Multiquip MT55F User Manual

OPERATION AND PARTS MANUAL
SERIES
MODEL MT55F
TAMPING RAMMER
EH090D/EH092D
Revision #5 (01/05/12)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
GASOLINE ENGINES)
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
PAGE 2 — MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12)
NOTES
MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12) — PAGE 3
TABLE OF CONTENTS
MT55F Tamping Rammer
Proposition 65 Warning .............................................3
Table Of Contents .....................................................4
Parts Ordering Procedures .......................................5
Safety Information ................................................. 6-9
General Information ................................................ 10
Specifications ..........................................................11
Controls and Components ......................................12
Basic Engine ........................................................... 13
Operation .......................................................... 14-17
Maintenance ........................................................... 18
Troubleshooting Guide ...................................... 20-21
Explanation Of Codes In Remarks Column ............22
Suggested Spare Parts ...........................................23
Component Drawings
Name Plate and Decals .................................... 24-25
Crankcase and Engine Assembly ..................... 26-27
Guide Cylinder Assembly .................................. 28-29
Tank and Handle Assembly .............................. 30-31
Foot Assembly .................................................. 32-33
Narrow Foot Assembly (Option) ....................... 34-35
Trench Shoe Assembly (Option) ....................... 36-37
ROBIN EH-090D45050 ENGINE
Crankcase Assembly ......................................... 38-39
Crankshaft and Piston Assembly ....................... 40-41
Intake and Exhaust Assembly ............................42-43
Governor Assembly ........................................... 44-45
Blower Housing and Recoil Starter Assembly ...46-47
Carburetor Assembly ......................................... 48-49
Electric Device Assembly ...................................50-51
ROBIN EH-092D45010 ENGINE
Crankcase Assembly ........................................ 52-53
Crankshaft and Piston Assembly ...................... 54-55
Intake and Exhaust Assembly ........................... 56-57
Carburetor Assembly ........................................ 58-59
Air Cleaner Assembly........................................
Governor, Operation Assembly......................... 62-63
Blower Housing Assembly ................................ 64-65
Recoil Starter Assembly.................................... 66-67
Accessories Assembly ...................................... 68-69
Terms and Condition Of Sale
Parts .................... 70
60-61
NOTICE
Specification and part number are subject to change without notice.
PAGE 4 — MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12)
PARTS ORDERING PROCEDURES
r
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact you District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
When ordering parts, please supply:
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
Specify Preferred Method of Shipment:UPS/Fed Ex ✓ DHL
Priority One Tr uck
Ground
Next Day
Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12) — PAGE 5
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifically address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Lethal Exhaust Gases
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12)
SAFETY INFORMATION
.
GENERAL SAFETY
CAUTION
 NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the influence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE
 This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
 Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
 Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest phone or keep a
phone on the job site. Also, know the phone numbers of
the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.
RAMMER SAFETY
DANGER
 NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fire could result causing severe
bodily harm or even death.
WARNING
 NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
DO NOT use this machine on ground that is harder than
the machine can handle, or for driving pilings or tamping rock beds. Furthermore, use of the machine on sloping ground, such as the side of an embankment, may make the machine unstable and can cause an accident. It can also result in premature machine wear due to uneven loads on the machine.
Use the machine with confidence for tamping earth and
sand, soil, gravel, and asphalt. DO NOT use the machine for other types of jobs.
CAUTION
 NEVER lubricate components or attempt service on a
running machine.
NOTICE
 ALWAYS know the location of the nearest
fire extinguisher.
 ALWAYS know the location of the nearest
first aid kit.
MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12) — PAGE 7
ALWAYS keep the machine in proper running condition.
 Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
SAFETY INFORMATION
k
ENGINE SAFETY
DANGER
 The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can cause death if inhaled.
 The engine of this equipment
requires an adequate free flow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
WARNING
 DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
DO NOT remove the engine oil drain plug
while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the rammer.
CAUTION
FUEL SAFETY
DANGER
 DO NOT add fuel to equipment if it is placed inside truc
bed with plastic liner. Possibility exists of explosion or fire due to static electricity.
 DO NOT
fluids. Fuel is extremely flammable and its vapors can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
 ALWAYS use extreme caution when working with
flammable liquids.
start the engine near spilled fuel or combustible
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool before servicing equipment.
NOTICE
NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filter frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
PAGE 8 — MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12)
DO NOT fill the fuel tank while the engine is running
or hot.
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from the ignition system.
 Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
 NEVER use fuel as a cleaning agent.
 DO NOT smoke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
TRANSPORTING SAFETY
CAUTION
 NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
 Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are not loose or missing.
 Always make sure crane or lifting device has been
properly secured to the lifting bail (hook) of the equipment.
 ALWAYS shutdown engine before transporting.
 NEVER lift the equipment while the engine is running.
 Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
SAFETY INFORMATION
 Use adequate lifting cable (wire or rope) of sufficient
strength.
 Use one point suspension hook and lift straight
upwards.
 DO NOT lift machine to unnecessary heights.
 ALWAYS tie down equipment during transport by
securing the equipment with rope.
 Never allow any person or animal to stand underneath the
equipment while lifting.
ENVIRONMENTAL SAFETY
NOTICE
 Dispose of hazardous waste properly.
Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12) — PAGE 9
Definition of Tamping Rammer
The Mikasa MT55F tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
The impact force of the MT55F levels and uniformly compacts voids between soil particles to increase dry density.
Circular motion is converted to create impact force. The MT55F tamping rammer develops a powerful compacting force at the foot of the rammer. To maintain optimum performance, proper operation and service are essential.
Construction of Tamping Rammer
The Mikasa MT55F is equipped with an air cooled, two cycle gasoline engine. Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch.
Rammer Gearbox and Spring Cylinder
The Mikasa MT55F uses an oil bath lubrication system. Always check the oil level through the oil level sight glass at the rear of the tamper foot.
1. Make sure that there is no damage on the bolts.
2. Make sure that there is no crack or breakage on handle.
3. Make sure that there is no fissure on the surface. If there is any abnormality or damage, replace with new one.
For operation: This handle is to be used to lift up the shoe part of the machine
with the body laid down on the ground or truck bed.
1. Use proper lifting techniques to avoid back injury. This handle is for manual lifting only.
2. Do not use this handle as a rammer lift point. Use the lifting point on the top of the machine.
3. Do not move the rammer with the lifting handle and the front rollers more than (16 feet) 5 meters.
GENERAL INFORMATION
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Before starting operation check the lifting handle to:
Handle Operation
Controls
Before starting the MT55F Tamping Rammer identify and understand the function of the controls, see Figure 1 on page 13.
PAGE 10 — MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12)
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MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12) — PAGE 11
COMPONENTS
Figure 1. MT55F Rammer
Figure 1 shows the location of the controls and components for the MT55F Tamping Rammer. The functions of each control is described below:
1. Throttle Lever – Used to adjust engine speed (rpm). Move
lever forward back toward operator
(SLOW)
to reduce engine speed, move lever
(FAST
) to increase speed.
2. Fuel Shut-Off Valve – Supplies fuel from the fuel tank to the engine. To begin fuel flow move the fuel shut-off valve downward.
3. Oil Bath Fill Plug – Open this plug to add oil to the oil
8. Fuel Tank/Cap Remove this cap to add unleaded gaso-
line to the fuel tank. Make sure cap is tightened securely. DO
NOT over fill.
CAUTION - Fueling The Engine
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up,
bath reservoir.
4. Drain Valve – Open this valve to remove oil from the bellows.
5. Primary Air Cleaner – Pre-cleans (first stage) dirt and other debris from entering the engine.
6. Foot– Laminated wood with tempered steel plate for
L1. A Returned Material Authorization must be approved by Multiquip prior to shipment. A copy of the Authorization must
accompany the shipment to the designated Warehouse. A copy of the original Multiquip invoice to the customer must
superior shock absorption.
also accompany the shipment.
7. Oil Level Sight Glass – Indicates the level of oil in the oil
bath reservoir.
9. Bellows – Reservoir for oil bath.
10. Handle – To operate rammer
GRIP
handle assembly
firmly on both sides.
11. Nameplate – Displays information regarding the rammer.
12. Engine Air Cleaner – Prevents dirt (second stage) and other debris form entering the engine.
13. Muffler – Used to reduce noise and emissions.
PAGE 12 — MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12)
BASIC ENGINE
Figure 2. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 2) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing.
1. Secondary Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
2. Choke Lever –Used when starting the engine. Normally used in cold weather conditions. In cold weather turn the choke lever to the fully closed position, in warm weather set choke lever half way or completely open.
3. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.02 - 0.03 inch (0.6 - 0.7 mm). Clean spark plug once a week.
4. Engine ON/OFF Switch – Controls the starting and stopping of the engine. Switch must be in the "ON" position when starting the engine.
Operating the engine without an
NOTE
air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine,
5. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
6. Muffler – Used to reduce noise and emissions.
CAUTION - Burn Hazard
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
7. Dipstick/Oil Filler Cap – Remove this cap to determine if the engine oil is low. Add oil through this filler port as recommended in Table 3.
8. Oil Drain Plug – Remove this plug to remove oil from the engine's crankcase.
MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12) — PAGE 13
OPERATION
This section is intended to assist the operator with the initial start-up of the MT55F Tamping Rammer. It extremely important that this section be read carefully before attempting to operate the rammer.
DO NOT use your rammer until this section is thoroughly understood.
Fuel
1. Fill the fuel tank (Figure 4) with unleaded gasoline. DO NOT overfill, wipe up spilled fuel immediately.
CAUTION - Read Manual
DO NOT attempt to operate the Tamping
Rammer until the Safety, General Information and Inspection sections of this manual have been
understood
Rammer Gearbox and Spring Cylinder Oil Bath
This unit uses an oil bath lubrication system. Perform the following:
1. Check the oil level through the oil level sight glass (Figure 3) at the rear of the tamper foot.
read and thoroughly
.
Engine Oil Check
1. To check the engine oil level, place the rammer on secure level ground with the engine stopped.
Figure 4. Fuel Tank
2. Remove the filler cap/dipstick from the engine oil filler hole (Figure 5) and wipe it clean.
Figure 3. Foot Housing Sight Glass
2. If oil is not visible, add 10W-30 SE, SF or higher grade motor oil into the oil fill plug opening (Figure 3). The bath contains approximately 1.0 pints (520 cc.)
NOTE
The oil level should be kept at the half way point of the sight glass.
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 3). Maximum oil capacity is .079 gallons (0.3 liters)
Figure 5. Engine Oil Dipstick
PAGE 14 — MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12)
OPERATION
Initial Start-up
When starting the MT55F Tamping Rammer perform the following:
Figure 6. Engine Oil Dipstick (Oil Level)
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1. Open the
lever to the
fuel shut- off valve
open
position (Figure 7).
by moving the
fuel cock
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Figure 7. Fuel Shut-Off Valve (ON)
2. Set the engine ON/OFF switch (Figure 8) to the "ON"
position (start).
1 . Check all nuts, bolts fasteners for tightness. Retighten as
necessary.
2. Clean any dirt from the recoil starter and foot pedestal. Wipe the entire unit clean before operating.
3. Replace any missing or damaged Safety Operation decals.
4. Adjust height of handle. Adjust handle by loosening nuts and moving handle to suit operation. Retighten nuts.
3. Move the throttle lever to the "IDLE" position (Figure 9).
Figure 8. On Off Switch
MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12) — PAGE 15
Figure 9. Throttle Lever (Idle)
4. In cold weather, start the unit with choke lever "Fully Closed"(Figure 10). In warm weather or when the engine is
warm, the unit can be started with choke halfway or com-
open
pletely
.
OPERATION
Figure 11. Recoil Starter
6. If engine fails to start, move the choke lever (Figure 10) to the half open position to avoid flooding.
7. Repeat steps 1 thru 6.
8. If the engine does not start after repeated attempts, check the spark plug for excess fuel. Clean and replace the spark plug as needed.
Operation
1. To start the rammer tamping action, move the throttle lever (Figure 12) position . DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring.
Figure 10. Choke Lever (Closed)
5. Grip the recoil starter (Figure 11) handle and pull it until you feel a slight resistance. Then pull sharply and quickly. Return the recoil starter handle to the starter case before releasing.
quickly
from IDLE (close) to the FULL OPEN
Figure 12. Throttle Lever (Full Open)
PAGE 16 — MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12)
OPERATION
CAUTION - Throttle Lever
Make sure that the throttle lever is moved to the FULL OPEN position. Operating the rammer at less than full speeds can result in damage to the clutch springs or foot
2. The MT55F Tamping rammer is designed to run at 3,600 rpm.
At optimum rpm the foot hits at the rate between 600 ~ 695 impacts per minute. Increasing throttle speed past factory set rpm does not increase impacts and may damage unit. The MT55F is designed to advance while tamping. For faster advance, pull back slightly on the handle so that rear of foot contacts soil first.
2. After the engine “OFF” position (Figure 14).
Figure 14. ON/OFF Switch (Off Position)
2. Close the
cock lever to the CLOSED position.
cools
, turn the engine start/stop switch to the
fuel shut- off valve
(Figure 15) by moving the fuel
Figure 13. Throttle Lever (Idle)
Stopping The Engine
Normal Shutdown
1. Move throttle lever quickly from the FULL OPEN to IDLE position (Figure 13) and run the engine for three minutes at low speed.
MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12) — PAGE 17
Figure 15. Fuel Shut-OFF Valve (Off Position)
Emergency Showdown
1. Move the throttle lever quickly to the the engine start/stop switch to the valve lever to the
CLOSED
position.
IDLE
position, and turn
OFF
position. Turn fuel
Maintenance
MAINTENANCE
Perform the scheduled maintenance procedures as indicated:
DAILY
Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed.
WEEKLY
Remove the fuel filter cap and clean the inside of the fuel tank.
Remove or clean the filter at the bottom of the tank.
Remove and clean the spark plug, then adjust the spark gap to 0.02~0.03 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.
Clean air cleaner cover.
200 - 300 HOURS (Pre-Cleaner)
Remove the element from the pre-cleaner (Figure 16) at the top of the crankcase (body side) and clean it with cleaning oil (kerosene).
Tap the paper filter element (Figure 17 ) several times on a hard surface to remove dirt, or blow compressed air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm element from the air cleaner case side. Brushing will force dirt into the fibers. Replace the paper filter element if it is excessively dirty.
200 - 300 HOURS (Oil Bath)
Drain oil reservoir on foot housing (Figure 18). Refill with approximately 1.0 pt. (520 cc.) of 10W-30 SE, SF or higher grade motor oil. Oil should be midway in sight glass. Break in oil should be changed after first 50 hours.
PAPER
ELEMENT
GRAY OUTER
FOAM ELEMENT
CLEAN WITH
KEROSENE
CLEAN WITH
COMPRESSED
AIR
Figure 17. Engine Air Cleaner
2
)] through the filter
NEVER
brush off dirt.
Yearly
Figure 16. Primary Air Filter
Lubricate the top element (yellow) with 2~5 cc of engine oil
SAE-30.
Lubricate bottom element (gray) with 7~9 cc of engine oil SAE-30 and completely squeeze out the excess oil from the element before installing.
The air cleaner (Figure 17 ) on the engine side will hardly be
Long Term Storage
contaminated, if it is, clean the outer foam gray element with cleaning solvent. Tightly squeeze outer foam element to remove any excess solvent before re-installing.
PAGE 18 — MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12)
Figure 18. Foot Housing Drain Plug
Check the fuel line and the oil line regularly for damage and to ensure that there are no leaks.
Replace the oil and fuel lines every two years to maintain the performance and flexibility lines.
Drain fuel from fuel tank, fuel line and carburetor. Remove spark plug and pour a few drops of motor oil into
cylinder. Crank engine 3 to 4 times so that oil reaches all internal parts.
Clean exterior with a cloth soaked in clean oil. Store unit covered with plastic sheet in moisture free and
dust free location out of direct sunlight
NOTES
MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12) — PAGE 19
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PAGE 20 — MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12)
TROUBLESHOOTING
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MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12) — PAGE 21
EXPLANATION OF CODES IN THE REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
Serial Number Break — Used to list an effective serial number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
PAGE 22 — MT55F RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (01/06/12)
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