Multiquip MP200SDLSM User Manual

PARTS MANUAL
DRY PRIME PUMP
MP150SDLTS (6-inch, High Flow, Deutz F3L914, Surge Brakes)
MP150SDLSM (6-inch, High Flow, Deutz F3L914, Skid Mount)
MP200DLTE (8-inch, High Flow, Deutz F3L914, Electric Brakes)
MP200DLTS (8-inch, High Flow, Deutz F3L914, Surge Brakes)
MP200DLSM (8-inch, High Flow, Deutz F3L914, Skid Mount)
MP200DLST (8-inch, High Flow, Deutz F4L914, Surge Brakes)
MP200SDLSM (8-inch, High Flow, Deutz F4L914, Skid Mount)
Revision #5 (10/12/09)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 17568
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:
Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfrom chemically treatedlumber.
Your risk from these exposures varies, dependingonhowoftenyoudothistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed to filter out microscopic particles.
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
MQ - DRY PRIME PUMP
Table of Contents ...................................................... 4
Parts Ordering Procedures ....................................... 5
Explanation Of Code In Remarks Column ................ 6
Suggested Spare Parts ............................................. 7
Nameplate and Decals......................................... 8-11
Engine Skid Rails Assy. ...................................... 12-13
Deutz F3L914 Engine Assy. ............................... 14-17
Deutz F4L914 Engine Assy. ............................... 18-21
Priming System Hoses....................................... 22-23
Pump End Assy. ................................................. 24-25
Bearing Housing Assy. ....................................... 26-27
Vacuum Pump Assy ........................................... 28-29
Vac. Pump Bearing Housing Assy...................... 30-31
Volute And Check Valve Assy. ............................ 32-33
Check Valve Assy. .............................................. 34-35
Vacuum Pump Assy. .......................................... 24-25
Impeller and Wear Plate Assy ............................ 36-37
Priming Tank Assy. ............................................. 38-41
Float Valve Assy. ................................................ 42-43
Battery Assy. ....................................................... 44-45
Fuel Tank Assy. .................................................. 46-47
Trailer Assy (Trailer Lights) ................................ 48-49
Trailer Assy. (Surge Brake) ................................ 50-51
Trailer Assy. (Electric Brake) .............................. 52-53
TABLE OF CONTENTS
Terms and Conditions of Sale .................................. 55
NOTE
Specifications are subject to change without notice.
PAGE 4 — MQ DRY PRIME PUMP • PARTS MANUAL — REV. #5 (10/12/2009)
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Passw ord, E-ma il us at:
parts@multiquip.com.
To obtai n an MQ Account, contact your District Sales Manager for more inform ation.
internet
Use the on
Standard orders
and qualify for a 5% Discount
for all orders which include
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers
their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
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❒❒
❒❒ ❒❒
❒❒
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❒❒
www.multiquip.com
When ordering parts, please supply:
❒❒
Specify Preferred Method of Shipment:
Dealer Account Number Dealer Name and Address Shipping Address (if different than billing address)
Return Fax Number Applicable Model Number
Quantity, Part Number and Description of Each Part
All orders are treated as and will ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
MQ DRY PRIME PUMP • PARTS MANUAL — REV. #5 (10/12/09) — PAGE 5
❒❒
UPS/Fed Ex
Next Day
Standard Orders
Priority One Ground
Second/Third Day
DHL
Tr u c k
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
The contents and part numbers listed in the parts section are subject to change guarantee the availibility of the parts listed.
Sample Parts List:
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ...................... 1 ......INCLUDES ITEMS W/
2
*
2*12347 WASHER, 3/8 IN. ... 1 ......
3 12348 HOSE ................... A/R .... MAKE LOCALLY
4 12349 BEARING ............... 1 ......S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
(*, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
without notice
WASHER, 1/4 IN. .............
. Multiquip does not
NOT SOLD SEPARATELY MQ-45T ONLY
*
QTY. Column
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use
used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
- All items on the parts list with the same
- Used to list an effective serial
- Indicates that the part is
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
PAGE 6 — MQ DRY PRIME PUMP • PARTS MANUAL — REV. #5 (10/12/2009)
“Make/Obtain Locally”
purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately”
purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
- Indicates that the part can be
- Indicates that an item cannot be
MQ DRY PRIME PUMP
SUGGESTED SPARE PARTS
1 TO 3 UNITS WITH DEUTZ DIESEL ENGINE
Qty. P/N Description
2 ....... 17020 .................. O-RING, SIZE 2-248 VITON
1 ....... 17031 .................. O-RING, SIZE 2-237 VITON
1 ....... 17037 .................. GASKET, VOLUTE TO PRIMING TANK
1 ....... 17038 .................. GASKET, PRIMING TANK ACCESS PANEL
1 ....... 17039 .................. GASKET, PRIMING TANK FLOAT VALVE
3 ....... 17040 .................. GASKET, 8" FLANGE
2 ....... 17063 .................. PIN, DISCHARGE CHECK VALVE PIVOT
1 ....... 17073 .................. RUBBER SEAL, DISCHARGE CHECK
....................................... VALVE
4 ....... 17074 .................. BUSHING, BRONZE .5 X .625 X 1"
....................................... W/FLANGE
1 ....... 17125 .................. HINGE, MP PUMP FLOAT VALVE
2 ....... 17138 .................. O-RING, SIZE 3-906 VITON
2 ....... 17141 .................. O-RING, SIZE 2-228 VITON
4 ....... 17143 .................. O-RING, SIZE 2-271 VITON
1 ....... 17144 .................. O-RING, SIZE 2-457 VITON
1 ....... 17219 .................. GUAGE, 0 RO -30INHG, .25MP
1 ....... 17417 .................. BEARING HSG KIT, MECH SEAL ASSY.
1 ....... 17419 .................. VAC PUMP KIT, MECH SEAL ASSY.
1 ....... 17180 .................. FILTER, FLOJET P/N 1740-002
4 ....... 25666 .................. O-RING, SIZE-3-912 12 BOSS
3 ....... 1181917 .............. FILTER, FUEL
3 ....... 1182001 .............. FILTER, OIL
1 ....... 2235175 .............. BELT, FAN
1 ....... 2235178 .............. BELT, ALTERNATOR
RECOMENDED SERVICE TOOLING
Qty. P/N Description
1 ....... 17171 .................. IMPELLER PULLER, SCREW, HHC M30
1 ....... 17423 .................. SOCKET, BEARING NUT
1 ....... 17424 .................. COUPLER PULLER, MP PUMP
NOTE
Part numbers on this Suggested Spare Parts List may supercede/replace the P/N's shown in the teXt pages of this manual.
MQ DRY PRIME PUMP • PARTS MANUAL — REV. #5 (10/12/09) — PAGE 7
NAMEPLATES AND DECALS (1)
NAMEPLATES AND DECALS (1)
PAGE 8 — MQ DRY PRIME PUMP • PARTS MANUAL — REV. #5 (10/12/2009)
NAMEPLATES AND DECALS (1)
NAMEPLATES AND DECALS (1)
NO. PART NO. PART NAME QTY. REMARKS
1 17175 DECAL, WARNING CHECK VALVE DRAIN ............. 1 .................. SAFETY ITEM
2 17176 DECAL, WARNING PRIMING TANK LIFT BAIL ....... 3 .................. SAFETY ITEM
3 36099 DECAL, PROTECTIVE CLOTHING ISO BLUE ........ 1 .................. SAFETY ITEM
4 17174 DECAL, OPERATING INSTRUCTIONS/WARNINGS 1 .................. SAFETY ITEM
5 36092 DECAL, WARNING DIESEL FUEL 3.5 X 1.75 ......... 1 .................. SAFETY ITEM
6 17347 DECAL, MQ LOGO 8 X 10 WHITE .......................... 2
7 17178 DECAL, DANGER ROTATING IMPELLER BLADE ... 2 .................. SAFETY ITEM
8 20525 DECAL, WARNING "PROP 65" 3.25 X 4.25 ............ 1 .................. SAFETY ITEM
9 29157 DECAL, DIESEL ONLY ............................................ 1 .................. SAFETY ITEM
10 17348 DECAL, MQ MULTIQUIP 14" WHITE 2
11 29440 DECAL, WARNING ELECTRICAL CONNECTORS .. 1 .................. SAFETY ITEM
12 17298 TAPE, NON-SKID SURFACE ................................... 4 .................. SAFETY ITEM
....................................................................................................... SOLD IN FT. LENGTHS
13 17569 DECAL, MP150S 2
17570 DECAL, MP200 2
17571 DECAL, MP200S 2
14 17297 DECAL, REFLECTIVE TAPE 1" RED/WHITE .......... 150" ............. SAFETY ITEM
15 17394 DECAL, PRIMING SYSTEM FILL LEVEL 1 16 17398 DECAL, PRIMING SYSTEM 1 17 17399 DECAL, PRIMING SYSTEM DRAIN 1
MQ DRY PRIME PUMP • PARTS MANUAL — REV. #5 (10/12/09) — PAGE 9
NAMEPLATES AND DECALS (2)
NAMEPLATES AND DECALS (2)
PAGE 10 — MQ DRY PRIME PUMP • PARTS MANUAL — REV. #5 (10/12/2009)
NAMEPLATES AND DECALS (2)
NAMEPLATES AND DECALS (2)
NO. PART NO. PART NAME QTY. REMARKS
1 17348 DECAL, MQ MULTIQUIP 14" WHITE 2
2 17176 DECAL, WARNING PRIMING TANK LIFT BAIL ....... 3 .................. SAFETY ITEM
3 17177 DECAL, BACKFLUSH VALVE 1
4 36092 DECAL, WARNING DIESEL FUEL 3.5 X 1.75 ......... 1 .................. SAFETY ITEM
5 29157 DECAL, DIESEL ONLY ............................................ 1 .................. SAFETY ITEM
6 17347 DECAL, MQ LOGO 8 X 10 WHITE .......................... 2
7 49002 DECAL, WARNING TRLR HTCH/WHEEL ................ 2 .................. SAFETY ITEM
8 29680 DECAL, MULTIPLE TRAILER VIN 1
9 17322 DECAL, TIRE LOADING .......................................... 1 .................. SAFETY ITEM
10 13118 DECAL, POWDER COATED 1 11 29729 DECAL, NATM MANUFACTURER COMPLIANCE 1
12 37513 DECAL, REFLECTIVE TAPE 1" YELLOW ............... 2 .................. SAFETY ITEM
....................................................................................................... SOLD IN FT. LENGTHS
13 17569 DECAL, MP150S 2
17570 DECAL, MP200 2
17571 DECAL, MP200S 2
14 17298 TAPE, NON-SKID SURFACE ................................... 4 .................. SAFETY ITEM
....................................................................................................... SOLD IN FT. LENGTHS
15 29713 DECAL, BRAKE FLUID CHECK .............................. 1 .................. SURGE BRAKE MODELS
16 MQ SERIAL TAG...................................................... 1 .................. CONTACT SERVICE DEPT.
17 17397 DECAL, HOT SURFACE .......................................... 1 .................. SAFETY ITEM
18 17399 DECAL, PRIMING SYSTEM DRAIN 1
MQ DRY PRIME PUMP • PARTS MANUAL — REV. #5 (10/12/09) — PAGE 11
ENGINE SKID RAILS ASSY.
ENGINE SKID RAILS ASSY.
5
3
6
2
6
3
4
3
6
3
1
5
3
3
PAGE 12 — MQ DRY PRIME PUMP • PARTS MANUAL — REV. #5 (10/12/2009)
ENGINE SKID RAILS ASSY.
ENGINE SKID RAILS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 17224 RAIL, MP PUMP LH SIDE 1 2 17225 RAIL, MP PUMP RH SIDE 1 3 4684 WASHER, FLAT SAE 5/8 PLTD 20 4 17412 SCREW, HHC M16 - 2.00 X 120 ZN CL8.8 2 5 17170 SCREW, HHC M16 - 2.00 X 60 ZN CL8.8 8 6 17097 NUT, NYLOC M16-2.00 DIN985 10
MQ DRY PRIME PUMP • PARTS MANUAL — REV. #5 (10/12/09) — PAGE 13
DEUTZ F3L914 ENGINE ASSY. (1)
DEUTZ F3L914 ENGINE ASSY. (1)
6
16
11
12
1
15
3
13
1
4
1
14
10
7
9
2
8
5
1
USE THREADLOCK: HIGH TEMP.
1
LOCTITE BLUE 246 OR EQUIVALENT. TORQUE TO 50 FT-L BF (67.9 N-m)
USE THREADLOCK: HIGH TEMP.
2
LOCTITE RED 272 OR EQUIVALENT TORQUE TO 250 FT-LB (338.9 N-m)
PAGE 14 — MQ DRY PRIME PUMP • PARTS MANUAL — REV. #5 (10/12/2009)
2
DEUTZ F3L914 ENGINE ASSY. (1)
DEUTZ F3L914 ENGINE ASSY. (1)
NO. PART NO. PART NAME QTY. REMARKS
1 2866 SCREW, HHC M8-1.25 X 20 MM GR 8.8 1 2 8151 WASHER FLAT SAE 3/4 4 3
4 13339 WASHER, EXT. SHKP, 5/16 1 5 16523 SCREW, HHC 3/4-10 X 1-1/2 GD 8 4 6 17000 ENGINE, DEUTZ F3L914 1 7 17116 KEY, WOODRUFF #1422-1-7/16X2-3/4 1 8 17117 WASHER, FLAT SAE 1-1/4" 1 9 17119 NUT, HEX JAM 1-1/4-12 1 10 17233 COUPLER, MP PUMP ENG TO BRG HSG 1 11 17205 PLATE, PUMP FLYWHEEL HSG MOUNT 1 12 17388 SCREW, SHC M10-1.5X25 GRD 10.9 8 13 21584 SCREW, HHC M10-1.5 X 35MM GR 10.9 12 14 28094-001 STRAP-GROUND 1 15 1180928 STARTER, DEUTZ 1 16 1182151 ALTERNATOR, DEUTZ 1
10136 WASHER, FLAT SAE 3/8 12
MQ DRY PRIME PUMP • PARTS MANUAL — REV. #5 (10/12/09) — PAGE 15
DEUTZ F3L914 ENGINE ASSY. (2)
4
3
7
DEUTZ F3L914 ENGINE ASSY. (2)
8
5
2
9
6
1
10
PAGE 16 — MQ DRY PRIME PUMP • PARTS MANUAL — REV. #5 (10/12/2009)
DEUTZ F3L914 ENGINE ASSY. (2)
DEUTZ F3L914 ENGINE ASSY. (2)
NO. PART NO. PART NAME QTY. REMARKS
1 2866 SCREW, HHC M8-1.25X20 MM GR8.8 1 2 17206 FITTING, STR 5 BARB X 1/4 MP 2 3 17331 SPACER, MP PUMP CONTROL PANEL 2 4 17388 SCREW, SHC M10-1.50X25 GRD 10.9 2 5 19473 CLAMP, HOSE WORM #2 1/4" TO 5/8" 2 6 35022 CLAMP, LOOM CUSHIONED #8 2 7 1181917 FILTER, FUEL 1 8 1182001 FILTER, OIL 1 9 2235175 BELT, FAN 1 10 2235178 BELT, ALTERNATOR 1
MQ DRY PRIME PUMP • PARTS MANUAL — REV. #5 (10/12/09) — PAGE 17
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