Multiquip MQ62TDD User Manual

OPERATION AND PARTS MANUAL

MODEL MQ62TDD

TRASH PUMP

(DEUTZ F2L2011/D2011L02 DIESEL ENGINE)

Revision #0 (07/30/09)

To find the latest revision of this publication, visit our website at:

www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

PROPOSITION 65 WARNING

Diesel engine exhaust and some of

PAGE 2 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

REPORTING SAFETY DEFECTS

If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Multiquip. To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.nhtsa.dot.gov; or write to:

Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, DC 20590

You can also obtain information about motor vehicle safety from http://www.safecar.gov.

MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 3

TABLE OF CONTENTS

MQ62TDD TRASH PUMP

Proposition 65 Warning ........................................... 2

Reporting Safety Defects ........................................ 3

Table of Contents .................................................... 4

Parts Ordering Procedures ..................................... 5

Training Checklist .................................................... 6

Daily Pre-Operation Checklist ................................. 7

Safety ................................................................... 8-9

Rules and Regulations ..................................... 10-12

Specifications ........................................................ 13

Dimensions (Pump/Trailer) .................................... 14

Dimensions(Skid Mount) ....................................... 15

General Information .............................................. 16

Applications ........................................................... 17

Pump Components .......................................... 18-19

Engine Components ............................................. 20

Control Box Components ...................................... 21

Inspection ......................................................... 22-23

Setup ..................................................................... 24

Startup .................................................................. 25

Operation .............................................................. 25

Shutdown .............................................................. 26

Storage ................................................................. 26

Maintenance (Pump)............................................. 27

Maintenance (Engine) ...................................... 28-30

Maintenance (Trailer) ....................................... 31-32

Trailer Safety Guidelines .................................. 33-40

Tire Safety ........................................................ 41-46

Trailer Lights Wiring Diagram ................................ 47

Troubleshooting (Pump) ........................................ 48

Troubleshooting (Engine) ................................. 49-50

Control Box Wiring (Old Style) .............................. 53

Control Box wiring (New Style) ............................. 53

Explanation of Code in Remarks Column ............. 54

Suggested Spare Parts ......................................... 55

Component Drawings

Nameplate and Decals..................................... 56-57

Trash Pump Assembly ..................................... 58-61

Trailer TRLRMPXF Assembly .......................... 62-63

Trailer TRLR50XF Assembly ............................ 64-65

Skid Assembly ................................................. 66-67

Axle Assembly ................................................. 68-69

Lifting Bail Assembly (TRLRMPXF) ................. 70-71

Lifting Bail Assembly (TRLR50XF) .................. 72-73

Lifting Bail Assembly (Skid) ............................. 74-75

Fuel Assembly (TRLRMPXF)........................... 76-77

Fuel Assembly (TRLR50XF) ............................ 78-79

Fuel Assembly (Skid) ....................................... 80-81

Battery Assembly (TRLRMPXF) ...................... 82-83

Battery Assembly (TRLR50XF) ....................... 84-85

Battery Assembly (Skid) .................................. 86-87

Engine Mounting Assembly (TRLRMPXF) ...... 88-89

Engine Mounting Assembly (TRLR50XF) ........ 90-91

Engine Mounting Assembly (Skid) ................... 92-93

Deutz F2L2011/D2011L02 Diesel Engine

Engine Assembly ............................................. 94-95

Oil Pressure Switch Assembly ......................... 96-97

Temperature Transmitter Assembly .................. 98-99

Starter Assembly ......................................... 100-101

Control Box Assembly (Old Style)................ 102-103

Control Box Assembly (New Style) .............. 104-105

Air Filter Assembly ....................................... 106-107

Narrow V-Belt Assembly .............................. 108-109

Lubricated Oil Filter Assembly ..................... 110-111

Fuel Filter Assembly .................................... 112-113

Terms and Conditions of Sale — Parts ............... 114

Specification and part number are subject to change without notice.

PAGE 4 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

PARTS ORDERING PROCEDURES

Ordering parts has never been easier!

Choose from three easy options:

January 1

Effective:

, 2006

Best Deal!

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

N View Parts Diagrams

N Order Parts N Print Speciﬁcation Information

Goto www.multiquip.com and click on

Order Par ts

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)

Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.

to log in and save!

Order via Phone:

If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.

com.

To obtain an MQ Account, contact your District Sales Manager for more information.

Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change

Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change

Domestic (US) Dealers Call:

1-800-427-1244

International Customers should contact their local Multiquip Representatives for Parts Ordering information.

When ordering parts, please supply:

R Dealer Account Number R Dealer Name and Address R Shipping Address (if different than billing address) R Return Fax Number R Applicable Model Number R Quantity, Part Number and Description of Each Part

NOTICE

All orders are treated as Standard Orders and will

ship the same day if received prior to 3PM PST.

R Specify Preferred Method of Shipment: UPS/Fed Ex DHL

N Priority One Truck  N Ground N Next Day N Second/Third Day

www.multiquip.com

WE ACCEPT ALL MAJOR CREDIT CARDS!

MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 5

TRAINING CHECKLIST

This checklist will lists some of the minimum requirements for machine maintenance and operation. Please feel free to detach it and make copies. Use this checklist whenever a new operator is to be trained or it can be used as a review for more experienced operator’s.

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PAGE 6 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

DAILY PRE-OPERATION CHECKLIST

1 Check engine oil level.

2 Check fuel level (and for clean fuel).

3 Check cooling fins and cooling air flow.

4 Check engine air cleaner.

5 Check engine battery and cable connections.

6 Check pump interior (impeller and volute).

7 Check vacuum pump seal oil.

8 Check bearing housing oil.

DAILY PRE-OPERATION CHECKLIST

COMMENTS:

9 Check pump seal.

10 Check pump casing for cracks.

11 Check trailer wheel lug nuts for tightness.

12 Check trailer wheel bearings.

13 Check trailer hitch and ball.

14 Check trailer springs and hardware (jack stand).

15 Check trailer tire pressure.

16 Check trailer lights.

MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 7

SAFETY

FOR YOUR SAFETY AND SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This manual has been developed to provide complete instructions for the safe and efficient operation of this equipment. Refer to the engine manufacturer’s instructions for data relative to its safe operation.

Before using this equipment ensure that the operating individual has read and understood all instructions in this manual.

HAZARD SYMBOLS

Potential hazards associated with the operation of thi equipment will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

WARNING — Lethal Exhaust Gas Hazards

WARNING — Explosive Fuel Hazards

SAFETY MESSAGE ALERT SYMBOLS

The three Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words:

DANGER, WARNING, or CAUTION.

DANGER

You WILL be DO NOT follow these directions.

KILLED

SERIOUSLY INJURED

if you

is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames.

WARNING — Burn Hazards

Engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.

Fuel is extremely flammable and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids.

DO NOT fill the fuel tank while the engine

WARNING

You CAN be KILLED or DO NOT follow these directions.

CAUTION

You CAN be directions.

INJURED

PAGE 8 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

SERIOUSLY INJURED

if you DO NOT follow these

if you

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operation. Never operate the engine with heat shields or heat guards removed.

WARNING — Respiratory Hazards

ALWAYS wear approved respiratory

protection when required.

SAFETY

CAUTION — Rotating Parts Hazards

NEVER operate equipment with covers or

guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

CAUTION — Accidental Starting Hazards

ALWAYS place the equipment ON/OFF

switch in the OFF position when the equipment is not in use.

CAUTION — Eye and Hearing Hazards

ALWAYS wear approved eye and hearing

protection when required.

CAUTION — Overspeed Conditions

NEVER tamper with the factory setting of

the engine governor. Personal injury and equipment damage can result if operating in speed ranges above the maximum allowable.

CAUTION — Equipment Damage Hazards

Other important messages are provided throughout this manual to help prevent damage to your equipment, other property, or the surrounding environment.

MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 9

WARNING — Read This Manual

Failure to follow instructions in this manual may lead to serious injury or even operated by trained and qualified personnel only! This equipment is for industrial use only.

DEATH

! This equipment is to be

GENERAL SAFETY



DO NOT operate or service this equipment before reading this entire manual.



This equipment should not be operated by persons under 18 years of age.



NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.



NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication.



NEVER operate this equipment under the influence of drugs or alcohol.

RULES AND REGULATIONS



NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or pump.



ALWAYS allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with serious burns.



NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted. The engine of this equipment requires an adequate free flow of cooling air. If the air flow is restricted it will cause serious damage to the equipment or engine and may cause injury to people and property. Remember the engine gives off DEADLY gases.



ALWAYS refuel in a well-ventilated area, away from sparks and open flames.



ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and

allow it to cool.



DO NOT smoke around or near the equipment. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

hot

components can cause



NEVER disconnect any

devices"

Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.



NEVER use accessories or attachments that are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.



Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.



Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.



ALWAYS check the equipment for loosened threads or bolts before starting.

. These devices are intended for operator safety.

PAGE 10 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

"emergency or safety



NEVER operate the equipment in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe

bodily harm or even

death.



DO NOT top-off fuel tank. Topping-off is dangerous as it causes fuel to spill.



ALWAYS store the equipment in a clean, dry location out of the reach of children.



NEVER run engine without air cleaner. Severe engine damage may occur.



NEVER leave the equipment unattended with the engine running. Turn off engine when unattended.



CAUTION must always be observed while servicing this equipment. Rotating parts can cause injury if contacted.

■

ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.

■

ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump.

■

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

■

NEVER pump volatile, explosive, flammable or low flash point fluids. These fluids could ignite or explode.

■

NEVER operate the pump in an

■

ALWAYS ensure pump is on level ground before use.

■

Become familiar with the components of the pump before operating.

■

ALWAYS replace any worn or damaged warning decals.

■

NEVER pump corrosive chemicals or water containing toxic substances. These fluids could create serious health and environmental hazards. Contact local authorities for assistance.

explosive

atmosphere.

RULES AND REGULATIONS

■

ALWAYS make sure that the pump’s trailer is placed on solid level ground so that it cannot slide or shift around, endangering workers. Deploy jack stands for stabilization. Place blocks under the trailer’s bumper to make it level (prevents tipping), and use a chocked block underneath the wheels to prevent rolling. Also keep the immediate area free of bystanders.

■

Before starting the pump, check that the clean-out cover is securely fastened.

■

NEVER start the pump with the clean-out cover removed. The rotating impeller inside the pump can cut or sever objects caught in it.

WARNING — Do Not Run the Pump Dry

If the pump loses prime while operating, the remaining water in the casing will reach near-boiling temperatures within approximately 15 minutes. NEVER operate the pump without water flowing through the pump. Allow pump casing to cool to the touch before opening the fill or drain caps or before removing any hoses to avoid serious burns and bodily injury to the operator.

■

NEVER open the priming plug when pump is hot. Hot water inside could be pressurized much like the radiator of an automobile. Allow pump to cool to the touch before loosening plug. The possibility exists of scalding, resulting in severe bodily harm.

■

NEVER block or restrict flow from discharge hose. Remove kinks from discharge line before starting pump. Operation with a blocked discharge line can cause water inside pump to overheat.

■

ALWAYS fill the pump casing with water before starting the engine. Failure to maintain water inside the pump housing will cause severe damage to the pump.

■

In winter drain water from pump housing to prevent freezing.

MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 11

RULES AND REGULATIONS

TRANSPORTING



ALWAYS shutdown engine before transporting.



Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.

■

ALWAYS make sure pump is correctly secured to the trailer. Check all connections attaching the pump to the trailer and make sure they are tight. See Towing section of this manual.

MAINTENANCE SAFETY



NEVER lubricate components or attempt service on a running machine.



ALWAYS allow the machine a proper amount of time to cool before servicing.



Keep the equipment in proper running condition.



Fix damage to the equipment immediately and always replace broken parts.



Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.



DO NOT use food or plastic containers to dispose of hazardous waste.



DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.

BATTERY SAFETY (FOR ELECTRIC START)

■

The battery contains acids that can cause injury to the eyes and skin. ALWAYS wear safety glasses to avoid eye irritation.

■

ALWAYS wear well-insulated gloves when picking up the battery.

■

ALWAYS keep the battery charged. If the battery is not charged, a buildup of combustible gas will occur.

■

DO NOT charge battery if frozen. Battery can explode. When frozen, warm the battery to at least 61° F (16° C).

■

ALWAYS make sure battery terminals are properly connected. Inadequate battery connections may cause poor starting of the equipment and create othe malfunctions.

■

ALWAYS keep battery cables in good working condition. Repair or replace all worn cables.

■

ALWAYS recharge the battery in an vented air environment, to avoid risk of a dangerous concentration of combustible gases.

■

ALWAYS disconnect the negative battery terminal before performing service on the equipment.

■

If the battery liquid (dilute sulfuric acid) comes in contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

EMERGENCIES



ALWAYS know the location of the nearest

fire extinguisher



ALWAYS know the location of the nearest

first aid kit



In emergencies, phone or phone numbers of the nearest

keep a phone on the job site

fire department

case of emergency.

PAGE 12 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

always

know the location of the nearest

. Also know the

ambulance, doctor

. This information will be invaluable in

and

■

If the battery liquid (dilute sulfuric acid) comes in contact with your EYES, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to see medical attention.

DANGER — Explosion Hazards

The risk of an explosion exists when performing service on the battery. To avoid

DO NOT drop the battery. There is the possibility of risk that the battery may explode.

DO NOT expose the battery to open

flames, sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.

severe injury

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MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 13

DIMENSIONS (PUMP/TRAILER)

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PAGE 14 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

DIMENSIONS(SKID MOUNT)

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MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 15

GENERAL INFORMATION

The MQ62TDD trash pump is a self-priming trash pump powered by a 29 horsepower air-cooled, 2-cylinder, four stroke Deutz diesel engine. Both the intake (suction) and discharge ports on the pump incorporate a 6-inch diameter opening, which allows the pump to discharge at a rate of approximately 1,083 gpm or 4,100 lpm.

This is a self-priming pump design, the pump casing must be filled with water before the pump can be used. The engine drives a rotating disc with two ( or more vanes) called an impeller that creates an area of low pressure inside the pump. Priming is accomplished when all air is purged from the pump and suction line allowing water to flow continuously into the pump.

ELEVATION

Elevations over 3,000 feet will effect the performance of the pump. Due to less atmospheric pressure at higher altitudes, pumps DO NOT have the priming ability that they have at sea level.

A general rule of thumb is that for every 1,000 feet of elevation above sea level a pump will lose one foot of priming ability.

For example, in Flagstaff, Arizona where the elevation is approximately 7,000 feet, the pump would have a suction lift of only 18 feet rather than the 25 feet at sea level.

PUMP CLEAN-OUT

TRASH PUMP

Trash pumps derive their name from their ability to handle a greater amount of debris and solids than standard centrifugal pumps. This pump can handle solids up to 2inches (51 mm). Also trash pumps are capable of handling water with 25% solids by weight.

The advantage of using a trash pump is that it can be quickly and easily disassembled in the field to remove debris in the event the pump becomes clogged.

The clean-out cover on the pump has been design for easy removal that allows for easy access to the wear plate and impeller for cleaning and servicing.

HOSES

Suction and discharges hoses or pipe connection should always be checked for tightness and leaks. A small suction leak in the hose or fittings could prevent the pump from priming.

SUCTION LIFT

This pump has a maximum suction lifts up to 25 feet (7.6 meters) at sea level.

At elevations above sea level suction lift decreases at a rate of 1 foot of suction lift per 1,000 feet of elevation.

at an elevation of 5,000 feet the maximum suction lift is reduced to 20 feet. It is recommended that the pump be located as close to the source as possible to minimize suction lift.

Therefore, when this pump is being used

PUMP SUPPORT

NEVER place the pump on

always be placed on solid stationary ground in a level position. To prevent the trailer from tipping, place blocks under the trailer's bumper. In addition, place chock blocks behind each wheel to prevent the trailer from rolling.

soft soil

. The pump should

MECHANICAL SEAL LUBRICATION

The pump uses a oil lubricated mechanical seal to prevent water from seeping into the engine. The oil in the seal chamber lubricates the seal and prevents it from overheating. Never operate the pump without water in the casing as this may cause the seal to fail. (See section on seal maintenance).

ENGINE SAFETY

Internal combustion engines present special hazards during operation and fueling! Failure to follow the safety guidelines described in the Rules for Safe Operation section of this manual and the Deutz Engine Operator's Manual could result in severe injury or death.

ACCESSORIES

Multiquip offers a complete line of fittings, hoses, and clamps to properly connect the pump to match various job conditions. Refer to the part list in section 2 of this manual for a complete list of accessories

PAGE 16 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

APPLICATIONS

Figure 3 below shows a typical application using the trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 2 inches (51 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris.

TERMS TO KNOW

The following terms are usually used when referring to or

head

1. Static Suction Lift – The vertical distance from the water line to the center of the impeller.

TRASH

PUMP

lift

2. Static Discharge Head – The vertical distance from the discharge outlet to the point of discharge or liquid level when discharging into the bottom of a water tank.

3. Dynamic Suction Head – The static suction lift plus the friction in the suction line. Also referred to as

suction head

total

4. Dynamic Discharge Head – The static discharge head plus the friction in the discharge line. Also referred to as

total discharge head

5. Total Dynamic Head – The Dynamic Head Suction Head plus the Dynamic Discharge Head. Also referred to as

total head

LOWEST

WATER

LEVEL

STATIC

SUCTION

LIFT

STRAINER

SUCTION

HOSE

DO NOT LAY

STRAINER ON

BOTTOM SURFACE

CHOCKED

BLOCKS

(PREVENT ROLLING)

BOTTOM

SURFACE

DISCHARGE

HOSE

STATIC

DISCHARGE

HEAD

Figure 3. Pump Application

MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 17

PUMP COMPONENTS

Figure 4. Pump Components

PAGE 18 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

PUMP COMPONENTS

Figure 4 shows the location of the components and basic components for the MQ62TDD trash pump, The function of each component or control is described below:

1. Lifting Bail – When lifting of the trash pump by crane is required, use this lifting bail. Note: this lifting bail is balanced for a fully configured trash pump; removal of any trash pump components will un-balance the lifting bail.

2. Pump Discharge Port – Discharges water and debris from the pump.

3. Muffler/Guard – DO NOT touch the muffler when engine is running. The muffler can become extremely hot, causing severe burns. NEVER run the pump with the muffler guard removed.

4. Oil Filler – Fill as recommended in the maintenance section of this manual.

5. Engine (Diesel) – This pump uses a Deutz F2L2011/ D2011L02 air-cooled, 4-stroke diesel engine. See the Deutz Operation manual supplied with the trash pump for additional engine information.

6. Control Box Panel – Monitors engine functions and will shut down the engine for low oil pressure, high coolant temperature, alternator charge and V-belt failure.

7. Battery – +12 VDC battery compartment.

8. Tow End Jack Stand – When connecting the pump to a ball type towing hitch, use this jack stand to raise and lower the pump.

9. Fuel Filler Port – When the adding of fuel is required, remove fuel cap and add fuel through this port. Refuel using only recommended types of diesel fuels (see Deutz Operation Manual). DO NOT top off fuel, wipe up any spilled fuel immediately.

10. Tow Hitch Coupler – Requires a 2-inch ball hitch.

14. Tie-Downs – When the pump is placed on a flatbed

15. Fuel Cell Drain Plug – Located underneath the fuel

16. Engine Throttle Lever – Controls the speed of the

17. Dipstick – Read this gauge to determine the oil level

18. Fuel Filter – Replace or clean the fuel filter as specified

19. Chock Blocks – Place these blocks (not included as

20. Fuel Gauge – Read this gauge to determin if the fuel

21. Clean-Out Cover – Remove this cover to clean and

22. Accessories – Hoses, strainers and clamps are the

23. Trailer Lights – Before towing trash pump, make sure

24. Pump Intake Port – Intakes water and debris from

25. Fill Cap – Remove this cap to prime the pump with

truck for transport, use these tie-down points (4) to secure the trailer frame to the flatbed.

cell, remove this drain plug to drain the fuel tank.

engine. For load conditions (pumping water) ALWAYS run the engine at

in the engine crankcase. Fill with only recommended type oil as referenced in the maintenance section of this manual.

in the maintenance section of this manual.

part of the trash pump package) under each trailer wheel to prevent rolling.

level is low is low. If fuel level is low, replenish with only recommended type diesel fuel.

remove foreign debris from the trash pump.

required accessory components for normal operation of this trash pump. dealer for information on the components.

that both trailer lights are functioning correctly. NEVER tow the trash pump if these lights are not working.

the source.

water.

full speed

Contact

your nearest Multiquip

11. Safety Chain – ALWAYS attach safety chain to the towing vehicle. NEVER! tow the trash pump with the safety chain unattached.

12. Documentation Box – Contains documentation for the pump and engine.

13. Fuel Cell – This pump can be configured to operate with either a 16, 23 or 41 gallon fuel cell.

MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 19

ENGINE COMPONENTS

7. Starter Motor/Solenoid – +12 VDC electrical device

8. Fuel Solenoid – Stops the flow of fuel into the injection

9. Alternator – Provides power to the electrical system.

10. Fan V-Belt – ALWAYS make sure V-belt is properly

11. Speed Control Lever – Regulates engine speed.

Figure 5. Deutz Engine Basic Components

Figure 5 illustrates the location of the basic components for the Deutz engine. The function of each component is described below:

1. Oil Filter – Replace this filter as recommended in the maintenance section of this manual

2. Fuel Filter – Replace or clean the fuel pump or fuel filter as specified in the maintenance section of this manual.

3. Engine – This pump uses a 29 horsepower air-cooled, 2-cylinder, four stroke Deutz diesel engine. See Deutz engine owners manual for more detailed information.

4. Oil Filler Port Cap Upper – Remove this cap to add engine oil to the crankcase. Fill with recommended type oil as specified in the maintenance section of this manual.

5. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element. Replace with only manufactures recommended type air cleaner.

12. Dipstick – Remove dipstick to determine if engine oil

13. Control Box – Includes ignition switch, reset switch

14. Oil Filler Port Cap Lower – Remove this cap to add

15. Crankcase Drain Plug – Remove this plug to drain

16. Oil Sending Unit – In the event of low oil in the engine

17. Muffler/Guard – DO NOT touch the muffler when

used to engage the flywheel when starting the engine.

system when the ignition key is in the OFF position. When ignition key is in the ON position fuel will flow into the injection system.

Replace with only manufactures recommended type alternator. s switch will shutdown the engine

tensioned. A loose or defective V-belt can adversely affect the performance of the pump.

When pumping always place this lever in the high engine speed position.

is low. Maintain oil level at the "H "marking on the dipstick.

and engine warning staus indicators.

engine oil to the crankcase. Fill with recommended type oil as specified in the maintenance section of this manual.

engine oil from the crankcase. Replace with recommended engine oil as specified in the maintenance section of this manual.

crankcase or low oil pressure, the indicator lamp will illuminate. STOP the engine immediately if this occurs. NEVER run the engine when this lamp is lit.

engine is running. The muffler can become extremely hot, causing severe burns. NEVER run the pump with the muffler guard removed.

NEVER

run engine with low oil.

6. Cooling Fan Blades – Make sure that the blades of the cooling fan are not fan blade can cause the engine to run hot and overheat.

PAGE 20 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

bent or broken

. A damaged

CONTROL BOX COMPONENTS

MURPHY

TULSA

III

NOTICE

RED BUTTON MUST

BE DEPRESSED FOR

ENGINE START UP

345

Figure 6. Control Box Components (Old Style)

HOURS

OFF

AUX

FUSE LOCATED INSIDE PANEL

Figure 6A. Control Box Components (New Style)

AUX

RUN

START

Figures 6 and 6A illustrate the location of the basic components for the control box. The function of each component is described below:

1. Ignition Switch – Used to start and stop the engine

2. Reset Switch – When the engine has been shut-down

due to a malfunction, the RED reset pushbutton must be pressed prior to starting the engine again. In addition, the fault that caused the engine to shut-down must be corrected before starting.

3. Oil Pressure Status Indicator – When lit indicates

that the oil pressure is not within specified limits. This condition will cause the engine to shutdown.

4. Oil Temperature Status Indicator – When lit indicates that the oil temperature has exceeded its limit. This condition will cause the engine to shutdown.

5. Charge Indicator – When lit indicates that the charging system is not working properly. This condition will cause the engine to shutdown.

6. Preheat Status Indicator – When lit indicates the preheat system is in process. When light extinguishes, the preheat period is complete and the engine may be cranked.

7. Hour meter – Indicates the number of hours the machine has been in use.

MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 21

INSPECTION

NEGATIVE

BLACK

POSITIVE

RED

BATTERY

Engine Oil

1. Make sure pump/engine is on level ground.

2. Pull the engine oil dipstick from its holder.

3. Verify that oil level (Figure 7) is maintained between the two notches on the dipstick.

ENGINE OIL DIPSTICK

SAFE OPERATING OIL LEVEL

ADD ENGINE OIL

Figure 7. Engine Oil Dipstick

4. If engine oil is low, fill engine crankcase with lubricating oil through filler hole (Figure 8), but do not overfill.

5. The oil listed in Table 5 is recommended to ensure better engine performance. Use class CD or higher grade motor oil.

ENGINE

OIL FILLER

HOLE

Table 5. Oil Selection Chart

5W/40

OIL: SAE

10W/30

10W

10W/40

15W/40

20W/20

122

104

-14

-22

-40

032

5W/30

-10

-20

-4

-30

-40

Battery

This unit is of negative ground. DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Coating the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Always

keep the terminals firmly tightened.

Battery Cable Installation

ALWAYS be sure the battery cables are properly connected

to the battery terminals as shown in Figure 9. The RED cable is connected to the positive terminal of the battery, and the BLACK cable is connected to the negative terminal of the battery.

Figure 8. Engine Oil Dipstick

Figure 9. Battery

PAGE 22 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

INSPECTION

Fuel

1. Determine if engine fuel is low by reading fuel gauge

(Figure 10) located either front or rear of the trailer depending on type of trailer. If the fuel level is low, remove the fuel cap from the trailer filler neck and fill with recommended type diesel fuel. DO NOT fill the tank beyond capacity.

FUEL

CAP

FUEL

DIESEL

FUEL

GAUGE

FUEL CELL

FUEL TANK

FUEL

GAUGE

Figure 11. Refueling (Skid)

DANGER — No Smoking

DO NOT smoke while refueling, motor

fuels are highly flammable and can be dangerous if mishandled.

DIESEL

FUEL

Figure 10. Refueling (Fuel Cell)

2. Handle fuel in a safety container. If the container does

not have a spout use a funnel.

3. Pay attention to the fuel tank capacity when

replenishing fuel. Refer to the fuel tank capacity listed in Engine Specification Table 2.

4. Tighten fuel cap securely after filling.

5. If using a skid mounted pump (Figure 11), read the

fuel gauge located at the front of the fuel tank. If fuel level is low, remove the fuel cap and fill with recommended type diesel fuel. DO NOT fill the tank beyond capacity

DANGER — Fire/Explosion

NEVER fill the fuel tank while the engine

is running or in the dark. Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards.

MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 23

SETUP

Before Starting

1. Read safety instructions at beginning of manual.

2. Place pump as near to water as possible, on a firm flat, level surface.

3. To prime pump, remove fill cap (Figure 4) and fill pump case with water. If the pump case is not filled with water before starting, it will not begin pumping.

Pump casing must be filled with water before using pump, otherwise pump will not be able to begin pumping.

4. Check for leaking between the pump and bearing housing, the seal inside the pump may be worn or damaged. Continued operation of the pump is not recommended. Further usage of the pump under these conditions may cause severe water damage to bearing housing assembly.

leaks

between pump and engine. If water is

6. Shorter suction lift and suction hose length will produce

7. The discharge hose is usually a

DANGER — High Pressure

8. Pipes, hoses, fittings and elbows all produce friction

9. Always use a suction hose or pipe that matches the

Hoses, Clamps and Strainer

1. Check that all hoses are Make certain suction hose (Figure 4) does not have any air leakage. Tighten hose clamps and couplings as required.

2. It is recommended that 2 clamps be used when securing the suction hose to the inlet side of the pump.

securely

attached to the pump.

10. It is recommended that the discharge hose or pipe

better performance.

collapsible

walled) hose, however if a thin-walled discharge hose is not available, a rigid suction hose can be substituted in its place.

PVC discharge hoses and thin-walled rubber hoses can easily fail at the end of the hose fittings. Leaks from the hoses can cause high-pressure liquid to be discharged, causing dangerous conditions. Make sure pressure rating of hoses exceeds the pump maximum pressure to

prevent hose failure.

that can significantly reduce the flow of water. Keep hose length to a minimum and minimize the use of elbows and other fittings to reduce friction.

size of the pump inlet to insure optimum performance and reduce the risk of damage to the pump.

match the size of the pump outlet to reduce friction as much as possible. Using a discharge line that is larger than the pump outlet will reduce friction and improve water flow. Similarly, a smaller line will reduce water flow by increasing friction.

(thin-

3. Remember suction hoses must be collapse when the pump is in operation.

4. Check that the restricted. Place hose so that it lays as straight as it is possible on the ground. Remove any twists or sharp bends from hose which may block the flow of water.

5. Make sure the and securely attached to the water end of the suction hose. The strainer is designed to protect the pump by preventing large objects from being pulled into the pump. Failure to use a strainer could cause damage to the pump, impeller, pump shaft, pump bearings, or wear plate.

PAGE 24 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

discharge

suction strainer

rigid

enough not to

hose (Figure 4) is not

(Figure 4) is clean

CAUTION — Strainer Placement

The strainer should be positioned so it will remain completely strainer above water for long periods can damage the pump.

CAUTION — Equipment Damage Hazards

DO NOT pump flammable fluids, corrosive chemicals

or fluids containing toxic substances. These fluids can create potentially dangerous health and environmental hazards. Contact local authorities for assistance.

under water

. Running the pump with the

ENGINE STARTUP

CAUTION — Equipment Damage Hazards

DO NOT attempt to start the engine unless the pump

has previously been damage to the pump's mechanical seal will occur if pump has not been primed.

1. Set the

Engine Speed Control Lever

position half way between start and stop.

ENGINE SPEED

CONTROL

LEVER

STOP

primed

with water. Severe

(Figure 12) to a

FULL THROTTLE (RUN POSITION)

STARTUP/OPERATION

ONMUST

NOTICE

ARTUP REDBUTT BEDEPRESSED FOR

ENGINEST

LAMP

STATUS

INDICATORS

LED

STATUS

INDICATORS

Figure 14. Engine Status Indicators Lamps

8. If charge lamp or LED remains lit, increase engine speed until lamp/LED goes off. When the charge indicator lamp/LED goes off, it can then be assumed that the charging system is working correctly.

A U

SELO

CA T

E D IN

SIDE

P ANE

T A

Figure 12. Engine Speed Control Lever

2. Insert ignition key into ignition switch (Figure 13), turn ignition key clockwise to position I, and verify that all three status indicator lights (Figure 14) are ON.

III

Figure 13. Ignition Switch

3. Continue turning ignition key through positions II and III while pushing the red button at the same time.

4. Release ignition key and red button as soon as engine fully starts, and verify that ignition key automatically returns back to position I. Verify that all three lamp/ LED status indicator lights are OFF when the engine is started.

9. If the charge lamp or LED remains on while the engine is running, refer to Table 12 (Engine Troubleshooting) or the Deutz Engine Repair Manual.

10. Move

speed control lever

to full speed position for

maximum engine speed. (See Figure 12)

OPERATION

1. The pump should begin pumping water within a minute depending on the length of suction hose and height the pump is above water.

2. If pump does not begin to pump water after a few minutes, check for loose connections or air leaks in suction hose. Make sure there is water in the pump end and strainer is not clogged with debris, reference Table 11 (Pump Troubleshooting).

Longer suction hoses will require more time for the pump to begin pumping water.

MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 25

SHUTDOWN/STORAGE

ENGINE SHUT-DOWN

1. Place

2. Turn ignition key counter clockwise to position 0 (OFF).

NEVER attempt to stop the engine by manually activating the engine shutdown lever. ALWAYS use the ignition key to turn off the engine.

3. Remove ignition key and place key in safe location

When pump is not in use, keep ignition key in a safe place, out of the reach of unauthorized persons.

engine speed control lever

and let the engine run at this speed for at least 2 minutes. This will allow the engine to cool-down.

CAUTION — Engine Shutdown

where it will not get lost.

CAUTION — Ignition Key Safeguarding

in the idle position

PUMP INSPECTION AFTER USE

PUMP STORAGE

For storage of the pump for over 30 days, the following is required:



Drain the fuel tank completely.



Run the engine until the fuel in the injection system is completely consumed.



Completely drain used oil from the engine crankcase and fill with fresh clean oil, then follow the procedures described in the engine manual for engine storage.



Remove the drain plug from the pump and drain out any water from left in the housing.



Remove the pump cover and clean inside of pump housing. Coat inside of pump housing with a light film of oil to reduce corrosion. A spray can of oil works well for this application.



Cover suction and discharge ports with duct tape to prevent any foreign matter from falling into pump.



Cover pump and engine with plastic covering or equivalent and store in a clean, dry place.

It is recommended that the pump be inspected after each use for damage or wear.

1. Visually inspect the pump for any signs of wear or damage. Replace any worn or defective components as specified in the maintenance section of this manual.

2. Open pump clean-out cover and remove any foreign debris that may have accumulated.

3. Inspect all hoses, fittings and clamps. If defective replace immediately.

4. Inspect impeller for wear or damage and measure impeller clearance if it appears worn. Inspect interval should be about every 1000 hours. This inspection should be done when the pump is scheduled for maintenance inspection.

PAGE 26 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

Figure 15. Dry Pump Vacuum Test

PLACE VACUUM TESTER OVER PUMP INLET.

MAINTENANCE (PUMP)

WATER

SOURCE

CAUTION

DO NOT RUN PUMP WITHOUT WATER.

ACCEPTABLE READING SHOULD BE BETWEEN

-15

-60

kPa

in. Hg

WIKA

-10

-40

-5

-20

-80

-100

-25

-30

-25 AND -20 IN. HG.

25 IN. HG TRANSLATES INTO 25 FEET OF LIFT AT SEA LEVEL.

(In. Hg = INCHES

OF MERCURY)

PUMP VACUUM TEST

To perform the pump vacuum test do the following:

1. Remove the pump fill cap, and fill the pump with water.

2. Start the engine as outlined in the initial start-up section,

and wait for the pump to begin pumping. Confirm engine is operating at 3,000 RPM's

3. As shown in Figure 15, place a water hose inside the

discharge opening of the pump, and turn on the water. This flow of water into the discharge opening will

prevent

4. Place the

opening (Figure 15) with the vacuum gauge facing upwards. It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit.

the pump from running dry.

Pump Vacuum Tester

over the pump inlet

MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 27

5. Check and make sure that there are no air leaks between the vacuum tester and the inlet port on the pump. If air leaks are present re-seat vacuum tester.

6. Run the pump for a few minutes while monitoring the vacuum gauge. A pump will lose approximately one foot of suction lift for every 1,000 feet of elevation. Depending on the elevation, the gauge should read between 20-29 in. Hg. (inches of mecury). This is an indication that the pump is working correctly.

7. If the vacuum tester gauge indicates a reading

below

20 in. Hg, it can then be assumed that the pump is not functioning correctly, and corrective action needs to be taken.

MAINTENANCE (ENGINE)

ECNANETNIAM/NOITCEPSNI.6ELBAT

sleveLdiulFenignEkcehC X

renaelCriAkcehC X

leveLdicAyrettaBkcehC X

noitidnoCtleBnaFkcehC X

skaeLrofkcehC X

straPfogninesooLrofkcehC X

ENIGNE

retliFriAnaelC X

retliFleuFkcehC X

retliFleuFegnahC X

retliFdnaliOenignEecalpeR

edistuOdnaedisnI,tinUnaelC X

tnemelEretliFriAecalpeR

spmalCdnasesoHllakcehC X

srH01

YLIAD

.ylnoemittsrif,sruoh001taretlifliodnalioenigneecalpeR1*

DERwohsrotacidninoitcirtsernehwtnemeleretlifriayramirpecalpeR2*

srH052 srH005 srH0001

General Inspection

Prior to each use, the pump should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, and oil. Use Table 6 as a general maintenance guideline

Engine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 250 hours: Remove air cleaner element (Figure 16) and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator (Figure 16) is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Figure 16. Air Cleaner

The air filter should not be changed until the indicator reads “RED”. Dispose of old air filter it may not be cleaned or reused.

PAGE 28 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

MAINTENANCE (ENGINE)

Check Oil Level

Check the engine crankcase oil level prior to each use, or when the fuel tank is filled. Make sure the pump is level. The oil level must be between the two notches on the dipstick as shown in Figure 17.

ENGINE OIL DIPSTICK

SAFE OPERATING OIL LEVEL

ADD ENGINE OIL

Figure 17. Dipstick

Changing Engine Oil

3. Reinstall drain plug and seal washer. Tighten drain plug securely. Add engine oil through the filler hole.

Changing Oil Filter

1. Replace engine oil filter (Figure 19) after 250 hours of operation.

2. Remove oil filter cannister from engine by turning cannister counterclockwise.

OIL FILTER

GASKET

TURN CLOCKWISE

TO TIGHTEN

OIL

FILTER

TURN

COUNTER-CLOCKWISE

TO LOOSEN

1. Change engine oil after first 20 hours of operation. Drain and refill engine crankcase with the correct type and amount of oil (reference Table 5) after 250 hours of operation hours or once a week thereafter.

SEALING WASHER

DRAIN

PLUG

Figure 18. Oil Drain

2. Remove drain plug (Figure 18) and sealing washer let engine flow into a suitable container while engine oil is still warm.

Figure 19. Oil Filter

3. Lubricate oil filter gasket with a small amout of oil. Reinstall oil filter by rotating cannister clockwise. DO

NOT over-tighten.

Changing Fuel Filter

1. Replace fuel filter (Figure 20) every 500 hours.

FUEL FILTER

GASKET

TURN CLOCKWISE

TO TIGHTEN

FUEL

FILTER

TURN

COUNTER-CLOCKWISE

TO LOOSEN

Figure 20. Fuel Filter

MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 29

2. Remove oil filter cannister from engine by turning

BATTERY ELECTROLYTE

LEVEL

TOO LOW

NORMAL

TOO

HIGH

VENT WELL

cannister counterclockwise.

3. Lubricate oil filter gasket with a small amout of oil. Reinstall oil filter by rotating cannister clockwise. DO

NOT over-tighten.

Battery Maintenance

CAUTION — Battery Hazards

MAINTENANCE (ENGINE)



Check the battery regularly and make sure that each electrolyte level is to the bottom of the vent well (Figure 21). If necessary add only distilled water in a well-ventilated area.

BATTERY ELECTROLYTE

LEVEL

Wear

safety glasses

face mask

, protective clothes, and rubber gloves when working with battery.

Mishandling of the battery shortens the service life of the battery and adds to maintenance cost. When handling the battery do the following:



Be careful not to let the battery electrolyte come in contact with your body or clothing.



ALWAYS wear

eye protection

and

rubber gloves

, since the battery contains sulfuric acid which burns skin and eats through clothing.



ALWAYS check the battery terminals periodically to ensure that they are in good condition.



Use wire brush or sand paper to clean the battery terminals.

TOO

LOW

Figure 21. Battery Electrolyte Levels



ALWAYS place a small amount of battery terminal

TOO

HIGH

treatment compound around both battery terminals. This will ensure a good connection and will help prevent corrosion around the battery terminals.



Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

If the battery cables are connected incorrectly, electrical damage to the alternator, engine control box and other electrical componets may result. Pay close attention to the polarity of the battery when connecting the battery cables.



ALWAYS check battery for cracks or any other damage. If white pattern appears inside the battery or paste has accumulated at the bottom, replace the battery.

If the pump will not be in operation for a long period of time, store in cool dry place and check the battery charge level every month to maintain the performance of the battery.

PAGE 30 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

+ 86 hidden pages