Multiquip MP120E User Manual

OPERATION AND PARTS MANUAL
MP1 SERIES
MODELS
MP115E (1.5 HP ELECTRIC) MP120E (2.0 HP ELECTRIC)
MASONRY SAWS
Revision #1 (03/29/10)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 38261
PROPOSITION 65 WARNING
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:
Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfrom chemically treatedlumber.
Your risk from these exposures varies, dependingonhowoftenyoudothistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed to filter out microscopic particles.
PAGE 2 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 3
TABLE OF CONTENTS
MP1 SERIES MASONRY SAW
Proposition 65 Warning ............................................. 2
Silicosis/Respiratory Warnings .................................. 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation .................................... 8-10
Operation and Safety Decals .................................. 11
Specifications .......................................................... 12
Dimensions ............................................................. 13
General Information ................................................ 14
Controls and Components ................................. 16-17
Electric Motor Components .................................... 18
Engine Components ............................................... 19
Pre-Setup (Electric) ............................................ 20-23
Pre-Setup (Gasoline) ......................................... 24-25
Operation (Electric) ............................................ 26-27
Operation (Electric) ............................................ 28-29
Maintenance ...................................................... 30-33
Electric Motor Wiring Diagram ................................ 34
Troubleshooting (Blade) .......................................... 36
Troubleshooting (Electric Motor) ............................. 37
Troubleshooting (Gasoline Engine) ................... 38-39
Explanation of Code In Remarks Column............... 40
Suggested Spare Parts ........................................... 41
HONDA GX160K1QXC9
GASOLINE ENGINE
COMPONENT DRAWINGS
NOTE
PAGE 4 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
N View Parts Diagrams
N Order Parts N Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
When ordering parts, please supply:
R Dealer Account Number R Dealer Name and Address R Shipping Address (if different than billing address) R Return Fax Number R Applicable Model Number R Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
R Specify Preferred Method of Shipment: UPS/Fed Ex DHL
N Priority One Tr uck  N Ground N Next Day N Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 5
SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete instructions for the safe and
NOTE
Before using this MASONRY SAW, ensure that the operating individual has read and understands all instructions in this manual.
efficient operation of the MULTIQUIP MP1. For engine maintenance information, please refer to the engine manufacturers instructions for data relative to its safe operation.
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
DANGER: You WILL be KILLED or
SERIOUSLY injured if you DO NOT follow directions.
Guards and Covers In Place
NEVER operate the saw without blade guards
and covers in place. Adhere to safety guidelines ANSI American National Standards Institute, OSHA or other applicable local regulations.
Rotating Blade
Rotating blade can cut and crush. Keep hands and feet clear.
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
Rotating Parts
WARNING: You CAN be KILLED or
SERIOUSLY injured if you DO NOT follow directions.
NEVER operate equipment with covers, or guards removed. Keep fingers, and
clothing
prevent injury.
away from all moving parts to
CAUTION: You CAN be injured if you
DO NOT follow directions.
Accidental Starting
Potential hazards associated with masonry saw operation will be referenced with " this manual, and will be referenced in conjunction with Safety "
Message Alert Symbols
Hazard Symbols
".
" which appear throughout
PAGE 6 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
ALWAYS place the engine ON/OFF
switch in the OFF position, when the saw is not in use.
hands, hair
SAFETY MESSAGE ALERT SYMBOLS
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
Respiratory Hazard
ALWAYS wear approved respiratory protection
that complies with ANSI-Z87.1.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection that complies with ANSI-Z87.1
HAZARD SYMBOLS - Gasoline Powered Models
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas
and away from sparks and flames. NEVER use fuel as a cleaning agent.
Equipment Damage Messages
NOTE
Other important messages are provided throughout this manual to help prevent damage to your concrete saw, other property, or the surrounding environment.
This
saw
, other property, or the surrounding environment could be damaged if you do not follow instructions.
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 7
RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the MP1 SAW. Unless otherwise noted, these guidelines refer to saws with gasoline powered engines.
SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate the saw without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
SAFETY - GASOLINE POWERED ENGINES
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing the saw.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot!
with
The engine of this saw ( adequate free flow of cooling air. NEVER operate the saw in
components can cause serious burns.
gasoline model only
any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the saw's engine and may cause injury to people. Remember the saw's engine gives off
DEADLY
gas.
) requires an
carbon monoxide
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate the saw under the influence or drugs or alcohol.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS check the saw for loosened threads or bolts before starting.
NEVER operate the saw in an explosive atmosphere where fumes are present or near combustible materials. An explosion or fire could result causing severe
bodily harm or even
death.
NEVER use fuel as a cleaning agent.
ALWAYS stop the engine before servicing, adding fuel and oil.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
NEVER
machine. Fire or explosion could result from
fuel vapors
engine.
Topping-off to filler port is dangerous, as it tends to spill fuel.
ALWAYS service air cleaner frequently to prevent carburetor malfunction.
NEVER run the engine without the air filter. Severe engine damage could occur. (Gasoline powered engines)
smoke
around or near the
, or if fuel is spilled on a
hot!
PAGE 8 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
RULES FOR SAFE OPERATION
SAFETY - ELECTRIC POWERED MODELS
ALWAYS connect the motor to a power source in compliance with all local electrical codes. This must be performed by a qualified electrician.
ALWAYS use only outdoor approved GROUNDED extension cords.
MAKE CERTAIN the power cord/extension cord is free from damage and that the grounding circuit is operational.
MAKE CERTAIN the extension cord used is intended to be used in the environment you will be using it in. If an extension is used, NEVER submerge the connection in water. To reduce the risk of electrical shock, always make water-tight connections.
MAKE CERTAIN the "ON/OFF" switch is in the "OFF" position before plugging in the power cord/extension cord to avoid accidental starting.
ALWAYS stop the motor before servicing. MAKE CERTAIN the motor is stopped and turned "OFF" at the switch, and the power cord is disconnected from the power source.
Use only the guage wire and length of cord recommended for the motor size.
When cutting, ALWAYS be aware of the location of the cord.
BLADE SAFETY
WARNING
ALWAYS check to make sure that the
operating area is clear before starting the engine.
Use appropriate blades manufactured for use on masonry saws.
WARNING
Always inspect blades before each use. The blade should exhibit no cracks, dings, or flaws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true.
Examine blade flanges for damage, excessive wear and cleanliness before mounting blade. Blade should fit snugly on the shaft and against the inside/outside blade flanges.
Ensure the blade is marked with an operating speed greater than the blade shaft speed of the saw.
GENERAL SAFETY
ALWAYS read, understand, and follow procedures in Operator's Manual before attempting to operate equipment.
ALWAYS be sure the operator is familiar with proper safety precautions and operating techniques before using the saw.
NEVER leave the machine
Block the unit when leaving or when using on a slope.
ALWAYS check to make sure that the operating area is clear before starting the engine.
Maintain this equipment in a safe operating condition at all times.
AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts, this can cause a serious injury.
ALWAYS keep clear of operating or the saw.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
NEVER use accessories or attachments which are not recommended by the manufacturer for this equipment. Damage to the equipment and/or injury to user may result.
unattended
rotating
or
while running.
moving parts
while
Only cut the material that is specified by the blade. Read the specifications of the blade to ensure the proper tool has been matched to the material being cut.
Always keep blade guards in place. Exposure of the blade must not exceed 180 degrees.
NEVER touch or try to stop a moving blade with your hands. ALWAYS keep hands clear of the blade.
Ensure that the blade does not come into contact with the ground or surface during transportation. DO NOT drop the blade on ground or surface.
The engine governor is designed to permit maximum engine speed in a no-load condition. Speeds that exceed this limit may cause the blade to exceed the maximum safe allowable speed.
Ensure that the blade is mounted for proper operating direction.
Keep all inexperienced and unauthorized people away from the equipment at all times.
ALWAYS use or operate the saw on a level surface to prevent the saw from tipping.
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 9
RULES FOR SAFE OPERATION
SAW MAINTENANCE (CLEANING)
ALWAYS clean the saw before maintenance or repair.
DO NOT use aggressive cleaners (i.e. containing solvents). DO NOT use high pressure water jets, aggressive detergents
or solutions and liquids with a temperature exceeding 86 F. Use a fluff-free cloth only.
Use a cloth which may be lightly moistened only for removing dust and dirt. Hard packed dirt can be removed with a brush.
NEVER let water, cleaning liquid or vapor penetrate into the electric motor, connectors, plugs, and switches. When cleaning cover all apertures or openings on all electrical components.
ALWAYS use a soft, low-pressure water jet and a brush to rinse dirt and incrustations away. Be particularly careful not to spray water on sensitive parts of of the saw (e.g. electric motor, ON/OFF switch). Clean the motor and ON/OFF switch
moist
by wiping with a
DO NOT rinse the bearings of the drive elements (gasoline model only).
cloth.
soft
SAW TRANSPORTATION SAFETY
EMERGENCIES
Use an appropriate lifting equipment to ensure the safe movement of the saw.
DO NOT use the handles as lifting points.
Safeguard against extreme saw attitudes relative to level. An engine tipped to extreme angles may cause oil to gravitate into the cylinder head making the engine start difficult. (Gasoline powered engines)
NEVER transport the saw with the blade mounted.
ALWAYS know the
location of the nearest
fire extinguisher
ALWAYS know the location of the
nearest and
.
first aid kit
.
In emergencies
nearest phone or Also know the phone numbers of the nearest
ambulance, doctor
information will be invaluable in the case of an emergency.
always
know the location of the
keep a phone on the job site
and
fire department
.
. This
PAGE 10 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
NOTES
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 11
SPECIFICATIONS (SAW/ENGINE)
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MPR8852
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detcetorpyllamrehT,zH06/V511
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Table 2. MP1 Electric Motor/Engine Specifications
Saw Model MP1H MP115E MP120E
Engine/Motor Honda GX160K1QXC9
Type 4-Stroke OHV Single Cylinder
MPR0082
205-70852tiKlanoitpO
mumixamedalb.ni41 edalb.ni41htiw.ni5
)2elbaTeeS(adnoH,delooCriA,rednilyCelgniS,elcyc4PH5.5
Bore xStroke 2.7 x 1.8in. (68 x 45mm)
Displacement 9.9 cu. in. (163 cc)
Max Output 5.4 bhp (4.0 KW) @ 3600 rpm
Fuel Tank Cap. 0.95 US Gal. (3.6 liters)
Fuel Unleaded Gasoline
Lube Oil Cap. 0.63 US Qt. (0.60 liters)
Speed Control
Method
Starting Method Recoil Start
Dimension
Dry Net Weight 33.1 lbs. (15.0 kg)
Centrifugal Fly-Weight type
12.0 x 14.3 x 13.2 in
(304 x 362 x 335mm)
1.5 HP
Heavy Duty Electric
115/230V
Single Phase
60Hz
Dual Voltage
Amps F.L
17.2/8.6
2.0 HP
Heavy Duty Electric
115/230V
Single Phase
60Hz
Dual Voltage
Amps F.L
16.8/8.4
DANGER
PAGE 12 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
DIMENSIONS
Figure 1. Dimensions
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A
)rotomcirtcele(
A
)enigneenilosag(
B)mc601(.ni0.24
C)mc6.85(.ni0.72
D)mc79.31(.ni5.5
E)mc8.63(.ni5.41
F)mc2.92(.ni5.11
G)sretem53.6(.ni5.2
SNOISNEMID.3ELBAT
)mc47(.ni0.92
)mc47(.ni0.92
H)sretem2.84(.ni0.91
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 13
GENERAL INFORMATION
MP1 MASONRY SAW
The MP1 masonry saw is designed for vigorous wet-cutting masonry applications. The heavy-duty aluminum conveyor cart and ball bearing roller wheels ensure material stability and smooth travel. In addition a reinforced jig-welded steel frame provides rigidity for cutting accuracy and long service life.
This saw is available with either an
engine
1.5 HP or 2.0 HP with overload protection. Each motor can operate at either 115 VAC or 230 VAC. The electric motor input voltage is selectable by means of a toggle switch. Always make sure that the input voltage being supplied to the motor matches the position of the voltage selector toggle switch located on top of the motor.
If desired, the MP1 saw can be configured with a 5.5 HP Honda GX160 gasoline engine.
All MP1 models include a high flow water pump, cutting jig, water hoses and associated plumbing to enable the operator to begin wet cutting.
DRY CUTTING APPLICATIONS
The MP1 masonry saw is shipped from the factory for wet-cutting saw applications, however it can be used for dry-cutting saw applications (see dry-cutting saw applications in this manual). The most import thing to remember is to
pump
failure to disconnect the pump (when running dry) will cause pump failure. NEVER! have the water pump engaged when dry cutting applications are involved.
BLADE APPLICATIONS
. The heavy duty electric motors are available in either
. The water pump is cooled by the flow of water, and
electric motor
disconnect the water
or a
gasoline
ACCESSORIES/REPLACEMENT PARTS
If desired the MP1 masonry saw can be equipped with a scissors type support stand P/N TRAK14SS, this stand is ideal when the saw needs to be transported and placed on a secure reliable platform.
OVERVIEW OF FEATURES
1.5 or 2.0 HP, 115/230 VAC , 60 Hz heavy duty electric motors with overload protection.
5.5 HP Honda GX160 gasoline engine.
14-inch blade capacity provides 5-inch depth of cut.
Rugged aluminum conveyor cart for optimum stability.
Open back design permits capability of cutting large materials.
Ergonomically designed cutting head provides operator relief in high tempo operations.
Mounted carrying handles for easy transportation.
Rubber-matted cutting table helps hold the material being cut in place while resisting vibrations for smoother cuts with less chipping.
Cutting table marked in inches and centimeters (ruler) for precision cuts.
Stay-level blade guard for operator safety.
Rigid steel frame minimizes vibrations and assures accurate cutting.
Mechanical Water Pump Kit (Gasoline Model Only)
Electric Submersible Water Pump Kit (Electric Models Only).
This saw has been designed to incorporate the use of diamond blades as the cutting tool. The optimum performance of this saw is best evidenced by using 14-inch (356 mm) diamond blades that match the material being cut. Ask your dealer, or call
MULTIQUIP about your specific cutting application.
PAGE 14 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
NOTES
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 15
CONTROLS AND COMPONENTS
Figure 2. MP1 Saw (Electric/Gasoline)
PAGE 16 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
CONTROLS AND COMPONENTS
Figure 2 shows the location of the basic controls or components for the MP1 saw. Listed below is a brief explanation of each control or component.
1. Ruler Backstop – When cutting, place material against backstop. Use measurement rail (ruler) to determine where material is to be cut.
16. Carrying Handle (Tray) – Grip this handle (right-side) to trasport the saw.
17. Electric Water Pump – For best results place the pump between the splash shield and the rear of the water tray. This is for electric models only. Plug water pump power cord into AC receptacle on electric motor conduit box.
NEVER
2. Water Tray – When wet cutting is required, fill with clean fresh water. Make sure submersible is totally immersed in water.
3. Cutting Head Handle – Grab hold of this handle to move
up
the cutting blade head either cutting head, release the mounting plate release/lock lever.
4. Carrying Handle (Head) – Grip this handle (front) to lift the mounting plate.
5. Blade Guard – Protects the user from the cutting blade.
NEVER
6. Power ON/OFF Box – This box is used on
models
position. Place in the OFF position to shut-down the saw.
7. V-belt Cover – Remove this cover to access the drive V­belt.
8. Mounting Plate Release/Lock Lever – Push this lever
backwards to release
the cutting head to move either up or down. Push the lever
forward to lock
9. Electric Motor/Conduit Box– This unit uses 2 different types of electric motors and voltages (see Table 2). Always make sure the voltage selector switch has been set to the correct position for the voltage being supplied to the motor. Plug the water pump (electric models only) power cord into the AC receptacle located on the conduit box.
10. Mounting Plate – Supports the electric motor/gasoline engine. Plate has slotted holes for horizontal (right-side) and vertical (left-side) adjustment of cutting head.
11. Carrying Handle (Head) – Grip this handle (rear) to lift the mounting plate.
12 . Tie Rod – The tie rod length has been set at the factory for
best blade guard position for the majority of the cutting that will be done.
13. Spring Tensioner – Allows for an easy up and down movement of the mounting plate.
operate the saw with the blade guard removed.
saws only
NEVER
. To turn on the saw place in the ON
operate the saw with the V-belt cover removed.
the mounting plate. This will allow
the mounting plate in place.
or down. To move the
electric
18. Spindle Bolt/Outside Blade Flange – When mounting of the cutting blade is required, remove the spindle bolt and outside blade flange. Align cutting blade with inside flange arbor and reassemble spindle and outside blade flange.
19. Splash Guard – Keeps water and debris from leaving the water tray.
20. Carrying Handle (Tray) – Grip this handle (left-side) to trasport the saw.
21. Mechanical Water Pump – This pump is used on gasoline models only. Saw is shipped from the factor for wet cutting applications (pump handle down). Place pump handle upwards to disengage pump.
22. Engine – The gasoline model saws uses a 5.5 HP Honda GX160, 4-stroke, OHV, single cylinder, air cooled gasoline engine.
23. V-belt Cover (Gasoline Only) – Remove this cover to access the engine shaft-side V-belt. saw with the V-belt cover removed.
24. Water Lines – Replace the clear vinyl tubing water lines when they become brittle, worn or clogged. Water kits are available through your dealer.
25. Priming Bulb – Squeeze this bulb to prime the mechanical water pump (gasoline models only).
26. Blade Wrench – Use this tool to mount and remove cutting blade.
27. Strainer – For best results place the strainer between the splash shield and the rear of the water tray. This is for gasoline models only. be immersed in water.
28. Miter Box – For angled cuts, place the lip of the miter box on the measurement rail with the threaded thumb knob facing you and tighten.
run pump dry. Pump must be immersed in water.
NEVER
NEVER
run pump dry. Strainer must
run pump dry.
NEVER
operate the
14. Mounting Plate Lock/Release Knobs – Turn knob (2) clockwise to release the mounting plate. Turn counter­clockwise to tighten.
15. Stopper – Place stopper in tray when filling with water.
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 17
MP1 — ELECTRIC MOTOR COMPONENTS
Figure 3. Electric Motor Components
PAGE 18 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
MP1 — ENGINE COMPONENTS
Figure 4. Engine Controls and Components
INITIAL SERVICING-GASOLINE ENGINE
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
NOTE
DANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity
to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
3. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and smoothly.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
6. Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel mixture.
, lever back toward operator
8. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a month.
9. Muffler – Used to reduce noise and emissions
operating. NEVER operate the engine with the muffler removed.
10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual.
11. Oil Drain Bolt – Drain used oil while the engine is warm.
12. Oil Level Cap and Dipstick – Check engine oil with engine stopped and in a level position.
Operating the engine without an air filter, with a damaged air filter,
.
or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
WARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 19
PRE-SETUP (ELECTRIC)
PRE-SETUP
6. Insert the water pump on the electric motor conduit box as shown in Figure 6.
WARNING
Whenever cleaning, adjusting or lubricating any part of the saw, MAKE CERTAIN to place the power ON/OFF switch in the OFF position and disconnect the plug from the power source.
Assembly (Electric Powered Saws Only)
1. Open the shipping container carefully, lift the saw by its carrying handles and place it on a suitable table or platform. Make sure the table or platform can support the weight of the saw. The saw platform should be rigid and stationary so that it will not move, sag, or sway due to the vibrations and movements of the saw.
2. If using the MP1 series attach stand to the under-side of the water tray. Follow the instructions supplied with the support stand kit when attaching it to the water tray.
3. Attach the clear plastic water hose (Figure 5) coming from the blade guard to the water pump.
support stand kit
(P/N TRAK14SS),
CONVEYOR CART PLACEMENT
1. Place the conveyor cart across the water tray as shown in Figure 7. Align the wheels of the cart with the outer edge of the water tray. Push the cart back and forth, it should move freely in both directions.
power plug
Figure 6. Water Pump Power Connection
into the outlet receptacle
4. Fill the water tray with
clean fresh water
intake must always be fully covered by water
keep the pump intake free of sludge, debris and other materials that may accumulate in the tray.
5. Make certain that the water hose will not come in contact with the blade or interfere with any moving parts. The best location for the water pump/strainer is between the splash shield and the rear of the water tray. This will prevent some of the abrasive particles from flowing through the pump.
. The
water pump
. Also,
Figure 7. Conveyor Cart Placement
Figure 5. Water Tray/Water Pump
PAGE 20 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
PRE-SETUP (ELECTRIC)
WARNING
4. Diamond Segment or Rim - Ensure there are no cracks,
Failure to thoroughly inspect the blade for operational safety could result in damage to the blades or the saw and may cause serious injury to the user or others in the operating area. Inspect the blade flanges and shaft for damage before installing the blade.
SAW BLADES
Diamond blades are recommended for you saw. Ask your MULTIQUIP dealer about your specific cutting application.
SAW BLADE DEFINITIONS (FIGURE 8)
1. Stress Relief Holes (Gullets) - Check the steel core for cracks that may have propagated from the slots and/or gullets. Cracks indicate extreme fatigue failure and if sawing continues, catastrophic failure will occur.
5. Specifications - Ensure that the blade specifications, size,
6. Arbor Hole - It is essential that the arbor hole diameter
7. MAX RPM - This RPM reference is the maximum safe
BLADE INSTALLATION
dings, or missing portions of the diamond segment/rim. DO
use a blade that is missing a segment or a portion
NOT
of the rim.
cause damage to your saw or injury to the user or others in the operating area.
and diameter properly match up to sawing operations. Utilizing a blade not matched properly to the task may result in poor performance and/or blade damage.
properly matches the blade, and that it is free from distortion. Correct blade flanges (collars) must be used. The inside face of the flanges must be clean and free of debris. An out­of-round arbor condition will cause damage to the blade and the saw.
operating speed for the blade selected. NEVER exceed the max RPM on the diamond blade. Exceeding the maximum RPM is dangerous and may cause poor performance and may damage the blade.
Damaged and /or missing segments/rims may
1. Use the
2. Ensure the capacity of the blade guard matches the diameter
3. Using the blade nut wrench, remove the
Figure 8. Diamond Blade
2. Edge of the Steel Core - Check the diameter edge for discoloration (blue oxidation) indicating an overheating condition caused by insufficient cooling water/air. Overheating of blades may lead to loss of core tension and/ or increase the possibility for blade failure. Make sure the steel core's width is uniform about the rim of the blade, and not succumbing to an "under-cutting" condition brought about by highly abrasive material or improper under-cutting core protection.
3. Directional Arrow - Ensure that the blade is oriented properly on the blade shaft for sawing. Reference the directional arrow on the blade and place it so the direction of rotation "downcuts" with the turn of the shaft.
blade nut wrench
to install the cutting blade.
of your cutting blade.
(Figure 9) supplied with the saw
blade shaft nut outside blade flange blade flange arbor
blade shaft nut. Tighten securely. DO NOT over tighten.
Figure 9. Blade Placement
. Install the cutting blade onto the
. Re-install the outside blade flange and
inside
and
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 21
PRE-SETUP (ELECTRIC)
CONNECTING THE POWER (FIGURE 10)
1. Place the power ON/OFF switch (Figure 10) in the OFF position (down).
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER use connecting to a power source. Defective cables may cause damage to the saw's electric motor or electrical shock.
Figure 10. Power ON/OFF Switch (OFF)
2. Connect an extension cord (Figure 13) of adequate current carrying capacity to the power plug on the electric motor.
3. MAKE CERTAIN that the correct size extension cord is used. Undersize wires will burn out motors. Use Table 4 to determine the correct extension cord size.
ROTOM
EGATLOV
CAV
'05
GNOL
seziSdroCnoisnetxE.4ELBAT
'57
GNOL
4. This unit is shipped from the factory with the
switch
position of the switch from 115 VAC to 230 VAC, remove the locking bolt and place the switch in the 230 VAC position. Re-
'001 GNOL
install the locking bolt to prevent accidently flipping the switch.
NEVER grab or touch a live power cord (Figure 11) with wet hands , the possibility exists of electrical shock, electrocution, and even
death!
a damaged
Figure 11. Voltage Selector Switch
(Figure 12) in the 115 VAC position. To change the
or
worn
extension cable when
voltage selector
PH5.1 511
PH5.1
PH0.2 511
PH0.2
01.ON .ON
032 1.ON
032 21.ON .ON
4
1.ON
0
01
.ON
41
.ON
8
21
.ON
8
.ON
41
6.ON
21.ON
Figure 13. Extension Cord Connection
Figure 12. Voltage Selector Switch
PAGE 22 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
PRE-SETUP (ELECTRIC)
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
5. Plug the free end of the extension cord into an AC power receptacle. Whenever possible use a GFCI receptacle (Figure 14) to reduce the risk of electrical shock.
ALWAYS use a extension cord and MAKE CERTAIN that the motor is connected to a properly grounded electric circuit. If possible use a ground fault circuit interrupter to protect the operator from possible
electric shock
grounded (3-wire
.
DRY CUTTING (ELECTRIC SAWS ONLY)
)
1. Un-plug the water pump power cord from the outlet receptacle on the electric motor conduit box.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
2. The MP1 masonry saw is now ready for setup procedures for complete.
NEVER
to a AC power source. Running the pump
dry
disconnect the pump's power cord when dry cutting.
dry cut
will
electric models saws only
with the pump connected
damage
the pump. Always
dry cutting
. The pre-
is now
Figure 14. GFCI Receptacle
6. The MP1 masonry saw is now ready for setup procedures for complete.
electric models saws only
wet cutting
. The pre-
is now
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 23
PRE-SETUP (GASOLINE)
PRE-SETUP
WARNING
Whenever cleaning, adjusting or lubricating any part of the saw, MAKE CERTAIN to stop the engine and disconnect the spark plug wire from the spark plug.
Assembly (Gasoline Powered Saws Only)
1. Remove the MP1 saw from its container and place it on a suitable table or platform. Make sure the table or platform can support the weight of the saw. The saw platform should be rigid and stationary so that it will not move, sag, or sway due to the vibrations and movements of the saw.
2. If using the MP1 series attach stand to the under-side of the water tray. Follow the instructions supplied with the support stand kit when attaching it to the water tray.
3. The
gasoline powered
This pump operates by drawing power from the drive V-belts, and has been adjusted and locked for wet cutting operation when shipped from the factory.
support stand kit
saw uses a
(P/N TRAK14SS),
mechanical water
pump.
The MP1 gasoline model utilizes some of the same procedures that are used for the MP1 electric models. Please reference pages 20 and 21 for the below referenced procedures:
Conveyor Cart Placement
Blade Selection and Inspection
Saw Blades
Blade Installation
DRY CUTTING (GASOLINE ONLY)
To disconnect the belts perform the following:
1. Loosen the 2 hex head cap screws (Figure 15) that secure the pump mount bracket.
2.
Pull
3. Tighten the 2 hex head cap screws that secure the pump mount bracket.
mechanical water pump
the pump handle
upward
from the drive V-
to disengage the pump.
4. Fill the water tray with clean fresh water. The
intake (strainer) must always be fully covered by water to operate effectively
sludge, debris and other materials that may accumulate in the tray.
5. Make certain that the water hose will not come in contact with the blade or interfere with any moving parts. The best location for the water pump/strainer is between the splash shield and the rear of the water tray. This will prevent some of the abrasive particles from flowing through the pump.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
ALWAYS
tray in a manner that will allow the free movement of the conveyor cart, and clearance from the cutting blade and cutting action.
NOTE
. Also, keep the pump intake free of
position the
The mechanical water pump is shipped from the factory for
cutting
strainer
applications.
water pump
in the water
wet
WET CUTTING (GASOLINE ONLY)
To connect the perform the following:
1. Loosen the 2 hex head cap screws (Figure 16) that secure the pump mount bracket.
2.
Push
3. Tighten the 2 hex head cap screws that secure the pump mount bracket.
Figure 15. Pump Disengage
mechanical water pump
the pump handle
downward
to the drive V-belts
to engage the pump.
Figure 16. Pump Engage
PAGE 24 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
BEFORE STARTING
1. Read safety instructions at the beginning of manual.
2. Clean the saw, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
PRE-SETUP (GASOLINE)
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
ENGINE OIL CHECK
1. To check the engine oil level, place the saw on a secure level surface with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 17) and wipe clean.
DANGERDANGER
DANGER
DANGERDANGER
FUEL CHECK
Figure 18. Engine Oil Dipstick (Oil Level)
epyTliO.5elbaT
nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
Explosive Fuel
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the pump if the engine is
hot! or running
.
1. Remove the gasoline cap located on top of fuel tank.
Figure 17. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 18), fill to the edge of the oil filler
hole with the recommended oil type (Table 5). Maximum oil capacity is 0.63 quarts (0.60 liters)
2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel
immediately!
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 25
OPERATION (ELECTRIC)
START-UP ELECTRIC MOTOR
CAUTION
Read and fully understand this manual before
starting or attempting to operate the saw
Before starting the saw's electric motor make sure that the
Inspection
been completed and understood. DO NOT proceed until the above mentioned sections have been completed.
ALWAYS use the blades are being used. If dry cutting is required
water pump.
water feed system
Safety, General Information
and
Pre-setup
unless special
sections have
dry cut
disconnect
NEVER lift the blade guard while the blade
is rotating. The possibility exists of
bodily harm
.
contact with the rotating saw blade. Wait for the blade to
,
blade guard.
WARNING
ALWAYS wear approved eye and hearing
protection before operating the saw.
WARNING
NEVER place hands or feet inside the belt
guard or blade guard while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance
1. Place the material to be cut (Figure 19) on the conveyor cart against the backstop.
WARNING
severe
if fingers or hands come in
stop rotating
Figure 19. Material Placement
before lifting the
WARNING
NEVER place hands and fingers near the
cutting blade. The possibility exist of severe bodily harm if hands and fingers come in contact with rotating saw blade.
WARNING
ALWAYS ensure that the cutting blade has
been mounted correctly and that it is raised above the surface you are about to cut.
DANGER
NEVER touch a live power cord with
wet hands. The possibility exists of electrical shock, electrocution which could cause severe bodily harm even death.
2. Place the in the release position (pull back to release). When releasing the lock, hold on to the mounting plate handle to prevent the plate from rising rapidly, possibly causing the saw to become unstable. Let the plate raise slowly.
Figure 20. Mounting Plate Release/Lock Lever
mounting plate release/lock lever
(Figure 20)
PAGE 26 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
3. Adjust the cutting depth by pulling up or down on the
Cutting Head Handle
and is best utilized as a " plate release/lock lever is released, the optimum cutting action is attained by using the rotate down onto the material to be cut. Simultaneously the
conveyor cart is moved slowly forward
material and cutting action.
A heavy-duty spring supports ergonomic return0t0-height action of the cutting head assembly.
(Figure 21). This saw is designed,
Chop-Saw
". Once the mounting
Raise/Lower Handle
to advance the
to
OPERATION (ELECTRIC)
Figure 22. Power ON/OFF Switch (ON)
5. Push the until the cut is complete. Move the cart back and remove the cut pieces.
6. Avoid overloading the motor when cutting. However, the electric motors are protected with a manual-reset thermal overload switch that will turn the saw off if the motor is overheated. In the event that the switch is tripped, turn the "ON/OFF" switch to the "OFF" position and allow the motor to cool before attempting to restart.
SHUTDOWN PROCEDURE
1. Place the power ON/OFF switch (Figure 23) in the OFF position (down).
Figure 21. Cutting Head Handle
DANGER
ALWAYS
saw and be extremely aware of your body position - especially your hands in relationship to the rotating blade. The possibility exists of in contact with the rotating saw blade.
be alert to the fact that there is a rotating blade on the
severe bodily harm even death
if your body comes
conveyor cart
Figure 23. Power ON/OFF Switch (OFF)
with the material, slowly and evenly
4. Turn the power ON/OFF switch (Figure 22) to the ON position with the blade away from the material to be cut, the cutting blade should begin to rotate. Before cutting remember to follow all safety rules referenced in this manual.
2. Wait for the cutting blade to stop rotating.
3. Disconnect the saw's AC power cord from the power source.
NEVER
unattended. This will prevent accidental starting.
4. Using a soft cloth, clean any excess debris or residue that may have accumulated on the saw.
5. Store saw in a clean dry location where it will be out of the reach of children.
leave the saw connected to a power source when
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 27
OPERATION (GASOLINE)
START-UP GASOLINE ENGINE
WARNING
Read and fully understand this manual before
starting or attempting to operate the saw
Before starting the saw's electric motor make sure that the
Inspection
been completed and understood. DO NOT proceed until the above mentioned sections has been completed.
Safety, General Information
and
Pre-setup
sections have
.
,
WARNING
NEVER operate the saw in a confined area or
enclosed area structure that does not provide
free flow of air
ample
.
WARNING
The engine speed has been set at the factory. Changing the governor speed could damage the blade and/or the saw.
1. Place the
2. Place the position.
fuel valve lever
Figure 24. Engine Fuel Valve Lever
Engine ON/OFF switch
(Figure 24) to the "ON" position.
(Figure 25) in the "ON"
ALWAYS use the blades are being used. If dry cutting is required disconnect water
pump.
water feed system
unless special
dry cut
WARNING
ALWAYS wear approved eye and hearing
protection before operating the saw.
WARNING
NEVER place hands or feet inside the belt
guard or blade guard while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the saw.
3. Place the position.
WARNING
NEVER place hands and fingers near the
cutting blade. The possibility exist of severe bodily harm if hands and fingers come in contact with rotating saw blade.
Figure 25. Engine ON/OFF Switch
The CLOSED position of the choke lever enriches the fuel
NOTE
Choke Lever
mixture for starting a COLD engine. The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.
(Figure 26) in the "
CLOSED
"
WARNING
ALWAYS ensure that the cutting blade has
been mounted correctly and that it is raised above the surface you are about to saw.
Figure 26. Choke Lever
PAGE 28 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
OPERATION (GASOLINE)
4. Rotate the and engine governor speed is factory set to ensure optimum blade operating speeds.
5. Grasp the starter grip (Figure 28) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
throttle lever
slow
for starting. All cutting is done at
Figure 27. Throttle Lever
DO NOT pull the starter rope all the way to
the end. DO NOT release the starter rope after pulling. Allow it to rewind as soon as possible.
(Figure 27) halfway between
full throttle
fast
. The
WARNING
ALWAYS
cut with the saw at less than full throttle could cause the blade to bind or stop abruptly in the slab resulting in serious injury to the operator or others in the area.
cut with the saw at FULL THROTTLE. Attempting to
DANGER
ALWAYS
saw and be extremely aware of your body position - especially your hands in relationship to the rotating blade. The possibility exists of contact with the rotating saw blade.
10. Push the
11. Avoid overloading the engine when cutting. In the event that
STOPPING
be alert to the fact that there is a rotating blade on the
severe bodily harm even death
conveyor cart
until the cut is complete. Move the cart back and remove the cut pieces.
the engine becomes overloaded, turn the engine ON/OFF switch to the OFF position and allow the engine to attempting to restart.
with the material, slowly and evenly
if your body comes in
cool
before
Figure 28. Starter Grip
6. If the engine has started, slowly return the choke lever (Figure 26) to the started repeat steps 1 through 5.
7. Before the saw is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a loose guards and/or covers.
8. Gradually move the engine throttle lever toward the position. (
9. Squeeze the water pump
water begins to flow through the water lines. If the pump is working correctly, the cutting blade should be covered with a steady water mist. This will keep the blade cool.
"OPEN"
All cutting should be done at full
position. If the engine has not
fast
throttle
priming bulb
(Figure 29)until
1. Set the engine throttle lever to
2. Turn the engine ON/OFF switch to the "OFF" position.
3. Place the fuel valve lever in the
4. Let the engine cool.
5. Using a soft cloth, clean any excess debris or residue that
).
6. Store saw in a clean dry location where it will be out of the
idle for 3-5 minutes.
may have accumulated on the saw.
reach of children.
WARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
slow
speed and let the engine
closed
position.
Figure 29. Priming Bulb
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 29
MAINTENANCE (SAW)
MAINTENANCE
A good preventive maintenance program of regular inspection and care will increase life and improve the performance of the saw and cutting blades.
B. Gasoline Powered Saws - To adjust belt tension, loosen the
four (4) jackshaft mounting bolts and remove the belt guard. Screw the adjusting bolt back to increase the tension. Proper belt tension is 4-5 lbs. of force with approximately 1/8" of belt deflection measured at a point halfway between the pulleys.
WARNING
Whenever cleaning, adjusting, or lubricating any part of the saw,
MAKE CERTAIN to do the following:
Electric Powered Saws
Place power ON/OFF switch to the OFF position.
Disconnect power cord from AC source.
NEVER attempt to check the V-belt with the engine running. Severe bodily injury can occur.
Gasoline Powered Saws
Turn the engine switch to the "OFF" position, disconnect the spark plug wire and secure it away from the spark plug.
NEVER attempt to check the V-belt with the engine running. Severe bodily injury can occur.
BASIC MAINTENANCE
1. Tighten loose nuts or screws and replace any cracked or broken parts.
2. Clean the machine frequently. Remove the belt guard and clean the pulleys. The belts and pulleys will wear rapidly if excessive dust builds up.
3. Clean the sludge that accumulates on the bottom of the water tray at least once a day and refill with clean water. It may be necessary to clean the tray out twice a day in heavy cutting. The sludge is abrasive and will shorten the life of the water pump and blades.
4. After each day's use, clean the sludge from the bottom of the tray and run clean water through the water pump and water hoses. This extends pump and blade life.
5. Lubricate the blade adjustment rod after every eight (8) hours of use.
6. Check the spindle bolt for tightness periodically.
7. Keep the drive belts tight. It is very important to replace worn belts as soon as possible.
A. Electric Powered Saws - To adjust belt tension, loosen
the four (4) motor mounting bolts and remove the belt guard. Tighten the two (2) adjusting nuts on the back of the motor plate to increase the tension. Proper belt tension is 4-5 lbs. of force with approximately 3/16" of belt deflection measured at a point midway between the pulleys. Tighten the motor mounting bolts and re­attach the belt guard.
NOTE
Tighten the jackshaft bearing mounting bolts (4) that are located under the weldment. Next, loosen the (4) engine mounting bolts and remove the belt guard. Tighten the (2) nuts on the engine tensioning bolts that are at the rear of the weldment. Proper belt tension is 4-5 lbs. of force with approximately 1/8" of belt deflection measured at a point halfway between the pulleys. Tighten the engine mounting bolts.
Pull on the recoil to make certain everything moves smoothly and freely. If the recoil pulls hard, the belts are probably adjusted a little continuing. Attach the belt guards to the saw. Make certain that the guards do not come in contact with the belts or each other. There are slots in the guard mounting plates so adjustments can be made if necessary. Tighten all bolts on the guards and their mounts.
8. MAKE CERTAIN that the cutting head is aligned properly. Misalignment can adversely affect blade life.
9. The blade flanges must have a diameter of 4". Undersize flanges will reduce blade life and cause breakage. Therefore, they should be replace at once.
10. Cutting blades must fit the arbor snugly. This is very important with diamond blades as pounding will occur and serious blade damage can result. If the arbor shoulder of the inner blade flange is grooved from blade slippage, the flange must be replaced.
11. Inspect the conveyor cart periodically. Replace the wood insert and wheels when necessary.
12. Lubricate spindle bearings after each day's operation. When dry cutting, grease bearings several times during the day's operation to protect them from the dust.
too tight
. Belt tensions should be readjusted before
It is very important that the jackshaft and blade arbor to each other. This can be accomplished by using the adjusting bolt located on the engine mounting plate to help keep the jackshaft from cocking.
remain parallel
PAGE 30 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
MAINTENANCE (SAW)
13. Replace the spindle bearings as soon as they begin to make any strange noises. Worn bearings can destroy blades very quickly.
14. Grease pivot bearings periodically.
CUTTING HEAD ALIGNMENT (BLADE)
Make certain the can adversely affect blade life. The motor/engine plate is slotted so adjustment to the blade can be made as needed. The left side has vertical slots, and the right side has horizontal slots. To adjust the cutting head either vertical or horizontally perform the following:
VERTICAL ADJUSTMENT
Remove the motor or engine from the mounting plate. Loosen the pivot bearing bolts (2) on the left side of the mounting plate. Move the pivot bearing to the extreme top of the slots in the mounting plate. Thread a 3/8-16 bolt (adjusting bolt) down through the hole in the top of the mounting plate. Tighten the bolt against the bearing.
This will raise the mounting plate. Continue to tighten the bolt until the blade is perpendicular to the conveyor cart. Tighten the pivot bearing bolts. Remove the adjusting bolt and reassemble.
cutting head
is aligned properly. Misalignment
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
from the pivot shaft, MAKE CERTAIN the motor/engine plate is supported to prevent the cutting head from dropping.
CUTTING HEAD REMOVAL
To remove the cutting head (Figure 31) perform the following:
1. Loosen the knobs (2) located on each side of uprights.
2. Slide the hooks (2) up and away from the pivot shaft.
3. Remove the handle lock that fastens the blade height adjusting arm to the motor/engine plate. This is accomplished by simply removing the cotter pin.
4. Disconnect the spring from the pivot shaft by raising the cutting head until the tension is relieved from the spring.
5. To reassemble the cutting head, reverse these steps.
When loosening the handle lock, hold onto the front of the motor/engine plate handle to
prevent the plate from raising rapidly, possible causing the saw to become unstable. Let the plate raise slowly. When removing the spring
HORIZONTAL ADJUSTMENT
Loosen the pivot bearings (2) on the right-side of the mounting plate. Slide the pivot bearing forward or backwards as needed, until the blade is parallel with the conveyor cart. Tighten the pivot bearing bolts.
BEARING LUBRICATION CARE
There are two (2) grease points (Figure 30) for the MP1 model saw. Use only Premium Lithium 12 based Grease, conforming to NLG1 Grade #2 consistency. Grease
gasoline
daily
.
Figure 31. Cutting Head Removal
Figure 30. Zerk Fittings (Lubrication)
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 31
MP1 — MAINTENANCE (ENGINE)
ENGINE MAINTENANCE
Perform engine maintenance procedures as referenced by Table 6 below:
eludehcSecnanetniaMenignE.6elbaT
TSRIF
)3(NOITPIRCSEDNOITAREPOEROFEB
KCEHCX
liOenignE
EGNAHCX
KCEHCX
renaelCriA
EGNAHC)1(X
stloB&stuNllA
gulPkrapS
sniFgnilooCKCEHCX
retserrAkrapSNAELC X
knaTleuFNAELC X
fInethgit-eR
yrasseceN
NAELC-KCEHCX
ECALPER X
X
HTNOM
RO
.SRH01
YREVE
SHTNOM3
RO
.SRH52
YREVE
SHTNOM6
RO
.SRH05
YREVE
RAEY
RO
01
.SRH0
YREVE
SRAEY2
RO
.SRH002
retliFleuFKCEHC X
DA-KCEHC )2(X
nidesunehwylt
resebdluohssmetiesehT)2(
serudecorpecivresroflaunaMpohsADNOHehtotrefeR.tneiciforp
reporpenimretedotnoitarepofosruohgol,esulaicremmocroF)3(
.slavretniecnanetniam
yllacinahcemeradnaslootreporpehtevahuoysselnu,relaedcivresruoyybdeciv
NOTE
deepSeldITSUJ
ecnaraelCevlaVTSUJDA-KCEHC )2(X
senilleuFKCEHC )2()yrassecenfiecalper(sraey2yrevE
neuqerferomecivreS)1( YTSUD .saera
Reference manufacturer engine manual for specific servicing instructions.
PAGE 32 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
MP1 — MAINTENANCE (ENGINE)
MAINTENANCE
Perform the engine maintenance procedures as indicated below:
DAILY
Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed.
WEEKLY
Remove the fuel filter cap and clean the inside of the fuel tank.
Remove or clean the filter at the bottom of the tank.
Remove and clean the spark plug (Figure 32), then adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.
DANGER:DANGER:
DANGER:
DANGER:DANGER:
ENGINE AIR CLEANER
1. Remove the air cleaner cover and foam filter element as
2. Tap the paper filter element (Figure 34) several times on a
3. Clean foam element in warm, soapy water or nonflammable
DO NOT use gasoline as a cleaning solvent,
because that would create a risk of fire or explosion.
shown in Figure 34.
hard surface to remove dirt, or blow compressed air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm element from the air cleaner case side. Brushing will force dirt into the fibers. Replace the paper filter element if it is excessively dirty.
solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing.
2
)] through the filter
NEVER
brush off dirt.
Figure 32. Spark Plug Gap
ENGINE OIL
warm
1. Drain the engine oil when the oil is Figure 33.
2. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed in Table 5. Engine oil capacityis 0.63 quarts (0.60 liters). DO NOT overfill.
4. Install drain bolt with sealing washer and tighten se­curely.
as shown in
Figure 34. Engine Air Cleaner
Figure 33. Engine Oil (Draining)
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 33
WIRING DIAGRAM - ELECTRIC MOTOR
Figure 34. Electric Motor Wiring Diagram
PAGE 34 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
NOTES
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 35
Symptom Possible Problem Solution
Blade slows or stops cutting, still remains on blade
Blade does not cut straight and/ or true.
Blade discoloring, crackling and/or wearing excessively.
TROUBLESHOOTING - BLADE
Table 7. Blade Troubleshooting
Consult dealer or Multiquip for correct blade. Try cutting
Blade too hard for the material being cut?
Engine torque diminished because of loose V-belt?
Insufficient engine power? Check throttle setting. Check engine horsepower.
Improper direction of rotation?
Blade is slipping onto the blade shaft?
Blade being used on misaligned saw? Check blade shaft bearings and alignment integrity.
Blade is excessively hard for the material being cut?
Blade improperly mounted on arbor shoulders and flanges?
Excessive force applied to blade while cutting?
Blade is too hard for material being cut?
Blade improperly mounted on arbor shoulders and flanges?
Blade not receiving enough cooling water or air?
Arbor hole out of round? Ensure blade is properly affixed on the blade shaft.
Incorrect blade chosen for material being cut?
Excessive force applied to blade while cutting?
very soft material (sandstone, silica brick, cinder block) to “redress” the blade.
Tighten and/or replace V-belt.
Check that the blade is properly oriented and rotational arrow points in a “down-cutting” direction.
Check that the blade and flange pin are properly installed on the blade shaft.
Check specification of the blade with the material being cut. Consult dealer or Multiquip for information.
Ensure blade is properly affixed on the blade shaft.
DO NOT force the blade in the cut. Apply a slow and steady pace when sawing.
Consult dealer or Multiquip for correct blade. Try cutting very soft material (sandstone, silica brick, cinder block) to “redress” the blade.
Ensure blade is properly affixed on the blade shaft.
Ensure proper flow and volume of water is provided for wet cutting blades. Ensure sufficient cooling air is circulated about a dry cutting blade.
Check specification of the blade with the material being cut. Consult dealer or Multiquip for information.
DO NOT force the blade in the cut. Apply a slow and steady pace when sawing.
PAGE 36 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
TROUBLESHOOTING - ELECTRIC MOTOR
)ROTOMCIRTCELE(GNITOOHSELBUORT.8ELBAT
NOTPMYSMELBORPELBISSOPNOITULOS
?nideggulpdrocrewoP detcennocylreporpsiwa
?drocrewopevitcefeD.drocrewopecalpeR
nehwnurtonseodwaS
.nohctiwssirewop
?snoitcennoclacirtceleesooL aybdekcehcmetsyslacirtceleevaH
?rotomevitcefeD .yrassecenfiecalperdnarotomkcehC
netxe/drocrewoP foelbacnoisnetxe/drocrewopaesU
elttilecnamrofrepwasrooP
.rewop
astcerrocnI otsdnopserrochcihwedalbwasaesU
)tuostucrewop(spotsrotoM
?edalbw
?tneiciffusnisiecruosrewoP ebtsumti
?evitcefedwasnohctiwsrewopniaM .yrassecenf
?gnolootelbacnois
?deepsdetartanurrotomseoD .yrassecenfiecalpe
?gnittucelihwdetrexehcumooT .gnittucnehwerusserpsseltrexE
stahtkcehC
.ecruosrewopaot
ihctiwsecalperdnakcehC
ifilauq
rdnarotomkcehC
.naicirtceledesnecilde
.4elbaTeeS.htgneldetar
ucriC.tiucriclacirtcelekcehC
.muminimspma02gniylppusfoelbac
.tucgnieblairetameht
?metsyslacirtceleevitcefeD aybdekcehcmets
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 37
yslacirtceleevaH
.naicirtceledesnecildeifilauq
TROUBLESHOOTING - GASOLINE ENGINE
MOTPMYS MELBORPELBISSOP NOITULOS
tratsottluciffiD
?egdirbgniebgulpnoitingI .metsysnoitingikcehC
GNITOOHSELBUORTENIGNE.9ELBAT
.)elbacnoisnethgihta
rewoP(.etingitonlliw TON
noisserpmoc(setingi )lamron .
noisserpmoc(setingi wol .)
yrotcafsitastonnoitarepO
gulpkrapstubelbaliavasileuF
elbaliavarewoP(.etingitonlliw
?srotalusni
gulpkrapstubelbaliavasileuF
.)elbacnoisnethgihtaelbaliava
?stisoped
gulpkrapsdnaelbaliavasileuF
gulpkrapsdnaelbaliavasileuF
?etauqedani
?)tsud
?nrowrednilyC .rednilycecalpeR
?noitingitatisopednobraC .noitingiecalperronaelC
evitcefedoteudtiucrictrohS
?pagkrapsreporpmI .pagtcerrocehtotpaggulpkrapsteS
?hctiwspotstatiucrictrohS .evitcefedfihctiwspotsecalpeR.tiucrichctiwspotskcehC
?evitcefedliocnoitingI .liocnoitingiecalpeR
nobrachtiwdeggolcrelffuM
siytilauqleufdexiM
,retaw(etauqedaniesunileuF
?deggolcrenaelCriA .renaelcriaecalperronaelC
?teksagdaehrednilycevitcefeD .teksagdaehecalperrostlobdaehrednilycnethgiT
?esoolgulpkrapS .gulpkrapsnehgiT
.srotalusniecalpeR
.relffumecalperronaelC
.erutximliootleufkcehC
.leufhserfhtiwecalperdnametysleufhsulF
?deggolcrenaelcriA .renaelcriaecalperronaelC
elbaliavarewophguonetoN
-ssimon,lamronnoisserpmoc(
.)gnirif
elbaliavarewophguonetoN
-ssim,lamronnoisserpmoc(
.)gnirif
.staehrevoenignE
?enilleufniriA .enilleufmorf)riaevomer(deelB
?reporpmirebmahc
taolfrotaerubracnilevelleuF
?rednilycnistisopednobraC rednilycecalperronaelC
?evitcefedliocnoitingI .leufhserfhtiwecalperdnametysleufhsulF
?strohsnetfogulpnoitingI .noitinginaelc,seriwnoitingiecalpeR
,retaw(etauqedaniesunileuF
?)tsud
ninoitsopednobracevissecxE
?rebmahcnoitsubmoc
htiwdeggolcrelffumrotsuahxE
.nobrac
?tcerrocnieulavtaehgulpkrapS .gulpkrapsepyttcerrochtiwgulpkrapsecalpeR
taolfrotaerubractsujdA
.leufhserfhtiwecalperdnametysleufhsulF
.esacknarcecalperronaelC
.relffumecalperronaelC
PAGE 38 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
TROUBLESHOOTING - GASOLINE ENGINE
MOTPMYS MELBORPELBISSOP NOITULOS
yrotcafsitastonnoitarepO
?reporpmitnemtsujdaronrevoG .reveltcerrocotronrevogtsujdA
)deunitnoC(GNITOOHSELBUORTENIGNE.7ELBAT
.setautculfdeepslanoitatoR
?citarrewolfleuF .enilleufkcehC
gnikrowtonretratslioceR
.ylreporp
?evitcefedgnirpsronrevoG .noitingiecalperronaelC
?trapgnitatornitsuD .ylbmessaretratsliocernaelC
?eruliafgnirpsgnirpS .gnirpslairpsecalpeR
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 39
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
Serial Number Break — Used to list an effective serial number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
PAGE 40 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
SUGGESTED SPARE PARTS
MP1 MASONRY SAW 1 TO 3 UNITS Electric Motor Models
Qty. P/N Description
2 ............ 15503 .................... KNOB, COMFORT GRIP
2 ............ 10136 .................... WASHER, FLAT 3/8
2 ............ 0166 A .................. WASHER, LOCK 3/8
1 ............ 23783-001 ............ WRENCH, HEX 3/4
4 ............ 521003 .................. V-BELT, ELECTRIC MOTOR AX-34
1 ............ 23843-001 ............ WATER PUMP, ELECTRIC MOTOR
4 FT. ...... 23867-002 ............ VINYL WATER TUBING
1 ............ 24301-501 ............ CONVEYOR CART
2 ............ 29713-001 ............ BLADE SHAFT BEARING
2 ............ 8136 ...................... BLADE SCREW
2 ............ 5054 A .................. WASHER, LOCK
2 ............ 23832-001 ............ OUTER BLADE FLANGE
2 ............ 23846-001 ............ OUTER BLADE FLANGE
2 ............ 29719-001 ............ HANDLE LOCK
MP1 MASONRY SAW 1 TO 3 UNITS Gasoline Engine Model
Qty. P/N Description
2 ............ 15503 .................... KNOB, COMFORT GRIP
2 ............ 28321-001 ............ BLADE SHAFT BEARING
2 ............ 8136 ...................... BLADE SCREW
2 ............ 5054 A .................. WASHER, LOCK
2 ............ 10136 .................... WASHER, FLAT 3/8
2 ............ 0166 A .................. WASHER, LOCK 3/8
1 ............ 23783-001 ............ WRENCH, HEX 3/4
4 ............ 16779-012 ............ V-BELT, DRIVE, 3VX250
4 ............ 16779-006 ............ V-BELT, JACK SHAFT 3VX300
1 ............ 25807-502 ............ WATER PUMP KIT
4 FT. ...... 23867-002 ............ VINYL WATER TUBING
1 ............ 25685-001 ............ STRAINER
1 ............ 24301-501 ............ CONVEYOR CART
2 ............ 23832-001 ............ OUTER BLADE FLANGE
2 ............ 23846-001 ............ OUTER BLADE FLANGE
2 ............ 29719-001 ............ HANDLE LOCK
3 ............ 17210ZE1505 ....... ELEMENT, AIR CLEANER
3 ............ 9807956846 .......... SPARK PLUG
1 ............ 17620ZH7023 ....... CAP, FUEL FILLER
1 ............ 28462ZH8003 ....... ROPE, RECOIL STARTER
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 41
NAMEPLATE AND DECALS
NAME PLATE AND DECALS
PAGE 42 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
NAME PLATE AND DECALS
NAMEPLATE AND DECALS
NO. PART NO. PART NAME QTY. REMARKS
1 25249-001 DECAL, KEEP HANDS CLEAR 1 2 25678 DECAL, CCW ROTATION 1
3 25139-001 DECAL, EXTENSION CORD SIZE ................ 1 ..........ELECTRIC MODELS ONLY
4 38213 DECAL, MULTIQUIP BLACK 1 5 13118 DECAL, POWDER COATED 1 6 38240 DECAL, MP1 2
7 25215-001 DECAL, ELECTRIC CORD WARNING............1 .......... ELECTRIC MODELS ONLY
8 PLATE, MODEL/SERIAL NUMBER ................1 .......... CONTACT PARTS DEPT.
9 25349-001 DECAL, GUARD WARNING 1 10 38239 DECAL, MULTIQUIP 1 11 20525 DECAL, PROP 65 1 12 22122-001 DECAL, SERIOUS INJURY WARNING 1
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 43
TRAY ASSY.
TRAY ASSY.
PAGE 44 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
TRAY ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 29695-351 TRAY, WATER 1 2 0105 SCREW. HHC 5/16 - 18 X 1-1/2 1 3 29685-001 ARM, BLADE HEIGHT ADJST. 1 4 08233-005 NUT, LOCK 5/16 - 18 GRIPCO 1 5 23853-001 SNAP HOOK, SHOWER CURTAIN 2 6 23848-001 CURTAIN, SPLASH 1 7 23858-001 BOLT, WIRE EYE 1 8 1456 NUT, HEX FINISH 3/8 - 16 1 9 08233-006 NUT, LOCK 3/8 - 16 GRIPCO 1 10 29684-001 HOOK 2 11 10136 WASHER, FLAT 3/8 2 12 0166 A WASHER, LOCK 3/8 5 13 15503 KNOB, COMFORT GRIP 2 14 23783-001 WRENCH, HEX 3/4 1 15 2509 NUT, WING 1/4 - 20 PLTD 1 16 12391-004 WASHER, FLAT 1/4 AN970-4 1 17 23847-001 RUBBER STOPPER 1 18 0948 WASHER, FLAT SAE 1/4 1 19 5277 SCREW, HHC 1/4 - 20 X 1-1/2 1 20 1622 TIE, CABLE 1 21 29719-001 HANDLE LOCK 1 22 0447 WASHER, FLAT SAE 1/2 2 23 23843-001 WATER PUMP, ELECTRIC 1 24 26077-001 FITTING, BRASS 6 BARB 1/4FP 1 25 12694-001 HOSE CLAMP 2 26 23867-002 TUBING, VINYL 5/16 4 FT. 27 14233-002 Y-FITTING 1
TRAY ASSY.
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 45
CART ASSY.
CART ASSY.
PAGE 46 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
CART ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1
*
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
10 11 12 13 14 15 16
17 24301-501 CART ASSEMBLY .................................. 1 ......... INCLUDES ITEMS W/
23804-002 MAT, RUBBER V-RIB 11.91 X 10.10 1 23804-001 MAT, RUBBER V-RIB 5.79 X 10.10 1 24569-001 INSERT 1 24289-001 CART, CONVEYOR 1 0730 SCREW, HHC 1/4 - 20 X 1 4 08233-004 NUT, LOCK 1/4 - 20 GRIPCO 7 23793-001 WHEEL, CONVEYOR CART 4 23796-001 SCREW, RD HD 2 24300-001 SIDE CONVEYOR 1 0131 A SCREW, HHC 1/4 - 20 X 3/4 3
*
23807-001 RULER, R-L 12 IN. 1
*
23866-001 SCREW, HHST 10 32 X 1/2 5
*
23808-001 RULER, SHORT L-R X 5 IN. 1
*
26076-301 TAPE, ROLL ADHESIVE TRNSFR 7 FT.
*
24288-001 GUIDE, CUTTING 1
*
08622-012 SCREW, THUMB 5/16 - 18 X 1-1/2 1
*
CART ASSY.
*
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 47
MOTOR PLATE & SHAFT ASSY.
MOTOR PLATE & SHAFT ASSY.
PAGE 48 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
MOTOR PLATE & SHAFT ASSY.
MOTOR PLATE & SHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
3 26138-001 GRIP, HAND 1 4 29707-351 PLATE, ELECTRIC MOTOR 1 4 29708-351 PLATE, GASOLINE ENGINE 1 5 23846-001 SPRING, 6 X 1.5 X 1.77 WIRE 1 6 12391-004 WASHER, FLAT 1/4 AN970-4 1 7 0181 B WASHER, LOCK 1/4 3 8 0131 A SCREW, HHC 1/4 - 20 X 3/4 3 9 17985-012 BOLT, CARRIAGE 3/8 - 16 X 1-1/2 8 10 1456 NUT, HEX FINISH 3/8 - 16 8 11 0166 A WASHER, LOCK 3/8 MED 8 12 0683 PIN, COTTER 1 13 08326-005 PIN, CLEVIS 5/16 X 1 1 14 29672-351 PIVOT BAR 1 15 08327-009 YOKE END, 5/16 - 24 X 2.25 1 16 07038-005 NUT, HEX JAM 5/16 - 24 3 17 29678-001 SPACER 3 18 29713-001 BEARING, FLANGE 1/8 ID 4 19 29712-001 BUSHING 1
20 29711-001 PULLEY, 2MA30X 7/8 ............................. 1 ......... ELECTRIC MODELS
20 28322-004 PULLEY, 2F3V30X 7/8 ............................ 1 ......... GAS MODELS
21 29680-351 PIVOT 1 22 29697-001 SHAFT, SPINDLE BLADE 1 23 07011-017 KEY, WOODRUFF #403 1 24 0627 KEY, 3/16 X 1-1/4 1 25 29683-351 MOUNT, BLADE GUARD 1 26 29699-001 TIE ROD ELECTRIC MOTOR 1 26 29715-001 TIE ROD GASOLINE ENGINE 1 27 14233-002 Y-FITTING 1 28 12694-001 CLAMP, HOSE 2 29 8136 SCREW, HHC 1/2 - 20 X 1-1/2GR5 2 30 5054 A WASHER, LOCK 1/2 MED 1 31 23832-001 FLANGE, OUTER 1 32 29709-001 FLANGE, INNER 1 33 23844-001 BALL JOINT - QD 1 34 17510-003 SNAP RING 1 35 23819-501 BLADE GUARD 1 36 0948 WASHER, FLAT 1/4 5 37 0730 SCREW, 1/4 - 20 X 1 3 38 08696-008 SCREW, SET 2 39 29727-351 GUARD, SPINDLE 1
40 0300 B WASHER, FLAT 5/16 .............................. 2 ......... NOT USED ON UNITS AFTER 06/03
41 0161 C WASHER, LOCK 5/16 ............................. 1 ......... NOT USED ON UNITS AFTER 06/03
42 07038-005 NUT, HEX JAM 5/16-24 PLTD 1
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 49
ENGINE HONDA 5.5 H.P.
14
15
16
36
ENGINE HONDA 5.5 H.P.
1
2
3
4
10
11
13
12
14
15
2
4
2
9
17
15
16
34
17 15
16
33
6
35
37
16
15
14
7
32
29
8
39
40
31
30
27
7
29
6
16
15
17
39
40
28
20
21
18
16
5
15
19
21
26
25
38
23
24
PAGE 50 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
ENGINE HONDA 5.5 H.P.
ENGINE HONDA 5.5 H.P.
NO. PART NO. PART NAME QTY. REMARKS
1 22052-404 ENGINE, HONDA 5.5 H.P. 1 2 2623 SCREW, HHC 5/16 - 18 X 1-1/4 8 3 0161 C WASHER, LOCK 5/16 4 4 0300 B WASHER, FLAT 5/16 4 5 29724-001 BRACKET, MOUNTING 1 6 27058-001 SCREW, SQHS 3/8 - 16 X 2 2 7 1456 NUT, HEX 3/8 - 16 2 8 28316-351 PLATE, ENGINE MOUNT 1 9 29716-351 BRACKET, REAR BELT GUARD 1 10 08696-006 SCREW, SHS 1/4 - 20 X 3/8 2 11 28322-002 PULLEY, ENGINE 1 12 0627 KEY, 3/16 X 1-1/4 1 13 16779-012 BELT, 3VX250 2 14 1579 SCREW, HHC 1/4 - 20 X 1/2 5 15 0181 B WASHER, LOCK 1/4 11 16 0948 WASHER, FLAT 1/4 12 17 0131 A SCREW, HHC 1/4 - 20 X 3/4 5 18 29648-501 GUARD, JACKSHAFT BELT 1 19 10024 NUT, NYLOC 1/4 - 20 1 20 10133 NUT, NYLOC 3/8 - 16 2 21 10136 WASHER, FLAT 3/8 6 23 5283 NUT, NYLOC 5/16 - 18 4 24 23811-353 BELT TIGHTENER 2 25 1023 SCREW, HHC 3/8 - 16 X 1-1/4 4 26 0166 A WASHER, LOCK 3/8 4 27 29677-001 PLATE, JACKSHAFT SUPPORT 1 28 28322-001 PULLEY, JACKSHAFT 2F3V30X1 1 29 28321-001 BEARING, JACKSHAFT 2 30 29666-001 JACKSHAFT 1 31 10057-011 KEY, SQUARE 1/4 X 1-1/4 2 32 29718-351 MT ASSY., BELT GUARD 1 33 08697-006 SCREW, SHS 5/16 - 18 X 3/8 4 34 29669-351 GUARD, JACKSHAFT 1 35 16779-006 BELT, 3VX300 2
36 29646-501 GUARD, BELT ....................................... 1 ........... UNITS WITHOUT PUMP
36 29647-001 GUARD, BELT ....................................... 1 ........... UNITS WITH PUMP
37 28322-003 PULLEY, JACKSHAFT 2F3V26X1 1 38 19470 WASHER, FLAT 5/16 2 39 1162 A CAP, GREASE ZERK #2 YLW 2 40 2621 ZERK, GREASE STR 1/4-28 2
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 51
ELECTRIC MOTOR
9
10
ELECTRIC MOTOR
29
28
30
19
5
7
14
12
27
25
6
3
2
26
4
12
1
14
11
16
17
8
14
15
21
PAGE 52 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
13
ELECTRIC MOTOR
NO. PART NO. PART NAME QTY. REMARKS
1 23871-403 ELECTRIC MOTOR, 1-1/2 HP 1 1 25140-402 ELECTRIC MOTOR, 2 HP 1 2 0627 KEY, 3/16 X 1-1/4 2 3 23863-001 PULLEY (MOTOR) 1 4 08696-006 SCREW, SHS 1/4 - 20 X 3/8 2 5 29053-501 BELT GUARD 1 6 521003 BELT - AX-34 2 7 0948 WASHER, FLAT 1/4 4 8 29710-351 MOUNT, BELT GUARD 1 9 0131 A SCREW, HHC 1/4 - 20 x 3/4" 2 10 0181 B WASHER, LOCK 1/4 4 11 24037-501 SWITCHBOX ASSEMBLY 1 12 2623 SCREW, HHC 5/16 -18 x 1-1/4" 4 13 08233-005 NUT, LOCK 5/16 - 18 GRIPCO 4 14 19470 WASHER, FLAT 5/16 8 15 23811-353 BELT TIGHTENER 2 16 10133 NUT, NYLOC 3/8 - 16 2 17 10136 WASHER, FLAT 3/8 2 19 1579 SCREW, HHC 1/4 - 20 x 1/2" 2 21 23865-001 SCREW, SELF-TAP 2 25 25139-001 LABEL, CORD SIZE 1 26 1662 TIE, CABLE 1 27 25215-001 DECAL, WARNING 1 28 NS2536 VOLTAGE SELECTOR SWITCH 1 29 35CB3801A78 COVER, RECEPTACLE 1 30 LD5196A01 AC RECEPTACLE, PUMP 1
ELECTRIC MOTOR
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 53
WATER PUMP ASSY. (GASOLINE ONLY)
WATER PUMP ASSY. (GASOLINE ONLY)
2
3
6
11
7
8
1
9
12
5
13
4
14
7
8
10
15
17
16
13
21
18
19
13
14
20
PAGE 54 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
WATER PUMP ASSY. (GASOLINE ONLY)
WATER PUMP ASSY. (GASOLINE ONLY)
NO. PART NO. PART NAME QTY. REMARKS
1 28917-001 PULLEY, WATER PUMP 3" 1 2 10138 SCREW, SHS 1/4 - 20 X 1/2 1 3
*
4 25799-001 HAND GRIP 1 5 10120-010 SCREW, RHM 1/4 - 20 X 5/8 2 6 28964-001 BRACKET, PUMP MOUNT 1 7 0166 A WASHER, LOCK 3/8 2 8 0205 SCREW, HHCS 3/8 - 16 x 1" 2 9
*
10 11 10136 WASHER, FLAT 3/8 1 12 24892-011 HOSE, 3/8 X 10.5 1 13 12696-004 CLAMP, HOSE 4 14 15 16 17 24892-012 HOSE, WATER 3/8 X 17 1 18 25875-001 PRIMER BULB W/CLAMP 1 19 24892-013 HOSE, WATER 3/8 X 6 1 20 25685-001 STRAINER 1
21 25807-502 PUMP ASSEMBLY ......................... 1 .......... INCLUDES ITEMS W/
28910-001 PUMP SHAFT 1
09189-006 BEARING, BALL 2 28916-001 CAP, PUMP 1
*
25874-001 FITTING, PLASTIC STR 6 BARB 2
*
25802-001 WATER PUMP 1
*
2925 FITTING, PLASTIC 90 6 BARB 1
*
*
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 55
SUPPORT STAND ASSY. (Option)
SUPPORT STAND ASSY.
PAGE 56 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
SUPPORT STAND ASSY.
SUPPORT STAND ASSY. (Option)
NO. PART NO. PART NAME QTY. REMARKS
1 23748-351 STAND ASSEMBLY OUTER 1 2 23747-351 STAND ASSEMBLY INNER 1 3 25396-001 PLATFORM STAND 2X4 TREX
WOOD POLYMER 1 4 26045-001 BUSHING 2 5 07030-006 WASHER, FLAT 3/8" 4 6 06501-010 SCREW, HHCS 3/8-16 X 1-1/4 2 7 08233-006 LOCK NUT 3/8-16" GRIPCO 2 8 06500-016 SCREW, HHCS 5/16-18 X2" 4 9 07030-005 WASHER, FLAT 5/16" 8 10 08233-005 LOCK NUT 5/16-18" GRIPCO 2 11 25949 INSTRUCTIONS, SUPPORT STAND 1
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 57
HONDA GX160K1QXC9 — AIR CLEANER ASSY.
AIR CLEANER (CYCLONE) ASSY.
PAGE 58 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — AIR CLEANER ASSY.
AIR CLEANER (CYCLONE) ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 16271ZE1000 GASKET, ELBOW 1
2 17210ZE1505 ELEMENT, AIR CLEANER (DUAL)............ 1 ......... INCLUDES ITEMS W/
3 4# 17219733010 GASKET, AIR CLEANER COVER 1 5 17230ZE1841 COVER, AIR CLEANER (DUAL) 1 6 7# 17238ZE7010 COLLAR, AIR CLEANER 2 8# 17239733000 COLLAR B, AIR CLEANER 1
9 17410ZE1840 ELBOW, AIR CLEANER ............................ 1 ......... INCLUDES ITEMS W/#
10 17470ZE1841 CASE, PRE AIR CLEANER 1 11 17475ZE1841 CAP, PRE AIR CLEANER 1 12 17476ZE1841 GUIDE, PRE AIR CLEANER 1 13 17478ZE1841 PLATE, PRE AIR CLEANER 1 14 90300GB0900 BOLT, MUDGUARD 5 15 90325044000 WINGNUT, TOOL BOX SETTING 1 16 90325044000 WINGNUT, TOOL BOX SETTING 1 17 9405006000 NUT, FLANGE (6MM) 5 18 957010602000 BOLT, FLANGE (6X20) 1
17218ZE1505 FILTER, OUTER 1
*
17232891000 GROMMET, AIR CLEANER 1
*
*
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 59
CAMSHAFT ASSY.
HONDA GX160K1QXC9 — CAMSHAFT ASSY.
PAGE 60 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 14100ZE1812 CAMSHAFT ASSEMBLY ............................... 1 ....... INCLUDES ITEMS W/
2 14410ZE1010 ROD, PUSH 2 3 14431ZE1000 ARM, VALVE ROCKER 2 4 14441ZE1010 LIFTER, VALVE 2 5 14451ZE1013 PIVOT, ROCKER ARM 2 6 7 14711ZF1000 VALVE, INTAKE 1 8 14721ZF1000 VALVE, EXHAUST 1 9 14751ZF1000 SPRING, VALVE 2 10 14771ZE1000 RETAINER, INTAKE VALVE SPRING 1 11 14773ZE1000 RETAINER, EXHAUST VALVE SPRING 1 12 14781ZE1000 ROTATOR, VALVE 1 13 14791ZE1010 PLATE, PUSH ROD GUIDE 1 14 90012ZE0010 BOLT, PIVOT 8MM 2 15 90206ZE1000 NUT, PIVOT ADJ. 2
14568ZE1000 SPRING, WEIGHT RETURN 1
*
*
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 61
CARBURETOR ASSY.
HONDA GX160K1QXC9 — CARBURETOR ASSY.
PAGE 62 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — CARBURETOR ASSY.
CARBURETOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1
#%+ 16010ZE1812 GASKET SET 1
*
2
*
3
*
4
*
5
*
6 16024ZE1811 SCREW SET, DRAIN ............................. 1 ............. INCLUDES ITEMS W/%
7 16028ZE0005 SCREW SET B ...................................... 1 ............. INCLUDES ITEMS W/#
8
*
9 16100ZH8V21 CARBURETOR ASSEMBLY, BE65G B .. 1 ............. INCLUDES ITEMS W/
10
*
11
*
12
*
13 16211ZE1000 INSULATOR, CARBURETOR 1 14 16212ZH8800 GASKET, INSULATOR 1 15 16220ZE1020 SPACER, CARBURETOR 1 16 16221ZH8801 GASKET, INSULATOR 1
17 16610ZE1000 LEVER, CHOKE (STANDARD) .............. 1 ............. INCLUDES ITEMS W/
18
*
19
*
20
*
21 16957ZE1812 GASKET, VALVE 1 22
*
23
*
24
>
25
*
25 99101ZH70620 JET, MAIN #62 ( OPTIONAL) 1 25 99101ZH80620 JET, MAIN #62 (OPTIONAL) 1 25 99101ZH80650 JET, MAIN #65 (OPTIONAL) 1 26
*
16011ZE0005 VALVE SET, FLOAT 1 16013ZE0005 FLOAT SET 1 16015ZE0831 CHAMBER SET, FLOAT 1 16016ZH8W01 SCREW SET 1
16044ZE0005 CHOKE SET 1
16124ZE0005 SCREW, THROTTLE STOP 1 16166ZH8W00 NOZZLE, MAIN 1 16173001004 O- RING 1
>
16953ZE1812 LEVER, VALVE 1 16954ZE1812 PLATE, LEVER SETTING 1 16956ZE1811 SPRING, VALVE LEVER 1
16967ZE0811 CUP, FUEL STRAINER 1 93500030060H SCREW, PAN 3X6 2 9430520122 PIN, SPRING 2X12 1 99101ZH80680 JET, MAIN #68 1
99204ZE20400 JET SET, PILOT #40 ............................. 1 ............. INCLUDES ITEMS W/+
*
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 63
CONTROL ASSY.
HONDA GX160K1QXC9 — CONTROL ASSY.
PAGE 64 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — CONTROL ASSY.
CONTROL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
3 16500ZH8853 CONTROL ASSEMBLY, CYCLONE ............. 1 .......... INCLUDES ITEMS W/
4 16551ZE0010 ARM, GOVERNOR 1 5 16555ZE1000 ROD, GOVERNOR 1 6 16561ZE1020 SPRING, GOVERNOR 1 7 16562ZE1020 SPRING, THROTTLE RETURN 1 8 9 10 11 12 13 14 15 16 17 90013883000 BOLT, FLANGE 6X12 (CT200) 2 18 90015ZE5010 BOLT, GOVERNOR ARM 1 19 20 21 22 23 24 9405006000 NUT, FLANGE 6MM 1
16571ZH8020 LEVER, CONTROL 1
*
16574ZE1000 SPRING, LEVER 1
*
16575ZH8000 WASHER, CONTROL LEVER 1
*
16576891000 HOLDER, CABLE 1
*
16578ZE1000 SPACER, CONTROL LEVER 1
*
16580ZH8853 BASE, CONTROL (CYCLONE) 1
*
16584883300 SPRING, CONTROL ADJUSTING 1
*
16592ZE1810 SPRING, CABLE RETURN 1
*
16594883010 HOLDER, WIRE 1
*
90114SA0000 NUT, SELF- LOCK 6MM 1
*
90605230000 CIRCLIP 5MM 1
*
93500040060H SCREW, PAN 4X6 1
*
93500050250H SCREW, PAN 5X25 1
*
93500050160A SCREW, PAN 5X16 1
*
*
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 65
HONDA GX160K1QXC9 — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
PAGE 66 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11300ZE1641 COVER ASSY., CRANKCASE U- TYPE.................... 1............. INCLUDES ITEMS W/
3 11381ZH8801 GASKET, CASE COVER (NON-ASBESTOS) 1
4 15600ZE1003 CAP ASSEMBLY, OIL FILLER ................................... 1.............INCLUDES ITEMS W/#
5 15600ZG4003 CAP ASSEMBLY, OIL FILLER ................................... 1.............INCLUDES ITEMS W/%
9# 15625ZE1003 GASKET, OIL FILLER CAP 1 10% 15625ZE1003 GASKET, OIL FILLER CAP 1 11 12 9430108140 PIN A, DOWEL 8X14 2 13 957010803200 BOLT, FLANGE 8X32 6 14
91202883005 OIL SEAL 25X41X6 1
*
961006205000 BEARING, RADIAL BALL 6205 1
*
*
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 67
CRANKSHAFT ASSY.
HONDA GX160K1QXC9 — CRANKSHAFT ASSY.
PAGE 68 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
3 13310ZE1601 CRANKSHAFT (Q- TYPE) 1 9 90745ZE1600 KEY 4.78X4.78X38 1
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 69
HONDA GX160K1QXC9 — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
PAGE 70 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 12000ZH8811 CYLINDER ASSEMBLY , OIL ALERT ......... 1 .......... INCLUDES ITEMS W/
3 15510ZE1033 SWITCH ASSEMBLY, OIL LEVEL 1
4 16510ZE1000 GOVERNOR ASSEMBLY ............................ 1 .......... INCLUDES ITEMS W/
5# 16511ZE1000 WEIGHT, GOVERNOR 2 6# 16512ZE1000 HOLDER, GOVERNOR WEIGHT 1 8 16531ZE1000 SLIDER, GOVERNOR 1 9 16541ZE1000 SHAFT, GOVERNOR ARM 1 10 90131ZE1000 BOLT, DRAIN PLUG 2 11 90451ZE1000 WASHER, THRUST 6MM 1 12 90601ZE1000 WASHER DRAIN PLUG 10.2MM 2 13 90602ZE1000 CLIP, GOVERNOR HOLDER 1 14 15 16 91353671003 O- RING 13.5X1.5 (ARAI) 1 17 9405010000 NUT, FLANGE 10MM 1 18 9410106800 WASHER, PLAIN 6MM 2 19 9425108000 PIN, LOCK 8MM 1 20 957010601200 BOLT, FLANGE 6X12 2
91001ZF1003 BEARING, RADIAL BALL 6205 1
*
91202883005 OIL SEAL 25X41X6 1
*
*
#
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 71
CYLINDER HEAD ASSY.
HONDA GX160K1QXC9 — CYLINDER HEAD ASSY.
PAGE 72 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 12210ZH8000 CYLINDER HEAD ........................................ 1 .......... INCLUDES ITEMS W/
2 3 4# 12216ZE5300 CLIP, VALVE GUIDE 1 5 12251ZF1800 GASKET, CYLINDER HEAD 1 6 12310ZE1841 COVER, HEAD 1 7 12391ZE1000 GASKET, CYLINDER HEAD COVER 1 8 15721ZE1840 TUBE, BREATHER 1 9 90013883000 BOLT, FLANGE 6X12 (CT200) 4 10 90043ZE1020 BOLT, STUD 6X109 2 11 90047ZE1000 BOLT, STUD 8X32 2 12 9430110160 PIN A, DOWEL 10X16 2 13 9500280000 CLIP, TUBE C12 2 14 957230806000 BOLT, FLANGE 8X60 4 15 9807956846 SPARK PLUG BPR6ES (NGK) 1
12204ZE1306 GUIDE, VALVE OS (OPTIONAL) 1
*
12205ZE1315 GUIDE, EXHAUST VALVE OS (OPT.) ......... 1 .......... INCLUDES ITEMS W/#
*
*
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 73
FAN COVER ASSY.
HONDA GX160K1QXC9 — FAN COVER ASSY.
PAGE 74 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — FAN COVER ASSY.
FAN COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 19610ZE1000ZA COVER, FAN *R8* BRIGHT RED 1 4 19611ZH8810 PLATE, SIDE (OIL ALERT) 1 7 90601ZH7013 CLIP, HARNESS 1 8 19630ZH8000 SHROUD 1 10 32197ZH8003 SUB- HARNESS 1 11 36100ZE1015 SWITCH ASSEMBLY, ENGINE STOP 1 11 36100ZH7003 SWITCH ASSEMBLY, ENGINE STOP 1 13 90013883000 BOLT, FLANGE 6X12 (CT200) 6 14 90022888010 BOLT, FLANGE 6X20 (CT200 1 17 34150ZH7003 ALERT UNIT, OIL 1 19 957010600800 BOLT, FLANGE 6X8 1
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 75
FLYWHEEL ASSY.
HONDA GX160K1QXC9 — FLYWHEEL ASSY.
PAGE 76 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 13331357000 KEY, SPECIAL WOODRUFF 25X18 1 2 19511ZE1000 FAN, COOLING 1 4 28451ZH8003 PULLEY, STARTER 1 5 31100ZE1010 FLYWHEEL 1 5 31100ZE1810 FLYWHEEL, LAMP 1 8 90201878003 NUT, SPECIAL 14MM 1
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 77
FUEL TANK ASSY.
HONDA GX160K1QXC9 — FUEL TANK ASSY.
PAGE 78 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — FUEL TANK ASSY.
FUEL TANK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 16854ZH8000 RUBBER, SUPPORTER 107MM 1 2 16955ZE1000 JOINT, FUEL TANK 1 3 17510ZE1020ZA TANK, FUEL *NH31* MCKINLEY WHITE 1 5 17620ZH7023 CAP, FUEL FILLER 1 6 17631ZH7003 GASKET, FUEL FILLER CAP 1 10 89218ZE1000 WRENCH, SPARK PLUG 1 11 91353671003 O-RING 13.5X1.5 (ARAI) 1 12 9405006000 NUT, FLANGE 6MM 2 13 950014500360M BULK HOSE, FUEL 4.5X3000 (4.5X140) 1 14 9500202080 CLIP, TUBE B8 2 15 957010602500 BOLT, FLANGE 6X25 1
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 79
IGNITION COIL ASSY.
HONDA GX160K1QXC9 — IGNITION COIL ASSY.
PAGE 80 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 30500ZE1033 COIL ASSEMBLY, IGNITION 1 2 30700ZE1013 CAP ASSEMBLY, NOISE SUPPRESSOR 1 7 36101ZE1010 WIRE, STOP SWITCH 370MM 1 11 90121952000 BOLT, FLANGE 6X25 2
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 81
MUFFLER ASSY.
HONDA GX160K1QXC9 — MUFFLER ASSY.
PAGE 82 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — MUFFLER ASSY.
MUFFLER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 18310ZE1821 MUFFLER, SILENT 1 2 18315ZE1000 STAY, MUFFLER 1 3 18320ZF1H51 PROTECTOR, MUFFLER 1 5 18331883810 CAP, MUFFLER 1 7 18355ZE1810 ARRESTER, SPARK (SILENT) 1 8 18381ZH8800 GASKET, MUFFLER 1 10 90016ZE1000 BOLT, FLANGE 6X13 1 11 90050ZE1000 SCREW, TAPPING 5X8 4 12 90055ZE1000 SCREW, TAPPING 4X6 3 15 94001080000S NUT, HEX. 8MM 2 16 957010601200 BOLT, FLANGE 6X12 1
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 83
HONDA GX160K1QXC9 — PISTON AND RINGS ASSY.
PISTON AND RINGS ASSY.
PAGE 84 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — PISTON AND RINGS ASSY.
PISTON AND RINGS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 13010ZF1023 RING SET, PISTON (STANDARD) 1 1 13010ZH8941 RING SET, PISTON (STANDARD 1 1 13011ZF1023 RING SET, PISTON (OS 0.25) (OPTIONAL) 1 1 13011ZH8941 RING SET, PISTON (OS 0.25) (OPTIONAL) 1 1 13012ZF1023 RING SET, PISTON (OS 0.50) (OPTIONAL) 1 1 13012ZH8941 RING SET, PISTON (OS 0.50) (OPTIONAL) 1 1 13013ZF1023 RING SET, PISTON (0.75) (OPTIONAL) 1 1 13013ZH8941 RING SET, PISTON (0.75 (OPTIONAL) 1 2 13101ZH8000 PISTON, STANDARD 1 2 13102ZH8000 PISTON , OS 0.25 (OPTIONAL) 1 2 13103ZH8000 PISTON, OS 0.50 (OPTIONAL) 1 2 13104ZH8000 PISTON, 0.75 (OPTIONAL) 1 3 13111ZE1000 PIN, PISTON 1
4 13200ZE1010 ROD ASSEMBLY, CONNECTING ....................... 1 ......... INCLUDES ITEMS W/
5 6 90551ZE1000 CLIP, PISTON PIN 18MM 2
90001ZE1000 BOLT, CONNECTING ROD 2
*
*
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 85
HONDA GX160K1QXC9 — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
PAGE 86 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 28400ZH8013ZA STARTER ASSY., RECOIL *R8*BRIGHT RED ............. 1 ........ INCLUDES ITEMS W/
2 3 4 5 6 7 8 9 10 11 12 90008ZE2003 BOLT, FLANGE 6X10 3
28410ZH8003ZA CASE, RECOIL STARTER *R8* BRIGHT RED 1
*
28420ZH8013 REEL, RECOIL STARTER 1
*
28422ZH8013 RATCHET, STARTER 2
*
28433ZH8003 GUIDE, RATCHET 1
*
28441ZH8003 SPRING, FRICTION 1
*
28442ZH8003 SPRING, RECOIL STARTER 1
*
28443ZH8003 SPRING, RETURN 2
*
28461ZH8003 KNOB, RECOIL STARTER 1
*
28462ZH8003 ROPE, RECOIL STARTER 1
*
90003ZH8003 SCREW, SETTING 1
*
*
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 87
GASKET KIT ASSY.
HONDA GX160K1QXC9 — GASKET KIT ASSY.
NO ART WORK
PAGE 88 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — GASKET KIT ASSY.
GASKET KIT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 2 3 4 5 6
7 06111ZH8405 GASKET KIT .......................................................... 1 .......... INCLUDES ITEMS W/
11381ZH8801 GASKET, CASE COVER (NON- ASBESTOS 1
*
12251ZF1800 GASKET, CYLINDER HEAD 1
*
12391ZE1000 GASKET, CYLINDER HEAD COVER 1
*
16212ZH8800 GASKET, INSULATOR 1
*
16221ZH8801 GASKET, CARBURETOR 1
*
18381ZH8800 GASKET, MUFFLER 1
*
*
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 89
LABELS ASSY.
HONDA GX160K1QXC9 — LABELS ASSY.
PAGE 90 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
HONDA GX160K1QXC9 — LABELS ASSY.
LABELS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 87521ZH8020 EMBLEM, 5.5 1 3 87522ZH9000 LABEL, CAUTION 1 6 87528ZE1810 MARK, CHOKE 1 8 87532ZH8810 MARK, OIL ALERT (E) 1 10 87534ZE1841 LABEL, AIR CLEANER CAUTION 1 11 87535ZE1840 MARK, AIR CLEANER SALES POINT 1
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 91
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
A Returned Material Authorization 1. must be approved by Multiquip prior to shipment.
To obtain a Return Material Authorization, 2. a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.
The parts numbers and descriptions a. must match the current parts price list.
The list must be typed or computer b. generated.
The list must state the reason(s) c. for the return.
The list must reference the sales d. order(s) or invoice(s) under which the items were originally purchased.
The list must include the name e. and phone number of the person requesting the RMA.
A copy of the Return Material Authorization 3. must accompany the return shipment.
Freight is at the sender’s expense. All 4. parts must be returned freight prepaid to Multiquip’s designated receiving point.
Parts must be in new and resalable 5. condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
The following items are not returnable:6.
Obsolete parts. (If an item is in the a. price book and shows as being replaced by another item, it is obsolete.)
Any parts with a limited shelf life b. (such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
Any line item with an extended c. dealer net price of less than $5.00.
Special order items.d.
Electrical components.e.
Paint, chemicals, and lubricants.f.
Decals and paper products.g.
Items purchased in kits.h.
The sender will be notified of any material 7. received that is not acceptable.
Such material will be held for five 8. working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
Credit on returned parts will be issued 9. at dealer net price at time of the original purchase, less a 15% restocking charge.
In cases where an item is accepted, for 10. which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
Credit issued will be applied to future 11. purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
Effective: February 22, 2006
PAGE 92 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
NOTES
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 93
OPERATION AND PARTS MANUAL
©
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com
Mayco Parts Warranty Department
Tel. (800) 421-1244 Fax (800) 537-3927
800-427-1244 310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
800-306-2926 310-537-3700
Service Department Technical Assistance
800-421-1244 310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032
800-421-1244, Ext. 279 310-537-3700, Ext. 279
Fax: 310-537-1173
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Momoxpan, Cholula, Puebla 72760 Mexico Contact: pmastretta@cipsa.com.mx
Tel: (52) 222-225-9900 Fax: (52) 222-285-0420
Unit 2, Northpoint Industrial Estate, Global Lane, Dukinfield, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk
Tel: 0161 339 2223 Fax: 0161 339 3226
CANADA
Multiquip
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com
COPYRIGHT 2010, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
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