Multiquip GB3LED User Manual

OPERATION AND PARTS MANUAL
GloBug SERIES
GB3LED
LIGHTING SYSTEM
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
TABLE OF CONTENTS
GB3LED LIGHTING SYSTEM
Table Of Contents .................................................... 2
Parts Ordering Procedures ...................................... 3
Safety Information ................................................ 4-7
Specifications .......................................................... 8
Dimensions .............................................................. 9
Illumination Range ................................................. 10
General Information ............................................... 11
Components ..................................................... 12-13
Setup ................................................................ 14-16
Operation .......................................................... 17-19
Maintenance ..................................................... 20-23
Wiring Diagram ...................................................... 24
Troubleshooting ..................................................... 25
Explanation Of Code In Remarks Column............. 26
Suggested Spare Parts ......................................... 27
Component Drawings
Nameplate And Decals ..................................... 28-29
Electrical Assy. .................................................. 30-31
Tripod Assy. ......................................................32-33
Mast Assy..........................................................34-35
Terms And Conditions Of Sale — Parts ................ 36
NOTICE
Specifications and part numbers are subject to change without notice.
PAGE 2 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
PARTS ORDERING PROCEDURES
www.multiquip.com
Ordering parts has never been easier!
If you have an MQ Account, to obtain a Username
parts@multiquip.
To obtain an MQ Account, contact your
Effective:
, 2006
Choose from three easy options:
January 1
st
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts Print Specifi cation Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
and Password, E-mail us at:
com.
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 3
When ordering parts, please supply:
Dealer Account Number Dealer Name and Address Shipping Address (if different than billing address) Return Fax Number Applicable Model Number Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
Specify Preferred Method of Shipment: UPS/Fed Ex DHL
Priority One Tr u ck Ground  Next Day Second/Third Day
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with
safety messages.
DANGER
Indicates a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS INJURY.
or NOTICE.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 4 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
Manufacturer does not assume responsibility for any accident due to equipment modifi cations. Unauthorized
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fi re department.
This information will be invaluable in the case of an
SAFETY INFORMATION
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the infl uence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or bolts before starting.
DO NOT use the equipment for any purpose other than its intended purposes or applications.
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
equipment modifi cation will void all warranties.
 NEVER
to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fi re extinguisher.
 ALWAYS know the location of the nearest
fi rst aid kit.
 ALWAYS know the location of the nearest phone or
a phone on the job site.
of the nearest ambulance, doctor and
emergency.
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 5
LIGHTING SYSTEM SAFETY
LAMP SAFETY
NOTICE
leave any grease or oil residue on lamp surface
when replacing or removing lamp. This can create hot
replace with MQ recommended type lamp. See
make sure the lamp guard is
unplug the lamp’s AC power cable during
to install and
When transporting the tripod lighting system, if
and place
remove balloon/lamp assembly from the mast
when transporting lighting system. This will prevent
leave the balloon/lamp exposed during transport.
Exposure to excess wind or rain could damage the
place balloon inside its protective cover during
transport. Be sure the cover is secured tightly around the
SAFETY INFORMATION
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
NEVER attempt service on a running machine.
NOTICE
To prevent the lighting system from overturning, NEVER
use in winds that exceed 22 mph (10 m/s).
The lighting system should only be used in temperatures between 23° to 104°F (-5° to 40° C). Failure to comply with these operating parameters could cause the lamp to malfunction and shorten the ballast life.
ALWAYS keep the lighting system in proper running condition.
Fix damage to lighting system and replace any broken parts immediately.
NEVER
spots, reducing the service life of the lamp.
ALWAYS make sure lamp surface is clean and dry.
ALWAYS
parts section of this manual.
 If applicable, ALWAYS
installed correctly. NEVER deform the lamp guard.
NEVER
operation.
ALWAYS have a trained technician
remove lamp or replace any damaged fi xture wiring.
TRANSPORTING SAFETY
NOTICE
applicable, always place in stow position tripod in its carrying case.
ALWAYS
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
WARNING
NEVER attempt to replace lamp with the power on.
Always unplug the power cord from the generator or power source when changing the lamp.
ALWAYS allow a suffi cient amount of time for the lamp to
cool before changing. The possibility exists of severe burns.
CAUTION
NEVER use force when installing the lamp. Excessive force
could cause the lamp to break, causing bodily harm.
damage to the bulb due to vibration.
NEVER
balloon’s nylon cover.
ALWAYS
balloon/lamp assembly.
PAGE 6 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
SAFETY INFORMATION
BALLOON SAFETY
MAST SAFETY
PINCH POINT
MAST
ELECTRICAL SAFETY
Lighting system is equipped with a ground pin on the
complete the
insert the AC power plug into a
ALWAYS
connect the AC power plug to a 3-prong receptacle that
electrical shock,
if the lighting system is
cables or cords. Inspect
Make sure power cables are securely connected.
and
make certain that proper power or extension
cord has been selected for the job. See Cable Selection
WARNING
To prevent serious burns, NEVER touch or unzip the balloon envelope when the lamp is on.
CAUTION
ALWAYS keep the balloon away from sharp objects and
excessive amounts of heat.
NOTICE
To prevent balloon deformation, NEVER use lighting
system in strong winds.
DO NOT place the balloon inside its protective cover until the lamp has had a suffi cient amount of time to cool down. This will prevent the balloon’s nylon cover from being burned (touching the lamp surface).
ALWAYS place the balloon inside its protective cover after each use. This will prolong the life of the balloon material, keeping it protected from harsh environmental elements.
Replace balloon immediately if damaged. A damaged balloon will not infl ate properly, and may become more damaged by touching the hot lamp surface.
DANGER
power plug. For your protection, ALWAYS grounding path. NEVER 2-prong receptacle to operate lighting system.
When applying power to the lighting system,
is grounded. The possibility exists of
electrocution and even death
not grounded.
handle any electrical equipment while standing in water, while barefoot, while hands are wet or in the rain. A dangerous
NEVER operate lighting system or
electrical shock could occur, causing severe bodily harm or even death.
ALWAYS make sure the area above
the lighting system is open and clear of overhead power lines and other obstructions. Contact with overhead power lines or other obstructions could result in equipment damage, electrical
shock, electrocution and even death.
DO NOT use excessive force when zipping and unzipping
the balloon. Be gentle with the zipper mechanism. If the zipper is broken, the balloon will become unusable.
When raising or lowering the mast, keep hands and fi ngers clear of the various mast sections, this will prevent hands and fi ngers from getting pinched.
NEVER attach anything to the mast.
ALWAYS lower the mast when not in use, or if
high winds or electrical storms are expected in the area.
CAUTION
Power Cord/Cable Safety
DANGER
 NEVER let power cords or cables lay in water.
 NEVER use damaged or worn
for cuts in the insulation
NEVER grab or touch a live power
cord or cable with wet hands. The possibility exists of electrical shock,
electrocution or death.
Incorrect connections may cause electrical shock damage to the lighting system.
NOTICE
 ALWAYS
Chart in this manual.
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 7
Globug Lighting System
SPECIFICATIONS
Table 1. Specifications
Model
Input Voltage 100 VAC
Frequency 50 Hz/ 60 Hz
Max. Current 3.3 Amps (100 V @300 W)
Lamp Fixture 18.74 lb (8.5 kg)
Mast 4.85 lb (2.2 kg)
Tripod 12.13 lb (5.5 kg)
Weight
Balloon Cover 1.32 lb (0.6 kg)
Cable 1.54 lb (0.7 kg)
Total 38.58 lb (17.5 kg)
Appropriate Generator 350 W and above
Lamp
Lamp Type LED
Dimming Control 3 stages: 300W / 200W / 100W
Total Luminous Flux (lm)
GB3LED
38000 ±7% @300 W
28000 ±7% @200W
16000 ±7% @100W
Operation_Enabled Temperature Range
Mast
Number of Stages 2 (with gas assist)
Maximum Height (Standard) 12.5 feet (3.8 meters)
14 to 104°F (-10 to 40 °C)
PAGE 8 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
DIMENSIONS
F
G
H
B
I
A
E
D
C
Figure 1. Dimensions (GB3LED)
J
Table 2. Dimensions
Reference
Letter
A
B
C 7.5 in. (190 mm.) H 23.6 in. (600 mm.)
D 49.6 in. (1,260 mm.) I 73.2 - 109.1 in. (1860 - 2770 mm.)
E 51.2 in. (1,300 mm.) J 88.4 - 124.2 in. (2245 - 3155 mm.)
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 9
Upper Position - 44.7 in. (1,135 mm.) Lower Position - 52.4 in. (1,330 mm.)
Upper Position - 52.2 in. (1,325 mm.)
Lower Position - 62.0 in. (1,575 mm)
Dimension in. (mm.)
Reference
Letter
F 33.5 in. (850 mm.)
G 21.1 in. (535 mm.)
Dimension in. (mm.)
ILLUMINATION RANGE
tripod 1st Stage
20
15
10
Two stage mast
5
2.5
1
0.5
20ft
tripod 2nd Stage
20
15
10
5
2.5
1
0.5
20ft
Figure 2. Illumination Range (Foot Candles)
PAGE 10 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
Two stage mast
GENERAL INFORMATION
The Multiquip GloBug GB3LED is a general purpose, portable, glare-free lighting systems Typical applications for these types of lighting systems include construction sites, emergency road crews and backyard parties.
LIGHTING
This GloBug lighting system is comprised of LED lamps in a shock-resistant, waterproof LED assembly. The LED assembly has an output of 38,000 lumens. The LEDs have a long operating life of up to 40,000 hours. The lighting system has a 3-stage dimming control (100 W, 200 W, 300 W).
SETUP
The GB3LED lighting system can be set up quickly and easily. Tripod legs can be deployed in one quick easy step and can be adjusted to two different heights.
In addition the unit is equipped with a gas-assist mast lowering system. This system allows the mast to be retracted slowly so that the mast will not fall rapidly when released. This feature reduces the amount of vibration or shock to the lamp.
TRANSPORT
The GB3LED lighting system can be transported (Figure 3) quite easily in two carrying cases.
For ease of service or transport, the lamp assembly is equipped with a quick-disconnect connector that allows the lamp fixture to be removed quickly. This feature is extremely useful during transport of the lighting system. It is always best to remove the lamp and pack it safely so it will not be damaged.
LIGHT ASSEMBLY CARRYING
CASE
TRIPOD
CARRYING
CASE
Figure 3. GB3LED Transporting
GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14) — PAGE 11
10
COMPONENTS
COVER
CARRYING
CASE
3
2
4
5
1
6
7
8
9
Figure 4. Major Components
PAGE 12 —GB3LED LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (03/18/14)
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