MULTIQUIP JH55C Parts Manual

OPERATION AND PARTS MANUAL
MODEL JH55C
WALK-BEHIND TROWEL
(HONDA GX160UT2QX2 GASOLINE ENGINE)
Original Version
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 30223
FUEL AND CHEMICAL EXPOSURE WARNINGS
Gasoline engine exhaust and some of
its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:
Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfromchemically treatedlumber.
Your risk from these exposures varies, dependingonhowoftenyoudo this type of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, suchas
dust masks that are specially designed to filter out microscopic particles.
PAGE 2 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity,or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations.Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 3
TABLE OF CONTENTS
JH55C WALK-BEHIND TROWEL
Fuel And Chemical Exposure Warnings .................. 2
Silicosis/Respiratory Warnings ................................ 3
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Training Checklist .................................................... 6
Daily Pre-Operation Checklist ................................. 7
Safety Information .............................................. 8-12
Trowel Specifications/Dimensions ......................... 13
Engine Specifications ............................................ 14
General Information ............................................... 15
Trowel Components .......................................... 16-17
Engine Components .............................................. 18
Assembly And Installation ................................ 19-23
Inspection ......................................................... 23-24
Operation .......................................................... 25-29
Options ............................................................. 30-31
Maintenance ..................................................... 32-40
Troubleshooting ................................................ 41-44
Wiring Diagram ...................................................... 45
Explanation Of Code In Remarks Column............. 46
Suggested Spare Parts ......................................... 47
Honda GX160UT2QX2 Gasoline Engine
Recoil Starter Assembly ......................................70-71
Fan Cover Assembly ...............................................72-73
Carburetor Assembly .............................................. 74-75
Air Cleaner Assembly ............................................. 76-77
Muffler Assembly ..................................................... 78-79
Fuel Tank Assembly ................................................ 80-81
Flywheel Assembly .................................................82-83
Cylinder Head Assembly .......................................84-85
Ignition Coil Assembly ............................................ 86-87
Control Assembly ....................................................88-89
Cylinder Barrel Assembly ......................................90-91
Crankcase Cover Assembly ............................. 92-93
Crankshaft Assembly...............................................94-95
Piston Assembly ....................................................... 96-97
Camshaft Assembly ................................................. 98-99
Label Assembly ............................................ 100-101
Terms And Conditions Of Sale — Parts .............. 102
NOTICE
Component Drawings
Nameplates And Decals ................................... 48-49
Standard Handle Assembly .............................. 50-53
Quick Pitch Handle Assembly .......................... 54-57
Guard Ring And Engine Mounting Assembly ... 58-59
Stabilizer Ring Assembly .................................. 60-61
Gearbox Assembly ...........................................62-63
Engine And Clutch Assembly ........................... 64-65
Spider Assembly ............................................... 66-67
Blades And Pan Assembly ...............................68-69
Specifications and part numbers are subject to change without notice.
PAGE 4 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
PARTS ORDERING PROCEDURES
www.multiquip.com
Ordering parts has never been easier!
If you have an MQ Account, to obtain a Username
parts@multiquip.
To obtain an MQ Account, contact your
Effective:
, 2006
Choose from three easy options:
January 1
st
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
and Password, E-mail us at:
com.
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 5
When ordering parts, please supply:
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
Specify Preferred Method of Shipment: UPS/Fed Ex DHL
Priority One Tr uck
Ground
Next Day
Second/Third Day
TRAINING CHECKLIST
Training Checklist
No. Description OK? Date
1
2
3 Fuel system, refueling procedure.
4
5
6 Emergency stop procedures.
7 Startup of machine, engine choke.
8 Maintaining a hover.
9 Maneuvering.
10 Pitching.
11 Concrete fi nishing techniques.
12 Shutdown of machine.
Read operation manual
completely.
Machine layout, location of
components, checking of engine
oil level.
Operation of controls (machine
not running).
Safety controls, safety stop switch
operation.
13 Lifting of machine (lifting bale).
14 Machine transport and storage.
PAGE 6 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
DAILY PRE-OPERATION CHECKLIST
Daily Pre-Operation Checklist
1 Engine oil level
2 Gearbox oil level
3 Condition of blades
4 Blade pitch operation
5 Safety stop switch operation
JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 7
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifically address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
Potential hazard associated with the operation of this
which
may appear throughout this manual in conjunction with
associated with the operation of this
equipment will be referenced with hazard symbols
safety messages.
or NOTICE.
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
SYMBOL
Inhaling exhaust fumes can result in severe injury or death. Only operate equipment in well ventilated areas.
Gasoline fuel can cause fire or explosion. Stop engine before refueling. Keep cigarettes, sparks and flames away from hot surfaces.
HOT PARTS can burn skin.
DO NOT
amount of time to cool before performing maintenance.
SAFETY HAZARD
WARNING
Lethal Exhaust Gas Hazard
inhale exhaust gases/fumes.DO NOT
WARNING
Explosive Fuel Hazard
CAUTION
Burn Hazard
touch hot parts. Allow machine a sufficient
Warning decals
equipment are defined below:
DECAL
Keep hands and feet clear of guard rings. Stop engine before servicing.
To avoid injury you must read and understand operator’s manual before using this machine.
NEVER
to stand underneath the trowel while lifting.
ALWAYS
P/N 23700
On Quick Pitch™ models make sure T-Handle latch is locked (engaged).
ALWAYS wear protective clothing when
P/N360
99
operating this equipment
This machine to be operated by qualified personnel. Ask for training as needed.
SAFETY HAZARD
WARNING
Rotating Blade Hazard
WARNING
Read Manual
WARNING
Lifting Crush Hazard
allow any person
lift trowel with pans attached.DO NOT
make sure handle is securely attached.
WARNING
Training
PAGE 8 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
WARNING
Guard Hazard
NEVER operate this equipment with guards removed. Keep hands clear.
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fire department.
This information will be invaluable in the case of an
SAFETY INFORMATION
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
Avoid wearing jewelry or loose fitting clothes that may snag on the controls or moving parts as this can cause serious injury.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the
influence of drugs or alcohol.
ALWAYS clear the work area of any debris, tools, etc. that would constitute a hazard while the equipment is in operation.
No one other than the operator is to be in the working
area when the equipment is in operation.
qualified personnel 18 years of age and older.
safety decals when they become difficult read.
equipment modification will void all warranties.
 NEVER
to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fire extinguisher.
 ALWAYS know the location of the nearest
first aid kit.
 ALWAYS know the location of the nearest phone or
a phone on the job site.
of the nearest ambulance, doctor and
emergency.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 9
SAFETY INFORMATION
TROWEL SAFETY
ALWAYS keep work area
Fix damage to machine and replace any broken parts
store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
A safety manual for operating and maintenance personnel of concrete power trowels produced by the Association of Equipment Manufacturers (AEM) can be obtained for a fee by ordering through their website at
place hands or fingers inside engine
operate the engine with heat shields or
while the engine is hot. Allow the oil to cool before performing maintenance. This will prevent scalding of
DANGER
Engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.
The engine of this equipment requires an adequate free
flow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fire could result causing severe
bodily harm or even death.
WARNING
ALWAYS keep clear of rotating or moving
parts while operating the trowel.
DO NOT start or operate the trowel if the
drive train will not disengage. Centrifugal force between the trowel and surface when starting can cause uncontrolled handle movement that can cause serious injury. The handle must not move while pulling the engine recoil starter.
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
DANGEROUS
GAS FUMES
clear around the trowel. Make sure it is free of
C
L
P
E
E
A
E
K
R
debris and objects.
NOTICE
ALWAYS keep the machine in proper running condition.
immediately.
 ALWAYS
www.aem.org.
Order FORM PT-160
ENGINE SAFETY
WARNING
 DO NOT
compartment when engine is running.
 NEVER
guards removed.
 Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
 DO NOT remove the engine oil drain plug
NEVER stand on trowel during operation.
NEVER lubricate components or attempt service on a
running machine.
NEVER place your feet or hands inside the guard rings
while starting or operating this equipment.
PAGE 10 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
personnel.
CAUTION
 NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool before servicing equipment.
NOTICE
FUEL SAFETY
 Store fuel in appropriate containers, in well-ventilated
Some walk-behind trowels can be lifted or moved by two people utilizing lifting tubes or other special attachments. Generally, however, they must be lifted using lifting bales
transport trowel with float pans attached unless
safety catches are used and are specifically cleared for
hoist the trowel more than three feet off the
Before lifting, make sure that the lifting bales are not
Always make sure crane or lifting device has been
Tighten fuel tank cap securely and close fuel cock to
Use adequate lifting cable (wire or rope) of sufficient
tie down equipment during transport by
NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filter frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
SAFETY INFORMATION
areas and away from sparks and flames.
 NEVER use fuel as a cleaning agent.
 DO NOT smoke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
TRANSPORTING SAFETY
CAUTION
DO NOT add fuel to equipment if it is placed inside
truck bed with plastic liner. Possibility exists of explosion or fire due to static electricity.
DO NOT start the engine near spilled fuel or combustible fluids. Fuel is extremely flammable and its vapors can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
ALWAYS use extreme caution when working with
flammable liquids.
DO NOT fill the fuel tank while the engine is running
or hot.
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from the ignition system.
DANGER
FUEL
FUEL
NEVER allow any person or animal to
stand underneath the equipment while lifting.
NOTICE
and cranes, hoists, or forklifts.
NEVER
such transport by the manufacturer.
NEVER
ground with float pans attached.
damaged.
properly secured to the lifting bales of the equipment.
 ALWAYS shutdown engine before transporting.
 NEVER lift the equipment while the engine is running.
prevent fuel from spilling.
strength.
 DO NOT lift machine to unnecessary heights.
 ALWAYS
securing the equipment with rope.
JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 11
SAFETY INFORMATION
ENVIRONMENTAL SAFETY/DECOMMISSIONING
Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable. If the equipment poses an unacceptable and unrepairable safety risk due to wear or damage or is no longer cost effective to maintain (beyond life-cycle reliability) and is to be decommissioned (demolition and dismantlement),be sure to follow rules below.
EMISSIONS INFORMATION
The gasoline engine used in this equipment has been designed to reduce harmful levels of carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxides (NOx)
This engine has been certified to meet US EPA Evaporative
Attempting to modify or make adjustments to the engine emmission system by unauthorized personnel without proper training could damage the equipment or create an
Additionally, modifying the fuel system may adversely affect evaporative emissions, resulting in fines or other penalties.
The emission control label is an integral part of the emission
If a replacement emission label is needed, please contact
NOTICE
DO NOT pour waste or oil directly onto the ground, down
a drain or into any water source.
Contact your country's Department of
Public Works or recycling agency in your area and arrange for proper disposal of any electrical components, waste or oil associated with this equipment.
When the life cycle of this equipment is over, remove
battery and bring to appropriate facility for lead reclamation. Use safety precautions when handling batteries that contain sulfuric acid.
When the life cycle of this equipment is over, it is
recommended that the trowel frame and all other metal parts be sent to a recycling center.
Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new product.
Recyclers and manufacturers alike promote the process of recycling metal. Using a metal recycling center promotes energy cost savings.
NOTICE
contained in gasoline exhaust emissions.
emissions requirements in the installed configuration.
unsafe condition.
Emission Control Label
system and is strictly controlled by regulation(s).
The label must remain with the engine for its entire life.
your authorized engine distributor.
PAGE 12 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
TROWEL SPECIFICATIONS/DIMENSIONS
AAA
B
SIDE VIEW
TOPVIEW
C
D
Figure 1. Dimensions
Table 1. Trowel Specifications
A–Height (Lifting Bale) – in (mm.) 36.7 (931.6) Path Width – in (mm.) 914 (36)
B–Height (Handle) – in (mm.) Standard 41.4 (1,044.2)
Quick Pitch™ 41.4 (1,044.2)
C–Width (Ring Diameter) – in (mm.) 36.5 (927.1) Gear Box Oil Capacity – oz (ml.)
D–Width – in (mm.) 70.5 (1,789.4)
Number of Blades 4
Rotor – RPM (Dry Concrete) 60-115
828 (28)
Shipping Weight – lbs. (kg)
Standard
Quick Pitch™
164 (74.3) 164 (74.3)
JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 13
ENGINE SPECIFICATIONS
Table 2. JH55C Noise and Vibration Emissions
Model JH55C
Guaranteed ISO 11201:2010 Based Sound Pressure Level at Operator Station in dB(A)
Guaranteed ISO 3744:2010 Based Sound Power Level in dB(A)
Hand-Arm Vibration Per ISO 5349-1: 2001 in m/s
NOTES:
1. Sound Pressure and Power Levels are “A” weighted Measures per ISO 226:2003 (ANSI S1.4-1981). They are measured with the operating condition of the machine which generates the most repeatable but highest values of the sound levels. Under normal circumstances, the sound level will vary depending on the condition of the material being worked upon.
2. The vibration level indicated is the vector sum of the RMS (Root Mean Square) Values of amplitudes on each axis, standardized to an 8 hour exposure period, and obtained using operating condition of the machine that generates the most repeatable but highest values in accordance with the applicable standards for the machine.
3. Per EU Directive 2002/44/EC, the daily exposure action value for whole body vibration is 0.5 m/s
1.15 m/s2 SA(8).
2
SA(8)
Standard Handle (SXHC)
Quick PitchTM Handle (QXHC)
2
SA(8). The daily exposure limit value is
90
120
1.37
1.37
Table 3. Engine Specifications/Dimensions
Model HONDA GX160UT2QX2 Engine
Type Air-cooled 4 stroke, Single Cylinder, OHV, Horizontal Shaft Gasoline Engine
Bore X Stroke 68 mm x 45 mm (2.70 in. X 1.8 in.)
Displacement 163 cc (9.9 cu-in.)
Max. Output 4.8 H.P. @ 3600 RPM
Fuel Tank Capacity
Fuel Unleaded Gasoline
Lube Oil Capacity 0.6 liters (0.63 qt.)
Oil Type
Speed Control Method Centrifugal Flyweight Type
Cooling System Forced Air
Starting Method Recoil Start
Spark Plug Type BPR6ES NGK
Spark Plug Gap 0.70 - 0.80 mm (0.028-0.031 in.)
Dimensions (L x W x H)
Dry Net Weight 15 Kg. (33.1 lbs.)
Approx. 3.6 Liters
(0.95 U.S. Gallons)
4-Stroke API, SF or SG
SAE 10W-30 General Use
312 X 362 X 335 mm
(12.3 x 14.3 X 13.2 in.)
PAGE 14 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
GENERAL INFORMATION
INTENDED USE
Operate this trowel, tools and components in accordance with the manufacturer's instructions. Use of any other tools for stated operation is considered contrary to designated use. The risk of such use lies entirely with the user. The manufacturer cannot be held liable for damages as a result of misuse
TROWEL FAMILIARIZATION
This walk-behind trowel is designed for the floating and finishing of concrete slabs.
Take a walk around the trowel. Take notice of all the major components (Figure 2 and Figure 3) like the engine, blades, steering handle, kill switch, gearbox, etc. Check that there is always oil in the engine.
Read all the safety instructions carefully. Safety instructions will be found throughout this manual and on the trowel. Keep all safety information in good, readable condition. Operators should be well trained on the operation and maintenance of the trowel.
Before using your trowel, test it on a flat watered down section of finished concrete that is free of any debris and other objects.
GEARBOX
The gearbox is located beneath the engine and transfers power to the spider assembly. The gearbox controls the rotational speed of the trowel and is equipped with two shafts (input and output).
SPIDER
The vertical output shaft of the gearbox connects to a cast hub called the spider. The spider has 4 arms that extend outward that are used for attachment of blades or other accessories. Remember as the gearbox output shaft rotates so does the spider assembly.
GUARD RING
This unit is equipped with a safety guard ring. It is designed to help protect items from coming into contact with the rotating blades while the trowel is in operation.
BLADES
The blades of the trowel finish the concrete as they are rotated around the surface. This trowel comes equipped with four combination blades (8 in./203 mm wide) per rotor equally spaced in a radial pattern and attached to a vertical rotating shaft by means of a spider assembly.
This trial test run will increase your confidence in using the trowel and at the same time it will familiarize you with the trowel’s controls. In addition you will understand how the trowel handles under actual conditions.
ENGINE
This trowel is equipped with a HONDA 5.5 HP gasoline engine. Refer to the engine owner’s manual for instructions regarding the operation and maintenance of your engine. Please contact your nearest Multiquip Dealer for a replacement should the original manual disappear or otherwise become unusable.
DRIVE SYSTEM
Power is transferred from the engine to the gearbox input shaft via a V-belt pulley drive system. The pulley engages using a centrifugal clutch. See parts section of this manual for a breakdown of the drive system.
TRAINING
For proper training, please use the “TRAINING CHECKLIST” form located in the front of this manual. This checklist will provide an outline for an experienced operator to provide training to a new operator.
JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 15
TROWEL COMPONENTS
5
10
3
2
6
7
8
9
4
15
1
Figure 2. Trowel Control and Components
Figure 2 and Figure 3 shows the location of the basic controls or components, for the trowel. Listed below is a brief explanation of each control or component.
1. Access Panel — Allows access to the blade area. NEVER run the trowel with this access panel removed.
2. Engine — Honda 4.8 HP gasoline engine.
3. Lifting Bale — Attach a suitable lifting device to lifting bale whenever lifting of the trowel is required.
4. Throttle Lever — Controls engine speed. Returns engine to idle when released.
5. Left Clutch Lever —Squeeze to engage clutch. 4-blade rotation will start. This is the primary control lever.
6. Vibratory Handle Bar — Installed rubber shock mounts/isolators reduces vibration when the trowel is operating.
7. Star Wheel Pitch Knob (4-Blade)— To adjust the pitch of the blades, rotate the star wheel clockwise to pitch blades upwards. Rotate star wheel counterclockwise to pitch blades flat (no pitch).
8. Handle Bar Pad — Foam rubber pad that protects the body when coming in contact with handle bar.
9. Hand Grips — When maneuvering of the trowel is required ALWAYS place both hands on each grip to operate the trowel. Replace hand grips when they become worn or damaged.
10. Star Wheel Knob (Handlebar Adjuster) — Changes the angle/height of the handlebar. Loosen the star wheel (turn counterclockwise) to place the handlebar in the desired position. Tightewn the star wheen (turn clockwise) to lock handlebar.
PAGE 16 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
TROWEL COMPONENTS
17
QUICK PITCH ™
16
HANDLE
(OPTION)
15
13
Figure 3. Trowel Control and Components (Cont.)
14
12
11. Blades — This trowel is equipped with combination blades. These blades are versatile and should take care of most troweling needs. In addition float discs can be attached to the trowel arms that will allow the trowel to float on "wet" concrete.
12. V-Belt Cover — Remove this cover to gain access to the V-belt. NEVER operate the trowel with this cover removed.
13. Guard Ring NEVER put hands or feet inside guard ring while the machine is running.
14. Gearbox — Helical worm gear drive gearbox. Provides rotation of blades via engine interface. ALWAYS check gearbox oil level (sight glass) prior to each use. Fill with recommended type gearbox oil.
11
15. Trowel Arm NEVER operate the trowel with a bent, broken or out of adjustment trowel arm. If the blades show uneven wear patterns or some blades wear out faster than others, the trowel arm may need to be adjusted. Use the trowel arm adjustment tool P/N 1817 to adjust the trowel arms.
16. Quick Pitch™ Control Handle — Contact MQ unit sales for this option.
17. Right Clutch Lever — Pull up to engage the clutch. 4-blade rotation will start. This is the secondary control lever.
JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 17
ENGINE COMPONENTS
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer's engine manual for instructions and details of operation and servicing.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
DANGER
Add fuel to the tank only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed. This lever is connect to the throttle lever cable located on the handle bars. Reference throttle cable installation procedure in this manual.
3. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
4. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
5. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
Figure 4. Engine Controls and Components
6. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter canister to gain access to filter element.
NOTICE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
7. Spark Plug – Provides spark to the ignition system. Set spark plug gap according to engine manufacturer's instructions. Clean spark plug once a week.
8. Muffler – Used to reduce noise and emissions. NEVER touch when hot!
9. Fuel Tank – Fill with unleaded gasoline. Reference Table 3 for fuel tank capacity. For additional information refer to Honda engine owner's manual.
10. Dipstick/Oil Filler Cap – Remove this cap to determine if the engine oil is low. Add oil through this filler port as recommended in Table 4.
11. Oil Drain Plug – Remove this plug to remove oil from the engine's crankcase.
12. Engine ON/OFF Switch ON position permits engine starting, OFF position stops engine operation.
PAGE 18 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
ASSEMBLY AND INSTALLATION
UNPACKING THE TROWEL
The trowel is shipped with the handlebar in the folded or stowed position (Figure 5).
1. To place the handlebar in the operational position, simply turn the star wheel counterclockwise to release it from its locked/stowed position.
2. Next, pull back on the handlebar and place the handlebar in the desired position. Turn star wheel clockwise to lock handlebar firmly in place so that it will not move or slip.
STAR WHEEL
OPERATIONAL
POSITION
OPERATIONAL
FOLDED
POSITION
POSITION
ASSEMBLY AND INSTALLATION
Before the trowel can be put into operation there are some components that must be installed. This section provides general instructions on how to install those components.
MAIN HANDLE TUBE INSTALLATION
1. Attach the main handle tube to the gearbox using the supplied hardware as shown in Figure 6.
MAIN HANDLE
(TUBE)
3/8 FLAT
WASHER
3/8-16
NYLOC NUT
3/8-16 X 3.25 HHC SCREW
GEARBOX
UPPER
HANDLE
Figure 5. Trowel Folded and Operational
Positions
Figure 6. Handle Installation
2. The handlebar is already attached to the main handle tube.
3. If readjustment is necessary, loosen the star wheel as shown in Figure 7 and move the handlebar to the desired position.
T-HANDLE BAR
HEIGHT
ADJUSTMENT
STAR WHEEL
Figure 7. Handlebar Adjustment
JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 19
INCREASE
DECREASE
ASSEMBLY AND INSTALLATION
BLADE PITCH CABLE INSTALLATION
1. For trowels equipped with a Standard handle (SXHC), simply turn the star wheel counterclockwise to pitch the blades flat. This will release the tension on the blade pitch cable (Figure 8).
BLADE PITCH
(CW)
Figure 8. Adjusting Cable 4-Blade
Pitch (Standard Handle)
2. For trowels equipped with a Quick Pitch™ T-handle (QXHC), simply squeeze the trigger lock and push the T-handle towards the engine to pitch the blades downward. Pushing the T-handle towards the engine will cause the blades to lay flat (Figure 9). This will release the tension on the blade pitch cable.
BLADE PITCH
(CCW)
3. Remove brass set nut #1 from the blade pitch cable end. See Figure 10.
BLADE
PITCH
CABLE
BRASS SET
NUT #1
BRASS SET
NUT #2
Figure 10. 4-Blade Pitch Cable
4. Thread the brass set nut #2 towards the cable as far as possible. See Figure 10.
5. Insert the cable end through the yoke eyelet (Figure 11). Tighten brass set nut #1 by hand to remove all the slack from the cable.
T-HANDLE
TRIGGER
LOCK
NO
PITCH
FULL
PITCH
Figure 9. Adjusting Cable 4-Blade Pitch
(Quick-Pitch™ Handle)
WARNING
The Quick Pitch™ T-handle is under spring tension and can snap in the direction of force (toward user) if not firmly grasped which may cause bodily injury.
BLADE
PITCH
CABLE
YOKE
YOKE
EYELET
BRASS SET
NUT #1
Figure 11. Cable Yoke Attachment
BRASS SET
NUT #2
6. Using a wrench, tighten the brass set nut #2 up against the yoke boss. This will lock the cable in place.
7. Using a wrench, tighten the brass set nut #1 against the yoke boss.
PAGE 20 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
CABLE
ANCHOR
HANDLEBAR
CLUTCH
CABLE
ASSEMBLY AND INSTALLATION
THROTTLE CABLE INSTALLATION
Refer to Figure 12 for the location of components.
CABLE
ADJUSTER
NUT
CABLE HOUSING CLAMP SCREW
CABLE
HOUSING
CLAMP
Figure 12. Throttle Cable Installation
1. Uncoil the throttle cable and housing.
2. Check that the throttle cable is fed through the tube on the underside of the handle and secured to the upper handle and main tube with the zip ties.
END
SWIVEL STOP SCREW
PRIMARY
THROTTLE
RETURN
CABLE
HOUSING
THROTTLE
SPRING
END
TROWEL
CABLE
SWIVEL
STOP HOLE
10. Adjust cable tension by loosening or tightening the locking nut and cable retaining screw on the throttle lever (see Figure 13).
THROTTLE
LOCKING
NUT
RECEIVER
CABLE
THROTTLE
WIRE
RUN
IDLE
THROTTLE
LEVER
CABLE
RETAINING
SCREW
THROTTLE CABLE
Figure 13. Adjusting Cable Tension
NOTICE
If the throttle lever does not return to the "neutral" position with throttle backed off, loosen adjusting nut 1/2 turn at a time, tighten and recheck. Readjust throttle tension as necessary.
INSTACLUTCH CABLE INSTALLATION
3. Place the throttle in the run position.
4. Back off both the cable housing clamp screw and the swivel stop screw.
5. Place the primary throttle return spring between the cable housing clamp and the swivel stop screw.
6. Feed the cable assembly through the cable housing clamp, primary throttle return spring, and swivel stop hole, until the cable housing extends under the housing clamp to its far edge.
7. On the throttle lever, slightly loosen the locking nut and cable retaining screw as shown in Figure 13.
8. Ensure that the cable housing is seated in the throttle cable receiver as shown in Figure 13.
9. Route throttle wire past the cable retaining screw (Figure 13) approximately 1/2". To secure throttle wire, tighten the cable retaining screw.
1. Uncoil the free end of the clutch cable.
2. Check that the clutch cable (Figure 14) is attached to the handlebar cable anchor..
Figure 14. Handlebar Clutch Cable
3. Check that the clutch cable is fed along the tube and secured with zip ties.
JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 21
ASSEMBLY AND INSTALLATION
4. Using a 7/16” wrench remove the three 1/4" retaining bolts (Figure 15) that secure the clutch cover to the frame.
CLUTCH COVER
BOLT
Figure 15. Clutch Cover Removal
5. Route the clutch cable (Figure 16) underneath the top most rung of the guard ring.
6. Remove the 5/16” outer nut (Figure 17) and rubber cap from the threaded end on the clutch cable.
THREADED END
RUBBER
CAP
CLUTCH CABLE
5/16”
OUTER
NUT
Figure 17. Outer Nut And Rubber Cap Removal
7. Adjust the 5/16" inner nut (Figure 18) for a 7/8" distance from the threaded end on the clutch cable to the inner nut.
5/16”
INNER
NUT
CLUTCH CABLE
Figure 18. Inner Nut Adjustment
8. Insert the exposed cable (Figure 19) into the cable slot on the cable anchor.
TOP RUNG
OF
GUARD
RING
CLUTCH
CABLE
CABLE
ANCHOR
CABLE
SLOT
CABLE ANCHOR
Figure 16. Clutch Cable Routing
THREADED END
CLUTCH CABLE
EXPOSED
CABLE
Figure 19. Inserting Clutch Cable
Into Cable Anchor
PAGE 22 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
ASSEMBLY AND INSTALLATION/INSPECTION
9. Connect the clutch cable to the clutch anchor by placing the spring loop over the clutch anchor flats as shown in Figure 20. Use needle nose pliers to slide the spring loop fully into the groove.
CLUTCH ANCHOR
FLAT
SPRING
LOOP
CLUTCH
CABLE
SPRING
Figure 20. Spring Loop Attachment.
CLUTCH
ANCHOR
10. Tighten the inner nut (Figure 21) against the clutch cable support bracket until there is no longer any slack in the cable between the threaded cable end and the clutch cable spring.
Before Starting
1. Read all safety instructions at the beginning of manual.
2. Clean the trowel, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the trowel on secure level ground with the engine stopped.
2. Remove the dipstick from the engine oil filler hole (Figure 22) and wipe clean.
CLUTCH
EXPOSED
CABLE
OUTER NUT
INNER NUT
CABLE
HOUSING
CABLE SUPPORT BRACKET
Figure 21. Attaching Clutch Cable
To Cable Support Bracket
11. Using two 1/2" wrenches tighten the inner and outer nut against the clutch cable support bracket.
Figure 22. Engine Oil Dipstick Removal
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 23
OIL SIGHT GLASS/
PLUG
GEARBOX
INSPECTION
4. If the oil level is low (Figure 23), fill to the edge of the oil filler hole with the recommended oil type as listed in Table 4. Reference Table 3 for maximum engine oil capacity.
Figure 23. Engine Oil Dipstick (Oil Level)
Table 4. Oil Type
Season Temperature Oil Type
Summer 25°C or Higher SAE 10W-30
Spring/Fall 25°C~10°C SAE 10W-30/20
Winter 0°C or Lower SAE 10W-10
Gearbox Oil
1. Determine if the gearbox oil is low by removing the oil plug located on the side of the gearbox. (Figure 24) This plug will be marked by the "check" decal. The correct level of the lubrication oil should be to the bottom of the fill plug.
FILL PLUG
DRAIN
Figure 24. Gearbox
2. If lubrication oil begins to seep out as the drain plug is being removed, then it can be assumed that the gearbox has a sufficient amount of oil.
DANGER
EXPLOSIVE FUEL!
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the trowel if the engine is hot! or running.
Fuel Check
1. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel.
2. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel immediately.
3. If lubrication oil does not seep out as the drain plug is being removed, fill with type ISO 680 (P/N 10139) gearbox lubricant oil until the oil filler hole overflows.
V-Belt Check
A worn or damaged V-belt can adversely affect the performance of the trowel. If a V-belt is defective or worn simply replace the V-belt as outlined in the maintenance section of this manual.
Belt Guard Check
Check for damage, loose or missing hardware.
Blade Check
Check for worn or damaged blades. Check to see if one blade is worn out while the others look new. If this is the case there could be a blade pitch problem. Refer to the maintenance section of this manual for blade pitch adjustment procedure. Replace any worn blades.
PAGE 24 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
OPERATION
Operation
This section is intended to assist the operator with the initial start-up of the walk-behind trowel. It is extremely important that this section be read carefully before attempting to use the trowel in the field. DO NOT use your trowel until this section is thoroughly understood.
Lifting the Trowel Onto a Slab
Extra care should be taken when lifting the trowel off the ground. Serious damage to the machine or personal injury could be caused by dropping a trowel.
WARNING
NEVER attempt to lift this machine alone. NEVER lift
the trowel by the guard ring as it may rotate and cause injury.
ALWAYS make certain the handle is secure and use only the manufacturer's approved lifting point. The trowel may be lifted at the center lifting bale by crane or other lifting device of adequate capacity.
Lifting Bale
The lift bale provides an optimal lift point for lifting the trowel. When lifting the trowel onto a concrete slab, attach a chain or rope to the lifting bale. Make sure the lifting device has adequate lifting capacity to lift the trowel.
Using a crane or forklift (Figure 25) to lift the trowel is highly recommended, and is perfectly safe for the trowel. ALWAYS use extra care when lifting the trowel off the ground.
LIFT
NOTICE
DO NOT attempt to operate the trowel until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood.
NOTICE
The trowel is heavy and awkward to move around. Use proper heavy lifting procedures and DO NOT lift the trowel by the guard rings.
Figure 25. Lifting the Trowel
NEVER lift the trowel to unnecessary heights. DO NOT stand underneath the trowel while it is being lifted. Serious damage to the machine or personal injury could be caused by dropping a trowel.
JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 25
OPERATION
Starting the Engine
1. Turn the engine start/stop switch to the "ON" position (Figure 26).
Figure 26. Engine ON/OFF Switch
(ON Position)
2. Place the engine fuel valve lever (Figure 27) in the "ON" position.
4. Place the choke lever (Figure 29) in the "OPEN " position.
Figure 29. Choke Lever Open
5. Grasp the starter grip (Figure 30) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting.
Figure 27. Engine Fuel Valve Lever (ON)
3. Push the throttle lever (Figure 28) in the "idle" position.
IDLE
THROTTLE
LEVER
Figure 28. Throttle (Idle Position)
PAGE 26 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
Figure 30. Starter Grip
6. If the engine has started, slowly return the choke lever (Figure 31) to the CLOSED position. If the engine has not started repeat steps 1 through 5.
Figure 31. Choke Lever Closed
OPERATION
7. Before the trowel is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a loose guard ring and/or covers.
To Begin Troweling
1. To begin troweling, place the throttle lever (Figure 32) in
the "RUN" position.
RUN
THROTTLE
LEVER
Figure 32. Throttle Lever (Run)
2. Squeeze the pull the clutch lever (Figure 33) to begin
4-blade rotation. Verify that the blades are rotating.
Pitching the Blades (Standard Handle)
To pitch the blades upwards using the "Standard" handle, (Figure 34) simply turn the star-wheel clockwise. Turning the star wheel counter clockwise will cause the blades to lay flat.
BLADE PITCH
STAR WHEEL
INCREASE
BLADE PITCH
(CW)
DECREASE
BLADE PITCH
(CCW)
Right Clutch
Lever
Left Clutch
Lever
Figure 33. Clutch Levers (Blade Activation)
Concrete Finishing Techniques
The following steps are intended as a basic guide to machine operation, and are not to be considered a complete guide to concrete finishing. We suggest that all operators (experienced and novice) read “Slabs on Grade” published by the American Concrete Institute, Detroit, Michigan. Read the “Training” section of this manual for more information.
Figure 34. Blade Pitch Star Wheel
Pitching the Blades (Quick Pitch™ Handle)
To pitch the blades upwards using the "Quick Pitch™" handle, (Figure 35) simply pull the T-handle backwards while squeezing the trigger. Pushing the T-handle forward will cause the blades to lay flat.
T-HANDLE
TRIGGER
(SQUEEZE)
NO PITCH
(BLADES FLAT)
BLADES PITCHED
UPWARDS FLAT
Figure 35. Blade Pitch T-Handle
JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 27
OPERATION
Maneuvering the Trowel
1. Get into the operator’s position behind the handle. With
a secure foothold and a firm grasp on the handle and clutch levers, slowly increase the engine speed until the desired blade speed is obtained.
2. Figure 36 below illustrates a typical walk-behind trowel application. Practice maneuvering the trowel. The trick is to let the trowel do the work.
3. Continue to practice maneuvering the trowel. Try to practice as if you were finishing a slab of concrete. Practice edging and covering a large area.
Remember a good finishing technique is to work backwards. Be careful when moving backwards so that hazards can be avoided. The best way to get accustomed to the trowel is repeated use.
CAUTION
NEVER place your feet or hands inside the guard rings
while starting or operating this equipment.
PAGE 28 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
Figure 36. Maneuvering the Trowel
CAUTION
ALWAYS keep clear of rotating or moving parts while
operating this equipment.
OPERATION
Stopping The Engine
1. Move the throttle lever to the (Figure 37) "IDLE" position and run the engine for three minutes at low speed.
IDLE
THROTTLE
LEVER
Figure 37. Throttle Lever (Idle)
2. After the engine cools, turn the engine start/stop switch to the “OFF” position (Figure 38).
3. Close the fuel shut-off valve (Figure 39) by moving the fuel valve lever to the OFF position.
Figure 39. Fuel Valve Lever (OFF)
Figure 38. Engine ON/OFF Switch
(OFF Position)
JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15) — PAGE 29
OPTIONS
NOTICE
Trowel blades should be changed when they fail to finish concrete in a satisfactory manner.
Blades are a vital part of finishing concrete. This trowel, or finisher, has been designed to finish concrete and the blades are built to stringent quality standards out of the finest steel.
If you need replacement blades, consult the parts list in this manual for part numbers and order them from your Multiquip parts dealer or importer.
Combo Blades
This trowel is equipped with combination float/finish (Figure 40) blades as original equipment. These blades have been designed for optimum performance in both the floating and finishing operations. These blades are versatile and should take care of most troweling needs.
Clip-On Float Blades (Optional)
These blades will clip (Figure 42) onto an existing installed blade, allowing your finisher to float on “wet” concrete so that the troweling operation can begin as early as possible. These blades are easily removable, so that after the floating operation, when the concrete is sufficiently cured, they can be removed to expose the finish blades for continued troweling.
Figure 42. Clip-On Float Blade
Float Discs (Optional)
These round discs (Figure 43) attach to the spiders and allow the machine to “float” on “wet” concrete. The disc design allows early floating and easy movement from wet to dry areas. They are also very effective in embedding large aggregates and surface hardeners.
Figure 40. Combination Blade
Finish Blades (Optional)
These blades (Figure 41) have been specifically designed for finish operations with this trowel. They will provide a premium surface finishing capability from your trowel. They should only be used after the concrete has set to the point where the trowel does not sink into the concrete when placed on it.
Figure 41. Finish Blade
Figure 43. Float Disc/Pan
NOTICE
For optimum panning performance blade speed must be changed. Use Low Speed Kit. Reference Engine and Clutch Assembly in parts section of this manual.
PAGE 30 — JH55C WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #2 (9/4/15)
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