLACES 0032006000

44 0732001930 LABEL (CHOKE) 1 45 1073273308 LABEL, ELEMENT MAINTENANCE 1 46 920203980 DECAL, ELEMENT SET 1

2366254008 PACKING .............................................. 1 ............ REPLACES 5806083340

5806083010 FLOAT BODY ASSY 1 5806083350 FLOAT 1 5806083330 PACKING 1 5806083020 BOLT 1

1296240008 MAIN JET #77.5 ................................... 1 ............REPLACES 1296240108

2366244508 SPRING ................................................ 1 ............REPLACES 5806083240

2146251508 PIN ........................................................ 1 ............REPLACES 5416002050

5806083400 NEEDLE 1

5806083260 MAIN NOZZLE 1

5806083030 THROTTLE SHAFT ASSY 1

5806803040 CHOKE LEVER 1

5806083050 RING 1

2346245008 SCREW ................................................4 ............REPLACES 5806083160

5806083310 CHOKE VALVE 1

2266255008 BUSHING, NYLON .............................. 1 ............REPLACES 5806083060

2136239008 PILOT SCREW .................................... 1 ............REPLACES 5416002150

2096244508 SPRING ................................................ 2 ............REPLACES 8046001230

2076242008 PILOT JET ............................................ 1 ............ REPLACES 5606003020

5416002230 SCREW 1

1616253508 THROTTLE VALVE .............................. 1 ............REPLACES 5806083110

5806083230 PACKING 1

5806083120 RING 1

5806083130 SCREW 1

2366254108 PACKING .............................................. 1 ............ REPLACES 5806083320

5806083150 SCREW 1

KITCARB60H2 CARBURETOR KIT ............................. 1 ............ INCLUDES ALL ITEMS W/#

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 45

ROBIN EC-08GH ENGINE — RECOIL STARTER AND BLOWER ASSY.

RECOIL STARTER AND BLOWER ASSY.

PAGE 46 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

ROBIN EC-08GH ENGINE — RECOIL STARTER AND BLOWER ASSY.

RECOIL STARTER AND BLOWER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 5805001000 RECOIL STARTER CP..................... 1 ......................... INCLUDES ITEMS W/

13 0011006100 BOLT AND WASHER ASSY 3 14 0011006140 BOLT ASSY 2 15 5805500100 BLOWER HOUSING 1 16 5515500200 GUIDE RUBBER 1 17 0011106200 BOLT ASSY 4 18 0566000250 CLAMP 1 19 5809501000 LABEL ENGINE NAME 1

20 0669900217 STOP BUTTON ASSY ..................... 1 ......................... REPLACES 0662009870

21 0043504060 SCREW 2 22 0566030010 CLAMP 1

23 DECAL .............................................. 1 ......................... NOT SERVICED SEPERATELY

5805004020 SPIRAL SPRING 1 5805004030 REEL 1

5805001020 STARTER ROPE 1 5805004050 RETURN SPRING 1

5805004040 RATCHET 1 5806011030 FRICTION SPRING 1

EC08A05038 FRICTION PLATE ............................ 1 ......................... REPLACES 5805004120

5805011020 CENTER SCREW 1 5515005160 ROPE STOPPER 1 5805001030 STARTER HANDLE 1

EC08A050311 STARTER PULLEY .......................... 1 ......................... REPLACES 5805004140

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 47

MAGNETO ASSY.

ROBIN EC-08GH ENGINE — MAGNETO ASSY.

PAGE 48 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

ROBIN EC-08GH ENGINE — MAGNETO ASSY.

MAGNETO ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 5807005001 MAGNETO CP ................................. 1 ......................... INCLUDES ITEM W/

3 0241069980 GROMMET 1 4 0655000140 SPARK PLUG CAP 1 5 0011105250 BOLT AND WASHER ASSY 2 6 0851029960 VINYL PIPE 1

7 0659000010 SPARK PLUG TERMINAL ................ 1 ......................... REPLACES 0655000100

5807007020 IGNITION COIL ................................ 1 ......................... REPLACES 5807002020

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 49

Effective: February 22, 2006

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 30 days.

FREIGHT POLICY

All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit will be allowed, subject to the following provisions:

1. A Returned Material Authorization must be approved by Multiquip prior to shipment.

2. To obtain a Return Mater ial Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.

a. The parts numbers and descriptions

must match the current parts price list.

b. The list must be typed or computer

generated.

c. The list must state the reason(s) for

the return.

d. The list must reference the sales

order(s) or invoice(s) under which the items were originally purchased.

e. The list must include the name and

phone number of the person requesting the RMA.

3. A copy of the Return Material Authorization must accompany the return shipment.

4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.

5. Parts must be in new and resalable con-

6. The following items are not returnable:

7. The sender will be notified of any material

8. Such material will be held for five working

9. Credit on returned parts will be issued at

10. In cases where an item is accepted, for

11. Credit issued will be applied to future

PRICING AND REBATES

Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.

a. Obsolete parts. (If an item is in the

price book and shows as being replaced by another item, it is obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

c. Any line item with an extended dealer

net price of less than $5.00.

d. Special order items.

e. Electrical components. f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

received that is not acceptable.

days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.

dealer net price at time of the original purchase, less a 15% restocking charge.

which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.

purchases only.

direct to Government agencies, and to Original

Equipment Manufacturer accounts who use

our products as integral parts of their own

products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice

for special handling including bus shipments,

insured parcel post or in cases where Multiquip

must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable hereunder for

damages in excess of the purchase price of the

item with respect to which damages are

claimed, and in no event shall Multiquip be

liable for loss of profit or good will or for any

other special, consequential or incidental dam-

ages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made

in connection with the sale of parts or trade

accessories nor as to any engine not manufac-

tured by Multiquip. Such warranties made in

connection with the sale of new, complete units

are made exclusively by a statement of war-

ranty packaged with such units, and Multiquip

neither assumes nor authorizes any person to

assume for it any other obligation or liability

whatever in connection with the sale of its

products. Apart from such written statement of

warranty, there are no warranties, express,

implied or statutory, which extend beyond the

description of the products on the face hereof.

PAGE 50 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07)

NOTE PAGE

MT-60H/H2 — PARTS & OPERATION MANUAL — REV. #12 (05/29/07) — PAGE 51

OPERATION AND PARTS MANUAL

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

ON-HAND

WHEN CALLING

UNITED STATES

Multiquip Corporate Office MQ Parts Department

18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877 Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284 Contact: mq@multiquip.com

Mayco Parts Warranty Department

800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173 310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279

Service Department Technial Assistance

800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032 310-537-3700

MEXICO UNITED KINGDOM

MQ Cipsa Multiquip (UK) Limited Head Office

Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223 Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226 Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL

Contact: sales@multiquip.co.uk

CANADA BRAZIL

Multiquip Multiquip

4110 Industriel Boul. Tel: (450) 625-2244 Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055 Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664 Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055

Contact: jmartin@multiquip.com Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br

Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the

Tamping Rammer.

Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip

MQ-Mikasa MT60H/H2

Your Local Dealer is:

Multiquip MT-60H, MT-H2 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual