THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 38261
PROPOSITION 65 WARNING
Engineexhaustandsomeof
its constituents, and some dust created
by power sanding, sawing, grinding,
drillingandotherconstructionactivities
contains chemicals known to the State
of California to cause cancer, birth
defects and other reproductive harm.
Some examples of these chemicals are:
Your risk from these exposures varies,
dependingonhowoftenyoudothistype
of work. To reduce your exposure to
these chemicals:work in aALWAYS
well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed
to filter out microscopic particles.
PAGE 2 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNINGRESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and
other materials with silica in their composition may give
off dust or mists containing crystalline silica. Silica is a
basic component of sand, quartz, brick clay, granite and
numerous other minerals and rocks. Repeated and/or
substantial inhalation of airborne crystalline silica can
cause serious or fatal respiratory diseases, including
silicosis. In addition, California and some other
authorities have listed respirable crystalline silica as a
substance known to cause cancer. When cutting such
materials, always follow the respiratory precautions
mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and
other materials can generate dust, mists and fumes
containing chemicals known to cause serious or fatal
injury or illness, such as respiratory disease, cancer,
birth defects or other reproductive harm. If you are
unfamiliar with the risks associated with the particular
process and/or material being cut or the composition of
the tool being used, review the material safety data
sheet and/or consult your employer, the material
manufacturer/supplier, governmental agencies such as
OSHA and NIOSH and other sources on hazardous
materials. California and some other authorities, for
instance, have published lists of substances known to
cause cancer, reproductive toxicity, or other harmful
effects.
Control dust, mist and fumes at the source where
possible. In this regard use good work practices and
follow the recommendations of the manufacturers or
suppliers, OSHA/NIOSH, and occupational and trade
associations. Water should be used for dust
suppression when wet cutting is feasible. When the
hazards from inhalation of dust, mists and fumes cannot
be eliminated, the operator and any bystanders should
always wear a respirator approved by NIOSH/MSHA for
the materials being used.
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 3
Explanation of Code In Remarks Column............... 40
Suggested Spare Parts ........................................... 41
HONDA GX160K1QXC9
GASOLINE ENGINE
COMPONENT DRAWINGS
NOTE
PAGE 4 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
N View Parts Diagrams
N Order Parts
N Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
When ordering parts, please supply:
R Dealer Account Number
R Dealer Name and Address
R Shipping Address (if different than billing address)
R Return Fax Number
R Applicable Model Number
R Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
R Specify Preferred Method of Shipment:
UPS/Fed Ex DHL
N Priority One Tr uck
N Ground
N Next Day
N Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 5
SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating
this equipment. Failure to read and understand the Safety
Messages and Operating Instructions could result in injury to
yourself and others.
This Owner's Manual has been
developed to provide complete
instructions for the safe and
NOTE
Before using this MASONRY SAW, ensure that the operating
individual has read and understands all instructions in this
manual.
efficient operation of the
MULTIQUIP MP1. For engine
maintenance information, please
refer to the engine manufacturers
instructions for data relative to its
safe operation.
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
DANGER: You WILL be KILLED or
SERIOUSLY injured if you DO NOT follow
directions.
Guards and Covers In Place
NEVER operate the saw without blade guards
and covers in place. Adhere to safety
guidelines ANSI American National
Standards Institute, OSHA or other applicable
local regulations.
Rotating Blade
Rotating blade can cut and crush. Keep
hands and feet clear.
Burn Hazards
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. NEVER operate the engine with
heat shields or heat guards removed.
Rotating Parts
WARNING: You CAN be KILLED or
SERIOUSLY injured if you DO NOT follow
directions.
NEVER operate equipment with covers, or
guards removed. Keep fingers,
and
clothing
prevent injury.
away from all moving parts to
CAUTION: You CAN be injured if you
DO NOT follow directions.
Accidental Starting
Potential hazards associated with masonry saw operation will
be referenced with "
this manual, and will be referenced in conjunction with Safety
"
Message Alert Symbols
Hazard Symbols
".
" which appear throughout
PAGE 6 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
ALWAYS place the engine ON/OFF
switch in the OFF position, when the saw
is not in use.
hands, hair
SAFETY MESSAGE ALERT SYMBOLS
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury
and damage to the engine or equipment can
result if operating in speed ranges above
maximum allowable.
Respiratory Hazard
ALWAYS wear approved respiratory protection
that complies with ANSI-Z87.1.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection that complies with ANSI-Z87.1
HAZARD SYMBOLS - Gasoline Powered Models
Lethal Exhaust Gases
Engine exhaust gases contain poisonous
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited. DONOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
use fuel as a cleaning agent.
Equipment Damage Messages
NOTE
Other important messages are provided throughout this manual
to help prevent damage to your concrete saw, other property, or
the surrounding environment.
This
saw
, other property, or the
surrounding environment could be
damaged if you do not follow
instructions.
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 7
RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual may
lead to serious injury or even death! This
equipment is to be operated by trained and
qualified personnel only! This equipment is
for industrial use only.
The following safety guidelines should always be used when
operating the MP1 SAW. Unless otherwise noted, these
guidelines refer to saws with gasoline powered engines.
SAFETY
■
DO NOT operate or service this equipment
before reading this entire manual.
■
This equipment should not be operated by
persons under 18 years of age.
■
NEVER operate the saw without proper protective
clothing, shatterproof glasses, steel-toed boots
and other protective devices required by the job.
SAFETY - GASOLINE POWERED ENGINES
■
NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow
these parts to cool before servicing
the saw.
■
High Temperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
hot!
with
■
The engine of this saw (
adequate free flow of cooling air. NEVER operate the saw in
components can cause serious burns.
gasoline model only
any enclosed or narrow area
where free flow of the air is
restricted. If the air flow is
restricted it will cause serious
damage to the saw's engine
and may cause injury to
people. Remember the
saw's engine gives off
DEADLY
gas.
) requires an
carbon monoxide
■
NEVER operate this equipment when not
feeling well due to fatigue, illness or taking
medicine.
■
NEVER operate the saw under the
influence or drugs or alcohol.
■
NEVER use accessories or attachments,
which are not recommended by Multiquip
for this equipment. Damage to the equipment and/or injury to
user may result.
■
Manufacturer does not assume responsibility for any accident
due to equipment modifications. Unauthorized equipment
modification will void all warranties.
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
ALWAYS check the saw for loosened threads or bolts before
starting.
■
NEVER operate the saw in an explosive atmosphere where
fumes are present or near combustible materials. An explosion
or fire could result causing severe
bodily harm or even
death.
■
NEVER use fuel as a cleaning agent.
■
■
■
■
■
■
■
ALWAYS stop the engine before servicing, adding fuel and
oil.
ALWAYS refuel in a well-ventilated
area, away from sparks and open
flames.
ALWAYS use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it to cool.
NEVER
machine. Fire or explosion could result from
fuel vapors
engine.
Topping-off to filler port is dangerous, as it tends to spill fuel.
ALWAYS service air cleaner frequently to prevent carburetor
malfunction.
NEVER run the engine without the air filter. Severe engine
damage could occur. (Gasoline powered engines)
smoke
around or near the
, or if fuel is spilled on a
hot!
PAGE 8 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
RULES FOR SAFE OPERATION
SAFETY - ELECTRIC POWERED MODELS
■
ALWAYS connect the motor to a power source in compliance
with all local electrical codes. This must be performed by a
qualified electrician.
■
ALWAYS use only outdoor approved GROUNDED extension
cords.
■
MAKE CERTAIN the power cord/extension cord is free from
damage and that the grounding circuit is operational.
■
MAKE CERTAIN the extension cord used is intended to be
used in the environment you will be using it in. If an extension
is used, NEVER submerge the connection in water. To reduce
the risk of electrical shock, always make water-tight
connections.
■
MAKE CERTAIN the "ON/OFF" switch is in the "OFF" position
before plugging in the power cord/extension cord to avoid
accidental starting.
■
ALWAYS stop the motor before servicing. MAKE CERTAIN
the motor is stopped and turned "OFF" at the switch, and the
power cord is disconnected from the power source.
■
Use only the guage wire and length of cord recommended
for the motor size.
■
When cutting, ALWAYS be aware of the location of the cord.
BLADE SAFETY
■
■
■
■
WARNING
■
ALWAYS check to make sure that the
operating area is clear before starting the
engine.
Use appropriate blades manufactured for use on masonry
saws.
WARNING
Always inspect blades before each
use. The blade should exhibit no
cracks, dings, or flaws in the steel
centered core and/or rim. Center
(arbor) hole must be undamaged and
true.
Examine blade flanges for damage, excessive wear and
cleanliness before mounting blade. Blade should fit snugly
on the shaft and against the inside/outside blade flanges.
Ensure the blade is marked with an operating speed greater
than the blade shaft speed of the saw.
GENERAL SAFETY
■
ALWAYS read, understand, and follow procedures in
Operator's Manual before attempting to operate equipment.
■
ALWAYS be sure the operator is familiar with proper safety
precautions and operating techniques before using the saw.
■
NEVER leave the machine
■
Block the unit when leaving or when using on a slope.
■
ALWAYS check to make sure that the operating area is clear
before starting the engine.
■
Maintain this equipment in a safe operating condition at all
times.
■
AVOID wearing jewelry or loose fitting clothing that may snag
on the controls or moving parts, this can cause a serious
injury.
■
ALWAYS keep clear of
operating or the saw.
■
ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of
the reach of children.
■
NEVER use accessories or attachments which are not
recommended by the manufacturer for this equipment.
Damage to the equipment and/or injury to user may result.
unattended
rotating
or
while running.
moving parts
while
■
■
■
■
■
■
■
■
Only cut the material that is specified by the blade. Read the
specifications of the blade to ensure the proper tool has been
matched to the material being cut.
Always keep blade guards in place.
Exposure of the blade must not
exceed 180 degrees.
NEVER touch or try to stop a moving
blade with your hands. ALWAYS
keep hands clear of the blade.
Ensure that the blade does not come
into contact with the ground or surface
during transportation. DO NOT drop the blade on ground or
surface.
The engine governor is designed to permit maximum engine
speed in a no-load condition. Speeds that exceed this limit
may cause the blade to exceed the maximum safe allowable
speed.
Ensure that the blade is mounted for proper operating
direction.
Keep all inexperienced and unauthorized people away from
the equipment at all times.
ALWAYS use or operate the saw on a level surface to prevent
the saw from tipping.
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 9
RULES FOR SAFE OPERATION
SAW MAINTENANCE (CLEANING)
■
ALWAYS clean the saw before maintenance or repair.
■
DO NOT use aggressive cleaners (i.e. containing solvents).
DO NOT use high pressure water jets, aggressive detergents
or solutions and liquids with a temperature exceeding 86 F.
Use a fluff-free cloth only.
■
Use a cloth which may be lightly moistened only for removing
dust and dirt. Hard packed dirt can be removed with a
brush.
■
NEVER let water, cleaning liquid or vapor penetrate into the
electric motor, connectors, plugs, and switches. When
cleaning cover all apertures or openings on all electrical
components.
■
ALWAYS use a soft, low-pressure water jet and a brush to
rinse dirt and incrustations away. Be particularly careful not
to spray water on sensitive parts of of the saw (e.g. electric
motor, ON/OFF switch). Clean the motor and ON/OFF switch
moist
by wiping with a
■
DO NOT rinse the bearings of the drive elements (gasoline
model only).
cloth.
soft
SAW TRANSPORTATION SAFETY
■
■
■
■
EMERGENCIES
■
■
Use an appropriate lifting equipment to ensure the safe
movement of the saw.
DO NOT use the handles as lifting points.
Safeguard against extreme saw attitudes relative to level.
An engine tipped to extreme angles may cause oil to gravitate
into the cylinder head making the engine start difficult.
(Gasoline powered engines)
NEVER transport the saw with the blade mounted.
ALWAYS know the
location of the nearest
fire extinguisher
ALWAYS know the location of the
nearest and
.
first aid kit
.
■
In emergencies
nearest phone or
Also know the phone numbers of the nearest
ambulance, doctor
information will be invaluable in the case of an
emergency.
always
know the location of the
keep a phone on the job site
and
fire department
.
. This
PAGE 10 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
NOTES
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 11
PAGE 12 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
DIMENSIONS
Figure 1. Dimensions
.FERSNOISNEMID
A
)rotomcirtcele(
A
)enigneenilosag(
B)mc601(.ni0.24
C)mc6.85(.ni0.72
D)mc79.31(.ni5.5
E)mc8.63(.ni5.41
F)mc2.92(.ni5.11
G)sretem53.6(.ni5.2
SNOISNEMID.3ELBAT
)mc47(.ni0.92
)mc47(.ni0.92
H)sretem2.84(.ni0.91
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 13
GENERAL INFORMATION
MP1 MASONRY SAW
The MP1 masonry saw is designed for vigorous wet-cutting
masonry applications. The heavy-duty aluminum conveyor cart
and ball bearing roller wheels ensure material stability and
smooth travel. In addition a reinforced jig-welded steel frame
provides rigidity for cutting accuracy and long service life.
This saw is available with either an
engine
1.5 HP or 2.0 HP with overload protection. Each motor can
operate at either 115 VAC or 230 VAC. The electric motor input
voltage is selectable by means of a toggle switch. Always make
sure that the input voltage being supplied to the motor matches
the position of the voltage selector toggle switch located on top
of the motor.
If desired, the MP1 saw can be configured with a 5.5 HP Honda
GX160 gasoline engine.
All MP1 models include a high flow water pump, cutting jig, water
hoses and associated plumbing to enable the operator to begin
wet cutting.
DRY CUTTING APPLICATIONS
The MP1 masonry saw is shipped from the factory for wet-cutting
saw applications, however it can be used for dry-cutting saw
applications (see dry-cutting saw applications in this manual).
The most import thing to remember is to
pump
failure to disconnect the pump (when running dry) will cause
pump failure. NEVER! have the water pump engaged when dry
cutting applications are involved.
BLADE APPLICATIONS
. The heavy duty electric motors are available in either
. The water pump is cooled by the flow of water, and
electric motor
disconnect the water
or a
gasoline
ACCESSORIES/REPLACEMENT PARTS
If desired the MP1 masonry saw can be equipped with a scissors
type support stand P/N TRAK14SS, this stand is ideal when the
saw needs to be transported and placed on a secure reliable
platform.
OVERVIEW OF FEATURES
■
1.5 or 2.0 HP, 115/230 VAC , 60 Hz heavy duty electric motors
with overload protection.
■
5.5 HP Honda GX160 gasoline engine.
■
14-inch blade capacity provides 5-inch depth of cut.
■
Rugged aluminum conveyor cart for optimum stability.
■
Open back design permits capability of cutting large
materials.
■
Ergonomically designed cutting head provides operator
relief in high tempo operations.
■
Mounted carrying handles for easy transportation.
■
Rubber-matted cutting table helps hold the material being
cut in place while resisting vibrations for smoother cuts with
less chipping.
■
Cutting table marked in inches and centimeters (ruler) for
precision cuts.
■
Stay-level blade guard for operator safety.
■
Rigid steel frame minimizes vibrations and assures accurate
cutting.
■
Mechanical Water Pump Kit (Gasoline Model Only)
■
Electric Submersible Water Pump Kit (Electric Models Only).
This saw has been designed to incorporate the use of diamond
blades as the cutting tool. The optimum performance of this saw
is best evidenced by using 14-inch (356 mm) diamond blades
that match the material being cut. Ask your dealer, or call
MULTIQUIP about your specific cutting application.
PAGE 14 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
NOTES
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 15
CONTROLS AND COMPONENTS
Figure 2. MP1 Saw (Electric/Gasoline)
PAGE 16 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
CONTROLS AND COMPONENTS
Figure 2 shows the location of the basic controls or components
for the MP1 saw. Listed below is a brief explanation of each
control or component.
1.Ruler Backstop – When cutting, place material against
backstop. Use measurement rail (ruler) to determine where
material is to be cut.
16.Carrying Handle (Tray) – Grip this handle (right-side) to
trasport the saw.
17.Electric Water Pump – For best results place the pump
between the splash shield and the rear of the water tray.
This is for electric models only. Plug water pump power
cord into AC receptacle on electric motor conduit box.
NEVER
2.Water Tray – When wet cutting is required, fill with clean
fresh water. Make sure submersible is totally immersed in
water.
3.Cutting Head Handle – Grab hold of this handle to move
up
the cutting blade head either
cutting head, release the mounting plate release/lock lever.
4.Carrying Handle (Head) – Grip this handle (front) to lift
the mounting plate.
5.Blade Guard – Protects the user from the cutting blade.
NEVER
6.Power ON/OFF Box – This box is used on
models
position. Place in the OFF position to shut-down the saw.
7.V-belt Cover – Remove this cover to access the drive Vbelt.
8.Mounting Plate Release/Lock Lever – Push this lever
backwards to release
the cutting head to move either up or down. Push the lever
forward to lock
9.Electric Motor/Conduit Box– This unit uses 2 different
types of electric motors and voltages (see Table 2). Always
make sure the voltage selector switch has been set to the
correct position for the voltage being supplied to the motor.
Plug the water pump (electric models only) power cord
into the AC receptacle located on the conduit box.
10.Mounting Plate – Supports the electric motor/gasoline
engine. Plate has slotted holes for horizontal (right-side)
and vertical (left-side) adjustment of cutting head.
11.Carrying Handle (Head) – Grip this handle (rear) to lift
the mounting plate.
12 . Tie Rod – The tie rod length has been set at the factory for
best blade guard position for the majority of the cutting that
will be done.
13.Spring Tensioner – Allows for an easy up and down
movement of the mounting plate.
operate the saw with the blade guard removed.
saws only
NEVER
. To turn on the saw place in the ON
operate the saw with the V-belt cover removed.
the mounting plate. This will allow
the mounting plate in place.
or down. To move the
electric
18.Spindle Bolt/Outside Blade Flange – When mounting
of the cutting blade is required, remove the spindle bolt
and outside blade flange. Align cutting blade with inside
flange arbor and reassemble spindle and outside blade
flange.
19.Splash Guard – Keeps water and debris from leaving the
water tray.
20.Carrying Handle (Tray) – Grip this handle (left-side) to
trasport the saw.
21.Mechanical Water Pump – This pump is used on gasoline
models only. Saw is shipped from the factor for wet cutting
applications (pump handle down). Place pump handle
upwards to disengage pump.
22.Engine – The gasoline model saws uses a 5.5 HP Honda
GX160, 4-stroke, OHV, single cylinder, air cooled gasoline
engine.
23.V-belt Cover (Gasoline Only) – Remove this cover to
access the engine shaft-side V-belt.
saw with the V-belt cover removed.
24.Water Lines – Replace the clear vinyl tubing water lines
when they become brittle, worn or clogged. Water kits are
available through your dealer.
25.Priming Bulb – Squeeze this bulb to prime the mechanical
water pump (gasoline models only).
26.Blade Wrench – Use this tool to mount and remove cutting
blade.
27.Strainer – For best results place the strainer between the
splash shield and the rear of the water tray. This is for
gasoline models only.
be immersed in water.
28.Miter Box – For angled cuts, place the lip of the miter box
on the measurement rail with the threaded thumb knob
facing you and tighten.
run pump dry. Pump must be immersed in water.
NEVER
NEVER
run pump dry. Strainer must
run pump dry.
NEVER
operate the
14.Mounting Plate Lock/Release Knobs – Turn knob (2)
clockwise to release the mounting plate. Turn counterclockwise to tighten.
15.Stopper – Place stopper in tray when filling with water.
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 17
MP1 — ELECTRIC MOTOR COMPONENTS
Figure 3. Electric Motor Components
PAGE 18 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
MP1 — ENGINE COMPONENTS
Figure 4. Engine Controls and Components
INITIAL SERVICING-GASOLINE ENGINE
The engine (Figure 4) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the manufacturers engine
manual for instructions & details of operation and servicing.
1.Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
7.Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
NOTE
DANGER
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity
to cool down. In the event of a fuel spill, DO NOT
attempt to start the engine until the fuel residue has been completely
wiped up, and the area surrounding the engine is dry.
2.Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
3.Engine ON/OFF Switch – ON position permits engine
the starter grip until resistance is felt, then pull briskly and
smoothly.
5.Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
6.Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
, lever back toward operator
8.Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean
spark plug once a month.
9.Muffler – Used to reduce noise and emissions
operating. NEVER operate the engine with the muffler removed.
10.Fuel Tank – Holds unleaded gasoline. For additional
information refer to engine owner's manual.
11.Oil Drain Bolt – Drain used oil while the engine is warm.
12.Oil Level Cap and Dipstick – Check engine oil with
engine stopped and in a level position.
Operating the engine without an
air filter, with a damaged air filter,
.
or a filter in need of replacement
will allow dirt to enter the engine,
causing rapid engine wear.
WARNING
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 19
PRE-SETUP (ELECTRIC)
PRE-SETUP
6.Insert the water pump
on the electric motor conduit box as shown in Figure 6.
WARNING
Whenever cleaning, adjusting or lubricating any part of the saw,
MAKE CERTAIN to place the power ON/OFF switch in the OFF
position and disconnect the plug from the power source.
Assembly (Electric Powered Saws Only)
1.Open the shipping container carefully, lift the saw by its carrying
handles and place it on a suitable table or platform. Make sure
the table or platform can support the weight of the saw. The
saw platform should be rigid and stationary so that it will not
move, sag, or sway due to the vibrations and movements of
the saw.
2.If using the MP1 series
attach stand to the under-side of the water tray. Follow the
instructions supplied with the support stand kit when attaching
it to the water tray.
3.Attach the clear plastic water hose (Figure 5) coming from the
blade guard to the water pump.
support stand kit
(P/N TRAK14SS),
CONVEYOR CART PLACEMENT
1.Place the conveyor cart across the water tray as shown in
Figure 7. Align the wheels of the cart with the outer edge of the
water tray. Push the cart back and forth, it should move freely in
both directions.
power plug
Figure 6. Water Pump Power Connection
into the outlet receptacle
4.Fill the water tray with
clean fresh water
intake must always be fully covered by water
keep the pump intake free of sludge, debris and other
materials that may accumulate in the tray.
5.Make certain that the water hose will not come in contact
with the blade or interfere with any moving parts. The best
location for the water pump/strainer is between the splash
shield and the rear of the water tray. This will prevent some
of the abrasive particles from flowing through the pump.
. The
water pump
. Also,
Figure 7. Conveyor Cart Placement
Figure 5. Water Tray/Water Pump
PAGE 20 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
PRE-SETUP (ELECTRIC)
WARNING
4.Diamond Segment or Rim - Ensure there are no cracks,
Failure to thoroughly inspect the blade for
operational safety could result in damage
to the blades or the saw and may cause
serious injury to the user or others in the
operating area. Inspect the blade flanges
and shaft for damage before installing the
blade.
SAW BLADES
Diamond blades are recommended for you saw. Ask your
MULTIQUIP dealer about your specific cutting application.
SAW BLADE DEFINITIONS (FIGURE 8)
1.Stress Relief Holes (Gullets) - Check the steel core for
cracks that may have propagated from the slots and/or
gullets. Cracks indicate extreme fatigue failure and if sawing
continues, catastrophic failure will occur.
5.Specifications - Ensure that the blade specifications, size,
6.Arbor Hole - It is essential that the arbor hole diameter
7.MAX RPM - This RPM reference is the maximum safe
BLADE INSTALLATION
dings, or missing portions of the diamond segment/rim. DO
use a blade that is missing a segment or a portion
NOT
of the rim.
cause damage to your saw or injury to the user or others in
the operating area.
and diameter properly match up to sawing operations.
Utilizing a blade not matched properly to the task may result
in poor performance and/or blade damage.
properly matches the blade, and that it is free from distortion.
Correct blade flanges (collars) must be used. The inside
face of the flanges must be clean and free of debris. An outof-round arbor condition will cause damage to the blade
and the saw.
operating speed for the blade selected. NEVER exceed the
max RPM on the diamond blade. Exceeding the maximum
RPM is dangerous and may cause poor performance and
may damage the blade.
Damaged and /or missing segments/rims may
1.Use the
2.Ensure the capacity of the blade guard matches the diameter
3.Using the blade nut wrench, remove the
Figure 8. Diamond Blade
2.Edge of the Steel Core - Check the diameter edge for
discoloration (blue oxidation) indicating an overheating
condition caused by insufficient cooling water/air.
Overheating of blades may lead to loss of core tension and/
or increase the possibility for blade failure. Make sure the
steel core's width is uniform about the rim of the blade, and
not succumbing to an "under-cutting" condition brought
about by highly abrasive material or improper under-cutting
core protection.
3.Directional Arrow - Ensure that the blade is oriented
properly on the blade shaft for sawing. Reference the
directional arrow on the blade and place it so the direction
of rotation "downcuts" with the turn of the shaft.
blade shaft nut. Tighten securely. DO NOT over tighten.
Figure 9. Blade Placement
. Install the cutting blade onto the
. Re-install the outside blade flange and
inside
and
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 21
PRE-SETUP (ELECTRIC)
CONNECTING THE POWER (FIGURE 10)
1.Place the power ON/OFF switch (Figure 10) in the OFF
position (down).
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER use
connecting to a power source. Defective cables may cause
damage to the saw's electric motor or electrical shock.
Figure 10. Power ON/OFF Switch (OFF)
2.Connect an extension cord (Figure 13) of adequate current
carrying capacity to the power plug on the electric motor.
3.MAKE CERTAIN that the correct size extension cord is used.
Undersize wires will burn out motors. Use Table 4 to determine
the correct extension cord size.
ROTOM
EGATLOV
CAV
'05
GNOL
seziSdroCnoisnetxE.4ELBAT
'57
GNOL
4.This unit is shipped from the factory with the
switch
position of the switch from 115 VAC to 230 VAC, remove the
locking bolt and place the switch in the 230 VAC position. Re-
'001
GNOL
install the locking bolt to prevent accidently flipping the switch.
NEVER grab or touch a live power cord
(Figure 11) with wet hands , the possibility
exists of electrical shock, electrocution, and
even
death!
a damaged
Figure 11. Voltage Selector Switch
(Figure 12) in the 115 VAC position. To change the
or
worn
extension cable when
voltage selector
PH5.1511
PH5.1
PH0.2511
PH0.2
01.ON.ON
0321.ON
03221.ON.ON
4
1.ON
0
01
.ON
41
.ON
8
21
.ON
8
.ON
41
6.ON
21.ON
Figure 13. Extension Cord Connection
Figure 12. Voltage Selector Switch
PAGE 22 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
PRE-SETUP (ELECTRIC)
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
5.Plug the free end of the extension cord into an AC power
receptacle. Whenever possible use a GFCI receptacle
(Figure 14) to reduce the risk of electrical shock.
ALWAYS use a
extension cord and MAKE CERTAIN that the
motor is connected to a properly grounded
electric circuit. If possible use a ground fault
circuit interrupter to protect the operator from
possible
electric shock
grounded (3-wire
.
DRY CUTTING (ELECTRIC SAWS ONLY)
)
1.Un-plug the water pump power cord from the outlet
receptacle on the electric motor conduit box.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
2.The MP1 masonry saw is now ready for
setup procedures for
complete.
NEVER
to a AC power source. Running the pump
dry
disconnect the pump's power cord when
dry cutting.
dry cut
will
electric models saws only
with the pump connected
damage
the pump. Always
dry cutting
. The pre-
is now
Figure 14. GFCI Receptacle
6.The MP1 masonry saw is now ready for
setup procedures for
complete.
electric models saws only
wet cutting
. The pre-
is now
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 23
PRE-SETUP (GASOLINE)
PRE-SETUP
WARNING
Whenever cleaning, adjusting or lubricating any part of the saw,
MAKE CERTAIN to stop the engine and disconnect the spark
plug wire from the spark plug.
Assembly (Gasoline Powered Saws Only)
1.Remove the MP1 saw from its container and place it on a
suitable table or platform. Make sure the table or platform can
support the weight of the saw. The saw platform should be
rigid and stationary so that it will not move, sag, or sway due to
the vibrations and movements of the saw.
2.If using the MP1 series
attach stand to the under-side of the water tray. Follow the
instructions supplied with the support stand kit when attaching
it to the water tray.
3.The
gasoline powered
This pump operates by drawing power from the drive V-belts,
and has been adjusted and locked for wet cutting operation
when shipped from the factory.
support stand kit
saw uses a
(P/N TRAK14SS),
mechanical water
pump.
The MP1 gasoline model utilizes some of the same procedures
that are used for the MP1 electric models. Please reference pages
20 and 21 for the below referenced procedures:
■
Conveyor Cart Placement
■
Blade Selection and Inspection
■
Saw Blades
■
Blade Installation
DRY CUTTING (GASOLINE ONLY)
To disconnect the
belts perform the following:
1.Loosen the 2 hex head cap screws (Figure 15) that secure
the pump mount bracket.
2.
Pull
3.Tighten the 2 hex head cap screws that secure the pump
mount bracket.
mechanical water pump
the pump handle
upward
from the drive V-
to disengage the pump.
4.Fill the water tray with clean fresh water. The
intake (strainer) must always be fully covered by water
to operate effectively
sludge, debris and other materials that may accumulate in
the tray.
5.Make certain that the water hose will not come in contact
with the blade or interfere with any moving parts. The best
location for the water pump/strainer is between the splash
shield and the rear of the water tray. This will prevent some
of the abrasive particles from flowing through the pump.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
ALWAYS
tray in a manner that will allow the free
movement of the conveyor cart, and clearance
from the cutting blade and cutting action.
NOTE
. Also, keep the pump intake free of
position the
The mechanical water pump is
shipped from the factory for
cutting
strainer
applications.
water pump
in the water
wet
WET CUTTING (GASOLINE ONLY)
To connect the
perform the following:
1.Loosen the 2 hex head cap screws (Figure 16) that secure
the pump mount bracket.
2.
Push
3.Tighten the 2 hex head cap screws that secure the pump
mount bracket.
Figure 15. Pump Disengage
mechanical water pump
the pump handle
downward
to the drive V-belts
to engage the pump.
Figure 16. Pump Engage
PAGE 24 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
BEFORE STARTING
1.Read safety instructions at the
beginning of manual.
2.Clean the saw, removing dirt and
dust, particularly the engine
cooling air inlet, carburetor and air
cleaner.
PRE-SETUP (GASOLINE)
3.Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
4.Check carburetor for external dirt and dust. Clean with dry
compressed air.
5.Check fastening nuts and bolts for tightness.
ENGINE OIL CHECK
1.To check the engine oil level, place the saw on a secure
level surface with the engine stopped.
2.Remove the filler dipstick from the engine oil filler hole
(Figure 17) and wipe clean.
DANGERDANGER
DANGER
DANGERDANGER
FUEL CHECK
Figure 18. Engine Oil Dipstick (Oil Level)
epyTliO.5elbaT
nosaeSerutarepmeTepyTliO
remmuSrehgiHroC°5203-W01EAS
llaF/gnirpSC°01~C°5202/03-W01EAS
retniWrewoLroC°001-W01EAS
Explosive Fuel
Motor fuels are highly flammable and can be
dangerous if mishandled. DO NOT smoke
while refueling. DO NOT attempt to refuel the
pump if the engine is
hot! or running
.
1.Remove the gasoline cap located on top of fuel tank.
Figure 17. Engine Oil Dipstick (Removal)
3.Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4.If the oil level is low (Figure 18), fill to the edge of the oil filler
hole with the recommended oil type (Table 5). Maximum oil
capacity is 0.63 quarts (0.60 liters)
2.Visually inspect to see if the fuel level is low. If fuel is low,
replenish with unleaded fuel.
3.When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel
immediately!
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 25
OPERATION (ELECTRIC)
START-UP ELECTRIC MOTOR
CAUTION
Read and fully understand this manual before
starting or attempting to operate the saw
Before starting the saw's electric motor make
sure that the
Inspection
been completed and understood. DO NOT
proceed until the above mentioned sections have been
completed.
ALWAYS use the
blades are being used. If dry cutting is required
water pump.
water feed system
Safety, General Information
and
Pre-setup
unless special
sections have
dry cut
disconnect
NEVER lift the blade guard while the blade
is rotating. The possibility exists of
bodily harm
.
contact with the rotating saw blade. Wait for
the blade to
,
blade guard.
WARNING
ALWAYS wear approved eye and hearing
protection before operating the saw.
WARNING
NEVER place hands or feet inside the belt
guard or blade guard while the engine is
running. ALWAYS shut the engine down before
performing any kind of maintenance
1.Place the material to be cut (Figure 19) on the conveyor
cart against the backstop.
WARNING
severe
if fingers or hands come in
stop rotating
Figure 19. Material Placement
before lifting the
WARNING
NEVER place hands and fingers near the
cutting blade. The possibility exist of severe
bodily harm if hands and fingers come in
contact with rotating saw blade.
WARNING
ALWAYS ensure that the cutting blade has
been mounted correctly and that it is raised
above the surface you are about to cut.
DANGER
NEVER touch a live power cord with
wet hands. The possibility exists of
electrical shock, electrocution which
could cause severe bodily harm even
death.
2.Place the
in the release position (pull back to release). When
releasing the lock, hold on to the mounting plate handle to
prevent the plate from rising rapidly, possibly causing the
saw to become unstable. Let the plate raise slowly.
Figure 20. Mounting Plate Release/Lock Lever
mounting plate release/lock lever
(Figure 20)
PAGE 26 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
3.Adjust the cutting depth by pulling up or down on the
Cutting Head Handle
and is best utilized as a "
plate release/lock lever is released, the optimum cutting
action is attained by using the
rotate down onto the material to be cut. Simultaneously the
conveyor cart is moved slowly forward
material and cutting action.
A heavy-duty spring supports ergonomic return0t0-height
action of the cutting head assembly.
(Figure 21). This saw is designed,
Chop-Saw
". Once the mounting
Raise/Lower Handle
to advance the
to
OPERATION (ELECTRIC)
Figure 22. Power ON/OFF Switch (ON)
5.Push the
until the cut is complete. Move the cart back and remove
the cut pieces.
6.Avoid overloading the motor when cutting. However, the electric
motors are protected with a manual-reset thermal overload
switch that will turn the saw off if the motor is overheated. In the
event that the switch is tripped, turn the "ON/OFF" switch to
the "OFF" position and allow the motor to cool before
attempting to restart.
SHUTDOWN PROCEDURE
1. Place the power ON/OFF switch (Figure 23) in the OFF
position (down).
Figure 21. Cutting Head Handle
DANGER
ALWAYS
saw and be extremely aware of your body position - especially
your hands in relationship to the rotating blade. The possibility
exists of
in contact with the rotating saw blade.
be alert to the fact that there is a rotating blade on the
severe bodily harm even death
if your body comes
conveyor cart
Figure 23. Power ON/OFF Switch (OFF)
with the material, slowly and evenly
4.Turn the power ON/OFF switch (Figure 22) to the ON
position with the blade away from the material to be cut, the
cutting blade should begin to rotate. Before cutting
remember to follow all safety rules referenced in this
manual.
2.Wait for the cutting blade to stop rotating.
3.Disconnect the saw's AC power cord from the power source.
NEVER
unattended. This will prevent accidental starting.
4.Using a soft cloth, clean any excess debris or residue that
may have accumulated on the saw.
5.Store saw in a clean dry location where it will be out of the
reach of children.
leave the saw connected to a power source when
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 27
OPERATION (GASOLINE)
START-UP GASOLINE ENGINE
WARNING
Read and fully understand this manual before
starting or attempting to operate the saw
Before starting the saw's electric motor make
sure that the
Inspection
been completed and understood. DO NOT proceed until the
above mentioned sections has been completed.
Safety, General Information
and
Pre-setup
sections have
.
,
WARNING
NEVER operate the saw in a confined area or
enclosed area structure that does not provide
free flow of air
ample
.
WARNING
The engine speed has been set at the factory.
Changing the governor speed could damage the
blade and/or the saw.
1.Place the
2.Place the
position.
fuel valve lever
Figure 24. Engine Fuel Valve Lever
Engine ON/OFF switch
(Figure 24) to the "ON" position.
(Figure 25) in the "ON"
ALWAYS use the
blades are being used. If dry cutting is required disconnect water
pump.
water feed system
unless special
dry cut
WARNING
ALWAYS wear approved eye and hearing
protection before operating the saw.
WARNING
NEVER place hands or feet inside the belt
guard or blade guard while the engine is
running. ALWAYS shut the engine down
before performing any kind of maintenance
service on the saw.
3.Place the
position.
WARNING
NEVER place hands and fingers near the
cutting blade. The possibility exist of severe
bodily harm if hands and fingers come in
contact with rotating saw blade.
Figure 25. Engine ON/OFF Switch
The CLOSED position of the
choke lever enriches the fuel
NOTE
Choke Lever
mixture for starting a COLD engine.
The OPEN position provides the
correct fuel mixture for normal
operation after starting, and for
restarting a warm engine.
(Figure 26) in the "
CLOSED
"
WARNING
ALWAYS ensure that the cutting blade has
been mounted correctly and that it is raised
above the surface you are about to saw.
Figure 26. Choke Lever
PAGE 28 — MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10)
OPERATION (GASOLINE)
4.Rotate the
and
engine governor speed is factory set to ensure optimum
blade operating speeds.
5.Grasp the starter grip (Figure 28) and slowly pull it out. The
resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly
and smoothly for starting.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
throttle lever
slow
for starting. All cutting is done at
Figure 27. Throttle Lever
DO NOT pull the starter rope all the way to
the end. DO NOT release the starter rope
after pulling. Allow it to rewind as soon as
possible.
(Figure 27) halfway between
full throttle
fast
. The
WARNING
ALWAYS
cut with the saw at less than full throttle could cause the blade to
bind or stop abruptly in the slab resulting in serious injury to the
operator or others in the area.
cut with the saw at FULL THROTTLE. Attempting to
DANGER
ALWAYS
saw and be extremely aware of your body position - especially
your hands in relationship to the rotating blade. The possibility
exists of
contact with the rotating saw blade.
10.Push the
11.Avoid overloading the engine when cutting. In the event that
STOPPING
be alert to the fact that there is a rotating blade on the
severe bodily harm even death
conveyor cart
until the cut is complete. Move the cart back and remove
the cut pieces.
the engine becomes overloaded, turn the engine ON/OFF
switch to the OFF position and allow the engine to
attempting to restart.
with the material, slowly and evenly
if your body comes in
cool
before
Figure 28. Starter Grip
6.If the engine has started, slowly return the choke lever
(Figure 26) to the
started repeat steps 1 through 5.
7.Before the saw is placed into operation, run the engine for
several minutes. Check for fuel leaks, and noises that would
associate with a loose guards and/or covers.
8.Gradually move the engine throttle lever toward the
position. (
9.Squeeze the water pump
water begins to flow through the
water lines. If the pump is working
correctly, the cutting blade should be
covered with a steady water mist.
This will keep the blade cool.
"OPEN"
All cutting should be done at full
position. If the engine has not
fast
throttle
priming bulb
(Figure 29)until
1.Set the engine throttle lever to
2.Turn the engine ON/OFF switch to the "OFF" position.
3.Place the fuel valve lever in the
4.Let the engine cool.
5.Using a soft cloth, clean any excess debris or residue that
).
6.Store saw in a clean dry location where it will be out of the
idle for 3-5 minutes.
may have accumulated on the saw.
reach of children.
WARNING
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. NEVER operate the engine with
heat shields or heat guards removed.
slow
speed and let the engine
closed
position.
Figure 29. Priming Bulb
MP1 SERIES MASONRY SAWS — OPERATION AND PARTS MANUAL — REV. #1 (03/29/10) — PAGE 29
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