Multiquip JB9180, JB8090, JB5090, JB11090, JB7135 User Manual

OPERATION AND PARTS MANUAL

JIMMY SERIES

MODELS:

JB5135, JB7135, JB5090, JB7090,

JB8090, JB9180, JB11090

HYDRAULIC REBAR BENDERS

MODEL JPU1

ELECTRIC-HYDRAULIC PUMP

Revision #9 (01/04/08)

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

JIMMY SERIES HYDRAULIC REBAR BENDERS — SILICOSIS WARNING

WARNING

SILICOSIS WARNING RESPIRATORY HAZARDS

Grinding/cutting/drilling of masonry, concrete, metal and
other materials with silica in their composition may give
off dust or mists containing crystalline silica. Silica is a
basic component of sand, quartz, brick clay, granite and
numerous other minerals and rocks. Repeated and/or
substantial inhalation of airborne crystalline silica can
cause serious or fatal respiratory diseases, including
silicosis. In addition, California and some other
authorities have listed respirable crystalline silica as a
substance known to cause cancer. When cutting such
materials, always follow the respiratory precautions
mentioned above.

WARNING

Grinding/cutting/drilling of masonry, concrete, metal and
other materials can generate dust, mists and fumes
containing chemicals known to cause serious or fatal
injury or illness, such as respiratory disease, cancer,
birth defects or other reproductive harm. If you are
unfamiliar with the risks associated with the particular
process and/or material being cut or the composition of
the tool being used, review the material safety data
sheet and/or consult your employer, the material
manufacturer/supplier, governmental agencies such as
OSHA and NIOSH and other sources on hazardous
materials. California and some other authorities, for
instance, have published lists of substances known to
cause cancer, reproductive toxicity, or other harmful
effects.

Control dust, mist and fumes at the source where
possible. In this regard use good work practices and
follow the recommendations of the manufacturers or
suppliers, OSHA/NIOSH, and occupational and trade
associations. Water should be used for dust
suppression when wet cutting is feasible. When the
hazards from inhalation of dust, mists and fumes cannot
be eliminated, the operator and any bystanders should
always wear a respirator approved by NIOSH/MSHA for
the materials being used.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 2

JIMMY SERIES HYDRAULIC REBAR BENDERS — TABLE OF CONTENTS

Multiquip Jimmy Series
Hydraulic Rebar Benders

Silicosis Warning ....................................................... 2

Table Of Contents ..................................................... 3

Parts Ordering Procedures ....................................... 4

Safety Message Alert Symbols ................................. 5

Rules For Safe Operation ...................................... 6-8

Specifications (Rebar Unit) ....................................... 9

Specifications (Pump) ............................................. 10

General Information ........................................... 11-12

Components............................................................ 13

Inspection ................................................................ 14

Applying Power ....................................................... 15

Operation ........................................................... 16-19

Shut-Down .............................................................. 19

Maintenance ........................................................... 20

Explanation Of Code In Remarks Column .............. 22

Suggested Spare Parts ........................................... 23

Nameplate and Decals....................................... 24-25

JB5135 Assembly ............................................. 26-27

JB7135 Assembly ............................................. 28-29

JB5090 Assembly ............................................. 30-31

JB7090 Assembly ............................................. 32-33

JB8090 Assembly ............................................. 34-35

JB9180 Assembly ............................................. 36-37

JB11090 Assembly ........................................... 38-39

Electric Pump Assembly..................................... 40-41

Control Valve Assembly...................................... 42-43

NOTE

NOTE

As a continuing effort to
update our parts book,
contact the MULTIQUIP
literature department for the
latest revision of your
"Operation and Parts
Manual"

Specification and part number
are subject to change without
notice.

Terms and Conditions of Sale ................................. 44

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 3

PARTS ORDERING PROCEDURES

Ordering parts has never been easier!

Choose from three easy options:

Effective:

January 1

st

, 2006

Best Deal!

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

■

View Parts Diagrams

■

Order Parts

■

Print Specification Information

Goto www.multiquip.com and click on

Order Parts

to log in and save!

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Non-Dealer Customers:

Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.

Order via Phone:

If you have an MQ Account, to obtain a
Username and Password, E-mail us at:

[e-mail].

To obtain an MQ Account, contact your
District Sales Manager for more information.

internet

Use the
on

Standard orders

and qualify for a 5% Discount

for all orders which include

complete part numbers.*

Fax

your order in and qualify for a 2% Discount

on

Standard orders

for all orders which include

complete part numbers.*

Domestic (US) Dealers Call:

1-800-427-1244

International Customers

their local Multiquip Representatives for
Parts Ordering information.

Note: Discounts Are Subject To Change

Note: Discounts Are Subject To Change

should contact

When ordering parts, please supply:

❒❒

❒

❒❒

Dealer Account Number

❒

❒❒

❒❒

❒

Dealer Name and Address

❒❒

❒❒

Shipping Address (if different than billing address)

❒

❒❒

❒❒

❒

Return Fax Number

❒❒
❒❒

❒

Applicable Model Number

❒❒

❒❒

❒

Quantity, Part Number and Description of Each Part

❒❒

All orders are treated as

Standard Orders

and will ship the same day if received prior
to 3PM PST.

www.multiquip.com

WE ACCEPT ALL MAJOR CREDIT CARDS!

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 4

Specify Preferred Method of Shipment:

❒❒

✓

UPS/Fed Ex

■

Priority One

■

Ground

■ Next Day

■

Second/Third Day

✓ DHL
✓

Tr u ck

JIMMY SERIES HYD. REBAR BENDERS— SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating
this equipment. Failure to read and understand the Safety
Messages and Operating Instructions could result in injury to
yourself and others.

This Operation and Parts Manual

NOTE

Before using this hydraulic rebar bender and pump, ensure
that the operating individual has read and understands all
instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.

has been developed to provide
complete instructions for the safe
and efficient operation of the

Series Hydraulic Rebar Bender
and Electric-Hydraulic Pump.

Jimmy

HAZARD SYMBOLS

Potential hazards associated with the operation of the

Series Hydraulic Rebar Benders and Electric Hydraulic
Pump

will be referenced with Hazard Symbols which appear
throughout this manual, and will be referenced in conjunction
with Safety Message Alert Symbols.

ALWAYS wear approved
protection when required.

ALWAYS wear approved eye and
hearing protection.

Jimmy

WARNING - Respiratory Hazards

respiratory

CAUTION - Eye and Hearing Hazards

CAUTION - Accidental Starting Hazards

DANGERDANGER

DANGER

DANGERDANGER

You WILL be
NOT follow directions.

You CAN be
NOT follow directions.

CAUTION

You CAN be

KILLED

WARNINGWARNING

WARNING

WARNINGWARNING

KILLED

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

INJURED

or

SERIOUSLY

or

SERIOUSLY

if you DO NOT follow directions.

injured if you DO

injured if you DO

ALWAYS place the power control unit's
ON/OFF switch in the OFF position when

the rebar bender is not in use.

CAUTION - Equipment Damage Hazards

Other important messages are provided throughout this
manual to help prevent damage to your rebar bender, other
property, or the surrounding environment.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 5

JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION

■

DANGERDANGER

DANGER

DANGERDANGER

Failure to follow instructions in this manual may lead to
serious injury or even death! This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.

The following safety guidelines should always be used when
operating the

Electric-Hydraulic Pump.

GENERAL SAFETY

■

DO NOT operate or service this
equipment before reading this entire
manual.

■

This equipment should not be operated by persons under
18 years of age.

■

NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots, hard hat
and other protective devices required by the job.

Jimmy Series Hydraulic Rebar Bender and

Read this manual!

NEVER operate the rebar bender in an

explosive atmosphere or near
combustible materials. The possibility
exists of the rebar bender emitting a spark
during operation. A explosion or fire could
result causing severe

bodily harm or

even death if the sparks make contact with combustible

or explosive materials.

■

Maintain this equipment in a safe operating condition at
all times.

■

Keep bystanders, children and visitors away while
operating the rebar bender. Distractions can cause you
to lose control.

■

DO NOT wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving
parts.

■

ALWAYS store equipment properly when it is not being

used. Equipment should be stored in a clean, dry location
out of the reach of children.

■

ALWAYS be sure the operator is familiar with proper
safety precautions and operation techniques before using
rebar bender.

■

■

NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.

■

NEVER operate this equipment under the influence of

drugs

or

alcohol

■

ALWAYS wear proper respiratory (mask),
hearing and eye protection equipment when
operating the rebar bender.

■

ALWAYS replace any worn or damaged warning decals.

■

Manufacturer does not assume responsibility for any
accident due to equipment modifications.

■

NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.

.

■

■

■

■

■

■

■

ALWAYS keep work area clean and free of foreign matter
and debris. Also keep work area well lit.

NEVER leave the rebar bender unattended. When not in
use always unplug the rebar bender from power source.

Keep all
from the equipment at all times.

Become familiar with the components of the rebar bender
before operating.

Use this rebar bender only for its intended purpose. DO
NOT use this rebar bender for applications not
recommended.

Inspect the rebar bender after each use. Replace any
damaged or worn parts immediately. DO NOT use a
defective rebar bender.

If a malfunction occurs, immediately unplug the rebar
bender from the power source and correct the problem. If
the problem can not be corrected, contact your nearest
MQ service center.

All WARNING statements must be carefully observed to
help prevent personal injury.

inexperienced

and

unauthorized

people away

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 6

JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION

UNIT SAFETY INSTRUCTIONS

■

All hose connections must be tightened with the proper
tools before operating hydraulic power unit. DO NOT over
tighten. Connections should only be tightened securely
and leak-free. Over tightening can cause premature thread
failure or high-pressure fittings to split at pressures lower
than their rated capacities.

■

Should a hydraulic hose ever rupture, burst, or need to
be disconnected, immediately shut off the pump and
release all pressure. NEVER attempt to grasp a leaking
pressurized hose with your hands. The force of escaping
hydraulic fluid could cause serious injury.

■

NEVER subject the hose to potential hazard such as
fire, sharp surfaces, extreme heat or cold, or heavy
impact. DO NOT allow the hose to kink, twist curl, crush,
cut, or bend so tightly that the fluid flow within the hose
is blocked or reduced. Periodically inspect the hose for
wear, because any of these conditions can damage the
hose and possibly result in personal injury.

■

NEVER use the hose to move attached equipment. Stress
can damage the hose and possibly cause personal injury.

■

Hose material and coupler seals must be compatible with
the hydraulic fluid used. Hoses also must not come in
contact with corrosive materials such as creosote­impregnated objects and some paints. Hose deterioration
due to corrosive materials can result in personal injury.
Consult the manufacturer before painting a hose. NEVER
paint a coupler.

■

Use only approved accessories and approved hydraulic
fluid. Hoses, seals and all components used in a system
must be compatible with the hydraulic fluid used.

■

DO NOT exceed the rated capacities of the cylinders.
Excess pressure can result in personal injury.

■

Inspect each cylinder and coupler before each shift or
usage to prevent unsafe conditions from developing.

■

DO NOT use cylinders if they are damaged, altered or in
poor condition.

■

DO NOT use cylinders with bent or damaged couplers or
damaged port threads.

■

DANGER - High Pressure Hazard

When extending a cylinder or ram
under load, always insure that the
couplers or port threads have not
been damaged or do not come in
contact with any rigid obstruction.
If this condition does occur, the
coupler’s attaching threads may
become stripped or pulled from the cylinder or ram
resulting in the instantaneous release of high pressure
hydraulic fluid, flying objects, and loss of the load. All of
these possible results could cause serious injury or even
death.

CAUTION - System Evaluation

Cylinder hoses, couplings and hydraulic pump must all be
rated for the same operating pressure, correctly connected
and compatible with the hydraulic fluid used. An improperly
matched system could cause the system to fail and
possibly cause serious injury. Always maintain the correct
operating for optimal performance. If you have any
questions, please contact your nearest MQ service center.

Avoid pinch points or crush points that can be created
by the load or parts of the cylinder. Do not wear loose
jewelry when operating the rebar bender.

WARNING

Moving parts can
crush and cut.

ALWAYS

clear of rollers while
rebar bender is
operating.

keep hands

■

NEVER use extreme heat to disassemble a hydraulic
cylinder or ram. Metal fatigue and/or seal damage will
result and can lead to unsafe operating conditions.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 7

JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION

ELECTRICAL SAFETY

■

ALWAYS test the
unit before operating. The purpose of this switch is to shut
down the rebar bender.

■

NEVER use a extension cord that is frayed or damaged
where the insulation has been cut.

■

NEVER carry the hydraulic power unit by its power cord
or disconnect it by yanking the cord from the power outlet.

■

ALWAYS make certain that the proper extension cord
has been selected for the job. See Table 5.

■

NEVER allow power cord to

■

NEVER

■

When connecting the hydraulic power unit to a power
receptacle, make sure the receptacle circuit is connected
to either a GFCI receptacle or a receptacle protected by
a 20 amp circuit breaker.

■

When plugging the hydraulic power unit into a power
receptacle, check the nameplate for the correct operating
voltage. Operating the rebar bender at the wrong voltage
will damage the electrical components. ALWAYS read
the nameplate before applying power.

■

This hydraulic power unit is equipped with a 3-prong male
power plug. DO NOT use a 2-prong adapter when plugging
into a wall outlet. This will defeat the purpose of the ground
circuit. If the plug does not fit into the receptacle, contact
a qualified electrician to install a 3-conductor wall
receptacle (outlet).

■

Avoid body contact with grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased
risk of electrical shock if your body is grounded.

■

DO NOT expose the hydraulic power unit to rain or wet
conditions. Water entering the power unit will increase
the risk of electrical shock.

stand in water

ON/OFF

switch on the hydraulic power

lay in wate

while operating the rebar bender.

r.

POWER UNIT TRANSPORTING (Electric-Hydraulic Pump)

■

■

MAINTENANCE

■

■

■

EMERGENCIES

■

■

When transporting of the power unit (pump) is required,

ALWAYS carry unit by its handle.
ALWAYS wrap power and remote cable cords neatly to

avoid tripping and damage when transporting.

NEVER lubricate components or attempt service on a
operational rebar bender.

ALWAYS maintain rebar bender in correct operating
condition.

ALWAYS fix damage to the rebar bender immediately
and always replace broken parts. Replace with only MQ
recommended parts.

ALWAYS know the location of the nearest

extinguisher

In emergencies
nearest phone or
Also know the phone numbers of the nearest

ambulance, doctor

information will be invaluable in the case of an
emergency.

and first aid kit.

always

know the location of the

keep a phone on the job site

and

fire department

. This

fire

.

■

When operating the hydraulic power unit outside, be sure
to use the appropriate outdoor extension cord. This type
of extension cord reduces the risk of electrical shock.

■

ALWAYS remove the AC power cord from the power
source before performing any service or maintenance on
the rebar bender. This preventative safety measure
reduces the possibility of accidental starting.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 8

JIMMY SERIES HYDRAULIC REBAR BENDERS — SPECIFICATIONS (REBAR UNIT)

snoitacificepSredneBrabeR.1elbaT

ledoM5315BJ5317BJ0905BJ0907BJ0908BJ0819BJ09011BJ

elgnAgnidneB

yticapaCrabeR

)eziSraB(

dneBmuminiM

*)mc(.ni

nosehcnignicapSraBmuminiM

retnec

dneB;rebmuNraBdevorppA-ICA

**suidaR

)gk(.blthgieW

)gk(.blthgieWgnippihS

)mc(.nisnoisnemiDllarevO

)mc(.nisnoisnemiDgnippihS

dneBdradnatS°09

kooHenaC°081

sdneBtesffO

gninethgiartS

kooHeiTdnapurritScimsieS

* Minimum bend measured from bottom of machine to top of angle.
** American Concrete Institute (ACI) has approved the wheel used in this device as the proper radius for bending the bar size indicated; Concrete Reinforcing Steel
Institute(CRSI) requirements are met for the bar size indicated.

°531°531°09°09°09°081°09

5#,4#7#,6#6#,5#,4#8#,7#,6#9#,8#,7#,6#01#,9#,8#,7#11#,01#,9#,8#

)7.21(5)7.21(5)7.21(5)3.02(8)3.02(8)9.72(11)6.53(41

22333 5.35.3

°531;5#°531;7#°09;5#°09;7#°09;8#°081;9#°09;11#

)01(22)21(62)21(62)62(85)92(26)54(001)05(011

)51(43)12(74)81(93)33(47)04(98)45(911)26(631

5.3x11x32
)9.8x9.72x4.85(

42x31x03

)16x33x67(

3x9x91

)6.7x9.22x3.84(

42x31x03

)16x33x67(

5.4x9x71
)4.11x9.22x2.34(

42x31x03
)16x33x67(

5.5x5.21x5.12

)41x8.13x6.45(

51x31x42

)83x33x16(

5.5x41x72
)41x6.53x6.86(

51x31x42

)83x33x16(

6x71x91

)2.51x2.34x3.84(

51x31x42

)83x33x16(

6x91x72

)2.51x3.84x6.86(

51x31x42

)83x33x16(

snoitacilppA

✓✓✓✓✓✓✓

✓

✓✓✓✓✓✓✓

✓✓✓✓✓✓✓

✓✓

trahCeziSrabeR.2elbaT

ledoM5315BJ5317BJ0905BJ0907BJ0908BJ0819BJ09011BJ

°531°531°09°09°09°081°081

suidaRgnidneB

)31#/M01(4#

★★★★

)61#/M51(5#

)91#/M02(6#

)22#/AN(7#

)52#/M52(8#

)92#/M03(9#

)23#/AN(01#

★★★★★★★★

★★★★★★★★★★★

★★★★★★★★★★★★★

★★★★★★★★★

★★★ ★★

)63#/M53(11#

NOTE

Standard 1/8 inch increments

★★★

ACI/CRSI Approved for this size

★★

Acceptable bend radius for ACI/CRSI requirements

★

★★

★★★

Capable of bending rebar but does not meet ACICRSI requirements

Not capable of bending this size rebar

Rebar Size:

(Metric Hard/Soft

Conversion)

Example:

#8 Rebar ÷ 8 = 1-inch

#4 Rebar ÷ 8 = 4/8 = 1/2-inch

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 9

JIMMY SERIES HYDRAULIC REBAR BENDERS — SPECIFICATIONS (PUMP)

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ledoM1UPJ

noitacificepSrotoMT1051WEP

epyTpmuPcirtcelE

rotoM)wk11.1(PH5.1

deepSMPR5271

egatloVtupnIzH06@511

tnerruCspmA2.61

leveLdnuoSABd08

pmuP

yticapaCliO)sretill87.3(lag1

gnitaRerusserP)aPk159,86(isp000,01

erusserPegatStsriF)aPk628,4(

daoLoN@etaRwolFni514

isp000,01@etaRwolFni16

isp007

3

3

3

mc008,6(nim/

mc000,1(nim/

)nim/

3

)nim/

elbaClortnoCetomeR)sretem75.4(.tf51

evlaVlortnoCnoitisoP-3yaW-3launaM

thgieWteN).gk7.23(.sbl2.97

WssorG).gk1.74(.sbl401

thgie

)HxWxL(noisnemiDnotraC

)HxWxL(noisnemiDetarC

.ni8/1-12x8/1-11x8/5-61
).mc56.35x52.82x22.24(

.ni8/7-22x8/5-11x2/1-71
).mc01.85x25.92x54.44(

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 10

JIMMY SERIES HYDRAULIC REBAR BENDERS — GENERAL INFORMATION

GENERAL INFORMATION

The

MQ Jimmy Series Hydraulic Rebar Benders

to be used as
in-place rebar to approved American Concrete Institute (ACI) radius.
Labor time and injuries are greatly reduced from manually bending
rebar. Bends of 90°, 135° or 180° can now be completed in seconds
at the correct elevation after forms are stripped away.

With seven models to choose from, the Jimmy Series rebar benders
can accommodate a wide variety of rebar angles and sizes. Please
reference Tables 1 and 2 in this manual for the rebar bender that
best fits your application.

REBAR BENDING APPLICATIONS (Figures 1 thru 4)

■

Pilings

■

Caissons

■

Bridge and Decking

■

Retrofits

■

Columns

■

Straightening

■

Walls

portable

on-site rebar benders, capable of bending

are designed

Rebar Straightening

■

Rebar can be straightened using JB5090, JB7090, JB8090,
JB9180 and JB11090.

■

NEVER straighten rebar that is bent greater than 30°. Check
with building codes before straightening rebar

Figure 2. Rebar Straightening

Rebar Columns

■

■

90° rebar (Figure 1) at top of column can be bent after forms
have been removed

■

Bending after concrete is poured allows you to stock bottom
beam bars, eliminating the need to thread bottom beam bars.

■

Rebar at top of column can be bent at exactly the correct
elevation allowing top beam bars to placed on top of 90°
bend.

Before the rebar can be straightened by the JB5090, JB7090
or JB8090, it will be necessary to replace the main roller with
the straightening roller. The straightening roller is included
with each of the above models from the factory. To accomplish
this task remove the main shaft as outlined in Figure 14.

CAUTION

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

Some agencies may not permit the straightening of rebar
for existing bends of more than 30°. DO NOT attempt to
straighten rebar bends greater than 30°.

Figure 1. Columns

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 11

JIMMY SERIES HYDRAULIC REBAR BENDERS — GENERAL INFORMATION

Rebar Spirals and Cages

■

Can bend rebar up to 135° (Figure 3) and fits between spirals
as close as 2 in. (5 cm. ) on center.

■

No welding required.

Electric-Hydraulic Pump

All Jimmy Series Hydraulic Rebar Benders require an electric­powered hydraulic pump to supply the necessary pressure to actuate
the hydraulic cylinder. This hydraulic pump consists of a drive
cylinder, oil reservoir and electronics for either remote or manual
operation.

The electric motor for this pump is a 1.5 HP motor. Each electric
motor requires 115 VAC, 60 Hz input for normal operation. Amperage
draw for the electric motor at 10,0000 psi (68,951 kpa) is
approximately 13 amps. Reference Figure 5 for oil volume versus
pressure.

The hydraulic pump is equipped with a 3-way, 3- position manual
operated valve. This valve allows the operator to remotely control
the
(4.57 meters) remote control cable allows the operator to control the
pump remotely.

Figure 3. Rebar Spirals and Cages

Rebar Walls

■

No welding required

■

Bends hooks in rebar after forms have been removed.

■

Bends graduated bars to precise elevations.

■

Reduces size and number of holes and splices required in
forms.

advance, hold

450

400

350

300

250

200

150

Oil Volume (cu.in/min)

100

50

0

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

and

return

functions of the rebar bender. A 15 ft.

Pre ssure (psi)

Figure 5. Oil Volume vs Pressure

Model PEW1501T Electric/Hydraulic Pump

Figure 4. Rebar Walls

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 12

JIMMY SERIES HYDRAULIC REBAR BENDERS — COMPONENTS

Figure 6. Jimmy Hydraulic Rebar Bender Components

1. Remote Control Unit – Allows the hydraulic cylinder
on the rebar unit to be

2. Remote Control Cable – Allows the Electric-Hydraulic
Pump to be operated remotely.

3. Hydraulic Reservoir– Holds 1.00 gallon (3.78 liters)
of hydraulic oil. Fill only with recommended type
hydraulic oil.

4. Pump Control Lever – Move this lever to actuate the
hydraulic cylinder on the rebar bender. The lever allows
the cylinder to be

5. Hydraulic Oil Fill Cap – Remove this cap to add
hydraulic fluid to the reservoir. Fill with commercial
hydraulic oil.

6. Electric-Hydraulic Pump/Carrying Handle – When
transporting of the pump is required, always use the
carrying handle or lifting bale to lift the unit.

7. Electric-Hydraulic Pump ON/OFF Switch – Move the
toggle switch to the forward position to activate the
electric motor. The electric motor will stay on as long
as the switch is held. Release the switch to turn off the
electric motor.

8. AC Power Cord – Plug this 10 ft. (3.0 meters) power
cord into a 115 VAC grounded type receptacle. NEVER
remove the ground pin from the plug. This will defeat
the ground circuit and greatly increase the possibility
of electrical shock.

9. Female Quick Disconnect Fitting – Connects to the
hydraulic hose and allows for easy removal.

advanced

or

advanced, held

held

or

returned.

.

10. Hydraulic Hose (Rebar Bender) – Connect one end

11. Hose Cap – When the rebar bender is not in use,

12. Main and Upper Arm Rollers – Always keep large

13. Hydraulic Cylinder – When actuated can apply a force

14. Rebar Adjustment Bolt – There is an adjustment bolt

15. Main Roller Shaft – To remove the large roller (main)

16. Electric Motor On/Off Switch – When placed in the

17. Straightening Roller – Accessory roller for

of this hose to the female quick disconnect fitting on
the electric-hydraulic pump, connect the other end (90°
fitting) to the hydraulic input port on the rebar bender
cylinder.

ALWAYS cover the hose’s male fitting with this cap.
This will prevent dirt and foreign matter from entering
the cylinder cavity.

and small rollers clean and lubricated to insure smooth
rolling. Remove any dirt or debris that may have
accumulated on the rollers during operation.

between 2~10 tons (2,032 ~10,160 kg.)

on the side plate of the rebar bender. Adjust these bolts
to accommodate different size rebar.

or stuck rebar from the unit, push the roller shaft inward
to release. Some units have a pin-clip mechanism for
the removal of the main roller. See Figure 14.

ON position, supplies 115VAC, 60Hz power to the
electric motor.

straightening rebar. For use with JB5090, JB7090,
JB8090 only.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 13

JIMMY SERIES HYDRAULIC REBAR BENDERS — INSPECTION

BEFORE STARTING

CAUTION - Read Manual

Before attempting to operate
this rebar bender, and to avoid
serious injury to personnel,
always read and understand
operation manual. Failure to
read and understand operation
manual could result in serious
harm or even death!

DANGER - Flammable/Combustible Materials

NEVER operate the rebar bender or

hydraulic pump in or around flammable
materials. The possibility exists of the rebar
bender emitting a spark during operation. If
contact is made between the sparks and the
flammable material, the result could be fire
or explosion causing damage to the equipment and severe
bodily harm even death!

INSPECTION

Before each use, visually inspect the items listed below.

Regular maintenance and visual checks of the rebar bender
and power unit prior to operation will minimize repairs and
help ensure normal operation of the bender and electric­hydraulic pump.

■

Check for wear and damage to rollers, pin, nuts and bolts,
clip, side plates and hydraulic arm. Clean, lubricate and
replace as required.

■

Rebar bender can
hydraulic pump rated at 10,000 PSI. Refer to the pump’s
manual for operation and maintenance instructions.

■

Check the hydraulic pump fluid level.

■

Check that all hydraulic connections are clean.

■

Check all hydraulic hoses for cuts, holes, or excessive
wear.

■

Inspect all fittings and couplers, make sure they are clean
and fitted with dust caps.

■

Check that couplings to pump and bender are tightened
securely.

ONLY

be used with a standard

■

Check for a cracked or damaged cylinder or rebar bender

■

Check for excessive wear, bending, damage, or
insufficient thread engagement.

■

Check for leaking hydraulic fluid

■

Check for a scored or damaged piston rod.

■

Improperly functioning or damaged components

■

Check for loose bolts.

■

Check for damaged or improperly assembled accessory
equipment.

■

Check for modified, welded, or altered equipment.

■

Check for bent or damaged couplers or port threads.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 14

JIMMY SERIES HYDRAULIC REBAR BENDERS — APPLYING POWER

CONNECTING THE POWER

1. The electric-hydraulic pump requires 115 VAC, 60 Hz

NOTE

power. Applying power to the pump that is not speci­fied will cause severe damage to the pump's electric
motor. Always read the

electrical data plate

before

applying power to the pump.

4. Connect the hand-held remote control cable to the power

2. The power plug on the pump is a 3-prong grounded type

input receptacle on the power unit
plug. ALWAYS connect this plug to a 3-prong grounded
receptacle. NEVER plug this device into a 2-prong type
receptacle. This will defeat the ground circuit. The use of

5. To apply power to the electric-hydraulic pump, place the
ON/OFF toggle switch (Figure 7) to the ON position (up).

a 3-prong to 2-prong adapter is strictly prohibited.

3. Connect the pump's AC power cord to a 115 VAC wall
receptacle or portable generator (Figure 7) that is pro­tected by a 20 amp circuit breaker. For best results
connect the power cord to a GFCI receptacle.

Since

distance

drop

when using an extension cord,

can affect

voltage

ALWAYS make certain that the

proper extension cord has been se­lected for the job. See Table 4.

Figure 7. Connecting The Power

DANGER - ELECTROCUTION HAZARDS

During operation of this rebar bender, there
exists the possibility of

electrical shock or burn,
severe bodily harm

To avoid these hazards:
NEVER use damaged or worn cables when plugging the

rebar bender into an AC power receptacle.
NEVER grab or touch a live power

cord with wet hands.
NEVER stand in water and touch a

live power cord.

electrocution,

which can cause

or even

DEATH!

POWER

CORD

(POWER ON)

WET

HANDS

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JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 15

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JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION

OPERATION

Control Valve Lever

1. This hydraulic pump has a 3-way, 3-position valve that
is activated by a control valve lever (Figure 8). In the

neutral

is no flow of pressurized fluid.

2. In the
meaning the flow of pressurized fluid is allowed (Figure

9) and the hydraulic cylinder will extend once the remote
control toggle switch is pressed.

position, “PORT A” is CLOSED, meaning there

Figure 8. Control Valve Lever (Neutral Position)

forward (extend)

position, “PORT A” is OPEN,

Remote Control Unit

1. On the remote control unit there is a toggle switch.
When pressed, this toggle switch (Figure 11) will
activate (extend) the hydraulic cylinder. Releasing
the toggle switch will hold the cylinder in place.

Figure 11. Remote Control Unit

Figure 9. Control Valve Lever (Forward Position)

3. In the
hydraulic fluid back into tank (Figure 10) and the hydrau­lic cylinder retracts.

Figure 10. Control Valve Lever (Reverse Position)

NOTE

reverse (retract)

The cylinder on the JB5135 and
JB7135 models retract when the
control valve lever is in the forward
position and extend when the lever is
in the reverse position. See Figure 15.

position, “PORT A” returns

The Remote Control Unit does not

NOTE

Positioning the Rebar Bender (Method 1)
For Models JB5090, JB7090, JB8090, JB9180, JB11090

1. Place the pump control valve lever

neutral

2. Place the rebar bender over the rebar between the main
roller and upper roller arm at the desired elevation of the
bend as shown in Figure 12. Use vise-grips to hold the
rebar bender base in place.

3. Rotate the rebar bender until the hydraulic cylinder is in
the opposite direction of the desired bend.

Make certain the area is clear of bystanders before starting
the bending process.

position.

CAUTION

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

retract the hydraulic cylinder. The
retraction of the cylinder must be
done manually (Power Unit).

(Figure 8) in the

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 16

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION

Figure 12. Rebar Placement

4. Place the pump control valve lever in the
position (Figure 9).

5. Place and hold the toggle switch on the remote control
unit in the ON position. The rebar bending process should
begin.

6. When the desired rebar bend angle (Figure 13) has been
achieved, release the toggle switch on the remote
control unit. This will stop the forward motion of the
cylinder.

7. To retract the cylinder, place the pump control valve
lever in the
retract with or without the pump running.

8. To remove the rebar bender, place the pump control
valve lever in the
bender over the end of the rebar or remove the main roller
and shaft (Figure 14) and slide the rebar bender off the
rebar.

reverse

/retract position. The cylinder will

neutral position

and either lift the

forward

Positioning the Rebar Bender (Method 2)
For Models JB5090, JB7090, JB8090, JB9180, JB11090

1. Place the pump control valve lever

neutral

2. Remove the Main Roller Shaft as shown in Figure 14.
Apply a suitable amount of pressure to the shaft to
either insert or remove it. It is held in place by a detent
ball plunger

Figure 13. 90° Rebar Bend

(Figure 8) in the

position.

Figure 14. Removing the Main Roller Shaft

The JB5090, JB7090 and JB8090

NOTE

bender may require adjustment in

order to obtain a 90° bend. See
Rebar Adjustment Bolt section.

WARNING

Use ONLY graded rebar. Ungraded rebar may break and
cause serious injury!

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 17

3. Next, remove the
over the rebar. Use vise-grips to hold the rebar bender
base in place.

3a. When bending rebar with models JB5090, JB7090,

JB8090 only: exchange the main roller for the straight­ening roller supplied from the factory.

4. Reinsert the main roller, making sure the rebar is positioned
between the main roller and the upper roller arm.

5. Operate rebar bender as outlined in Method 1, steps 3 thru 8.

main roller

and place the rebar bender

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION

Figure 15. JB5135 Rebar Placement — Rebar Bending

Positioning the Rebar Bender (Method 3)
For Model JB5135

1. Place the pump control valve lever

neutral

2. Send the end of the spiral rebar through the gap in the puller
hook. Secure the puller hook around the straight rebar and
align the puller rollers on the spiral rebar (Figure 15).

3. Place the pump control valve lever in the
position.

4. Place and hold the toggle switch on the remote control
unit (ON position). The rebar bending process should
begin.

5. Activating the rebar bender will then cause the puller
hook and cylinder to retract and curl the end of the spiral
rebar up to 135° around the straight rebar.

6. When the desired angle has been achieved, release the
toggle switch on the remote control unit. This will stop the
retraction of the puller hook and cylinder.

7. To extend the puller hook and cylinder, place the pump
control valve lever in the

8. To remove the rebar bender, place the pump control
lever in the
end of the rebar.

position.

neutral

reverse

position and lift the bender over the

(Figure 8) in the

forward

/retract position.

valve

Figure 16. JB7135 Rebar Placement — Rebar Bending

Positioning the Rebar Bender (Method 4)
For Model JB7135

1. Place the pump control valve lever

neutral

2. Send the end of the spiral rebar through the gap between
the puller hook and main roller. Rotate the main roller so
that the main roller groove is in the 1 o’clock position.
Secure the straight rebar in the main roller groove. Align
the puller rollers on the spiral rebar (Figure 16).

3. Operate rebar bender as outlined in Method 3, steps 3 thru 8.

position.

(Figure 8) in the

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 18

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION/SHUT-DOWN

Rebar Adjustment Bolt
For Model JB5090, JB7090, JB8090

The rebar bender may require adjustment in order to obtain a
90° bend. Adjustment is necessary due to inconsistencies in the
rebar produced by steel mills and because each bender is
capable of handling multiple diameters of rebar.

1. Use a 19 MM socket to loosen the bolt and a 24 MM
socket to loosen the locknut (Figure 17) until the adjust­able block can be slid easily in the crescent groove on
the side of the rebar. Note: there is no need to remove the
hardware.

2. Insert a piece of the rebar to be used into the machine

Shutting Down the Rebar Bender and Power Unit

1. Remove Rebar Bender from the rebar.

2. Place ON/OFF toggle switch in the OFF position.

3. Unplug AC Power cord from receptacle.

4. Disconnect hydraulic hose from Power Unit.

5. Place protective hose cap on the male coupler end of
the hose.

6. Roll up hydraulic hose. Store Rebar Bender in a safe
place.

7. On the Power Unit, wrap the power and remote cords
neatly. Store Power Unit in safe place.

to assist in positioning the adjustable stop.

3. Slide the adjustable stop towards the rebar (away from
the hydraulic ram) until it makes contact with the rod.

4. Back the adjustable stop off the rebar slightly so the rod
can pass easily through the machine without binding.

5. Tighten the hardware securely , connect the bender to
the pump and make a test bend. You should now be able
to attain the desired bending angle. If the desired bend is
not attained, repeat the process until the desired result
is achieved.

Figure 17. Rebar Adjustment Bolt

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 19

JIMMY SERIES HYDRAULIC REBAR BENDERS — MAINTENANCE

PREVENTIVE MAINTENANCE

Preventive maintenance should be performed on a daily or

CHANGING HYDRAULIC OIL

1. Change hydraulic oil

weekly basis depending on the amount and working use. A
higher than normal operating pressure could indicate a need
for immediate maintenance.

A clean well lubricated rebar bender will operate faster and
smoother and will allow for more accurate readings from

2. Remove drain plug, tilt the pump, then pour used fluid
into a sealable container.

3. Dispose the hydraulic fluid in accordance with local
regulations.

pump pressure gauges.

4. Install drain cap.

PUMP MAINTENANCE (Cleaning and Lubrication)

5. Remove vent cap and fill with recommended type
hydraulic oil.

1. Remove the side plates on the rebar bender to expose
moving parts. Clean all moving parts with a clean rag
and solvent.

NOTE

2. Check the cylinder on all models for leaks.

3. Lubricate all moving parts with

high pressure grease

.

4. For rebar bender models with cables (Models JB11090
and JB9180), lubricate the five grease fittings daily or
after approximately 50 rebar bend operations. Check
hydraulic cables daily for fraying.

NOTE

4. For rebar models JB135 and JB7135, visually check for
dents or cracks in the side plates. Replace plates
immediately if damaged. Clean and lubricate both rollers
to insure smooth rotation.

5. Check hydraulic oil every 40 hours of operation. Add

recommended hydraulic oil will void warranty and damage the
pump and hydraulic hose used in the rebar bending application.

hydraulic oil if necessary. Oil can be added by removing
the vent cap. Use a funnel.

STORAGE

When the rebar bender and electric hydraulic pump are not
used, please store in a clean dry location out of the reach of

ADDING HYDRAULIC OIL

children and away from unauthorized personnel.

once a year

Completely change hydraulic oil
every

300 hours

Change the oil more frequently when
pump is used in an extremely dusty
environment or when the oil has
been overheated.

Use only good quality hydraulic oil.
Multiquip recommends Mobil DTE
15M or equivalent. NEVER use
brake fluid, transmission fluid,
turbine oil, motor oil alcohol glycerin
etc. Use of other than the

.

of operation.

1. Make sure electric motor is OFF.

Be sure that all dust caps are attached to their respective
hoses and the hand-held remote control cable and pump

2. Depressurize system by placing pump control lever in
the

neutral

position. Disconnect hydraulic hose from

power cord are neatly wrapped.

port A of system.

3. Remove

vent cap

on top plate of reservoir. Visually
inspect to see if oil level is low. Oil level should be about
2 inches (50 mm) from top of reservoir plate.

4. Using a funnel, add oil to about 2 inches (50 mm) from
top of reservoir plate.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 20

NOTE PAGE

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 21

JIMMY SERIES HYD. REBAR BENDERS — EXPLANATION OF CODE IN REMARKS

The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the help
numbers found on the back page of the manual if there are any
questions.

The contents and part numbers listed in the parts section are
subject to change
guarantee the availibility of the parts listed.

Sample Parts List:

NO. PART NO. PART NAME QTY. REMARKS

1 12345 BOLT ...................... 1 ...... INCLUDES ITEMS W/

2

*

2*12347 WASHER, 3/8 IN. ... 1 ......

3 12348 HOSE ................... A/R ....MAKE LOCALLY

4 12349 BEARING ............... 1 ......S/N 2345B AND ABOVE

NO. Column

Unique Symbols - All items with same unique symbol

(*, #, +, %, or >) in the number column belong to the same
assembly or kit, which is indicated by a note in the “Remarks”
column.

Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general
item, such as different size saw blade guards in use or a
part that has been updated on newer versions of the same
machine.

When ordering a part that has more than one
item number listed, check the remarks column
for help in determining the proper part to order.

without notice

WASHER, 1/4 IN. .............

. Multiquip does not

NOT SOLD SEPARATELY
MQ-45T ONLY

*

QTY. Column

Numbers Used - Item quantity can be indicated by a

number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts

that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold

separately. Other entries will be clarified in the “Remarks”
Column.

REMARKS Column

Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.

Assembly/Kit

unique symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break

number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”

Specific Model Number Use

used only with the specific model number or model number
variant listed. It can also be used to show a part is NOT
used on a specific model or model number variant.

Indicated by:

“XXXXX ONLY”
“NOT USED ON XXXX”

- All items on the parts list with the same

- Used to list an effective serial

- Indicates that the part is

“Make/Obtain Locally”

PART NO. Column

Numbers Used - Part numbers can be indicated by a

number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part

that has not been assigned a formal part number at time of
publication.

A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 22

purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.

“Not Sold Separately”

purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.

- Indicates that the part can be

- Indicates that an item cannot be

JIMMY SERIES HYD. REBAR BENDERS — SUGGESTED SPARE PARTS

JIMMY SERIES HYDRAULIC REBAR BENDER

1 to 3 Units (JB5135)

Qty. ..... P/N ...................... Description

1 ......... RB252698 ........... PULLER HOOK

1 ......... RB252818 ........... CAP SCREW, 5/8-18 X 2-1/2 LG

1 ......... RB252703 ........... ROLLER PIN

1 ......... RB252828 ........... BALL PLUNGER, 3/8-16

1 ......... RB252701 ........... WHEEL PULLER HOUSING

1 ......... RB252699 ........... PULLER ROLLER

2 ......... RB252852 ........... SET SCREW, 5/16 X 24 X 1/4

1 ......... RB9681 ............... STREET ELBOW FITTING

1 ......... CH38F ................ QUICK DISCONNECT COUPLER

1 ......... RB9777 ............... RUBBER HOSE, 10 FT

1 ......... RBHOSECAP ...... HOSE CAP

1 ......... CH38M ............... MALE HALF COUPLER, 3/8-18NPTF

JIMMY SERIES HYDRAULIC REBAR BENDER

1 to 3 Units (JB7135)

Qty. ..... P/N ...................... Description

1 ......... RB252710 ........... ROLLER PIN

1 ......... RB252828 ........... BALL PLUNGER, 3/8-16

1 ......... RB252707 ........... MAIN ROLLER

1 ......... RB252706 ........... PULLER HOOK

1 ......... RB10621 ............. 90 DEGREE FITTING, 3/8 NPTF

1 ......... CH38F ................ QUICK DISCONNECT COUPLER

1 ......... RB9777 ............... RUBBER HOSE, 10 FT

1 ......... RBHOSECAP ...... HOSE CAP

1 ......... CH38M ............... MALE HALF COUPLER, 3/8-18NPTF

JIMMY SERIES HYDRAULIC REBAR BENDER

1 to 3 Units (JB5090)

Qty. ..... P/N ...................... Description

1 ......... RB252671 ........... MAIN ROLLER SHAFT

1 ......... RB252828 ........... BALL PLUNGER, 3/8-16

1 ......... RB252665 ........... MAIN ROLLER

1 ......... RB9681 ............... STREET ELBOW FITTING

1 ......... CH38F ................ QUICK DISCONNECT COUPLER

1 ......... RB9777 ............... RUBBER HOSE, 10 FT

1 ......... RB HOSECAP ..... HOSE CAP

1 ......... RB001WHL ......... STRAIGHTENING WHEEL

1 ......... CH38M ............... MALE HALF COUPLER, 3/8-18NPTF

JIMMY SERIES HYDRAULIC REBAR BENDER

1 to 3 Units (JB7090)

Qty. ..... P/N ...................... Description

1 ......... RB252685 ........... MAIN ROLLER SHAFT

1 ......... RB252829 ........... BALL PLUNGER, 1/2-13

1 ......... RB252679 ........... MAIN ROLLER

1 ......... RB9681 ............... STREET ELBOW FITTING

1 ......... CH38F ................ QUICK DISCONNECT COUPLER

1 ......... RB9777 ............... RUBBER HOSE, 10 FT

1 ......... RBHOSECAP ...... HOSE CAP

1 ......... RB001WHL ......... STRAIGHTENING WHEEL

1 ......... CH38M ............... MALE HALF COUPLER, 3/8-18NPTF

JIMMY SERIES HYDRAULIC REBAR BENDER

1 to 3 Units (JB8090)

Qty. ..... P/N ...................... Description

1 ......... RB252685 ........... MAIN ROLLER SHAFT

1 ......... RB252829 ........... BALL PLUNGER, 1/2-13

1 ......... RB252694 ........... MAIN ROLLER

1 ......... RB9681 ............... STREET ELBOW FITTING

1 ......... CH38F ................ QUICK DISCONNECT COUPLER

1 ......... RB9777 ............... RUBBER HOSE, 10 FT

1 ......... RBHOSECAP ...... HOSE CAP

1 ......... RB001WHL ......... STRAIGHTENING WHEEL

1 ......... CH38M ............... MALE HALF COUPLER, 3/8-18NPTF

JIMMY SERIES HYDRAULIC REBAR BENDER

1 to 3 Units (JB9180)

Qty. ..... P/N ...................... Description

1 ......... RB252720 ........... MAIN WHEEL PIN

1 ......... RB252829 ........... BALL PLUNGER, 1/2-13

1 ......... RB252717 ........... FRONT PULLEY

1 ......... RB9681 ............... STREET ELBOW FITTING

1 ......... CH38F ................ QUICK DISCONNECT COUPLER

1 ......... RB9777 ............... RUBBER HOSE, 10 FT

1 ......... RBHOSECAP ...... HOSE CAP

1 ......... CH38M ............... MALE HALF COUPLER, 3/8-18NPTF

2 ......... RB252731 ........... CABLE, 44-1/2" LG.

JIMMY SERIES HYDRAULIC REBAR BENDER

1 to 3 Units (JB11090)

Qty. ..... P/N ...................... Description

1 ......... RB252720 ........... MAIN WHEEL PIN

1 ......... RB252829 ........... BALL PLUNGER, 1/2-13

1 ......... RB252717 ........... FRONT PULLEY

1 ......... RB9681 ............... STREET ELBOW FITTING

1 ......... CH38F ................ QUICK DISCONNECT COUPLER

1 ......... RB9777 ............... RUBBER HOSE, 10 FT

1 ......... RBHOSECAP ...... HOSE CAP

1 ......... CH38M ............... MALE HALF COUPLER, 3/8-18NPTF

1 ......... RB252738 ........... CABLE, 45-1/2" LG.

ELECTRIC-HYDRAULIC PUMP

1 to 3 Units (JPU1)

Qty. ..... P/N ...................... Description

1 ......... PEW01 ................ PENDANT SWITCH

1 ......... E0539940101 ...... REPAIR KIT FOR PISTON BLOCK

1 ......... E0539980105 ...... REPAIR KIT FOR MANIFOLD

1 ......... E0539960109 ...... REPAIR KIT FOR GEAR PUMP

1 ......... 64110100104 ...... SOCKET HEAD SCREW, M10X1.5X10

1 ......... E0561009101 ...... HANDLE, D10 X 98.5

1 ......... E0561008109 ...... KNOB, D30MM

1 ......... E0539910104 ...... BOLT KIT

1 ......... E0539911106 ...... REPAIR KIT

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 23

JIMMY SERIES HYDRAULIC REBAR BENDERS — NAMEPLATE AND DECALS

NAMEPLATE AND DECALS

1

WARNING

Read, understand and follow any
and all printed materials provided
with and on this device. Do not
overload beyond rated capacity.
Never work under a load
supported by a hydraulic cylinder.
Immediately support liftef load
with suitable mechanical means.
Failure to heed these markings
may result in personal injury
and/ or property damage.

Engineered in U.S.A. Made in Taiwan

SFA Companies © 2003

BY MULTIQUIP

SERIAL NO. 59- 9 0 0 2

2

MODEL

JBXXXX

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 24

JIMMY SERIES HYDRAULIC REBAR BENDERS — NAMEPLATE AND DECALS

NAMEPLATE AND DECALS

NO PART NO PART NAME QTY. REMARK

1 TBD WARNING, READ MANUAL DECAL 1

2 NAMEPLATE, JB5135 ................................................. 1 ............CONTACT MQ PARTS DEPT.

2 NAMEPLATE, JB7135 ................................................. 1 ............CONTACT MQ PARTS DEPT.

2 NAMEPLATE, JB5090 ................................................. 1 ............CONTACT MQ PARTS DEPT.

2 NAMEPLATE, JB7090 ................................................. 1 ............CONTACT MQ PARTS DEPT.

2 NAMEPLATE, JB8090 ................................................. 1 ............CONTACT MQ PARTS DEPT.

2 NAMEPLATE, JB9180 ................................................. 1 ............CONTACT MQ PARTS DEPT.

2 NAMEPLATE, JB11090 ............................................... 1 ............CONTACT MQ PARTS DEPT.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 25

JB5135 ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5135 ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 26

JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5135 ASSY.

JB5135 ASSY.

NO PART NO PART NAME QTY. REMARK

1 RB252698 PULLER HOOK 1
2 RB252818 CAP SCREW(5/8- 18 X 2- 1/2LG.) 4
3 RB252839 LOCK NUT(5/8- 18) 4
4 RB252745 DECAL 1
5 RB9681 STREET ELBOW FITTING (3/8 NPTF) 1
6 CH38M MALE HALF COUPLER (3/8-18NPTF) 1
7 RB9777 RUBBER HOSE (10FT.) 1

8 HP0205PB CYLINDER (2 TON; 5IN. STROKE, ADAPTER INCLUDED) ........ 1 ............... REPLACES RP25PAC

9 RB252702 HANDLE ASSY. 1
10 RB252696 CYLINDER MOUNT 1
11 RB252697 PULLER ARM (LEFT & RIGHT) 1
12 RB252700 PULLER ROLLER 2
13 RB252703 ROLLER PIN 1
14 RB252828 BALL PLUNGER (3/8-16) 1
15 RB252701 WHEEL PULLER HOUSING 1
16 RB252699 PULLER ROLLER 1
17 RB252852 SET SCREW (5/16- 24 X 1/4 LG. NYLON

LOCKING TIP INCLUDED) 2
18 RB253081 CAP SCREW (3/4- 16 X 2- 1/2 LG.: LONG SHANK) 2
19 RB252835 JAM NUT (3/4- 16) 2
20 RBHOSECAP HOSE CAP 1
21 CH38F QUICK DISCONNECT COUPLER 1

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 27

JB7135 ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7135 ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 28

JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7135 ASSY.

JB7135 ASSY.

NO PART NO PART NAME QTY. REMARK

1 RB252710 ROLLER PIN 1
2 RB252828 BALL PLUNGER 1
3 RB252707 MAIN ROLLER 1
4 RB252706 PULLER HOOK 1
5 RB252841 LOCK NUT 4
6 RB252820 CAP SCREW (3/4-16X 2-12) 4
7 RB252746 DECAL 1
8 CH38M MALE HALF COUPLER (3/8-18NPTF) 1
9 RB10621 90° ELBOW FITTING (3/8 NPTF) 1
10 RB9777 RUBBER HOSE (10FT) 1

11 HP0505PB CYLINDER(5 TON; 5-1/2 IN. STROKE) ............................... 1 ........... REPLACES RP55PAC

12 RB252709 HANDLE ASSEMBLY 1
13 RB252704 CYLINDER MOUNT 1
14 RB252705 PULLER ARM (LEFT & RIGHT) 4
15 RB252708 PULLER ARM ROLLER 1
16 RB252852 SET SCREW (5/16- 24 X 1/4 LG. NYLON

LOCKING TIP INCLUDED) 1
17 RB253081 CAP SCREW (3/4- 16 X 2- 1/2 LG.: LONG SHANK) 2
18 RB252835 JAM NUT (3/4- 16) 2
19 RBHOSECAP HOSE CAP 1
20 CH38F QUICK DISCONNECT COUPLER 1

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 29

JB5090 ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5090 ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 30

JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5090 ASSY.

JB5090 ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 RB252839 LOCKNUT (5/8-18) 6
2 RB252844 WASHER (5/8) 6
3 RB252662 OUTSIDE PLATE (LEFT AND RIGHT) 1
4 RB252672 CENTRAL SHAFT 1
5 RB9681 STREET ELBOW FITTING (3/8 NPTF) 1
6 RB9777 RUBBER HOSE (10') 1

7 H0509PB CYLINDER (5 TON; 9-1/8" STROKE) ..................... 1 ................... REPLACES C59C-PAC

8 RB252675 PLUNGER CLEVIS 1
9 RB252852 SET SCREW (5/16-24 X 1/4 LG.) 1
10 RB252669 CYLINDER TRUNION 1
11 RB252667 UPPER ARM ROLLER 1
12 RB252663 INSIDE SIDE PLATE RIGHT HAND 1
13 RB252815 CAP SCREW (1/2-20 X 1-1/4 LG.) 1
14 RB252843 WASHER (1/2") 1
15 RB252674 STOP BOLT ASSEMBLY 1
16 RB252668 ADJUSTABLE STOP 1
17 RB252665 MAIN ROLLER 1
18 RB252673 INSIDE PLATE SPACER 2
19 RB252664 INSIDE SIDE PLATE LEFT HAND 1
20 RB252817 CAP SCREW (8-5/8-18 X 2-1/2 LG.) 1
21 RB252671 MAIN ROLLER SHAFT 1
22 RB252828 BALL PLUNGER (3/8-16) 1
23 RB252831 EXTERNAL LOCKWASHER (5/8") 1
24 RB252830 EXTERNAL LOCKWASHER (1/2") 1
25 CH38M MALE HALF COUPLER (3/8-18NPTF) 1
26 RBHOSECAP HOSE CAP 1
27 RB001WHL STRAIGHTENING WHEEL 1
28 CH38F QUICK DISCONNECT COUPLER 1

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 31

JB7090 ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7090 ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 32

JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7090 ASSY.

JB7090 ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 RB252840 LOCKNUT (7/8-14) 5
2 RB252845 WASHER (7/8) 5
3 RB252676 OUTSIDE PLATE (LEFT AND RIGHT) 1
4 RB252686 CENTRAL SHAFT 1
5 RB9681 STREET ELBOW FITTING (3/8 NPTF) 1
6 RB9777 RUBBER HOSE (10') 1

7 H1012PB CYLINDER (10 TON; 12" STROKE) .......................... 1 ............ REPLACES C1012C-PAC

8 RB252689 PLUNGER CLEVIS 1
9 RB252852 SET SCREW (5/16-24 X 1/4 LG.) 1
10 RB252683 CYLINDER TRUNION 1
11 RB252681 UPPER ARM ROLLER 1
12 RB252684 SPACER 1
13 RB252678 INSIDE SIDE PLATE LEFT HAND 1
14 RB252843 WASHER (1/2") 1
15 RB252815 HEX CAP SCREW (1/2-20 X 1-1/4 LG.) 1
16 RB252688 STOP BOLT WASHER 1
17 RBRB253046 EXTERNAL LOCKWASHER (7/8") 1
18 RB252830 EXTERNAL LOCKWASHER (1/2") 1
19 RBRB252682 ADJUSTABLE STOP 1
20 RB252679 MAIN ROLLER 1
21 RB252687 INSIDE PLATE SPACER 1
22 RB252677 INSIDE SIDE PLATE RIGHT HAND 1
23 RB252821 HEX CAP SCREW (7/8-14 X 3-1/4 LG.) 1
24 RB252816 HEX CAP SCREW (1/2-20 X 2-3/4 LG.) 1
25 RB252685 MAIN ROLLER SHAFT 1
26 RB252829 BALL PLUNGER (1/2-13) 1
27 RB252838 LOCKNUT (1/2-20) 1
28 RB252690 DOWEL PIN (7/8" DIA X 2") 1
29 RB252854 GREASE FITTING (1/4-20) 5
30 CH38M MALE HALF COUPLER (3/8-18NPTF) 1
31 RBHOSECAP HOSE CAP 1
32 RB001WHL STRAIGHTENING WHEEL 1
33 CH38F QUICK DISCONNECT COUPLER 1

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 33

JB8090 ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — JB8090 ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 34

JIMMY SERIES HYDRAULIC REBAR BENDERS — JB8090 ASSY.

JB8090 ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 RB252840 LOCKNUT (7/8-14) 5
2 RB252845 WASHER (7/8) 5
3 RB252691 OUTSIDE PLATE (LEFT AND RIGHT) 1
4 RB252686 CENTRAL SHAFT 1
5 RB9681 STREET ELBOW FITTING (3/8 NPTF) 1
6 RB9777 RUBBER HOSE (10') 1

7 H1014PB CYLINDER (10 TON; 14" STROKE) ......................... 1 ............ REPLACES C1014C-PAC

8 RB252689 PLUNGER CLEVIS 1
9 RB252852 SET SCREW (5/16-24 X 1/4 LG.) 1
10 RB252683 CYLINDER TRUNION 1
11 RB252681 UPPER ARM ROLLER 1
12 RB252684 SPACER 1
13 RB252693 INSIDE SIDE PLATE LEFT HAND 1
14 RB252843 WASHER (1/2") 1
15 RB252815 HEX CAP SCREW (1/2-20 X 1-1/4 LG.) 1
16 RB252688 STOP BOLT WASHER 1
17 RB253046 EXTERNAL LOCKWASHER (7/8") 1
18 RB252830 EXTERNAL LOCKWASHER (1/2") 1
19 RB252682 ADJUSTABLE STOP 1
20 RB252694 MAIN ROLLER 1
21 RB252687 INSIDE PLATE SPACER 1
22 RB252692 INSIDE SIDE PLATE RIGHT HAND 1
23 RB252821 HEX CAP SCREW (7/8-14 X 3-1/4 LG.) 1
24 RB252816 HEX CAP SCREW (1/2-20 X 2-3/4 LG.) 1
25 RB252685 MAIN ROLLER SHAFT 1
26 RB252829 BALL PLUNGER (1/2-13) 1
27 RB252838 LOCKNUT (1/2-20) 1
28 RB252690 DOWEL PIN (7/8" DIA X 2") 1
29 RB252047 GREASE FITTING (1/4-20) 5
30 CH38M MALE HALF COUPLER (3/8-18NPTF) 1
31 RBHOSECAP HOSE CAP 1
32 RB001WHL STRAIGHTENING WHEEL 1
33 CH38F QUICK DISCONNECT COUPLER 1

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 35

JB9180 ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — JB9180 ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 36

JIMMY SERIES HYDRAULIC REBAR BENDERS — JB9180 ASSY.

JB9180 ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 RB252716 TOP ROLLER 1
2 RB252807 HEX CAP SCREW (1/4-20 X 1" LG.) 2
3 RB252711 OUTSIDE SIDE PLATES (RIGHT AND LEFT) 2
4 RB252854 GREASE FITTING (1/4-20) 5
5 RB252741 COIL SPRING 2
6 RB252811 HEX CAP SCREW (3/8-24 X 2-1/2" LG.) 1
7 RB252713 INSIDE SIDE GUIDE PLATE (RIGHT AND LEFT) 2
8 RB252715 HALF MAIN WHEEL (DOWEL PINS INCLUDED) 1
9 RB252719 RAM SUPPORT AND CENTER SPACER (DOWEL PINS INCLUDED) 1
10 RB252723 INSIDE MAIN PLATE PULLEY BUSHING (RIGHT AND LEFT) 2
11 RB252742 SPACER 6
12 RB252712 SIDE GUARD (RIGHT AND LEFT) 2
13 RB252725 MAIN PULLEY BUSHING (RIGHT AND LEFT) 2
14 RB252829 BALL PLUNGER (1/2-13) 1
15 RB252720 MAIN WHEEL PIN 1
16 RB253074 HEX CAP SCREW (5/16-24 X 1" LG.) 2
17 RB252840 LOCKNUT (7/8-14) 4
18 RB252845 WASHER (7/8") 6
19 RB252717 FRONT PULLEY 2
20 RB252731 CABLE (44-1/2" LG.) 2
21 RB253067 HEX CAP SCREW (1/4-20 X 1-1/4 LG.) 6
22 RB252813 HEX CAP SCREW (3/8-24 X 2-3/4 LG.) 3
23 RB252842 WASHER (3/8”) 6
24 RB252726 BAR STOP BUSHING 1
25 RB252824 SOC. HD. CAP SCREW (5/16-18 X 3-1/2 LG.) 2
26 RB252718 RAM PAD AND CENTER SUPPORT (DOWEL PIN INCLUDED) 1
27 RB252721 FRONT PULLEY SHAFT 1
28 RB252837 LOCKNUT (3/8-24) 3
29 RB252814 HEX CAP SCREW (1/2-20 X 1" LG.) 1
30 RB252843 WASHER (1/2") 2
31 RB9681 STREET ELBOW FITTING (3/8 NPTF) 1
32 RB9777 RUBBER HOSE (10') 1

33 H1014PB CYLINDER (10 TON; 14" STROKE) ........................................................... 1 ....... REPLACES C1014C-PAC

34 RB252714 RAM TOWER 1
35 RB252727 CABLE GUIDE BLOCK 1
36 RB252728 CABLE STOP BLOCK 1
37 RB252816 HEX CAP SCREW (1/2-20 X 2-3/4 LG.) 1
38 RB252821 HEX CAP SCREW (7/8-14 X 3-1/4 LG.) 1
39 RB252823 HEX CAP SCREW (7/8-14 X 5" LG.) 1
40 RB252722 TOP ROLLER PIN 1
41 RB252826 FLAT HD. SOC. SCREW (1/4-28 X 3/4 LG.) 12
42 RB252833 JAM NUT (3/8-24) 1
43 RB252827 FLAT HD. SOC. SCREW (1/4-20 X 3/4 LG.) 12
44 RB25200A SET SCREW (5/16-24 X 3/4 LG.) 1
45 CH38M MALE HALF COUPLER (3/8-18NPTF) 1
46 RBHOSECAP HOSE CAP 1
47 CH38F QUICK DISCONNECT COUPLER 1

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 37

JB11090 ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — JB11090 ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 38

JIMMY SERIES HYDRAULIC REBAR BENDERS — JB11090 ASSY.

JB11090 ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 RB252737 TOP ROLLER 1
2 RB252807 HEX CAP SCREW (1/4-20 X 1" LG.) 2
3 RB252732 OUTSIDE SIDE PLATES (RIGHT AND LEFT) 2
4 RB252854 GREASE FITTING (1/4-20) 5
5 RB252741 COIL SPRING 2
6 RB252811 HEX CAP SCREW (3/8-24 X 2-1/2" LG.) 1
7 RB252734 INSIDE SIDE GUIDE PLATE (RIGHT AND LEFT) 2
8 RB252736 HALF MAIN WHEEL (DOWEL PINS INCLUDED) 1
9 RB252719 RAM SUPPORT AND CENTER SPACER (DOWEL PINS INCLUDED) 1
10 RB252723 INSIDE MAIN PLATE PULLEY BUSHING (RIGHT AND LEFT) 2
11 RB252742 SPACER 6
12 RB252729 SIDE GUARD (RIGHT AND LEFT) 2
13 RB252725 MAIN PULLEY BUSHING (RIGHT AND LEFT) 2
14 RB252829 BALL PLUNGER (1/2-13) 1
15 RB252720 MAIN WHEEL PIN 1
16 RB253074 HEX CAP SCREW (5/16-24 X 1" LG.) 2
17 RB252840 LOCKNUT (7/8-14) 4
18 RB252845 WASHER (7/8") 6
19 RB252717 FRONT PULLEY 2
20 RB252738 CABLE (45-1/2" LG.) 2
21 RB253067 HEX CAP SCREW (1/4-20 X 1-1/4 LG.) 6
22 RB252813 HEX CAP SCREW (3/8-24 X 2-3/4 LG.) 3
23 RB252842 WASHER (3/8") 6
24 RB252726 BAR STOP BUSHING 1
25 RB252824 SOC. HD. CAP SCREW (5/16-18 X 3-1/2 LG.) 2
26 RB252718 RAM PAD AND CENTER SUPPORT (DOWEL PIN INCLUDED) 1
27 RB252721 FRONT PULLEY SHAFT 1
28 RB252837 LOCKNUT (3/8-24) 3
29 RB252814 HEX CAP SCREW (1/2-20 X 1" LG.) 1
30 RB252843 WASHER (1/2") 2
31 RB9681 STREET ELBOW FITTING (3/8 NPTF) 1
32 RB9777 RUBBER HOSE (10') 1

33 H1010PB CYLINDER (10 TON; 10" STROKE) ......................................................... 1 ...... REPLACES C1010C-PAC

34 RB252730 RAM TOWER 1
35 RB252727 CABLE GUIDE BLOCK 1
36 RB252728 CABLE STOP BLOCK 1
37 RB252816 HEX CAP SCREW (1/2-20 X 2-3/4 LG.) 1
38 RB252821 HEX CAP SCREW (7/8-14 X 3-1/4 LG.) 1
39 RB252823 HEX CAP SCREW (7/8-14 X 5" LG.) 1
40 RB252722 TOP ROLLER PIN 1
41 RB252826 FLAT HD. SOC. SCREW (1/4-28 X 3/4 LG.) 12
42 RB252833 JAM NUT (3/8-24) 1
43 RB252827 FLAT HD. SOC. SCREW (1/4-20 X 3/4 LG.) 12
44 RB25200A SET SCREW (5/16-24 X 3/4 LG.) 1
45 CH38M MALE HALF COUPLER (3/8-18NPTF) 1
46 RBHOSECAP HOSE CAP 1
47 CH38F QUICK DISCONNECT COUPLER 1

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 39

JIMMY SERIES HYDRAULIC REBAR BENDERS — ELECTRIC PUMP ASSY.

PUMP ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 40

JIMMY SERIES HYDRAULIC REBAR BENDERS — ELECTRIC PUMP ASSY.

PUMP ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 E1649001108 MOTOR, 1.5 HP 1
2 E0569002107 GASKET, MOTOR 1
3 E0569003109 RESERVOIR COVER PLATE 1
4 E0569004101 RESERVOIR GASKET 1
5 E1643000106 UPPER PLATE ASSEMBLY 1
6 E0569006105 ECCENTRIC 5/8" SHAFT 1
7 62260318100 BEARING 1
8 E0569007107 SLEEVE ECCENTRIC BEARING 1
9 E1544000104 PISTON BLOCK 4
10 51170064109 O-RING D6.4 X 1.8 2
11 E1645002100 LOWER PLATE ASSEMBLY 1
12 E0542000106 OIL FILLER (VENT) CAP 1
13 64910060407 BOLT M6X1X25 10
14 60130064106 WASHER 10
15 D0901002100 CONTROL VALVE, 3 WAY-3 POSITION 1
16 64910095204 SOCKET HEAD SCREW (3/8"-16UNC) 4
17 E0548000106 MANIFOLD, SAFETY VALVE 1
18 65810064305 HEX. HEAD BOLT (1/4"-20UNC) 8
19 E0546003102 GEAR PUMP ASSY. 1
20 H2361000102 MAGNET 1
21 E0539005105 RESERVOIR 1
22 53230160104 SPECIAL WASHER 1
23 E0568008104 DRAIN PLUG 1
24 E0537000105 CARRY HANDLE 1
25 PEW01 PENDANT SWITCH 1
26 E0539901103 DRAIN PLUG ASSEMBLY 1
27 E0539902105 BOLT KIT FOR RESERVOIR 1

30 E0539940101 REPAIR KIT FOR PISTON BLOCK (ITEM #9) ...... 1 ............ USE FOR ITEM 9

31 E0539980105 REPAIR KIT FOR MANIFOLD (ITEM #17) ............ 1 ............ USE FOR ITEM 17

32 E0539960109 REPAIR KIT FOR GEAR PUMP (ITEM #19) ......... 1 ............ USE FOR ITEM 19

37 HYDRAULIC OIL, 1 GAL ....................................... 1 ............ OPTION, MOBIL DTE 15M

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 41

JIMMY SERIES HYDRAULIC REBAR BENDERS — CONTROL VALVE ASSY.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 42

JIMMY SERIES HYDRAULIC REBAR BENDERS — CONTROL VALVE ASSY.

CONTROL VALVE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 E0561002107 CAP VALVE 1
2# SOCKET HEAD SCREW (3/8-16UNC X 1-1/2") 4
3+ SPRING DETENT 1
4+ STEEL BALL, 1/4" 1
5 E0561003109 VALVE BONNET 1
6+ O-RING, 3.5 X 44.45 1
7+ O-RING, 1.8 X 15.8 1
8 61130190109 THRUST-WASHER 1
9 62260190102 THRUST-BEARING 1
10 E0531005105 ROTOR ASSEMBLY 1

11 E0541001103 SHEAR SEAL ASSEMBLY ...................................... 2 ................ INCLUDES ITEMS W/

12
13*+ BACK-UP RING, 8.1 X 11.15 1
14*+ O-RING, 8 X 1.8 1
15*+ SPRING WASHER 3
16 D0961009100 VALVE BLOCK 1
17# SOCKET HEAD SCREW (3/8-16UNC X 2") 4
18 60910075105 HEX SOCKET PLUG, 1/16NPT 2
19+ GASKET, VALVE 1
20 64110100104 SOCKET HEAD SCREW (M10 X 1.5 X 10) 1
21 E0561009101 HANDLE, D10 X 98.5 1
22 E0561008109 KNOB, D30MM 1
23 60140060101 ROLL PIN, D6 X 12 1
24 D0561001106 HEX SOCKET PLUG, H19 X 23 1

25 E0541004105 ADAPTER ASSEMBLY ............................................ 1 ................ INCLUDES ITEMS W/%

26% E0561004101 ADAPTER 1
27%+ BACK-UP RING, D9.7 X 1.45 2
28%+ 0-RING, D1.8 X 9.5 2
29 H1868104106 HEX SOCKET PLUG 1

30 E0539910104 BOLT KIT ................................................................. 1 ................ INCLUDES ITEMS W/#

31 E0539911106 REPAIR KIT .............................................................. 1 ................ INCLUDES ITEMS W/+

E0561001105 SHEAR SEAL 1

*

*

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 43

Effective: February 22, 2006

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 30 days.

FREIGHT POLICY

All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Mul­tiquip is $15.00 net. Customers will be asked
for instructions regarding handling of orders
not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit
will be allowed, subject to the following provi­sions:

1. A Returned Material Authorization must
be approved by Multiquip prior to ship­ment.

2. To obtain a Retur n Material Author ization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quanti­ties, and descriptions of the items to be
returned.

a. The parts numbers and descriptions

must match the current parts price
list.

b. The list must be typed or computer

generated.

c. The list must state the reason(s) for

the return.

d. The list must reference the sales

order(s) or invoice(s) under which the
items were originally purchased.

e. The list must include the name and

phone number of the person request­ing the RMA.

3. A copy of the Return Material Authoriza­tion must accompany the return shipment.

4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.

5. Parts must be in new and resalable con-

6. The following items are not returnable:

7. The sender will be notified of any material

8. Such material will be held for five working

9. Credit on returned parts will be issued at

10. In cases where an item is accepted, for

11. Credit issued will be applied to future

PRICING AND REBATES

Prices are subject to change without prior
notice. Price changes are effective on a spe­cific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.

Multiquip reserves the right to quote and sell
dition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.

a. Obsolete parts. (If an item is in the

price book and shows as being re­placed by another item, it is obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings,
and other rubber parts) that were pur­chased more than six months prior to
the return date.

c. Any line item with an extended dealer

net price of less than $5.00.

d. Special order items.

e. Electrical components.

f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

received that is not acceptable.

days from notification, pending instruc­tions. If a reply is not received within five
days, the material will be returned to the
sender at his expense.

dealer net price at time of the original
purchase, less a 15% restocking charge.

which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.

purchases only.

direct to Government agencies, and to Original

Equipment Manufacturer accounts who use

our products as integral parts of their own

products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice

for special handling including bus shipments,

insured parcel post or in cases where Multiquip

must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable hereunder for

damages in excess of the purchase price of the

item with respect to which damages are

claimed, and in no event shall Multiquip be

liable for loss of profit or good will or for any

other special, consequential or incidental dam-

ages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made

in connection with the sale of parts or trade

accessories nor as to any engine not manufac-

tured by Multiquip. Such warranties made in

connection with the sale of new, complete units

are made exclusively by a statement of war-

ranty packaged with such units, and Multiquip

neither assumes nor authorizes any person to

assume for it any other obligation or liability

whatever in connection with the sale of its

products. Apart from such written statement of

warranty, there are no warranties, express,

implied or statutory, which extend beyond the

description of the products on the face hereof.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 44

NOTE PAGE

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 45

OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

UNITED STATES

Multiquip Corporate Office MQ Parts Department

18910 Wilmington Ave. Tel. [phone] Fax: [phone]
Carson, CA 90746 Fax [phone] Fax: [phone]
Contact: [e-mail]

Mayco Parts Warranty Department

800-306-2926 Fax: [phone], Ext. 279 Fax: [phone]
310-537-3700 Fax: [phone], Ext. 279

Service Department Technical Assistance

800-421-1244 Fax: [phone] Fax: [phone]
310-537-3700

MEXICO UNITED KINGDOM

MQ Cipsa Multiquip (UK) Limited Head Office

Carr. Fed. Mexico-Puebla KM 126.5 Tel: [phone] Hanover Mill, Fitzroy Street, Tel: [phone]
Momoxpan, Cholula, Puebla 72760 Mexico Fax: [phone] Ashton-under-Lyne, Fax: [phone]
Contact: [e-mail] Lancashire OL7 0TL

CANADA BRAZIL

Multiquip Multiquip

4110 Industriel Boul. Tel: [phone] Av. Evandro Lins e Silva, 840 - grupo 505 Tel: [phone]
Laval, Quebec, Canada H7L 6V3 Fax: [phone] Barra de Tijuca - Rio de Janeiro Fax: [phone]

Contact: [e-mail] Contact: [e-mail], [e-mail]

ON-HAND

WHEN CALLING

Contact: [e-mail]

© COPYRIGHT 2008, MULTIQUIP INC.

Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the
property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data
contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or
the information published in this publication at any time without notice and without incurring any obligations.

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