Multiquip MQ41TDH User Manual

OPERATION AND PARTS MANUAL
MODEL MQ41TDH
DIESEL POWERED TRASH PUMP
(HATZ 1D81Z DIESEL ENGINE)
Revision #4 (08/15/08)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
PAGE 2 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
REPORTING SAFETY DEFECTS
REPORTING SAFETY DEFECTS
If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Multiquip. To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.nhtsa.dot.gov; or write to:
Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, DC 20590
You can also obtain information about motor vehicle safety from http://www.safecar.gov.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 3
TRAINING CHECKLIST
TRAINING CHECKLIST
This checklist will lists some of the minimum requirements for machine maintenance and operation. Please detach it and make copies. Use this checklist whenever a new operator is to be trained or it can be used as a review for more experienced operator’s.
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Operator _________________________________________ Trainee __________________________________________ COMMENTS:
DAILY PRE-OPERATION CHECKLIST
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MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 5
TABLE OF CONTENTS
Proposition 65 Warning ............................................. 2
Reporting Safety Defects .......................................... 3
Training Checklist ...................................................... 4
Daily Pre-Operation Checklist ................................... 5
Table Of Contents ..................................................... 6
Parts Ordering Procedures ....................................... 7
Rules For Safe Operation ...................................... 8-9
Operation and Safety Decals .................................. 10
Specifications .......................................................... 11
Components............................................................ 12
General Information ................................................ 13
Multiquip MQ41TDH — Diesel Powered Trash Pump
Application ............................................................... 14
Pre-Setup (Pump) ................................................... 15
Initial Start-Up (Engine) ..................................... 16-18
Maintenance ...................................................... 19-22
Preparation For Long Term Storage ....................... 23
Troubleshooting (Pump).......................................... 24
Troubleshooting (Engine) ................................... 25-26
Explanation Of Codes In Remarks Column ............ 28
Suggested Spare Parts ........................................... 29
Name Plate And Decals ..................................... 30-31
Pump Assy. ........................................................ 32-35
Skid Assy. ........................................................... 36-37
Trailer-10 Assy. .................................................. 38-39
Trailer-1 Kit Assy. ............................................... 40-41
Whl-2 Kit Assy. ................................................... 42-43
TNKZZ Assy. (Optional Fuel Tank) ..................... 44-45
Hatz 1D81Z Diesel Engine
Crankcase Assembly ......................................... 46-47
Crankcase Assembly (External Parts) ...............48-49
Crankshaft Assembly .........................................50-51
Camshaft Assembly ...........................................52-53
Piston/Rings Assembly....................................... 54-55
Cylinder Head Assembly .................................... 56-59
Flywheel Assembly ............................................60-61
Oil Pump Assembly ............................................ 62-63
Timing Cover Assembly ..................................... 64-65
Fuel Device ........................................................66-67
Air Ducting Assembly .........................................68-69
Breather Assembly .............................................70-71
Fuel Tank Assembly ........................................... 72-73
Fuel Pump Assembly .........................................74-75
Air Filter Assembly .............................................76-77
Exhaust Silencer ................................................ 78-79
Starter/Alternator Assembly ...............................80-81
Instrument Box Assembly ..................................82-83
Lifting Magnet/Stop Device ................................84-85
Terms and Conditions Of Sale — Parts .................. 86
NOTE
Specification and part number are subject to change without notice.
PAGE 6 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your District Sales Manager for more information.
internet
Use the on
Standard orders
and qualify for a 5% Discount
for all orders which include
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers
their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
❒❒
Dealer Account Number
❒❒
❒❒
Dealer Name and Address
❒❒
❒❒
Shipping Address (if different than billing address)
❒❒
❒❒
Return Fax Number
❒❒ ❒❒
Applicable Model Number
❒❒
❒❒
Quantity, Part Number and Description of Each Part
❒❒
All orders are treated as
Standard Orders
and will ship the same day if received prior to 3PM PST.
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 7
Specify Preferred Method of Shipment:
❒❒
UPS/Fed Ex
Priority One
Ground
Next Day
Second/Third Day
DHL
Tr u c k
RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and
qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the MQ41TDH Trash Pump:
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or pump.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot
with
The air-cooled diesel engine of this pump requires an adequate free flow of cooling air. Never operate the pump in any enclosed or narrow area where free flow of the air is
components can cause serious burns.
restricted. If the air flow is restricted it will cause serious damage to the pump or
engine and may cause injury to people and property. Remember the pump's diesel engine gives off DEADLY
gases.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the influence or drugs or alcohol.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacture does not assume responsinility for any accident due to equipment modifications.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
Always check the machine for loosened threads or bolts before starting.
Always refuel in a well-ventilated area, away from sparks and open flames.
Always use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the pump/engine in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
Topping-off to filler port is dangerous, as it tends to spill fuel.
bodily harm or even death.
smoke around or near the
PAGE 8 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
NEVER pump volatile, flammable or low flash point fluids.
These fluids could ignite or explode.
NEVER pump corrosive chemicals or water containing toxic substances. These fluids could create serious health and environmental hazards. Contact local authorities for assistance.
NEVER open the priming plug when pump is hot. Hot water
inside could be pressurized much like the radiator of an automobile. Allow pump to cool to the touch before loosening plug.
NEVER open the pump housing during operation or start the
pump with the cover off. The rotating impeller inside the pump can cut or sever objects caught in it.
NEVER block or restrict flow from discharge hose. Remove
kinks from discharge line before starting pump. Operation with a blocked discharge line can cause water inside pump to overheat.
NEVER Run engine without air cleaner. Severe engine
damage may occur.
Check the bellows is pulled inwards this indicates restricted air flow, replace air cleaner.
Always read, understand, and follow procedures in
Engine Operator’s Manual
equipment.
Always be sure the operator is familiar with proper safety precautions and operations techniques before using pump.
Always store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
air cleaner blockage indicator
before attempting to operate
daily. If the rubber
Hatz
Emergencies
Maintenance Safety
RULES FOR SAFE OPERATION
Always make sure pump is correctly secured to the trailer. Check all supports attaching the pump to the trailer and make sure they are tight.
Always make sure that the pump's trailer is placed on solid level ground so that it cannot slide or shift around, endangering workers. Place blocks under the trailer's bumper to make it level (prevents tipping), and use a chocked block underneath the wheels to prevents rolling. Also keep the immediate area free of bystanders.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot
with
Always know the location of the nearest and Also know the phone numbers of the nearest
doctor
invaluable in the case of an emergency.
components can cause serious burns.
fire extinguisher
first aid kit
and
. Know the location of the nearest telephone.
fire department
ambulance
. This information will be
,
NEVER lubricate components or attempt service on a running machine.
Always allow the machine a proper amount of time to cool before servicing.
Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace
broken parts. Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters. DO NOT use food or plastic containers to dispose of
hazardous waste. DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
Refer to the technical questions or information.
Always fill the pump casing with water before starting the engine. Failure to maintain water inside the pump housing will cause severe damage to the pump.
In winter drain water from pump housing to prevent freezing.
Hatz Engine Owner's Manual
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 9
for engine
OPERATION AND SAFETY DECALS
Machine Safety Decals
The MQ41TDH Centrifugal Trash pump is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. If any of these decals become unreadable, replacements can be obtained from your dealer.
PAGE 10 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
MQ41TDH — SPECIFICATIONS
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SOUND MEASUREMENTS
The required sound specifications, per Appendix 1, paragraph 1.7.4.f of the EC-Machine Regulations, are defined as follows:
The sound pressure level at the operator's location (L) = 87 dB (A)
The sound power level (L) = 97 dB (A)
These sound values are determine according to ISO 3744 for the sound power level (L) and ISO 6081 for the sound pressure level (L) at the operator's location.
The sound measurements were obtained with the unit operation on pavement at nominal speed.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 11
MQ41TDH — COMPONENTS
Figure 1. Pump Components
PAGE 12 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
MQ41TDH — GENERAL INFORMATION
The MQ41TDH Trash Pump is a self-priming centrifugal trash pump powered by a 15 horsepower air-cooled four stroke HATZ diesel engine. Both the intake (suction) and discharge ports on the MQ41TDH incorporate a 4-inch diameter opening, which
Pump Clean-out
The clean-out cover on the MQ41TDH has been design for easy removal that allows for easy access to the volute and impeller for cleaning and servicing.
allows the pump to pump at a rate of approximately 611 gpm or 2,313 lpm.
Trash Pump
Trash pumps derive their name from their ability to handle a greater amount of debris and solids than standard centrifugal pumps. These pumps generally handle solids up to 1/2 the size of the discharge opening making them less likely to clog. Also
Spark Arresters
State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust. Spark arresters are qualified and rated by the United States Forest Service for this purpose.
trash pumps are capable of handling water with 25% solids by weight.
The advantage of using a trash pump is that it can be quickly and easily disassembled in the field to remove debris in the event the pump becomes clogged.
Suction Lift
This pump is intended to be used for dewatering applications and is capable of suction lifts up to 25 feet at sea level. For optimal suction lift performance keep the suction hose or line as short as possible. In general always put the pump as close to the water as possible.
Pump Support
The pump should always be placed on solid stationary ground in a level position. To prevent the trailer from tipping, place blocks under the trailer's bumper. In addition, place chock blocks behined
In order to comply with local laws regarding spark arresters, consult the engine distributor or the Administrator.
Mechanical Seal Lubrication
The pump uses a water-cooled mechanical seal to prevent water from seeping into the engine. The passage of water through the pump casing lubricates the seal and prevents it from overheating. Never operate the pump without water in the casing as this will cause the seal to fail.
Engine Safety
Internal combustion engines present special hazards during operation and fueling! Failure to follow the safety guidelines described in the Rules for Safe Operation section of this manual and the Hatz Engine Operator's Manual could result in severe injury or death.
each wheel to prevent the trailer from rolling.
Accessories
NEVER place the pump on
soft soil
connection should always be checked for tightness and leaks. A small suction leak in the hose or fittings could prevent the pump from priming.
. The suction hose or pipe
.
Multiquip offers a complete line of fittings, hoses, and clamps to properly connect the pump to match various job conditions. Refer to the part list in section 2 of this manual for a complete list of accessories
Elevation
local Health and Safety
Elevations over 3,000 feet will effect the performance of the pump. Due to less atmospheric pressure at higher altitudes, pumps DO NOT have the priming ability that they have at sea level.
A general rule of thumb is that for every 1,000 feet of elevation above sea level a pump will lose one foot of priming ability.
For example, in Flagstaff, Arizona where the elevation is approximately 7,000 feet, the pump would have a suction lift of only 18 feet rather than the 25 feet at sea level.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 13
MQ41TDH — APPLICATION
Figure 2 below shows a typical application using the MQ41TH Centrifugal Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 2 inches (50 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris.
Figure 2. Pump Application
PAGE 14 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
MQ41TDH — PRE-SETUP (PUMP)
Before Starting
1. Read safety instructions at the beginning of manual.
2. Place pump as near to water as possible, on a firm flat, level surface.
3. To prime pump, remove fill cap (Figure 1) and fill pump case with water. If the pump case is not filled with water before starting, it will not begin pumping.
NOTE
Pump case must be filled with water before using pump. Otherwise pump will not be able to begin pumping.
WARNING
5. The discharge hose is usually a hose, however if a thin-walled discharge hose is not avail­able, a rigid suction hose can be substituted in its place.
6. Make sure the securely attached to the water end of the suction hose. The strainer is designed to protect the pump by preventing large objects from being pulled into the pump.
CAUTION:
DO NOT open fill cap if pump
is hot! Water inside may be under pressure.
NOTE
Suction and discharge hoses are available from Multiquip. Contact your nearest dealer for more information.
collapsible
suction strainer
The strainer should be positioned so it will
remain completely pump with the strainer above water for long periods can damage the pump.
(Figure 1) is clean and
under water
(thin-walled)
. Running the
CAUTION:
4. Check for between the pump and engine housing, the seal inside the pump may be worn or damaged. Continued operation of the pump is not recommended. Further usage of the pump under these conditions may cause severe water damage to engine.
Hoses and Clamps
1. Check that all hoses are Make certain suction hose (Figure 1) does not have any air leakage. Tighten hose clamps and couplings as required.
2. It is recommended that 2 clamps be used when securing the suction hose to the inlet side of the pump.
3. Remember suction hoses must be collapse when the pump is in operation.
4. Check that
Place hose so that it lays as straight as it is possible on the ground. Remove any twists or sharp bends from hose which may block the flow of water.
leaks
between pump and engine. If water is leaking
the
discharge
securely
hose (Figure 1) is not restricted.
attached to the pump.
rigid
enough not to
DO NOT pump flammable fluids, corrosive chemicals or fluids containing toxic substances. These fluids can create potentially dangerous health and environmental hazards. Contact local authorities for assistance.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 15
MQ41TDH — INITIAL START-UP (ENGINE)
CAUTION :
DO NOT attempt to start the engine unless
the pump has previously been
primed
water. Severe pump damage will occur if pump has not been primed.
Engine Oil
1. Make sure pump/engine is on level ground.
2. Pull the engine oil dipstick (Figure 3) from its holder.
ENGINE OIL DIPSTICK
HOLDER
with
4. If engine oil is low, fill engine crankcase with lubricating oil through filler hole (Figure 3), but do not overfill.
5. The oil listed in Table 3 is recommended to ensure better engine performance. Use class CD or higher grade motor oil.
Table 3. Oil Selection Chart
F
122
104
86
68
50
-14
-4
-22
-40
C
50
40
30
20
10
-10
-20
-30
-40
032
5W/30
OIL: SAE
5W/40
10W
10W/30
10W/40
15W/40
20W/20
40
30
Figure 3. Dipstick Location
3. Verify that oil level (Figure 4) is maintained between the two notches on the dipstick.
Figure 4. Engine Oil Dipstick
PAGE 16 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
MQ41TDH — INITIAL START-UP (ENGINE)
Fuel
CAUTION :
Never fill the fuel tank while the engine is running or in the dark. Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards.
1. Determine if engine fuel is low by removing fuel cap and looking inside tank. Fill with diesel fuel. DO NOT fill the tank beyond capacity.
Speed Control Lever
1. Set the half way between start and stop.
CAUTION :
DO NOT smoke while refueling, motor
fuels are highly flammable and can be dangerous if mishandled.
Speed Control Lever
NOTE
Selecting a smoke when starting.
lower
engine speed will reduce
(Figure 5) to a position
2. Handle fuel in a safety container. If the container does not have a spout use a funnel.
3. Pay attention to the fuel tank capacity when replenishing fuel. Refer to the fuel tank capacity listed on page 11, Specification Table1.
4. Tighten fuel tank cap securely after filling.
Figure 5. Speed Control Lever
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 17
MQ41TDH — INITIAL START-UP (ENGINE)
Control Box
1. Insert ignition key into ignition switch located on control box (Figure 6)
Figure 6. Control Box
2. Turn ignition key to position I, and verify that charge indicator light comes ON.
3. Continue turning the ignition key through positions II and III.
4. Release ignition key as soon as engine starts, and verify that ignition key automatically returns back to position I.
Operation
1. The MQ41TDH trash pump should begin pumping water within a minute depending on the length of suction hose and height the pump is above water.
2. If pump does not begin to pump water after a few minutes, check for loose connections or air leaks in suction hose. Make sure there is water in the pump end and strainer is not clogged with debris, reference pump troubleshooting guide on page 25.
Engine Shut-Down
1. Slow down the engine and allow to cool for at least 2 minutes. Place and listen for the engine to stop running.
CAUTION :
NOTE
Longer suction hoses will require more time for the pump to begin pumping water.
speed control lever
in the stop position
5. Verify charge indicator light goes engine is started.
6. If charge indicator remains lit, increase engine speed until light goes off. When the charge indicator light goes off, it can then be assumed that the charging system is working correctly .
7. If the charge light remains on while the engine is running, refer to engine troubleshooting guide (pages 25-26) or the
Hatz EngineInstructionManual.
8. Move
speed control lever
maximum engine speed. (See Fig. 5)
OFF
immediately when
to full start position for
2. Turn the ignition key to the 0 position and remove the key from the ignition switch.
CAUTION :
NEVER attempt to stop the engine by
moving the decompression lever. Always use the speed control lever to stop engine.
When pump is not in use, keep ignition starting key in a safe place, out of the
reach of unauthorized persons.
PAGE 18 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
MQ41TDH — MAINTENANCE
General Inspection
The following maintenance guidelines are intended to assist the operator in preventative maintenance. For a more detailed maintenance schedule refer to the
Manual
At least
supplied with the pump.
daily
or prior to each use, the MQ41TDH trash
Hatz Engine Instruction
Changing Oil Filter
Change the engine oil filter (Figure 8) and gasket after 250 hours of operation. To gain access to the oil filter element, unscrew the oil filter cap and replace the oil filter element. Make sure to tighten oil filter cap securely.
pump cover should be removed, and the pump should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks, and remove any debris stuck in the impeller or volute.
Check Oil Level
Check the engine crankcase oil level prior to each use, or when the fuel tank is filled. Make sure the pump is level. The oil level must be between the two notches on the dipstick as shown in Figure 7.
OILDIPSTICK
SAFE OPERATING OILLEVEL
MAX
Fuel Filter
Replace fuel filter (Figure 9) and drain fuel tank to remove water and sediment every 500 hours. If the purity of the fuel
ADD ENGINE OIL
MIN
Figure 7. Engine Oil Dipstick
being used is of lesser quality replace fuel filter more often as needed.
Changing Engine Oil
Change engine oil after first 25 hours of operation. Drain and refill engine crankcase with the correct type and amount oil (reference Table 3) after 250 hours of operation hours or once a week thereafter.
When draining engine crankcase oil, place oil into a suitable container while engine is still warm. Replace the drain plug tightly. Add oil through the filler hole.
Figure 8. Oil Filter Element
Figure 9. Fuel Filter
NOTE
When re-installing fuel filter, please note the arrows indicating the direction of fuel flow.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 19
MQ41TDH — MAINTENANCE
Air Filter Blockage Indicator
To test the air cleaner blockage indicator (Figure 10) run the engine at full speed for a short time. If the rubber bellows is pulled inwards (down), and the green rubber band cannot be seen, this implies that maintenance work is required on the
To clean or replace air filter loosen the wing nut on the air filter housing (Figure 11), remove the cover and take out air filter cartridge. If only cleaning of the air filter is desired blow through the air filter cartridge from the inside, moving a jet of dry compressed air up and down until all dust is removed.
air cleaner. Clean or replace air cleaner.
CLEAN USING COMPRESSED DRYAIR
Figure 10. Air Filter Blockage Indicator
WING NUT
Air Filter Cartridge
AIR FILT ER CANNISTER
AIR FILT ER CARTRIDGE
Figure 11. Air Filter
If engine is operating in very dusty and dry grass conditions. A clogged air filter will result in high fuel consumption, loss of power and excessive carbon buildup in the combustion chamber. Clean air filter daily. Remember if operating in dusty conditions, check the rubber bellows on the air blockage indicator several times a day.
CAUTION :
DO NOT blow high pressure, high velocity
compressed air thru the air filter cartridge. The high velocity air will damage the filter, which will then allow contaminates to pass into the engine.
PAGE 20 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
MQ41TDH — MAINTENANCE
Pump Vacuum Test
CAUTION :
DO NOT attempt to start the engine unless the
pump has previously been Severe pump damage will occur if pump has not been primed.
To perform the pump vacuum test do the following:
1. Remove the pump fill cap, and fill the pump with water.
2. Start the engine as outlined in the initial strat-up section, and wait for the pump to begin pumping.
3. As shown in Figure 12 (next page), place a water hose inside the discharge opening of the pump, and turn on the water. This flow of water into the discharge opening will
prevent
4. Place the the pump inlet opening (Figure 15) with the vacuum guage facing upwards. It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit.
the pump from running dry.
Pump Vacuum Tester
primed
(P/N 7000030) over
. with water.
5. Check and make sure that there are no air leaks between the vacuum tester and the inlet port on the pump. If air leaks are present reseat vacuum tester.
6. Run the pump for a few minutes while monitoring the vacuum guage. If the guage indicates a reading between
-25 and -20 in. Hg. (inches of mecury) then it can be assumed that the pump is working correctly.
7. If the vacuum tester guage indicates a reading
below
is not functioning correctly, and corrective action needs to be taken.
6. To test the vacuum tester should remain attached to the pump suction inlet port by vacuum. This indicates the pump's flapper valve is seating properly to hold water in the suction hose when the engine is stopped. This prevents backflow and allows for faster priming when the engine is restarted.
-20 in. Hg, it can then be assumed that the pump
flapper valve
, shut down the engine. The
NOTE
25 in. Hg (inches of mecury) translates into 25 feet of lift at
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 21
sea level
.
MQ41TDH — MAINTENANCE
Figure 12. Pump Vacuum Tester
PAGE 22 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
Pump Storage
MQ41TDH — PUMP STORAGE
For storage of the pump for over 30 days, the following is required:
z
Drain the fuel tank completely.
z
Run the engine until the fuel in the injection system is completely consumed.
z
Completely drain used oil from the engine crankcase and fill with fresh clean oil, then follow the procedures described in the engine manual for engine storage.
z
Remove the drain plug from the pump and drain out any water from left in the housing.
z
Remove the pump cover and clean inside of pump housing. Coat inside of pump housing with a light film of oil to reduce corrosion. A spray can of oil works well for this application.
z
Cover suction and discharge ports with duct tape to prevent any foreign matter from falling into pump.
z
Cover pump and engine with plastic covering or equivalent and store in a clean, dry place.
MQ41TDH — PREPARATIO
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 23
MQ41TDH — TROUBLESHOOTING (PUMP)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the table shown for pump troubleshooting guide (Table 4)and the engine troubleshooting guide (Table 5). If the problem cannot be remedied, consult our company's business office or service plant.
GNITOOHSELBUORTPMUP4ELBAT
MOTPMYSMELBORPELBISSOPNOITULOS
hguonetoN.retawddA
?wolootdeepsenignE.elttorhtesaercnI
?deggulprenniartS.reniartsnaelC
?degamadesohnoitcuSsp
?tropnoitcustakaelriA .delaesylreporpdnathgiterasgnittiftahtkcehC
.retawnoekattonseodpmuP
?enigne
?wolootdeepsenignE.deepselttorhtesaercnI
onroelttil,retawnisekatpmuP
.egrahcsid
.telnitaskaelesohnoitcuS
apreniartsnoitcuS.reniartsnaelC
?nrowetuloV/rellepmI ecalperrosmihsgniddaybecnaraelctsujdA
evobahgihootdetacolsipmuP.retawotresolcpmupevoM
?egralootsiretemaidesoH .esohecalperroesohretemaidrellamsesU
?gnisuohehtniretawgnimirp
?enilretaw
?gnisuohpmupnignitcellocsirbeD.gnisuohpmupnaelC
arellepmineewtebecnatsidhcumooT
?deggulpyllaitr
?ylreporpdelaestoneraspmalc/sgnittiF
.etulovdn
dnapm
upneewtebelohpeewtuognikaelretaW
malcdna,esohriaperroecalpeR
.rellepmiecalperrosmihsgniddaybecnaraelctsujdA
"020..xaM-"600..niM
,steksagdnalaeslacinahcemfonoitidnockcehC
mupneewteb
i
giT
etulov/rellepm
)pmup
.gnisuohenignednadnep
noslaesartxepeeK(.pmalcddaroecalper,neth
noyatstonseodegrahcsiD
.gnilpuoc
pmI
.tratsotdrah
sipmup:nruttonseodrelle
?hgihooterusserP .pmalclanoitiddadda,erusserpkcehC
?dekcolbdnerodeknikesoH.esohkcehC
?dekcolbrodemmajrellepmI edisnimorfsirbeddnatridnaelcdnarevocpmupnepO
.gnisuoh
ulovdnarellepmI
?enigneevitcefeD .launaMs'renwOenignEle
?gnidnibet
.rellepmi
dnihebmorfmihsgnivomerybecnaraelctsujdA
seiDztaHeeS
PAGE 24 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
MQ41TDH — TROUBLESHOOTING (ENGINE)
GNITOOHSELBUORTENIGNE5ELBAT
NOTPMYSMELBORPELBISSOP NOITULOS
?noitisop"POTS"nisirevellortnocdeepS .noitisop"TRATS"otrevellortnocdeepsteS
?noitis
op"POTS"ehtnisidionelosPOTS .noitisop"TRATS"ehtotdionelospotsteS
.yrassecenfietacirbuldnatsujdA
tcejnignihcaerleuFoN.metsysleuferitnekcehC.leufddA
?pmupleufevitcefeD.pmupleufecalpeR
?deggolcretlifleuF.k
sitratsrotratstonlliwenignE
a,deyaled
.revodenrut
.tratston
ebnacenignehguohtl
l
lliwenigneserutarepmetwoltA
ioenignE
?enilylppusleufytluaF.enilleufriaperroecalpeR
?wolootnoisserpmoC
?wolooterusserpliO.erusserplioenignekcehC
arepmetgnitratswoL
?yrettabevitcefeD.yrettabeca
?serutarepmetwo
?kcihtootl
?pmupnoi
natnaelcdnaretlifleufecalpeR
vlavdnarednilyc,notsipkcehC
.launamriaperenignerepriaper
?yltcerrocgnikrowtonrotcejnileuF
dedeecxetimilerut
otecnatsiseretauqedanisahsetarapesleuF
.ytisocsivlioreporp
lperroegrahC
nirotcejniecalperroriapeR
.launamriaperenigne
odibrutsileufehtfI
.tnemnorivneretniwrof
rotsujdA.se
htiwecnadrocca
dnasnoitcurtsnignitratsdlochtiwylpmoC
segremeleuf)dibrutton(raelcrehtehwkcehC
.)pmupnoitcejnimorfhcated(enilleufehtmorf
ehtpumraw,detarapesr
ylppusleufetelpmocehtniardroenigne
.leufleseidedargretniwhtiwleufeR.metsys
liofoepyttcerrochtiwesacknarcenignellifeR
?yrettabevitcefeD.yrettabecalpeR
?noitisopPOTSnirevelelttorhT.noitisopNURotrevelelttorhtn
sanoosspotstubserifenignE
.ffodehctiwssiretrats
gnirudflestiybspotsenignE
.noitarepolamron
eM
?dekcolbretlifleuF.retlifleufecalpeR
?dekcolbylppusleuF.metsysleuferitneehtkcehC
melborplacirtcelE.eriw7#gnisuriapeR
?ytpmeknatleuF.leufddA
olbretlifleuF.retlifleufecalpeR
?dekc
?pmupleufevitcefeD.pmupleufecalpeR
?liowoloteudenigneeht
?dionelosleufta
spotsrosnesnwodtuhserusserpliolacinahc
oitisopeR
firosnesnwodtuhsliowolecalpeR.lioddA
.yrassecen
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 25
MQ41TDH — TROUBLESHOOTING (ENGINE)
)DEUNITNOC(GNITOOHSELBUORTENIGNE5ELBAT
NOTPMYSMELBORPELBISSOPNOITULOS
?ytpm
eknatleuF.retlifleufecalpeR
?deggolcretlifleuF.retlifleufecalpeR
?etauqedanisignitnevknatleuF.detnevyletau
dnatuptuo,rewopenignewoL
.deeps
?noitisop
dnatuptuorewopenignewoL
.ekomstsuahxekcalb,deepswol
snurenigneleseiddelooc-riA
daehrednilyC."TOH"yrev
nosemocpmalelatllet,taehrevo
)noitpo(
?stnem
ele
?snoinuepiptaskaeL nethgitdnaepatsnoinuepipdedaerhtkcehC
niamertonseodrevellortnocdeepS
?llufootlevellioenignE ?leve
?dekcolbretlifriA .retlifriaecalper
?secnaraelcevlavtcerrocnI .noitacificepsenignerepsevlavtsujdA
?rotcejnitanoitcnuflaM .launamenign
gneniliohcumooT
?esacknarceni
detcelesni
ronaelC
eeeS
.kcitspid
?dekcolbdetanimatnocmetsysriagnilooceritnE
eluspacrosetalpediugriatagnilaesetauqedanI
qedasiknattahterusnE
.deriuqerasnoinu
.noitcaevitcerrocroflaunamenigneeeS
llioenignetcerroC
nokramreppuotnwodlioenigneffoniarD
dnasduorhsevomer,metsysriagniloocnaelC
.saeranifgnilooc
erusolcnednasetalpediugriatahtkcehC
.laesthgitaekamdnatneserpllaerastnemele
PAGE 26 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
NOTE PAGE
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 27
MQ41TDH — EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
The contents and part numbers listed in the parts section are subject to change guarantee the availibility of the parts listed.
Sample Parts List:
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ...................... 1 ...... INCLUDES ITEMS W/
2
*
2*12347 WASHER, 3/8 IN. ... 1 ......
3 12348 HOSE ................... A/R .... MAKE LOCALLY
4 12349 BEARING ............... 1 ......S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
(*, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
without notice
WASHER, 1/4 IN. .............
. Multiquip does not
NOT SOLD SEPARATELY MQ-45T ONLY
*
QTY. Column
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use
used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
- All items on the parts list with the same
- Used to list an effective serial
- Indicates that the part is
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
PAGE 28 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
“Make/Obtain Locally”
purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately”
purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
- Indicates that the part can be
- Indicates that an item cannot be
MQ41TDH — SUGGESTED SPARE PARTS
MQ41TDH 1 TO 5 UNITS WITH HATZ 1D81Z ENGINE
1 to 5 Units
Qty. P/N Description
1 0482200280 O RING (MECHNAICAL SEAL SLEEVE) 2 0806124035 MECHANICAL SEAL 1 0811303554 MECHANICAL SEAL SLEEVE 3 0852824230 ADJUST LINER 3 0852854230 ADJUST LINER 3 0480350300 O-RING 1 4412000030 IMPELLER 2 0489312820 O RING(CASING, VOLUTE) 1 0489312960 O RING (DRAIN COVER) 1 4412000130 VOLUTE CASING 1 1401350350 CHECK VALVE 4 0631211100 DRAIN CAP 3 0480350300 O RING, DRAIN CAP 4 2601000220 DRAIN COVER KNOB 1 0742064100 STEEL STRAINER 5 01493000 AIR FILTER 5 01480000 OIL FILTER 5 50478800 FUEL FILTER 5 50345300 KEY, IGNITION SWITCH 1 40021300 OIL PRESSURE SWITCH 1 50268600 TEMPERATURE SWITCH
NOTE
Part numbers on this Suggested Spare Parts List may supercede/ replace the P/N shown in the text pages of this book.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 29
NAMEPLATE AND DECALS
MQ41TDH — NAME PLATE AND DECALS
PUMP
4
1
2
3
5
SKID
PAGE 30 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
MQ41TDH — NAME PLATE AND DECALS
NAMEPLATE AND DECALS
NO PART NO PART NAME QTY. REMARKS
1
*
2
*
3
*
4 PLATE, SERIAL NO .................. 1 ................. CONTACT MQ SERVICE DEPT. W/MODEL & S/N
5
*
6 DCLMQ41THD KIT, DECAL ................................ 1 ................. INCLUDES ITEMS W/
SEE DECAL ILLUSTRATIONS ON PAGE 10
DCS02 DECAL: CAUTION 1 7005000 DECAL: DO NOT RUN DRY 1 5349 DECAL: MULTIQUIP 1
920203290 DECAL: CAUTION ..................... 1 .................REPLACES 920202510
*
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 31
PUMP ASSY.
MQ41TDH — PUMP ASSY.
PAGE 32 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
MQ41TDH — PUMP ASSY.
PUMP ASSY.
NO PART NO PART NAME QTY. REMARKS
2 4419000020 CASING COVER ............................................. 1 ...... REPLACES 4412000020
7 4412000030 IMPELLER ....................................................... 1 ...... REPLACES 4110030
10 SHAFT 1D81Z
13 0489312820 "O-RING" (CASING VOLUTE) ........................ 1 ...... REPLACES 4110134
15 0482200280 "O-RING" (MECHANICAL SEAL SLEEVE) ..... 1 ...... REPLACES 4115204
19 0521070740 KEY .................................................................. 1 ...... REPLACES 6100103
20 0806124035 MECHANICAL SEAL (CERAMIC-CARBON) 1 ...... REPLACES 0801124035 & 0801224035
21 0811303554 MECHANICAL SEAL SLEEVE ........................ 1 ...... REPLACES 4115210
22 4412201240 IMPELLER WASHER....................................... 1 ...... REPLACES 6000033
23 0852824230 SHIM 42X30 MM X .02 MM.............................. 1 ...... REPLACES 4118110
23 0852834230 SHIM 42X30 MM X .03 MM.............................. 1 ...... REPLACES 4118110
23 0852854230 SHIM 42X30 MM X .05 MM.............................. 1 ...... REPLACES 4118110
26 0151151230 STUD BOLT M12 X 45 X 15 X 20 ................... 18 .... REPLACES 4004512
27 0451250120 LOCK WASHER ..............................................15 .... REPLACES 4001202
28 0205450120 NUT, M12 ........................................................ 14 .... REPLACES 1501201
29 0131151060 SCREW CASING COVER 8 30 0451250100 LOCK WASHER 7 31 0105051225 BOLT (IMPELLER) 1 34 014208025 ALLENHEAD BOLT, 8 X 25 - 1.25MM 4 35 030208200 LOCK WASHER, 8MM 4
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 33
PUMP ASSY. (CONTINUED)
MQ41TDH — PUMP ASSY. (CONTINUED)
PAGE 34 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
MQ41TDH — PUMP ASSY. (CONTINUED)
PUMP ASSY. (CONTINUED)
NO PART NO PART NAME QTY. REMARKS
1 4412000010 CASING ........................................................... 1 ....... REPLACES 4110010
3 4412000170 DRAIN COVER ................................................ 1 ....... REPLACES 4110170
4 1414000090 SUCTION/DISCHARGE PORT ...................... 2 ....... REPLACES 4000090
6 1247100250 DRAIN COVER HANDLE ................................ 2 ....... REPLACES 2010190
8 4412000130 VOLUTE CASING ........................................... 1 ....... REPLACES 4110130
9 2601000220 DRAIN COVER KNOB ..................................... 4 ....... REPLACES 4110171
11 1401350350 CHECK VALVE 1
12 1401330360 DISCHARGE PORT GASKET ........................ 1 ....... REPLACES 4000094
13 0489312820 O-RING (CASING, VOLUTE) .......................... 1 ....... REPLACES 4110134
14 0489312960 O-RING (DRAIN COVER) ............................... 1 ....... REPLACES 4110174
16 0480350300 O-RING, DRAIN CAP ...................................... 3 ....... REPLACES 1506064
17 0631211100 FILL/DRAIN CAP ............................................. 1 ....... REPLACES 1506060
18 0631211100 DRAIN CAP ...................................................... 2 ....... REPLACES 1506060
24 0141050825 SCREW (DRAIN COVER HANDLE) ............... 4 ....... REPLACES 2018025
25 0451250080 LOCK WASHER .............................................. 4 ....... REPLACES 150802
26 0151151230 STUD BOLT, M12 X 45 X 15 X 20 ................... 18 ..... REPLACES 4004512
27 0451250120 LOCK WASHER, M12 ..................................... 15 ..... REPLACES 4001202
28 0205450120 NUT,M12 .......................................................... 14 ..... REPLACES 1501201
29 0105051065 BOLT (CASING COVER) 6
30 0451250100 LOCK WASHER .............................................. 12 ..... REPLACE S2001002
32 0105091025 BOLT (VOLUTE CASING) .............................. 2 ....... REPLACES 4111025
33 0105091020 BOLT (VOLUTE CASING) 1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 35
SKID ASSY.
MQ41TDH — SKID ASSY.
PAGE 36 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
MQ41TDH — SKID ASSY.
SKID ASSY.
NO PART NO PART NAME QTY. REMARKS
1 0742064100 STRAINER STEEL 1 2 030210250 WASHER SPRING 10MM 7 3 3019091 NUT 2 4 3019092 WASHER 3/8 6 5 6109180 WASHER SPRING 8 6 012212025 BOLT 12x25T 4 7 020310080 NUT M10 HEX NUT Zn PLATED 8 8 6109160 NUT 4 9 6109210 BOLT 4 10 6109108 BOLT BATTERY HOLD DOWN 2 11 4419200580 SPACER 4 12 6109100 HOLD DOWN BATTERY 1
13 0723302546 SHOCK MOUNT .............................................6 ...... REPLACES 030216400
14 6119102 LIFTING BAIL 1 15 6119101A PUMP & ENGINE BASE 1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 37
TRAILER-10 ASSY.
MQ41TDH — TRAILER -10 ASSY.
PAGE 38 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
MQ41TDH — TRAILER -10 ASSY.
TRAILER-10 ASSY.
NO PART NO PART NAME QTY. REMARKS
1 0205 SCREW, HHC 3/8-16 x 1 8 2 10019 NUT, NYLOC 10-32 2 3 10133 NUT, NYLOC 3/8-16 8 4 19103 REFLECTOR, AMBER STICK-ON 2 5 2548 CLAMP, CABLE 1 6 4001 WASHER, FLAT, 3/8 PLTD STD. 16 7 5065 SCREW, RHM 10-32 x 1/2 2 8 60101 TIE, SELF-LOCKING 6 9 9315 DECAL, TRLR-10 1 10 9500 FRAME, TRLR W/A 1 11 19102 HITCH W/A, BALL 1 12 9502 SCREW, HHC 5/8-11 x 4-1/2 GR8 2 13 9503 NUT, NYLOC 5/8-11 2 14 9504 JACK, SWIVEL W/WHEEL (COMPLETE) 1 15 9505 FENDER, 8x30x13, (TRLR-10, -50) 2 16 9506 AXLE & SPRING ASSY. 1 17 9508 TIRE/WHL P155 80D13 BLACK RIM 2 18 9509 SCREW, TEK 12 x 3/4 SELF TAP 1 19 9510 KIT, LIGHT - TRAILER 1 20 9512 PLUG, WIRING 6 21 9514 LIGHT ASSY., LICENSE PLATE 1 22 1U1304 WHEEL LUG NUT 16
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 39
TRAILER -1 ASSY.
CAUTION :
NEVER use the Trailer-1 for "HIGHWAY"
towing purposes. This trailer is intended for
jobsite
MQ41TDH — TRAILER -1 KIT ASSY.
towing ONLY!
PAGE 40 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
MQ41TDH — TRAILER -1 KIT ASSY.
TRAILER -1 ASSY.
NO PART NO PART NAME QTY. REMARKS
1 6119102 LIFTING BAIL 1 2 6109210 CAP SCREW 12 3 6109160 NUT, HEX 12 4 6109180 WASHER, SPRING 12 5 6109117 AXLE AND HUB ASSY. 1 6 6109104 PIPE STAND 1 7 6109146 LOCATING PIN 1 8 0183 COTTER PIN 1 9 1U1304 WHEEL LUG NUTS 16 10 6109105 TOW BAR COUPLER 1 11 6119101A PUMP & ENGINE BASE 1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 41
WHL-2 KIT ASSY.
MQ41TDH — WHL-2 KIT ASSY.
PAGE 42 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
MQ41TDH — WHL-2 KIT ASSY.
WHL-2 KIT ASSY.
NO PART NO PART NAME QTY. REMARKS
2 6109170 WASHER, SPRING 4 4 2010176 SPLIT PIN 2 5 6109210 CAP SCREW 12 6 8151 WASHER, FLAT, 3/4 IN. 2 7 4119149 TIRE/WHEEL 2 8 4119208 WASHER, FLAT 4 9 6109160 NUT 12 10 6119102 LIFTING BAIL 1 11 6109180 WASHER, SPRING 4 12 4119102 HANDLE 1 13 4119103 AXLE 1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 43
MQ41TDH — TNKZZ FUEL TANK ASSY. (OPTIONAL)
TNKZZ FUEL TANK ASSY. (OPTIONAL)
3
1
1
13
TO ENGINE RETURN LINE
8
9
2
4
6
LEFT
8
7
12
2
10
RIGHT
10
11
5
8
7
TO FUEL PUMP
NOTES:
1
CAP IS INCLUDED WITH TANK.
IF A GAPEXISTS BETWEEN THE
2
TANK BRACKET AND THE THE TANK SHIMUSING P/N 6109170.
PAGE 44 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
MQ41TDH — TNKZZ FUEL TANK ASSY. (OPTIONAL)
TNKZZ FUEL TANK ASSY. (OPTIONAL)
NO PART NO PART NAME QTY. REMARKS
1 34426 ELBOW BRASS 3/16 X 1/8NPT 1 2 6635 HOSE, FUEL 1/4 INCH DIAMETER 60 IN. 3 6636 HOSE FUEL, 5/16 INCH 16 IN. 4 TNK9120 TANK 1 5 TNK9123 TANK BRACKET (LEFT) 1 6 TNK9124 TANK BRACKET (RIGHT) 1 7 030210250 WASHER, SPRING 8 8 3019092 WASHER 3/8 12 9 6109170 WASHER 12 10 020310080 NUT, HEX M1O ZN PLATED 8 11 2101030 BOLT, HEX 10 X 30 4 12 84454 ELBOW BRASS 1/4 MALE NPT X 5/16 1 13 2001040 BOLT 4
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 45
CRANKCASE ASSY.
HATZ 1D81Z ENGINE — CRANKCASE ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 46 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — CRANKCASE ASSY.
CRANKCASE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01249051 CRANKCASE ...................................... 1 ........INCLUDES ITEMS W/
3
*
4
*
5
*
6
*
7
*
8 04033700 MAIN BEARING -O.5 1 9
*
10 11 12 13 14 15 16 17 04011650 THRUST PLATE 1 18 04069500 SHIM 1.05 0..4 19 04062010 HEX SCREW M 9 X 28 4 22 23 25 04084500 SEALING RING 2 26 04084500 SEALING RING 2
50249101 CYL. PIN 6/20 4 03793900 NOZZLE 1 03793800 BEARING BUSH 1 03794000 PLUG 1..2 03793700 MAIN BEARING 1
04000800 PLUG 1 50144300 STUD M 6X16 2
*
03794510 STUD 1
*
03794800 INTERMEDIATE PIECE 1
*
50098300 STUD 8 X 20 2
*
50325500 COVER 10 1
*
50037800 STUD M 8 X 22 8
*
50328200 STUD M 16 X 22 2
*
50357700 GRUB SCREW M 8 X 10 1
*
04087400 STUD M 6 X 22 1
*
*
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 47
HATZ 1D81Z ENGINE — CRANKCASE ASSY. (EXTERNAL PARTS)
CRANKCASE ASSY.(EXTERNAL PARTS)
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 48 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — CRANKCASE ASSY. (EXTERNAL PARTS)
CRANKCASE ASSY.(EXTERNAL PARTS)
NO. PART NO. PART NAME QTY. REMARKS
1 03794100 WASHER 2 2 03794300 CAM FOLLOWER 2 3 93794201 CAM FOLLOW SPINDLE 2 4 50051000 ALLEN SCREW M 6 X 30 2 5 03795800 O-RING 12 X 18, 3 X 7.3 2 6 50329000 O-RING 9.5 X 2.5 3 7 03795100 O-RING 265 X 269, 4 X 3.6 1 8 01248810 PLATE 1 10 50417600 ALL. SCREW. M 8 X 25 Z4 22 11 03794900 HOUSING 1 12 03795000 SUCTION SIEVE 1 13 50327100 ALLEN SCREW M 6 X 50 2 14 01241700 OIL SUMP 1 15 50170900 LOCK WASHER 6 12 16 50329100 ALLEN SCREW M 6 X 10 12 17 50001600 JOINT A22X27 2 18 50373100 DRAIN PLUG M 22 X 1.5 0..2 18 50140400 DRAIN PLUG 0..2 20 03794700 COVER 1 21 50328300 HEXAGON NUT M6 3 22 01321200 CLOS. SCREW + SIEVE 1 23 50286400 JOINT A 24 X 29 1
24 01321100 OIL RELIEF VALVE ASSY. ................... 1 ........ INCLUDES ITEMS W/#
25# OIL RELIEF VALVE.............................. 1 ........ CANNOT BE PURCHASED SEPARATELY
26# 50412900 O-RING 18 X 2 1 27 50062400 JOINT A10 X 13.5 2 28 50062300 CLOSING SCREW M10 X 1 2
29 01241500 DIPSTICK ASSY .................................. 1 ........ INCLUDES ITEMS W/
30
*
31 32 50329200 O-RING 50X55X3 2 33 05068800 LUB. OIL FILT. HOUS. 1 34 50081200 LOCK WASHER A6 4 35 50170600 ALLEN SCREW M 6 X 20 4 36 01480000 SUPRA OIL FILTER 1 37 01248900 COVER 1 38 04033401 COVER 1 39 04053210 SET SCREW M9 1 41 04024220 CAM FOLLOWER BRACK. 1 42 04062110 BOLT 1 43 04024301 CAM FOLLOWER T/U 1 44 50170800 ALLEN SCREW M 6 X 25 1 45 04045800 OIL SUMP 1 46 04046300 DRAIN EXTENSION 1 47 50001400 JOINT A 18 X 22 1 48 50044200 CLOS. SCREW M 18 X 1.5 1 49 50434300 STUD M 8 X 18 2 50 50050700 ALLEN SCREW M 6 X 16 8 52 50140400 DRAIN PLUG 1 53 04069500 SHIM 1.05 0..3 53 04069600 SHIM 1.2 0..3 54 04069800 SHIM 1.05 0..1 54 04069900 SHIM 1.20 0..1 55 04065400 CYLINDER HEAD BOLT 1 56 04084000 LIFTING SPRING 1 58 50139200 STUD M 6 X 16 2 59 05068900 GASKET 1
50359700 O-RING 20.29 X 2.62 2
*
DIPSTICK ............................................ 1 ........ CANNOT BE PURCHASED SEPARATELY
*
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 49
CRANKSHAFT ASSY.
HATZ 1D81Z ENGINE — CRANKSHAFT ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 50 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01269810 CRANKSHAFT ASSY. ................................ 1 ...... INCLUDES ITEMS W/
2
*
3
*
4 03796000 COUNTER WEIGHT 1 5 50055000 ALLEN SCREW M 10 X 50 2 6
*
7 03796120 GEARWHEEL F. CRANKS 1 8 04000600 BUFFER RING 1 9 50224900 O-RING 123 X 2.5 1
10 01292100 BEARING FLANGE ASSY. ........................... 1 ...... INCLUDES ITEMS W/#
11# BEARING FLANGE ...................................... 1 ...... CANNOT BE PURCHASED SEPARATELY
12# 04006800 MAIN BEARING 13 04036100 MAIN BEARING -0.5 1 14# 50362700 OIL SEAL 62 X 90 X 10 1 15 50413600 WASHER 8 16 50364300 HEXAGON NUT M8 8 17 04023110 STUBSHAFT SAE W/KEY 1 18 01485500 STUBSHAFT SAE TAPER 1 19 04022910 STUBSHAFT ITALIA 1 20 05033200 STUBSHAFT ITALIA 23 1 21 03962700 FITTING KEY A6.35 X 63 1 22 50017800 WOODRUFF KEY 4 X 6.5 1 23 50414400 WEAR SLEEVE 62 X 12.7 0..1 24 01512001 KIT, CRANKSHAFT REPLACEMENT60-81 1
50087200 COVER 28 1
50362600 FITTING KEY A 6 X 4 X 32 1
CRANKSHAFT ............................................. 1 ...... CANNOT BE PURCHASED SEPARATELY
*
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 51
CAMSHAFT ASSY.
HATZ 1D81Z ENGINE — CAMSHAFT ASSY.
PAGE 52 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 03796400 SHAFT 2 2 03796500 BUSH 2 3 01242000 GEARWHEEL 2 4 04099900 CAMSHAFT 1 5 03796800 GEARWHEEL 1 6 03796900 GEARWHEEL 1
7 01267300 SHAFT, PUMP SIDE ............................ 1 ........ INCLUDES ITEMS W/
8 01267200 SHAFT STARTER SIDE ...................... 1 ........ INCLUDES ITEMS W/#
9
*
10 50324900 WOODRUFF KEY 3 X 3.7 2 11
# PIN ....................................................... 2 ........ CANNOT BE PURCHASED SEPARATELY
*
12# COUNTERBALANCE ......................... 1 ........ CANNOT BE PURCHASED SEPARATELY
COUNTER BALANCE ......................... 1 ........ CANNOT BE PURCHASED SEPARATELY
*
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 53
PISTON/RINGS ASSY.
HATZ 1D81Z ENGINE — PISTON/RINGS ASSY.
PAGE 54 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — PISTON/RINGS ASSY.
PISTON/RINGS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01243901 PISTON ASSY. STD. ................................ 1 .............. INCLUDES ITEMS W/
1 01313510 PISTON ASSY. OVERSIZED ................... 1 .............. INCLUDES ITEMS W/
2 01265101 PISTON ASSY. 100+0.5 ........................... 1 .............. INCLUDES ITEMS W/#
2 01265201 PISTON ASSY. 100+1.0 ........................... 1 .............. INCLUDES ITEMS W/#
2 01314610 PISTON ASSY. 100+0.5 .......................... 1 .............. INCLUDES ITEMS W/#
2 01314710 PISTON ASSY. 100+1.0 ........................... 1 .............. INCLUDES ITEMS W/#
#+ PISTON.................................................... 1 .............. CANNOT BE PURCHASED SEPARATELY
3
*
#+ 50353600 WRIST PIN 1
4
*
5
#+ 50020800 CIRCLIP 30 X 1.2 2
*
+ 01247300 PISTON RING SET 100 1
6
*
7# 01264500 PISTON RING SET +0.5 1 7# 01265000 PISTON RING SET +1.0 1
8+ CYLINDER ............................................... 1 .............. CANNOT BE PURCHASED SEPARATELY
9 01508301 CYLINDER ASSY. W/ PISTON ............... 1 .............. INCLUDES ITEMS W/
10 01244001 CONROD ASSY. ..................................... 1 .............. INCLUDES ITEMS W/%
11% CONROD................................................. 1 .............. CANNOT BE PURCHASED SEPARATELY
12% 04032200 BUSH FOR CONROD 1 13% 04001800 CONROD SCREW 2 14 04001900 BIG END BEARING 1 15 04033100 ROD BEARING -0.5 1
* *
+
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 55
HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY.
K= HOT TEMPERATURE FELT 100g
PAGE 56 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01264810 CYLINDER HEAD ASSY. .................. 1 ........... INCLUDES ITEMS W/
1 01499610 CYLINDER HEAD ASSY. .................. 1 ...........INCLUDES ITEMS W/
2
*
3
*
4
*
5 04068910 ROCKER SHAFT ASSY. “C”............. 1 ........... INCLUDES ITEMS W/
5 04068920 ROCKER SHAFT ASSY. ................... 1 ........... INCLUDES ITEMS W/+
6 04005001 VALVE INLET 1 6 04091001 VALVE INLET 1 7 04005101 VALVE EXHAUST 1 7 04091100 VALVE EXHAUST 1 8 04005201 WASHER 2 9 04005300 VALVE SPRING 2 10 04005401 CUP 2 11 03786300 VALVE COLLET 2 12 04003710 ROCKER INLET 1
13# ROCKER INLET ............................... 1 ........... CANNOT BE PURCHASED SEPARATELY
14% RATCHET WHEEL........................... 1 ........... CANNOT BE PURCHASED SEPARATELY
15% 03778401 SPRING SHEET 1 16 17 50117200 CIRCLIP 1 18% 03365710 RATCHET F. DECOMPR. 1 19 03366001 SPRING 1 20 03783000 ADJUSTING SCREW 2 21 03173100 HEXAGON NUT 2
22# DOWEL PIN ..................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
23 50123800 BALL 7MM III 1 24 04004700 BUSH 1 25 04004800 PRESSURE SPRING 1 26 01245200 ADJUSTING SCREW 1 27 50001100 JOINT A 12 X 15.5 1 28 04048900 RUBBER RING 1 29 30 50034700 PIN 4 X 22 1 31 04009810 HANDLE 1 32 04004100 PIN 1 35 04068800 GASK. F. CYL. HEAD 0.5 0..1 36 04036800 GASK. F. CYL. HEAD 0.6 0..1 37 04036500 GASK. F. CYL. HEAD 0.7 0..1 38 04036600 GASK. F. CYL. HEAD 0.8 0..1 39 04002700 GASK. F. CYL. HEAD 0.9 0..1 40 04002800 GASK. F. CYL. HEAD 1.0 0..1 41 04002900 GASK. F. CYL. HEAD 1.1 0..1 42 04003000 GASK. F. CYL. HEAD 1.2 0..1 43 04003100 GASK. F. CYL. HEAD 1.3 0..1 44 04003200 CYL. HEAD SCREW 305 MM 2 45 04003300 CYL. HEAD SCREW 258 MM 2 46 04006111 VALVE COVER GASKET 16> 1 47 01245410 VALVE COVER 1 48 50081200 LOCK WASHER A6 4 49 50170800 ALLEN SCREW M 6 X 25 4 50 04008100 LIFTING BRACKET 1
04008710 VALVE GUIDE 2 50038400 STUD M 8 X 35 1
+ ROCKER SHAFT ............................. 1 ........... CANNOT BE PURCHASED SEPARATELY
+ 40022401 O-RING 8 X 2 GRAY 1..2
CYLINDER HEAD ............................ 1 ........... CANNOT BE PURCHASED SEPARATELY
* *
+
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 57
CYLINDER HEAD ASSY.
HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY.
PAGE 58 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
51 50366300 ALLEN SCREW M 8X 20 2 52 50208500 LOCK WASHER 8 2
■■
53 01493200 DEVICE HOUSING .......................... 1 ........... INCLUDES ITEMS W/
■■
■■
54
■✓✢■✓✢
■✓✢
■✓✢■✓✢
55
■✓■✓
■✓
■✓■✓
56
57 01308300 CLOSING PLUG .............................. 1 ........... INCLUDES ITEMS W/
60 01269700 OIL PRESSURE PIPE 1 INCLUDES ITEMS W/ 61 03457500 DISC F. STUD 4
5
66
5
67
68 01280600 OIL FILTER DEVICE ........................ 1 ...........INCLUDES ITEMS W/
✪✪
✪✪
69
✢✢
✢✢
70
✪✪
✪✪
71
5
72 74 04047920 INTERM. PIECE DECOMP. 1 75 50132000 ROLL PIN 4 X 16 1 76 04048220 DECOMPRESSION SHAFT “C” 1 77 50034500 ROLL PIN 4 X 14 1 78 04048110 INTERMEDIATE PIECE 1 79 03579800 RUBBER WASHER 1 80 04048000 WASHER 10.5 X 50 X 0.8 1 81 03778200 HANDLE 6 X 18 1 82 50132000 ROLL PIN 4 X 16 1 83 50405200 VALVE STEM SEAL CAP 2
85 01285010 ROCKER EXHAUST ........................ 1 ........... INCLUDES ITEMS W/#
86 50034600 ROLL PIN 4 X 18 1 88 03787300 SHIM 0.2 1 89 04097200 PRES. SPRING DECOMPR. 1 90
*
90
*
91 01557600 GEARWHEEL F. DECOMPR........... 1 ........... INCLUDES ITEMS W/%
40081700 O-RING 12 X 16 X2 2
04004200 PRESSURE SPRING 1 50330100 O-RING 4 X 1.2 2
01275610 CLOSING PLUG ASSY 46MM ......... 1 ........... INCLUDES ITEMS W/
04038500 OIL RESTRICTOR VALVE ASSY. 1 04104300 OIL RESTRICTOR VAVE 1
HOUSING DEVICE BASE ................ 1 ........... CANNOT BE PURCHASED SEPARATELY
CAP ................................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
CLOSING PLUG .............................. 1 ........... CANNOT BE PURCHASED SEPARATELY
TUBE ................................................ 1 ........... CANNOT BE PURCHASED SEPARATELY
ROD .................................................. 1 ........... CANNOT BE PURCHASED SEPARATELY
■■
✓✓
✓✓
5
✪✪
✪✪ ✢✢
✢✢
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 59
FLYWHEEL ASSY.
HATZ 1D81Z ENGINE — FLYWHEEL ASSY.
PAGE 60 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01244310 PUSHROD 2 2 50330200 O-RING 19 X 3N 2 3 04002500 PROTECTION TUBE 2 4 50347000 CIRCLIP AS 24 X 1.75 2 5 04002000 PRESSURE SPRING 2 6 04002000 PRESSURE RING 2 7 50330300 O-RING 23 X 3 2 15 04007410 PLATE 1 16 50363100 ALLEN SCREW M 10 X 40 6 18 04007131 FLYWHEEL , ELECTRIC START 1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 61
OIL PUMP ASSY.
HATZ 1D81Z ENGINE — OIL PUMP ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 62 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — OIL PUMP ASSY.
OIL PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 50328000 CTR. SUNK SCR.AM 6 X 16 5 2 03797412 COVER F. OIL PUMP 1 3 01242401 SPRING CAPSULE+BUSH 1 4 03797310 GEARWHEEL 1 6 04063400 GOVERNOR SPRING 2.9 1 7 03798600 CUP 1 8 50334700 CIRCLIP5 1 9 03797600 BEARING BUSH 1 10 03797510 HOUSING 1 11 03797701 PLATE CENTRIF. WEIGHT 1 12 03798002 CENTRIFUGAL WEIGHT 1 13 03798102 CENTRIFUGAL WEIGHT 1 14 03797900 WASHER 1 15 03797801 PIN 1 16 50081200 LOCK WASHER A6 5 17 50170800 ALLEN SCREW M 6 X 25 3 18 50051000 ALLEN SCREW M 6 X 30 2 19 50084901 PIN 8 X 12 2 20 03798720 GEARWHEEL 1 21 50260501 ROLL PIN 2 X 10 2 22 04046000 CIRCLIP 0.3
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 63
TIMING COVER ASSY.
HATZ 1D81Z ENGINE — TIMING COVER ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 64 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — TIMING COVER ASSY.
TIMING COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
3# 05325600 COVER 50 1 6# 03797600 BEARING BUSH 1 7 50330400 O-RING 27 X 2N 1 8 04000400 COVER 1 9 50399000 CIRCLIP 32 X 1.2 1 11 50417400 ALLEN SCREW M 8 X 30 Z3 13 12 50329500 ALLEN SCREW M 12 X 40 1 15# 04000310 BEARING BUSH 1 16# 04023210 BEARING BUSH 1 17# 50364700 OIL SEAL 32 X 52 X 7 1
22 01281001 TIMING COVER ASSY. NO. 3 ............ 1 ..........INCLUDES ITEMS W/#
24# TIMING COVER ................................ 1 .......... CANNOT BE PURCHASED SEPARATELY
25# 04052400 NOZZLE 1 26 03797412 COVER F. OIL PUMP 1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 65
FUEL DEVICE ASSY.
HATZ 1D81Z ENGINE — FUEL DEVICE ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 66 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — FUEL DEVICE ASSY.
FUEL DEVICE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 50331500 ROLLER TAPPET CPL. 1 2 04000901 GUIDE 1 3 50050700 ALLEN SCREW M 6 X 16 1 4 50390200 O-RING 17 X 1.1 0..1 4 50363400 O-RING 17 X 1.2 0..1 5 04011700 PLATE 1 6 03209700 SHIM 0.3 0..1 7 04102400 SHIM 0.60/42.2 0..1 8 04102500 SHIM 0.90/42.2 0..1 9 04102600 SHIM 1.20/42.2 0..1 10 04071300 GASKET 0.2 10 04102200 GASKET INJECTION PUMP 0.2 0..2 10 04102300 GASKET INJECTION PUMP 0.3 0..2 11 50416200 INJECTION PUMP 1 13 50148000 HEXAGON NUT M8 3 15 01313600 FUEL PRESSURE PIPE 1 16 04025800 JOINT WASHER 1 16 40085001 INJECTOR SEAL 1
17 50415101 INJECTOR........................................ 1 ........... INCLUDES ITEMS W/%
18% 50415200 NOZZLE DLLA 154PV3 1
19% INJECTOR........................................ 1 ........... CANNOT BE PURCHASED SEPARATELY
20 03792400 FLANGE 1 21 04035700 WASHER 1 22 50000800 COPPER WASHER 2 24 50333400 BANJO UNION 1 25 50313000 BANJO BOLT M6 1 26 50038400 STUD M 8 X 35 1 27 50004600 SET SCREW AM 8 X 16 1
# 05035200 PRESSURE SPRING 1
28
*
# PIN .................................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
29
*
30 01519500 PIST. + SPRG. EXT. FUEL ................ 1 ........... INCLUDES ITEMS W/
36# 50328900 O-RING 22 X 1.6 1 37# 04001410 CYL. F. EXTR. FUEL DEV. 1 38# 04001600 DISC. 1 39# 50330800 CLOS. SCREW M 16 X 1.5 1 40 50001100 JOINT A12 X 15.5 2 41 50015800 RING PIECE NW6 1 42 03662300 PIPE NIPPLE 1 43 04060400 FUEL HOSE 4.5 X 100 1 44 00805500 VENT VALVE 1 45 03807100 FUEL HOSE 4.5/150 1 45 04060200 FUEL HOSE 4.5 X 55 1 46 50157800 T-CONNECTION NW3 1 47 03902000 FUEL PIPE 390 1 48 05029600 FUEL HOSE 4.5/850 1 49 50279600 CONNECTING NIPPLE 1 50 50357200 HOSE CLIP 5SKZ 2 51 50399801 CLAMP 11.3 4 52 50399900 CLAMP 9.5 1 53 01459700 CLIP 1
60 01498902 PIST. + CYL. EXTR. FUEL ................ 1 ...........INCLUDES ITEMS W/#
*
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 67
AIR DUCTING ASSY.
HATZ 1D81Z ENGINE — AIR DUCTING ASSY.
PAGE 68 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — AIR DUCTING ASSY.
AIR DUCTING ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01246220 COOLING AIR DUCT ASSY ....... 1................. INCLUDES ITEMS W/
2
*
% 04007601 SEALING STRIP 32.2MM 2
3
*
% 04007720 SEALING STRIP 76MM 2
4
*
5 01246411 COOLING AIR DUCT .................1 ................. INCLUDES ITEMS W/%
6% SIDE SHROUD ............................1 ................. CANNOT BE PURCHASED SEPARATELY
7 01246600 COOLING AIR DUCT ASSY. .......1 ................. INCLUDES ITEMS W/#
8# COOLING AIR DUCT .................1 ................. CANNOT BE PURCHASED SEPARATELY
9# 04007901 SEALING STRIP 413MM 1 10 50081200 LOCK WASHER A6 15 11 50144400 HEXAGON NUT M6 4 12 50149100 ALLEN SCREW M6 X 12 12 13 50206300 ALLEN SCREW M8 X 18 4 14 04008500 PARTING SHEET 1 15 50093700 FLAT WASHER A13 6 16 50093600 HEXAGON NUT M12 6 17 50364900 STUD M12 X 40 2 18 50331400 STUD M12 X 35 4 19 04008211 INTERMED. HOUSING 1 20 50333500 HEXSCREW M 6 X 8 2 21
*
23 50226000 GRUB SCREW M 8 X 6 4 24 03225504 NAME PLATE 1 25 40002500 POP RIVET 2.4 MM 4 28 04080400 COVER F. BLOW DUCTING 1 29 50170900 LOCK WASHER 6 4 30 50177100 HEXSCREW M 6 X 16 2
50334800 RUBBER SLEEVE 1
COOLING AIR DUCT .................1 ................. CANNOT BE PURCHASED SEPARATELY
*
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 69
BREATHER ASSY.
HATZ 1D81Z ENGINE — BREATHER ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 70 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — BREATHER ASSY.
BREATHER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1# THROTTLE ARM ............................. 1 ........... CANNOT BE PURCHASED SEPARATELY
2# THROTTLE LINKAGE ..................... 1 ........... CANNOT BE PURCHASED SEPARATELY
3 04000100 SHIM 1 4 50266100 CIRCLIP 6 2 5 04037500 LEVER 1 6# 50328701 ALLEN SCREW M 5 X 8 4 7 04000200 TENSION SPRING 1 8 01242810 GUIDE 1 9 03799010 THIGH SPRING 1 10 04052700 SPACER RING 1 11 50386100 O-RING 21 X 2 1 12 50129900 O-RING 32 X 37 X 2.5 1 13 01279210 STOP RING SPD. CONT. S 1 13 01302910 STOP RING SPD. CONT. C 1 14 03799210 FRICTION PLATE 1 15 50328300 HEXAGON NUT M6 3 16 03799400 GRUB SCREW 2 17 50144400 HEXAGON NUT M6 2 18 40021500 SEAL WIRE 0.5-0.3 2 19 40021400 LEAD SEAL 8MM 2 20 03888300 THROTTLE LEVER 1 21 03927300 SCREW M 6 X 32 1 22 50144500 FLAT WASHER 6.4 1 23 50144400 HEXAGON NUT M6 1
24 01246801 GOVERNOR LEVER ASSY. ............. 1 ........... INCLUDES ITEMS W/#
26 50403500 GRUB SCREW M 8 X 20 1
37 01317000 BREATHER VALVE ASSY. ................ 1 ........... INCLUDES ITEMS W/%
38% 04080300 BREATHER CUP 1 39% 03568700 RUBBER DIAPHRAM 1
40% BREATHER ...................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
41% 04074700 BREATHER HOSE 1 42% 04074800 BREATHER HOSE 1 43 04080500 BUSH 2 44 50081200 LOCK WASHER A6 2 45 50170700 ALLEN SCREW M 6 X 16 2 46% 04090500 CLIP 1 47 50411500 SET PIN 1 48 49 50
51 01475600 ADJUST. SCREW ID 1D81 .............. 1 ........... INCLUDES ITEMS W/
50405301 GRUB SCREW M 6 X 45 1
*
05038000 HOSE 7 X 12 X 120 1
*
50388300 HOSE CLAMP 1
*
*
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 71
FUEL TANK ASSY.
HATZ 1D81Z ENGINE — FUEL TANK ASSY.
PAGE 72 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — FUEL TANK ASSY.
FUEL TANK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 01494200 FUEL TANK ASSY ( 7 LTRS.) ................. 1 ............ INCLUDES ITEMS W/#
3 05097600 WASHER 12 4# 03981802 RUBBER WASHER 12 5# 03981701 BUSH 8.4 X 13 X 7.5 6 6# 03981900 RUBBER SHELL 6
7# FUEL TANK ............................................. 1 ............ CANNOT BE PURCHASED SEPARATELY
8 03989800 BUSH 8.5 X 20 X 49 2 9 50377001 STUD M 8 X 75 2 10# 50177500 ALLEN SCREW M 8 X 40 4 11# 50385800 CAP, FUEL TANK 1 12 03801200 FUEL HOSE 7/220 1
13 50478800 FUEL FILTER ......................................... 1 ............ REPLACES 40089401
14 50144400 HEXAGON NUT M6 1 15 50144500 FLAT WASHER 6.4 1 16 03165500 PIPE CLIP 1 17 03493600 FUEL HOSE 7/330 1 18 50165500 HEXSCREW M 6 X 12 1 19 05031900 GUARD 1 20 50387300 SIEVE 1 21# 50001000 JOINT A 10 X 16 1 22# 50359800 HEXSCREW M 10 X 12 1 23# 05029200 BUSH 9 X 18 X 8 4 24 03663700 FUEL PIPE L W 4.5 X 50 1
25 01490300 PROTEC. GUARD TOP.......................... 1 ............ INCLUDES ITEMS W/%
26% FINGER GUARD .................................... 1 ............ CANNOT BE PURCHASED SEPARATELY
27% 04030901 SEALING STRIP 29 MM 1 28 03150900 CLAMP 1 29 01402200 GUARD 1 30# 50183000 ALLEN SCREW M 8 X 35 4 31 50148000 HEXAGON NUT M8 2 32 50208500 LOCK WASHER 8 4 33 05045300 CLAMP 21 MM 1 34
*
35
*
36
*
37
*
38 01519401 WATER SEPARATOR............................. 1 ............ INCLUDES ITEMS W/
05044001 HOSE 10/12 MM 1 05036900 HOSE CLIP 1 05043900 WATER SEPARATOR 1 50414800 CLOS. SCREW M 10 1
*
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 73
FUEL PUMP ASSY.
HATZ 1D81Z ENGINE — FUEL PUMP ASSY.
PAGE 74 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — FUEL PUMP ASSY.
FUEL PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 04011900 BUSH 1 2 03796400 SHAFT 1 3 04011801 LEVER F. FEED PUMP 1 4 04000800 PLUG 1 5 50331800 O-RING 1 6 50332301 FUEL FEED PUMP 1 7 50328300 HEXAGON NUT M6 3 8 50001200 JOINT A 14 X 18 4 9 50006400 BANJO BOLT A8 2 10 50015900 RING PIECE N W 8 1 11 01468801 FUEL PIPE 1 12 49062501 DIAPHRAM 1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 75
AIR FILTER ASSY.
HATZ 1D81Z ENGINE — AIR FILTER ASSY.
L= SILICON SEALER
PAGE 76 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — AIR FILTER ASSY.
AIR FILTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 50038900 STUD M 8 X 60 2 2 04006300 GASKET 2 3 04006200 INSULATING FLANGE 1 4 04004312 AIRFILTER HOUSING 1 5 50095100 LOCK WASHER A8 1 6 50398400 CYLINDER HEAD BOLT 1 7 01493000 AIR FILTER 1 8 01483400 RETAINING STRAP 1 9 50148100 FLAT WASHER 8.4 2 10 50129500 HEXAGON NUT M8 2 11 50412000 CIRCLIP 10 X 1 1 12 05036400 CENTERING COVER 1 13 05039300 BUSH 33 X 35 X 23.5 1 14 03579400 SEALING RING 1 15 50062400 JOINT A 10 X 13.5 1 16 50062300 CLOSING SCREW M 10 X 1 1
34 01496800 COVER AIRFILTER ............................. 1 ........ INCLUDES ITEMS W/
35 37 36 38 03814100 INSULATING DISC 1 39 05038700 WASHER 11 X 36 X 3 1 40 01490800 WING SCREW 1 41 01287900 GASKET AIRFILTER 1 42 04047300 INTERMEDIATE FLANGE 1 43 50395700 COVER 15 1 46 47 50120000 DISC A 6.4 2 48 40028300 HEXAGON NUT M 6 2 52 05033500 VALVE PLATE 1 53# 05044501 INDIC. PLATE 1 54# 05043601 RUBBER CAP 1 55# 05045600 SIGNAL RING 1 56# 05043700 ADAPTER 1 57 50173500 PIPE CLIP 1 58 50170900 LOCK WASHER 6 1 59 50170600 ALLEN SCREW M 6 X 20 1 60 03961400 FUEL HOSE 3.51-50 2 61 05043800 HOSE 2 X 4 X 170 1 62 50159500 RING PIECE N W 4 4 63 50006200 BANJO BOLT A 4 1 64 50062400 JOINT A 10 X 13.5 2 65 50358400 STRAP 1
66 01499800 MAINT. INDICATOR ............................ 1 ........ INCLUDES ITEMS W/#
04047701 SEALING STRIP LG 704 1
*
05039401 CLOSING CAP 1
* *
50411900 CLOSING PLUG 7 2
*
CLOSING COVER............................... 1 ........ CANNOT BE PURCHASED SEPARATELY
*
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 77
EXHAUST SILENCER ASSY.
HATZ 1D81Z ENGINE — EXHAUST SILENCER ASSY.
J= HOT TEMPERATURE PASTE
PAGE 78 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — EXHAUST SILENCER ASSY.
EXHAUST SILENCER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01498800 EXHAUST SILENCER S ASSY. ......... 1 ..........INCLUDES ITEMS W/
2
*
3
*
6 01471110 GASKET SET EXHAUST SIL. 1 10 03877300 ELBOW 1 11 03877700 PIPE CLIP 52.5 1 12 50249500 HEX SCREW M 10 X 50 1 13 50145900 FLAT WASHER 10.5 1 14 40028600 HEX NUT M 10 1 16 03997100 EXHAUST TUBE 1 18 01191901 MUFFLER GUARD ID 1 19 05034200 LOCK WASHER 10 20 50255700 ALLEN SCREW M 6 X 12 5
50404000 ALLEN SCREW M 8 X 30 3
EXHAUST SILENCER ....................... 1 .......... CANNOT BE PURCHASED SEPARATELY
*
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 79
HATZ 1D81Z ENGINE — STARTER/ALTERNATOR ASSY.
STARTER/ALTERNATOR ASSY.
PAGE 80 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — STARTER/ALTERNATOR ASSY.
STARTER/ALTERNATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 50201200 STUD M 12 X 50 2 2 50353420 STARTER 12 V 10 TOOTH 1 3 50093700 FLAT WASHER A 13 2 4 50380600 HEXAGON NUT M 12 2 5 01459700 CLIP 2 6 50149100 ALLEN SCREW M 6 X 12 2 7 50208500 LOCK WASHER 8 4 8 50148000 HEXAGON NUT M 8 2 9 04021000 BUSH 6.3 X 12.15 X 5 2 10 50170700 ALLEN SCREW M 6 X 16 2 12 01439000 COIL WITH WIRE 12 V 1 13 50401200 ALLEN SCREW M 6 X 35 1 14 50165600 LOCK WASHER 2 15 50236600 ALLEN SCREW M 6 X 25 1 16 01462800 ELECTRIC WIRE 1 17 04021100 PROTECT. ALTERNATOR 1 18 04009920 PARTING SHEET 1 19 50144500 FLAT WASHER 6.4 1 21 50165500 HEXSCREW M 6 X 12 5 22 50170900 LOCK WASHER 6 6 23 04021210 GEAR RING 123 TEETH 1 24 04020421 MAGNET SEGMENT 7 25 50397100 ALLEN SCREW M 4 X 10 14 26 01440300 SUPPORT 1 27 50165400 ALLEN SCREW M 8 X 16 2 28 01248121 REGULATOR 12 V 1 28 01425021 REGULATOR 24 V 1 29 01440100 FASTENING PLATE 1 30 50380800 CTR. SUNK SCREW M 6 X 10 2 31 50373700 PLUG SLEEVE HOUSING 1 32 50373600 PIN TERM. HOUSING 6 WAY 1 33 50216300 WASHER 5.3 2 34 50335700 HEXSCREW M 5 X 25 2 35 50402100 PLUG SLEEVE HOUSING 1 36 50402000 PLUG SLEEVE HOUSING 1 37 50358400 STRAP 4 38 01440200 SUPPORT 1 42 01470200 CLIP 2 43 50379700 PLUG SLEEVE HOUSING 1 44 01439400 WIRING HARNESS 1 46 40026600 PROTECTION CAP. RUBBER 1 47 50400300 HEXSCREW M 8 X 40 1 48 50179900 STAR WASHER 1..2 49 01430800 BATTERY CABLE PLUS 1 50 50023000 HEXAGON NUT M 8 3 51 50426900 SERRATED WASH. A 8.4 1 52 03814100 INSULATING DISC 2 53 50426800 TOOTH LOCK J 10.5 1 54 03814200 INSULATING TUBE 1 55 50016800 DISC 8.4 2 56 50275300 HEXSCREW M 8 X 35 1 57 01430900 BATTERY CABLE MINUS 1 58 01193401 ELECTRIC WIRE 1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 81
INSTRUMENT BOX ASSY.
HATZ 1D81Z ENGINE — INSTRUMENT BOX ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 82 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — INSTRUMENT BOX ASSY.
INSTRUMENT BOX ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01407000 INSTRUMENT BOX 12 V ................. 1 ........... INCLUDES ITEMS W/
1 01457700 INSTRUMENT BOX 24 V ................. 1 ........... INCLUDES ITEMS W/
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
10
*
11
*
12
*
13
*
14
*
% 50345300 IGN. KEY DS 14603 1
15
*
18% 20
*
21 50176600 INDICATOR LAMP, OIL 1 22 50176400 INDICATOR LAMP, TEMP. 1 24
*
25
*
26
*
26
*
27
*
28
*
29
% 49050900 FLAP FOR SWITCHBOX 1
*
30
*
31
*
32
*
33
*
34
*
35
*
36
*
37
*
37
*
41 40021300 OIL PRESSURE SWITCH 1 42# 50268600 TEMP. SWITCH 1 47 01433601 WIRING HARNESS 1 48# 05027800 INTERMED. PIECE. TEMP 1 49# 50001000 JOINT A 10 X 16 1
50 01475200 TEMP. SWITCH 12 V “C” .................. 1 ........... INCLUDES ITEMS W/#
40028200 HEX. NUT M5 1 00716311 INSRTUMENT BOX, ENCL. 1 50289200 HEXSCREW M 6 X 12 4 50160800 CLOSING PLUG, PLASTIC 1 50159010 MALE CABLE COUPLING 1 50049300 ALLEN SCREW M 5 X 10 3 50159100 HEXAGON NUT, PLASTIC 1 50160700 CONNECTING BLOCK 1 50158800 ALLEN SCREW M 4 X 20 2 03666700 BRACKET 2 50147100 HEXAGON NUT M 4 2 05004300 DECAL F. INST. BOX 1
50276502 GLOW START. SWITCH.................. 1 ........... INCLUDES ITEMS W/%
*
50176501 INDICATOR LAMP, BATTERY 1
40096000 CLOSING PLUG 0..3 03509211 INSTRU. BOX FRONT 1 40009700 BULB 12 V - 2 W 0..4 40009800 BULB 24 V - 2 W 0..4 40091400 CLOSING PLUG, PLASTIC 0..2 01150101 DIODE ASSY. 1
50276600 PLUG SLEEVE HOUSING 1 50276700 PLUG SLEEVE HOUSING 1 01090201 DIODE ASSY. 2 01089801 DIODE ASSY. 1 01089901 DIODE ASSY. 1 50358400 STRAP 1 50276000 RELAY SOCKET 1 50275802 MOTOR START RELAY 1 50275902 RELAY ENG. PROT. 24 V 1
KEY SWITCH ................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
* *
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 83
HATZ 1D81Z ENGINE — LIFTING MAGNET/STOPDEVICE ASSY.
LIFTING MAGNET/S TOP DEVICE ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 84 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
HATZ 1D81Z ENGINE — LIFTING MAGNET/STOPDEVICE ASSY.
LIFTING MAGNET/STOP DEVICE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 01254602 LEVER CPL. 1 2 50343300 O-RING 4.6 X 1.85 1 3 04021400 BUSH 1 4 04021800 SPRING 1 5 04021700 LEVER 1 6 50144500 FLAT WASHER 6.4 1 7 50328300 HEXAGON NUT M 6 1 8 05015100 SUPPORT SOLENOID 1
9# BUSHING ......................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
10# LINKAGE .......................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
11 01515300 SHAFT + LEVER STOPMAG .......... 1 ........... INCLUDES ITEMS W/#
13 01515500 LIFTING MAGNET 12 V ................... 1 ........... INCLUDES ITEMS W/
14 15 16 05023501 CONSOLE 1 17 50170900 LOCK WASHER 6 2 18 50144400 HEXAGON NUT M 6 2 19 50216300 WASHER 5.3 3 20 50112600 ALLEN SCREW M 5 X 10 4 22 50366800 STUD M 6 X 12 2 23 50114300 DISC 6.4 2 24 40037300 CLAMP 8-12 2 25 03999001 FUEL HOSE 7/70 1 26 03996600 SHAFT 1 27 03565400 RUBBER SLEEVE 1 28 05069200 BUSH F. BELT TENSION 1 29 04021700 LEVER 1 30 50144500 WASHER 1 31 50328300 HEXAGON NUT M6 1 32
05058400 CABLE HOLDER 1
* *
50248900 BELLOWS 1
*
STOP MAGNET ............................... 1 ........... CANNOT BE PURCHASED SEPARATELY
*
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 85
EXPLANATION OF CODE IN REMARKS COLUMN
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provi­sions:
1. A Returned Material Authorization must be approved by Multiquip prior to ship­ment.
2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quanti­ties, and descriptions of the items to be returned.
a. The parts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and
phone number of the person request­ing the RMA.
3. A copy of the Return Material Authoriza­tion must accompany the return shipment.
4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a spe­cific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being re­placed by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were pur­chased more than six months prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items. e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instruc­tions. If a reply is not received within five days, the material will be returned to the sender at his expense.
dealer net price at time of the original purchase, less a 15% restocking charge.
which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
Effective: February 22, 2006
PAGE 86 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
NOTES
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 87
OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877 Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284 Contact: mq@multiquip.com
Mayco Parts Warranty Department
800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173 310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279
Service Department Technical Assistance
800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032 310-537-3700
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223 Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226 Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL
CANADA BRAZIL
Multiquip Multiquip
4110 Industriel Boul. Tel: (450) 625-2244 Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055 Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664 Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
Contact: jmartin@multiquip.com Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br
ON-HAND
WHEN CALLING
Contact: sales@multiquip.co.uk
© COPYRIGHT 2008, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
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