MULTIQUIP MP25E1, MP25E3, MP2H Operation Manual

OPERATION MANUAL
MP2 SERIES
MODELS: MP25E1,
MP25E3, MP2H
(5 HP 1Ø ELECTRIC MOTOR)
(5 HP 3Ø ELECTRIC MOTOR)
(8.5 HP GASOLINE ENGINE)
Revision #3 (10/17/17)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N: 35305
PROPOSITION 65 WARNING
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding,
drilling and other construction activities
contains chemicals known to the State
of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints. Crystalline silica from bricks. Cement and other masonry products. Arsenic and chromium from chemically treated lumber. Di-lsononyl Phthalate (DINP)
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: ALWAYS work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
PAGE 2 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity,or other harmful effects.
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 3
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations.Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
MP2 Masonry Saw
Proposition 65 Warning ........................................... 2
Silicosis/Respiratory Warnings ................................ 3
Safety Information ................................................ 5-8
Specifications .......................................................... 9
Dimensions ............................................................ 10
General Information ............................................... 11
Saw Components ............................................. 12-13
Electric Motor Components ................................... 14
Engine Components .............................................. 15
Set-Up .............................................................. 16-20
Operation .......................................................... 21-24
Maintenance ..................................................... 25-29
Wiring Diagram (Engine) ....................................... 30
Troubleshooting (Blade) ......................................... 31
Troubleshooting (Electric Motor) ............................ 32
Troubleshooting (Engine) ....................................... 33
TABLE OF CONTENTS
NOTICE
Specifications are subject to change without notice.
PAGE 4 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with
safety messages.
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
or NOTICE.
Symbol Safety Hazard
Rotating parts hazards
Cutting and crushing hazards
Electric shock hazards
NOTICE
Addresses practices not related to personal injury.
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 5
SAFETY INFORMATION
GENERAL SAFETY
 No one other than the operator is to be in the working
check the equipment for loosened threads or
use the equipment for any purpose other than
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
Manufacturer does not assume responsibility for any accident due to equipment modifi cations. Unauthorized
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fi re department.
This information will be invaluable in the case of an
WARNING
Adherence to the OSHA 2017 Ruling governing Occupational Exposure to Respirable Crystalline Silica, requires that all sawing operations MUST BE conducted with an integrated water delivery system that feeds water to the blade.
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
Avoid wearing jewelry or loose fi tting clothes that may snag on the controls or moving parts as this can cause serious injury.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the
infl uence of drugs or alcohol.
area when the equipment is in operation.
ALWAYS
bolts before starting.
DO NOT
its intended purposes or applications.
NOTICE
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
equipment modifi cation will void all warranties.
 NEVER
to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fi re extinguisher.
 ALWAYS know the location of the nearest
fi rst aid kit.
 ALWAYS know the location of the nearest phone or
a phone on the job site. of the nearest ambulance, doctor and
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is in operation.
PAGE 6 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
emergency.
SAFETY INFORMATION
SAW SAFETY
BLADE SAFETY
Verify the motor start switch is set to the OFF position
Use proper blades and follow blade manufacturer’s recommendations. Match the blade RPM (blade shaft RPM) to the recommended blade surface feet per minute
Ensure the blade-mounting bolt is tightened
examine blade flanges for damage and
Ensure the blade is marked with an operating speed
Only cut the material that is specifi ed for the diamond blade. Read the specifi cation of the diamond blade to ensure the proper tool has been matched to the material
Ensure that water is used during sawing operations and that a suffi cient fl ow of water is applied to both sides of
drop the diamond blade on ground or surface.
Ensure that the blade is mounted for proper operating
Adhere to the blade manufacturer’s recommendations
CAUTION
NOTICE
DANGER
NEVER operate the equipment in an explosive atmosphere
or near combustible materials. An explosion or fi re could result causing severe bodily harm or even death.
WARNING
Accidental starting can cause severe injury
or death. ALWAYS place the ON/OFF switch in the OFF position.
Keep hands away from moving parts at all
times.
NEVER disconnect any emergency
or safety devices. These devices are
intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
ALWAYS ensure saw is securely placed on appropriate
blocks or jackstands when maintenance requires elevation of the saw.
If the machine malfunctions, stop the saw immediately
and secure it. Fix the problem as soon as possible.
NEVER operate the saw without blade
guards and covers in place. Exposure of the diamond blade must not exceed 180 degrees.
before installing a blade.
ALWAYS inspect blade before each
use. The blade should exhibit no cracks, dings, or fl aws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true.
NOTICE
(SFPM).
adequately
 ALWAYS
excessive wear.
greater than the spindle speed of the saw.
ALWAYS keep the machine in proper running condition.
Fix damage to machine and replace any broken parts
immediately.
Make sure there is no buildup of grease, oil or debris
on the machine.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
Rotating blade can cut and crush. ALWAYS
keep hands and feet clear while operating the saw.
WARNING
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 7
being cut.
the blade.
DO NOT
direction.
on handling, storage and safe usage of blades.
SAFETY INFORMATION
ELECTRIC MOTOR SAFETY
Power Cord/Cable Safety
LIFTING SAFETY
allow any person or animal to stand underneath
Some saws are very heavy and awkward to move around.
tie down equipment during transport by
Ensure that the diamond blade does not come into contact
transport the saw to or from the job site with the
use food or plastic containers to dispose of
pour waste, oil or fuel directly onto the ground,
NOTICE
Operate electric motor only at the specifi ed voltage indicated on the nameplate.
DO NOT spray water onto electric motor.
ALWAYS disconnect AC power plug from power source
before moving saw, changing blade, or performing maintenance.
ALWAYS make sure the ON/OFF switch
on the electric motor is in the OFF position when not in use and before inserting the saw’s power plug into an AC receptacle.
DANGER
NEVER let power cords or cables lay in water.
NEVER use damaged or worn cables or cords when
connecting equipment to generator. Inspect for cuts in the insulation.
CAUTION
NEVER
the equipment while lifting.
Use proper heavy lifting procedures.
 DO NOT lift machine to unnecessary heights.
 NEVER lift the equipment while the motor is running.
TRANSPORTING SAFETY
NOTICE
 ALWAYS shutdown motor before transporting.
 ALWAYS
securing the equipment with rope.
with the ground or surface during transportation.
NEVER
blade mounted.
NEVER grab or touch a live power
cord or cable with wet hands. The possibility exists of electrical shock,
electrocution or death.
Make sure power cables are securely
connected. Incorrect connections may cause electrical shock and damage to the saw.
CAUTION
Ensure that cables and cords will not be tripped over or
trapped underneath the saw.
Never use the cable to pull out the plug from the power
source.
NOTICE
ALWAYS make certain that proper power or extension cord has been selected for the job.
Protect the cable from heat, oil, and sharp edges.
ENVIRONMENTAL SAFETY
NOTICE
 Dispose of hazardous waste properly.
Examples of potentially hazardous waste are used motor oil, fuel and fuel fi lters.
 DO NOT
hazardous waste.
 DO NOT
down a drain or into any water source.
PAGE 8 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
SPECIFICATIONS
Table 1. Saw Specifications
Saw Model MP25E1 MP25E3 MP2H
Approximate Weight
Blade Capacity
Cutting Depth
Blade Shaft Speed
Water Pump
Table 2. MP2 Electric Motor/Engine Specifications
Saw Model MP2H MP25E1 MP25E3
Engine/Motor Honda GX270QWH2
115V/60Hz, Oil-filled, 300 GPM
2,497 RPMs 2,222 RPMs
415 lbs. (188 Kg.)
20 in. blade maximum
8 in. with 20 in. blade
Mechanical/
Centrifugal,138 GPH
Type 4-Stroke OHV Single Cylinder
Bore & Stroke 3.0 x 2.3 in. (77 x 58 mm)
Displacement 16.5 cu. in. (270 cc)
Max Output 8.5 HP (6.3 KW) @ 3600 rpm
Fuel Tank Cap. 1.59 U.S. Gal. (6.0 liters)
Fuel Unleaded Gasoline
Lube Oil Cap. 1.16 U.S. Qt. (1.1 liters)
Speed Control
Method
Starting Method Recoil Start
Dimension
Dry Net Weight 55.1 Lbs. (25.0 Kg)
Centrifugal Fly-Weight type
14.0 x 16.9 x 16.1 In.
(355 x 430 x 410 mm)
5 H.P.
Industrial TEFC
Electric
208-230 VAC
21.5 - 20.0 Amp
Single Phase
60 Hz
5 H.P.
Industrial TEFC
Electric
230 VAC
12.0 Amp
Three Phase
60 Hz
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 9
DIMENSIONS
Figure 1. Dimensions
Table 3. Dimension
REFERENCE LETTER DESCRIPTION DIMENSION in. (mm)
A Max Length 48 in. (1219 mm)
Max Height (Electric Models) 61 in. (1549 mm)
B
Max Height (Gasoline Models) 68 in. (1727 mm)
C Max Width 23 in. (584 mm)
D Tray Height 34.5 in. (876 mm)
E Tray Depth 4.5 in. (114 mm)
F Splash Shield Opening 18 in. (457 mm)
G Cart Length 13.5 in. (343 mm)
H Cart Height 2.5 in. (63.5 mm)
I Cart Width 24 in. (610 mm)
MS 2090 HP 526 lbs. (239 Kg)
WEIGHTS
MS 2050 E1 501 lbs. (227 Kg)
MS 2050 E3 526 lbs. (239 Kg)
PAGE 10 — MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17)
GENERAL INFORMATION
MP2 MASONRY SAW
The MP2 Masonry Saw is designed for vigorous wet-cutting masonry applications. The heavy-duty steel conveyor cart and ball bearing roller wheels ensure material stability and smooth travel. In addition a reinforced jig-welded steel frame provides rigidity for cutting accuracy and long service life.
This saw is available with either an electric motor or a gasoline engine. Two heavy duty electric motors are available: a 5 HP 230V single phase or 5 HP 230V three phase, all with overload protection.
If desired, the MP2 Masonry Saw can be configured with an 8.5 HP Honda GX270 gasoline engine.
All MP2 saw models include a high flow water pump, cutting jig, water hoses and associated plumbing to enable the operator to begin wet cutting.
WET CUTTING APPLICATIONS
For operator safety, ALL sawing must be conducted with the water delivery system that is provided with the masonry saw. Ensure that a free flow of clean water is properly routed from the pump through the plumbing system so that the blade receives an ample amount of water. This action is required to safeguard against the operational hazards of silica exposure.
BLADE APPLICATIONS
This saw has been designed to incorporate the use of diamond blades as the cutting tool. The optimum performance of this saw is best evidenced by using 20-inch (508 mm) diamond blades that match the material being cut. Ask your dealer, or call MULTIQUIP about your specific cutting application.
FEATURES
 5 HP, 230 VAC , 60 Hz heavy duty electric motors with
overload protection.
 8.5 HP Honda GX270 gasoline engine.
 20-inch blade capacity provides 8-inch depth of cut.
 Rugged steel conveyor cart for optimum stability.
 Open back design permits capability of cutting large
materials.
 Ergonomically designed cutting head provides operator
relief in high tempo operations.
 Welded fork pockets for easy transportation.
 Rubber-matted cutting table helps hold the material
being cut in place while resisting vibrations for smoother cuts with less chipping.
WARNING
Adherence to the OSHA 2017 Ruling governing Occupational Exposure to Respirable Crystalline Silica, requires that all sawing operations MUST BE conducted with an integrated water delivery system that feeds water to the blade.
 Cutting table marked in inches (ruler) for precision cuts.
 Stay-level blade guard for operator safety.
 Rigid steel frame minimizes vibrations and assures
accurate cutting.
 Mechanical Water Pump Kit (Gasoline Model Only)
 Electric Submersible Water Pump Kit (Electric Models
Only).
MP2 SERIES MASONRY SAW • OPERATION MANUAL — REV. #3 (10/17/17) — PAGE 11
Loading...
+ 23 hidden pages