MULTIQUIP MP25E1, MP25E3, MP2H Operation Manual

Page 1
OPERATION MANUAL
MP2 SERIES
MODELS: MP25E1,
MP25E3, MP2H
(5 HP 1Ø ELECTRIC MOTOR)
(5 HP 3Ø ELECTRIC MOTOR)
(8.5 HP GASOLINE ENGINE)
Revision #3 (10/17/17)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N: 35305
Page 2
PROPOSITION 65 WARNING
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding,
drilling and other construction activities
contains chemicals known to the State
of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints. Crystalline silica from bricks. Cement and other masonry products. Arsenic and chromium from chemically treated lumber. Di-lsononyl Phthalate (DINP)
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: ALWAYS work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
PAGE 2 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
Page 3
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity,or other harmful effects.
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 3
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations.Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
Page 4
MP2 Masonry Saw
Proposition 65 Warning ........................................... 2
Silicosis/Respiratory Warnings ................................ 3
Safety Information ................................................ 5-8
Specifications .......................................................... 9
Dimensions ............................................................ 10
General Information ............................................... 11
Saw Components ............................................. 12-13
Electric Motor Components ................................... 14
Engine Components .............................................. 15
Set-Up .............................................................. 16-20
Operation .......................................................... 21-24
Maintenance ..................................................... 25-29
Wiring Diagram (Engine) ....................................... 30
Troubleshooting (Blade) ......................................... 31
Troubleshooting (Electric Motor) ............................ 32
Troubleshooting (Engine) ....................................... 33
TABLE OF CONTENTS
NOTICE
Specifications are subject to change without notice.
PAGE 4 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
Page 5
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with
safety messages.
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
or NOTICE.
Symbol Safety Hazard
Rotating parts hazards
Cutting and crushing hazards
Electric shock hazards
NOTICE
Addresses practices not related to personal injury.
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 5
Page 6
SAFETY INFORMATION
GENERAL SAFETY
 No one other than the operator is to be in the working
check the equipment for loosened threads or
use the equipment for any purpose other than
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
Manufacturer does not assume responsibility for any accident due to equipment modifi cations. Unauthorized
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fi re department.
This information will be invaluable in the case of an
WARNING
Adherence to the OSHA 2017 Ruling governing Occupational Exposure to Respirable Crystalline Silica, requires that all sawing operations MUST BE conducted with an integrated water delivery system that feeds water to the blade.
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
Avoid wearing jewelry or loose fi tting clothes that may snag on the controls or moving parts as this can cause serious injury.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the
infl uence of drugs or alcohol.
area when the equipment is in operation.
ALWAYS
bolts before starting.
DO NOT
its intended purposes or applications.
NOTICE
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
equipment modifi cation will void all warranties.
 NEVER
to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fi re extinguisher.
 ALWAYS know the location of the nearest
fi rst aid kit.
 ALWAYS know the location of the nearest phone or
a phone on the job site. of the nearest ambulance, doctor and
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is in operation.
PAGE 6 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
emergency.
Page 7
SAFETY INFORMATION
SAW SAFETY
BLADE SAFETY
Verify the motor start switch is set to the OFF position
Use proper blades and follow blade manufacturer’s recommendations. Match the blade RPM (blade shaft RPM) to the recommended blade surface feet per minute
Ensure the blade-mounting bolt is tightened
examine blade flanges for damage and
Ensure the blade is marked with an operating speed
Only cut the material that is specifi ed for the diamond blade. Read the specifi cation of the diamond blade to ensure the proper tool has been matched to the material
Ensure that water is used during sawing operations and that a suffi cient fl ow of water is applied to both sides of
drop the diamond blade on ground or surface.
Ensure that the blade is mounted for proper operating
Adhere to the blade manufacturer’s recommendations
CAUTION
NOTICE
DANGER
NEVER operate the equipment in an explosive atmosphere
or near combustible materials. An explosion or fi re could result causing severe bodily harm or even death.
WARNING
Accidental starting can cause severe injury
or death. ALWAYS place the ON/OFF switch in the OFF position.
Keep hands away from moving parts at all
times.
NEVER disconnect any emergency
or safety devices. These devices are
intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
ALWAYS ensure saw is securely placed on appropriate
blocks or jackstands when maintenance requires elevation of the saw.
If the machine malfunctions, stop the saw immediately
and secure it. Fix the problem as soon as possible.
NEVER operate the saw without blade
guards and covers in place. Exposure of the diamond blade must not exceed 180 degrees.
before installing a blade.
ALWAYS inspect blade before each
use. The blade should exhibit no cracks, dings, or fl aws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true.
NOTICE
(SFPM).
adequately
 ALWAYS
excessive wear.
greater than the spindle speed of the saw.
ALWAYS keep the machine in proper running condition.
Fix damage to machine and replace any broken parts
immediately.
Make sure there is no buildup of grease, oil or debris
on the machine.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
Rotating blade can cut and crush. ALWAYS
keep hands and feet clear while operating the saw.
WARNING
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 7
being cut.
the blade.
DO NOT
direction.
on handling, storage and safe usage of blades.
Page 8
SAFETY INFORMATION
ELECTRIC MOTOR SAFETY
Power Cord/Cable Safety
LIFTING SAFETY
allow any person or animal to stand underneath
Some saws are very heavy and awkward to move around.
tie down equipment during transport by
Ensure that the diamond blade does not come into contact
transport the saw to or from the job site with the
use food or plastic containers to dispose of
pour waste, oil or fuel directly onto the ground,
NOTICE
Operate electric motor only at the specifi ed voltage indicated on the nameplate.
DO NOT spray water onto electric motor.
ALWAYS disconnect AC power plug from power source
before moving saw, changing blade, or performing maintenance.
ALWAYS make sure the ON/OFF switch
on the electric motor is in the OFF position when not in use and before inserting the saw’s power plug into an AC receptacle.
DANGER
NEVER let power cords or cables lay in water.
NEVER use damaged or worn cables or cords when
connecting equipment to generator. Inspect for cuts in the insulation.
CAUTION
NEVER
the equipment while lifting.
Use proper heavy lifting procedures.
 DO NOT lift machine to unnecessary heights.
 NEVER lift the equipment while the motor is running.
TRANSPORTING SAFETY
NOTICE
 ALWAYS shutdown motor before transporting.
 ALWAYS
securing the equipment with rope.
with the ground or surface during transportation.
NEVER
blade mounted.
NEVER grab or touch a live power
cord or cable with wet hands. The possibility exists of electrical shock,
electrocution or death.
Make sure power cables are securely
connected. Incorrect connections may cause electrical shock and damage to the saw.
CAUTION
Ensure that cables and cords will not be tripped over or
trapped underneath the saw.
Never use the cable to pull out the plug from the power
source.
NOTICE
ALWAYS make certain that proper power or extension cord has been selected for the job.
Protect the cable from heat, oil, and sharp edges.
ENVIRONMENTAL SAFETY
NOTICE
 Dispose of hazardous waste properly.
Examples of potentially hazardous waste are used motor oil, fuel and fuel fi lters.
 DO NOT
hazardous waste.
 DO NOT
down a drain or into any water source.
PAGE 8 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
Page 9
SPECIFICATIONS
Table 1. Saw Specifications
Saw Model MP25E1 MP25E3 MP2H
Approximate Weight
Blade Capacity
Cutting Depth
Blade Shaft Speed
Water Pump
Table 2. MP2 Electric Motor/Engine Specifications
Saw Model MP2H MP25E1 MP25E3
Engine/Motor Honda GX270QWH2
115V/60Hz, Oil-filled, 300 GPM
2,497 RPMs 2,222 RPMs
415 lbs. (188 Kg.)
20 in. blade maximum
8 in. with 20 in. blade
Mechanical/
Centrifugal,138 GPH
Type 4-Stroke OHV Single Cylinder
Bore & Stroke 3.0 x 2.3 in. (77 x 58 mm)
Displacement 16.5 cu. in. (270 cc)
Max Output 8.5 HP (6.3 KW) @ 3600 rpm
Fuel Tank Cap. 1.59 U.S. Gal. (6.0 liters)
Fuel Unleaded Gasoline
Lube Oil Cap. 1.16 U.S. Qt. (1.1 liters)
Speed Control
Method
Starting Method Recoil Start
Dimension
Dry Net Weight 55.1 Lbs. (25.0 Kg)
Centrifugal Fly-Weight type
14.0 x 16.9 x 16.1 In.
(355 x 430 x 410 mm)
5 H.P.
Industrial TEFC
Electric
208-230 VAC
21.5 - 20.0 Amp
Single Phase
60 Hz
5 H.P.
Industrial TEFC
Electric
230 VAC
12.0 Amp
Three Phase
60 Hz
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 9
Page 10
DIMENSIONS
Figure 1. Dimensions
Table 3. Dimension
REFERENCE LETTER DESCRIPTION DIMENSION in. (mm)
A Max Length 48 in. (1219 mm)
Max Height (Electric Models) 61 in. (1549 mm)
B
Max Height (Gasoline Models) 68 in. (1727 mm)
C Max Width 23 in. (584 mm)
D Tray Height 34.5 in. (876 mm)
E Tray Depth 4.5 in. (114 mm)
F Splash Shield Opening 18 in. (457 mm)
G Cart Length 13.5 in. (343 mm)
H Cart Height 2.5 in. (63.5 mm)
I Cart Width 24 in. (610 mm)
MS 2090 HP 526 lbs. (239 Kg)
WEIGHTS
MS 2050 E1 501 lbs. (227 Kg)
MS 2050 E3 526 lbs. (239 Kg)
PAGE 10 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
Page 11
GENERAL INFORMATION
MP2 MASONRY SAW
The MP2 Masonry Saw is designed for vigorous wet-cutting masonry applications. The heavy-duty steel conveyor cart and ball bearing roller wheels ensure material stability and smooth travel. In addition a reinforced jig-welded steel frame provides rigidity for cutting accuracy and long service life.
This saw is available with either an electric motor or a gasoline engine. Two heavy duty electric motors are available: a 5 HP 230V single phase or 5 HP 230V three phase, all with overload protection.
If desired, the MP2 Masonry Saw can be configured with an 8.5 HP Honda GX270 gasoline engine.
All MP2 saw models include a high flow water pump, cutting jig, water hoses and associated plumbing to enable the operator to begin wet cutting.
WET CUTTING APPLICATIONS
For operator safety, ALL sawing must be conducted with the water delivery system that is provided with the masonry saw. Ensure that a free flow of clean water is properly routed from the pump through the plumbing system so that the blade receives an ample amount of water. This action is required to safeguard against the operational hazards of silica exposure.
BLADE APPLICATIONS
This saw has been designed to incorporate the use of diamond blades as the cutting tool. The optimum performance of this saw is best evidenced by using 20-inch (508 mm) diamond blades that match the material being cut. Ask your dealer, or call MULTIQUIP about your specific cutting application.
FEATURES
 5 HP, 230 VAC , 60 Hz heavy duty electric motors with
overload protection.
 8.5 HP Honda GX270 gasoline engine.
 20-inch blade capacity provides 8-inch depth of cut.
 Rugged steel conveyor cart for optimum stability.
 Open back design permits capability of cutting large
materials.
 Ergonomically designed cutting head provides operator
relief in high tempo operations.
 Welded fork pockets for easy transportation.
 Rubber-matted cutting table helps hold the material
being cut in place while resisting vibrations for smoother cuts with less chipping.
WARNING
Adherence to the OSHA 2017 Ruling governing Occupational Exposure to Respirable Crystalline Silica, requires that all sawing operations MUST BE conducted with an integrated water delivery system that feeds water to the blade.
 Cutting table marked in inches (ruler) for precision cuts.
 Stay-level blade guard for operator safety.
 Rigid steel frame minimizes vibrations and assures
accurate cutting.
 Mechanical Water Pump Kit (Gasoline Model Only)
 Electric Submersible Water Pump Kit (Electric Models
Only).
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 11
Page 12
SAW COMPONENTS
PAGE 12 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
Figure 2. Saw Components
Page 13
SAW COMPONENTS
Figure 2 shows the location of the basic components of the MP2 Saw. Listed below is a brief explanation of each component.
1. Ruler Backstop — When cutting, place material against backstop. Use measurement rail (ruler) to determine where material is to be cut.
2. Miter Box — For angled cuts, place the lip of the miter box on the measurement rail with the threaded thumb knob facing you and tighten.
3. Water Tray — When wet cutting is required, fill with clean fresh water. Make sure the water pump is totally immersed in water before cutting.
4. Cutting Head Handle — Grab hold of this handle to control the movement of the cutting head as you step on the Blade Raise/Lower Foot Pedal.
5. Blade Guard — Protects the user from the cutting blade. NEVER operate the saw with the blade guard removed.
6. Spindle Bolt/Outside Blade Flange — When mounting of the cutting blade is required, remove the spindle bolt and outside blade flange. Align cutting blade with inside flange arbor and reassemble spindle and outside blade flange.
7. Power ON/OFF Box — This box is used on electric models saws only. To turn on the saw place in the ON (I) position. Place in the OFF (0) position to shut­down the saw.
8. V-belt Cover — Remove this cover to access the drive V-belt. NEVER operate the saw with the V-belt cover removed.
9. Electric Motor/Conduit Box — This unit uses 2 different types of electric motors and voltages (see Table 2). Plug the water pump (electric models only) power cord into the AC receptacle located on the conduit box.
10. Mounting Plate — Supports the electric motor/ gasoline engine. Plate has slotted holes for horizontal (right-side) and vertical (left-side) adjustment of cutting head.
11. Mounting Plate Handle — Grip this handle (rear) to lift the mounting plate.
12. Tie Rod — The tie rod length has been set at the factory for best blade guard position for the majority of the cutting that will be done.
13. Splash Guard — Keeps water and debris from leaving the water tray.
14. Stopper — Place stopper in tray when filling with water.
15. Electric Water Pump — For best results place the pump between the splash shield and the rear of the water tray. This is for electric models only. Plug water pump power cord into AC receptacle on electric motor conduit box. NEVER run pump dry. Pump must be immersed in water.
16. Blade Raise/Lower Crank Handle — Use this handle to set the maximum cutting depth of the MP2 Masonry Saw. Turn clockwise to LOWER the blade. Turn counterclockwise to RAISE the blade.
17. Blade Raise/Lower Foot Pedal — Step on the pedal to lower the blade for cutting. Gently step off the pedal to raise the blade when finished cutting.
18. Spring Tensioner — Connects to the foot pedal bar to allow for an easy up and down movement of the mounting plate and blade.
19. Forklift Pockets — Use to easily move the MP2 Masonry Saw from one location to another. When moving the saw, ensure that the forks pass completely through the pockets on both sides of the machine before attempting to lift the MP2.
20. Mechanical Water Pump — This pump is used on gasoline models only. Saw is shipped from the factor for wet cutting applications (pump handle down). Place pump handle upwards to disengage pump. NEVER run pump dry.
21. Engine — The gasoline model saws use an 8.5 HP Honda GX270, 4-stroke, OHV, single cylinder, air­cooled gasoline engine.
22. V-belt Cover (Gasoline Only) — Remove this cover to access the engine shaft-side V-belt. NEVER operate the saw with the V-belt cover removed.
23. Water Lines — Replace the clear vinyl tubing water lines when they become brittle, worn or clogged. Water kits are available through your dealer.
24. Strainer — For best results place the strainer between the splash shield and the rear of the water tray. This is for gasoline models only. NEVER run pump dry. Strainer must be immersed in water.
25. Priming Bulb — Squeeze this bulb to prime the mechanical water pump (gasoline models only).
26. Blade Wrench — Use this tool to mount and remove cutting blade.
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 13
Page 14
ELECTRIC MOTOR COMPONENTS
Figure 3. Electric Motor Components
HEAVY DUTY ELECTRIC MOTORS
The MP2 Saw can be equipped with several different models of electric motors. Figure 4 shows the basic components of the electric motor. Refer to the manufacturers electric motor manual for instructions & details of operation and servicing.
1. Electric Motor — The MP2 saw can be operated with either a Single Phase or Three Phase 230V motor. Only qualified electricians should service the motor.
WARNING
All saws equipped with three phase motors should be wired by a qualified electrician and correct motor rotation verified before operating the saw.
2. Power ON/OFF Box — To turn on the saw, place switch in the ON position. Place in the OFF position to shutdown the saw.
3. Electric Motor Reset Switch — This switch is part of the thermal overload protection for the electric motor. If the motor overheats and shuts down, press this switch to reset the motor, after allowing the motor to cool down. This is used on Single phase electric saws only.
4. Water Pump AC Power Receptacle — Plug the electric water pump into this receptacle to provide power to the pump during saw operation. Unplug the electric water pump from this receptacle when dry cutting.
5. Electric Motor Wiring Pigtail — The saw motor ships with cable "pigtails." Have an licenced electrician supply and install the appropriate NEMA connector.
DANGER
NEVER grab or touch a live
power cord with wet hands, the possibility exists of electrical shock, electrocution, and even death!
NEVER use a damaged or worn
extension cable when connecting to a power source. Defective cables may cause damage to the saw’s electric motor or electrical shock.
PAGE 14 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
Page 15
ENGINE COMPONENTS
10
9
8
7
6
5
4
Figure 4. Engine Components
1
2
3
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the engine manufacturer’s manual for instructions and details of operation and servicing.
1. Fuel Filler Cap — Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
DANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to
start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Throttle Lever — Used to adjust engine RPM speed (lever advanced forward SLOW, lever back toward operator FAST).
3. Engine ON/OFF Switch — ON position permits engine starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) — Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
5. Fuel Valve Lever — OPEN to let fuel flow, CLOSE to stop the flow of fuel.
6. Choke Lever — Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner — Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
NOTICE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
WARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
8. Spark Plug — Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a week.
9. Muffler — Used to reduce noise and emissions.
10. Fuel Tank — Holds unleaded gasoline. For additional information refer to engine owner's manual.
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 15
Page 16
SET-UP
WARNING
Whenever cleaning, adjusting or lubricating any part of the saw, MAKE SURE to place the power ON/OFF switch in the OFF position and disconnect the plug from the power source.
ASSEMBLY (ELECTRIC POWERED SAWS ONLY)
1. Remove the MP2 Masonry Saw from its container and place it on a stable, level surface. Make sure location you choose can support the weight of the saw. The saw location should be rigid and stationary so that the saw will not move, sag, or sway due to the vibrations and movements of the saw.
2. Connect the barb fitting to the water pump. Attach the clear plastic water hose (Figure 5) coming from the blade guard to the water pump.
3. Fill the water tray with clean fresh water. The water pump intake must always be fully covered by water. Also, keep the pump intake free of sludge, debris and other materials that may accumulate in the tray.
4. Make certain that the water hose will not come in contact with the blade or interfere with any moving parts. The best location for the water pump/strainer is between the splash shield and the rear of the water tray. This will prevent some of the abrasive particles from flowing through the pump.
5. Insert the water pump power plug into the outlet receptacle on the electric motor conduit box as shown in Figure 7.
Figure 6. Water Pump Power Connection
For three-phase motors, you may be required to install
a plug on the end of the water pump power cable, which should have 3 wires exposed. Have a qualified electrician install a male plug that has bee properly rated for the equipment(230V).
Once a plug has been installed, insert the power plug
into the receptacle plug cord attached to the motor
CONVEYOR CART PLACEMENT
1. Place the conveyor cart across the water tray as shown in Figure 7. Align the wheels of the cart with the outer edge of the water tray. Push the cart back and forth, it should move freely in both directions.
Figure 5. Water Tray/Water Pump
PAGE 16 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
Figure 7. Conveyor Cart Placement
Page 17
SET-UP
BLADES
WARNING
Failure to thoroughly inspect the blade for operational safety could result in damage to the blades or the saw and may cause serious injury to the user or others in the operating area. Inspect the blade flanges and shaft for damage before installing the blade.
Blade Components
Diamond blades are recommended for your saw. Ask your Multiquip dealer about your specific cutting application. Figure 8 highlights the components of a diamond blade.
SPECIFICATIONS
2
3
4
5
1
MAX.RPM
segment/rim. DO NOT use a blade that is missing a segment or a portion of the rim. Damaged and/or
missing segments/rims may cause damage to your saw and injury to the user or others in the operating area.
5. Specifications — Ensure that the blade specifications,
size, and diameter properly match up to the sawing operation. Wet blades must have water to act as a coolant. Utilizing a diamond blade not matched properly to the task may result in poor performance and/or blade damage.
6. Arbor Hole — It is essential that the arbor hole
diameter properly matches the shaft arbor, and that it is free from distortions. Correct blade flanges (collars) must be used. The inside face of the flanges must be clean and free of debris. An out of round arbor condition will cause damage to the blade and the saw.
7. MAX RPM — This RPM reference is the maximum safe
operating speed for the blade selected. NEVER exceed the max RPM on the diamond blade. Exceeding the MAX RPM is dangerous, and may cause poor performance and may damage the blade. All blades used must be designed for the maximum spindle RPM.
7
6
Figure 8. Diamond Blade
1. Stress Relief Holes (Gullets) — Check the steel core for cracks that may have propagated from the slots and/or gullets. Cracks indicate extreme fatigue failure and if sawing continues, catastrophic failure will occur.
2. Edge of the Steel Core — Check the diameter edge for discoloration (blue oxidation) indicating an overheating condition caused by insufficient cooling water/air. Overheating of blades may lead to loss of core tension and/or increase the possibility for blade failure. Check to make sure the steel core’s width is uniform about the rim of the blade, and not succumbing to an “under cutting” condition brought about by highly abrasive material or improper under cutting core protection.
3. Directional Arrow — Check to ensure that the blade is oriented properly on the spindle for sawing. Reference the directional arrow on the blade and place it so the direction of rotation “downcuts” with the turn of the shaft.
4. Diamond Segment or Rim — Ensure that there are no cracks, dings, or missing portions of the diamond
Blade Installation
1. Use the blade nut wrench (Figure 9) supplied with the saw to install the cutting blade
2. Ensure the capacity of the blade guard matches the diameter of your cutting blade.
3. Using the blade nut wrench, remove the blade shaft nut and outside blade flange. Install the cutting blade onto the inside blade flange arbor. Re-install the outside blade flange and blade shaft nut. Tighten securely. DO NOT overtighten.
Figure 9. Blade Installation
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 17
Page 18
SET-UP
CONNECTING THE POWER
1. Place the power ON/OFF switch (Figure 10) in the OFF position (down).
Figure 10. Power ON/OFF Switch
2. Connect an extension cord of adequate current carrying capacity to the power plug on the electric motor.
3. MAKE CERTAIN that the correct size extension cord is used. Undersized wires will burn out motors. Use Table 4 to determine the correct extension cord size.
Table 4. Extension Cord Sizes
100 ft
(30.5 m)
Long
MOTOR
VO LTAGE
VAC
50 ft
(15. 2 m)
Long
75 ft
(22.9 m)
Long
DANGER
NEVER grab or touch a live
power cord with wet hands, the possibility exists of electrical shock, electrocution, and even death!
NEVER use a damaged or worn
extension cable when connecting to a power source. Defective cables may cause damage to the saw’s electric motor or electrical shock.
ALWAYS use a grounded (3-wire) extension cord and MAKE CERTAIN that the motor is connected to a properly grounded electric circuit. If possible use a ground fault circuit interrupter to protect the operator from possible electric shock.
4. The MP2 masonry saw is now ready for wet cutting.
WARNING
Adherence to the OSHA 2017 Ruling governing Occupational Exposure to Respirable Crystalline Silica, requires that all sawing operations MUST BE conducted with an integrated water delivery system that feeds water to the blade.
5 HP 1Ø 230 NO. 10 NO. 8 NO. 6
5 HP 3Ø 230 NO. 12 NO. 10 NO. 8
5 HP 3Ø 460 NO. 14 NO. 12 NO. 10
PAGE 18 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
Page 19
SET-UP
WARNING
Whenever cleaning, adjusting or lubricating any part of the saw, MAKE CERTAIN to stop the engine and disconnect the spark plug wire from the spark plug
ASSEMBLY (GASOLINE POWERED SAWS ONLY)
1. Remove the saw from its container and place it on a stable, level surface. Make sure location you choose can support the weight of the saw. The saw location should be rigid and stationary so that the saw will not move, sag, or sway due to the vibrations and movements of the saw
2. The gasoline powered saw uses a mechanical water pump. This pump operates by drawing power from the drive V-belts, and has been adjusted and locked for wet cutting operation when shipped from the factory.
3. Fill the water tray with clean fresh water. The water
pump intake (strainer) must always be fully covered by water to operate effectively. Also, keep the pump
intake free of sludge, debris and other materials that may accumulate in the tray.
4. Make certain that the water hose will not come in contact with the blade or interfere with any moving parts. The best location for the water pump/strainer is between the splash shield and the rear of the water tray. This will prevent some of the abrasive particles from flowing through the pump.
1. Loosen the 2 hex head cap screws (Figure 11) that secure the pump mount bracket.
2. Push the pump handle downward to engage the pump. The drive belt should have approximately 1/8 to 3/16 inch belt deflection.
3. Tighten the 2 hex head cap screws that secure the pump mount bracket.
Figure 11. Pump Engage
4. With the engine running, squeeze the water pump priming bulb (Figure 12) until water begins to flow through the water lines. If the pump is working correctly, the cutting blade should be covered with a steady water mist. This will keep the blade cool while cutting.
WARNING
ALWAYS position the strainer in the water tray in a manner that will allow the free movement of the conveyor cart, and clearance from the cutting blade and cutting action.
NOTICE
The mechanical water pump is shipped from the factory for wet cutting applications.
WET CUTTING (GASOLINE ONLY)
To connect the mechanical water pump to the drive V-belts perform the following:
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 19
Figure 12. Priming Bulb
Page 20
SET-UP
BEFORE STARTING
1. Read safety instructions at the beginning of manual.
2. Clean the saw, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
ENGINE OIL CHECK
1. To check the engine oil level, place the saw on a secure level surface with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 17) and wipe clean.
Table 5. Oil Type
Season Temperature Oil Type
Summer 25°C or Higher SAE 10W-30
Spring/Fall 25°C~10°C SAE 10W-30/20
Winter 0°C or Lower SAE 10W-10
FUEL CHECK
DANGER
EXPLOSIVE FUEL!
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the compactor if the engine is hot or running.
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with unleaded fuel.
Figure 13. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 18), fill to the edge of the oil filler hole with the recommended oil type (Table 5). Maximum oil capacity is 0.63 quarts (0.60 liters)
3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel
immediately!
Figure 14. Engine Oil Dipstick (Oil)
PAGE 20 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
Page 21
OPERATION
START-UP PROCEDURE (ELECTRIC MOTOR)
NOTICE
Read and fully understand this manual before starting or attempting to operate the saw.
Before starting the saw’s electric motor make sure that the Safety, General Information, and Set-Up sections have been completed and understood. DO NOT proceed until the above mentioned sections have been completed.
WARNING
ALWAYS wear approved eye and hearing
protection before operating the saw.
WARNING
NEVER place hands or feet inside the belt
guard or blade guard while the motor is running. ALWAYS shut the motor down before performing any kind of maintenance
WARNING
NEVER lift the blade guard while the blade
is rotating. The possibility exists of severe bodily harm if fingers or hands come in contact with the rotating saw blade. Wait for the blade to stop rotating before lifting the blade guard.
1. Turn the power ON/OFF switch (Figure 15) to the ON position with the blade away from the material to be cut, the cutting blade should begin to rotate. Before cutting remember to follow all safety rules referenced in this manual
WARNING
NEVER place hands and fingers near
the cutting blade. The possibility exists of severe bodily harm if hands and fingers come in contact with rotating saw blade.
WARNING
ALWAYS ensure that the cutting blade has
been mounted correctly.
DANGER
Figure 15. Power ON/OFF Switch (ON)
2. Avoid overloading the motor when cutting. The electric motors are protected with a manual-reset thermal overload switch that will turn the saw off if the motor is overheated. In the event that the switch is tripped, turn the ON/OFF switch to the OFF position and allow the motor to cool before attempting to restart.
Shutdown Procedure
1. Place the power ON/OFF switch (Figure 16) in the OFF position (down).
NEVER touch a live power cord with wet hands. The possibility exists of electrical shock, electrocution which could cause severe bodily harm, even death.
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 21
Figure 16. Power ON/OFF Switch (OFF)
Page 22
OPERATION
START-UP PROCEDURE (ENGINE)
NOTICE
Read and fully understand this manual before starting or attempting to operate the saw.
Before starting the saw’s electric motor make sure that the Safety, General Information, and Set-Up sections have been completed and understood. DO NOT proceed until the above mentioned sections have been completed.
WARNING
NEVER operate the saw in a confined
area or enclosed area structure that does not provide ample free flow of
air
WARNING
1. Place the engine fuel valve lever (Figure 17) to the “ON” position.
Figure 17. Engine Fuel Valve Lever (ON Position)
2. Place the Engine ON/OFF switch (Figure 18) in the
"ON" position.
ALWAYS wear approved eye and hearing
protection before operating the saw.
WARNING
NEVER place hands or feet inside the belt
guard or blade guard while the motor is running. ALWAYS shut the motor down before performing any kind of maintenance
WARNING
NEVER place hands and fingers near
the cutting blade. The possibility exists of severe bodily harm if hands and fingers come in contact with rotating saw blade.
WARNING
ALWAYS ensure that the cutting blade has
been mounted correctly.
Figure 18. Engine ON/OFF Switch
3. Place the choke lever (Figure 19) in the “CLOSED” position if starting a cold engine.
Figure 19. Choke Lever
NOTICE
The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine. The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.
PAGE 22 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
Page 23
4.
Rotate the throttle lever (Figure 20) halfway between
fast and slow for starting. All cutting is done at full throttle. The engine governor speed is factory set to
ensure optimum blade operating speeds
Figure 20. Throttle Lever
5. Grasp the starter grip (Figure 28) and slowly pull it out.
The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting.
OPERATION
WARNING
ALWAYS cut with the saw at FULL THROTTLE. Attempting to cut with the saw at less than full throttle could cause the blade to bind or stop abruptly in the slab resulting in serious injury to the operator or others in the area.
DANGER
ALWAYS be alert to the fact that there is a rotating
blade on the saw and be extremely aware of your body position — especially your hands in relationship to the rotating blade. The possibility exists of severe bodily harm or even death if your body comes in contact with the rotating saw blade.
9. Avoid overloading the engine when cutting. In the
event that the engine becomes overloaded, turn the engine ON/OFF switch to the OFF position and allow the engine to cool before attempting to restart.
Figure 21. Starter Grip
6. If the engine has started, slowly return the choke lever (Figure 19) to the "OPEN" position. If the engine has not started repeat steps 1 through 5.
7. Before the saw is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a loose guards and/or covers.
8. Gradually move the engine throttle lever toward the fast position. (All cutting should be done at full throttle) Squeeze the water pump priming bulb (Figure 22) until water begins to flow through the water lines. If the pump is working correctly, the cutting blade should be covered with a steady water mist. This will keep the blade cool.
STOPPING
CAUTION
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
1. Set the engine throttle lever to slow speed and let the engine idle for 3-5 minutes.
2. Turn the engine ON/OFF switch to the "OFF" position.
3. Place the fuel valve lever in the closed position.
4. Let the engine cool.
5. Using a soft cloth, clean any excess debris or residue that may have accumulated on the saw.
6. Store saw in a clean dry location where it will be out of the reach of children.
Figure 22. Priming Bulb
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 23
Page 24
OPERATION
The MP2 Masonry Saw has two methods available for cutting: Using the step pedal to lower the blade into the material or fixing the height of the blade before cutting using the raise/lower crank handle to allow for a constant cutting depth.
DANGER
ALWAYS be alert to the fact that there is a rotating
blade on the saw and be extremely aware of your body position — especially your hands in relationship to the rotating blade. The possibility exists of severe bodily harm or even death if your body comes in contact with the rotating saw blade.
"FIXED HEIGHT" CUTTING METHOD
1. Using the Raise/Lower Crank Handle, located above the step pedal, turn the handle CLOCKWISE to LOWER the saw blade to the required depth (Figure
23). Turn the handle COUNTERCLOCKWISE to RAISE the saw blade to the required depth.
3. With the blade away from the material to be cut, start the Motor (or Engine) using the steps listed in the Startup/Shutdown Procedure (Electric Motors or Gasoline Engine).
4. Push the conveyor cart, with the material in place, slowly and evenly until the cut is complete. When finished cutting, move the cart back and remove the cut pieces.
"STEP PEDAL" CUTTING METHOD
1. Place the material to be cut (Figure 24) on the conveyor cart against the backstop.
2. With the blade away from the material to be cut, start the Motor (or Engine) using the steps listed in the Startup/Shutdown Procedure (Electric Motors or Gasoline Engine).
3. Move the conveyor cart, with the material in place, under the blade. Using your foot, depress the step pedal using a slow even pressure to lower the blade for cutting (Figure 25).
Figure 23. Raise/Lower Crank Handle
2. Place the material to be cut (Figure 24) on the conveyor cart against the backstop.
Figure 24. Material Placement
PAGE 24 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
Figure 25. Raise/Lower Step Pedal
4. When finished cutting, slowly lift your foot up to raise the blade away from the conveyor cart and your cut material. Hold on to the mounting plate handle to prevent the plate from rising rapidly, possibly causing the saw to become unstable. DO NOT remove your foot from the step pedal until the blade has fully raised.
Page 25
MAINTENANCE
A good preventive maintenance program of regular inspection and care will increase life and improve the performance of the saw and cutting blades.
WARNING
Whenever cleaning, adjusting, or lubricating any part of the saw, MAKE CERTAIN to do the following:
Electric Powered Saws
• Place power ON/OFF switch to the OFF position.
• Disconnect power cord from AC source.
• NEVER attempt to check the V-belt with the engine running. Severe bodily injury can occur.
Gasoline Powered Saws
• Turn the engine switch to the OFF position, disconnect the spark plug wire and secure it away from the spark plug.
• NEVER attempt to check the V-belt with the engine running. Severe bodily injury can occur.
BASIC MAINTENANCE
1. Tighten loose nuts or screws and replace any cracked or broken parts.
4. After each day's use, clean the sludge from the bottom of the tray and run clean water through the water pump and water hoses. This extends pump and blade life.
5. Lubricate the blade adjustment rod after every 8 hours of use.
6. Check the spindle bolt for tightness periodically.
7. Keep the drive belts tight. It is very important to replace worn belts as soon as possible.
8. MAKE CERTAIN that the cutting head is aligned properly. Misalignment can adversely affect blade life.
9. The blade flanges must have a diameter of 4 in. Undersize flanges will reduce blade life and cause breakage. Therefore, they should be replace at once.
BEARING LUBRICATION CARE
There are two (2) grease points (Figure 26) for the MP2 (Electric Motors) and four (4) grease points for the MP2 (Gasoline Engine). Use only Premium Lithium 12 based Grease, conforming to NLG1 Grade #1 consistency. Grease daily.
2. Clean the machine frequently. DO NOT use aggressive cleaners (i.e. containing solvents). DO NOT use high high-pressure water jets, aggressive detergents or solutions and liquids with a temperature exceeding 86°. Use a fluff-free cloth only. Use a cloth which may be lightly moistened only for removing dust and dirt. Hard packed dirt can be removed with a soft brush.
DO NOT let any water/cleaning liquid/vapor penetrate
into the electric motor, connectors/plugs, switches, etc. Cover all apertures, holes in the housing, connectors or plugs, etc, or seal them with adhesive tape.
Use a soft, low-pressure water jet and a brush to rinse
dirt and incrustations away. Be particularly careful when near hazardous parts of the machine (e.g. switch, motor). Clean the motor and switches only by wiping with a moist cloth.
3. Clean the sludge that accumulates on the bottom of the water tray at least once a day and refill with clean water. It may be necessary to clean the tray out twice a day in heavy cutting. The sludge is abrasive and will shorten the life of the blades.
Figure 26. Zerk Fittings Lubrication
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 25
Page 26
MAINTENANCE
ADJUST BELT TENSION (GASOLINE POWERED SAWS)
1. Remove engine-to-jackshaft and jackshaft-to­bladeshaft belt guards.
2. Check for proper belt tension on jackshaft-to-bladeshaft belts and engine-to-jackshaft belts.
3. 4-5 lbs of force applied to the mid-point between jackshaft and bladeshaft pulleys should deflect the belt approximately 3/16" on a used belt.
4. 4-5 lbs of force applied to the mid-point between engine and jackshaft pulleys should deflect the belt approximately 1/8".
To adjust engine-to-jackshaft belts only:
1. Loosen engine mounting bolts.
2. Adjust engine adjusting nuts to apply proper tension while maintaining pulley alignment and belt parallelism. Check pulley alignment and parallelism with a straight edge from jackshaft pulley to engine pulley.
3. When proper belt tension and parallelism have been achieved, tighten engine mounting bolts.
To adjust jackshaft-to-bladeshaft belt:
5. Adjust engine adjuster bolts to apply proper tension while maintaining pulley alignment and belt parallelism. Check pulley alignment and parallelism with a straight edge from jackshaft pulley to engine pulley.
6. When proper belt tension and parallelism have been achieved, tighten engine mounting bolts.
7. Reinstall belt guards. Test saw operation.
Adjust Belt Tension (Electric Powered Saws)
1. Remove the three belt guard screws securing the belt guard to the frame and remove the belt guard.
2. Loosen the four motor mounting bolts.
3. To increase belt tension, tighten the two adjusting nuts on the back of the motor plate. Proper belt tension is 4-5 lbs. of force with approximately 3/16" of belt deflection measured at a point midway between the pulleys.
4. Adjust motor adjusting nuts to apply proper tension while maintaining pulley alignment and belt parallelism. Check pulley alignment and parallelism with a straight edge from motor pulley to bladeshaft pulley.
5. When proper belt tension and parallelism have been achieved, tighten engine mounting bolts and re-attach the belt guard.
If the jackshaft-to-bladeshaft belt requires adjustment, it will also be necessary to adjust the engine-to-jackshaft belts.
1. Loosen the 4 jackshaft mounting bolts, the 4 engine mounting bolts, and the jackshaft adjuster screw jam nuts (Loosen the mounting bolts only enough for the jackshaft and the engine to slide easily.)
2. Adjust jackshaft-to-bladeshaft belt first. To increase tension, tighten adjuster on bladeshaft belt side. To help maintain belt parallelism, loosen the jackshaft adjuster screw on the engine side the same number of turns that the bladeshaft side adjuster screw was tightened. Using a straight edge on the bladeshaft pulley to the jackshaft pulley, check for pulley alignment and belt parallelism.
3. When belt tension is correct, pulleys are aligned, and belts are parallel, tighten jackshaft mounting bolts and adjuster screw jam nuts.
4. Check for proper engine-to-jackshaft belt tension (4-5 lbs with 1/8" deflection at mid-point between pulleys.)
CUTTING HEAD ALIGNMENT (BLADE)
When cutting with the MP2 Masonry Saw, make certain the cutting head is properly aligned horizontally and vertically with the conveyor cart. Misalignment can adversely affect blade life.
Horizontal Cutting Head Alignment:
1. Loosen the set screws for the engine mount bearings.
2. Adjust the position of the cutting head horizontally until the blade is positioned within the middle of the cutting groove (Figure 27).
3. Slide the conveyor cart forward and backward on the tray to ensure that no part of the blade comes into contact with the groove. If the blade touches the side of the cart at any time, the cutting head is out of alignment. Repeat steps 1-3 until corrected.
4. Tighten the set screws.
PAGE 26 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
Page 27
MAINTENANCE
1. Using a square or other straight edge device, check the
vertical alignment of the blade by placing the bottom of the square on the conveyor cart and the side of the square against the blade (Figure 28).
2. If a gap exists between any part of the blade and
square, the cutting head is out of alignment.
Figure 27. Cutting Head Alignment (Horizontal)
Checking Vertical Cutting Head Alignment:
Use the following procedures to check the vertical cutting head alignment. The MP2 Masonry Saw is factory shimmed to ensure proper vertical alignment. Should the cutting head become vertically misaligned, contact your local authorized service center to have the cutting head realigned.
WARNING
It is very important that the jackshaft and blade shaft remain parallel to each other. Self-alignment of the cutting head could result in damage to your material, machine or bodily injury.
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 27
Figure 28. Cutting Head Alignment (Vertical)
Page 28
MAINTENANCE
Use Table 6 as a general maintenance guideline when servicing your engine. For more detail engine maintenance information, refer to the engine owner’s manual supplied with your engine.
Table 6. Engine Maintenance Schedule
DESCRIPTION
(3)
Engine Oil
Air Cleaner
All Nuts and
Bolts
Spark Plugs
Cooling Fins Check X
Spark Arrester Clean X
Fuel Tank Clean X
Fuel Filter Check X
Idle Speed
OPERATION BEFORE
Check X
Change X
Check X
Change X (1)
Retighten if
necessary
Check/Clean X
Replace X
Check/
Adjust
X
FIRST
MONTH OR
10 HRS.
EVERY 3
MONTHS
OR 25 HRS.
EVERY 6
MONTHS
OR 50 HRS.
EVERY
YEAR
OR 100
HRS.
X (2)
EVERY 2
YEARS OR
200 HRS.
Valve
Clearance
Fuel Lines Check Every 2 years (replace if necessary) (2)
(1) Service more frequently when used in DUSTY areas.
(2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically proficient. Refer to the HONDA Shop Manual for service procedures.
(3) For commercial use, log hours of operation to determine proper maintenance intervals.
Check/
Adjust
X (2)
PAGE 28 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
Page 29
0.024-0.028 IN.
GAP
OIL FILLER CAP
BOLT
WASHER
MAINTENANCE
Perform the scheduled maintenance procedures as defined below:
DAILY
Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the gearbox for oil leaks. Repair or replace as needed.
WEEKLY
1. Remove the fuel filter cap and clean the inside of the fuel tank.
2. Remove or clean the filter at the bottom of the tank.
3. Remove and clean the spark plug (Figure 29), then adjust the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.
(0.6-0.7 MM.)
ENGINE AIR CLEANER
Remove the air cleaner cover and foam filter element as shown in Figure 31.
Tap the paper filter element (Figure 31) several times on a hard surface to remove dirt, or blow compressed air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm2)] through the filter element from the air cleaner case side. NEVER brush off dirt. Brushing will force dirt into the fibers. Replace the paper filter element if it is excessively dirty.
Clean foam element in warm, soapy water or nonflammable solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing.
DANGER
DO NOT use gasoline as a cleaning solvent to avoid
creating the risk of fire or an explosion.
Figure 29. Spark Plug Gap
ENGINE OIL
1. Drain the engine oil when the oil is warm as shown in Figure 30.
2. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.
3. Replace engine oil. Engine oil capacity is 1.16 quarts (1.1 liters). DO NOT overfill.
4. Install drain bolt with sealing washer and tighten securely.
DIPSTICK
Figure 30. Engine Oil (Draining)
DRAIN
SEALING
Figure 31. Engine Air Cleaner
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 29
Page 30
WIRING DIAGRAM (ENGINE)
PAGE 30 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
Page 31
TROUBLESHOOTING (BLADE)
Troubleshooting (Blades)
Symptom Possible Problem Solution
Blade slows or Stops cutting,still remains on blade.
Blade too hard for the material being cut?
Consult Dealer or Multiquip for correct blade. Try cutting very soft material (sandstone, silica brick, cinder block) to "Redress" the blade.
Engine Torgue diminished because of loose V-Belts?
Tighten and/or replace V-Belts.
Insuffi cent Engine power? Check Throttle setting. Check Engine horespower.
Improper direction of rotation?
Check that the blade is oriented and rotational arrow points are in a "Down-Cutting" direction.
Blade is slipping on the blade shaft?
Check that the blade and fl ange pin are properly installed on the blade shaft.
Blade does not cut straight and/or true.
Blade being used on misaligned saw?
Check blade shaft bearings and alignment integrity.
Blade is excessively hard for the material being cut?
Check specifi cations of the blade with the material being cut. Consult Dealer or Multiquip for information.
Blade being used at improper RPM?
Ensure blade surface feet per minute speed (SFPM) is approximately 6,000.
Blade improperly mounted on arbor shoulders and fl anges?
Ensure blade is properly affi xed on the blade shaft.
Excessive force applied to blade while cutting?
Do not force the blade in the cut. Apply a slow, steady pace to sawing.
Blade discoloring, crackling and/or wearing excessively.
Blade too hard for the material being cut?
Consult Dealer or Multiquip for correct blade. Try cutting very soft material (sandstone, silica brick, cinder block) to"Redress" the blade.
Blade improperly mounted on arbor shoulders and fl anges?
Ensure blade is properly affi xed on the blade shaft. Ensure the blade fl anges are clean and free of debris.
Blade not receiving enough cooling water?
Ensure proper fl ow and volume of water is provided for blades.
Abor hole out of round?
Ensure blade is properly affi xed on the blade
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 31
Page 32
TROUBLESHOOTING (ELECTRIC MOTOR)
Troubleshooting (Electric Motor)
Symptom Possible Cause Solution
Is there power?
Is power cable plugged in? Plug in power cable.
Electric motor will not start.
Is ON/OFF switch placed in ON position?
Defective cable? Check cable.
Electric motor continuously stops. Reset button OK? Check power source.
Electric motor RPM's too low. Low voltage? Check input voltage.
Electric motor RPM's too high. High voltage? Check input voltage.
Check power source. Check reset button.
Place ON/OFF switch in ON position.
PAGE 32 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
Page 33
Symptom Possible Problem Solution
Diffi cult to start, fuel is available, but no spark at spark plug.
Diffi cult to start, fuel is available, and spark is present at the spark plug.
Diffi cult to start, fuel is available, spark is present and compression is normal.
Diffi cult to start, fuel is available, spark is present and compression is low.
No fuel present at carburetor.
TROUBLESHOOTING (ENGINE)
Troubleshooting (Engine)
Spark plug bridging? Check gap, insulation or replace spark plug.
Carbon deposit on spark plug? Clean or replace spark plug.
Short circuit due to defi cient spark plug insulation?
Improper spark plug gap? Set to proper gap.
Spark plug is red? Check transistor ignition unit.
Spark plug is bluish white?
No spark present at tip of spark plug?
No oil? Add oil as required.
Oil pressure alarm lamp blinks upon starting? (if applicable)
ON/OFF switch is shorted? Check switch wiring, replace switch.
Ignition coil defective? Replace ignition coil.
Improper spark gap, points dirty? Set correct spark gap and clean points.
Condenser insulation worn or short circuiting? Replace condenser.
Spark plug wire broken or short circuiting? Replace defective spark plug wiring.
Wrong fuel type?
Water or dust in fuel system? Flush fuel system.
Air cleaner dirty? Clean or replace air cleaner.
Choke open? Close choke.
Suction/exhaust valve stuck or protruded? Reseat valves.
Piston ring and/or cylinder worn? Replace piston rings and/or piston.
Cylinder head and/or spark plug not tightened properly?
Head gasket and/or spark plug gasket damaged? Replace head and spark plug gaskets.
No fuel in fuel tank? Fill with correct type of fuel.
Fuel cock does not open properly?
Fuel fi lter/lines clogged? Replace fuel fi lter.
Fuel tank cap breather hole clogged? Clean or replace fuel tank cap.
Air in fuel line? Bleed fuel line.
Check spark plug insulation, replace if worn.
If insuffi cient compression, repair or replace engine. If injected air leaking, correct leak. If carburetor jets clogged, clean carburetor.
Check transistor ignition unit is broken, and replace defective unit. Check if voltage cord cracked or broken and replace. Check if spark plug if fouled and replace.
Check automatic shutdown circuit, "oil sensor". (if applicable)
Flush fuel system, replace with correct type of fuel.
Torque cylinder head bolts and spark plug.
Apply lubricant to loosen fuel cock lever, replace if necessary.
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 33
Page 34
OPERATION MANUAL
HERE’S HOW TO GET HELP
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Multiquip Inc
are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other
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This manual
The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations.
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NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com
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800-421-1244 310-537-3700
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800-478-1244 Fax: 310-943-2238
CANADA
Multiquip Multiquip (UK) Limited Head Office
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800-427-1244 310-537-3700
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Fax: 800-672-7877
Fax: 310-943-2249
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