Multiquip K200 User Manual

PARTS AND OPERATION MANUAL
WetScreed — K200
© COPYRIGHT 2001, MULTIQUIP INC.
Revision #2 (03/12/01)
MULTIQUIP INC
18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-537-4259
E-mail:mq@multiquip.com www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark Montreal, Canada • Manchester, UK Rio De Janiero, Brazil • Guadalajara, Mexico
..
. PARTS DEPARTMENT:
..
SERVICE DEPARTMENT:
PAGE 2 — Wet Screed K200 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700 FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700 FAX: 310-537-3927
Wet Screed K200 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 3
Here's How To Get Help ........................................ 3
Table Of Contents ................................................. 4
Parts Ordering Procedures ................................... 5
Explanation Of Codes In Remarks Column .......... 6
WET SCREED K200
Safety Instructions ............................................. 7-8
Specifications ........................................................ 9
What is a Wet Screed.....................................10-11
Operation .......................................................12-14
Trouble Shooting ................................................. 15
Maintenance and Repair ...............................16-17
K 200
Frame .............................................................18-19
Electric Drive Unit & Switch ............................20-21
Electric Drive Unit Components .....................22-23
Gas Drive Unit & Gas Throttle........................24-25
TABLE OF CONTENTS
Terms and Conditions 0f Sale Parts ...............26
NOTE: Specification and part number are subject to change without notice.
PAGE 4 Wet Screed K200 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
PARTS ORDERING PROCEDURES
n
Dealer account number
n
Dealer name and address
n
Shipping address (if different than billing address)
n
Return fax number
n
Applicable model number
n
Quantity, part number and description of each part
n
Specify preferred method of shipment:
UPS Ground
UPS Second Day or Third Day*
UPS Next Day*
Federal Express Priority One (please provide us with your Federal
Express account number)*
Airborne Express*
Truck or parcel post
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts:
Number of line items ordered Additional Discount
1-9 items 3% 10+ items** 5%
Get special freight allowances when you order 10 or more line items via FAX!**
n
UPS Ground Service at no charge for freight
n
PS Third Day Service at one-half of actual freight cost
No other allowances on freight shipped by any other carrier. **Common nuts, bolts and washers (all items under $1.00 list price)
do not count towards the 10+ line items.
Extra Fax DiscountExtra Fax Discount
Extra Fax Discount
Extra Fax DiscountExtra Fax Discount
Extra Fax DiscountExtra Fax Discount
Extra Fax Discount
Extra Fax DiscountExtra Fax Discount
for Domestic USAfor Domestic USA
for Domestic USA
for Domestic USAfor Domestic USA
for Domestic USAfor Domestic USA
for Domestic USA
for Domestic USAfor Domestic USA
Dealers OnlyDealers Only
Dealers Only
Dealers OnlyDealers Only
Dealers OnlyDealers Only
Dealers Only
Dealers OnlyDealers Only
Now! Direct TOLL-FREE access
to our Parts Department!
Toll-free nationwide:
800-421-1244
Toll-free FAX:
*DISCOUNTS ARE SUBJECT TO CHANGE*
Fax order discount and UPS special programs revised June 1, 1995
Wet Screed K200 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 5
800/6-PARTS-7 800-672-7877
EXPLANATION OF CODE IN REMARK COLUMN
How to read the marks and remarks used in this parts book.
Section 1: Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
Section 2: Items Found In the “Items Number” Column
All parts with same symbol in the number column: *, #, +, %, or ■, belong to the same assembly or kit.
Note: If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.
NOTE: The contents of this parts catalog are subject to change without notice.
PAGE 6 Wet Screed K200 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
SAFETY INSTRUCTIONS
The Wet Screed models K 200 have been developed and tested in accordance with strict International Safety Standards.
This section contains general advice. Regular maintenance of the Wet Screed promotes safe
operation.
When in doubt and/or when you are operating the Wet Screed for the first time, always read the necessary instructions in this manual.
Wear safety shoes with extra protection (steel caps and anti-slip soles).
Place the wires between the electrical source and the work area in such a way that they can not be damaged or your co-workers cannot trip over them.
Do not leave any tools or parts laying around on the work floor, as this can cause accidents.
Watch where you are going; the ground can be slippery.
Take care that you do not injure yourself on objects, such as scaffolding and reinforcement materials, which can be found directly or indirectly in the working area.
Pay attention to your own safety and that of your fellow workers.
Be careful when lifting and carrying the Wet Screed. Do not bend forwards when picking up the apparatus, but bend your knees. Ensure that the working area is within your reach, so that you do not have to bend forward.
The following safety-aspects specifically apply to those Whiteman products which are equipped with a gas-engine.
Wear working-gloves, safety glasses and protective clothing during refueling.
Make sure that there is sufficient ventilation during refueling.
Refuel only after the engine has cooled off sufficiently.
It is strictly forbidden to refuel:
in the direct vicinity of a open fire or other flammable materials,
in explosion endangered places.
Do not use the Wet Screed with a gas-engine places, such as pits etc.
ventilation in spaces which are surrounded by walls. Never inhale exhaust gases, they can damage your health and that of your fellow workers.
Refueling of fuel, while the engine is hot, might lead to a very dangerous situation including an explosion and fire.
indoors or in poorly ventilated
Make sure that there is sufficient
Ensure that you are qualified (familiar with the contents of this manual) to operate and carry out light maintenance work to the Wet Screed.
Check that the electrical source complies with the local regulations.
Use grounded extension cords, when it is necessary to use extension cords.
Use an electrical source which is provided with a ground leakage switch between the electrical mains and the Bullfloat.
Ensure that the wall socket and possible connections between the extension cords are protected against dampness.
Do not pull the plug out of the wall socket or extension cords by it’s cord, use the plug.
To avoid getting an electric shock, do not touch the high-tension cable or spark plug cap while the engine is running.
General Safety Instructions
When operating the Wet Screed wear ear protection, safety glasses, a safety helmet, gloves which do not conduct electricity and protective clothing.
Ensure that all symbols on the Wet Screed can always be clearly read.
Regularly check the Wet Screeds connections.
When cleaning the Wet Screed, ensure that no water or cleaning detergents, under high pressure, get into the motor housing or plug connections.
When the Wet Screed is not being used for long periods of time, then it must be store in a dry and clean area.
Wet Screed K200 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 7
Important Safety Checks for the electrical Wet Screed
Check the feeder cable and extension cords outer casing before you connect the Wet Screed to the electrical mains.
Check the feeder cable’s attachment on the bullfloat, before you connect the Wet Screed to the electrical mains. The cable must be correctly attached to the bullfloat .
Ensure that the feeder cable does not graze
past any sharp objects.
The use of extension cords are permitted, if they are completely watertight.
Switch the Wet Screed “off” when the
electrical power cuts off.This prevents the Bullfloat from starting suddenly when the electrical power comes on again.
Check the feeder cable and extension cord’s attachments regularly. When the Wet Screed is in operation, the plugs can loosen due to the vibrations.
SAFETY INSTRUCTIONS
Connect the Wet Screed to an alternating voltage source of 110VAC, which is provided with a ground switch, with a frequency of 50-60 Hz.
Check that the ventilation openings in the motor housing are free from dirt and moisture.
Regularly check the connections of the feeder cable to the switch.
Explanation of the utilized safety symbols.
Disconnect the electrical supply to the Wet Screed, before you start to clean or service the Wet Screed.
1. Safety glasses, safety helmet and ear protection compulsory.
2. Gloves compulsory.
3. Safety shoes with extra protection compulsory.
4. Dangerous electrical voltage.
5. Before opening the motor housing remove the plug.
6. Inflammable material.
7. Pls. read the operation-instructions
8. Careful, danger!
Tip: Ask the manufacturer for clarification, if you have any
questions about any of these safety instructions.
PAGE 8 Wet Screed K200 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
SPECIFICATIONS
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Figure 1.1
Dimensions in mm. of the K 200
Wet Screed K200 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 9
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