Multiquip GB3LED User Manual

OPERATION AND PARTS MANUAL
GloBug SERIES
GB3LED
LIGHTING SYSTEM
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
TABLE OF CONTENTS
GB3LED LIGHTING SYSTEM
Table Of Contents .................................................... 2
Parts Ordering Procedures ...................................... 3
Safety Information ................................................ 4-7
Specifications .......................................................... 8
Dimensions .............................................................. 9
Illumination Range ................................................. 10
General Information ............................................... 11
Components ..................................................... 12-13
Setup ................................................................ 14-16
Operation .......................................................... 17-19
Maintenance ..................................................... 20-23
Wiring Diagram ...................................................... 24
Troubleshooting ..................................................... 25
Explanation Of Code In Remarks Column............. 26
Suggested Spare Parts ......................................... 27
Component Drawings
Nameplate And Decals ..................................... 28-29
Electrical Assy. .................................................. 30-31
Tripod Assy. ......................................................32-33
Mast Assy..........................................................34-35
Terms And Conditions Of Sale — Parts ................ 36
NOTICE
Specifications and part numbers are subject to change without notice.
PAGE 2 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
PARTS ORDERING PROCEDURES
www.multiquip.com
Ordering parts has never been easier!
If you have an MQ Account, to obtain a Username
parts@multiquip.
To obtain an MQ Account, contact your
Effective:
, 2006
Choose from three easy options:
January 1
st
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts Print Specifi cation Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
and Password, E-mail us at:
com.
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 3
When ordering parts, please supply:
Dealer Account Number Dealer Name and Address Shipping Address (if different than billing address) Return Fax Number Applicable Model Number Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
Specify Preferred Method of Shipment: UPS/Fed Ex DHL
Priority One Tr u ck Ground  Next Day Second/Third Day
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with
safety messages.
DANGER
Indicates a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS INJURY.
or NOTICE.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 4 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
Manufacturer does not assume responsibility for any accident due to equipment modifi cations. Unauthorized
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fi re department.
This information will be invaluable in the case of an
SAFETY INFORMATION
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the infl uence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or bolts before starting.
DO NOT use the equipment for any purpose other than its intended purposes or applications.
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
equipment modifi cation will void all warranties.
 NEVER
to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fi re extinguisher.
 ALWAYS know the location of the nearest
fi rst aid kit.
 ALWAYS know the location of the nearest phone or
a phone on the job site.
of the nearest ambulance, doctor and
emergency.
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 5
LIGHTING SYSTEM SAFETY
LAMP SAFETY
NOTICE
leave any grease or oil residue on lamp surface
when replacing or removing lamp. This can create hot
replace with MQ recommended type lamp. See
make sure the lamp guard is
unplug the lamp’s AC power cable during
to install and
When transporting the tripod lighting system, if
and place
remove balloon/lamp assembly from the mast
when transporting lighting system. This will prevent
leave the balloon/lamp exposed during transport.
Exposure to excess wind or rain could damage the
place balloon inside its protective cover during
transport. Be sure the cover is secured tightly around the
SAFETY INFORMATION
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
NEVER attempt service on a running machine.
NOTICE
To prevent the lighting system from overturning, NEVER
use in winds that exceed 22 mph (10 m/s).
The lighting system should only be used in temperatures between 23° to 104°F (-5° to 40° C). Failure to comply with these operating parameters could cause the lamp to malfunction and shorten the ballast life.
ALWAYS keep the lighting system in proper running condition.
Fix damage to lighting system and replace any broken parts immediately.
NEVER
spots, reducing the service life of the lamp.
ALWAYS make sure lamp surface is clean and dry.
ALWAYS
parts section of this manual.
 If applicable, ALWAYS
installed correctly. NEVER deform the lamp guard.
NEVER
operation.
ALWAYS have a trained technician
remove lamp or replace any damaged fi xture wiring.
TRANSPORTING SAFETY
NOTICE
applicable, always place in stow position tripod in its carrying case.
ALWAYS
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
WARNING
NEVER attempt to replace lamp with the power on.
Always unplug the power cord from the generator or power source when changing the lamp.
ALWAYS allow a suffi cient amount of time for the lamp to
cool before changing. The possibility exists of severe burns.
CAUTION
NEVER use force when installing the lamp. Excessive force
could cause the lamp to break, causing bodily harm.
damage to the bulb due to vibration.
NEVER
balloon’s nylon cover.
ALWAYS
balloon/lamp assembly.
PAGE 6 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
SAFETY INFORMATION
BALLOON SAFETY
MAST SAFETY
PINCH POINT
MAST
ELECTRICAL SAFETY
Lighting system is equipped with a ground pin on the
complete the
insert the AC power plug into a
ALWAYS
connect the AC power plug to a 3-prong receptacle that
electrical shock,
if the lighting system is
cables or cords. Inspect
Make sure power cables are securely connected.
and
make certain that proper power or extension
cord has been selected for the job. See Cable Selection
WARNING
To prevent serious burns, NEVER touch or unzip the balloon envelope when the lamp is on.
CAUTION
ALWAYS keep the balloon away from sharp objects and
excessive amounts of heat.
NOTICE
To prevent balloon deformation, NEVER use lighting
system in strong winds.
DO NOT place the balloon inside its protective cover until the lamp has had a suffi cient amount of time to cool down. This will prevent the balloon’s nylon cover from being burned (touching the lamp surface).
ALWAYS place the balloon inside its protective cover after each use. This will prolong the life of the balloon material, keeping it protected from harsh environmental elements.
Replace balloon immediately if damaged. A damaged balloon will not infl ate properly, and may become more damaged by touching the hot lamp surface.
DANGER
power plug. For your protection, ALWAYS grounding path. NEVER 2-prong receptacle to operate lighting system.
When applying power to the lighting system,
is grounded. The possibility exists of
electrocution and even death
not grounded.
handle any electrical equipment while standing in water, while barefoot, while hands are wet or in the rain. A dangerous
NEVER operate lighting system or
electrical shock could occur, causing severe bodily harm or even death.
ALWAYS make sure the area above
the lighting system is open and clear of overhead power lines and other obstructions. Contact with overhead power lines or other obstructions could result in equipment damage, electrical
shock, electrocution and even death.
DO NOT use excessive force when zipping and unzipping
the balloon. Be gentle with the zipper mechanism. If the zipper is broken, the balloon will become unusable.
When raising or lowering the mast, keep hands and fi ngers clear of the various mast sections, this will prevent hands and fi ngers from getting pinched.
NEVER attach anything to the mast.
ALWAYS lower the mast when not in use, or if
high winds or electrical storms are expected in the area.
CAUTION
Power Cord/Cable Safety
DANGER
 NEVER let power cords or cables lay in water.
 NEVER use damaged or worn
for cuts in the insulation
NEVER grab or touch a live power
cord or cable with wet hands. The possibility exists of electrical shock,
electrocution or death.
Incorrect connections may cause electrical shock damage to the lighting system.
NOTICE
 ALWAYS
Chart in this manual.
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 7
Globug Lighting System
SPECIFICATIONS
Table 1. Specifications
Model
Input Voltage 100 VAC
Frequency 50 Hz/ 60 Hz
Max. Current 3.3 Amps (100 V @300 W)
Lamp Fixture 18.74 lb (8.5 kg)
Mast 4.85 lb (2.2 kg)
Tripod 12.13 lb (5.5 kg)
Weight
Balloon Cover 1.32 lb (0.6 kg)
Cable 1.54 lb (0.7 kg)
Total 38.58 lb (17.5 kg)
Appropriate Generator 350 W and above
Lamp
Lamp Type LED
Dimming Control 3 stages: 300W / 200W / 100W
Total Luminous Flux (lm)
GB3LED
38000 ±7% @300 W
28000 ±7% @200W
16000 ±7% @100W
Operation_Enabled Temperature Range
Mast
Number of Stages 2 (with gas assist)
Maximum Height (Standard) 12.5 feet (3.8 meters)
14 to 104°F (-10 to 40 °C)
PAGE 8 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
DIMENSIONS
F
G
H
B
I
A
E
D
C
Figure 1. Dimensions (GB3LED)
J
Table 2. Dimensions
Reference
Letter
A
B
C 7.5 in. (190 mm.) H 23.6 in. (600 mm.)
D 49.6 in. (1,260 mm.) I 73.2 - 109.1 in. (1860 - 2770 mm.)
E 51.2 in. (1,300 mm.) J 88.4 - 124.2 in. (2245 - 3155 mm.)
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 9
Upper Position - 44.7 in. (1,135 mm.) Lower Position - 52.4 in. (1,330 mm.)
Upper Position - 52.2 in. (1,325 mm.)
Lower Position - 62.0 in. (1,575 mm)
Dimension in. (mm.)
Reference
Letter
F 33.5 in. (850 mm.)
G 21.1 in. (535 mm.)
Dimension in. (mm.)
ILLUMINATION RANGE
tripod 1st Stage
20
15
10
Two stage mast
5
2.5
1
0.5
20ft
tripod 2nd Stage
20
15
10
5
2.5
1
0.5
20ft
Figure 2. Illumination Range (Foot Candles)
PAGE 10 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
Two stage mast
GENERAL INFORMATION
The Multiquip GloBug GB3LED is a general purpose, portable, glare-free lighting systems Typical applications for these types of lighting systems include construction sites, emergency road crews and backyard parties.
LIGHTING
This GloBug lighting system is comprised of LED lamps in a shock-resistant, waterproof LED assembly. The LED assembly has an output of 38,000 lumens. The LEDs have a long operating life of up to 40,000 hours. The lighting system has a 3-stage dimming control (100 W, 200 W, 300 W).
SETUP
The GB3LED lighting system can be set up quickly and easily. Tripod legs can be deployed in one quick easy step and can be adjusted to two different heights.
In addition the unit is equipped with a gas-assist mast lowering system. This system allows the mast to be retracted slowly so that the mast will not fall rapidly when released. This feature reduces the amount of vibration or shock to the lamp.
TRANSPORT
The GB3LED lighting system can be transported (Figure 3) quite easily in two carrying cases.
For ease of service or transport, the lamp assembly is equipped with a quick-disconnect connector that allows the lamp fixture to be removed quickly. This feature is extremely useful during transport of the lighting system. It is always best to remove the lamp and pack it safely so it will not be damaged.
LIGHT ASSEMBLY CARRYING
CASE
TRIPOD
CARRYING
CASE
Figure 3. GB3LED Transporting
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 11
10
COMPONENTS
COVER
CARRYING
CASE
3
2
4
5
1
6
7
8
9
Figure 4. Major Components
PAGE 12 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
COMPONENTS
Figure 4 shows the location of the components for the GloBug lighting system. The function of each component is described below:
1. AC Power Cable — Connect this cable to a 120 VAC, 60 Hz power source.
2. Balloon — This balloon is made of heat-resistant polyester, with a diameter of 33 inches (850 mm).
3. Balloon Cover/Carrying Case — When zipped, this protective cover acts like a carrying case. The complete lamp assembly is enclosed within the cover-carrying case. Allow a sufficient amount of time for the lamp to cool down before covering balloon. The possibility exists of the balloon getting burned.
4. Mast — Two stage gas-assist mast. Maximum mast height is 12.5 ft. (3.81 meters). When raising the mast, always be on the lookout for overhead obstructions.
5. T-Handle Bolt Lock — Always tighten this lock to hold the lamp/balloon securely in place before raising mast.
6. Weight Support Hook — To add additional weight to the tripod and make the tripod more stable in windy conditions. Place a sandbag or similar weight onto this hook.
7. Tripod — Unbuckle velcro strap securing tripod legs (3), push down on any tripod leg until all tripod legs are fully deployed. To place tripod legs in the stowed position, pull upward on velcro strap while pushing down on tripod pole. Pull all legs upward and secure with velcro strap.
8. Lamp Guard — This guard (cage) protects the lamp from being hit by objects.
9. Lamp — Comprised of LED lamps. The lamps have three stages of brightness: 300W, 200W, and 100W.
10. Tripod Carrying Case — Use this case when transporting of the tripod is required. ALWAYS store tripod in this carrying case when not in use.
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 13
TRIPOD DEPLOYMENT
1. Place the tripod on a firm level surface so that it will not slide or turn over. Make sure there is enough space around the unit for the tripod legs to be deployed.
2. Remove tripod from its carrying case. The tripod legs are secured by a black velcro strap (Figure 5). Squeeze both tabs on each side of buckle to unlock strap and allow tripod legs (Figure 6) to be deployed.
SQUEEZE
VELCRO
STRAP
TRIPOD
LEGS
SETUP
DEPLOYMENT
BUCKLE
Figure 5. Velcro Strap (Open)
Figure 6. Tripod Deployment
3. Next, pull upward on the mast and let the tripod legs deploy. Once the tripod legs have been fully deployed make sure the legs are locked by securing the latch.
The latch (Figure 7) has two positions, upper and lower.
Placing the latch in the upper position will provide 1 ft. (305 mm) more height.
LATCH
UPPER
LOWER
MAST
Figure 7. Securing the Tripod
PAGE 14 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
SETUP
MAST
UPPER
T-HANDLE
PROTECTIVE
COVER
LOWER
T-HANDLE
ZIPPER
ON
S-TYPE
HOOK
WASHER
EYELET
BOTTOM
PLATE
BALLOON ASSEMBLY PLACEMENT
1. Place balloon assembly (Figure 8) onto mast and tighten Upper T-handle.
Figure 8. Light Asembly Placement
2. Unsnap the three buttons on the bottom of the balloon. Expose the balloon by pulling down on the velcro tab and unzip the protective cover as shown in Figure 9. Also remove the AC power cord at this time.
3. Next, fold the protective cover (Figure 10) into itself and zip.
ZIPPER
PROTECTIVE
COVER
Figure 10. Folding Protective Cover
4. Attach the S-type hook (Figure 11) on the AC power cable onto the washer-eylet located on the bottom plate of the light assembly.
BUTT
Figure 11. Securing Power Cord
Figure 9. Removing Balloon/AC Power Cord
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 15
SETUP
SAND BAGS
MAST
RAISE
LOWER
T-HANDLE
UPPER
T-HANDLE
WEIGHT
HOOK
RAISING THE MAST
Before raising the mast, make sure the upper T-handle bolt lock (Figure 12) is securely tightened. This will prevent the balloon/lamp assembly from falling off. In addition make sure that the lamp power cable is connected to the mating end of the 15 ft (4.5 meters) power source cable.
DANGER
ALWAYS make sure
the area above the lighting system is open and clear of overhead power lines and other obstructions. The mast extends in excess of 13 ft. (4 meters) when an optional extension is used. Contact with overhead power lines or other obstructions could result in equipment damage, serious Injury or death!
5. To improve stability and to prevent tipping of the light unit, place sand bags or similar type weight over the tripod legs or weight hook as shown in Figure 12.
CAUTION
When raising mast, ALWAYS be on the lookout for overhead obstructions such as high voltage power lines. The possibility exists of electrocution, even death! if the lighting system comes in contact with high voltage power lines.
DANGER
When raising mast, ALWAYS be on the lookout for overhead obstructions such as high voltage power lines. The possibility exists of electrocution, even death! if the lighting system comes in contact with high voltage power lines.
Figure 12. Sand Bags
6. Raise mast to desired height and tighten lower T-handle (Figure 12) securely.
PAGE 16 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
OPERATION
APPLYING POWER
1. Connect the AC power cable to the 120 VAC receptacle on the generator used. See Figure 13.
120 VAC
RECEPTACLE
POWER
CABLE
Figure 13. Connecting to Power Source
120V
20A
TYPICAL
GENERATOR
FRONT PANEL
2. Start the generator as indicated in the generator manual.
3. Turn on the power of the generator. The balloon will start to inflate and the lamp will turn on. at 200 W.
DIMMING THE LAMP
1. Press the dimmer switch to control the brightness of the lamp (Figure 14). The lamp can be turned off or set to 100W, 200W, 300W. The corresponding LED will light red when selected (Figure 15).
2. Zip up the bottom of the balloon completely after use of the dimmer switch.
SILENT MODE
Noise coming from the unit during operation can be eliminated.
1. Press and hold the dimmer switch (Figure 14) for 2 seconds. The blue LED in the center of the switch will flash when in silent mode.
2. To switch back to normal mode, press and hold the dimmer switch for 3 seconds. The blue LED will stop flashing.
NOTICE
The brightness of the lamp can still be adjusted when in silent mode.
When unit is restarted, it will revert to normal mode even if silent mode was selected prior to shutdown.
SHUTDOWN
1. Turn off the power switch of the generator. The balloon should start to deflate and the lamp will turn off.
DIMMER SWITCH
Figure 14. Dimmer Switch
Figure 15. Brightness LED Indicators
2. Disconnect the AC power cable from the generator.
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 17
T-HANDLE
OPERATION
VELCRO
TAB
AC-POWER
CABLE
PROTECTIVE
COVER
PROTECTIVE
STORAGE
1. Loosen the lower T-handle by turning handle counterclockwise (Figure 16). Push down on mast until mast is fully inserted into mast housing. Tighten T-handle fully.
LOWER
Figure 16. Lowering the Mast
2. Unhook the cable from the washer eyelet.
3. Unzip the zipper on the protective cover (Figure 20), and pull down cover over balloon/lamp assembly.
4. Unhook lamp AC power cable from washer eyelet (Figure 11). Fully zip protective cover and fold velcro tab in place (Figure 18).
Figure 18. Zipping the Protective Cover
5. Loosen upper T-handle by turning counterclockwise and lift lamp assembly from mast.
6. Store lamp assembly enclosed with its protective cover (Figure 19) in a safe location where it will not be damaged.
ZIPPER
PROTECTIVE
COVER
Figure 17. Unzipping the Protective Cover
COVER
Figure 19. Storing Lamp Assembly
PAGE 18 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
OPERATION
7. To retract tripod legs (Figure 20) and place in the stow position, lift up on mast while pulling up on the velcro strap. Continue pulling upward on the mast until the tripod legs are fully retracted and are in the stow position.
LATCH
MAST
UPPER
LOWER
Figure 20. Retracting Tripod Legs
8. Once tripod legs are in the stow position, place velcro strap (Figure 21) around all three tripod legs. Secure tripod legs by inserting the male and female connector ends of the strap into each other.
9. Place tripod (Figure 22) inside protective carrying case.
PROTECTIVE
CARRYING
CASE
TRIPOD
Figure 22. Carrying Case
VELCRO
STRAP
TRIPOD
BUCKLE
CLICK
LEGS
Figure 21. Velcro Strap (Closed)
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 19
MAINTENANCE
ZIPPER
BOTTOM
BALLOON
BALLOON
REPLACING THE LAMP
NOTICE
Contact Multiquip Technical Support Department for assistance in replacing LED lamps.
REPLACING BALLOON ENVELOPE
1. Unzip the zipper (Figure 38) at the top and bottom of the balloon envelope (cover).
ZIPPER
BALLOON
ENVELOPE
Figure 23. Unzipping the Balloon Envelope
TOP
3. Slide the new balloon (Figure 25) envelope over the top of the lamp guard assembly.
LAMP
GUARD
Figure 25. Installing New Balloon Envelope
ENVELOPE
4. Zip up the zipper (Figure 26) at the top and bottom of the balloon envelope (cover).
BOTTOM
ZIPPER
2. Slide the old or worn balloon envelope (Figure 24) over the top of the lamp guard assembly.
LAMP
GUARD
Figure 24. Removing the Balloon Envelope
ENVELOPE
BALLOON
ENVELOPE
TOP
ZIPPER
Figure 26. Zipping the Balloon Envelope
PAGE 20 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
MAINTENANCE
FILTER REPLACEMENT
1. Remove the balloon as described in the STORAGE
section.
2. Turn the balloon/lamp assembly upsidedown to access
the filter. See Figure 27.
AIR PLATE
LOCKING TAB
Figure 27. Accessing Filter
3. Turn the three locking tabs outwards to release the air
plate. See Figure 27.
6. Turn the three locking tabs inwards to lock the air plate in place. See Figure 29.
LOCK TA B
Figure 29. Locking Air Plate
4. Remove the air plate and filter. See Figure 28.
AIR PLATE
FILTER
Figure 28. Filter Removal
5. Install a new filter and reinstall the air plate.
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 21
MAINTENANCE
B2
B1
E1
T4
T2
T3
B3
B4
Figure 30. Maintenance Check Points
E2
L1
L2
PAGE 22 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
MAINTENANCE
For a prolonged life cycle an extended quality follow the recommended GloBug lighting system service guidelines as referenced in Figure 30 and Table 3.
Table 3. Periodic Check and Maintenance
Figure Part Check Item Solution
Lamp
Balloon
Electric
Tripod
L1 Lamp Guard Dirty, rusty or damaged? Clean/Replace
L2 LED Lamp Defective or broken? Replace
B1 Balloon (Envelope) Ripped or dirty? Replace
B2 Zipper Broken? Replace
B3 Fan Motor (Blower) Not working properly? Replace
B4 T-Handle bolt (Balloon) Broken? Replace
E1 Power Cable Defective or worn cable? Replace.
E2 Plug Damaged? Replace
T1 Tripod Damaged or not working properly? Replace
T2 Mast Damaged or not working properly? Replace
T3 Knob Damaged? Replace
T4 T-Handle bolt (Mast) Damaged? Replace
v - Daily Check n - Every 20 Hours l -Every 100 Hours s - Every 500 Hours
s
v
v
v
l
v
v
n
n
n
v
v
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 23
WIRING DIAGRAM
Dimmer Switch
Indicator Lamp
Figure 31. Electrical Wiring Diagram
PAGE 24 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
TROUBLESHOOTING
Troubleshooting
Symptom Possible Problem Solution
Is plug connected? Plug in correctly.
Is generator’s main switch turned off? Turn on switch.
Are any wire cables disconnected? Connect disconnected wire cable.
Lamp does not light.
Balloon is not infl ating.
Are any other electric appliances (other than light tower) plugged into power source?
Is generator voltage not normal (standby voltage - 100 ± 5 V)?
Is zipper unzipped? Zip balloon completely.
Is fan motor not properly operating?
Is balloon torn? Repair balloon.
Unplug all other appliances.
Use proper voltage.
Inspect and repair fan motor if necessary.
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 25
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
SAMPLE
NO.
1 2% 2% 3 4
NO. Column
PA R T
QTY. Column
— Item quantity can be indicated by a
A/R (As Required) is generally used for hoses or other
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks”
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed
— All items on the parts list with the
same unique symbol will be included when this item is
— Used to list an effective serial
— Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number
— Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims,
— Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available
Numbers Used
number, a blank entry, or A/R.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
PARTS LIST
PART NO. PA R T NAME QTY. REMARKS
12345 BOLT ......................1 .....INCLUDES ITEMS W/%
WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
12348 HOSE ..................A/R ...MAKE LOCALLY
12349 BEARING ..............1 .....S/N 2345B AND ABOVE
Unique Symbols — All items with same unique symbol
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
parts that are sold in bulk and cut to length.
Column.
REMARKS Column
to describe the item can also be shown.
Assembly/Kit
purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
NO. Column
Numbers Used — Part numbers can be indicated by a
variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally”
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
PAGE 26 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
and certain washers and nuts.
“Not Sold Separately”
for sale through Multiquip.
GLOBUG LIGHTING SYSTEM
1 TO 3 UNITS
Qty. P/N Description
3............A300260400 ......... LED HEATSINK ASSY
2............A100015901 ........ BALLOON CLOTH
SUGGESTED SPARE PARTS
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 27
10
NAMEPLATE AND DECALS
2
1
3
4
9
5
8
6
7
PAGE 28 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
NAMEPLATE AND DECALS
NO. PART NO. PART NAME QTY. REMARKS
1 A400204801 DECAL; ELECTRIC SHOCK, HIGH VOLTAGE, BURN HAZ. 1 2 A400340900 DECAL; LIGHT CONTROL 1 3 A400340800 DECAL; DANGER, BALLOON INFORMATION 1 4 A400287600 DECAL; DIMMER SWITCH LEDS 1 5 A400204601 DECAL; GLOBUG INFORMATION 1 6 A400166701 DECAL; HOOK LATCH 1 7 A400166701 DECAL; HOOK LATCH 1 8 A400194100 DECAL; DANGER, WORKSTAND DEPLOYMENT 1 9 A400345200 DECAL; GB3LED 1 10 A400084300 DECAL; GROUND 1
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 29
ELECTRICAL ASSY.
PAGE 30 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
ELECTRICAL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 A300260400 LED HEATSINK ASSY 6 2 A100015901 BALLOON CLOTH CP 1 3 0014808025 BUTTON SCREW (M8x25) 4 4 A300257000 PLATE (TOP) 2 5 A300162400 SEAL (PACKING) 2 6 A100104600 BALLOON COVER (RED-LED) CP 1 7 A300160301 SHEET (TOP) CP 1 8 2214500230 SEAL (FLAT) 2 9 A300238101 VESSEL (TOP) 1 10 A300280600 FAN MOTOR ASSY 1 11 A300281401 PLATE (FAN) 1 12 0023204006 SCREW (M4x6) 3 13 A300247701 PLATE (LAMP) TOP 1 14 A400299600 SPACER (TOP) 4 15 0024304008 SCREW (M4x8) 15 16 0023204012 COUNTERSUNK SCREW (M4x12) 12 17 A400295300 STOPPER (GUARD) 1 18 A300256700 PLATE (BOTTOM) 1 19 A300243602 GUARD 1 20 A300260100 ADAPTER BOARD CP 1 21 A300249801 PLATE (LAMP) 1 22 0014708035 BUTTON SCREW (M8x35) 4 23 0023203005 SCREW (M3x5) 2 24 A300180600 VESSEL 2 2 25 A300281200 LED POWER SUPPLY CP 1 26 2204510110 WASHER 1 27 A400329900 DIMMING SWITCH CP 1 28 A300181900 POWER CABLE CP (US) 1 29 A400209801 KNOB KSM-50-M10x30 1 30 A300148200 SHEET (BOTTOM) 1 31 E000119300 WASHER (M4) 3 32 A400030700 STOPPER (FILTER) 3 33 E000077500 SPACER 3 34 0033104000 NUT (M4) 5 35 A400273800 FILTER 1 36 A300244600 PLATE (AIR) 1 37 A200105100 FRANGE CP (LED) 1 38 A400305000 WIRE (FAN) CP 1 39 A400331100 WIRE (FAN-VC) CP 1 40 A400281700 SPACER (BOTTOM) 4 41 0043108000 WASHER (M8) 4
42 030208200 SPRING WASHER (M8) ....................................4................REPLACES 0043208000
43 0023304015 SCREW & WASHER (M4x12) 12 44 E000122300 SPACER 12 45 E000119600 BOLT (M8x20) 8
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 31
TRIPOD ASSY.
PAGE 32 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
TRIPOD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 A300131500 TRIPOD CASE 1 2 A300171601 PIPE (BASE) 3 3 A300113103 STAY 3 4 A300199600 BASE PIPE 2 1 5 A300199500 BASE PIPE 1 1 6 A400205901 SPRING (SHACKLE) 1 7 A300108700 SHACKLE CP 1 8 1641000330 RUBBER FOOT 3 9 A300106500 TRIPOD BAND 1 10 2212780310 LEVER 1 11 0043108000 WASHER (M8) 2 12 0033206000 SELFLOCK NUT (M6) 1
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 33
MAST ASSY.
PAGE 34 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
MAST ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 A300200300 FIRST MAST (φ45*1050) ASSY 1 2 A300200600 SECOND MAST 38*1200) ASSY 1 3 A400187601 KNOB 1 4 A400229900 BOTTOM PLATE (φ33.6) 1 5 0024705008 SET SCREW (M5x8) 2 6 A400092801 WASHER (SECOND MAST) 1 7 A400200700 RUBBER (MAST) 1 8 A400110200 WASHER (MAST) 1 1 9 A400200500 WASHER (M8) 1 10 0013108030 BOLT (M8x30) 1 11 A400112700 LEAF VALVE 1 12 0023104008 SCREW (M4x8) 1 13 0043104000 WASHER (M4) 1 14 0023105008 SCREW (M5x8) 1 15 0043105000 WASHER (M5) 1 16 A400199700 PLUG 1
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 35
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
1.
2.
3.
4.
5. Parts must be in new and resalable
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profi t or good will or for any other special, consequential or incidental
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description
A Returned Material Authorization must be approved by Multiquip prior to shipment.
To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defi nes item numbers, quantities, and descriptions of the items to be returned.
a. The parts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason (s)
for the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name
and phone number of the person requesting the RMA.
A copy of the Return Material Authorization must accompany the return shipment.
Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.
TERMS AND CONDITIONS OF SALE — PARTS
condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
6. The following items are not returnable:
a. Obsolete parts. (If an item is in the
7. The sender will be notifi ed of any material
8. Such material will be held for five
9. Credit on returned parts will be issued
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
c. Any line item with an extended
dealer net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
working days from notifi cation, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
at dealer net price at time of the original purchase, less a 15% restocking charge.
which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specifi c date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
own products.
SPECIAL EXPEDITING SERVICE
parts to the carrier.
damages.
LIMITATION OF WARRANTIES
of the products on the face hereof.
Effective: February 22, 2006
PAGE 36 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
NOTES
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 37
OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
© COPYRIGHT 2014, MULTIQUIP INC.
Multiquip Inc
the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.
This manual
The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations.
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Offi ce MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact : mq@multiquip.com
Service Department Warranty Department
800-421-1244 310-537-3700
Technical Assistance
800-478-1244 Fax: 310-943-2238
CANADA
Multiquip Multiquip (UK) Limited Head Offi ce
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact : jmartin@multiquip.com
Tel. (800) 421-1244 Fax (310) 537-3927
Fax: 310-537-4259 800-421-1244
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
800-427-1244 310-537-3700
310-537-3700
UNITED KINGDOM
Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfi eld, Cheshire SK16 4UJ Contact : sales@multiquip.co.uk
Fax: 800-672-7877 Fax: 310-637-3284
Fax: 310-943-2249
Tel: 0161 339 2223 Fax: 0161 339 3226
,
MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
Your Local Dealer is:
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