Multiquip GB4000 User Manual
OPERATION AND PARTS MANUAL
GLOBUG
MODEL GB4000
LIGHT TOWER MOUNT TYPE
BALLOON LIGHT
SERIAL NO. G3100044 AND ABOVE
Revision #1 (02/25/14)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
NOTES
PAGE 2 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 3
TABLE OF CONTENTS
GB4000 BALLOON LIGHT
Table of Contents ..................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Information .............................................. 6-13
Specifications ........................................................ 14
Dimensions ............................................................ 15
Footcandle Plot ...................................................... 16
General Information ............................................... 17
Components .......................................................... 18
Setup ................................................................ 19-22
Lamp Cable Connections ...................................... 23
Operation .......................................................... 24-25
Maintenance ..................................................... 26-28
Wiring Diagram ...................................................... 29
Explanation Of Code In Remarks Column............. 30
Suggested Spare Parts ......................................... 31
Component Drawings
Nameplate And Decals ..................................... 32-33
Electrical Assy. ................................................. 34--37
Bracket And J-Box Assy. .................................. 38-39
Terms And Conditions Of Sale — Parts ................ 40
NOTICE
Specifications and part numbers are subject to change
without notice.
PAGE 4 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
PARTS ORDERING PROCEDURES
www.multiquip.com
Ordering parts has never been easier!
If you have an MQ Account, to obtain a Username
parts@multiquip.
To obtain an MQ Account, contact your
Effective:
, 2006
Choose from three easy options:
January 1
st
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■ View Parts Diagrams
■ Order Parts
■ Print Specifi cation Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
and Password, E-mail us at:
com.
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 5
When ordering parts, please supply:
❒ Dealer Account Number
❒ Dealer Name and Address
❒ Shipping Address (if different than billing address)
❒ Return Fax Number
❒ Applicable Model Number
❒ Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
❒ Specify Preferred Method of Shipment:
✓ UPS/Fed Ex ✓ DHL
■ Priority One ✓ Tr uc k
■ Ground
■ Next Day
■ Second/Third Day
SAFETY INFORMATION
Do not operate or service the equipment before reading the
entire manual. Safety precautions should be followed at all
times when operating this equipment. Failure to read and
understand the safety messages and operating instructions
could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifi cally address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
SAFETY SYMBOLS
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
or NOTICE.
safety messages.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
Manufacturer does not assume responsibility for any
accident due to equipment modifi cations. Unauthorized
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
know the location of the nearest phone or
Also, know the phone
fi re
This information will be invaluable in the
SAFETY INFORMATION
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the infl uence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
equipment modifi cation will void all warranties.
NEVER
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fi re extinguisher.
ALWAYS know the location of the nearest
fi rst aid kit.
ALWAYS
keep a phone on the job site.
numbers of the nearest ambulance, doctor and
department.
case of an emergency.
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 7
LIGHT TOWER SAFETY
NOTICE
keep the immediate area surrounding the light
Fix damage to machine and replace any broken parts
store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
use
attempt to replace lamp with the power on.
Always shut down the engine and turn off circuit breakers
allow a suffi cient amount of time for the lamp to
before touching or changing. The possibility exists of
use force when installing the lamp. Excessive force
leave any grease or oil residue on lamp surface
when replacing or removing lamp. This can create hot
install and remove
SAFETY INFORMATION
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fi re could result causing severe
bodily harm or even death.
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
CAUTION
NEVER lubricate components or attempt service on a
running machine.
ALWAYS ensure light tower is on level ground before use
so that it cannot slide or shift around, endangering workers.
Always keep immediate area free of bystanders.
ALWAYS make sure trailer is leveled with all outriggers
extended before raising tower. Outriggers must remain
extended while tower is up.
ALWAYS keep area behind trailer clear of people while
raising and lowering mast.
NEVER remove safety pin or pull mast locking pin while
tower is in a raised position!
CHECK the mast and winch cables for wear. If any
problem occurs when lowering or raising the tower, STOP
immediately! Contact a trained technician for assistance.
NEVER pivot or retract mast while unit is operating.
NEVER use the light tower mast as a crane. DO NOT
lift anything with the mast.
ALWAYS lower the light tower when not in use, or if high
winds or electrical storms are expected.
ALWAYS
tower clean, neat, and free of debris.
ALWAYS keep the machine in proper running condition.
immediately.
ALWAYS
To prevent the light tower from overturning, NEVER
in winds that exceed 65 MPH (105 km/h).
LAMP SAFETY
WARNING
NEVER
when changing the lamp.
ALWAYS
cool
severe burns.
CAUTION
NEVER
could cause the lamp to break, causing bodily harm.
NOTICE
NEVER
spots, reducing the service life of the lamp.
ALWAYS make sure lamp surface is clean and dry.
ALWAYS replace with MQ recommended type lamp.
ALWAYS have a trained technician
a fl oodlight, or replace any damaged fi xture wiring.
PAGE 8 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
ENGINE SAFETY
DANGEROUS
GASFUMES
NOTICE
run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter
tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
Wet stacking is a common problem with diesel engines
which are operated for extended periods with light or
no load applied. When a diesel engine operates without
suffi cient load (less than 40% of the rated output), it will
not operate at its optimum temperature. This will allow
unburned fuel to accumulate in the exhaust system,
which can foul the fuel injectors, engine valves and
exhaust system, including turbochargers, and reduce
it must be able to provide fuel and air in the proper ratio
and at a high enough engine temperature for the engine
damage and can be alleviated if additional load is
applied to relieve the condition. It can reduce the system
performance and increase maintenance. Applying an
increasing load over a period of time until the excess
fuel is burned off and the system capacity is reached
usually can repair the condition. This can take several
State Health Safety Codes and Public Resources
Codes specify that in certain locations, spark arresters
must be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed
to prevent accidental discharge of sparks or fl ames
from the engine exhaust. Spark arresters are qualifi ed
and rated by the United States Forest Service for this
purpose. In order to comply with local laws regarding
spark arresters, consult the engine distributor or the
SAFETY INFORMATION
DANGER
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
The engine of this equipment
requires an adequate free
fl ow of cooling air. NEVER
operate this equipment in
any enclosed or narrow area
where free fl ow of the air is
restricted. If the air fl ow is
restricted it will cause injury to people and property and
serious damage to the equipment or engine.
WARNING
DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
Keep fi ngers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the radiator cap while the engine is hot.
High pressure boiling water will gush out of the radiator
and severely scald any persons in the general area of
the generator.
NEVER
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
NEVER
the engine start diffi cult.
the operating performance.
In order for a diesel engine to operate at peak effi ciency,
to completely burn all of the fuel.
Wet stacking does not usually cause any permanent
DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will
gush out of the coolant tank and severely
scald any persons in the general area of
the generator.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and
severely scald any persons in the general area of the
generator.
CAUTION
NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool
before servicing equipment.
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 9
hours to burn off the accumulated unburned fuel.
local Health and Safety Administrator.
FUEL SAFETY
DANGER
TOWING SAFETY — LIGHT TOWER
ALWAYS inspect the hitch and coupling for wear. NEVER
Check the tire air pressure on both towing vehicle and
Trailer tires should be infl ated to 50 psi cold.
safety
attach trailer’s safety chains to towing
make sure the vehicle and trailer directional,
backup, brake and trailer lights are connected and
55 MPH
) unless posted otherwise. Recommended off-
)or less
Avoid sudden stops and starts. This can cause skidding,
or jack-knifi ng. Smooth, gradual starts and stops will
Trailer should be adjusted to a level position at all times
Raise and lock trailer jack stands in up position when
DO NOT start the engine near spilled fuel or combustible
fl uids. Diesel fuel is extremely fl ammable and its vapors
can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
ALWAYS use extreme caution when working with
fl ammable liquids.
DO NOT fi ll the fuel tank while the engine is running
or hot.
DO NOT overfi ll tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
SAFETY INFORMATION
tow a trailer with defective hitches, couplings, chains, etc.
trailer.
Also check the tire tread wear on both vehicles.
ALWAYS make sure the trailer is equipped with a
chain.
ALWAYS properly
vehicle.
ALWAYS
working properly.
DOT Requirements include the following:
• Connect and test electric brake operation.
• Secure portable power cables in cable tray with tie
wraps.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
CAUTION
Check with your local county or state safety
towing regulations, in addition to meeting
Department of Transportation (DOT)
Safety Towing Regulations, before towing
your light tower.
In order to reduce the possibility of an accident while
transporting the light tower on public roads, ALWAYS
make sure the trailer that supports the light tower and
the towing vehicle are mechanically sound and in good
operating condition.
ALWAYS shutdown engine before transporting.
The maximum speed for highway towing is
(86 km/h
road towing is not to exceed 15 MPH (24 km/h
depending on type of terrain.
improve towing.
Avoid sharp turns to prevent rolling.
when towing.
towing.
NOTICE
ALWAYS remove and stow the GB4000 lamp fi xture
prior to towing the light tower.
Make sure the hitch and coupling of the towing vehicle
are rated equal to, or greater than the trailer “gross
vehicle weight rating.”
PAGE 10 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
TRANSPORTING SAFETY
CAUTION
TING
If lifting through pockets, make sure forks of forklift are
rolling
underneath the trailer’s bumper
Use the trailer’s swivel jack to adjust the trailer height to
allow any person or animal to stand underneath
Before loading light tower to fl atbed truck, disconnect all
connectors and tie-wrap the cables against the T-bar to
Remove and stow the GB4000 in a safe place where it
will not get damaged before loading the light tower onto
When loading onto fl atbed truck, make sure that front
jackstand of light tower is retracted and in the horizontal
position so that the foot does not make contact with the
Make sure that the two side (left and right) and two rear
jackstands are in the vertical postion, slightly extended,
Straps and chains should be routed through the transport
tie-down points located beneath each corner of the
cabinet to allow even application of force to the front
secure the unit by running a strap or chain over
the tongue of the light tower. This may cause severe
TRANSPORT
TIE-DOWN
POINT (4)
FRONT JACKSTAND
RETRACTED
TONGUE
SIDE
JACK
STAND (2)
REAR
JACK
STAND (2)
Before lifting, make sure that light tower parts are not
damaged and screws are not loosened or lost.
ALWAYS make sure crane or lifting device has been
properly secured to lifting hook of the equipment.
NEVER lift the equipment while engine is running.
Remove fan power cord from junction box before towing.
Make sure tower (mast) is in the stowed position and the
GB4000 is removed from the mast before lifting.
SAFETY INFORMATION
inserted in pockets as far as possible before lifting.
Place chock blocks underneath wheel to prevent
while parked.
Place support blocks
to prevent tipping while parked.
a level position while parked.
NEVER
the equipment while lifting.
DO NOT lift equipment to unnecessary heights.
REMOVE
STOWED
POSITION
MAST
LOCK
GB2000
BEFORE
TRANSPOR
REMOVE
FAN
POWER
CORD
ALWAYS Make sure rear mast lock is secure before
lifting.
Use adequate lifting cable (wire or rope) of suffi cient
strength.
Use one point suspension hook and lift straight upwards.
LIFTING BALE
Loading and Tie-Down on Flatbed Truck
NOTICE
prevent damage to the cables and connectors.
a fl atbed truck, towing, or shipping via a container.
deck fl oor.
FORKLIFT
POCKETS
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 11
LIGHT TOWER
so that each foot makes contact with the deck fl oor.
and rear of the machine.
DO NOT
damage to the unit.
ELECTRICAL SAFETY
DANGER
Backfeed to a utility system can cause electrocution
connect the generator
to a building’s electrical system without a transfer switch
or other approved device. All installations should be
cables or cords when
connecting equipment to generator. Inspect for cuts in
Make sure power cables are securely connected.
Incorrect connections may cause electrical shock and
make certain that proper power or extension
Ensure fan power cable is safely routed and secured
as it travels from the junction box down the mast to the
The light tower is equipped with a ground terminal for
complete the grounding path
make sure that electrical circuits are properly
grounded to a suitable earth ground (ground rod) per
the National Electrical Code (NEC) and local codes
Severe injury or death by
can result from operating an ungrounded
The electrical voltage required to operate the generator
can cause severe injury or even death through physical
contact with live circuits. Turn generator and all circuit
breakers OFF before performing maintenance on the
generator.
NEVER insert any objects into the output
receptacles during operation. This is
extremely dangerous. The possibility exists
of electrical shock, electrocution or
death.
NEVER operate light tower
or handle any electrical
equipment while standing in
water, while barefoot, while
hands are wet or in the rain.
A dangerous electrical
shock could occur, causing
severe bodily harm or
even death.
SAFETY INFORMATION
and/or property damage. NEVER
performed by a licensed electrician in
accordance with all applicable laws and
electrical codes. Failure to do so could
result in electrical shock or burn,
causing serious injury or even death.
Power Cord/Cable Safety
DANGER
NEVER let power cords or cables lay in water.
NEVER use damaged or worn
the insulation.
NEVER grab or touch a live power
cord or cable with wet hands. The
possibility exists of electrical shock,
electrocution or death.
ALWAYS make sure the
area above the light tower is
open and clear of overhead
power lines and other
obstructions. The tower
extends in excess of 30
feet (9 meters). Contact
with overhead power
lines or other obstructions
could result in equipment
damage, electrical shock,
electrocution and even
death.
Similar to boom equipment, light tower may become
energized with high voltage. DO NOT operate the light
tower within a radial distance of 17 feet (5.1 meters)
from high voltage power lines. If light tower becomes
energized with high voltage, contact with the equipment
could result in electrocution.
NEVER operate GB4000 in winds in excess of 40 MPH
(64 km/h).
PAGE 12 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
damage to the light tower.
NOTICE
ALWAYS
cord has been selected for the job.
GFCI receptacle.
Grounding Safety
DANGER
your protection. ALWAYS
from the light tower to an extrnal grounding source.
ALWAYS
before operating generator.
electrocution
generator.
NEVER use gas piping as an electrical ground.
SAFETY INFORMATION
BATTERY SAFETY
ENVIRONMENTAL SAFETY
use food or plastic containers to dispose of
pour waste, oil or fuel directly onto the ground,
DANGER
DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open fl ames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
fl ame or spark, an explosion could occur.
WARNING
ALWAYS wear safety glasses when handling
the battery to avoid eye irritation. The battery
contains acids that can cause injury to the
eyes and skin.
Use well-insulated gloves when picking up the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gasses.
NOTICE
Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel fi lters.
DO NOT
hazardous waste.
DO NOT
down a drain or into any water source.
If the battery liquid (dilute sulfuric acid) comes into
contact with clothing or skin, rinse skin or clothing
immediately with plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
CAUTION
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the generator.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 13
Loading...