Multiquip JTO User Manual

OPERATION AND PARTS MANUAL
JTO
RIDE-ON TROWEL
RIDE-ON POWER TROWEL
MODEL # SERIAL #
Revision #5 (11/08/07)
MULTIQUIP INC
18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark Montreal, Canada • Manchester, UK Rio De Janiero, Brazil • Guadalajara, Mexico
..
. PARTS DEPARTMENT:
..
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
P/N 11280
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT
800-421-1244 FAX: 310- 537-4259
TECHNICAL ASSISTANCE
800-478-1244 FAX: 310- 631-5032
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
JTO RIDE-ON POWER TROWEL — OPERATION & PARTS MANUAL — REV. #5 (11/08/07) — PAGE 3
JTO RIDE-ON POWER TROWEL— TABLE OF CONTENTS
MQ WHITEMAN JTO RIDE-ON POWER TROWEL
Here's How to Get Help ............................................ 3
Table of Contents ...................................................... 4
Training Checklist ...................................................... 5
Daily Pre-Operation Checklist ................................... 6
Parts Ordering Procedures ....................................... 7
Safety Message Alert Symbols ................................. 8
Rules For Safe Operation .................................... 9-12
Operation and Safety Decals .................................. 13
Specifications (Trowel) ............................................ 14
Specifications (Engine) ........................................... 15
Engine Components (Honda) ................................. 16
Engine Components (Vanguard) ............................ 17
General Information ................................................ 18
Controls and Indicators (Front) ............................... 20
Controls and Indicators (Rear) ............................... 21
New Machine Set-up Instructions ........................... 22
Initial Start-up ..................................................... 23-25
Maintenance ...................................................... 26-32
Troubleshooting (Trowel) ................................... 33-34
Troubleshooting (Engine) ................................... 35-36
Explanation od Code In Remarks Column.............. 37
Suggested Spare Parts ........................................... 38
4-Blade Spider Assembly (Left-Side) ................. 72-73
4-Blade Spider Assembly (Right-Side) .............. 74-75
Blades and Adjustment Fixture Assembly ......... 76-77
Twin Pitch Handle Assembly (RT/LT) .................78-79
Twin Pitch Tower Assembly (RT/LT) ...................80-81
Twin Pitch Miter Box Assembly .......................... 82-83
Main Frame Assembly ....................................... 84-85
Seat Frame Assembly ........................................ 86-87
Retardant Spray Tank Assy. Retardant Spray Tank Assy.
S/N 30058 & Below . 88-89
S/N 30059 & Above 90-91
Foot Pedal Assembly ......................................... 92-93
Throttle/Foot Pedal ............................................ 94-95
Battery Assembly ............................................... 96-97
Lights Assembly .................................................98-99
Front Panel Assembly (Vanguard) .................100-101
Front Panel Assembly (Honda)) ..................... 102-103
E-Z Mover & Lift Handle Assembly ................ 104-105
Wiring Diagram, Vanguard .............................106-107
Wiring Diagram, Honda.................................. 108-109
Terms and Conditions of Sale ............................... 110
COMPONENT DRAWINGS
Nameplate and Decals.......................................40-41
Vanguard Engine and Clutch Assembly............. 42-43
Honda Engine and Clutch Assembly ................. 44-45
Drive Assembly .................................................. 46-47
Steering Assy. (LS) S/N 43489 & Below............. 48-49
Steering Assy. (RS) S/N 43489 & Above ............50-51
Steering Assy. (LS) S/N 43490-46645 ...............52-53
Steering Assy. (RS) S/N 43490-46645...............54-55
Steering Assy. (LS) S/N 46645-61579 ...............56-57
Steering Assy. (RS) S/N 46645-61579...............58-59
Gearbox Pivot Assembly .................................... 60-61
Gearbox Assembly (Right-Side) ........................ 62-65
Gearbox Assembly (Left-Side) ........................... 66-69
Thrust Bearing Kit .............................................. 70-71
PAGE 4 — JTO RIDE-ON POWER TROWEL— OPERATION & PARTS MANUAL — REV. #5 (11/08/07)
NOTE
Specifications and part numbers are subject to change without notice.
JT0 RIDE ON TROWEL — TRAINING CHECKLIST
TRAINING CHECKLIST
This checklist will lists some of the minimum requirements for machine maintenance and operation. Please feel free to detach it and make copies. Use this checklist whenever a new operator is to be trained or it can be used as a review for more experienced operators.
TSILKCEHCGNINIART
.ON NOITPIRCSED ?KO ETAD
1 .yletelpmoclaunaMs’rotarepOdaeR
2
3 .erudecorpgnileufer,metsysleuF
4 .)deppiuqefi(sthgildnayarpsfonoitarepO
5 .)gninnurtonenihcam(slortnocfonoitarepO
6 .noitarepo"hctiwsllik"taes,slortnocytefaS
7 .serudecorppotsycnegremE
8 .enihcamfoputratS
9 .revohagniniatniaM
01 .gnirevuenaM
11 .gnihctiP
21
dnaenignefognikcehc,stnenopmocfonoitacol,tuoyalenihcaM
.slevelliociluardyh
ehtgnigagnesid,hctiPniwTsrewotneewtebhctipedalbgnihctaM
.egaknil
31 .seuqinhcetgnihsinifetercnoC
41 .enihcamfonwodtuhS
51 .)spooltfil(enihcamfognitfiL
61 .egarotsdnatropsnartenihcaM
Operator _________________________________________ Trainee __________________________________________ COMMENTS:
JTO RIDE-ON POWER TROWEL — OPERATION & PARTS MANUAL — REV. #5 (11/08/07) — PAGE 5
JTO RIDE ON TROWEL — DAILY PRE-OPERATION CHECKLIST
DAILY PRE-OPERATION CHECKLIST
1 .levellioenignE
2 .levellioxobraeG
3 .leveltnaloocrotaidaR
4 .sedalbfonoitidnoC
5 .noitarepohctipedalB
6 .noitarepo)taes("hctiwslliK"
7 .noitarepolortnocgnireetS
8 .stlebfonoitidnoC
TSILKCEHCNOITAREPO-ERPYLIAD
COMMENTS:
PAGE 6 — JTO RIDE-ON POWER TROWEL— OPERATION & PARTS MANUAL — REV. #5 (11/08/07)
JTO RIDE-ON POWER TROWEL— PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒❒
Dealer account number
❒❒ ❒❒
Dealer name and address
❒❒ ❒❒
Shipping address (if different than billing address)
❒❒ ❒❒
Return fax number
❒❒ ❒❒
Applicable model number
❒❒ ❒❒
Quantity, part number and description of each part
❒❒ ❒❒
Specify preferred method of shipment:
❒❒
FedEx or UPS Ground FedEx or UPS Second Day or Third Day FedEx or UPS Next Day Federal Express Priority One DHL Tr u c k
Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ship within 24 hours. We will make every effort to ship “Air Shipments” the same day that the order is received, if prior to 2PM west coast time. “Stock Orders” must be so noted on fax or web forms.
Here’s how to get help...
Please have the model and serial number on hand when calling.
Parts Department
800-427-1244 Fax: 800-672-7877
310-537-3700 Fax: 310-637-3284
Mayco Parts
800-306-2926 Fax: 800-672-7877
310-537-3700 Fax: 310-637-3284
Service Department
800-478-1244 Fax: 310-537-4259
310-537-3700
MQ Power Service Department
800-835-2551 Fax: 310-638-8046
310-537-3700
Warranty Department
800-421-1244, Ext. 279 Fax: 310-537-1173
310-537-3700, Ext. 279
Multiquip’s Main Phone Numbers
800-421-1244 Fax: 310-537-3927
310-537-3700
Place Your Parts Order Via Web or Fax
For Even More Savings!
Extra Discounts!
All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:
Ordered Standard Stock orders
via orders ($750 list and above)
Fax 3% 10%
Web 5% 10%
Special freight allowances when you order 10 or more line items via Web or Fax!**
FedEx Ground Service
No other allowances on freight shipped by any other carrier.
NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
at no charge for freight
MULTIQUIP INC.
18910 WILMINGTON AVENUE POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com
JTO RIDE-ON POWER TROWEL — OPERATION & PARTS MANUAL — REV. #5 (11/08/07) — PAGE 7
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
JTO RIDE ON TROWEL — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ Whiteman
NOTE
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Ride-On Trowel
trowel, ensure that the operating individual has read and understands all instructions in this manual.
Before using this
JTO
HAZARD SYMBOLS
Rotating Parts
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
Accidental Starting
ALWAYS place the engine ON/OFF
switch in the OFF position, when the trowel is not in use.
Over-Speed Conditions
NEVER tamper with the factory settings of
the engine governor settings. Personal injury and damage to the engine or equipment can result if operating speed
ranges above maximum allowable.
DANGER:DANGER:
DANGER:
DANGER:DANGER:
SERIOUSLY injured if you DO NOT follow directions.
WW
ARNING:ARNING:
W
ARNING:
WW
ARNING:ARNING:
SERIOUSLY injured if you DO NOT follow directions.
CAUTION: CAUTION:
CAUTION:
CAUTION: CAUTION:
DO NOT follow directions.
Potential hazards associated with the JTO ride-on trowel operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
You WILL be KILLED or
You CAN be KILLED or
You CAN be injured if you
Other important messages are provided throughout this manual to help prevent damage to your trowel, other property, or the surrounding environment.
NOTE
Sight and Hearing Hazard
ALWAYS wear approved
hearing
Respiratory Hazard
ALWAYS wear approved
protection when required.
Equipment Damage Messages
protection when required.
This trowel, other property, or the surrounding environment could be damaged if you DO NOT follow
instructions.
eye
and
respiratory
PAGE 8 — JTO RIDE-ON POWER TROWEL— OPERATION & PARTS MANUAL — REV. #5 (11/08/07)
JTO RIDE ON TROWEL— RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual may lead to serious injury or even death! This
equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the
SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate the trowel without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
JTO Ride-On Trowel
.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing the trowel.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot!
with
The engine of this trowel requires an adequate free flow of cooling air. NEVER operate the trowel (except electric models)
components can cause serious burns.
in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the trowel's engine and may cause injury to people. Remember the trowel's engine gives off
carbon monoxide gas.
DEADLY
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate the trowel under the influence or drugs or alcohol.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS check the trowel for loosened threads or bolts before starting.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
NEVER
machine. Fire or explosion could result from
fuel vapors
engine.
NEVER operate the trowel in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
Topping-off to filler port is dangerous, as it tends to spill fuel.
smoke
around or near the
, or if fuel is spilled on a
bodily harm or even death.
hot!
JTO RIDE-ON POWER TROWEL — OPERATION & PARTS MANUAL — REV. #5 (11/08/07) — PAGE 9
JTO RIDE-ON TROWEL — RULES FOR SAFE OPERATION
The following safety guidelines should always be used when operating the JTO ride-on trowel:
General Safety
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
DO NOT operate this trowel unless all guards and safety devices are attached and in place.
ALWAYS check to make sure that the operating area is clear before starting the engine.
ALWAYS test the
NEVER place your feet inside the guard rings while starting or operating this trowel.
ALWAYS keep clear of rotating or moving parts while operating this trowel.
NEVER leave the trowel unattended while running.
NEVER modify the safety kill switch. It is design for operator safety.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
DO NOT
explosion could result from flames or sparks, or if fuel is spilled on a hot engine.
safety kill switch
smoke
before operating the trowel .
around or near the machine. Fire or
NEVER run engine without air filter. Severe engine damage may occur.
ALWAYS service air filter frequently to prevent engine malfunction.
ALWAYS be sure the operator is familiar with proper safety precautions when operating the trowel.
ALWAYS store trowel properly when not in use.
DO NOT leave the trowel running unattended.
DO NOT allow unauthorized people to operate this trowel.
ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.
Refer to the
Owner's Manual
information.
Transporting
ALWAYS shutdown engine before transporting.
Tighten fuel tank cap securely.
If the trowel is being transported via a trailer, make sure trailer complies with all local and state safety transportation laws. See “ for basic towing techniques in this manual.
Briggs and Stratton or Honda Engine
for engine technical questions or
Towing Safety Precautions
Moving Parts - Shut down the engine and disconnect battery before performing service or maintenance functions. Contact with moving parts can cause serious injury.
When lifting of the trowel is required, a chain can be attached to the lift loops, allowing a forklift or crane to lift the ride-on trowel up onto a slab of concrete. The strap or chain should have a minimum 2,000 pounds (1000-kg) lifting capacity and the lifting gear must be capable of lifting at least this amount.
NEVER stand underneath the trowel when it is being lifted.
This ride-on trowel is very Use proper heavy lifting procedures and DO NOT attempt to lift the ride-on trowel by the
PAGE 10 — JTO RIDE-ON POWER TROWEL— OPERATION & PARTS MANUAL — REV. #5 (11/08/07)
heavy
and awkward to move around.
guard rings
.
JTO RIDE-ON TROWEL— RULES FOR SAFE OPERATION
Maintenance Safety
Disconnect the battery and spark plug wires before attempting any type of service.
Securely support any trowel components that must be raised.
NEVER lubricate components or attempt service on a running machine.
ALWAYS allow the trowel a proper amount of time to cool before servicing.
Keep the trowel in proper running condition.
Make sure that there is no buildup of concrete, grease, oil or debris on the trowel.
Fix damage to the trowel immediately and always replace broken parts.
Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use plastic food containers to dispose of hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.
NEVER store trowel with fuel in the tank for any extended period of time. Always clean up spilled fuel immediately.
Battery
The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, Use well insulated gloves when picking up the battery. Use the following guidelines when handling the battery:
always
DO NOT drop the battery. There is the possibility of risk
that the battery may explode. DO NOT expose the battery to
open flames, sparks, cigarettes etc. The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.
ALWAYS keep the battery charged. If the battery is not charged a buildup of combustible gas will occur.
ALWAYS keep battery charging and cables in good working condition. Repair or replace all worn cables.
wear safety glasses.
DANGER:DANGER:
DANGER:
DANGER:DANGER:
Pay close attention to ventilation when operating the trowel inside tunnels
and caves. The engine exhaust contains noxious elements. Engine exhaust must be routed to a ventilated area.
ALWAYS disconnect the performing service on the trowel.
ALWAYS recharge the battery in an vented air environment, to avoid risk of a dangerous concentration of combustible gases.
In case the battery liquid (dilute sulfuric acid) comes in contact with immediately with plenty of water.
In case the battery liquid (dilute sulfuric acid) comes in contact with your eyes, rinse eyes immediately with plenty of water, then contact the nearest doctor or hospital, and seek medical attention.
clothing or skin
negative battery terminal
, rinse skin or clothing
before
JTO RIDE-ON POWER TROWEL — OPERATION & PARTS MANUAL — REV. #5 (11/08/07) — PAGE 11
JTO RIDE-ON TROWEL — RULES FOR SAFE OPERATION
Towing Safety Precautions
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
Conform to
(DOT) towing generator.
To reduce the possibility of an accident while transporting the trowel on public roads, always make sure the trailer that supports the trowel and the towing vehicle are in good operating condition and both units are mechanically sound.
The following list of suggestions should be used when towing your generator:
Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer "gross vehicle weight rating" (GVWR) of 6,000 lbs.
ALWAYS inspect the hitch and coupling for wear. NEVER tow a trailer with defective hitches, couplings, chains etc.
Department of Transportation
Safety Towing Regulations
before
Avoid sharp turns.
Trailer should be adjusted to a level position at all times when towing.
Raise and lock trailer wheel stand in up position when transporting.
DOT Requirements include the following:
z z
Emergencies
ALWAYS know the location of the nearest
ALWAYS know the location of the nearest and
Connect and test electric brake operation. Secure portable power cables in cable tray with tie wraps.
fire extinguisher
first aid kit
.
.
Check the tire air pressure on both towing vehicle and trailer. Also check the tire tread wear on both vehicles.
ALWAYS make sure the trailer is equipped with a "Safety Chain".
ALWAYS attach trailer’s safety chains to towing vehicle properly.
ALWAYS make sure the vehicle and trailer directional, backup, brake, and trailer lights are connected and working properly.
The maximum speed for highway towing is 45 MPH unless posted otherwise. Recommended off-road towing is not to exceed 10 MPH or less depending on type of terrain.
Place rolling, while parked.
Use the trailer’s swivel jack to adjust the trailer height to a level position while parked.
Avoid sudden stops and starts. This can cause skidding, or jack-knifing. Smooth, gradual starts and stops will improve towing.
Trailer tires should be inflated to 50 psi cold.
chock blocks
underneath each wheel to prevent
In emergencies
nearest phone or Also know the phone numbers of the nearest
ambulance, doctor
information will be invaluable in the case of an emergency.
always
know the location of the
keep a phone on the job site
and
fire department
.
. This
PAGE 12 — JTO RIDE-ON POWER TROWEL— OPERATION & PARTS MANUAL — REV. #5 (11/08/07)
JTO RIDE-ON TROWEL— RULES FOR SAFE OPERATION
Machine Safety Decals
The JTO-Series Ride-On Trowel is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. Figure 1 below illustrates these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
Figure 1. Operation and Safety Decals
JTO RIDE-ON POWER TROWEL — OPERATION & PARTS MANUAL — REV. #5 (11/08/07) — PAGE 13
JTO RIDE-ON TROWEL — SPECIFICATIONS (TROWEL)
Figure 2. Trowel Dimensions
htgneLA ).mc081(.ni0.17
htdiWB ).mc99(.ni0.93
1
thgieHC
gnitarepO).sgk(.sblthgieW ).sgk002(.sbl044
yticapaCknaTleuF )sretil8(.lag2.2
emiTnuR .rh/.lag95.1
deepSrotoR MPR831
rotoR/sedalB 4
htdiWhtaP ).mc571(.ni96
yticapaCliOnoitacirbuLxobraeG )sretil897.(.zo72
)leworT(snoitacificepS.1elbaT
).mc711(.ni0.64
NOTE:
1. This value does not include seat height. To obtain total height (seat ) add 4 inches (10.2 cm.).
PAGE 14 — JTO RIDE-ON POWER TROWEL— OPERATION & PARTS MANUAL — REV. #5 (11/08/07)
JTO RIDE-ON TROWEL — SPECIFICATIONS (ENGINE)
)enignE(snoitacificepS.2elbaT
erutcafunaMenignE)nottartS&sggirB(draugnaVadnoH
epyT/noitacificepSenignE
ekortSXeroB
tnemcalpsiDcc075cc416
rewoPmumixaM)mpr006,3(ph0.81)mpr006,3(ph0.02
TmumixaM
euqro
deepSeldImpr
MPRdaoLoNmumixaMmpr001±0063mpr001±0063
noitpmusnoCleuFcificepS
yticapaCknaTleuF
apaCliOesacknarC
ytic
metsySgnitratScirtcelE/lioceRcirtcelE/lioceR
p
aGgulPkrapS
renaelCriAtnemelElauDtnemelElauD
thgi
eWyrD
HXWXLsnoisnemiD
50.6(
ia,evlavdaehrevo
96x88.17(
±004,1mpr051±004,1
.rh/.slag46.1
snollag02.2 )sretil23.8(
stnip25.3
)sretil66.1(
.sbl0.47
).gk65.33(
,rednilycniwT106800744053
deloocr
.ni57.2x28.2
).mm58.
)mpr008,2(.sbl-tf07.13 )mpr008,2(m-fgk73.41
).rh/sretil/
.ni030.0-820.0
).mm67.0-07.0(
.ni41.81x06.01x04.71
.mm164x962x244
.ni06.2x30.3
).mm0.66x0.77(
.rh/.slag45.1
).rh/sretil/28.5(
snollag02.2 )sretil23.8(
stnip81.3
)sretil05.1(
.ni130.0-820.0
).mm87.0-07.0(
.sbl6.29
).gk0.24(
x03.51
daehrevo,ekorts-41BXQ1K026XG
)niwT-V°09(srednilyc2,evlav
)mpr005,2(.sbl-tf5.23 )mpr005,2(m-fgk05.4
.ni8.71x0.81
.mm254x754x883
JTO RIDE-ON POWER TROWEL — OPERATION & PARTS MANUAL — REV. #5 (11/08/07) — PAGE 15
JTO RIDE-ON TROWEL— ENGINE COMPONENTS (HONDA)
Figure 3. Engine Controls and Components (Honda)
INITIAL SERVICING
The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer's engine manual for instructions & details of operation and servicing. The engine shown above is a HONDA engine. Operation for other types of engines may vary somewhat.
1. Fuel Filter – Filters fuel for contaminants.
2. Air Filter – Prevents dirt and other debris from entering the fuel system. Unsnap air filter cover to gain access to filter element.
3. Choke Knob – Used in the starting of a cold engine or in cold weather conditions. The choke enriches the fuel mixture.
4. Engine ON/OFF Switch – "ON" position permits engine starting, "OFF" position stops engine operations.
5. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
6. Oil Sensor Switch – This switch monitors the oil level in the engine crankcase. In the event of low oil, the engine will be shut down.
7. Oil Filter – Spin-on type, filters oil for contaminants.
8. Throttle Lever – Controlled by accelerator pedal, increases or decreases engine RPM.
10. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.71 - 0.78 mm (0.028 - 0.031 inch) Clean spark plug once a week.
11. Oil Filler Cap – Remove cap to refill or replace oil with recommended type as listed in Table 3. Make sure cap is tightened securely. DO NOT over fill.
12. Muffler –Used to reduce noise and emissions. touch the muffler while it is hot! Serious burns can result.
NEVER
operating. NEVER operate the engine with the muffler removed.
13. Oil Dip Stick – Remove to check amount and condition of oil in crankcase.
14. Starter – Starts engine when ignition key is rotated to the
"ON" position.
NEVER
operate the engine with the muffler removed.
WARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after
15. Oil Drain Plug – Remove to drain crankcase oil.
PAGE 16 — JTO RIDE-ON POWER TROWEL— OPERATION & PARTS MANUAL — REV. #5 (11/08/07)
JTO RIDE-ON TROWEL — ENGINE COMPONENTS (VANGUARD)
INITIAL SERVICING
Figure 4. Engine Controls and Components (Vanguard)
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing.
1. Oil Fill Cap – Remove cap to refill or replace oil with recommended type as listed in Table 3. Make sure cap is tightened securely. DO NOT over fill.
2. Oil Dipstick – Remove to check amount and condition of oil in crankcase.
3. Fuel Pump – Pumps fuel from the fuel tank into the carburetor.
4. Spark Plugs – Provides spark to the ignition system. Set spark plug gap to 0.71 - 0.76 mm (0.028 - 0.030 inch) Clean spark plug once a week.
5. Electric Starter – Starts engine when ignition key is rotated to the “ON” position.
6. Oil Drain Plug – Remove to drain crankcase oil.
7. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
8. Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
9. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
, lever back toward operator
10. Ignition Switch – Insert the ignition key here to start the engine. Turn the key clockwise to the continue turning clockwise to the release. To stop the engine turn the key fully counter­clockwise to the
NOTE
11. Air Filter – Prevents dirt and other debris from entering the fuel system. Release the latches on the sides of the air filter cover to gain access to filter element.
12. Muffler – Used to reduce noise and emissions. touch the muffler while it is hot! Serious burns can result.
NEVER
13. Oil Filter – Prevents dirt and other debris from entering the engine. Service the oil filter as recommended in the maintenance section of this manual.
ON
position, then
STOP
START
position.
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
position and
WARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
NEVER
operate the engine with the muffler removed.
JTO RIDE-ON POWER TROWEL — OPERATION & PARTS MANUAL — REV. #5 (11/08/07) — PAGE 17
JTO RIDE-ON TROWEL — GENERAL INFORMATION
JTO RIDE-ON TROWEL FAMILIARIZATION
The JTO ride-on trowel is designed for the floating and finishing of concrete slabs. This ride-on trowel is a overlapping trowel.
Take a walk around the trowel. Take notice of all the major components (see Figures 5 and 6) like the engine, blades, air cleaner, fuel system, fuel shut-off valve, ignition switch etc. Check that there is always oil in the engine, and gear oil in the gear box assembly.
Read all the safety instructions carefully. Safety instructions will be found throughout this manual and on the machine. Keep all safety information in good, readable condition. Operators should be well trained on the operation and maintenance of the trowel.
Look at the operator control levers. Grab the control levers and move them around a bit. Look to see how moving the control levers causes the gearboxes and frame to move.
Notice the foot pedal which controls the engine speed. Also take a look at the main driveline of the trowel. Take note and reference how the belts look, this is the way the belts should look when adjusted properly.
Before using your ride-on trowel, test it on a flat watered down section of finished concrete. This trial test run will increase your confidence in using the trowel and at the same time it will familiarize you with the trowel’s controls and indicators. In addition you will understand how the trowel will handle under actual conditions.
Engine
This trowel is equipped with either a air-cooled 18 HP Vanguard (Briggs and Stratton) gasoline engine or a 20 HP air-cooled Honda gasoline engine (GX620). Refer to the engine owner’s manual for specific instructions regarding engine operation. This manual is included with the ride-on trowel at the time of shipping from Whiteman. Please contact your nearest Multiquip Dealer for a replacement should the original manual disappear.
Gearboxes
The JTO ride-on trowel consist of two separate gearbox assemblies that are enclosed in rugged cast aluminum gear cases. The main gear is a high quality bronze and steel composite. The worm gear is composed of hardened steel.
Cooling fins and fans are integrated into the gearbox to provide maximum cooling for the gearbox oil. The gearbox casing holds 50% more oil capacity than competitors, which allows more lubrication to be provided to critical points.
Steering Assist
Dual control levers located in front of the operator's seat are provided for steering the trowel. The control levers are linked to two spring loaded cylinders. Push the left control lever forward and pull the right control lever backward and the trowel will rotate clockwise on approximately a center axis. Pull the left control lever backward and push the right control lever forward and the trowel will rotate counterclockwise. See Table 4 for a complete description on the control levers directional positioning.
Constant Velocity Joints (CV-Joints)
Constant velocity joints insure the efficient transfer of power to the drive shaft and maintains the timing of the gearboxes without any chance of slippage.
Training
For proper training, please use the “TRAINING CHECKLIST” located in the front of this manual. This checklist will provide an outline for an experienced operator to provide training to a new operator.
Blades
The blades of the trowel finish the concrete as they are rotated around the surface. Blades are classified as (8 inches wide), inches wide). This trowel comes equipped with four blades per rotor equally spaced in a radial pattern and attached to vertical rotating shaft by means of a
float
(10 or 8 inches wide), and finish (6
spider assembly.
PAGE 18 — JTO RIDE-ON POWER TROWEL— OPERATION & PARTS MANUAL — REV. #5 (11/08/07)
combination
NOTE PAGE
JTO RIDE-ON POWER TROWEL — OPERATION & PARTS MANUAL — REV. #5 (11/08/07) — PAGE 19
JTO RIDE-ON TROWEL CONTROLS AND INDICATORS
Figure 5. JTO Controls and Indicators (Front)
1. Seat – Place for operator to sit. Engine will not start unless
operator is seated. Seat is adjustable, fore and aft for operator comfort.
2. Steering Control Lever (right-side) -Allows the unit to move in either a forward, reverse left or right direction.
3. Retardant Spray Control Button – When pressed allows retardant spray to flow through the spray nozzle located at the front of the machine.
4. Twin Pitch Control – Adjusts the blade pitch for right side of the trowel. Turn the crank as marked on its top surface to increase or decrease blade pitch.
5. Twin Pitch Control – Adjusts the blade pitch for left side of the trowel. Turn the crank as marked on its top surface to increase or decrease blade pitch.
6. Steering Control Lever (left-side) -Allows the unit to move in either a forward, reverse left or right direction.
7. Light Switch – When activated, turns on four halogen lights. Lights offer better visibility when working indoors.
8. Ignition Switch – With key inserted turn clockwise to start engine.
9. Fuel Gauge/Filler Cap - Indicates the amount of fuel in the fuel tank. Remove this cap to add fuel.
10. Fuel Tank - Holds 2.2 gallons of unleaded gasoline.
11. Spare Belt Carrier - Contains 2 spare belts. Belts are used
on the drive pulley.
12. Left Foot Riser – Operator foot rest pedal.
13. Spray Nozzle – Spray nozzle for retardant.
14. Right Foot Pedal – Controls blade speed. Slow blade
speed is accomplished by slightly depressing the foot pedal. Maximum blade speed is accomplished by fully depressing the foot pedal.
15. EZ- Mover Boss – Front -side insertion point for EZ Mover. Used when the transporting of the trowel is required.
16. Lights – Four 12 volt halogen lights are provided with this unit.
17. Hour Meter - Indicates number of hours machine has been in use or hours engine was run.
18. Dip Stick- Access hole provided to check engine oil through this cutout.
19. Spark Plug- Access the spark plug through this cutout.
PAGE 20 — JTO RIDE-ON POWER TROWEL— OPERATION & PARTS MANUAL — REV. #5 (11/08/07)
JTO RIDE-ON TROWEL — CONTROLS AND INDICATORS
HTN/HTO-31V — CONTROLS AND INDICATORS
Figure 6. JTO Controls and Indicators (Rear)
20. Right-Side Spider – Consists (basic) of trowel arms,
blades, wear plate, and thrust collar etc.
21. Left-Side Spider – Consists (basic) of trowel arms, blades, wear plate, and thrust collar etc.
22. Battery – Provides +12V DC power to the electrical system
23. Retardant Spray Motor – Used in conjunction with the
left spray control button.
24. Retardant Spray Tank – Holds 5 gallons of retardant.
25. Belt Guard – Encloses V-belts used in conjunction with
26. EZ- Mover Boss – Back- side insertion point for EZ Mover.
27. Safety Kill Switch – Shuts down engine when operator is
28. Lift Loops – Located on both the left and right sides of the
clutch.
Used when the transporting of the trowel is required.
not sitting in seat.
main frame. Used when the trowel must be lifted onto a concrete slab.
JTO RIDE-ON POWER TROWEL — OPERATION & PARTS MANUAL — REV. #5 (11/08/07) — PAGE 21
JTO RIDE-ON TROWELNEW MACHINE SETUP INSTRUCTIONS
Trowel Pre-Set-Up Instructions
The purpose of this section is to assist the user in the setting up
NEW
of a handles, knobs and battery, then this section can be skipped.
Before packaging and shipping this Whiteman Ride-On Power Trowel was run and tested at the factory. If there are problems, please let us know.
Control Handle Setup
1. Remove the bolts from the plastic bag tied to the control
2 Remove all protective wrapping and straps from the control
3. Slip the top (loose) piece into the base of the corresponding
4. Install the bolt through the lined up holes and tighten the
trowel. If your trowel is already assembled (seats,
The new ride-on trowel cannot be put into service until the pre-setup
NOTE
towers.
handles.
handle, making sure to line up the holes.
installation instructions are completed. These pre-setup instructions only need to be performed at the time of unpacking
NEW
a
trowel.
Seat Assembly
The seat is not installed on the trowel for shipping purposes. To attach the seat perform the following:
1. Remove the seat from the protective wrapping.
2. Remove the bolts on the bottom of the seat, and place seat on the seat mounting plate, then insert the bolts through the holes or slots on the seat mounting plate and tighten.
NOTE
on tracks, similar to an automobile seat. This seat can be adjusted fore and aft via the control lever under the front of the seat.
Battery Setup
This trowel was shipped with a wet charged battery. This battery may need to be charged for a brief period of time as per the manufacturer instructions.
When charging the battery, always wear rubber gloves. Use the following rules when charging the battery:
There are two types of seats, depending on what type of trowel you have. J and H series trowels
have slots on the seat mounting plate that allow fore and aft adjustment of the seat. H-series
trowels have a seat that is mounted
eye
protection and
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
Some models are equipped with adjustable height handles. Adjust
NOTE
the height by placing the bolt through the set of holes that corresponds to the most comfortable height.
DO NOT expose the battery to open flames, sparks, cigarettes etc. The battery contains
5. Pay close attention to any wires that may be inside the control handles. DO NOT pinch or cut any wires during installation.
6. Inside the plastic bag of parts are two knobs for the pitch control tower cranks. Install these two knobs onto the tower crank levers.
combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.
ALWAYS keep the battery charged. If the battery is not charged a buildup of combustible gas will occur.
To install the battery on the trowel, make sure that the
ALWAYS keep battery charging and cables in good working
battery is well seated in the battery box and the
condition. Repair or replace all worn cables.
terminals are properly connected. Close the plastic
battery box cover and secure the battery box.
ALWAYS recharge the battery in an vented air environment, to avoid risk of a dangerous concentration of combustible gases.
PAGE 22 — JTO RIDE-ON POWER TROWEL— OPERATION & PARTS MANUAL — REV. #5 (11/08/07)
JTO RIDE-ON TROWEL — INITIAL START-UP
This section is intended to assist the operator with the initial start-up of the JTO ride-on trowel. It is extremely important that this section be read carefully before attempting to use the trowel in the field.
DO NOT use your ride-on power trowel until this section is thoroughly understood.
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
Failure to understand the operation of the JTO Ride-On Trowel could result in severe damage to the trowels or personal injury.
See Figures 5 and 6 for the location of any control or indicator referenced in this manual.
Engine Oil Level
1. To check the engine oil level, place the trowel on secure level ground with the engine stopped.
2. Remove the dipstick from its holder as shown in Figure 7 and wipe clean.
3. Insert and remove the dipstick into the holder. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 7), fill to the correct operating level with the recommended oil type as listed in Table 3. See Table 2 for engine oil capacity.
Gearbox Oil Level
1. Check the gearbox oil level in both gearboxes by removing the plug located on the side of the gearbox. See Figure 8.
2. The level of oil in the gearbox should just reach the bottom of the fill plug hole. The fill hole plug is located approximately half way up the side of the gearbox. If needed, refill with specially formulated Whiteman gearbox lubricant P/N 10139 or ISO 680 oil. Gearbox oil capacity is 27 oz. (.798 liters).
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
Fuel
1. Determine if the engine fuel is low. If fuel level is low, remove the fuel filler cap and fill with unleaded gasoline. Handle fuel safely. Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the ride-on trowel if the engine is hot or running.
Figure 8. Gearbox Oil Plugs
Use caution when removing plugs on the gearbox, there are two of them. Removal of the bottom most plug ( in the gearbox.
drain plug
) will drain the oil
DANGER:DANGER:
DANGER:
DANGER:DANGER:
Figure 7. Engine Oil Dipstick
epyTliO.3elbaT
nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
JTO RIDE-ON POWER TROWEL — OPERATION & PARTS MANUAL — REV. #5 (11/08/07) — PAGE 23
ALWAYS gasoline.
expansion. The fuel tank cap must be closed tightly after filling. Handle
fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.
fill the fuel tank with clean and fresh unleaded
DO NOT over fill fuel tank. Leave room for
Fuel spillage on a a
fire
or
explosion
wipe up the spilled fuel completely to
prevent fire hazards. around or near the generator.
hot!
engine can cause
. If fuel spillage occurs,
NEVER!
smoke
JTO RIDE-ON TROWEL — INITIAL START-UP
Starting the Engine (Honda)
1. With one foot on the ground and the other foot placed on the trowel’s platform, grab hold of any part of the frame and lift yourself onto the trowel. Then sit down in the operator’s seat.
2. The MQ Whiteman JTO ride-on trowel is equipped with a
kill switch
safety assembly. Remember the engine will not start unless an operator is sitting in the operator’s seat. The weight of an operator depresses an electrical switch, which will allow the engine to start.
3. It is recommended that the engine after every use. Doing this will verify that the switch is working properly and presents no danger to the operator. Remember to turn the key to the “OFF” position after stopping the trowel. Not doing so may drain your units’ battery.
4. The right foot pedal (Figure 9) controls blade and engine speed. The position of the foot pedal determines the blade speed. Slow blade speed is obtained by slightly depressing the pedal. Maximum blade speed is obtained by fully depressing the pedal.
. This switch is located beneath the seat
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
NEVER disable or disconnect the kill switch. It is provided for the operator's safety and injury may result if it is disabled, disconnected or improperly maintained.
kill switch
be used to stop the
5. When starting a cold engine, pull the choke knob (Figure 10) out to the engine is warm, the unit can be started with choke halfway or completely
6. Keep your foot OFF the gas pedal (right foot pedal). If the
engine is cold, adjust the choke but in all circumstances, start the engine at idle (without touching the gas pedal).
7. Insert the
8. Turn the ignition key (Figure 11) clockwise and listen for
the engine to start. Once the engine starts release ignition key.
9. If the engine fails to start in this manner, consult the engine
owner's manual supplied with the trowel.
10. Test the safety "kill switch" by standing up briefly. The switch
under the seat should cause the engine to stop. If the "kill switch" fails to shut down the engine. Turn off the engine with the key switch and fix the safety "kill switch". See Table 6 (Troubleshooting ) for possible problems.
close
position. In warm weather or when the
open
.
Figure 10. Choke Knob
ignition key
into the ignition switch.
11. Repeat this section a few times to get fully acquainted with
the engine starting procedure.
Figure 9. Blade Speed Control Foot Pedal
Figure 11. Ignition Switch/Key
PAGE 24 — JTO RIDE-ON POWER TROWEL— OPERATION & PARTS MANUAL — REV. #5 (11/08/07)
JTO RIDE-ON TROWEL — INITIAL START-UP
Steering
Two control levers located in front of the operator’s seat provide directional control for the trowel. Table 4 below illustrates the various directional positions of the control levers and their effect on the ride-on trowel.
All directional references with
NOTE
respect to the steering control levers are from the
operator’s
seat
position.
Figure 12. Left and Right Control Levers
1. Push both the left and right control levers forward. See Figure 12.
2. With your right foot quickly depress the right foot pedal halfway. Notice that the ride-on power trowel begins to move in a forward direction. Return both joystick controls to their neutral position to stop forward movement, then remove your right foot from the right foot pedal.
3. Practice holding the machine in one place as you increase blade speed. When about 75% of maximum blade speed has been reached, the blade will be moving at proper finishing speed. The machine may be difficult to keep in
4. Practice maneuvering the ride-on trowel using the information listed in Table 4. Try to practice controlled motions as if you were finishing a slab of concrete. Practice edging and covering a large area.
5. Try adjusting the pitch of the blades. This can be done with the ride-on trowel stopped or while the trowel is moving, whatever feels comfortable. Test the operation of optional equipment like retardant spray and lights if equipped.
6. Push both the left and right joysticks backward and repeat steps 3 through 6 while substituting the word reverse for forward.
one place. Trying to keep the ride-on trowel stationary is a good practice for operation.
NOTE
REVELLORTNOC NOITCERID STLUSER
tfeL
reveLlortnoCevoM
drawroF
It is strongly suggested that all operators (experienced and novice)
Slabs on Grade
read “
” published by the American Concrete Institute, Detroit Michigan.
gninoitisoPlanoitceriDreveLlortnoC.4elbaT
otlewortno-edirehtsesuaC
.thgirehtotdnadrawrofevom
tfeL
thgiR
thgiR
thgiRdnatfeL
thgiRdnatfeL
thgiRdnatfeL
thgiRdnatfeL
reveLlortnoCevoM
drawkcaB
reveLlortnoCevoM
drawroF
reveLlortnoCevoM
drawkcaB
htoBevoM
drawroFsreveLlortnoC
htoBevoM
drawkcaBsreveLlortnoC
htoBevoM
thgiRehtotsreveLlortnoC
htoBevoM
tfeLehtotsreveLlortnoC
otlewortno-edirehtsesuaC
.tfelehtotdnadrawkcabevom
otlewortno-edirehtsesuaC
.tfelehtotdnadrawrofevom
otlewortno-edirehtsesuaC
.thgirehtotdnadrawkcabevom
lewortno-edirehtsesuaC
nidrawrofevomot
.enilthgiartsa
lewortno-edirehtsesuaC
drawkcabevomot
.enilthgiartsani
lewortno-edirehtsesuaC
.thgirehtotevomot
lewortno-edirehtsesuaC
tfelehtotevomot
JTO RIDE-ON POWER TROWEL — OPERATION & PARTS MANUAL — REV. #5 (11/08/07) — PAGE 25
JTO RIDE-ON TROWEL— MAINTENANCE
Use Table 5 as a general guideline when servicing of the engine is required.
TSRIF
)3(NOITPIRCSEDNOITAREPOEROFEB
liOenignE
renaelCriA
stloB&stuNllA
gulPkrapS
sniFgnilooCKCEHCX
retserrAkrapSNAELC X
knaTleuFNAELC X
retliFleuFKCEHC X
deepSeldITSUJ
ecnaraelCevlaVTSUJDA-KCEHC )2(X
seniLliO/leuFKCEHC )2()yrassecenfiecalper(sraey2yrevE
KCEHCX
EGNAHCX
KCEHCX
EGNAHC)1(X
fInethgit-eR
yrasseceN
ECALPER X
DA-KCEHC )2(X
wyltneuqerferomecivreS)1( YTSUD .saera
ecivresebdluohssmetiesehT)2(
X
NAELC-KCEHCX
nidesuneh
HTNOM
RO
eludehcSecnanetniaMenignE.5elbaT
YREVE
SHTNOM3
RO
.SRH01
.SRH52
YREVE
SHTNOM6
RO
.SRH05
.slavretniecnanetniamreporpenimretedotnoitarepofosruohgol,esulaicremmocroF)3(
YREVE
RAEY
RO
01
.SRH0
serudecorpecivresroflaunaMpohsnottartSdnasggirBroADNOHehtotrefeR.tneiciforp
YREVE
SRAEY2
RO
.SRH002
yllacinahcemeradnaslootreporpehtevahuoysselnu,relaedcivresruoyybd
Spark Plug (100 Hours)
1. Inspect the spark plug every 100 hours, replace plug if the electrodes are worn, or if the insulator is cracked or chipped. Clean the spark plug with a wire brush, if plug is to be reused.
Engine Maintenance Schedule (Daily)
Daily (8-10 Hours)
Check the oil level in the engine crankcase and gear box, fill as necessary.
Check V-belt.
Long Term Storage
Drain fuel from fuel tank, fuel line and carburetor.
Remove spark plug and pour a few drops of motor oil into cylinder. Crank engine 3 to 4 times so that oil reaches all internal parts.
Clean exterior with a cloth soaked in clean oil.
Store unit covered with plastic sheet in moisture free and
Figure 13. Spark Plug
2. For Honda engines adjust the spark gap (Figure 13) to
dust free location out of direct sunlight.
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
0.028~0.031 inch (0.70~0.78 mm). For Vanguard engines adjust spark gap to 0.030 inch (76 mm). Both engines have electronic ignition, which requires no adjustments. Replace spark plug every 300 hours.
PAGE 26 — JTO RIDE-ON POWER TROWEL— OPERATION & PARTS MANUAL — REV. #5 (11/08/07)
NEVER store the ride-on trowel with fuel in the
tank for any extended period of time. ALWAYS clean up spilled fuel immediately.
JTO RIDE-ON TROWEL— MAINTENANCE
Maintenance
Perform the scheduled maintenance procedures as indicated:
DAILY
Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary.
Air Cleaner (Daily)
1. Release the four latch tabs (Figure 14) from the air cleaner cover, and remove the cover.
9. Reinstall the foam air filter element to the air cleaner cover, then reinstall the paper air filter element and cover to the air cleaner case. Securely latch the four hook tabs on the air cleaner cover
Changing Engine Oil (100 Hours)
1. Change the engine oil after the first 20 hours of use, then change every 6 months or 100 hours.
2. Remove the oil filler cap and fill engine crankcase with recommended type oil as listed in Table 3. Fill to the upper limit of dipstick.
3. Fill crankcase with oil. Reference Table 2 for crankcase oil capacity.
Oil Filter (200 Hours)
1. Replace the engine oil filter (Figure 15) every 200 hours.
Figure 14. Air Cleaner
2. Remove the foam filter from the cover.
3. Remove the paper filter from the air cleaner case.
4. Inspect both air filter elements, replace them if necessary.
5. To clean the paper air filter, tap the filter element several times on a hard surface to remove dirt, or blow compressed air (not to exceed 30 psi (207 kPa, 2.1 kgf/cm filter element from the air cleaner case side.
NEVER!
6. fibers. If the paper element is excessively dirt, replace element.
7. Clean the rinse and allow to dry thoroughly. Or clean with a nonflammable solvent and allow to dry. DO NOT pour any type of oil into the foam element.
8. Wipe dirt from the inside of the air cleaner body and cover, using a moist cloth. Be careful not to let any dirt or debris to enter the air chamber that leads to the carburetor.
try to brush off dirt; brushing will force dirt into the
foam air filter element
in warm soapy water,
2
) through the
Figure 15. Oil Filter
2. Be sure to coat the engine oil.
Fuel Filter (200 Hours)
1. Replace the engine fuel filter (Figure 16) every 200 hours.
Figure 16. Fuel Filter
seal
of the new oil filter with clean
JTO RIDE-ON POWER TROWEL — OPERATION & PARTS MANUAL — REV. #5 (11/08/07) — PAGE 27
JTO RIDE-ON TROWEL— MAINTENANCE
Belt Changing Procedure
The belts need to be changed as soon as they show signs of wear. Remember that all belts should be changed at the same time. Do not reuse a belt under any circumstances. Indications of excessive belt wear are fraying, squealing when in use, belts that emit smoke or a burning rubber smell when in use.
Under normal operating conditions, a set of belts may last approximately six months. If you trowel is not reaching this kind of life span for belts, there are some things to check when you replace a set of belts.
Check to ensure that the belts are tensioned correctly. Next, check to make sure that the lower drive pulley (Figure 17) is aligned properly.
Your machine is equipped with a spare belt carrier (Figure 17). It is located opposite the clutch, mounted on the fuel tank. Make sure that there are belts in the carrier before the trowel is placed on a slab to finish concrete.
To install new belts from the spare belt carrier, first cut off the old
belts. Next, remove the spare belt carrier by unscrewing the two bolts that attach it to the fuel tank.
NOTE
Make sure that there are belts in the belt carrier before the trowel is placed on a slab to finish concrete.
The next step is to loosen the four engine mounting bolts and slide the engine toward the rear of the trowel. Slide the first belt over the clutch and place it on the upper drive pulley, then pull it down and place it on the lower drive pulley. Repeat this procedure for the second belt.
Realign the engine as described in the Belt Tension Adjustment Procedure, and replace the belts in the spare belt carrier.
Replacing Spare Belts
. After the spare set of belts has been installed on the clutch pulley,
it will be necessary to replace the spare set of belts that were in the spare belt carrier.
To replace a spare set of belts, be prepared to disassemble the
driveline
The driveline is located directly under the spare belt carrier. There are three bolts that need to be removed that will disconnect the CV-joint from the gearbox coupler. See Figure 17.
Once the CV-joint has been separated from the gearbox coupler,
.
push the CV-joint inward so that a gap exist between the coupler and the CV-joint. Slide the replacement belts between this gap, and place them onto the spare belt carrier. Secure the spare belt carrier to the fuel tank.
.
Figure 17. Belt Changing Diagram
PAGE 28 — JTO RIDE-ON POWER TROWEL— OPERATION & PARTS MANUAL — REV. #5 (11/08/07)
JTO RIDE-ON TROWEL — MAINTENANCE
See the engine manual supplied with your trowel for appropriate
NOTE
engine maintenance schedule and troubleshooting guide for problems.
At the front of this manual there is a “
Checklist
basis.
CAUTION!CAUTION!
CAUTION!
CAUTION!CAUTION!
Trowel Maintenance Schedules
Weekly (50-60 Hours)
”. Make copies of this checklist and use it on a daily
ALWAYS allow the engine to cool before servicing. NEVER attempt any maintenance work
hot!
on a
Relube arms, thrust collar and clutch. Replace blades if necessary.
engine.
Daily Pre-Operation
Trowel Arm Adjustment Procedure
The following procedure should be followed to adjust trowel arms when
NOTE
level
, clean area to test the trowel prior to and after is essential.
A
spots
Any uneven will give an incorrect perception of adjustment. Ideally, a 5 x 5" three-quarter inch thick
To determine which blades need adjustment, place the trowel in the test area (three-quarter inch thick plate) and look for the following conditions:
Pitch the blades as flat as possible and look at the
adjustment bolts
with the that one of them is not making contact, some adjustment will be necessary.
Is the machine wearing out blades unevenly (i.e. one blade is completely worn out while the others look new)?
in the floor or debris under the trowel blades
lower wear plate
it becomes apparent that the trowel is finishing poorly or in need of routine maintenance.
flat
steel plate should be used for testing.
. They should all barely make contact
on the spider. If you can see
Figure 18 below illustrates a "
Monthly (200-300 Hours)
Remove, clean, reinstall and relube the arms and thrust collar. Adjust the blade arms.
Remove, clean, reinstall clutch.
Yearly (2000-2500 Hours)
Check and replace if necessary the arm bushings, thrust collar bushings and shaft seals.
Check pitch control cables for wear.
Adjust blade speed.
trowel arms
touching (0.10" max. clearance) lower wear plate. All alignment bolts should be spaced the same distance from the lower wear plate.
Figure 19 below illustrates the " plate (as shipped from the factory).
worn spider bushings or bent
". Check to see that adjustment bolt is barely
Figure 18. Worn Spider Plate
correct alignment
" for a spider
Figure 19. Correct Spider Plate Alignment
JTO RIDE-ON POWER TROWEL — OPERATION & PARTS MANUAL — REV. #5 (11/08/07) — PAGE 29
JTO RIDE-ON TROWEL — MAINTENANCE
2. Start engine, and bring trowel blades up to full speed and look
b. Loosen the jam nut and cone point square head set
for the following conditions:
Does the trowel have a perceived rolling or bouncing motion when in use?
Look at the trowel while it is running, does the guard ring “rock up and down” relative to the ground?
Spider Removal
c. If the trowel is equipped with an outer stabilizer ring
1. Once it is determined that an adjustment is required, remove the spider assembly from the gearbox shaft as follows:
a. Locate the cone point square head set screw (Figure 20)
and attached jam nut found on the side of the spider assembly.
REMOVE
TO FREE
SPIDER
ASSEMBLY
screw, and carefully lift the
upper trowel assembly
off of the spider assembly. A slight tap with a rubber mallet may be necessary to dislodge the spider from the main shaft of the gearbox.
(Figure 21), remove the four bolts at the end of each spider arm.
STABILIZER
RING
Figure 20. Stabilizer Ring
d. Examine stabilizer ring for out of round or bends. If ring
is damaged, replace ring. If ring is found to be correct with no damage, set aside.
Trowel Arm Removal
1. Each trowel arm is held in place at the spider plate by a hex head bolt (zerk grease fitting) and a roll pin. Remove both the hex head bolt and the roll pin (Figure 22) from the spider plate.
2. Remove the trowel arm from the spider plate.
Figure 20. Spider/Gearbox Removal
Figure 22. Removing Roll Pin
and Zerk Grease Fitting
PAGE 30 — JTO RIDE-ON POWER TROWEL— OPERATION & PARTS MANUAL — REV. #5 (11/08/07)
Loading...
+ 82 hidden pages