Multiquip MS1420E User Manual

OPERATION & PARTS MANUAL
TRAK-14 SERIES
MASONRY SAWS
MS1455H (5.5 HP GASOLINE) MS1415E (1.5 HP ELECTRIC) MS1420E (2.0 HP ELECTRIC)
MODEL # SERIAL #
© COPYRIGHT 2004, MULTIQUIP INC.
Revision #2 (09/07/04)
STOW CONSTRUCTION EQUIPMENTSTOW CONSTRUCTION EQUIPMENT
STOW CONSTRUCTION EQUIPMENT
STOW CONSTRUCTION EQUIPMENTSTOW CONSTRUCTION EQUIPMENT
A DIVISION OF MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749 310-537-3700 • 888-252-STOW [888-252-7869] FAX: 310-537-1986 • FAX: 800-556-1986 E-MAIL: stow@multiquip.com • WWW: stowmfg.com
PARTS DEPARTMENT:
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
P/N 25501
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT
800-421-1244 FAX: 310-537-4259
TECHNICAL ASSISTANCE
800-478-1244 FAX: 310-631-5032
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04) — PAGE 3
TRAK 14 — TABLE OF CONTENTS
STOW TRAK-14 (14-Inch)
MASONRY SAW
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation .................................... 8-10
Operation and Safety Decals .................................. 11
Specifications .......................................................... 12
Dimensions ............................................................. 13
General Information ................................................ 14
Controls and Components ................................. 16-17
Electric Motor Components .................................... 18
Engine Components ............................................... 19
Pre-Setup (Electric) ............................................ 20-23
Pre-Setup (Gasoline) ......................................... 24-25
Operation (Electric) ............................................ 26-27
Operation (Electric) ............................................ 28-29
Maintenance ...................................................... 30-33
Electric Motor Wiring Diagram ................................ 34
Troubleshooting (Blade) .......................................... 36
Troubleshooting (Electric Motor) ............................. 37
Troubleshooting (Gasoline Engine) ................... 38-39
Explanation of Code In Remarks Column ............... 40
Suggested Spare Parts ........................................... 41
HONDA GX160K1QXC9
GASOLINE ENGINE
Air Cleaner (Cyclone) Assembly ........................ 58-59
Camshaft Assembly ........................................... 60-61
Carburetor Assembly ......................................... 62-63
Control Assembly ............................................... 64-65
Crankcase Cover Assembly ............................... 66-67
Crankshaft Assembly ......................................... 68-69
Cylinder Barrel Assembly ................................... 70-71
Cylinder Head Assembly .................................... 72-73
Fan Cover Assembly .......................................... 74-75
Flywheel Assembly ............................................ 76-77
Fuel Tank Assembly ........................................... 78-79
Ignition Coil Assembly ........................................ 80-81
MufflerAssembly ................................................ 82-83
Piston Assembly ................................................. 84-85
Recoil Starter Assembly..................................... 86-87
Gasket Assemby ................................................ 88-89
Labels Assemby ................................................. 90-91
Terms and Conditions of Sale — Parts ................... 92
TRAK-14 COMPONENT
DRAWINGS
Nameplate and Decals.......................................42-43
Tray Assembly .................................................... 44-45
Cart Assembly .................................................... 46-47
Motor Plate and Shaft Assembly.......................48-49
Engine-Honda 5.5 H.P. Assembly ...................... 50-51
Electric Motor Assembly.....................................52-53
Water Pump Assembly ....................................... 54-55
Support Stand Assembly (Option) ..................... 56-57
PAGE 4 — TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04)
NOTE
Specification and part number are subject to change without notice.
PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒❒
Dealer account number
❒❒ ❒❒
Dealer name and address
❒❒ ❒❒
Shipping address (if different than billing address)
❒❒ ❒❒
Return fax number
❒❒ ❒❒
Applicable model number
❒❒ ❒❒
Quantity, part number and description of each part
❒❒ ❒❒
Specify preferred method of shipment:
❒❒
FedEx or UPS Ground FedEx or UPS Second Day or Third Day FedEx or UPS Next Day Federal Express Priority One DHL Tr u ck
Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ship within 24 hours. We will make every effort to ship “Air Shipments” the same day that the order is received, if prior to 2PM west coast time. “Stock Orders” must be so noted on fax or web forms.
Here’s how to get help...
Please have the model and serial number on hand when calling.
Parts Department
800-427-1244 Fax: 800-672-7877
310-537-3700 Fax: 310-637-3284
Service Department
800-478-1244 Fax: 310-537-4259
310-537-3700
Warranty Department
800-421-1244, Ext. 279 Fax: 310-537-1173
310-537-3700, Ext. 279
Sales Department
310-661-4242 Fax: 310-604-9237
877-289-7869 (877-BUY STOW)
Place Your Parts Order Via Web or Fax
For Even More Savings!
Extra Discounts!
All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:
Ordered Standard Stock orders
via orders ($750 list and above)
Fax 3% 10%
Web 5% 10%
Special freight allowances when you order 10 or more line items via Web or Fax!**
FedEx Ground Service
No other allowances on freight shipped by any other carrier.
at no charge for freight
NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
STOW CONSTRUCTION EQUIPMENTSTOW CONSTRUCTION EQUIPMENT
STOW CONSTRUCTION EQUIPMENT
STOW CONSTRUCTION EQUIPMENTSTOW CONSTRUCTION EQUIPMENT
A DIVISION OF MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749 310-537-3700 • 888-252-STOW [888-252-7869] FAX: 310-537-1986 • FAX: 800-556-1986 E-MAIL: stow@multiquip.com • WWW: stowmfg.com
TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04) — PAGE 5
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
TRAK 14 — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
HAZARD SYMBOLS
NOTE
This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the STOW TRAK-14. For engine maintenance information, please refer to the engine manufacturers instructions for data relative to its safe operation.
Before using this MASONRY SAW, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
DANGER: You WILL be KILLED or
SERIOUSLY injured if you DO NOT follow directions.
Guards and Covers In Place
NEVER operate the saw without blade guards
and covers in place. Adhere to safety guidelines ANSI American National Standards Institute, OSHA or other applicable local regulations.
Rotating Blade
Rotating blade can cut and crush. Keep hands and feet clear.
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you DO NOT follow directions.
CAUTION: You CAN be injured if you
DO NOT follow directions.
Potential hazards associated with masonry saw operation will be referenced with " this manual, and will be referenced in conjunction with Safety "
Message Alert Symbols
Hazard Symbols
".
PAGE 6 — TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04)
" which appear throughout
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, and
clothing
prevent injury.
away from all moving parts to
Accidental Starting
ALWAYS place the engine ON/OFF
switch in the OFF position, when the saw is not in use.
hands, hair
TRAK 14 — SAFETY MESSAGE ALERT SYMBOLS
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
Respiratory Hazard
ALWAYS wear approved respiratory protection
that complies with ANSI-Z87.1.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection that complies with ANSI-Z87.1
HAZARD SYMBOLS - Gasoline Powered Models
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not
provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
Equipment Damage Messages
NOTE
Other important messages are provided throughout this manual to help prevent damage to your concrete saw, other property, or the surrounding environment.
This
saw
, other property, or the surrounding environment could be damaged if you do not follow instructions.
TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04) — PAGE 7
TRAK 14 — RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the TRAK 14 SAW. Unless otherwise noted, these guidelines refer to saws with gasoline powered engines.
SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate the saw without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
SAFETY - GASOLINE POWERED ENGINES
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing the saw.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot!
with
The engine of this saw ( adequate free flow of cooling air. NEVER operate the saw in
components can cause serious burns.
gasoline model only
any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the saw's engine and may cause injury to people. Remember the saw's engine gives off
DEADLY
gas.
) requires an
carbon monoxide
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate the saw under the influence or drugs or alcohol.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS check the saw for loosened threads or bolts before starting.
NEVER operate the saw in an explosive atmosphere where fumes are present or near combustible materials. An explosion or fire could result causing severe
bodily harm or even
death.
NEVER use fuel as a cleaning agent.
ALWAYS stop the engine before servicing, adding fuel and oil.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
NEVER
machine. Fire or explosion could result from
fuel vapors
engine.
Topping-off to filler port is dangerous, as it tends to spill fuel.
ALWAYS service air cleaner frequently to prevent carburetor malfunction.
NEVER run the engine without the air filter. Severe engine damage could occur. (Gasoline powered engines)
smoke
around or near the
, or if fuel is spilled on a
hot!
PAGE 8 — TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04)
TRAK 14 — RULES FOR SAFE OPERATION
SAFETY - ELECTRIC POWERED MODELS
ALWAYS connect the motor to a power source in compliance with all local electrical codes. This must be performed by a qualified electrician.
ALWAYS use only outdoor approved GROUNDED extension cords.
MAKE CERTAIN the power cord/extension cord is free from damage and that the grounding circuit is operational.
MAKE CERTAIN the extension cord used is intended to be used in the environment you will be using it in. If an extension is used, NEVER submerge the connection in water. To reduce the risk of electrical shock, always make water-tight connections.
MAKE CERTAIN the "ON/OFF" switch is in the "OFF" position before plugging in the power cord/extension cord to avoid accidental starting.
ALWAYS stop the motor before servicing. MAKE CERTAIN the motor is stopped and turned "OFF" at the switch, and the power cord is disconnected from the power source.
Use only the guage wire and length of cord recommended for the motor size.
When cutting, ALWAYS be aware of the location of the cord.
BLADE SAFETY
WARNING
ALWAYS check to make sure that the
operating area is clear before starting the engine.
Use appropriate blades manufactured for use on masonry saws.
WARNING
Always inspect blades before each use. The blade should exhibit no cracks, dings, or flaws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true.
Examine blade flanges for damage, excessive wear and cleanliness before mounting blade. Blade should fit snugly on the shaft and against the inside/outside blade flanges.
Ensure the blade is marked with an operating speed greater than the blade shaft speed of the saw.
GENERAL SAFETY
ALWAYS read, understand, and follow procedures in Operator's Manual before attempting to operate equipment.
ALWAYS be sure the operator is familiar with proper safety precautions and operating techniques before using the saw.
NEVER leave the machine
Block the unit when leaving or when using on a slope.
ALWAYS check to make sure that the operating area is clear before starting the engine.
Maintain this equipment in a safe operating condition at all times.
AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts, this can cause a serious injury.
ALWAYS keep clear of operating or the saw.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
NEVER use accessories or attachments which are not recommended by the manufacturer for this equipment. Damage to the equipment and/or injury to user may result.
unattended
rotating
or
while running.
moving parts
while
Only cut the material that is specified by the blade. Read the specifications of the blade to ensure the proper tool has been matched to the material being cut.
Always keep blade guards in place. Exposure of the blade must not exceed 180 degrees.
NEVER touch or try to stop a moving blade with your hands. ALWAYS keep hands clear of the blade.
Ensure that the blade does not come into contact with the ground or surface during transportation. DO NOT drop the blade on ground or surface.
The engine governor is designed to permit maximum engine speed in a no-load condition. Speeds that exceed this limit may cause the blade to exceed the maximum safe allowable speed.
Ensure that the blade is mounted for proper operating direction.
Keep all inexperienced and unauthorized people away from the equipment at all times.
ALWAYS use or operate the saw on a level surface to prevent the saw from tipping.
TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04) — PAGE 9
TRAK 14 — RULES FOR SAFE OPERATION
SAW MAINTENANCE (CLEANING)
ALWAYS clean the saw before maintenance or repair.
DO NOT use aggressive cleaners (i.e. containing solvents). DO NOT use high pressure water jets, aggressive detergents
or solutions and liquids with a temperature exceeding 86 F. Use a fluff-free cloth only.
Use a cloth which may be lightly moistened only for removing dust and dirt. Hard packed dirt can be removed with a brush.
NEVER let water, cleaning liquid or vapor penetrate into the electric motor, connectors, plugs, and switches. When cleaning cover all apertures or openings on all electrical components.
ALWAYS use a soft, low-pressure water jet and a brush to rinse dirt and incrustations away. Be particularly careful not to spray water on sensitive parts of of the saw (e.g. electric motor, ON/OFF switch). Clean the motor and ON/OFF switch
moist
by wiping with a
DO NOT rinse the bearings of the drive elements (gasoline model only).
cloth.
soft
SAW TRANSPORTATION SAFETY
EMERGENCIES
Use an appropriate lifting equipment to ensure the safe movement of the saw.
DO NOT use the handles as lifting points. Safeguard against extreme saw attitudes relative to level.
An engine tipped to extreme angles may cause oil to gravitate into the cylinder head making the engine start difficult. (Gasoline powered engines)
NEVER transport the saw with the blade mounted.
ALWAYS know the
location of the nearest
fire extinguisher
ALWAYS know the location of the
nearest and
.
first aid kit
.
In emergencies
nearest phone or Also know the phone numbers of the nearest
ambulance, doctor
information will be invaluable in the case of an emergency.
always
know the location of the
keep a phone on the job site
and
fire department
.
. This
PAGE 10 — TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04)
TRAK 14 — OPERATION AND SAFETY DECALS
Machine Operation And Safety Decals
The TRAK 14 SAW is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. Should any of these decals become unreadable, replacements can be obtained from your dealer.
TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04) — PAGE 11
TRAK 14 — SPECIFICATIONS (SAW/ENGINE)
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DANGER
PAGE 12 — TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04)
TRAK 14 — DIMENSIONS
Figure 1. Dimensions
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TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04) — PAGE 13
TRAK 14 — GENERAL INFORMATION
TRAK-14 Masonry Saw
The TRAK-14 masonry saw is designed for vigorous wet-cutting masonry applications. The heavy-duty aluminum conveyor cart and ball bearing roller wheels ensure material stability and smooth travel. In addition a reinforced jig-welded steel frame provides rigidity for cutting accuracy and long service life.
This saw is available with either an
engine
1.5 HP or 2.0 HP with overload protection. Each motor can operate at either 115 VAC or 230 VAC. The electric motor input voltage is selectable by means of a toggle switch. Always make sure that the input voltage being supplied to the motor matches the position of the voltage selector toggle switch located on top of the motor.
If desired, the TRAK-14 saw can be configured with a 5.5 HP Honda GX160 gasoline engine.
All TRAK-14 models include a high flow water pump, cutting jig, water hoses and associated plumbing to enable the operator to begin wet cutting.
Dry Cutting Applications
The TRAK-14 masonry saw is shipped from the factory for wet­cutting saw applications, however it can be used for dry-cutting saw applications (see dry-cutting saw applications in this manual). The most import thing to remember is to
the water pump
and failure to disconnect the pump (when running dry) will cause pump failure. NEVER! have the water pump engaged when dry cutting applications are involved.
Blade Applications
. The heavy duty electric motors are available in either
. The water pump is cooled by the flow of water,
electric motor
or a
gasoline
disconnect
Accessories/Replacement Parts
If desired the TRAK-14 masonry saw can be equipped with a scissors type support stand P/N TRAK14SS, this stand is ideal when the saw needs to be transported and placed on a secure reliable platform.
Overview of Features
1.5 or 2.0 HP, 115/230 VAC , 60 Hz heavy duty electric motors with overload protection.
5.5 HP Honda GX160 gasoline engine.
14-inch blade capacity provides 5-inch depth of cut.
Rugged aluminum conveyor cart for optimum stability.
Open back design permits capability of cutting large materials.
Ergonomically designed cutting head provides operator relief in high tempo operations.
Mounted carrying handles for easy transportation.
Rubber-matted cutting table helps hold the material being cut in place while resisting vibrations for smoother cuts with less chipping.
Cutting table marked in inches and centimeters (ruler) for precision cuts.
Stay-level blade guard for operator safety.
Rigid steel frame minimizes vibrations and assures accurate cutting.
Mechanical Water Pump Kit (Gasoline Model Only)
Electric Submersible Water Pump Kit (Electric Models Only).
This saw has been designed to incorporate the use of Diamond
Blades saw is best evidenced by using 14-inch (356 mm) Diamond Blades call STOW about your specific cutting application.
as the cutting tool. The optimum performance of this
that match the material being cut. Ask your dealer, or
PAGE 14 — TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04)
NOTE PAGE
TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04) — PAGE 15
TRAK 14 — CONTROLS AND COMPONENTS
Figure 2. Trak-14 Saw (Electric/Gasoline)
PAGE 16 — TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04)
TRAK 14 — CONTROLS AND COMPONENTS
Figure 2 shows the location of the basic controls or components for the TRAK-14 saw. Listed below is a brief explanation of each control or component.
1. Ruler Backstop – When cutting, place material against backstop. Use measurement rail (ruler) to determine where material is to be cut.
2. Water Tray – When wet cutting is required, fill with clean fresh water. Make sure submersible is totally immersed in water.
3. Cutting Head Handle – Grab hold of this handle to move
up
the cutting blade head either cutting head, release the mounting plate release/lock lever.
4. Carrying Handle (Head) – Grip this handle (front) to lift the mounting plate.
5. Blade Guard – Protects the user from the cutting blade.
NEVER
6. Power ON/OFF Box – This box is used on
models
position. Place in the OFF position to shut-down the saw.
7. V-belt Cover – Remove this cover to access the drive V­belt.
8. Mounting Plate Release/Lock Lever – Push this lever
backwards to release
the cutting head to move either up or down. Push the lever
forward to lock
9. Electric Motor/Conduit Box– This unit uses 2 different types of electric motors and voltages (see Table 2). Always make sure the voltage selector switch has been set to the correct position for the voltage being supplied to the motor. Plug the water pump (electric models only) power cord into the AC receptacle located on the conduit box.
10. Mounting Plate – Supports the electric motor/gasoline engine. Plate has slotted holes for horizontal (right-side) and vertical (left-side) adjustment of cutting head.
11. Carrying Handle (Head) – Grip this handle (rear) to lift the mounting plate.
12 . Tie Rod – The tie rod length has been set at the factory for
best blade guard position for the majority of the cutting that will be done.
13. Spring Tensioner – Allows for an easy up and down movement of the mounting plate.
operate the saw with the blade guard removed.
saws only
NEVER
operate the saw with the V-belt cover removed.
. To turn on the saw place in the ON
the mounting plate. This will allow
the mounting plate in place.
or down. To move the
electric
16. Carrying Handle (Tray) – Grip this handle (right-side) to trasport the saw.
17. Electric Water Pump – For best results place the pump between the splash shield and the rear of the water tray. This is for electric models only. Plug water pump power cord into AC receptacle on electric motor conduit box.
NEVER
18. Spindle Bolt/Outside Blade Flange – When mounting of the cutting blade is required, remove the spindle bolt and outside blade flange. Align cutting blade with inside flange arbor and reassemble spindle and outside blade flange.
19. Splash Guard – Keeps water and debris from leaving the water tray.
20. Carrying Handle (Tray) – Grip this handle (left-side) to trasport the saw.
21. Mechanical Water Pump – This pump is used on gasoline models only. Saw is shipped from the factor for wet cutting applications (pump handle down). Place pump handle upwards to disengage pump.
22. Engine – The gasoline model saws uses a 5.5 HP Honda GX160, 4-stroke, OHV, single cylinder, air cooled gasoline engine.
23. V-belt Cover (Gasoline Only) – Remove this cover to access the engine shaft-side V-belt. saw with the V-belt cover removed.
24. Water Lines – Replace the clear vinyl tubing water lines when they become brittle, worn or clogged. Water kits are available through your dealer.
25. Priming Bulb – Squeeze this bulb to prime the mechanical water pump (gasoline models only).
26. Blade Wrench – Use this tool to mount and remove cutting blade.
27. Strainer – For best results place the strainer between the splash shield and the rear of the water tray. This is for gasoline models only. be immersed in water.
28. Miter Box – For angled cuts, place the lip of the miter box on the measurement rail with the threaded thumb knob facing you and tighten.
run pump dry. Pump must be immersed in water.
NEVER
NEVER
run pump dry. Strainer must
run pump dry.
NEVER
operate the
14. Mounting Plate Lock/Release Knobs – Turn knob (2) clockwise to release the mounting plate. Turn counter­clockwise to tighten.
15. Stopper – Place stopper in tray when filling with water.
TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04) — PAGE 17
TRAK 14 — ELECTRIC MOTOR COMPONENTS
Figure 3. Electric Motor Components
PAGE 18 — TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04)
TRAK 14 — ENGINE COMPONENTS
Figure 4. Engine Controls and Components
INITIAL SERVICING-GASOLINE ENGINE
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
NOTE
DANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT
attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
3. Engine ON/OFF Switch – ON position permits engine starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
, lever back toward operator
8. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a month.
9. Muffler – Used to reduce noise and emissions
operating. NEVER operate the engine with the muffler removed.
10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual.
11. Oil Drain Bolt – Drain used oil while the engine is warm.
12. Oil Level Cap and Dipstick – Check engine oil with engine stopped and in a level position.
Operating the engine without an air filter, with a damaged air filter,
.
or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
WARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after
TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04) — PAGE 19
TRAK 14 — PRE-SETUP (ELECTRIC)
Pre-Setup
6. Insert the water pump on the electric motor conduit box as shown in Figure 6.
WARNING
Whenever cleaning, adjusting or lubricating any part of the saw, MAKE CERTAIN to place the power ON/OFF switch in the OFF position and disconnect the plug from the power source.
Assembly (Electric Powered Saws Only)
1. Open the shipping container carefully, lift the saw by its carrying handles and place it on a suitable table or platform. Make sure the table or platform can support the weight of the saw. The saw platform should be rigid and stationary so that it will not move, sag, or sway due to the vibrations and movements of the saw.
2. If using the TRAK-14 series TRAK14SS), attach stand to the under-side of the water tray. Follow the instructions supplied with the support stand kit when attaching it to the water tray.
3. Attach the clear plastic water hose (Figure 5) coming from the blade guard to the water pump.
support stand kit
(P/N
Conveyor Cart Placement
1. Place the conveyor cart across the water tray as shown in Figure 7. Align the wheels of the cart with the outer edge of the water tray. Push the cart back and forth, it should move freely in both directions.
power plug
Figure 6. Water Pump Power Connection
into the outlet receptacle
4. Fill the water tray with
intake must always be fully covered by water
keep the pump intake free of sludge, debris and other materials that may accumulate in the tray.
5. Make certain that the water hose will not come in contact with the blade or interfere with any moving parts. The best location for the water pump/strainer is between the splash shield and the rear of the water tray. This will prevent some of the abrasive particles from flowing through the pump.
clean fresh water
. The
water pump
. Also,
Figure 7. Conveyor Cart Placement
Figure 5. Water Tray/Water Pump
PAGE 20 — TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04)
TRAK 14 — PRE-SETUP (ELECTRIC)
WARNING
4. Diamond Segment or Rim - Ensure there are no cracks,
Failure to thoroughly inspect the blade for operational safety could result in damage to the blades or the saw and may cause serious injury to the user or others in the operating area. Inspect the blade flanges and shaft for damage before installing the blade.
Saw Blades
Diamond Blades ™
STOW dealer about your specific cutting application.
Saw Blade Definitions (Figure 8)
1. Stress Relief Holes (Gullets) - Check the steel core for cracks that may have propagated from the slots and/or gullets. Cracks indicate extreme fatigue failure and if sawing continues, catastrophic failure will occur.
are recommended for you saw. Ask your
5. Specifications - Ensure that the blade specifications, size,
6. Arbor Hole - It is essential that the arbor hole diameter
7. MAX RPM - This RPM reference is the maximum safe
Blade Installation
dings, or missing portions of the diamond segment/rim. DO
use a blade that is missing a segment or a portion
NOT
of the rim.
cause damage to your saw or injury to the user or others in the operating area.
and diameter properly match up to sawing operations. Utilizing a blade not matched properly to the task may result in poor performance and/or blade damage.
properly matches the blade, and that it is free from distortion. Correct blade flanges (collars) must be used. The inside face of the flanges must be clean and free of debris. An out­of-round arbor condition will cause damage to the blade and the saw.
operating speed for the blade selected. NEVER exceed the max RPM on the diamond blade. Exceeding the maximum RPM is dangerous and may cause poor performance and may damage the blade.
Damaged and /or missing segments/rims may
1. Use the
2. Ensure the capacity of the blade guard matches the diameter
3. Using the blade nut wrench, remove the
Figure 8. Diamond Blade
2. Edge of the Steel Core - Check the diameter edge for discoloration (blue oxidation) indicating an overheating condition caused by insufficient cooling water/air. Overheating of blades may lead to loss of core tension and/ or increase the possibility for blade failure. Make sure the steel core's width is uniform about the rim of the blade, and not succumbing to an "under-cutting" condition brought about by highly abrasive material or improper under-cutting core protection.
3. Directional Arrow - Ensure that the blade is oriented properly on the blade shaft for sawing. Reference the directional arrow on the blade and place it so the direction of rotation "downcuts" with the turn of the shaft.
blade nut wrench
to install the cutting blade.
of your cutting blade.
(Figure 9) supplied with the saw
blade shaft nut outside blade flange blade flange arbor
blade shaft nut. Tighten securely. DO NOT over tighten.
Figure 9. Blade Placement
. Install the cutting blade onto the
. Re-install the outside blade flange and
inside
and
TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04) — PAGE 21
TRAK 14 — PRE-SETUP (ELECTRIC)
Connecting the Power (Figure 10)
1. Place the power ON/OFF switch (Figure 10) in the OFF position (down).
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER use connecting to a power source. Defective cables may cause damage to the saw's electric motor or electrical shock.
Figure 10. Power ON/OFF Switch (OFF)
2. Connect an extension cord (Figure 13) of adequate current carrying capacity to the power plug on the electric motor.
3. MAKE CERTAIN that the correct size extension cord is used. Undersize wires will burn out motors. Use Table 4 to determine the correct extension cord size.
ROTOM
EGATLOV
CAV
'05
GNOL
seziSdroCnoisnetxE.4ELBAT
'57
GNOL
4. This unit is shipped from the factory with the
switch
position of the switch from 115 VAC to 230 VAC, remove the locking bolt and place the switch in the 230 VAC position. Re-
'001 GNOL
install the locking bolt to prevent accidently flipping the switch.
NEVER grab or touch a live power cord (Figure 11) with wet hands , the possibility exists of electrical shock, electrocution, and even
death!
a damaged
Figure 11. Voltage Selector Switch
(Figure 12) in the 115 VAC position. To change the
or
worn
extension cable when
voltage selector
PH5.1 511
PH5.1
PH0.2 511
PH0.2
01.ON .ON
032 1.ON
032 21.ON .ON
4
1.ON
0
01
.ON
41
.ON
8
21
.ON
8
.ON
41
6.ON
21.ON
Figure 13. Extension Cord Connection
Figure 12. Voltage Selector Switch
PAGE 22 — TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04)
TRAK 14 — PRE-SETUP (ELECTRIC)
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
5. Plug the free end of the extension cord into an AC power receptacle. Whenever possible use a GFCI receptacle (Figure 14) to reduce the risk of electrical shock.
ALWAYS use a extension cord and MAKE CERTAIN that the motor is connected to a properly grounded electric circuit. If possible use a ground fault circuit interrupter to protect the operator from possible
electric shock
grounded (3-wire
.
Dry Cutting (Electric Saws Only)
)
1. Un-plug the water pump power cord from the outlet receptacle on the electric motor conduit box.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
2. The TRAK-14 masonry saw is now ready for pre-setup procedures for complete.
NEVER
to a AC power source. Running the pump
dry
disconnect the pump's power cord when dry cutting.
dry cut
will
with the pump connected
damage
electric models saws only
the pump. Always
dry cutting
. Th e
is now
Figure 14. GFCI Receptacle
6. The TRAK-14 masonry saw is now ready for pre-setup procedures for complete.
electric models saws only
wet cutting
. The
is now
TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04) — PAGE 23
TRAK 14 — PRE-SETUP (GASOLINE)
Pre-Setup
WARNING
Whenever cleaning, adjusting or lubricating any part of the saw, MAKE CERTAIN to stop the engine and disconnect the spark plug wire from the spark plug.
Assembly (Gasoline Powered Saws Only)
1. Remove the TRAK-14 saw from its container and place it on a suitable table or platform. Make sure the table or platform can support the weight of the saw. The saw platform should be rigid and stationary so that it will not move, sag, or sway due to the vibrations and movements of the saw.
2. If using the TRAK-14 series TRAK14SS), attach stand to the under-side of the water tray. Follow the instructions supplied with the support stand kit when attaching it to the water tray.
3. The
gasoline powered
This pump operates by drawing power from the drive V-belts, and has been adjusted and locked for wet cutting operation when shipped from the factory.
saw uses a
support stand kit
mechanical water
(P/N
pump.
The TRAK-14 gasoline model utilizes some of the same procedures that are used for the TRAK-14 electric models. Please reference pages 20 and 21 for the below referenced procedures:
Dry Cutting (Gasoline Only)
To disconnect the belts perform the following:
1. Loosen the 2 hex head cap screws (Figure 15) that secure
2.
3. Tighten the 2 hex head cap screws that secure the pump
Conveyor Cart Placement Blade Selection and Inspection Saw Blades Blade Installation
mechanical water pump
the pump mount bracket.
Pull
the pump handle
mount bracket.
upward
to disengage the pump.
from the drive V-
4. Fill the water tray with clean fresh water. The
intake (strainer) must always be fully covered by water to operate effectively
sludge, debris and other materials that may accumulate in the tray.
5. Make certain that the water hose will not come in contact with the blade or interfere with any moving parts. The best location for the water pump/strainer is between the splash shield and the rear of the water tray. This will prevent some of the abrasive particles from flowing through the pump.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
ALWAYS
. Also, keep the pump intake free of
position the
strainer
tray in a manner that will allow the free
water pump
in the water
Wet Cutting (Gasoline Only)
To connect the perform the following:
1. Loosen the 2 hex head cap screws (Figure 16) that secure the pump mount bracket.
2.
Push
3. Tighten the 2 hex head cap screws that secure the pump mount bracket.
movement of the conveyor cart, and clearance from the cutting blade and cutting action.
The mechanical water pump is
NOTE
shipped from the factory for
cutting
applications.
wet
Figure 15. Pump Disengage
mechanical water pump
the pump handle
downward
to the drive V-belts
to engage the pump.
Figure 16. Pump Engage
PAGE 24 — TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04)
Before Starting
1. Read safety instructions at the beginning of manual.
2. Clean the saw, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
TRAK 14 — PRE-SETUP (GASOLINE)
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the saw on a secure level surface with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 17) and wipe clean.
DANGERDANGER
DANGER
DANGERDANGER
Fuel Check
Figure 18. Engine Oil Dipstick (Oil Level)
epyTliO.5elbaT
nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
Explosive Fuel
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the pump if the engine is
hot! or running
.
1. Remove the gasoline cap located on top of fuel tank.
Figure 17. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 18), fill to the edge of the oil filler
hole with the recommended oil type (Table 5). Maximum oil capacity is 0.63 quarts (0.60 liters)
TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04) — PAGE 25
2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel
immediately!
TRAK 14 — OPERATION (ELECTRIC)
Start-up Electric Motor
CAUTION
Read and fully understand this manual before
starting or attempting to operate the saw
Before starting the saw's electric motor make sure that the
Information, Inspection
Safety, General
and
Pre-setup
NEVER lift the blade guard while the blade
is rotating. The possibility exists of
bodily harm
.
contact with the rotating saw blade. Wait for the blade to blade guard.
sections have been completed and understood. DO NOT proceed until the above mentioned sections have been completed.
ALWAYS use the blades are being used. If dry cutting is required
water pump.
water feed system
unless special
dry cut
disconnect
WARNING
ALWAYS wear approved eye and hearing
protection before operating the saw.
WARNING
NEVER place hands or feet inside the belt
guard or blade guard while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance
1. Place the material to be cut (Figure 19) on the conveyor cart against the backstop.
WARNING
severe
if fingers or hands come in
stop rotating
Figure 19. Material Placement
before lifting the
WARNING
NEVER place hands and fingers near the
cutting blade. The possibility exist of severe bodily harm if hands and fingers come in contact with rotating saw blade.
WARNING
ALWAYS ensure that the cutting blade has
been mounted correctly and that it is raised above the surface you are about to cut.
DANGER
NEVER touch a live power cord with
wet hands. The possibility exists of electrical shock, electrocution which could cause severe bodily harm even death.
2. Place the in the release position (pull back to release). When releasing the lock, hold on to the mounting plate handle to prevent the plate from rising rapidly, possibly causing the saw to become unstable. Let the plate raise slowly.
Figure 20. Mounting Plate Release/Lock Lever
mounting plate release/lock lever
(Figure 20)
PAGE 26 — TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04)
TRAK 14 — OPERATION (ELECTRIC)
3. Adjust the cutting depth by pulling up or down on the
Cutting Head Handle
and is best utilized as a " plate release/lock lever is released, the optimum cutting action is attained by using the rotate down onto the material to be cut. Simultaneously the
conveyor cart is moved slowly forward
material and cutting action. A heavy-duty spring supports ergonomic return0t0-height
action of the cutting head assembly.
(Figure 21). This saw is designed,
Chop-Saw
". Once the mounting
Raise/Lower Handle
to advance the
to
Figure 22. Power ON/OFF Switch (ON)
5. Push the until the cut is complete. Move the cart back and remove the cut pieces.
6. Avoid overloading the motor when cutting. However, the electric motors are protected with a manual-reset thermal overload switch that will turn the saw off if the motor is overheated. In the event that the switch is tripped, turn the "ON/OFF" switch to the "OFF" position and allow the motor to cool before attempting to restart.
Shutdown Procedure
1. Place the power ON/OFF switch (Figure 23) in the OFF position (down).
Figure 21. Cutting Head Handle
DANGER
ALWAYS
saw and be extremely aware of your body position - especially your hands in relationship to the rotating blade. The possibility exists of in contact with the rotating saw blade.
be alert to the fact that there is a rotating blade on the
severe bodily harm even death
if your body comes
conveyor cart
Figure 23. Power ON/OFF Switch (OFF)
with the material, slowly and evenly
4. Turn the power ON/OFF switch (Figure 22) to the ON position with the blade away from the material to be cut, the cutting blade should begin to rotate. Before cutting remember to follow all safety rules referenced in this manual.
TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04) — PAGE 27
2. Wait for the cutting blade to stop rotating.
3. Disconnect the saw's AC power cord from the power source.
NEVER
unattended. This will prevent accidental starting.
4. Using a soft cloth, clean any excess debris or residue that may have accumulated on the saw.
5. Store saw in a clean dry location where it will be out of the reach of children.
leave the saw connected to a power source when
TRAK 14 — OPERATION (GASOLINE)
Start-up Gasoline Engine
1. Place the
WARNING
Read and fully understand this manual before
starting or attempting to operate the saw
.
Before starting the saw's electric motor make sure that the
Information, Inspection
Safety, General
and
Pre-setup
sections have been completed and understood. DO NOT proceed until the above mentioned sections has been completed.
WARNING
2. Place the NEVER operate the saw in a confined area or enclosed area structure that does not provide
free flow of air
ample
.
position.
WARNING
The engine speed has been set at the factory. Changing the governor speed could damage the blade and/or the saw.
fuel valve lever
Figure 24. Engine Fuel Valve Lever
Engine ON/OFF switch
(Figure 24) to the "ON" position.
(Figure 25) in the "ON"
ALWAYS use the blades are being used. If dry cutting is required disconnect water
pump.
water feed system
unless special
dry cut
WARNING
ALWAYS wear approved eye and hearing
protection before operating the saw.
NOTE
WARNING
NEVER place hands or feet inside the belt
guard or blade guard while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the saw.
3. Place the
position.
WARNING
NEVER place hands and fingers near the
cutting blade. The possibility exist of severe bodily harm if hands and fingers come in contact with rotating saw blade.
Figure 25. Engine ON/OFF Switch
The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine. The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.
Choke Lever
(Figure 26) in the "
CLOSED
"
WARNING
ALWAYS ensure that the cutting blade has
been mounted correctly and that it is raised above the surface you are about to saw.
PAGE 28 — TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04)
Figure 26. Choke Lever
TRAK 14 — OPERATION (GASOLINE)
4. Rotate the and engine governor speed is factory set to ensure optimum blade operating speeds.
5. Grasp the starter grip (Figure 28) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
throttle lever
slow
for starting. All cutting is done at
Figure 27. Throttle Lever
DO NOT pull the starter rope all the way to
the end. DO NOT release the starter rope after pulling. Allow it to rewind as soon as possible.
(Figure 27) halfway between
full throttle
fast
. The
WARNING
ALWAYS
cut with the saw at less than full throttle could cause the blade to bind or stop abruptly in the slab resulting in serious injury to the operator or others in the area.
cut with the saw at FULL THROTTLE. Attempting to
DANGER
ALWAYS
saw and be extremely aware of your body position - especially your hands in relationship to the rotating blade. The possibility exists of contact with the rotating saw blade.
10. Push the
11. Avoid overloading the engine when cutting. In the event that
Stopping
be alert to the fact that there is a rotating blade on the
severe bodily harm even death
conveyor cart
until the cut is complete. Move the cart back and remove the cut pieces.
the engine becomes overloaded, turn the engine ON/OFF switch to the OFF position and allow the engine to attempting to restart.
with the material, slowly and evenly
if your body comes in
cool
before
Figure 28. Starter Grip
6. If the engine has started, slowly return the choke lever (Figure 26) to the started repeat steps 1 through 5.
7. Before the saw is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a loose guards and/or covers.
8. Gradually move the engine throttle lever toward the position. (
9. Squeeze the water pump
water begins to flow through the water lines. If the pump is working correctly, the cutting blade should be covered with a steady water mist. This will keep the blade cool.
"OPEN"
All cutting should be done at full
position. If the engine has not
fast
throttle
priming bulb
(Figure 29)until
1. Set the engine throttle lever to
2. Turn the engine ON/OFF switch to the "OFF" position.
3. Place the fuel valve lever in the
4. Let the engine cool.
5. Using a soft cloth, clean any excess debris or residue that
).
6. Store saw in a clean dry location where it will be out of the
idle for 3-5 minutes.
may have accumulated on the saw.
reach of children.
WARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
slow
speed and let the engine
closed
position.
Figure 29. Priming Bulb
TRAK-14 — OPERATION & PARTS MANUAL — REV. #2 (09/07/04) — PAGE 29
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